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HRVATSKA NORMA ICS: 23.060.30

HRN EN ISO 16136 Prvo izdanje, listopad 2007.

Industrijski zaporni uređaji – Leptiraste zaklopke od

termoplastičnih materijala (ISO 16136:2006; EN ISO 16136:2006)

Industrial valves – Butterfly valves of thermoplastics materials (ISO 16136:2006;

EN ISO 16136:2006)

Europska norma EN ISO 16136:2006 ima status hrvatske norme

Na temelju članka 9. Zakona o normizaciji (Narodne novine br. 163/2003) Hrvatski zavod za norme na
prijedlog tehničkog odbora HZN/TO 153 Ventili i provedene rasprave prihvatio je europsku normu
EN ISO 16136:2006 u izvorniku na engleskom jeziku kao hrvatsku normu.
Norma je objavljena u HZN Glasilu 5/2007 od 2007-10-31.

Referencijski broj: HRN EN ISO 16136:2007 en

Zabranjeno je umnožavanje hrvatskih norma ili njihovih dijelova

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Autorska prava

Prema članku 10. Zakona o normizaciji (Narodne novine br. 163/2003) hrvatske se
norme izdaju kao posebne publikacije i zaštićene su u skladu sa zakonom, nacionalnim
propisima i međunarodnim propisima o autorskim pravima.

Sva autorska prava i prava uporabe hrvatskih norma pripadaju Hrvatskom zavodu za
norme.

Zabranjeno je umnožavanje ili raspačavanje dijelova ili cjeline (besplatno davanje ili
prodaja) koje hrvatske norme bez suglasnosti Hrvatskog zavoda za norme. Zabrana
umnožavanja odnosi se na bilo koji oblik (elektronički, papirnati, CD-ROM i dr.) i na bilo
koje sredstvo (elektroničko ili mehaničko).
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EUROPEAN STANDARD EN ISO 16136

NORME EUROPÉENNE
EUROPÄISCHE NORM March 2006

ICS 23.060.99

English Version

Industrial valves - Butterfly valves of thermoplastics materials

(ISO 16136:2006)

Robinetterie industrielle - Robinets à papillon en matériaux Industriearmaturen - Klappen aus Thermoplasten (ISO
thermoplastiques (ISO 16136:2006) 16136:2006)

This European Standard was approved by CEN on 3 March 2006.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.

CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,
Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION

COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36 B-1050 Brussels

© 2006 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 16136:2006: E
worldwide for CEN national Members.
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EN ISO 16136:2006 (E)

Foreword

This document (EN ISO 16136:2006) has been prepared by Technical Committee CEN/TC 69
"Industrial valves", the secretariat of which is held by AFNOR, in collaboration with Technical
Committee ISO/TC 138 "Plastics pipes, fittings and valves for the transport of fluids".

This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2006, and conflicting national
standards shall be withdrawn at the latest by September 2006.

This document has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association, and supports essential requirements of EU Directive(s).

For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Cyprus,
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,
Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

2
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EN ISO 16136:2006 (E)

ANNEX ZA
(informative)

Relationship between this International Standard and the Essential

Requirements of EU Directive 97/23 EC (PED)
This International Standard has been prepared under a mandate given to CEN by the European
Commission and the European Free Trade Association to provide one means of conforming to
Essential Requirements of the New Approach Directive 97/23/EC (PED).

Once this standard is cited in the Official Journal of the European Communities under that Directive
and has been implemented as a national standard in at least one Member State, compliance with
the clauses of this standard given in Table ZA.1 confers, within the limits of the scope of this
standard, a presumption of conformity with the corresponding Essential Requirements of that
Directive and associated EFTA regulations.

Table ZA.1 — Correspondence between this Standard and Directive 97/23/EC (PED)

Sub-clause(s) of this Essential Requirements (ERs) of EU Directive 97/23/EC

International Standard
4.1; 4.3; 5.2 Design for adequate strength 2.2.1
5.2.3 Type test 2.2.2
4.8.1 Wear 2.7
4.7.1 Traceability 3.1.5
8.1 Marking 3.3
4.8.3 Operating instruction 3.4
4.2; 4.3 Materials for pressurized parts 4.1, 4.2 a)

WARNING: Other requirements and other EU Directives may be applicable to the product(s) falling
within the scope of this standard.

3
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Stranica 106
CEN ISO/TR 11610:2004

(Prazna stranica)
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ISO 16136:2006(E)

Contents Page

Foreword............................................................................................................................................................ iv
1 Scope ..................................................................................................................................................... 1
2 Normative references ........................................................................................................................... 1
3 Terms and definitions........................................................................................................................... 2
4 Requirements ........................................................................................................................................ 4
4.1 Design .................................................................................................................................................... 4
4.2 Materials ................................................................................................................................................ 5
4.3 Pressure/temperature rating................................................................................................................ 5
4.4 Dimensions............................................................................................................................................ 7
4.5 Operation ............................................................................................................................................... 7
4.6 Functional characteristics ................................................................................................................... 8
4.7 Manufacture........................................................................................................................................... 8
4.8 Other requirements............................................................................................................................... 9
5 Test procedures .................................................................................................................................... 9
5.1 Documentation of test results ............................................................................................................. 9
5.2 Initial type tests................................................................................................................................... 10
6 Declaration of compliance ................................................................................................................. 11
7 Designation ......................................................................................................................................... 11
8 Marking and preparation for storage and transportation ............................................................... 11
8.1 Marking and documentation .............................................................................................................. 11
8.2 Preparation for storage and transportation ..................................................................................... 12
Annex A (informative) Procurement information .......................................................................................... 13
Bibliography ..................................................................................................................................................... 14

© ISO 2006 – All rights reserved iii

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ISO 16136:2006(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.

The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.

ISO 16136 was prepared by the European Committee for Standardization (CEN) Technical Committee
CEN/TC 69, Industrial valves, in collaboration with ISO/TC 138, Plastics pipes, fittings and valves for the
transport of fluids, Subcommittee SC 7, Valves and auxiliary equipment of plastics materials, in accordance
with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement).

iv © ISO 2006 – All rights reserved

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INTERNATIONAL STANDARD ISO 16136:2006(E)

Industrial valves — Butterfly valves of thermoplastics materials

1 Scope
This International Standard specifies requirements for the design, functional characteristics and manufacture
of butterfly valves made of thermoplastics materials intended for isolating and control service, their connection
to the pipe system, the body materials and their pressure/temperature rating between − 40 °C and + 120 °C,
for a lifetime of 25 years, and also specifies their tests.

This International Standard is applicable to hand- or power-operated valves to be installed in industrial pipe
systems, irrespective of the field of application and the fluids to be conveyed.

NOTE 1 Industrial pipe systems also include systems for water supply for general purposes, drainage and sewerage.

NOTE 2 Special requirements can apply to pipe systems for water for human consumption.

This International Standard is concerned with the range of DN

DN 15, DN 20, DN 25, DN 32, DN 40, DN 50, DN 65, DN 80, DN 100, DN 125, DN 150, DN 200, DN 250,
DN 300, DN 350, DN 400, DN 450, DN 500 and DN 600

and the range of PN and Class

PN 6, PN 10, PN 16 and Class 150.

2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

ISO 7-1:1994, Pipe threads where pressure-tight joints are made on the threads — Part 1: Dimensions,
tolerances and designation

ISO 228-1:2000, Pipe threads where pressure-tight joints are not made on the threads — Part 1: Dimensions,
tolerances and designation

ISO 898-1:1999, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts,
screws and studs

ISO 5211:2001, Industrial valves — Part-turn actuator attachments

ISO 8233:1988, Thermoplastics valves — Torque — Test method

ISO 8659:1989, Thermoplastic valves — Fatigue strength — Test method

ISO 9393-2:2005, Thermoplastics valves for industrial applications — Pressure test methods and
requirements — Part 2: Test conditions and basic requirements

ISO/TR 10358:1993, Plastics pipes and fittings — Combined chemical-resistance classification table

ISO 10931:2005, Plastics piping systems for industrial applications — Poly(vinylidene fluoride) (PVDF) —
Specifications for components and the system

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ISO 16136:2006(E)

ISO 12092:2000, Fittings, valves and other piping system components, made of unplasticized poly(vinyl
chloride) (PVC-U), chlorinated poly(vinyl chloride) (PVC-C) acrylonitrile-butadiene-styrene (ABS) and
acrylonitrile-styrene-acrylester (ASA) for pipes under pressure — Resistance to internal pressure — Test
method

ISO 12162:1995, Thermoplastics materials for pipes and fittings for pressure applications — Classification and
designation — Overall service (design) coefficient

ISO 15493:2003, Plastics piping systems for industrial applications — Acrylonitrile-butadiene-styrene (ABS),
unplasticized poly(vinyl chloride) (PVC-U) and chlorinated poly(vinyl chloride) (PVC-C) — Specifications for
components and the system — Metric series

ISO 15494:2003, Plastics piping systems for industrial applications — Polybutene (PB), polyethylene (PE) and
polypropylene (PP) — Specifications for components and the system — Metric series

EN 558-1:1995, Industrial valves — Face-to-face and centre-to-face dimensions of metal valves for use in
flanged pipe systems — Part 1: PN-designated valves

EN 558-2:1995, Industrial valves — Face-to-face and centre-to-face dimensions of metal valves for use in
flanged pipe systems — Part 2: Class-designated valves

EN 736-1:1995, Valves — Terminology — Part 1: Definition of types of valves

EN 736-2:1997, Valves — Terminology — Part 2: Definition of components of valves

EN 736-3:1999, Valves — Terminology — Part 3: Definition of terms

EN 1092-1:2001, Flanges and their joints — Circular flanges for pipes, valves, fittings and accessories, PN
designated — Part 1: Steel flanges

EN 1267:1999, Valves — Test of flow resistance using water as test fluid

EN 1759-1:2004, Flanges and their joints — Circular flanges for pipes, valves, fittings and accessories, Class
designated — Part 1: Steel flanges, NPS ½ to 24

EN 12107:1997, Plastics piping systems — Injection-moulded thermoplastics fittings, valves and ancillary
equipment — Determination of the long-term hydrostatic strength of thermoplastics materials for injection
moulding of piping components

EN 12266-1:2003, Industrial valves — Testing of valves — Part 1: Pressure tests, test procedures and
acceptance criteria — Mandatory requirements

EN 12570:2000, Industrial valves — Method for sizing the operating element

3 Terms and definitions

For the purposes of this document, the terms and definitions given in EN 736-1, EN 736-2 and EN 736-3, and
the following apply.

NOTE Other terms and definitions relative to thermoplastics materials are given in ISO 15493, ISO 15494 and
ISO 10931.

3.1
nominal size
DN
alphanumeric designation of size for components of a pipework system, which is used for reference purposes,
comprising the letters DN followed by a dimensionless whole number which is indirectly related to the physical
size, in millimetres, of the bore or outside diameter of the end connections

[ISO 6708:1995, definition 2.1]

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ISO 16136:2006(E)

3.2
nominal pressure
PN
numerical designation relating to pressure that is a convenient round number for reference purposes

NOTE 1 It is intended that all equipment of the same nominal size (DN) designated by the same PN number have the
same mating dimensions appropriate to the type of end connections.

NOTE 2 The permissible working pressure depends upon materials, design and working temperature and is to be
selected from the pressure/temperature rating tables in corresponding standards.

[ISO 7268:1983, Clause 2]

3.3
Class
alphanumeric designation used for reference purposes related to a combination of mechanical and
dimensional characteristics of a component of a pipework system, which comprises the word “Class” followed
by a dimensionless whole number

NOTE The number following the word “Class” does not represent a measurable value and is not intended to be used
for calculation purposes except where specified in the relevant standard.

3.4
allowable maximum operating pressure
PMA
maximum pressure occurring from time to time, including surge, that a component is capable of withstanding
in service

[EN 805:2000, definition 3.1.1]

NOTE EU Directive 97/23/EC (PED) designates PS (maximum allowable pressure) irrespective of temperature. The
values of PMA and PS are identical at 20 °C.

3.5
trim
inside parts of the valve in contact with the fluid

NOTE Adapted from EN 736-2:1997, definition 3.2.

3.6
rating factor
fr
rating factor used in the relationship between PMA and PN or Class and used to calculate the maximum
allowable pressure PMA at temperatures other than 20 °C

3.7
manual forces
F and Fs
operating manual force (F) and maximum manual force (Fs) which one person is capable of applying to the
manual operating element of a valve

NOTE Adapted from EN 12570:2000.

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ISO 16136:2006(E)

4 Requirements

4.1 Design

4.1.1 Valve function

Butterfly valves in accordance with this International Standard shall be suitable for isolating service and may
be designed to be used for control service.

4.1.2 Design characteristics

Valves shall have the following design characteristics:

a) a seat of soft material for the obturation;

b) if the tight obturation is preferred in one direction only, this shall be marked by an arrow on the outside of
the valve body as specified in Table 2, item 10;

c) in accordance with EN 736-3, a seat diameter which shall be

⎯ either full bore, i.e. not less than 90 % of DN expressed in millimetres (mm), or

⎯ reduced bore, in which case the manufacturer shall declare the pressure loss factor of the valve;

d) a disc which shall be turned by a shaft at 90°, the stroke being limited by the actuating device in the end
positions;

e) an actuating shaft that

⎯ shall be fixed in the body and blow-out proof according to EN 736-3,

⎯ shall have a shaft sealing system by self-sealing elements,

⎯ shall indicate at the visible end by design or by marking the orientation of the disc, and

⎯ shall be connected to the disc in such design that the orientation of the disc cannot be changed, not
even after disassembling and re-assembling.

4.1.3 Types of valve end connection

The types of valve end connection can be chosen from the following alternatives:

⎯ butt fusion ends;

⎯ spigot ends for cementing or for welding;

⎯ socket ends for electro-fusion;

⎯ socket ends for heated tool welding;

⎯ socket ends for cementing;

⎯ socket ends for/with elastomeric seal rings;

⎯ flanged ends;

⎯ wafer type ends;

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ISO 16136:2006(E)

⎯ threaded ends;

⎯ union ends.

Other types of end connection are possible.

All valve ends shall be an integral part of, or threaded onto, the valve body. Different types of end connection
on one body are possible.

4.2 Materials

4.2.1 Materials for the shell

The valve body and bonnet/cover materials may be selected from ISO 15493 or ISO 15494 or ISO 10931, and
shall be in accordance with the requirements of the relevant above International Standard:

⎯ ABS;

⎯ PE;

⎯ PP;

⎯ PVC-C;

⎯ PVC-U;

⎯ PVDF.

If other body and bonnet/cover materials are used, the manufacturer shall ensure that these materials fulfil
adequate requirements (such as those contained in the above International Standards for the above
materials).

The bolting material between body and bonnet/cover shall be selected according to ISO 898-1.

4.2.2 Materials for other valve components

The choice of the materials for the obturator and all other internal components shall be the responsibility of the
manufacturer. Design of these components shall ensure the mechanical integrity of the valve and shall be
tested as specified in 5.2. A component failing any test according to 5.2 is not in conformity with the
requirements of this International Standard.

4.3 Pressure/temperature rating

The valve body shall be designed in accordance with the MRS values as defined in ISO 12162 for the material
specified in 4.2.1, and rated for PN 6, PN 10, PN 16 or Class 150.

The PMA, in relation to the working temperature of the complete valve, depends not only on the
pressure/temperature (p/t) rating of the valve body material, but also on the valve design, and can be different
from the p/t rating of the shell material. The PMA for thermoplastics valves shall be determined using a rating
factor fr as follows:

PMA = f r × PN [in bar 1)] or PMA = fr × Class [in psi 2)]

1) 1 bar = 0,1 MPa = 105 Pa; 1 MPa = 1 N/mm2.

2) Pounds per square inch.

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ISO 16136:2006(E)

The minimum values for the rating factor fr for valves shall be as specified in Table 1 and are valid for

⎯ the relevant body material,

⎯ a lifetime of 25 years,

⎯ fluids without any effect on the physical and chemical characteristics of the valve parts in contact with the
fluid.

NOTE For applications with lifetimes other than 25 years and/or with fluids with any effect on the physical and/or
chemical characteristics of the valve material of the valve body, the rating factor fr is usually established by the
manufacturer.

Table 1 gives the minimum rating factors and the allowable temperature range for the valve body materials.

If the choice of materials of the trim parts (e.g. obturator, seals) limits the maximum allowable pressure and/or
the maximum allowable temperature of the complete valve to less than the values given in Table 1, then this
limitation shall be marked as specified in item 8 of Table 2.

The p/t rating factor for each valve type and each body material shall be declared by the manufacturer.

Table 1 — Minimum values for rating factor fr for a lifetime up to 25 years

Temperature Minimum rating factor fr for body material

°C ABS PE PP PVC-C PVC-U PVDF

− 40 1,0 1,0 — — — a
− 30 1,0 1,0 — — — a
− 20 1,0 1,0 — — — 1,0
− 10 1,0 1,0 — — — 1,0
0 1,0 1,0 — — — 1,0
+5 1,0 1,0 1,0 — — 1,0
10 1,0 1,0 1,0 1,0 1,0 1,0
20 1,0 1,0 1,0 1,0 1,0 1,0
25 1,0 1,0 1,0 1,0 1,0 1,0
30 0,8 0,76 0,85 0,85 0,80 0,9
40 0,6 0,53 0,70 0,65 0,60 0,8
50 0,4 0,35 0,55 0,50 0,35 0,71
60 0,2 0,24 0,40 0,35 0,15 0,63
70 — — 0,27 0,25 — 0,54
80 — — 0,15 0,15 — 0,47
90 — — 0,08 a — 0,36
100 — — a — — 0,25
110 — — — — — 0,17
120 — — — — — 0,12
130 — — — — — a
140 — — — — — a

NOTE These values do not coincide with the relevant factors for pipes and fittings.
a A rating factor for this temperature may be declared by the manufacturer.

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ISO 16136:2006(E)

4.4 Dimensions

4.4.1 Face-to-face dimensions

The face-to-face dimensions of valves for use in flanged pipe systems shall be selected from

⎯ EN 558-1 for PN designated flanges,

⎯ EN 558-2 for Class designated flanges.

For all other types of end connection, the face-to-face dimensions shall be the responsibility of the
manufacturer.

4.4.2 Joint dimensions of the valve end connections

The joint dimensions for flanged valve end connections shall be in accordance with

⎯ EN 1092-1 for PN designated flanges,

⎯ EN 1759-1 for Class designated flanges.

The joint dimensions of valves to be connected by threaded ends shall be in accordance with ISO 7-1 or
ISO 228-1.

The joint dimensions for other end connections shall be, as applicable, in accordance with ISO 15493,
ISO 15494 and ISO 10931. If end connections not defined in the above standards but specified in 4.1.3 are
selected, the manufacturer shall declare the joint dimensions.

4.5 Operation

All operating devices shall be suitable for flow velocities up to 3 m/s.

All operating devices shall

⎯ have a stroke limited by mechanical stops at the “OPEN” and “CLOSED” end positions,

⎯ be lockable in all intended positions, and

⎯ indicate the orientation of the disc by an indicating device or by the position of the lever. It shall not be
possible to change this specified lever position relative to the shaft.

Hand-operated valves shall

⎯ be closed by turning the lever or hand-wheel clockwise when viewed from above.

Gear- and power-operated valves shall

⎯ have actuator attachments in accordance with the requirements of ISO 5211.

Valve actuators of a compact design integrated in the valve may be excepted from this requirement.

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ISO 16136:2006(E)

4.6 Functional characteristics

4.6.1 Design strength

For each valve body material, the shell design strength shall conform to ISO 9393-2:2005,

⎯ Clause 5, for the test of the valve body, and

⎯ Clause 6, for the long-term behaviour test of the complete valve.

4.6.2 Flow characteristics

The manufacturer shall specify the kv values according to EN 1267 for the fully open position.

If the valve is used for control service, the manufacturer shall declare the kv values in accordance with
EN 1267 for intermediate positions.

4.6.3 Seat and shell leaktightness

The seat and shell leaktightness shall be in accordance with the requirements of ISO 9393-2:2005, Clause 7.

4.6.4 Operating torque

The manufacturer shall declare the maximum operating torque value allowed to fully open or fully close a
valve at a differential pressure equal to the PN, in bar (or equal to the Class, in psi).

4.6.5 Permissible manual forces

The lever and hand-wheel rim forces to open and fully close the valve shall not exceed the values given for
the force F in EN 12570:2000, Table 1.

The elevated forces Fs in EN 12570:2000, Table 1 may not be necessary.

All functional parts shall remain serviceable after the application of the force F.

4.6.6 Durability

After the endurance test carried out in accordance with 5.2.6, the following requirements shall apply:

⎯ the shell leaktightness shall be in accordance with the requirements of ISO 9393-2;

⎯ all functional parts shall be serviceable after endurance testing;

⎯ a seat leakage rate (if any) according to EN 12266-1 shall be checked and recorded.

4.7 Manufacture

4.7.1 Traceability for materials of body and bonnet/cover

The manufacturer shall ensure that

⎯ for body and bonnet/cover the material is in accordance with 4.2.1,

⎯ the material properties of the incoming raw material are in accordance with a written specification,

⎯ the body marking in accordance with item 3 of Table 2 conforms to the raw material supplied,

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⎯ the body is marked with a code for the year of production, and

⎯ the body is marked with a code or the name of the manufacturer.

4.7.2 Permanent jointing

The welding process or the cementing by solvent process for permanently jointed parts of the valve body shall
be carried out using procedures supervised by competent personnel in accordance with written instructions.

4.8 Other requirements

4.8.1 Wear

Where the valve functionality can be affected by erosion or abrasion, the design of the valve shall permit
serviceability of the affected parts or else the manufacturer's operating instructions shall give
recommendations for the replacement of the complete valve.

4.8.2 Corrosion resistance or other chemical attack

Where fluids other than water are to be conveyed, the effect of the fluid on the trim materials can be
established by reference to ISO/TR 10358 or by consulting the valve manufacturer.

4.8.3 Operating instructions

The manufacturer shall supply the following minimum instructions in his documentation.

a) Definitions of “Intended use”

This instruction shall declare the valve functions and the service conditions for which the valve can be
used.

b) Warnings

Where design of the valve does not exclude hazards in its intended use or where misuses are reasonably
foreseeable, the manufacturer shall give adequate warnings in these operating instructions.

c) Maintenance and repair

To exclude reasonably foreseeable hazards during the intended life of the valve, instructions for
maintenance and — where applicable — for repair shall be included in these operating instructions.

5 Test procedures

5.1 Documentation of test results

The manufacturer shall maintain test results and documentation as follows:

a) type tests — available at least ten years after manufacture of the last relevant valve type;

b) factory production control tests — available at least five years after dispatch.

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ISO 16136:2006(E)

5.2 Initial type tests

5.2.1 General

The initial type tests shall verify conformance to the material and functional requirements given below. Not all
tests shall be performed on the complete valve.

These tests shall be carried out by the manufacturer for each DN size per valve design.

The tests according to 5.2.4, 5.2.6, 5.2.7 and 5.2.8 on any valve body and/or obturator material are
representative for all other materials listed in Table 1.

The number of the representative type test specimens shall be the responsibility of the manufacturer.

5.2.2 Testing of materials

The testing of the body and bonnet/cover raw materials shall be in accordance with EN 12107. The
requirements of 4.2.1 shall apply.

It is not necessary to retest a material which has been tested by the raw material supplier.

5.2.3 Shell test

The valve shell shall be tested in accordance with ISO 9393-2. The requirements of 4.6.1 shall apply.

5.2.4 Seat leaktightness test

The seat leaktightness of a complete valve shall be tested in accordance with ISO 9393-2. The requirements
of 4.6.3 shall apply.

5.2.5 Long-term behaviour test of the complete valve

The complete valve shall be tested in accordance with ISO 12092. The requirements of 4.6.1 shall apply.

5.2.6 Durability test

The complete valve shall be endurance tested for opening and closing, under the following conditions:

a) the test fluid shall be water at PMA and 15 °C to 30 °C at the upstream side of the valve;

b) with the valve fully open, establish a flow of water at a velocity of (1 ± 0,2) m/s;

c) then fully close the valve, the pressure downstream shall be atmospheric;

d) then fully open the valve as specified in b);

e) then repeat until a minimum of 5 000 cycles.

The test method according to ISO 8659 shall apply.

The requirements of 4.6.6 shall apply.

5.2.7 Operating torque test

A valve with a manual operating element shall be tested at PMA at room temperature in accordance with
ISO 8233. The requirements of 4.6.4 and 4.6.5 shall apply.

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5.2.8 Final test

After the tests in accordance with 5.2.3 to 5.2.7, the test in accordance with 5.2.3 and 5.2.4 shall be repeated
to the requirements of 4.6.6.

6 Declaration of compliance
The manufacturer shall declare compliance to this International Standard by reference to the number of this
International Standard. The requirement of item 7 of Table 2 shall apply.

7 Designation
Butterfly valves in accordance with this document shall be designated by the following elements in the
sequence given:
⎯ butterfly valve;

⎯ ISO 16136;

⎯ type of valve end connection (see 4.1.3) and (where applicable) joint dimensions (see 4.4.2);

⎯ symbol DN and number (see Clause 1);

⎯ PN or Class designation (see Clause 1);

⎯ material of the body (see 4.2.1);

⎯ where applicable, material of the soft seating or restriction of maximum service temperature due to the
characteristics of the seat or shaft seal material (see 4.3);

⎯ for flanged valves, the face-to-face dimension basic series number (see 4.4.1);

⎯ if not manually actuated, the type and specification of power actuator.

For guidance on procurement information, see Annex A.

8 Marking and preparation for storage and transportation

8.1 Marking and documentation

The minimum required marking and documentation of each valve shall be in accordance with Table 2.

The marking items shall be

⎯ printed or formed directly on the valve, or

⎯ marked on a label attached to the valve, or

⎯ included in the valve accompanying documentation.

Markings on the valve surface or on a label shall remain legible at the time of installation of the valve.

NOTE The manufacturer is not responsible for marking being illegible due to actions caused during installation and
use such as painting, scratching, covering of the valves or by use of detergents, etc. on the valve outside surface.

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Markings shall not initiate cracks or other types of defects which adversely influence the performance of the
valve.

If printing is used for the markings, the colouring of the printed information shall differ from the basic colouring
of the component or of the label.

The size of the marking shall be such that the marking is legible without magnification.

Table 2 — Minimum required marking and valve data sheet

Information
Item Subject Marking on valve
on data sheet

1 DN X —
2 PN or Class X —
3 Material designation of the body (as listed in 4.2.1) X —
4 Manufacturer’s identification X —
5 Production code or date of manufacturea X —
6 p/t rating — X
7 Number of this International Standard — X

Seat/seal materialb and/or (if any) limitation of allowable

8 X X
pressureb and/or allowable temperaturec
Valve pressure loss factor [for valves with reduced seat
9 — X
diameter only, see 4.1.2 c)]
If applicable:
10 marking of the preferred tightness direction in closed X —
position by an arrow [see 4.1.2 a)]
a For providing traceability, the requirements of 4.7.1 shall be respected.
b A limited pressure — if applicable (see 4.3) — shall be marked on the valve. The seat/seal material shall be marked on the valve.
c Limitation of service temperature (see 4.3) shall be given in the data sheet.

Additional specific markings for power actuated valves may be attached at the valve actuator.

8.2 Preparation for storage and transportation

Each valve shall be drained of any test liquid.

The obturator shall remain in a slightly open position.

Flange covers — when provided — shall extend over the entire gasket face. Body end surfaces to be welded
or jointed by cementing with solvents shall be suitably protected to prevent mechanical damage during normal
conditions of transportation and storage.

The valve packaging or the body end protection shall prevent the introduction of foreign matter.

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ISO 16136:2006(E)

Annex A
(informative)

Procurement information

At least the following information should be supplied by the purchaser for each order of valves:

⎯ butterfly valve;

⎯ ISO 16136;

⎯ (if necessary) valve type, e.g. centric pattern or excentric/double-excentric pattern;

⎯ body end type (and dimension, if applicable), e.g. fusion end SDR 11;

⎯ nominal size, e.g. DN 100;

⎯ PN, e.g. PN 10;

⎯ material of body, e.g. PVC-U;

⎯ material of seat seal, e.g. EPDM;

⎯ type of fluid to be conveyed, e.g. for water 20 °C, 6 bar;

⎯ type of operating element, e.g. hand-wheel.

For the application of a valve at control service, the manufacturer needs the following information:

⎯ type of fluid;

⎯ minimum and maximum mass flow.

As well, the service conditions at this minimum and maximum mass flow:

⎯ fluid temperature at the valve inlet;

⎯ fluid pressure at the valve inlet and the valve outlet (differential pressure);

⎯ service conditions (fluid, mass flow, pressure and temperature).

In addition, if the absolute pressure differs from 1,0 bar:

⎯ atmospheric conditions.

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ISO 16136:2006(E)

Bibliography

[1] ISO 6708:1995, Pipework components — Definition and selection of DN (nominal size)

[2] ISO 7268:1983, Pipe components — Definition of nominal pressure

[3] EN 805:2000, Water supply — Requirements for systems and components outside buildings

[4] EU Directive 97/23/EC, Pressure Equipment Directive (PED)

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Stranica 106
CEN ISO/TR 11610:2004

(Prazna stranica)
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Stranica 42
EN ISO/IEC 17025:2005

Cjenovni razred E