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Shop Floor Control

The document provides an overview of shop-floor control techniques for manufacturing planning and control systems. It discusses elements that make up lead time like setup time, run time, move time, and queue time. It also covers how data is input into the system and how jobs are loaded and prioritized at machine centers on the shop floor. Overall, the document outlines key components and processes for shop-floor production scheduling and control.

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ragesh raghavan
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348 views

Shop Floor Control

The document provides an overview of shop-floor control techniques for manufacturing planning and control systems. It discusses elements that make up lead time like setup time, run time, move time, and queue time. It also covers how data is input into the system and how jobs are loaded and prioritized at machine centers on the shop floor. Overall, the document outlines key components and processes for shop-floor production scheduling and control.

Uploaded by

ragesh raghavan
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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PRESENTATION

ON

Shop-Floor Control
Resource Sales and operations Demand
Planning planning management

oucPlag()Sym
EnterpisR
Master production
scheduling Front End

Detailedcapacity Detailedmaterial
planning planning
Engine
Material and
capacityplans

Shop-floor Supplier Back end


systems systems

ManufacturingPlanningandControl System
Example product structure
diagram

End itemA
(Lead time =1)

Part B Part C
(Lead time =3) (Lead time =2)

Part D Part E
(Lead time =2) (Lead time =1)
Routing data
Part D routing

Queue
Operation Work center Run time Setup time Move time Total time Rounded time
time

1 101 1.4 0.4 0.3 2.0 4.1 4.0

2 109 1.5 0.5 0.3 2.5 4.8 5.0

3 103 0.1 0.1 0.2 0.5 0.9 1.0

Part E routing

Queue Total Rounded


Operation Work center Run time Setup time Move time
time time time

1 101 0.3 0.1 0.2 0.5 1.1 1.0

2 107 0.2 0.1 0.3 0.5 1.1 1.0

3 103 0.3 0.2 0.1 1.5 2.1 2.0

4 109 0.1 0.1 0.1 0.5 0.9 1.0


Shop-floor control Techniques
This section includes :

Elements of Lead Time


Data Input
Loading of a particular job onto a
machine center
Priorities
Elements of Lead Time

LEAD
T IM E

O P E R A T IO N T IM E IN T E R -O P E R A T IO N
T IM E

S E T -U P R U N T IM E MOVE QUEUE
T IM E p e r p ie c e T IM E T IM E
p e r o p e r a t io n p e r o p e r a t io n p e r o p e r a t io n
or per W C or per W C

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