Pyrenees Venture Scope Sheet – PYR DD2024 Scope Sheet Number: VESS-042
Revision: 0 Date: 25/05/2023
SYSTEM:
TITLE: Inspection & Remediation - E-6630 Cold Lean/Rich Glycol Exchanger
Scope of Work
• Removal and reinstatement of Heat Blanket.
• Disassemble the heat exchanger.
• Close Visual Inspection (CVI) of the heat exchanger components.
• Non-Destructive Examination (NDE) of old heat exchanger.
• Overhaul of Heat Exchanger at vendors Works..
• Install refurbished heat exchanger.External Visual Inspection (EVI).
• Contingency required for external coating repairs as per Scope Sheet E.006.
1SAP Work order: Functional location FLOC Description: WBS:
(FLOC):
525877743 Exchanger Cold Glycol [ON HOLD]
70C2.30.20.10-HX002 Regeneration E-6630
Details:
• Removal and re-instatement of Heat Blanket.
• Rigging equipment required to remove and install heat exchanger.
• Removal of the old heat exchanger for delivery to Alfa Laval for Overhaul.
• Disassemble the heat exchanger.
• Close Visual Inspection of the Exchanger Support Frame.
• Close Visual Inspection (CVI) of the heat exchanger components.
• Non-Destructive Examination (NDE).
• Refurbishment of Heat Exchanger with installation of overhauled Plate Pack.
• External Visual Inspection (EVI) of the installed heat exchanger.
• Contingency required for external coating repairs as per Scope Sheet E.006.
WORKSCOPE Activities:
Pre-Shipyard
Inspection preparation
• CONTRACTOR shall ensure all Inspectors have completed Verification of Competency at least 1 week prior to Shipyard
activity.
• CONTRACTOR to submit an Inspection and Test Plan for the Heat Exchanger overhaul for WEG review and approval.
• CONTRACTOR shall ensure all NDT equipment is functional and calibrated at least 1 week prior to Shipyard activity.
• CONTRACTOR shall ensure Inspection Contractor and Alfa Laval have a Pre-shipyard meeting to agree ITP inspection points.
External coating repairs
• The Contractor shall provide external coating repair procedures for Woodside review and approval, this is to detail the surface
preparation method and the coating system details to be used which should be in accordance with scope sheet E.006
• The contractor shall provide Inspection and Test Plans (ITP) to clearly detail each step, responsibilities, quality requirements,
and hold point as required for the execution stage of the coating repairs.
Other
• Procure materials as per material table.
Shipyard
Remove Exchanger
• Owner will drain, flush and purge exchanger to ensure hydrocarbon-free status prior to commencement of work scope.
• Owner will implement isolations prior to exchanger opening.
• Remove external insulation from exchanger.
VESS-042 E-6630 Cold Lean-Rich Glycol Exchanger
• Open nozzles N1, N2, N3 & N4 as per Pressure Vessel Inspection Work Instruction.
• Establish ventilation and obtain gas free certificate.
• Inspector to complete “as-found” External Visual Inspection (EVI) of exchanger as per the Pressure Vessel Inspection Work
Instruction.
• Remove exchanger.
• Transport to Alfa Laval Vendors Premises.
• Inspector to complete “as-found” Close Visual Inspection (CVI) of exchanger supports as per the Pressure Vessel Inspection
Work Instruction.
• Owner to confirm external coating scope.
Alfa Laval Vendor Overhaul
• Disassemble exchanger as per Alfa Laval Overhaul Procedures . Alfa Laval to inspect and confirm there has been no in-
service leakage of the exchanger.
• Inspector to complete “as-found” Close Visual Inspection (CVI) of heat exchanger components as per the Pressure Vessel
Inspection Work Instruction.
• Exchanger components to be cleaned as required using HPWW or similar. Inspector to confirm cleanliness is adequate for
Visual Inspection and Dye Penetrant inspection.
• Inspector to complete Close Visual Inspection (CVI) of exchanger components as per the Pressure Vessel Inspection Work
Instruction.
• NDT Technician to complete UT scan as per the Pressure Vessel Inspection Work Instruction.
• Exchanger plates removed to be packaged up for return to Alfa Laval Australia.
• Re-assemble and Hydrotest exchanger as per Alfa Laval Maintenance Procedures. Install overhauled plate pack. Use new
gaskets, stud bolts, nuts and washers.
Install Exchanger
• Transport exchanger from Alfa Laval Vendors Premises.
• CONTRACTOR/SHIPYARD shall ensure Owner supplied Flange Management Tags are attached and flanges made up in
accordance with the WEG Flange Management Procedure. CONTRACTOR/SHIPYARD shall maintain a disturbed flange
register to keep a record of all flanges that have been disturbed as part of the scope and their leak test status.
• Reinstate nozzles N1, N2, N3 & N4 using new bolts and gaskets as per APU Flange Management Procedure
• Inspector to complete External Visual Inspection (EVI) of the vessel and determine extent of coating repairs required.
• Owner to confirm external coating scope.
• External coating to be applied in accordance with scope sheet E.006.
• Reinstate vessel external insulation.
• Inspector to complete ‘as-left’ External Visual Inspection (EVI) of the exchanger as per the Pressure Vessel Inspection Work
Instruction.
• Inspector to supply a signed off Inspection Work Instruction confirming all Inspection Tasks complete and all Owner identified
repairs are confirmed to be completed.
• The CONTRACTOR shall carry out a line walk with a WEG representative during leak testing and rectify any leaks observed.
During and Post-Shipyard
CONTRACTOR shall ensure the inspector deliver the Final Inspection report and completes the following activity within 6 weeks of the
Shipyard activity completion:
• Inspector to supply Final report documenting the "As-found", "Overhauled" and "As-left" condition of the vessel. The report
shall include all identified findings and the confirmed as-left condition of each finding. It shall also include all NDT data
collected in accordance with the Inspection Work Instruction.
• Alfa Laval Vendor supplies an Overhaul report for the Heat Exchanger.
• Inspector shall supply all Photos, video and NDT data collected during the inspection in native format.
• Inspector shall upload to the Owners Inspection Database, Nexus, the Inspection Report, Findings and Multimedia.
• Inspector to complete Anomaly assessment and closeout in Owners Inspection Database, Nexus.
• Inspector to ensure agreed corrective actions are raised in the Owners Maintenance Management System.
• Alfa Laval Vendor supplies an inspection report for the overhauled plate pack including Visual Inspection and Dye Penetrant
inspection results.
Special Vendors:
• Pressure Equipment Inspection Contractor - preferred vendor Enermech.
• NDT Technician Contractor - preferred vendor Enermech.
• Exchanger Vendor – Alfa Laval
• Coating Application Contractor
VESS-042 E-6630 Cold Lean-Rich Glycol Exchanger
Specs, Drawings, P&ID’s attachments:
# Document Number Rev Document Title
1 MON2-00PY-D260-0109 1 General Arrangement (GA) Cold Lean/Rich Glycol Exchanger
Glycol Regeneration System U-6602 Glycol Regeneration Skid (1 of 3)
2 MODC-00PY-D130-1112-001 7
Piping and Instrument Diagram
3 TBA TBA PYR.INS.WI.INT – E-6630 Rev 0 – Cold Lean/Rich Glycol Exchanger
Standards and Guidelines:
# Document Number Rev Document Title
1 AO-MN-0009 15 Piping Flange Make Up Procedure
2 Scope Sheet E.006 Repairs to External Vessel Coating
3
Photos:
General view of existing E-6630 Typical internal condition of E-6630 (2018)
VESS-042 E-6630 Cold Lean-Rich Glycol Exchanger
E-6630
Materials
Part #
SAP Quantity
# Material Description
Material
Number
1 Gaskets (All Body and Flange Gaskets)
2 Bolting (All Body Bolting)
3 Replacement Overhauled Plate Pack (92 plates)
Special considerations for this scope:
Lighting X Staging X Function Testing
Ventilation X EWP Inspection Test records X
Cleaning before X Cranage X Completion Cert X
Cleaning after Internal transportation Class Representative
Photo Outside Yard X Specialist Sub Contractor X
Drawing Pressure testing X Gas Free Certificate X
Sketch Painting X Sample
VESS-042 E-6630 Cold Lean-Rich Glycol Exchanger
List of Relevant Work Orders & Scope Sheets
Work
Notification Description Details Scope Sheet Number
Order
525877743 434580663 5Y Insp Press Equip Int E-6630 Internal inspection VESS-042
525877744 434580664 5Y Insp Press Equip Ext E-6630 External inspection VESS-042
SCOPE SHEET REVISION HISTORY
Revision Description Date Prepared by / Signature Approved by / Signature
A Draft for review 20/04/2023 Arthur Attharik
B Update based on WEG review 11/05/2023 A.Elsayed
JESSICA 25/05/2023
0 Issued for Use 25/05/2023 WALLIS
Contractor/Shipyard is responsible for any activities related to executing this scope of work and it is their accountability to identify, plan,
procure and execute as needed to complete this.
VESS-042 E-6630 Cold Lean-Rich Glycol Exchanger
E-6630 E-6631 V-6602 V-6605 V-6633 U-6602 V-6603 E-6632 H-6634
U-6602
E-6632
V-6603
V-6605
H-6634
E-6631 V-6633
E-6630
V-6602
BHP BP_MODEC
THIS DESIGN INCLUDING SPECIFICATION, DRAWINGS AND ITS CONTENTS IS THE EXCLUSIVE PROPERTY OF MODEC, INC. AND IS FURNISHED ON A CONFIDENTIAL BASIS,
AND WITH THE EXPRESS AGREEMENT THAT IT WILL NEITHER BE USED, SOLD, TRANSFERRED, COPIED, TRACED, PHOTOGRAPHED, NOR REPRODUCED IN ANY MANNER
WHATSOEVER IN WHOLE OR IN PART, NOR ANY ITEM HEREIN BE SOLD, MANUFACTURED OR ASSEMBLED WITHOUT THE WRITTEN AGREEMENT OF MODEC, INC.
THE RECIPIENT OF THIS DESIGN AGREES NOT TO DISCLOSE TO ANY OTHER PARTY INFORMATION CONTAINED HEREIN, OR NOT TO USE SUCH INFORMATION, EXCEPT FOR
THE SPECIFIC PURPOSE INTENDED AT THE TIME OF RELEASE OF THIS DESIGN.
Deliver BHPBP ABS SOFEC Shipyard TEC D.ENG Fab C-file PM/EM H F M S P E PP QHSE OP Total
Status IFRV file
Q'ty PDF - 0
(Rev.1)Note: Drawing title has been changed;
Previous: PAINTING SPECS FOR COLD LEAN/RICH GLYCOL HEAT EXCHANGER, E-6630
New: DRAWINGS & SPECS FOR COLD L/R GLYCOL HEAT EXCHANGER, E-6630
NYK KTN IDE TKN - - - - - - - -
1 IFRV 06/28/08 Issued for BHPBP Review Original Original
06/28 06/28 Signed Signed
NYK KTN IDE TKN - - - - - - - -
0 IFRV 02/21/08 Issued for BHPBP Review Original Original
02/21 02/21 Signed Signed
NYK KTN IDE TKN - - - - - - - -
A IFRV 01/17/08 Internal Review
01/17 01/17 01/17 01/17
Revision Status Date Description Prep Rev Appr PM H F M S P E PP QHSE
ITEM CA RA C&S DR REV DP INT Condition/WDC No.:WT203-WDC-001-00
Check (Y or N/A) Y Y Y Y Y N/A N/A
Customer
Project
PYRENEES FPSO DEVELOPMENT PROJECT
Document Title
DRAWINGS & SPECS FOR COLD L/R GLYCOL HEAT EXCHANGER, E-6630
Scale Project Code BHPBP Document Number MODEC Document Number Sheet No.
MON2-00PY-D260-0109
xxx WT203 Subcon Document Number 203-90-0008-G18-0109 1 of 3
J0736-AU5-501 Rev.1
