Bürener Maschinenfabrik GmbH

Translation of the original Operating Instructions

Operating and Servicing

Instructions

Coolant Filter Unit

Comm.No. : 14/35377-10.1
Type KA 600 l
Art.No. : 010000127969
ID.No. : 3001460

Fürstenberger Str. 37
33142 Büren
Telefon (02951) 604-0
Telefax (02951) 604-111
Internet : http:\\www.bmf.de
email: [email protected]
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Contents

1 Introduction...........................................................................................................................1
1.1 Means of representation.........................................................................................................2
1.2 Used icons on the machine ....................................................................................................3

2 Safety regulations ................................................................................................................5

2.1 General safety guidelines.......................................................................................................5
2.2 Safety guidelines for special commissions and maintenance works .....................................5
2.3 Instructions in case of a fire....................................................................................................5
2.4 Dangers caused by electrical energy/equipment ...................................................................6
2.5 Oils, greases and other chemical substances........................................................................7
2.6 Special dangers......................................................................................................................7
2.7 Principle, intended use ...........................................................................................................7
2.8 Constructional change on the machine..................................................................................8
2.9 Organizational measures .......................................................................................................8
2.10 Staff selection and qualification, basic obligations .................................................................9
2.11 Personal safety equipment.....................................................................................................9

3 Technical information ........................................................................................................11

3.1 In general..............................................................................................................................11

4 Transport, installation, storage.........................................................................................13

4.1 Safety guidelines for transportation......................................................................................14
4.2 Crane transport.....................................................................................................................15
4.3 Transport by forklift truck ......................................................................................................16
4.4 Assembly ..............................................................................................................................16
4.5 Electrical connection.............................................................................................................17
4.6 Interim storage......................................................................................................................17

5 Filling the machine .............................................................................................................19

5.1 General notes .......................................................................................................................19
5.2 Quality of the cooling lubricant .............................................................................................19
5.3 First filling..............................................................................................................................20
5.4 Refilling .................................................................................................................................21
5.5 Checking the fill level............................................................................................................22
5.6 Rules for replacing water-mixed cooling lubricants..............................................................23

6 Commissioning...................................................................................................................25

7 Malfunctions .......................................................................................................................27
7.1 Safety guidelines ..................................................................................................................27
7.2 Malfunctions and troubleshooting.........................................................................................28

8 Service and maintenance ..................................................................................................29

8.1 Safety guidelines ..................................................................................................................29
8.2 Service and control of the cooling lubricant .........................................................................30
8.3 Maintenance of the components ..........................................................................................30

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9 Decommissioning, disassembly, disposal ..................................................................... 31
9.1 Decommissioning ................................................................................................................ 31
9.2 Disassembly and disposal ................................................................................................... 32

10 Certificates, guidelines and standards ........................................................................... 33

10.1 Declaration of installation .................................................................................................... 33
10.2 Applied guidelines and standards ....................................................................................... 33

11 Technical data.................................................................................................................... 35

12 Spare parts and wearing parts......................................................................................... 37

13 Drawings............................................................................................................................. 39

14 Electrical documentation.................................................................................................. 41

15 Operating manual of components of foreign make ....................................................... 43

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1 Introduction
These operating instructions shall facilitate sgetting familiar with the coolant
appliance (KA-appliance), hereinafter called machine and to use it as intended.
It includes important information, which allow to operate the machine safely,
properly and economically. Observe the operating manual to avoid dangers, to
reduce repair cost and downtimes and to increase the reliability and the durability of
the machine.
The operating manual must always be available at the place of operation of the
machine and needs to be read and used by everyone who is asked to work with/on
the machine, e.g.
– Use, including setting up, troubleshooting during operation, removing of
production waist, maintaining, disposal of operating and auxilliary materials.
– Repair, (service, inspection, repair).
Make sure that only authorized and instructed specialists perform works with/on the
machine.
Beside the operating instructions and the binding regulations for the prevention of
accidents and environmental protection which are applicable in the country and at
the site where the machine is used, it is also necessary to observe the approved
technical rules for safety-oriented and professional working.

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1.1 Means of representation

Text statements in these operating instructions which particularly need to be
observed as notes or as direct warning are marked as follows:

With this symbol you receive application hints and useful notes.
They will help you to perfectly use all functions of your machine.

This icon marks the endangerment of little risk which may cause
slight or mean physical injuries or property damages, if it is not
avoided.
Attention

This icon marks an endangerment of high risk which causes death

or severe physical injuries, if it is not avoided.

Danger

This icon marks an imminent endangerment by electrical voltage of

high risk which causes death or severe physical injuries, if it is not
avoided.
Danger

Furthermore, the following means of representation are used:

– Texts following this marking are bullets.

• Texts following this marking describe activities which need to be performed in the
prescribed order, respectively which are executed automatically.
„“ Texts in quotation marks are references to other chapters or paragraphs.

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1.2 Used icons on the machine

Important note!
All safety and danger notes on the machine must be visible. Missing
or damaged signs must be immediately replaced!

Warning of dangerous voltage!

This icon indicates dangers caused by electricity.

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2 Safety regulations
2.1 General safety guidelines
– Observe any safety and hazard notes on the machine!
– The hazard areas of the machine, i.e. areas where machine parts are moving
must be secured by protective covers. The protective covers must not be
removed during operation.
– If safety-relevant changes are made on the machine or if its operating behaviour
changes, the machine must be immediately stopped and the responsible persons
must informed. Furthermore, it is necessary to check at least every 2 days, if
there are any externally visible damages or defects.
– Observe the prescribed terms or the terms indicated in the operating manual for
recurring tests / inspections!
– It is necessary to keep the working area of the machine clean and tidy in order to
avoid risks caused by dirt or parts lying around.

2.2 Safety guidelines for special commissions and

maintenance works
– Inform the operating staff before the start of any special commission or
maintenance work! Appoint supervisors!
– Secure the maintenance area widely, if required!

2.3 Instructions in case of a fire

When using inappropriate extinguishing agents for fire fighting
– toxic gases (vapors) might be generated,
– there is a threat by the electrical system,
– there is a danger to life by electrocution.

Thus
– do not use water,
– only use fire extinguishers of the class ABC,
– only use CO2 extinguishers in case of fire on the electrical system.

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Inform yourself about:
– the location and operation of the fire extinguishers
– the appropriate method of fire fighting.

2.4 Dangers caused by electrical energy/equipment

– The machine tool which supplies the machine with power must be provided with
a disconnector. The disconnector (main switch/emergency-stop equipment) of
the machine tool must be designed according to DIN EN 60204-1.
– Machine parts which need to be maintained or repaired must be switched idle, if
prescribed. The machine parts which are switched idle must be secured against
restarting.
Secure the main switch by means of a padlock.
Attach a warning sign on the main switch.
– Check, if the machine parts are idle, then ground and short-circuit them.
Neighbouring machine parts under voltage must be isolated.
– Inspect the electrical equipment of the machine every two days. Defects such as
loose connections, abraded insulations or burnt cables need to be removed
immediately.
– According to BGV A3 the electrical equipment of the machine has to be checked
by an electrical specialist every 4 years !
– Immediately have all damaged electrical supplies replaced by an electrical
specialist.
– If it is necessary to perform works on live machine parts, observe the applicable
special regulations.
– For works on high-voltage components it is necessary to connect the supply
cable to the ground and to short-circuit the components such as capacitors by
means of a grounding rod after having disconnected the voltage.
– During assembly of the machine control you must not weld in the proximity of the
open control box (open EPROMs) since the content of the EPROMs might be
destroyed by UV-radiation.
– Avoid penetration of dirt (e.g. chips, water, dust) in any case. In case of strong
dirt and dust generation the box and the machine must be covered.

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2.5 Oils, greases and other chemical substances

Observe the relevant safety regulations for the product when using oils, greases and
other chemical substances (e.g. refer to the safety data sheet of the manufacturer)!

Risk of burning or scalding!

Pay attention when using hot operating or auxilliary materials, use
safety equipment!
Danger

2.6 Special dangers

The machine is constructed state-of-the-art and according to approved safety-
relevant regulations by Bürener Maschinenfabrik GmbH (bmf).
Nevertheless, there may be dangers for life and limb of the user or third persons or
impairments of the machine and other properties when operating the machine.
– The tube/hose lines on the machine are designed in a way that they resist the
operating conditions and predictable external influences. Only operate the
machine within the parameters indicated in the technical data!
– For hose lines (e.g. for pumps) there is a risk of injury and a risk of damage due
to overaged pressure hoses! Do not use pressure hoses for a longer time than
indicated in the indications of durability. Check the hoses regularly and also
regularly check, if there are leakages on the connections! Check the durability of
the hoses and replace the hoses in time! For replacement only use original spare
parts! Never utilize used pressure hoses for replacement!

2.7 Principle, intended use

The machine must only be used in technically perfect condition and as intended,
safety-consciously and conscious of the dangers by observing the operating manual.
Especially faults which may impair the safety are to be removed immediately. The
machine must only be used to prepare cooling lubricants (also refer to Chapter „3“).
If the machine is used in any way other than described in this operating manual, it is
used improperly. The manufacturer will not guarantee for dangers resulting here of.
The user is soley responsible.

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We specially point out that the operating manual of this machine including the
hazard warnings must be strictly observed!

2.8 Constructional change on the machine

– For safety reasons it is prohibited to make any unauthorized modifications or
changes to the machine.
– Spare parts must comply with the technical demands determined by the
manufacturer. This is always guaranteed when using original spare parts.

2.9 Organizational measures

General
– It is necessary to add instructions including the obligation of supervision and
notification to the operating instructions in order to observe the operational
particularities e.g. concerning the working organization, operational process and
staff in charge.
– Control if the staff is working safety-consciously and is aware of risks and that the
operating instructions are observed.
– Avoid any safety-critical operation!

Safety briefing / instructions

– The staff is not allowed to wear their long hair open, to wear loose clothes or
jewelry including rings. There is a risk of injury e.g. by getting caught in machine
parts.
– The operator is obliged to brief his staff in regular intervals and tracably by
means of the operating instructions and according to the applicable industrial
regulations with the obligation to follow all regulations and instructions.

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2.10 Staff selection and qualification, basic obligations

– It must be made sure that only authorized staff is working on the machine!
– Anybody working on the machine must have read and understood the operating
instructions and know and observe its content.
– It is in the responsibility of the operator to determine the behavior of third parties
and he should be allowed to remind them if they breach the safety regulations.
– The operator must provide for sufficient illumination, in particular in maintenance
and intervention areas. At this, it is necessary to avoid dangerous shaded areas,
as well as dazzling.
– Staff to be trained, educated, instructed or working in the frame of a general
apprenticeship must only work on the machine under continuous supervision of
an experienced person!
– The responsibilities of the staff for mounting, commissioning, operating,
maintaining and repairing must be clearly determined.
– The operator is obliged to avoid stressful situations when working on the machine
by technological and organizational production planning.

2.11 Personal safety equipment

Generally it is necessary to wear protective clothing and skid-proof safety boots for
all works.

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3 Technical information

3.1 In general
Media which are used for cooling and /or greasing of mechanical cutting processes
are to be cleaned to a certain fineness or are to be kept at a certain temperature
otherwise it would not be possible to machine the workpiece (respectively the
surface quality, accuracy of measurements, etc.) properly.

Generally the cooling lubricants are conducted from the machine tool to central
collection points and then to a coolant treatment plant. These filtering systems serve
to prepare the medium which is used for machining, i.e. to withdraw the solid
content from the cooling lubricant as well as for tempering and for outgassing of air
entrainment.

The machine is working according to the gravity principle. It requires little space due
to its compact construction and allows a high throughput. The field of application is
depending on the corresponding requirements of full-flow filtration or for bypass
filtration.

Please find further information regarding the assembled filter in the separate
operating instructions.

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4 Transport, installation, storage

These transport instructions provide information how to attach the means of
transport and sling gears as well as regarding the safe transport of the transportable
pallet and of the machine.
Risk of injury
The transport, the installation of the machine and the connection to
the machine tool must only be performed by instructed and
authorized specialized staff!
Danger
Wear work protective clothing, protective gloves, anti-skid safety
boots and a protective helmet.
Install all power supply cords in a way that nobody can step on them
or trip over them and no damages or crushes occur in this way.

It is only allowed to transport the machine when it is empty!

The maximum weight of the machine amounts to 1.5 t.

Contact Bürener Maschinenfabrik GmbH (bmf) in order to ask for
the exact weight.

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4.1 Safety guidelines for transportation

Severe risk of injury by breaking of material, tilting, slipping or
falling down of the machine!
– Observe the transport notes, safety guidelines, regulations for
prevention of accidents or local directives!
Danger
– Only use appropriate, undamaged and fully operational means of
transport of sufficient load capacity!
– Observe the appropriate transport weight and transport
dimensions!
– Only use the sling points (lifting eyes) provided for transportation!
– Ensure a free conveying route of transport!
– Never walk under suspended loads: Danger to life! Transport
the machine and the accessories with care!
– Never support or push sensitive parts such as control box,
casing, level switches or other units!
– Risk of accident by falling down or tilting of the transportable
palette.
– Prevent from intensive tilting when lifting with a forklift, since the
center of gravity of the machine is at a very high point.
– Protect the machine, control, electrical equipment, accessory and
connectors against humidity!

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4.2 Crane transport

Attention!
Only use the sling points provided for transportation (refer to the
illustration below).
Attention When transporting with a crane, imperatively make sure that the
straps pulls vertically to the top from all sling points, otherwise
single components of the machine might get damaged.
It is recommended to transport the machine using a traverse (refer
to the illustration below).

• Fix the straps at the sling points (1) to (3).

• Transport the machine to the installation site.

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4.3 Transport by forklift truck

According to the type, the center of gravity is not in the middle
of the machine!
When transporting by forklift truck, imperatively make sure that the
center of gravity of the machine is kept in the center inbetween the
Attention
forks of the forklift truck. If necessary, ask Bürener Maschinenfabrik
GmbH (bmf) for the exact position of the center of gravity.

• Completely drive the forks of the forklift truck under the machine.

• Transport the machine to the installation site.

4.4 Assembly
Risk of crushing!
The installation site of the machine must be chosen in a way that
the necessary space to move for the staff in the working area is
neither limited nor hindered.
Attention

• If necessary, remove the packaging material and the transportable palette.

• Dispose of the packaging material depending on the raw material separated

according to the provisions of national law.
In order to guarantee a proper operation of the machine, the footprint must fulfill the
following requirements:
– The floor must be leveled.
– The load capacity of the floor must comply with the total weight of the machine
when it is filled. Please find the indications regarding the weight in the
instructions at the beginning of this chapter.

• Place your machine at the installation site and align it.

• Connect the tube/hose lines to the fitting flanges of the machine.

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4.5 Electrical connection

Warning of dangerous electrical voltage!
Only authorized electrical specialists are allowed to perform the
electrical connection from the machine to the machine tool!
Danger For any electrical connections, the fixing of the cable according to
the VDE regulations must be guaranteed.
Before performing the electrical connection, imperatively compare
the available supply voltage with the operating voltage of the
machine.

• Compare the existing mains voltage with the indicated values for the operating
voltage (refer to chapter „11 Technical data“).

• Connect the electrical supply of the machine tool depending on the switch
cabinet / terminal box. The electrical wiring diagram is located in the control
cabinet of the machine.

4.6 Interim storage

If the machine is not installed immediately after delivery, it must be thoroughly
stored at a protected area. The machine must be stored temporarily, in a way that
neither dust nor humidity may penetrate.

Note!
The machine is treated with a preserving agent which guarantees a
corrosion-protection of up to three or four months after delivery.
If you are planning a longer interim storage, perform an additional
conservation or consult Bürener Maschinenfabrik GmbH (bmf).

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5 Filling the machine

Please find information about the cooling lubricants to be used and a description
how to fill the machine in the following paragraphs.

5.1 General notes

To maintain the efficiency and the time of usage of cooling lubricants it is required to
use, handle and attend them professionally. An indispensable part of the service is
the control of the properties and of the condition of a cooling lubricant during use. A
control of the prescribed filling volume is of particular importance.

Concerning the legal regulations, precautions against fire and the

rules for mixing and using cooling lubricants, refer to the product
information and safety data sheets.

5.2 Quality of the cooling lubricant

The cooling lubricant must have a fat content of at least 5 to 8 %. Therefore, it is
necessary that the cooling lubricant contains mineral oils.
The cooling lubricant to be filled in must have a purity degree of at least
40 µm.

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5.3 First filling

During the filling process of the machine, the machine tool must not
have any request signal for coolant.

Attention

• Remove the maintenance cover (1).

(Exemplary illustration)

• Fill the machine to the maximum level (refer to paragraph “5.5 Checking the fill
level“).

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5.4 Refilling
Never mix cooling lubricants of different types and origin when using
water-mixable cooling lubricants!

Attention

If the level switch in the machine attains the switching point ‚MIN – advance
warning’, it is necessary to refill cooling lubricant at the end of the machining
operation.
‚MIN – advance warning’ is displayed by the control of the machine tool.
If the minimum volume of cooling lubricant in the tank is achieved, the machine tool
switches to ‘MALFUNCTION – dry-run protection’ (for further information, please
refer to the operating instructions of the machine tool).

The whole cooling lubricant (traveling volume), which is still in the

circuit, since the last machining (including all flushing processes),
must flow back to the coolant tank of the machine, respectively to
the lifting tank of the chip conveyor (lifting pump off), before starting
Attention
the refilling procedure.

• Remove the maintenance cover (1).

• Fill the machine to the marking ‚MAX – running’ (refer to paragraph “5.5 Checking
the fill level“).

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5.5 Checking the fill level

In the machine it is possible to use different level switches.
The following illustration exemplarily shows different types.

1 MAX – fill level

2 MAX – running
3 MIN – fill level

Depending on the type of the level switch, the MAX – fill level is displayed by a
marking or on the control of the machine tool.
The maximum level is optically or electrically displayed by the level display when the
machine is in standstill or when the machine is running. If the machine is overfilled
with cooling lubricant, a fault report is displayed.

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5.6 Rules for replacing water-mixed cooling lubricants

• In case of very heavy microbiological contamination, add system cleaner about
24 hours before draining.

Observe the instructions of the product manufacturer!

Attention

• Drain the cooling tank using the maintenance opening.

• Dispose of the used cooling lubricant.

Used cooling lubricants are waste according to the laws of the

German Federal Republic, which must be classified according to the
Waste Disposal Law and must be disposed of accordingly.

• Check the whole recirculation system, if any soilings are remaining and clean it
mechanically (container, lines, nozzles, drainage channels).

• Refill the machine (refer to paragraph “5.3 First filling“).

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6 Commissioning
The operating company must exactly determine the area of responsibility, the
responsibility and the supervision of the staff.
The operator/operating company must be familiar with the operating instructions of
external aggregates.

Severe risk of injury!

The commissioning must only be performed by experienced
specialized staff, authorized by the operating company!
Danger All works on the electrical equipment of the machine must also be
performed by and authorized electrical specialist!

Perform the following tests before commissioning the machine:

• Check the direction of rotation of the engine.

• Check if all pipes are tight and properly fixed.

• Check if the flange and screw connections are tight.

• Control if all shut-off valves are correctly positioned for operation. Avoid
unintentional leaking of cooling lubricant.

• Check if the compressed air connections and pneumatic equipment provided by

the customer are ready for operation.
Check the operating pressure of the compressed air.

• Check the filling of the machine. If required refill the machine (refer to chapter “5
Filling the machine”)

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7 Malfunctions
This chapter gives you an overview of possible malfunctions and their
troubleshooting.
Beside the exemplarily mentioned cases, there may be malfunctions of machine
parts or misadjustments of fittings and measurement devices.
If the problem cannot be solved, please contact Bürener Maschinenfabrik GmbH
(bmf).
Malfunctions relating to the drum paper-belt filter are described in the operating
instructions of the drum paper-belt filter.

7.1 Safety guidelines

The operating company must clearly assign areas of responsibility, responsibilities
and supervising the staff.
The operator/operating company must be familiar with the operating instructions of
external aggregates.

Severe risk of injury!

Malfunctions must only be eliminated by experienced specialized
staff, authorized by the operating company!
Danger Only authorized electrical specialists are allowed to perform works
on electrical equipment of the machine!

Perform the following measurs in order to troubleshoot malfunctions:

• Switch the machine parts idle, where it is necessary to perform maintenance and
repair works. Secure the idle machine parts against restarting, (also refer to
chapter „2 Safety regulations“, paragraph „2.4 Dangers caused by electrical
energy/equipment“).

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7.2 Malfunctions and troubleshooting

Malfunction Possible cause Troubleshooting
Filter fleece broken Longer standstill of the Before longer standstill of teh
machine without machine, empty the filter hollow,
emptying of the filter e.g. by preclocking the fleece
hollow Use fleece recommended by the
manufacturer
Wrong fleece is used If the filter fleece is broken, it is
necessary to empty and clean the
tank.
Filter fleece does not Drive defective Check drive (mechanically,
clock Level switch does not electrically)
switch Check level switch
Fleece Check if the fleece is damaged
is broken
Transport filter fleece Level switch defective Check level switch
does not switch-off
when level is Capacity of the filter Adjust supply
decreasing exceeded
System pump does Too low level of cooling At standstill of the machine refill
not switch-off lubricant in the coolant cooling lubricant up to the
tank marking MAX by means of the
maintenance opening.’
Purity degree of cooling lubricant:
< 40 µm (refer to chapter
“5 Filling the machine“)
Strong intrusive Cooling lubricant Replacing the cooling lubricant
odors contaminated due to and performing tank cleaning
commencing
decomposition
Level switch does Adhesive soiling on the Regularly clean the floating body
not work floating body of the level display of the level
switch
To do so, remove the two fixing
screws and take out the level
display of the level switch upward
Screw pump does No tool or tool with too Change tool (IKZ) with 2 mm hole
not reach the preset large passage in the and turn setscrew on the
nominal pressure spindle pressure control valve clockwise
(80 bars resp. until the nominal pressure (80
40 bars) High-pressure pump bars resp. 40 bars) is attained
cannot build up back
pressure
Pressure control valves
are not preset to the
nominal pressure.
Leakages on the Pipe is leaking Check the pipes and screw
coolant tank connections

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8 Service and maintenance

Warning of dangerous voltage!
Only authorized electrical specialists are allowed to perform works
on the electrical equipment of the machine!
Danger

• Switch the machine parts idle, where it is necessary to perform maintenance and
repair works. Secure the idle machine parts against restarting (also refer to
chapter “„2 Safety regulations“, paragraph “2.4 Dangers caused by electrical
energy/equipment“).

8.1 Safety guidelines

– Safety devices of the machine must only be disassembled during standstill.
Before re-commissioning, all cover plates and other safety equipment must be
firmly bolted.
– The operating staff needs to be instructed that no foreign matters such as tools,
large core parts, cleaning rags or finished parts are left on the machine.
Those foreign matters may lead to disturbances in the process and to destruction
of the conveyor unit as well as of downstream machines.
– The machine runs in intervals. In order to avoid severe accidents, never grab in
the area of the conveyor unit and of moving machine parts after removal of the
covers and protection hoods!

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8.2 Service and control of the cooling lubricant

Due to its usage, the cooling lubricant is subject to a standard aging process.
Regular service and control are a prerequisite for continuous quality and long
service life of the cooling lubricant. At the same time, you may then react on
undesired changes in the properties (e.g. unpleasant odors).
The manufacturer of the additives offer relevant control instruments, services and
quality measures.

8.3 Maintenance of the components

• Check every month, if all bolted connections are firmly seated.
For perfect operation of the machine, regular maintenance and greasing of the
components, such as pumps, motors, measuring equipment, etc. are required. The
components must be maintained and repaired according to the indications in the
operating manuals of the manufacturer.
If any hose lines are inserted (e.g. for the pumps), there is a risk of injury and
damage due to overaged pressure hoses! Do not use pressure hoses longer than
the indicated service life! Regularly check if there are leakages on the hoses and
connections! Check the service life of the hoses and replace the hoses in time! Only
use original spare parts for replacement! Never use used pressure hoses for
replacement!

Greasing and oiling of the components

The greasing and oiling of the individual machine parts is to be performed according
to the indications of the manufacturer.

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9 Decommissioning, disassembly, disposal

Severe risk of injury!

The works for decommissioning, disassembly and disposal must
only be performed by experienced specialized staff, authorized by
the operating company!
Danger
The operating company is obliged to determine a person
responsible for occupational safety, supervision and execution of
work for such works!
The compliance with the predefined protective measures and
indications, as well as applicable industrial safety regulations must
be checked!.

If required, contact Bürener Maschinenfabrik GmbH (bmf) in order to

avoid endangerments when working.

9.1 Decommissioning
• Switch off the machine by actuating the control of the machine tool.

Warning of dangerous electrical voltage!

All works on electrical equipment of the machine must only be
performed by an authorized electrical specialist!
Danger

• Have the power supply interrupted by an electrical specialist.

• Interrupt the coolant supply of the machine tool.

• Empty the coolant tank using the maintenance opening.

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9.2 Disassembly and disposal

• Dispose of the machine in an environmentally friendly way separated according
to materials. Please observe the provisions of national law.

The disposal of the machine parts always must be performed

according to the locally applicable environmental regulations.
All electronic components must be disposed of as hazardous waste.

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10 Certificates, guidelines and standards

10.1 Declaration of installation

The present machine is an incomplete machine according to the EC machine
guideline 2006/42/EC. Please find attached the declaration of incorporation.

The commissioning of the machine is forbidden until the machine is integrated in the
end product and the conformity for the end product is declared according to the EC
machine guideline.

10.2 Applied guidelines and standards

The machine complies with the following guidelines and applicable harmonized
standards in the version as most recently ammended:

– EC machine guideline 2006/42/EC

– DIN EN ISO 12100: Safety of machinery - General design principles - Risk
assessment and risk reduction
– DIN EN ISO 13857: Safety of machinery – Clearance distance against attaining
hazard zones with the top and bottom limbs

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11 Technical data

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Bürener Maschinenfabrik GmbH
Technical data:
10 Coolant tank 600 l : 1100x 1100x 800 mm
BMF art. No. : 0100001-27969
410 Level switch (fab., type) : BNS-RS3/500
operating voltage : 10..30 V DC
shift points : 100/150/255 mm from cover top
BMF art. No. : 43421-50031
420 Pump (fab., type) : Grundfos CRK 2-260/18 (1x)
throughput : 40 l/min at 20 bar
power (P) : 4,0 kW
current consumption (I) : 7,85 A / 400 V / 60 Hz
BMF art. No. : 42004-00455
430 Pump (fab., type) : Grundfos SPK 2-23/15
throughput : 20 l/min at 8 bar
power (P) : 1,1 kW
current consumption (I) : 2,5 A / 400 V / 60 Hz
BMF art. No. : 42004-00465
510 Duplex filter
(fab.,type) : Mahle, PI 2130-069N
filter fineness : 0,02 mm
BMF. art. No. : 43463-00225
600 Valve (fab.,type) : Coax, MK 15DR-NO Viton
nominal size : 15mm
supply : G1/2
voltage : 24 V DC
pressure limit : 0-40 bar
medium : fluid
BMF. art. No. : 42502-01645
Bürener Maschinenfabrik GmbH
700 Immersion chiller
Fab., type : Deltatherm, E9 (VBG20)
with agitator
Cooling performance : 12.500 W
Power (P) : 6,50 kW
Current consumption (I) : 14,0 A / 400 V / 60 Hz
BMF. art. No. : 0100000-40197

noise level : 72 dB
paintwork : titangrau
Bürener Maschinenfabrik GmbH

12 Spare parts and wearing parts

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 Spare and Wear parts

Bürener Maschinenfabrik
Article-No.: 010000127969
Fürstenberger Straße 37 Coolant filter unit 600 l
D-33142 Büren 60 Hz
Tel.: +49 (0) 2951 / 604-0 Drawing-No.: 020000127969 Rev.: A
Fax: +49 (0) 2951 / 604-111
ID-No.: 3001460
Item Number (Pcs.; m) Description / Type Spare part Wear part Article-No.

0410 1 PC LEVEL SWITCH BNS-RS3/500 X 004342150031

0420 1 PC Immersion pump CRK 2-260/18 TX,400V/60Hz X 004200400455

0430 1 PC Immersion pump SPK 2-23/15 X 004200400465

0510 1 PC Duplex-filter PI2130-069 TX X 004346300225

0600 1 PC Magnetic valve MK15DRNO G 1/2" 0-40bar X 004250201645

0700 1 PC Immersion chiller E9 (32Cst-40°C) w.agit X 010000040197

0010 1 PC LEVEL INDICATOR BNS 500 X 004265000021

0030 3 PC ATTACH SWITCH RS 1 X 004344100041

010000127969_A_EV_en 08.07.2014 1
Bürener Maschinenfabrik GmbH

13 Drawings

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Bürener Maschinenfabrik GmbH

14 Electrical documentation

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15 Operating manual of components of foreign

make

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