320 GC Excavator ZBT00001-UP (MACHINE) POWERED BY C4.4 Engine(M0092769...
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Product: EXCAVATOR
Model: 320 GC EXCAVATOR ZBT
Configuration: 320 GC Excavator ZBT00001-UP (MACHINE) POWERED BY C4.4 Engine
Testing and Adjusting
320 GC, 320 and 323 Excavators Tool Control System
Media Number -M0081160-04 Publication Date -01/02/2019 Date Updated -28/02/2019
i07761881
Solenoid Valve (Proportional Reducing) - Calibrate - High
Pressure Line) (Attachment Valves #1, #2, #4
SMCS - 5479
References
Note: A CWS login is required to access Caterpillar Channel1. Scan the QR code below with a QR enabled
device or copy the link that follows.
Illustration 1 g06425338
Reference: For more information, refer to "320, 330, 336 and 340 Excavator Solenoid Valve (Proportional
Reducing) - Calibrate - High Pressure Line (Attachment Valves #1, #2, #4) Test and Adjust" on Caterpillar
Channel1.
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Introduction
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The proportional reducing valves for A1 and A2 attachment valves are located on both ends of the main
control valve. The proportional reducing valves send pilot oil pressure to the attachment control valves.
These valves are controlled by a PWM signal from operator input and are relayed by the machine ECM.
Machine Preparation
1. The following procedures must be completed before performing the calibration.
◦ Set the pilot pressure to the specifications in Testing and Adjusting, "Relief Valve (Pilot) - Test
and Adjust" for the machine.
2. Position the machine on level ground and stop the engine.
Illustration 2 g06217670
Stop valves for high-pressure oil delivery to the work tool (typical example)
3. Close the stop valves that are mounted on each side of the stick in order to prevent oil flow to the
work tool during this procedure.
4. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "System Pressure -
Release"
.
5. Start the engine.
6. Place the machine controls at the following settings: engine speed dial "7" and AEC switch OFF.
Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for engine rpm settings.
7. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).
Calibration Procedure
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Note: This procedure is typical for all proportional reducing valves for attachment control. The control
input for the extension and retraction valves will differ.
Use any of the following electric control inputs shown in Illustration 3 to calibrate A1 and A2 attachment
valves.
Illustration 3 g06237620
Electric Control Inputs
(LJ) Left-hand joystick
(RJ) Right-hand joystick
(C) Thumb wheel (Forward) - "Atch Valve Ext Press"
(D) Thumb wheel (Backward) - "Atch Valve Ret Press"
Monitor Procedure
The following procedure will allow the user to calibrate the proportional reducing valves using the monitor.
1. Enter "Service" from "Setting" menu. Input the password "9992".
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Illustration 4 g06217675
2. Select "Calibrations" from the "Service" menu.
Illustration 5 g06218948
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3. Select "Attachment Valves" from the "Calibrations" menu.
Illustration 6 g06237568
4. Select "Attachment Valve with Pump Press" to calibrate.
5. Press the OK key in order to start the calibration. The engine RPM will automatically increase to the
equivalence of engine speed dial 7.
6. Confirm the notes on the monitor display. Set up the test conditions in accordance with the
instructions. Press the OK key.
7. Follow the instructions on the monitor to complete the calibrations.
8. If no error occurs, the calibration was completed successfully.
9. The "Error" screen will be displayed on the monitor if an error occurs. The process of calibration will
not be saved and the process must be restarted.
Cat Electronic Technician Procedure
The following procedure will allow the user to calibrate the proportional reducing valves using the Cat
Electronic Technician.
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Illustration 7 g06263318
Diagnostic connector for Cat Electronic Technician
(1) Service port
1. Connect the Cat Electronic Technician to the diagnostic connector located behind the seat on the left
side of the cab.
2. Start Cat Electronic Technician.
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Illustration 8 g06246627
3. Select the ECM for "Implement Control #2".
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Illustration 9 g06246872
4. Select "Calibrations" from the "Service" menu.
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Illustration 10 g06247035
5. Highlight "Electric-Hydraulic Valves Calibrations" and click on the "Start" button in the lower left
corner of the screen.
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Illustration 11 g06247041
6. Select the calibration and press the "Start" button.
7. Follow the instructions on the monitor to complete the calibrations.
8. If no error occurs, the calibration was completed. Press the "Finish" button to exit or move on to the
next calibration.
9. If the calibration failed, the calibration is not saved. Press the "Restart" button to try the calibration
again or press the "Finish" button to exit or move on to the next calibration.
Copyright 1993 - 2023 Caterpillar Inc. Fri Feb 10 11:23:40 UTC+0700 2023
All Rights Reserved.
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