Iveco - Stralis Euro 3 - Repair Manual-1-1 - 1
Iveco - Stralis Euro 3 - Repair Manual-1-1 - 1
DIAGNOSIS TOOLS
Present tools available are:
- Modus = Maintenance and diagnostic system
- IWT = IVECO wiring tester
- IT 2000 = IVECO electronic tester
MODUS
Computerized diagnosis station dedicated to diagnosing braking systems, compressed air suspensions and electronically
controlled motors and systems.
The station is provided with auxiliary functions, such as electronic center programming, parts catalogue consultation,
timing and the like.
The vehicle is provided with a 30—pole diagnostic socket.
IWT
The IVECO WIRING TESTER expands and integrates MODUS.
This tool is provided by IVECO to improve vehicle electrical and electronic system diagnosis.
The vehicle is provided with a 30—pole diagnostic socket.
IT 2000
The IT 2000 is a diagnostic tool for all IVECO vehicle systems. It enables immediate action on the vehicle by identifying
it with its frame serial number.
It stores the results of diagnostic actions completed.
It can also be used as a portable PC predisposed for remote diagnosis.
The IT 2000 can be updated and configured by using MODUS as a mother station.
The IT 2000 interfaces with the vehicle through a 30—pole diagnostic socket.
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Colour component driver system faults/reactions repairs
instrument
FF 01 Intarder functions not No communication Check possible Measure type:
available. Intarder between BC and CAN line outage. Resistance (Ohm)
Functions partially associated ECU. Check EBS fuses. Measure point 1:
available. EBS CAN H Pin: 1
Troubleshooting. Measure point 2: Pin:
WARNING: 1) 2
Body Computer (BC)
Open TGC, 2)
Disconnect
negative cable from
battery before test
execution; 3) Install
adapter 99331054
on green firewall
and test that
MULTIPLEX SYSTEM ERROR CODES
resistance value
between pin 1 and 2
of VDB CAN line
(CAN H and CAN
L) is 60 Ohm +/—
3%.
FF 03 Air conditioning No communication Verify possible
supplementary system between BC and CAN line outage.
functions not available. associated ECU. Check electrical
Supplementary air feed to ECUs.
heating system functions.
FF 04 It is impossible to start No communication Verify possible
supplementary water between BC and CAN line outage.
heating system. associated ECU. Check electrical
feed to ECUs.
DIAGNOSIS
IV.9
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
FF 10 EDC display error. EBS No communication
ECU.
not available. Distance
indication display on
LCD of IC not available.
FF 13 Braking problems. EBS No communication Check possible
functions partiallybetween BC and CAN line outage.
available. associated ECU. Check EBS fuses.
EBS
Troubleshooting.
WARNING: 1)
Open TGC, 2)
Disconnect
negative cable from
battery before test
execution; 3) Install
adapter 99331054
on green firewall
and test that
resistance value
between pin 1 and 2
of VDB CAN line
(CAN H and CAN
L) is 60 Ohm +/—
3%.
FF 14 Problems with gear No communication Verify CAN line
clutch. Eurotronic II between BC and possible outage.
functions partially associated ECU. Check Eurotronic II
available. fuse. Eurotronic II
Troubleshooting.
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Colour component driver system faults/reactions repairs
instrument
FF 15 It is impossible to start No communication Check fuses no.3
the engine. +50 not between BC and and no.4 of 70603
active. associated ECU. Unit (EDC).Main
relay and relevant
connections. EDC
Troubleshooting.
Body Computer (BC)
available
IV.11
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 01 04 NO POWER Active IC, shaded No body computer feed Check fuse 5 and 6
Impossible to start
TGC TGC wiring
loading.
harness, particularly
Impossible to start the between BC and
Body Computer (BC)
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Colour component driver system faults/reactions repairs
instrument
BODY 05 05 OPEN Front clearance lights do BC J3/11 Output in Check front
COMPUTER CIRCUIT not switch on. open circuit (Io < clearance lights.
— SWITCH — 0,1A). Front clearance
Check wiring
CABIN lights on right and left
harness connecting
ROOF side.
lamps to BC J3/11.
LIGHTS
Body Computer (BC)
BODY 05 06 SHORT
COMPUTER CIRCUIT
— SWITCH —
CABIN
ROOF
LIGHTS
BODY 05 12 VALUE TOO Front clearance lights do Current outlet BC J3/11 Check front
COMPUTER LOW not switch on. (0,1A <Io < 0,25A). clearence light
— SWITCH — Front clearance lights lamps.
CABIN
ROOF
LIGHTS
BODY 06 05 OPEN Cabin courtesy lights do Output BC J3/2 in open Check cabin
COMPUTER CIRCUIT not switch on. circuit or short—circuit in courtesy lights.
— SWITCH — positive (Io < 0,7A) Check wiring
WHITE Cabin Headliner harness connecting
LIGHTS courtesy light (2x 21 W) BC J3/2.
INSIDE THE
Check wiring
CABIN
harness connecting
Cabin courtesy
lights to BC J3/3.
DIAGNOSIS
IV.13
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 06 06 SHORT Cabin courtesy lights do Outlet BC J3/2 in Check cabin light
Check wiring
WHITE
harness connecting
LIGHTS
BC J3/2.
INSIDE THE
Body Computer (BC)
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Colour component driver system faults/reactions repairs
instrument
BODY 0A 06 SHORT Error in functions BC J7/2 Output in Verify presence of
COMPUTER CIRCUIT associated with K15. It is shortcircuit to mass (Io shortcircuit on
— POWER not possible to activate > 3,6A) output (K15A) wiring harness
SUPPLY — the load connected to connecting BC J7/2
POSITIVE K15A Line. and chassis mass,
(+15) FOR inspection of BC
Body Computer (BC)
apprx. 28 Volt
when the engine is
turned on.
IV.15
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 0E 02 SIGNAL It is impossible to BC J6B13 Outlet error Check wiring
(OPT)
BODY 0F 06 SHORT It is impossible to BC J7/21 outlet in Check wiring
COMPUTER CIRCUIT activate all the speeds of shortcircuit to mass (Io harness connecting
— SWITCH — the screen—wiper. > 8,5A) (screen—wiper BC J7/21 to
WINDSCRE command driving first screen—wiper.
EN WIPER speed) Verify presence of
(FIRST mass shortcircuit.
SPEED) Check
screen—wiper
engine. Verify
presence of
shortcircuit
between J7/22 and
chassis mass.
BODY 10 06 SHORT It is impossible to BC J7/22 outlet in Check wiring
COMPUTER CIRCUIT activate te second shortcircuit to mass (Io harness connecting
— SWITCH — speed of the > 8,5A) (screen—wiper BC J7/22 to
WINDSCRE screen—wiper. command driving high screen—wiper.
EN WIPER speed) Verify presence of
(SECOND mass shortcircuit.
SPEED) Check
screen—wiper
engine. Verify
presence of
shortcircuit
between J7/21 and
chassis mass.
BODY 11 06 SHORT It is impossible to start BC J3/12 output in Check wiring
COMPUTER CIRCUIT sun roof engine. shortcircuit to chassis harness connecting
— SWITCH — mass (Io > 8,5A) (sun BC J3/12 and
ELECTRIC roof engine command) trapdoor engine.
SUN ROOF Check trapdoor
OPENING engine.
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Colour component driver system faults/reactions repairs
instrument
BODY 12 06 SHORT It is impossible to start Output BC J3/14 in Check wiring
COMPUTER CIRCUIT sun roof engine. shortcircuit (Io >8,5A) harness connecting
— SWITCH — (sun roof engine BC J3/14 and
ELECTRIC command) trapdoor engine.
TRAPDOOR Verify presence of
CLOSING mass shortcircuit.
Body Computer (BC)
Check trapdoor
engine.
BODY 15 05 OPEN Impossible to switch on BC J3/13 Output in Check lamp
COMPUTER CIRCUIT rotating lights 1. open circuit. (Io < 1,8A) integrity and
— SWITCH — (rotating lights 1). correct dimension.
ROTATING Inspect lamp wiring
LIGHT 1 harness and chassis
mass. Test
continuity between
pin J3/13 and
chassis mass.
BODY 15 06 SHORT Impossible to switch on BC J3/13 Output in Verify presence of
COMPUTER CIRCUIT rotating lights 1. mass shortcircuit. (Io > shortcircuit on
— SWITCH — 3,6A) (rotating lights 1) wiring harness
ROTATING connecting pin
LIGHT 1 J3/13 BC and
chassis mass.
Inspect BC
connector. Check
lamp voltage.
BODY 16 05 OPEN Impossible to switch on BC J5/8 output in open Check lamp
COMPUTER CIRCUIT rotating lights 2. circuit (Io < 1,8A) integrity and
— SWITCH — (rotating lights 2) correct dimension.
ROTATING Inspect lamp wiring
LIGHT 2 harness and chassis
mass. Test
continuity between
pin J5/8 and chassis
mass. Check BC
connector.
DIAGNOSIS
IV.17
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 16 06 SHORT Impossible to switch on BC J5/8 Output in mass Verify presence of
connector. Check
lamp voltage.
BODY 17 02 SIGNAL BC J7/14 ingress status Check wiring
COMPUTER NOT not valid (Terminal harness connecting
— POWER PLAUSIBLE KL15) BC J7/14 and key
SUPPLY — commutator.
POSITIVE
(+15)
IGNITION
KEY
BODY 18 02 SIGNAL It is impossible to start BC J6/A—1 and J6/B16 Check wiring
COMPUTER NOT the sun roof engine. switch status not valid harness of BC
— SWITCH — PLAUSIBLE Incorrect/impossible for capote J6/A1pin (negative
ELECTRIC working of sun roof opening/closure. (Both from switch for sun
SUN ROOF engine ingresses started at the roof closure),
ACTIVATIN same time) check J6B—16 pin
G (negative from
switch for sun roof
opening).
ð Verify presence
of mass
shortcircuits on
wiring harness or
on drive switches.
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Colour component driver system faults/reactions repairs
instrument
BODY 19 02 SIGNAL Incorrect/missing TGC BC J3/9 and J4/2 switch Check wiring
COMPUTER NOT start/disconnection. (By status not valid. (Both harness connecting
— SWITCH — PLAUSIBLE means of TGC ingresses started at the BC J3/9, 14/2.
TGC ON/OFF same time) Verify presence of
switchbuttons) mass short—circuits
on wiring harness
Body Computer (BC)
or drive switches.
BODY 1A 00 VALUE TOO Missing indication of External temperature Check temperature
COMPUTER HIGH external termperature sensor out of maximum sensor. Check
— SENSORS values on LCD IC range. (BC J3/8). wiring harness.
— AIR display. Incorrect Check that
CONDITIO implementation of between PIN J3/5
NING air—conditioning control and J3/8, in
EXTERNAL functions. temperature
TEMPERATU conditions of
RE SENSOR apprx. 20°C, the
resistance is 5 — 7
Kohm.
BODY 1A 01 VALUE TOO Missing indication of External temperature Check temperature
COMPUTER LOW external termperature sensor out of maximum sensor. Check
— SENSORS values on LCD IC range. (BC J3/8). wiring harness.
— AIR display. Incorrect
CONDITIO implementation of
NING air—conditioning control
EXTERNAL functions.
TEMPERATU
RE SENSOR
BODY 1B 02 SIGNAL Incorrect/missing Status not valid of BC Check wiring
COMPUTER NOT start/disconnection of J6/A9 and J6/B1 engine harness connecting
— POWER PLAUSIBLE engine starter (from start/disconnection from BC J6/A9, J6/B1.
SUPPLY — ST14 connector). starter. (Both inputs Verify presence of
ON / OFF started at the same time mass short—circuits
(PIN FOR to mass) to wiring harness
RIGGERS) or to drive
switches.
DIAGNOSIS
IV.19
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 1B 07 THE Incorrect/missing Stato avvio/arresto Check wiring
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Colour component driver system faults/reactions repairs
instrument
BODY 26 02 PTO engine It is not possible to One or more PTO1 Check: A) Body
COMPUTER conditions connect the PTO1. connection restrictions Computer, EDC
— PTO — not correct are active (PTO not and ET2 ( if fitted )
PTO 1 available) are correctly
programmed B)
check the PTO
Body Computer (BC)
limitations
parameters
programmed in the
BC, especially
Engine Rpm,
Gearbox in
Neutral,
Handbrake on, C)
check on the
Cluster if PTO M2
and the Icon PTO1
are illuminated
DIAGNOSIS
IV.21
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 27 02 PTO PTO1 ”on” is switched PTO1 disconnection for Check: A) are the
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Colour component driver system faults/reactions repairs
instrument
BODY 28 02 PTO It is not possible to PTO1 is not working. Check the
COMPUTER engagement connect the PTO1. Main line disconnected; activation of the
— PTO — timeout feedback line PTO(key off), A)
PTO 1 disconnected. power supply at
Pin13 of the
Gearselector (
Body Computer (BC)
Cable no 0134),
Relay (25898),
Electro Valve
(78252), Feedback
switch (53568), Pin
9 on Gearselector,
Electro Valve
resistance = 63
ohm, Relay
resistance = 265
ohm B) check
PTO activation
signal is present in
ET and RFC, C)
check if PTO
signals are crossed
over. ET2 status
parameter for
PTO1 fedback
signal is ”ON” after
PTO engagement,
DIAGNOSIS
IV.23
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 29 02 PTO It is not possible to PTO1 locked in working Check: A)
Switch, measure at
Pin 12 Passaparete
”D” and chassis
earth. Key on and
PTO selected. C)
Check for open
circuit at Pin 13 (
at Gearselector).
Key off.
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Colour component driver system faults/reactions repairs
instrument
BODY 2A 02 PTO PTO1 disconnection Problem with PTO1 Check: A)
COMPUTER unrequested not required. device; main line mechanical
— PTO — disengagemen disconnected, feedback operation of PTO
PTO 1 t line disconnected. B) Short Cirquit /
power to Relay,
Electro Valve and
Body Computer (BC)
Switch, measure at
Pin 12 Passaparete
”D” against chassis
earth, Key on and
PTO selected C)
check for open
cirquit at Pin13 ( at
Gearselector), Key
off D) check for
constant air supply
and pressure (at
least 8 bar)
BODY 2B 02 PTO not PTO 1 connection not Incoherence between Check for correct
COMPUTER configured required. PTO required and PTO body computer
— PTO — connected. programming
PTO 1
DIAGNOSIS
IV.25
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 2C 02 PTO engine It is not possible to One or more PTO2 Check whether
neutral, vehicle at
standstill?). Check
on Cluster whether
PTO M3 is
displayed and
PTO2 warning light
is on.
BODY 2D 02 PTO PTO 2 disconnected. PTO 2 disconnection Check whether
COMPUTER disengaged for non fulfillment of scheduled PTO
— PTO — safety conditions. operating
PTO 2 conditions are
complied with
BODY 2E 02 PTO It is impossible to PTO2 is not working; Check :
COMPUTER engagement connect the PTO2 main line disconnected,
— PTO connection
— PTO — timeout feedback line
circuit
PTO 2 disconnected.
(relay,electro—valve
s, system
pressures..)
— PTO ”ON”
signal is available
(EUROTRONIC
or RFC Ingresses)
— eventual
inversions of PTO
ingresses.
BODY 2F 02 PTO PTO2 disconnection PTO2 locked in working Check: — possible
COMPUTER disengagemen not required. conditions; main line mechanical failures
— PTO — t timeout disconnected. on PTO; — short
PTO 2 circuits / failures on
relay, solenoid
valves and wiring
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Colour component driver system faults/reactions repairs
instrument
BODY 30 02 PTO PTO2 disconnection Problem with PTO2 Check: — possible
COMPUTER unrequested not required device; main line mechanical failures
— PTO — disengagemen disconnected, feedback on PTO; — Open
PTO 2 t line disconnected. circuit / failures on
relay, solenoid
valves and wiring
Body Computer (BC)
BODY 31 02 PTO not PTO2 connection not Main line and feed back Check for correct
COMPUTER configured required. line have been body computer
— PTO — incorrectly connected. programming
PTO 2
BODY 32 02 PTO engine It is not possible to One or more PTO3 Check whether
COMPUTER conditions connect the PTO3. start restrictions are PTO scheduled
— PTO — not correct active (PTO3 not engagement
PTO 3 available) conditions are
complied with
(RPM, gearbox in
neutral, vehicle at
standstill?). Check
on Cluster whether
PTO M3 is
displayed and
PTO3 icon is
active.
DIAGNOSIS
IV.27
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 33 02 PTO PTO3 connected is PTO 3 disconnection Check whether
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Colour component driver system faults/reactions repairs
instrument
BODY 35 02 PTO It is not possible to PTO3 locked in working Check: — possible
COMPUTER disengagemen disconnect PTO3 conditions; main line mechanical failures
— PTO — t timeout disconnected. on PTO; — short
PTO 3 circuits / failures on
relay, solenoid
valves and wiring
Body Computer (BC)
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
DRIVER FF 0C COMMUNIC It is impossible to No communication Verify possible
CAN — BCB TIMEOUT impossible to drive Control Bus is open, pin J2—6 (canL) and
LINE — mirror heating. CDL Modus cannot J2—12 (canH) with
COMMUNI Incorrect working. Powe communicate with all key in stop
Body Computer (BC)
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Colour component driver system faults/reactions repairs
instrument
INSTRUMEN FF 0C COMMUNIC Control Error. (all No communication Verify I.C.B. CAN
T CLUSTER ATION errors displayed upon between IC and BC, line possible
— ERROR / any K15 drive — IC is cluster failure warning outage.
ELECTRONI TIMEOUT not transmitting error light is BLINKING FAST. WARNING: 1)
C confirmation upon each Turn the key to
CONTROL driver/auto stop position 2)
Body Computer (BC)
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
FRONT FF 0C COMMUNIC It is impossible to CAN H and CAN L of Verify B.C.B. CAN
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Colour component driver system faults/reactions repairs
instrument
Yellow Co—pilot door 07 02 Window cannot be Window movement J3/12, 1, 11 Check switch status.
module warning moved. Window winder button jammed. (inputs Check for short circuit
07 suddenly activates. DDM J3/12, 1, to ground on switch.
1112/1/11)
Yellow Co—pilot door 0B 06 No door switch lighting. Internal driver fault (door Check led status
module warning switch lighting) between pin J3/10 —
0B 12.
Yellow Co—pilot door 0C 0B One mirror cannot be Mirror movement relay Check command
module warning moved. Window winder jammed. (DDM J1/7, 6) switch.
Passenger Door Module (PDM)
0C suddenly activates.
Yellow Co—pilot door 0D 0B CDL malfunction Central door locking Check actuator status
MULTIPLEX SYSTEM ERROR CODES
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Yellow Pilot door 06 02 One mirror cannot be Mirror selection button Check command on
module warning selected. Mirror menu jammed. (input DDM J pins J 3/5 and ground.
06 suddenly activates. 3/5 active for > 30 sec.) Check switch status.
Yellow Pilot door 07 02 Window cannot be Window movement Check command on
module warning moved. Window winder button locked. (inputs pins J3/3, 2, 1, 11 and
07 suddenly activates. DDM J3/3, 2, 1, 11) ground. Check switch
status.
Yellow Pilot door 0B 06 No door switch lighting. Internal driver fault. Check led status
module warning (Door switch lighting) between pin J3/10 —
0B 13 and between pin
J3/10 — 12.
Yellow Pilot door 0C 0B Window cannot be Window movement Check for short
module warning moved. Window relay jammed. (DDM circuits between
0C movement suddenly J1/7, 6) DDM J1/7, 6 and
activates. ground or + 24V.
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Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Yellow Pilot door lock 0D 0B CDL malfunction Central door locking Check actuator status
fault relay jammed. (DDM between pin J1/4—5
J1/4, 5) and for short circuits
between pins and
ground or + 24V.
Yellow Pilot door 0E 0B Mirror heating Mirror heater relay Check command on
module warning continously activated. jammed. (DDM J1/1, 2) pins J1/1, 2 and
Driver Door Module (DDM)
Yellow * Pilot door 11 02 CDL malfunction Lock and release inputs Check that pins
module warning simultaneously activated. J1/9—10 are not short
11 (DDM J1/9, 10) circuited.Check
switch status.
Yellow Pilot door 13 02 Passenger side mirrors No communication Check BCB line status
module warning cannot be between DDM and between pin J2/7.
13 moved/heated. Mirror CDM. CDM not (canH) and J2/1
raising problems. CDL available. (canL)
malfunction.
DIAGNOSIS
IV.35
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Yellow RH dipped 01 06 RH dipped headlight Output FFC J1/A1 in Check for short
headlight (RH does not switch on. open circuit. (Io > 3.4A) circuit on wiring
dipped headlight) RH dipped headlight. (70 between FFC and
MULTIPLEX SYSTEM ERROR CODES
Yellow RH full beam 02 05 RH full beam headlight Output FFC J1/A2 in Check lamp bulbs
headlight (RH full does not switch on. open circuit. (Io < 1.6A) and dimensions.
beam headlight) RH full beam headlight. Examine lamp
(70 W H7) wiring and frame
ground. Measure
continuity between
pin J1/A2 and frame
ground. Check
connector on FFC.
STRALIS
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Colour component driver system faults/reactions repairs
instrument
Yellow RH full beam 02 06 RH full beam headlight Output FFC J1/A2 in Check for short
headlight (RH full does not switch on. open circuit. (Io > 3.6A) circuit on wiring
beam headlight) RH full beam headlight. between FFC and
(70 W H7) frame ground
Examine connector
on FFC. Check
lamp power.
Yellow LH full beam 04 05 LH full beam headlight Output FFC J1/A5 in Check lamp bulbs
Front Frame Computer (FFC)
headlight (LH full does not switch on. open circuit. (Io < 1.6A) and dimensions.
beam headlight) LH full beam headlight. Examine lamp
(70 W H7) wiring and frame
ground. Measure
continuity between
pin J1/A5 and frame
ground. Check
connector on FFC.
Yellow LH full beam 04 06 LH full beam headlight Output FFC J1/A5 in Check for short
headlight (LH full does not switch on. open circuit. (Io > 3.6A) circuit on wiring
beam headlight) LH full beam headlight. between FFC and
(70 W H7) frame ground.
Examine connector
on FFC. Check
lamp power.
DIAGNOSIS
IV.37
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Yellow Supplementary 05 06 Supplementary lights do Output FFC J1/A6 in Check for short
lights not switch on. open circuit. (Io > 7A) circuit on wiring
(supplementary RH and LH between FFC and
lights) supplementary lights. (H frame ground.
7) Examine connector
on FFC.
Yellow Foglights 06 05 Front foglights do not Output FFC J1/A7 in Check lamp bulbs
(foglights) switch on. open circuit. (Io < 1.6A) and dimensions.
RH and LH front Examine lamp
foglights. (H7) wiring and frame
ground. Measure
continuity between
pin J1/A7 and frame
ground. Check
connector on FFC.
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Colour component driver system faults/reactions repairs
instrument
Yellow Foglights 06 06 Front foglights do not Output FFC J1/A7 in Check for short
(foglights) switch on. open circuit. (Io > 7A) circuit on wiring
RH and LH front between FFC and
foglights. (H7) frame ground.
Examine connector
on FFC.
Yellow Foglights 06 12 One front foglight does Undercurrent output Check current
(foglights) not switch on. FFC J1/A7. (1.6A < Io < value with amp
Front Frame Computer (FFC)
Yellow LH dipped 07 05 LH dipped headlight Output FFC J1/A8 in Check lamp bulbs
headlight (LH does not switch on. open circuit. (Io < 1.6A) and dimensions.
dipped headlight) LH dipped headlight. (70 Examine lamp
W H7) wiring and frame
ground. Measure
continuity between
pin J1/A8 and frame
ground. Check
connector on FFC.
Yellow LH dipped 07 06 LH dipped headlight Output FFC J1/A8 in Check for short
headlight (LH does not switch on. open circuit. (Io > 3.4A) circuit on wiring
dipped headlight) LH dipped headlight. (70 between FFC and
W H7) frame ground.
Examine connector
on FFC.
DIAGNOSIS
IV.39
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Yellow RH direction 09 06 RH direction indicator Output FFC J1/B7 in Check for short
indicator (RH does not switch on. open circuit. (Io > 2.4A) circuit on wiring
direction RH front and side between FFC and
indicator) indicator. frame ground.
Examine connector
on FFC.
Yellow Front framework 0A 06 Cab raising system Output FFC J1/B8 in Check the
computer cannot be activated. open circuit. (Io > 1.2A) condition of the coil
warning (cab Automatic cab tip—up. and check for short
raise) circuits to ground
between pin J1 B8
and frame.
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Colour component driver system faults/reactions repairs
instrument
Yellow RH sidelight (RH 0B 05 RH sidelight does not Output FFC J1/B16 in Check lamp bulbs
position lights) switch on. open circuit. (Io < 0.1A) and dimensions.
RH front sidelight. Examine lamp
wiring and frame
(5 W)
ground. Measure
continuity between
pin J1/B16 and
frame ground.
Check connector
on FFC.
Front Frame Computer (FFC)
Yellow LH direction 0C 05 LH direction indicator Output FFC J1/B24 in Check lamp bulbs
indicator (LH does not switch on. open circuit. (Io < 0.7A) and dimensions.
direction LH front and side Examine lamp
indicator) indicator. wiring and frame
ground. Measure
continuity between
pin J1/B24 and
frame ground.
Check connector
on FFC.
Yellow LH direction 0C 06 LH direction indicator Output FFC J1/B24 in Check for short
indicator (LH does not switch on. open circuit. (Io > 2.4A) circuit on wiring
direction LH front and side between FFC and
indicator) indicator. frame ground.
Examine connector
on FFC.
DIAGNOSIS
IV.41
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Yellow LH sidelight (LH 0D 0x5 LH sidelight does not Output FFC J1/B32 in Check lamp bulbs
position lights) switch on. open circuit. (Io < 0.1A) and dimensions.
LH front sidelight. (5W) Examine lamp
Front Frame Computer (FFC)
Yellow Front framework 0E 04 LH sidelights do not Power supply pin Check fuses in box
computer switch on. J2/A1,2,4 KL30 (LH not 70000 1/2/4. Check
warning 0E present). for short circuits to
(positive+30 LH ground on wiring
side) and connector of
FFC.
Yellow Front framework 0F 04 RH sidelights do not Power supply pin Check fuses in box
computer switch on. J2/A3,5,8 KL30 (RH not 70000 3/5/8. Check
warning 0F present). for short circuits to
(positive+30 RH ground on wiring
side) and connector of
FFC.
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Colour component driver system faults/reactions repairs
instrument
Red Engine fan (engine 10 05 Engine fan high speed Output FFC J2/A6 in Check fan
fan) cannot be activated. open circuit. (Io < 2.2A) electromagnet
Engine fan coil. resistance.
Engine fan (engine 10 06 Engine fan high speed Output FFC J2/A6 in Check
fan) cannot be activated. open circuit. (Io > 5.9A) electromagnet
Engine fan coil. open circuit. Check
control unit
connector and
wiring.
Front Frame Computer (FFC)
Yellow Front framework 12 02 No FFC user can be Non—valid status input Check wiring
computer activated. FFC J2/B7 switch KL15 between terminal
warning 12 (key 15 (pin 3) on key
switch) connector and BC
J7—14 and FFC
J2/B7.
Yellow Front framework 13 06 Incorrect oil level Output FFC J2/B8 in Check sensor
computer indication/graphic open circuit. (Io > 0.3A) condition. (short
warning 13 display shaded. Power supply oil level circuit or open
(engine oil level sensor. circuit) Check all
sensor) wiring on pin J2—B8
and J2—B32 on FFC
to component
connector.
Yellow Oil pressure 14 00 Incorrect oil pressure Power supply oil Check that output
sensor (engine oil indication/graphic pressure sensor out of voltage on pin
pressure sensor display shaded. maximum range. (FFC J2—B16 is 5 Volt.
power supply) J2/B16) Check wiring
condition.
Component
replacement.
(Output stage on
FFC)
DIAGNOSIS
IV.43
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Oil pressure 16 00 Incorrect oil pressure Oil pressure sensor Check sensor
sensor (engine oil indication/graphic reading out of maximum power supply. (pin
pressure sensor display shaded. range. (FFC J2/B21 V > J2/B16=5 Volt)
signal) 4.2V) Check wiring.
Replace sensor.
Yellow Oil pressure 16 01 Incorrect oil pressure Oil pressure sensor Check sensor
sensor (engine oil indication/graphic reading out of minimum power supply. (pin
pressure sensor display shaded. range. (FFC J2/B21 V < J2/B16=5 Volt)
signal) 0.35V) Check wiring.
Replace sensor.
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Colour component driver system faults/reactions repairs
instrument
Red Engine fan (engine 19 06 Only engine fan Output FFC J2/B25 in Check that solenoid
fan) high/medium speed can open circuit. (Io > 1.2A) valve 78015 is not
be activated. (minimum (Engine fan solenoid in short circuit.
speed cannot be valve) Check front
activated). throughwall on pin
E36 and B22.Check
all wiring.
Yellow Front framework 1A 06 Electric horn cannot be Output FFC J2/B26 in Check that the horn
Front Frame Computer (FFC)
Yellow Front framework 1C 02 Incorrect oil level Sensor out of range at Check component
computer indication/graphic J2/B32. condition. Check
warning (engine display shaded. wiring from FFC to
oil level sensor) sensor, there
should be no signs
of shorts or
interruptions.
DIAGNOSIS
IV.45
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
warning (engine display shaded. supply short circuit wiring from FFC to
oil level sensor) (J2/B8) to Vbat and Gnd sensor, there
and oil level return short should be no signs
circuit (J2/B32) to Vbat of shorts or
and Gnd. interruptions.
Yellow Front framework 1C 05 Incorrect oil level Open circuits sensor at Check component
Front Frame Computer (FFC)
Red * BCB fault (BCB 1D 02 Loads cannot be No communication Check BCB CAN
can line) activated FFC. Engine fan between FFC and BC. line condition,
activation not available. between pin J2—10
Cab raising system and J2—12 on body
cannot be activated. IC and between pin
oil level graphic display J2—B1 and J2—B2 on
shaded. Oil pressure FFC.
graphic display shaded.
IC oil temperature
graphic display shaded.
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Colour component driver system faults/reactions repairs
instrument
on terminal L of the
alternator with pin
J2B—
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
on handbrake valve.
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Colour component driver system faults/reactions repairs
instrument
Red Instrument panel 01 02 Instrument panel Total block VDB. (Bus off Check operation
fault 01 warning 04. Vehicle V.S. active) with another
Indicator light ON. cluster. If fault
Engine speed indication persists after this
at maximum value. LH test check VDB
LCD indication hatched. wiring and relative
RH LCD indication impedance. If the
Instrument Cluster (IC)
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Yellow Instrument panel 06 0C All analog instrument Cluster internal memory Cluster internal
warning 06 indicators show zero. fault. problem, replace.
Yellow Instrument panel 07 00 TFT OFF. Cluster internal
warning 07 problem, replace.
Yellow Tft heater fault 08 00 Slow TFT lighting Cluster internal
activation key 15. problem, replace.
Yellow Instrument panel 09 04 IC power supply voltage Check power
warning 09 less than 16 V. supply on pin B18
and B20 in relation
to ground. If voltage
is 24 V, replace
cluster. If voltage is
too low check
wiring, fuses and
battery condition,
check wiring for
false contacts.
Yellow Diagnostics light 0A 12 At least one light is faulty. Cluster internal
problem, replace.
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Colour component driver system faults/reactions repairs
instrument
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
jamming sensor
operation. Check
wiring.
Yellow Fuel filter jammed 36 02 Fuel filter clogged. Replace fuel filter.
Instrument Cluster (IC)
Check filter
jamming sensor
operation. Check
wiring.
Yellow Oil filter clogged 37 02 Oil filter clogged. Replace oil filter.
Check filter
jamming sensor
operation. Check
wiring.
Yellow Water in fuel filter 38 02 Water in fuel filter. Replace fuel filter.
Check filter
jamming sensor
operation. Check
wiring.
Red Low hydraulic 39 02 Low third axle hydraulic Check third axle
pressure on third pressure. hydraulic circuit and
axle relative pressure
sensor.
Red Cab tilted up 3C 02 Cab released with Check cab
parking brake not applied condition. Check
and engine running. condition of cab
released sensors,
Check +15 power
supply on sensors
and connection pin
J5—7 on the body
computer.
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Colour component driver system faults/reactions repairs
instrument
Yellow Steering liquid 3D 18 Low steering liquid level Check liquid level in
low 1 in circuit 1. power steering tank
and level sensor.
Check wiring.
Yellow Steering liquid 3E 18 Low steering liquid level Check liquid level in
low 2 in circuit 2. power steering tank
Instrument Cluster (IC)
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
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Colour component driver system faults/reactions repairs
instrument
Red High level of wear 4B 18 The FA LH wheel brake LH wheel brake seal FA Check pad wear,
on brake jaws, seal graphic is in the red at 0%. replace if necessary.
front axle, LH zone. Check sensor fitted
wheel. on brake caliper.
Red High level of wear 4C 18 The FA RH wheel brake RH wheel brake seal FA Check pad wear,
on brake jaws, seal graphic is in the red at 0%. replace if necessary.
Instrument Cluster (IC)
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Yellow Engine oil level 55 The engine oil level High engine oil level. Check oil level in
high graphic is in the red zone. sump. Check oil
level sensor. 44043.
Yellow Engine coolant 56 31 Engine high temperature High coolant Check engine
temperature high indication. temperature. (High cooling system.
coolant temperature
pre—warning)
Red Engine coolant 57 31 Low coolant system level Check coolant level.
level too low in radiator. (Danger If the level is OK,
level) check level sensor in
cup.
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Colour component driver system faults/reactions repairs
instrument
Red Engine oil 5A 18 The engine oil pressure Engine oil pressure less Check lubrication
pressure low graphic is in the red zone. than 1.2 bar. system. Engine oil
pressure sensor.
Red Engine oil level 5B 18 The engine oil level Low engine oil level. Check oil level in
low graphic is in the red zone. sump. Check oil
level sensor. 44043.
Instrument Cluster (IC)
Red Front axle air tank 5C 18 The FA tank pressure Low front axle air tank Recharge/Check
graphic is in the red zone. pressure. pneumatic system.
Check FA tank
pressure sensor.
Red Rear axle air tank 5D 18 The RA tank pressure Low rear axle air tank Recharge/Check
graphic is in the red zone. pressure. pneumatic system.
Check RA tank
pressure sensor.
Red Air tank level low 5E 18 Low trailer air tank Recharge/Check
pressure. (only with Opt. pneumatic system.
2502 ). Check trailer tank
pressure sensor and
pneumatic
connection with
tractor.
Red ECAS LED 3 5F 18 Low services air tank Recharge/Check
(pneumatic pressure. pneumatic system.
suspension) Check services tank
pressure sensor.
DIAGNOSIS
IV.57
Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Red Rear brake pads 61 18 RA brake pad wear. Replace rear brake
worn (with ABS present) pads, if worn. If pads
are OK, check
sensor, check for
short circuit to
ground.
Red Engine oil 62 15 The engine oil Engine oil temperature Check lubrication
temperature high temperature graphic is in exceeds 105°C system. Engine oil
the red zone. temperature
sensor. Check heat
exchanger.
Yellow Fuel level low 78 17 Fuel level low. Check fuel level,
level sensor.
Red Engine coolant ’79 15 Engine high temperature High coolant Check engine
temperature too indication. temperature. (High cooling system.
high coolant temperature
warning)
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instrument
side do not switch on. open circuit. (Io > 6A) coupling on the trailer
Trailer RH sidelights. to understand the
origin of the fault
(eventual short
circuits). Eventual
unsuitable loads on
the trailer (too many
lamps or wiring short
circuit). Check that
output J1A3 is not in
short circuit or
eventual output on
DIAGNOSIS
IV.59
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instrument
Red Trailer brake 05 06 The trailer brake lights do RFC output J1/A6 in Check trailer coupling.
lights not switch on. open circuit. (Io > 6A) (connection
Trailer brake lights. interrupted ). Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the rear lamps.
(interruption)
Yellow Trailer reversing 06 05 The trailer reversing RFC output J1/A7 in Check trailer coupling
Rear Frame Computer (RFC)
lights lights do not switch on. open circuit. (Io < TBD (connection
A) Trailer reversing lights. interrupted ). Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the rear lamps.
(interruption)
Yellow Trailer reversing 06 06 The trailer reversing RFC output J1/A7 in Check trailer coupling
lights lights do not switch on. open circuit. (Io > 6A) (connection
Trailer reversing lights. interrupted ). Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the rear lamps.
(interruption)
Yellow PTO control 07 06 No PTO activation. RFC output J1/A8 in Check PTO
valve open circuit. (Io > 2.1A) connection. Check
PTO solenoid valve. PTO solenoid valve.
Check that the wiring
is not short circuited.
DIAGNOSIS
IV.61
Yellow Trailer RH indica- 08 06 The trailer sidelights do RFC output J1/B7in Check trailer coupl-
tor not switch on. open circuit. (Io > 2.4A) ing. (connection
RH trailer indicator. interrupted ) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Red Pressure sensor 09 00 Incorrect air tank pres- FA air pressure sensor Check the air tank
FA sure indication/graphic reading out of maxi- pressure sensors
display shaded. mum range. (RFC J1/B9 status. Check wiring
V >3.8V) on the sensor. Check
that output voltage is
5 Volt on pin J1B13.
Red Pressure sensor 09 01 Incorrect air tank pres- FA air pressure sensor Check the air tank
FA sure indication/graphic reading out of minimum pressure sensors
display shaded. range. (RFC J1/B9 V < status. Check wiring
0.8V) on the sensor. Check
that output voltage is
5 Volt on pin J1B13.
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instrument
Red Pressure sensor 0A 00 Incorrect air tank pres- RA air pressure sensor Check the air tank
RA sure indication/graphic reading out of maxi- pressure sensors
display shaded. mum range. (RFC status. Check wiring
J1/B10 V >3.8V) on the sensor. Check
that output voltage is
5 Volt on pin J1B13.
Red Pressure sensor 0A 01 Incorrect air tank pres- RA air pressure sensor Check the air tank
RA sure indication/graphic reading out of minimum pressure sensors
Rear Frame Computer (RFC)
puter warning 0C sor indication/incorrect out of minimum range. on the level sensor is
indicator position. (RFC J1/B14 V < 0.2V) between 20 and 310
Ohm. Check wiring
and sensor specifica-
tions; if OK, check
RFC output.
Yellow Catwalk lights 0D 05 Work lights do not RFC output J1/B16 in Check the fifth wheel
switch on. open circuit. (Io < 0.7 lamp status. Check
A) Worklight. (21W) that the lamp is the
correct power.
Check wiring.
Yellow Catwalk lights 0D 06 Work lights do not RFC output J1/B16 in Check the fifth wheel
switch on. open circuit. (Io > 1.3A) lamp status. Check
Worklight. (21W) that the lamp is the
correct power.
Check wiring.
Yellow Trailer indicator 0E 05 Trailer sidelights do not RFC output J1/B24 in Check trailer coupl-
L switch on. open circuit. (Io < 0.7 ing. (connection
A) LH trailer indicator. interrupted) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
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instrument
Yellow Trailer indicator 0E 06 Trailer sidelights do not RFC output J1/B24 in Check trailer coupl-
L switch on. open circuit. (Io > 2.4A) ing. (connection
LH trailer indicator. interrupted) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Rear Frame Computer (RFC)
Red Trailer rear fog 0F 05 Trailer rear foglights do RFC output J1/B32 in Check trailer coupl-
lights not switch on. open circuit. (Io < 0.7 ing. (connection
A) Trailer foglight. interrupted ) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Red Trailer rear fog 0F 06 Trailer rear foglights do RFC output J1/B32 in Check trailer coupl-
lights not switch on. open circuit. (Io > 2.4A) ing. (connection
Trailer foglight. interrupted ) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Yellow Rear frame com- 10 04 None of the LH side- No power supply on Check for interrup-
puter warning 10 lights switch on. pin J2/A1,2,4 KL30 LH. tions on the LH bat-
tery direct power
supply.
Yellow Rear frame com- 11 04 None of the RH side- No power supply on Check for interrup-
puter warning 11 lights switch on. pin J2/A3,5,8 KL30 RH. tions on the RH bat-
tery direct power
supply.
DIAGNOSIS
IV.65
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instrument
Red Rear foglights 17 05 The trailer rear foglights RFC output J2/B10 in Check the lamp.
do not switch on. open circuit. (Io < 0.7 Check wiring and
A) RH and LH rear connectors. Check
foglights. that the lamp power
is 21 watt.
Red Rear foglights 17 06 The trailer rear foglights RFC output J2/B10 in Check the lamp.
do not switch on. open circuit. (Io > 2.4A) Check wiring and
RH and LH rear connectors. Check
Rear Frame Computer (RFC)
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instrument
Yellow Sidelights RH 1B 05 The RH rear tail lights RFC output J2/B16 in Check the lamp
side do not switch on. open circuit. (Io < 0.15 status. Check wiring
A) RH rear parking light. on J2B16 and
ground. Possible RFC
output internally
damaged.
Yellow Sidelights RH 1B 06 The RH rear tail lights RFC output J2/B16 in Check the lamp
side do not switch on. open circuit. (Io > status. Check wiring
Rear Frame Computer (RFC)
damaged.
IV.69
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instrument
Yellow Sidelights RH and 1E 12 The rear sidelights do Undercurrent RFC out- Check the lamp
LH side not switch on. put J2/B27 (0.15A > Io status. Check wiring
< 0.35A) (Io < 0.15 A) on J2B27 and
Rear RH and LH side- ground. Possible RFC
lights. output internally
damaged.
Yellow Sidelights RH and 1F 05 The LH rear tail lights RFC output J2/B28 in Check the lamp
LH side do not switch on. open circuit. (Io < 0.15 status. Check wiring
Rear Frame Computer (RFC)
puter warning 21 brake shoe wear indica- wear RH sensor reading tion 88011. Check
tion/graphic display out of maximum range. power supply on pin
shaded. (RFC J2/B24 V >3.9V) J1B13 is 5 Volt.
Check correct con-
nection on the sen-
sor. Check connec-
tion J2B24.
Yellow * Rear frame com- 21 01 Incorrect third axle Third axle brake shoe Check sensor condi-
puter warning 21 brake shoe wear indica- wear RH sensor reading tion 88011. Check
tion/graphic display out of maximum range. power supply on pin
shaded. (RFC J2/B24 V < 0.5V) J1B13 is 5 Volt.
Check correct con-
nection on the sen-
sor. Check connec-
tion J2B24.
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instrument
Red * BCB fault 22 02 Loads cannot be acti- No communication CAN line problem,
vated RFC. No PTO between RFC and BC. check wiring continu-
activation. IC air pres- ity. Measure between
suregraphic display pin J2B1—2 on the
shaded. IC fuel level RFC and pin J2
indicator at minimum 10canH and 12 canL
with fuel level low LED on the body com-
ON. IC oil temperature puter.
graphic display shaded.
Rear Frame Computer (RFC)
pump, intarder, IC
menu modifications).
Steering wheel button
cannot be activated.
Steering column func-
tions cannot be acti-
vated.
Steering Wheel Interface (SWI)
MULTIPLEX SYSTEM ERROR CODES
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EBS
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Back—Up 00 00 Signal out of Front axle wheels tend RH/LH front axle ABS Check back—up
valve. tolerance. to lock. disabled. valve and rear axle
electro—pneumatic
modulator work
properly.
Check: A) Check
continuity between
pins ( 8/X2 —
12/X2 ). B) Check
correct power sup-
ply pin ( 7/X2 —
11/X1 ).
Measuring condi-
MULTIPLEX SYSTEM ERROR CODES
tions: A) Connec-
tors disconnected
from control unit.
Key on STOP.B)
Connectors con-
nected to control
unit. Key on MAR-
CIA (START).
Comparable values:
B) 22—28 Volt
DIAGNOSIS
IV.75
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
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EBS
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Colour component driver system faults/reactions repairs
instrument
LH front axle 00 00 Signal out of Excessive wear signal No functional trouble. A) Check and
brake pad tolerance. from cluster. replace brake lin-
wear sensor. ings. B) Check the
integrity of the wir-
ing, connectors and
component.
Check: A) Check
thickness of brake
linings. B) Check
supply between
pins (4/X4 — 3/X4).
C) Check sensor
range between pins
( 5/X4 — 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) min. 2 mm B)
4,9 — 5,1 Volt C) 1
— 4 Volt
DIAGNOSIS
IV.77
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
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Colour component driver system faults/reactions repairs
instrument
LH rear axle 00 00 Signal out of Excessive wear signal No functional trouble. A) Check and
brake pad tolerance. from cluster. replace brake lin-
wear sensor. ings. B) Check the
integrity of the wir-
ing, connectors and
component.
Check: A) Check
thickness of brake
linings. B) Check
supply between
pins (67.1 — 67.2)
is correct. C)
Check sensor
range between pins
( 67.3 — 67.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) min. 2 mm B)
4,9 — 5,1 Volt C) 1
— 4 Volt
DIAGNOSIS
IV.79
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
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EBS
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Colour component driver system faults/reactions repairs
instrument
Electronic 00 00 Supply volt- A) Front and/or rear A) ABS/ASR totally dis- Check the vehicle’s
control unit age too high. axle wheels tend to abled. B) Electronic con- supply voltage.
supply. lock. Rear axle wheels trol of trailer and front Check: A) Check
skid and no engine limi- axle braking pressure the efficiency of the
tation. B) No trailer and disabled. C) Electronic batteries and alter-
front axle braking opti- control of the rear axle nator voltage regu-
mization. C) No rear braking pressure dis- lator. B) Check the
axle braking. abled. supply is correct
between pins
(7—8—9/X1 and
11—12/X1). C)
Check the integrity
of fuses 4 — 5 and
6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
LH front axle 01 01 Magnetic gap Incorrect braking of the LH front axle ABS dis- Check and restore
speed sensor. too great. LH front wheel. LH abled. ASR totally dis- clearance between
front wheel tends to abled. sensor and phonic
block. Rear axle tends wheel.
to skid. Check: Restore
clearance between
sensor and phonic
wheel.
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
MARCIA (START)
DIAGNOSIS
Comparable values:
0,7 ± 0,05 mm
IV.81
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH front axle 01 05 Open circuit. Incorrect braking of the LH front axle ABS dis- Check sensor wir-
speed sensor. LH front wheel. LH abled. ASR totally dis- ing. Replace sensor
front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check con-
to skid. tinuity between
pins 7 — 8 connec-
tor X4.
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Comparable values:
0,9 — 2 kohm
LH front axle 01 06 Internal Incorrect braking of the LH front axle ABS dis- Check sensor wir-
speed sensor. short—circuit- LH front wheel. LH abled. ASR totally dis- ing. Replace sensor
ing to earth. front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check con-
to skid. tinuity between
pins 7 — 8 connec-
tor X4.
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Comparable values:
0,9 — 2 kohm
DIAGNOSIS
IV.83
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH front axle 01 0C LH front sen- A) Front and/or rear A) ABS/ASR totally dis- Check control unit
speed sensor. sor control axle wheels tend to abled. B) Electronic con- configuration.
unit stage lock. Rear axle wheels trol of trailer and front Change the EBS
defective. skid and no engine limi- axle braking pressure control unit. Check
tation. B) No trailer and disabled. C) Electronic the bearing clear-
front axle braking opti- control of the rear axle ance.
mization. C) No rear braking pressure dis- Check: Verify cor-
axle braking. abled. rect control unit
configuration.
LH front axle 01 0E Wobble of Incorrect braking of the LH front axle ABS dis- Check wobble of
speed sensor. phonic wheel, LH front wheel. LH abled. ASR totally dis- phonic wheel.
bearing or front wheel tends to abled. Check bearing
phonic wheel block. clearance.
defective.
RH front axle 02 01 Magnetic gap Incorrect braking of the RH front axle ABS dis- Check and restore
speed sensor. too great. RH front wheel. RH abled. ASR totally dis- clearance between
front wheel tends to abled. sensor and phonic
block. Rear axle tends wheel.
to skid. Check: Restore
clearance between
sensor and phonic
wheel.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
0,7 ± 0,05 mm
DIAGNOSIS
IV.85
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH front axle 02 05 Open circuit. Incorrect braking of the RH front axle ABS dis- Check sensor wir-
speed sensor. RH front wheel. RH abled. ASR totally dis- ing. Replace sensor
front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check con-
to skid. tinuity between
pins 4 — 5 connec-
tor X3.
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Comparable values:
0,9 — 2 kohm
RH front axle 02 06 Internal Incorrect braking of the RH front axle ABS dis- Check sensor wir-
speed sensor. short—circuit- RH front wheel. RH abled. ASR totally dis- ing. Replace sensor
ing to earth. front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check con-
to skid. tinuity between
pins 4 — 5 connec-
tor X3.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
DIAGNOSIS
IV.87
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH front axle 02 0C RH front sen- A) Front and/or rear A) ABS/ASR totally dis- Check control unit
speed sensor. sor control axle wheels tend to abled. B) Electronic con- configuration.
unit stage lock. Rear axle wheels trol of trailer and front Replace EBS con-
defective. skid and no engine axle braking pressure trol unit.
limitation.B) No trailer disabled. C) Electronic Check: Verify cor-
and front axle braking control of the rear axle rect control unit
optimization. C) No braking pressure dis- configuration.
rear axle braking. abled.
RH front axle 02 0E Wobble of Incorrect braking of the RH front axle ABS dis- Check wobble of
speed sensor. phonic wheel, RH front wheel. RH abled. ASR totally dis- phonic wheel.
bearing or front wheel tends to abled. Check bearing
phonic wheel block. clearance.
defective.
LH rear axle 03 01 Magnetic gap Incorrect braking of the LH rear axle ABS dis- Check and restore
speed sensor. too great. LH rear wheel. LH rear abled. ASR totally dis- clearance between
wheel tends to block. abled. sensor and phonic
Rear axle tends to skid. wheel.
Check: Restore
clearance between
sensor and phonic
wheel.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
0,7 ± 0,05 mm
DIAGNOSIS
IV.89
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH rear axle 03 05 Open circuit. Incorrect braking of the LH rear axle ABS dis- Check sensor wir-
speed sensor. LH rear wheel. LH rear abled. ASR totally dis- ing. Replace sensor
wheel tends to block. abled. if damaged.
Rear axle tends to skid. Check: Check con-
tinuity between
pins 63.1 — 63.2
rear axle electro—
pneumatic modula-
tor.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
LH rear axle 03 06 Internal Incorrect braking of the LH rear axle ABS dis- Check sensor wir-
speed sensor. short—circuit- LH rear wheel. LH rear abled. ASR totally dis- ing. Replace sensor
ing to earth. wheel tends to block. abled. if damaged.
Rear axle tends to skid. Check: Check con-
tinuity between
pins 63.1 — 63.2
rear axle electro—
pneumatic modula-
tor.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
DIAGNOSIS
IV.91
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH rear axle 03 0C Rear axle A) Front and/or rear A) ABS/ASR totally dis- Check control unit
speed sensor. modulator axle wheels tend to abled. B) Electronic con- configuration.
stage control-lock. Rear axle wheels trol of trailer and front Replace EBS con-
ling LH rear skid and no engine axle braking pressure trol unit.
sensor defec- limitation.B) No trailer disabled. C) Electronic Check: Verify cor-
tive. and front axle braking control of the rear axle rect control unit
optimization. C) No braking pressure dis- configuration.
rear axle braking. abled.
LH rear axle 03 0E Wobble of Incorrect braking of the LH rear axle ABS dis- Check wobble of
speed sensor. phonic wheel, LH rear wheel. LH rear abled. ASR totally dis- phonic wheel.
bearing or wheel tends to block. abled. Check bearing
phonic wheel clearance.
defective.
RH rear axle 04 01 Magnetic gap Incorrect braking of the RH rear axle ABS dis- Check and restore
speed sensor. too great. RH rear wheel. Rear abled. ASR totally dis- clearance between
axle tends to skid. abled. sensor and phonic
wheel.
Check: Restore
clearance between
sensor and phonic
wheel.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
0,7 ± 0,05 mm
DIAGNOSIS
IV.93
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH rear axle 04 05 Open circuit. Incorrect braking of the RH rear axle ABS dis- Check sensor wir-
speed sensor. RH rear wheel. Rear abled. ASR totally dis- ing. Replace sensor
axle tends to skid. abled. if damaged.
Check: Check con-
tinuity between
pins 62.1 — 62.2
rear axle electro—
pneumatic modula-
tor.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
RH rear axle 04 06 Internal Incorrect braking of the RH rear axle ABS dis- Check sensor wir-
speed sensor. short—circuit- RH rear wheel. Rear abled. ASR totally dis- ing. Replace sensor
ing to earth. axle tends to skid. abled. if damaged.
Check: Check con-
tinuity between
pins 62.1 — 62.2
rear axle electro—
pneumatic modula-
tor.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
DIAGNOSIS
IV.95
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH rear axle 04 0C Rear axle A) Front and/or rear A) ABS/ASR totally dis- Check control unit
speed sensor. modulator axle wheels tend to abled. B) Electronic con- configuration.
stage control-lock. Rear axle wheels trol of trailer and front Replace EBS con-
ling RH rear skid and no engine axle braking pressure trol unit.
sensor defec- limitation.B) No trailer disabled. C) Electronic Check: Verify cor-
tive. and front axle braking control of the rear axle rect control unit
optimization. C) No braking pressure dis- configuration.
rear axle braking. abled.
RH rear axle 04 0E Wobble of Incorrect braking of the RH rear axle ABS dis- Check wobble of
speed sensor. phonic wheel, RH rear wheel. RH rear abled. ASR totally dis- phonic wheel.
bearing or wheel tends to block. abled. Check bearing
phonic wheel clearance.
defective.
LH front axle 07 03 Short—circuit Front axle wheels tend RH/LH front axle ABS Check the integrity
ABS solenoid to positive. to lock. disabled. of the wiring, con-
valve. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 11/X4
— 11/X1 ) ( 10/X4
— 11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
Max 1 Volt
DIAGNOSIS
IV.97
Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH front axle 07 0E Permanent A) Front and/or rear A) ABS/ASR totally dis- Check the integrity
ABS solenoid activation. axle wheels tend to abled. B) Electronic con- of the wiring, con-
valve. lock. Rear axle wheels trol of trailer and front nectors and com-
skid and no engine limi- axle braking pressure ponent.
tation. B) No trailer and disabled. Check: Check
front axle braking opti- isolation from +
mization. battery pin ( 11/X4
— 11/X1 ) ( 10/X4
— 11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
RH front axle 08 03 Short—circuit Front axle wheels tend RH/LH front axle ABS Check the integrity
ABS solenoid to positive. to lock. disabled. of the wiring, con-
valve. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 2/X3
— 11/X1 ) ( 1/X3 —
11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
DIAGNOSIS
IV.99
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH front axle 08 0E Permanent A) Front and/or rear A) ABS/ASR totally dis- Check the integrity
ABS solenoid activation. axle wheels tend to abled. B) Electronic con- of the wiring, con-
valve lock. Rear axle wheels trol of trailer and front nectors and com-
skid and no engine limi- axle braking pressure ponent.
tation. B) No trailer and disabled. Check: Check
front axle braking opti- isolation from +
mization. battery pin ( 2/X3
— 11/X1 ) ( 1/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
Retarder 0D 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
control relay. to positive. comes on. of the wiring, con-
nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 17/X1
— 7/X1 ) — ( 17/X1
— 8/X1 ) — ( 17/X1
— 9/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.101
unit configuration.
Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Check con-
tinuity between
pins 17/X1 and
relay.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
Retarder 0D 06 Internal Yellow warning light No functional trouble. Check the integrity
control relay. short—circuit- comes on. of the wiring, con-
ing to earth. nectors and com-
ponent.
Check: Check
isolation from —
battery ( 17/X1 —
11/X1 ) ( 17/X1 —
12/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Retarder 0D 0D Incorrect pro- A) Front and/or rear A) ABS/ASR totally dis- Check correct con-
control relay. gramming axle wheels tend to abled. B) Electronic con- figuration and elec-
parameters. lock. Rear axle wheels trol of trailer and front tronic control unit
skid and no engine axle braking pressure connections.
limitation.B) No trailer disabled. C) Electronic Check: Program
and front axle braking control of the rear axle electronic control
optimization. C) No braking pressure dis- unit correctly.
rear axle braking. abled.
Control unit 0E 03 Short—circuit Front axle wheels tend RH/LH front axle ABS Check the integrity
internal unit to positive. to lock. disabled. of the wiring, con-
to control nectors and com-
ABS solenoid ponents.
valve earth. Check: Check
isolation from +
battery pin (3/X3 —
7—8—9/X1 ) (
12/X4 — 7—8—9/X1
)
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
MARCIA (START)
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.103
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
ASR exclu- 12 05 Open circuit. Rear axle wheels skid Brake controlling ASR Check correct
sion solenoid on starting. disabled. electronic control
valve ( 6 x 2 unit configuration.
vehicles ). Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Check the
continuity between
pins ( 6/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
ASR exclu- 12 06 Internal Rear axle wheels skid Brake controlling ASR Check the integrity
sion solenoid short—circuit- on starting. disabled. of the wiring, con-
valve ( 6 x 2 ing to earth. nectors and com-
vehicles ). ponent.
Check: Check
isolation from —
battery ( 6/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.105
valve ( 6 x 2 parameters. lock. Rear axle wheels trol of trailer and front tronic control unit
vehicles ). skid and no engine limi- axle braking pressure connections.
tation. B) No trailer and disabled. C) Electronic Check: Program
front axle braking opti- control of the rear axle electronic control
mization. C) No rear braking pressure dis- unit correctly.
axle braking. abled.
Differential 13 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
block control to positive. comes on. of the wiring, con-
relay ( with nectors and com-
ADM only ) ponents.
Check: Check
isolation from +
battery pin ( 6/X3
— 7—8—9/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
min. 500 kohm
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Differential 13 05 Open circuit. Yellow warning light No functional trouble. Check correct
block control comes on. electronic control
relay ( with unit configuration.
ADM only ) Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Verify cor-
rect EBS control
unit configuration.
Check the continu-
ity between pins (
6/X3 — 11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Differential 13 06 Internal Yellow warning light No functional trouble. Check the integrity
block control short—circuit- comes on. of the wiring, con-
relay ( with ing to earth. nectors and com-
ADM only ) ponent.
Check: Check
isolation from —
battery ( 6/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.107
unit configuration.
Check: Verify cor-
rect EBS control
unit configuration.
Switch no. 1 37 05 Open circuit. Yellow warning light No functional trouble. Check the integrity
duplex con- comes on. of the wiring, con-
trol valve. nectors and com-
ponent.
Check: Check con-
tinuity between
pins (11/X1 —
6/X5).
Measuring condi-
tions: A) Connec-
tors connected to
control unit. Key
on MARCIA
(START). B) Brake
pedal released. C)
Brake pedal
pressed.
Comparable values:
B) min. 3 Volt
C) min. 16 Volt
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Switch no. 1 37 06 Internal Yellow warning light No functional trouble. Check the integrity
duplex con- short—circuit- comes on. of the wiring, con-
trol valve. ing to earth. nectors and com-
ponent.
Check: Check
isolation from —
battery ( 6/X5 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
Switch no. 2 38 05 Open circuit. Yellow warning light No functional trouble. Check the integrity
duplex con- comes on. of the wiring, con-
trol valve. nectors and com-
ponent.
Check: Check con-
tinuity between
pins (11/X1 —
3/X5).
Measuring condi-
tions: A) Connec-
tors connected to
control unit. Key
on MARCIA
(START). B) Brake
pedal released. C)
Brake pedal
pressed.
Comparable values:
B) 22 — 28 Volt
C) 0 Volt
DIAGNOSIS
IV.109
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Front axle 39 05 Open circuit. Front axle slowing Electronic control of the Check the integrity
proportional delayed and not opti- front axle pressure dis- of the wiring, con-
valve. mized. abled. nectors and com-
ponent.
Check: Check the
continuity between
pins ( 1/X4 — 2/X4
)
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
7 — 4 ohm
Front axle 39 06 Internal Front axle slowing Electronic control of the Check the integrity
proportional short—circuit- delayed and not opti- front axle pressure dis- of the wiring, con-
valve. ing to earth. mized. abled. nectors and com-
ponent.
Check: Check
isolation from —
battery ( 1/X4 —
11/X1 ) ( 2/X4 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.111
Print 603.43.681
Word on
STRALIS
EBS
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
Print 603.43.681
instrument
Front axle 39 0E Permanent The vehicle remains No functional trouble. Check the integrity
proportional activation. braked on the front of the wiring, con-
valve. axle. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 1/X4
— 11/X1 ) ( 2/X4 —
11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
Front axle 3B 03 Short—circuit Front axle slowing Electronic control of the Check the integrity
pressure sen- to positive. delayed and not opti- front axle pressure dete- of the wiring, con-
sor. mized. riorated. nectors and com-
ponent.
Check: A) Check
isolation from +
battery pin ( 6/X4
— 3/X4 ). B) Check
correct supply pin (
9/X4 — 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) 0,5 — 4,5 Volt
B) 22 — 28 Volt
DIAGNOSIS
IV.113
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Rear axle 3C 02 Signal from A) Front and/or rear A) ABS/ASR totally dis- Check control and
electropneu- pressure sen- axle wheels tend to abled. B) Electronic con- supply pressure.
matic modu- sors intermit- lock. Rear axle wheels trol of trailer and front Replace rear axle
lator. tent or incor- skid and no engine limi- axle braking pressure electropneumatic
rect. tation. B) No trailer and disabled. C) Electronic modulator.
front axle braking opti- control of rear axle Check: A) Check
mization. C) No rear braking pressure dis- component supply
axle braking. abled. pressures at con-
nections 11 — 12.
B) Check outlet
pressure connec-
tions 21 — 22.
Measuring condi-
tions: A) Vehicle
stationary system
at governor rating.
B) Vehicle station-
ary system at rating
with governor
pedal pressed fully
down.
Comparable values:
Max 10,5 bar
DIAGNOSIS
IV.115
matic modu- or connection lock. Rear axle wheels trol of rear axle braking control / supply
lator. errors. skid and no engine limi- pressure disabled. pipes and rear axle
tation. B) No rear axle electro—pneumatic
braking. modulator opera-
tion.
Check: A) Check
component supply
pressures at con-
nections 11 — 12.
B) Check outlet
pressure connec-
tions 21 — 22.
Measuring condi-
tions: A) Vehicle
stationary system
at governor rating.
B) Vehicle station-
ary system at rating
with governor
pedal pressed fully
down.
Comparable values:
Max 10,5 bar
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Rear axle 3C 09 Data update A) Front and/or rear A) ABS/ASR totally dis- Check the integrity
electropneu- frequency in axle wheels tend to abled. B) Electronic con- of the wiring, con-
matic modu- CAN line lock. Rear axle wheels trol of rear axle braking nectors and CAN
lator. incorrect. skid and no engine limi- pressure disabled. line operation
tation. B) No rear axle between rear axle
braking. modulator and
electronic control
unit.
Check: Check con-
tinuity between
pins ( 1/X2 — 4/X2
) and ( 61.3 — 61,4
)
Measuring condi-
tions: Electronic
control unit and
rear axle modula-
tor connected with
key on STOP.
Comparable values:
120 ohm
Rear axle 3C 0B Unidentified A) Front and/or rear A) ABS/ASR totally dis- Check correct
electropneu- fault. axle wheels tend to abled. electric power sup-
matic modu- lock. Rear axle wheels B) Electronic control of ply. Replace rear
lator. skid and no engine trailer and front axle axle electropneu-
limitation.B) No trailer braking pressure dis- matic modulator.
and front axle braking abled. Check: Check cor-
optimization. C) No C) Electronic control of rect power supply
rear axle braking. trailer and rear axle pin ( 7/X2 — 11/X1
braking pressure dis- ).
abled. Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
DIAGNOSIS
Comparable values:
22 — 28 Volt
IV.117
matic modu- lock. Rear axle wheels trol of rear axle brakingply. Replace rear
lator. skid and no engine limi- pressure disabled. axle electropneu-
tation. B) No rear axle matic modulator.
braking. Check: Check cor-
rect power supply
pin ( 7/X2 — 11/X1
).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
Rear axle 3C 0D Incorrect pro- A) Front and/or rear A) ABS/ASR totally dis- Check correct
electropneu- gramming axle wheels tend to abled. B) Electronic con- electronic control
matic modu- parameters. lock. Rear axle wheels trol of trailer and front unit configuration.
lator. skid and no engine limi- axle braking pressure Replace rear axle
tation. B) No trailer and disabled. C) Electronic electropneumatic
front axle braking opti- control of the rear axle modulator.
mization. C) No rear braking pressure dis- Check: Verify cor-
axle braking. abled. rect EBS control
unit configuration.
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Rear axle 3C 0E Defective Yellow warning light No functional trouble. Check correct
electropneu- electric comes on. electric power sup-
matic modu- power supply. ply of the compo-
lator. nent.
Check: Check cor-
rect power supply
pin ( 7/X2 — 11/X1
).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
Back—Up 3D 03 Short—circuit Front axle wheels tend RH/LH front axle ABS Check the integrity
valve. to positive. to lock. disabled. of the wiring, con-
nectors and com-
ponent.
Check: Check
isolation from +
battery pin (8/X2 —
11/X1).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
Max 1 Volt
DIAGNOSIS
IV.119
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Back—Up 3D 0D Incorrect pro- A) Front and/or rear A) ABS/ASR totally dis- Check correct con-
valve. gramming axle wheels tend to abled. B) Electronic con- figuration and elec-
parameters. lock. Rear axle wheels trol of trailer and front tronic control unit
skid and no engine axle braking pressure connections.
limitation.B) No trailer disabled. C) Electronic Check: A) Verify
and front axle braking control of the rear axle correct EBS control
optimization. C) No braking pressure dis- unit configuration.
rear axle braking. abled. B) Check correct
connection to pins
8/X2 and 12/X2.
DIAGNOSIS
IV.121
sors. signal. Rear axle wheels skid pipes and rear axle
and no engine limitation. electro—pneumatic
modulator opera-
tion.
Check: Check
component supply
pressures at con-
nections 11 — 12.
Check outlet pres-
sure connections
21 — 22.
Measuring condi-
tions: Vehicle sta-
tionary system at
governor rating.
Vehicle stationary
system at rating
with governor
pedal pressed fully
down.
Comparable values:
Max 10,5 bar
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Trailer servo 42 03 Short—circuit Trailer slowing delayed Electronic control of Check the integrity
control valve. to positive. and not optimized. trailer braking pressure of the wiring, con-
disabled. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 10/X2
— 11/X1 ) ( 11/X2
— 11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
Max 1 Volt
Trailer servo 42 05 Open circuit. Trailer slowing delayed Electronic control of Check correct
control valve. and not optimized. trailer braking pressure electronic control
disabled. unit configuration.
Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Verify cor-
rect EBS control
unit configuration.
Check continuity
between pins (
10/X2 — 11/X2 )
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
DIAGNOSIS
Comparable values:
7 — 4 ohm
IV.123
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Trailer servo 42 07 Defective Trailer slowing delayed Electronic control of Check supply pres-
control valve. component and not optimized. trailer braking pressure sure, integrity of
or connection disabled. control / supply
errors. pipes and trailer
servo control valve
operation.
Check: Check
component supply
pressures at con-
nections 11 and 12.
Check outlet pres-
sure connection 21
and 22.
Measuring condi-
tions: Vehicle sta-
tionary system at
rating with gover-
nor pedal pressed
fully down.
Comparable values:
Max 8,5 bar
Trailer servo 42 0B Unidentified Trailer slowing delayed Electronic control of Check the integrity
control valve. fault. and not optimized. trailer braking pressure of the wiring, con-
disabled. nectors and com-
ponent.
Check: Check cor-
rect connection at
pins 10/X2 —
11/X2 — 13/X2 —
14/X2 and 3/X4 .
DIAGNOSIS
IV.125
parameters. lock. Rear axle wheels trol of trailer and front tronic control unit
skid and no engine axle braking pressure connections.
limitation.B) No trailer disabled. C) Electronic Check: Verify cor-
and front axle braking control of the rear axle rect EBS control
optimization. C) No braking pressure dis- unit configuration.
rear axle braking. abled. Check correct con-
nection at pins
10/X2 — 11/X2 —
13/X2 — 14/X2 and
3/X4 .
Trailer servo 42 0E Permanent The trailer remains No functional trouble. Check the integrity
control valve. activation. braked. of the wiring, con-
nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 10/X2
— 11/X1 ) ( 11/X2
— 11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
Max 1 Volt
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Trailer servo 44 03 Short—circuit Imperfect trailer slowing. Electronic control of Check the integrity
control valve to positive. trailer braking pressure of the wiring, con-
pressure sen- deteriorated. nectors and com-
sor. ponent.
Check: Check
isolation from +
battery pin ( 14/X2
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
0,5 — 3,7 Volt
Trailer servo 44 04 Short—circuit Imperfect trailer slowing. Electronic control of Check correct
control valve to ground. trailer braking pressure electronic control
pressure sen- deteriorated. unit configuration.
sor. Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Check
isolation from —
battery pin ( 14/X2
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
0,5 — 3,7 Volt
DIAGNOSIS
IV.127
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH front axle 47 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to positive. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 8/X3
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
RH front axle 47 04 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to ground. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from —
battery pin ( 8/X3
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
DIAGNOSIS
IV.129
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH rear axle 49 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to positive. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 66.3 —
66.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
RH rear axle 49 04 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to ground. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from —
battery pin ( 66.3 —
66.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
DIAGNOSIS
IV.131
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Braking sen- 4D 02 Intermittent Yellow warning light No functional trouble. Check the integrity
sor no.1 or incorrect comes on. of the wiring, con-
duplex con- signal. nectors and com-
trol valve. ponent.
Check: Check the
supply is correct
between pins
(1/X5 — 11/X1)
(4/X5 — 11/X1).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
Braking sen- 4D 04 Shorted to Yellow warning light No functional trouble. Check the integrity
sor no.1 low source comes on. of the wiring, con-
duplex con- nectors and com-
trol valve. ponent.
Check: Check
isolation from —
battery pin ( 5/X5
— 11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.133
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Tyre parame- 4F 0B Incorrect Front and/or rear axle ABS/ASR totally dis- Check control unit
ters. dimensions. wheels tend to lock. abled. configuration and
Rear axle wheels skid reprogram it with
and no engine limitation. the right tyre
dimensions. Check
the inflation pres-
sure is right.
Brake pad 5B 05 Open circuit. Yellow warning light No functional trouble. Check electronic
wear indica- comes on. control unit config-
tor light. uration.
Check: Verify cor-
rect EBS control
unit configuration.
Front axle 5F 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
wear sensor to positive. comes on. of the wiring, con-
supply. nectors and com-
ponent.
Check: Check the
supply between
pins (4/X4 — 3/X4)
(7/X4 — 3/X4) is
correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
4,9 — 5,1 Volt
DIAGNOSIS
IV.135
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Rear axle 60 04 Short—circuit Yellow warning light No functional trouble. Check the integrity
wear sensor to ground. comes on. No indica- of the wiring, con-
supply. tion on cluster. nectors and com-
ponent.
Check: Check sup-
ply between pins
(66.1 — 66.2) ( 67.1
— 67.2 ) is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
4,9 — 5,1 Volt
Trailer CAN DC 09 Data update Incorrect or no integra- No functional trouble. Check wiring integ-
line. frequency in tion in trailer braking. rity between elec-
CAN line tronic control unit
incorrect. and trailer ISO
connector, check
integrity of trailer
system.
Check: Check
integrity between
pins 6 and 7 of the
trailer coupling.
Check the wiring
of the trailer cou-
pling is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
DIAGNOSIS
120 ohm
IV.137
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Trailer CAN DC 0C Defective Incorrect or no integra- No functional trouble. Check wiring integ-
line. component. tion in trailer braking. rity between elec-
tronic control unit
and trailer ISO
connector, check
integrity of trailer
system.
Check: Check
integrity between
pins 6 and 7 of the
trailer coupling.
Check the wiring
of the trailer cou-
pling is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
120 ohm
DIAGNOSIS
IV.139
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
CAN line. E7 02 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Gearbox con- CAN line and the
trol unit for relevant connec-
too long. tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
60 ohm
CAN line. E7 03 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Cruise Con- CAN line and the
trol function relevant connec-
motor control tions of the associ-
unit for too ated electronic con-
long. trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
DIAGNOSIS
STOP.
Comparable values:
60 ohm
IV.141
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
CAN line. E7 07 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Retarder con- CAN line and the
trol unit for relevant connec-
too long. tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
60 ohm
CAN line. E7 09 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Engine con- CAN line and the
trol unit for relevant connec-
too long. tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
DIAGNOSIS
STOP.
Comparable values:
60 ohm
IV.143
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Red warning EE 05 Open circuit. Yellow warning light No functional trouble. Check electronic
lamp. comes on. control unit config-
uration.
Check: Verify cor-
rect EBS control
unit configuration.
Yellow warn- EF 05 Open circuit. Yellow warning light No functional trouble. Check electronic
ing lamp. comes on. control unit config-
uration.
Check: Verify cor-
rect EBS control
unit configuration.
DIAGNOSIS
IV.145
supply. lock. Rear axle wheels trol of trailer and front Check: A) Check
skid and no engine limi- axle braking pressure the efficiency of the
tation. B) No trailer and disabled. C) Electronic batteries and alter-
front axle braking opti- control of the rear axle nator voltage regu-
mization. C) No rear braking pressure dis- lator. B) Check the
axle braking. abled. supply is correct
between pins
(7—8—9/X1 and
11—12/X1). C)
Check the integrity
of fuses 4 — 5 and
6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Electronic FB 04 Supply volt- A) Front axle wheels A) RH/LH front axle Check voltage,
control unit age (+ 30a) tend to lock. B) Rear ABS disabled. B) Brake integrity of fuse
supply. too low or axle wheels skid on controlling ASR disabled. and wiring on +
short—cir- starting. C) No trailer C) Electronic control of 30a.
cuited to and front axle braking trailer and front axle Check: A) Check
earth. optimization. braking pressure dis- the efficiency of the
abled. batteries and alter-
nator voltage regu-
lator. B) Check the
supply is correct
between pins
(7—8—9/X1 and
11—12/X1). C)
Check the integrity
of fuses 4 — 5 and
6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
DIAGNOSIS
IV.147
supply. cuit open (at Rear axle wheels skid of rear axle braking and wiring on +
+ 30 b). and no engine limitation. pressure disabled. 30b. Check rear
axle modulator and
second duplex
transmitter supply
wiring.
Check: Check the
efficiency of the
batteries and alter-
nator voltage regu-
lator. Check the
supply is correct
between pins
(7—8—9/X1 and
11—12/X1). Check
the integrity of
fuses 4 — 5 and 6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
STRALIS
Print 603.43.681
Word on
STRALIS
EBS
Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Electronic FB 0E Defective Yellow warning light No functional trouble. Check integrity of
control unit supply (+ 15). comes on. fuse and wiring on
supply. + 15, key switch,
relay 25213 A
Check: Check the
efficiency of the
batteries and alter-
nator voltage regu-
lator. Check the
supply is correct
between pins
(7—8—9/X1 and
11—12/X1). Check
the integrity of
fuses 4 — 5 and 6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
Electronic FD 0C Internal fail- A) Front and/or rear A) ABS/ASR totally dis- Check control unit
control unit. ure. axle wheels tend to abled. B) Electronic con- configuration.
lock. Rear axle wheels trol of trailer and front Replace EBS con-
skid and no engine limi- axle braking pressure trol unit.
tation. B) No trailer and disabled. C) Electronic
front axle braking opti- control of the rear axle
mization. C) No trailer braking pressure dis-
and rear axle braking abled.
optimization.
DIAGNOSIS
IV.149
Print 603.43.681