TA 1902-0228C

Technical Instruction

J 6..GS-C tightening torques

© INNIO Jenbacher GmbH & Co OG

Achenseestr. 1-3
A-6200 Jenbach, Austria
www.innio.com
 Author(s): Doku./Bilek
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The target recipients of this document are:

Customers, distribution partners, service partners, commissioning partners, subsidiaries/branches, Jenbach location
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UNCONTROLLED WHEN PRINTED OR TRANSMITTED ELECTRONICALLY

1 Screwing and tightening torques

Index: 5
Responsible: TEK/Stauder Kurt

Technical InstructionTA 1902-0228C

J 6..GS-C tightening torques
Unless different tightening torques are specified in greater detail for rigid bolts, the values in the table below apply in [Nm]
Tightening torques for rigid bolts in [Nm]
Thread Grade 8.8 Grade 10.9
M8 23 32
M10 45 65
M12 80 110
Release date: 10/08/2020

M16 190 270

M18 270 380
Page No.: 1/14

M20 380 530

M24 630 900
 Technical InstructionTA 1902-0228C
J 6..GS-C tightening torques
Where bolts are not secured using Loctite, apply fresh engine oil to the threads and seating surfaces!
Technical Instruction no.: 000-00-003 must be followed!
Grade 10.9
Tightening torques for rigid bolts in [Nm]

1350
1800
Grade 8.8

1300
950
Thread
M27
M30
Author(s): Doku./Bilek Responsible: TEK/Stauder Kurt Release date: 10/08/2020
Index: 5 Page No.: 2/14
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 Author(s): Doku./Bilek
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.

Designation Drawing Thread Torque Note Graphical

No. Nm lbf.ft representation
Line no.
1 Connecting-rod bolt J 0702 202 M16x1.5 100/ 74/90° Mounted using angular
02 07 90° displacement method
184310 Oil the bolts
2 Balance weight bolt J 0703 03 M24x1.5 750 554 Secured using Loctite 242
01 06
179284

3 Vibration damper mounting bolt J 0702 503 M18 x 290 214 Lightly oil
Index: 5
Responsible: TEK/Stauder Kurt

00 09 1.5
132203

4 Vibration damper mounting bolt J 0614 303 M18 x 420 310 Lightly oil

Technical InstructionTA 1902-0228C

01 06 1.5
181603

J 6..GS-C tightening torques

5 Flywheel mounting bolt 115053 M18 x 420 310 Secured using Loctite 243
1.5
Release date: 10/08/2020
Page No.: 3/14
 Author(s): Doku./Bilek
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.

Designation Drawing Thread Torque Note Graphical

No. Nm lbf.ft representation
Line no.
6 Flywheel ring gear bolt 100475 M12 80 59 Secured using Loctite 242
Index: 5
Responsible: TEK/Stauder Kurt

7 Nut for main bearing stud J 0757 405 M30x2 785 645 a) Hydraulic system 0702
01 05 05 00 01: 425 - 435 bar

Technical InstructionTA 1902-0228C

179546 b) Hydraulic system 0702
05 04: 670 bar bolt
elongation a) and b) 0.76
mm

J 6..GS-C tightening torques

8 Tie-rod bolt 179569 M24x2 700 516
Release date: 10/08/2020
Page No.: 4/14
 Technical InstructionTA 1902-0228C
J 6..GS-C tightening torques
representation
Graphical

XXX bar
XXX bar
Note
lbf.ft

664
63
Torque

900
Nm

85
Thread

11 Sleeve for engine lifting equipment J 0752 306 M30x2

MXX

MXX
J 0759 18 M30

J XXXXX
XXXXXX
XXXXXX
Drawing

05 00 11
Line no.

388586

121144
00 03
ITH
No.

9 Cylinder head stud

10 Cylinder head nut

Hydraulic system
Designation
Author(s): Doku./Bilek Responsible: TEK/Stauder Kurt Release date: 10/08/2020
Index: 5 Page No.: 5/14
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 Author(s): Doku./Bilek
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.

Designation Drawing Thread Torque Note Graphical

No. Nm lbf.ft representation
Line no.
12 Bolt for engine lifting equipment J 0752 306 M30x2 900 664
00 02
153930
Index: 5
Responsible: TEK/Stauder Kurt

13 Stud for rocker arm support J 0702 06 M16 105 77 secured using Loctite 243
00 28
119726

Technical InstructionTA 1902-0228C

J 6..GS-C tightening torques
14 Rocker cover nut J 0753 07 M16 50 37 Hexagonal head bolt with
00 66 pre-assembled O-ring
268612
Release date: 10/08/2020
Page No.: 6/14
 Technical InstructionTA 1902-0228C
J 6..GS-C tightening torques
representation
Graphical

Sprayed with Ultratherm

Loctite 222
Note
lbf.ft

103

103
30
Torque

140

140
Nm

40
Thread

M16

M16
Drawing

Line no.

240418

101829

101615
RB75N
No.

17 Hexagonal socket bolt for rocker

16 Nut for stud for rocker support
15 Spark plug in cylinder head

support (inlet)
Designation
Author(s): Doku./Bilek Responsible: TEK/Stauder Kurt Release date: 10/08/2020
Index: 5 Page No.: 7/14
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 Technical InstructionTA 1902-0228C
J 6..GS-C tightening torques
representation
Graphical
Note
lbf.ft

148
8.9

33
Torque

200
Nm

J 0752 106 M16x1.5 12

45
Thread

M10

M20
Drawing

Line no.

122482

101817
01 10
No.

20 Nut for gearwheel at cooling water

18 Stud for prechamber retaining

19 Nut for stud for prechamber

retaining bracket
Designation

bracket

pump
Author(s): Doku./Bilek Responsible: TEK/Stauder Kurt Release date: 10/08/2020
Index: 5 Page No.: 8/14
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 Author(s): Doku./Bilek
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.

Designation Drawing Thread Torque Note Graphical

No. Nm lbf.ft representation
Line no.
21 Bolt for gearwheel housing at 114938/11 M12 110 81
damper side 4962
114940/11
4936

22 Bolt for gearing at flywheel side 100347 M16 190 140

Index: 5
Responsible: TEK/Stauder Kurt

Technical InstructionTA 1902-0228C

J 6..GS-C tightening torques
23 Bolt for camshaft gear 195472 M12 110 81 Secured using Loctite 243

24 Bolt for 2-part camshaft 115245 M10 65 48 Secured using Loctite 603
Release date: 10/08/2020
Page No.: 9/14
 Technical InstructionTA 1902-0228C
J 6..GS-C tightening torques
representation
Graphical

With extension sleeve

Note
lbf.ft

553

199
59

89
Torque

750

120

270
Nm

80
Thread

115268/11 M30

115157/10 M12

M16

M16
Drawing

Line no.

27 stud for exhaust-gas turbocharger 211768

101849
5269

0309
No.

28 Nut for stud for exhaust-gas

25 intermediate flange bolt

turbocharger bracket
26 Engine oil pan bolt
Designation

console
Author(s): Doku./Bilek Responsible: TEK/Stauder Kurt Release date: 10/08/2020
Index: 5 Page No.: 10/14
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 Author(s): Doku./Bilek
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.

Designation Drawing Thread Torque Note Graphical

No. Nm lbf.ft representation
Line no.
29 Bolt for tightening clamp for M12 20-35 14.8 -
compressor and turbine casing of 26
the exhaust-gas turbocharger
Index: 5
Responsible: TEK/Stauder Kurt

30 Exhaust-gas turbocharger / 188136 M16 190 140

exhaust manifold bolt

Technical InstructionTA 1902-0228C

31 Bolt for mounting the exhaust gas 115265 M20 380 280
turbocharger to the exhaust gas

J 6..GS-C tightening torques

turbocharger bracket

32 Pre-combustion chamber gas J 0757 328 M12 x 30 22

valve in cylinder head 05 211426 1.5
Release date: 10/08/2020
Page No.: 11/14
 Technical InstructionTA 1902-0228C
J 6..GS-C tightening torques
representation
Graphical

Secured using Loctite 242

Note
lbf.ft

37

22
Torque
Nm

50

30
Thread

J 0757 328 M16 x

M14 x
11 211512 1.5

1.5
Drawing

Line no.
No.

34 Non-return valve in prechamber

33 Non-return valve itself
Designation

gas valve
Author(s): Doku./Bilek Responsible: TEK/Stauder Kurt Release date: 10/08/2020
Index: 5 Page No.: 12/14
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
 Author(s): Doku./Bilek
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.

Designation Drawing Thread Torque Note Graphical

No. Nm lbf.ft representation
Line no.
35 Starter motor nut type: TB(R) BOSCH M6 4-4.5 2.95 -
120345 3.32
Index: 5
Responsible: TEK/Stauder Kurt

M12 30 ± 3 22 ±
2.2

Technical InstructionTA 1902-0228C

2 Revision code

J 6..GS-C tightening torques

Revision history
Index Date Description/Revision summary Expert
Auditor
6 28.02.2019 GE durch INNIO ersetzt / GE replaced by INNIO Opoku
Pichler R.
5 04.06.2013 Pos. 39 hinzugefügt / Add pos. 39 Bilek
Wolf, Sven
4 15.10.2012 Pos. 38 geändert / Changed pos. 38 Provin
Release date: 10/08/2020

Waldron
3 27.09.2012 Pos. 38 hinzugefügt / Add pos. 38 Berger
Page No.: 13/14

Waldron
 Technical InstructionTA 1902-0228C
J 6..GS-C tightening torques
Schartner
Berger
Pichler

Pichler
Umstellung auf CMS / Change to Content Management System ersetzt / replaced
Revision history
Grafiken ergänzen / Add pictures

Index: c
05.09.2012

26.05.2012
2

1
SprungMarke!!!36028797377114635
Author(s): Doku./Bilek Responsible: TEK/Stauder Kurt Release date: 10/08/2020
Index: 5 Page No.: 14/14
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.