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TSC430

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0% found this document useful (0 votes)
27 views28 pages

TSC430

Uploaded by

algrainees
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Data Sheet DS/TSC400-EN Rev.

SensyTemp TSC400
Industrial thermometer

Measurement made easy

For plug-in connection


For screw-in connection
For surface measurement

Description Approvals for explosion protection


— Fastest possible measuring results through direct contact — ATEX Ex ia
of the sheathed cable with the medium — ATEX Ex ib
— Widest application ranges through optimum sheath — ATEX Ex n
materials — IECEx ia
— Subsequent installation possible by surface mounting
— Optimal usage due to a combination of mechanical an Applications
electrical interfaces Universal application
— in general process engineering
Electrical connections — in tank and pipeline construction
— By connection head Form F — in mechanical and plant engineering
— By plug or free socket
— By connecting cable

Mechanical connections
— With compression fitting and fixed screw-in connection
— With weld-on plate for permanent surface measurement
— With molded part for tension clip mounting
SensyTemp TSC400
Industrial thermometer

General description
Overview of industrial thermometers

Type TSC420, with direct electrical connection


Dimensions in mm

U = Installation length
N = Nominal length
Ø A = Diameter of MI-Cable

Electrical connection Single and double thermocouples


Single Pt100 / 2-W, 3-W or 4-W
Double Pt100 / 2-W, 3-W or 4-W Double Pt100 / 2-W Double Pt100 / 2-W or 3-W
Structure Bendable MI cable with sealing sleeve
100 mm open cable ends Form F connecting head Plug, socket

Type TSC430, with connection cable


Dimensions in mm

U = Installation length
N = Nominal length
KL = Cable length
Ø A = Diameter of MI-Cable

Electrical connection Single and double thermocouples


Single Pt100 / 2-W, 3-W, or 4-W
Double Pt100 / 2-W, 3-W, or 4-W Double Pt100 / 2-W or 3-W
Structure Bendable MI cable with sealing sleeve
Open cable ends Plug, socket
Change from one to tw o c olumns

2 DS/TSC400-EN Rev. A | SensyTemp TSC400


Selectable process connections Insufficient nominal diameter
— Without process connection In the case of pipelines with very small nominal diameters,
— With fixed connection installation inside an elbow pipe is recommended. The tip of
(please specify nominal length N and installation length U) the MI-Cable is set in opposition to the flow direction of the
— With sliding connection measuring medium. Installing the thermometer with an adapter
(please specify installation length U, only) at an angle of < 45°against the flow direction can also distort
— With weld-on plate 25 x 25 x 3 mm or 35 x 25 x 3 mm for measurement results.
surface measurement
— With molded part for tension clip mounting
— Thermometers can be used with or without thermowells

Installation instructions
The usual way of ensuring that thermal measurements are
accurate is to comply with the minimum installation length of
the thermometer. Ideally, the sensor on a thermometer should
be located in the center of the pipe.

Fig. 2

Fig. 1

SensyTemp TSC400 | DS/TSC400-EN Rev. A 3


SensyTemp TSC400
Industrial thermometer

Technical Data Increased vibration resistance


Thin film resistor (TF)
Resistance thermometer
The use of an MI-Cable and special sensors, including their Measuring range Vibration resistance
installation, ensures that the vibration resistance of all Class B -50 ... 400 °C 600 m/sec 2 (60 g) at
SenyTemp TSC400 industrial thermometers is very high. Class A -30 ... 300 °C 10 to 500 Hz
The peak-to-peak acceleration values of 30 m/sec 2 (3 g) for
frequencies between 10 and 500 Hz (predefined in standard Single sensor Double sensor
IEC 60751 for increased requirements) are exceeded by all 2-W 3-W 4-W 2-W 3-W 4-W
industrial thermometers. 3.0 mm, class B   
The ideal combination of measuring range, diameter, 3.0 mm, class A  
accuracy, and vibration resistance can be derived from the 4.5 mm, class B   
following tables. 4.5 mm, class A  
6.0 mm, class B      
Designs 6.0 mm, class A    
Basic design
Thin film resistor (TF) Extended range, increased vibration resistance
Wire wound resistor (WW)
Measuring range Vibration resistance
Class B -50 ... 400 °C 100 m/sec 2 (10 g) at Measuring range Vibration resistance
Class A -30 ... 300 °C 10 to 500 Hz Class B -196 ... 600 °C 100 m/sec 2 (10 g) at
Class AA 0 ... 100 °C Class A, single DMW -196 ... 500 °C 10 to 500 Hz
Class A, double DMW 0 ... 250 °C
Single sensor Double sensor
2-W 3-W 4-W 2-W 3-W 4-W Single sensor Double sensor
3.0 mm, class B    2-W 3-W 4-W 2-W 3-W 4-W
3.0 mm, class A   3.0 mm, class B     
4.5 mm, class B    3.0 mm, class A  
4.5 mm, class A   6.0 mm, class B      
6.0 mm, class B       6.0 mm, class A    
6.0 mm, class A    
6.0 mm, class AA    

4 DS/TSC400-EN Rev. A | SensyTemp TSC400


Accuracy classes of measurement resistors Measuring errors with two-wire circuits
according to IEC 60751 The electrical resistance of the copper inner conductor for the
Both thin film resistors and wire wound resistors according to measuring inset affects the measured value of two-wire
IEC 60751 can be used across the entire range (even with circuits and must be taken into consideration. It is determined
increased accuracy class AA or class A). Subsequently, only by the diameter and length of the industrial thermometer.
the accuracy class of the temperature range used can remain If the error cannot be compensated mechanically, the
valid. following values apply:
Example: A class AA sensor is used at 290 °C. After this albeit — Ø measuring inset 3.0 mm: (0,281 Ω/m ⇒ 0.7 °C/m)
brief application, class A applies for this sensor. — Ø measuring inset 6.0 mm: (0,1 Ω/m ⇒ 0,25 °C/m)

Thin film resistor (TF), inserted It is for this reason that ABB supplies three-wire / four-wire
Class B Δt = ± (0.30 + 0.0050[t]) -50 ... 400 °C circuit thermometers as standard.
Class A Δt = ± (0.15 + 0.0020[t]) -30 ... 300 °C
Class AA Δt = ± (0.10 + 0.0017[t]) 0 ... 100 °C Length data for the thermometer tip
The minimum insertion depth, the temperature-sensitive length
Wire wound resistor (WW), installed and the non-bendable section at the tip of the temperature
Class B Δt = ± (0.30 + 0.0050[t]) -196 ... 600 °C sensor can be derived from the following table.
Class A Δt = ± (0.15 + 0.0020[t]) -196 ... 500 °C
Design Minimum Temperature- Non-bendable
insertion sensitive length
depth length
Basic design 70 mm 7 mm 30 mm
Increased vibration 70 mm 10 mm 40 mm
resistance
Extended 70 mm 50 mm 60 mm
measuring range,
increased vibration
resistance

Fig. 3: Graphical representation of accuracy classes

SensyTemp TSC400 | DS/TSC400-EN Rev. A 5


SensyTemp TSC400
Industrial thermometer

Thermocouples Accuracy classes according to IEC 60584


The measuring accuracy of standard thermocouples are in
accordance with the international standard IEC 60584. On IEC 60584 Class Temperature range Maximum
request, ABB can also supply thermocouples according to (CL) measuring error
ANSI MC96.1. -40 ... 333 °C ±2.5 °C
2
Since the values of both standards differ only very slightly at 333 ... 1200 °C ±0.0075 x [t]
K (NiCr-Ni)
low temperatures (up to approx. 300 °C), ABB recommends -40 ... 375 °C ±1.5 °C
1
using thermocouples according to IEC 60584. Tolerance data 375 ... 1000 °C ±0.0040 x [t]
is listed in the "Accuracy classes according to IEC 60584" -40 ... 333 °C ±2.5 °C
2
table. 333 ... 1200 °C ±0.0075 x [t]
N (NiCrSi-NiSi)
-40 ... 375 °C ±1.5 °C
1
Basic Design 375 ... 1000 °C ±0.0040 x [t]
Vibration-resistant up to 600 m/sec2 (60 g)

1x 2x 1x 2x 1x 2x 1x 2x
K K J J N N E E
1.5 mm, class 2  
3.0 mm, class 2        
3.0 mm, class 1        
4.5 mm, class 2      
4.5 mm, class 1      
6.0 mm, class 2        
6.0 mm, class 1        

IMPORTANT (NOTE)
The diameter of 8 mm is achieved by using 6.0 mm diameter
MI cable and pressing a sleeve onto the the tip of the
temperature sensor.

Fig. 4: Graphical representation of accuracy classes

6 DS/TSC400-EN Rev. A | SensyTemp TSC400


IEC 60584 Class Temperature range Maximum Length data for the thermometer tip
(CL) measuring error The temperature-sensitive length, the minimum insertion
-40 ... 333 °C ±2.5 °C depth, and the non-bendable section at the tip of the
2
333 ... 750 °C ±0.0075 x [t] thermometer can be derived from the following table.
J (Fe-CuNi)
-40 ... 375 °C ±1.5 °C
1
375 ... 750 °C ±0.0040 x [t] Design Minimum Temperature- Non-bendable
-40 ... 333 °C ±2.5 °C insertion sensitive length
2
333 ... 900 °C ±0.0075 x [t] depth length
E (NiCr-CuNi)
-40 ... 375 °C ±1.5 °C Basic design 70 mm 7 mm 30 mm
1
375 ... 800 °C ±0.0040 x [t]

Fig. 5: Graphical representation of accuracy classes

SensyTemp TSC400 | DS/TSC400-EN Rev. A 7


SensyTemp TSC400
Industrial thermometer

Resistance thermometers and thermocouples Maximum operating temperature


Insulation resistance of measuring inset
IEC 60751 requires a measurement between the fitting and Sensor types Maximum operating
the measurement circuit with at least 100 V DC and an temperature
insulation resistance > 100 MΩ. Thin film resistor (TF) 400 °C
Test conditions at ABB: Wire wound resistor (WW) 600 °C
— 250 V DC Type K and N thermocouples 1200 °C
— Insulation resistance Riso ≥ 1GΩ with an ambient Type J thermocouples 750 °C
temperature range 15 ... 35 °C Type E thermocouples 900 °C
— Humidity < 80 %. Materials
316L / 1.4404 600 °C
Sealing material of the MI-Cable 316Ti / 1.4571 800 °C
Material that is temperature-resistant up to 120 °C is used to Inconel 600 / 2.4816 1100 °C
seal the MI-Cable. Alternatively, material that is temperature- 314 / 1.4841 1100 °C
resistant up to 200 °C can be used.
Transport temperature / Storage temperature
Response times to IEC 60751 and IEC 60584 -20 ... 70 °C

Ø MI-Cable In water 0.4 m/s In air 3 m/s IMPORTANT (NOTE)


t 0,5 t 0,9 t 0,5 t 0,9 Depending on the sensor type and material selected, the lower
Resistance thermometer temperature value in each case counts.
3.0 mm 1,5 4,5 15,0 50,0 The maximum operating temperatures and pressures specified
4.5 mm 2,5 6,3 24,7 75,5 are maximum values and do not take into consideration
6.0 mm 4,0 9,7 43,5 105,0 process-related stress. The effects of viscosity, flow rate,
Thermocouples pressure, and temperature in the process usually cause these
1.5 mm 0,7 1,8 12,4 38,6 values to drop.
3.0 mm 0,8 2,1 14,5 44,5
4.5 mm 1,8 5,4 24,8 67,6
6.0 mm 3,0 7,5 38,6 98,5

8 DS/TSC400-EN Rev. A | SensyTemp TSC400


Process connections

Design Material Connecting thread For MI-Cable with Length of engaged Clamp ring
diameter thread (TL)
Fixed connection Corrosion- M8 x 1 3,0 mm 6,5 mm —
resistant G1/4 A 3,0 / 4,5 / 6,0 mm 12,0 mm —
steel G1/2 A 3,0 / 4,5 / 6,0 mm 14,0 mm —
1/4“ NPT 3,0 / 4,5 / 6,0 mm 5,08 mm —
1/2“ NPT 3,0 / 4,5 / 6,0 mm 8,12 mm —
Sliding connection Corrosion- M8 x 1 3,0 mm 6,5 mm PTFE or VA
resistant G1/4 A 3,0 / 4,5 / 6,0 mm 12,0 mm PTFE or VA
steel G1/2 A 3,0 / 4,5 / 6,0 mm 14,0 mm PTFE or VA
1/4“ NPT 3,0 / 4,5 / 6,0 mm 5,08 mm PTFE or VA
1/2“ NPT 3,0 / 4,5 / 6,0 mm 8,12 mm PTFE or VA

IMPORTANT (NOTE)
For fixed process connections, the connection to the MI-Cable is established by hard-soldering. The process connections for
MI-Cables with a diameter of 6 mm and 8 mm are identical.

Process connections for surface thermometers


Molded part for clip mounting

Fig. 6: Molded part for tension clips up to 500 mm, other versions available on request

SensyTemp TSC400 | DS/TSC400-EN Rev. A 9


SensyTemp TSC400
Industrial thermometer

Weld-on plate for resistance thermometers

Fig. 7
1 Stainless steel 1.4571 (316Ti) | 2 Stainless steel 1.4571 (316Ti)

Weld-on plate for thermocouples

Fig. 8
1 Heat-resistant steel 2.4816 (Inconel Alloy 600) | 2 Heat-resistant steel 1.4841 (314)
Change from one to tw o c olumns

10 DS/TSC400-EN Rev. A | SensyTemp TSC400


Electrical connections
Lemo plug size 1S Lemo socket size 1S
Dimensions in mm

FFA PCA
Housing Nickel-plated brass, gold-plated brass contacts, PEEK isolator, maximum 6 contacts
Degree of protection IP 54
Maximum operating temperature 200 °C

Thermocouple – standard plug Thermocouple – standard socket


Dimensions in mm

Design Standard
Material Plastic
Maximum operating temperature 200 °C

Connecting head Form F Functions of the connection head


Dimensions in mm — To accommodate a socket connector
— To protect the terminal block space against the effects
of the environment

Ambient temperature
The ambient temperature at the connection head form F
can be between -40 and 130 °C.
The most commonly used cable gland is suited to
temperatures between -20 and 100 °C. For temperatures
outside this range, the appropriate cable gland must be
installed.
Housing Aluminum epoxide coating, loose cover,
Degree of protection IP 65
Maximum operating temperature 130 °C

SensyTemp TSC400 | DS/TSC400-EN Rev. A 11


SensyTemp TSC400
Industrial thermometer

Connection head Form F – Connection diagrams and color coding of resistance thermometers according to IEC 60751
Single Pt100 Double Pt100
2-W 3-W 4-W 2-W

R = red | Y = yellow | B = black | No color = white

Connection head Form F – Connection diagrams for thermocouples according to IEC 60584
Single thermocouple Double thermocouple

Lemo plug / Lemo socket – Connection diagrams for resistance thermometers


Single Pt100 Double Pt100
2-W 3-W 4-W 2-W 3-W

Lemo plug / Lemo socket – Connection diagrams for thermocouples


Single thermocouple Double thermocouple

12 DS/TSC400-EN Rev. A | SensyTemp TSC400


Connection cables with inner copper conductors for resistance thermometers

Design Insulation Sensor design


PFA cable TFT – coding T2 1 PFA wire insulation (T) 1 x Pt100 / 2-W – coding P1
2 Aluminum foil with silver-plated copper strand (F) 1 x Pt100 / 3-W – coding P2
3 PFA cable sheath (T) 1 x Pt100 / 4-W – coding P3
2 x Pt100 / 2-W – coding P4
— Stranded wires 2 x Pt100 / 3-W – coding P5
— Outer diameter approx. 4.5 mm 2 x Pt100 / 4-W – coding P6

Temperature resistance of the insulation: -200 ... 200 °C


PFA cable TFTV – coding T3 1 PFA wire insulation (T) 1 x Pt100 / 2-W – coding P1
2 Aluminum foil with silver-plated copper strand (F) 1 x Pt100 / 3-W – coding P2
3 PFA cable sheath (T) 1 x Pt100 / 4-W – coding P3
4 Mesh made of stainless steel (V) 2 x Pt100 / 2-W – coding P4
2 x Pt100 / 3-W – coding P5
— Stranded wires 2 x Pt100 / 4-W – coding P6
— Outer diameter approx. 5.5 mm

Temperature resistance of the insulation: -200 ... 200 °C


PVC cable JJ – coding P2 1 PVC strand insulation (J) 1 x Pt100 / 2-W – coding P1
2 PVC sheath (J) 1 x Pt100 / 3-W – coding P2
1 x Pt100 / 4-W – coding P3
— Outer diameter approx. 5.5 mm 2 x Pt100 / 2-W – coding P4

Temperature resistance of the insulation: -20 ... 105 °C

PVC cable YFY – coding P3 1 PVC strand insulation (Y) 1 x Pt100 / 2-W – coding P1
2 Aluminum foil with silver-plated copper strand (F) 1 x Pt100 / 3-W – coding P2
3 PVC sheath (Y) 1 x Pt100 / 4-W – coding P3
2 x Pt100 / 2-W – coding P4
— Outer diameter approx. 5.5 mm

Temperature resistance of the insulation: -20 ... 105 °C

SensyTemp TSC400 | DS/TSC400-EN Rev. A 13


SensyTemp TSC400
Industrial thermometer

Connection cables for thermocouples

Design Insulation Sensor design


PVC cable JFJ – coding P3 1 PVC sheathed (J) 1 x JX – coding J1
2 Plastic-laminated aluminum foil shield (F) 2 x JX – coding J2
3 PVC sheath (J) 1 x KCA – coding K1
2 x KCA – coding K2
— Stranded wires
— Outer diameter approx. 5.4 mm

Temperature resistance of the insulation: -10 ... 105 °C


Silicone cable SLSLGL – coding S3 1 Silicone rubber sheathed (SL) 1 x KCA – coding K1
2 Silicone rubber sheath (SL) 2 x KCA – coding K2
3 Glass filament mesh (GL)

— Stranded wires

Temperature resistance of the insulation: -200 ... 200 °C

PFA cable TCUT – coding T2 1 PFA sheathed (T) 1 x NX – coding N1


2 Tinned mesh (Cu) 2 x NX – coding N2
3 PFA sheathed (T)

— Parallel wires for single thermocouples


— Stranded wires for double thermocouples

Temperature resistance of the insulation: -200 ... 200 °C


PFA cable TGLV – coding T4 1 PFA sheathed (T) 1 x JX – coding J1
2 Glass filament (GL) 2 x JX – coding J2
3 Mesh made of stainless steel (V) 1 x KCA – coding K1
2 x KCA – coding K2
— Parallel wires for single thermocouples 1 x NX – coding N1
— Stranded wires for double thermocouples 2 x NX – coding N2
1 x EX – coding E1
Temperature resistance of the insulation: -200 ... 200 °C 2 x EX – coding E2

Type Class of upper/lower deviation Application temperature range


Class 1 Class 2
JX ± 85 μV (± 1.5 °C) – -25 °C ... 200 °C
EX ± 120 μV (± 1.5 °C) – -25 °C ... 200 °C
NX ± 60 μV (± 1.5 °C) – -25 °C ... 200 °C
KCA – ± 100 μV (± 2.5 °C) 0 °C ... 150 °C

Change from one to tw o c olumns

14 DS/TSC400-EN Rev. A | SensyTemp TSC400


Ex relevant specifications Thermal resistance
The following table lists thermal resistances for MI-Cables of
Approvals 3.0 mm, 4.5 mm, and 6.0 mm in diameter. The values are
The TSC400 temperature sensors are equipped with the specified under "gas with a flow velocity of 0 m/s" conditions.
following approvals. ATEX approvals are valid throughout the
EU and in Switzerland. Thermal MI-Cable Ø MI-Cable Ø MI-Cable Ø
resistance Rth 3.0 mm 4.5 mm 6.0 mm
— ATEX II 1G Ex ia IIC PTB 01 ATEX 2200 X ∆t = 200 K/W x
— ATEX II 2G Ex ib IIC PTB 01 ATEX 2200 X 0.038 W = 7.6 K
— ATEX n Manufacturer declaration Resistance
200 K/W 200 K/W 84 K/W
— IECEx Ex ia IIC T6 Ga IECEx PTB 11.0111X thermometer
Thermocouple 30 K/W 30 K/W 30 K/W
IMPORTANT (NOTE) K/W = kelvin per watt

Thermometers with MI-Cable meeting the requirements of


both type examination certificate for ATEX "Ex i" and Namur Output power
specification NE24 can be supplied on request.
Transmitter model Output power P o
Intrinsic safety ATEX Ex i TTR200 HART ≤ 38 mW
All of the values listed below are valid assuming that an TTF300/350 HART ≤ 38 mW
additional transmitter has been connected. TTF300/350 FOUNDATION fieldbus /
FISCO Field Device
PROFIBUS PA
Electrical power limit
The following electrical values must not be exceeded: The EC type examination certificates for the corresponding
transmitter types contain all further information necessary to
Ui (input voltage) I i (input current) verify intrinsic safety (Uo, I o, P o, Lo, C o, etc.).
30 V 101 mA
25 V 158 mA Temperature rise in the event of a fault
20 V 309 mA In the event of a fault, the thermometers will exhibit a
P i (internal power) corresponds to Po (output power) of a transmitter. temperature rise Δt as appropriate for the applied power. This
L i (internal inductance) = 15 μH/m temperature rise must be taken into account in the difference
Ci (internal capacitance) = 280 pF/m between the process temperature and the temperature class.

IMPORTANT (NOTE) The temperature rise Δt can be calculated using the following
Temperature sensors for use in Zone 0 must only contain an formula:
intrinsically safe circuit and must only be connected to certified
intrinsically safe circuits with type of protection "ia". Δt = Rth × Po [K/W x W]

— Δt = Temperature rise
— Rth = Thermal resistance
— Po = Output power of an additional connected
transmitter

SensyTemp TSC400 | DS/TSC400-EN Rev. A 15


SensyTemp TSC400
Industrial thermometer

Example
Resistance thermometer 3 mm in diameter, no thermowell:
Rth = 200 K/W
Temperature transmitter P o= 38 mW

∆t = 200 K/W x 0.038 W = 7.6 K

Therefore, at a temperature transmitter output power


P0 = 38 mW, the maximum temperature rise in the event of a
fault is approximately 8 K.

This results in the following maximum process temperatures


Tmedium:
Change from two to one c olumn

Maximum process temperature T medium in Zone 0


The surface temperature of Category 1 devices must not exceed 80 % of the ignition temperature of a flammable gas or liquid.

T6 (85 °C) T5 (100 °C) T4 (135 °C) T3 (200 °C) T2 (300 °C) T1 (450 °C)
80 % of the ignition 68 °C 80 °C 108 °C 160 °C 240 °C 360 °C
temperature
Tmedium 60 °C 72 °C 100 °C 152 °C 232 °C 352 °C

Possible process temperature T medium in Zone 1


To calculate the temperature classes for T6, T5, T4, and T3 deduct 5 K each; for T2 and T1, deduct 10 K each.

T6 (85 °C) T5 (100 °C) T4 (135 °C) T3 (200 °C) T2 (300 °C) T1 (450 °C)
-5 K 80 °C 95 °C 130 °C 195 °C – –
-10 K – – – – 290 °C 440 °C
Tmedium 72 °C 87 °C 122 °C 187 °C 282 °C 432 °C

Change from one to tw o c olumns

16 DS/TSC400-EN Rev. A | SensyTemp TSC400


Tests and certificates To obtain accurate measurements, observe the minimum
depth for the MI-Cable:
To increase the safety and accuracy of your process, ABB — For low to medium temperatures: 50 ... 100 mm
provides a number of mechanical and electrical tests. The — For temperatures above 500 °C: 300 ... 350 mm
results are certified in accordance to EN 10204. These are guide values. If you are in any doubt, your ABB
The following certificates are issued: partner is available for on-site assistance.
— Certificate of compliance 2.1 for order conformity
— Acceptance test certificate 3.1 for the following tests: For reference measurements and DAkkS calibration, the
— Material confirmation for the MI-Cable individual sensor characteristic of the thermometer can also be
— Visual, dimensional, and functional checks for calculated and a suitable transmitter can be programmed
thermometer based on a freestyle characteristic. Adjusting the transmitter to
— Reference measurement for thermometer the sensor characteristic can considerably improve the
measuring accuracy of the thermometer. The measurement
For measurements requiring extremely high accuracy, ABB must be taken with at least three temperatures.
can calibrate the thermometer in its own DAkkS calibration
lab.
When DAkkS calibration is performed, a separate certificate is
provided for each thermometer.

SensyTemp TSC400 | DS/TSC400-EN Rev. A 17


SensyTemp TSC400
Industrial thermometer

Ordering information
IMPORTANT (NOTE)
Order codes cannot be combined at will. Your ABB partner will be happy to answer any questions you might have regarding
installation feasibility. All documentation, declarations of conformity, and certificates are available in ABB's download area.

Main ordering information SensyTemp TSC420

Base model TSC420 XX XX XX XX XX XX XX XX XX


TSC420 Screw-in thermometer with direct electrical connection
Explosion Protection Certification
Continued see next page
ATEX II 1 G Ex ia IIC A1
ATEX II 2 G Ex ib IIC A2
IECEx Ex ia IIC T6 Ga H1
Without Y0
Mounting Type
Wihout fitting F0
Fixed connection F1
Compression fitting, clamp ring material PTFE F2
Compression fitting, clamp ring material stainless steel F3
Weld on pad 25 mm x 25 mm x 3 mm (for Thermocouple) W2
Weld on pad 35 mm x 25 mm x 3 mm (for Pt100) W3
Clamping adapter (please define clip separately) C1
Others Z9
Sensor Type and Wiring
1 x Pt100, two-wire circuit P1
1 x Pt100, three-wire circuit P2
1 x Pt100, four-wire circuit P3
2 x Pt100, two-wire circuit P4
2 x Pt100, three-wire circuit P5
2 x Pt100, four-wire circuit P6
1 x Type J (Fe-CuNi) J1
2 x Type J (Fe-CuNi) J2
1 x Type K (NiCr-NiAl) K1
2 x Type K (NiCr-NiAl) K2
1 x Type N (NiCrSi-NiSi) N1
2 x Type N (NiCrSi-NiSi) N2
1 x Type E (NiCr-CuNi) E1
2 x Type E (NiCr-CuNi) E2
Others Z9

18 DS/TSC400-EN Rev. A | SensyTemp TSC400


Main ordering information SensyTemp TSC420 XX XX XX XX XX XX
Sensor / Accuracy Class
RTD, IEC 60751 / class B, -196 ... 600 °C (-321 ... 1112 °F), wire wound resistor B2
RTD, IEC 60751 / class A, 0 ... 250 °C (32 ... 482 °F), wire wound resistor D2
RTD, IEC 60751 / class A, -196 ... 500 °C (-321 ... 932 °F), wire wound resistor D1
RTD, IEC 60751 / class B, -50 ... 400 °C (-58 ... 752 °F), thin film resistor S5
RTD, IEC 60751 / class A, -30 ... 300 °C (-22 ... 572 °F), thin film resistor S1
RTD, IEC 60751 / class AA, 0 ... 100 °C (32 ... 212 °F), thin film resistor S3
Thermocouple, IEC 60584 / class 2 T2
Thermocouple, IEC 60584 / class 1 T1
Others Z9
Mineral Insulated Cable Diameter
1,5 mm C2
3,0 mm D3
4,5 mm C5
6,0 mm D6
6,0 mm, tip with sleeve 8.0 mm H8
Others Z9
Mineral Insulated Cable Material
Stainless steel 316Ti (1.4571) S1
Stainless steel 316L (1.4404) S2
Inconel Alloy 600 (2.4816) J1
Others Z9
Process Connection Type
Without Y0
Parallel thread M8 x 1 M1
Parallel thread G 1/4 A G1
Parallel thread G 1/2 A G2
Tapered thread 1/4 in. NPT N1
Tapered thread 1/2 in. NPT N2
Others Z9
Electrical Connetion
Open wires, length 100 mm (4 in.) C1
Thermocouple-plug, size: standard C3
Thermocouple-socket, size: standard C4
Lemo-plug, size: 1S C5
Lemo-socket, size: 1S C6
Head type F / aluminium C7
Others Z9
Length Unit of Measure
Millimeter (mm) U1
Inches (in.) U3

SensyTemp TSC400 | DS/TSC400-EN Rev. A 19


SensyTemp TSC400
Industrial thermometer

Additional ordering information SensyTemp TSC420

XX XX XX
Certificates
Inspection certificate 3.1 acc. EN 10204 of sheath material C2
Declaration of compliance with the order 2.1 acc. EN 10204 C4
Inspection certificate 3.1 acc. EN 10204 of visual, dimensional and functional test C6
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, single RTD CD
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, double RTD CE
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, single TC CF
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, double TC CG
DAkkS sensor calibration, single RTD, separate calibration certificate per thermometer CH
DAkkS sensor calibration, double RTD, separate calibration certificate per thermometer CJ
DAkkS sensor calibration, single thermocouple, separate calibration certificate per thermometer CK
DAkkS sensor calibration, double thermocouple, separate calibration certificate per thermometer CL
Number of Calibration Test Points
1 point P1
2 points P2
3 points P3
4 points P4
5 points P5
Temperatures for Sensor Calibration
Standard calibration: 0 °C (32 °F) V1
Standard calibration: 100 °C (212 °F) V2
Standard calibration: 400 °C (752 °F) V3
Standard calibration: 0 °C and 100 °C (32 °F and 212 °F) V4
Standard calibration: 0 °C and 400 °C (32 °F and 752 °F) V5
Standard calibration: 0 °C, 100 °C and 200 °C (32 °F, 212 °F and 392 °F) V7
Standard calibration: 0 °C, 200 °C and 400 °C (32 °F, 392 °F and 752 °F) V8
Standard calibration: Customer specific temperatures V6
DAkkS calibration: 0 °C (32 °F) D1
DAkkS calibration: 100 °C (212 °F) D2
DAkkS calibration: 400 °C (752 °F) D3
DAkkS calibration: 0 °C and 100 °C (32 °F and 212 °F) D4
DAkkS calibration: 0 °C and 400 °C (32 °F and 752 °F) D5
DAkkS calibration: 0 °C, 100 °C and 200 °C (32 °F, 212 °F and 392 °F) D7
DAkkS calibration: 0 °C, 200 °C and 400 °C (32 °F, 392 °F and 752 °F) D8
DAkkS calibration: Customer specific temperatures D6

20 DS/TSC400-EN Rev. A | SensyTemp TSC400


Additional ordering information SensyTemp TSC420 XX XX XX XX
Pipe Clamp
Clamping diameter 20 mm up to 40 mm S1
Clamping diameter 40 mm up to 60 mm S2
Clamping diameter 60 mm up to 80 mm S3
Clamping diameter 80 mm up to 100 mm S4
Clamping diameter 100 mm up to 120 mm S5
Clamping diameter 120 mm up to 140 mm S6
Clamping diameter 140 mm up to 160 mm S7
Clamping diameter 160 mm up to 180 mm S8
Clamping diameter 180 mm up to 200 mm S9
Clamping diameter more than 200 mm SZ
Other Options
Hot junction grounded J1
Mineral insulated cable sealed, up to 200 °C (392 °F) J6
Documentation Language
German M1
English M5
Language package Western Europe / Scandinavia (Languages: DE, EN, DA, ES, FR, IT, NL, PT, FI, SV) MW
Language package Eastern Europe (Languages: DE, EL, CS, ET, LV, LT, HU, PL, SK, SL, RO, BG) ME
Additional TAG Plate
Stainless steel plate with TAG no., lasered T1

SensyTemp TSC400 | DS/TSC400-EN Rev. A 21


SensyTemp TSC400
Industrial thermometer

Main ordering information SensyTemp TSC430

Base model TSC430 XX XX XX XX XX XX XX XX XX XX


TSC430 Screw-in thermometer with connection cable
Explosion Protection Certification
Continued see next page
ATEX II 1 G Ex ia IIC A1
ATEX II 2 G Ex ib IIC A2
IECEx Ex ia IIC T6 Ga H1
Without Y0
Mounting Type
Wihout fitting F0
Fixed connection F1
Compression fitting, clamp ring material PTFE F2
Compression fitting, clamp ring material stainless steel F3
Weld on pad 25 mm x 25 mm x 3 mm (for Thermocouple) W2
Weld on pad 35 mm x 25 mm x 3 mm (for Pt100) W3
Clamping adapter (please define clip separately) C1
Others Z9
Sensor Type and Wiring
1 x Pt100, two-wire circuit P1
1 x Pt100, three-wire circuit P2
1 x Pt100, four-wire circuit P3
2 x Pt100, two-wire circuit P4
2 x Pt100, three-wire circuit P5
2 x Pt100, four-wire circuit P6
1 x Type J (Fe-CuNi) J1
2 x Type J (Fe-CuNi) J2
1 x Type K (NiCr-NiAl) K1
2 x Type K (NiCr-NiAl) K2
1 x Type N (NiCrSi-NiSi) N1
2 x Type N (NiCrSi-NiSi) N2
1 x Type E (NiCr-CuNi) E1
2 x Type E (NiCr-CuNi) E2
Others Z9

22 DS/TSC400-EN Rev. A | SensyTemp TSC400


Main ordering information SensyTemp TSC430 XX XX XX XX XX
Sensor / Accuracy Class
RTD, IEC 60751 / class B, -196 ... 600 °C (-321 ... 1112 °F), wire wound resistor B2
RTD, IEC 60751 / class A, 0 ... 250 °C (32 ... 482 °F), wire wound resistor D2
RTD, IEC 60751 / class A, -196 ... 500 °C (-321 ... 932 °F), wire wound resistor D1
RTD, IEC 60751 / class B, -50 ... 400 °C (-58 ... 752 °F), thin film resistor S5
RTD, IEC 60751 / class A, -30 ... 300 °C (-22 ... 572 °F), thin film resistor S1
RTD, IEC 60751 / class AA, 0 ... 100 °C (32 ... 212 °F), thin film resistor S3
Thermocouple, IEC 60584 / class 2 T2
Thermocouple, IEC 60584 / class 1 T1
Others Z9
Mineral Insulated Cable Diameter
1,5 mm C2
3,0 mm D3
4,5 mm C5
6,0 mm D6
6,0 mm, tip with sleeve 8.0 mm H8
Others Z9
Mineral Insulated Cable Material
Stainless steel 316Ti (1.4571) S1
Stainless steel 316L (1.4404) S2
Inconel Alloy 600 (2.4816) J1
Others Z9
Process Connection Type
Without Y0
Parallel thread M8 x 1 M1
Parallel thread G 1/4 A G1
Parallel thread G 1/2 A G2
Tapered thread 1/4 in. NPT N1
Tapered thread 1/2 in. NPT N2
Others Z9
Electrical Connetion
Open wires C2
Thermocouple-plug, size: standard C3
Thermocouple-socket, size: standard C4
Lemo-plug, size: 1S C5
Lemo-socket, size: 1S C6
Others Z9

SensyTemp TSC400 | DS/TSC400-EN Rev. A 23


SensyTemp TSC400
Industrial thermometer

Main ordering information SensyTemp TSC430 XX XX


Connection Cable Type
JJ (PVC / PVC), up to 105 °C (221 °F) P2
JFJ (PVC / Alu Foil / PVC), up to 105 °C (221 °F) P3
SLSLGL (Silicone / Silicone / Glass filament mesh), up to 200 °C (392 °F) S3
TFT (PFA / Alu Foil / PFA), up to 200 °C (392 °F) T2
TFTV (PFA / Alu Foil / PFA / SST wire braid), up to 200 °C (392 °F) T3
TGLV (PFA / Glas fibre / SST wire braid), up to 200 °C (392 °F) T4
Others Z9
Length Unit of Measure
Millimeter (mm) U1
Inches (in.) U3

24 DS/TSC400-EN Rev. A | SensyTemp TSC400


Additional ordering information SensyTemp TSC430

XX XX XX
Certificates
Inspection certificate 3.1 acc. EN 10204 of sheath material C2
Declaration of compliance with the order 2.1 acc. EN 10204 C4
Inspection certificate 3.1 acc. EN 10204 of visual, dimensional and functional test C6
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, single RTD CD
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, double RTD CE
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, single TC CF
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, double TC CG
DAkkS sensor calibration, single RTD, separate calibration certificate per thermometer CH
DAkkS sensor calibration, double RTD, separate calibration certificate per thermometer CJ
DAkkS sensor calibration, single thermocouple, separate calibration certificate per thermometer CK
DAkkS sensor calibration, double thermocouple, separate calibration certificate per thermometer CL
Number of Calibration Test Points
1 point P1
2 points P2
3 points P3
4 points P4
5 points P5
Temperatures for Sensor Calibration
Standard calibration: 0 °C (32 °F) V1
Standard calibration: 100 °C (212 °F) V2
Standard calibration: 400 °C (752 °F) V3
Standard calibration: 0 °C and 100 °C (32 °F and 212 °F) V4
Standard calibration: 0 °C and 400 °C (32 °F and 752 °F) V5
Standard calibration: 0 °C, 100 °C and 200 °C (32 °F, 212 °F and 392 °F) V7
Standard calibration: 0 °C, 200 °C and 400 °C (32 °F, 392 °F and 752 °F) V8
Standard calibration: Customer specific temperatures V6
DAkkS calibration: 0 °C (32 °F) D1
DAkkS calibration: 100 °C (212 °F) D2
DAkkS calibration: 400 °C (752 °F) D3
DAkkS calibration: 0 °C and 100 °C (32 °F and 212 °F) D4
DAkkS calibration: 0 °C and 400 °C (32 °F and 752 °F) D5
DAkkS calibration: 0 °C, 100 °C and 200 °C (32 °F, 212 °F and 392 °F) D7
DAkkS calibration: 0 °C, 200 °C and 400 °C (32 °F, 392 °F and 752 °F) D8
DAkkS calibration: Customer specific temperatures D6

SensyTemp TSC400 | DS/TSC400-EN Rev. A 25


SensyTemp TSC400
Industrial thermometer

Additional ordering information SensyTemp TSC430 XX XX XX XX


Pipe Clamp
Clamping diameter 20 mm up to 40 mm S1
Clamping diameter 40 mm up to 60 mm S2
Clamping diameter 60 mm up to 80 mm S3
Clamping diameter 80 mm up to 100 mm S4
Clamping diameter 100 mm up to 120 mm S5
Clamping diameter 120 mm up to 140 mm S6
Clamping diameter 140 mm up to 160 mm S7
Clamping diameter 160 mm up to 180 mm S8
Clamping diameter 180 mm up to 200 mm S9
Clamping diameter more than 200 mm SZ
Other Options
Hot junction grounded J1
Mineral insulated cable, sealed, up to 200 °C (392 °F) J6
Documentation Language
German M1
English M5
Language package Western Europe / Scandinavia (Languages: DE, EN, DA, ES, FR, IT, NL, PT, FI, SV) MW
Language package Eastern Europe (Languages: DE, EL, CS, ET, LV, LT, HU, PL, SK, SL, RO, BG) ME
Additional TAG Plate
Stainless steel plate with TAG no., lasered T1

Trademarks
™ HART is a HART Communication Foundation trademark
™ PROFIBUS and PROFIBUS PA are PROFIBUS & PROFINET
International (PI) trademarks
™ FOUNDATION fieldbus is a Fieldbus Foundation trademark

26 DS/TSC400-EN Rev. A | SensyTemp TSC400


Notes

SensyTemp TSC400 | DS/TSC400-EN Rev. A 27


Contact us

ABB Ltd. Note

DS/TSC400-EN Rev. A 07.2014


We reserve the right to make technical changes or
Process Automation
modify the contents of this document without prior
Salterbeck Trading Estate notice. With regard to purchase orders, the agreed
Workington, Cumbria particulars shall prevail. ABB does not accept any
CA14 5DS responsibility whatsoever for potential errors or
possible lack of information in this document.
UK
Tel: +44 (0)1946 830 611 We reserve all rights in this document and in the
Fax: +44 (0)1946 832 661 subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents - in whole or in parts – is
ABB Inc.
forbidden without prior written consent of ABB.
Process Automation
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Fax: +1 215 674 7183
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