Catalogue – Pipeline Products

Corrosion & Cathodic Protection

Remote Monitoring

April 2022 – Subject to Change without Notice

 MetriCorr
Click the number to get to the page Click the Logo to get back to this page
System Overview 4

T/R Remote Monitor and Control Unit 6

RMU Test stations – Slimline Concept 11

The MasterLink Module 14

Product Selection Guide 15

VL-100 Voltage Logging Module 16

ICL-Module - Corrosion Rate Test Station 17

ICL-C Module - Line Current Test Station 18

ER-Probes 19

Power Budgets – Solar Panel 20

Power Budgets – Battery Options 21

Test Stations - Junction Boxes 22

Technicalities – SlimLine Remote Monitors 23

CP*Manage Web 25

The App 28

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What we are MetriCorr

AC Corrosion Corrosion Rate Potential Line Current

Research Test Station Test Station Test Station

Enclosures ER Probes CP*Manage The App

Power Supplies Web Service

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 System Overview MetriCorr

Potential test station Line current test station CP rectifier Corrosion rate test station
• Voltage logger • Line current • T/R monitor • AC interference
• On/off-potential • Corrosion logger • Interrupter unit • Corrosion logger
• AC voltage • 1 ER probe • Current logger • 1-2 ER probes

Insulated joints Corrosion rate test station Casing test station

• Voltage logger • DC interference • Casing
• Foreign structure potential • Corrosion logger • Voltage logger
• 1-2 ER probes

VISION / MISSION*
The MetriCorr remote monitoring system for corrosion and cathodic protection on buried pipelines covers the complete range of measurements needed to document standard compliance.

Supervise your CP system through the Web-based CP*Manage suite. Your T/R remote monitors and test station RMU’s will keep a constant eye on the state of your rectifiers, the proper electrical
isolation conditions of your pipeline, the polarized potential profile, the corrosion threats such as AC or DC interference corrosion, as well as the condition of the coating.

Initiate a survey campaign by remotely enabling GPS synchronized ON/OFF switching of the rectifiers while your MetriCorr tests stations are establishing the ON/OFF potentials along the pipeline,
the line current (hence the coating condition) in sections of the pipeline, the well-functioning of isolation joints and critical bonds as well as the proper isolation of casings etc.

Generate a full survey report by the click of the mouse in terms of chainage graphs of polarized potentials, identifications of corrosion risks, coating condition and electrical isolation.

* A complete benefit of the MetriCorr remote monitoring system depends on well-defined electrical isolation and cathodic protection sources as well as implemented line current test stations.

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System Architecture MetriCorr

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 MetriCorr

TR-Monitor & Control Unit

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TR-Monitor MetriCorr
FEATURES DESCRIPTION
Monitoring T/R output voltage, The T/R Monitor is deigned to support survey campaigns, to report T/R
output current, ON-potential, and output voltage, output current and pipeline ON- and OFF potential, as well
OFF-potential. as to send alarms when the T/R settings or functionality is compromised.

Logical input for power-good. The unit is completely remotely controlled through the MetriCorr
Backup battery for reporting in case CP*Manage Web or through the MetriCorr iOS/Android App. Setting
of power down. intervals for measurements and data transmission to the CP*manage
Web, as well as initiation of survey campaigns is made either through the
Logical input for unauthorized CP*manage web, or by the App. Triggered power-low or tamper / door-
access (tamper/door open). open are transferred to CP*manage Web immediately when registered.

Internal temperature sensor. Alert and alarm handling* is set up through the CP*Manage Web and can
be assigned for measured values (pipeline ON- and OFF potential, output
Cycling of a normally closed (NC) voltage and current) as well as power-low and door-open.
switch to control rectifier ON/OFF
switching. The GPS time-synchronization and designed measurement cycle
provides the possibility of getting ON-readings as well as “instant” OFF-
GPS time synchronization readings synchronized with rectifier switch-off. User defined delay after
switch-off is offered within the range of 10ms to 1s.
Cellular LTE Class M with 3G and
2G fallback Remote monitoring and communication is done by cellular service with
satellite communication as an alternative (limited) option. A full operation
Ethernet communication is also obtainable through ethernet LAN.

RS232 port for satellite Data is sent to the CP*Manage Web for easy reporting and analyzing – a
communication full system report can be obtained in conjunction with remotely monitored
test stations be the click of the mouse.
Remote Monitoring – operate
through Web or MetriCorr App The TR Monitor ideally fits onto a DIN rail mounted inside the T/R cabinet
itself, or in separate junction box.
Data presentation, analysis,
reporting in CP*Manage Web ___________________________________________________________

DIN Rail mounting option * By “Alert” is meant a highlight in the CP*Manage Web. By “Alarm” is meant an e-mail sent
to e-mail addresses defined by the user.

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TR-Monitor Specifications MetriCorr
TR-Vout
• Input Resistance: >10MΩ
• Range: 100V
• Resolution: 1 mV
• AC accuracy: ±1mV ±1%rdg
• DC accuracy: ±1mV ±0.3%rdg
TR-Iout
• Shunt Resistance: External mΩ
• Range: ±200mVdc (200A @ shunt = 1mΩ, 2A @ shunt = 100mΩ)
• Resolution: 0.2µV (0.2mA @ shunt = 1mΩ, 2µA @ shunt = 100mΩ)
• AC Accuracy: ±5µV ±0.1% rdg (5mA ±0.1% rdg @ shunt = 1mΩ, 50µA @ shunt = 100mΩ)
• DC Accuracy: ±1µV ±0.1% rdg (1mA ±0.1% rdg @ shunt = 1mΩ, 10µA @ shunt = 100mΩ)
Pipe potential
• Input Resistance: >10MΩ
• Range: 100V
• Resolution: 1 mV
• AC accuracy: ±1mV ±1%rdg
• DC accuracy: ±1mV ±0.3%rdg
Relay
• Internal Relay Switching Bi-directional solid-state relay - 500 mA max continuous current – fail safe
• External Relay Switching Per external relay spec
Time synchronization
• GPS sync 1 ms or better
Internal surge protection
• 8/20 µSec 20kA, 10 operations
• 10/350 µSec 5kA, 2 operations
External surge protection - optional as per customer spec, - for instance
• 10/350 µSec 50kA per line

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 TR-Monitor TRM – Basic Package Top view MetriCorr

UPS or Battery (secondary)

Combined GPS/LTE
backup 12-24V
antenna
Mains (primary) power supply 12-24VDC Ethernet for RS232 for
LAN communication Satellite communication
(Later Implementation)
GPS antenna LTE antenna

Push button
Status / Control

DIN Rail mounting

Alarms Sensors
Relay control for 1. Tamper – (Door switch) 1. Potential
TRM Basic - Item No. 102619 external interrupters 2. Power – (Rectifier) 2. Voltage
3. Battery – (UPS) 3. Shunt (current)
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Power Supply, UPS and Battery FOR TRM MetriCorr

Switch mode power supply 30W

Universal AC Input (100-240V) Alkaline battery backup pack

Output 24V / 2A
Rechargeable lead acid battery
24V / 0.8 Ah
for short term backup power

AC/DC power and battery- Item No. 102621

UPS & backup battery - Item No. 102620

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 MetriCorr

RMU Test Stations – SlimLine concept

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Test Station Devices – MasterLink + Application Module MetriCorr

Voltage Logger (VL-100)

ICL

Line Current Logger

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Test Station Devices – MasterLink + Application Module MetriCorr

MasterLink
Voltage Logger (VL-100)

ICL

Line Current Logger

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The MasterLink Module MetriCorr
FEATURES DESCRIPTION
The link between data logging The SlimLine concept consist of a number of specialized data logging
modules and the CP*Manage Web modules that collectively address the different measurements that are
Service part of a cathodic protection survey. These modules include the VL-100
voltage logger, the ICL advanced corrosion rate module and the ICL-C
Remote Monitoring – operate line current module.
through Web or MetriCorr App
To be functional, the individual data logging module must be connected to
Controls measurement and the MasterLink module. The MasterLink module is the link between the
transmission schedules data logging module and the MetriCorr Web-based CP*manage platform
from which the modules are programmed and controlled, and to which
GPS time synchronization data are sent.

Cellular LTE Class M with 3G and The means for communication between the CP*Manage platform and the
2G fallback MasterLink module include cellular (primary and preferred), satellite
(iridium), ethernet, or Bluetooth (BLE) through the MetriCorr iOS/Android
At least two alternative cellular App.
service providers guaranteed
Cellular connectivity is secured through a global leader in Internet of
Ethernet communication option Things (IoT) enablement, with an extensive portfolio of wireless
connectivity modules, software platforms and global IoT connectivity
RS232 port for optional satellite services. At least two local roaming services (cellular providers) are
communication. guaranteed for every region of the world.

Data presentation, analysis, Through the CP*Manage Webservice or through the MetriCorr App, the
reporting in CP*Manage Web MasterLink controls the logging pattern, frequency, etc., and it stores data
until these are transmitted for further processing.

The Slimline product family fits into Big Fink test stations, MetriCorr test
stations, junction boxes, or customized to fit into the operators preferred
embodiment.

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MetriCorr

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VL-100 Voltage Logging Module MetriCorr

The MetriCorr VL-100 is a test station for remote monitoring and data logging which is used for DC ON potential readings, polarized OFF
potential readings, AC voltage readings, for monitoring of critical bond currents across a shunt resistor, and for documentation of isolating
couple effectiveness and isolation between pipe and casings.

• VP: CP monitoring (EON, EOFF, UAC)

• VF: Monitor the effective isolation at the isolating joint – comparing CP monitoring (EON, EOFF, UAC) with signal from foreign structure,
• VB: Monitoring of Critical Bond IS = VS / RS (IDC, IAC)
• VF: Monitor the effective isolation between the casing and the pipe – comparing CP monitoring (EON, EOFF, UAC) with signal from the casing

Alike the rest of the MetriCorr Slimline product family, the VL-100 is intended as a remote monitoring unit (RMU), a data logging device, or
simply as a spot reading device. It may be operated through the MetriCorr CP*Manage Web or through the MetriCorr iOS/Android App. Data is
sent to the CP*Manage Web for easy reporting and analyzing or uploaded through the MetriCorr App and e-mailed to be processed by Excel
(or similar) according to specific user needs.

The GPS time-synchronization and designed measurement cycle ensures the possibility of getting “ON” readings as well as “instant OFF”
readings synchronized with rectifier switch-off. User defined delay after switch-off is offered within the range of 10ms to 1s.

Foreign Structure Critical Bond

Pipe

VF VP VB VC
Casing

Isolating Joint RB RE
RE RE

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ICL Module – Our Signature Product for Corrosion Measurements and Analysis MetriCorr
FEATURES The Slimline ICL (Interference Corrosion Logger) module is designed for comprehensive CP and AC or DC interference analysis
and utilization of high sensitivity ER probes allows for direct verification of the effectiveness of any mitigation measures. Any
Complete instrumented test measurement of corrosion can be analyzed in relation to relevant electrical fingerprints.
station (Big Fink or customized)
2 probe channels (native Besides comprehensive analysis, the CP Manage Web provides easy and intuitive overviews of pin-pointing problematic areas.
measurement option)
ER probe for measurement of
corrosion rate
Verification of CP efficiency Solar power

Long battery life – solar option

Remote monitoring - cellular or
satellite via Masterlink module
GSM connection
GPS time synchronization
Data presentation, analysis,
reporting in CP*Manage Web
MasterLink
module

MEASUREMENTS
✓ Corrosion Rate
✓ DC potential ICL module
✓ ON (pipeline)
✓ OFF (pipeline)
2 ER probes
✓ Instant-OFF (coupon) installed at
pipe depth
✓ IR-free (coupon)
✓ Native (coupon – option)
✓ DC current density
✓ AC voltage
Installation example
✓ AC current density
✓ Spread resistance
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ICL-C Module – Corrosion Measurements and Line Current for Coating Evaluation MetriCorr
The MetriCorr ICL-C (Interference Corrosion Logger - Current) test station is designed for comprehensive CP and AC or DC interference analysis
FEATURES using a high sensitivity ER probe, with the added functionality of measuring line currents as a voltage drop across a known pipeline section. The line
Complete instrumented test current facility can be used to assess the distribution of cathodic protection current in a pipeline system, and thus to locate sections with poor coating
station (Big Fink or customized) integrity. Continuous monitoring of this parameter can be used as an early warning system for third party damages.
One ER probe channel for
measurement of corrosion rate
and coupon measurements
One Line current channel for CP
distribution and coating quality
Long battery life – solar option
Remote monitoring - cellular or
satellite via Masterlink module
GPS time synchronization
Data presentation, analysis,
reporting in CP*Manage Web

MEASUREMENTS
✓ Corrosion Rate
✓ DC potential
✓ ON (pipeline)
✓ OFF (pipeline)
✓ Instant-OFF (coupon)
✓ IR-free (coupon) VLCS
ILCS =
✓ DC current density R·L
Positive lead (-) ER probe Negative lead (-) Rectifier The line current (ILCS) is calculated
✓ AC voltage via Ohm’s Law, where the specific
pipeline resistance (R) is a known,
✓ AC current density fixed value, and the potential
difference (VLCS) of the line current
✓ Spread resistance span is measured by the ICL-C,
ILCS along with pipe-to-soil potentials,
✓ Line current AC/DC current densities and
L DC resistance, R (Ω/m) corrosion rate on an ER probe
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ER Probes MetriCorr
FEATURES ER Probes are required when using MetriCorr ICL/ICL-C modules to determine corrosion rates and measure electrical fingerprints.
Probe sensitivity
Corrosion rate – Highest The probe simulates a coating defect. Measuring the electrical resistance of the exposed coupon element and a shielded reference element provides the probe thickness by use of
resolution allowing for simple mathematical algorithms.
corrosion diagnostics
Simultaneous logging of corrosion rate and electrical fingerprints allows for effective analysis of e.g. interference conditions. Measurement of all parameters, (corrosion rate, AC/DC
Coupon measurements – AC/DC potentials, AC/DC current densities and spread resistance) on the same metal surface ensures that all interacting chemical and electrochemical reactions are part of the analysis.
current densities, polarized
potentials, spread resistance ER probes can be used to analyze corrosion in a wide range of environments, and various probe designs and housing materials ensures that the probes are fit for purpose and will
continue to provide valuable corrosion and CP information to the operator throughout its life-time.
Embedded certificate data – No
paperwork necessary The latest version of MetriCorr ERv2 probes have embedded memory in the plugs, containing a digital certificate. This will automatically be read by the Slimline ICL or ICL-C from
MetriCorr upon connecting the probe and the units are ready to measure.
Engineered design –
Particularly suited for AC or DC
interference corrosion
monitoring Response time - guiding
Circular 1cm2
Temperature compensation –
Heat sink - Reference element
– Proprietary compensation
Rugged design available for soil
Flush sleeve
- high temperature option

Rod 1cm2
MEASUREMENTS
✓ Corrosion Rate
✓ Instant-off potential
✓ IR compensated potential Circular 32cm2
✓ DC current density
✓ AC current density
✓ Spread resistance

Cable attenuation

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 Power Budgets – Solar Power Solutions – Panel with Backup Battery MetriCorr
Normal mode Intense mode (continuously)
Consuming part Consumption Weekly summary Consumption Weekly summary
MasterLink Idle 0.07mA 12 mAh
VL-100 measurement 0.026 mAh 4 mAh 35 mAh 5880 mAh
Solar charger idle 0.125 mA 21 mAh 0.125 mA 21 mAh
Transmission 10 mAh 10 mAh 10 mAh 1680 mAh
Total weekly consumption 47 mAh 7581 mAh

Solar panel / backup bat. Generation1 Generation2 Backup3

10W Panel / 12Ah backup 400 mA 4800 mAh 6000 mAh
3W Panel / 2Ah Backup 133 mA 1600 mAh 1000 mAh
12V panel 1) 50% output 2) 12h / week 3) 50% discharge
Source: Google! ☺
Normal mode: One measurement per hour. One weekly upload.
Intense mode: One measurement per second (ER: one measurement per hour) – One hourly upload.

Left: 3W Big Fink solar panel.

Above: 10W junction box solar panel Literature: Power Budgets Slimline ICL (MetriCorr)
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Power Budgets – Battery Options MetriCorr

Eksternal Box Battery (Alkaline) 15V – 16Ah – 50% discharge

@15V ICL/ICL-C Modules VL-100 Module
Consuming part Consumption Weekly summary Consumption Weekly summary ICL Module:
MasterLink Idle 0.07mA 12 mAh 0.07mA 12 mAh 2 years @ 1 measurement per hour / 1 weekly transmission
4 years @ 6 measurements per day / 1 weekly transmission
Module measurement 0.3mAh 55 mAh 0.022 mAh 4 mAh
Transmission 10 mAh 10 mAh 10 mAh 10 mAh VL-100 Module:
5 years @ 1 measurement per hour / 1 weekly transmission
Total weekly consumption 77 mAh 26 mAh

TopHat Big Fink Battery (Lithium Thionyl) 7.2V – 42Ah – 50% discharge
@7.2V ICL/ICL-C Modules VL-100 Module
Consuming part Consumption Weekly summary Consumption Weekly summary ICL Module:
3 years @ 1 measurement per hour / 1 weekly transmission
MasterLink Idle 0.07mA 12 mAh 0.07mA 12 mAh 7 years @ 6 measurements per day / 1 weekly transmission
Module measurement 0.6mAh 101 mAh 0.042 mAh 7 mAh
Transmission 20 mAh 20 mAh 20 mAh 20 mAh VL-100 Module:
10 years @ 1 measurement per hour / 1 weekly transmission
Total weekly consumption 133 mAh 39 mAh

Factory fitted VL-100 (Lithium Thionyl)

@3.6V ICL/ICL-C Modules VL-100 Module

3.6V – 25Ah – 50% discharge
Consuming part Consumption Weekly summary Consumption Weekly summary
MasterLink Idle 0.07mA 12 mAh
Module measurement 0.084 mAh 14 mAh VL-100 Module:
Transmission 40 mAh 40 mAh 3.5 years @ 1 measurement per hour / 1 weekly transmission
4.3 years @ 6 measurements per day / 1 weekly transmission
Total weekly consumption 66 mAh

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Test Stations – Junction Boxes MetriCorr
Our Slimline range of products are designed to fit into most test stations –
the Big Fink type and our solar junction box as best sellers.

We acknowledge the diversity of designs adapted among operators and

strive to meet requirements.

Request solar tests stations for lasting power supply or battery solutions
for +3 years of operation.

We also have
one for you!

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Big Fink Test Stations MetriCorr

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Technicalities – SlimLine Remote Monitors MetriCorr

Storage capacity +200 000 readings Range 0-156 mΩ

10 min – ∞, Typically 1 hour Repeatability (4s) 0.2 µΩ

Logging interval ER-Resistance
1s (intensive mode) Precision (4s) 0.4 µΩ

Casing IP65 Temp. compensation Primary and secondary

Humidity 0 to 100% RH condensing conditions Input resistance +10.0 MΩ

Temperature -40 oC to +85 oC Range 100 V

1100 V for 150 ms – Voltage (Edc, Uac) Resolution 1 mV

Transient protection 20 kA @ 8/20 µs DC accuracy ± 1 mV ± 0.3% reading

12.5 kA @ 10/350 µs (optional) AC accuracy ± 1 mV ± 1% reading

- Big Fink (example shown on p. 1) Range 300 mA rms

- MetriCorr Type Test Station Resolution 0.1 µA

Test Station Options Current (Idc, Iac
- Junction Box DC acuracy ± 0.1 µA ± 0.3 % reading

- Customers’ own spec AC Accuracy ± 0.1 µA ± 1 % reading

Size L x W x H 250 x 68 x 81 mm

- Cellular 4G with 3G and 2G fall back Range ± 20 mV

- Satellite (option) Resolution 0.1 µV

Line Current mV Channel
- Android or iOS App - Bluetooth Accuracy ± 0.5 µV ± 0.1% reading
Communication
- Ethernet (option) AC rejection 110 dB

- GPS Time Synchronization

- GNSS (Position)

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 MetriCorr
CP*Manage Web

2. Hosted Database
1. Test Station

3. WebService for data access and overview

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CP*Manage Web MetriCorr
MEASUREMENT PLUGINS CP*Manage Web is the MetriCorr internet-based system for
managing, analyzing, and reporting pipeline corrosion and
• Transformer Rectifiers cathodic protection data. The system receives data automatically
• Galvanic Anodes from remote monitoring units, by uploading files from data
loggers, or simply by manual entry of single measurements
• Polarized Potential performed by the CP technician at test stations.
• Line Currents
The system facilitates the digital build-up of the pipeline with test
• Isolating Joints stations and associated tag numbers, chainages, and GPS
• Casings coordinates. It can be viewed in Google maps and exported to
Google earth.
• AC Discharge Devices
• Grounds Data are presented in tabular or graphic formats. Time based
(historic) graphs ties together different data from a single test
• Coupons – AC/DC Current Densities point, whereas chainage graphs compare data throughout the
• ER Probes – Corrosion Rates length of the pipeline. With the click of the mouse, zoom
functions and averaging facilities are available in an intuitive
manner, thus providing analytical tools that, for instance, tie
REPORTS together corrosion rates with electrical fingerprints such as
polarized potential, AC voltage and associated AC and DC
✓ Corrosion Rate and CP Efficiency current densities. The corrosion risk is thus pinpointed, and
✓ AC and DC Interference Corrosion means are provided for optimum analysis of the root cause of
corrosion such as influence of AC, DC stray currents or
Analysis inadequate CP.
✓ Coating Condition
The system is based on measurement plug-ins, each of which
✓ Chainage graphs address a specific component or phenomenon. For instance, a
line current plug-in comprises facilities for reporting line currents
in individual current spans (test stations), chainage graphs
displaying the distribution of the CP current, as well as section
analysis on the current consumption and coating resistance of
sections in between the line current measurement facilities.

The ability to export to excel at every level enables any

additional customized presentation or analysis.

CP*Manage Web is offered as a subscription service with no

initial high costs.
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CP*Manage Web MetriCorr

GO LIVE and TRY

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The App MetriCorr

The MetriCorr APP supports the following primary functions:

• Testing the server connection,

• Performing a single measurement,
• Set up data logging and fetch data,
• Performing a status check of the RMU,
• Synchronize measurements – sending to server.

The MetriCorr App can be used online as well as offline with no internet access. By communicating
with the device via blue tooth connection,
data can be fetched and synchronized with the server when internet connection is established.

The MetriCorr App can be used to e-mail data in a csv format for processing data in excel.

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The App Commissioning – Test Server Connection MetriCorr

The App
…your body in the field.

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The App Performing a Single Measurement MetriCorr

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The App Android – iOS MetriCorr

…get it from App store or Google play.

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