PermaBase 09 28 00/NGC

®
brand

Cement Board
Construction Guide
Helping You Build Better
With High-Quality Products
And Resources
Founded in 1925, National Gypsum is one of the world’s
largest producers of quality building products. For nearly
a century, customers like you have looked to us for the
best products, service and technical support. With a focus
on sustainability, we strive to bring you the finest in
construction products, education and resources to meet
and exceed your expectations.

With Technical Support

You Can Count On
Great products are nothing without great customer
service. For detailed technical information about
product applications, installation requirements,
code requirements or roof and wall assemblies, call
1-800-NATIONAL . Talk directly to a technical expert
®

with up-to-date knowledge of products, specifications,

building codes and more. Our technical experts can
even review your plans and drawings and get back to
you with answers to your questions within 48 hours.

2
 Look Closer
At The Best
Cement Board
Substrate
PermaBase Product Line
®

At A Glance . . . . . . . . . . . . . . 4

PermaBase ®

Cement Board . . . . . . . . . . . 6

PermaBase PLUS ®

Cement Board . . . . . . . . . . 11

PermaBase UltraBacker ®

Cement Board . . . . . . . . . . 12

PermaBase Flex ®

Cement Board . . . . . . . . . . 13

Installation Guide
How And Where . . . . . . . . 14

Interior Applications . . . . . . . . . 14

Accessories . . . . . . . . . . . . . . . . . . 14

Exterior Applications . . . . . . . . 17

Cement Board Stucco

With Design That Considers Wall Systems (CBSS) . . . . . . . 18

The Environment Cement Board Masonry Veneer

Wall Systems (CBMV) . . . . . . 19
Together, we can attain the highest level of ecological
Continuous Insulation . . . . . . . . 20
responsibility and resource-efficient technology. National
Gypsum is committed to developing and implementing Technical Data . . . . . . . . . . . 21
sustainable green building policies, standards and
Fire-Rated Assemblies . . . . . . . 21
practices. Beyond offering products that can help
contribute to healthier environments and have achieved
GREENGUARD Certification for indoor air quality,
we can help you meet the criteria for green programs
and LEED credits.

3
Working Wherever
Your Project Takes You
Choose From Four Types
Of PermaBase brand Cement Board:
®

More Hard-Working Varieties

With Qualities You Can Depend On
With four types of PermaBase brand Cement Board to choose from, you’ll
®

find a match for most any project. This durable substrate withstands
prolonged exposure to moisture in both interior and exterior applications.
Lightweight and easy to install, PermaBase promises to deliver for the
long run – with the industry’s best warranties. It is also GREENGUARD
Certified for low-chemical emissions, which can contribute to healthier
indoor environments.
1
Saving You Time And Money
These exclusive PermaBase features translate to cost savings for you:
EdgeTech Technology – This patented, reinforced edge allows
®

fasteners to be installed closer to the board’s edge and reduces damage

from handling.
Polystyrene Beads – Embedded in the PermaBase core, these beads 1
help to lighten the board’s weight, improve the ease of cutting, and create
lower water absorption, preventing the mortar/finish adhesive from
drying prematurely.

3
Our PermaBase Product Family ®

1
1 PermaBase 2 PermaBase PLUS
® ®

Cement Board Cement Board 1

4
The original that set Weighs 25% less than
the industry standard. other cement boards on
the market.

3 PermaBase 4 PermaBase Flex
®

UltraBacker ®
Cement Board 1
Cement Board Very flexible yet strong,
Provides excellent rigidity and ideal for use around
for special applications archways, columns, stairwells
with the lowest water- – wherever an evenly
1
absorption rate. curved surface is required.

APPLICATIONS
Product Floors Countertops Walls Ceilings Exteriors
1/4" PermaBase � � � � �
1/4" UltraBacker � � � � �
7/16" PermaBase PLUS � � � � �
1/2" PermaBase � � � � �
5/8" PermaBase � � � � �
1/2" PermaBase FLEX � � � � �
Recommended: �Yes �No

4
 1

4
1 2

5
Building In Strength
And Quality
Reinforce With The Best Rigid Substrate: PermaBase ®
brand Cement Board
PermaBase provides a durable surface designed to withstand prolonged exposure to moisture. Made with
®

Portland cement, aggregate and fiberglass mesh, it works well as an underlayment for tub and shower surrounds,
countertops, flooring and a variety of other interior and exterior applications. Lightweight and easy to install,
our patented EdgeTech Technology allows a closer nail or screw application.
®

Quality To The Core Resists Moisture Better

m Stays intact when exposed to water: will not rot,
disintegrate or swell – built for the long run
m Achieves the industry’s lowest water-absorption
2 rating (ASTM C 473) – offering better installation
1 m Helps inhibit mold growth with the highest possible
score on mold tests (ASTM D 3273 and ASTM G 21)
3 2
Stays Strong And Lasts Long
m Resists impact and remains dimensionally stable –
1­. Patented Reinforced Edge extending the life of your project
2. Fiberglass Mesh m Holds up to the toughest conditions

3. Cementitious Core Installs Quickly

m Lightweight and easy to cut – speeding up
installation
m Reduces jobsite waste – easier, cleaner cut
Patented EdgeTech Technology allows for a closer
®
m
edge fastening and reduces damage from handling

Works For Interior

And Exterior Projects
– One Panel, Many Applications
m Adhere tile, stone or thin brick directly to PermaBase
in exterior applications – saving time and money
m Durable substrate for direct-applied coating systems
m Meets UL classifications for one- and two-hour
fire-rated assemblies
m Building code approved – one substrate that does
the job of many

Offers Best In Class Warranty

m Lifetime Limited Warranty: Interior applications
m 15-Year Limited Warranty: Exterior applications

6
What Sets PermaBase Apart From The Rest?
®

PermaBase Other Fiber

Physical Feature Benefits Cement Board Cement Boards Cement Boards
Low Weight Glass Mesh Cement Board � �
Reinforced Edge � �
Fastens Near Edge With No Breakout � �
Highest Damage Resistancy From Handling � �
Cleanest To Score And Snap � �
Lowest Water Absorption � �
Meets 40 psf Rating Wind Load Test Results � �
(Stud spacing 16" o.c.)
Cuts With Utility Knife Vs. Power Tools �
Standard Fasteners Countersink Into Board �
Can Be Used In Both Residential And �
Commercial Steam Rooms And Saunas
Inorganic Vs. Organic Core �
Lifetime Limited Warranty For Interior Use �
15-Year Warranty For Exterior Use � �
Product Feature: Yes �No
7
PermaBase Cement Board
®
brand

Expanding Your Project Horizon

Dream Up Your Designs
– Interior And Exterior
Install Fast, Cut Costs And Improve Quality
With PermaBase brand Cement Board
®

m Stays strong – manufactured from cement and

fiberglass reinforcement
m Provides consistent quality – produced in a factory
controlled environment and meets ASTM C 1325
m Remains dimensionally stable
m Resists moisture and mold

m Cuts and handles easily – patented EdgeTech Technology

®

allows fasteners to be installed closer to the board’s

reinforced edge and reduces damage from handling
m Absorbs less water – providing greater open time
and increased workability of adhering materials
m Offers performance enhancement options – stronger
and lighter alternative to traditional methods

Interior Applications Exterior Applications

PermaBase is a superior underlay- PermaBase provides an excellent
®

ment for many interior applications, substrate for many in-demand

including: exterior applications, including
m Kitchens Cement Board Masonry Veneer
• Countertops Wall System (CBMV), Cement
• Backsplashes Board Stucco System (CBSS),
Continuous Insulation (CI), and
m Bathrooms Exterior Insulation and Finish
• Shower and tub enclosures System (EIFS). PermaBase allows
• Garden and whirlpool tubs the combination of exterior finishes
• Steamrooms and saunas on one continuous wall sheathing,
m Special Additions providing greater design flexibility.
• Swimming pool and whirlpool m Commercial exteriors
decks and enclosures
m Residential exteriors
m Flooring
• For kitchens and bathrooms
m Outdoor kitchens
• For entryways and foyers m Decks
• For laundry rooms
m Walls
• For bathrooms
• For accent walls
• For fireplaces

8
 Cement Board Masonry Veneer
Wall System (CBMV)
Combine the strength and m Speed up your schedule –
durability of PermaBase with faster, easier and cleaner than
the popular beauty of stone traditional metal lath/scratch
and thin brick veneers. Use coat method
in residential and low-rise m Offer the ability to incorporate
commercial applications. an effective water-management
Cement Board Masonry system (type and placement of
Veneer Wall System is water barrier will vary based on
designed to: local codes and/or warranties)
m Offer a complete, engineered Designs you can achieve
solution for installation with this system:
m Provide increased performance m Use for a variety of building
by utilizing polymer modified exteriors with manufactured
adhesive mortars (designed or natural stone and thin brick
for hanging materials) vs. type veneers
S and N mortars (developed Note: A code-approved Water/
for stacking materials) Air Resistive Barrier (WRB) must
first be installed to protect the
cavity. For limitations, please see
page 19 (Installation Guide).

Cement Board Stucco Wall System (CBSS)

Combine the strength and m Provide drainage system to help
durability of PermaBase with the prevent water from penetrating
performance and aesthetics of behind cladding in frame
reinforced base coats and textured construction
finishes. Use in residential and m Comply with ASTM D 226,
low-rise commercial applications. protecting approved sheathings/
Cement Board Stucco Wall structural components and
System is designed to: helping to evacuate incidental
m Provide increased impact and water
weather resistance (appropriate Designs you can achieve
for all climates) with this system:
m Resist dirt, fading, cracking and m Attachment of special pre-
peeling – uses 100% acrylic molded shapes
polymers m Variety of finishes – many
m Speed up your schedule – texture and color options
easier, cleaner installation than Note: A code-approved Water/Air
traditional stucco Resistive Barrier (WRB) must first
be installed to protect the cavity.
See page 18 (Installation Guide).

9
PermaBase Cement Board
®
brand

PHYSICAL PROPERTIES
Property Method Test 1/4" 7/16" 1/2" 5/8"
PLUS
Water Absorption % ASTM C 473 <8 10 <8 <8
By Weight/24 Hours
Flexural Strength (psi) ASTM C 947 >1750 750 750 >1000
Fastener Holding ASTM D 1037 >85 >90 >90 >90
(Wet And Dry, lbs.)
(0.400" head diameter)
Weight (psf) ASTM C 473 1.8 2.1 2.9 3.65
Freeze/Thaw (Cycles) ASTM C 666 100 100 100 100
Per ANSI A118.9
Procedure B
Flame Spread/ ASTM E 84 0/0 0/0 0/0 0/0
Smoke Developed
Compressive Strength ASTM D 2394 N/A N/A 2250 2250
Continuous Insulation (psi) (Indentation)
As building codes and building Advantages Of Creating Wind Load ASTM E 330 N/A 30 40 40
(psf, Studs 16" o.c.)
insulation requirements become Continuous Insulation With
increasingly stringent, you can PermaBase: Thermal “R”/k Value Property of Material 0.2/2.7 0.28/2.7 0.37/2.7 0.47/.2.7
count on PermaBase to help Bending Radius (ft.) Property of Material N/A 5 5 5
m Provides better thermal comfort,
meet your substrate needs for Falling Ball Impact ASTM D 1037 pass pass pass pass
lowers heating and cooling (12" Drop)
Continuous Insulation (CI). CI on costs, reduces likelihood of
the exterior envelope helps to Linear Variation ASTM D 1037 <0.07% 0.05% 0.05% 0.05%
trapped moisture (Due to change in
eliminate air and moisture leakage moisture content)
as well as reduce thermal bridg- m Helps mitigate the loss of heat/
Fungus Resistance ASTM G 21 (No growth) (No growth) (No growth) (No growth)
ing, or the heating/cooling loss air conditioning by insulating
Mold Growth On Surface ASTM D 3273* 10 10 10 10
transmitted through steel studs. the studs
Methods to install the final exterior * When tested by an independent laboratory per ASTM D 3273 (“Standard Test Method for
m Allows multiple finishes on one Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber”),
finish over the exterior insulation substrate PermaBase achieved a panel score of 10, the highest score possible, indicating no mold growth
are now being refined, including under the laboratory test conditions. The use of PermaBase in actual installations may not
m Works in all climates – adapt-
z-furring channels, batten strips produce the same results as were achieved in controlled laboratory conditions. No material
able to varying regional system can be considered “mold proof,” nor is it certain that any material will resist mold indefinitely.
and direct fastener applications.
requirements
Use in all types of construction,
including commercial, residential m Guarantees 15-year exterior SIZES AND PACKAGING
and multi-family. warranty – the industry’s lead-
Size: Thickness, Width And Length # Of Pcs Per Unit
ing warranty
PermaBase Cement Board
m Speeds up your schedule –
1/2" x 32" x 5' (12.7 mm x 813 mm x 1524 mm) 50
faster to install than traditional
1/2" x 32" x 8' (12.7 mm x 813 mm x 2438 mm) 50
methods
1/2" x 36" x 4' (12.7 mm x 914 mm x 1219 mm) 50*
1/2" x 36" x 5' (12.7 mm x 914 mm x 1524 mm) 50
1/2" x 36" x 6' (12.7 mm x 914 mm x 1829 mm) 50*
1/2" x 36" x 8' (12.7 mm x 914 mm x 2438 mm) 30
1/2" x 48" x 8' (12.7 mm x 1219 mm x 2438 mm) 30
5/8" x 36" x 5' (15.9 mm x 914 mm x 1524 mm) 35
5/8" x 48" x 8' (15.9 mm x 1219 mm x 2438 mm) 24
3/8" x 48" x 8' (9.5 mm x 1219 mm x 2438 mm) 40*
More Reasons PermaBase Is Excellent 3/8" x 36" x 5' (9.5 mm x 914 mm x 1524 mm) 50*
For Exterior Applications 3/4" x 48" x 8' (19.0 mm x 1219 mm x 2438 mm) 20*
PermaBase Underlayment
Allows multiple finishes on one substrate
1/4" x 48" x 4' (7.9 mm x 1219 mm x 1219 mm) 60
Saves time and labor when compared with field-applied 1/4" x 36" x 5' (7.9 mm x 914 mm x 1524 mm) 60
metal lath, brown and scratch coat installations * Special Order
Works rain or shine – less affected by jobsite weather
conditions
Scores and snaps for quick installation

Qualifies for multiple-year system warranties

For installation instructions and accessories, see page 20.

10
PermaBase brand PLUS Cement Board ®

Lighter, Faster And Easier

When You Want The Best Lightweight
Rigid Substrate:
PermaBase brand PLUS Cement Board ®

This board has the same exceptional qualities built into

PermaBase Cement Board but weighs 25% less. When
you need to lighten your load, consider PermaBase
PLUS for all interior applications and select exterior
applications, such as outdoor kitchens, grills and decks.

Resists Moisture Better

m Stays intact when exposed to water: will not rot,
disintegrate or swell – built for the long run
m Achieves the industry’s lowest water-absorption
rating (ASTM C 473) – offering better installation
m Helps inhibit mold growth with the highest possible
score on mold tests (ASTM D 3273 and ASTM G 21)

Stays Strong And Lasts Long

m Resists impact and remains dimensionally stable –
extending the life of your project
m Holds up to the toughest conditions

Installs Fast And Easy

m Lightweight and easy to cut – speeding up
installation
m Reduces jobsite waste – easier, cleaner cut
Patented EdgeTech Technology allows for a closer
®
m
edge fastening and reduces damage from handling

Works For Interior

And Select Exterior Projects
– One Panel, Many Applications
m Great for all interior applications, as well as exterior
decks and outdoor kitchens
m Meets UL classifications for one- and two-hour
fire-rated assemblies
m Building code approved – one substrate that does
the job of many

Offers Best In Class Warranty

m Lifetime Limited Warranty: Interior applications
m 15-Year Limited Warranty: Exterior applications

SIZES AND PACKAGING

Size: Thickness, Width And Length # Of Pcs Per Unit
7/16" x 36" x 5' (11.1 mm x 914 mm x 1524 mm) 60

For installation instructions and accessories, see page 14.

11
PermaBase brand UltraBacker Cement Board ®

Smoother, Stronger, More Stable

When You Want The Best Rigid
1/4-Inch Underlayment That Buys
You More Open Time:
PermaBase brand UltraBacker Cement Board ®

UltraBacker features a smooth mesh and mat surface. The

®

1/4-inch thickness eliminates the need to modify adjacent

thresholds when abutting it to carpet, hardwood and
other common flooring materials.

Resists Moisture Better

Than Any Other Cement Board
m Features the lowest water-absorption rating of
<4% (ASTM C 473) – offering better installation
m Stays intact when exposed to water: will not rot,
disintegrate or swell – built for the long run
m Helps inhibit mold growth with the highest possible
score on mold tests (ASTM D 3273 and ASTM G 21)

Stays Strong And Lasts Long

m Resists impact and remains dimensionally stable
– extending the life of your project
m Holds up to the toughest conditions
m 30% stronger and four times more rigid than
competitive 1/4-inch cement board

Installs Fast And Easy

m Can be applied over new or existing countertops
or as a flooring underlayment – pre-manufactured
panels save you time
m Reduces jobsite waste – easier, cleaner cut
Patented EdgeTech Technology allows for a closer
®
m
edge fastening and reduces damage from handling

Offers Best In Class Warranty

m Lifetime Limited Warranty: Interior applications

SIZES AND PACKAGING

Size: Thickness, Width And Length # Of Pcs Per Unit
1/4" x 36" x 5' (7.9 mm x 914 mm x 1524 mm) 60

For installation instructions and accessories, see page 14.

12
PermaBase brand Flex Cement Board ®

Easy To Bend, Yet Stays Strong

When You Want The Best Substrate
That Bends Like No Other:
PermaBase brand Flex Cement Board
® ®

This very flexible PermaBase substrate is ideal to use

around archways, columns, beams, or anywhere you
need an evenly curved surface. Consider this also for
radius shower walls, tub step-ups and stair construction
– the possibilities are almost endless.

Resists Moisture Better

m Stays intact when exposed to water: will not rot,
disintegrate or swell – built for the long run
m Achieves the industry’s lowest water-absorption
rating (ASTM C 473) – offering better installation
m Helps inhibit mold growth with the highest possible
score on mold tests (ASTM D 3273 and ASTM G 21)

Stays Strong Yet Flexes

Like No Other Cement Board
m Holds up to the toughest conditions yet bends
like no other
m Resists impact and remains dimensionally stable
– extending the life of your project

Installs Fast And Easy

m Pre-manufactured panels save you time
m Bends easily – 6" radius at 90˚
m Reduces jobsite waste – easier, cleaner cut

Offers Best In Class Warranty

m Lifetime Limited Warranty: Interior applications

Installation
Installation recommendations for PermaBase Flex are the same as
for PermaBase Cement Board with this exception: framing must be
spaced a maximum of 8"o.c. (See page 14 for more information.)
Limitations
PermaBase Flex has the same limitations as PermaBase with the
following additions:
m For convex surfaces, PermaBase Flex must be applied with the
rough surface and tapered edges exposed.
m For concave surfaces, PermaBase Flex must be applied with the SIZES AND PACKAGING
smooth surface exposed.
Size: Thickness, Width and Length # Of Pcs Per Unit
m PermaBase Flex Cement Board should not be used for fire-rated 1/2" x 36" x 6' (12.7 mm x 914 mm x 1829 mm) 25
assemblies. 1/2" x 48" x 8' (12.7 mm x 1219 mm x 2438 mm)* 30
m Maximum framing spacing should not exceed 8"o.c. * Special Order
m Maximum fastener spacing should not exceed 8"o.c. for wall and
6"o.c. for ceiling applications.
For installation instructions and accessories, see page 14.

13
Installation Guide
Interior Installation
Applications General: All framing should
comply with local building code
An ideal substrate for interior requirements and be designed to
applications, such as: provide support with a maximum
m Shower and tub enclosures allowable deflection of L/360
under all intended loads. Framing
m Garden/whirlpool tubs
members should be spaced a
m Countertops maximum of 16" o.c.
m Backsplashes Cut or score PermaBase on printed
m Steamrooms and saunas side of panel. Use a straightedge
and pencil to mark line. Use utility
m Swimming pool and whirlpool
knife to score/cut the glass mesh.
decks and enclosures
Snap the board and cut through the
m Floor underlayment now visible glass mesh on the other joint); when boards abut dissimilar Provide additional blocking
side. Install tile and tile setting materials; where framing material when necessary to permit proper
• Entryways
materials in accordance with current changes; at changes of building PermaBase attachment.
• Kitchens ANSI specifications and Tile Council shape or structural system; at each Do not install PermaBase directly
• Bathrooms of North America (TCNA) guidelines. story separation. Place control over protrusions from stud plane,
joints at corners of window and such as heavy brackets and fas-
• Foyers Control Joints: For interior door openings, or follow specifica-
installations, allow a maximum tener heads. Studs above a shower
• Laundry rooms tions of architect. Control joint cav- floor should either be notched or
of 30 lineal feet between control ity shall not be filled with coating
joints. A control joint must be furred to accommodate the thick-
or other materials. ness of the waterproof membrane
installed but not limited to the
following locations: where expan- Walls And Ceilings or pan. The surround opening for
sion joints occur in the framing Wall Framing: Edges of a tub or precast shower receptor
or building (discontinue all cross PermaBase parallel to framing should not be more than 1/4"
furring members located behind should be continuously supported. longer than unit to be installed.

Installation Accessories
For a seamless installation, we recommend PermaBase Tape ®

and PermaBase Screws.

®

Fasteners should meet Federal Specification Bonding Materials

PermaBase corrosion resistant screws #FF-N105B/type 2 style 20. Treat joint and set facing material,
or equivalent, 1-1/4" or 1-5/8" long, Joint Reinforcement preferably with latex-Portland cement
for use with wood framing. Type PermaBase mesh tape must be used mortar or with dry-set (thin-set)
S-12 screws or equivalent, 1-1/4" or on all edges and cuts made to size. mortar. All mortars should comply
1-5/8" long, for use with 20 gauge Use 2" wide polymer-coated (alkali with ANSI A118.1, A118.4 or
or heavier steel framing. resistant) mesh tape for interior A118.15 standards. Type 1 organic
Galvanized roofing nails, 1-1/2" long applications and 4" wide polymer- adhesive meeting ANSI A-136.1 may
with hot dipped galvanized coating coated (alkali resistant) mesh tape be utilized for interior use only.
for use with wood framing. Nails for exterior applications.
14
Ceiling Framing: The deflection
of the complete ceiling assembly due
to dead load (including insulation,
Tub Installation
1. Wood Studs, 16" o.c. 6. Fiberglass Mesh Tape
PermaBase, bonding material and (Alkali-Resistant)
facing material) should not exceed 2. Waterproof Membrane
(Plastic Film)* or 7. Adhesive Or Latex-Portland
L/360. The dead load applied to Cement Mortar
3. Liquid-Applied Waterproofing
the ceiling frame should not exceed Membrane* 8. Tile
10 psf. Ceiling joist or furring
4. PermaBase Cement Board
channel should not exceed 16" o.c.
5. Corrosion Resistant Screws, 8" o.c.
(Edges of PermaBase parallel to
framing should be continuously
supported.) Provide additional
blocking when necessary to permit
proper PermaBase attachment.
PermaBase Cement Board: 4
Apply PermaBase with ends and 2 2
edges closely butted but not forced
together. Stagger ends joints in
successive courses. Drive fasteners 4
3
into field of cement board first, work-
ing toward ends and edges. Space
fasteners maximum 8" o.c. for walls, 7
6" o.c. for ceilings with perimeter 7 5 1
fasteners at least 3/8" and less than 6
5/8" from ends and edges. Ensure
8
PermaBase is tight to framing.
Joint Reinforcement: Trowel 3
bonding material to completely fill
the tapered recessed board joints
and gaps between each panel.
On non-tapered joints apply a 6"
wide, approx. 1/16" thick coat of
bonding material over entire joint.
4
For all joints, immediately embed
2" alkali resistant fiberglass mesh
tape fully into applied bonding
material and allow it to cure. For
outside corners, 4" wide mesh tape
is recommended. Same bonding
material should be applied to corners,
control joints, trims and other
accessories. Feather bonding mate-
rial over fasteners to fully conceal.
* Water-resistant membrane installed
according to local building codes.

15
Installation Guide

Knee Wall Detail Shower Receptor Detail Floor Underlayment

1. Waterproofing 1 1. Tile
Membrane 1 1. I-Joists 7
2. Adhesive or 6
2 2. Plywood
2. PermaBase Latex-Portland
Cement Board 2 Cement Mortar 3. Latex-Portland 5 4
3 Cement Mortar
3. Corrosion 3 3. PermaBase 3
Resistant Screws, Cement Board 4 4. PermaBase
8" o.c. Cement Board
4. Flexible Sealant 2
4. Framing (Min. 1/8" gap) 5 5. Fiberglass Mesh Tape
4
(Alkalin Resistant)
5. Shower 6 1
Receptor 6. Latex-Portland
Cement Mortar
6. Subfloor
Shower Pan Detail 7. Tile

1. Tile 4. Flexible Sealant 7. Crushed Stone

(Min. 1/8" gap)
2. Adhesive or
Latex-Portland 5. Sloped Mortar
8. Weep Holes Countertop Installation
9. Drain
Cement Mortar Bed 1 1. Plywood
10. Subfloor 6
3. PermaBase 6. Waterproofing 2 2. Latex-Portland Cement Mortar
Cement Board Membrane
3
3. PermaBase Cement Board 5
3
4. Fiberglass Mesh Tape
4
5. Latex-Portland Cement Mortar 4
5
6 7 6. Tile 3
8
10
9
2
Shower Seat Detail 1
1. PermaBase 1
Cement Board
2. Waterproofing
Membrane 2
3. Latex-Portland 3/8" from the edges. Fill all joints m Steel framing must be 20 gauge
Cement Mortar solid with bonding material. On (galvanized) or heavier – 16" o.c.
4. Min. 1/2" Plywood 4 3 non-tapered joints such as butt m 1/4" PermaBase and 1/4"
5. Supporting Framing ends, apply a 6" wide, 1/16" thick UltraBacker should not be used
(slope 1/4" per foot 5 coat over the entire joint. For all
toward drain)
on walls or ceilings.
joints, immediately embed 2" fiber-
6. Flexible Sealant glass mesh tape fully into applied m PermaBase is not a water barrier.
(Min. 1/8" gap)
bonding material; ensure that tape Consult local building code for
7. Sloped Concrete is centered over joint. Apply bond- moisture barrier requirements.
8. Membrane 6
ing material over fasteners to fully m Not recommended for use with
7
8 conceal. Remove all excess bond- vinyl flooring.
ing material and allow to cure. m For exterior and interior finishes
applied directly to PermaBase,
Floors And Counters Underlayment: Using a 1/4"
Limitations reinforcing mesh must be
square-notched trowel, apply a m Joints should be treated with embedded in basecoat. Consult
Subfloor Or Base: For flooring
setting bed of polymer-modified alkali resistant fiberglass mesh finish manufacturer for addi-
applications with 16" o.c. floor
mortar (or thin-set mortar) to tape set in a polymer modified tional requirements.
joists, 5/8" tongue and groove
the subfloor or counter base. mortar.
exterior grade plywood or 3/4" m PermaBase should not be
tongue and groove exterior grade Immediately laminate PermaBase m Conventional paper drywall tape, exposed to temperatures over
OSB may be used. For 19.2" o.c. to subfloor or base leaving a joint compound and drywall nails 220°F (105°C).
and 24" o.c. floor joists, 3/4" 1/8" space between boards at or screws should not be used.
all joints and corners. Leave a m PermaBase is not a nailing base
tongue and groove exterior grade m Maximum wall framing spacing for other finishes.
plywood or OSB must be used. Tile 1/4" gap along walls. Stagger all
joints so that they do not line up should not exceed 16" o.c.
size for floors with 24" o.c. floor and must be designed to limit
joists must be 12" x 12" or larger. with underlying substrate joints.
Fasten PermaBase every 8" o.c. deflection to L/360 under all
The joist and subfloor assembly live and dead loads.
must meet L/360 as well as the throughout board field and around
appropriate code tables for live all edges while setting bed mortar
and dead loads. is still workable. Around perimeter
of each board, locate fasteners
2" from corners and not less than
16
Exterior Walls And Ceilings
Applications Wall Framing: Studs should be
spaced a maximum of 16" o.c. Edges/
An ideal substrate for exterior ends of PermaBase parallel to framing
applications such as: should be continuously supported.
m Tile applications Provide additional blocking when
necessary to permit proper PermaBase
m Stucco applications
attachment. Do not install PermaBase
m Cement board stucco directly over protrusions from
m Thin brick stud plane such as heavy brackets
or fastener heads.
m Adhered stone veneer
Ceiling Framing: The deflection
m Thin porcelain tile
of the complete ceiling assembly due
m Ventilated rainscreen facade to dead load (including insulation,
m EIFS PermaBase, bonding material and
facing material) should not exceed
m Soffit panels L/360. The dead load applied to
m Sheathing panels the ceiling frame should not exceed
m Outdoor kitchens/grills 10 psf. Ceiling joist or furring
channel should not exceed 16" o.c.
Installation (Edges of PermaBase parallel to
General: All framing should framing should be continuously
comply with local building code supported.) Provide additional
requirements and be designed to blocking when necessary to permit
provide support with a maximum proper PermaBase attachment.
allowable deflection of L/360 Water Barrier: While
under all intended live including PermaBase is unaffected by mois-
wind) and dead loads. ture, a Water/Air Resistive Barrier allow to cure. Same bonding mate- 3/8" from the edges. Fill all joints
Note: Cut or score PermaBase on (WRB) must be installed to protect rial should be applied to corners, solid with bonding material. On
rough side of panel. the cavity. The type and specific control joints, trims or other acces- non-tapered joints such as butt
placement or location of the water sories. Feather bonding material ends, apply a 6" wide, 1/16" thick
Control Joints: For exterior
barrier will vary based on local over fasteners to fully conceal. coat over the entire joint. For all
installations, allow a maximum
building codes and/or manufacturers Decks joints, embed alkali-resistant fiber-
of 16 lineal feet between control
warranties. Consult the WRB glass mesh tape fully into applied
joints. Consult finish manufacturer Subfloor: Plywood should be
manufacturer’s recommendations bonding material; ensure that tape
for other requirements. For exterior securely glued and fastened to
for specific installation guidelines. is centered over joint. Apply bond-
tile applications, control joints floor joists spaced a maximum of ing material over fasteners to fully
should be spaced a maximum of PermaBase Cement Board: 16"o.c. Subfloor should be sloped conceal. Remove all excess bond-
every 12'. A control joint must be Apply PermaBase with ends and at a minimum pitch of 1/4" per ing material and allow it to cure.
installed but not limited to the edges closely butted but not forced foot. The floor surface should be
following locations: where expan- together. Stagger end joints in true to plane within 1/8" in 10'. Waterproof Membrane:
sion joints occur in the framing successive courses. Drive fasteners Trowel apply waterproof membrane
into field of cement board first, Underlayment: Using a 1/4" to the entire surface of the cement
or building (discontinue all cross
working toward ends and edges. square-notched trowel, apply a set- board, following membrane manu-
furring members located behind
Space fasteners maximum 8" o.c. ting bed of Latex-Portland cement facturer’s installation instructions
joint); when boards abut dissimilar
for walls, 6" o.c. for ceilings with mortar to the subfloor. Immediately in detail.
materials; where framing material
perimeter fasteners at least 3/8" and laminate UltraBacker to subfloor
changes; at changes of building
less than 5/8" from ends and edges. leaving a 1/8" space between
shape or structural system; at each
boards at all joints and corners.
story separation. Place control joints Joint Reinforcement: Trowel Leave a 1/4" gap along walls.
at corners of window and door bonding material to completely fill Stagger joints so they do not line
openings, or follow specifications the tapered recessed board joints up with underlying substrate joints.
of architect. Control joint cavity and gaps between each panel. Fasten UltraBacker every 8" o.c.
shall not be filled with coating or On non-tapered joints apply a throughout board field and around
other materials. 6" wide, approximately 1/16" all edges while setting bed mortar
thick coat of bonding material is still workable. Around perimeter
over entire joint. For all joints, of each board, locate fasteners 2"
immediately embed 4" alkali from the corners and not less than
resistant fiberglass mesh tape fully
into applied bonding material and

17
Installation Guide

Cement Board Limitations

Stucco Wall System m Follow finish material manufac-
(CBSS) turer's instructions for proper
installation
For use in residential and low-rise
commercial applications, CBSS m Treat joints in PermaBase with
provides a drainage system to help mesh tape and base coat
prevent water from penetrating m Thin veneer construction can
behind cladding in framed construc- reveal planar irregularities in
tion. It complies with ASTM D 226, framing
protecting approved sheathings/ m Minor cracking at joints may
structural components and helping
become visible in finished
to evacuate incidental water.
exterior surface
Benefits Include Cement Board Stucco
m Exterior finishes applied directly
m Appropriate for all climates and to PermaBase: Reinforcing
resists the growth of mold and mesh must be embedded in
mildew 1
basecoat (consult exterior finish
m Extremely durable with manufacturer for additional
installation requirements) 2
increased resistance to impact
and inclement weather m Conventional Portland Cement
plaster systems: Self-furring 3
m Acrylic polymers provide more
resistance to fading, cracking metal lath must be used over
and peeling PermaBase and fastened to studs
m Engineered system that allows m Code-Approved Water/Air 4
a faster installation while Resistive Barrier (WRB) must
providing superior quality first be installed to protect the
control (manufactured product cavity (type and placement will
that must comply with ASTM vary per local building codes
product specifications) and/or manufacturer’s specifica-
5
tions, installation guidelines and
m Provides a 15-year exterior warranties)
warranty – the industry’s best
6

7
The following manufacturers have Evaluation
Service Reports that list PermaBase Cement Board
1. Insulation 5. Reinforcing Mesh
as a component:
2. eXP Sheathing 6. Base Coat
STO: ESR-2536
3. Water/Air Resistive Barrier 7. Finish Coat
Parex: ESR-2045 4. PermaBase Cement Board
Senergy: ESR-2357, ESR-2358, ESR-2359, ESR-2022

18
 Thin Brick Exterior Metal Stud Assembly

Cement Board m Appropriate for all climates and 5

Masonry Veneer Wall resists the growth of mold and
mildew
System (CBMV) 7
m Speed up your schedule – 6
For use in residential and low-rise faster, easier and cleaner than
commercial applications, CBMV traditional metal lath/scratch
offers a complete, engineered 8
coat method
solution for installation of adhered
veneers. It provides the ability to m IBC/IRC Compliant. Meets
incorporate an effective water- ASTM C 1325.
management system for a variety m PermaBase is approved as a
of building exteriors with manu- substrate for direct applied Manufactured Stone Exterior Wood Stud Assembly
factured or natural stone and thin finishes, tile, stone and thin
brick veneers. brick in exterior applications, as
Benefits Include outlined in ICC-ES Evaluation 2
Report ESR-1510.
m Engineered system that allows 3
a faster installation while m PermaBase is suitable for use in
providing superior quality combustible and noncombustible
control (manufactured product construction under the IBC 4
that must comply with ASTM and IRC, as outlined in ICC-ES
product specifications) Evaluation Report ESR-1510.
m Increased performance by utilizing Limitations
polymer modified adhesive mortars m Sheathing selection and installa-
(designed for hanging materials) tion varies according to type of
rather than type S&N mortars wall construction
(developed for stacking materials) 5
m Code-approved Water/Air
m Extremely durable with Resistive Barrier (WRB) must be
increased resistance to impact installed to protect the cavity 7
6
and inclement weather (type and placement will vary
m Approved for use in ASTM C 1780, per local building codes and/or
9
and cement board is cited as manufacturer’s specifications,
an approved substrate for this installation guidelines and
system by the Masonry Veneer warranties)
Manufacturers Association
(MVMA): Installation Guide and 1. eXP Sheathing 6. Liquid Water/Air Resistive
Detailing Options for Compliance Barrier (WRB)
2. Plywood Or Other Structural Alternate Location
with ASTM C 1780 Sheathing
7. Polymer Modified Adhesive
m Easily allows for the inclusion of 3. Water/Air Resistive Barrier Mortar
continuous installation into the 4. PermaBase Cement Board 8. Thin Brick
assembly 5. 4" Alkali-Resistant Mesh Tape 9. Manufactured Stone

19
Installation Guide

Continuous Insulation – Z-Furring Installation

4
5

Continuous Insulation m Helps prevent the Water/Air

Resistive Barrier (WRB) from
For use in residential and low-rise being compromised as assembly
commercial applications, Continuous 8
components shift
Insulation offers a complete,
engineered solution for required m Provides a 15-year exterior 9
structural performance. Including warranty – the industry’s best
PermaBase as a component in this 10
Limitations
system reinforces the building and m Sheathing selection and
provides the ability to incorporate an
installation varies according to
effective water-management system.
type of wall construction
Benefits Include m Code-approved Water/Air Continuous Insulation – Wood Batten Installation
m Engineered system that allows Resistive Barrier (WRB) must
a faster installation while first be installed (type and 1
providing superior quality control placement will vary per local
(manufactured product that building codes and/or manufac- 3
must comply with ASTM product turer’s specifications, installation
specifications) guidelines and warranties) 4
m Helps mitigate the loss of heat/
air conditioning by insulating the 5
studs (reduces thermal bridging)
6
m Helps eliminate air and moisture
leakage
m Appropriate for all climates, 7
resists the growth of mold and
mildew and offers fire protection
m Provides added dimensional 8
stability
9

11

1. Insulation 7. PermaBase Cement Board

2. eXP Sheathing 8. Reinforcing Mesh
This section of the PermaBase Construction Guide provides information 3. Sheathing 9. Mortar
on how to utilize PermaBase within both a CBMV System and a 4. Water/Air Resistive Barrier 10. Thin Brick
Continuous Insulation System. While some typical examples are shown 5. Rigid Insulation 11. Manufactured Stone
(right) for reference purposes, the specifications and details on how
6. Wood Batten
to design and construct individual systems should be obtained from
the adhering material or veneer manufacturer of the materials that
are being used to complete the system.
For more information go to: permabase.com/exteriors

20
Technical Data

Fire-Rated Wall Assemblies

PermaBase Cement Board has been
tested and/or approved for use in a variety
of fire-rated wall systems.
1-Hour Rating – The 1-hour wall assembly consists of 3-5/8"
steel studs, 16" o.c., one layer of 7/16” PermaBase PLUS or 1/2"
PermaBase attached horizontally or vertically with 1-1/4" long cement
board screws 8" o.c. in the field and perimeter on one side and one
layer of 5/8" Fire-Shield gypsum board attached vertically on opposite
®

side with joints staggered to those of opposite side, with 1-1/4" long
drywall screws 8" o.c. in the field and perimeter with 3" thick mineral
fiber insulation batts in the stud cavities. UL V452.
1-Hour Rating
1. PermaBase Cement Board
2. Steel studs
3. 3" mineral fiber insulation
4. 5/8" Fire-Shield
Gypsum Board

3 4
1

2-Hour Fire Rating – The 2-hour wall assembly consists of 3-5/8" steel
studs, 16" o.c. on one side, base layer of 1/2" Fire-Shield C or 5/8”
Fire-Shield gypsum board attached vertically with 1" drywall screws
24" o.c. in the field and perimeter and face layer of 7/16” PermaBase
PLUS or 1/2" PermaBase attached vertically with 1-5/8" cement
board screws, 8" o.c. in the field and perimeter. Two layers of 1/2"
Fire-Shield C or 5/8” Fire-Shield gypsum board applied vertically to the
opposite side, base layer attached with 1" drywall screws 24" o.c. in
the field and perimeter and face layer attached with 1-5/8" drywall
screws 12" o.c. in the field and perimeter, with 3" thick mineral fiber
insulation batts in the stud cavities. All joints staggered between face
and base layer. UL V452.
2-Hour Rating
1. PermaBase Cement Board
2. Steel studs
3. 3" mineral fiber insulation
4. 1/2" Fire-Shield C
Gypsum Board

3 4
4

1
4

21
Technical Data

UL Listed PermaBase Cement Board Partitions – Steel Framing

®

1-hour Fire Rating 2-hour Fire Rating

V452 UL Design V452 UL Design

7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally to one 7/16" PermaBase PLUS or 1/2" PermaBase applied vertically over 1/2" Fire-Shield C
side of 3-5/8" steel studs 16" o.c. 5/8" Fire-Shield Gypsum Board applied vertically or 5/8" Fire-Shield Gypsum Board, applied vertically to one side of 3-5/8" steel studs
to opposite side. 3" mineral wool insulation in stud cavities. 16" o.c. 2 layers 1/2" Fire-Shield C or /8" Fire-Shield Gypsum Board applied vertically
to opposite side. 3" mineral wool insulation in stud cavities.

1-hour Fire Rating 2-hour Fire Rating

V438 UL Design V438 UL Design

7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally over 7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally over two
5/8" Fire-Shield Gypsum Board applied vertically to each side of 3-5/8" steel studs layers 5/8" Fire-Shield Gypsum Board applied vertically to each side of 2-1/2" steel
16" o.c. PermaBase secured to studs with cement board screws of adequate length studs 16" o.c. PermaBase secured to studs with cement board screws of adequate
to penetrate studs 3/8" spaced 8" o.c. length to penetrate studs 3/8" spaced 8" o.c.

1-hour Fire Rating 2-hour Fire Rating

V452 UL Design V452 UL Design

7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally to 7/16" PermaBase PLUS or 1/2" PermaBase applied vertically over 1/2" Fire-Shield C
one side of double row of 3-5/8" steel studs 16" o.c. 5/8" Fire-Shield Gypsum Board or 5/8" Fire-Shield Gypsum Board, applied vertically to one side of double row of 3-5/8"
applied vertically to opposite side. 3" mineral wool insulation in stud cavities. steel studs 16" o.c. 2 layers 1/2" Fire-Shield C or 5/8" Fire-Shield Gypsum Board
applied vertically to opposite side. 3" mineral wool insulation in stud cavities.

1-hour Fire Rating 2-hour Fire Rating

U425 UL Design U425 UL Design

7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally over 7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally over
5/8" Fire-Shield Gypsum Board applied vertically to each side of 3-1/2", 20 gauge two layers 5/8" Fire-Shield Gypsum Board applied vertically to each side of 3-1/2",
steel studs 16" o.c. PermaBase secured to studs with cement board screws of 20 gauge steel studs 16" o.c. PermaBase secured to studs with cement board screws of
adequate length to penetrate studs 3/8" spaced 8" o.c. adequate length to penetrate studs 3/8" spaced 8" o.c.

3-hour Fire Rating

V438 UL Design

7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally over

three layers 5/8" Fire-Shield Gypsum Board applied vertically to each side of 2-1/2"
steel studs 16" o.c. PermaBase secured to studs with cement board screws of
adequate length to penetrate studs 3/8" spaced 8" o.c.

22
UL Listed PermaBase Cement Board Partitions – Wood Framing
®

1-hour Fire Rating 2-hour Fire Rating

U392 UL Design U301 UL Design

7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally to one side 7/16" PermaBase PLUS or 1/2" PermaBase applied vertically over two layers 5/8"
of 2x4 wood studs 16" o.c. with 1-1/4" cement board screws spaced 8" o.c. Ceramic Fire-Shield Gypsum Board, applied either horizontally or vertically to each side of
tile installed over PermaBase. 5/8" Fire-Shield Gypsum Board applied vertically or hori- 2x4 wood studs 16" o.c. PermaBase secured to studs with cement board screws of
zontally to opposite side with 6d nails spaced 7" o.c. 3-1/2" mineral wool insulation adequate length to penetrate studs 3/4" spaced 8" o.c.
in stud cavities.

1-hour Fire Rating 2-hour Fire Rating

U392 UL Design U371a UL Design

7/16" PermaBase PLUS or 1/2" PermaBase applied vertically or horizontally to each 7/16" PermaBase PLUS or 1/2" PermaBase applied vertically over two layers 5/8"
side of 2x4 wood studs 16" o.c. with 1-1/4" cement board screws spaced 8" o.c. Gypsum Board, applied either horizontally or vertically to the interior side of 2x4 wood
Ceramic tile installed over PermaBase. 3-1/2" mineral wool insulation in stud cavities. studs 16" o.c., or over 5/8" Gypsum Sheathing applied to exterior side with portland
cement stucco, brick veneer, thin brick finishes. PermaBase secured to studs with
cement board screws of adequate length to penetrate studs 3/4" spaced 8" o.c.

Notes
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23
 LIMITED WARRANTY AND REMEDIES CUSTOMER SERVICE SALES AREAS

Products manufactured and sold by National National Gypsum Company will not be
Gypsum Company are warranted by National liable for products claimed to be defective
Gypsum Company to its customers to be free where the defect resulted from causes not
from defects in materials and workmanship within National Gypsum’s control, or which
at the time of shipment. THIS EXPRESS arose or occurred after shipment, including
WARRANTY IS THE ONLY WARRANTY but not limited to accidents, misuse, mis-
APPLICABLE TO SUCH PRODUCTS, AND IS handling, improper installation, contamination
IN LIEU OF AND EXCLUDES ALL OTHER or adulteration by other materials or goods,
EXPRESS ORAL OR WRITTEN WARRANTIES or abnormal conditions of temperature,
AND ALL IMPLIED WARRANTIES, INCLUDING moisture, dirt or corrosive matter.
BUT NOT LIMITED TO THE IMPLIED
Any claim that products sold by National
WARRANTIES OF MERCHANTABILITY AND
Gypsum Company were defective or otherwise
FITNESS FOR A PARTICULAR PURPOSE.
did not conform to the contract of sale is
National Gypsum Company will not be liable waived unless the customer submits it in
for any incidental, indirect or consequential writing to National Gypsum within thirty (30)
losses, damages or expenses. The customer’s days from the date the customer discovered
exclusive remedy for any type of claim or or should have discovered the defect or non- m Atlantic Area m Southeast Area
action for defective products will be limited conformance. No legal action or proceeding Phone: (800) 237-9167 Phone: (800) 548-9394
to the replacement of the products (in the complaining of goods sold by National Fax: (877) 252-0430 Fax: (866) 732-1990
form originally shipped) or, at National Gypsum may be brought by the customer more
Gypsum’s option, to a payment or credit than one year after the date the customer m Central Area m Southwest Area
not greater than the original purchase price discovered or should have discovered the Phone: (800) 252-1065 Phone: (800) 548-9396
of the products. defect or problem of which it complains. Fax: (866) 232-0440 Fax: (866) 792-7520
m Gulf Area m Western Area
Mold And Mildew Resistance
Phone: (800) 343-4893 Phone: (800) 824-4227
PermaBase was designed to provide extra certain that any material will resist mold or Fax: (866) 482-8940 Fax: (800) 438-6266
protection against mold and mildew. When mildew indefinitely. When used in conjunction
tested by an independent laboratory, with good design, handling and construction m Midwest Area National Accounts
PermaBase received the highest possible rat- practices, PermaBase can provide increased Phone: (800) 323-1447 Phone: (800) 440-1230
ings on ASTM G 21 and D 3273. The use of mold resistance. As with any building mate-
PermaBase in actual installations may not rial, avoiding water exposure during handling,
Fax: (866) 692-8590 Fax: (866) 622-3590
produce the same results as were achieved in storage and installation, and after installation m Northeast Area Manufactured Housing
controlled laboratory conditions. No material is complete, is the best way to avoid the Phone: (800) 253-3161 Phone: (800) 455-3185
can be considered “mold-proof,” nor is it formation of mold or mildew.
Fax: (866) 632-1480 Fax: (800) 639-1714

permabase.info

Corporate Headquarters Technical Information

National Gypsum Company Phone: (800) NATIONAL
2001 Rexford Road (800) 628-4662
Charlotte, NC 28211 Fax: (800) FAX-NGC1
Phone: (704) 365-7300 (800) 329-6421
Web: nationalgypsum.com

110831 Rev. 6/15