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Turning gear Bauer G43 manual
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Operating
Insttuetions
BA 6596 E
Installation
LUUETR
Sump-lubricoted Geor Units
Sofety-Note:
The drive must be ostembled ond connected by quoliied personnel
Iskled electrical personnel. The relevent safety and accident prevention
regulations must bo observed. Sofsty'Note-PrintNo 122... enclosed.
‘The gear units should be installed os foros possible in © postion fee
from vibration. The gearbox is designed to be dust-proct and hose-proot
Where the gear uns are installed out of doors, they should be provided
with soveral durable coats of point which should be chocked ond impro-
ved when necessary depending on external conditions. Tho paint should
bbe matched to the siherstuctol components Points bosed on ayethetic
retin have been found most suitable for this purpose,
Flexible couplings which ate Kee of slack should be used if power it
rransmited directly from the gear unit tothe driven machine or, If here Is
‘ony donger of blockage, commercial slip cluches chovld be used. This
‘also applies where the prime powe is ronsmited 0 the gear ont.
Power transmission elements must be corelully fied tothe output shaft
cof the goor unit, which is ground with ISO kd, m6 or h6 limit, by using
io all possible the hole fo DIN 332 tapped inthe face ofthe shaft end
for this purpose, Heating the drive component to be fited to approx
motely 00° C (212" Fi has been found advantageous. The bore should
be measured in accordance with the following table and must also have
the Tolowing tolerances:
Nominal Ouipat shaft ‘Guiput shat
bore diameter ko or me. he.
fant Bore H7 Bore K7
with toleronces with tolerances
Lin Poza mel lin eso mil
above $10 10 | Oto+15 = 101045
above 101 18 | Oto+18 = 121046
above 18 t2 30 | Oto+2)
obove 301 50 | 010425
obove 501 80 | Oto430
sbove 8010120 | 010435
dbove 12010140 | Oto+40
Shot ends with inch dimensions ore ground with limits +0 to ~0.0005
inch for shots up to iach diameter ond + 0 to ~0.001 inch fo shos
larger thon |inch diameter. The bore ofthe external por should be
machined to ensure o prope I
‘The shais intended for fiting into gear units Incorporating © hollow shaft
cond keyway should be dimensioned in cecardonce with ISO k6, They
‘must thetefore hobe the fllowing tolerances:
Shot diameter in mm) Nominal tolerance fin 0.001 mn)
‘cbove 3010 50 #20418
‘obove 5010 80 #20421
‘obove 8010 120 4310425lubricant grades
The lubricant should be replaced ater opproximaely 10000 operating
hours, given normal opetaing eandtions and a horcon lenperoture
Below approximately 00" C76"
Inoue of higher iticontamperctres the lubrication itewol hos 0
be reduced lepproxinctely by bal per IK higher sumpomperorel
especie of fe operating peiod the lbrcent shoul be chonged
alee! every 213 voor
‘Worm geors~ in contest o helical gears ~ produce sling fiction ond
thus poh their mating suloces drng the unm period
Therefore nel duty should be started wih paral loods ony Imax.
‘approximately sof rated load unt he fllioad copocty nd the
ptm of efiioncy have been reachad.
her epprox. 200 hs of operation the lubicant shuld be changed ond
the gear box housing fished in order fo remove the sight but unovordo-
bs posting woor
Access fo the nti of small gearboxes i obtained by removing the
connecting serews,Pecsereassombly tossed by dowel pins or conte
The old lubricant can be easly removed by splashing with hot woter or
by washing the ltr ofthe Georbox wih kerosene or ome cer sm
[eh non-corosve detergent ido not uzeiicHloretyleneh. Any lbicen!
or detergent residve mut be thoroughly removed.
Medumazed ond large geotboxes hove llr screws ond doin plogs.
These facia Inspection os well os Kbnicont change wihout diamant
ling. F necessary hshing olor exomple spindle 0 but not kerosene of
inchloretiylnel nay be edded 1 the eld lubricant. The mare may be
Groined of cero few minutes of nolood operation, Repeated lusting
stile he geor unt sles prefeobly wth on obemoiing Srecion of
Tolan ~ removes ol residue of he old lubricant. Fake lubricant should
then be povted in wile moors of rex the amount being n accor
tnce wih the fable shown inthe chbicant quantity’ ection of in spe
Gol caves = wih of gouge
Soft ond long fibre greose GIP OOF or gear cis CLP 220 to DIN 51502
‘expect. DIN SISI7 vith good E properties are poriclerly suitable for
[lbrcaing the gear un. The rican should be suitable for lowicion
and clnot weorive continous operation
The damoge stage inthe £ZG ~ Tet fo DIN $1354 should be above
$oge 12 ond spaniie weor should bo bolow 0.27 ma/kWh. The ubscont
‘mut nt Foam, should offer protection agoins corosion and should not
Sich neal poise lng Enon snd gare or
the goske.
Diflerent grades of ibrcanls should not be mined os this woud impair
the bricating properties.
‘long operciing period con be ensured only by using the lubricants
listed below or proven equivoln! lubricants The orginal lubricant con
‘oko be supplied om the works in small packs of 5 ond 10 kg ll ond
‘2 esl espoctely
long'ibred gear grease ar epoctied bolow ie commended for goar
tnt wih grease Webrication:Lubsicont quontitos
Lubricating the
rolling boarings
Unless the ambien! temperature is below approximately -10° C 14" to
lotes international viscosity lossilication [SO 3448 ond DIN SII? at
40° C 100° Fl the viscosity grode ISO VG 220 (SAE 90), in Norhomarica
AGMA 5 EP i rocommendied
for lowes ambient temperciures, oils of lower viscosity grade and corre.
spondingly improved starting characterises should be used, for example
ISO VO 46 ISAE 751 or AGMA IEP. These fypes may in lac! even be
necessary Inthe temperature range around fraezing point if the initial
break away torque of dive i reduced to give o smooth stort or if he
frotor hos @ comparotively low ovtpu
Fer ambient temperoturas continuously ranging above 30° C 186° Foils
‘of ISO VG 680 (SAE HOl or AGMA 8 EP should be used,
‘The type of lubricont selected by the works forthe inal filing con be
etn by relering othe pte onthe ger ant ot by enautng
‘The optimum amount of lubricent required for each unit must be determi
ned in accordance with the Iobles below. I should be noted tho,
depending oa the georbox layout, the geanwheels end rolling becrings
ff he tap must alzo be reliably lubricated
In special cotes the oil level gouge should be observed.
Rolling bearings lied inthe geor unit ore chorged o! the works with
roling-beoring greaze but during operation thay ore lubricatee by the
{gearbox lubricant
‘The maintenance intervals wll depend on the operational speed,
‘ombien! omperature, bearing size ond loading,
Rolling bearings which are thoroughly cleaned or have beon replaced
Geor
ype
scacor
563.6 040
soacoi
564.6 082
sosaoi
865.6 042
866601,
56.4.6 042
S76
5676072
Lubricant quantity in or kg
horizontal orongament
Gap
HI
012
035
o7
88
18
3a
60.
0702
o7naa
09102
99102
ava2
1/02
34102
3an02
Soros
30/03
“2
o12
os
as
"2
24
0
85
ossro2
0.85/02
123/02
2102
aoa
24102
47702
43102
83103
88/03
@
a
Ha
012
035
07
08
18
34
$0
arse
e702
09/036
09/02.
1036
‘02.
241036
3402
oro
8003
§
Hs
a1
Oe
12
0
a
ea
2/036
2102
171036
3410.36
34102
8870.36
eB/02
rasioe
135003,
T 010,004.06
Rev. Nov. 9)
ror. WW.SG_SCHMEDOC
Lubricant quantity in I or kg
vertical arrangement
B
vi
ona
07,
075
a
43
82
075/02
975/02
2102
"302
25102
23/02
43/02
43702
2/03
82/03,
TSTEU SST Sone oncom kes ach nde nr mene omen re
&
v2
ou
04s
075
12
a
3
a2
075/02
875/09
12/02
2302
23102
23702
23702
3203
82703Operating
Inetuctions
BA 2496 E
oe
ee
@@e
(Overload protection
__ BAUER
Three-phase Squirelcage Motors
The devo must be assembled and connected by quolied personne sled
electrical personnel. The relevant safety and occident prevention regulations
must be obsorved
Three-phose motoss designed for 65 protection and complying with IEC:
Publications 345/529 ore totally excited, dust proof ard hare water rock
Thiee-phase motors nsalad out of doors shauld be provided with several
lurable coats of point os 0 protection agains covrozon the condhion ofthis
Poin fish being Inspected and repaired os necessary a regular intervals,
Sepending on external infuences. The poinork should be moched othe
totter components. Pints based on syatheic resin have been found most
tuitoble for his opplication
‘Special instucions mus! be observed in locations with abnormal aperating
conditions for exemple, prolonged exposute to ip wote, high ambient
temperatures above 40°C, explosion nazaré
The unit should be shaded Irom direct ond intense sun shine.
The intake of feth ar must nt be obstructed by unsuitable instllton or by
ony accumulation of dit.
“ha eyabol must be righ
portation
Three-phase motors designed for P44 protection are protected against
ingress of groner foreign bodies and objects ving thickness greoter
than I mm as well as ogoinstsplshing weer
They must no! be placed eutdooes or under severe embientcondtions (such
‘as rooms with wetness ds! or corasive olmospherel,
ned should it hove become loose during tone
Unless otherwiee specited, the three-phase moter i supplied connected for
the bigher el the two spectied nominal voltoges. I necessary, the motor must
bbe reconnected onthe larminal board tom so" to dali to ensure tha Suis
the opprosiate mains vohoge.
Motor of spacial design lor example, for two nominel voltages inthe clo
12 or with pole-changing windings! mus be connectod in accordnce with
the appropriote circu diogtoms
“wo main loads must be interchongod if he motor rototes inthe wrong
dioction
Proper sscling mutt be ensured when the terminal boris closed. necessary,
the joining srfoces wall have 10 be regreased. Blind plugs should be screwed
into unused cab entry holes.
[An overload relay mus bo used fo protec he winding ogcins! overooding
‘nd the efecto snglesphasing for example if only one line fuse blows oF
inthe event of an open crcut in ane lina. The thermal overload rely ofthe
cantocor must be adjusted 1 the cowect nominal curent for the oppropsicte
‘moins voltage l28 rating pteHe. 20-1/96 Fined n Gomany
Darang ERATETE
Ifomoton loot No 12296 &
SAFETY INSTRUCTIONS FOR OPERATION OF GEARED MOTORS
In occordnce wit lowchoge vecne 73/23/80)
General
Tse ty econ pp atone pte oping nto orp pols a ot oxons oly mt be
carcy dened lee.
The fey raacons ce mcd i pote! pple od egipen fom iy nd danges which coud aie wih vse
inolon,eoued momrores od rode wvarg. of ober dy marogonen’ ol dct den nstl wales,
lowecloge neces passing pr, sore ol whch may cho be fc o Sent. Sd ex sos may be
atl obs wang er ctor plow on fr hie. Nave ilomotio elaed wo deol opting
tors. Thy re dali wih ha achive ced co dob sued sary a aguas he mr Ne saa
Personnel
yates pty ping wok prin, la, mn comming ig
Grd opts od be eden ny yet quale parle dere inci nocaons wih N30
T/ON WDE 0108, EC 364). aon te zaive wok lb etsy coed a inorcrdonce wih, onan oes, be
sipped cpeng cio ard ther pds dacimortion Sy werk ms be npr ty porte specie
{Ged Se ore persons who. on he bass cher toring, experience ered ruc, gabe wih he rowel elon
Serdar, ogo, ccian prem es ord wesing poser, retina he maple essay a enon
“wher undonung ho mca calirios and hence oe Bee feos ord ovod posible haz
‘rong ae ns, inowlalge of Fase pos od of fe eel ma’ escape ond amegancy equipment ico
‘Wok en ged mo by rq sl nt be Kei,
2. Normal vse, observing the relevent technical specifications
‘These maces oe irae ote es rahe Bop ho sen eyes ogee. They cone wh he Sond
errant 6034/00 VOE 0530. Un neutron als be mache ave nen poche
dongrad iron te ciel aah a mad mse ge aoamts pin ogoe et
$y Stirs tage ips! Go =o sonvhai doom "fase net thy he opr le
Iason wht ts hil enc
‘he nocas hve buen dood orb angst on 0" Cio» AO" Cand ste dup o 1000 above ea
Respgipes oar ncn ng fae Wohnen cna wi cane
‘ong oe
mochines are for insolations in machines os defined in Machine Directive
189/302) 8. Te rl predict man tbe put ne operaion vs contornay with he Osi he
boon estoblahed (observe &N 603043).
GI oto
Shipment, storage
‘en gg dg ot = wi tg pr a cnr i en 0
sets Tay yond monn he nn ed ge ive nt pce wh he ns rei
hy ey bo kelogs conto coy darage Second ct Sey: comrisionng mabe ecded nce
Drs as be seed nay die adlanvticon iew < 02 rn/] enema Mtonay bao doroga The we
alt sca ss len clea ps te
1X vay lw ong low abu! ~20"C] has 9 dag eologo. Whon raplacing eybot, dopfrged ayes
Cevphieg wah CIN 580m! bend el tong to! 500 N/m).
4. Fring
Sinan gore, dine mt aby hage Ssh ds th bw ik ob
Jelena sb ”
Woming: Geared motors develop considerably higher torques and forces than Fast running motors of
“comparable reting.
‘cures neo et mas dni ca wh ehh ns pec vs
ond mus! be adequately secured agains! loowening, *
Fee LASS SSE eae ager wh orc ro mat nn lng, de
Rn a SaBA S794
1 General
2 Selection of model
3 Method of
operation
LEUTELE
disc brakes with D.C. mognetic
GBR, GBZ, GBZS
The spring-loaded broke it used for decelerating masses in rotary oF
linaor motion, thereby reducing undesirable over-tun ravel and tin
They ore gonorally connected in porllel with the windings ofthe goored
motor. When the motor is switched on, the brake is pulled off by elec
‘magnetic action, when the motor is switched off ond wht ite soon
ry and de-eneroised, the broking torque ls applied by spring pressure,
This means thot the Broking action also comes into effscrin the event of
current elle and con be used lor oresing moving ports,
The osbestos-re friction plates consist of high orode friction matesial
cond ore particularly wearand hectresstan. However, 0 certin degree
of wear is unavoidable and the instructions for the selection and mon
tenance ofthe spring loaded brakes mist be obsewed, especialy where
the switching requency i high ond the mosses Yo be decelerated ore
lorge
For normal operating conditions, the broke is selected on the boss of ts
braking torque corresponding approximately to the nominal torque ab
the rotor shatt of the geored motor. In cares of high cycling frequencies
oF other singent requirements, he correct lype can be selected only on
the basis of detailed information concerning the operation conditions
TPleose ask for questionnoire
The solenoid housing contains the encapsulcted coil and forms one unit
115001 with the vetted antimagnetic dtc. The housing Is sgily con-
acted to the contering flange ISI. The thwust plot ISI) is pressed
‘xicly agains! the friction ploteII5I6) by the springs MSI. his locked
‘agains rotation by two bats (Sid). When the current | switched on, the
Pressure plate is pulled ogoins! the pressure ofthe springs by the sole-
hold housing. The hiction diss ore able to move oxlaly on the corner
11520 which i fwed to the second shalt extension ofthe elacric motor
Tha solenoid is of sufcient power to enable it to overcome even an
tnlorged oir gap, provided wear is not excessive. Thre fz no provision
for egjustment.
Security-Advice
installoton as well as adjustment ond maintenance only to be cared
‘ou! under high oltention to the Seeurity:Advice os per leollet no 122.
enclosed,Brokes for DC. fo} Rom separate tenslommersecifor unit Type 32224..£, 24 V
ee ‘The connections oe in accordance with Fig. 2
oc
Figure 2. Connection diogrem 1A IL00-01 IN)
im Tees gn oboe
ie Torres Torre
SSEcten Smee gor gcr
iki essgs ease rear ceaeseoel
TZ tes hems esr
73 taetoniag 0 i eg
bi From the 24 V D.C. contol cect supply, the electrical values being
(05 shown inthe able in Section 12.
l_ See rating plate on brokes with connection cables series... KAI
which ore normally rated for 24 V, 96 V or 170 V D.C
4) From internolrectiier which is located in the enlorged motor termine!
bon KB) Ieee section 13 ond Ml
35 Electrical
Where permited by the type of circuit and the rated voltage, the broke
can be connected fo the motor terminal black, For brakes with hovsings
protected fo grade IP 66 tis recommended tho! the cable should be
Sceled with casting compound into the bax provided. Where local insta:
lotion speciieotions roqvie @ specil connection lead or @ separate fuse,
swe con supply 0 witoble coble to be fited by the election on sie.
‘The tominol box is protected ogoins! dust and moisture by mochined
iting surfaces and © gasket between hovsing ond cover. The mating
turloces should be releored i necessary
‘ol Motors for a single operating valtoge, str or dello connected,
The rectors in general designed for operation ot the line voltage
cond should therelore be connected to wo of the phase leads of the
‘motor tering board
Figure 4
™ ‘to fv aed tec tog
aR Ettervandvcioge
s SoetorconcteraIlyy
IY
dl Motors for stor-delta sorting.
Connections are mode a: shown in Fig, 4, Care must be token 10
fenzure thot the switching intoral betwaen switch postions “stor ond
“delio® isos short os possible to prevent the broke from coming into
ection
el Chonge-pole motors
“ho broke i no! connected tothe motor terminal boord but to the
pole changing switch through specil auxiliary contacts.
an
Figue 7
8 Motos for reducad-waliage storing
Where stator stories, string transformers, ele are used, the wiring
must be cartied out in cecordanee wih Fg. 8,50 thal the full roled
Voltage ts opplied tothe Brake inthe fist staring positon.
@) Feeding fram contral circuit supply
‘Where the broke is fed separately from the contol circuit supply, the
connections must be mode as in Fig. 8 e.g fer inverter fed motors.Broke application
“O-
To reduce the response tine in the application ofthe broke, the D.C
circuit shown in fig. 3 con be intectupted, but the cantaels concerned
trust be edequote fr this ty.
Shunting the contocts le. ia order to dampen the voltage peoks! wil
inva iceose he rexporse ie ond vo wl edu the reaed
effect.
‘When using 0 special recifier £SG 2.460 with an integral electronic D.C
interpion, the connections should be in accordance wath the diagrom
‘AIISIN80-131N (Fig 10
figure 10. Connection diagram IAIS.SOA3INI
tnstds pha Cen trcion Set10 Manual lease On request, spring-loaded brakes inthe GB series con be supplied with
monval relecse for mechanical operation, eg in the event of power
foilre
Lockable manual elease
‘As shown in Figs. 11 ond I2 fist release the locking bolt (26) so thal the
broke releasing ring (231 is foe to tun, Insert 0 screwcver into o
Suitable helo an the circumference ofthe release ring (231 ond Wun it
clockwise unio stop can be fall - making ture to count the number of
turns ofthe ing (23
rion! To cancel the manual rleass the ring hos to be turned bock by
samme amount (ot least 2 tins) until he Hingis tight, Ii then lock
place with the fixing bolt which must angoge axially inthe hole on the
Solenoid housing
fewer woceevon tie ROGER 2008)
Nomlockable manual
Insect the stude of the U-bracket in two.
‘opposite holes ofthe releose ring Fig 3h
‘The broke is released by moving the
bracket without undue foree for © short
distonce In the axial direction
Figure 18 | In order to ovoid misuse the U-brocket
KO-GBR120181 | must be removed offer each monvl
‘eleose operation1 Mointenonce
12 Electrical data
Ponicuary in the cose of higher cycling requencies more thon about
60 broking operations per hour) maintenance work on the brake is
fessentiol lo ensute relabilty of operction
Regular checking will indicate in good time the need for on overhoul
[A Inspection lot monthly or sicmonthly intervals depending on the
ceyaling frequency!
|. holote brake ond motor from the mains; disconnect the supply wires
fot the mains unt of the spring-looded broke.
es |
one as wi
Bow et any coded dt
‘5. Chack the condition of tho fiction plates ISI. f there ore signs of
‘extensive wor, new iriction plates should be fited(e08 also Section 8
"Working air gap"
{6 Assemble the broke in the oppropriote sequence. Care must be token
to align the eecesses in the ust plate ISI) withthe rivets forthe
fntimagnetie disc litem 1500 in Fg.
8. Overhaul or replacement ofthe friction plotes 1516! opproxinotely
every sx to twelve months or longer, depending on the cycling
frequency!
1. APALIOAS.
2. Roloase the hexogon-socket head cap serows (512), dlsmant
broke,
3. Inspect and, if necessary, replace the ction plates (ISI, the thest
plote (519) ond flange ISI. Cleon the brake,
the
4, Assemble the broke inthe appropriate sequence. e
Broke Nominal torque for brake pes: Exciloion
szecode GBR od ‘GBZS_—_ power leold)
Nm Nm Nm iwi
a 25 = = 8s
50 5 10 5 8
25 25 = = 35
00 10 2% 48
250 5 50 2 70
500 50 100 90
750 25 150 73 9
1000 109 200 10135
1500 150, 400 150135‘wOLOMSNINENL]
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NSTALNOBS
AHOTSNYESQHOA
sOEberhard Baver GmbH & Co Tlofon 0711) 351 90 LELLUTETR
3
Eberhard-Bover-Str. 36-60 Telefax (0711) 35
D-73726 Esslingen _D-73734 Esslingen Telex 7 256 563,
Einzelteilverzeichnis und Schnittzeichnung et
fers bond echoed town ET-G3
Liste des pidces et dessi en coupe
Despiece y seccién
Cneununaune aeranen w veptem asirarens s paspese
Getriebe Typ 8 Bow B Nn me m 8 3 w
Gear unit ype
Réducteur type t
Reductor tipo [ - 2
Penysrop mn 1 : 7 22
Nondrdsoindegen ochangethe Totes madeaons de Not eames el deach atr- _C oronopnok vonepysonn
‘erator Signi" Gncninrewvaer —— Sakimegictalceneeree” —Geleeagt ovenGetiebe Typ / Gear wit ype /Reductewrtype / Reduclor po Peaystop rt
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Bo. Bee BER fee BES fee BEG fee SG fee BE ee
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Spe Srpreein SteamsEberhard Bauer GmbH & Co
Fes 108 Ebr Borst 36-60 Wifon O71 351888 LLLTELR
0-73726 Essingen 073734 Esingen
Telex 7256563
Einzelleverzeichnis und Schritteichnung
Ports lst and sectional drawing
Liste des pidces et dessin en coupe
Despiece y seccién
Motor
Motor type ET-DK 8
Moteur ype
Motor tipe
CCreunpexaunn aerane® 4 Yeprem aenrarens 8 paspese —lsurarent ran
‘Anbaubare Getriebe
‘Adoptable gear unit
Réducteur adaptable
Reductor adoptable
‘Anatwpyemue peaystops
Gore
piglienindenngn ghee
Scranton Sirrean
Anboubare Getriebe
‘Adoptable geor unit
Réducteur adaptable
Reductor adaptable
‘Ananrupyemue peayxropi!
GA 02, GB 02, GA03, GB 03,
GA 12, GB 12, GA 13, GB 13,
G01,G 02, G03, G Il, G 12, G 13, G21, 22,623,
G31, G32, G33, G Al, G 42, G43, G51, G 52, G53,
83,673
AG 02, AG 03, AG 12, AG 13, AG 22, AG 23, AG 32, AG 33,
AG 43, AG 53, AG 63, AG 73
SG 3, SG 4, SG 5,SG 6, SG7
KG 13, KG 23, KG 33, KG 43, KG 53
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EE TEE SE ee SS =Eberhard Bouer GmbH & Co
Postfach 108, Ebethord-Bover-St. 36-60
-73726 Essingen _D-73734 Essingen
Telefon (0711) 35180
Telefox (071) 3518381
Telex 7256563,
LTB
Einzelteiverzeicnis und Schnitzeichoung
Ports ist ond sectional drawing
Liste des pidces et dessin en coupe
Despiece y seccién
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Keriogel/ Dowel Cou cons / Herod / Npsceeiok wine?
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