TSC430
TSC430
SensyTemp TSC400
Industrial thermometer
Mechanical connections
— With compression fitting and fixed screw-in connection
— With weld-on plate for permanent surface measurement
— With molded part for tension clip mounting
SensyTemp TSC400
Industrial thermometer
General description
Overview of industrial thermometers
U = Installation length
N = Nominal length
Ø A = Diameter of MI-Cable
U = Installation length
N = Nominal length
KL = Cable length
Ø A = Diameter of MI-Cable
Installation instructions
The usual way of ensuring that thermal measurements are
accurate is to comply with the minimum installation length of
the thermometer. Ideally, the sensor on a thermometer should
be located in the center of the pipe.
Fig. 2
Fig. 1
Thin film resistor (TF), inserted It is for this reason that ABB supplies three-wire / four-wire
Class B Δt = ± (0.30 + 0.0050[t]) -50 ... 400 °C circuit thermometers as standard.
Class A Δt = ± (0.15 + 0.0020[t]) -30 ... 300 °C
Class AA Δt = ± (0.10 + 0.0017[t]) 0 ... 100 °C Length data for the thermometer tip
The minimum insertion depth, the temperature-sensitive length
Wire wound resistor (WW), installed and the non-bendable section at the tip of the temperature
Class B Δt = ± (0.30 + 0.0050[t]) -196 ... 600 °C sensor can be derived from the following table.
Class A Δt = ± (0.15 + 0.0020[t]) -196 ... 500 °C
Design Minimum Temperature- Non-bendable
insertion sensitive length
depth length
Basic design 70 mm 7 mm 30 mm
Increased vibration 70 mm 10 mm 40 mm
resistance
Extended 70 mm 50 mm 60 mm
measuring range,
increased vibration
resistance
1x 2x 1x 2x 1x 2x 1x 2x
K K J J N N E E
1.5 mm, class 2
3.0 mm, class 2
3.0 mm, class 1
4.5 mm, class 2
4.5 mm, class 1
6.0 mm, class 2
6.0 mm, class 1
IMPORTANT (NOTE)
The diameter of 8 mm is achieved by using 6.0 mm diameter
MI cable and pressing a sleeve onto the the tip of the
temperature sensor.
Design Material Connecting thread For MI-Cable with Length of engaged Clamp ring
diameter thread (TL)
Fixed connection Corrosion- M8 x 1 3,0 mm 6,5 mm —
resistant G1/4 A 3,0 / 4,5 / 6,0 mm 12,0 mm —
steel G1/2 A 3,0 / 4,5 / 6,0 mm 14,0 mm —
1/4“ NPT 3,0 / 4,5 / 6,0 mm 5,08 mm —
1/2“ NPT 3,0 / 4,5 / 6,0 mm 8,12 mm —
Sliding connection Corrosion- M8 x 1 3,0 mm 6,5 mm PTFE or VA
resistant G1/4 A 3,0 / 4,5 / 6,0 mm 12,0 mm PTFE or VA
steel G1/2 A 3,0 / 4,5 / 6,0 mm 14,0 mm PTFE or VA
1/4“ NPT 3,0 / 4,5 / 6,0 mm 5,08 mm PTFE or VA
1/2“ NPT 3,0 / 4,5 / 6,0 mm 8,12 mm PTFE or VA
IMPORTANT (NOTE)
For fixed process connections, the connection to the MI-Cable is established by hard-soldering. The process connections for
MI-Cables with a diameter of 6 mm and 8 mm are identical.
Fig. 6: Molded part for tension clips up to 500 mm, other versions available on request
Fig. 7
1 Stainless steel 1.4571 (316Ti) | 2 Stainless steel 1.4571 (316Ti)
Fig. 8
1 Heat-resistant steel 2.4816 (Inconel Alloy 600) | 2 Heat-resistant steel 1.4841 (314)
Change from one to tw o c olumns
FFA PCA
Housing Nickel-plated brass, gold-plated brass contacts, PEEK isolator, maximum 6 contacts
Degree of protection IP 54
Maximum operating temperature 200 °C
Design Standard
Material Plastic
Maximum operating temperature 200 °C
Ambient temperature
The ambient temperature at the connection head form F
can be between -40 and 130 °C.
The most commonly used cable gland is suited to
temperatures between -20 and 100 °C. For temperatures
outside this range, the appropriate cable gland must be
installed.
Housing Aluminum epoxide coating, loose cover,
Degree of protection IP 65
Maximum operating temperature 130 °C
Connection head Form F – Connection diagrams and color coding of resistance thermometers according to IEC 60751
Single Pt100 Double Pt100
2-W 3-W 4-W 2-W
Connection head Form F – Connection diagrams for thermocouples according to IEC 60584
Single thermocouple Double thermocouple
PVC cable YFY – coding P3 1 PVC strand insulation (Y) 1 x Pt100 / 2-W – coding P1
2 Aluminum foil with silver-plated copper strand (F) 1 x Pt100 / 3-W – coding P2
3 PVC sheath (Y) 1 x Pt100 / 4-W – coding P3
2 x Pt100 / 2-W – coding P4
— Outer diameter approx. 5.5 mm
— Stranded wires
IMPORTANT (NOTE) The temperature rise Δt can be calculated using the following
Temperature sensors for use in Zone 0 must only contain an formula:
intrinsically safe circuit and must only be connected to certified
intrinsically safe circuits with type of protection "ia". Δt = Rth × Po [K/W x W]
— Δt = Temperature rise
— Rth = Thermal resistance
— Po = Output power of an additional connected
transmitter
Example
Resistance thermometer 3 mm in diameter, no thermowell:
Rth = 200 K/W
Temperature transmitter P o= 38 mW
T6 (85 °C) T5 (100 °C) T4 (135 °C) T3 (200 °C) T2 (300 °C) T1 (450 °C)
80 % of the ignition 68 °C 80 °C 108 °C 160 °C 240 °C 360 °C
temperature
Tmedium 60 °C 72 °C 100 °C 152 °C 232 °C 352 °C
T6 (85 °C) T5 (100 °C) T4 (135 °C) T3 (200 °C) T2 (300 °C) T1 (450 °C)
-5 K 80 °C 95 °C 130 °C 195 °C – –
-10 K – – – – 290 °C 440 °C
Tmedium 72 °C 87 °C 122 °C 187 °C 282 °C 432 °C
Ordering information
IMPORTANT (NOTE)
Order codes cannot be combined at will. Your ABB partner will be happy to answer any questions you might have regarding
installation feasibility. All documentation, declarations of conformity, and certificates are available in ABB's download area.
XX XX XX
Certificates
Inspection certificate 3.1 acc. EN 10204 of sheath material C2
Declaration of compliance with the order 2.1 acc. EN 10204 C4
Inspection certificate 3.1 acc. EN 10204 of visual, dimensional and functional test C6
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, single RTD CD
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, double RTD CE
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, single TC CF
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, double TC CG
DAkkS sensor calibration, single RTD, separate calibration certificate per thermometer CH
DAkkS sensor calibration, double RTD, separate calibration certificate per thermometer CJ
DAkkS sensor calibration, single thermocouple, separate calibration certificate per thermometer CK
DAkkS sensor calibration, double thermocouple, separate calibration certificate per thermometer CL
Number of Calibration Test Points
1 point P1
2 points P2
3 points P3
4 points P4
5 points P5
Temperatures for Sensor Calibration
Standard calibration: 0 °C (32 °F) V1
Standard calibration: 100 °C (212 °F) V2
Standard calibration: 400 °C (752 °F) V3
Standard calibration: 0 °C and 100 °C (32 °F and 212 °F) V4
Standard calibration: 0 °C and 400 °C (32 °F and 752 °F) V5
Standard calibration: 0 °C, 100 °C and 200 °C (32 °F, 212 °F and 392 °F) V7
Standard calibration: 0 °C, 200 °C and 400 °C (32 °F, 392 °F and 752 °F) V8
Standard calibration: Customer specific temperatures V6
DAkkS calibration: 0 °C (32 °F) D1
DAkkS calibration: 100 °C (212 °F) D2
DAkkS calibration: 400 °C (752 °F) D3
DAkkS calibration: 0 °C and 100 °C (32 °F and 212 °F) D4
DAkkS calibration: 0 °C and 400 °C (32 °F and 752 °F) D5
DAkkS calibration: 0 °C, 100 °C and 200 °C (32 °F, 212 °F and 392 °F) D7
DAkkS calibration: 0 °C, 200 °C and 400 °C (32 °F, 392 °F and 752 °F) D8
DAkkS calibration: Customer specific temperatures D6
XX XX XX
Certificates
Inspection certificate 3.1 acc. EN 10204 of sheath material C2
Declaration of compliance with the order 2.1 acc. EN 10204 C4
Inspection certificate 3.1 acc. EN 10204 of visual, dimensional and functional test C6
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, single RTD CD
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, double RTD CE
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, single TC CF
Inspection certificate 3.1 acc. EN 10204 of sensor calibration, double TC CG
DAkkS sensor calibration, single RTD, separate calibration certificate per thermometer CH
DAkkS sensor calibration, double RTD, separate calibration certificate per thermometer CJ
DAkkS sensor calibration, single thermocouple, separate calibration certificate per thermometer CK
DAkkS sensor calibration, double thermocouple, separate calibration certificate per thermometer CL
Number of Calibration Test Points
1 point P1
2 points P2
3 points P3
4 points P4
5 points P5
Temperatures for Sensor Calibration
Standard calibration: 0 °C (32 °F) V1
Standard calibration: 100 °C (212 °F) V2
Standard calibration: 400 °C (752 °F) V3
Standard calibration: 0 °C and 100 °C (32 °F and 212 °F) V4
Standard calibration: 0 °C and 400 °C (32 °F and 752 °F) V5
Standard calibration: 0 °C, 100 °C and 200 °C (32 °F, 212 °F and 392 °F) V7
Standard calibration: 0 °C, 200 °C and 400 °C (32 °F, 392 °F and 752 °F) V8
Standard calibration: Customer specific temperatures V6
DAkkS calibration: 0 °C (32 °F) D1
DAkkS calibration: 100 °C (212 °F) D2
DAkkS calibration: 400 °C (752 °F) D3
DAkkS calibration: 0 °C and 100 °C (32 °F and 212 °F) D4
DAkkS calibration: 0 °C and 400 °C (32 °F and 752 °F) D5
DAkkS calibration: 0 °C, 100 °C and 200 °C (32 °F, 212 °F and 392 °F) D7
DAkkS calibration: 0 °C, 200 °C and 400 °C (32 °F, 392 °F and 752 °F) D8
DAkkS calibration: Customer specific temperatures D6
Trademarks
™ HART is a HART Communication Foundation trademark
™ PROFIBUS and PROFIBUS PA are PROFIBUS & PROFINET
International (PI) trademarks
™ FOUNDATION fieldbus is a Fieldbus Foundation trademark
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