SIWES Report: Petroleum Engineering Training
SIWES Report: Petroleum Engineering Training
PRESENTED BY
OKAFOR CHIBUEZE VICTORY
REG NO: 20191163043
SUBMITTED TO
DEPARTMENT OF CHEMICAL ENGINEERING
SCHOOL OF ENGINEERING AND ENGINEERING TECHNOLOGY
IN PARTIAL FUFILLMENT OF THE REQUIREMENT FOR THE AWARD OF
BACHELOR OF ENGINEERING(B.ENG) DEGREE IN CHEMICAL
ENGINEERING.
JANUARY 2023.
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CHAPTER ONE
STUDENT’S INDUSTRIAL WORK EXPERIENCE SCHEME
INTRODUCTION
The Student’s Industrial Work Experience Scheme is the accepted skills
training program which forms part of the approved minimum academic
standards in various degree programs for all the Nigerian Universities. It is
a skills training program designed to expose and prepare students of universities
and other tertiary institutions for the Industrial Work situation they are likely to
meet after graduation.
The scheme is aimed at bridging the existing gap between theory and practice of
Sciences, Agriculture, Medical Sciences (including Nursing), Engineering and
Technology, Management, Information and Communication Technology, and
other professional educational programmes in the Nigerian tertiary institutions. It
is aimed at exposing students to machines and equipment, professional work
methods, and ways of safeguarding the work areas and workers in industries,
offices, laboratories, hospitals, and other organizations.
The scheme is aimed at bridging the gap existing between the theory usually
taught at our present day universities and the real practice of all human
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environmental technology, technical education, science education and other
professional education programs in the Nigerian Tertiary institutions.
BACKGROUND OF SIWES.
In 1974, the Federal government of Nigeria introduced the national policy on
industrial training called the Student’s Industrial Work Experience Scheme
(SIWES).This program, under the umbrella of the ministry of education through
the industrial Training Fund (ITF), was designed to help students acquire the
necessary practical education/experience in their fields of study and other related
programs.
Prior to the establishment of this scheme, there was a rising concern and trend
among industrialists that graduates from higher education institutions lacked
appropriate practical experience for employment. Students who entered Nigerian
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difficulty till 1973. The fund's main motivation for establishing and designing the
scheme in 1973/74 was launched against this context.
The ITF (Industrial Training Fund) organization decided to aid all interested
Nigerian students and created the SIWES program. The federal government
officially approved and presented it in 1974. During its early years, the scheme
was entirely supported by the ITF, but as the financial commitment became too
much for the fund, it withdrew in 1978. The National Universities Commission
(NUC) and the National Board for Technical Education (NBTE) were given control
of the scheme by the federal government in 1979. The federal government
handed over supervision and implementation of the scheme to ITF in November
1984. It was taken over by the Industrial Training Fund (ITF) in July 1985, with the
federal government bearing entire responsibility for funding.
OBJECTIVES OF SIWES.
Specifically under the Industrial Training Fund, the objectives of the Student
Industrial Work Experience Scheme are to:
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3. Expose students to work methods and techniques of handling equipment and
machinery that may not be available in their Institutions.
4.. Make the transition from school to the world of work easier; and enhance
students’ networks for later job placements.
5. Provide students with an opportunity to apply their knowledge to real work
situations, thereby bridging the gap between theory and practice; and
6.. Enlist and strengthen Employers’ involvement in the entire educational
process; thereby preparing the students for employment in Industry and
Commerce.
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6. Organize and coordinate supervisory visits to students at I.T sites.
The SIWES program involves the student, the university and the industry. The
by the Industrial Training Fund (ITF) and the National University Commission
(NUC).
attachment.
the scheme.
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1. In collaboration with ITF, compile the list of employers for institution
placement units.
level.
3. Compile list of employers with the available training places for industrial
3. Provide medical care for the students within the limits of the employer’s
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4. Attach experienced staff to students for effective training and supervision.
Role of students.
IMPORTANCE OF SIWES.
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1. It provides students with the opportunity to apply their theoretical
knowledge in real life situations and prepare for the labour market after
graduation.
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Chapter Two
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Organization Structure of Bibo Enterprices
(ORGANOGRAM)
Managing Director
Executive
Secretary
Functions
Managing director
The managing director is responsible for implementing the company’s policy and
changes if need be. As the aim of every company is to make profit, growth and
increase shareholder’s returns, it is also the role of the managing director to do the
same in Bibo enterprice. Aside that, he convenes a board meeting and manages
communication gap among the shareholder’s. He is equally responsible for
representing the image of the company, coaching and mentoring other staff.
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Skills needed in managing director’s role.
Visionary leadership
Ability to motivate
Communication and negotiation
Strong financial acumen
Executive secretary
Responsible for supporting high level executive and management or entire
department to provide administration support and performs numerous duties
including scheduling, writing correspondent emailing, handling visitors, answering
questions and request.
Production manager
The production manager is involved in the planning, coordination and control of
manufacturing process.
Responsibilities
Oversee the production processes decides what resource are required monitor
product standard implemented and quality-control programmes.
Marketing manager
The market manager directs the day to day marketing activities of the organization
and long term marketing strategy of the company.
Duties
- Managing all marketing activities for the company within the marketing
department.
- Co-ordinating marketing campaign with sales activities.
- Creation and publication of all marketing materials in line with marketing
plans.
- Monitor and report on effectiveness of marketing communication.
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Chief Accountant
The chief accountant has the following duties.
- Implementation of financial decision of the company.
- Overseeing the preparation of financial documents of the company.
- Making investment decision for the firm.
- An integral member in the financial planning of the company.
Sales executives
Sales executives sells a company’s products and service to individuals
organizations and government. Sales may be domestic in international.
The sales executive strives to maintain good relationship with existing clients and
equally endeavors to approaching and wining new costumers.
Training and development
This unit focus on improving the knowledge and skills of the employee in order to
promote the company’s value and enhance the growth of the company.
Casual staff
These are workers that works on contract or demands.
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CHAPTER 3
PETROLUEM JELLY
Petroleum jelly (also called petrolatum) is a mixture of mineral oils and waxes,
which form a semisolid jelly-like substance. This product hasn’t changed much
that oil workers would use a gooey jelly to heal their wounds and burns. He
Petroleum jelly’s benefits come from its main ingredient petroleum, which helps
seal your skin with a water-protective barrier. This helps your skin heal and retain
moisture. Read on to learn what else you can use petroleum jelly for.
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Petroleum jelly is a blend of mineral oils and waxes which works by creating a
sealing barrier between cells in dry or damaged skins and thereby locking in
moisture and speeding up natural recovery and healing the skin from within, the
main ingredient in Vaseline production is petroleum jelly.
Vaseline is often used every day in our homes. As long as the human population
continues to grow so also the need for Vaseline will grow, this makes Vaseline a
highly lucrative business both in Nigeria and in other countries of the world.
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Face and body lotion: Apply petroleum jelly after a shower. As an occlusive
moisturizer, it prevents your skin from drying out. You can also use it for dry
noses during cold or allergy season.
Cracked heels: Soak your feet in warm water with some salt added to it.
Towel-dry thoroughly and apply petroleum jelly and clean cotton socks.
Improve your gardening hands: After washing and drying, use some
petroleum jelly and a clean pair of gloves to help lock in moisture and
accelerate healing.
Chapped lips: Apply to chapped lips as you would any chap stick.
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Oil is an effective way to remove makeup, and petroleum jelly is safe to
use in the eye area, according to a study on eye ultrasounds. Use a
cotton pad or Q-tip (for hard to reach areas), and press gently without tugging
too hard on your skin. Make sure to close your eyes as you wipe. Some
people also swear by using it on crow’s feet lines.
For door hinges, apply a bit of jelly right on the hinge and swing the door a
few times to spread evenly. Wipe off the excess.
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available; in the production of petroleum jelly, water is
NOT needed, paraffin oil serves as water.
Apparatus Involved
Heating source: For melting the wax and jelly
Pot : This serves as our production vessel
Beaker: For accurate measurement of liquid chemicals
Stirrer: For stirring the whole mixture
Weighing balance: For accurate measurement of solid chemicals
like the wax
1. Paraffin oil- This is the oil that helps to reduce thickness of vaseline
since water is not needed in the production.
2. petroleum jelly - This is the major constituent of the cream that helps
to thicken and hold the cream together with the ability to protect the
skin from harsh whether
3. Paraffin wax- This serves as a thickening agent and helps to holds the
mixture together
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6. Vitamin E - It serves as an anti-oxidant for nourishing dry and crack
skin
you can choose to add color or not to your petroleum jelly . the color
ranges from blue, green, yellow, brown to neutral. It is important to
note that oil based would be used if such a choice should be
considered.
Quantity involved
– Drop a clean pot on a heat (stove),add the paraffin oil ,paraffin wax,
petroleum jelly and lanolin and allow them dissolve and mixed properly
_ Remove from heat source and allow to cool for some time
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Potential side effects
Allergies: Some people are more sensitive and can develop allergies if they
use petroleum-derived products. Always keep an eye out for irritations and
adverse reactions when using a new product.
Infections: Not allowing the skin to dry or cleaning the skin properly before
applying petroleum jelly can cause fungal or bacterial infections. A
contaminated jar can also spread bacteria if you insert jelly vaginally.
Aspiration risks: Check with your doctor before using petroleum jelly around
the nose area, especially in children. Inhaling mineral oils may cause
aspiration pneumonia.
Clogged pores: Some people may break out when using petroleum jelly. Make
sure you clean the skin properly before you apply the jelly to reduce the risk
of breakouts.
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CHAPTER 4
PAINT
Paint is any pigmented liquid, liquefiable, or
solid mastic composition that, after application to a substrate in a
thin layer, converts to a solid film. It is most commonly used to
protect, color, or provide texture. Paint can be made in many colors
—and in many different types. Paint is typically stored, sold, and
applied as a liquid, but most types dry into a solid. Most paints are
either oil-based or water-based and each has distinct
characteristics.
Paint is also a decorative and protective coating commonly applied
to rigid surfaces as a liquid consisting of a pigment suspended in a
vehicle, or binder. The vehicle, usually a resin dissolved in a solvent,
dries to a tough film, binding the pigment to the surface.
For easy understanding, Paint is essentially a coating or covering
material applied in metallic or non-metallic surface for decorative or
protective purpose.
Paint was used for pictorial and decorative purposes in the caves of
France and Spain as early as 15,000 BC. The earliest pigments,
which were natural ores such as iron oxide, were supplemented by
6000 BC in China by calcined (fired) mixtures of
inorganic compounds and organic pigments; vehicles were prepared
from gum arabic, egg white, gelatin, and beeswax. By 1500 BC the
Egyptians were using dyes such as indigo and madder to make blue
and red pigments. The exploitation of linseed oil (a drying oil useful
as a vehicle) and zinc oxide (a white pigment) in the 18th century
brought a rapid expansion of the European paint industry. The 20th
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century saw important developments in paint technology, including
the introduction of synthetic polymers as vehicles and of synthetic
pigments; a new understanding of the chemistry and physics of
paints; and coating materials with greater fire retardancy, corrosion
resistance, and heat stability. Most significant was a return to
water-based paints in the form of latex paints that combine easy
application and cleanup with reduced hazard of fire.
The basic white pigments include zinc oxide, zinc sulfide, lithopone,
and titanium dioxide. Most black pigments are composed of
elemental carbon. Common red pigments include the minerals iron
oxide, cadmium, and cuprous oxide and various synthetic organic
pigments. Yellow and orange pigments include chromates,
molybdates, and cadmium compounds. Blue and green pigments
are either inorganic (synthetic ultramarines and iron blues) or
organic (phthalocyanines). Extenders or fillers are sometimes added
to paint to increase its spread ability and strength.
2. Color: After its use on outer surface, they are exposed to the atmosphere.
Hence, it may be affected by rain or various types of radiation from sunlight,
which causes bad effects on the color. A good paint must maintain its color under
all these conditions or any other circumstances.
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3. Easy Application: They must have to be used over wide surface areas.
5.The paint must be present a good attractive appearance: The paint must have a
shiny and appearance, it must have a very unique appearance.
6. It should be free from cracking and blistering: A good paint must not have crack
appearance after its application on a surface. It’s a good trait for a paint to have a
good appearance after application.
7.Paint must resist corrosion: The paint must be able to resist rusting due
to prolonged exposure to moisture and moist appearance.
TYPES OF PAINTS.
1. Emulsion paint
2. Satin paint
3. Oil paint
4. Car paint
5. Screeding paint
6. Spray paint
7. Marble paint
The Emulsion paint:-
Emulsion paint is water based paint which contains small polymer particles
that have pigment inside.
Apparatus Involved
Big Bowl
Industrial mixer
Weighing balance
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Beaker
Small bowl
List of Chemicals For Paint Production.
Water
Calcium carbonate (Base matrix)
Titanium dioxide (Titan)
P. V. A
Nitrosol/ Bermacol
Ammonia
Colourite
Hydrosol
Genipour
silicate
CALCIUM CARBONATE: This is the base matrix of emulsion and texture paint,
meaning that without calcium carbonate there is no emulsion and texture paint.
They are two types of calcium carbonate, they are Delomite which has the
formula of CaMg(CO3)2 and Calcite which is CaCO3. Impurities makes calcite to be
off-white.
TITANIUM DIOXIDE: This chemical is popularly known as TITAN, it’s makes your
paint looks shining. it’s mostly used when producing brilliant white paint. Note;
Titan is still useful when producing other colour but more significant in brilliant
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white paint. It enables paint to have proper coverage. It is an odourless white
powder with PH of 7.5. it occurs in crystalline forms.
P. V. A : The full name of this chemical is Polyvinyl Acetate, is a GUM that help
your paint to stink together and to stink to the wall of the building. your paint will
be stain free if you use the adequate proportion of the gum. It is prepared from
the polymerization of vinyl acetate. It's Chemical formula is (C4H6O2)n
AMMONIA: These chemicals are very corrosive and they serve the same
function. they are preservative, they prevent the paint from decaying and
increase the paint durability. It is a colourless gas with pungent smell. It is easily
liquefied due to its strong hydrogen bonding between molecules. It is very soluble
in water. It's formula is NH3.
NITRO SOL/ BERMACOL These chemicals also serve the same function. they
increase the paint viscosity i.e it’s a thickener and also increase paint durability.
HYDRO SOL: This agent brighten your paint colour and it’s also used to correct
dullness in paint. It is also a dispersant, which prevents the agglomeration of the
pigment particle and therefore forms an integral part of the formulation.
GENIPOUR: this is an extender; it’s help your paint to spread over a large area
when painting.
SILICATE: This is usually used in the production of brilliant white paint, it’s make
the paint to be very tough and strong.
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Quantity of Reagents Required
3 bags of CaCO3
12kg of PVA
1.25kg of Bermacol
1.5kg of Titan
25CL of NH3
50CL of Genipour
1kg of yellow oxide.
Procedures
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CHAPTER 5
GERMICIDE
A germicide is a substance that kills bacteria and
microorganisms on surfaces. Germicides also fall into the
category of bacteriostatic agents that do not directly kill
bacteria but hinder their development. Unlike Antiseptic that is
used on living things, germicide is basically used on non-living
surfaces like the floor, wall surfaces, on tables etc.
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vectors of dangerous diseases of humans and animals.
Germicides are distinguished as a separate class chemical
preparation. Nevertheless, it is customary to consider them
among fungicidal agents (fungicides), which often combine
antifungal and antibacterial activity.
Categories of germicides
Oxidizing (oxidizing) germicides. The basis is triazine, amines,
organic bromine compounds, glutaraldehyde, a quaternary
phosphonium salt, and ammonium chloride. Their effect on
microorganism cells occurs both outside and inside. Microorganisms
die due to the oxidation of cell membrane substances and cell
destruction from the inside.
Established germicides
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The most well-known germicides in microbiology are copper
compounds (copper-containing fungicides), which affect
microorganisms in water bodies and soils. These agents disrupt the
processes of mineralisation of organic compounds and bind with the
enzymes of microbial cells, disrupting the metabolic processes
occurring in them and inhibiting the vital activity of pathogens.
Formaldehyde
Among the germicides that are not currently used, formaldehyde can
also be mentioned, previously it was considered a good agent for
dressing the seeds of some hulled crops.
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The effects of germicides
The bactericidal effect of several germicides determines the presence
of certain characteristics of their behavior in the environment. They
usually persist for a long time in the soil since they inhibit the bacteria
"responsible" for the microbiological decomposition of foreign
compounds.
Properties of germicides
The properties of germicides are possessed not only by drugs intended
for the treatment or protection of crops, but also by substances
produced in plants under the influence of these agents. Thus, the
antibiotic property was observed in allicin isolated from garlic.
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germicides, it is necessary to observe personal safety measures related
to protecting the environment from chemical contamination.
3. Pine oil: Pine oil is an important oil that is produced from steam distillation
of twigs, needles, and cones from different species of pine. It is used as a
cleaning product, disinfectant, sanitizer, microbicide (or microbistat),
virucide or insecticide. In Germicide Production, pine oil serves as a
cleaning agent.
4. White binder: This is what binds the chemicals together.
5. Izal perfume: Just as the name implies, it boosts the fragrance of the
germicide produced.
6. Water: Water is a universal solvent. Serves as the base of the product.
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Pre Production Analysis
Actual Production
- Pour Five Litres of water in a bowl.
- Pour in binder and stir.
- Pour in the measured carbolic Acid, stir.
- Pour in the measured Lysol and stir.
- Pour in the measured phenol and stir.
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CHAPTER 6
Cassava tuber is the main source of starch and minerals, its flour (10-
30%),in combination with wheat, flour are used in bread industry to
reduce pressure on wheat. Nutritionally ,cassava contains potassium,
ion, calcium, vitamin A, folic acid, sodium, vitamin C , Vitamin B-6 and
protein (Montanganc et al, 2009). Nutritional quantity especially
protein can be added in composite flours in cassava soya, cassava-
peanut bread.
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RAW MATERIAL
APPARATUS
Blender
Sieve
Conical flask
Tray
Weighing balance
EXTRACTION OF STARCH
Fresh tubers of cassava were washed, peeled chopped into
approximately 1 cm and then ground in a high speed blender for
5 minutes. The pulp was suspended in ten times its volume of
water, stirred for 5 minutes and filtered using a sieve. The filtrate
was allowed to stand for 2 hours for the starch to settle and the
top liquid was decanted and discarded. After decanting the top
liquid, the sediment (starch) was dired.
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STAGES INVOLVED
Cassava tuber
Peeling
washing
grating/grinding
filtrating/screening
settling
starch washing
settling/dewatering
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drying
cassava starch
CHAPTER 7
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CONCLUSION AND RECOMMENDATION.
The two months industrial training was indeed a rewarding experience
and an eye opener to the importance of Chemical Engineering. Indeed,
the need for expertise in Chemical Engineering cannot be over
emphasized especially in the area of design of Reactor and simple
machines for production.
The training period availed me of the opportunity to be better equipped
to contribute to the development of the nation and to favorably compete
with the intellectual counterparts all over the world through the
experience gained in the field such as people and facilities management,
safety in handling construction tools, and the ability to fit into industrial
work environment.
It can be said that the objectives of SIWES was accomplished.
Generally, I would say that the industrial training exercise was a
rewarding and exciting experience, but like anything in life , it was not
without problems and failures.
Personally I enjoyed my experience, aside from the fact that I learnt a lot
about my chosen profession, I got to experience an entirely new way of
life outside the academic environment with a different but unique set of
people. Although it was challenging at times, it was an experience I
would gladly undergo again.
I would like to recommend that the students be permitted to work in any
company in any part of the country they choose, as long as they able to
secure the employment themselves and make arrangements for their
own accommodation, this is with the provision that the company
selected must have some relevance to their field of study, aside from the
fact that this place less pressure on available companies, It also
encourages the students to work harder wherever they may be, since
people I general tend to work harder in environments they enjoy.
I would like to say that the experience was a educative and a good
stepping stone to excellence in my chosen carrear.
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It was a thoughtful mutual path taken by both the federal government
and the university management to increase the professionalism of its
students.
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