Service Manual - Centrifuge 5424 R - Eng
Service Manual - Centrifuge 5424 R - Eng
24
manual
EN) - English
Centrifuge 5424 R
Eppendorf® and the Eppendorf logo are registered trademarks of Eppendorf AG, Germany.
Microtainer® are registered trademarks of Becton Dickinson, Franklin Lakes, NJ, USA.
Registered trademarks and protected trademarks are not marked in all cases with ® or ™ in this manual.
5404 920.016-04/032015
Table of contents
Centrifuge 5424 R 3
English (EN)
Table of contents
1 Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Danger symbols and danger levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Danger symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Danger levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 PCB Display/Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.2 PCB Control/Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.3 Drive and rotational speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.4 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.5 USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Machine marking and serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 User profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Notes on liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Safety instructions on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Overview of operating controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Service functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2.1 Overview of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2.2 Activation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2.3 Description of the service functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3 Customer service functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3.1 Activation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3.2 Lid latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3.3 Motor/electronic fan/intermediate circuit voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3.4 Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3.5 Temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.6 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.7 Actual rotational speed/rotating field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.8 Firmware versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.9 Firmware checksum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3.10 Error number/error cause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.11 Serial number of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table of contents
4 Centrifuge 5424 R
English (EN)
6 Disassembly/assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1.1 Centrifuge lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1.2 Upper part of housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1.3 PCB Display/Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1.4 PCB Control/Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1.5 Electronic fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.1.6 PCB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.1.7 PCB Lid Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.1.8 Lid latch motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.1.9 Reed switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1.10 Motor and motor suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.1.11 Brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.1.12 Condenser fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7 Alignment/adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1 General adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2 Adjustment of the reed switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1 Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.2 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9 Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.1 Electronics Overview 5424_R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
10.1 Cleaning, disinfection, decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
10.2 Shipping the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10.3 Service and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10.3.1 Essential Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10.3.2 Advanced Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10.3.3 Qualification Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.3.4 Additional Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.4 Device tests for centrifuges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.4.1 Speed check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.4.2 Temperature check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.4.3 Timer check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10.4.4 Electrical safety check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
10.5 Interface test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.1 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.2 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.3 Weight/dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.4 Application parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.4.1 Centrifuge 5424 R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.5 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Table of contents
Centrifuge 5424 R 5
English (EN)
12 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
12.1 Images of spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
12.2 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
12.2.1 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
12.2.2 Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
12.2.3 Lid latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12.2.4 Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12.2.5 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
12.2.6 Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
12.2.7 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
12.2.8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
12.2.9 Rotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
12.3 Suggested spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
13 Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Table of contents
6 Centrifuge 5424 R
English (EN)
Operating instructions
Centrifuge 5424 R 7
English (EN)
1 Operating instructions
1.1 Using this manual
Make sure that the service manual and the operating manual are available in the latest versions. To do
so, compare the version numbers. The latest versions of the manuals can be downloaded from
www.eppendorf-support.com and www.eppendorf.com.
Read the service manual before commencing work on the device.
Read the chapters "Installation" and "Operation" of the operating manual.
Observe the safety instructions in the operating manual.
Biohazard Explosion
Material damage
Depiction Meaning
1. Actions in the specified order
2.
Actions without a specified order
• List
Text Display text or software text
Additional information
Operating instructions
8 Centrifuge 5424 R
English (EN)
Product description
Centrifuge 5424 R 9
English (EN)
2 Product description
2.1 Hardware description
The electronics of the Centrifuge 5424 R consist of the following modules: PCB Display/Operation and PCB
Control/Converter.
The mains input module including switch and overcurrent protection devices is located on the right side of
the housing.
After the centrifuge is switched on, the hardware name and the firmware version of the control are
displayed shortly. The firmware can be updated via the USB interface.
This module mainly consists of control and input elements and an LC display. Its components and functions
are as follows:
• Input and output of centrifugation parameters, temperature, rotational speed, and time.
• Input and output (display by symbols) of all additional settings, e. g. "key lock", "At Set" function, etc.
• By rotary knob: Rotational speed and time are entered by means of two mechanical encoders; the
temperature is entered via arrow keys.
• By keypad: All centrifugation parameters are entered via arrow keys.
• Start/Stop key
• Open key
• Rpm/Rcf key
• Menu/Enter key
• Menu arrow key
• Fast temp key
• Short key
For a detailed description of all control elements, please refer to the operating manual of the
device.
Product description
10 Centrifuge 5424 R
English (EN)
This module controls and regulates all processes within the centrifuge. It is divided into two functional
areas: "Centrifuge control" and "drive & compressor control".
Centrifuge control
• Processing of signals received from the rotational speed, rotor bowl temperature, and condenser
temperature sensors.
• Control of all run parameters.
• Control of the electronics and condenser fans.
• Control of the solenoid valve for temperature control.
• Control of the speaker.
• Control of the lid-latch motor and recognition of the switching conditions of the individual lid switches.
The centrifuge control controls, via the driver circuit, the 12 Volt DC gear motor which locks and
unlocks the lid latch on the right and left sides. The locking condition is evaluated by means of a reed
switch (lid open/closed) and two microswitches (locking condition: locked/unlocked).
When you switch the centrifuge off the current centrifuge parameters are stored in the PCB Control/
Converter. When you switch the centrifuge on again you can continue to operate with the centrifugation
parameters stored before.
Product description
Centrifuge 5424 R 11
English (EN)
Motor characteristics
• n = 15,000 rpm
• P = 200 Watts
The acceleration and the braking of the centrifuge motor are ramp-controlled.
The rotational speed of the motor is measured by a Hall sensor located on a separate printed circuit board
below the motor.
The rotational speed signal (one impulse per revolution) is used for rotational speed control and display.
2.1.4 Cooling
An NTC resistor embedded in a metal sleeve on the bottom of the motor chamber serves as motor chamber
temperature sensor.
For optimum operation of the cooling system the condenser temperature is maintained in a range between
35 and 40 °C. For this purpose the rotational speed of the condenser fan is adjusted in 32 steps (step 32 is
the maximum rotational speed), depending on the condenser temperature.
The temperature is controlled via a bypass with a solenoid valve situated on the hot gas side.
A USB interface is installed behind the cover on the left side of the device. The USB interface can be used
to update the firmware of the centrifuge if required (see Software update on p. 49).
Product description
12 Centrifuge 5424 R
English (EN)
12 1
11 2
10 3
9 4
8 5
7 6
3 Safety
3.1 User profile
The specialist entrusted with maintenance, repair or testing must meet the following prerequisites:
• Successful participation in service trainings with certification by Eppendorf AG for the product that is to
be maintained, repaired or tested.
• Qualification as a specialist with knowledge of the applicable local and international standards.
• Qualification to evaluate the work assigned to him.
• Recognition of potential hazards and how to prevent or correct them.
The Eppendorf service organization entrusted with maintenance, servicing or testing is liable for ensuring
that all work is carried out in a professional manner.
Repair, maintenance and testing may not change the existing construction of the device. The device
must always be as safe as it is in its original state.
Only accessories and original spare parts recommended by Eppendorf, and measuring and test
equipment recommended by Eppendorf may be used for any maintenance, servicing or testing work.
Do not operate the device in areas where work is completed with explosive substances.
Do not use this device to process any explosive or highly reactive substances.
Do not use this device for processing any substances which could generate an explosive
atmosphere.
When opening or closing the centrifuge lid, do not reach between the lid and device or into
the latching mechanism of the lid.
Always open the centrifuge lid completely to prevent it from falling.
NOTICE! Damage to the compressor and refrigerating system due to tilting the device.
The compressor and refrigerating system can become damaged if the device is switched on
when it is tilted or if the device is switched on right after it was tilted.
Leave the device in the normal position for at least 4 hours before switching it on.
Never place the device upside down.
4 Operation
4.1 Overview of operating controls
The Centrifuge 5424 / 5424 R is available in two versions: keypad or rotary knobs. This operating manual
generally describes how to operate the keypad version. However, it also applies to the rotary knob version.
Before using the Centrifuge 5424 / 5424 R for the first time, familiarize yourself with the operating controls
and the display.
1 2 3 4 5
11 10 9 8 7 6
Abb. 4-2: Display of the Centrifuge 5424 R, similar to the display of the Centrifuge 5424.
1 2 3 4 5 6 7
9 8
Fig. 4-2: Display of the Centrifuge 5424 R, similar to the display of the Centrifuge 5424.
5 Troubleshooting
5.1 Error messages
Up to firmware version 1.9: In case of errors, only the main error (e.g. Err 6) is displayed. To display the
complete error message (e.g. Err 6_2_4), press the rpm/rcf key for > 6 seconds. The display switches to
customer service function 9 (refer to “customer service functions" > “Error number / Error cause”). The
complete error message is displayed there. Customer service function 9 can only be accessed when an
error message is active. The FC error number is only relevant for error 6_2_xx. It is only displayed for this
error.
From firmware version 2.0 upwards: The complete error message is displayed.
1. To activate the service functions, press the rpm/rcf key and simultaneously switch on the centrifuge
using the mains power switch. Keep the Rpm/Rcf key pressed until SE 1 appears in the display.
2. To select a service function, turn the time rotary knob or press the time+ / time- keys.
3. To activate a service function, press the Start/Stop key.
4. To exit a service function and return to the selection screen, press the short key.
5. Switch off centrifuge to exit the service functions.
In the drawings of the displays, placeholders (e.g., for values) are shown as lowercase letters.
Uppercase letters are shown in the display as illustrated.
Troubleshooting
24 Centrifuge 5424 R
English (EN)
After activating SE 1, a short display test is performed. All segments and symbols are displayed
simultaneously. After that, the display advances automatically to Display 1.
Display 1:
All error numbers are displayed one after the other, along with the frequency of their occurrence. The
display can be advanced forward using the start/stop key. The service function is exited after the last error
number.
From firmware version 2.0 upwards: After the general error messages, the possible error messages of the
frequency converter (FC) for the motor control and the compressor control are displayed separately.
The last 10 error messages, including the error cause and the frequency converter (FC) error number, if
applicable, are displayed in the order of their occurrence. The display can be advanced forward using the
start/stop key. The service function is exited after the last error message.
The operating hours and number of centrifuge runs are displayed consecutively. The display can be
advanced forward using the start/stop key. The service function is exited after the last display.
The operating hours and the number of load changes can be deleted by performing a full
initialization (SE 2).
Find out more information about the maximum speed of the inserted rotor.
Observe the check.
If the centrifuge does not automatically switch off, disconnect the centrifuge from the
power supply.
The service function may only be exited after the rotor has come to a standstill.
The device decelerates without braking (duration approx. 5 minutes). Alternatively, you can
switch the main power switch of the device off and back on to decelerate the device with
braking.
Troubleshooting
Centrifuge 5424 R 29
English (EN)
The errors (Display 1) and operating parameters (Display 2) of the last four runs are displayed
consecutively. The display can be advanced forward using the start/stop key. The service function is exited
after the last display.
Up to firmware version 1.9, the display advances automatically every second. From firmware
version 2.0 upwards, the display can be advanced manually using the start/stop key.
Display 1:
The functions in Display 1 and Display 3 are for shop tests only!
Troubleshooting
30 Centrifuge 5424 R
English (EN)
Observe the descriptions of the interface check (see Interface test on p. 67) and "CefuComTest"
software on the www.eppendorf-support.com website. A password is required to access the
website.
Both devices need to be switched on in order to connect the centrifuge and the PC/laptop
using the USB cable.
It is possible to enter the serial number from firmware version 2.0 upwards.
The serial number has 12 characters and cannot be shown on the display. Therefore, the serial
number is entered in 2 parts
1. To activate the customer service functions, press and hold the Rpm/Rcf key for more than 6 seconds.
2. To move on to the next display, press the Rpm/Rcf key briefly.
3. To exit the customer service functions, press and hold the Rpm/Rcf key for more than 6 seconds.
The customer service functions can also be selected when the centrifuge is running.
The functions of the Start/Stop and Open keys remain unchanged while the customer service
functions are activated. The centrifuge can be started and stopped. The lid can be closed and
opened.
5.3.6 Cooling
Up to Firmware version 1.9: This display can only be called up in case of errors.
From firmware version 2.0 upwards: If no error is active, "-- -- --" is displayed.
The serial number of the device is displayed from firmware version 2.0 upwards.
The serial number has 12 characters and cannot be shown on the display. Therefore, the serial
number is displayed in 2 parts.
6 Disassembly/assembly
6.1 Disassembly
Tools
• Phillips screwdriver size 1 / 2
• Flat-blade screwdriver approx. 0.5 x 3
• Allen key 2.5 mm/5 mm (rotor key)
• Open-end wrench 5.5 / 8 / 10
1
5 2
2
3
3
It must be ensured that the lid springs are mounted in the proper position.
Disassembly/assembly
36 Centrifuge 5424 R
English (EN)
Prerequisites
The centrifuge lid has been removed.
3 1
2
2
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
Abb. 6-3: PCB Display/Operation
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
In some cases, the software/firmware version of the PCB(s) does not match the current status.
After replacing the printed circuit board(s) check the software version and update it, if
required.
Abb. 6-5: PCB Control/Converter
Prerequisites
The centrifuge lid, the upper part of the housing and the PCB Control/Converter have been removed.
2 1
3
4 4
3
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
1. Loosen the connecting cable (ribbon cable) to the PCB Control/Converter. Video
2. Unscrew the mounting screws of the PCB Interface. (Video Step 1)
3. Remove the PCB Interface. (Video Step 1)
Disassembly/assembly
Centrifuge 5424 R 41
English (EN)
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
Prerequisites
The centrifuge lid, the upper part of the housing, the PCB Lid Switches and the motor have been removed.
5 3
6
1
2
1. Loosen the connecting cable between the lid latch motor and the PCB Control/Converter. Video
2. Unscrew the nut from the latch hook and remove the latch hook. (Video Step 1)
3. Remove the gear segment and guiding washer. (Video Step 1)
4. Unscrew the assembly screw from the lid latch motor. (Video Step 1)
5. Remove lid latch motor. (Video Step 1)
Disassembly/assembly
Centrifuge 5424 R 43
English (EN)
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
NOTICE! Damage to the compressor and refrigerating system due to tilting the device.
The compressor and refrigerating system can become damaged if the device is switched on
when it is tilted or if the device is switched on right after it was tilted.
Leave the device in the normal position for at least 4 hours before switching it on.
Never place the device upside down.
Prerequisites
The motor can be changed without disassembling the housing. The centrifuge lid and the upper part of the
housing do not need to be removed.
2 2
1 4 5
Prerequisites
The centrifuge lid and the upper part of housing have been removed.
The desoldering fuse on the brake resistor may not be resoldered! If an error occurs, the
behavior of the fuse cannot be predicted if the type and quantity of the solder, and the
soldering temperature, are not an exact match.
The entire brake resistor always needs to be replaced if the soldering fuse is open.
Abb. 6-12: Brake resistor
Prerequisites
The centrifuge lid, the upper part of the housing and the brake resistor have been removed.
6.2 Assembly
For all assembly steps, the installation proceeds in reverse order of disassembly. Also read Chapter 7
"Adjustment" and Chapter 9 "Circuit diagrams" when performing assembly work.
Alignment/adjustment
Centrifuge 5424 R 47
English (EN)
7 Alignment/adjustment
7.1 General adjustments
No adjustment of individual assemblies is required. Pay attention to the correct position of the cables and
free movement of the moving parts and assemblies. Make sure that the individual parts and assemblies
match.
The speed, temperature and time parameters as well as the safety arrangements have prescribed control
installations and thresholds that cannot be changed. It is not possible to adjust these parameters and
functions.
From firmware version 2.0 upwards, the serial number of the device must be entered in service function SE
14 after replacing the PCB Control/converter.
If the reed switch is mounted too low the lid latch may not be started when the centrifuge lid is
closed, resulting in the centrifuge lid not being locked.
If the reed switch is mounted too high the latch hooks may not reach the centrifuge lid,
resulting in the centrifuge lid not being locked.
8 Software
8.1 Firmware
From firmware version 2.0 upwards, the serial number of the device must be entered in the service function
SE 14 after replacing the PCB Control/Converter.
In some cases, the software/firmware version of the PCB(s) does not match the current status.
After replacing the printed circuit board(s) check the software version and update it, if
required.
The centrifuge firmware can be updated using a USB interface and a laptop/PC.
The interface is on the left-hand side of the device, behind the cover.
To ensure communication between the centrifuge and your laptop/PC you must install the
"CefuProgrammer" software (from version 1.1 on) and the drivers required on your laptop/PC.
The CefuProgrammer, driver, and instructions can be downloaded from the www.eppendorf-support.com
website (password required).
The current version of the firmware can also be downloaded from the www.eppendorf-support.com
website.
Read the installation and operating instructions for the CefuProgrammer and the firmware
carefully before downloading, installing or updating the software!
Software
50 Centrifuge 5424 R
English (EN)
Diagrams
Centrifuge 5424 R 51
English (EN)
9 Diagrams
9.1 Electronics Overview 5424_R
Diagrams
52 Centrifuge 5424 R
English (EN)
Maintenance
Centrifuge 5424 R 53
English (EN)
10 Maintenance
10.1 Cleaning, disinfection, decontamination
Switch off the device and disconnect the power plug before starting cleaning or
disinfection work.
Do not allow any liquids to penetrate the inside of the housing.
Do not spray clean/spray disinfect the housing.
Only plug the device back in if it is completely dry, both inside and outside.
Do not use any aggressive chemicals on the device or its accessories, such as strong and
weak bases, strong acids, acetone, formaldehyde, halogenated hydrocarbons or phenol.
If the device has been contaminated by aggressive chemicals, immediately clean it by
means of a mild cleaning agent.
The device may only be stored and transported in its original packing.
Transport packing can be ordered via your Eppendorf service organization. The order number
can be found in the chapter Ordering information.
Eppendorf offers maintenance services for centrifuges in the form of Performance Plans.
Performance Plans for centrifuges are available with the following levels:
• Essential Check
• Advanced Maintenance
• Qualification Service
• Additional Maintenance
For each Performance Plan level the maintenance services are clearly defined. This chapter shows which
maintenance services are defined and how much time needs to be scheduled in for them. All maintenance
services are described.
Maintenance
Centrifuge 5424 R 55
English (EN)
10.3.2
detection detection detection detection
Advanced Maintenance for Centrifuges
English (EN)
Maintenance
5418
5424
5452
5453
5430
5702
5804
5810
5415 R
5418 R
5424 R
5430 R
5920 R
Centrifuge 5424 R
5417 R 5427 R
5702 R 5702 RH
5804 R 5810 R
Nr. Service interval in month 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
AM 01 Cleaning the device x x x x x x x x x x x x x x x x
AM 02 Cleaning the condensation water tray and the hose x x x x x x x x
AM 03 Checking the display x x x x x x x x x x x x x x x x
AM 04 Checking the keypad x x x x x x x x x x x x x x x x
Advanced Maintenance
Spare parts kits are available for servicing some devices. The spare parts kits should be used
up completely every 24 months.
Clean the centrifuge. Cleaning is described in the operating manual and in the
supplement sheets.
AM 02 Cleaning the condensation water tray and the hose.
1. Empty the condensation water tray and clean it.
2. Check that the tube is unobstructed.
3. Carefully blow the tube out with compressed air, if required.
AM 03 Checking the display.
Check the keypad using the corresponding service function. Press all of the keys.
Check the tactility. The pressure on all of the keys must feel the same.
Replace keypad, if required.
AM 05 Checking the housing
Clean the housing. Cleaning is described in the operating manual and in the supplement
sheets.
Check the housing for cracks. Liquid may enter the centrifuge through cracks.
Check the housing for any damage that endangers safety.
Replace the housing, if required.
AM 05 Checking stability
Check the lid springs and the lid shaft for visible wear, e.g. chafe marks.
AM 09 Checking the gas spring.
The handling of the gas spring is described in the operating manual.
Clean the lid latch with a degreasing agent, e.g. alcohol. Do not use acidic substances.
Maintenance
Centrifuge 5424 R 59
English (EN)
Replace the seals of the motor cap every two years. Only insert the motor cap of the
Centrifuge 5430 R with silicone rubber E41.
Check the seals.
Pay attention to the following:
• Cracks
• Damage
• Centered, tension-free installation
Cracks and damage are caused by:
• Incorrectly sealed sealing clamp on the aerosol-tight caps.
• Tubes and jammed parts in the rotor bowl during centrifugation.
• Ingress of liquids.
AM 11 Checking the speed sensor.
Use a cleaning brush or compressed air to remove any dust and contamination. Remove
contamination with an industrial vacuum.
Listen for running noises.
Use the corresponding service function to select the different program steps for testing.
If the centrifuge is used frequently, replace the fan as a precautionary measure.
AM 16 Checking the ventilation slots.
Use a cleaning brush or compressed air to remove any dust and contamination on the
PCB.
Check the brake resistors using an Ohmmeter.
AM 19 Checking the condenser fan.
Use a cleaning brush or compressed air to remove any dust and contamination.
Listen for running noises.
Check the different control stages using the corresponding service function.
Maintenance
Centrifuge 5424 R 61
English (EN)
Check switching the compressor on and off using the corresponding service function.
AM 20 Checking the heat exchanger.
Use a cleaning brush or compressed air to remove any dust and contamination.
AM 21 Checking the temperature sensors.
Display the current temperature on the display using the corresponding service function.
After the centrifuge has been at a standstill for an extended period with the lid open, the
displayed temperature must match the ambient temperature.
Note: Check the temperature according to the OQ.
AM 22 Evaluating the device data and deleting, if required.
Call the following parameters with the corresponding service function or customer
service function:
• Error list
• Error history (last 4 errors)
• Number of activations
• Operating hours
• Total number of all rotor runs
• Number of runs per rotor type
Note: Which parameters are displayed depends on which centrifuge is checked.
AM 23 Software update
Software updates are provided free of charge as part of the maintenance to benefit from
improvements to the program.
A software update is performed by replacing an EPROM or via the USB interface.
You can download the latest software versions from the website
www.eppendorf-support.com.
AM 24 Performing a test run.
1. Insert the rotor with accessories.
2. Load the rotor with the maximum number of filled tubes.
3. Only refrigerated centrifuges: Start run by pressing the fast temp key. 6°C should be
reached quickly (depends on rotor, note the lowest temperature that can be achieved).
Additional information can be found in the operating manual.
Maintenance
62 Centrifuge 5424 R
English (EN)
The IQ checklist and the OQ checklist are available on the Internet at www.eppendorf-support.com
(password required) or on request.
You can find descriptions for the measurements in the chapter “Device tests for centrifuges".
Group 1 Group 2 Group 3 Group 4
Non-refrigerated Refrigerated Non-refrigerated Refrigerated
No imbalance Imbalance Imbalance Imbalance
10.3.4
detection detection detection detection
5418
5452
5452
5453
5430
5702
5804
5810
5415 R
5418 R
5424 R
5430 R
5920 R
5417 R 5427 R
5702 R 5702 RH
Nr. Service interval in month 24 24 24 24 24 24 24 24 24 24 24 24 24 24 5810 R 5804 R
24 24
PS 01 Replacing the lid springs and the gas springs x x x x x x x x x x x x x x
Time required 15 min 15 min 15 min 15 min
PS 02 Replacing the seal of the rotor bowl x x x x x x x x x x x x
Time required 15 min 20 min 20 min
PS 03 Replacing the motor suspension x x x x x x x x x x x x x x x x
Additional Maintenance
Measuring device
• Digital hand tachometer suitable for contactless measurement, or stroboscope
• Measurement range: 1 to ≥ 30,000 rpm
• Accuracy: ≤ 0.1%
1. Install the rotor.
2. Fully load the rotor with filled tubes.
3. Mark the rotor hub with a reflector (measuring device accessory).
4. Close the centrifuge lid.
5. Start the centrifuge with the desired speed. Let the centrifuge run until the speed has stabilized.
6. Measure the speed via the monitoring glass in the centrifuge lid using the operating manual of the
measuring device.
7. Note the measuring result.
8. If required, repeat steps 5 to 7 for other rotational speeds.
A recommendation on the rotational speeds to be tested, and their tolerances, can be found in the technical
data or OQ of the corresponding centrifuge.
For non-refrigerated centrifuges, sample heating is checked against the ambient temperature.
A recommendation on the temperatures to be tested, and their tolerances, can be found in the technical
data or OQ of the corresponding centrifuge.
Measuring device
• Stopwatch
• Accuracy: ≤ 0.1 seconds
1. Set the run time to continuous operation.
2. Start the centrifuge and stopwatch at the same time.
3. Allow the centrifuge to run at least 5 min.
4. Compare the time displayed by the centrifuge with the time measured by the stopwatch.
A recommendation on the times to be tested, and their tolerances, can be found in the technical data or OQ
of the corresponding centrifuge.
Maintenance
Centrifuge 5424 R 67
English (EN)
Effective standard
• Pre-IEC 62638 (international)
• VDE 701/702 (Germany)
• NFPA 99 (USA)
The function of the USB interface can be tested using the "CefuComTest" program and a laptop/PC.
To test the interface, the "CefuComTest" software and corresponding driver must be installed on your
laptop/PC. The "CefuComTest", driver, and instructions can be downloaded from the Support webpage:
www.eppendorf-support.com (password required).
Read the installation and operating instructions for the "CefuComTest" carefully before
starting downloading, installation or the interface test!
For the interface test, the corresponding service function must be activated. Observe the
description of the service function in chapter 5.
Maintenance
68 Centrifuge 5424 R
English (EN)
Technical data
Centrifuge 5424 R 69
English (EN)
11 Technical data
11.1 Power supply
Centrifuge 5424 R
11.3 Weight/dimensions
Centrifuge 5424 R
*) The noise level was measured according to DIN EN ISO 3745 frontally in a sound measuring room with
accuracy class 1 at a distance of 1 m from the device and at lab bench height.
Technical data
70 Centrifuge 5424 R
English (EN)
Tab. 11-1: Acceleration time and braking time according to DIN 58 970
Rotor Without soft ramp With soft ramp SOFT
Acceleration time Deceleration time Acceleration time Deceleration time
FA-45-24-11 15 s 16 s 26 s 8s
11.5 Tolerances
Parameters Tolerance
Speed (1000 rpm up to max. speed) ± 100 rpm
Temperature At 6 °C ± 2 °C
Timer At 5 min run time ± 2 s
Ordering information
Centrifuge 5424 R 71
English (EN)
12 Ordering information
12.1 Images of spare parts
Abb. 12-1: Centrifuge 5424 R, housing and lid
2-3
3-3
2-2
2-4
1-2
1-3
1-1
1-8
2-7
2-6
2-1
2-5
2-4
2-3
1-6
4-4
4-5 5-4
1-5
1-4 1-4
1-7
Abb. 12-5: Centrifuge 5424 R, right side view with upper part of the housing removed
3-5
3-1
Fig. 12-5: Centrifuge 5424 R, right side view with upper part of the housing removed
Ordering information
76 Centrifuge 5424 R
English (EN)
Abb. 12-6: Centrifuge 5424 R, rear view with upper part of the housing removed
7-3
5-3
6-1 7-1
Fig. 12-6: Centrifuge 5424 R, rear view with upper part of the housing removed
Ordering information
Centrifuge 5424 R 77
English (EN)
3-2
6-2
5-1
5-2
12.2.2 Lid
12.2.4 Electronics
In some cases, the software/firmware version of the PCB(s) does not match the current status.
After replacing the printed circuit board(s) check the software version and update it, if
required.
12.2.5 Drive
12.2.6 Fan
12.2.7 Cooling
12.2.8 Accessories
12.2.9 Rotors
For the initial equipment of your service warehouse, we recommend the following spare parts:
13 Technical information
Technical information
86 Centrifuge 5424 R
English (EN)
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