DigiEye280 Mechanical structure
Radiography product global technical support department
[email protected]
Version number: V5.1
No.:
© 2011 Mindray Confidential
DigiEye280 Mechanical structure
⚫ Course profiles:
➢ This course is first lesson of DigiEye280 products professional classes, mainly introduces
the mechanical structure of the machine, including machine overview, mechanical
movement, mechanical adjustment and the product change history. The most important
part is Mechanical module structure which including Tube stand, Floating patient table
and so on.
➢ After learning this course, engineers can grasp the name of each spare parts and function
of the DigiEye280 system, know the method of disassembly and be able to solve the
general issues.
➢ Before learning this course, should have to learn the following courses or the relevant
knowledge:
《MobiEye700 Product training course》
2 © 2011 Mindray Confidential
DigiEye280 Mechanical structure
1 DigiEye280 overview
2 Mechanical module structure
➢ Tube stand
➢ Floating patient table
➢ Digital wall stand
➢ Operator console
3 Mechanical adjustment
4 Spare part list and Product manual
5 Product change History (EFQ023)
3 © 2011 Mindray Confidential
1 DigiEye280 overview
1.1 The main part of machine
1.2 The movement direction
1.3 The clinical application of machine
1.4 The Demo video
Product model: DigiEye280
Product code: DR15
DrocApp software access:
1. For administrator: admin, mindray99!
2. For engineer: drserver, “dynamic password”
4 © 2011 Mindray Confidential
1.1 The main part of machine
3 Digital wall stand 1 Tube stand 4 Generator
5 Operator console
2 Floating patient table
5 © 2011 Mindray Confidential
1.2 The movement direction
Movement features:
Total 10 movement directions: Full-manual movement, brake.
linear motion (6) :
1, Left-right of tube stand (1720mm)
2, Up-down of the tube head (560~1800mm)
3, Left-right of table plate (900mm)
4, Backward-forward of table plate (260mm)
5, Left-right of under table detector box (580mm)
6,Up-down of digital wall stand detector box
(350~1800mm)
Rotary motion (4) :
1, Vertical rotation of tube head (±180@90 °)
2, Pitching motion of tube head (-20~17 °)
3, Rotating of collimator (±180@15 ° )
4, Rotating of tube stand (±180@90 °)
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1.2 The movement direction
⚫ Movement feature:
± °
° °
± °
± °
7 © 2011 Mindray Confidential
1.3 The clinical application of machine
SID:
Source Image Distance
1.77m
SID:1.8m
3cm
SID:1.8m
8 © 2011 Mindray Confidential
1.3 The clinical application of machine
SID:1.1m
9 © 2011 Mindray Confidential
1.3 The clinical application of machine
SID:1.0m
10 © 2011 Mindray Confidential
1.3 The clinical application of machine
11 © 2011 Mindray Confidential
1.3 The clinical application of machine
12 © 2011 Mindray Confidential
1.3 The clinical application of machine
13 © 2011 Mindray Confidential
1.4 The Demo video
14 © 2011 Mindray Confidential
1.4 The Demo video
15 © 2011 Mindray Confidential
1.4 The Demo video
16 © 2011 Mindray Confidential
1.4 The Demo video
17 © 2011 Mindray Confidential
1.4 The Demo video
18 © 2011 Mindray Confidential
1.4 The Demo video
19 © 2011 Mindray Confidential
1.4 The Demo video
20 © 2011 Mindray Confidential
1 DigiEye280 overview -- Practice
⚫ Make a exposure at the chest position and get the image. (80KV, 320mA, 4ms)
⚫ Make a exposure at the lying position and get the image. (80KV, 320mA, 20ms)
⚫ Check the dose when closing the collimator light field and at the lowest power exposure
parameters (40KV, 10mA, 10ms).
Background
Dose:
0.16 μSv/h
AP: anteroposterior: front to back
PA: posteroanterior: back to front
abdomen AP
21 © 2011 Mindray Confidential
DigiEye280 Mechanical structure
1 DigiEye280 overview
2 Mechanical module structure
➢ Tube stand
➢ Floating patient table
➢ Digital wall stand
➢ Operator console
3 Mechanical adjustment
4 Spare part list and Product manual
5 Product change History (EFQ023)
22 © 2011 Mindray Confidential
2 Mechanical movement structure
2.1 Tube stand
2.2 Floating patient table
2.3 Digital wall stand
2.4 Operator console
23 © 2011 Mindray Confidential
2 Mechanical movement structure 3 1
DigiEye280
1 2 Floating 3 Digital wall
Tube stand
patient table stand
Stand column
2
Stand column Sliding frame
Rope wheel Rope wheel
Table cabinet assembly
assembly
Pulley assembly Table plate Pulley assembly
Balancer Generator Balancer
Column base Under table Wall stand
detector box Detector box
Tube Manual brake
Collimator
Front cover
assembly 4 Operator console
24 © 2011 Mindray Confidential
Module structure-Tube stand
⚫ Tube stand
➢
➢
➢
➢
➢
Stand base Tube head Stand column
25 © 2011 Mindray Confidential
2.1 Tube stand Rope wheel
assembly
⚫ Stand column Pulley
assembly
Stand column
Rope wheel
assembly
Cable clamper
Balance
Pulley assembly Balance
26 © 2011 Mindray Confidential
2.1 Tube stand
⚫ Rope wheel assembly
turntable spindle Electromagnet
fixture
Electromagnet
brake
27 © 2011 Mindray Confidential
2.1 Tube stand
⚫ Pulley assembly
Pulley of tube
stand
床边立柱滑车
Pulley bearing
滑车轴承组件
assembly
Side rigid
Side eccentric bearing
bearing Side
滑车侧偏心轴承组件 assembly
assembly eccentric
bearing
assembly
Side滑车侧轴承组件
rigid
bearing
assembly
28 © 2011 Mindray Confidential
2.1 Tube stand
⚫ Tube head
➢
➢ movement
➢ The head front cover mainly provides the indication of rotation angle.
Head front cover X-ray tube
head installation block
Head
Collimator Angle pointer installation
block
29 © 2011 Mindray Confidential
2.1 Tube stand
⚫ Head installation block
Rotation plate metal
cupules
Align the gap and
hole
Cupules reset spring
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2.1 Tube stand
⚫ Tube hoop and flange
Flange
Tube hoop 1
Rotation angle indicator
Tube hoop 2
Pitching
motion
31 © 2011 Mindray Confidential
2.1 Tube stand
⚫ Head front cover
➢
➢
32 © 2011 Mindray Confidential
2.1 Tube stand
⚫ Collimator
➢
➢
Y direction
X direction
33 © 2011 Mindray Confidential
2.1 Tube stand
⚫ Column base
➢ column base left-right
movement of tube stand.
Upper horizontal
eccentric wheel Upper horizontal
Upper vertical guide wheel
eccentric wheel Middle-sized
floating
Tapered roller electromagnetic
bearing brake
Carriage welded
piece
Lower horizontal
Positioning guide wheel
seat assy.
Lower horizontal
eccentric wheel
Travelling
wheel
34 © 2011 Mindray Confidential
2.1 Tube stand
⚫ Column base
➢ The rotation angle of stand column is free, but due to the limitation of cable winding, we usually
control the rotation angle within ±180°
Rotation axle
sleeve of tube
stand
35 © 2011 Mindray Confidential
2.1 Tube stand -- Practice
⚫ Replacing the Collimator
⚫ Steps
36 © 2011 Mindray Confidential
2.1 Tube stand -- Practice
⚫ Replacing the Head Installation Block
⚫ Steps
37 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Table plate
⚫ Table body
⚫ Rear sliding frame
38 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Floating frame
➢
39 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Slide block assemble
➢
40 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Stand column linking assembly
➢
Stand column linking assembly
41 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Under table detector box
➢
42 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Under table detector box
➢
43 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Foot switch
➢
➢
44 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Generator
➢
➢
➢
➢
➢
45 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Generator
46 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Generator
Resonant
inverter HV tank
Charge capacitor
EMC
fuse
Filament driver
HV controller
Assistant
Main control power
contactor Bucky
transformer board
47 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Table power box
➢
➢
48 © 2011 Mindray Confidential
2.2 Floating patient table
⚫ Detector power box
➢
➢
Connect detector Power
220VAC cable Connect To PC Communication indicator
power in (power and signal) (LAN) indicator Power button
Reset button
49 © 2011 Mindray Confidential
2.2 Floating patient table -- Practice
⚫ Replacing the table power box
⚫ Steps:
50 © 2011 Mindray Confidential
2.3 Digital wall stand
⚫ Function parameter:
➢ Patient armrest
➢ (optional)
➢
➢
➢
➢
3
1
Two backup holes
4
51 © 2011 Mindray Confidential
2.3 Digital wall stand
⚫ Drive mechanism: Rope
wheel
➢
Pulley
Wall
stand
Balancer
52 © 2011 Mindray Confidential
2.3 Digital wall stand
⚫ Pulley and balancer
Side eccentric
Poise bearing
assembly
Guide pulley
Balancer
Side rigid bearing
assembly
53 © 2011 Mindray Confidential
2.3 Digital wall stand
⚫ Mechanical brake
Rubber brake
54 © 2011 Mindray Confidential
2.3 Digital wall stand
⚫ Limit structure
Limit structure is to limit the movement of detector pulley.
Lower limit
Upper limit
55 © 2011 Mindray Confidential
2.3 Digital wall stand
⚫ Detector box
There are two kinds of detector box for the wall stand.
➢ Right handed (default)
➢ Left handed Right handed
Detector box
assembly
Left handed
Wall Stand
56 © 2011 Mindray Confidential
2.3 Digital wall stand
⚫ Layout
Left-hand installation
(Reverse layout)
57 © 2011 Mindray Confidential
2.3 Digital wall stand
⚫ Detector box
Detector upper cover
Ionization chamber-grid
assy.
Drawer assy.
Detector lower cover
58 © 2011 Mindray Confidential
组件结构及传动机构介绍-立柱平板片盒组
2.3 Digital wall stand
件
⚫ Detector box Grid sliding rail
• 3 types of Ionization Chamber;
• 3 types of Grid(1.0m, 1.3m, 1.8m)
Grid
Ionization chamber
Ionization layer board
Grid handle
Ionization 3-filed solid Ionization 3-filed gas SIEMENS ionization chamber
59 © 2011 Mindray Confidential
2.3 Digital wall stand -- Practice
⚫ Change the right-hand detector box to left-hand detector box
⚫ Steps:
60 © 2011 Mindray Confidential
2.4 Operator console
⚫ PC
⚫ Monitor
⚫ System control box
⚫ Hand switch
⚫ Isolate transformer
61 © 2011 Mindray Confidential
2.4 Operator console
⚫ Computer and monitor
62 © 2011 Mindray Confidential
2.4 Operator console
⚫ System control box
63 © 2011 Mindray Confidential
DigiEye280 Mechanical structure
1 DigiEye280 overview
2 Mechanical module structure
➢ Tube stand
➢ Floating patient table
➢ Digital wall stand
➢ Operator console
3 Mechanical adjustment
4 Spare part list and Product manual
5 Product change History (EFQ023)
64 © 2011 Mindray Confidential
3 Mechanical adjustment
⚫ Review
Total 10 movement directions:
linear motion (6) :
Rotary motion (4) :
65 © 2011 Mindray Confidential
3 Mechanical adjustment
⚫ Adjust the level of patient table
Spirit level
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3 Mechanical adjustment
⚫ Adjust the verticality of tube stand
67 © 2011 Mindray Confidential
3 Mechanical adjustment
⚫ Adjust the 0 degree of the tube stand
linearly
68 © 2011 Mindray Confidential
3 Mechanical adjustment
⚫ Adjust the 0 degree of the tube-collimator assy.
69 © 2011 Mindray Confidential
3 Mechanical adjustment
⚫ Adjust position of tube-collimator assy.
70 © 2011 Mindray Confidential
3 Mechanical adjustment
⚫ Adjust the verticality of digital wall stand
L R
up
Spacer
down
71 © 2011 Mindray Confidential
DigiEye280 Mechanical structure
1 DigiEye280 overview
2 Mechanical module structure
➢ Tube stand
➢ Floating patient table
➢ Digital wall stand
➢ Operator console
3 Mechanical adjustment
4 Spare part list and Product manual
5 Product change History (EFQ023)
72 © 2011 Mindray Confidential
4 Spare part list and Product manual
4.1 Spare part list
4.2 Product manual
73 © 2011 Mindray Confidential
4 Spare part list and Product manual
Instructions for each sheet
Definition version:
V: version
19: the year
10: the month
01: the first version of this mouth
Note: the last number is the version number,
not the date.
Including 21 types
Including 5 sheets
74 © 2011 Mindray Confidential
4 Spare part list and Product manual
➢ 1. Classification: DR material classification (21), using the pull-down box to select.
➢ 2. Order Number: CS engineer can apply the order number in CRM system.
➢ 3. 801 Number: The historical number, it’s special packaging material for 801 ordering number.
➢ 4. Part Number(PN) : Machine manufacturing BOM of the original code, usually it’s the same as the
Order Number.
➢ 5. Part Name in PI&PO: The name will be printed in the PI and PO.
➢ 6. Part Description: The name is in the CRM system, usually it’s the same as the name in PI&PO.
➢ 7. Application Range: The scope of application of ECR number or the machine serial number.
➢ 8. Location & Reference: The notes of the material.
75 © 2011 Mindray Confidential
4 Spare part list and Product manual
76 © 2011 Mindray Confidential
4 Spare part list and Product manual
77 © 2011 Mindray Confidential
4 Spare part list and Product manual
78 © 2011 Mindray Confidential
DigiEye280 Mechanical structure
1 DigiEye280 overview
2 Mechanical module structure
➢ Tube stand
➢ Floating patient table
➢ Digital wall stand
➢ Operator console
3 Mechanical adjustment
4 Spare part list and Product manual
5 Product change History (EFQ023)
79 © 2011 Mindray Confidential
5 Product change History
⚫ History
2014.2 2016.8 2020.9
Software:DROC V1.0 Software:DROC V1.0 Software:DrocApp V2.0
Tube:Toshiba (30/50kw) Tube:Toshiba (30/50kw) Tube:Toshiba (30/50/65kw)
Detector:Toshiba (wired) Detector:Mindray (wired) Detector:Mindray (Wired/Wireless)
Collimator: CX-03 (Tungsten lamp) Collimator: CX-03 (Tungsten lamp) Collimator: CX-05 (LED lamp)
Electric:Power box V1.0 Electric:Power box V2.0 Electric:Power box V3.0
Table Power box V3.0
80 © 2011 Mindray Confidential
5 Product change History
⚫
Product Code Product Model SN Remark
DigiEye 260 EB2 New
DigiEye 260E EB3 New
DigiEye 260P EB4 New
DigiEye 260T EB5 new
DigiEye 280 EB6 V2.0:B8
DigiEye 280E EB7 New
DR15 DigiEye 280P EB8 New
DigiEye 280T EB9 V2.0:B9
DigiEye 300 EC1 New
DigiEye 300E EC2 New
DigiEye 300P EC3 New
DigiEye 300T EC4 New
81 © 2011 Mindray Confidential
5 Product change History
✓ Mindray Wireless detector;
✓ Detector charge function;
✓ 65KW generator and new tube (65kw);
✓ New collimator;
✓ New electromagnet;
✓ …...
82 © 2011 Mindray Confidential
5 Product change History
⚫ Generator
✓ Add 65KW generator
✓ There are two inverter boards in the inverter module
✓ The transformer changed
✓ Power increased: 400VA→500VA
✓ Add the fuses: for protection
V2.0 V3.0
83 © 2011 Mindray Confidential
5 Product change History
⚫ Detector box
✓ The silk screen changed
V2.0 V3.0
For different size detector
84 © 2011 Mindray Confidential
5 Product change History
⚫ Detector box
✓ Cancel the Wire clamp plate
V2.0 V3.0
85 © 2011 Mindray Confidential
5 Product change History
⚫ Detector box
✓ The grid guide rail changed
V2.0 V3.0
86 © 2011 Mindray Confidential
5 Product change History
⚫ Detector box
✓ The grid handle
V2.0 V3.0
87 © 2011 Mindray Confidential
5 Product change History
⚫ Detector box
✓ Siemens ionization chamber
✓ The fix brock changed
V2.0 V3.0
88 © 2011 Mindray Confidential
5 Product change History
⚫ Detector box
✓ Claymount ionization chamber
✓ The fix brock changed
V2.0 V3.0
89 © 2011 Mindray Confidential
5 Product change History
⚫ Detector box
◆ 1. increase the magnetic steel
✓ Only for wireless detector ◆ 2. increase the charging board
V2.0 V3.0
For different directions of detector
90 © 2011 Mindray Confidential
5 Product change History
⚫ Detector Draw
◆ 1. increase the charging cable
✓ Only for wireless detector
V2.0 V3.0
91 © 2011 Mindray Confidential
5 Product change History
⚫ Detector box under the table
✓ Delete the electromagnet and the button
✓ Increase the damper
Damper Cancel the button
V2.0 V3.0
92 © 2011 Mindray Confidential
5 Product change History
⚫ Electromagnet upgrade
✓ Tube head lifting electromagnet
Electromagnet
Power on: Lock Power on: Unlock
Power off: Unlock Power off: Lock
V2.0 V3.0
93 © 2011 Mindray Confidential
5 Product change History
⚫ Electromagnet upgrade
✓ Table stand left to right movement electromagnet
Power on: Lock Power on: Unlock
Power off: Unlock Power off: Lock
V2.0 V3.0
94 © 2011 Mindray Confidential
5 Product change History
⚫ Electromagnet upgrade
✓ Table floating electromagnet
Power on: Lock Power on: Unlock
Power off: Unlock Power off: Lock
V2.0 V3.0
95 © 2011 Mindray Confidential
5 Product change History
⚫ New collimator: CX-05
◆ 1. LED lamp
◆ 2. Power: 24VDC
◆ 3. adjustment filter:1.5/2.0mmAl
V2.0 V3.0
96 © 2011 Mindray Confidential
5 Product change History
⚫ Router
床体左侧路由器 床体右侧路由 床体侧面通过固定2
安装示意图 器安装示意图 个M8的六角头螺栓
固定路由器安装板.
97 © 2011 Mindray Confidential
5 Product change History
⚫ The wooden case changed
✓ Cancel the cushion
V2.0 V3.0
98 © 2011 Mindray Confidential
99 © 2011 Mindray Confidential
:
100 © 2011 Mindray Confidential
Version Editor Date Description
Number
1.0 Kennedy Jan.21.2014 Created
2.0 Alan Nov.16.2015 Update
PPT structure optimization
3.0 Alan Oct.16.2016 Update
(EFQ010/EFQ016/EFQ019)
FRU /configuration has been changed
4.0 Tristan Jun.11.2019 Audio
5.0 Tristan Aug.19.2020 Update(EFQ023)
5.1 Benson Mar.08.2021 Update
101 © 2011 Mindray Confidential
Version Reviewed Review Date Revision Details
Number by
1.0 Alfred Jan.21.2014 N.A.
2.0 Alfred Nov.16.2015 N.A.
3.0 Alfred Oct.16.2016 N.A.
4.0 Alfred Oct.10.2019 Audio
5.0 Alfred Aug.19.2020 Update(EFQ023)
102 © 2011 Mindray Confidential
Thanks!
103 © 2011 Mindray Confidential