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Mining Fleet Management Sytem - AVA Solutions

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0% found this document useful (0 votes)
136 views

Mining Fleet Management Sytem - AVA Solutions

Improve FMS

Uploaded by

rian.sastra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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AVA Fleet Management Solutions

Productivity Improvement Through Better Control


From In-Pit Production to Hauling Process in Mining Operation
AVA’s DNA
Effective management requires accurate data. Many mines, mining contractors & quarries do not operate
at optimal levels because managers do not have access to the accurate information, they need to make
informed decisions and improve efficiency.

AVA’s data-driven mine management solutions empower our clients by providing them with accurate, real-
time information whenever and wherever. Enabling our clients to intervene as problems arise and identify
areas of improvement that affect the bottom line.

What makes AVA unique and different is that we take the complexity out of real-time data & information
processing. Our solutions are also provided to clients at a significantly lower cost compared to similar
solutions currently available in the market. AVA’s solutions are cloud-based and delivered to clients
through a Software as a Service (SaaS) subscription that is flexible and easy to scale up or down depending
on client needs.

On a more personal note, AVA has a strong passion for our people, firmly believes is in industry
collaboration and places a large amount of focus on client service. With the right people connecting the
right data and technologies, innovation & digital transformation becomes achievable for any mine, mining
contractor or quarry no matter how simple, complex, large or small the operation might be.

AVA is a rapidly growing company, and we are expanding our geographic footprint to North America, Latin
America, India and South-East Asia. Some stats:
• 30+ employees
• 60 clients across the globe
• 4000+ mining assets on the AVA platform
Clients & Testimony

“With instant notifications of vehicle “With AVA our team is able to view live “AVA has enabled us to reduce diesel
activities and replay functionality, AVA and historic fleet activities. Using the theft through the use of dedicated
has enabled us to be more proactive, AVA connector for Power BI provides us geofences and alerts, which are sent to
save costs, and focus our efforts on the with direct fleet data that can drive strategic stakeholders to detect when
Sites active on
right things.” decision making.” such events occur”
Alex Munro, Tshegofatso Motloba, Teboho Dibate,
BB Transport Exxaro Coal Central Exxaro Leeuwpan
AVA Platform and its applications
The AVA platform can be used to better manage the Load & Haul process, Auxiliary Assets and/or the Logistics processes of a mining
operation.

IN TRANSIT
Obtain a real-time view of your
logistics fleet and improve
control of your outbound
logistics processes.

IN THE PIT AT T H E D E S T I N AT I O N

Improved visibility of Improved visibility of


DEMAND BASED PLANNING
load & haul events to material handling
optimize efficiency and Change the way you operate activities enabling you
productivity through and plan production based on to have better material
enhanced control. demand rather than supply. management across
your operation.
AVA Auxiliary Assets
The low monthly subscription cost that can provide very valuable real time information make AVA become very suitable to monitor all
type of mining assets. With AVA, client can manage all their assets effectively, to make sure production delays are minimized.

FUELING TRUCKS DOZERS


Efficient refueling activity will Decreased dozer
reduce production delay productivity will cause
delay on loading &
dumping

WHEEL LOADERS LOAD &


WAT E R T R U C K
Effective material handling to HAUL
make sure the right material Productive water truck
delivered to the right location reduce dust, to minimize
at the right time maintenance activities

GRADERS
MOBILE MIXING UNITS
Productive grader will improve road Mining productivity increased with
quality, to reduce load & haul cycle minimum blasting delay
time and tire wear rate
What sets AVA apart?
Differentiators
Traditional Logistics Solutions: AVA’s Logistics Solutions:

• No scheduling capability • Simple, yet powerful scheduling capability


• No task management capability • Cab-app and task management capability
• Focused on individual assets rather than the • Focused on individual assets as well as the supply
process chain / logistics process
• Do not integrate with other systems • Integrate with other systems such as weighbridges &
access control systems
• Do not have loading and dumping events
capability • Full loading, dumping and cycle events capability
• Do not have exception management for process • Exceptions and notifications for asset and process
related events related events
• Do not have strong reporting and analytics • Very strong reporting and analytics capabilities
capabilities through in-app reports and PowerBI dashboards
• No material management capabilities • Full material visibility and management
AVA Fleet Management Solutions
Improve productivity through better control
A N A LY S I S
• Automated reports
IMPROVED CONTROL
• Report customization
• Individual asset tracking
• Data analytics (eg. PowerBI)
• Autonomously calculate production
• Cycle analysis
• Identify operational delays in real-time
• Delay analysis
• Short interval control
• Utilization
• Event replay
• Availability
• Accident & fraud investigation, etc.
• Impact analysis
• Real-time customizable alerts
• Over speeding, out of track, etc.
• Manage maintenance INTERVENE & IMPROVE
• Monitor compliance to plan
• Operations improvement projects
• Operator Scorecard
• Traffic & road planning
• Accessible across all devices and places
• Operator training
• Safety & security
REAL TIME ASSET MONITORING
Using the Live View, clients can track location of their mobile assets in real-time. Drone photos and block models can easily be added
as layers on top of the mine/quarry map in order to provide users with the most up-to-date view of the mine/quarry area.
LIVE TRACKING
Clients can track location of mobile assets in real-time, to identify exceptions and immediately do intervention to assets’ driver.
Notifications can easily setup to be shown on Live View of AVA web application or sent to email, SMS/Telegram.
LIVE TRACKING
Clients can track mobile assets status in real-time to identify
exceptions and immediately do intervention to assets’ driver.
For example speed, location, fuel level, etc.

Notifications can easily setup to be shown on Live View of AVA


web application or sent to email, SMS/Telegram.
EXCEPTIONS & NOTIFICATIONS
AVA can provide real-time exception notifications based on configurable and user-defined business rules.
Examples: unauthorized truck entering geofence, unscheduled truck doing tasks, incorrect material loaded, material dumped at
incorrect location, fatigue break non-compliance, speeding events, etc.

Real-time alerts on an
asset level to notify
stakeholders of key
issues that can be
customised
EXCEPTIONS & NOTIFICATIONS
AVA can provide real-time exception notifications based on configurable and user-defined business rules.
Examples: unauthorized truck entering geofence, unscheduled truck doing tasks, incorrect material loaded, material dumped at
incorrect location, fatigue break non-compliance, speeding events, etc.
EVENT REPLAY
Clients can go back in time and replay historic events to view how mobile assets moved about in the mine/quarry area for a specific
date and time as if in real-time. This has proven very valuable during incident investigations.
DISPATCH BOARD
S H O RT I N T E RVA L CO N T RO L
Dispatch dashboard provides real-time view of the
performance of load & haul process per excavator through
various KPI. These include: fill time, queue time, loads per
hour and loads completed per shift. Dispatch dashboard
also indicates which mobile assets are in operational delay
and maintenance areas and the duration of their current
stay. Email, SMS and in-app alerts can be setup in AVA
platform based on user-defined rules, in order for clients
to be notified of any exceptions as they occur.
DISPATCH BOARD
Real time dashboard of all vehicle in geofences – enables short interval control and compliance.
CAB-APP
AVA’s cab-app solution runs on Android devices and receives scheduled tasks from AVA web application. Operators can then execute
their assigned tasks and update status of tasks. Operators can also add additional detail (categories and reasons) to operational and
maintenance delays using the cab-app.
SCHEDULING
Clients can plan activities and assign relevant mobile asset resources to scheduled activities. Planned tasks can be assigned to
internal team or to contractors for them to acknowledge and execute the scheduled tasks.
Ex: Assign truck A to load material from ROM X and dump to Hopper Y on day dd/mm/yyyy time hh:mm
AUTOMATIC PRODUCTION CALCULATION
Using either truck capacities and fill factors or through integration with payload sensors or load cells, the AVA platform automatically
determines the tons/BCM that are hauled per production cycle in real-time.
MATERIAL INVENTORY MANAGEMENT
AVA can provide material inventory volumes and tonnages per stockpile in near real-time. Each load that is dumped or removed from
a stockpile increases and decreases material inventory respectively. The tons/BCM per load is determined either using equipment
capacities and fill factors or through integration with payload sensors and load cells. LIMS & survey data can be uploaded to AVA to
periodically correct any potential material inventory variances.
JOURNEY ANALYSIS
Analyse events, delays, movement, time usage and other KPI during the journey from origin to destination to identify improvement.
MAINTENANCE MANAGEMENT
Once asset enters maintenance area it will automatically be matched with a planned maintenance event if already scheduled. If no
planned maintenance event is scheduled for a mobile asset entering maintenance area, then AVA system will automatically create an
unplanned maintenance event. Maintenance events can be updated based on actual maintenance work performed.
ACCESS & LOAD CONTROL
AVA can integrate with access control solutions and camera systems to provide additional control mechanisms at points of entry.
An example of this at a site in Malaysia is where number plate recognition on trucks entering the site is verified against the schedule
to ensure only scheduled trucks enter the site.
AVA can integrates with weighbridge & silo software as well as payload sensors and load cells to ensure accurate tonnage values are
assigned to loads moved between source and destination. Clients can reconcile tonnage values at both source and destination.
Significant gap identified between tonnage values are flagged and relevant people can be notified through e-mail, in-app or SMS alert
Key Performance Indicator
List of standard datapoints available to Clients when using AVA platform for management of the hauling process. Using these
datapoints a large variety of different KPI’s can be provided on both reports directly in AVA platform as well as PowerBI dashboards.

HAULAGE CYCLES D E L AY S GENERAL/OTHER

- Tonnage - Cycle delay time - Fueling time/events


- BCM (bank cubic meter) - Operational delay time - Fuel levels
- Total cycle/journey times - Maintenance time - Material inventory levels
- Truck queue time - Idling time
- Truck filling time - Engine hours
- Travel time full - Speeding events
- Travel time empty - Utilization
- Dumping time - Availability
- Exceptions - Exceptions
Dashboards
Using customizable in-app reports & PowerBI dashboards,
clients are able to monitor KPI’s that are relevant to mining
operation. Examples of these KPI’s include: asset utilization &
availability, cycle/journey times, queuing times, travel times,
idling times, delays, operator performance, contractor
productivity, speeding events, etc.
Dashboards
Using customizable in-app reports & PowerBI dashboards,
clients are able to monitor KPI’s that are relevant to mining
operation. Examples of these KPI’s include: asset utilization &
availability, cycle/journey times, queuing times, travel times,
idling times, delays, operator performance, contractor
productivity, speeding events, etc.
Dashboards
Using customizable in-app reports & PowerBI dashboards,
clients are able to monitor KPI’s that are relevant to mining
operation. Examples of these KPI’s include: asset utilization &
availability, cycle/journey times, queuing times, travel times,
idling times, delays, operator performance, contractor
productivity, speeding events, etc.
Management Reports
Various reports are setup and customized ; download or automatically sent up to emails.
Fleet Safety Management System
A mobile digital video recorder is utilized to be
integrated with driver fatigue monitoring and driving
assistance system, including fuel monitoring system.
The DVR is designed with:
• All in One, AI + Video + Advanced GPS Tracking
• Fuel level and temperature sensor
• Multiple network, 4G+WIFI
• Multiple IO interface + USB and iButton reader
• CANBUS Interface
• 2 Way communication via SIM
• Multiple Alerts
DRIVER FATIGUE MONITORING
AVA can provide driver fatigue monitoring system to help prevent accidents caused by driver getting drowsy. Using unique facial
identification technology to analyze the fatigue condition and provide accurately early warning to operator and control room.
Supported Alarm/Alerts:
• Drowsiness
• Yawning
• Calling
• Smoking
• Driver absence
• Turn head to the left/Right
• Raise/Lower head
DRIVING ASSISTANCE SYSTEM
AVA can also provide driving assistance system to improve
driving behavior and enhance cargo safety. Alerts/alarms
will be ignited to operator and control room when:
• Front vehicle maneuvering
• Vehicle distance nearest limit exceeded
• Cross lane departure
• Front vehicle starts
FUEL MONITORING SYSTEM
AVA use fuel level sensor with:
• Measurement range: 5–100 cm
• Measurement Resolution: 0.1mm
• Measurement accuracy: ±0.5%
Service & Support
AVA prides itself in providing a high level of customer service to ensure that our clients obtain the maximum value from their AVA solutions. We
provide 24/7 support via the AVA helpdesk, and we have an ever-growing knowledge base for general user questions and queries.
AVA conducts weekly health checks on client solutions and each AVA client is assigned a Client Success Agent that serves as a client’s first point of
contact for any new requests or technical queries. AVA’s support team assists clients with the following:
• Technical issues
• User-training
• System administration
• Report development & customization
• Solution expansion projects & integrations
• Identification of operational constraints
• Management of improvement initiatives
Client Success Agent
AVA Solutions will dedicate a Client Success Agent (CSA) for clients with responsibilities:

- Communicate with Client stakeholder (Project Manager, Production


Manager, etc) related with AVA implementation
- Make sure AVA service running correct and well to meet quality standard
- Train Client DSO (Dedicated System Owner) to productively manage AVA
service to improve mining operation
- Drive Change Management related with assets operation that use AVA
service
- Troubleshooting service on software dan hardware
- Setup various kind of reports required by Client
- Analyze and discuss performance of AVA Solutions (reliability and accuracy)
- Assist (if required) setup monitoring control room in Client site that will be
dedicated as Client DSO control room.
- Regular (monthly) site visit to client mine site to review and evaluate system
performance with client.
Case Study: Exxaro – Leeuwpan

Problem: Overburden production by mining contractors below target levels and constraining the overall mining operation

Solution: Implemented AVA production management solution for 3 mining contractors responsible for overburden removal

Tangible results:
33% increase in overburden production in 2019 compared to 2018

Secondary benefits:
• Real-time cycle & production information shift-by-shift
• Exception identification and intervention (e.g. operator non-compliance)
• Reduction in diesel theft through real-time geofence alerts
• Visibility of operational information at all levels in the organization and across all stakeholders
• Improved employee (operator) financial rewards due to improved production volumes

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https://www.youtube.com/watch?v=CCRcJc1b9KU
Case Study: South32 – Coal Mine

Problem: Excessive excavator spotting time as well as truck delays in dumping areas

Solution: Implemented AVA production management solution & extensively trained control room operators in data
analytics

Tangible results:
25% reduction in cycle delays leading to a 7% increase in production

Secondary benefits:
• Improved compliance to mine plan through AVA’s compliance dashboard
• Improved mine planning through visibility of actual compliance to the mine plan
• Improved start-of-shift and end-of-shift procedures to increase productivity during these periods
• Improved visibility of contractor performance and contractor costs
• Improved planned & unplanned maintenance management
Terima Kasih, Thank You
Southern Africa India
West Africa
Data-driven Mine Management Solutions
Malaysia

E // [email protected] ; [email protected]

T // 0811 547 238 ; 0813 3151 8426 Indonesia


Peru
W // www.ava.solutions

L // PT. AVA IOT SOLUTIONS


Menara MTH Lt. 15 unit 1508 Brazil
Jl. Letjen M.T. Haryono Kav.23 Australia
Tebet 12820 Jakarta Selatan South Africa
Indonesia

AVA is a rapidly growing company and expanding our geographic footprint to


North America, Latin America, India and South-East Asia. Some stats:
• 30+ employees
• 57 clients across the globe
• 3700 mining assets on the AVA platform

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