FSCUT2000E Installation User ManualV1.0 230309
FSCUT2000E Installation User ManualV1.0 230309
Table of Contents
Table of Contents ................................................................................................................................ 2
Chapter 1 Overview ............................................................................................................................ 4
1.1 Introduction ...........................................................................................................................4
1.2 System Diagram ....................................................................................................................4
1.3 Product Details ......................................................................................................................5
Chapter 2 Wiring Instruction .............................................................................................................. 6
2.1 BMC228A Installation .....................................................................................................6
2.1.1 Dimension Diagram ...................................................................................................7
2.1.2 Installation Diagram ............................................................................................... 7
2.1.3 Ethernet Terminal ................................................................................................... 9
2.1.4 PCIE Socket ..........................................................................................................10
2.2 BCL4566E Wiring ........................................................................................................... 11
2.2.1 Interface Layout ....................................................................................................12
2.2.2 J01 Power Supply ................................................................................................. 12
2.2.3 J02PWM/DA Terminals ....................................................................................... 13
2.2.4 J03/J04/J05 Output Terminal ................................................................................14
2.2.5 J06/J07/J08 Input Terminal .................................................................................. 14
2.2.6 J09/J10 Network Interface ....................................................................................16
2.2.7 J11 Sensor Interface ..............................................................................................16
2.2.8 J12DB15 Servo Axis Interface ............................................................................. 16
2.3 Cutter Wiring ................................................................................................................... 20
2.3.1 ProCutter Wiring ...................................................................................................20
2.4 Laser Wiring .................................................................................................................... 21
2.4.1 IPG_ YLS Germany ............................................................................................. 21
2.4.2 IPG American ....................................................................................................... 22
2.4.3 RayCus ..................................................................................................................23
2.4.4 Trumpf .................................................................................................................. 24
Chapter 3 Installation ........................................................................................................................25
3.1 Installation Steps ..............................................................................................................25
3.1.1 Step 1. Install BMC228A Control Card ............................................................... 25
3.1.2 Step 2. Install BMC228A Driver ..........................................................................25
3.1.3 Step 3. Connect Slave ...........................................................................................26
3.1.4 Step 4. Scan in Cypfig .......................................................................................... 26
3.1.5 Step 5. Use CypCutE ............................................................................................ 26
Chapter 4 Precautions ....................................................................................................................... 27
4.1 Wiring Precautions ...........................................................................................................27
4.1.1 Drag Chain Wiring ................................................................................................27
4.1.2 Machine Tool Wiring ............................................................................................29
4.1.3 Assembly Requirements ....................................................................................... 31
4.2 Troubleshooting ............................................................................................................... 31
3 FSCUT2000E User Manual
Chapter 1 Overview
1.1 Introduction
FSCUT2000E is a cost-effective CNC system for laser cutting. It is based on EtherCAT bus
technology and capable of motion control, laser control, and cutting gas control. It is common used
in sheet metal, kitchen ware, lamps and such industries. This user manual is only for installation
guidance.
FSCUT2000E includes the bus BMC228A Control Card, the bus IO board, and the bus height
controller, among which the BMC228A control card integrates the EtherCAT master protocol
stack.
The wiring diagram of non-BLT cutting head is shown in Figure 2.
FSCUT2000E bus CNC system includes BMC228A Control Card, BCL4566E terminal
board, WKB V6, amplifier and related cables.
FSCUT2000E packages contain hardwares and quantity that might be slightly different. Please
consult Friendess customer support if any questions.
BMC228A Control Card WKB V6 BCL4566E Terminal Board
(1) (1) (1)
LAN Cables
LAN-0 3X(3)
LAN-1X (1)
LAN-3X (1)
BMC228A Control Card is a motion control card based on the EtherCAT Its 1.0Ghz
main chip provides excellent overall performance and has passed Friendess stringent testing
standards.
BMC228A
EtherCAT Control
Card
The BCL4566E bus height controller uses the EtherCAT bus to control the laser cutting
capacitive follower. It is a high-performance capacitive height controller.
BCL4566E
Terminal Board
BCL4566E has 2 channels of 0~10V analog output. DA1/DA2 is the positive terminal of analog
quantity, and D- is the negative terminal of analog quantity. DA1/DA2 can be configured as
the control signal of laser peak power and gas proportional valve in the "Cypfig" that comes
with CypcutE software.
Output signal 0V~+10V
Max Output 50mA
Max Error +/-10mV
Resolution 2.7mV
Conversion 400us
FSCUT2000E User Manual 14
The typical connection of the contact switch is shown in the figure below.
The typical connection of the magnetic induction input switch is shown in the figure
below. An NPN 24V magnetic induction switch should be used.
FSCUT2000E User Manual 16
1. Please first confirm the type of SON signal of the servo drive you choose and whether it is
active low (that is, it is ON when it is connected to the GND of the 24V power supply).
2. Make sure the parameter of the servo drive: the pulse signal received is "pulse + direction".
3. Confirm whether there is an external emergency stop signal input in the input terminal of the
servo drive, and its logic.
4. Before the test run of the driver, 24V power must be supplied to the terminal board first,
because the 24V power required by the servo is transferred through the terminal board.
5. If the drive still cannot run, make sure that the parameter is set to not use "POT/NOT".
19 FSCUT2000E User Manual
2.4.3 RayCus
FSCUT2000E User Manual 24
2.4.4 Trumpf
25 FSCUT2000E User Manual
Chapter 3 Installation
Select CypCutE and find the default location of driver files: C:\Program Files
(x86)\Friendess\CypCutE\Drivers, then click Next.
Chapter 4 Precautions
Correct Wrong
2. Cables are not allowed to be twisted when installed in a closed space, and twisting
during installation may cause damage to the core wire stranding. This effect is gradually
strengthened during the operation of the cable, resulting in back-twisting, which
eventually leads to the breakage of the core wire and failure.
3. The cables must be laid loosely next to each other in the drag chain support. Spacers
should be used to separate the cables as much as possible. The space between the cable
and the spacer, separator and the cable adjacent to it, shall be at least 10% of the
diameter.
FSCUT2000E User Manual 28
Correct Wrong
4. The cables should be installed according to the weight and size of the cables. The larger
diameter and heavier cables should be placed outside; the smaller diameter and lighter
cables should be placed inside. The cables can also be placed from the inside to the
outside descendingly by size. Do not place one cable on top of another without using a
spacer.
5. For vertically suspended drag chains, keep more free space for the vertical support,
because the cables will be stretched during operation. After a short run, it is necessary to
check that the cables run along the center area and adjust them if necessary.
6. For self-supporting drag chain, cables are fastened to moving and fixed points. Suitable
cable supports from the supplier are required. Cable ties have very limited applicability
when operating at high accelerations. So you should not bundle multiple cables together.
Cables should not be fixed or tied to any moving parts of the drag chain. The gap
between the fixed point and the bending area should be wide enough.
7. It is recommended to fix the cable on the moving point for sliding drag chains. A small
cable protection zone is required at the fixing point. (Refer to the instructions from the
drag chain supplier)
8. Please ensure that the cable runs along the center area with the desired bending radius.
Do not apply tension to the cable (do not pull it too tightly), otherwise the friction inside
the drag chain will cause the cable sheath to wear; do not let the cable be too loose in the
drag chain, otherwise it will easily cause abrasion of the cable and the inner wall of the
drag chain, or tangled with other cables.
29 FSCUT2000E User Manual
Correct Wrong
9. If the cable does not run smoothly, check whether it is twisted along the longitudinal
axis during operation. The cable should slowly rotate at a certain fixed point until it runs
freely.
10. Given the size of cables and drag chains, their length characteristics vary considerably.
During the first few hours, the cable naturally elongated. For drag chains, it takes more
hours for this to happen. Such a large discrepancy can be remedied by regularly
checking the cable installation locations. It is recommended to do regular inspections,
every three months for the first year and at every maintenance thereafter. This includes
checking that the cables are completely free to move within the intended bending radius
and making adjustments if necessary.
Add auxiliary devices such as short-circuit protectors and filters for strong electricity.
(2) Weak Electricity (DC24V for example)
FSCUT2000E User Manual 30
Distinguish the positive and negative wires of the power supply in color, e.g.,the red
wire is connected to the positive pole, and the blue wire is connected to the negative
pole
Loads with relatively large interference (e.g. servos and solenoid valves) are powered
separately from the controller.
2. Grounding
The ground wiring adopts the standard two-color, yellow and green, wires.
It is recommended to use multi-point grounding, for some high-frequency signals (PWM,
pulse, encoder, capacitance, etc.) in the laser cutting machines.
The machine tool uses galvanized grounding screws and a special grounding wire for
grounding. The resistance between the grounded metal body and the main grounding
point should be ≤ 0.1Ω.
3. Signal (Control)
Signal wire color, e.g. black.
Choose the signal wire according to the power.
DC 24V solenoid valve is recommended. Add absorption circuits at both ends of the
solenoid valve, that is, connect a freewheeling diode in parallel at both ends of the
solenoid valve (pay attention to the direction, withstand current, and withstand voltage),
as shown in the figure below.
It is recommended that the digital signal (PWM) shielding layer be grounded at both
ends, and the analog signal (DA) shielding layer be grounded at one end. Single-ended
grounding can avoid low-frequency current noise on the shielding layer; double-ended
grounding can effectively eliminate high-frequency interference. If the transmission
cable is very long, it is recommended to ground at multiple points to ensure that the
shielding layer is at the same potential.
The resistance from the cutting head connected to the amplifier to the shell of the
machine tool is ≤ 1Ω, and the resistance to the grounding point of the electrical cabinet
is ≤ 6Ω.
4. Notes
31 FSCUT2000E User Manual
Handle with care. Do not press the card. Pressing might cause the card to bend
and its function damaged.
4.2 Troubleshooting
1. Check whether the EtherCAT bus servo and slaves are powered on.
2. Check whether the network cable installed securely.
3. Check whether the slave device is supported. If not, contact customer service If yes, change
the slave device and scan again.
4. If still failed, contact customer service