Experimental Investigation On The Effect of Charge Temperature On Ethanol Fueled HCCI Combustion Engine
Experimental Investigation On The Effect of Charge Temperature On Ethanol Fueled HCCI Combustion Engine
www.springerlink.com/content/1738-494x(Print)/1976-3824(Online)
DOI 10.1007/s12206-016-0951-6
(Manuscript Received January 9, 2016; Revised March 21, 2016; Accepted May 4, 2016)
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Abstract
In this investigation, an attempt has been made to study by varying the charge temperature on the ethanol fueled Homogeneous charge
compression ignition (HCCI) combustion engine. Ethanol was injected into the intake manifold by using port fuel injection technique
while the intake air was heated for achieving stable HCCI operation. The effect of intake air temperature on the combustion, performance,
and emissions of the ethanol HCCI operation was compared with the standard diesel operation and presented. The results indicate that the
intake air temperature has a significant impact on in-cylinder pressure, ringing intensity, combustion efficiency, thermal efficiency and
emissions. At 170°C, the maximum value of combustion efficiency and brake thermal efficiency of ethanol are found to be 98.2% and
43%, respectively. The NO emission is found to be below 11 ppm while the smoke emission is negligible. However, the UHC and CO
emissions are higher for the HCCI operation.
Keywords: Charge temperature; Ethanol; Emissions; HCCI; LTC; Performance
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intake manifold, while the Exhaust gas recirculation (EGR) Table 1. Important properties of ethanol.
was used for controlling the combustion. They have found that
Formula C2H5OH
the NOx and smoke emissions were lower but the Unburned
Molecular weight 46.07
hydrocarbon (UHC) and carbon monoxide (CO) emissions
were found to be higher. Singh and Agarwal [9] have studied Oxygen content 34.73 (w %)
the combustion characteristics of the HCCI engine using ex- Research octane number 107
ternal mixture formation of diesel. They concluded that the Density @ 15°C 780 kg/m3
noisy combustion at high loads due to high Heat release rate Stoichiometric A/F ratio 9.00
(HRR). As ethanol is considered to be one of the potential Lower calorific value 26.9 MJ/kg
alternative liquid renewable fuels, recently many researchers Latent heat 840 kJ/kg
have started carrying out research on utilization of ethanol in Boiling point @ 1 atm 78.4°C
HCCI engines. Avinash et al. [10] have prepared the homoge-
neous charge of ethanol-diesel blends (10% and 20% ethanol
substitution by volume) using external mixture formation and Padala et al. [22] have performed image diagnostics of ethanol
compared with the conventional diesel engines. They have PFI sprays. They have found that the short injection sprays
observed that there were lean HCCI combustion and reduced dominated the overall spray development in the combustion
maximum pressure rise rate for a 20% ethanol addition. chamber compared to longer injection sprays. The heat recov-
Christensen et al. [11] have conducted the principal study ery from the exhaust gas to preheat the fresh intake air with a
on the ethanol-fueled HCCI engines and found to be efficient heat exchanger had been studied by Saxena et al. [1]. The high
than SI engines. They have also studied the HCCI combustion intake charge density of ethanol was due to its high latent heat
of ethanol with water injection [12] for further reducing the of vaporization [23].
NOx emissions. Sjoberg and Dec [13] have reported that the This study was aimed to investigate the influence of intake
HCCI combustion of high octane fuels like ethanol might air temperature of ethanol HCCI operation. For this purpose, a
exhibit a single stage heat release only, and not have Low- DI diesel engine was converted into the HCCI mode with a
temperature heat release (LTHR). Najt and Foster [14] af- Port fuel injection (PFI) of ethanol. Due to an adequate mixing
firmed that the HCCI combustion of lean mixtures can be time during suction and compression strokes, a complete ho-
achieved in an SI engine with the elevated intake charge tem- mogeneous charge was prepared. The behavior of the HCCI
peratures with a range of 300-500°C. Iida and Igarashi [15] engine in terms of the combustion, performance, and emission
have investigated that the increase in the charge temperature parameters were analyzed, compared with the conventional
from 24-82°C, increases the peak cylinder temperature after diesel engine with diesel and presented in this paper.
compression, and thus advanced the HCCI combustion. Pers-
son et al. [16] have explored the influence of air intake tem- 2. Experimental methodology
perature on the spark assisted and unassisted HCCI combus- 2.1 Experimental engine setup
tion using a negative valve overlap. They have reported that
either increase in the residuals or intake charge temperature The test engine used in this investigation was a single-
resulted in a low Coefficient of variation (COV) and stabilized cylinder, air-cooled, four-stroke diesel engine. The engine was
the combustion. The maximum limit for acceptable Pressure coupled with an electrical alternator for loading. The intake air
rise rate (PRR) is 10 bar/°CA [17]. The HCCI combustion of temperature was controlled independently based on the engine
micro free piston can solve two major problems; flame operational condition. Thus, high intake temperatures were
quenching and insufficient fuel retention time [18]. Mauyara attained. The properties of ethanol are listed in Table 1. The
and Agarwal [6] have experimentally investigated the cycle- engine parameters are specified in Table 2. The schematic
to-cycle variations of HCCI performance and combustion diagram of the test rig is presented in Fig. 1. All the experi-
parameters by changing the air intake temperature. They ments in this study were conducted at 1500 rpm with ethanol
found that increased air intake temperature causes high PRR as a sole fuel. The modifications of the engine included the
and knocking. However, a higher air intake temperature was following:
essential to auto-ignite the lean air-fuel mixture in the HCCI (i) The cylinder head of the engine was mounted with an in-
mode. They have also experimentally examined the ethanol- cylinder quartz pressure transducer.
fueled HCCI engine using Port fuel injection (PFI) technique (ii) A port fuel injector was fitted to the custom intake mani-
[19]. fold, and an electronic control unit was used to control the fuel
Xie et al. [20] ascertained from their study that alcohols injection.
have the tendency to auto-ignite relatively earlier and produce (iii) An intake air heating system was installed on the cus-
minor emissions. Mack et al. [21] have demonstrated the use tom intake manifold.
of wet ethanol using intake heating. They have studied the
effect of water in ethanol up to 60% blends and found that the A piezoelectric quartz pressure transducer was used to
stable HCCI combustion occurs for fuels up to 40% water. measure the instantaneous in-cylinder pressure with a resolu-
H. Bendu and M. Sivalingam / Journal of Mechanical Science and Technology 30 (10) (2016) 4791~4799 4793
Fig. 5. Effects of intake air temperature on combustion timing. Fig. 6. Effects of intake air temperature on brake thermal efficiency.
Fig. 8. Effects of intake air temperature on the exhaust gas tempera- Fig. 10. Effects of intake air temperature on CO emissions.
ture.
than that of diesel which is due to the low-temperature com-
bustion of ethanol.
4. Conclusions
In this investigation, the HCCI operation was examined by
applying the charge heating strategy in a single cylinder, four-
stroke diesel engine fueled with ethanol at 1500 rpm. The inlet
air temperature was changed from 130-170°C at a step of
10°C, and the homogeneous charge was prepared using PFI of
ethanol. Since the homogeneous mixture was prepared outside
the engine cylinder, wall wetting and mixing did not arise.
The effect of intake air temperature on the auto-ignition tim-
ing, heat release rate, combustion timing and emissions on the
Fig. 11. The changes in the NO emissions with the engine load and ethanol-fueled HCCI engine were studied and compared with
intake temperature compared to diesel fuel. the standard DI diesel operation. From the results of this in-
vestigation, the following conclusions are drawn.
·Increasing the intake air temperature advanced the com-
bustion phase and decreased the EGT.
·The increase in the intake air temperature increased the
in-cylinder pressure and ethanol are more sensitive to the
intake air temperature.
·The operating regime of HCCI was limited. The higher
load was limited by combustion noise, and the lower
load was limited by the CO emissions.
·Maximum combustion efficiency and thermal efficiency
for the ethanol HCCI operation was found 98.2% and
43% respectively for intake temperature of 170°C.
·The UHC and CO emissions were found to be higher for
Fig. 12. The changes in the smoke emissions with the engine load and the ethanol HCCI operation than that of diesel DI opera-
intake temperature compared to diesel fuel. tion due to low-temperature combustion.
·The NO emissions were found to be about 11 ppm for
of diesel operation. The maximum NO emission is observed at the ethanol HCCI, which was about 97% lower com-
full load. At full load operation, the maximum NO emission of pared to that of diesel DI operation.
11 ppm is noticed for the ethanol-fueled HCCI operation for ·The smoke opacity for the ethanol HCCI operation was
170°C charge temperature. below 0.1% which is negligible compared to that of die-
sel DI operation.
3.3.4 Smoke opacity
The three principle factors that affect the formation of
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