49207947

Revision A
November 2015

Airscout dP Flow Meter Insertion Probe

User Manual

Save These Instructions

 Table of contents
1.0 SAFETY INFORMATION . . . . . . . . . 3 7.3 Data Logger. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1 SAFETY SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . 3 7.4 Key pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.0 INTRODUCTION. . . . . . . . . . . . . . . . .4 7.5 Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.0 Product overview. . . . . . . . . . . .4 8.0 Airscout Studio SOFTWARE. . . .
3.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.2 Airscout dP probe with connector 9.0 ELECTRICAL CONNECTIONS. . . . 15
cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 9.1 4..20 mA output . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Airscout dP probe with display. . . . . . . 5 9.2 Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Airscout dP Probe with the Airscout 9.3 Modbus interface. . . . . . . . . . . . . . . . . . . . 17
Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9.5 Connection to X-series controller. . .
4.0 QUICK START. . . . . . . . . . . . . . . . . . . 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.0 MEASUREMENT. . . . . . . . . . . . . . . . . 6
10.0 SERVICE. . . . . . . . . . . . . . . . . . . . . .21
5.1 Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10.1 Recalibration . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10.2 Filter set replacement . . . . . . . . . . . . . 21
5.3 Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
11.0 SPECIFICATIONS. . . . . . . . . . . . . .22
5.4 Totalizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12.0 ORDER INFORMATION AND
6.0 MECHANICAL INSTALLATION 7
ACCESSORIES. . . . . . . . . . . . . . . . . . . . . 23
6.1 Piping table . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
13.0 APPENDIX A -UL. . . . . . . . . . . . . . 24
7.0 DISPLAY. . . . . . . . . . . . . . . . . . . . . . . 12
7.1 Display status icons. . . . . . . . . . . . . . . . . 12
7.2 LCD display. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

 49207947 Rev.A
 1.0 SAFETY INFORMATION
1.1 SAFETY SYMBOLS

The Airscout dP is designed for use in wet air applications. It can handle 100% saturated
air, where condensation may occur from time to time. However, the Airscout dP is NOT a
water or multiphase flow meter. A too high water content which causes flooding of the
compressed air network with liquid water will cause misreadings and may damage the
instrument.

The Airscout dP has a small dynamic range. You cannot use it to detect small flows or small
leakages.

Stabilization time: When exposed to large pressure changes, for example during installation
of the sensor, the DP sensor element needs to stabilize. This takes up to 15 minutes. During
this time, readings may have a larger error.
The actual installation location has a great influence on the amount of water in the pipe.
Too much water will result in reading errors. The unit has to be exposed to gas at all times.
Exposure/ submersion in liquids should be avoided! Condensate should be able to drip off
and out of the probe freely.
• Avoid insertion in vertical (rising) pipelines.
• Avoid horizontal pipe lines at the lowest point of the wet air installation, as water may
flood this part of the pipe.
• Avoid situations where freezing/ icing may occur from time to time.
• CHECK the amount of condensate BEFORE insertion of the probe!
• Consider to add a drain point when flooding is likely under certain circumstances.
• NEVER mount the unit upside down, always keep the unit under a 1 0 - 2 clock position.
• NEVER mount the unit straight downward, as drops will be collected around the probe
tip.
After the audit, it is very important to let the unit dry out completely. Water will condense
after the unit cools down, and condensate might build up internally. This condensate can
cause trouble when the unit is used again: it will be pushed into the probe by the air when
repressurized.
• Disassemble the probe from the transmitter and let everything dry out completely.
• Inspect the two hydrophobic filters, replace when dirty or when cracked.
• Make sure no water remains in the probe. In case of doubt, remove the filters and purge
with air.
• Re-assemble the dried out components according to the service instructions, which can
be found in the user manual.

49207947 Rev.A 
 2.0 INTRODUCTION
Congratulations! You purchased the easiest to use and Great products deserve great user manuals. We have
most complete compressed air measurement tool in done our best to make this user manual as complete as
the world. With the Airscout dP probe, you can monitor possible. New users, please read it carefully to familiarize
and record flow, pressure, temperature, and total air yourself with our products.
consumption, simultaneously.

3.0 Product overview

The Airscout dP probe measures mass flow, temperature The Airscout dP probe is available in two configurations
and pressure simultaneously. All these parameters are key to fit every application. Use the connector cap for
to proper compressed air measurement and are therefore sensor features only, ideal for integration into a central
included in all models. With the insertion probe you are management system. Use the display module for
flexible in pipe diameter. All data can be accessed by central read out and data logging. For both models, all
Modbus RTU, 4..20 mA and pulse. parameters and outputs remain available.

Airscout dP Insertion Probe

CCN Description
49203284 Airscout dP Start Kit
49203292 400 mm Airscout dP with Display and Data Logger, M12 (5-Pin) connector
49203300 400 mm Airscout dP with Connector Cap, M12 (5-Pin) connector

All of the Airscout dP Insertion Probe flow meters listed above include bi-directional flow, safety chain and
compression fitting.
Order the Airscout dP starter kit to receive the complete start kit with all required accessories, everything you need to
get started right away.

 49207947 Rev.A
3.1 Configuration
The instruments needs only one step to be ready for
operation. It needs to know the exact inner pipe diameter
for accurate measurement, wrong inner diameter will
lead to very significant errors. The pipe diameter can be
programmed with the key pad on the display module
or with the Airscout Studio configuration software.
This software suite is also used for configuration of the
outputs and data logger.
3.2 Airscout dP probe with connector cap
The Airscout dP probe with connector cap can be used in
applications where local read-out and data logging is not
required. With it’s various outputs the Airscout dP probe
can be connected to remote data loggers. 1. Menu / Enter button 4. Down button
3.3 Airscout dP probe with display 2. Esc / Record button 5. LCD display
The display module adds a 3 row display with key pad 3. Up button
and an optional 2 Million point data logger to the
Airscout dP probe. All parameters will be shown on the
display in real time. The key pad can be used to start a
data log session or to change the key parameters of the
Airscout dP probe. All output parameters for remote
connection remain available on the M12 connector.
3.4 Airscout dP Probe with the Airscout Terminal
The Airscout Terminal can be used as a remote display for situations where the local display can’t be read. All display
features will be available on the remote display.
The Airscout Terminal can be equipped with a 10m/32.8ft cable. The terminal can be connected to the Airscout dP
insertion probe with connector cap via a M12 (8-pin) cable. The Airscout Terminal features a 2 million point data logger
which extends the data log capacity of your Airscout dP insertion probe.

49207947 Rev.A 
 4.0 QUICK START
This chapter contains the basic steps to start using your • The sensor needs to be in the middle of the pipe.
Airscout dP probe flow meter. Additional information on
• Tighten the compression fitting.
all subjects can be found in the next chapters.
4. Electrical installation
1. Unpack
4.1 Permanent installation
Unpack the meter and check if all items are there and in
good shape. A checklist with all items is available on the Connect a cable with 5 Pin M12 connector to the
box. Airscout dP probe. The cable can be connected to
a central data acquisition / building management
2. Program the settings
system or data logger via Modbus, 4..20 mA or
• The inner pipe diameter needs to be programmed pulse.
into the sensor. This can be done via the display or
Apply 12-24 VDC to power up the device. Use a Class
with the Airscout Studio software
II power supply (less than 2 Amps). If a display is
• If required, set the output parameters for the available, it will light up when power is applied.
Modbus, pulse and current output
4.2 Temporary installation
3. Mechanical installation
Use a 12 Volt power supply with M12 connector to
• Find the best point of installation for this product. power the Airscout dP probe. This quick method is
Make sure that all specifications are met. ideal for audits.
• For installation of the Airscout dP probe, an insertion 5. Data recording
point needs to be created. You can weld a tap with
When the display with data logger is available a data log
internal 1/2 inch thread.
session can be started by pressing the esc button and
• Place a ball valve and compression fitting on the then enter. All parameters will be logged with the default
insertion point. logging intervals. These logging intervals can be changed
with the Airscout Studio software. This software tool is
• Connect the safety chain and insert the probe into
also used to retrieve the recorded sessions.
the pipe.

5.0 MEASUREMENT
For all parameters the update interval is 1 second. Within The Standard bi-directional sensitivity is shown in the
this second, multiple samples are taken and averaged to figure below. The negative flow value will show up as a
provide a stable and reliable output. minus sign. The 4..20 mA value needs to be adapted to
suit the application.
5.1 Flow
The Airscout dP dP uses the differential pressure principle.
In the picture on the right, the principle is explained.
Flow will create a differential pressure over the probe.
This pressure is measured by the differential pressure
sensor element. The gauge pressure is also measured
by a separate gauge pressure sensor. This is a little
less accurate than an absolute pressure sensor, but for
compressed air applications, the accuracy is sufficient.
Three sensors combined proved a mass flow output.

 49207947 Rev.A
5.2 Pressure For optimal measurement performance, the Airscout dP
probe needs to be in a stable temperature environment.
The Airscout dP probe features a built-in gauge pressure
When exposed to quick temperature changes or large
sensor. The sensor range is 0...250 psi, rounded off this
temperature changes (for example taking the unit from
equals 0...16 bar gauge. The sensor cannot measure
outdoor to indoor during winter time, or when mounted
vacuum, please contact us if you have a vacuum
downstream of a heat regenerated drier) the temperature
application. The sensor membrane can handle media
compensation may lag behind, which may result in
which are compatible with glass, silicon, stainless steel,
significant measurement errors.
Sn/Ni, plating and An/Ag solder.
The sensor signal is sampled with 16 bits. The practical 5.4 Totalizer
resolution is 0.24 mbar on the 0..16 bar scale, which is The totalizer keeps track of the total consumed amount
equal to 0.004 psi on the 250 psi scale of compressed air in normal cubic meters, or in scf
depending on which unit you choose to read out. The
5.3 Temperature
refresh interval is 1 second, actual measurement data
The built in temperature sensor measures the will be available on the display and by Modbus. For back
compressed air/ gas temperature. It is mounted in a up reasons, the totalizer value is written to it’s internal
separate position, to ensure quick response time and low memory with an interval of 15 minutes. A power down
self-heating of the sensor element. The signal is sampled might result in maximum 15 minutes of totalizer data loss.
with 16 bits. The resolution is less than 0.1 ˚C.
In bi-directional operation, negative flow is subtracted
In a vertical pipe, with flow going down, the temperature from the totalizer. The totalizer will count backwards as
sensor may heat up at zero flow conditions, due to the the compressed air is delivered back to the supply side.
heated flow sensor element. This effect will disappear as The totalizer can only be reset to zero. It’s not possible to
soon as there is consumption. set it to a different value.

6.0 MECHANICAL INSTALLATION

Put together the Airscout dP probe • Potential water damage on the outside. Avoid areas
Connect the display or connector cap on the Airscout dP of high humidity and avoid dripping. Be aware that
probe sensor module. Make sure that it slides completely the Airscout dP probe is not watertight, it is only IP65
over the O-ring seal. Position the O-ring in the upper (when mated with the USB protection cap).
position for the connector cap. Use the lower position for
• Corrosive atmosphere where possible.
the display. Apply some O-ring grease if required. Gently
fix the screw on top. • Electrical problems (high voltage/ high power).
Install the Airscout dP probe in the pipe • Mechanical vibration and danger (walking bridges,
First select the right installation point. The installation fork lift trucks).
point is crucial for the right measurements. Sources of
• Any source of potential error.
error can be: installation effects, unknown flow profiles,
swirls, pressure and temperature effects, humidity effects, WARNING
oscillations in the flow. To ensure the highest possible
accuracy of flow measurement, the installation and These devices are only for use with
piping instructions must be followed carefully. Therefore Air, Nitrogen, Argon, Helium, Carbon
read this paragraph carefully. Dioxide and other non hazardous, or
non combustible gases. The maximum
Take into account: working pressure is 16 bar (250 psi)
• Choose a site which is accessible, which allows ease
of wiring and maintenance, and which allows you to Prepare the installation
still read and access the display if possible. The Airscout dP probe can be inserted through a welding
• Meet the specifications of the Airscout dP probe. coupling with internal 1/2 inch thread.
If the specifications are not met, for instance the Use a ball valve to insert and retract the Airscout dP probe
pressure or temperature level is too high; this will when you want. Use a 1/2 inch full bore ball valve or a 3/4
cause inaccurate flow measurement and can even inch ball valve.
damage your flow meter.
WARNING
• Do not apply mechanical stress on the sensor head.
Make sure that the hole is at least 16 mm inner
Avoid: diameter, and completely clear for insertion. A
• Excessive heat, check the temperature range of your too small hole will damage the probe or your
Airscout dP probe. measurement value will be very low.

49207947 Rev.A 
The installation
Insertion depth
Generally the insertion depth of the Airscout dP probe
is 0.5 times the inner pipe diameter, where the bottom
of the sensor tip must be in the middle of the pipe (see
picture).

SAFETY FIRST: START WITH MOUNTING

THE SAFETY LINE!
The Airscout dP probe is mounted with a
1/2 inch compression fitting. The probe
The Airscout dP probe is shaped to make alignment is sealed with a PTFE ferrule instead of a
with the flow direction easy. Alignment “by the eye” is stainless steel ferrule. PTFE may become
sufficient. slippery. The safety line will keep the
See installation note on Figure 1. sensor secure when it accidentally moves
out of the compression fitting. NEVER
Exception over-tight the fitting, because it might
Between pipe sizes of 1” and 2”: be aware that the field damage the sensor tube.
accuracy is +/- 10%; installation errors are bigger. Airscout
dP in-line is recommended for application up to 2”.

Troubleshooting Humidity (thermal sensors)

Avoid condensation: use gravity!

Good practice Bad practice

Gravity helps to Flooding: Pressure sensor over-reading
keep the sensor clean Pressure sensor gets clogged over time

Figure 1

 49207947 Rev.A
 Basic installation steps
1. Insert the compression fitting in the welding tap. Use PTFE tape or liquid
sealant.

2. Keep the ball valve closed!

3. Insert the Airscout dP probe.

4. Mount the safety line. Hook the safety line up in the ring of the Airscout
dP probe. For extra safety, you can add a luggage strap (like for suitcases).

49207947 Rev.A 
 5. Place a mark on the probe, to identify the place where it is safe to close
the ball valve when retrieving the Airscout dP probe.

6. Open the ball valve and slowly push the Airscout dP probe completely in.

7. Push the probe in till it hits the bottom of the pipe. Now place another
mark on the probe.

8. Retrieve the probe half the pipe diameter. Adjust the safety line (and
strap) to keep the Airscout dP probe in place. Keep in mind to align the
Airscout dP probe with the flow direction.

9. Gently tighten the compression fitting. Do not over tighten to prevent

damage to the probe. Pull the probe to check if the compression fitting is
tight enough.

10. Now your Airscout dP probe is installed.

10 49207947 Rev.A
6.1 Piping table The following table provides a guideline for proper
distances between upstream or downstream objects
At least 20 times the pipe diameter upstream and at
and the Airscout dP probe. The upstream length is the
least 5 times the pipe diameter downstream needs to
length between the last non-straight object and the
be applied, to avoid any distortion of the flow profile.
Airscout dP probe. If the upstream length is straight,
Gas flow in pipes follows certain rules, which must be
and the distortion is downstream of the Airscout dP
observed for optimal measurement results. For some
probe, you can use the column “downstream length” as a
exceptions the upstream length needs to be longer, or
guideline. In very complex situations, with multiple up-
can be shorter. Check the piping table below for your
and downstream objects, you should consider another
application.
location. This table is a practical guideline and is not exact
Example: Pipe diameter - 4” science. Practical situations can have multiple sources of
80” upstream of flow meter, 20” downstream distortion, therefore Ingersoll Rand does not take any
responsibility for the correctness.
If possible, you can always choose
a longer upstream length, as these
are minimum values. The up- and
downstream lengths are used industry
wide as guidelines, but will never be a
guarantee for obtaining the “true value”.
So always be careful and try to build
up your own experience from practical
measurements

Picture Description Upstream Downstream Effect

length length

Complex feed-in situation Flow profile will be

40 * D1 10 * D1
(header) distorted

Double elbow, multiple

40 * D1 10 * D1 Distorted profile + swirl
elbows following each other

Diameter change from small

40 * D1 5 * D1 Jet shaped flow
to large (gradual or instant)

Diameter change from large

to small (gradual change, 10 * D1 5 * D1 Flattened flow profile
between 7 and 15 degrees)

Single elbow 30 * D1 10 * D1 Distorted flow profile

49207947 Rev.A 11
 7.0 DISPLAY
The display module unlocks some new cool features! When a power failure occurs during recording, the session
will be stopped. When power is restored, a new session
• LCD display with 3 lines of real time data, refreshed
will start automatically.
every second
• Key pad with menu to configure the main settings 7.4 Key pad
• Data logger with adjustable logging intervals The key pad contains 4 buttons to control the display.

7.1 Display status icons

Some status icons show feedback on the meters’ status.
Below is a list with explanation.
Icons Description
Sensor module is properly connected
and supplied with power

No communication with the sensor

[Check external power when
disconnected] 1 Menu / Enter Used to enter the (sub) menu or to
confirm a setting
A blinking dot will indicate that a data
2 Escape / Will start a data logging session
session is active
Record when in the data acquisition screen.
2 rotating arrows indicate that there is Will return from a (sub) menu when
communication with the computer not in the data acquisition screen
3 Button Navigate down in the menu
The display is locked. The menu can not down
be accessed
4 Button up Navigate up in the menu
Memory indication. Each block Special key functions
indicates 20% of memory usage. The
blocks start to blink if the memory is • Lock display
more then 95% full In the main screen, press up and down
simultaneously to lock or unlock the display. A
7.2 LCD display lock icon will appear in the right lower corner of
The LCD display provides 3 rows for real time data. Each the screen. The lock function will block key pad
row can be configured in the menu by selecting the functionality.
desired parameter for this row. • Clean re-boot.
7.3 Data Logger Hold esc pressed when turning the power on.
Use this option when a display will not start up
The built-in data logger offers you 2 Million data points.
or if a session won’t stop. This can happen due to
Enough to measure all three channels 1 x per second for
subsequent power failures at the moment that the
more than a week. A little warning though: more data
memory is almost full.
does not always lead to better insight in savings!
Use the following guidelines for the intervals 7.5 Menu
The menu is categorized into 3 main items which contain
Application Flow Pressure Temperature
their own sub menu items. The complete menu structure
Standard energy 5 min 5 min 5 min is shown below:
management
application 1. Settings
Machine testing 1 sec 1 sec 1 sec 1. Display
-quick fluctuations 2. Date and Time
Audit -one week 10 sec 10 sec 5 min
3. Modbus address
Audit -one month 30 sec 30 sec 5 min
4. Display dim time
Multiple sessions can be recorded. When a session is
started, a separate session will be recorded. It’s not 5. Display orientation
possible to append to an existing session. 6.

12 49207947 Rev.A
2. DAQ Sessions 1.3 Modbus address
1. New Session The Modbus address can be changed with this option.
Use the up and down buttons to change the number.
2. Delete all
Available numbers 1 – 247.
3. Advanced
After setting the number press enter to save the address.
1. Reset The power of the Airscout dP probe needs to be cycled to
activate the new address.
1. Settings
1.4 Display dim time
The settings menu can be used to change both functional
parameters as display settings. The display backlight dim time can be adjusted here. The
default dim time is set to 10 seconds. Other Available
1.1 Display
options are:
The main screen of the display contains 3 rows to display
• Fading off. The backlight will remain on.
measurement values. Via this menu measurement values
can be assigned to these rows. Available options in the • 5 till 30 seconds with steps of 5 seconds.
menu are:
Confirming with menu will make this setting immediately
Measurand Available Description active.
units
1.5 Display orientation
Empty - Leave this display row
empty The text on the display can be set upside down for
Flow mn/sec Normalized installations were the Airscout dP probe is installed in
m3n/h this way. Enter the menu item and select the desired
ln/min orientation with the arrow keys. Confirm with enter to
CFM make these settings active.
m3/min All keys will maintain their function.
sfps
2. DAQ Sessions
Pressure Bar Gauge
Psi The Airscout dP probe display contains an optional 2
Temperature ˚C million point data logger. When equipped, the menu is
set to start and stop the sessions or to delete all present
˚F
data.
Totalizer m3n Normalized
2.1 Start session
Custom 5 available units to be
configured with Airscout The session will be started when you push the enter
Studio. Multiply an button after selecting this option. When the session is
existing unit with a user started, the menu will close and the main screen will
defined factor. be shown. A blinking dot in the right upper corner will
indicate the running session. The menu will be blocked
1.2 Date and Time when a session is active. The session can be stopped by
Adjust date and time settings. First enter the menu option pressing the esc button.
and set the date with the key pad. The date is formatted 2.2 Delete all
as: DD-MM-YYYY. After setting the date, confirm with
enter and then enter the time settings in format: All sessions will be deleted. It is not possible to delete just
HH:MM:SS, again confirm with enter. The new date will a single session.
become active immediately. 3 Advanced
Date/time settings are kept actual by the real time 3.1 Reset
clock until long power down. Date and time will also be
synchronized with the computer when used with Airscout Reset the device. All peripherals will be re initialized.
Studio. This option is also needed when updating the display
firmware.

49207947 Rev.A 13
 8.0 Airscout Studio SOFTWARE
The Airscout dP probe can be read out and configured Configure the Airscout dP probe
with the Airscout Studio software.
• Start the Airscout Studio software
In case of basic configuration and read out, use the free
• In the left white window, right click to open the
edition. If real time logging is required, registration keys
menu. Now click add device
are available for purchase.
• Click the scan button to search for the right COM
A quick start is shown below.
port. Select it and click add
WARNING • Enter a name for the device

The sensor module needs to be connected to the • Now select serial for RS485 converter or USB if the
displaying order to read out the display. It is not meter is connected with USB
possible to read out sessions when the Airscout dP • Set the communication parameters if available
probe sensor is not connected.
• Click add.
Connect the Airscout dP probe to the computer
Airscout dP probe sensor read out
The Airscout dP probe can be connected to the computer
with the M12 connector through the JB5 interface • Click on the device in the explorer window to read
box. This interface box combines the power and data out the settings
signals. Power up the device by connecting the 12VDC • The status tab provides general information
power supply to the JB5 interface box. An RS485 to USB
converter can be used to connect the JB5 interface box to • The installation tab is used to configure the settings
the computer. Airscout dP probe display read out [option]
Install USB drivers • Click on the plus icon to unfold the display icon
Install USB converter driver A driver needs to be installed • Click on display to read out the display settings
for the RS485 to USB converter. The driver might be
• The status tab provides general information
installed automatically by your windows system or need
to be installed manually. • The installation tab is used to configure the settings
• Click sessions below display to retrieve session data.

14 49207947 Rev.A
 9.0 ELECTRICAL CONNECTIONS
Tip: Use a shielded cable of good quality Measurand Unit
to connect the meter. Connect shield to Flow mn/sec
safety ground on one point. For portable,
non-critical applications, a switched mode Flow m3n/hr
12 V DC, 1A power adapter may be used. Flow ln/min
Switched mode power supplies that are of Flow SCFM
poor quality, might affect the accuracy.
Flow m3n/min
WARNING Flow sfps
Pressure bar
NEVER USE AC POWER. THIS WILL VOID WARRANTY
AND BRING PERMANENT DAMAGE TO THE Pressure psi
ELECTRONICS. THE INSTRUMENT MIGHT BE Temperature ˚C
DAMAGED BEYOND REPAIR.
Temperature ˚F
CONNECT THE M12 CONNECTOR BEFORE POWERING
UP THE INSTRUMENTS. For scaling purposes, the zero and span matching 4 and
The Airscout dP probe provides a 4..20 mA / pulse output 20 mA can be modified. This will not effect the original
and a Modbus output. All signals are present in the M12 measurement range. The zero and span are only used
connector. These outputs can be used to connect the to increase or narrow the resolution. For bi-directional
Airscout dP probe to a building management system or measurement, the zero value needs to be set negative.
energy monitoring system. See below table for factory defaults.
Mode Zero Span Idle output
Single 0% flow 100% flow 4 mA
1 2 direction range range
Bi-directional -100% flow 100% flow 12 mA
5 range range
4 3 Configuration with Airscout Studio
Airscout Studio has graphical visualization for the
4..20 mA settings. The actual settings will be shown next
Pin Signal Wire color to the factory settings.
1 +12...24 VDC Brown With Airscout Studio, in the pull down menu, you can
2 0 Volt White choose above units to assign to the output. Adjust the
3 4..20 mA signal, active Blue zero and span for scaling.
4 RS485 A Grey Changing to volumetric units, the programmed diameter
is calculated in the settings. So change the diameter first,
5 RS485 B Black
then the analogue settings. Airscout Studio provides
feedback while you are changing the settings. Use “set
9.1 4..20 mA output
default” to go back to the factory default.
The 4..20 mA output is an active, non-isolated linearized
output that can be used to connect the Airscout dP probe
to a control system, a building management system or
any 4..20 mA based SCADA system.
There is one 4..20 mA output available on the Airscout
dP probe. This output can be assigned to one of the
measurement parameters, only one can be selected.
For each measurand, a number of units is available. The
factory default is mn/sec.

49207947 Rev.A 15
 4..20 mA output
Single direction Bi-directional
mA mA

25.0 25.0

20.0 20.0

15.0 15.0

10.0 10.0

5.0 5.0

0.0 0.0
0 50 100 150 200 -100 -50 0 50 100
mn/sec mn/sec

0% | 100% flow -100% | 100% flow

Electrical scheme:

The current meter is placed in between the current of continuous negative flow, consider to swap the flow
output and the power supply ground. You can also use a meter direction.
digital multi meter to test the current output.
Diameter Diameter Pulse interval
9.2 Pulse output > 40 mm and < 92 > 1.57 inch and 1 m3n
The Airscout dP probe features a low-frequency active mm < 3.62 inch
pulse output. The pulse is a ‘non potential’ free output as > 92 mm and < > 3.62 inch and 2 m3n
it acts like a controlled current output. To make it passive, 160 mm < 6.3 inch
an external isolator can be used. > 160 mm and < > 6.3 inch and < 5 m3n
The pulse interval can be set with the Airscout Studio 205 mm 8.07 inch
software. A pulse from 0..20 mA will be generated when
Pulse output
the interval exceeds. The maximum pulse frequency is
mA
once per 2 seconds. If the pulse interval is set to small, a
continuous pulse (20 mA high level) will be the result. 25.0

The pulse output is connected to the internal totalizer 20.0

value. When the totalizer has increased by the pulse
15.0
interval, the pulse will be generated. As it is not possible
to generate a negative pulse, negative flow can not 10.0
be indicated by pulse. In case of negative flow, the
internal totalizer will count backwards. Pulses will not be 5.0
generated until the same amount of positive flow has
0.0
been added to the totalizer again. In this way we ensure 0 1 2 3 4 5 6 7 8
that the pulse output will always be synchronized with Time (sec)
the internal totalizer of the Airscout dP probe. In case

16 49207947 Rev.A
Electrical scheme:

9.3 Modbus interface

Introduction to Modbus Communication settings
For new users, a complete introduction on the Modbus The RS485 communication settings can be changed with
standard can be found on www.modbus.org. See the Airscout Studio. Below shows the available options
document Modbus_over_serial_line_V1_02.pdf, which • Baud rate: 9600 | 19200 | 38400
can be downloaded from their website. We strongly
recommend to download and read this information • Stop bits: 1 | 2
carefully. • Parity: None | Even | Odd
The Airscout dP probe can be used in multidrop Modbus The Modbus settings can be changed with Airscout
networks. Upto 247 Airscout dP inline’s can be placed into Studio, the hardware address can also be changed with
one daisy chain. However, due to bandwidth restrictions the key pad when available. Below shows all available
we recommend to split up daisy chains. For a data options
polling rate of once per second, the maximum number of
Airscout dP probe’s is 8, when flow, pressure, temperature • Hardware address: 1-247
and totalizer are read out. • Integer multiplier: 1-1000
All measurement parameters are available through Data format
Modbus in floating point and integer format. The data will Function code 0x03 for reading (Holding register)
be refreshed every second. Maximum polling interval is Function code 0x10 for writing (Holding register)
10ms. 32-bit Floating point Little endian
Placing multiple devices in a multidrop 32-bit signed Integer Little endian
network will cause voltage drops. The Register map
minimum supply voltage is 12VDC. In
networks with more then 8 devices or The actual measurement data is placed in holding
longer then 200 meter, ask your local registers. To read out data, you will need to use the
contractor for advice. corresponding holding register. All data is stored in 2 16-
bit registers with below register number as start address.

49207947 Rev.A 17
Read out the data with this start address and length 2.
Decimal HEX Description Type Read / Write
16 0x10 Flow in mn/sec 32-bit integer (x10) Read
17 0x11 Flow in m3n/hr 32-bit integer (x10) Read
18 0x12 Flow in ln/min 32-bit integer (x10) Read
19 0x13 Flow in SCFM 32-bit integer (x10) Read
20 0x14 Flow in m3n/min 32-bit integer (x10) Read
21 0x15 Flow in sfps 32-bit integer (x10) Read

32 0x20 Pressure in bar 32-bit integer (x10) Read

33 0x21 Pressure in psi 32-bit integer (x10) Read

64 0x40 Temperature in ˚C 32-bit integer (x10) Read

65 0x41 Temperature in ˚F 32-bit integer (x10) Read

128 0x80 Totalizer in m3n 32-bit integer (x10) Read / Write*

8 0x08 Diameter 32-bit Floating point Read
9 0x09 4..20 mA Max 32-bit Floating point Read / Write
10 0x0A 4..20 mA Min 32-bit Floating point Read / Write
11 0x0B 4..20 mA Unit 32-bit Floating point Read / Write

24 0x18 Flow in mn/sec 32-bit Floating point Read

25 0x19 Flow in m3n/hr 32-bit Floating point Read
26 0x1A Flow in ln/min 32-bit Floating point Read
27 0x1B Flow in SCFM 32-bit Floating point Read
28 0x1C Flow in m3n/min 32-bit Floating point Read
29 0x1D Flow in sfps 32-bit Floating point Read

40 0x28 Pressure in bar 32-bit Floating point Read

41 0x29 Pressure in psi 32-bit Floating point Read

72 0x48 Temperature in ˚C 32-bit Floating point Read

73 0x49 Temperature in ˚F 32-bit Floating point Read

136 0x88 Totalizer in m3n 32-bit Floating point Read / Write*

* Writing to the totalizer will reset the totalizer to zero.

Available write operations
Option Data Description
4..20 mA unit 0 mn/sec
1 m3n/hr
2 ln/min
3 SCFM
4 m3n/min
5 sfps
6 bar
7 psi
8 °C
9 °F
Other mn/sec
4..20 mA min Decimal value
4..20 mA max Decimal value
Totalizer Integer or floating point type depending on Will reset the totalizer
register type to zero

18 49207947 Rev.A
Electrical scheme:
For a one-to-one connection with a PLC or a different type of RS485 converter, please see the wiring scheme below.
When short wiring is used, a termination resistor is not needed. For longer wires (>10 m), please read RS485 related
literature. The ground (common) should be connected to the read out device, so you will need three wires to establish
the connection.

Modbus chain:
If multiple Modbus devices are connected in one chain, the configuration as shown below needs to be used. The trunk
line goes from the master to all devices making a drop down to each device. The cable length from the trunk line to
the Modbus device needs to be as small as possible. Junction boxes are used to make the T junction. The end of the
trunk line needs to be terminated with a 120 Ohm resistor. This termination is easily made with the jumper switch and
pre-installed resistor inside the junction box. WARNING: make sure that only ONE termination resistor is active and all
others are inactive, otherwise the Modbus power consumption will dramatically increase and the signal will be lost.

+ 12..24 VDC
Junction 0 Volt
A
Box B

4-20+(not required)
A
B
12..24 VDC
0V

Modbus connector 5 meter, 5 wire shielded cable with moulded M12

With M12, 5 Pin Default color scheme
Pin assignment
Identical to Airscout display module

49207947 Rev.A 19
9.5 Connection to X-series controller
The correct wiring configuration consists of two steps:
A. Provide power to the flow meter from an available terminal on the I/O Box PSU24 power supply. There are three
24VDC terminals available on the PSU24 - XO2, X03 and X04. Connect the brown wire from flow meter to +24VDC
from an available port on the PSU24. Connect the white wire on the Flow meter cable to 0VDC from the same
port. See below Figure.

Connect the wires from

Flow meter to one of these
terminals, Brown to +24DC
and white to 0VDC

B. Connect the blue wire from the Row meter cable to the desired analog input signal terminal on the I/O Box
terminal PSB board. Located ports 32,34,36 or 38 shown in figure 2.

Connect the
blue wire from
the flow meter
to analog input
signal terminal.
Use parts 32,
34,36 or 38.

Once wiring is complete, the analog input can be properly scaled to provide proper operation. Use values from the IR
Calculator as inputs. Refer to lngersoll Rand I/O Box manual for instructions on how to input these values.

20 49207947 Rev.A
 10.0 SERVICE
The Airscout dP probe needs regular maintenance to lifetime.
ensure that the product is functioning properly. Especially
when the product is used for mobile air audits, we 10.1 Recalibration
recommend inspecting the instrument before and after To keep your Airscout dP probe in best shape, it needs
every audit to ensure that the product has not been recalibration. The recommended recalibration date can be
damaged. For precision measurement equipment such as found in Airscout Studio, when you read out your Airscout
the Airscout dP probe, a proper maintenance program is dP probe. Keep close eye on this date. We advice annual
key to reliable measurement results and a long product
recalibration.

10.2 Filter set replacement

Fixed installations:
For fixed installations, the position is extremely important. See the warning sheet for details. We also recommend to
check the instruments 1 week, 4 weeks, 2 months, 4 months, 8, 1 2 months after the date of first installation, to check
the rate of pollution on the probe and the internal filters.
Mobile use (Air Audits):
Please make sure that the probe is dried out completely. The probe can be separated from the transmitter, to check the
condition of the filters, and to remove any condensate. We recommend to do this after every audit.

Check the filter condition

• Filters white and dry: They are still clean, leave them in place.
• Filters brown and wet/ oily: replacement is required

• Use a pair of tweezers to remove the o-rings

• Remove the filters with the same tweezers. They are self-adhesive

Remove any glue remains with acetone.

• Place the new filters in the dedicated cavities.
• Make sure they are sticked on a clean, dry, grease-free surface
• Place the o-rings back, assemble the unit together and apply a pressure test to make
sure all seals are tight.

DO NOT APPLY ANY GREASE TO THE O-RINGS.

49207947 Rev.A 21
 11.0 SPECIFICATIONS
Please always check the label of your product for the specifications.
Specifications are subject to change as we are continuously improving our products. Please contact
us to obtain the latest specification sheet.

Flow sensor (minimum detection level and max flow rate shown)
Flow range 20...200 mn/sec 65…650 sfps
Accuracy 2% of reading under calibration condition Recommended
pipe diameter: 50 mm | 2 inch and up
Reference conditions 0 °C, 1013.25 mbar -DIN1343 32 °F, 14.65 psi
Gas temperature -40....150°C -40..302°F Icing should
be avoided
Gases Compressed air, nitrogen, inert gases, 95% non condensing
gases
Pressure sensor
Range 0...16 bar gauge 0…250 psi gauge
Accuracy +/-1.5% FSS (0...60 °C) +/-1.5% FSS (32..140 °F)
Temperature sensor
Range -40....150°C -40…302°F
Accuracy +/-1°
Display
Technology Liquid crystal
Back light Blue with auto power save
Memory 2,000,000 point memory
Mechanical
Probe length 400 mm 15 inch
Probe diameter 12.7 mm 0.5 inch
Process connection Compression fittings, 0.5 inch, NPT thread
Pressure rating PN10, PN20: See product label
IP grade IP52 when mated to display module
IP63 when mated to connector cap
Wetted materials Alu, SS316, epoxy
Ambient temperature 0..60 °C 32 .. 140 °F
Ambient humidity 10 -95%. Avoid condensation at all times
Inputs and outputs
Analog 4..20 mA or pulse, selectable via installation software
Serial IO Modbus RTU
Supply 12..24 VDC +-10% CLASS 2 (UL)
Power consumption 150 mA at 24 VDC

22 49207947 Rev.A
 12.0 ORDER INFORMATION AND ACCESSORIES
Airscout dP Insertion Probe
CCN Description
49203284 Airscout dP Start Kit
49203292 400 mm Airscout dP with Display and Data Logger, M12 (5-Pin) connector
49203300 400 mm Airscout dP with Connector Cap, M12 (5-Pin) connector
Insertion Probe Replacement Parts and Accessories
23808967 Cable, 10 m / 32.9 ft with M12 5-pin connector on one side, open wires on other side
49099245 Power supply ( 12V, 5-pin )
23132913 RS485 to USB converter
49099252 JB5 interface box with 5m / 16.4ft cable + 12 VDC power supply
49203318 Replacement insertion probe (probe only)
23500846 Connector cap with M12 5-pin socket
23132806 Display with data logger
49099179 Safety chain
49099187 Compression fitting, 0.5” NPT
49099195 Replacement PTFE ferrules for compresion fitting (5)
23771991 Air Scout Explorer Case
49203326 Kit, dP Self Service
Terminal and Accessories
23818065 Terminal wall-mount display with cable and power supply
49099260 Connector cap with M12 8-pin socket
Replacement cable, 10m / 32.9 ft with M12 8-pin connector on one side, open wires on
49099302
other side
Replacement Power supply, 1.9m / 6.3 ft, VS power plug on one side, open wires on other
49099310
side

49207947 Rev.A 23
 13.0 APPENDIX A -UL
The Airscout dP complies with the CE requirements as stated in the CE declaration. CE compliance can only be
achieved when grounding and shielding directions are followed and proper cables and connector assemblies are used.

Electrical connection guidelines- UL 508 Listing for USA & Canada (Check label to see if product is UL marked)
The Airscout dP is intended to be used with a Class 2 power source or Class 2 transformer in accordance with UL1310
or UL1585. As an alternative a LVLC (Low Voltage Limited Current) power source, with the following properties can be
used:
• The device shall be used with a suitable isolating source such that the maximum open circuit voltage potential
available? to the product is not more than 24 VDC and the current is limited to a value not exceeding 8 amperes
measured after 1 minute of operation;
• A fuse in accordance with the UL248 series and rated max 4A, shall be installed in the 24VDC power supply to the
device? In order to limit the available current.
Electrical connection guidelines: general remarks
Make sure that the following conditions are met:
• For portable, non-critical applications, a switched mode 12 VDC, 1A power adapter may be used. Switched mode
power supplies that are of poor quality, might affect the accuracy.
Le Airscout dP est conforme aux exigences CE, comme indiqué dans la déclaration CE. La conformité CE ne peut
être atteinte que lorsque les directives de mise à la terre et d’isolation sont suivies et que les les câbles et raccords
appropriés sont utilisés.

Lignes directrices pour branchements électriques – UL508 pour le Canada et les États-Unis (voir sur l’étiquettesi
le produit est marqué UL)
Le Airscout dP est prévu pour être utilisé avec une source d’alimentation Classe 2 ou avec un transformateur de Classe
2 en accord avec UL1310 ou UL1585. Comme alternative, une source d’alimentation BTCL (Basse Tension Courant
Limité) avec les propriétés suivante peut être utilisée :
• Le dispositif doit être utilisé avec une source d’isolation appropriée afin que le voltage maximal en circuit ouvert
disponible pour le produit ne dépasse pas 24VDC, et que le courant soit limité à une valeur de 8 ampères après 1
minute de fonctionnement.
• Un fusible de 4Amaximum, et conforme à la série UL248 doit être installé dans la source d’alimentation de
l’appareil afin de limiter le courant disponible.
Directives pour le raccordement électrique : remarques générales
Assurez-vous que les conditions suivantes sont remplies :
• Pour les applications mobiles, un adapteur de type alimentation à découpage 12VDC, 1Apeut-être
utilisée. Cependant, un adapteur de mauvaise qualité pourra affecter la précision.

24 49207947 Rev.A
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