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Iveco - Stralis Euro 3 - Repair Manual-1-1 - 1

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100% found this document useful (1 vote)
1K views144 pages

Iveco - Stralis Euro 3 - Repair Manual-1-1 - 1

Uploaded by

smhadinkedir092
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STRALIS DIAGNOSIS IV.

DIAGNOSIS TOOLS
Present tools available are:
- Modus = Maintenance and diagnostic system
- IWT = IVECO wiring tester
- IT 2000 = IVECO electronic tester

MODUS — IWT — IT 2000


These are diagnostic tools enabling complete diagnosis of the different systems present on IVECO range vehicles.

MODUS
Computerized diagnosis station dedicated to diagnosing braking systems, compressed air suspensions and electronically
controlled motors and systems.
The station is provided with auxiliary functions, such as electronic center programming, parts catalogue consultation,
timing and the like.
The vehicle is provided with a 30—pole diagnostic socket.

IWT
The IVECO WIRING TESTER expands and integrates MODUS.
This tool is provided by IVECO to improve vehicle electrical and electronic system diagnosis.
The vehicle is provided with a 30—pole diagnostic socket.

IT 2000
The IT 2000 is a diagnostic tool for all IVECO vehicle systems. It enables immediate action on the vehicle by identifying
it with its frame serial number.
It stores the results of diagnostic actions completed.
It can also be used as a portable PC predisposed for remote diagnosis.
The IT 2000 can be updated and configured by using MODUS as a mother station.
The IT 2000 interfaces with the vehicle through a 30—pole diagnostic socket.

Follow the displays present on each tool to complete necessary repairs.

Print 603.43.681 Base — November 2003


IV.8 DIAGNOSIS STRALIS

Base — November 2003 Print 603.43.681


Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
FF 01 Intarder functions not No communication Check possible Measure type:
available. Intarder between BC and CAN line outage. Resistance (Ohm)
Functions partially associated ECU. Check EBS fuses. Measure point 1:
available. EBS CAN H Pin: 1
Troubleshooting. Measure point 2: Pin:
WARNING: 1) 2
Body Computer (BC)

Open TGC, 2)
Disconnect
negative cable from
battery before test
execution; 3) Install
adapter 99331054
on green firewall
and test that
MULTIPLEX SYSTEM ERROR CODES

resistance value
between pin 1 and 2
of VDB CAN line
(CAN H and CAN
L) is 60 Ohm +/—
3%.
FF 03 Air conditioning No communication Verify possible
supplementary system between BC and CAN line outage.
functions not available. associated ECU. Check electrical
Supplementary air feed to ECUs.
heating system functions.
FF 04 It is impossible to start No communication Verify possible
supplementary water between BC and CAN line outage.
heating system. associated ECU. Check electrical
feed to ECUs.
DIAGNOSIS
IV.9

Base — November 2003


IV.10

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
FF 10 EDC display error. EBS No communication

Base — November 2003


E7 display error. IC 04 between BC and ECU of
Check: Verify
display error. ECAS associated V.D.B.
DIAGNOSIS

possible B.C.B. Can


display error. Travelling
line outage. Check
data not updated. Time
electrical feed to
display on LCD of the IC
Body Computer (BC)

ECU.
not available. Distance
indication display on
LCD of IC not available.
FF 13 Braking problems. EBS No communication Check possible
functions partiallybetween BC and CAN line outage.
available. associated ECU. Check EBS fuses.
EBS
Troubleshooting.
WARNING: 1)
Open TGC, 2)
Disconnect
negative cable from
battery before test
execution; 3) Install
adapter 99331054
on green firewall
and test that
resistance value
between pin 1 and 2
of VDB CAN line
(CAN H and CAN
L) is 60 Ohm +/—
3%.
FF 14 Problems with gear No communication Verify CAN line
clutch. Eurotronic II between BC and possible outage.
functions partially associated ECU. Check Eurotronic II
available. fuse. Eurotronic II
Troubleshooting.
STRALIS

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cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument
FF 15 It is impossible to start No communication Check fuses no.3
the engine. +50 not between BC and and no.4 of 70603
active. associated ECU. Unit (EDC).Main
relay and relevant
connections. EDC
Troubleshooting.
Body Computer (BC)

Verify V.D.B. CAN


line possible outage
WARNING: 1)
Key in stop
position 2)
disconnect the
negative battery
clip; 3) check that
resistance value
detected between
pin J2—3 and J2—4 is
60 ohm +— 3%.
FF 17 ECAS functions not No communication Check fuse no.4 of
available. ECAS between BC and 70605 Unit
functions partially associated ECU. (ECAS).ECAS
available. Troubleshooting.
WARNING: 1)
Key in stop
position 2)
disconnect the
negative battery
clip; 3) check that
resistance value
detected between
pin J2—3 and J2—4
D214
FF 18 Air conditioning No communication Verify CAN line
command functions not between BC and possible outage.
available.Air associated ECU. Check Electrical
conditioning command feed to ECU.
functions partially
DIAGNOSIS

available
IV.11

Base — November 2003


IV.12

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 01 04 NO POWER Active IC, shaded No body computer feed Check fuse 5 and 6

Base — November 2003


COMPUTER SUPPLY graphic display. in correspondence with within fuse—holding
— SWITCH — pins J1/2,3,4 box 70603. Check
DIAGNOSIS

Impossible to start
TGC TGC wiring
loading.
harness, particularly
Impossible to start the between BC and
Body Computer (BC)

engine. TGC: BC J1—10,


B30, TGC 2. Check
TGC integrity.
Check tension
between pin
J1/2,3,4 and mass
with TGC ON
V=22 — 28 Volt.
BODY 04 05 OPEN At door opening, Output BC J4/1 in open Check courtesy
COMPUTER CIRCUIT courtesy lights do not circuit (Io < 0,3A) light lamps.
— SWITCH — turn on. Courtesy lights, or in
Check wiring
LIGHTS FOR positive short—circuit.
harness connecting
STEPS
lamps to BC J4/1.
Check if pin 13 or
15 short—circuit in
positive (Check
25A 70603E/F
fuse)
BODY 04 06 SHORT At door opening, Output BC J4/1 in Check courtesy
COMPUTER CIRCUIT courtesy lights do not short—circuit to mass (Io light lamps.
— SWITCH — turn on. > 1,2A) Courtesy lights.
Check wiring
LIGHTS FOR
harness connecting
STEPS
lamps to BC J4/1.
Check if pin 13 or
15 short—circuit in
positive (Check
25A 70603E/F
fuse)
STRALIS

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cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument
BODY 05 05 OPEN Front clearance lights do BC J3/11 Output in Check front
COMPUTER CIRCUIT not switch on. open circuit (Io < clearance lights.
— SWITCH — 0,1A). Front clearance
Check wiring
CABIN lights on right and left
harness connecting
ROOF side.
lamps to BC J3/11.
LIGHTS
Body Computer (BC)

BODY 05 06 SHORT
COMPUTER CIRCUIT
— SWITCH —
CABIN
ROOF
LIGHTS
BODY 05 12 VALUE TOO Front clearance lights do Current outlet BC J3/11 Check front
COMPUTER LOW not switch on. (0,1A <Io < 0,25A). clearence light
— SWITCH — Front clearance lights lamps.
CABIN
ROOF
LIGHTS
BODY 06 05 OPEN Cabin courtesy lights do Output BC J3/2 in open Check cabin
COMPUTER CIRCUIT not switch on. circuit or short—circuit in courtesy lights.
— SWITCH — positive (Io < 0,7A) Check wiring
WHITE Cabin Headliner harness connecting
LIGHTS courtesy light (2x 21 W) BC J3/2.
INSIDE THE
Check wiring
CABIN
harness connecting
Cabin courtesy
lights to BC J3/3.
DIAGNOSIS
IV.13

Base — November 2003


IV.14

Word on
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cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 06 06 SHORT Cabin courtesy lights do Outlet BC J3/2 in Check cabin light

Base — November 2003


COMPUTER CIRCUIT not switch on. shortcircuit in mass. (Io lamps.
— SWITCH — > 2,4A).
DIAGNOSIS

Check wiring
WHITE
harness connecting
LIGHTS
BC J3/2.
INSIDE THE
Body Computer (BC)

CABIN Check wiring


harness connecting
vehicle interior
lights to BC J3/3.
BODY 07 06 SHORT Dashboard switches BC J7/19 output in Check wiring
COMPUTER CIRCUIT without backlighting shortcircuit in mass (Io harness connecting
— SWITCH — when the lights turn on. > 2,4A). Dashboard BC J7/19 and
DASHBOAR module and/or switch dashboard switch
D LIGHTS lighting. LEDs.
BODY 08 02 SIGNAL Acoustic warning device Driver Error (driver heat Check solenoid
COMPUTER NOT switch is not activating overloading detection) valve integrity of
— SWITCH — PLAUSIBLE the pneumatic acoustic BC J3/10. Pneumatic pneumatic acoustic
BUZZER warning device (but acoustic warning device. warning device.
only the electrical Check wiring
acoustic warning device) harness connecting
BC J3/10 and
acoustic warning
device.
BODY 09 06 SHORT Error in functions BC J7/3 Outlet in short Disconnect the
COMPUTER CIRCUIT associated with circuit. (Io > 3,6A) (K15 configurator
— POWER configurator K15. Outlet for configurator) connector and
SUPPLY — Configurator is not verify presence of
POSITIVE receiving K15 enabling error; in case error
(+15) FOR signal. occurs check the
RIGGERS components
connected to ST14
connector. Check
wiring harness
connecting BC J7/3
and connector
ST14.
STRALIS

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cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument
BODY 0A 06 SHORT Error in functions BC J7/2 Output in Verify presence of
COMPUTER CIRCUIT associated with K15. It is shortcircuit to mass (Io shortcircuit on
— POWER not possible to activate > 3,6A) output (K15A) wiring harness
SUPPLY — the load connected to connecting BC J7/2
POSITIVE K15A Line. and chassis mass,
(+15) FOR inspection of BC
Body Computer (BC)

SERVICES connector. Check


the users connected
to BC J7/2.
BODY 0B 06 SHORT Error in functions BC J7/1 Output in Verify presence of
COMPUTER CIRCUIT associated to K15. It is shortcircuit to mass (Io shortcircuit on
— POWER not possible to activate > 3,6A) outlet (K15A) wiring harness
SUPPLY — loads connected to K15 connecting BC J7/2
POSITIVE line. It is impossible to and chassis mass,
(+15) start EDC and inspection of BC
Eurotronic II. It is connector. Check
impossible to activate the users connected
ECUs associated to to BC J7/1.
VDB. It is impossible to
communicate with the
tool (communication
error)
BODY 0C 06 SHORT Error in functions BC J7/4 output in Verify presence of
COMPUTER CIRCUIT associated to engine shortcircuit to mass (Io shortcircuit within
— POWER status (kissing engine > 2,4A) wiring harness
SUPPLY — working info). Control connecting BC J7/4
POSITIVE ( ) of air conditioning and chassis mass,
system and inspection of BC
supplementary heaters connector. Check
is not correctly working. the users connected
It is impossible to start to BC J7/4. The
the loads controlled by values to be
this activation line. detected between
pin J 7/4 and mass
are the following:
apprx. 20 Volt
when the engine is
turned off and
DIAGNOSIS

apprx. 28 Volt
when the engine is
turned on.
IV.15

Base — November 2003


IV.16

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 0E 02 SIGNAL It is impossible to BC J6B13 Outlet error Check wiring

Base — November 2003


COMPUTER NOT activate windshield (Windshield heater harness connecting
— RELAY — PLAUSIBLE heater. drive relay). J6B—13 and drive
DIAGNOSIS

WINDSCRE relays. Verify


EN presence of mass
HEATING shortcircuit.
Body Computer (BC)

(OPT)
BODY 0F 06 SHORT It is impossible to BC J7/21 outlet in Check wiring
COMPUTER CIRCUIT activate all the speeds of shortcircuit to mass (Io harness connecting
— SWITCH — the screen—wiper. > 8,5A) (screen—wiper BC J7/21 to
WINDSCRE command driving first screen—wiper.
EN WIPER speed) Verify presence of
(FIRST mass shortcircuit.
SPEED) Check
screen—wiper
engine. Verify
presence of
shortcircuit
between J7/22 and
chassis mass.
BODY 10 06 SHORT It is impossible to BC J7/22 outlet in Check wiring
COMPUTER CIRCUIT activate te second shortcircuit to mass (Io harness connecting
— SWITCH — speed of the > 8,5A) (screen—wiper BC J7/22 to
WINDSCRE screen—wiper. command driving high screen—wiper.
EN WIPER speed) Verify presence of
(SECOND mass shortcircuit.
SPEED) Check
screen—wiper
engine. Verify
presence of
shortcircuit
between J7/21 and
chassis mass.
BODY 11 06 SHORT It is impossible to start BC J3/12 output in Check wiring
COMPUTER CIRCUIT sun roof engine. shortcircuit to chassis harness connecting
— SWITCH — mass (Io > 8,5A) (sun BC J3/12 and
ELECTRIC roof engine command) trapdoor engine.
SUN ROOF Check trapdoor
OPENING engine.
STRALIS

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STRALIS

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cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument
BODY 12 06 SHORT It is impossible to start Output BC J3/14 in Check wiring
COMPUTER CIRCUIT sun roof engine. shortcircuit (Io >8,5A) harness connecting
— SWITCH — (sun roof engine BC J3/14 and
ELECTRIC command) trapdoor engine.
TRAPDOOR Verify presence of
CLOSING mass shortcircuit.
Body Computer (BC)

Check trapdoor
engine.
BODY 15 05 OPEN Impossible to switch on BC J3/13 Output in Check lamp
COMPUTER CIRCUIT rotating lights 1. open circuit. (Io < 1,8A) integrity and
— SWITCH — (rotating lights 1). correct dimension.
ROTATING Inspect lamp wiring
LIGHT 1 harness and chassis
mass. Test
continuity between
pin J3/13 and
chassis mass.
BODY 15 06 SHORT Impossible to switch on BC J3/13 Output in Verify presence of
COMPUTER CIRCUIT rotating lights 1. mass shortcircuit. (Io > shortcircuit on
— SWITCH — 3,6A) (rotating lights 1) wiring harness
ROTATING connecting pin
LIGHT 1 J3/13 BC and
chassis mass.
Inspect BC
connector. Check
lamp voltage.
BODY 16 05 OPEN Impossible to switch on BC J5/8 output in open Check lamp
COMPUTER CIRCUIT rotating lights 2. circuit (Io < 1,8A) integrity and
— SWITCH — (rotating lights 2) correct dimension.
ROTATING Inspect lamp wiring
LIGHT 2 harness and chassis
mass. Test
continuity between
pin J5/8 and chassis
mass. Check BC
connector.
DIAGNOSIS
IV.17

Base — November 2003


IV.18

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 16 06 SHORT Impossible to switch on BC J5/8 Output in mass Verify presence of

Base — November 2003


COMPUTER CIRCUIT rotating lights 2. shortcircuit. (Io > 3,6A) shortcircuit on
— SWITCH — (rotating lights 2) wiring harness
DIAGNOSIS

ROTATING connecting pin J5/8


LIGHT 2 BC and chassis
mass. Inspect BC
Body Computer (BC)

connector. Check
lamp voltage.
BODY 17 02 SIGNAL BC J7/14 ingress status Check wiring
COMPUTER NOT not valid (Terminal harness connecting
— POWER PLAUSIBLE KL15) BC J7/14 and key
SUPPLY — commutator.
POSITIVE
(+15)
IGNITION
KEY
BODY 18 02 SIGNAL It is impossible to start BC J6/A—1 and J6/B16 Check wiring
COMPUTER NOT the sun roof engine. switch status not valid harness of BC
— SWITCH — PLAUSIBLE Incorrect/impossible for capote J6/A1pin (negative
ELECTRIC working of sun roof opening/closure. (Both from switch for sun
SUN ROOF engine ingresses started at the roof closure),
ACTIVATIN same time) check J6B—16 pin
G (negative from
switch for sun roof
opening).
ð Verify presence
of mass
shortcircuits on
wiring harness or
on drive switches.
STRALIS

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STRALIS

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cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument
BODY 19 02 SIGNAL Incorrect/missing TGC BC J3/9 and J4/2 switch Check wiring
COMPUTER NOT start/disconnection. (By status not valid. (Both harness connecting
— SWITCH — PLAUSIBLE means of TGC ingresses started at the BC J3/9, 14/2.
TGC ON/OFF same time) Verify presence of
switchbuttons) mass short—circuits
on wiring harness
Body Computer (BC)

or drive switches.
BODY 1A 00 VALUE TOO Missing indication of External temperature Check temperature
COMPUTER HIGH external termperature sensor out of maximum sensor. Check
— SENSORS values on LCD IC range. (BC J3/8). wiring harness.
— AIR display. Incorrect Check that
CONDITIO implementation of between PIN J3/5
NING air—conditioning control and J3/8, in
EXTERNAL functions. temperature
TEMPERATU conditions of
RE SENSOR apprx. 20°C, the
resistance is 5 — 7
Kohm.
BODY 1A 01 VALUE TOO Missing indication of External temperature Check temperature
COMPUTER LOW external termperature sensor out of maximum sensor. Check
— SENSORS values on LCD IC range. (BC J3/8). wiring harness.
— AIR display. Incorrect
CONDITIO implementation of
NING air—conditioning control
EXTERNAL functions.
TEMPERATU
RE SENSOR
BODY 1B 02 SIGNAL Incorrect/missing Status not valid of BC Check wiring
COMPUTER NOT start/disconnection of J6/A9 and J6/B1 engine harness connecting
— POWER PLAUSIBLE engine starter (from start/disconnection from BC J6/A9, J6/B1.
SUPPLY — ST14 connector). starter. (Both inputs Verify presence of
ON / OFF started at the same time mass short—circuits
(PIN FOR to mass) to wiring harness
RIGGERS) or to drive
switches.
DIAGNOSIS
IV.19

Base — November 2003


IV.20

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 1B 07 THE Incorrect/missing Stato avvio/arresto Check wiring

Base — November 2003


COMPUTER VEHICLE IS start/disconnection of motore BC J6/A9 and harness connecting
— POWER IN MOTION engine starter (from J6/B1 engine BC J6/A9, J6/B1.
DIAGNOSIS

SUPPLY — ST14 connector). start/disconnection from Verify presence of


ON / OFF starter, status not valid mass shortcircuits
(PIN FOR (ingress active with to wiring harness
Body Computer (BC)

RIGGERS) speed > 10km/h) or to drive


switches.
BODY 1C 03 VOLTAGE Internal battery Check battery
COMPUTER EXCEEDING overvoltage reading voltage using
— POWER 32 V (Battery voltage > 32V) Modus in
SUPPLY — parameter mode.
BATTERY Check / replace
alternator — voltage
regulator. Check
fuses No.3 and 4
of unit 70603.
BODY 1C 04 VOLTAGE ECU complete failure. Internal battery Check battery
COMPUTER TOO LOW undervoltage reading voltage using
— POWER (Battery voltage < 18V) Modus in
SUPPLY — parameter mode.
BATTERY Check / replace
alternator — voltage
regulator. Check
fuses No.3 and 4
of unit 70603.
BODY 1D 02 SIGNAL Engine fan can only be Stato ingressi BC J2/A2 Check wiring
COMPUTER NOT started at high speed or and J2/6 Ingress status harness of 18 bar
— SENSORS PLAUSIBLE at minimum not valid — 22 bar sensor. Check 18
— AIR (intermediate setting pressure switch and 18 bar sensor.
CONDITIO not available) bars switch detected as
NING disconnected (18 bar
LOW—PRESS sensor failure).
URE
SENSOR
STRALIS

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STRALIS

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cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument
BODY 26 02 PTO engine It is not possible to One or more PTO1 Check: A) Body
COMPUTER conditions connect the PTO1. connection restrictions Computer, EDC
— PTO — not correct are active (PTO not and ET2 ( if fitted )
PTO 1 available) are correctly
programmed B)
check the PTO
Body Computer (BC)

limitations
parameters
programmed in the
BC, especially
Engine Rpm,
Gearbox in
Neutral,
Handbrake on, C)
check on the
Cluster if PTO M2
and the Icon PTO1
are illuminated
DIAGNOSIS
IV.21

Base — November 2003


IV.22

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 27 02 PTO PTO1 ”on” is switched PTO1 disconnection for Check: A) are the

Base — November 2003


COMPUTER disengaged off. non fulfillment of safety operating
— PTO — conditions. conditions for the
DIAGNOSIS

PTO 1 PTO correctly


programmed in the
BC and the ET2 ( if
Body Computer (BC)

fitted ), are the


dis—engagement
parameters for the
PTO set in the BC,
PTO1 (switch2),
do the programs in
the BC and ET2
correlate, is PTO1
( stationary/non
stationary)
matched to
operation
conditions (
stopped / driving ),
B) check PTO1
feedback signal
switch (53568),
ET2 status
parameter for
PTO1 feedback
signal is ”ON” after
PTO engagement,
C) check PTO1
Electro Valve
(78252) activation,
Electro valve
resistance = 63
ohm D) check all
Airsupply relevant
to PTO1 E) check
PTO activation
Relay (25898)
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument
BODY 28 02 PTO It is not possible to PTO1 is not working. Check the
COMPUTER engagement connect the PTO1. Main line disconnected; activation of the
— PTO — timeout feedback line PTO(key off), A)
PTO 1 disconnected. power supply at
Pin13 of the
Gearselector (
Body Computer (BC)

Cable no 0134),
Relay (25898),
Electro Valve
(78252), Feedback
switch (53568), Pin
9 on Gearselector,
Electro Valve
resistance = 63
ohm, Relay
resistance = 265
ohm B) check
PTO activation
signal is present in
ET and RFC, C)
check if PTO
signals are crossed
over. ET2 status
parameter for
PTO1 fedback
signal is ”ON” after
PTO engagement,
DIAGNOSIS
IV.23

Base — November 2003


IV.24

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 29 02 PTO It is not possible to PTO1 locked in working Check: A)

Base — November 2003


COMPUTER disengagemen disconnect PTO1 conditions; main line mechanical
— PTO — t timeout disconnected. opertaion of PTO
DIAGNOSIS

PTO 1 B) Short Cirquit /


power to Relay,
ElectroValve and
Body Computer (BC)

Switch, measure at
Pin 12 Passaparete
”D” and chassis
earth. Key on and
PTO selected. C)
Check for open
circuit at Pin 13 (
at Gearselector).
Key off.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument
BODY 2A 02 PTO PTO1 disconnection Problem with PTO1 Check: A)
COMPUTER unrequested not required. device; main line mechanical
— PTO — disengagemen disconnected, feedback operation of PTO
PTO 1 t line disconnected. B) Short Cirquit /
power to Relay,
Electro Valve and
Body Computer (BC)

Switch, measure at
Pin 12 Passaparete
”D” against chassis
earth, Key on and
PTO selected C)
check for open
cirquit at Pin13 ( at
Gearselector), Key
off D) check for
constant air supply
and pressure (at
least 8 bar)
BODY 2B 02 PTO not PTO 1 connection not Incoherence between Check for correct
COMPUTER configured required. PTO required and PTO body computer
— PTO — connected. programming
PTO 1
DIAGNOSIS
IV.25

Base — November 2003


IV.26

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 2C 02 PTO engine It is not possible to One or more PTO2 Check whether

Base — November 2003


COMPUTER conditions connect the PTO2. connection restrictions PTO scheduled
— PTO — not correct are active (PTO2 not engagement
DIAGNOSIS

PTO 2 available) conditions are


complied with
(RPM, gearbox in
Body Computer (BC)

neutral, vehicle at
standstill?). Check
on Cluster whether
PTO M3 is
displayed and
PTO2 warning light
is on.
BODY 2D 02 PTO PTO 2 disconnected. PTO 2 disconnection Check whether
COMPUTER disengaged for non fulfillment of scheduled PTO
— PTO — safety conditions. operating
PTO 2 conditions are
complied with
BODY 2E 02 PTO It is impossible to PTO2 is not working; Check :
COMPUTER engagement connect the PTO2 main line disconnected,
— PTO connection
— PTO — timeout feedback line
circuit
PTO 2 disconnected.
(relay,electro—valve
s, system
pressures..)
— PTO ”ON”
signal is available
(EUROTRONIC
or RFC Ingresses)
— eventual
inversions of PTO
ingresses.
BODY 2F 02 PTO PTO2 disconnection PTO2 locked in working Check: — possible
COMPUTER disengagemen not required. conditions; main line mechanical failures
— PTO — t timeout disconnected. on PTO; — short
PTO 2 circuits / failures on
relay, solenoid
valves and wiring
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
BODY 30 02 PTO PTO2 disconnection Problem with PTO2 Check: — possible
COMPUTER unrequested not required device; main line mechanical failures
— PTO — disengagemen disconnected, feedback on PTO; — Open
PTO 2 t line disconnected. circuit / failures on
relay, solenoid
valves and wiring
Body Computer (BC)

BODY 31 02 PTO not PTO2 connection not Main line and feed back Check for correct
COMPUTER configured required. line have been body computer
— PTO — incorrectly connected. programming
PTO 2
BODY 32 02 PTO engine It is not possible to One or more PTO3 Check whether
COMPUTER conditions connect the PTO3. start restrictions are PTO scheduled
— PTO — not correct active (PTO3 not engagement
PTO 3 available) conditions are
complied with
(RPM, gearbox in
neutral, vehicle at
standstill?). Check
on Cluster whether
PTO M3 is
displayed and
PTO3 icon is
active.
DIAGNOSIS
IV.27

Base — November 2003


IV.28

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
BODY 33 02 PTO PTO3 connected is PTO 3 disconnection Check whether

Base — November 2003


COMPUTER disengaged switched off. for non fulfillment of scheduled PTO
— PTO — safety conditions. operating
DIAGNOSIS

PTO 3 conditions are


complied with
BODY 34 02 PTO It is not possible to PTO1 is not working. Check :
Body Computer (BC)

COMPUTER engagement connect the PT03. Main line disconnected;


— PTO connection
— PTO — timeout feedback line
circuit
PTO 3 disconnected.
(relay,electro—valve
s, system
pressures..)
— PTO ”ON”
signal is available
(EUROTRONIC
or RFC Ingresses)
— eventual
inversions of PTO
ingresses.
STRALIS

Print 603.43.681
Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
BODY 35 02 PTO It is not possible to PTO3 locked in working Check: — possible
COMPUTER disengagemen disconnect PTO3 conditions; main line mechanical failures
— PTO — t timeout disconnected. on PTO; — short
PTO 3 circuits / failures on
relay, solenoid
valves and wiring
Body Computer (BC)

BODY 36 02 PTO PTO3 disconnection Problem with PTO3 Check: — possible


COMPUTER unrequested not required. device; main line mechanical failures
— PTO — disengagemen disconnected, feedback on PTO; — Open
PTO 3 t line disconnected. circuit / failures on
relay, solenoid
valves and wiring
BODY 37 02 PTO not PTO3 start not Main line and feed back Check for correct
COMPUTER configured required. line have been body computer
— PTO — incorrectly connected. programming
PTO 3
INTARDER 38 02 BRAKING Intarder selector status. Incorrect working of Check selector.
LEVEL Connection problems. Intarder selector.
SELECTOR
DIAGNOSIS
IV.29

Base — November 2003


IV.30

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
DRIVER FF 0C COMMUNIC It is impossible to No communication Verify possible

Base — November 2003


DOOR ATION control mirror between BC and B.C.B.CAN line
MODULE — ERROR / adjustment. It is associated ECU. If Body outage. Between
DIAGNOSIS

CAN — BCB TIMEOUT impossible to drive Control Bus is open, pin J2—6 (canL) and
LINE — mirror heating. CDL Modus cannot J2—12 (canH) with
COMMUNI Incorrect working. Powe communicate with all key in stop
Body Computer (BC)

CATION Window not available the gearboxes of the position, resistance


ERROR or failure. B.C.B. CAN line. value of 60
ohm+—3% must be
detected. Check
electrical feed to
ECU DDM on pin
J1—01. Warning: if
one only B.C.B.
Can line is in open
circuit,
communication
with the associated
ECUs and
functions will be
possible.
PASSENGER FF 0C TIMEOUT Passenger side mirror No communication Verify possible
DOOR adjustment not between BC and ECUs B.C.B.CAN line
MODULE — available. Passenger side associated to B.C.B. outage. Check
CAN — BCB mirror heating not CAN H and CAN L electrical feed to
LINE — available. CDM both in open circuit CM ECU. Warning:
COMMUNI incorrect working. (Modus displays if one only B.C.B.
CATION Power window not Communication Error) Can line is in open
ERROR / available or failure. circuit,
TIMEOUT communication
with the associated
ECUs and
functions will be
possible.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
INSTRUMEN FF 0C COMMUNIC Control Error. (all No communication Verify I.C.B. CAN
T CLUSTER ATION errors displayed upon between IC and BC, line possible
— ERROR / any K15 drive — IC is cluster failure warning outage.
ELECTRONI TIMEOUT not transmitting error light is BLINKING FAST. WARNING: 1)
C confirmation upon each Turn the key to
CONTROL driver/auto stop position 2)
Body Computer (BC)

UNIT confirmation). AHT disconnect the


timer function cannot negative cable from
be started. the battery before
Troubleshooting menu executing the test;
functions not available. 3) check that
IC Configuration resistance value
problem. detected between
pin J2—1 and J2—2 is
60 ohm +— 3%.
BED FF 0C TIMEOUT Module always No communication Verify CAN line
MODULE disconnected. between BC and possible outage.
Impossible to start the associated ECU. Check Electrical
function from BM. feed to ECU.
CABIN FF 0C TIMEOUT Impossible to control No communication Verify possible
MODULE windshield curtains. between BC and B.C.B.CAN line
Impossible to start associated ECU. outage. Check
headlamp washing electrical feed to
pump. Impossible to CM ECU, check
start screen—wiper feed fuse no.6
pump. Equipment (20A) of Unit
configuration signal not 70604.
available. WARNING: if
B.C.B. CAN line is
in open circuit,
Modus always
displays
COMMUNICATIO
N ERROR.
DIAGNOSIS
IV.31

Base — November 2003


IV.32

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
FRONT FF 0C COMMUNIC It is impossible to CAN H and CAN L of Verify B.C.B. CAN

Base — November 2003


FRAME ATION activate FFC loads. FFC in open circuit. Line possible
COMPUTER ERROR Engine fan cannot be outage, pin
DIAGNOSIS

— FRONT WITH BODY started. Shaded IC Oil J2—B3/B4 (CAN


FRAME COMPUTER level plotting display. line connecting BC
COMPUTER Shaded IC Oil pressure and FFC) or pin
Body Computer (BC)

plotting display. Shaded J2—B1 and B2


IC Oil temperature (connecting FFC
plotting display. and RFC). Check
electrical feed to
ECUs.
REAR FF 0C TIMEOUT It is impossible to No communication Verify possible
FRAME activate RFC loads. PTO between BC and CAN line outage.
COMPUTER Connection missing. associated ECU. If Body Check electrical
— CAN — Shaded IC Air pressure Control Bus is open, feed to ECUs.
BCB LINE — plotting display. IC fuel Modus cannot
COMMUNI level warning minimum communicate with all
CATION level and fuel low level the gearboxes of the
ERROR / warning LED switched system.
TIMEOUT on.
STEERING FF 0C TIMEOUT Impossible to start No communication Verify possible
WHEEL wheel steering between BC and CAN line outage.
INTERFACE switchbutton. associated ECU. Check electrical
Impossible to drive feed to ECUs.
steering column
functions.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Yellow Co—pilot door 07 02 Window cannot be Window movement J3/12, 1, 11 Check switch status.
module warning moved. Window winder button jammed. (inputs Check for short circuit
07 suddenly activates. DDM J3/12, 1, to ground on switch.
1112/1/11)
Yellow Co—pilot door 0B 06 No door switch lighting. Internal driver fault (door Check led status
module warning switch lighting) between pin J3/10 —
0B 12.
Yellow Co—pilot door 0C 0B One mirror cannot be Mirror movement relay Check command
module warning moved. Window winder jammed. (DDM J1/7, 6) switch.
Passenger Door Module (PDM)

0C suddenly activates.
Yellow Co—pilot door 0D 0B CDL malfunction Central door locking Check actuator status
MULTIPLEX SYSTEM ERROR CODES

lock fault relay jammed. (DDM between pin J1/4—5. If


J1/4, 5) the actuator is OK,
replace the control
unit.
Yellow Co—pilot door 0E 0B Mirror heating Mirror heating relay Check switch status.
module warning continually activated. jammed. (DDM J1/1, 2) Check for short circuit
0E to ground on switch.
Yellow * Co—pilot door 11 02 CDL malfunction Lock and release inputs Check that pins
module warning simultaneously activated. J1/9—10 are not short
11 (DDM J1/9, 10) circuited. Check
switch status.
Yellow Co—pilot door 12 02 CDL malfunction No communication Check continuity
module warning between CDM and BC. status CAN line BCB.
12 Check BC.
Yellow Co—pilot door 13 02 Mirrors cannot be No communication Check BCB line status
module warning moved/heated. Window between DDM and between pin J2/7.
13 winder problems. CDL CDM. DDM not present. (canH) and J2/1
malfunction. (canL). Check DDM.
DIAGNOSIS
IV.33

Base — November 2003


IV.34

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Pilot door 03 02 Mirror heating cannot be Mirror heater button Check command on
module warning activated. Mirror heating jammed. (input DDM pin 4 and
DIAGNOSIS

03 suddenly activates. J3/4 active for > 30 sec.) ground.Check


activation button
status.
Yellow Pilot door 05 02 Mirrors malfunction. Mirror joystick button Check command on
module warning jammed. (inputs DDM pins J3/9, 8, 7, 6 and
05 J3/9, 8, 7, 6 — ground. Check
Driver Door Module (DDM)

simultaneous activation Joystick status.


of opposing joystick
functions, e.g.:
movement towards right
and left or up and down).
MULTIPLEX SYSTEM ERROR CODES

Yellow Pilot door 06 02 One mirror cannot be Mirror selection button Check command on
module warning selected. Mirror menu jammed. (input DDM J pins J 3/5 and ground.
06 suddenly activates. 3/5 active for > 30 sec.) Check switch status.
Yellow Pilot door 07 02 Window cannot be Window movement Check command on
module warning moved. Window winder button locked. (inputs pins J3/3, 2, 1, 11 and
07 suddenly activates. DDM J3/3, 2, 1, 11) ground. Check switch
status.
Yellow Pilot door 0B 06 No door switch lighting. Internal driver fault. Check led status
module warning (Door switch lighting) between pin J3/10 —
0B 13 and between pin
J3/10 — 12.
Yellow Pilot door 0C 0B Window cannot be Window movement Check for short
module warning moved. Window relay jammed. (DDM circuits between
0C movement suddenly J1/7, 6) DDM J1/7, 6 and
activates. ground or + 24V.
STRALIS

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STRALIS

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument

Yellow Pilot door lock 0D 0B CDL malfunction Central door locking Check actuator status
fault relay jammed. (DDM between pin J1/4—5
J1/4, 5) and for short circuits
between pins and
ground or + 24V.

Yellow Pilot door 0E 0B Mirror heating Mirror heater relay Check command on
module warning continously activated. jammed. (DDM J1/1, 2) pins J1/1, 2 and
Driver Door Module (DDM)

0E ground. Check switch


status.

Yellow * Pilot door 11 02 CDL malfunction Lock and release inputs Check that pins
module warning simultaneously activated. J1/9—10 are not short
11 (DDM J1/9, 10) circuited.Check
switch status.

Yellow Pilot door 12 02 CDL malfunction No communication Check continuity


module warning between DDM and BC. status CAN line BCB.
12

Yellow Pilot door 13 02 Passenger side mirrors No communication Check BCB line status
module warning cannot be between DDM and between pin J2/7.
13 moved/heated. Mirror CDM. CDM not (canH) and J2/1
raising problems. CDL available. (canL)
malfunction.
DIAGNOSIS
IV.35

Base — November 2003


IV.36

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow RH dipped 01 05 RH dipped headlight Output FFC J1/A1 in Check lamp bulbs
headlight (RH does not switch on. open circuit. (Io < 1.6A) and dimensions.
DIAGNOSIS

dipped headlight) RH dipped headlight. (70 Examine lamp


W H7) wiring and frame
ground. Measure
continuity between
pin J1/A1 and frame
ground. Check
connector on FFC.
Front Frame Computer (FFC)

Yellow RH dipped 01 06 RH dipped headlight Output FFC J1/A1 in Check for short
headlight (RH does not switch on. open circuit. (Io > 3.4A) circuit on wiring
dipped headlight) RH dipped headlight. (70 between FFC and
MULTIPLEX SYSTEM ERROR CODES

W H7) frame ground.


Examine connector
on FFC. Check
lamp power.

Yellow RH full beam 02 05 RH full beam headlight Output FFC J1/A2 in Check lamp bulbs
headlight (RH full does not switch on. open circuit. (Io < 1.6A) and dimensions.
beam headlight) RH full beam headlight. Examine lamp
(70 W H7) wiring and frame
ground. Measure
continuity between
pin J1/A2 and frame
ground. Check
connector on FFC.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument

Yellow RH full beam 02 06 RH full beam headlight Output FFC J1/A2 in Check for short
headlight (RH full does not switch on. open circuit. (Io > 3.6A) circuit on wiring
beam headlight) RH full beam headlight. between FFC and
(70 W H7) frame ground
Examine connector
on FFC. Check
lamp power.

Yellow LH full beam 04 05 LH full beam headlight Output FFC J1/A5 in Check lamp bulbs
Front Frame Computer (FFC)

headlight (LH full does not switch on. open circuit. (Io < 1.6A) and dimensions.
beam headlight) LH full beam headlight. Examine lamp
(70 W H7) wiring and frame
ground. Measure
continuity between
pin J1/A5 and frame
ground. Check
connector on FFC.

Yellow LH full beam 04 06 LH full beam headlight Output FFC J1/A5 in Check for short
headlight (LH full does not switch on. open circuit. (Io > 3.6A) circuit on wiring
beam headlight) LH full beam headlight. between FFC and
(70 W H7) frame ground.
Examine connector
on FFC. Check
lamp power.
DIAGNOSIS
IV.37

Base — November 2003


IV.38

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Supplementary 05 05 Supplementary lights do Output FFC J1/A6 in Check lamp bulbs
lights not switch on. open circuit. (Io < 1.6A) and dimensions.
DIAGNOSIS

(supplementary RH and LH Examine lamp


lights) supplementary lights. (H wiring and frame
7) ground. Measure
continuity between
pin J1/A6 and frame
ground. Check
connector on FFC.
Front Frame Computer (FFC)

Yellow Supplementary 05 06 Supplementary lights do Output FFC J1/A6 in Check for short
lights not switch on. open circuit. (Io > 7A) circuit on wiring
(supplementary RH and LH between FFC and
lights) supplementary lights. (H frame ground.
7) Examine connector
on FFC.

Supplementary 05 12 One supplementary light Undercurrent output Check current


lights does not switch on. FFC J1/A6. (1.6A < Io < value with amp
(supplementary 3.6A) RH and LH tongs. Check that
lights) supplementary lights. (H lamp power is not
7) too low.

Yellow Foglights 06 05 Front foglights do not Output FFC J1/A7 in Check lamp bulbs
(foglights) switch on. open circuit. (Io < 1.6A) and dimensions.
RH and LH front Examine lamp
foglights. (H7) wiring and frame
ground. Measure
continuity between
pin J1/A7 and frame
ground. Check
connector on FFC.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument

Yellow Foglights 06 06 Front foglights do not Output FFC J1/A7 in Check for short
(foglights) switch on. open circuit. (Io > 7A) circuit on wiring
RH and LH front between FFC and
foglights. (H7) frame ground.
Examine connector
on FFC.

Yellow Foglights 06 12 One front foglight does Undercurrent output Check current
(foglights) not switch on. FFC J1/A7. (1.6A < Io < value with amp
Front Frame Computer (FFC)

3.6A) RH and LH front tongs. Check that


foglights. (H7) lamp power is not
too low.

Yellow LH dipped 07 05 LH dipped headlight Output FFC J1/A8 in Check lamp bulbs
headlight (LH does not switch on. open circuit. (Io < 1.6A) and dimensions.
dipped headlight) LH dipped headlight. (70 Examine lamp
W H7) wiring and frame
ground. Measure
continuity between
pin J1/A8 and frame
ground. Check
connector on FFC.

Yellow LH dipped 07 06 LH dipped headlight Output FFC J1/A8 in Check for short
headlight (LH does not switch on. open circuit. (Io > 3.4A) circuit on wiring
dipped headlight) LH dipped headlight. (70 between FFC and
W H7) frame ground.
Examine connector
on FFC.
DIAGNOSIS
IV.39

Base — November 2003


IV.40

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow RH direction 09 05 RH direction indicator Output FFC J1/B7 in Check lamp bulbs
indicator (RH does not switch on. open circuit. (Io < 0.7A) and dimensions.
DIAGNOSIS

direction RH front and side Examine lamp


indicator) indicator. wiring and frame
ground. Measure
continuity between
pin J1/A7 and frame
ground. Check
connector on FFC.
Front Frame Computer (FFC)

Yellow RH direction 09 06 RH direction indicator Output FFC J1/B7 in Check for short
indicator (RH does not switch on. open circuit. (Io > 2.4A) circuit on wiring
direction RH front and side between FFC and
indicator) indicator. frame ground.
Examine connector
on FFC.

Yellow RH direction 09 12 RH direction indicator Undercurrent output Check current


indicator (RH does not switch on. FFC J1/B7. (0.7A < Io < value with amp
direction 1.4A) RH front and side tongs. Check that
indicator) indicator. lamp power is not
too low.

Yellow Front framework 0A 06 Cab raising system Output FFC J1/B8 in Check the
computer cannot be activated. open circuit. (Io > 1.2A) condition of the coil
warning (cab Automatic cab tip—up. and check for short
raise) circuits to ground
between pin J1 B8
and frame.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Yellow RH sidelight (RH 0B 05 RH sidelight does not Output FFC J1/B16 in Check lamp bulbs
position lights) switch on. open circuit. (Io < 0.1A) and dimensions.
RH front sidelight. Examine lamp
wiring and frame
(5 W)
ground. Measure
continuity between
pin J1/B16 and
frame ground.
Check connector
on FFC.
Front Frame Computer (FFC)

Yellow LH direction 0C 05 LH direction indicator Output FFC J1/B24 in Check lamp bulbs
indicator (LH does not switch on. open circuit. (Io < 0.7A) and dimensions.
direction LH front and side Examine lamp
indicator) indicator. wiring and frame
ground. Measure
continuity between
pin J1/B24 and
frame ground.
Check connector
on FFC.

Yellow LH direction 0C 06 LH direction indicator Output FFC J1/B24 in Check for short
indicator (LH does not switch on. open circuit. (Io > 2.4A) circuit on wiring
direction LH front and side between FFC and
indicator) indicator. frame ground.
Examine connector
on FFC.
DIAGNOSIS
IV.41

Base — November 2003


IV.42

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow LH direction 0C 12 LH direction indicator Undercurrent output Check current
indicator (LH does not switch on. FFC J1/B24. (0.7A < Io < value with amp
DIAGNOSIS

direction 1.4A) LH front and side tongs. Check that


indicator) indicator. lamp power is not
too low.

Yellow LH sidelight (LH 0D 0x5 LH sidelight does not Output FFC J1/B32 in Check lamp bulbs
position lights) switch on. open circuit. (Io < 0.1A) and dimensions.
LH front sidelight. (5W) Examine lamp
Front Frame Computer (FFC)

wiring and frame


ground. Measure
continuity between
pin J1/B32 and
frame ground.
Check connector
on FFC.

Yellow Front framework 0E 04 LH sidelights do not Power supply pin Check fuses in box
computer switch on. J2/A1,2,4 KL30 (LH not 70000 1/2/4. Check
warning 0E present). for short circuits to
(positive+30 LH ground on wiring
side) and connector of
FFC.

Yellow Front framework 0F 04 RH sidelights do not Power supply pin Check fuses in box
computer switch on. J2/A3,5,8 KL30 (RH not 70000 3/5/8. Check
warning 0F present). for short circuits to
(positive+30 RH ground on wiring
side) and connector of
FFC.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument

Red Engine fan (engine 10 05 Engine fan high speed Output FFC J2/A6 in Check fan
fan) cannot be activated. open circuit. (Io < 2.2A) electromagnet
Engine fan coil. resistance.

Engine fan (engine 10 06 Engine fan high speed Output FFC J2/A6 in Check
fan) cannot be activated. open circuit. (Io > 5.9A) electromagnet
Engine fan coil. open circuit. Check
control unit
connector and
wiring.
Front Frame Computer (FFC)

Yellow Front framework 12 02 No FFC user can be Non—valid status input Check wiring
computer activated. FFC J2/B7 switch KL15 between terminal
warning 12 (key 15 (pin 3) on key
switch) connector and BC
J7—14 and FFC
J2/B7.

Yellow Front framework 13 06 Incorrect oil level Output FFC J2/B8 in Check sensor
computer indication/graphic open circuit. (Io > 0.3A) condition. (short
warning 13 display shaded. Power supply oil level circuit or open
(engine oil level sensor. circuit) Check all
sensor) wiring on pin J2—B8
and J2—B32 on FFC
to component
connector.

Yellow Oil pressure 14 00 Incorrect oil pressure Power supply oil Check that output
sensor (engine oil indication/graphic pressure sensor out of voltage on pin
pressure sensor display shaded. maximum range. (FFC J2—B16 is 5 Volt.
power supply) J2/B16) Check wiring
condition.
Component
replacement.
(Output stage on
FFC)
DIAGNOSIS
IV.43

Base — November 2003


IV.44

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Oil pressure 14 01 Incorrect oil pressure Power supply oil Check that output
sensor (engine oil indication/graphic pressure sensor out of voltage on pin
DIAGNOSIS

pressure sensor display shaded. minimum range. (FFC J2—B16 is 5 Volt.


power supply) J2/B16) Check wiring
condition.
Component
replacement.
(Output stage on
FFC)
Front Frame Computer (FFC)

Yellow Front framework 15 06 Output FFC J2/B17 in Check that pin


computer open circuit. (Io > 3.6A) J2/B17 on the
warning (positive (Kl15 output) power supply is not
+15 for fitter) in short circuit with
ground. Check
connector on FFC.

Oil pressure 16 00 Incorrect oil pressure Oil pressure sensor Check sensor
sensor (engine oil indication/graphic reading out of maximum power supply. (pin
pressure sensor display shaded. range. (FFC J2/B21 V > J2/B16=5 Volt)
signal) 4.2V) Check wiring.
Replace sensor.

Yellow Oil pressure 16 01 Incorrect oil pressure Oil pressure sensor Check sensor
sensor (engine oil indication/graphic reading out of minimum power supply. (pin
pressure sensor display shaded. range. (FFC J2/B21 V < J2/B16=5 Volt)
signal) 0.35V) Check wiring.
Replace sensor.

Red No accumulator 18 04 Accumulator is not Terminal L (FFC J2/B24) Check correct


recharge 18 recharged. > Vbatt/2 and engine connection on
(alternator) speed < 50 rpm terminal L of the
alternator with pin
J2B—24 on FFC.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument

Red Engine fan (engine 19 06 Only engine fan Output FFC J2/B25 in Check that solenoid
fan) high/medium speed can open circuit. (Io > 1.2A) valve 78015 is not
be activated. (minimum (Engine fan solenoid in short circuit.
speed cannot be valve) Check front
activated). throughwall on pin
E36 and B22.Check
all wiring.

Yellow Front framework 1A 06 Electric horn cannot be Output FFC J2/B26 in Check that the horn
Front Frame Computer (FFC)

computer activated. open circuit. (Io > 4.1A) is not in short


warning 1A (electric horn) circuit. Check the
(electric horn) connector on FFC
and the horn.

Yellow Front framework 1B 01 Incorrect oil Oil temperature sensor Check


computer temperature reading out of minimum specifications on
warning 1B indication/graphic range. (FFC J2/B31 V < sensor NTC. Check
(engine oil display shaded. 0.4V) sensor wiring.
temperature Check eventual
sensor) short circuits to
ground or to Vbatt.

Yellow Front framework 1C 02 Incorrect oil level Sensor out of range at Check component
computer indication/graphic J2/B32. condition. Check
warning (engine display shaded. wiring from FFC to
oil level sensor) sensor, there
should be no signs
of shorts or
interruptions.
DIAGNOSIS
IV.45

Base — November 2003


IV.46

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Front framework 1C 04 Incorrect oil level Including short circuit Check component
computer indication/graphic sensor, oil level power condition. Check
DIAGNOSIS

warning (engine display shaded. supply short circuit wiring from FFC to
oil level sensor) (J2/B8) to Vbat and Gnd sensor, there
and oil level return short should be no signs
circuit (J2/B32) to Vbat of shorts or
and Gnd. interruptions.

Yellow Front framework 1C 05 Incorrect oil level Open circuits sensor at Check component
Front Frame Computer (FFC)

computer indication/graphic J2/B32. condition. Check


warning (engine display shaded. wiring from FFC to
oil level sensor) sensor, there
should be no signs
of shorts or
interruptions.

Red * BCB fault (BCB 1D 02 Loads cannot be No communication Check BCB CAN
can line) activated FFC. Engine fan between FFC and BC. line condition,
activation not available. between pin J2—10
Cab raising system and J2—12 on body
cannot be activated. IC and between pin
oil level graphic display J2—B1 and J2—B2 on
shaded. Oil pressure FFC.
graphic display shaded.
IC oil temperature
graphic display shaded.

Red No accumulator 1E 02 Accumulator is not Terminal L (FFC J2/B24) Check alternator


recharge 1E recharged <= 1.5v and engine efficiency. Check
(alternator) speed > 400 rpm correct connection
on terminal L on the
alternator. Check
battery condition.
Check belt
condition.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument

Red No accumulator 1F 04 Accumulator is not Terminal L (FFC J2/B24) Check alternator


recharge 1F recharged = accumulator V — efficiency. Check
(alternator) accumulator 0.5 V V < correct connection
22V — on terminal L on the
alternator. Check
battery condition.
Check belt
condition. Check
correct connection
Front Frame Computer (FFC)

on terminal L of the
alternator with pin
J2B—

Yellow Front framework 20 02 Incorrect/incomplete Non—valid status FFC Buttons may be


computer on/off from engine J2/B19 and J2/B30. stuck, check
warning 20 compartment. engine on/off from condition. Possible
(on/off from engine compartment, inputs on FFC in
engine both inputs short circuit.
compartment) simultaneously active.

Yellow Front framework 20 07 Incorrect/incomplete Non—valid status of the Buttons may be


computer on/off from engine FFC J2/B19 and J2/B30 stuck, check
warning 20 compartment. Engine Start/Stop from condition. Possible
(on/off from engine compartment inputs on FFC in
engine (input active with speed short circuit.
compartment) > 10km/h)
DIAGNOSIS
IV.47

Base — November 2003


IV.48

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Red TCO_system SE indication (System MTCO power supply or Check tachograph
event) on MTCO speed sensor power supply and
DIAGNOSIS

display. If the problem is interruption. gear output revs


present, the speed sensor.
indicator light flashes.

Yellow Container Container upturned, Check electric


Instrument Cluster (IC)

upturned. vehicle speed exceeds system on tilt—up


threshold. version.

Red Parking brake Parking brake lever Check handbrake


fault. engaged, brake released. NO switch
42102.Check
pneumatic system
MULTIPLEX SYSTEM ERROR CODES

on handbrake valve.

Red TCO_performan SP indication (system 1 electronic or Tachograph


ce performance) on MTCO mechanical problems, 2 diagnosis.
display. If the problem is speed sensor problems,
present, the speed 3 instrument problems.
indicator light flashes.

Red TCO_handling HI indication (Control No records on MTCO Insert tachograph


information) on MTCO display. disk. Tachograph
display. Possible causes: If diagnosis.
the problem is present,
the speed indicator light
flashes.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument

Red Instrument panel 01 02 Instrument panel Total block VDB. (Bus off Check operation
fault 01 warning 04. Vehicle V.S. active) with another
Indicator light ON. cluster. If fault
Engine speed indication persists after this
at maximum value. LH test check VDB
LCD indication hatched. wiring and relative
RH LCD indication impedance. If the
Instrument Cluster (IC)

hatched: Time hatched. fault is no longer


Temperature OK. CC present, replace the
and SL indications cluster.
hatched. Gear
indications hatched.
Red Instrument panel 02 02 All graphic displays Total block ICB. (Bus off Check operation
fault 02 hatched. No indication active) with another
displayed. No indicator cluster. If the fault
lights. When key 15 is persists after this
deactivated, the test check wiring on
instrument panel ICB and relative
remains ON. SWI impedance. If the
control function not fault is no longer
available. present, replace the
cluster.

Yellow Instrument panel 03 02 Radio information not Check operation


warning 03 available. Radio functions with another
cannot be set from cluster. If the fault
module or SWI. persists after this
test check wiring on
IDB and relative
impedance. If the
fault is no longer
present, replace the
cluster.
DIAGNOSIS
IV.49

Base — November 2003


IV.50

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Instrument panel 04 02 Indicators and lights not System control or TCO1 Body
warning 04 updated. Engine speed message not present. computer/tachogra
DIAGNOSIS

indication at maximum ph diagnosis, Check


value. V.S. signal light wiring between
ON. Engine speed cluster and
indication at maximum tachograph/cluster
value. LH LCD indication and body. ( ICB and
Instrument Cluster (IC)

hatched. RH LCD VDB)


indication: time hatched.
Yellow Instrument panel 05 04 Incorrect indication on Cluster internal
warning 05 one or more problem, replace.
instruments.

Yellow Instrument panel 06 0C All analog instrument Cluster internal memory Cluster internal
warning 06 indicators show zero. fault. problem, replace.
Yellow Instrument panel 07 00 TFT OFF. Cluster internal
warning 07 problem, replace.
Yellow Tft heater fault 08 00 Slow TFT lighting Cluster internal
activation key 15. problem, replace.
Yellow Instrument panel 09 04 IC power supply voltage Check power
warning 09 less than 16 V. supply on pin B18
and B20 in relation
to ground. If voltage
is 24 V, replace
cluster. If voltage is
too low check
wiring, fuses and
battery condition,
check wiring for
false contacts.
Yellow Diagnostics light 0A 12 At least one light is faulty. Cluster internal
problem, replace.
STRALIS

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cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument

Yellow Instrument panel 0B 11 Input hardware key 15 BC diagnosis, check


warning 0B from body computer not relay K15, wiring
active, information K15 output BC K15,
CAN active. power supply BC
after TGC, check
condition of TGC.
Instrument Cluster (IC)

Yellow Instrument panel 0C 02 Input hardware key 15 BC diagnosis, check


warning 0C from body computer not relay K15, wiring
active, information K15 output BC K15.
CAN active.
Yellow Instrument panel 0D 02 The trip button is Check eventual
warning 0D jammed. mechanical locking
of switch, if it cannot
be repaired replace
cluster.

Yellow Instrument panel 0E 02 The dimming button is Check eventual


warning 0E jammed. mechanical locking
of switch if it cannot
be repaired replace
cluster.

Yellow Engine coolant 33 17 Low coolant level in Check coolant level.


level low radiator. (Warning level) If the level is OK,
check level sensor in
cup.
Yellow Window washer 34 17 Low windscreen washer Check liquid level in
water level liquid level window washer
tank and level
sensor. Check
wiring.
DIAGNOSIS
IV.51

Base — November 2003


IV.52

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Air filter clogged 35 02 Air filter clogged. Replace air filter.
Check filter
DIAGNOSIS

jamming sensor
operation. Check
wiring.

Yellow Fuel filter jammed 36 02 Fuel filter clogged. Replace fuel filter.
Instrument Cluster (IC)

Check filter
jamming sensor
operation. Check
wiring.

Yellow Oil filter clogged 37 02 Oil filter clogged. Replace oil filter.
Check filter
jamming sensor
operation. Check
wiring.

Yellow Water in fuel filter 38 02 Water in fuel filter. Replace fuel filter.
Check filter
jamming sensor
operation. Check
wiring.

Red Low hydraulic 39 02 Low third axle hydraulic Check third axle
pressure on third pressure. hydraulic circuit and
axle relative pressure
sensor.
Red Cab tilted up 3C 02 Cab released with Check cab
parking brake not applied condition. Check
and engine running. condition of cab
released sensors,
Check +15 power
supply on sensors
and connection pin
J5—7 on the body
computer.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument

Yellow Steering liquid 3D 18 Low steering liquid level Check liquid level in
low 1 in circuit 1. power steering tank
and level sensor.
Check wiring.
Yellow Steering liquid 3E 18 Low steering liquid level Check liquid level in
low 2 in circuit 2. power steering tank
Instrument Cluster (IC)

and level sensor.


Check wiring.
Yellow ABS/EBS fault 40 02 Trailer ABS problem, Trailer ABS
vehicle speed exceeds diagnosis.
Km/h.

Yellow IMMOBILIZER 41 02 Immoblizer fault Immobilizer control


fault unit diagnosis and
carry out the
relative operations.
Yellow Wear on brake 43 17 LH wheel brake seal, FA Check pad wear,
jaws seal, front less than 5%. replace if necessary.
axle, LH wheel. Check sensor fitted
on brake caliper.
Yellow Wear on brake 44 17 RH wheel brake seal, FA Check pad wear,
jaws seal, front less than 5%. replace if necessary.
axle, RH wheel. Check sensor fitted
on brake caliper.
DIAGNOSIS
IV.53

Base — November 2003


IV.54

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Wear on brake 45 17 LH wheel brake seal, RA Check pad wear,
jaws seal, rear less than 5%. replace if necessary.
DIAGNOSIS

axle, LH wheel. Check sensor fitted


on brake caliper.
Yellow Wear on brake 46 17 RH wheel brake seal, RA Check pad wear,
jaws seal, rear less than 5%. replace if necessary.
Instrument Cluster (IC)

axle, RH wheel. Check sensor fitted


on brake caliper.
Yellow Wear on brake 47 17 LH wheel brake seal, Check pad wear,
jaws seal, third third axle less than 5%. replace if necessary.
axle, LH wheel. Check sensor fitted
on brake caliper.
Yellow Wear on brake 48 17 RH wheel brake seal, Check pad wear
jaws seal, third third axle less than 5%. replace if necessary.
axle, RH wheel. Check sensor fitted
on brake caliper.
Yellow Wear on brake 49 17 Trailer LH wheel brake Check pad wear,
jaws seal, LH seal less than 5%. replace if necessary.
wheel. Check sensor fitted
on brake caliper.
Yellow Wear on brake 4A 17 Trailer RH wheel brake Check pad wear,
jaws seal, RH seal trailer less than 5%. replace if necessary.
wheel. Check sensor fitted
on brake caliper.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument

Red High level of wear 4B 18 The FA LH wheel brake LH wheel brake seal FA Check pad wear,
on brake jaws, seal graphic is in the red at 0%. replace if necessary.
front axle, LH zone. Check sensor fitted
wheel. on brake caliper.
Red High level of wear 4C 18 The FA RH wheel brake RH wheel brake seal FA Check pad wear,
on brake jaws, seal graphic is in the red at 0%. replace if necessary.
Instrument Cluster (IC)

front axle, RH zone. Check sensor fitted


wheel. on brake caliper.
Red High level of wear 4D 18 The RA LH wheel brake LH wheel brake seal RA Check pad wear,
on brake seals, seal graphic is in the red at 0% . replace if necessary.
rear axle, LH zone. Check sensor fitted
wheel. on brake caliper.
Red High level of wear 4E 18 The RA RH wheel brake RH wheel brake seal RA Check pad wear,
on brake seals, seal graphic is in the red at 0% . replace if necessary.
rear axle, RH zone. Check sensor fitted
wheel. on brake caliper.
Red High level of wear 4F 18 The third axle LH wheel LH wheel brake seal third Check pad wear,
on brake seals, brake seal graphic is in axle at 0%. replace if necessary.
third axle, LH the red zone. Check sensor fitted
wheel. on brake caliper.
Red High level of wear 50 18 The third axle RH wheel RH wheel brake seal, Check pad wear,
on brake seals, brake seal graphic is in third axle at 0%. replace if necessary.
third axle, RH the red zone. Check sensor fitted
wheel. on brake caliper.
DIAGNOSIS
IV.55

Base — November 2003


IV.56

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Red High level of wear 51 18 The trailer LH wheel Trailer LH wheel brake Check pad wear,
on brake seals, LH brake seal graphic is in seal at 0%. replace if necessary.
DIAGNOSIS

wheel. the red zone. Check sensor fitted


on brake caliper.
Red High level of wear 52 18 The trailer RH wheel Trailer RH wheel brake Check pad wear,
on brake seals, brake seal graphic is in seal at 0%. replace if necessary.
Instrument Cluster (IC)

RH wheel. the red zone. Check sensor fitted


on brake caliper.
Red Third axle brake 53 18 Third axle brake pad Replace third axle
pads worn wear. (with ABS present) brake pades, if
worn. If pads are
OK, check sensor,
check for short
circuit to ground.

Yellow Engine oil level 55 The engine oil level High engine oil level. Check oil level in
high graphic is in the red zone. sump. Check oil
level sensor. 44043.

Yellow Engine coolant 56 31 Engine high temperature High coolant Check engine
temperature high indication. temperature. (High cooling system.
coolant temperature
pre—warning)
Red Engine coolant 57 31 Low coolant system level Check coolant level.
level too low in radiator. (Danger If the level is OK,
level) check level sensor in
cup.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

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Colour component driver system faults/reactions repairs
instrument

Red Engine oil 5A 18 The engine oil pressure Engine oil pressure less Check lubrication
pressure low graphic is in the red zone. than 1.2 bar. system. Engine oil
pressure sensor.

Red Engine oil level 5B 18 The engine oil level Low engine oil level. Check oil level in
low graphic is in the red zone. sump. Check oil
level sensor. 44043.
Instrument Cluster (IC)

Red Front axle air tank 5C 18 The FA tank pressure Low front axle air tank Recharge/Check
graphic is in the red zone. pressure. pneumatic system.
Check FA tank
pressure sensor.
Red Rear axle air tank 5D 18 The RA tank pressure Low rear axle air tank Recharge/Check
graphic is in the red zone. pressure. pneumatic system.
Check RA tank
pressure sensor.
Red Air tank level low 5E 18 Low trailer air tank Recharge/Check
pressure. (only with Opt. pneumatic system.
2502 ). Check trailer tank
pressure sensor and
pneumatic
connection with
tractor.
Red ECAS LED 3 5F 18 Low services air tank Recharge/Check
(pneumatic pressure. pneumatic system.
suspension) Check services tank
pressure sensor.
DIAGNOSIS
IV.57

Base — November 2003


IV.58

Word on
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Red Front brake pads 60 18 LA brake pad wear. (with Replace front brake
worn ABS present) pads, if worn. If pads
DIAGNOSIS

are OK, check


sensor, check for
short circuit to
ground.
Instrument Cluster (IC)

Red Rear brake pads 61 18 RA brake pad wear. Replace rear brake
worn (with ABS present) pads, if worn. If pads
are OK, check
sensor, check for
short circuit to
ground.
Red Engine oil 62 15 The engine oil Engine oil temperature Check lubrication
temperature high temperature graphic is in exceeds 105°C system. Engine oil
the red zone. temperature
sensor. Check heat
exchanger.

Red Parking brake 63 02 H.B. Pressure switch Check handbrake


pressure low active, vehicle speed NO switch 42102.
exceeds 20 Km/h. Check handbrake
valve pneumatic
system.

Yellow Fuel level low 78 17 Fuel level low. Check fuel level,
level sensor.
Red Engine coolant ’79 15 Engine high temperature High coolant Check engine
temperature too indication. temperature. (High cooling system.
high coolant temperature
warning)
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument

Yellow Rear frame 01 06 RFC output J1/A2 in Check that short


computer open circuit. (Io > 12A) circuit does not derive
warning 01 (Output Kl15 for fitter) from the fitter system,
disconnecting
eventual connections.
Check that
connection J1 A2 on
the RFC is not in short
circuit or that the
Rear Frame Computer (RFC)

output stage on the


control unit is not
damaged.
Yellow Trailer lights RH 02 06 The trailer RH sidelights RFC output J1/A3 in Disconnect the
MULTIPLEX SYSTEM ERROR CODES

side do not switch on. open circuit. (Io > 6A) coupling on the trailer
Trailer RH sidelights. to understand the
origin of the fault
(eventual short
circuits). Eventual
unsuitable loads on
the trailer (too many
lamps or wiring short
circuit). Check that
output J1A3 is not in
short circuit or
eventual output on
DIAGNOSIS
IV.59

Base — November 2003


Word on
IV.60

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Trailer sidelights 03 06 The trailer LH sidelights RFC output J1/A4 in Disconnect the
LH side do not switch on. open circuit. (Io > 6A) coupling on the trailer
DIAGNOSIS

Trailer LH sidelights. to understand the


origin of the fault
(eventual short
circuits). Eventual
unsuitable loads on
the trailer (too many
lamps or wiring short
Rear Frame Computer (RFC)

circuits). Check that


output J1A4 is not in
short circuit or
eventual output o
Yellow Rear frame 04 06 RFC output J1/A5 in Check wiring, DC
computer open circuit. (Io > 3.6A) present on 15 and
warning 04 KL15 Output 2. ground. Disconnect
(supplementary loads) the connection and
check for the fault.
Check the user
connected to this
power supply. Check
wiring and RFC
control unit.
Red Trailer brake 05 05 The trailer brake lights do RFC output J1/A6 in Check trailer coupling
lights not switch on. open circuit. (Io < TBD (connection
A) Trailer brake lights. interrupted). Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the rear lamps
(interruption).
STRALIS

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Word on
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Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument

Red Trailer brake 05 06 The trailer brake lights do RFC output J1/A6 in Check trailer coupling.
lights not switch on. open circuit. (Io > 6A) (connection
Trailer brake lights. interrupted ). Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the rear lamps.
(interruption)
Yellow Trailer reversing 06 05 The trailer reversing RFC output J1/A7 in Check trailer coupling
Rear Frame Computer (RFC)

lights lights do not switch on. open circuit. (Io < TBD (connection
A) Trailer reversing lights. interrupted ). Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the rear lamps.
(interruption)
Yellow Trailer reversing 06 06 The trailer reversing RFC output J1/A7 in Check trailer coupling
lights lights do not switch on. open circuit. (Io > 6A) (connection
Trailer reversing lights. interrupted ). Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the rear lamps.
(interruption)
Yellow PTO control 07 06 No PTO activation. RFC output J1/A8 in Check PTO
valve open circuit. (Io > 2.1A) connection. Check
PTO solenoid valve. PTO solenoid valve.
Check that the wiring
is not short circuited.
DIAGNOSIS
IV.61

Base — November 2003


Word on
IV.62

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Trailer RH indica- 08 05 The trailer sidelights do RFC output J1/B7 in Check trailer coupl-
tor not switch on. open circuit. (Io < 0.7 ing. (connection
DIAGNOSIS

A) RH trailer indicator. interrupted ) Check


trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Rear Frame Computer (RFC)

Yellow Trailer RH indica- 08 06 The trailer sidelights do RFC output J1/B7in Check trailer coupl-
tor not switch on. open circuit. (Io > 2.4A) ing. (connection
RH trailer indicator. interrupted ) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Red Pressure sensor 09 00 Incorrect air tank pres- FA air pressure sensor Check the air tank
FA sure indication/graphic reading out of maxi- pressure sensors
display shaded. mum range. (RFC J1/B9 status. Check wiring
V >3.8V) on the sensor. Check
that output voltage is
5 Volt on pin J1B13.
Red Pressure sensor 09 01 Incorrect air tank pres- FA air pressure sensor Check the air tank
FA sure indication/graphic reading out of minimum pressure sensors
display shaded. range. (RFC J1/B9 V < status. Check wiring
0.8V) on the sensor. Check
that output voltage is
5 Volt on pin J1B13.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument

Red Pressure sensor 0A 00 Incorrect air tank pres- RA air pressure sensor Check the air tank
RA sure indication/graphic reading out of maxi- pressure sensors
display shaded. mum range. (RFC status. Check wiring
J1/B10 V >3.8V) on the sensor. Check
that output voltage is
5 Volt on pin J1B13.
Red Pressure sensor 0A 01 Incorrect air tank pres- RA air pressure sensor Check the air tank
RA sure indication/graphic reading out of minimum pressure sensors
Rear Frame Computer (RFC)

display shaded. range. (RFC J1/B10 V < status. Check wiring


0.8V) on the sensor. Check
that output voltage is
5 Volt on pin J1B13.
Red Air tank sensor 0B 00 Incorrect air tank pres- Power supply air pres- Check that the cor-
sure indication/graphic sure sensor out of maxi- rect voltage is 5 Volt.
display shaded. mum range. (RFC Check that the con-
J1/B13 V > 5.5V) trol unit ground and
the battery ground
are equipotential.
Check wiring for
short circuits. Check
pressure sensors.
Red Air tank sensor 0B 01 Incorrect air tank pres- Power supply air pres- Check that the cor-
sure indication/graphic sure sensor out of mini- rect voltage is 5 Volt.
display shaded. mum range. (RFC Check that the con-
J1/B13 V < 4.5V) trol unit ground and
the battery ground
are equipotential.
Check wiring for
short circuits. Check
pressure sensors.
DIAGNOSIS
IV.63

Base — November 2003


Word on
IV.64

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Rear frame com- 0C 00 Incorrect fuel level sen- Fuel level sensor reading Check that resistance
puter warning 0C sor indication/incorrect out of maximum range. on the level sensor is
DIAGNOSIS

indicator position. (RFC J1/B14 V >3.5V) between 20 and 310


Ohm. Check wiring
and sensor specifica-
tions; if OK, check
RFC output.
Yellow Rear frame com- 0C 01 Incorrect fuel level sen- Fuel level sensor reading Check that resistance
Rear Frame Computer (RFC)

puter warning 0C sor indication/incorrect out of minimum range. on the level sensor is
indicator position. (RFC J1/B14 V < 0.2V) between 20 and 310
Ohm. Check wiring
and sensor specifica-
tions; if OK, check
RFC output.
Yellow Catwalk lights 0D 05 Work lights do not RFC output J1/B16 in Check the fifth wheel
switch on. open circuit. (Io < 0.7 lamp status. Check
A) Worklight. (21W) that the lamp is the
correct power.
Check wiring.
Yellow Catwalk lights 0D 06 Work lights do not RFC output J1/B16 in Check the fifth wheel
switch on. open circuit. (Io > 1.3A) lamp status. Check
Worklight. (21W) that the lamp is the
correct power.
Check wiring.
Yellow Trailer indicator 0E 05 Trailer sidelights do not RFC output J1/B24 in Check trailer coupl-
L switch on. open circuit. (Io < 0.7 ing. (connection
A) LH trailer indicator. interrupted) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument

Yellow Trailer indicator 0E 06 Trailer sidelights do not RFC output J1/B24 in Check trailer coupl-
L switch on. open circuit. (Io > 2.4A) ing. (connection
LH trailer indicator. interrupted) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Rear Frame Computer (RFC)

Red Trailer rear fog 0F 05 Trailer rear foglights do RFC output J1/B32 in Check trailer coupl-
lights not switch on. open circuit. (Io < 0.7 ing. (connection
A) Trailer foglight. interrupted ) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Red Trailer rear fog 0F 06 Trailer rear foglights do RFC output J1/B32 in Check trailer coupl-
lights not switch on. open circuit. (Io > 2.4A) ing. (connection
Trailer foglight. interrupted ) Check
trailer lamps. Check
wiring on the trailer
from the coupling to
the RH lamps. (inter-
ruption)
Yellow Rear frame com- 10 04 None of the LH side- No power supply on Check for interrup-
puter warning 10 lights switch on. pin J2/A1,2,4 KL30 LH. tions on the LH bat-
tery direct power
supply.
Yellow Rear frame com- 11 04 None of the RH side- No power supply on Check for interrup-
puter warning 11 lights switch on. pin J2/A3,5,8 KL30 RH. tions on the RH bat-
tery direct power
supply.
DIAGNOSIS
IV.65

Base — November 2003


Word on
IV.66

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Rear frame com- 12 06 RFC output J1/A6 in Check the status of
puter warning 12 open circuit. (Io > 6A) connection 72010
DIAGNOSIS

Socket external light. and wiring from pin


J1 A6 on the RFC,
and pin 7 on the
trailer connector.
Yellow Right and left 13 05 The trailer LH sidelights RFC output J2/B5 in Check the fifth wheel
indicator do not switch on. open circuit. (Io < 0.7 lamp status. Check
Rear Frame Computer (RFC)

A) LH rear indicator. that the lamp is the


(21 W) correct power.
Check wiring.
Yellow Right and left 13 06 The trailer LH sidelights RFC output J2/B5 in Check the fifth wheel
indicator do not switch on. open circuit. (Io > 1.3A) lamp status. Check
LH rear indicator. (21 that the lamp is the
W) correct power.
Check wiring.
Yellow Rear frame com- 15 02 Non—valid status RFC Check that pin J2B7
puter warning 15 input J2/B7 switch KL15 has a power supply
ground for the RFC
in the key on running
condition. (+15)
Red LH brake light 16 05 The trailer LH brake RFC output J2/B8 in Check the fifth wheel
lights do not switch on. open circuit. (Io < 0.7 lamp status. Check
A) LH brake light. (21 that the lamp is the
W) correct power.
Check wiring.
Red LH brake light 16 06 The trailer LH brake RFC output J2/B8 in Check the fifth wheel
lights do not switch on. open circuit. (Io > 1.3A) lamp status. Check
LH brake light. (21 W) that the lamp is the
correct power.
Check wiring.
STRALIS

Print 603.43.681
Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument

Red Rear foglights 17 05 The trailer rear foglights RFC output J2/B10 in Check the lamp.
do not switch on. open circuit. (Io < 0.7 Check wiring and
A) RH and LH rear connectors. Check
foglights. that the lamp power
is 21 watt.
Red Rear foglights 17 06 The trailer rear foglights RFC output J2/B10 in Check the lamp.
do not switch on. open circuit. (Io > 2.4A) Check wiring and
RH and LH rear connectors. Check
Rear Frame Computer (RFC)

foglights. that the lamp power


is 21 watt.
Red Rear foglights 17 12 The trailer rear foglights Undercurrent RFC out- Check the lamp.
do not switch on. put J2/B10. (0.7A > Io Check wiring and
< 1.4A) RH and LH connectors. Check
rear foglights. that the lamp power
is 21 watt.
Red RH brake light 18 05 The trailer RH brake- RFC output J2/B13 in Check the lamp
lights do not switch on. open circuit. (Io < 0.7 status. Check wiring
A) RH brake light. (21 on J2B13 and
W) ground. Possible RFC
output internally
damaged.
Red RH brake light 18 06 The trailer RH brake- RFC output J2/B13 in Check the lamp
lights do not switch on. open circuit. (Io > 1.3A) status. Check wiring
RH brake light. (21 W) on J2B13 and
ground. Possible RFC
output internally
damaged.
DIAGNOSIS
IV.67

Base — November 2003


Word on
IV.68

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow RH indicator 19 05 The trailer RH sidelights RFC output J2/B14 in Check the lamp
do not switch on. open circuit. (Io < 0.7 status. Check wiring
DIAGNOSIS

A) RH rear indicator on J2B14 and


light. (21 W) ground. Possible RFC
output internally
damaged.
Yellow RH indicator 19 06 The trailer RH sidelights RFC output J2/B14 in Check the lamp
do not switch on. open circuit. (Io > 1.3A) status. Check wiring
Rear Frame Computer (RFC)

RH rear indicator light. on J2B14 and


(21 W) ground. Possible RFC
output internally
damaged.
Yellow Sidelights RH 1A 05 The number plate lights RFC output J2/B15 in Check the lamp
side do not switch on. open circuit (Io < 0.15 status. Check wiring
A). Number plate lights on J2B15 and
(on tractor 1 10W lamp ground. Possible RFC
bulb instead of 2 5W output internally
bulbs) TBV. damaged.
Yellow Sidelights RH 1A 06 The number plate lights RFC output J2/B15 in Check the lamp
side do not switch on. open circuit (Io > status. Check wiring
0.65A) Number plate on J2B15 and
lights (on tractor 1 10W ground. Possible RFC
lamp bulb instead of 2 output internally
5W bulbs) TBV. damaged.
Yellow Sidelights RH 1A 12 The number plate lights RFC output J2/B15 out- Check the lamp
side do not switch on. put in undercurrent. status. Check wiring
(0.15A > Io < 0.35A) on J2B15 and
Number plate lights (on ground. Possible RFC
tractor 1 10W lamp output internally
bulb instead of 2 5W damaged.
bulbs) TBV.
STRALIS

Print 603.43.681
Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument

Yellow Sidelights RH 1B 05 The RH rear tail lights RFC output J2/B16 in Check the lamp
side do not switch on. open circuit. (Io < 0.15 status. Check wiring
A) RH rear parking light. on J2B16 and
ground. Possible RFC
output internally
damaged.
Yellow Sidelights RH 1B 06 The RH rear tail lights RFC output J2/B16 in Check the lamp
side do not switch on. open circuit. (Io > status. Check wiring
Rear Frame Computer (RFC)

0.65A) RH rear parking on J2B16 and


light. ground. Possible RFC
output internally
damaged.
Yellow Sidelights RH 1B 12 The RH rear tail lights Undercurrent RFC out- Check the lamp
side do not switch on. put J2/B16. (0.15A > Io status. Check wiring
< 0.35A) RH rear park- on J2B16 and
ing light. ground. Possible RFC
output internally
damaged.
Yellow Rear frame com- 1C 05 The differential is not RFC output J2/B25 in Check that the sole-
puter warning 1C released when the ABS open circuit. (Io < 0.5 noid valve is not
is activated. A) Differential release interrupted. Check
solenoid valve for ABS that the coil is not in
activation. short circuit to
ground. Possibile
RFC output internally
damaged.
Yellow Rear frame com- 1C 06 The differential is not RFC output J2/B25 in Check that the sole-
puter warning 1C released when the ABS open circuit. (Io > 1.2A) noid valve is not
is activated. Differential release sole- interrupted. Check
noid valve for ABS that the coil is not in
activation. short circuit to
ground. Possibile
RFC output internally
DIAGNOSIS

damaged.
IV.69

Base — November 2003


Word on
IV.70

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow Reversing lights 1D 05 The trailer reversing RFC output J2/B26 in Check the lamp
lights do not switch on. open circuit. (Io < 0.7 status. Check wiring
DIAGNOSIS

A) Rear reversing light. on J2B26 and


ground. Possible RFC
output internally
damaged.
Yellow Reversing lights 1D 06 The trailer reversing RFC output J2/B26 in Check the lamp
lights do not switch on. open circuit. (Io > 2.4A) status. Check wiring
Rear Frame Computer (RFC)

Reversing light. on J2B26 and


ground. Possible RFC
output internally
damaged.
Yellow Reversing lights 1D 12 The trailer reversing Undercurrent RFC out- Check the lamp
lights do not switch on. put J2/B26. (0.7A > Io status. Check wiring
< 1.4A) Reversing light. on J2B26 and
ground. Possible RFC
output internally
damaged.
Yellow Sidelights RH and 1E 05 The rear sidelights do RFC output J2/B27 in Check the lamp
LH side not switch on. open circuit. (Io < 0.5 status. Check wiring
A) Rear RH and LH on J2B27 and
sidelights. ground. Possible RFC
output internally
damaged.
Yellow Sidelights RH and 1E 06 The rear sidelights do RFC output J2/B27 in Check the lamp
LH side not switch on. open circuit. (Io > status. Check wiring
0.65A) (Io < 0.15 A) on J2B27 and
Rear RH and LH side- ground. Possible RFC
lights. output internally
damaged.
STRALIS

Print 603.43.681
Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument

Yellow Sidelights RH and 1E 12 The rear sidelights do Undercurrent RFC out- Check the lamp
LH side not switch on. put J2/B27 (0.15A > Io status. Check wiring
< 0.35A) (Io < 0.15 A) on J2B27 and
Rear RH and LH side- ground. Possible RFC
lights. output internally
damaged.
Yellow Sidelights RH and 1F 05 The LH rear tail lights RFC output J2/B28 in Check the lamp
LH side do not switch on. open circuit. (Io < 0.15 status. Check wiring
Rear Frame Computer (RFC)

A) LH rear parking on J2B28 and


brake. ground. Possible RFC
output internally
damaged.
Yellow Sidelights RH and 1F 06 The LH rear tail lights RFC output J2/B28 in Check the lamp
LH side do not switch on. open circuit. (Io > status. Check wiring
0.65A) LH rear parking on J2B28 and
brake. ground. Possible RFC
output internally
damaged.
Yellow Sidelights RH and 1F 12 The LH rear tail lights Undercurrent RFC out- Check the lamp
LH side do not switch on. put J2/B28 (0.15A > Io status. Check wiring
< 0.35A) LH rear park- on J2B28 and
ing brake. ground. Possible RFC
output internally
damaged.
Yellow * Rear frame com- 20 00 Incorrect third axle Third axle brake shoe Check sensor condi-
puter warning 20 brake shoe wear indica- wear LH sensor reading tion. Check power
tion/graphic display out of maximum range. supply on pin J1B13
shaded. (RFC J2/B22 V >3.9V) is 5 Volt. Check cor-
rect connection on
the sensor. Check
connection J2B22.
DIAGNOSIS
IV.71

Base — November 2003


Word on
IV.72

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Yellow * Rear frame com- 20 01 Incorrect third axle Third axle brake shoe Check sensor condi-
puter warning 20 brake shoe wear indica- wear LH sensor reading tion. Check power
DIAGNOSIS

tion/graphic display out of minimum range. supply on pin J1B13


shaded. (RFC J2/B22 V < 0.5V) is 5 Volt. Check cor-
rect connection on
the sensor. Check
connection J2B22.
Yellow * Rear frame com- 21 00 Incorrect third axle Third axle brake shoe Check sensor condi-
Rear Frame Computer (RFC)

puter warning 21 brake shoe wear indica- wear RH sensor reading tion 88011. Check
tion/graphic display out of maximum range. power supply on pin
shaded. (RFC J2/B24 V >3.9V) J1B13 is 5 Volt.
Check correct con-
nection on the sen-
sor. Check connec-
tion J2B24.
Yellow * Rear frame com- 21 01 Incorrect third axle Third axle brake shoe Check sensor condi-
puter warning 21 brake shoe wear indica- wear RH sensor reading tion 88011. Check
tion/graphic display out of maximum range. power supply on pin
shaded. (RFC J2/B24 V < 0.5V) J1B13 is 5 Volt.
Check correct con-
nection on the sen-
sor. Check connec-
tion J2B24.
STRALIS

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Word on
STRALIS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument

Red * BCB fault 22 02 Loads cannot be acti- No communication CAN line problem,
vated RFC. No PTO between RFC and BC. check wiring continu-
activation. IC air pres- ity. Measure between
suregraphic display pin J2B1—2 on the
shaded. IC fuel level RFC and pin J2
indicator at minimum 10canH and 12 canL
with fuel level low LED on the body com-
ON. IC oil temperature puter.
graphic display shaded.
Rear Frame Computer (RFC)

Yellow Rear frame com- 23 02 No synchronization No communication Check CAN line


puter warning 23 between direction indi- between RFC and FFC. between RFC and
cators/hazard lights. FFC.
DIAGNOSIS
IV.73

Base — November 2003


Word on
IV.74

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument
Red Steering wheel 10 Sudden activation, for 1 Input infeed circuits Check possible

Base — November 2003


interface fault 10 second, of all SWI func- internal fault. CAN line interrup-
tions. (window washer tion. Replace SWI.
DIAGNOSIS

pump, intarder, IC
menu modifications).
Steering wheel button
cannot be activated.
Steering column func-
tions cannot be acti-
vated.
Steering Wheel Interface (SWI)
MULTIPLEX SYSTEM ERROR CODES
STRALIS

Print 603.43.681
Word on
STRALIS

EBS
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Back—Up 00 00 Signal out of Front axle wheels tend RH/LH front axle ABS Check back—up
valve. tolerance. to lock. disabled. valve and rear axle
electro—pneumatic
modulator work
properly.
Check: A) Check
continuity between
pins ( 8/X2 —
12/X2 ). B) Check
correct power sup-
ply pin ( 7/X2 —
11/X1 ).
Measuring condi-
MULTIPLEX SYSTEM ERROR CODES

tions: A) Connec-
tors disconnected
from control unit.
Key on STOP.B)
Connectors con-
nected to control
unit. Key on MAR-
CIA (START).
Comparable values:
B) 22—28 Volt
DIAGNOSIS
IV.75

Base — November 2003


IV.76

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Trailer servo 00 00 Signal out of Imperfect trailer slowing. Electronic control of A) Check integrity
control valve tolerance. trailer braking pressure of control / supply
DIAGNOSIS

pressure sen- deteriorated. pipes. Check the


sor. integrity of the wir-
ing, connectors and
component. / B)
Check the front
axle pressure sen-
sor works properly.
Check: A) Check
supply pressures at
connection 11.
Check outlet pres-
sure connection
22. B) Check sen-
sor range between
pins (14/X2 —
3/X4).
Measuring condi-
tions: A) Vehicle
stationary system
at rating with gov-
ernor pedal
pressed fully down.
B) Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) Max 8,5 bar
B) 0,5 — 3,7 Volt
STRALIS

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Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH front axle 00 00 Signal out of Excessive wear signal No functional trouble. A) Check and
brake pad tolerance. from cluster. replace brake lin-
wear sensor. ings. B) Check the
integrity of the wir-
ing, connectors and
component.
Check: A) Check
thickness of brake
linings. B) Check
supply between
pins (4/X4 — 3/X4).
C) Check sensor
range between pins
( 5/X4 — 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) min. 2 mm B)
4,9 — 5,1 Volt C) 1
— 4 Volt
DIAGNOSIS
IV.77

Base — November 2003


IV.78

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


RH front axle 00 00 Signal out of Excessive wear signal No functional trouble. A) Check and
brake pad tolerance. from cluster. replace brake lin-
DIAGNOSIS

wear sensor. ings. B) Check the


integrity of the wir-
ing, connectors and
component.
Check: A) Check
thickness of brake
linings. B) Check
supply between
pins (7/X3 — 3/X4).
C) Check sensor
range between pins
( 8/X3 — 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) min. 2 mm
B) 4,9 — 5,1 Volt
C) 1 — 4 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH rear axle 00 00 Signal out of Excessive wear signal No functional trouble. A) Check and
brake pad tolerance. from cluster. replace brake lin-
wear sensor. ings. B) Check the
integrity of the wir-
ing, connectors and
component.
Check: A) Check
thickness of brake
linings. B) Check
supply between
pins (67.1 — 67.2)
is correct. C)
Check sensor
range between pins
( 67.3 — 67.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) min. 2 mm B)
4,9 — 5,1 Volt C) 1
— 4 Volt
DIAGNOSIS
IV.79

Base — November 2003


IV.80

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


RH rear axle 00 00 Signal out of Excessive wear signal No functional trouble. A) Check and
brake pad tolerance. from cluster. replace brake lin-
DIAGNOSIS

wear sensor. ings. B) Check the


integrity of the wir-
ing, connectors and
component.
Check: A) Check
thickness of brake
linings. B) Check
supply between
pins (66.1 — 66.2)
is correct. C)
Check sensor
range between pins
( 66.3 — 66.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) min. 2 mm
B) 4,9 — 5,1 Volt
C) 1 — 4 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Electronic 00 00 Supply volt- A) Front and/or rear A) ABS/ASR totally dis- Check the vehicle’s
control unit age too high. axle wheels tend to abled. B) Electronic con- supply voltage.
supply. lock. Rear axle wheels trol of trailer and front Check: A) Check
skid and no engine limi- axle braking pressure the efficiency of the
tation. B) No trailer and disabled. C) Electronic batteries and alter-
front axle braking opti- control of the rear axle nator voltage regu-
mization. C) No rear braking pressure dis- lator. B) Check the
axle braking. abled. supply is correct
between pins
(7—8—9/X1 and
11—12/X1). C)
Check the integrity
of fuses 4 — 5 and
6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
LH front axle 01 01 Magnetic gap Incorrect braking of the LH front axle ABS dis- Check and restore
speed sensor. too great. LH front wheel. LH abled. ASR totally dis- clearance between
front wheel tends to abled. sensor and phonic
block. Rear axle tends wheel.
to skid. Check: Restore
clearance between
sensor and phonic
wheel.
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
MARCIA (START)
DIAGNOSIS

Comparable values:
0,7 ± 0,05 mm
IV.81

Base — November 2003


IV.82

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


LH front axle 01 03 Short—circuit Incorrect braking of the LH front axle ABS dis- Check sensor wir-
speed sensor. to positive. LH front wheel. LH abled. ASR totally dis- ing. Replace sensor
DIAGNOSIS

front wheel tends to abled. if damaged.


block. Rear axle tends Check: Check
to skid. isolation from +
battery pin ( 8/X4
— 7/X1 ) — ( 8/X4
— 8/X1 ) — ( 8/X4
— 9/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
MARCIA (START)
Comparable values:
min. 500 kohm
LH front axle 01 04 Short—circuit Incorrect braking of the LH front axle ABS dis- Check sensor wir-
speed sensor. to ground. LH front wheel. LH abled. ASR totally dis- ing. Replace sensor
front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check
to skid. isolation from —
battery ( 8/X4 —
11/X1 ) ( 8/X4 —
12/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH front axle 01 05 Open circuit. Incorrect braking of the LH front axle ABS dis- Check sensor wir-
speed sensor. LH front wheel. LH abled. ASR totally dis- ing. Replace sensor
front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check con-
to skid. tinuity between
pins 7 — 8 connec-
tor X4.
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Comparable values:
0,9 — 2 kohm
LH front axle 01 06 Internal Incorrect braking of the LH front axle ABS dis- Check sensor wir-
speed sensor. short—circuit- LH front wheel. LH abled. ASR totally dis- ing. Replace sensor
ing to earth. front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check con-
to skid. tinuity between
pins 7 — 8 connec-
tor X4.
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Comparable values:
0,9 — 2 kohm
DIAGNOSIS
IV.83

Base — November 2003


IV.84

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


LH front axle 01 07 Phonic wheel Incorrect braking of the LH front axle ABS dis- Check phonic
speed sensor. failure. LH front wheel. LH abled. ASR totally dis- wheel and replace
DIAGNOSIS

front wheel tends to abled. it if damaged.


block. Rear axle tends Check and restore
to skid. clearance between
sensor and phonic
wheel.
Check: Check the
integrity and clean-
liness of the phonic
wheel. Restore
clearance between
sensor and phonic
wheel.
Comparable values:
0,7 ± 0,05 mm
LH front axle 01 0B Unidentified Incorrect braking of the LH front axle ABS dis- Check speed sen-
speed sensor. fault. LH front wheel. LH abled. ASR totally dis- sor fastening.
front wheel tends to abled. Check for any
block. Rear axle tends vibration of the
to skid. complete wheel
assembly.
Check: Check the
integrity of the LH
front sensor fasten-
ing. Check the
brake calliper
assembly clear-
ances and the LH
front wheel side
fastenings.
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH front axle 01 0C LH front sen- A) Front and/or rear A) ABS/ASR totally dis- Check control unit
speed sensor. sor control axle wheels tend to abled. B) Electronic con- configuration.
unit stage lock. Rear axle wheels trol of trailer and front Change the EBS
defective. skid and no engine limi- axle braking pressure control unit. Check
tation. B) No trailer and disabled. C) Electronic the bearing clear-
front axle braking opti- control of the rear axle ance.
mization. C) No rear braking pressure dis- Check: Verify cor-
axle braking. abled. rect control unit
configuration.
LH front axle 01 0E Wobble of Incorrect braking of the LH front axle ABS dis- Check wobble of
speed sensor. phonic wheel, LH front wheel. LH abled. ASR totally dis- phonic wheel.
bearing or front wheel tends to abled. Check bearing
phonic wheel block. clearance.
defective.
RH front axle 02 01 Magnetic gap Incorrect braking of the RH front axle ABS dis- Check and restore
speed sensor. too great. RH front wheel. RH abled. ASR totally dis- clearance between
front wheel tends to abled. sensor and phonic
block. Rear axle tends wheel.
to skid. Check: Restore
clearance between
sensor and phonic
wheel.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
0,7 ± 0,05 mm
DIAGNOSIS
IV.85

Base — November 2003


IV.86

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


RH front axle 02 03 Short—circuit Incorrect braking of the RH front axle ABS dis- Check sensor wir-
speed sensor. to positive. RH front wheel. RH abled. ASR totally dis- ing. Replace sensor
DIAGNOSIS

front wheel tends to abled. if damaged.


block. Rear axle tends Check: Check
to skid. isolation from +
battery pin ( 4/X3
— 7/X1 ) — ( 4/X3
— 8/X1 ) — ( 4/X3
— 9/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
min. 500 kohm
RH front axle 02 04 Short—circuit Incorrect braking of the RH front axle ABS dis- Check sensor wir-
speed sensor. to ground. RH front wheel. RH abled. ASR totally dis- ing. Replace sensor
front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check
to skid. isolation from —
battery ( 4/X3 —
11/X1 ) ( 4/X3 —
12/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH front axle 02 05 Open circuit. Incorrect braking of the RH front axle ABS dis- Check sensor wir-
speed sensor. RH front wheel. RH abled. ASR totally dis- ing. Replace sensor
front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check con-
to skid. tinuity between
pins 4 — 5 connec-
tor X3.
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Comparable values:
0,9 — 2 kohm
RH front axle 02 06 Internal Incorrect braking of the RH front axle ABS dis- Check sensor wir-
speed sensor. short—circuit- RH front wheel. RH abled. ASR totally dis- ing. Replace sensor
ing to earth. front wheel tends to abled. if damaged.
block. Rear axle tends Check: Check con-
to skid. tinuity between
pins 4 — 5 connec-
tor X3.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
DIAGNOSIS
IV.87

Base — November 2003


IV.88

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


RH front axle 02 07 Phonic wheel Incorrect braking of the RH front axle ABS dis- Check phonic
speed sensor. failure. RH front wheel. RH abled. ASR totally dis- wheel and replace
DIAGNOSIS

front wheel tends to abled. it if damaged.


block. Rear axle tends Check and restore
to skid. clearance between
sensor and phonic
wheel.
Check: Check the
integrity and clean-
liness of the phonic
wheel. Restore
clearance between
sensor and phonic
wheel.
Comparable values:
0,7 ± 0,05 mm
RH front axle 02 0B Unidentified Incorrect braking of the RH front axle ABS dis- Check speed sen-
speed sensor. fault. RH front wheel. RH abled. ASR totally dis- sor fastening.
front wheel tends to abled. Check for any
block. Rear axle tends vibration of the
to skid. complete wheel
assembly.
Check: Check the
integrity of the RH
front sensor fasten-
ing. Check the
brake calliper
assembly clear-
ances and the RH
front wheel side
fastenings.
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH front axle 02 0C RH front sen- A) Front and/or rear A) ABS/ASR totally dis- Check control unit
speed sensor. sor control axle wheels tend to abled. B) Electronic con- configuration.
unit stage lock. Rear axle wheels trol of trailer and front Replace EBS con-
defective. skid and no engine axle braking pressure trol unit.
limitation.B) No trailer disabled. C) Electronic Check: Verify cor-
and front axle braking control of the rear axle rect control unit
optimization. C) No braking pressure dis- configuration.
rear axle braking. abled.
RH front axle 02 0E Wobble of Incorrect braking of the RH front axle ABS dis- Check wobble of
speed sensor. phonic wheel, RH front wheel. RH abled. ASR totally dis- phonic wheel.
bearing or front wheel tends to abled. Check bearing
phonic wheel block. clearance.
defective.
LH rear axle 03 01 Magnetic gap Incorrect braking of the LH rear axle ABS dis- Check and restore
speed sensor. too great. LH rear wheel. LH rear abled. ASR totally dis- clearance between
wheel tends to block. abled. sensor and phonic
Rear axle tends to skid. wheel.
Check: Restore
clearance between
sensor and phonic
wheel.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
0,7 ± 0,05 mm
DIAGNOSIS
IV.89

Base — November 2003


IV.90

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


LH rear axle 03 03 Short—circuit Incorrect braking of the LH rear axle ABS dis- Check sensor wir-
speed sensor. to positive. LH rear wheel. LH rear abled. ASR totally dis- ing. Replace sensor
DIAGNOSIS

wheel tends to block. abled. if damaged.


Rear axle tends to skid. Check: Check
isolation from +
battery pin ( 63.1 —
61.1 ) rear axle
electro—pneumatic
modulator.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
min. 500 kohm
LH rear axle 03 04 Short—circuit Incorrect braking of the LH rear axle ABS dis- Check sensor wir-
speed sensor. to ground. LH rear wheel. LH rear abled. ASR totally dis- ing. Replace sensor
wheel tends to block. abled. if damaged.
Rear axle tends to skid. Check: Check
isolation from —
battery pin ( 63.1 —
61.2 ) rear axle
electro—pneumatic
modulator.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH rear axle 03 05 Open circuit. Incorrect braking of the LH rear axle ABS dis- Check sensor wir-
speed sensor. LH rear wheel. LH rear abled. ASR totally dis- ing. Replace sensor
wheel tends to block. abled. if damaged.
Rear axle tends to skid. Check: Check con-
tinuity between
pins 63.1 — 63.2
rear axle electro—
pneumatic modula-
tor.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
LH rear axle 03 06 Internal Incorrect braking of the LH rear axle ABS dis- Check sensor wir-
speed sensor. short—circuit- LH rear wheel. LH rear abled. ASR totally dis- ing. Replace sensor
ing to earth. wheel tends to block. abled. if damaged.
Rear axle tends to skid. Check: Check con-
tinuity between
pins 63.1 — 63.2
rear axle electro—
pneumatic modula-
tor.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
DIAGNOSIS
IV.91

Base — November 2003


IV.92

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


LH rear axle 03 07 Phonic wheel Incorrect braking of the LH rear axle ABS dis- Check phonic
speed sensor. failure. LH rear wheel. LH rear abled. ASR totally dis- wheel and replace
DIAGNOSIS

wheel tends to block. abled. it if damaged.


Rear axle tends to skid. Check and restore
clearance between
sensor and phonic
wheel.
Check: Check the
integrity and clean-
liness of the phonic
wheel. Restore
clearance between
sensor and phonic
wheel.
Comparable values:
0,7 ± 0,05 mm
LH rear axle 03 0B Unidentified Incorrect braking of the LH rear axle ABS dis- Check speed sen-
speed sensor. fault. LH rear wheel. LH rear abled. ASR totally dis- sor fastening.
wheel tends to block. abled. Check for any
Rear axle tends to skid. vibration of the
complete wheel
assembly.
Check: Verify the
integrity of the LH
rear sensor fasten-
ing. Check the
brake calliper
assembly clear-
ances and the LH
rear wheel side fas-
tenings.
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH rear axle 03 0C Rear axle A) Front and/or rear A) ABS/ASR totally dis- Check control unit
speed sensor. modulator axle wheels tend to abled. B) Electronic con- configuration.
stage control-lock. Rear axle wheels trol of trailer and front Replace EBS con-
ling LH rear skid and no engine axle braking pressure trol unit.
sensor defec- limitation.B) No trailer disabled. C) Electronic Check: Verify cor-
tive. and front axle braking control of the rear axle rect control unit
optimization. C) No braking pressure dis- configuration.
rear axle braking. abled.
LH rear axle 03 0E Wobble of Incorrect braking of the LH rear axle ABS dis- Check wobble of
speed sensor. phonic wheel, LH rear wheel. LH rear abled. ASR totally dis- phonic wheel.
bearing or wheel tends to block. abled. Check bearing
phonic wheel clearance.
defective.
RH rear axle 04 01 Magnetic gap Incorrect braking of the RH rear axle ABS dis- Check and restore
speed sensor. too great. RH rear wheel. Rear abled. ASR totally dis- clearance between
axle tends to skid. abled. sensor and phonic
wheel.
Check: Restore
clearance between
sensor and phonic
wheel.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
0,7 ± 0,05 mm
DIAGNOSIS
IV.93

Base — November 2003


IV.94

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


RH rear axle 04 03 Short—circuit Incorrect braking of the RH rear axle ABS dis- Check sensor wir-
speed sensor. to positive. RH rear wheel. Rear abled. ASR totally dis- ing. Replace sensor
DIAGNOSIS

axle tends to skid. abled. if damaged.


Check: Check
isolation from +
battery pin ( 62.1 —
61.1 ) rear axle
electro—pneumatic
modulator.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
min. 500 kohm
RH rear axle 04 04 Short—circuit Incorrect braking of the RH rear axle ABS dis- Check sensor wir-
speed sensor. to ground. RH rear wheel. Rear abled. ASR totally dis- ing. Replace sensor
axle tends to skid. abled. if damaged.
Check: Check
isolation from —
battery pin ( 62.1 —
61.2 ) rear axle
electro—pneumatic
modulator.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH rear axle 04 05 Open circuit. Incorrect braking of the RH rear axle ABS dis- Check sensor wir-
speed sensor. RH rear wheel. Rear abled. ASR totally dis- ing. Replace sensor
axle tends to skid. abled. if damaged.
Check: Check con-
tinuity between
pins 62.1 — 62.2
rear axle electro—
pneumatic modula-
tor.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
RH rear axle 04 06 Internal Incorrect braking of the RH rear axle ABS dis- Check sensor wir-
speed sensor. short—circuit- RH rear wheel. Rear abled. ASR totally dis- ing. Replace sensor
ing to earth. axle tends to skid. abled. if damaged.
Check: Check con-
tinuity between
pins 62.1 — 62.2
rear axle electro—
pneumatic modula-
tor.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
0,9 — 2 kohm
DIAGNOSIS
IV.95

Base — November 2003


IV.96

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


RH rear axle 04 07 Phonic wheel Incorrect braking of the RH rear axle ABS dis- Check phonic
speed sensor. failure. RH rear wheel. Rear abled. ASR totally dis- wheel and replace
DIAGNOSIS

axle tends to skid. abled. it if damaged.


Check and restore
clearance between
sensor and phonic
wheel.
Check: Check the
integrity and clean-
liness of the phonic
wheel. Restore
clearance between
sensor and phonic
wheel.
Comparable values:
0,7 ± 0,05 mm
RH rear axle 04 0B Unidentified Incorrect braking of the RH rear axle ABS dis- Check speed sen-
speed sensor. fault. RH rear wheel. Rear abled. ASR totally dis- sor fastening.
axle tends to skid. abled. Check for any
vibration of the
complete wheel
assembly.
Check: Verify the
integrity of the RH
rear sensor fasten-
ing. Check the
brake calliper
assembly clear-
ances and the RH
rear wheel side fas-
tenings.
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH rear axle 04 0C Rear axle A) Front and/or rear A) ABS/ASR totally dis- Check control unit
speed sensor. modulator axle wheels tend to abled. B) Electronic con- configuration.
stage control-lock. Rear axle wheels trol of trailer and front Replace EBS con-
ling RH rear skid and no engine axle braking pressure trol unit.
sensor defec- limitation.B) No trailer disabled. C) Electronic Check: Verify cor-
tive. and front axle braking control of the rear axle rect control unit
optimization. C) No braking pressure dis- configuration.
rear axle braking. abled.
RH rear axle 04 0E Wobble of Incorrect braking of the RH rear axle ABS dis- Check wobble of
speed sensor. phonic wheel, RH rear wheel. RH rear abled. ASR totally dis- phonic wheel.
bearing or wheel tends to block. abled. Check bearing
phonic wheel clearance.
defective.
LH front axle 07 03 Short—circuit Front axle wheels tend RH/LH front axle ABS Check the integrity
ABS solenoid to positive. to lock. disabled. of the wiring, con-
valve. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 11/X4
— 11/X1 ) ( 10/X4
— 11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
Max 1 Volt
DIAGNOSIS
IV.97

Base — November 2003


IV.98

Word on
Symbol
cluster/
Faulty
DTC FMI Error type
Fault seen or noted by Possible causes or Recommended
Checks EBS
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


LH front axle 07 05 Open circuit. LH front wheel tends to LH front axle ABS dis- Check the integrity
ABS solenoid block. abled. of the wiring, con-
DIAGNOSIS

valve. nectors and com-


ponent.
Check: Check con-
tinuity between
pins ( 11/X4 —
12/X4 ) (10/X4 —
12/X4).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
21 — 14 ohm
LH front axle 07 06 Internal LH front wheel tends to LH front axle ABS dis- Check the integrity
ABS solenoid short—circuit- block. abled. of the wiring, con-
valve. ing to earth. nectors and com-
ponent.
Check: Check
isolation from —
battery ( 11/X4 —
11/X1 ) ( 10/X4 —
11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
LH front axle 07 0E Permanent A) Front and/or rear A) ABS/ASR totally dis- Check the integrity
ABS solenoid activation. axle wheels tend to abled. B) Electronic con- of the wiring, con-
valve. lock. Rear axle wheels trol of trailer and front nectors and com-
skid and no engine limi- axle braking pressure ponent.
tation. B) No trailer and disabled. Check: Check
front axle braking opti- isolation from +
mization. battery pin ( 11/X4
— 11/X1 ) ( 10/X4
— 11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
RH front axle 08 03 Short—circuit Front axle wheels tend RH/LH front axle ABS Check the integrity
ABS solenoid to positive. to lock. disabled. of the wiring, con-
valve. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 2/X3
— 11/X1 ) ( 1/X3 —
11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
DIAGNOSIS
IV.99

Base — November 2003


Word on
EBS
IV.100

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


RH front axle 08 05 Open circuit. RH front wheel tends RH front axle ABS dis- Check the integrity
ABS solenoid to block. abled. of the wiring, con-
DIAGNOSIS

valve nectors and com-


ponent.
Check: Check con-
tinuity between
pins ( 1/X3 — 3/X3
) (2/X3 — 3/X3).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
21 — 14 ohm
RH front axle 08 06 Internal RH front wheel tends RH front axle ABS dis- Check the integrity
ABS solenoid short—circuit- to block. abled. of the wiring, con-
valve ing to earth. nectors and com-
ponent.
Check: Check
isolation from —
battery ( 2/X3 —
11/X1 ) ( 1/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH front axle 08 0E Permanent A) Front and/or rear A) ABS/ASR totally dis- Check the integrity
ABS solenoid activation. axle wheels tend to abled. B) Electronic con- of the wiring, con-
valve lock. Rear axle wheels trol of trailer and front nectors and com-
skid and no engine limi- axle braking pressure ponent.
tation. B) No trailer and disabled. Check: Check
front axle braking opti- isolation from +
mization. battery pin ( 2/X3
— 11/X1 ) ( 1/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
Retarder 0D 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
control relay. to positive. comes on. of the wiring, con-
nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 17/X1
— 7/X1 ) — ( 17/X1
— 8/X1 ) — ( 17/X1
— 9/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.101

Base — November 2003


Word on
EBS
IV.102

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Retarder 0D 05 Open circuit. Yellow warning light No functional trouble. Check correct
control relay. comes on. electronic control
DIAGNOSIS

unit configuration.
Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Check con-
tinuity between
pins 17/X1 and
relay.
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:

Retarder 0D 06 Internal Yellow warning light No functional trouble. Check the integrity
control relay. short—circuit- comes on. of the wiring, con-
ing to earth. nectors and com-
ponent.
Check: Check
isolation from —
battery ( 17/X1 —
11/X1 ) ( 17/X1 —
12/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Retarder 0D 0D Incorrect pro- A) Front and/or rear A) ABS/ASR totally dis- Check correct con-
control relay. gramming axle wheels tend to abled. B) Electronic con- figuration and elec-
parameters. lock. Rear axle wheels trol of trailer and front tronic control unit
skid and no engine axle braking pressure connections.
limitation.B) No trailer disabled. C) Electronic Check: Program
and front axle braking control of the rear axle electronic control
optimization. C) No braking pressure dis- unit correctly.
rear axle braking. abled.
Control unit 0E 03 Short—circuit Front axle wheels tend RH/LH front axle ABS Check the integrity
internal unit to positive. to lock. disabled. of the wiring, con-
to control nectors and com-
ABS solenoid ponents.
valve earth. Check: Check
isolation from +
battery pin (3/X3 —
7—8—9/X1 ) (
12/X4 — 7—8—9/X1
)
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
MARCIA (START)
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.103

Base — November 2003


Word on
EBS
IV.104

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Control unit 0E 06 Internal Yellow warning light No functional trouble. Check the integrity
internal unit short—circuit- comes on. of the wiring, con-
DIAGNOSIS

to control ing to earth. nectors and com-


ABS solenoid ponents.
valve earth. Check: Check
isolation from —
battery ( 3/X3 —
11/X1 ) ( 12/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
ASR exclu- 12 03 Short—circuit Red warning light comes No functional trouble. Check the integrity
sion solenoid to positive. on. of the wiring, con-
valve ( 6 x 2 nectors and com-
vehicles ). ponent.
Check: Check
isolation from +
battery pin ( 6/X3
— 7—8—9/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
ASR exclu- 12 05 Open circuit. Rear axle wheels skid Brake controlling ASR Check correct
sion solenoid on starting. disabled. electronic control
valve ( 6 x 2 unit configuration.
vehicles ). Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Check the
continuity between
pins ( 6/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
ASR exclu- 12 06 Internal Rear axle wheels skid Brake controlling ASR Check the integrity
sion solenoid short—circuit- on starting. disabled. of the wiring, con-
valve ( 6 x 2 ing to earth. nectors and com-
vehicles ). ponent.
Check: Check
isolation from —
battery ( 6/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.105

Base — November 2003


Word on
EBS
IV.106

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


ASR exclu- 12 0D Incorrect pro- A) Front and/or rear A) ABS/ASR totally dis- Check correct con-
sion solenoid gramming axle wheels tend to abled. B) Electronic con- figuration and elec-
DIAGNOSIS

valve ( 6 x 2 parameters. lock. Rear axle wheels trol of trailer and front tronic control unit
vehicles ). skid and no engine limi- axle braking pressure connections.
tation. B) No trailer and disabled. C) Electronic Check: Program
front axle braking opti- control of the rear axle electronic control
mization. C) No rear braking pressure dis- unit correctly.
axle braking. abled.
Differential 13 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
block control to positive. comes on. of the wiring, con-
relay ( with nectors and com-
ADM only ) ponents.
Check: Check
isolation from +
battery pin ( 6/X3
— 7—8—9/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Differential 13 05 Open circuit. Yellow warning light No functional trouble. Check correct
block control comes on. electronic control
relay ( with unit configuration.
ADM only ) Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Verify cor-
rect EBS control
unit configuration.
Check the continu-
ity between pins (
6/X3 — 11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Differential 13 06 Internal Yellow warning light No functional trouble. Check the integrity
block control short—circuit- comes on. of the wiring, con-
relay ( with ing to earth. nectors and com-
ADM only ) ponent.
Check: Check
isolation from —
battery ( 6/X3 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.107

Base — November 2003


Word on
EBS
IV.108

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


ASR indicator 18 05 Open circuit. Yellow warning light No functional trouble. Check correct
lamp. comes on. electronic control
DIAGNOSIS

unit configuration.
Check: Verify cor-
rect EBS control
unit configuration.
Switch no. 1 37 05 Open circuit. Yellow warning light No functional trouble. Check the integrity
duplex con- comes on. of the wiring, con-
trol valve. nectors and com-
ponent.
Check: Check con-
tinuity between
pins (11/X1 —
6/X5).
Measuring condi-
tions: A) Connec-
tors connected to
control unit. Key
on MARCIA
(START). B) Brake
pedal released. C)
Brake pedal
pressed.
Comparable values:
B) min. 3 Volt
C) min. 16 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Switch no. 1 37 06 Internal Yellow warning light No functional trouble. Check the integrity
duplex con- short—circuit- comes on. of the wiring, con-
trol valve. ing to earth. nectors and com-
ponent.
Check: Check
isolation from —
battery ( 6/X5 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
Switch no. 2 38 05 Open circuit. Yellow warning light No functional trouble. Check the integrity
duplex con- comes on. of the wiring, con-
trol valve. nectors and com-
ponent.
Check: Check con-
tinuity between
pins (11/X1 —
3/X5).
Measuring condi-
tions: A) Connec-
tors connected to
control unit. Key
on MARCIA
(START). B) Brake
pedal released. C)
Brake pedal
pressed.
Comparable values:
B) 22 — 28 Volt
C) 0 Volt
DIAGNOSIS
IV.109

Base — November 2003


Word on
EBS
IV.110

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Switch no. 2 38 06 Internal Yellow warning light No functional trouble. Check the integrity
duplex con- short—circuit- comes on. Brake lights of the wiring, con-
DIAGNOSIS

trol valve. ing to earth. constantly on. nectors and com-


ponent.
Check: Check
isolation from —
battery ( 3/X5 —
11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
Front axle 39 03 Short—circuit Front axle slowing Electronic control of the Check the integrity
proportional to positive. delayed and not opti- front axle pressure dis- of the wiring, con-
valve. mized. abled. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 1/X4
— 11/X1 ) ( 2/X4 —
11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Front axle 39 05 Open circuit. Front axle slowing Electronic control of the Check the integrity
proportional delayed and not opti- front axle pressure dis- of the wiring, con-
valve. mized. abled. nectors and com-
ponent.
Check: Check the
continuity between
pins ( 1/X4 — 2/X4
)
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
7 — 4 ohm
Front axle 39 06 Internal Front axle slowing Electronic control of the Check the integrity
proportional short—circuit- delayed and not opti- front axle pressure dis- of the wiring, con-
valve. ing to earth. mized. abled. nectors and com-
ponent.
Check: Check
isolation from —
battery ( 1/X4 —
11/X1 ) ( 2/X4 —
11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.111

Base — November 2003


Word on
EBS
IV.112

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Front axle 39 07 Defective Front axle slowing Electronic control of the Check supply pres-
proportional component delayed and not opti- front axle pressure dis- sure, integrity of
DIAGNOSIS

valve. or connection mized. abled. control and supply


errors. pipes and front
valve operation.
Check: Check
pneumatic supply
pressure. Check
integrity of pneu-
matic connections/
pipes.
Comparable values:
Max 10,5 bar
Front axle 39 0B Unidentified Front axle slowing Electronic control of the Check the integrity
proportional fault. delayed and not opti- front axle pressure dis- of the wiring, con-
valve. mized. abled. nectors and com-
ponent.
Check: Check
integrity of wiring
and its isolation
from battery as
defects 39 — 03 /
05 / 06.
STRALIS

Print 603.43.681
Word on
STRALIS

EBS
Symbol Faulty Fault seen or noted by Possible causes or Recommended
cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs

Print 603.43.681
instrument
Front axle 39 0E Permanent The vehicle remains No functional trouble. Check the integrity
proportional activation. braked on the front of the wiring, con-
valve. axle. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 1/X4
— 11/X1 ) ( 2/X4 —
11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START)
Comparable values:
Max 1 Volt
Front axle 3B 03 Short—circuit Front axle slowing Electronic control of the Check the integrity
pressure sen- to positive. delayed and not opti- front axle pressure dete- of the wiring, con-
sor. mized. riorated. nectors and com-
ponent.
Check: A) Check
isolation from +
battery pin ( 6/X4
— 3/X4 ). B) Check
correct supply pin (
9/X4 — 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
A) 0,5 — 4,5 Volt
B) 22 — 28 Volt
DIAGNOSIS
IV.113

Base — November 2003


Word on
EBS
IV.114

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Front axle 3B 04 Short—circuit Front axle slowing Electronic control of the A) Check integrity
pressure sen- to ground. delayed and not opti- front axle pressure dete- of control / supply
DIAGNOSIS

sor. mized. riorated. pipes. B) Check the


integrity of the wir-
ing, connectors and
component. C)
Check the front
axle pressure sen-
sor works properly.
Check: A) Check
integrity of pneu-
matic connections/
pipes. B) Check
isolation from +
battery pin ( 6/X4
— 3/X4 ). C) Check
correct supply pin (
9/X4 — 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START)
Comparable values:
B) 0,5 — 4,5 Volt
C) 22 — 28 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Rear axle 3C 02 Signal from A) Front and/or rear A) ABS/ASR totally dis- Check control and
electropneu- pressure sen- axle wheels tend to abled. B) Electronic con- supply pressure.
matic modu- sors intermit- lock. Rear axle wheels trol of trailer and front Replace rear axle
lator. tent or incor- skid and no engine limi- axle braking pressure electropneumatic
rect. tation. B) No trailer and disabled. C) Electronic modulator.
front axle braking opti- control of rear axle Check: A) Check
mization. C) No rear braking pressure dis- component supply
axle braking. abled. pressures at con-
nections 11 — 12.
B) Check outlet
pressure connec-
tions 21 — 22.
Measuring condi-
tions: A) Vehicle
stationary system
at governor rating.
B) Vehicle station-
ary system at rating
with governor
pedal pressed fully
down.
Comparable values:
Max 10,5 bar
DIAGNOSIS
IV.115

Base — November 2003


Word on
EBS
IV.116

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Rear axle 3C 07 Defective A) Front and/or rear A) ABS/ASR totally dis- Check supply pres-
electropneu- component axle wheels tend to abled. B) Electronic con- sure, integrity of
DIAGNOSIS

matic modu- or connection lock. Rear axle wheels trol of rear axle braking control / supply
lator. errors. skid and no engine limi- pressure disabled. pipes and rear axle
tation. B) No rear axle electro—pneumatic
braking. modulator opera-
tion.
Check: A) Check
component supply
pressures at con-
nections 11 — 12.
B) Check outlet
pressure connec-
tions 21 — 22.
Measuring condi-
tions: A) Vehicle
stationary system
at governor rating.
B) Vehicle station-
ary system at rating
with governor
pedal pressed fully
down.
Comparable values:
Max 10,5 bar
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Rear axle 3C 09 Data update A) Front and/or rear A) ABS/ASR totally dis- Check the integrity
electropneu- frequency in axle wheels tend to abled. B) Electronic con- of the wiring, con-
matic modu- CAN line lock. Rear axle wheels trol of rear axle braking nectors and CAN
lator. incorrect. skid and no engine limi- pressure disabled. line operation
tation. B) No rear axle between rear axle
braking. modulator and
electronic control
unit.
Check: Check con-
tinuity between
pins ( 1/X2 — 4/X2
) and ( 61.3 — 61,4
)
Measuring condi-
tions: Electronic
control unit and
rear axle modula-
tor connected with
key on STOP.
Comparable values:
120 ohm
Rear axle 3C 0B Unidentified A) Front and/or rear A) ABS/ASR totally dis- Check correct
electropneu- fault. axle wheels tend to abled. electric power sup-
matic modu- lock. Rear axle wheels B) Electronic control of ply. Replace rear
lator. skid and no engine trailer and front axle axle electropneu-
limitation.B) No trailer braking pressure dis- matic modulator.
and front axle braking abled. Check: Check cor-
optimization. C) No C) Electronic control of rect power supply
rear axle braking. trailer and rear axle pin ( 7/X2 — 11/X1
braking pressure dis- ).
abled. Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
DIAGNOSIS

Comparable values:
22 — 28 Volt
IV.117

Base — November 2003


Word on
EBS
IV.118

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Rear axle 3C 0C Defective A) Front and/or rear A) ABS/ASR totally dis- Check correct
electropneu- component. axle wheels tend to abled. B) Electronic con-electric power sup-
DIAGNOSIS

matic modu- lock. Rear axle wheels trol of rear axle brakingply. Replace rear
lator. skid and no engine limi- pressure disabled. axle electropneu-
tation. B) No rear axle matic modulator.
braking. Check: Check cor-
rect power supply
pin ( 7/X2 — 11/X1
).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
Rear axle 3C 0D Incorrect pro- A) Front and/or rear A) ABS/ASR totally dis- Check correct
electropneu- gramming axle wheels tend to abled. B) Electronic con- electronic control
matic modu- parameters. lock. Rear axle wheels trol of trailer and front unit configuration.
lator. skid and no engine limi- axle braking pressure Replace rear axle
tation. B) No trailer and disabled. C) Electronic electropneumatic
front axle braking opti- control of the rear axle modulator.
mization. C) No rear braking pressure dis- Check: Verify cor-
axle braking. abled. rect EBS control
unit configuration.
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Rear axle 3C 0E Defective Yellow warning light No functional trouble. Check correct
electropneu- electric comes on. electric power sup-
matic modu- power supply. ply of the compo-
lator. nent.
Check: Check cor-
rect power supply
pin ( 7/X2 — 11/X1
).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
Back—Up 3D 03 Short—circuit Front axle wheels tend RH/LH front axle ABS Check the integrity
valve. to positive. to lock. disabled. of the wiring, con-
nectors and com-
ponent.
Check: Check
isolation from +
battery pin (8/X2 —
11/X1).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
Max 1 Volt
DIAGNOSIS
IV.119

Base — November 2003


Word on
EBS
IV.120

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Back—Up 3D 05 Open circuit. A) Front and/or rear ABS/ASR totally dis- A) Check correct
valve. axle wheels tend to abled. electronic control
DIAGNOSIS

lock. B) Rear axle unit configuration.


wheels skid and no B) Check the integ-
engine limitation. rity of the wiring,
connectors and
component.
Check: A) Check
correct EBS control
unit configuration.
B) Check continu-
ity between pins (
8/X2 — 12/X2 ).
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
Back—Up 3D 06 Internal No rear axle braking. Electronic control of Check the integrity
valve. short—circuit- rear axle braking pres- of the wiring, con-
ing to earth. sure disabled. nectors and com-
ponent.
Check: Check
isolation from —
battery pin (8/X2 —
11/X1)
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Back—Up 3D 0D Incorrect pro- A) Front and/or rear A) ABS/ASR totally dis- Check correct con-
valve. gramming axle wheels tend to abled. B) Electronic con- figuration and elec-
parameters. lock. Rear axle wheels trol of trailer and front tronic control unit
skid and no engine axle braking pressure connections.
limitation.B) No trailer disabled. C) Electronic Check: A) Verify
and front axle braking control of the rear axle correct EBS control
optimization. C) No braking pressure dis- unit configuration.
rear axle braking. abled. B) Check correct
connection to pins
8/X2 and 12/X2.
DIAGNOSIS
IV.121

Base — November 2003


Word on
EBS
IV.122

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Rear axle 3E 02 Intermittent Front and/or rear axle ABS/ASR totally dis- Check integrity of
pressure sen- or incorrect wheels tend to lock. abled. control / supply
DIAGNOSIS

sors. signal. Rear axle wheels skid pipes and rear axle
and no engine limitation. electro—pneumatic
modulator opera-
tion.
Check: Check
component supply
pressures at con-
nections 11 — 12.
Check outlet pres-
sure connections
21 — 22.
Measuring condi-
tions: Vehicle sta-
tionary system at
governor rating.
Vehicle stationary
system at rating
with governor
pedal pressed fully
down.
Comparable values:
Max 10,5 bar
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Trailer servo 42 03 Short—circuit Trailer slowing delayed Electronic control of Check the integrity
control valve. to positive. and not optimized. trailer braking pressure of the wiring, con-
disabled. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 10/X2
— 11/X1 ) ( 11/X2
— 11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
Max 1 Volt
Trailer servo 42 05 Open circuit. Trailer slowing delayed Electronic control of Check correct
control valve. and not optimized. trailer braking pressure electronic control
disabled. unit configuration.
Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Verify cor-
rect EBS control
unit configuration.
Check continuity
between pins (
10/X2 — 11/X2 )
Measuring condi-
tions: Connectors
disconnected from
control unit Key on
STOP.
DIAGNOSIS

Comparable values:
7 — 4 ohm
IV.123

Base — November 2003


Word on
EBS
IV.124

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Trailer servo 42 06 Internal Trailer slowing delayed Electronic control of Check the integrity
control valve. short—circuit- and not optimized. trailer braking pressure of the wiring, con-
DIAGNOSIS

ing to earth. disabled. nectors and com-


ponent.
Check: Check
isolation from —
battery ( 10/X2 —
11/X1 ) (11/X2 —
11/X1).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Trailer servo 42 07 Defective Trailer slowing delayed Electronic control of Check supply pres-
control valve. component and not optimized. trailer braking pressure sure, integrity of
or connection disabled. control / supply
errors. pipes and trailer
servo control valve
operation.
Check: Check
component supply
pressures at con-
nections 11 and 12.
Check outlet pres-
sure connection 21
and 22.
Measuring condi-
tions: Vehicle sta-
tionary system at
rating with gover-
nor pedal pressed
fully down.
Comparable values:
Max 8,5 bar
Trailer servo 42 0B Unidentified Trailer slowing delayed Electronic control of Check the integrity
control valve. fault. and not optimized. trailer braking pressure of the wiring, con-
disabled. nectors and com-
ponent.
Check: Check cor-
rect connection at
pins 10/X2 —
11/X2 — 13/X2 —
14/X2 and 3/X4 .
DIAGNOSIS
IV.125

Base — November 2003


Word on
EBS
IV.126

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Trailer servo 42 0D Incorrect pro- A) Front and/or rear A) ABS/ASR totally dis- Check correct con-
control valve. gramming axle wheels tend to abled. B) Electronic con- figuration and elec-
DIAGNOSIS

parameters. lock. Rear axle wheels trol of trailer and front tronic control unit
skid and no engine axle braking pressure connections.
limitation.B) No trailer disabled. C) Electronic Check: Verify cor-
and front axle braking control of the rear axle rect EBS control
optimization. C) No braking pressure dis- unit configuration.
rear axle braking. abled. Check correct con-
nection at pins
10/X2 — 11/X2 —
13/X2 — 14/X2 and
3/X4 .
Trailer servo 42 0E Permanent The trailer remains No functional trouble. Check the integrity
control valve. activation. braked. of the wiring, con-
nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 10/X2
— 11/X1 ) ( 11/X2
— 11/X1 )
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on MARCIA
(START).
Comparable values:
Max 1 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Trailer servo 44 03 Short—circuit Imperfect trailer slowing. Electronic control of Check the integrity
control valve to positive. trailer braking pressure of the wiring, con-
pressure sen- deteriorated. nectors and com-
sor. ponent.
Check: Check
isolation from +
battery pin ( 14/X2
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
0,5 — 3,7 Volt
Trailer servo 44 04 Short—circuit Imperfect trailer slowing. Electronic control of Check correct
control valve to ground. trailer braking pressure electronic control
pressure sen- deteriorated. unit configuration.
sor. Check the integrity
of the wiring, con-
nectors and com-
ponent.
Check: Check
isolation from —
battery pin ( 14/X2
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
0,5 — 3,7 Volt
DIAGNOSIS
IV.127

Base — November 2003


Word on
EBS
IV.128

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


LH front axle 46 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to positive. comes on. of the wiring, con-
DIAGNOSIS

wear sensor. nectors and com-


ponent.
Check: Check
isolation from +
battery pin ( 5/X4
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
LH front axle 46 04 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to ground. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from —
battery pin ( 5/X4
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH front axle 47 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to positive. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 8/X3
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
RH front axle 47 04 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to ground. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from —
battery pin ( 8/X3
— 3/X4 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
DIAGNOSIS
IV.129

Base — November 2003


Word on
EBS
IV.130

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


LH rear axle 48 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to positive. comes on. of the wiring, con-
DIAGNOSIS

wear sensor. nectors and com-


ponent.
Check: Check
isolation from +
battery pin ( 67.3 —
67.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
LH rear axle 48 04 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to ground. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from —
battery pin ( 67.3 —
67.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
RH rear axle 49 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to positive. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from +
battery pin ( 66.3 —
66.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
RH rear axle 49 04 Short—circuit Yellow warning light No functional trouble. Check the integrity
brake pad to ground. comes on. of the wiring, con-
wear sensor. nectors and com-
ponent.
Check: Check
isolation from —
battery pin ( 66.3 —
66.2 ).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
1 — 4 Volt
DIAGNOSIS
IV.131

Base — November 2003


Word on
EBS
IV.132

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Duplex con- 4C 02 Intermittent Yellow warning light No functional trouble. Check the integrity
trol valve or incorrect comes on. of the wiring, con-
DIAGNOSIS

braking sen- signal of a nectors and com-


sors. sensor. ponent.
Check: Check the
supply is correct
between pins
(1/X5 — 11/X1)
(4/X5 — 11/X1).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
Duplex con- 4C 0C Intermittent A) Front and/or rear A) ABS/ASR totally dis- Check the integrity
trol valve or incorrect axle wheels tend to abled. B) Electronic con- of the wiring, con-
braking sen- signal of the lock. Rear axle wheels trol of trailer and front nectors and com-
sors. two braking skid and no engine limi- axle braking pressure ponent.
sensors or tation. B) No trailer and disabled. C) Electronic Check: Check the
switches. front axle braking opti- control of the rear axle supply is correct
mization. C) No rear braking pressure dis- between pins
axle braking. abled. (1/X5 — 11/X1)
(4/X5 — 11/X1).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Braking sen- 4D 02 Intermittent Yellow warning light No functional trouble. Check the integrity
sor no.1 or incorrect comes on. of the wiring, con-
duplex con- signal. nectors and com-
trol valve. ponent.
Check: Check the
supply is correct
between pins
(1/X5 — 11/X1)
(4/X5 — 11/X1).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
Braking sen- 4D 04 Shorted to Yellow warning light No functional trouble. Check the integrity
sor no.1 low source comes on. of the wiring, con-
duplex con- nectors and com-
trol valve. ponent.
Check: Check
isolation from —
battery pin ( 5/X5
— 11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
min. 500 kohm
DIAGNOSIS
IV.133

Base — November 2003


Word on
EBS
IV.134

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Braking sen- 4E 02 Intermittent Yellow warning light No functional trouble. Check the integrity
sor no.2 or incorrect comes on. of the wiring, con-
DIAGNOSIS

duplex con- signal. nectors and com-


trol valve. ponent.
Check: Check the
supply is correct
between pins
(1/X5 — 11/X1)
(4/X5 — 11/X1).
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
22 — 28 Volt
Braking sen- 4E 04 Shorted to Yellow warning light No functional trouble. Check the integrity
sor no.2 low source comes on. of the wiring, con-
duplex con- nectors and com-
trol valve. ponent.
Check: Check
isolation from —
battery pin ( 2/X5
— 11/X1 ).
Measuring condi-
tions: Connectors
disconnected from
control unit. Key
on STOP.
Comparable values:
min. 500 kohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Tyre parame- 4F 0B Incorrect Front and/or rear axle ABS/ASR totally dis- Check control unit
ters. dimensions. wheels tend to lock. abled. configuration and
Rear axle wheels skid reprogram it with
and no engine limitation. the right tyre
dimensions. Check
the inflation pres-
sure is right.
Brake pad 5B 05 Open circuit. Yellow warning light No functional trouble. Check electronic
wear indica- comes on. control unit config-
tor light. uration.
Check: Verify cor-
rect EBS control
unit configuration.
Front axle 5F 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
wear sensor to positive. comes on. of the wiring, con-
supply. nectors and com-
ponent.
Check: Check the
supply between
pins (4/X4 — 3/X4)
(7/X4 — 3/X4) is
correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
4,9 — 5,1 Volt
DIAGNOSIS
IV.135

Base — November 2003


Word on
EBS
IV.136

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Front axle 5F 04 Short—circuit No indication on clus- No functional trouble. Check the integrity
wear sensor to ground. ter. of the wiring, con-
DIAGNOSIS

supply. nectors and com-


ponent.
Check: Check the
supply between
pins (4/X4 — 3/X4)
(7/X4 — 3/X4) is
correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
4,9 — 5,1 Volt
Rear axle 60 03 Short—circuit Yellow warning light No functional trouble. Check the integrity
wear sensor to positive. comes on. No indica- of the wiring, con-
supply. tion on cluster. nectors and com-
ponent.
Check: Check sup-
ply between pins
(66.1 — 66.2) ( 67.1
— 67.2 ) is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
4,9 — 5,1 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Rear axle 60 04 Short—circuit Yellow warning light No functional trouble. Check the integrity
wear sensor to ground. comes on. No indica- of the wiring, con-
supply. tion on cluster. nectors and com-
ponent.
Check: Check sup-
ply between pins
(66.1 — 66.2) ( 67.1
— 67.2 ) is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
MARCIA (START).
Comparable values:
4,9 — 5,1 Volt
Trailer CAN DC 09 Data update Incorrect or no integra- No functional trouble. Check wiring integ-
line. frequency in tion in trailer braking. rity between elec-
CAN line tronic control unit
incorrect. and trailer ISO
connector, check
integrity of trailer
system.
Check: Check
integrity between
pins 6 and 7 of the
trailer coupling.
Check the wiring
of the trailer cou-
pling is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
DIAGNOSIS

120 ohm
IV.137

Base — November 2003


Word on
EBS
IV.138

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Trailer CAN DC 0B Unidentified Incorrect or no integra- No functional trouble. Check wiring integ-
line. fault. tion in trailer braking. rity between elec-
DIAGNOSIS

tronic control unit


and trailer ISO
connector, check
integrity of trailer
system.
Check: Check
integrity between
pins 6 and 7 of the
trailer coupling.
Check the wiring
of the trailer cou-
pling is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
120 ohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Trailer CAN DC 0C Defective Incorrect or no integra- No functional trouble. Check wiring integ-
line. component. tion in trailer braking. rity between elec-
tronic control unit
and trailer ISO
connector, check
integrity of trailer
system.
Check: Check
integrity between
pins 6 and 7 of the
trailer coupling.
Check the wiring
of the trailer cou-
pling is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
120 ohm
DIAGNOSIS
IV.139

Base — November 2003


Word on
EBS
IV.140

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Trailer CAN DC 0E Component Incorrect or no integra- No functional trouble. Check wiring integ-
line. or wiring fail- tion in trailer braking. rity between elec-
DIAGNOSIS

ure. tronic control unit


and trailer ISO
connector, check
integrity of trailer
system.
Check: Check
integrity between
pins 6 and 7 of the
trailer coupling.
Check the wiring
of the trailer cou-
pling is correct.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
120 ohm
Pressure sen- DD 03 Short—circuit Imperfect trailer and Electronic control of the Replace EBS con-
sor supply to positive. front axle slowing— trailer and front axle trol unit.
stage elec- down braking. pressure deteriorated.
tronic control
unit.
Pressure sen- DD 04 Short—circuit Imperfect trailer and Electronic control of the Replace EBS con-
sor supply to ground. front axle slowing— trailer and front axle trol unit.
stage elec- down braking. pressure deteriorated.
tronic control
unit.
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
CAN line. E7 02 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Gearbox con- CAN line and the
trol unit for relevant connec-
too long. tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
60 ohm
CAN line. E7 03 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Cruise Con- CAN line and the
trol function relevant connec-
motor control tions of the associ-
unit for too ated electronic con-
long. trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
DIAGNOSIS

STOP.
Comparable values:
60 ohm
IV.141

Base — November 2003


Word on
EBS
IV.142

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


CAN line. E7 04 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
DIAGNOSIS

tachograph CAN line and the


for too long. relevant connec-
tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
60 ohm
CAN line. E7 05 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Mux, braking CAN line and the
pressure sig- relevant connec-
nal, for too tions of the associ-
long. ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
60 ohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
CAN line. E7 07 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Retarder con- CAN line and the
trol unit for relevant connec-
too long. tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
60 ohm
CAN line. E7 09 No commu- Rear axle wheels skid ASR totally disabled. Check the integrity
nication with and no engine limitation. of the vehicle’s
Engine con- CAN line and the
trol unit for relevant connec-
too long. tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
DIAGNOSIS

STOP.
Comparable values:
60 ohm
IV.143

Base — November 2003


Word on
EBS
IV.144

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


CAN line. E7 0A Communica- Rear axle wheels skid ASR totally disabled. Check the integrity
tion inter- and no engine limitation. of the vehicle’s
DIAGNOSIS

rupted. CAN line and the


relevant connec-
tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
60 ohm
CAN line. E7 0C Communica- Rear axle wheels skid ASR totally disabled. Check the integrity
tion impossi- and no engine limitation. of the vehicle’s
ble. CAN line and the
relevant connec-
tions of the associ-
ated electronic con-
trol units.
Check: Check integ-
rity between pins
21 and 22 of the
30—pin fault—diagno-
sis connector.
Measuring condi-
tions: Connectors
connected to con-
trol unit. Key on
STOP.
Comparable values:
60 ohm
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Red warning EE 05 Open circuit. Yellow warning light No functional trouble. Check electronic
lamp. comes on. control unit config-
uration.
Check: Verify cor-
rect EBS control
unit configuration.
Yellow warn- EF 05 Open circuit. Yellow warning light No functional trouble. Check electronic
ing lamp. comes on. control unit config-
uration.
Check: Verify cor-
rect EBS control
unit configuration.
DIAGNOSIS
IV.145

Base — November 2003


Word on
EBS
IV.146

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Electronic FB 01 Supply volt- A) Front and/or rear A) ABS/ASR totally dis- Check the vehicle’s
control unit age too low. axle wheels tend to abled. B) Electronic con- supply voltage.
DIAGNOSIS

supply. lock. Rear axle wheels trol of trailer and front Check: A) Check
skid and no engine limi- axle braking pressure the efficiency of the
tation. B) No trailer and disabled. C) Electronic batteries and alter-
front axle braking opti- control of the rear axle nator voltage regu-
mization. C) No rear braking pressure dis- lator. B) Check the
axle braking. abled. supply is correct
between pins
(7—8—9/X1 and
11—12/X1). C)
Check the integrity
of fuses 4 — 5 and
6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Electronic FB 04 Supply volt- A) Front axle wheels A) RH/LH front axle Check voltage,
control unit age (+ 30a) tend to lock. B) Rear ABS disabled. B) Brake integrity of fuse
supply. too low or axle wheels skid on controlling ASR disabled. and wiring on +
short—cir- starting. C) No trailer C) Electronic control of 30a.
cuited to and front axle braking trailer and front axle Check: A) Check
earth. optimization. braking pressure dis- the efficiency of the
abled. batteries and alter-
nator voltage regu-
lator. B) Check the
supply is correct
between pins
(7—8—9/X1 and
11—12/X1). C)
Check the integrity
of fuses 4 — 5 and
6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
DIAGNOSIS
IV.147

Base — November 2003


Word on
EBS
IV.148

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Electronic FB 05 Low input Front and/or rear axle ABS/ASR totally dis- Check voltage,
control unit current or cir- wheels tend to lock. abled. Electronic control integrity of fuse
DIAGNOSIS

supply. cuit open (at Rear axle wheels skid of rear axle braking and wiring on +
+ 30 b). and no engine limitation. pressure disabled. 30b. Check rear
axle modulator and
second duplex
transmitter supply
wiring.
Check: Check the
efficiency of the
batteries and alter-
nator voltage regu-
lator. Check the
supply is correct
between pins
(7—8—9/X1 and
11—12/X1). Check
the integrity of
fuses 4 — 5 and 6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
STRALIS

Print 603.43.681
Word on
STRALIS

EBS

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks

Print 603.43.681
Colour component driver system faults/reactions repairs
instrument
Electronic FB 0E Defective Yellow warning light No functional trouble. Check integrity of
control unit supply (+ 15). comes on. fuse and wiring on
supply. + 15, key switch,
relay 25213 A
Check: Check the
efficiency of the
batteries and alter-
nator voltage regu-
lator. Check the
supply is correct
between pins
(7—8—9/X1 and
11—12/X1). Check
the integrity of
fuses 4 — 5 and 6.
Measuring condi-
tions: Connectors
connected to the
control unit. Key
on MARCIA
(START).
Comparable values:
22 — 28 Volt
Electronic FD 0C Internal fail- A) Front and/or rear A) ABS/ASR totally dis- Check control unit
control unit. ure. axle wheels tend to abled. B) Electronic con- configuration.
lock. Rear axle wheels trol of trailer and front Replace EBS con-
skid and no engine limi- axle braking pressure trol unit.
tation. B) No trailer and disabled. C) Electronic
front axle braking opti- control of the rear axle
mization. C) No trailer braking pressure dis-
and rear axle braking abled.
optimization.
DIAGNOSIS
IV.149

Base — November 2003


Word on
EBS
IV.150

Symbol Faulty Fault seen or noted by Possible causes or Recommended


cluster/ DTC FMI Error type Checks
Colour component driver system faults/reactions repairs
instrument

Base — November 2003


Electronic FE 0C A) Total A) Front and/or rear A) ABS/ASR totally dis- Replace EBS con-
control unit. breakdown / axle wheels tend to abled.B1) Electronic trol unit.
DIAGNOSIS

B) Partial lock. Rear axle wheels control of trailer and


breakdown skid and no engine limi- front axle braking pres-
with diagnosis tation. B) No trailer and sure disabled. B2) Elec-
system active. front axle braking opti- tronic control of rear
mization. No rear axle axle braking pressure
braking. disabled.
Electronic FE 0D Incorrect A) Front and/or rear A) ABS/ASR totally dis- Check control unit
control unit. programming axle wheels tend to abled. B) Electronic con- configuration.
parameters. lock. Rear axle wheels trol of trailer and front Replace EBS con-
skid and no engine limi- axle braking pressure trol unit.
tation. B) No trailer and disabled. C) Electronic
front axle braking opti- control of the rear axle
mization. C) No rear braking pressure dis-
axle braking. abled.
STRALIS

Print 603.43.681

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