LINKnet TechBox
Product
Manual
4
HA473865U001
Issue 6
LINKnet is compatible with firmware version LN 1.7 and DSE version 3.10 or greater.
2
Safety Information !
Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or
any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Application Area
The equipment described is intended for industrial motor speed control using DC or AC motor controllers, with DC motors AC
induction or AC synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is
someone who is technically competent and familiar with all safety information and established safety practices; with the installation
process, operation and maintenance of this equipment; and with all the hazards involved.
REFER TO YOUR MAIN PRODUCT MANUAL FOR SPECIFIC SAFETY
INFORMATION ABOUT THE DEVICE YOU ARE CONTROLLING
IMPORTANT
It is required that the user be familiar with navigating through the drive MMI menus, be able to
select functions and set values and options. For further reading on this topic, refer to the
appropriate drive instruction manual. If using DSE890 or DSELite it is required the user must be
familiar with the software packages.
2016 Parker Hannifin Corporation
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons
not employed by a Parker SSD Drives company without written permission from Parker SSD Drives.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or
correct omissions. Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Printed in the USA
LINKnet Techbox Product Manual HA473865U001 Issue 6
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Contents
Contents .......................................................................................................................... 3
Chapter 1 - An Overview ................................................................................................ 5
6053-LNET-00 TechBox ................................................................................................... 5
6055-LNET-00 TechBox ................................................................................................... 5
6055-LNET-00-D TechBox Din Rail Mount....................................................................... 5
Further Reading ................................................................................................................ 5
Product Features .............................................................................................................. 6
Part Number and Identification ......................................................................................... 6
Ethernet Protocols supported: .......................................................................................... 6
Software Requirements: ................................................................................................... 6
Hardware supported: ........................................................................................................ 6
Ethernet recommendations: ............................................................................................. 7
Web page: ........................................................................................................................ 7
Chapter 2 - Installation ................................................................................................... 8
Installing the Option .......................................................................................................... 8
Wiring Requirements: ....................................................................................................... 8
Fitting the TechBox to the frame B AC690+ Drives ........................................................ 12
Fitting the TechBox to a DC590+ and AC690+ frames C and above ............................. 13
Chapter 3 - Initial Set-up .............................................................................................. 14
There are 2 ways to communicate to the LINKnet Techbox: USB & Ethernet .............. 14
IP addressing information ........................................................................................... 14
Configuring the LINKnet Techbox IP addressing............................................................ 15
Setting the Node Address ............................................................................................... 15
Installing the USB driver for DSE and the LINKnet Techbox .......................................... 15
Setting the computer IP Address for LINKnet access via Ethernet ................................ 16
Configuring the Drive ...................................................................................................... 18
Powering up the LINKnet modules ................................................................................. 19
Chapter 4 - Using DSE Macros and Templates.......................................................... 21
Node Addressing the LINKnet Modules .......................................................................... 21
AC690+ and DC590+ Macros/Templates ....................................................................... 21
690+ Macro Sample Configuration ................................................................................. 26
Watchdog Circuit ............................................................................................................ 27
Chapter 5 – Connecting to the LINKnet Techbox ...................................................... 29
Command / Get Info...................................................................................................... 29
Installing and updating a configuration for the first time ......................................... 30
Cloning of Drives .......................................................................................................... 31
Chapter 6 – Extracting the DSD Configuration data ................................................. 33
Chapter 7 – Extracting Drive data into a new template............................................. 35
Chapter 8 – AB EtherNet /IP server (slave) Example ................................................. 37
Chapter 9 – Ethernet Network Topology & EDS file .................................................. 41
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EDS file ........................................................................................................................... 41
Chapter 10 - 590+ & 690+ Parameter Over range....................................................... 43
Chapter 11 - Link Drives to LINKnet conversions ..................................................... 45
Chapter 12 – Programming TS8000 ............................................................................ 49
Required Modbus Settings ............................................................................................. 49
Example: Configuring a TS8000 to communicate to a LINKnet Techbox ...................... 51
Step 1: Configuring the Modbus Slave Option using DSE ....................................................... 51
Chapter 13 - Using Remote I/O .................................................................................... 59
Setting up Internal Watchdog on Wago I/O Coupler, 750-352 ....................................... 61
Chapter 14 – Troubleshooting ..................................................................................... 64
Health and Run LED’s .................................................................................................... 64
Network (Power On LED) ............................................................................................... 64
Chapter 15 – Compliance ............................................................................................. 67
Chapter 16 – Technical Specifications & Performance ............................................ 69
Chapter 17 – Recommended Auxiliary Products ....................................................... 71
Remote IO: ..................................................................................................................... 71
Unmanaged Ethernet switches: ...................................................................................... 71
Other Communication networks: .................................................................................... 71
Appendix A - Sequencing States............................................................................... 73
Appendix B - Firmware Release Notes ..................................................................... 75
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Chapter 1 - An Overview
The LINKnet TechBox/TechCard option allows standard drives to be a part of the LINKnet Ethernet network. A
computer may be used to provide supervision and monitoring for each drive and other modules in the system.
6053-LNET-00 TechBox
This techbox is to be used with the AC690+ frame B. The 6053-LNET-00
fits into the same location normally occupied by the keypad. If the keypad is
needed for the application, it may still be used with a remote mounting kit.
Figure 1 – 6053-LNET-00 LINKnet Techbox
6055-LNET-00 TechBox
This techbox is to be used with the DC590+ all frames and AC690+ frames
C and higher. The 6055-LNET-00 plugs into the right side technology box
slot beneath the front cover of the drive. The left side location is reserved
for feedback technology options. The keypad is unaffected by the presence
of a techbox.
Figure 2 – 6055-LNET-00 LINKnet Techbox
6055-LNET-00-D TechBox Din Rail Mount
This techbox is a DIN Rail Mount, to be used as a stand alone device for extra
processing power.
An external 24VDC power supply must be provided.
Figure 3 – 6055-LNET-00-D LINKnet Techbox
Further Reading
AC690+ Drive Instruction Manual
DC590+ Drive Instruction Manual
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Product Features
Available for AC690+ and DC590+ products
Compact 5H x 3W x 1D inches
Easy snap on installation
Eliminates hard wired signal connections
Standalone processing with built in macros
Indicator LED’s for Drive and power On status
Direct tag access for all drive parameters
Part Number and Identification
The Part numbers are:
DC590+ Drive
Enclosed in a “Technology Box” for use with the 590+ all Frames: 6055-LNET-00
AC690+ Drive
Enclosed in a “Technology Box” for use with the 690+ Size B: 6053-LNET-00
Enclosed in a “Technology Box” for use with the 690+ Sizes C+: 6055-LNET-00
Ethernet Protocols supported:
LINKnet supports the following Ethernet protocols:
1. Modbus UDP/IP Master - Supports Remote IO, Input / Output support.
2. Modbus TCP/IP Slave or EtherNet IP Server (slave). Supports implicit (Class 1) for data access.
LINKnet acts as a slave device only.
Only 1 Slave protocol can be supported per LINKnet card.
Supports TS8000 HMI Touchscreen and PLCs.
EtherNet IP Server (slave) is supported in LINKnet firmware version 1.5 or greater and DSE v 3.06 or
greater.
Supports up to 500 bytes of input data and 500 bytes of output data, using any combination of
16 bit (2 bytes) registers and 32 bit (4 bytes) registers.
Supports up to 250, 16 bit input registers & 250, 16 bit output registers
Supports up to 125, 32 bit input registers & 125, 32 bit output registers
Note: Up to 3 active Modbus TCP/IP connections are supported per LINKnet module, multiple Masters may
work but it will require more overhead. (Supported in firmware version 1.6 or greater only)
Software Requirements:
The software DSE (Drive System Explorer) & DSELite version 3.06 or greater supports LINKnet. It is
always recommended to obtain the latest version of DSE by doing a HELP / CHECK FOR UPDATES.
Hardware supported:
1. The 690+ drive with firmware version 5.x
2. The 590+ drive with firmware version 8.10 or greater only. The drive can be flashed to the latest firmware
version by using DSELite.
3. The 590+ drives with firmware version 5.x and 7.x drives. The LINKnet firmware must be version LN 1.6 or
greater.
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Ethernet recommendations:
The PLC should be set up for Point To Point (Unicast) connection instead of Multicast connection. If Multicast
is used, a managed switch is recommended / required.
The LINKnet module should be in a LAN / VLAN with only other equipment associated with its operation.
Broadcast traffic on the LAN / VLAN should be kept to a minimum.
Web page:
LINKnet does not support a webpage.
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Chapter 2 - Installation
Installing the Option
WARNING
Before installing, ensure that the drive power is switched off and cannot be switched on
accidentally by other personnel.
Wait 5 minutes after disconnecting power before working on any part of the system or removing the
covers from the drive.
Wiring Requirements:
Use only Cat 6 Shielded Ethernet, patch or crossover cable.
Cable Connections
PIN Signal
1 TD+
2 TD-
3 RD+
4 Termination
5 Termination
6 RD-
7 Termination
8 Termination
Cable Specifications – patch or crossover
Maximum Node-to-Node
Cable Type
Distance (m)
CAT6
100
Shielded
LINKnet operates at the nominal rate of 100 Mbit/s.
USB Ethernet TB 9 TB 1
CAN +24VD
C
Figure 4 - LINKnet Techbox Connections
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6055-LNET-00 6053-LNET-00
TECHBOX TECHBOX
External Power
Ethernet cable
USB to computer
USB to computer
To Ethernet Switch
Figure 5 -Sample LINKnet Network
6053-LNET-00 6055-LNET-00
TECHBOX TECHBOX
TB 1 TB 1 TB 9 TB 9 TB 9 TB 9 TB 9 TB 9 TB 9 TB 9 TB 1 TB 1
2 1 4 3 2 1 1 2 3 4 1 2
Figure 6 - LINKnet Terminations
24VDC External Power Terminal block
Techbox TB 1 PIN 1 PIN 2
6053-LNET-00 +24VDC 0V
6055-LNET-00 +24VDC 0V
(The +24V terminal is always on the inboard terminal)
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Ethernet Connection – (RJ45)
The Ethernet port is primarily intended for peer to peer communications with other modules in the system. Other
functions include direct support between the LINKnet module and a PC, ModBus TCP/UDP access to remote I/O,
HMI’s and PLCs. A computer connected to the Ethernet connector on the LINKnet module or via an Ethernet
switch, can be used to install LINKnet configurations or monitor (Go On line) with any element within the
LINKnet network. SSD Drives graphic configuration software package Drive System Explorer 890 (DSE890)
version 3.03 and all subsequent versions support LINKnet. If you have an older version, updates may be obtained
simply by doing a HELP / CHECK FOR UPDATES within DSE or by contacting Parker SSD Drives Product
Support.
Starting with firmware version1.6, firmware can be installed via over Ethernet or the USB port. Firmware version
1.5 or less, cannot be installed into a LINKnet module over Ethernet. The USB port must be used.
USB Computer Connection – USB mini B connector.
A computer connected to the USB socket on a LINKnet module can be used to install configurations, install
firmware or monitor (Go On line) with a LINKnet Techbox. The USB cable can also supply power to the
individual LINKnet module. The connector is a USB mini B socket. A USB cable is supplied with the DSE890
software package. The connected LINKnet Techbox can also forward (act as a gateway for) commands to other
LINKnet Techbox connected via Ethernet. When using DSE the entire LINKnet network can be viewed using this
connection. Since the USB cable can supply power to the LINKnet Techbox, a Powered USB Hub may be
required, as some PC’s may not have enough power on the USB port, to properly power the Techbox. If the USB
cable is connected to the LnTB and it does not have the required amount of power to power the Techbox, the
Module Status LED will flash in the Power Fail mode and communications will not be established.
If using this method to communicate to the LINKnet Techbox, the USB cable MUST be connected to the Techbox
first, then launch DSE. If DSE is launched first and then you connect the USB cable to the Techbox,
communications will not be established. (The USB driver does not get loaded into Windows until the USB cable is
connected to the Techbox. Once this driver is loaded into Windows, DSE can detect it. DSE can only detect
drivers, if it is closed.)
DSE must always be closed before connecting the USB cable to the Techbox.
External Power Connection (Optional) Terminal Block (TB 1)
The LINKnet Techbox incorporates a switch mode power supply. When the LINKnet Techbox is fitted to the
590+ or 690+ drive, the power will be supplied from the drive. If power is supplied externally from the Terminal
Block TB1 connector, the Techbox will be powered from this external supply and not the drive.
Note: If the Techbox is fitted to a 590+ or 690+ drive do not supply an External 24 VDC.
The drive and the Techbox MUST power up together in order to synchronize the 2
devices. If the Techbox powers up before the drive, the parameters in the Techbox
and in the drive may not be synchronized and the drive may not respond as
expected.
The External Power Connection is to be used only when the Techbox does not
have a drive configuration in it or it is used as a standalone device.
Note: Power requirements: 200ma @24Vdc with a 15 to 30Vdc range. 320 mA @ 15 Vdc and 160 mA @
30Vdc.
24VDC External Power Terminal block – 2 pin connector (TB 1)
The plug-in connectors for TB1 are physically different for the 6055-LNET-00 TechBox, and the 6053-LNET-
00 TechBox.
6053-LNET-00 +24VDC 0V
6055-LNET-00 +24VDC 0V
(The +24V terminal is always on the inboard terminal)
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CAN peer-to-peer Terminal block – 4 pin connector (TB 9)
This option is not implemented yet
The Can port will support peer to peer communication of run time data between LINKnet Techboxes.
Techbox TB 9 PIN 1 PIN 2 PIN 3 PIN 4
6053-LNET-00 CAN L SHLD CAN H 0V
6055-LNET-00 CAN L SHLD CAN H 0V
(The CAN L (pin 1) terminal is always on the inboard terminal)
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Fitting the TechBox to the frame B AC690+ Drives
WARNING!
Ensure that all power is off
prior to working on the drive
The option is supplied as a “6053-
LNET-00 Technology Box” which
fits into the front of the AC690+
drive in place of the keypad or blank
cover.
Remove the terminal cover and
screws.
Plug the ribbon cable into the
back of the TechBox and into the
socket on the AC690+B drive
Snap the TechBox into place in
the recess on the front of the
AC690+B
Make all user-wiring connections.
Connect all shields to the ground
post on the chassis. Make a
connection from the TechBox
TB1 ground terminal to the
ground post on the chassis.
Re-install the terminal cover Figure 7 – 6053 LINKnet Installation
securely with the screws.
Note: If permanently using the keypad with the Technology Box fitted, mount the keypad remotely
using the Panel Mounting Kit with part number (6052). The connecting lead enters the AC690+
drive through the gland plate.
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Fitting the TechBox to a DC590+ and AC690+ frames C and
above
The option is supplied as a “6055-LNET-00 TechBox” which fits into the lower right front of the DC590+ and
the AC690+C - K drive.
Note: The 6055-LNET-00 TechBox does not affect the operation of the 6051/6901 keypad.
WARNING!
Ensure that all power is off
prior to working on the drive.
Remove the terminal cover.
Plug the techbox into the socket located in the lower right side of the DC590+ and AC690+ C-K drive.
Tighten the screw to secure the techbox to the drive. This also serves as a ground connection for the
TechBox.
Make all user-wiring connections. Connect all shields to the ground post on the chassis.
Re-install the terminal cover securely with the screws.
AC690+ C-F frames DC590+ all frame sizes
Figure 8 – 6055 LINKnet Installation
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Chapter 3 - Initial Set-up
There are 2 ways to communicate to the LINKnet Techbox:
USB & Ethernet
The USB port is primarily intended to use for initial set up of the Techbox and setting up of the IP address. But it
can be used to install configurations, install firmware and monitor the entire LINKnet System. All of the nodes in
the system will appear in the DSE Module List when using the USB. Also if there are Ethernet issues or IP address
conflicts, the USB port can be used to directly connect to each Techbox for analysis. When using the USB for the
first time, the USB driver must be installed. Refer to Installing the USB driver for DSE and the LINKnet Techbox
at the end of this section.
An Ethernet connection can also be used to connect to the LINKnet Techbox. It will have a faster connection than
the USB method. A pc can be connected directly to the Ethernet port or it can be connected to the Ethernet switch
where all of the modules in the system will appear in the DSE Module List. When communicating to the LINKnet
modules via Ethernet, the computer must be on the same subnet as the LINKnet modules. For set up instructions
on using Ethernet communications, see page 15 or in DSE go to HELP / LINKnet Support / Setting the computer
IP Address for LINKnet access.
IP addressing information
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Configuring the LINKnet Techbox IP addressing
There are two ways to set the IP Address. One way is using the SYSTEM CONTROL function block, which is
located in the LINKnet configuration, as shown below. If you enter an IP Address you MUST also enter the
Subnet Mask address. If the IP Address in the SYSTEM CONTROL block is left at 0.0.0.0, the IP Address which
is currently in the Techbox will be used. If an IP Address is set in the SYSTEM CONTROL block, it will override
the present IP Address which is in the Techbox.
The remaining way is to use the USB cable and connect it directly to the individual TechBox via the USB port on
the Techbox. The USB cable will supply power to the Techbox so it does not have to be fitted to a drive. To use
this method, connect the USB cable to the LINKnet Techbox, then launch DSE and go to COMMAND /
REFRESH FULL. The module will appear in the MODULE LIST. Then do a COMMAND / SET IP ADDRESS.
Enter the desired IP ADDRESS. Then do a COMMAND / GET INFO and verify this data in the SCRATCHPAD.
Because of the way the USB driver loads and unloads from Windows, there is a specific procedure which must be
followed. Connect the USB cable to the Techbox first then launch DSE. DSE cannot be open when connecting the
USB cable to the Techbox. The USB driver will not load, thus the module will not appear in the MODULE LIST.
Thus if you are setting the IP ADDRESS on multiple Techboxes, after removing the USB cable from the Techbox,
DSE must be closed. Then connect the USB cable to the next Techbox, then launch DSE and repeat the procedure.
The IP address of the Techbox will be set as long as there is no IP address entered in the System Control block. It
must have an address of 0.0.0.0
If there is an IP address entered in the System Control block it will get over ridden with the set entered address.
Setting the Node Address
Up to 127 LINKnet nodes can be addressed in the LINKnet configuration. Thus, the NODE ADDRESS range is 1
– 127.
To set the Node Address go to EDIT / Net Address and set the Node Address. The Node Address in the example
shown below is address 10.
There is no limitation on the IP address, but they all MUST be on the same subnet.
The SYSTEM CONTROL block is
located in the LINKnet configuration.
Installing the USB driver for DSE and the LINKnet Techbox
When using the LINKnet Techbox for the first time, the USB STMicroelectronics Virtual COM driver must be
installed, so DSE can communicate to the LINKnet Techbox. To do this launch DSE, go to the menu on the top,
called Help / Installing the USB Driver / For a LINKnet Techbox. View this document and follow the
instructions.
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Setting the computer IP Address for LINKnet access via
Ethernet
When communicating to the LINKnet via Ethernet, the computer must be on the same subnet. To change the pc
settings:
1. From the START menu, open the Control Panel and select “Network and Sharing Center” or “Network
Connections” depending on the version of Windows you’re running.
2. In the window that comes up, click on “Local Area Connection”. That should bring up a dialog that looks
something like the following:
3. Click on the Properties button to bring up the Local Area Connection Properties dialog. On Windows 7 it
should look something like this (it will be slightly different for XP):
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4. As shown above the Local Area Connection Properties dialog will appear. Highlight the “Internet
Protocol Version 4 (TCP/IPv4)” (“Internet Protocol TCP/IP” in XP), then click on the Properties box
and that should bring up the Internet Protocol Dialog that should look something like:
5. Click on the selection “Use the following IP address” and enter 192.168.1.240 for the IP address and
255.255.254.0 for the Subnet mask. Make sure “Use the following DNS server addresses” is also
selected, but you don’t have to enter anything for that. Click OK. (For the IP address the last octet should
be any number over 200).
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Configuring the Drive
The first step in using the technology option is configuring the drive to accept the
MMI Menu Map
TechBox. The keypad (MMI), DSE890 (SSD Drives’ device level configuration
software), must be used to configure the TEC OPTION function block parameters inside
1 SETUP PARAMETERS the drive before commissioning the LINKnet technology option.
2 FUNCTION BLOCKS
The parameter names/functions in this function block are inter-dependent and will
change with different parameter values and various technology options.
3 SERIAL LINKS
The Function Block diagram below shows the DSE890 parameter names, which are also
4 TEC OPTION displayed on the MMI if no Option is fitted or an incorrect TYPE is selected for the
TEC OPTION TYPE
fitted Option.
TEC OPTION IN 1
TEC OPTION IN 2
TEC OPTION IN 3 IMPORTANT
TEC OPTION IN 4 The user must be familiar with navigating through the drive MMI menus,
TEC OPTION IN 5 be able to select functions and set values and options. For further reading
TEC OPTION FAULT on this topic, refer to the appropriate drive instruction manual. If using
TEC OPTION VER DSE890, the user must be familiar with the software package
TEC OPTION OUT 1
TEC OPTION OUT 2
Under TYPE, select LINK
Parameter Descriptions
TYPE Range: Enumerated - see below
Selects the type of TechBox.
Enumerated Value : Technology Option
0 : NONE
1 : RS485
2 : PROFIBUS DP
3 : LINK
4 : DEVICENET
5 : CANOPEN
6 : LONWORKS
7 : TYPE 7
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FAULT Range: Enumerated - see below
The fault state of the Technology Option card.
Enumerated Value : Fault State
0 : NONE: Normal operating mode.
1 : PARAMETER: Confirm that tag exists in the LINK Configuration.
2 : TYPE MISMATCH: Confirm that type of tag is valid.
3 : SELF TEST: The self test has failed. Replace TechCard/TechBox.
4 : HARDWARE: Hardware error. Replace TechCard/TechBox.
5 : MISSING: TechCard/TechBox not installed/
VERSION Range: 0000 to FFFF
The version of the Technology Option. If no option is fitted then the version is set to zero.
INPUTS (1–5) Range: 0000 to FFFF
Not used with the LINK Technology Option
OUTPUTS (1–2) Range: 0 to 9999
Not used with the LINK Technology Option
Other Function blocks
While configuring the “TEC OPTION”, you may also insert other Link function blocks into the TechBox template.
This can be done by using DSE890.
DSE890
When configuring the “TEC OPTION” function block using DSE890 the TechBox and drive can be programmed
completely using the DSE890 software. Drive System Explorer (DSE890) provides the TechBox templates for the
DC590+ and AC690+ drives.
Powering up the LINKnet modules
To make sure that the LINKnet modules get initialized and get added to the Ethernet network, the
Ethetnet cable must be connected to the LINKnet module first and then apply power to it. There is an
Ethernet hardware initialization which occurs and it only occurs 1 time, but the Ethernet cable must be
fitted to the LINKnet module for this to occur. Also, the Ethernet cable must be connected to an Ethernet
switch and this switch should be powered up first, before the drive.
LINKnet modules can be added to the Ethernet network at any time, as long as when they are powered
up, the Ethernet cable is connected to the module and to an active Ethernet switch.
If the Ethernet cable is disconnected from the LINKnet module, then power is applied and then the
Ethernet cable is connected to the LINknet module, it will not get initialized and it will not get added to
the Ethernet network.
In the System Control block, there is a parameter called Startup delay. By default, this parameter is set to
5 seconds. After power is applied to the Techbox, this is the amount of time the Ethernet communication
is delayed from broadcasting to the LINKnet network, thus giving the Ethernet switch time to power up.
This time can be extended to ensure that the switch is powered up and active, before the LINKnet
modules start broadcasting and gets initialized.
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Chapter 4 - Using DSE Macros and Templates
Node Addressing the LINKnet Modules
Each LINKnet module must have a unique Node Address assigned to it.
The range allowed in DSE is 1 to 127.
AC690+ and DC590+ Macros/Templates
The DSE program has pre-configured macros for the AC690+ and the DC590+. These macros contain a template
for the specific drive. The internal drive parameters are programmed via the template and are stored in the
TechBox/TechCard. The macros are loaded every time the drive is energized; thus all drive parameters are loaded
into the volatile memory.
Additional LINK function blocks may be inserted into the Techbox/Techcard configuration.
AC690+ Macro Template
The 690+ macro is selected from the File/New drop down menu as shown below. This 690+_v5 supports a 690+
drive with firmware version 5.x. If the drive is an earlier firmware version, it can be field upgradeable to the latest
firmware, by using DSELite.
DC590+ Macro Template
The 590+ macro is selected from the File/New drop down menu in DSE. There are two choices: the 590+ v5
LINKnet Techbox for a 590+ drive with firmware version 5.x and a 590+ v8 LINKnet Techbox for a 590+ drive
with firmware version 8.x drive. In DSELite the choices are the 590v5_f1.LKN and the 590v8_f1_.LKN. A 590+
v5 template will install into a firmware version 5, 7 or 8 drive. A 590v8f1.LNK template will install into a
firmware version 8 drive only. Note: When using a v8 drive, make sure the firmware version is at least version
8.10 or later.
Select the applicable configuration for your drive. The program will prompt you for the module name.
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The 590+ macro has some preconfigured inputs and outputs as default. If another tag or parameter is needed, it
can be added inside the macro. It is possible to use both the drives’ internal function blocks and the Link function
blocks. Simply double-click on the macro to access the 590+ internal function blocks.
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Modifying inside the macro
All the drive functions are available through the TechBox. When using some of the DC590+ drives with firmware
version 5.x function blocks, it may be necessary to use the Mini-Link block or a ‘Native drive’ block as the
connection point to the TechBox. If a parameter is Orange in color, it must be connected to a Native drive block.
The purpose for doing this is to ensure proper triggering of non-system function blocks.
Note: The DC590+ drive with firmware version 8.x and the AC690+ drives do not require the use of the Mini-
Link block or ‘Native drive’ block to ensure proper triggering. Drive blocks can be connected to other
blocks without a triggering problem.
Deleting and/or moving an internal connection
The connections inside the macro can be deleted or moved in the same fashion that is used in DSE. If the
connection is only being moved from one block to another block it is not necessary to delete the external macro
connection.
Inserting a new internal connection
Input connection points to the 590+ macro do not need to be connected to the Mini-Link block. When you are
adding an output connection point to the 590+ macro it may be necessary to connect to the Mini-Link or system
block. If the output connection point is originating from a Native drive block it is not necessary to link the
connection to the Mini-Link block.
Inserting function blocks
Link function blocks may be programmed into the TechBox. LINK function blocks can be inserted outside or
outside the macro. The function blocks are accessed in the same manner as other Link2 modules.
Inserting and deleting macro Inputs/Outputs
Connections in and out of the macros are made by the following methods.
1. Selecting the inputs and outputs from the BLOCK menu will allow the I/O diamonds to be inserted into the
macro. The diamond shaped Input and Output tags can be dropped anywhere inside the drive macro. Drawing
a link from the Input/Output diamond to the desired connection point will make the connection to outside the
macro.
2. Highlighting the tag and pressing the “DELETE” key will delete inputs or outputs. Prior to deleting the tag, be
sure to disconnect all external connections to the macro.
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Note: Internal tags do not get a module address or slot address. The tag appears as a connection point on the
outside of the macro. Right mouse clicking on the diamond will allow you to change the name of the tag. This
name will appear inside and outside the macro. The number preceding the tag name controls the order of
appearance on the macro outside connection points. The number may be changed in the same manner as
changing the name of the tag. Input connection points to the 590+ macro do not need to be connected to the
Mini-Link block. When adding an output connection point to the 590+ macro it may be necessary to connect to
the Mini-Link or system blocks.
3. Certain output tags will require an entry for the connection speed. The faster connection speeds require more
of the CPU heap usage. If too many fast connections are made, it may be possible to run out of CPU heap and
cause an “L-Error” fault. Keep fast connections to a minimum.
4. A Digital Input or Output will not require a connection speed as they are updated on a change of state only.
Meaning that if the state is always True, an Output will not be sent until the state changes to a False. The
Digital Outputs are scanned at a default rate of 100 ms. This update rate can be changed by right mouse
clicking on the connection line and selecting Update Rate.
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Using Drive I/O
Drive analog and digital inputs are available for use as I/O for the Link system. The DC590+ drive firmware version 5.x
requires the use of the MiniLink or system function blocks. The DC590+ drive with firmware v8.x and the AC690+ drive
don’t require the use of the MiniLink or system blocks. But for consistency the Minilink block has been used in the 590+ v8
DC590+ Version 5.x Analog and Digital I/O
DC590+ Version 8.x Analog and Digital I/O
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AC690+ Analog and Digital
I/O
690+ Macro Sample Configuration
Select the 690+ template from the “FILE / NEW” menu.
After completing the above steps you should see the 690+ macro without any Link connections as shown below.
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Watchdog Circuit
It is recommended that a Watchdog Circuit be implemented in each LINKnet configuration to stop the drive if
there is a loss of Ethernet communications. Presently if there is a loss of Ethernet communications on the LINKnet
drive, it will continue to run and not fault. Within DSE there is a WATCHDOG INPUT function block located in
the BLOCK MENU. It can be connected to the DRIVE START Input in place of an INPUT Slot. It must be
updated with a logic True signal. If 5 seconds has passed and it is not updated with a logic True, the Output of the
block will go False and the drive will stop and not fault. This WATCHDOG can also be connected to a Digital
Output which can be monitored by the user to take further action. For more information on this function block, see
the Help Data sheet within DSE.
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Chapter 5 – Connecting to the LINKnet Techbox
There are two ways to connect to the LINKnet Techbox. One way is using the USB port and the other way is via
Ethernet. The recommended way is the Ethernet, as it is faster. The USB port can be used if there is a problem
connecting via Ethernet.
To use the Ethernet connection the pc must be
set up to be on the same subnet address as
LINKnet. This setup procedure is listed on page
8 of this manual. Once this setup is complete
connect the pc’s Ethernet cable to a device
which is on the LINKnet communications
network such as a switch. Then launch DSE. Go
to the yellow Serial port Icon and select it. All
of the modules which are on the LINKnet will
be shown along with the IP Address of each
module. Also shown will be which module the
Ethernet is connected to.
In the example shown the Ethernet is connected to ‘Drive_A_Address_32’. There are 3 modules on this Ethernet.
The ‘checked box’ shows which module DSE is connected via the Ethernet.
The Module List will look like the picture shown. The * indicates which module, DSE is connected to.
CPU % (Peak) indicates the amount of CPU activity, or how busy the microprocessor was since the last update of
the module list.
RAM % (Peak) indicates how much RAM(SRAM) the modules CPU has used since the module list last entered the
OK state & began executing the installed configuration.
Msg/s In (Messages In/second) Average number of Input Messages per second of network traffic for that module.
Errs indicates the amount of Communication Errors since the Module List was refreshed.
Command / Get Info
A Command / Get Info shows the modules IP Address as shown below. It also shows the firmware build (shown
1.7), the remote boot loader firmware (shown R1.2) information and the Events/s. This is the number of vm
(virtual machine) functions blocks, executing per second. A node is a measurement of storage units for vm blocks.
There are 3 checksums in parenthese. The first one 096E2B37 is for the v1.7 firmware. The next one 565F772C is
for the Remote Boader and the last 46D0A09D is for the Boot Strap loader. Also shown is the RAM in units of
nodes. A node is the amount of available configuration storage.
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Installing and updating a configuration for the first
time
Using DSE890
1. Using DSE obtain a Module List. This Module List will show all of the modules in the network.
2. Open the LINKnet configuration which you want to install. Make sure the correct motor data is
entered in the Motor Data block for the 690+ or in the Configure Drive block for the 590+ drive.
3. In the Module List highlight the module where you wish to install this configuration.
4. Do a Command / Install at Selected. This will install the Application configuration and all of the drive
settings, except the Frame dependent parameters into the Techbox. Frame dependent parameters
appear magenta in color in the configuration.
5. Perform an Autotune on the drive.
6. Do a Parameter Save either from the Drive MMI keypad or from DSE by doing a Command /
Parameters Save.
7. Now to get the Product Code, Frame dependent and Autotune parameters back into the DSE
configuration, do a Project / Update.
8. Open the configuration and make sure these Autotune parameters did get updated into the
configuration.
9. To get the configuration and the Product Code installed into the Techbox, do a
Command / Install at Selected or Full Install at Selected.
Note: For Cloning of drives, see page 31
Using DSELite
1. Open the LINKnet configuration which you want to install. Make sure the correct motor data is
entered in the Motor Data block for the 690+ or in the Configure Drive block for the 590+
drive.
2. Do a Command / Install at Selected. This will install the Application configuration and all of the
drive settings, except the Frame dependent parameters into the Techbox. Frame dependent
parameters appear magenta in color in the configuration.
3. Perform an Autotune in the drive.
4. Do a Parameter Save from DSELite by doing a Command / Parameters Save. Do not do a
Parameter Save from the MMI. The Parameter Save MUST be done from DSELite
5. Close the configuration.
6. Do a File / Extract. Then do a File / Save As.
7. To get the configuration and the Product Code installed into the Techbox, do a
Command / Install at Selected or Full Install at Selected.
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Cloning of Drives
If the above procedure is followed, the P CODE (Product Code) of the drive, will be stored in the
LINKnet Techbox, for that specific configuration. The P CODE is the Power Output rating of the drive,
including frame dependent and reserved menu parameters, which are specific to each individual P
CODE.
The frame dependent parameters appear magenta in color, in the configuration.
If this ‘programmed’ Techbox is removed and then installed on another or new drive of an identical P
CODE, all of the parameters including the frame dependent & reserved menu parameters will be installed
into this new drive. Thus this new drive will be an identical clone of the original drive.
If this ‘programmed’ Techbox is removed and then installed on another or new drive with a different P
CODE, none of the frame dependent or reserved menu parameters will be installed into this new drive.
Only the basic parameters will be installed.
Thus motor data or other parameters will not get installed into this new drive. The drive may not operate
properly or damage to the motor may occur. These motor parameters should be set in the drive and an
Autotune should be performed.
If you want to get this new drives P CODE back into the Techbox:
1. Set the required motor data in the drive, then perform an Autotune
2. Do a Parameter Save either from the Drive MMI keypad of from DSE by doing a
Command / Parameters Save.
3. Now to get the Product Code, Frame dependent and Autotune parameters back into the DSE
configuration, do a Project / Update.
4. Open the configuration and make sure these Autotune parameters did get updated into the
configuration.
5. To get the configuration and the Product Code installed into the Techbox, do a Command / Install
at Selected or Full Install at Selected.
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Chapter 6 – Extracting the DSD Configuration data
If you have an existing DSD project which contains 590+ and 690+ drives, you can extract the motor data
as well as all of the configuration parameter data only and Import it into a DSE LINKnet configuration.
(Parameter data only, will be imported into the LINKnet template. Connections lines’ or Link blocks will NOT be imported).
Thus the Autotune data can be preserved and an Autotune will not have to be performed on the LINKnet
drives. Follow this procedure:
1. Launch DSD (Drive System Designer)
and select PROJECT / MANAGE.
Locate the DSD PROJECT which is
being converted into a DSE LINKnet
project. Select the CATEGORY and
then the PROJECT.
2. In this example the PROJECT selected is
LINKnet. To get this project to appear
into DSE, select the “DSE box” as
shown. Then select DONE.
3. Launch DSE and go to ALL PROJECTS
as shown. The DSD project now appears
as shown here in this LINKnet example.
4. Then right mouse click on the LINKnet
project and select UPGRADE
PROJECT. This will upgrade the DSE
project to the latest, thus all of the
current DSE configurations will be
available including LINKnet.
5. Then right mouse click on the LINKnet
project and select NEW CONFIGURATION. Then select the appropriate 590+ or 690+ LINKnet
configuration. Name the configuration.
6. With the configuration open, select EDIT / IMPORT LINK2 TAGS. Then select the DSD
configuration which you want to Import. Native parameter data only (like Motor current, Accel Time
and etc.) will be imported into the LINKnet template. Connections lines’ or Link blocks will NOT be
imported. Link blocks will have to be manually added.
7.
8.
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Chapter 7 – Extracting Drive data into a new template
1. If you have an existing 590+ or a 690+ drive and you want to extract the native drive tag parameter
data in to a new LINKnet configuration, this can be done. The data extracted, will be the drive native
parameters only. (Like Motor current, Accel Time etc.). No connection lines will be drawn or
extracted. Also, if this drive has a Link Techbox on it, none of the VM (Virtual Machine) Link
parameter blocks will be extracted. Link blocks will have to be manually added. Thus, the Autotune
data can be preserved and an Autotune will not have to be performed on the LINKnet drive.
This is the procedure:
1. Launch DSE890 and open the LINKnet configuration which you want to have the drive parameters
extracted from the drive. The configuration type must match the drive type, meaning that if the drive
is a 690+ the LINKnet configuration template must be for the 690+.
2. Connect the RS232 Comms cable to the P3 port of the drive. (This is the same comms cable used
when using DSELite and communicating to a standard 590+ or 690+ Digital drive).
3. Do a COMMAND / REFRESH FULL and view the message in the Scratchpad to make sure DSE890
is communicating to the drive. There should be a message something like:
590P version 8.10 (connected, drive NOT running).
4. Do a COMMAND / EXTRACT DRIVE PARAMETERS.
5. Do a FILE / SAVE. The native drive parameters have now been updated into the configuration.
Note: When doing this procedure on a 690+ drive, if the LINKnet template is for a firmware version 5
drive. DSE will EXTRACT DRIVE PARAMETERS from a 690+ drive firmware version 3, 4 or 5 into a
version 5 template.
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Chapter 8 – AB EtherNet /IP server (slave) Example
Allen Bradley ControlLogix
1. Start a new program and select the PLC processor and chassis type that is used in your project.
Our example uses a 1756-L55A processor and 1756-A7/B rack. Remain Offline until you are
ready to download the program.
2. Using the I/O Configuration insert the Ethernet interface that will be installed. Right click on the
I/O Configuration, select New Module. Our example uses 1756-ENBT/A. Input the desired IP
address and slot in the PLC.
Ethernet Interface Selection
Ethernet Interface Setup
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3. Right click on the Ethernet Interface Module, select New Module. This screen will allow the
selection of the Generic Ethernet Module.
Generic Ethernet Module Select
4. Input the desired module name and IP address. The Comms format will be DATA Int if 16- bit
signed integer, or Data-REAL if 32-bit floating point. The Input Assembly Instance is 100 and the
Output Assembly Instance is 150.
5. Click on Next to change the Requested Packet Interval (RPI). The default value of 10ms should
be sufficient. If the RPI is set below 5ms unreliable communications may be experienced.
Generic Ethernet Module Setup
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6. When completed with the setup of the Generic Ethernet Module it can be downloaded to the PLC.
For testing purposes it is not necessary to program Ladder Logic in the PLC. The data can be
accessed and monitored via Controller Tags.
Controller Tags
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Chapter 9 – Ethernet Network Topology & EDS file
When configuring the Ethernet topology – i.e. connecting the LINKnet Techbox’s together in a system with
Ethernet switches, it is recommended to use a Star configuration. A Tree configuration will work.
Star Configuration Tree Configuration
Recommended
If possible, do not use a Daisy Chain topology as this type adds propagation delays each time data passes from
module to module.
Daisy Chain Configuration
Not Recommended
EDS file
If required an Electronic Data Sheet (.eds) is available. It can be downloaded from
www.parker.com/ssdusa/software under the Various AC/DC Drives Communication Files menu.
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Chapter 10 - 590+ & 690+ Parameter Over range
All of the drive parameters inside the “Macro” of 590+ and 690+, drive are considered native drive parameters.
Each one of these parameters have a settable Minimum and Maximum range when using the MMI keypad. Thus
when using the MMI keypad, you can never exceed a parameter range. Also if an input parameter has a connection
line drawn to it and this connection line is connected to another native drive parameter inside this Macro, the
Minimum and Maximum ranges are checked. Thus the parameter ranges can never be exceeded even when it is
being written to.
In DSE additional function blocks are available in the Block menu. These function blocks are considered VM or
Virtual Machine blocks. These VM function blocks can be added to a 590+ or 690+, configuration. A VM block
can be deleted or added to a configuration. A native drive parameter block can never be deleted from a
configuration. It is part of the drive.
If a VM function block is connected to the Input of a native drive parameter, the Minimum and Maximum ranges
are not checked. This could cause problems in the drive. If the range is exceeded on these native drive parameters,
the drive will either stay at the last valid value or it may change to an undesirable value.
In this example the VM block is sending a valid
value of 10% to the Ramp Input.
In this example the VM block is sending a
value which is out of range for the Ramp
Input parameter. The Ramp Input
parameter does not accept this value as
shown.
To prevent this condition a
Value / Clamp function block
can be used.
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Chapter 11 - Link Drives to LINKnet conversions
If converting a 620Link, 590Link or 590+ Link Techbox Drive to LINKnet, there are some scaling differences
between these drives and LINKnet. They are scaled such that 100% from Link is 120% in the drive and 100%
from the drive is 83.3% in Link. LINKnet has no scaling. Also, the Link drives “Health word” parameter may be
in a different format (Integer or Hex) compared to the replacement drives format. So, this may have to be
addressed.
590+ Link Drive information
In the 590+ drive there are scaling differences between the drive and Link. They are scaled such that 100% from
Link is 120% in the drive and 100% from the drive is 83.3% in Link. LINKnet has no scaling differences between
the drive and any of the function blocks.
620Link Drive information
When the 620L drive is used in a LINK system, or LINK Function Blocks are installed in the 620L Processor, the
scaling between the 620 block diagram and LINK can be confusing.
Scaling is necessary as LINK has a value range of +/-100% and the 620L has value ranges of up to +/-300%.
Note: DSD can display the scaling of parameters. Click on the parameter with Control and Shift depressed.
Dedicated Speed and Torque (or Current) parameters have fixed scaling to provide compatibility with the
application specific LINK function blocks, such as Section Control, Master Ramp, and the CPW and SPW
Winders. All other parameters are scaled by the Maximum range of the parameter.
Speed dedicated parameters.
These are scaled such that 100% from LINK is 120% in the 620L, and 100% from the 620L is 83.3% in LINK.
The following parameters are Speed dedicated:
620L 690 equivalent parameter
Speed Loop: Block Parameter
Total Speed Demand Speed Loop: Total Spd Demand%
Speed Feedback Feedbacks: Speed Feedback %
Speed Error Speed Loop: Speed Error %
Stop Rates:
Stop Zero Speed Reference Stop: Stop Zero Speed
Speed Setpoints:
Direct SPT1 Speed Loop: Direct Input Select
Direct SPT. Max Direct IP Pos Lim
Direct SPT. Min Direct IP Neg Lim
Main Spd.Spt Reference: Speed Setpoint or Speed Trim
Max Speed Reference: Max Speed
Min Speed Reference: Max Speed
Ref Encoder:
Ref Speed Encoder Speed Calc1: Speed
Encoder Speed Calc2:Speed
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Torque and Current dedicated parameters.
These are scaled such that 100% from LINK is 200% in the 620L, and 100% from the 620L is 50% in LINK (the
maximum range may be limited to less than 200% in the 620L).
The following parameters are Torque or Current dedicated:
620L 690 equivalent parameter
Torque Loop: Block Parameter
Torque Demand Speed Loop: Torque Demand %
Torque Feedback Feedbacks Torque Feedback %
Current Feedback Feedbacks Current Feedback %
Pos Torque Limit Torque Limit Pos Torque Limit
Neg Torque Limit Torque Limit Neg Torque Limit
Main Torque Limit Torque Limit Mian Torque Limit
To ensure compatibility between the Application Specific LINK function blocks, Section Control, Master Ramp,
CPW and SPW, the Speed Demand output from the Function block, should be connected to the Main Speed Spt. in
the 620L and not to a Setpoint Sum.
The Pos and Neg Current Limits to the 620L, and Speed and Current feedback signals from the 620L to the Function
blocks will be correctly scaled.
These application specific function blocks are internally scaled to set and display the speed and current/torque
parameters in the actual drive values. Thus although 100% Speed is actually 83.3% in LINK it will be displayed in
these function blocks as 100%. This will not be the case with generic LINK function blocks.
Standard Scaling:
The scaling is defined by the Max value of the parameter (see the Tag list in Appendix D of the 620 manual).
For example, the Setpoint Sum 2 Limit (tag 370) has a maximum value of 300%. Therefore a value of 100% in
LINK sent to the Setpoint Sum 2 Limit will produce a value of 300%. If a Limit value of 100% is desired then the
LINK value must be 33.3%. Similarly if the Limit value is 100% and this is connected to the input of a LINK
function block the LINK value will be 33.3%.
Examples:
LINK O/P ----> 620 Parameter Max Value ----> LINK I/P
100% Setpoint Sum 2 Limit 300 300% 100%
100% Setpoint Sum 2 Input 1 100 100%
100% Setpoint Sum 2 Ratio 1 3.00 3.00
10V Analog I/P1 Tag 390 300 100% 33.3%
33.3% Analog O/P1Tag 354 300 100% = 10v
The Analog inputs and outputs can be internally scaled if desired. For example:
In Analog I/P 1 set the Cal to 300% and the Max Val to 300%, now 10V input will produce 100% in LINK.
In Analog O/P 1 set “% to get 10V” to 300%, now 100% from LINK will produce an output of 10V.
(Note the analog outputs may have offsets, these can be compensated for with the Offset and Calibration parameters)
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620L Alarms;
In the 620L drive the Health Word is in a hexadecimal format. In the 690+ drive the equivalent function block is the
Trip Status. This block has a First Trip and an Active Trips and an Active Trips+. This first circuit will emulate
the 620 drive Health Word. If you want the 690+ to emulate the 620 First Alarm you can use the circuit on the
next page.
This circuit will emulate the 620 Health Word in a 690+ drive.
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This circuit will emulate the 620 First Trip in a 690+ drive.
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Chapter 12 – Programming TS8000
Required Modbus Settings
There are some settings / limits that are required for the TS8000 communications.
The Maximum Segment (Ethernet packet) size is 232:
In the Extended Settings, the Word Ordering, Register Writes and the Frame Register Limits need to be set as
shown below:
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For each LINKnet module the General / Ping Holding Register must be set to 511. If set to 0, this disables it.
Either setting is acceptable.
NOTES:
1. When powering up the TS8000, the outgoing data is only sent once to the remote devices. If the TS8000 powers up first or
before the other devices, the TS8000 will send this outgoing data before the other devices have time to power up and they
will not receive any of this data. To solve this issue the TS8000 must power up last or set up the command word to resend
the data to the TS8000.
2. The TS8000 only sends the same data value, 1 time. Thus if a value of 10 is sent, it will not re send this value of 10 again
even if it is requested to. The value must be changed to a different value like 11, then the value of 10 can be sent.
3. It is recommended that the TS8000 sends 32 bit values to the LINKnet Techbox, instead of 16 Bit values, as both devices are
32 bit. Set it up for “Word is Long”.
4. Within the LINKnet Techbox, it is recommended not to access the Remote I/O data, faster than 5 ms.
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Example: Configuring a TS8000 to communicate to a LINKnet Techbox
Step 1: Configuring the Modbus Slave Option using DSE
Step 1.1: Inserting a Modbus Slave Function Block
(The ‘DSI’ & ‘DSE’ Example discussed in this manual is located in the directory C:\SSD_LINK\HELP\WIN3. The files are
called: LKN_2_TS.DSI & LKN_2_TS.LKN.)
Display your configuration page. Click on the “Block” menu at the top of the screen.
1. Move the cursor down to select "Ethernet" and select "Ethernet Slave".
2. Click to attach the block icon to the cursor. Move the icon to where you want on the screen. Click
again to release the icon.
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Step 1.2: Attaching Fieldbus Connectors
Seven fieldbus connector types are available:
Logic Input Integer Input Value Input
Logic Output Integer Output Value Output FB Val to Int Output
Input connector: the data is sent from the TS8000 to LINKnet
Output connector: the data is sent from LINKnet to the TS8000
The fieldbus connectors must be added before they will appear in the EtherNet function block.
The function block and connectors
This example shows that Integer Inputs & Outputs were added along with a Value Input & Output.
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Step 1.3: Configuring the Fieldbus Connectors
Double-click on the function block to display the dialog below. The fieldbus connectors (inputs and
outputs) are assignable in the function block along with their data type to/from the TS8000
“32bit order” is set to “High Word First”. This refers to how 32-bit data types, i.e. SINT32,
UINT32 and FLOAT are encoded on Ethernet.
Low Word First is sometimes referred to as “Modicon Mode” and is used when the least
significant 16-bits are sent in a lower register number than the most significant 16-bits, i.e.
Little-endian.
High Word First is sometimes referred to as “IEEE Mode” and is used when the most
significant 16-bits are sent in a lower register number than the least significant 16-bits, i.e. Big-
endian. This mode must be selected when connecting to the TS8000 HMI.
DSE Data Types
Data Type Description Range
LOGIC Logic False (F) and True (T)
INTEGER 32-bit signed integer -2,147,483,648 to 2,147,483,647
VALUE 32-bit fixed point value -32768.0 to 32767.9999
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Ethernet Data Types
Data Type Description Range Bytes Used
SINT16 16-bit signed integer -32,768 to 32,767 2
SINT32 32-bit signed integer -2,147,438,648 to 4
2,147,483,647
UINT16 16-bit unsigned integer 0 to 65,535 2
USINT32 32-bit unsigned integer 0 to 4,294,967,295 4
FLOAT 32-bit IEEE-754 floating-point 1.19209290e-38 to 4
value 3.4028235e+38
Also set up the IP address and the Subnet Mask in the System Control block as shown:
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Setting up the TS8000 Operator Station using DSI8000
(The ‘DSI’ & ‘DSE’ Example discussed in this manual is located in the directory C:\SSD_LINK\HELP\WIN3. The
files are called: LKN_2_TS.dsi & LKN_2_TS.LKN.)
1. Select “Modbus TCP/IP Master” protocol for Ethernet Port. The TS8000 is the Master.
2. Set the Primary IP Address. The Ping Holding Register MUST be set to 511 or 0 which disables it.
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3. In the Extended menu check the ‘Disable Code 5 (Single Bit)”, as shown.
4. Set up the Ethernet as shown
5.
6.
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7. Create the Data Tags for reading and writing variables. Please see the example for pre-defined Data
Tags.
8.
9.
8. Create the address tags. They are all pre-defined in the example.
Data Item:
Always select Holding Registers for both 16-bit and 32-bit data types. DO NOT SELECT “Holding Registers
(32-bit)”.
Element:
Set to 00001 to write to the first Input variable declared in DSE.
Set to 00257 to read the first Output variable declared in DSE.
The element number then increments by 1 if the Data Type of the previous variable is Word as Word, otherwise
it increments by 2.
Data Type:
Set as follows:
DSE Type TS8000 Data Type
SINT16
Word as Word
UINT16
SINT32
Word as Long
UINT32
REAL Word as Real
The Modbus interface is essentially the same as the 890. It on works on the holding registers (4xxxxx). Registers 400001 to 400256
are Input only (to LINKnet Techbox) and registers 400257 to 400512 are Output only (from LINKnet Techbox). There are no
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read/write registers. Each register is 16 bits but two registers are used to read/write 32 bit data values via Modbus TCP/IP. Whether
one or two registers are used to transmit the data depends on the Input/Output Type selected in the Modbus Slave function block.
The Input/Output modbus function block selected determines the VM data format (Logic, Integer or Value) to be used to convert the
VM data to the data being sent/received over modbus. Typically you would match the VM type to the Modbus type (Integer to
SINT32 and Value to FLOAT), but there is no requirement to do this.
The following describes the conversion between VM inputs and how they are received via Modbus:
VM TYPE MODBUS # Reg Description
===========================================================================
Logic Input SINT16 1 input = bit 0 of modbus register
Logic Input UINT16 1 input = bit 0 of modbus register
Logic Input SINT32 2 input = bit 0 of modbus register
Logic Input UINT32 2 input = bit 0 of modbus register
Logic Input FLOAT 2 input is 0 if input is 0.0, otherwise 1
Integer Input SINT16 1 input = -32767 to 32767
Integer Input UINT16 1 input = 0 to 65535
Integer Input SINT32 2 input = -2147483647 to 2147483647
Integer Input UINT32 2 input = 0 to 2147483647
Integer Input FLOAT 2 input = -2147483647 to 2147483647
Value Input SINT16 1 input = -32767.0 to 32767.0
Value Input UINT16 1 input = -32767.0 to 32767.0 (same as SINT16)
Value Input SINT32 2 input = -32767.0 to 32767.0
Value Input UINT32 2 input = -32767.0 to 32767.0 (same as SINT32)
Value Input FLOAT 2 IEEE format 32 converted to 16.16 value
The following describes the conversion between VM outputs and how they are sent via Modbus:
VM TYPE MODBUS # Reg Description
===========================================================================
Logic Output SINT16 1 output is 0 if input is 0, otherwise 1
Logic Output UINT16 1 output is 0 if input is 0, otherwise 1
Logic Output SINT32 2 output is 0 if input is 0, otherwise 1
Logic Output UINT32 2 output is 0 if input is 0, otherwise 1
Logic Output FLOAT 2 0.0 or 1.0 sent as an IEEE format 32 floating point number
Integer Output SINT16 1 output clamped in range -32767 to 32767
Integer Output UINT16 1 output clamped in range 0 to 32767
Integer Output SINT32 2 output from -2147483647 to 2147483647
Integer Output UINT32 2 output treated an unsigned 32 bit number (0 to 4294967295)
Integer Output FLOAT 2 output sent as an IEEE format 32 floating point number
Value Output SINT16 1 output clamped in range -32767 to 32767
Value Output UINT16 1 output clamped in range 0 to 32767
Value Output SINT32 2 output from -2147483647 to 2147483647
Value Output UINT32 2 output treated an unsigned 32 bit number (0 to 4294967295)
Value Output FLOAT 2 output sent as an IEEE format 32 floating point number
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Chapter 13 - Using Remote I/O
DSE contains function blocks, which allow
LINKnet to communicate to SSD
Recommended* Remote IO devices such as
Analog IO and Digital IO as well as other
types of hardware, which use the Modbus
UDP protocol. There are function blocks in
the Block / Remote IO menu: Read Logics,
Write Logics, Read Values and Write
Values. It does not matter where these
hardware devices are located in the Remote
IO rack when reading or writing data to
these blocks. All the blocks care about is
how many Digital modules there are and
how many Analog modules there are.
For example let’s say there are physically 2 Digital Input cards with16 channels each. To access the 1 st Digital
Input card, you will use a Read Logics block and set the IP address of the Digital Input card. Logic 1 parameter
refers to the 1st Digital Input cards channel Input 1. Logic 16 refers to the Digital Input channel 16 of this same
card. Set the First Logic Count to 1. This will access the 1st set of 16 Logic Channels.
Now to access the parameters on the 2nd Digital Input card channels 1 to channel 16, add a second Read Logics
function block and set the First Logic Count to 17. This will access the 2nd set of 16 Logic Channels. It does not
make a difference where this 2nd Digital Input card is located in the Remote IO rack, as long as it is the 2 nd Digital
Input card located from left to right. There can be different types of cards in between these Digital Input cards and
it will not affect how these Digital Input blocks are written to, or read from. Now to access this 2nd Digital Input
card, use the 2nd Read Logics block parameters Logic 1 to Logic 16.
Example of Digital Input cards16 Inputs each card using the Read Logics blocks.
Example of 2 Digital Input 16 Channel Cards and the configuration to access these parameters using
Read Logics blocks.
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The above holds true for the Write Logic blocks also. It does not matter where the Digital Input or Digital Output
modules are physically located in the Remote IO rack or what type of cards are installed in between these cards.
All we care about is how many Digital Inputs cards there and they count from left to right.
As an example, when using Analog Input hardware modules the Value Reader function blocks are used to read
data from these blocks. The same rules apply as above. We only care about how many Analog Input cards there
are and they count from the left to right. There can be different types of cards between these Analog Input cards
and they are ignored. Once the Value Reader block is placed in the configuration, enter the Register number. This
is the hardware Analog Input location. If there are 2 Analog Inputs per module these 2 Inputs will be Register 1 to
Register 2. If a 2nd Analog input card is used, the Registers will be Register 3 to Register 4 etc.
Example of Analog Input card 2 Channels each card using the Value Reader blocks
Card 1 Card 2
Example of 2 Analog Input 2 Channel Cards and the configuration to access these
parameters using Value Reader blocks.
Note: If different LINKnet modules are writing data to the same IO point, the last
module sending data will prevail.
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Setting up Internal Watchdog on Wago I/O Coupler, 750-352
By default the internal watchdog on the Wago I/O coupler is set for an internal register that has to be set
up using Modbus, and writing a specific value. There is an easier way to set up the watch dog so it will
shut off all the outputs if communications are lost. The following procedure will outline the steps to
follow to setup and enable the internal watch dog.
The settings for the 750-352 Wago I/O coupler can be accessed, by launching Windows explorer, and
typing in the IP address. For this example, the IP address is 192.168.1.152. There needs to be an ethernet
connection between the computer, and the Wago I/O coupler. Type in the IP address on the address line
as follows. Then press the Enter button.
The following window should appear. On the left hand of the computer screen. Click on Watchdog.
Once you click on Watchdog, the following window will pop up for you to enter program mode on the
Wago IO.
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User name is admin, and Password is Wago. Now the following window should appear.
By default the Watchdog is disabled and set to standard. Click on the empty circle next to Alternative.
The Watchdog timeout value is defaulted to 100, which means 100 x 100ms or 10000 msec or 10 sec.
This is the time it will take to shut off the outputs once the communications have been lost to the Wago
I/O coupler. Do not change the Trigger masks, they are OK at default values. Once finished click submit.
It should ask for the login information again.
Now the power will need to be cycled on the Wago I/O. After the Power has been turned back on, Go
back online using the Windows Explorer and make sure the Watch dog is now running. See below. Now
if the Ethernet cable is unplugged or communication is lost to the Wago I/O, the watch dog will time out
and all outputs will go to Zero.
NOTE: Once Communications are re-established, the Outputs will go to controlled state.
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If it is desired to let LinkNet know if the Wago I/O coupler has stopped communication, the following
DSE block can be programmed into the LinkNet node that is controlling it. It is located in the software
DSE, in the menu Block / Remote IO/Watchdog.
The Timed output will go to True if the Wago I/O quits talking for the Set time. In This example, the
watchdog timeout is 5000ms or 5 sec.
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Chapter 14 – Troubleshooting
6055-LNET-00 6053-LNET-00
TECHBOX TECHBOX
Health and Run LED’s
Health and Run are drive functions and are not associated with the operation of the technology feature.
On the AC690+ frame B the Techbox is mounted in place of the keypad or blank cover. The Run and Health
LED’s from the keypad are replicated on the face of the Techbox. The bottom two LED indicators are for the
Module (located on the right-hand side) and Network (Power On status), located on the left-hand side.
On the AC690+ frames C and above and DC590+ the Run and Health LED’s are on the drive itself. Located on
the TechBox are 2 LEDs that indicate the Status of the Module and the Power on.
Network (Power On LED)
This indicates that the LINKnet Technology Box Option has power applied to it.
LED STATE FAULT DESCRIPTION
OFF No Power Apply power to drive or supply external power via
terminal connector TB1.
ON (Red) None Module has power applied to it.
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Module LED Status
NCP State Techbox State LED Indication – 1 second periodE Blink Code (1secondE)
0 Initializing Initializing Green 10 % : Off 90 %
1 Halt Config Red 95% : Green 5%
2 No Config Fault Red 50% : Off 50%
3 L-Error Fault Green 50% : Red 50%
4 H-Error Fault Orange 50% : Red 50%
5 Self Test Fail Fault Green 50% : Orange 50%
Green 30% : Orange 30% : Red
6 Shutdown ** Stopping
30% : Off 10% (over a 8 second period)
7 OK Running Green 95% : Off 5%
8 Power Fail disabled **
In DSE the Module List Running Orange 25%:Green 50%:Off 25%
Status menu will show (a very slow blink over a 2 second period)
‘Low Volts’
9 Network Failure Running Green 50% : Off 50%
A Checking Network Starting Green 25% : Off 75%
B Peer Halted Starting Red 50% : Green 35% : Off 15%
C Duplicate Address Fault Green 75% : Red 25%
- Debugging Fault Red 25% : Off 75%
- Identify USB power * Running Orange 25% : Off 75%
- Identify drive power * Running Orange 50% : Off 50%
- Identify External power * Running Orange 75% : Off 25%
- Hardware Initialization Fault Orange 25:Red 25:Orange 25:Green 25
- Hardware Fault Fault Red 25:Green 25:Red 25:Off 25
The Status LED should always be blinking. If it is off or on any solid color, the processor has haulted.Consult Factory
*When using DSE and a COMMAND / IDENTIFY is performed, the LED will flash at this Blink Code indicating
where the Techbox power is coming from, either the USB port, drive power or External power.
** To clear this fault all power must be removed from the Techbox and the USB cable must be disconnected from
the Techbox. Also the persistent data will not get saved on a power down.
E
LED blink duration is 1 second, except as noted
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NCP State Meaning / Action
0 Initializing Upon applying power to the Techbox it will Initialize for the first 2 seconds
1 Halt DSE requested a Halt
2 No Config No valid configuration; install configuration
3 L-Error Low level error; review configuration, perform Command / Get Info using DSE
High level error; reinstall configuration, perform Command / Get Info using DSE.
4 H-Error
Indicates a problem with a function block
5 Self Test Fail One or more self tests failed. Replace module
The module fell below the required 4.7 DC volts, but not low enough to shut off.To
6 Shutdown – 8 sec peroid clear this fault all power must be removed from the Techbox and the USB cable must
Boot mode - 1 s peroid be disconnected from the Techbox. If the blink code is over a 1 second period, the
module is in the ‘Boot” Mode.
7 OK Module is running OK, application running, network OK
To clear this fault all power must be removed from the Techbox and the USB cable
8 Power Fail disabled must be disconnected from the Techbox. The internal power supply dropped below
In DSE the Module List the Status 4.65 volts DC. Also the persistent data will not get saved on a power down. Thus on
menu will show ‘Low Volts power up, the data loaded into the drive will be from the last time a Parameter Save
was performed or a configuration was installed.
9 Network Failure The Techbox only sees itself (1 node) on the network.
A Checking Network On power up the module will go thru this state.
On power up the module will be Peer Halted until the other modules identify
B Peer Halted
themselves on the network.
The module found duplicates of its configured address in other module(s) on the
C Duplicate Address
network
- Debugging Not used at this time.
When using DSE and a COMMAND / IDENTIFY is performed, the LED will flash at
- Identify USB power
this Blink Code indicating where the Techbox power is coming from
When using DSE and a COMMAND / IDENTIFY is performed, the LED will flash at
- Identify drive power
this Blink Code indicating where the Techbox power is coming from
When using DSE and a COMMAND / IDENTIFY is performed, the LED will flash at
- Identify External power
this Blink Code indicating where the Techbox power is coming from
- Hardware Initialization This is the first state the module goes thru on power up.
- Hardware Fault Hardware fault. Replace module
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Chapter 15 – Compliance
* Recommended Ferrite Core for Ethernet cable to meet CE EMC radiated emission
(Ferrite Core, Parker part number DJ467799).
* The Ferrite Core and CAT 6 shielded Cable are needed to meet Class A limits of
standard EN 61800-3:2004
6055-LNET-00 TECHBOX with FERRITE CORE Installed
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Chapter 16 – Technical Specifications & Performance
Environmental
⁰ ⁰ ⁰ ⁰
⁰ ⁰
Supply
External Supply
The inrush for LinkNet module is 16 A peak (50 mS).
Here is how the inrush data stacked up:
External Voltage (V) Peak Inrush Current (A)
15 10
20 14
24 16
25 17
30 19
Physical
Performance
o
o
o
o
o
o
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Chapter 17 – Recommended Auxiliary Products
Remote IO:
We recommend the following: Wago Series 750 products:
750-352 Ethernet Fieldbus Coupler
750-600 End Module -Terminator
750-601 Power Supply Module 24 V DC, Fused
750-430 Digital Input Module 8 Channel DC 24 V
750-530 Digital Output Module 8 Channel DC 24 V
750-457 Analog Input Module 4 Channel ±10V/0-10V
750-557 Analog Output Module 4 Channel ±10V/0-10V
Unmanaged Ethernet switches:
N-Tron
Hirschman
Wago: SSD part number DV471068U003 for a 5 Port
SSD part number DV471068U005 for a 8 Port
Other Communication networks:
Anybus X-Gateway Modbus TCP Master Gateway
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Appendix A - Sequencing States
On Power Up the sequence is as follows:
1. When the drive is powered up, data is transferred from the Drives E Squared PROM to the Drives
RAM.
2. Then data is transferred from the Techbox’s Flash to the Techbox’s RAM.
3. The last step is: data is transferred from the Techbox’s RAM to the Drives RAM.
On a “Drive Parameter Save” the sequence is as follows:
1. Data is transferred from the Drives RAM to the Drives E Squared PROM.
2. Data is transferred from the Drives RAM to the Techbox’s RAM.
On a “DSE / Project / Update” the sequence is as follows:
1. When using DSE and a Project / Update is performed, data taken from the Techbox’s RAM and the
LINK Configurations are updated. This is why a Parameter Save MUST be done prior to doing a
Project / Update. If a Parameter Save is not performed, the LINK Configurations will not be
updated with the drives latest parameters.
On a Power down:
1. Data is transferred from the Techbox’s RAM to the Techbox’s FLASH.
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Appendix B - LINKnet TB Firmware Release Notes
LINKnet Techbox firmware version 1.7
Any of the Remote IO | Read and Reader blocks did not correctly read the parameters. This was
fixed. This broke in version 1.6
Fixed an issue where there may be random loss of communications between modules.
Fixed an issue where the Node Count block may not update properly.
Corrected some initialization issues with Ethernet IP. Could cause a L Error.
Reading Modbus inputs registers is now supported.
LINKnet Techbox firmware version 1.6
Added support for: Up to 3 active Modbus TCP/IP connections are now supported per LINKnet
module, multiple Masters may work but it will require more overhead.
Fixed an issue where the processor would halt and the Status LED would be on a solid color, when the
accumulated Ethernet messages being sent out of a module, exceeded 2 billion (231). The processor
could be reset by cycling power to the LINKnet module.
Fixed an issue when using the 590+ version 5 drive firmware, the Techbox interface would lose
communications with the drive. This has been resolved.
Fixed an issue when the PLC software RSLinx and the associated Ethernet driver would lock up the
Techbox when the PLC software was launched. This has been fixed.
Added 16 bit unsigned and 32-bit signed support for Modbus Master.
Fixed a converting rounding error which occurred when VM negative Values were being written to a
590+ Native Drive parameter. A Value of 0.1 was added to the last decimal. Thus, a VM Value of
-200.00% was actually -200.01% in the Drive Native parameter.
When using a 590+ v5 drive firmware and a Command / Update is done, a warning box appears
stating ‘Parameters have not been saved from keypad in the drive. Drive parameters will not be
updated until ‘Save Config’ is done. If you continue only VM parameters will be updated. Do you
want to continue?’. This warning will no longer appear.
LINKnet firmware version 1.5
Added EtherNet IP Server (slave) protocol. (DSE version 3.03 is recommended)
LINKnet firmware version 1.4
With the release of LINKnet Firmware 1.4 there have been some changes/fixes to the Modbus TCP/IP,
16 bit integer data types.
For an integer data point that is going to be broken out to 16 bits via Modbus TCPIP, the data type will
now need to be set to UINT16 instead of Sint16
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In Firmware 1.4, if the above is programmed and the data type is set to Sint16, all the data points will
turn on if the 16th bit is on. If the data type is set for Uint16, the data points will work correctly
LINKnet firmware version 1.3
With LINKnet firmware version 1.3 (and earlier versions), the Modbus Slave/Integer Output"
Function Block does not process some values properly:
If the Network (ModBus) type is UINT16:
If bit 16 of the VM value is set (doesn't matter what bits 1 thru 15 are), the value sent to the network is
0.
If the Network (ModBus) type is SINT16:
If bit 16 of the VM value is set and bits 1 thru 15 are zero (value of -32768), the value sent to the
network is -32767 (bits 1 and 15 set).
Simplistically, it is best to just not use bit 16 if using the output as bit values and if using the output for
a numerical value, send it as an SINT16 and make sure the number is in the range of -32767 to
+32767.
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Parker Hannifin Corporation HA473865U001
Electromechanical and Drives Division Issue 6
9225 Forsyth Park Dr. LINKnet Tech Box
Product Manual
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