A Comparative Study of Acrylic and Epoxy Based Adhesives For Pe - 2024 - Solar E
A Comparative Study of Acrylic and Epoxy Based Adhesives For Pe - 2024 - Solar E
Solar Energy
journal homepage: www.elsevier.com/locate/solener
A R T I C L E I N F O A B S T R A C T
Keywords: The development of a reliable encapsulation is a key factor for protecting perovskite solar cells from extrinsic
Perovskite solar cell degradation and an important step to commercialization. The use of edge sealing materials has already been
Encapsulation proven effective for rigid substrates. However, for flexible devices, a different encapsulation strategy must be
Epoxy
developed. In this study, epoxy- and acrylic-based adhesives were tested over blade-coated p-i-n MAPI devices
Acrylic
and the encapsulation was evaluated with current–voltage measurements, calcium, and thermal stability tests.
Although causing discoloration around the cells, over the area without the evaporated top electrode, the epoxy
adhesive showed great performance after encapsulation and under thermal stress. This strategy was used to
compare the stability of PEDOT:PSS and NiO as HTL. After an initial drop of 40 % in performance, the device
with NiO was stable for over 5500 h under 85 ◦ C. These results show that this method can be used for evaluating
the stability of perovskite solar cell and that, with further development of a proper buffer layer, epoxy-based
adhesives are an effective strategy for flexible encapsulation.
* Corresponding author.
E-mail address: [email protected] (L. Wouk).
https://doi.org/10.1016/j.solener.2024.112496
Received 19 September 2023; Received in revised form 21 February 2024; Accepted 26 March 2024
Available online 11 April 2024
0038-092X/© 2024 International Solar Energy Society. Published by Elsevier Ltd. All rights reserved.
G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 1. (a) Structure of the p-i-n cell and (b) picture of the final device.
Fig. 2. Steps of the small devices encapsulation: (a) the adhesive is dropped on top of the device using a syringe, then (b) a piece of glass is placed on top and
manually pressured to spread the adhesive over the whole surface. (c) the device is then exposed to a UV lamp for initiating the cure, which is completed after 24 h
under ambient temperature.
structures and perovskite formulations were used, as well as testing acid methyl ester (PCBM) was purchased from Nano-C and nickel
conditions. oxide (NiO) nanoparticles (2.5 wt% in ethanol) was purchase from
In general, the encapsulation of solar cells can be carried out Avantama. All reagents listed in this section were used without any
following two different strategies: by depositing a protective thin layer further purification. Two versions of commercial epoxy and acrylic
on top of the device or by sealing the edges. The second option is the liquid adhesives were used for the encapsulation. The four adhesives
most practical but is limited to rigid substrates. Flexible devices require tested were labeled as Acrylic A, Acrylic B, Epoxy A and Epoxy B. The
thin film encapsulation or flexible barrier and adhesives. In this case, the adhesives have high water vapor barrier and are UV/Vis-cured. Acrylic B
encapsulant must cover the whole area and, therefore, be chemically is a more flexible adhesive, when compared to Acrylic A, and epoxy B,
compatible with the top layers, mainly with the last deposited layer. unlike Epoxy A, can also be cured thermally, without UV–Vis exposure.
Additionally, adhesives must have thermal expansion coefficients More information about the adhesives can be found in the SI.
similar to the solar cell layers, be highly transparent, thermally and UV-
stable, with a very low oxygen and water vapor transmission rates
(WVTR) and processable at low temperatures [26–29]. In this study, two 2.2. Device fabrication
versions of liquid UV/Vis-curable acrylic- and epoxy-based adhesives
were tested for encapsulating p-i-n MAPI perovskite solar cells. Labo Samples were fabricated following process reported elsewhere [30].
ratory devices processed in air by a meniscus assisted technique were ITO coated glass substrates (10 Ohm/Sq) were cleaned with Liquinox (2
investigated by using PEDOT:PSS and NiO as hole transport layers % in H2O), deionized water, acetone, and IPA for 10 min each in an
comparing performance before and after encapsulation, and thermal ultrasound bath. The substrates were then dried with N2 and treated by
stability. ultraviolet ozone (NovaScan PSD 4) for 15 min. All layers were depos
ited by blade coating technique except for the top counter electrode. All
2. Experimental section the blade coating steps, as well as the annealing, were carried out in air,
under controlled humidity below 40 % using a Erichsen 510 coater.
2.1. Materials First, a hole transporting material (PEDOT:PSS or NiO) was deposited on
top of cleaned ITO/Glass. PEDOT:PSS solution was diluted in IPA (1:3)
Indium tim oxide (ITO) coated glass substrate was purchased from and deposited at 10 mm/s and 60 ◦ C, using a gap height of 200 um.
Thin Film Devices (TFD). Poly(3,4-ethylenedioxythiophene) poly These films were annealed at 150 ◦ C for 10 min. The NiO nanoparticles
styrene sulfonate (PEDOT:PSS) (Clevious) was purchased from Heraeus. dispersion was diluted in a proportion of 1:5 in ethanol and deposited at
Methylammonium iodide (MAI) was purchased from Greatcell Solar 5 mm/s, 40 ◦ C and gap height of 575 μm. The films were annealed using
Materials. Lead (II) chloride (PbCl2), lead (II) acetate (Pb an infrared lamp (Heraeus medium-wave twin-tube CARBON infrared
(CH3CO2)2⋅3H2O), anhydrous dimethylformamide (DMF), anhydrous o- emitter CIR®) for 2 min followed by an UVO3 treatment for 2.5 min.
xylene, anhydrous ethanol (EtOH) and anhydrous isopropyl alcohol Perovskite ink was prepared by mixing Pb(CH3CO2)2⋅3H2O, PbCl2 and
(IPA) were purchased from Sigma Aldrich. Bathocuproine (BCP) was CH3NH3I with a molar ratio of 0.8:0.2:2.9 in DMF. The solution was
purchased from Tokyo Chemical Industry (TCI). Phenyl-C61-butyric stirred overnight at room temperature. Perovskite films were blade
coated at 43 ◦ C with a gap height of 100 μm at a coating speed of 10 mm/
2
G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 3. (a) PCE, (b) Voc, (c) Jsc and (d) FF of perovskite solar cells before and after encapsulation with both versions of acrylic and epoxy adhesives. Solid lines
represent measurements in reverse scan, whilst dashed lines represent forward scan measurements.
s. The crystallization process was assisted by a nitrogen blower set at 20 the device at a rate of 1 Å/s using an Angstrom NexDep PVD system,
psi. PCBM films were deposited as electron transport layer (ETL) from a resulting in 8 cells of 0.5 cm2 active area. Cells architecture and a
20 mg/mL solution in o-xylene at 10 mm/s, temperature of 50 ◦ C and photograph of the final device are shown in Fig. 1.
gap height of 125 μm. BCP film was deposited from a 0.5 mg/mL solu
tion in IPA at 5 mm/s, temperature of 40 ◦ C and gap height of 100 μm.
Finally, 100 nm of Ag electrode was thermally evaporated at the top of
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G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 5. Images of the edge of a cell (a) non-encapsulated and (b) encapsulated with epoxy, after total discoloration. In (a), all areas are covered with the perovskite
film; in (b), the perovskite layer around the cell is missing.
forward direction, with 100 points between –0.1 and 1.2 V and a settling
time of 25 ms.. Absorption spectra were measured with a UV Vis Spec
trophotometer Shimadzu 2600 and the external quantum efficiency
(EQE) measurements were made with a PTS-2-QE Quantum Efficiency/
IPCE System from Sciencetech (See Figure S1 in Support Information).
An optical microscope (Leica, model DFC295) was used to assess visual
changes. The XRD spectra were obtained with Cu-Kalfa (λ = 1.54060 Å)
radiation source from Shimadzu XRD 7000. The source was operated at
40 kV and 30 mA. The incident angle was fixed at 3◦ . Photoluminescence
(PL) and Raman spectroscopy were performed with a confocal Witec
Alpha 300 system with a 15 mW and 438 nm excitation source.
The encapsulation process was held in ambient air conditions, using Preventing the damage of external factors as humidity, oxygen and
glass sheets of the same size of the substrates (50 x 50 mm). For con water is the key point of encapsulation. Most encapsulation processes
tacting the cells, tin-coated copper tapes from Adhesives Research® use UV curing, high temperature or pressure, which are harmful to the
were placed as bus bar on the positive and negative contacts of each devices resulting in efficiency losses after encapsulation. Here, samples
device. Next, the encapsulating adhesives were deposited (approx. 2 mL) were prepared without the application of high temperatures and pres
on the center of the device using a syringe. Glass was placed on top and sure, with minimal UV irradiation. The electrical parameters of the de
manually pressed to spread the adhesive through the whole area. vices before and after the encapsulation process are shown in Fig. 3. A
Average thickness of adhesives reached through this method are in the representative EQE spectrum of the cells before encapsulation is dis
range of 120 μm for the epoxies and 75 μm for the acrylics. This dif played in SI Figure S1. The IV curves, subsequent to achieving a
ference is due to the lower viscosity of the acrylic versions. Devices were balanced load distribution are depicted in SI Figure S2. The J-V (cur
then placed under a 395 nm UV lamp for 20 s in order to initialize the rent–voltage) characteristic shape of perovskite solar cells is often
curing process, which was completed after 24 h at room temperature. associated with recombination within the interlayer and PVK, possibly
The same process was used for all adhesives tested and is the one rec linked to the presence of oxygen vacancies, or it can be influenced by
ommended by the supplier for the curing to succeed. Schematics of the suboptimal PVK formation, which can introduce deep traps or free ions
encapsulation process are shown in Fig. 2. [31].
No significant drop in performance was observed with any of the
adhesives tested, suggesting that the fast UV cure was suitable for the
2.4. Characterization MAPI perovskite solar cells encapsulation. Visually, however, a major
difference could be observed: both devices with the epoxy adhesives
Cells were measure in a Class AAA solar simulator from Wacom, presented discoloration around the active area of the cells, which was
model WXS-156S-10, under standard conditions (filter AM 1.5G with an not observed with the acrylic ones. Although not immediate, this effect
illumination of 1,000 Wm− 2–1 sun), calibrated with a reference silicon was gradually increased as days passed by. Fig. 4 shows pictures of the
solar cell from PV Measurements before device measurements. Current samples taken after 24 h of curing. Nevertheless, it did not affect the
density-Voltage (J-V) measurements were performed in reverse and performance of the cells. A possible explanation could be that the
4
G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 7. (a) Microscope image of analyzed region showing measurements taken in the perovskite with Ag region, intermittent region, and silver-unprotected region
(b) Raman spectrum illustrating the surface composition of encapsulated perovskite device. PL mapping of laminated devices (c) 2D and (d) 3D images. The bar
indicates the intensity of emission when excited at 438 nm..
Fig. 8. Testing of adhesive lateral penetration. In the standard method, (a) the adhesive was placed on top of the coated substrate and (b) after curing the color is
removed from the areas not protected by the silver electrode. (c) A laser cut was then made around and slicing the cell in order to evaluate if the contact of the
adhesive within the layers below BCP, prior to curing causes lateral degradation.
evaporated silver top contact protected the underneath layers from the indicates that a chemical reaction occurred between the epoxy adhesive
adhesive. As for the acrylic adhesives, visual and electrical character and the perovskite and also that the Ag layer effectively avoided the
istics remained constant after the encapsulation process. However, the contact of the adhesive with the perovskite/PCBM/BCP films, prevent
sample with Acrylic B did not seem to be properly cured, since it ing the degradation. Absorbance spectra taken in the area between the
remained sticky on the edges were there was excess of glue. The appli cells immediately after the encapsulation and 24 h and 96 h after con
cation of additional UV exposure or heat did not improve this condition, firms the gradual vanishing of the photo-absorber, as presented Fig. 6.
which might indicate as well some chemical incompatibility. We conducted X-ray diffraction (XRD) and Raman spectroscopy an
It has been previously reported that outgassed vapors of UV-curable alyses to assess the encapsulated samples. Given the observable change
epoxies could damage the perovskite during the UV-curing [20]. Optical in film color, we conducted a thorough investigation to elucidate the
microscope images of edges of the cells encapsulated with the epoxy underlying causes.
resins were taken in order to investigate any degradation under the cells The XRD measurements aimed to provide a deeper understanding of
due to glue penetration either through the top layer or laterally. As it perovskite crystal growth when utilizing the blade coating technique. In
could be observed from Fig. 5, the perovskite characteristic color dis the presented Figure S3, XRD patterns of the perovskite films deposited
appeared from the area where there was no evaporated Ag. This on ITO/PEDOT:PSS substrates are illustrated. These patterns revealed
5
G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 11. (a) Top view and (b) cross-section schematics of the calcium test sample. As glass is used to encapsulate the sample, the permeation occurs only laterally
through the adhesive bulk and glass-adhesive interface.
6
G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 12. Degradation of the calcium samples over the period of 90 days inside a climate chamber.
Fig. 13. Thermal stability of devices encapsulated with Acrylic A and Epoxy A adhesives: (a) PCE, (b) Voc, (c) Js and (d) FF. Plotted data represent the average value
of the 8 cells in each sample and the error bars represent the standard deviation. Measurements in reverse scan.
the lateral penetration in the cell area, below the Ag top layer. A laser 3.2. Barrier properties
scribing was done around the active area of the cells and over the active
area exposing all layers to the lateral contact of the adhesive prior to the The encapsulated samples were further tested immersed in water to
curing. However, no degradation was observed on the cell area, indi investigate the barrier properties of the adhesives and the rate of water
cating that the adhesive did not penetrate under the silver top electrode, penetration. Samples were evaluated visually and the results after 48 h
but rather that the reaction occurs through the direct contact with the are depicted in Fig. 10. The discoloration in the epoxy samples hindered
BCP/PCBM/Perovskite layers (Fig. 8 and Fig. 9). the assessment of the water penetration, but there was no visual
degradation in the cell area of any of the samples. On the other hand, the
lateral water ingress was notable in both acrylic ones. On the edges, the
7
G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 14. Pictures of representative samples before (top) and after (bottom) the thermal test. (a) and (c) show the acrylic samples before and after the thermal test,
respectively. (b) and (d) show the epoxy sample at the same conditions.
8
G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 16. Thermal stability at 85 ◦ C of PEDOT:PSS and NiO devices encapsulated with the epoxy adhesive: (a) PCE, (b) Voc, (c) Js and (d) FF. Plotted data represent
the average value of the 8 cells in each sample and the error bars represent the standard deviation. Measurements in reverse scan.
9
G.A. Soares et al. Solar Energy 273 (2024) 112496
Fig. 18. (a) PCE before and after lamination of cells on a flexible substrate using Epoxy A. (b) J-V curves of the best cell before and after lamination. Solid lines
represent measurements in reverse scan, whilst dashed lines represent forward scan measurements.
and Jsc. Fig. 16 shows the evolution of the main electrical parameters CRediT authorship contribution statement
during the test.
As already described in the literature [42,43], the nature of PEDOT: Gabriela A. Soares: Conceptualization, Methodology, Validation,
PSS is an important factor for the degradation of the perovskite device. Formal analysis, Writing – original draft. Izabela S. Bicalho: Validation,
As a hygroscopic and acidic material, it can promote the decomposition Resources. Sergio Castro-Hermosa: Conceptualization, Resources,
of the perovskite through the absorbed water as well as accelerate the Formal analysis. Luiza de Q. Corrêa: Validation, Resources. Bárbara H.
corrosion of the ITO electrode. On the other hand, NiO has a stable S. Miranda: Validation, Resources. Adriano dos S. Marques: Valida
crystal structure and do not present corrosive characteristics, giving the tion, Resources. Silvia L. Fernandes: Validation, Resources. Thainá
devices higher thermal stability [44]. Cunha: Validation, Resources. Vinícius V. de Freitas: Validation, Re
In order to further confirm these results, samples with a more stable sources. Rodrigo de Q. Vilaça: Validation, Resources, Funding acqui
structure, using NiO as HTL and a CsFA-based perovskite, deposited on a sition. Luana Wouk: Conceptualization, Methodology, Validation,
flexible substrate, were laminated using Epoxy A and a flexible barrier Formal analysis, Writing – review & editing. Diego Bagnis: Conceptu
film. Further information on these devices can be found in SI. A picture alization, Project administration, Funding acquisition, Supervision.
of one device is shown in Fig. 17. The transparency between the cells is
caused by the same phenomena observed with the glass samples. Declaration of competing interest
As it can be seen in Fig. 18, the encapsulation process resulted in a
loss of less than 10 % in performance of the cells, which presented a The authors declare that they have no known competing financial
small reduction of Voc, but an increase in current density, as demon interests or personal relationships that could have appeared to influence
strated by the curve. This result, besides confirming the possibility to use the work reported in this paper.
the epoxy adhesive with a different perovskite structure, also demon
strates its applicability on flexible devices – a close reality for perovskite Acknowledgments
solar cells.
The authors acknowledge Oninn for the support and the Organic &
4. Conclusion Printed Electronics R&D team. We acknowledge Petróleo Brasileiro S.A.
(PETROBRAS) under the project PD-00553-005/2018 for funding.
The comparison of the encapsulation adhesives showed that the
epoxy resins had better barrier properties than the acrylic ones. Moisture Appendix A. Supplementary data
and oxygen permeabilities of adhesives were studied using an optical
calcium test which shown that after 90 days at 65 ◦ C and 85 % RH, the Supplementary data to this article can be found online at https://doi.
calcium area of devices encapsulated with epoxy resin decreased only 5 org/10.1016/j.solener.2024.112496.
%, being much more efficient than those with the acrylic resin (calcium
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