5700 Series

OPERATING INSTRUCTIONS AND PARTS MANUAL

Read instructions carefully before attempting to assemble, install, operate or service this pressure washer. Failure to comply with instructions could result in personal injury and/or property damage!

NOTE: This manual is intended for use with the following model releases only:

S5730-3 S5732-5

S5730-5 S5733-1

S5732-4 S5735-3

LIS T E D

SERIAL NUMBER:

DATE PURCHASED: FOR SALES AND SERVICE, PLEASE CONTACT:

97-6359

S5730-3 SPECIFICATIONS
Pump Volume At Pump Head: 8 GPM/480 GPH Pump Pressure At Pump Head: 3000 PSI Burner Type: Fuel Oil Fired - 768,000 BTU/Hr.

S5732-5 SPECIFICATIONS
Pump Volume At Pump Head: 8 GPM/480 GPH

Burner Fuel Pressure: 160 PSI

Machine Voltage: 230VAC/60Hz/3Ph Total Machine Amperage: 47 Amps Machine Weight: 850 Lbs. Shipping Weight: 930 Lbs. Burner Exhaust Vent: 8" Machine Dimensions: L=57", W=32", H=50"

Pump Pressure At Pump Head: 3000 PSI Burner Type: Natural Gas Fired - 657,000 BTU/Hr. Machine Voltage: 208VAC/60Hz/3Ph Total Machine Amperage: 47 Amps Machine Weight: 850 Lbs. Shipping Weight: 930 Lbs. Burner Exhaust Vent: 10" Machine Dimensions: L=57", W=32", H=50"

S5730-5 SPECIFICATIONS
Pump Volume At Pump Head: 8 GPM/480 GPH Pump Pressure At Pump Head: 3000 PSI Burner Type: Fuel Oil Fired - 768,000 BTU/Hr.

S5733-1 SPECIFICATIONS
Pump Volume At Pump Head: 8 GPM/480 GPH Pump Pressure At Pump Head: 3000 PSI Burner Type: Fuel Oil Fired - 768,000 BTU/Hr.

Burner Fuel Pressure: 160 PSI

Burner Fuel Pressure: 160 PSI

Machine Voltage: 208VAC/60Hz/3Ph Total Machine Amperage: 50 Amps Machine Weight: 850 Lbs. Shipping Weight: 930 Lbs. Burner Exhaust Vent: 8" Machine Dimensions: L=57", W=32", H=50"

Machine Voltage: 460VAC/60Hz/3Ph Total Machine Amperage: 25 Amps Machine Weight: 850 Lbs. Shipping Weight: 930 Lbs. Burner Exhaust Vent: 8" Machine Dimensions: L=57", W=32", H=50"

S5732-4 SPECIFICATIONS

S5735-3 SPECIFICATIONS

Pump Volume At Pump Head: 8 GPM/480 GPH

Pump Volume At Pump Head: 8 GPM/480 GPH

Pump Pressure At Pump Head: 3000 PSI Burner Type: Natural Gas Fired - 657,000 BTU/Hr. Machine Voltage: 230VAC/60Hz/3Ph Total Machine Amperage: 45 Amps Machine Weight: 850 Lbs. Shipping Weight: 930 Lbs. Burner Exhaust Vent: 10" Machine Dimensions: L=57", W=32", H=50"

Pump Pressure At Pump Head: 3000 PSI Burner Type: Natural Gas Fired - 657,000 BTU/Hr. Machine Voltage: 460VAC/60Hz/3Ph Total Machine Amperage: 23 Amps Machine Weight: 850 Lbs. Shipping Weight: 930 Lbs. Burner Exhaust Vent: 10" Machine Dimensions: L=57", W=32", H=50"

CONTENTS
Important Safety Information Component Identification Assembly Instructions Installation Instructions Operating Instructions General Cleaning Techniques Storage Maintenance Troubleshooting Exploded Views Exploded View, Parts List Fuel Tank Assembly & Parts List Coil Outlet Assembly & Parts List Control Panel Assembly & Parts List Hose & Spray Gun Assembly & Parts List Gas Valve Assembly & Parts List Burner Assembly & Parts List Burner, Exploded View & Parts List Float Tank Assembly & Parts List Pump Assembly & Parts List Pump, Exploded View & Parts List Wiring Diagrams Warranty 5-6 7 8 9-10 11 12 12 13 14-15 16-17 18-19 20-21 22 23-24 25 26-27 28 29-30 31 32-33 34-36 37-42

Model Number ______________________________ Serial Number ______________________________ Date of Purchase ____________________________ The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.

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PRESSURE WASHER

IMPORTANT SAFETY INFORMATION

CAUTION: To reduce the risk of injury, read operating instructions carefully before using. 1. Read owner's manual thoroughly. Failure to follow instructions could cause malREAD OPERATORS function of the machine and MANUAL THOROUGHLY result in death, serious bodily PRIOR TO USE. injury and/or property damage. 2. Know how to stop machine and bleed pressures quickly. Be thoroughly familiar with the controls. 3. Stay alert watch what you are doing. 4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details. WARNING: Risk of asphyxiation. WARNING Use this product only in a well ventilated area. 5. When the machine is working, do not cover or place in a closed space where ventilaRISK OF tion is not sufficient.

WARNING

WARNING: High pressure stream of fluid that this equipment can produce can pierce skin and its underlying tissues, leading to serious injury and possible amputation. 9. High pressure developed by HIGH PRESSURE SPRAY CAN PIERCE these machines can cause SKIN AND TISSUES. personal injury or equipment damage. Use caution when operating. Do not direct discharge stream at people or severe injury and/or death may result. 10. Never make adjustments on machine while in operation; disconnect from electrical source or shut off gas valve.

WARNING

OPERATORS MANUAL

WARNING

PROTECTIVE EYEWEAR AND CLOTHING MUST BE WORN.

WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. [Link], hand and foot safety devices must be worn when using this equipment. WARNING: Risk of injury. Hot

ASPHYXIATION. USE ONLY IN A WELL VENTILATED AREA.

WARNING surfaces can cause burns. Use

WARNING: Risk of fire. Do not add fuel when the machine is operating. 6. Risk of explosion do not spray flammable liquids or operate in an explosive location. Operate only where open flame or torch is permitted. WARNING: Keep water spray only designated gripping areas of spray gun and wand. Do not place hands or feet on noninsulated areas of the pressure washer when starting gasoline engine.

WARNING

RISK OF INJURY. HOT SURFACES CAN CAUSE BURNS

RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING MACHINE.

WARNING away from electrical wiring or fatal electrical shock may result. 7. To protect the operator from electrical shock, the machine must be electrically grounded. It is the responsibility of the KEEP WATER SPRAY AWAY FROM owner to connect this maELECTRICAL WIRING. chine to a UL grounded receptacle of proper voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch machine with wet hands or while standing in water. Always disconnect power before servicing. 8. Grip cleaning wand securely with both hands before starting the cleaner. Failure to do this could result in injury from a whipping wand.

12. Machines with shut-off trigger gun should not be operated with the trigger in the off position for extensive periods of time as this may cause damage to the pump. 13. Protect from freezing. 14. Be certain all quick coupler fittings are secured before using pressure washer. 15. Do not allow acids, caustic, or abrasive fluids to pass through the pump. 16. Inlet water must be from a cold, fresh city water supply. 17. To reduce the risk of injury, close supervision is necessary when a machine is used near children. Do not allow children to operate the pressure washer. This machine must be attended during operation. 18. The best insurance against an accident is precaution and knowledge of the machine. 19. Do not operate this product when fatigued or under the influence of alcohol or drugs. Keep operating area clear of all persons.

97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

IMPORTANT SAFETY INFORMATION

20. Hotsy will not be liable for any changes made to our standard machines, or any components not purchased from Hotsy. 21. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 22. Follow maintenance instructions specified in manual. 23. Cleaning area should be provided with adequate slopes and drainage to reduce possibility of falls because of slippery surfaces. 24. Turn burner off and cool to 100F before turning machine off. 25. Extinguish any open flame, and test all joints with a soap solution. If the odor persists, call your gas supplier immediately. 26. Use extreme caution when moving pressure washer over rough or uneven surfaces. 27. When applying detergents follow the safety rules on the detergent label. Use detergent from a covered D.O.T. approved container. 28. This machine has been provided with Warning and Instruction decals for the safety of the operator. If these decals are removed or become damaged they should be replaced. Contact your dealer for replacement decals.

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OPERATORS MANUAL

PRESSURE WASHER

COMPONENT IDENTIFICATION
Fuel Supply (Oil Fired Models)

Burner Exhaust Vent

Burner Switch

OPERATORS MANUAL

Detergent Control Thermostat

Hose

Pump Switch Nozzles

Hanger

Detergent Bucket (Not Included) Fresh Water Inlet Wand

High Pressure Nozzle

Float Tank Garden Hose (Not Included)

Trigger Gun

High Pressure Hose

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PRESSURE WASHER

ASSEMBLY INSTRUCTIONS
Unpacking
Unpack carefully. Wear safety glasses or goggles while unpacking, assembling, or operating pressure washer. If there are missing components or hidden damage, immediately contact carrier concerning discrepancies. 1. Remove the two bolts that secure the pressure washer to the pallet. 2. Remove pressure washer from pallet.

Pressure Hose, Trigger Gun and Wand

1. When assembling, use teflon tape on all plumbing connections to prevent leakage. 2. Install the pressure hose on the pressure washer as shown in Figure 2.

Parts Included
Pressure Washer Pressure Hose Wand Trigger Gun Hose Hangers (2 Ea.) Parts Bag Containing: Reducer Bushing Pressure Nozzles (3 Ea.) Adapter Nipple Adapter Nut Hose Clamp Quick Disconnects (2 Ea.) Garden Hose Gasket Spring Quick Disconnect Plug Detergent Screen Operating Instructions and Parts Manual Oil Burner Manual
Pressure Hose Rupture Disk

OPERATORS MANUAL

Figure 2 - Pressure Hose Installation

3. Assemble wand components as shown in Figure 3.
Wand

Quick Disconnect Trigger Gun

Tools Required
10" Adjustable Wrenches (2 Ea.) Teflon Tape
Pressure Hose

Hose Hanger
1. Install hose hangers on coil tank as shown in Figure 1.

Figure 3 - Trigger Gun/Wand Assembly

NOTE: The pressure nozzle is not to be installed at this time.

4. Install garden hose adapter on float tank as shown in Figure 4.

Hose Hanger Float Tank

Garden Hose (Not Included)

Figure 1 - Hose Hanger Installation Figure 4 - Float Tank/Garden Hose Adapter

8

5. Make sure all plumbing connections are tight.

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PRESSURE WASHER

INSTALLATION INSTRUCTIONS
Getting Started
IMPORTANT: Proper initial installation of equipment will assure more satisfactory performance, longer service life, and lower maintenance cost. IMPORTANT: The use of a backflow preventer on the water supply hose is recommended and may be required by local code.
The pressure washer should be run on a level surface and in a protected area where it is not readily influenced by outside forces such as strong winds, freezing temperatures, rain, etc. The pressure washer should be located to assure easy access for filling of fluids, adjustments and maintenance. Normal precautions should be taken by the operator to prevent moisture from reaching the pressure washer. It is recommended that a partition be made between the wash area and the pressure washer to prevent direct spray from the wand from coming in contact with the pressure washer. Moisture reaching the equipment will reduce the pressure washers service life. All installations must comply with the local codes covering such installations. The 5700 Series is designed for connection to an overload protected grounded circuit. It is recommended this circuit be protected by a UL approved ground fault circuit interrupter (GFCI). An electrical disconnect must be provided in this circuit. All wiring must be of proper voltage and amperage rating and conform to applicable codes. Refer to Figure 5 for wiring connections. A hole has been provided in the control box for attachment of 1 inch electrical conduit. For proper operation the motor rotation is to be counterclockwise as viewed looking towards the rear of the motor (opposite pump attachment). If the rotation is incorrect, interchange any two of the power supply connections to reverse rotation.

OPERATORS MANUAL

Venting
DANGER: DO NOT run machine indoors or in an enclosed area without proper ventilation, as exhaust fumes may be hazardous to your health. DANGER: DO NOT operate machine in areas where flammable vapors (gasoline, solvents, etc.) may be present, as this machine may ignite the vapors. CAUTION: All venting must be in accordance with applicable federal and state laws, and local ordinances. This machine is not to be connected to a type B gas vent. Consult local heating contractors.
If the pressure washer is to be used in an enclosed area, a flue must be installed to vent burner exhaust to the outside atmosphere. Be sure the flue is the same size as the burner exhaust vent on the pressure washer lid. Poor draft will cause the pressure washer to soot and not operate properly. When selecting the location for installation, beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen. Proper combustion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned. If it is necessary to install the machine in a poorly ventilated area, outside fresh air may have to be piped to the burner and a fan installed to bring sufficient air into the machine. Locate the pressure washer so that the flue will be as straight as possible and protrude through the roof at a proper height and location to provide adequate draft. This oil fired pressure washer must have a draft regulator installed in the flue (available from most heating contractors). A draft regulator will permit proper upward flow of exhaust flue gases.

Electrical
WARNING: Make sure all switches and controls are in the OFF position prior to connecting electrical supply. WARNING: DO NOT stand in water while connecting and disconnecting electrical supply. IMPORTANT: Consult local building codes for exact electrical requirements. Licensed contractors may be required.

Power In

Oil Burner
Burner Air Adjustment: The oil burner is preset and performance tested at the factory (elevation 500 feet). A onetime initial correction of the burner for your location will pay off in economy, performance, and extended service life. To adjust, start machine and turn burner ON (refer to Operation for details). Loosen locking screw (refer to Figure 6) and close air band until black smoke appears from burner exhaust vent. Note air band position. Next, 9
97-6359 HOTSY 5700 Series REV. 11/05

Figure 5 - Wiring Connections

PRESSURE WASHER

INSTALLATION INSTRUCTIONS
slowly open the air band until white smoke just starts to appear. Turn air band halfway back to the black smoke position previously noted. Tighten locking screw.

Natural Gas Fuel

Have a qualified gas serviceman install the natural gas fuel supply line to the machine. See Figure 7 for location of gas inlet.

Air Band

OPERATORS MANUAL

Pressure Adjustment Screw Inlet View Outlet View

Air Adjustment Screw Fuel Pump

Figure 7 - Gas Valve and Regulator Side View

Figure 6 - Burner Adjustment

CAUTION: If white smoke appears from burner exhaust vent during start-up or operation, discontinue use and readjust air bands. NOTE: If a flue is installed, have a professional serviceman adjust your burner for a #1 or #2 smoke spot on the Bacharach scale.
For additional burner information, refer to Oil Burner Manual provided with this pressure washer.

Gas Valve
The ideal incoming gas pressure is 11 w.c.i. (water column inches) minimum 6 w.c.i., maximum 14 w.c.i. or 1/2 psig. The correct operating manifold pressure for natural gas is 3.5 w.c.i. The operating manifold pressure for propane gas is 11 w.c.i. The gas valve pressure regulator can be adjusted between 3 and 4 w.c.i. natural gas or 6 and 11 w.c.i. for propane. The gas pressure coming out of the regulator and going to the burner ring has been factory set. You should not readjust the burner ring gas pressure. If you replace your gas valve, you will need to adjust the new valve. Refer to your machines specification plate for the correct pressure setting. Follow the installation and adjustment instructions provided with your replacement valve.

Gas Burner
CAUTION: Have a qualified gas serviceman install and service your equipment. WARNING: Gas line supply pressure must not exceed 14 water column inches (.50 PSI). IMPORTANT: Gas line must be provided with a shut off valve. IMPORTANT: The gas supply must be able to supply a minimum of 525,000 BTU/HR at the machines rated manifold pressure.
Consult building codes for installation requirements. For proper and safe machine operation, we recommend that a licensed contractor be consulted for machine installation.

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PRESSURE WASHER

OPERATION INSTRUCTIONS
Before Starting
1. Read all manuals provided with this pressure washer. Become familiar with location and function of all operating and safety controls. 2. Check pump oil level.

To Start
DANGER: DO NOT point wand or trigger gun at yourself or at any person. Bodily injury may result from water under high pressure. WARNING: Wear eye, ear, hand, foot and skin protection at all times while operating pressure washer. IMPORTANT: The water must be turned on before starting. Running the pump dry will cause damage and void warranty. IMPORTANT: DO NOT allow the machine to run with trigger of the trigger gun released for more than 10 minutes at any one time or damage to pump may occur.
1. Turn ON water supply. 2. Hold wand firmly, release trigger of trigger gun and press pump start switch. Squeeze trigger of trigger gun and allow air to purge from system. 3. If HOT water is desired, adjust the thermostat to the proper temperature and turn burner switch ON. The burner will light immediately with a small puff of smoke. You may need to initially adjust your burner for peak performance. See Oil Burner section under Installation. If smoke continues, refer to the Oil Burner Manual (P/N 783879) provided with this pressure washer or contact Customer Service at 1-303-792-5200. When the trigger of the trigger gun is released or when the thermostat temperature setting is reached, the burner will automatically turn off.

WARNING: Check hoses, fittings, wand, trigger gun and fuel connections daily for signs of wear, cracks and looseness, and replace as required.
3. Connect water supply hose to the garden hose connector located on the float tank. The water faucet and supply hose must be capable of providing a minimum of 8.0 gallons per minute (GPM). 4. Fill oil burner fuel tank. Use kerosene, #1 grade home heating oil, #1 or #2 diesel fuel. DO NOT USE GASOLINE, CRANKCASE OIL DRAININGS, OR WASTE OIL. 5. If detergents are to be used, only use detergents intended for pressure washers. Follow instructions on the detergent container.

OPERATORS MANUAL

IMPORTANT: Before installing nozzle on initial startup, turn on the water supply and pump switch and allow water to run from the end of the wand until clear to prevent the nozzle from clogging. IMPORTANT: If the pressure washer has not been used for an extended period of time, remove the nozzle from the end of the wand and turn on water supply and pump switch. Allow water to run from the end of the wand until clear.
6. Install the proper pressure nozzle on end of wand for your cleaning needs, refer to Figure 8.

To Stop
1. If detergents were used, draw clear water through the detergent inlet line to purge detergent. Failure to do so may clog detergent metering valve. 2. If burner was used, turn OFF burner switch and allow pump to run cold water through coil for several minutes. 3. Press pump STOP switch. 4. Turn water supply OFF. 5. Squeeze trigger of trigger gun to relieve system pressure.

Pressure Nozzle

Manual Trigger Lock

Figure 8 - Nozzle Installation/Manual Trigger Lock

IMPORTANT: The trigger gun provided with this pressure washer is equipped with a manual trigger lock to prevent accidental operation of the trigger gun, refer to Figure 9. The trigger lock should be used whenever the trigger gun is not in use.

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PRESSURE WASHER

GENERAL CLEANING TECHNIQUES & STORAGE CLEANING TECHNIQUES

Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and apply to surface at low pressure (for best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush to remove stubborn dirt. Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle.

RINSING
It will take a few seconds for the detergent to clear. Apply safety latch to spray gun. Select and install desired high pressure nozzle. NOTE: You can also stop detergent from flowing by removing detergent siphon tube from bottle.

STORAGE
DANGER: DO NOT store flammable liquids (gasoline, diesel fuel, solvents, etc.) near pressure washer, or in non-ventilated areas.
Protect from freezing by storing in a heated area, or by flushing the system with antifreeze (use an automotive engine antifreeze or windshield washer solvent to antifreeze). To flush the system fill the float tank with antifreeze and remove pressure nozzle from wand. Start the machine and allow it to run until antifreeze flows from the end of the wand. Place end of wand into float tank and circulate the antifreeze through system for several minutes. Squeeze and release the trigger of the trigger gun several times to antifreeze the unloader system. Also draw antifreeze through the detergent inlet line to antifreeze the detergent system. For added protection after antifreezing, disconnect the pressure hose from machine and remove the coil drain plug (refer to Figure 12 Item 15 for location). After coil has drained, replace pressure hose and coil drain plug. If the pressure washer is not to be used for an extended length of time, it is recommended that the system be flushed with antifreeze for rust protection.

OPERATORS MANUAL
12

Recommendations:
Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results. If painted surfaces are peeling or chipping, use extreme caution as pressure washer may remove the loose paint from the surface. Keep the spray nozzle a safe distance from the surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure washing. CAUTION - Never use: Bleach, chlorine products and other corrosive chemicals Liquids containing solvents (i.e., paint thinner, gasoline, oils) Tri-sodium phosphate products Ammonia products Acid-based products These chemicals will harm the machine and will damage the surface being cleaned.

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PRESSURE WASHER

MAINTENANCE
WARNING: Unauthorized machine modification or use of non-approved replacement parts may cause personal injury and/or property damage and will void the manufacturer warranty.

Oil Burner
Refer to Oil Burner Manual provided with this pressure washer for recommended maintenance.

Pump
Lubrication: To lubricate pump, use 30W non-detergent oil for pump crankcase. Crankcase must be filled to center of sight glass window found on the rear of the pump, refer to Figure 9. During the break-in-period, make sure the oil is changed after the first 25 hours of operation. After that, replace oil every 3 months or 300 hours of operation, whichever comes first.
Oil Fill Sight Glass

Relief Valve
WARNING: The relief valve on this pressure washer has been factory set and sealed and is a field nonadjustable part. Tampering with the factory setting may cause personal injury and/or property damage, and will void the manufacturer warranty.

Unloader Valve
OPERATORS MANUAL

WARNING: The unloader valve on this pressure washer has been factory set and sealed and is a field nonadjustable part. Tampering with the factory setting may cause personal injury and/or property damage, and will void the manufacturer warranty.

Burner Fuel Filter (Oil fired models only)

Drain any water which has accumulated in fuel filter and clean or replace filter element as needed.

Heating Coil
Figure 9 - Pump Lubrication
Coil Descaling: In hard water areas, scale buildup within the heating coil will occur. Scale deposits will decrease the water temperature rise and may eventually clog the heating coil. Contact your local service center when descaling is needed. Coil Desooting: Poor grades of fuel oil or inadequate combustion air will cause heavy soot buildup on the outside surface of the heating coil. These deposits will insulate the coil. This will restrict the air flow through the coil, further aggravating the soot buildup. Contact your local service center when desooting is needed.

Proper Pump Care:

DO NOT pump acids. DO NOT allow pump to run dry. Winterize if storing in freezing temperatures, refer to Storage for details. Use a water softener on the water system if known to be high in mineral content. Use only high quality detergents and follow manufacturers mix recommendations. Flush the system with clear water immediately after using detergent solutions. Clean filter screen on detergent inlet line periodically. Flush the pressure washer system with antifreeze if storing for an extended period of time, refer to Storage to details.

Pump Motor
Inspect the pump motor at regular intervals. The exterior of the motor should be kept free of dirt, oil, grease, water, etc. Keep all ventilation openings free from debris. If the motor is equipped with grease fittings, lubricate the motor after every 1000 hours of operation with Chevron SRI #2 lubricant or equivalent. If the motor is not equipped with grease fittings, the pump motor bearings are permanently lubricated and will not require any additional lubrication.
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Troubleshooting Guide

TROUBLESHOOTING
SYMPTOM Pressure washer will not run. POSSIBLE CAUSES Pump not running. Power supply turned OFF to machine. Fuese blown or circuit breaker tripped in electrical supply line. Motor circuit overload tripped. CORRECTIVE ACTION Press pump START switch. Turn ON power supply. Replace fuse or reset circuit breaker, use only circuits of adequate capacity. Allow sufficient time for motor to cool down. Depress reset button on motor starter enclosure. Squeeze trigger. Open water supply valve. Clean nozzle opening. Clean. Fill the detergent container. Check for loose hose clamps or fitting. Fully open faucet. Check for kinked or damaged hose. Use 5/8 inch minimum hose. Check for debris clogging inlet screen. Replace water nozzle. Clean or replace. Fill the detergent container. Check for loose hose clamps or fittings. Clean or replace. Place switch in ON position. Oil Fired: Refill fuel tank. Use only recom-mended fuels. Refer to Before Starting under Operation. Gas Fired: Check incoming service line. Pump motor must be running before burner will light. Fully open faucet. Check for kinked or damaged hose. Use 5/8 inch minimum hose. Check for debris clogging inlet screen. Squeeze trigger. Water must be spraying for burner to light.

PRESSURE WASHER

Pressure washer runs but won't spray.

Trigger of trigger gun released. Water supply not turned ON. Clogged nozzle. Inlet water screen clogged. Pump sucking air.

Low spray pressure at nozzle.

Inadequate water supply.

Water nozzle worn or incorrect size. Partially clogged or damaged nozzle. Pump sicking air. Uneven spray pattern. Pressure washer will not produce hot water. Partially clogged or damaged nozzle. Burner switch in OFF position. Inadequate fuel supply.

Inadequate fuel supply. Pump motor not running. Inadequate water supply.

Trigger of trigger gun released.

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PRESSURE WASHER Troubleshooting Guide

TROUBLESHOOTING
SYMPTOM Poor or no detergent flow. POSSIBLE CAUSES Inadequate detergent supply. Detergent screen or hose clogged. Detergent metering valve no opening. Air being drawn through detergent inlet line. Poor cleaning. Improper detergent concentration or mixing. Wrong detergent for the application. Rinsing with hot water. CORRECTIVE ACTION Refill detergent container. Ensure that pick-up screen is fully immersed. Clean. Always start with a clean detergent container. Check that handle is not slipping on shaft. Fill the detergent container. Check for loose hose clamps or fittings. Mix detergent per manufacturer's instructions. Ensure that powdered detergents are fully dissolved. Select appropriate detergent. A final rinse with cold water will reduce water spotting.

IMPORTANT
If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem, contact the local authorized Hotsy Service Center. The Hotsy Service Center can be identified by visiting [Link] or by calling 1-800-525-1976.

When ordering from your dealer, please provide the following: Model Number: S5730-3, S5730-5, S5732-4, S5732-5, S5733-1, S5735-3 Machine Serial Number: ________________________________ Component Part Number: ______________________________ Description: __________________________________________ 5733 OPTIONAL EQUIPMENT 292699 Portagear Kit (Oil fired models only)

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PRESSURE WASHER

EXPLODED VIEW
14 70 3 5 4 14

14

See Fuel Tank Illus. For Detail

63 65 64

OPERATORS MANUAL

66 67 Intermittent Ignition Unit

Coil Inlet Plumbing

9 6 12,13

See Control Panel Illus. For Detail

11 54 8 See Coil Outlet Illus. For Detail 10 61

21

32

See Float Tank Illus. For Detail

29 69 31 33

37 36

1 17 23,14 24

For Detail See Burner Assy. 19 15 16 18 71 7

62 25 28 30

Transformer 26, 27

Power In 71, 38 22 See Fuel Tank Illus. For Detail

Grounding Lug (Enlarged View)

20

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PRESSURE WASHER

EXPLODED VIEW
47 60 41 48 14

50 68 46

OPERATORS MANUAL

44

40 39 49 For Detail See Pump Assy. Illus.

42 45

43

To Coil

58

Intlet
36 37 57

36 53

37 34 71, 38 52 59

35 56 55 14

51

14

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PRESSURE WASHER

EXPLODED VIEW - PARTS LIST

ITEM
1 2 3 4 5 6 7

PART NO.
95-0710375367 254429 351438 241366 241772 296391 296382 11-3510 287989 287985 240860 240861 227828 703107 227828 935265 110140 801139 875575 856025 914903 834154 11-01002 11-10480 10-07993

DESCRIPTION
Chassis Heater Door Rear Cover Top Cover (Gas Fired) Top Cover (Oil Fired) Lid, 24" Lid, 22-1/2" (5730-3, 5730-5, 5730-1) Label Insulation, 1" x 24" x 30" Insulation, 24" x 24" Coil, Oil, 22" Coil, Gas, 22" Bracket, Coil Flange Nut, 5/16" - 18 Bracket, Coil Screw, #12 - 14 x 3/4" Bushing Reducer Garden Hose Connector Spring Garden Hose Gasket Hotsy Logo Plate Decal, Caution Winterize Label, Max Inlet Pressure (S5732-4, S5732-5, S5735-3 Only) Decal, Electrical Instr. (S5732-4, S5732-5, S5735-3) Decal, Electrical Instr. (S5730-3, S5730-5, S5733-1) Ground Lug Decal, Caution Transformer (S5733-1 Only) Box, Junction 3 Hole, 3/4 Cover, Metal, 2" x 4", Wtrprf Strain Relief, 3/4", 3303 Bolt, 1/4" - 20 x 1/2" (Oil Fired Only) Flange Nut, 1/4" - 20 (Oil Fired Only) Mounting Bracket Decal, Water Inlet Bolt, 5/16" x 1" Grommet, 2-1/8" x 2-7/8" x 7/16" Mount, Rubber, 60 Duro Nut, 3/8" ESNA Washer, 3/8" SAE Flat Latch Washer, 1/2" Flat
97-6359 HOTSY 5700 Series REV. 11/05

QTY
1 1 1 1 1 1 1 1 1 1 1 1 4 8 4 59 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 4 1 10 24 24 2 12

OPERATORS MANUAL

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 18

6-0507 833858 960181 615308 826610 6-0517 90-19711 703106 351446 10-09003 612950 859806 891041 703146 780562 90-50048 780455

PRESSURE WASHER

EXPLODED VIEW - PARTS LIST

ITEM
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

PART NO.
703157 784027 815137 5-522125 830130 830134 616006 351709 2-01042 2-01401 834159 254425 254428 95-07104996 861644 613025 90-4004 780482 90-20082 646663 9.800-049.0 646673 646155 698256 754717 2-0052 715755 104928 10-02016 703107 10-02025A 90-5000

DESCRIPTION
Nut, 1/2" - 13 Hex Lock, Nylon Motor, 15HP/208-230-460/60Hz Bushing, P1 x 1-5/8" Bushing, P1 x 25mm Pulley, 3TB50, P1 Pulley, 3TB64, P1 Belt, BX32 Side Cover Grommet Ring, Snap Decal, Hotsy Detergent Left Door Right Door Base, Pump/Motor, Weldment Hanger, Hose Bolt, 1/2" x 5" Washer, 1/2" SAE, Flat Washer, 1/2" Lock Nut, 1/2" Hex Label, Warning: Exposed Pulleys Label, Manufacturer Cleaning Solution Label, Hot Water Outlet Label, Ground Nipple, 1/2" x 4-1/2" Galvanized Tee, 1/2" Female, Steel Nipple, 1/2" JIC x 1/2" Pipe Plug, 1/2" Square Head Ring, Insulation Retainer Label, Incoming Power Nut, 5/16" Whiz Loc Label, Caution Hot Rivet

QTY
8 1 1 1 1 1 3 1 1

OPERATORS MANUAL
19

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 8

97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

FUEL TANK ASSEMBLY

2 1

13

OPERATORS MANUAL

14 15 16

10 11 3 6 10 11 12 6 8 7 9

FUEL TANK PARTS LIST

ITEM
1 2 3 4 5 6 7 8 9 10 11 12

PART NO.
95-0710226775 817358 867368 715744 851140 644752 698214 697931 971407 698023 823988 867368

DESCRIPTION
Fuel Tank Fuel Tank Cap Hose 1/4" Black Pipe Plug 3/8" Fuel Filter Elbow Pipe Nipple 3/8" x 5" Nipple 3/8" x Close Ball Valve Hose Nipple 3/8" x 1/4" Clamp Hose, 1/4" Black

QTY
1 1 30" 1 1 2 1 1 1 2 4 24"

20
97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

FUEL TANK PARTS LIST

ITEM
13 14 15 16

PART NO.
646671 90-40125 90-4001 90-2001 851141 Not Shown

DESCRIPTION
Label, Use Kerosene Only Washer, 3/8" x 1" Washer, 5/16" Nut, 5/16" ESNA Filter Element

QTY
1 4 4 4 1

REPLACEMENT PARTS

OPERATORS MANUAL
21
97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

COIL OUTLET ASSEMBLY

12 13 9 7

10

OPERATORS MANUAL

5 8

11

3 4

COIL OUTLET PARTS LIST

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.
823987 867395 90-141 389522 815220 627672 698256 844806 2-3409 844623 898035 644626 2-00101

DESCRIPTION
Clamp Hose, 3/8" Push-On Screw, 3/8" Well, Thermostat Bushing 1/2" x 3/8" Cross, 1/2" Pipe Nipple, 1/2" x 4-1/2" Nipple, 3/8 x 3/8 NPT, ST Male Rupture Disk Assembly, #7000 Elbow, 3/8" Female Brass Hose Barb, 3/8" Barb x 3/8" ML Pipe Elbow, 1/2" Nipple, 1/2" x 4" Galvanized

QTY
1 36" 1 1 1 1 1 1 1 1 1 1 1

22
97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

CONTROL PANEL ASSEMBLY

36 32 22 39 14 38 11 35 27 29 22 26 30 21 22 28 23

34

25

31

OPERATORS MANUAL

15 13 33 18 10 16 18 17 6 19 3 5 8,9 4 12

24 20

18 1 37

CONTROL PANEL PARTS LIST

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.
95-07104251 859815 784227 955940 915390 835150 875985 876029 703127 826188 875473 703149 6-0507 615930 703106 921438 961534

DESCRIPTION
Panel, Control, Weldment Grommet, Rubber, Nozzle Holder Hour Meter, 24VAC Thermostat, 2 Meter Lg. Cap. Plate, Thermostat, Plastic Cover Knob, Thermostat, 32-248 Switch, Rocker, 10A/250V-15A/125V, 24V Strain Relief, Strt, LQ Tite 3200 Locknut, 3/4" 8465 Strain Relief, .18 - .31 (.51 Hole) Strain Relief, Strt, LQ Tite 3234 Locknut, 3/4" 8465 Terminal, Ground Lug Screw, 10/32" x 1-1/4" Nut, 1/4" Flange, 2N Valve, Metering, 1/4 Hose Hose, 1/4" x 1/2", Braided Vinyl
97-6359 HOTSY 5700 Series REV. 11/05

QTY
1 3 1 1 1 1 2 3 3 1 3 3 2 1 1 1 8 ft. 23

PRESSURE WASHER

CONTROL PANEL PARTS LIST

ITEM
18 19 20 21 22 23 24 25

PART NO.
823911 11-0485 95-07104153 703107 875675 875676 800005 876201 876300 876203 876096

DESCRIPTION
Clamp, Screw, #4, P/N 62602 Label, Hotsy 5700, Control Pnl Plate, Standoff Nut, 5/16" Flange, Whiz Loc Screw, 8 - 32 x 1/2 Screw, 8 - 32 x 1 Din Rail Contactor, 24V (S5733-1) Overload, 18 - 24 Amp (S5735-3) Contactor, 24V (S5730-3, S5732-4) Contactor, 24V (S5730-5, S5732-5) Overload, 24.0 - 32.0 Amp (S5733-1, S5735-3) Overload, 36.0 - 52.0 Amp (S5730-3, S5730-5, S5732-4, S5732-5) Terminal Block, 14 Pole Relay, 24V (S5732-4, S5732-5, S5735-3) Relay, 24V (S5730-3, S5730-5, S5733-1) Transformer, 100LVA, 230/460-24 w/ Fuse Box (S5730-3, S5732-4, S5733-1, S5735-3) Transformer, 100 KVA, 208/230/460-24/115 w/ Fuse Block (S5730-5, S5732-5) Transformer, Micron, 208/277V-120V, .050 KVA (S5730-5) Transformer, Micron, 240/480V-120V, 50/ 60HZ, .050 KVA (S5730-3) Timer, 24V - 120/240V Timer, Delay, 60 Sec, 24V - 5A Cover Tubing, 1/4" x .94 Width, Vinyl Fuse Fuse (S5730-3, S5730-5) Fuse Fuse (S5730-3, S5730-5) Label, Disconnect Power Strainer, Chem w/1/4 Brass Barb Label, Ground Honeywell, Ignition Control Not Shown

QTY
4 1 1 8 14 1 6 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 24" 2 2 1 1 1 1 1 1

OPERATORS MANUAL

26

876085 876097

27 28 29

890871 875648 6-602014 6-602013 891068 891140

30 31 32 33 34 35 36 37 38 39

876320 860209 95-07104152 961534 6-02299 6-02294 6-02403 6-022970 10-08021 935159 646155 727390

24
97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

HOSE & SPRAY GUN ASSEMBLY

3 5,6,7 3

1 4 9 8

OPERATORS MANUAL

HOSE & SPRAY GUN PARTS LIST

ITEM
1 2 3 4 5 6 7 8 9

PART NO.
691867 915786 826169 936647 799009 799021 799033 4-02043450C 826176 859762 859763 753179

DESCRIPTION
Trigger Gun Quick Disconnect Plug Quick Disconnect Wand w/Insulator Grips & Side Handle Nozzle #9 0 Nozzle #9 15 Nozzle #9 40 Hose, 3/8 x 50, 2 Wire, Tuff-Skin w/Coupler Coupler Insulator Grips with Screws Side Handle with Screws Trigger Gun Repair Kit

QTY
1 1 2 1 1 1 1 1 1

Replacement Parts

25
97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

GAS VALVE ASSEMBLY

5 7

11

2 3

OPERATORS MANUAL

19

4 28 6

27

12 22 13 14 15 23 25 24 21 10 17 20 14 15 12 14 16

26

18

26
97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

GAS VALVE PARTS LIST

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO.
616150 898989 7-702371 961464 613002 304105 703107 612975 780452 2-3006 612945 2-00165 954712 898445 844630 817353 722770 898460 6-01353 825906 844778 7-70003 722771 2-990581 615853 95-0710278514 90-19713 90-20012

DESCRIPTION
Burner, Ring, x 44 w/#50 Nozzles Bracket, Pilot Light Pilot, Natural Gas Pilot Tubing, Aluminum, 600/RL, 1/4 U-Bolt, 1/4 x 1-1/4 x 2-1/4 Support, Burner Assy. Gas Nut, 5/16, Whiz Loc, Flange Bolt, 5/16 x 1-1/2 Washer, 5/16 Flat, SAE Valve, Ball 1/4F x 1/4F Bolt, 1/4 x 1/2, NC HH Nipple, 3/4 x 5 Pipe Tee, 3/4 x 3/4 x 3/4 Nipple, 3/4 x 3 Elbow, 3/4 Cap, 3/4 Pipe Nipple, 1/4 Hex Nipple, 1 x 6 Pipe Cable, Ignition, 60 Connector, 1/4 Tube x 1/4 MPT Elbow, 1/4 Street Valve, 1 Natural Gas, 24V Large Nipple, 1/4 Pipe x 1/8 Pipe Solenoid Bushing, 1 x 3/4 Black Steel Hanger, Gas Plumbing Bolt, 5/16 Nut, 5/16

QTY
1 1 1 20 2 1 4 1 5

OPERATORS MANUAL
27

1 2 2 1 3 2 1 1 1 1 1 1 1 1 1 1 1 2 2

97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

BURNER ASSEMBLY

OPERATORS MANUAL

5 2 3

BURNER ASSEMBLY
ITEM
1 2 3 4 5 6 7 8

PART NO.
7-00008 7-00002 698020 815356 6-04112 823911 703107 287985 304310

DESCRIPTION
Burner (S5730-3, S5730-5) Burner, 115V (S5733-1) Hose Nipple Strain Relief Cover 4" x 4" Clamp, Hose Nut, 5/16" Flange, Whiz Loc Insulation, 24" x 24" Burner Mount, Oil

QTY
1 1 2 2 1 2 4 1 1

28
97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

BURNER - EXPLODED VIEW

14

16 2

17

OPERATORS MANUAL

1 3

5 6 7 8

4 9 21 11 13 15 19 20 12 18

10

BURNER - EXPLODED VIEW PARTS LIST

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 826109 919713 944413 900457 856044

PART NO.
890335 722405 848568 867288 807197 807198 825928

DESCRIPTION
Burner Motor Transformer Fan Wheel Burner Housing Inner Air Band Outer Air Band Coupling Fuel Line with Ferrules Fuel Pump Fuel Solenoid Nozzle Gasket Air Tube Primary Controller Igniter Assembly
97-6359 HOTSY 5700 Series REV. 11/05

QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 29

PRESSURE WASHER

BURNER - EXPLODED VIEW PARTS LIST

ITEM
16 17 18 19 20 21 Replacement Parts 844698 Igniter Tune Up Kit 1

PART NO.

DESCRIPTION
J-Box Cover Plate Cad Cell Air Cone Welded Flange Connector

QTY
1 1 1 1 1 1

30
97-6359 HOTSY 5700 Series REV. 11/05

OPERATORS MANUAL

PRESSURE WASHER

FLOAT TANK ASSEMBLY

To Pump 13 2 3 4 16 To Pump 16 14 15 15

11 1 10 9 5 18 6 17 7 5

14

OPERATORS MANUAL

12 13

FLOAT TANK ASSEMBLY

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.
2-0116301 971421 334937 807169 110140 875575 801139 856025 834185 2-010058 801076 954173 844760 661300 644602 728782 935168 799419

DESCRIPTION
Float Tank Float Valve Float Rod Float Ball Bushing Reducer Spring Garden Hose Connector Garden Hose Gasket Label, Water Inlet Bulkhead, 3/4 Polypro Nipple, 3/4 Hex Tee, 3/4 Elbow, 3/4 Street Elbow, 3/4 SAE x 3/4 Swivel, 3/4 SAE Fem, Push-On Hose, 3/4 Strainer, 1/2 Basket Nipple, 1/2 JIC x 1/2 Pipe

QTY
1 1 1 1 2 1 1 1 1 1 1 1 2 2 4 16 1 1 31

97-6359 HOTSY 5700 Series REV. 11/05

PRESSURE WASHER

PUMP ASSEMBLY
26 16

28 22 To Coil Inlet 15 11 10 19 25 20 18 1 26 12 9 27 7 13 21 24 23 5 6 17 8 8 14

OPERATORS MANUAL

4 3

PUMP PARTS LIST

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 32 13

PART NO.
830056 375584 612694 780562 801076 921303 2-1079 661300 2-1036 644602 728782 644806 722751

DESCRIPTION
Pump, Hawk, HC950R Rail, Pump Slider Bolt, 10mm x 20mm Washer, 3/8" SAE Flat Nipple, 3/4 Close Valve, Check 1/4" NPT x 1/4" H BR Bushing, 3/4H x 1/4" Elbow, 3/4" SAE x 3/4 , 90 Cross, 3/4" Female Pipe Swivel, 3/4" Push-On Hose, 3/4" Elbow, 90, Street 1/2" Bushing, 1/2" x 3/8", Brass
97-6359 HOTSY 5700 Series REV. 11/05

QTY
1 1 4 4 1 1 1 2 1 2 10" 1 1

PRESSURE WASHER

PUMP PARTS LIST

ITEM
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO.
954718 921580 644626 875707 754717 801102 698256 875651 2-10622 644601 722740 4-02067728 2-0052 715755 890767 729501

DESCRIPTION
Tee, 3/8" Street Unloader Elbow, 1/2" Female STL, 90 Switch, Snap, 140F Tee, 1/2" Nipple, 3/8" Hex Nipple, 1/2" x 4-1/2" Switch, Pressure, Black Elbow, 3/4" JIC x 3/8" Elbow, 3/4" JIC x 1/2" Bushing, 3/4" x 1/2" Hose, 1/2" x 28", 2 Wire Nipple, 1/2" JIC x 1/2" Pipe Plug, 1/2" Tubing, Shrink Kit, Unloader Repair VB9KMS

QTY
1 1 1 1 1 1 1 1 1

OPERATORS MANUAL

1 1 1 2 1 3" 1

REPLACEMENT PARTS

33
97-6359 HOTSY 5700 Series REV. 11/05

34

OPERATORS MANUAL

PRESSURE WASHER

33 34 35 36 37 38 39 40 31 26 28 32 30

24 16

13 40 41

15

14

23

42

22 21 20 12

51 50 49 48 47 46 45

43 44

19

PUMP EXPLODED VIEW

97-6359 HOTSY 5700 Series REV. 11/05

18

17 16
7 6 8 76 54 3 2 1 29

15 14 12 11 10 9

28 27 26 52

25

16 24

PRESSURE WASHER

PUMP - EXPLODED VIEW PARTS LIST

ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

PART NO.
827321 860360 830922 936934 783996 835280 829939 780560 875634 936932 915634 735314 867750 926649 926651 808401 753100 615374 630699 926691 914138 928640 936933 735311 735313 858430 855892 915630 855893 826680 855890 829931

DESCRIPTION
Crankcase Plunger Guide Plunger Seal Pressure Ring O-Ring Pressure Ring 22 mm V-Sleeve 22 mm Support Ring 22 mm Intermediate Ring 22 mm Plug 3/4" Copper Washer 3/4" Manifold Housing Valve Seat O-Ring Oil Dipstick Manifold Plug O-Ring Manifold Plug Washer Manifold Stud Bolt Copper Washer 1/2" Plug 1/2" Valve Seat Valve Plate Valve Spring Valve Cage Hex Screw Bearing Housing Bearing Housing O-Ring Crankshaft Seal Roller Bearing Spacer Crankshaft Key 8 x 7 x 50 mm Closed Bearing Housing Single-Ended Crankshaft Connecting Rod Pin Snap Ring Connecting Rod Pin Connecting Rod Assembly Spring Washer Allen Screw Crankcase Cover Allen Screw Sight Glass 1/2" Gasket 1/2" Plug 3/8" Gasket 3/8" Crankcase Cover Crankcase Cover Gasket Plunger Rod
97-6359 HOTSY 5700 Series REV. 11/05

QTY
1 3 3 3 3 6 6 3 1

OPERATORS MANUAL
35

1 1 6 1 6 6 16 8 1 1 6 6 6 6 8 1 2 1 2 3 1 1 1 6 3 3 6 6 6 1 1 1 1 1 1 3

PRESSURE WASHER

PUMP - EXPLODED VIEW PARTS LIST

ITEM
46 47 48 49 50 51 52

PART NO.
944784 877658 877657 753069 877653 877659

DESCRIPTION
Copper Spacer Plunger Sleeve 22 mm Teflon Ring Plunger Bolt O-Ring Copper Spacer Plunger Assembly Bolt Shim Seal Packing Kit 22 mm Complete Seal Packing Kit 22 mm Valve Assembly Kit Plunger Seal Kit Ceramic Sleeve Kit 22 mm

QTY
3 3 3 3 3 3 2 1 3 6 1 3

Replacement Parts

OPERATORS MANUAL
36

97-6359 HOTSY 5700 Series REV. 11/05

WIRING DIAGRAM

WIRING DIAGRAM - 3 PH 230/208V/460V GAS FIRED

OPERATORS MANUAL
37
97-6359 HOTSY 5700 Series REV. 11/05

WIRING DIAGRAM

WIRING DIAGRAM - 3 PH 230/208V/460V GAS FIRED

38
97-6359 HOTSY 5700 Series REV. 11/05

OPERATORS MANUAL

WIRING DIAGRAM

WIRING DIAGRAM - 3 PH 460V OIL FIRED

OPERATORS MANUAL
39
97-6359 HOTSY 5700 Series REV. 11/05

WIRING DIAGRAM
40

WIRING DIAGRAM - 3 PH, 230/208V OIL FIRED AUTO START

OPERATORS MANUAL

97-6359 HOTSY 5700 Series REV. 11/05

WIRING DIAGRAM
OPERATORS MANUAL
41

WIRING DIAGRAM - 3 PH, 230/208V OIL FIRED AUTO START

97-6359 HOTSY 5700 Series REV. 11/05

WIRING DIAGRAM

WIRING DIAGRAM - 3 PH, 460V OIL FIRED AUTO START

42
97-6359 HOTSY 5700 Series REV. 11/05

OPERATORS MANUAL

WARRANTY
HOTSY LIMITED WARRANTY:
Hotsy products are warranted by the Hotsy Corporation (Hotsy) to be free of defects in material and workmanship under normal use, for a period of ONE YEAR from the date of the original purchase. Items that fail due to normal wear such as o-rings hoses, seals, quick couplers, nozzles, gunjets, etc. or damage resulting from neglect, abuse, tampering, or modification are not covered under this warranty. Hotsy will at its option repair or replace any part covered by this warranty which is defective under normal use for one year at no charge for parts or labor. All defects must be verified by an authorized Hotsy service location. This warranty is not transferable.

EXCEPTIONS TO THE ONE YEAR WARRANTY FOR PARTS ONLY ARE:

Hotsy Pumps: SEVEN YEAR Warranty (LIFETIME Brass Manifold WarrantyEven Against Freezing) General Pumps: FIVE YEAR Warranty Heating Coils: FIVE YEAR Warranty

LIMITATION OF LIABILITY:
To the extent allowable under applicable law, Hotsy liability for consequential and incidental damages is expressly disclaimed. Hotsy liability in all events is limited to, and shall not exceed, the purchase price paid for the equipment. Hotsy liability is limited to repair or replacement of defective parts only, at the option of the Hotsy Corporation.

WARRANTY DISCLAIMER:
Hotsy has made a diligent effort to illustrate and describe the product in this literature accurately; however, such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty that the product is merchantable or fits a particular purpose, or that the product will necessarily conform to the illustrations or descriptions.

PRODUCT SUITABILITY:
Many states and localities have codes and regulations governing sales, construction, installation, and/ or use of products for certain purposes, which may vary from those in neighboring areas. While attempts to assure that its products comply with such codes, it cannot guarantee compliance and cannot be responsible for how the product is installed or used. Before purchase and use of a product, please review the product application, and national and local codes and regulations, and be sure that the product, installation, and use will comply with them.

PROMPT DISPOSITION:
Hotsy will make a good faith effort for prompt correction or other adjustments with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, contact dealer from whom product was purchased. Dealer will give additional directions. If product was damaged in transit to you, file claim with freight carrier.
The Hotsy Corporation [Link] 1-800-525-1976

97-6359 Rev. 11/05