Liquefied Petroleum Gas Monitoring and Leakage Det
Liquefied Petroleum Gas Monitoring and Leakage Det
Suzi Seroja Binti Sarnin, Divine Senanu Ametefe, Nani Fadzlina Naim, Wan Norsyafizan Wan
Mohamad, Norlela Ishak, Norfishah Ab Wahab, Norsuzila Ya’acob
Faculty of Electrical Engineering, Universiti Teknologi MARA, Malaysia
Corresponding Author:
Suzi Seroja Binti Sarnin,
Faculty of Electrical Engineering,
Universiti Teknologi MARA,
40450 Shah Alam, Selangor, Malaysia.
Email: [email protected]
1. INTRODUCTION
LPG was first produced by Dr. Walter Snelling in the year 1910, making use of propane, butane and
other saturated and unsaturrated hydrocarbons making the gas to be highly combustible [1-3]. LPG has a high
calorific value because it burns completely and generates little or no smoke or soot [1]. That is why LPG gas
is a very clean form of energy and prevents air pollution in our environment [2]. LPG can assume either a
liquid or gaseous state depending on its exposure to the atmosphere and could lead to conditions such as
asphyxiation, which has to do with the displacement of the surrounding oxygen which leads to suffocation,
prolonged sleeping or fainting, discomfort or irritation to the respiratory tract, nose and eyes [2-3]. In terms
of odour or smell LPG is odourless but an odorant (i.e. a chemical with a pungent smell) called Ethanethoil is
added to the gas to make it easily detectable by the human sense of smell or a gas detection sensor [1, 4].
LPG is used for various applications such as for domestic fuel, industrial fuel, automobile fuels, in
refrigerators and many more and is usually preserved in compressed air tight steel vessels [2-3]. These
vessels are meant to be kept in environments at room temperature or less to prevent any form of explosion
which is caused when the surrounding temperature exceeds the gas vapour pressure of these
storage vessels [2, 5].
Wi-Fi is a wireless networking technology which does not use any form of a physical connection to
act as a link between two or more communicating devices [5]. Wi-Fi technology makes use of radio waves
which is within the electromagnetic spectrum as the form of connection between or among devices [6]. Wi-Fi
is owned by an organization known as Wi-Fi Alliance and this organization terms “Wi-Fi” as a registered
trademark. Wi-Fi Alliance describe Wi-Fi as any Wireless Local Area Network (WLAN) product that has its
standard based on the Institute of Electrical and Electronics Engineers (IEEE) 802.11x standard [6-7]. Wi-Fi
was previously a wireless Ethernet which was based only on 802.11b standard for WLAN, before the Wi-Fi
Alliance included all WLANs whose standards are based on IEEE 802.11x standard and this led to the
inclusion of 802.11a, 802.11g, dual band etc. [5-6].
Safety plays a significant role in determining how we interact with our environment but this safety is
not always achieved to the maximum satisfaction as a result of what we do and use in our daily endeavours.
Nowadays, the use of LPG gas has displaced other forms of fuels like coal, firewood, etc., that we make use
of, due to the fact that it is a clean source of energy [1-2]. Despite this advantage, the use of LPG gas is
accompanied with a high level of risk because of its flammable and combustible nature which enables it to
diffuse and burn easily even at a significant distance from its main source whenever it leaks [3]. Leakage of
LPG gas can lead to uncontrollable fire explosions and asphyxiation when the leakage is not detected and
controlled on time [2-3].
In the year 2012, Malaysia recorded about 2,089 gas explosions and in the year 2013, a record of
about 2,019 gas explosion occurred which was a slight decrement of about 3.4% [8]. Although, there was a
slight decrease in the incidents of gas explosions between the year 2012 and 2013, gas explosion still
continues to be a major concern through the continuous unpleasant occurrences which leads to severe
injuries, loss of lives and properties. Also, according to the Fire and Rescue Department Malaysia (FRDM)
Director-General Datuk Wan Mohd Nor Ibrahim stated that an average of about 6,000 incidents of fires are
being recorded on annual basis from the year 2014 through 2016, of which about 2,400 incidents are
associated with domestic fires which are usually as a result of LPG gas leakages and this constitutes about
40% of the annual fires recorded in Malaysia [9].
In order to retard this effect, this paper presents a Liquefied Petroleum Gas Monitoring and Control
System Using NodeMCU ESP8266 and Wi-Fi Technology which employs the use of a MQ-2 gas sensor
which is calibrated into three sensing levels of low, moderate and high concentration for the detection of LPG
gas leakages. A local and remote form of monitoring was also implemented through the use of LEDs, piezo
buzzer and a mobile application known as Blynk respectively. A control mechanism was put in place by the
use of a stepper motor which turns off the gas cylinder regulator whenever the gas concentration is high. The
NodeMCU ESP8266 acts the central control of the system having programmed instructions through the use
of Arduino IDE and leveraging on Wi-Fi technology. The implementation of this system would go a long
way in reducing the rate of sudden gas explosions and ensuring the security of lives and properties.
2. RELATED WORKS
There are various kinds of gas detection, notification and control systems in existence, some of
which are highlighted in this section.
Liquefied petroleum gas monitoring and leakage detection system using… (Suzi Seroja Binti Sarnin)
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which includes the SMS messages and LCD display. They all had the same sort of results for monitoring the
gas leakage at a far and near distance with high reliability. Mahesh et al [14], made an LPG Leakage
Detection and Control System by Using Microcontroller with a MQ-6 gas sensor for the gas detection and
two forms of notification mechanisms which included an LCD and a buzzer. Although the system is durable,
reliable and cost effective, unlike that made by Ramya et al [13], this system cannot alert users at a
significant distance.
Hossain and colleagues [4], implemented a Matlab Guidance Based Smart Gas Leakage Detection
and Security System Using Analog to Digital Technique and made use of MQ-5 and three features in place
for notification purposes. These notification features included an audible alarm through the use of a buzzer
and two visible means, via an LED and an LCD display. The notification features found in this system are
suitable for users who are not far from the system. S. Rajitha et al [15], fabricated a Security System Using
GSM for Gas Leakage with the use of MQ-5 gas sensor for the detection of LPG gas and three means of
notifications that included two visible means, via the use of LEDs and SMS messages with an audible alarm
through a buzzer. This system is very reliable and cost effective, offering variation in notifications which
could act as a backup in situations where one fails and also renders alert to the user about safety issues
irrespective of the distance. A Cylinder LPG Gas Leakage Detection for Home Safety was implemented by
T. Soundarya et al [2] with an MQ-6 gas sensor for the detection of LPG and also made notification in three
forms, just like that made by S. Rajitha et al [15], but used an LCD display in place an LED. Nadu et al [16]
made a Control and Monitoring System for Liquefied Petroleum Gas Detection with the same outcome as
that of T. Soundarya et al in terms of detection and notification mechanism through the use of MQ-6 gas
sensor with a GSM module and an LCD display respectively. The result of both were similar and reliable.
Similar systems as that made by T. Soundarya et al [2] and Nadu et al [16] for detection and
notification, with similar outcomes were also implemented by others. Some of these systems include a
Design and Development of an Automated LPG Monitoring and Pre-paid Billing System made by Charan et
al [17], a Gas Leakage Detection and Control System made by Srinvasan et al [18], a GSM Based Gas
Leakage Detection System with Preventive Measure made by Tanvira et al [19], a LPG Gas Monitoring
System made by Arun et al [20], a LPG Gas Weight and Leakage Detection System Using GSM made by
Sameer et al [21], a Microcontroller Based Gas Leakage Detection and Automatic Shut-off System made by
Divyanshu et al [22], a Smart Gas Booking and LPG Leakage Detection System made by Halavva et al [23]
and an Automatic LPG Booking, Leakage Detection and Real Time Gas Measurement Monitoring System
made by Jolhe et al [24].
Huan et al [25] made use of a MQ-9 gas senor for the detection of carbon monoxide (CO) and
methane (CH4), and implemented four notification features that include an audible alarm, a LabVIEW
Graphic User Interface (GUI), an LCD and LEDs for their Design and Development of Gas Leakage
Detection System Using Arduino and ZigBee. This system is very efficient in notifying users both far and
near with real time records of gas concentration levels. As the system made by Huan et al [15], Nithiya et al
[26], made a Gas Leakage Monitoring and Control Using LabVIEW which makes use of MQ-2 gas sensor
for the detection of LPG gas and also implemented similar notification features with the exception of an LCD
display. The system is reliable and offers notification for users both far and near as well as real time record of
gas concentration levels just as that made by Huan et al.
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Charan et al [17] and achieved them sort of result of switching off the gas cylinder regulator by turning it at
an angle of 180 degrees when a leakage is sensed. This gas leakage control system also possesses a fully
automated control mechanism.
Soundarya et al [2] designed a gas leakage control system with two control mechanism which
involves the use a DC motor control knob which is made to automatically turn off gas cooker regulator
whenever there is a leakage and also the use of an exhaust fan to throw away the leaked gas in the area of the
sensed gas. A similar system was fabricated by Nadu et al [16] with only difference being the placement of
DC motor control knob. Unlike Soundarya et al [2], Nadu et al [16] placed the control knob to turn off the
gas cylinder regulator rather than the gas cooker regulator when there is a gas leakage. Both systems are
highly efficient in gas controlling because of the two varieties of techniques been put in place. Just as
Soundarya et al who implemented two control features for their gas control system, Srinvasan et al [18] also
implemented two control features for their system which also involves the use of an exhaust fan and solenoid
valve for throwing of leaked gas and turning off gas cylinder regulator respectively in any occurrence of gas
leakage [12], [18]. A similar system which works in the same manner in the aspect of gas leakage controlling
as that of Srinvasan et al [18] was developed by Hazarathaiah et al [1]. Both of the systems work in a fully
automatic mode in the aspect of gas leakage control with high level of reliability as well as performance. An
improvement to the gas leakage control system developed by Srinvasan et al [18] and Hazarathaiah et al [1]
was done by Mahesh et al [14] who made an addition control mechanism to the exhaust fan which ‘throws’
leaked gas away and the solenoid valve that turns off the gas cylinder regulator by implementing a magnetic
lock that locks all windows to prevent the diffusion of the leaked gas to neighboring places and also an
automatic off switch which turns off all electrical appliances in order to prevent any form of spark that can
lead to an ignition action which could result to a severe gas explosion and fire disaster. This system is fully
equipped with control mechanisms that could effectively mitigate any form of possible gas explosions and
could be deployed in household and industries to improve the level of safety in such vicinities.
3. RESEARCH METHOD
Figure 1 shows the operation of the system. When there is a gas leakage, the gas sensor detects the
gas leakage which is made possible by the gas sensor which has been calibrated with the NodeMCU
ESP8266 into three sensing levels. The sensing levels include the LOW, MODERATE and HIGH gas
concentrations for ranges between 0-250ppm, 250-300ppm and above 300ppm respectively. The gas that is
detected by the gas sensor is an analogue signal and such signals are converted into digital signals by aid of
the NodeMCU ESP8266. When the gas concentration is LOW, the green LED on the main hardware is
turned ON as well as the green LED on the Blynk application with a message on the LCD and its
concentration on the gauge. When the gas concentration is MODERATE, the yellow LED is turned ON as
well as the yellow LED on the Blynk application with a message on the LCD and its concentration on the
gauge. When the gas concentration is HIGH, the red LED and the buzzer on the hardware are turned ON as
well as the red LED on the Blynk application with a message on the LCD and its concentration on the gauge.
Also, when the gas concentration is HIGH, the stepper motor is triggered to rotate the attachment to its shaft
which helps to serve as a controller which turns OFF the gas cylinder regulator in order to prevent further
leakage of the gas.
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Figure 2. Arduino IDE Serial Monitor displaying varying gas concentrations (ppm)
(a). Low gas concentration (b). MODERATE gas (c). HIGH gas concentration
concentration
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(a). BLYINK Notification for (b). BLYNK Notification for (c). BLYNK Notification for
LOW Gas Concentration MODERATE Gas Concentration HIGH Gas Concentration
5. CONCLUSION
This paper implemented three design models to fulfil the objectives of the study. The first objective
which is to design a system that can detect the presence of LPG gas was achieved through the
implementation of the LPG detection model and also through literature review. The second objective which
is to design a system that can give visible and audible notification both locally and remotely was achieved
through the implementation of the notification model as well as some literature review. The final objective
which is to design a system that will prevent further gas leakage was also realized through the
implementation of the LPG leakage control model. The final prototype fabricated was fully functional and
had the capability to detect, monitor as well as control LPG leakages from LPG storage tanks
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ACKNOWLEDGEMENTS
The authors wish to thank members of Faculty of Electrical Engineering, Universiti Teknologi
MARA Shah Alam, Malaysia for the guidance and support during this project. This research was supported
by “Fundamental Research Grants Scheme”, file No. 600-IRMI/FRGS 5/3 (099/2017 and Minister of
Higher Education.
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BIOGRAPHIES OF AUTHORS
Suzi Seroja Sarnin received her Bachelor of Electrical and Electronics (B.Eng), in field of
Communication from the Universiti Teknologi Malaysia, Skudai, in 1999. She completed her
Master of Microelectronics (Msc), from the Universiti Kebangsaan Malaysia in 2005. She has a
PhD of Electrical Engineering from Universiti Teknologi MARA, Shah Alam, Malaysia, in
2019. As a senior lecturer at Universiti Teknologi MARA she has collaborated actively with
another researcher in several other disciplines of Electrical Engineering. Her current research
interests are in the area of wireless communication and Internet of Things.
Nani Fadzlina Naim received the B.Eng. degree in Electrical and Electronics Engineering and
M.Eng degree in Electronics and Communication Engineering from Universiti Teknologi
Malaysia (UTM) in 2005 and 2007, respectively. She received her PhD in 2015 in Electrical,
Electronics and Systems Engineering from Universiti Kebangsaan Malaysia (UKM). She is
currently a senior lecturer at Faculty of Electrical Engineering, Universiti Teknologi MARA
(UiTM). Her current research interests are in the area of optical networks design, optical network
monitoring, Fiber Bragg Grating, optical sensing technology and its application.
Indonesian J Elec Eng & Comp Sci, Vol. 17, No. 1, January 2020 : 166-174