LIST OF CRITICAL SPARES

SEW POWER PRESS.

Minimum Actual
Sl No. Description of Item M/C used Lead Time
QTY QTY
1 U-Packing for HOLP Cylinder sew 2nos 2 week
2 Limit switch for Holp Pump sew 1no 1 week
3 Balancer Seal Kit sew 1 set 2 week
4 Light curtain Riken (Photo safety Device) sew 1set 1 week
5 Run Command PB sew 2sets 1 week
6 C/B Dual solenoid vale, sew 1set 1 week
7 'v' Belts sew 1set 1 week
8 Die cushion seal & bushes sew 2sets 2 week
9 HOLP Re-set Solenoid valve with coil sew 1no 1 week
10 Clutch seal Inner/outer sew 2sets 2 week
11 Grease pump sew 1no 1 week
12 Angle Indicator 'U' seal sew 2nos 2 week
13 Holp hose pipe sew 1no 1 week

Prepared By: John Approved By:Harish mk

For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00
 LIST OF CRITICAL SPARES
Seyi power press.
Sl No. Discription of Item M/C used Minimum QTY Actual QTY Lead Time
1 Grease Detector IH1 Seyi 2Nos 0 2 weeks
2 Grease Distrubutor with Detector Seyi 1No 1 2 weeks
3 U-Packing for HOLP Cylinder Seyi 2Nos 2 2weeks
4 Limit swith for Holp Pump Seyi 2Nos 0 1 week
5 Balancer Seal Kit (4seals+1Bush) Seyi 2sets 1 2weeks
6 Light curtain Riken (Photo safety Device) Seyi 1set 1 weeks
7 Run Command PB Seyi 2sets 2 Ready
8 C/B Dual solenoid vale, Seyi 1No 0 1 week
9 'v' Belts Seyi 1set 0 Ready
10 Emergency switch Seyi 2Nos 2 Ready
11 Die cussion seal&bushes Seyi 2sets 0 2 weeks
12 HOLP Re-set Solenoid vale with coil Seyi 2Nos 0 1 week
13 Grease pump Seyi 1No 0 Ready
14 Photo safety device Reflector Seyi 2Nos 0 1 week
15 Oil level gauge (clutch & Brake) Seyi 2Nos 1 1 week
16 Oil level gauge (Holp & worm gear) Seyi 2Nos 0 1 week

Prepared By: Approved By:

For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00
 LIST OF CRITICAL SPARES
Dongshin Power press
Sl No. Discription of Item M/C used Minimum QTY Actual QTY Lead Time
1 U-Packing for HOLP Cylinder Dong 1no 0 3 weeks
2 Limit swith for Holp Pump Dong 1no 0 3 weeks
3 Balancer Seal Kit (4seals+1Bush) Dong 2sets 0 3 weeks
4 Light curtain Riken (Photo safety Device) Dong 1set 1 3 weeks
5 Run Command PB Dong 2sets 2 Ready
6 C/B Dual solenoid vale, Dong 1set 0 3 weeks
7 'v' Belts Dong 1set 0 1 week
8 Die cussion seal&bushes Dong 1set 0 3 weeks
9 HOLP Re-set Solenoid vale with coil Dong 1no 0 3 weeks
10 Photo safety (Reflector) Dong 1no 0 3 weeks
11 Holp Hose pipe Dong 1no 1 1 week

Prepared By: John Approved By:Harish mk

For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00
 LIST OF CRITICAL SPARES
Spot welding
Sl No. Discription of Item M/C used Minimum QTY Actual QTY Lead Time
1 WATER METER 1/2" 1NO 1 3 weeks
2 SCHEDULE SELECTOR SWITCH 1NO 0 3 weeks
3 SOLENOID VALVE with coil 1set 0 3 weeks
4 CONTROL TXR 380V/24V 1NO 0 3 weeks
5 CYLINDER SERVICE KIT (75KVA) 1NO 0 3 weeks
6 CYLINDER SERVICE KIT (50KVA) 1NO 0 3 weeks

Prepared By: John Approved By:Harish mk

For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00
 LIST OF CRITICAL SPARES
Co2 Weld
Sl No. Discription of Item M/C used Minimum QTY Actual QTY Lead Time
1 FEED ROLLER 0.8/1.2MM 1SET 2 2 Days
2 ESAB LINER 1NO 1 2 Days
3 PANA LINER 1NO 1 2 Days
4 BINZEL LINER 1NO 1 2 Days
5 5K, 1W POT 6NOS 2 1 Day
6 MICRO SWITCH 6NOS 2 2 Days
7 CO2 REGULATOR 1NO 2 2 Days
8 REGULATOR DIAPHARM (SMALL & BIG) 10&6NOS 10 1 Day
9 REGULATOR WASHER 100NOS 50 1 Day
10 REGULATOR GUAGES 2NOS 2 1 Day
11 REGULATOR FLOW INDICATOR 1NO 0 2 Days

Prepared By: John Approved By:Harish mk

For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00
CRITICAL SPARES FOR ROBOT WELDING MACHINE
Sl No Description of Item Minimum QTY Actual QTY Leed time
1 Gas Nozzle 2 Nos 2 Nos 1 Day
3 Insulation cylinder 2 Nos 2 Nos 1 Day
4 Tip Holder 2 Nos 2 Nos 1 Day
5 Insulation cap 4 Nos 4 Nos 1 Day
6 Counter Nut 1Nos 0 1 Day
7 Torch neck 1 No 0 1 Day
8 Binzel Liner 4 Nos 4 Nos 1 Day
9 C02 gas Regulator's washers 25 Nos 25 Nos 1 Day
10 Pin Cylinder 1 No 1 No 1 month
11 Pneumatic cylinder 16X 25 1 No 1 No 1 month
12 Reed switch D-Z73L 1 No 1 No 1 month
13 Reed switch D-A93 1 No 1 No 1 month
14 AC Drive 1 No 1 No 1 month
15 Copper piece for Jig 2 1 No 1 No 2 days

Prepared By: John Approved By:Harish mk

For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00

 LIST OF CRITICAL SPARES
FORK LIFT
Sl No. Discription of Item M/C used Minimum QTY Actual QTY Lead Time
1 MH 39550162 HOSE * 1 1 1 week
2 MH 39550163 HOSE * 1 1 1 week
3 MH 39550164 HOSE * 1 1 1 week
4 MH 39550101 BANJO BOLT 6 0 1 week
5 MH 39550102 WASHER 12 12 1 week
6 MH 36500002 ACCEL CABLE * 1 1 1 week
7 MH 02367750 HOSE * 1 1 1 week
8 MH 02006899 HOSE ENG TO RAD * 1 1 1 week
9 MH 02006886 PAD PEDAL STOP 1 1 1 week
10 MH 59076399 S4 ENG STOP CABLE * 1 1 1 week
11 MH 39550107 HOSE * 1 1 1 week
12 MH 39550167 HOSE * 1 1 1 week
13 MH 39550168 HOSE * 1 1 1 week
14 MH 39550117 HOSE * 1 1 1 week
15 MH 02012102 ELEMENT-GX * 2 1 1 week
16 MH 71400003 CABLE ASSLY 1 1 1 week
17 MH 59176938 BRAKE SHOE ASSLY * 4 2 1 week
18 MH 02570802 W.C.ASSLY 2 2 1 week
19 MH 02067313 BUNDY PIPE 2 2 1 week
20 MH 02014713 M.C.KIT-MAJOR * 1 1 1 week
21 MH 02354480 SPRING BRAKE-GX * 1 1 1 week
22 MH 02009548 BRG OIL SEAL 2 2 1 week
23 MH 56159109 "O" RING * 2 2 1 week
24 MH 59184539 SEAL KIT * 1 1 1 week
25 MH 39550118 HOSE * 1 1 1 week
26 MH 39550590 HOSE * 1 1 1 week
27 MH 39550134 HOSE * 1 1 1 week
28 MH 39550144 HOSE * 1 1 1 week
29 MH 39550208 HOSE * 1 1 1 week
30 MH 39550207 HOSE * 1 1 1 week
31 MH 39550209 HOSE * 1 1 1 week
32 MH 39550140 HOSE * 1 1 1 week
33 MH 36313018 OIL FILTER * 1 1 1 week
34 MH 02590437 FILT ELEM * 1 1 1 week
35 MH 02590479 FELT FILT INSERT * 1 1 1 week
36 MH 02355250 STRAINER ASSLY 2 1 1 week
Prepared By: John Approved By:Harish mk
For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00
 LIST OF CRITICAL SPARES
DG SET 250KVA
Sl No. Discription of Item M/C used Minimum QTY Actual QTY Lead Time
1 K.Oil Supper 20 Ltr.can 1No 1 2 Days
2 K.Oil Supper 7.5 Ltr.can 1No 0 2 Days
3 Lub Oil Filter 1No 0 2 Days
4 Fuel Filter Kit 1No 0 2 Days
5 Air Filter 1No 0 2 Days

Prepared By: John Approved By:Harish mk

For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00
 LIST OF CRITICAL SPARES
Compressor E45-7.5
Sl No. Discription of Item M/C used Minimum QTY Actual QTY Lead Time
1 OIL FILTER 1NO 1 1 week
2 AIR FILTER 1NO 0 1 week
3 BDV KIT 1NO 0 1 week
4 MPV KIT 1NO 0 1 week
5 INTAKE VALVE KIT 1NO 0 1 week
6 ELGI LUB OIL 20LTS 1 1 week

Prepared By: John Approved By:Harish mk

For.No.:F-M010 Issue Date:1/Dec/11 Rev.No:00