USER MANUAL

BEGA Induction Heaters

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USER MANUAL

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Induction heaters BETEX ®

BETEX® Standard BETEX® TURBO

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Induktionsanwärmer | Chauffage à induction | Calentador de inducción | Inductieverhitter
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Standard models24 RLD portable
22 ELD portable TURBO models
BETEX® BETEX®
22 ESD 24 RSD
22 ELDi 24 RLDi
38 ESD 22 ESDi SUPER40 RSD(m) 24 RSDi SUPER
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38 ESD GIGANT 40 RSD(m) GIGANT

38 ZFD 38 ZFD 40 RMD 40 RMD
Super Super TURBO
Giant Giant TURBO
READ THE MANUAL AND SAFETY INSTRUCTIONS
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Check all parts for possible transport damage.

If any damage is apparent, inform carrier immediately.
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Bega International BV, July 2014

© Bega International BV, 11-2012

© Bega International BV, augustus 2014
1. User manual GB
GB

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2. Gebrauchsanleitung D
D
3. Manuel del usario E
E

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Manuel de
4. Manual de l’l‘utilisateur
utilisateur F
F
5. Gebruiksaanwijzing
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.. NL
NL
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READ THE MANUAL AND SAFETY INSTRUCTIONS
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Check all parts for possible transport damage.

If any damage is apparent, inform carrier immediately.

GEBRAUCHSANLEITUNG UND SICHERHEITSHINWEISE BITTE SORGFÄLTIG LESEN

Bitte kontrollieren Sie den Inhalt auf Transportschäden. Falls Sie Schäden entdecken,
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informieren Sie bitte umgehend das Transportunternehmen.

LEA EL MANUAL Y LAS INSTRUCCIONES DE SEGURIDAD

Compruebe todas las piezas por si hubieran sido dañadas durante el transporte. Si hay
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daños, informe al transportista inmediatamente.

VEUILLEZ LIRE LE MANUEL EN CONSIGNES DE SÉCURITÉ

Vérifier le bon état de tous les éléments afin de s’assurer qu’ils ne sont pas endommagés.
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En cas de dommage, veuillez informer immédiatement à réception le transporteur.

LEES DE GEBRUIKSAANWIJZING EN VEILIGHEIDSVOORSCHRIFTEN

Controleer alle onderdelen op mogelijke transport schade. Schade dient direct aan de
transporteur gemeld te worden.

33
Table of Contents

1. Safety Instructions 35

2. Introduction 7
2.1 Application 5
2.2 Operating conditions
2.3 Principle of operation

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3. Installation 68

4. Symbols & Display 79

5. Setting up the Work piece 8

10

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5.1 Setting up the Work piece
5.2 Maximum weights for swing-arm models

6. The Magnetic Temperature Probe 12

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7. Operation
7.1 Using Temperature mode
7.2 Using Time mode
7.3 Work piece removal
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7.4 Malfunctioning
7.5 Switch between Celsius and Fahrenheit
8. Cleaning & Maintenance 14
12
8. Cleaning & Maintenance
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9. Technical Data 15
13
9. Technical Data
10. Declaration of Conformity 14
16
10. Declaration of Conformity
..
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Appendix 1. Electrical Diagrams 75

Appendix 1. Electrical Diagrams
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Bega International
Bega International BV,
BV, July
July 2014
2014

4
1. Safety Instructions

WARNING! = potential risk of serious personal injury

CAUTION! = danger of damaging the heater or work piece

WARNING! GB
• Do not use the induction heater if supply cord is damaged. The cord must be replaced
by the manufacturer, its agent or similarly qualified persons.

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• Induction heaters generate a magnetic induction field, which may affect or impair
medical devices such as pacemakers or hearing aids, resulting in a high risk of serious
bodily harm. Do not operate, or be within a suggested minimum distance of 5m (16ft)
of the machine while wearing such devices.
• Hot work pieces may burn. Use supplied protective gloves when handling such work

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pieces (suitable up to 150ºC (302ºF).
• Do not operate an Induction heater in areas where there is a risk of an explosion.
• Proper maintenance and handling practices are critical. Failure to follow user manual
can result in equipment failure, creating a risk of serious bodily harm.

CAUTION!
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• Sensitive electronic equipment (e.g. portable telephones, computers, watches, etc.) may be
affected by the magnetic field and should not be used within the vicinity of the heater.
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Safety precautions
• The user should have an appreciation of the contents of this manual, and be familiar with safe
workshop practices.
• Follow the User Manual at all times.
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• Ensure that the machine operates at the correct supply voltage. If the heater has been
supplied without a plug connection to the power supply should only be made by a suitably
qualified person.
• Do not use or store the heater in humid environments. Bega Induction heaters are designed
for indoor use only.
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• On mobile models, always apply brake when in a stationary position.

• If the heater is equipped with sliding horizontal supports, always secure these with the
designated safety pin, either in the “in” or “out” position.
• Use proper handling equipment, appropriate for the weight of the work piece or yoke.
• Never support parts with a metal cable or have anything metallic hanging in the proximity of
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the magnetic field. Extremely high currents can flow through the cable, causing the cable to
heat up.
• Do not hold metal objects near the yokes and poles.
• While heating keep at least 1 metre (3,3ft) distance from the heater.
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• Never remove the yokes during the heating cycle.

• Do not modify the heater and do not use self-fabricated yokes.
• Always check that the yoke is correctly adjusted to the poles otherwise excessive vibration
may occur.
• Only switch the machine on when the yoke is positioned correctly – on models equipped with a
swing arm (or swivelling yoke), the arm should always be closed.

Note: Since our products are subject to continuous improvement, we reserve the right to
make changes.

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}
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Safety features
 The heater will switch off automatically if the ambient temperature exceeds 70ºC (158ºF).
 When using the temperature mode, the heater will switch off automatically if the rate of
temperature rise is too low.
 On models equipped with a swing arm, the arm can be fixed in the open position.
An induction heater works due a magnetic field. In the table below are there are some measured
values of the flux density in milliTesla (mT). These values are measured in different radii and
heights around the heater. These measurements can be used as a guide in conforming to local
regulations regarding the maximum time exposure of people to magnetic fields.
The values below are only valid for this combination of bearing type and yoke bar.

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Different configurations may give different values. Due to the large variety of bearing types in
combination with the different yoke bars it is impossible for us to give every possible value.

h = 250 mm h = 500 mm h = 750 mm h =1000 mm h = 1250 mm

Heater type Radius/height
(10in) (20in) (30in) 40in) (49in)
R =250 mm 0,785 mT 0,110 mT 0 mT 0 mT 0 mT

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Model 22ELDi
R =500 mm 0,054 mT 0,012 mT 0 mT 0 mT 0 mT
Yoke bar 40
R =750 mm 0 mT 0 mT 0 mT 0 mT 0 mT
Bearing 6215
R =1000 mm 0 mT 0 mT 0 mT 0 mT 0 mT
R =250 mm 2,950 mT 1,070 mT 0,120 mT 0 mT 0 mT
Model 22ESDi
R =500 mm 0,310 mT 0,170 mT 0,050 mT 0 mT 0 mT
Yoke bar 60
R =750 mm 0,500 mT 0,250 mT 0 mT 0 mT 0 mT
Bearing 6219

Model 38ESD
Yoke bar 70
Bearing 6222
R =1000 mm
R =250 mm
R =500 mm
R =750 mm
R =1000 mm
R =1250 mm
00 mT
6,800 mT
0,935 mT
0,204 mT
0,034 mT
0 mT
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00 mT
4,310 mT
0,696 mT
0,152 mT
0,023 mT
0 mT
0 mT
0,590 mT
0,230 mT
0,059 mT
0,003 mT
0 mT
0
0
0
0 mT
0,110 mT
0,042 mT
mT
mT
mT
0 mT
0 mT
0 mT
0 mT
0 mT
0 mT
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h = 900 mm h=1300 mm h=1500 mm h =2000 mm
Heater type Radius/height*
(10in) (51in) (59in) (79in)
R =250 mm 5,800 mT 0,750 mT 0,253 mT 0,010 mT
Model 38ZFD
R =500 mm 1,070 mT 0,320 mT 0,134 mT 0 mT
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Yoke bar 80
R =750 mm 0,345 mT 0,141 mT 0,068 mT 0 mT
Bearing
R =1000 mm 0,121 mT 0,054 mT 0,020 mT 0 mT
229750/03
R =1250 mm 0,030 mT 0,006 mT 0 mT 0 mT
R =250 mm 6,400 mT 4,100 mT 1,460 mT 0,150 mT
Model SUPER R =500 mm 1,308 mT 1,050 mT 0,530 mT 0,105 mT
Yoke bar 100 R =750 mm 0,350 mT 0,298 mT 0,186 mT 0,037 mT
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Bearing RH24B R =1000 mm 0,116 mT 0,093 mT 0,063 mT 0,010 mT

R =1250 mm 0,030 mT 0,017 mT 0,010 mT 0 mT
R =500 mm 1,980 mT 1,375 mT 1,020 mT 0,340 mT
Model GIANT R =750 mm 0,530 mT 0,450 mT 0,370 mT 0,170 mT
Yoke bar 150 R =1000 mm 0,180 mT 0,180 mT 0,160 mT 0,080 mT
Bearing R =1250 mm 0,070 mT 0,030 mT 0,030 mT 0,030 mT
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17.52926 R =1500 mm 0,020 mT 0,020 mT 0,010 mT 0 mT

R =1750 mm 0 mT 0 mT 0 mT 0 mT

Heights are measured from the bottom of the heater. To determine where the field is exactly in
relation to the floor, the distance from the bottom of the heater to the floor should be added on to
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the values mentioned in the table. (e.g. the height of a workbench).

WARNING!
 We advise a safety distance of at least 1 meter for people.

CAUTION!The machine works through an induction field. Bear in mind that this can influence
electronic equipment, e.g. watches, magnetic charts etc.

Bega International BV, July 2014

6
2. Introduction
2.1 Application
Bega Induction Heaters are designed to heat bearings, bushings, gear wheels, couplings or other
metallic work pieces which form a closed electrical loop. This will facilitate mounting where an
interference fit is required.

The heaters are designed to heat the work piece up to a maximum temperature of 240ºC (464ºF), GB
with the exception of the 22 ELD series models where the temperature is limited to a maximum of
150ºC (302ºF) and special custom-designed heaters where the maximum temperature can be as

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high as 480ºC (896ºF).

Bega Induction heaters can be used on continuous bases. There is however a limitation; do not
operate heater at a temperature of 240°C (464°F) or more for more than half an hour. By heating
with the time function this has to be checked with an external temperature meter.

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Caution:
 Bearings generally should only be heated up to a maximum temperature of 120ºC (248ºF).
 Precision bearings should only be heated up to a maximum temperature of 70ºC (158ºF).
Heating to higher temperatures may affect the metallurgical structure and dimensional stability


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resulting in premature bearing failure or loss of bearing performance.
Do not use induction heaters for bearings or work pieces, which are outside the minimum, or
maximum dimensions as specified in the technical data (Appendix 1).
Do not switch off the heater with the main switch while heating cycle is running
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2.2 Operating conditions
Designed to be used in an industrial environment with an ambient temperature of 0ºC to 50ºC
(32ºF to 122ºF), and an atmospheric humidity of between 5% to 90%. The induction heater is
meant for indoor use only.
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2.3 Principle of operation

The heater works in the same way as a transformer. The primary coil is the
heater and the secondary coil is the work piece.

When the heater is switched on, a high voltage, low alternating current passes
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through the numerous windings of the primary coil. This induces a low voltage,
high current in the work piece acting as the secondary coil. This high current
results in the heating up of the work piece.

The current is only flowing in the work piece, hence it is only this which starts to
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heat up. The work piece is automatically demagnetised at the end of each heating cycle.

In the Turbo models, the coil is located in the round pole. When the job is placed around this pole,
the magnetic field does not need to be transported, which results in a shorter heating cycle.
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Bega International BV, July 2014

7
3. Installation

 Remove packing material and place the induction heater on a non-ferrous, stable, flat surface.
The box will normally contain the heater, a yoke or a set of yokes, the temperature probe, a
pair of heat-resistant gloves and a small container of lubricant.
 Check the supply voltage and current meet the specifications on the type plate to be found on
the back of the machine.
 As there are a large number of plug types, not every Bega induction heater is provided with a
plug. When the heater is not provided with a plug, a suitable plug has to be affixed by a

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qualified electrician.
 The wires should be connected as follows, there are 3 options depending on what type of
cable the heater is supplied with:

230V/110V 1 phase Heaters

Brown Phase Black Phase

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Blue Neutral White Neutral
Green/yellow Ground Green Ground

Black “1” Neutral

Black “2” Phase
Green/yellow

Blue
Ground

400, 450, 500V 2 phase Heaters

Brown Phase
Phase
Brown
Black
.c Phase
Phase
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Green/yellow Ground Green/yellow Ground

Black “1” Phase

Black “2” Phase
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Green/yellow Ground

 Make sure that the supply cable cannot come into contact with the bearing that is to be heated.
Insert the plug into a shockproof wall socket.
 Use the main switch to switch on the current. The machine will emit a short bleep and the
display will show a “pre-set goal temperature” set by the manufacturer.
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 Connect the temperature probe by inserting the plug in the socket. Make sure that – and +
correspond on both plug and socket
 The induction heater is now ready to be used in the temperature function mode.
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Bega International BV, July 2014

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4. Symbols and Display
Symbols shown on the heater:

Prohibited for people with a pacemaker. Magnetic field may

have influence.
GB
No watches or other metal objects allowed. Magnetic field
may have influence.

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Use heat-resistant gloves

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Read the instructions

Warning of Magnetic Field

Display:
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- Display: time or temperature

Increase time/temperature - - Reduce time/temperature

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Operate using Time Mode - - Operate using Temperature Mode

Start operation - - Stop operation/automatic

demagnetisation
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Bega International BV, July 2014

9
5. Setting up the Work Piece

WARNING!
 Use appropriate hoisting equipment for heavy components and yokes. The manual
lifting of heavy objects is a common cause of injury.
 The weight of the work-piece should not exceed the maximum weight shown in section
5.2 below, and in the technical data (Appendix 1) at the back of the manual. Exceeding
these limits may result in catastrophic equipment failure leading to personal injury.
 If heater is equipped with sliding horizontal supports, always secure these with the

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designated safety pin, in either the ‘in’ or the ‘out’ position. Unexpected movement of
the work piece may lead to personal injury.
 Ensure that the mains cable cannot come into contact with the work piece. Damage to
the cable may result in electrocution.
 Never support components with a metal cable or have any hanging in the proximity of

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the magnetic field. Extremely high currents can flow through the cable causing it to
heat up quickly, resulting in a risk of burning.

The work piece can be set up in two different ways:

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Yoke passing through the work piece Yoke in the horizontal position
(The bore is large enough for the pole to pass
through it. The work piece in this example is
shown resting on the horizontal supports).
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Larger work pieces can be isolated from the environment by packing them in isolation material like
a welding cloth. This will keep the heat in the work piece and will avoid that the heat is transmitted
to the air.

5.1 Setting up the work piece where the yoke passes through it
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 Make sure that the bright sides are

greased sufficiently (improve contact,
avoid excessive vibration) and are aligned
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on the top of poles.

Correct Incorrect
 Always choose a yoke, which fills the bore
of the bearings as fully as possible. You
can even combine 2 yokes - this helps to
heat more quickly & evenly.

Correct Incorrect

Bega International BV, July 2014

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 For Swing Arm Yokes: Swing out yoke towards the front of the heater until it falls in the
positioning lock of the hinge construction. Slide the workpiece over the yoke till it lies in the
middle of the yoke and swing the yoke incl. Work piece back on top of the poles.
 Always make sure that the workpiece has no direct contact with the plastic housing of the
heater.
 When heating cycle is ready, follow the above instructions in opposite order to take of the
heated work piece. Wear protective clothing like heat resistant gloves because the workpiece
is hot now. (Supplied gloves are suitable for 150°C (302°F).
GB
 Always treat yokes carefully falling, jolting, etc, can damage them. Always put the yoke away
immediately after use

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5.2. Maximum weights for swing-arm models

Table showing the maximum permitted weights on the horizontal supports & swiveling yokes:

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Swing Arm Yoke Size
Heater On
20 mm 30 mm 40 mm 50 mm 60 mm 70 mm 80 mm
Series Supports

22 ESDi

24 RSDi

38 ESD
65 kg

150 kg

150 kg
5 kg

10 kg

10 kg
10 kg

15 kg

15 kg
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15 kg

25 kg

25 kg
20 kg

40 kg

40 kg
25 kg

45 kg

n/a
n/a

n/a

50 kg
n/a

n/a

n/a
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38 ZFD 300 kg 10 kg 20 kg 30 kg n/a 60 kg n/a 80 kg

40 RSD 350 kg 10 kg 20 kg 30 kg n/a 60 kg n/a 80 kg

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40 RMD 600 kg n/a n/a 30 kg n/a 60 kg n/a 80 kg

 To avoid the heater from tipping and damage to the yokes and the hinge construction, the
maximum weight for each size yoke is restricted.
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 Parts with a higher weight can rest on the horizontal supports (if fitted), or be supported by a
non-metallic rope from a crane, avoiding any weight on the yoke.

Diagram showing how the work piece can be supported:

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22 ESDi, 24 RSDi & 38 ESD 38 ZFD, 40 RSD & 40 RMD

Bega International BV, July 2014

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Type Max. weight kg
Super 600

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Giant 1250

CAUTION!
 Always treat the yokes carefully. They can easily be damaged through dropping, jolting etc.
Always store the yokes immediately after use.

6. Magnetic Temperature Probe

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 Always use magnetic temperature probe (hereafter referred to as
the ‘probe’) for heating in the Temperature Mode.
 The probe can be used as a temperature-control aid for heating in
the Time Mode.
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 The probe is suitable for operation up to a maximum temperature of 240ºC (464ºF) - special
probes are supplied with custom machines designed to operate above this temperature.
 As a safety feature, the connection between magnet and probe will break above the maximum
temperature. If this occurs when operating in the Temperature Mode, the machine will turn
itself off since the probe will fail to register any increase in the temperature over a set period of
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time.
 A probe fixed to a clamp is also available when heating non-magnetic work pieces.
 Ensure that the area where the probe is located is
completely clean.
 Always place the probe as close as possible to the bore
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of the work piece (see opposite).

 Connect the probe by inserting the plug into the socket at
the back of the heater (the terminals have a different
orientation, so that the plug will only fit in one way - the Correct Incorrect
22 ELD series models have the probe permanently
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connected).

CAUTION!
 Treat the probe with care. It is a valuable part of the heater and can easily be broken through
careless handling. After use, we suggest that it is placed on the side of the vertical pole.

Bega International BV, July 2014

12
7. Operation
There are two modes of heating:

Temperature Mode: Time Mode:

 Used for controlled heating up to the  Suitable for batch production. If the time
desired temperature. taken to heat the work piece to the desired GB
 Used when you wish to keep the work temperature is known.
piece at the desired temperature for up to  Emergency use if the temperature probe is

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15 minutes. lost or defective. The temperature of the
work piece should be checked using an
external thermometer.

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7.1 Using the Temperature Mode (Default mode whenever the machine is switched on)
 Set up the work piece and probe according to the instructions in sections 5 & 6.
 Switch the machine on. The display will show 100c (or 100F). Enter the desired temperature
to which the work piece will be heated up to using the ‘▲’ or ‘▼’ key (by pressing the
temperature mode key ( ) you can choose between steps of 1º or 10º - this is the same
whether working in C or F).

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 Press the ‘START’ key. Heating starts and a soft buzzing sound will be heard.
 The current temperature of the work piece appears on the display. When the desired
temperature has been reached, the display starts to blink and a loud beeping is emitted.
Unless you press the ‘STOP’ key, the heat-retention function will keep the bearing at that
temperature for 5 minutes. The machine resumes heating after a temperature drop of 3º (C or
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F). When the set temperature is reached once more the induction heater emits a loud beep.
Press the ‘STOP’ key to switch off the machine.
 The heating process or the heat-retention function can be interrupted at any time by pressing
the ‘STOP’ key.
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7.2 Using the Time Mode

 Set up the work piece and temperature probe according to the instructions in sections 5 & 6
(the temperature probe is only necessary if you want to check the temperature).
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 Switch the machine on and press the time mode key ‘  ‘. Press the ‘▲' or ‘▼’ key to set the
desired time (by pressing the time mode key '  ' you can choose between steps of one
minute or one second).
 Press the ‘START’ key. Heating starts and a soft buzzing sound will be heard.
 If the temperature key ‘ ‘is pressed while heating, the current temperature is displayed for 3
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seconds. After that the countdown is resumed.

 During the heating process the set time runs to 00:00. When 00:00 is reached the induction
heater switches off. The work piece is then automatically demagnetised and a loud continuous
beeping is emitted. Press the ‘STOP’ key to switch off the machine.
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7.3 Work piece removal

 After pressing the ‘STOP’ key, place the probe on the side of the vertical pole. Pressing the
‘STOP’ key always causes the work piece to be automatically demagnetised.
 Using heat-resistant gloves, grip the yoke with the bearing on it and place it on a clean,
heat-resistant surface. Mount the bearing immediately to prevent cooling. If using a model with
a swing arm, swivel the yoke with the bearing on it into the fixed, open position (at 45º). Slide
the bearing from the yoke. Mount the bearing immediately to avoid heat loss.

Bega International BV, July 2014

13
7.4
7.4 Malfunctioning
Malfunctioning
 IfIf the
the temperature
temperature of of the
the work
work piece
piece fails
fails to
to increase
increase by by 1º1º (either
(either C
C or
or F)
F) within
within aa setset time-
time-
span,
span, the the heater
heater switches
switches off off automatically.
automatically. Four Four blinking
blinking dashes
dashes will
will appear
appear (----)
(----) inin the
the
display, and
display, and aa loud
loud intermittent
intermittent beep beep is is emitted.
emitted. Press
Press thethe ‘STOP’
‘STOP’ keykey toto stop
stop the
the beeping
beeping and and
check whether:
check whether:
 the the probe
probe isis still
still attached
attached to to the
the work
work piece,
piece, andand isis connected
connected correctly
correctly into
into its
its socket.
socket.
 the the probe
probe wiring
wiring has has been
been damaged.
damaged.
 the the probe
probe surface
surface is is clean.
clean.
 the the heater
heater capacity
capacity is is too
too small
small forfor the
the work
work piece.
piece.

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IfIf the
the probe
probe isis defective,
defective, the the Time
Time ModeMode can can still
still be
be used.
used. The The temperature
temperature should
should be be checked
checked
using an
using an external
external thermometer.
thermometer.
 IfIf aa loud
loud vibrating
vibrating noise
noise is is heard,
heard, first
first check
check to to see
see that
that the
the contact
contact surfaces
surfaces of of the
the yokes
yokes are
are
greased
greased sufficiently.
sufficiently. ThenThen check
check to to see
see that
that the
the yoke
yoke is is making
making optimal
optimal contact
contact withwith poles.
poles. (To
(To
adjust
adjust yokes:
yokes: Place
Place yoke yoke on on heater,
heater, unscrew
unscrew the the bolts
bolts inin the
the yoke
yoke ¼¼ turn.
turn. Switch
Switch on on heater
heater
and the
and the yoke
yoke will
will set
set itself.
itself. Re-tighten
Re-tighten the the bolts.
bolts. You
You cancan also
also use
use aa nylon
nylon hammer
hammer as as anan aid
aid to
to

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reposition the
reposition the laminates).
laminates).

7.5 The
7.5 Induction heater
The Induction heater can
can be be used
used in in °C
°C or
or °F.
°F.
To chance
chance this
To change this follow
follow steps:
steps:
 Press
Press the
the temperature
temperature button
button for
for 1010 seconds,
seconds, you you will
will hear
hear aa short
short “bleep”.
“bleep”.

WARNING!
WARNING!
Ten
Ten wait,
 Then wait,after
wait,
temperature
afteranother
after
temperature mode
 The
The heater
heater is
another10
another
mode will
is now
10seconds
10
will switch
now ready
secondsaaasecond
seconds
switch from
ready for us
from Celsius
us in
for use ininthe
second“bleep”
second
Celsius to
thenewly
the .c
“bleep”will
“bleep”
to Fahrenheit
newlyset
newly
willsound
will
Fahrenheit or
settemperature
set
soundand
sound
or vice
andin
and
vice versa.
temperaturemode.
temperature
versa.
mode.
mode.
ininthe
thedisplay
the displaythe
display the
the
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 IfIf in
in any
any doubt,
doubt, isolate
isolate the
the machine
machine and
and contact
contact your
your local
local distributor.
distributor.
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8.
8. Cleaning
Cleaning and
and Maintenance
Maintenance

 Store
Store in
in aa dry,
dry, frost-proof
frost-proof area,
area, free
free from
from humidity.
humidity.
 Keep clean
Keep clean with
with aa soft,
soft, dry
dry cloth.
cloth.
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 Keep the
Keep the contact
contact parts
parts of of the
the poles
poles clean.
clean. Grease
Grease regularly
regularly with
with an
an acid-free
acid-free grease
grease for
for
optimal
optimal contact
contact with
with the
the yokes
yokes andand to
to prevent
prevent corrosion
corrosion (on
(on swing-arm
swing-arm models,
models, also
also grease
grease the
the
vertical pin
vertical pin regularly).
regularly).
 Contact
Contact your
your supplier
supplier ifif there
there isis any
any suspicion
suspicion of
of malfunctioning.
malfunctioning.
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WARNING!
WARNING!
 Proper
Proper maintenance
maintenance and
and handling
handling practices
practices are
are critical.
critical. Failure
Failure to
to follow
follow installation
installation
instructions
instructions and
and to
to maintain
maintain proper
proper lubrication
lubrication can
can result
result in
in equipment
equipment failure,
failure, creating
creating
aa risk
risk of
of serious
serious bodily
bodily harm.
harm.
w

Bega
Bega International
International BV,
BV, July
July 2014
2014

14
 9. TECHNICAL DATA
Type BETEX 22 ELDi 24 RLDi TURBO 22 ESDi 24RSDi 38 ESD 40 RSD en RSDm 38 ZFD 40 RMD SUPER Standard SUPER GIANT Standard GIANT standard GIANT XL -
Portable Portable TURBO (mobile) TURBO TURBO and DL-700 TURBO and DL-700 DL-700 and DL-1000 TURBO
Facility power; standard
Voltage/Amp*; standard
Voltage/Amp*; optional
Frequenz Hz
w 3.6 kVA
230V/16A
120V/15A
50/60Hz
3.6 kVA
230V/16A
120V/15A
50/60Hz
3.6 kVA
230V/16A
120V/15A
50/60Hz
3,6 kVA
230V/16A
120V/15A
50/60Hz
8 kVA
400V/20A
500V/20A
50/60Hz
8 kVA
400V/20A
500V/20A
50/60Hz
12kVA
400V/30A
500V/30A
50/60Hz
12 kVA
400V/30A
500V/30A
50/60Hz
24 kVA
400V/60A
500V/60A
50/60Hz
24 kVA
400V/60A
500V/60A
50/60Hz
40 kVA
400V/100A
500V/100A
50/60Hz
40, 48, 100 kVA
400/120,250A
500V/120,250A
50/60Hz
40,48,100kVA
400V/100,120,250A
500V/100,120,250A
50/60Hz
Yokes, standard mm/ set 1 7,10,14,20,40 7,10,14,20,40 14,30,60 14,30,60 30,70 optional optional optional optional included optional optional included
Yokes, standard mm/ set 2 in box in heater 10,14,20,30,60 10,14,20,30,60 20,30,70 20,30,40,60,80 20,30,40,60,80 40,60,80 40,50,60,80,100*3 1 yoke 60,80,100,150*3 60,80,100,150,200*3 1 yoke
Swivel arm
Max. weight ± kg
- bearings
- other parts
20
10
-
w -

50
30
yes

65
30
yes

150
80
yes

150
75
yes

350
250
yes

300
200
yes

600
450
-

600
350
-

1200
900
-

1500/2000*3
900/1500*3
-

3000/3500*3
1500/2500*3
-

1500/12000*3
<12000*3
*3
Min. ID Ø, mm; vertical/horizontal 10 10/Ø100 15/Ø100 15/Ø120 30/Ø110 30/Ø160 30/Ø130 60/Ø175 60/85 175/Ø200 85*3 85/215*3 115/240*3
Max. OD Ø, mm; *A 240 380 380/580*1 520 500/720*1 790 720/1080*1 920 900/1300*3 1700 1400/1700*3 1700/2500*3 1400/2500*3
Max. width,mm
Max. width at
horizontal heating, mm
Cross section poles mm
*B
*C

*D
120
-

40
135
135

Ø100
w 150
125

60
200
230

Ø120
200
180

70
315
280

Ø160
340
290

80
365
305 adj. supports
320 fixed supports
Ø175
400/700*3
390/690*3

100*3
750
600

Ø200
620/700*3
440/730*3

150*3
700/900*3
730/990*3

150/200*3
450/1020*3
450/1000*3

200*3
Pole height mm 130 165 140 230 210 320 340 305 390*3 595 660/740*3 740/1000*3 900*3
Temperature control ºC/ F
- max reach* 150ºC 240ºC 240ºC 240ºC*2 240ºC*2 240ºC*2 240ºC*2 240ºC*2 240/350ºC*2 240/350ºC*2 240/350ºC*2 240/350ºC*2 240/350ºC*2
- magnetic probe yes yes yes yes yes yes yes yes yes yes yes yes yes
- digital display yes yes yes yes yes yes yes yes yes yes yes yes yes
Time control
.p

15
- max. reach 0-30 min. 0-45 min. 0-45 min. 0-45 min. 0-60 min. 0-60 min. 0-99 min. 0-99 min. 0-99 min. 0-99 min. 0-99 min. 0-99 min. 0-99 min.
- digital display yes yes yes yes yes yes yes yes yes yes yes yes yes
Sound signal yes yes yes yes yes yes yes yes yes yes yes yes yes
Error report yes yes yes yes yes yes yes yes yes yes yes yes yes
Temperature hold yes yes yes yes yes yes yes yes yes yes yes yes yes
Automatic power reduction - yes - yes yes yes yes yes yes yes yes yes yes
Aut. demagnetising, <2A/cm yes yes yes yes yes
tr yes yes yes yes yes yes yes yes
Thermal safety guard electronics yes yes yes yes yes yes yes yes yes yes yes yes yes
Support for horizontal - yes yes yes yes yes yes yes yes yes yes yes yes
heating
Dimensions mm (lxbxh) 460x240x280 600x220x275 340x290x380 440x370x420 630x365x470 1200x640x1000 1200x640x1000 1200x640x1000 1000x500x1350*3 1600x700x1300 1750x600x1470*3 2150x900x2210*3 2350x1000x1875*3
Weight heater kg 21 23 31 37 53 65/105 125
.c 205 adj. supports 220/320 kg*3 450 kg 660/800 kg*3 800/1700 kg*3 1800 kg*3
excl. Yokes (incl. yokes) (incl. yokes) 185 fixed supports (incl yoke)
Electric crane for yokes - - - - - - - - optional - optional optional optional
Alarm signal - - - - optional optional optional optional optional optional optional optional optional
Mobile - - - - - yes (40RSDm) yes yes optional optional optional optional optional

Heating times are subject to the relationship between:

* Min. bore and max. outside diameter, width, weight
* Required temperature and material type *1 With adaptor yokes, only available for the Standard models.
* Available power *2 On request: 350ºC with heavy duty sensor and extra isolation
o.
*3 Subject to power and execution
Reference list available on request Optional: other voltage/ amperage/ higher temperature up to 480ºC
th
GB
10. Declaration of Conformity

th
DECLARATION OF CONFORMITY
Bega International BV
Schorsweg 15, 8171 ME Vaassen, NL
Postbus 118, 8160 AC Epe, NL

o.
Herewith we declare that the supplied version of

Betex induction Heaters

- 22 ELDi
-
-
-

Voldoen aan de volgende productspecificaties

.c
22 ESDi
24 RLDi TURBO
24 RSDi TURBO
tr
Electrical safety: : EN 60335-1 (2012)
.p

EMC Emission : EN 55011 (2009) + A1 (2010)

: EN 61000-3-2 (2006 + A1 (2009) +A2 (2009)
: EN 61000-3-3 (2008)

Immunity : EN 61000-6-2 (2005) + AC (2005)

w

Additional information

This product complies with the technical standards and specifications as defined by low
w

voltage directive 2006/95/EG and EMC directive 2004/108/EG.

F. Garritsen,
Director/CEO
w

Bega International BV, augustus 2014

16
10. Declaration of Conformity

GB
DECLARATION OF CONFORMITY

th
Bega International BV
Schorsweg 15, 8171 ME Vaassen, NL
P.O. Box 118, 8160 AC Epe, NL

o.
Herewith we declare that the supplied version of

Betex Induction Heaters

- 38 ESD
- 38 ZFD 12kVA
-
-
-
-
-
.c
SUPER 24kVA
GIGANT / DL700 / DL1000 40/48kVA
40 RSD(m) Turbo
40 RMD Turbo
SUPER Turbo
tr
- GIGANT Turbo

Complies with the following provisions applying to it

.p

Electrical safety : IEC 335-1 classification I

: IEC 664-1 category II

EMC Emission : EN 55011 (1998) + A1 (1999) + A2 (2002)

w

: EN 61000-3-2 (2000)
: EN 61000-3-3 (1995) + A1 (2001)

Immunity : EN 61000-6-2 (2001)

w

Additional information

This product complies with the technical standards and specifications as defined by low
voltage directive 2006/95/EG and EMC directive 2004/108/EG.
w

F. Garritsen,
Director/CEO

Bega International BV, July 2014

17
Appendix 1. Electrical Diagrams

BETEX 22 ELD i

th
o.
BETEX 22 ESD i

.c
tr
.p
w

BETEX 24 RLD,i , 24 RSDi

w
w

16
}
75
69
BETEX 38 ESD, 40 RSD

th
o.
38 ZFD

.c
tr
.p

BETEX 40 RMD
w
w
w

17
}
76
70
BETEX SUPER

th
o.
BETEX GIANT 40 kVA

.c
tr
.p

BETEX GIANT 48 kVA

w
w
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18
}
77
71