INTRODUCTION

This Servicing Manual outlines the maintenance and servicing procedures for the system software Version 4.0 of
the Fujifilm Digital Minilab FRONTIER 350/370 SP1500/SP2000 and LP1500SC/LP2000SC.

The maintenance and servicing procedures not described in this Supplement, refer to the original Service
Manual.

This manual is a professional publication provided for qualified service personnel or persons fully trained in
equipment service procedures. All other personnel and operators are restricted from servicing the SP1500/
SP2000 and LP1500SC/LP2000SC. When maintenance service is needed, be sure to contact qualified service
personnel.

Precautions Generally Applying to All Servicing Operations

! WARNING
When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution
board are both set to the OFF position.
If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause
electric shocks and/or short-circuiting.
If the power is left on, there is also the possibility for the machine to maybe accidentally activated causing damage to the
machine and/or bodily injury.

! CAUTION
The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing
with servicing procedures.

• Wear gloves when handling the optical system parts to keep the parts free from fingerprints.

• When mounting machine parts, take care not to sandwich any of the wires.

• Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are
connected to the connectors, harness ends or parts bearing the corresponding symbols.

• The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the
catch first; to connect, make sure the catch engages (locks).

Service Manual Appropriations

1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM).

2. Manual usage is restricted to FUJIFILM equipment related technical and service

personnel.

3. This manual contains information relating to FUJIFILM equipment and is therefore

proprietary. Unauthorized disclosure is prohibited.

4. FUJIFILM’s prior consent is required in regard to the following.

K Manual copying in whole or in part.

K Disclosure of manual contents to unauthorized personnel.
K Manual uses for purposes other than technical service.
CONTENTS CONTENTS

1. Adjustment Jig ...................................................................................................................................... 3

2. Required Adjustments after Parts Replacement .................................................................... 5

2.1 Operation Section ........................................................................................................................... 5

2.2 Light Source Section ....................................................................................................................... 5
2.3 Scanner Section .............................................................................................................................. 6
2.4 Scanner Electrical Section .............................................................................................................. 6
2.5 Paper Supply Section ...................................................................................................................... 6
2.6 Exposure Section ............................................................................................................................ 7
2.7 Distribution Section ......................................................................................................................... 7
2.8 Printer Control Section .................................................................................................................... 7
2.9 Processing Solution Replenishment System .................................................................................. 7
2.10 Print Exit Section/Sorter .................................................................................................................. 8

3. Menu Table ............................................................................................................................................. 9

3.1 Menu Table ..................................................................................................................................... 9

3.2 Printer/Processor Operation Panel Menu Table ............................................................................. 13
3.3 Operation Panel Menu Flow ............................................................................................................ 14
3.3.1 0 [MENU] Item ....................................................................................................................... 14
3.3.2 1 [LANGUAGE] Item .............................................................................................................. 15
3.3.3 2 [CHECK] Item ..................................................................................................................... 16
3.3.4 3 [SELECT FUNC.] Item ........................................................................................................ 17
3.3.5 4 [PRINT COND.] Item .......................................................................................................... 18
3.3.6 5 [SPECIAL PRINT] Item ....................................................................................................... 19
51 [BACK PRINT] ............................................................................................................... 20
52 [FEED PAPER] .............................................................................................................. 21
53 [PATTERN PRINT] ........................................................................................................ 22
3.3.7 6 [SYSTEM] Item ................................................................................................................... 23
61 [PROC. TYPE] ............................................................................................................... 23
62 [PROC. METHOD] ......................................................................................................... 24
63 [SORTER TYPE] ........................................................................................................... 25
64 [WASTE TANK] ............................................................................................................. 25
65 [NIGHT ALARM] ............................................................................................................ 25
3.3.8 7 [INSTALLATION] Item ........................................................................................................ 26

4. Software Installation ........................................................................................................................... 27

4.1 Simple Upgrade .............................................................................................................................. 27

4.2 Update ............................................................................................................................................. 30
4.3 Reinstallation ................................................................................................................................... 33
4.4 New Installation ............................................................................................................................... 35
4.5 Reversion ........................................................................................................................................ 38
4.6 Procedures in Replacing the Main Control Unit .............................................................................. 40

1
CONTENTS

5. Maintenance Menu .............................................................................................................................. 41

5.1 Image Correction Setup (42C) ........................................................................................................ 41

5.2 CCD Data Display (43E) ................................................................................................................. 41
5.3 Optical Axis Adjustment (43H) ........................................................................................................ 43
5.4 NC135Y I/O Check (44E) ................................................................................................................ 44
5.5 NC240Y I/O Check (44F) ................................................................................................................ 44
5.6 NC135Y Working Information (44J) ................................................................................................ 45
5.7 NC240Y Working Information (44K) ................................................................................................ 46
5.8 Image Position Fine Adjustment (458) ............................................................................................ 47
5.9 Printer Function Select (45B) .......................................................................................................... 48
5.10 Paper Feed Length Adjustment (452) ............................................................................................. 48
5.11 Printer Mechanism Fine Adjustment (45M) ..................................................................................... 49
5.12 Processor Operating Condition Setup (46B) ................................................................................... 50
5.13 COM Port Setting (47A) .................................................................................................................. 51

6. Inspection, Adjustment and Parts Replacement .................................................................... 52

6.1 Replenisher Filter Inspection ........................................................................................................... 52

6.2 Speed Adjustment Section Nip Roller Replacement ....................................................................... 52
6.3 Speed Adjustment Section Guide Plate Removal/Reinstallation .................................................... 52
6.4 Back Printer Head Clearance Adjustment ....................................................................................... 52
6.5 Front Up/Down Section Height Adjustment ..................................................................................... 53
6.6 Upper Feed Belt Height Adjustment ................................................................................................ 53
6.7 Hose Connection ............................................................................................................................. 54
6.8 Replenisher Filter Inspection/Replacement .................................................................................... 54
6.9 Scanner Lamp Voltage Adjustment ................................................................................................. 54
6.10 Factor Indication of Message W-2406 ............................................................................................ 55

2
 1. Adjustment Jig
1. Adjustmetn Jig

See section
No. Name and Shape Part Number Purpose
(NOTE)

1 Carrier Extension Cable 111A8993590 Connect between the carrier and the 5.4
scanner to enable input, output and 5.5
operation checks.

EZ1810

2 Focusing Chart Jig 96A21423A00 Optical axis adjustment (Menu 43H) (9.4.8)

Optical magnification calibration (9.4.9)

(Menu 43J)

Focus calibration (Menu 43K) (9.4.10)

EZ1811

3 Reference Mirror Box 96A21424A00 Use to create reference data for dust 5.2
check on the “CCD Data Display (Menu
43E)” screen.

EZ1812

4 Height Adjustment Jig 41A9384530 Front up/down section height 6.5

adjustment

Upper feed belt height adjustment 6.6

EZ1813

NOTE: Refer to the Service Manual (Second Edition) for subsections in ( ).

3
1. Adjustmetn Jig

See section
No. Name and Shape Part Number Purpose
(NOTE)

5 Back Printer Head Clearance Adjusting Jig 340A8894950 Back printer head clearance adjustment 6.4

EZ1814

6 Spectral Calibration Chart 610C895788 Spectral calibration (Menu 43P) (9.4.12)

EZ1815

NOTE: Refer to the Service Manual (Second Edition) for subsections in ( ).

4
 2. Required Adjustments after
2. Required Partsafter
Adjustments Replacement
Parts Replacement

2.1 Operation Section

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 Monitor (11.1.1) (1) Monitor Color Adjustment (11.1.7)
(2) Monitor Adjustment 426 Applied
2 NC135Y Auto Film Carrier (1) Carrier Focus Position Adjustment 43C (9.4.3)
(2) Carrier Inclination Display 43D (9.4.4)
(3) Film Carrier ID Setup/Delete 44P (9.5.7)
3 Film Leading End Sensor (D401)/LED (D400) (11.2.20)/ NC135Y Sensor Calibration 44A (9.5.1)
(11.2.2)
4 Scan Timing Sensor (D402)/Check Tape Sensor LED (11.2.3)
(D410)
5 Check Tape Sensor (D411) (11.2.23)
6 Perforation Sensor (D405) (11.2.18)
7 Perforation Sensor LED (D404) (11.2.8)
8 Scan Timing Sensor (D403) (11.2.24)
9 CYB20 Circuit Board (11.2.19) Film Carrier ID Setup/Delete (Download) 44P (9.5.7)
10 NC240Y Carrier (1) Carrier Focus Position Adjustment 43C (9.4.3)
(2) Carrier Inclination Display 43D (9.4.4)
(3) Film Carrier ID Setup/Delete 44P (9.5.7)
11 MTP Sensor 1 (D454)/TAP Sensor (D455) (11.3.13) NC240Y Sensor Calibration 44B (9.5.2)
12 MTP Sensor 1 LED (D447)/TAP Sensor LED (D448) (11.3.2)
13 MTP Sensor 2 (D453) (11.3.25)
14 MTP Sensor 2 LED (D457) (11.3.7)
15 CYC20 Circuit Board (11.3.16) Film Carrier ID Setup/Delete (Download) 44P (9.5.7)

2.2 Light Source Section

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 135 Mirror Box (1) Lamp Position Adjustment 432 Applied
(2) 135 Light Source Aperture Table 433 Applied
2 120 Mirror Box (1) Lamp Position Adjustment 432 Applied
(2) 120 Light Source Aperture Table 434 MFC10Y
3 Scanner Lamp/Reflector (1) Lamp Position Adjustment 432 Applied
(2) 135 Light Source Aperture Table 433 Applied
(3) 120 Light Source Aperture Table 434 MFC10Y
(4) Scanner Correction/Print Condition 13/16 Basic
Upkeep
4 Lamp Socket (12.1.2)
5 First IR Filter (Replacement/Cleaning) (12.1.3)
6 Safety Thermostat (ST201) (12.1.4)
7 Balance Filter (Replacement/Cleaning) (12.2.2)/ (1) 135 Light Source Aperture Table 433 Applied
(12.2.5) (2) 120 Light Source Aperture Table 434 MFC10Y
8 Heat-absorbing Filter/Second IR Filter (12.2.6) (3) Scanner Correction/Print Condition 13/16 Basic
(Replacement/Cleaning) Upkeep
9 Light Source Aperture Home Position Sensor (D201)/ (12.2.7)
Standby Sensor (D203)
10 Light Source Aperture Belt (12.2.9)

NOTE: Refer to the Service Manual (Second Edition) for subsections in ( ).

Basic: Basic Operating Instructions
Applied: Applied Operating Instructions
MFC10Y: MFC10Y Operating Instructions

5
2. Required Adjustments after Parts Replacement

2.3 Scanner Section

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 ND Filter (Replacement/Cleaning) (6.3.2) (1) ND Filter Density Measurement 43N (9.4.11)
(2) ND Filter Dust Check 43B (9.4.2)
2 Conjugate Length Variable Belt (13.1.4) (1) Optical Magnification Calibration 43J (9.4.9)
(2) Focus Calibration 43K (9.4.10)
(3) Carrier Focus Position Adjustment 43C (9.4.3)
3 Conjugate Length Variable Motor (M101) (13.1.5)
4 Ball Screw (13.1.8)
5 Conjugate Length Variable Upper Position (D103)/ (13.1.11)
Home Position (D102)/Lower Position (D104)
Sensors
6 CCD Unit (13.1.6) (1) CCD Data Display (Dark Correction) 43E (9.4.5)
(2) Optical Axis Adjustment 43H (9.4.8)
(3) Optical Magnification Calibration 43J (9.4.9)
(4) Focus Calibration 43K (9.4.10)
(5) Carrier Focus Position Adjustment 43C (9.4.3)
(6) ND Filter Density Measurement 43N (9.4.11)
(7) ND Filter Dust Check 43B (9.4.2)
(8) CCD Data Display (Reference Data 43E (9.4.5)
Creation)
(9) Spectral Calibration 43P (9.4.12)
7 Lens Temperature Sensor (D106) (13.2.1) (1) Optical Magnification Calibration 43J (9.4.9)
(2) Focus Calibration 43K (9.4.10)
(3) Carrier Focus Position Adjustment 43C (9.4.3)
8 Lens Home Position Sensor (D105) (13.2.3)
9 Lens Motor (M102) (13.2.4)
10 Lens Unit (13.2.5) (1) Lens Registration 43G (9.4.7)
(2) CCD Data Display (Dark Correction) 43E (9.4.5)
(3) Optical Axis Adjustment 43H (9.4.8)
(4) Optical Magnification Calibration 43J (9.4.9)
(5) Focus Calibration 43K (9.4.10)
(6) Carrier Focus Position Adjustment 43C (9.4.3)
11 Film Cooling Air Nozzle (13.2.6) Nozzle Position Adjustment (13.2.6)

2.4 Scanner Electrical Section

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 DC24V Power Supply (14.1.9) DC24V Voltage Adjustment (+24V±0.3V) (14.1.10)
2 Lamp Power Supply (14.1.11) Lamp Voltage Adjustment (+29V±0.3V) (14.1.12)
3 Main Control Unit (14.2.10) (1) Input Voltage Change Switch (230V (14.2.10)
Side)
(2) System Software Installation 4.5

2.5 Paper Supply Section

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 Cutter Unit (15.1.11) (1) Cutter Angle Adjustment (15.1.15)
(2) Paper Magazine Angle Adjustment (15.1.16)
(3) Cutter Position Adjustment (15.5.4)
2 Back Printer Head/JNE20 Circuit Board (15.4.2) Back Printer Head Clearance Adjustment 6.4

NOTE: Refer to the Service Manual (Second Edition) for subsections in ( ).

6
 2. Required Adjustments after Parts Replacement

2.6 Exposure Section

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 Operating Panel (16.1.8) Brightness Adjustment (16.1.8)
2 Laser Unit (16.2.4) (1) Main Scanning Position Adjustment/ 45H (9.6.9)
Laser Beam Sync. Rough Adjustment
(2) Laser Beam Sync. Fine Adjustment 45J (9.6.10
Print
(3) G, B Laser (SHG) Optimal 454 Applied
Temperature Setup
(4) Print Condition Upkeep 16 Basic
3 Sub-scanning Belt (16.3.1) Belt Alignment Adjustment (16.3.1)
4 Paper Width Guide Drive Belt (16.3.13) Paper Width Guide Adjustment (16.3.25)
5 Exposure Section Drive Steel Belt (16.3.20) Steel Belt Adjustment (16.3.20)

2.7 Distribution Section

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 Up/Down Drive Belt/Timing Belt (17.1.11) Timing Adjustment (17.1.11)
2 Distribution Unit (17.1.16) Printer Mechanical Fine Adjustment 45M (17.1.16)
3 Front Up/Down Section (17.2.5) Front Up/Down Section Height 6.5
Adjustment
4 Feed Belt (17.2.7) Upper Feed Belt Height Adjustment 6.6

2.8 Printer Control Section

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 CTL20 Circuit Board (18.1.17) (1) JP2: Shorted 2-3 Pin (18.1.17)
(2) JP4: Shorted 1-2 Pin
(3) JP5: Shorted 1-2 Pin
(4) JP8: Shorted 2-3 Pin
(5) JP20: Shorted 2-3 Pin
(6) JP21: Shorted 1-2 Pin
(7) System Software Update 4.3

2.9 Processing Solution Replenishment System

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 PS-R Replenisher Filter (21.2.2) (1) PS-R Pump Output Measurement/ 461 Applied
Setting
(2) Auto Cleaning Output Measurement/ 462 Applied
Setting
2 PS-R Replenisher Pump (PU744) (21.2.3) PS-R Pump Output Measurement/Setting 461 Applied
3 PS-R Replenisher Pump Valve (21.2.4)
4 Auto Washing Pump (PU740) (21.3.1) Auto Cleaning Output Measurement/ 462 Applied
Setting
5 P1 to PS4 Front Side Rack Auto Washing Valves (21.3.2)
(S720/S722/S724/S726)
6 P1 to PS4 Rear Side Rack Auto Washing Valves (21.3.2)
(S721/S723/S725/S727)

NOTE: Refer to the Service Manual (Second Edition) for subsections in ( ).

Basic: Basic Operating Instructions
Applied: Applied Operating Instructions

7
2. Required Adjustments after Parts Replacement

2.10 Print Exit Section/Sorter

Ref. Adjustment
No. Replacement Parts
(NOTE) Item Menu Ref. (NOTE)
1 Feeding Path Switching Solenoid (S770) (23.1.3) Feed Path Switching Guide Adjustment (23.1.3)
2 Tray Stop Position Sensor (D774) (23.5.4) Sorter Tray Stop Position Adjustment (23.5.5)

NOTE: Refer to the Service Manual (Second Edition) for subsections in ( ).

8
 3. Menu Table
3. Menu Table

3.1 Menu Table

Classification User (Password)

Laboratory
Operator SE1 SE2
No. Screen No. Display Menu No. Pull-down Menu Sub Menu Manager
– 0000 6666 7777
0 Main Menu
1 Pre-operational 12 Check Item Display
Check
13 Scanner Correction
14 Processor
Temperature Check
15 Control Strip
Processing
16 Print Condition
Upkeep
2 (1) Quit
(2) Printing (1) Index Print 135
IX240
(2) Back Print 135/120
IX240
(3) Front Print
(4) P.SET Initial Setting
(5) Special Film CH Select
(6) Print Mode Selection Normal Print
Mounted Print
Frame/Charact Print
Red-eye/Soft/Cross
Digital Image Import
(sRGB)
Digital Image Inport
(No convert)
Digital Image Export
(7) Cropping Center Cropping
Free Cropping
(8) Preview
(3) Scanner Op. (1) Original Select
(2) →Re-order ⇔ →1st Print
(3) P.Size in Mixed Process
(4) Frame Display Switch
6→1⇔1→6
(5) Sort Data Display/Setting
(6) Scanner Mode Set
(4) Image Correction (1) Tone Adjustment
(2) Sharpness
(3) Monotone Correction
(4) RP-tone Correction
(5) Auto Correction ON/OFF
(5) Printer Op. (1) Magazine Upper → Lower ⇔
Lower → Upper
(2) Processor Start
3 Post-operational 31 Check Item Display
Check
411 Product Information
1
35 Next Timer ON Date/
Time Confirmation

9
3. Menu Table

Classification User (Password)

Laboratory
Operator SE1 SE2
No. Screen No. Display Menu No. Pull-down Menu Sub Menu Manager
– 0000 6666 7777
4 Setup and 41 System Operation 411 Production Information 1
Maintenance Setup and Check
412 Production Information 2
414 Timer Setup
415 Error Information Check Log Information
Accumulated Information
416 Installation Information Reference
417 Data Backup
41E Clear Error Log
41F Installation Information Setup
41G Shipping Information Reference
41I DI Manager Administrative Setting
42 Print Condition 421 Paper Condition Setup
Setup and Check
422 Processor Temperature Check
423 Control Strip Processing
424 Print Size Setup
426 Monitor Adjustment
42C Image Correction Setup
42D Fine Adjustment of the Print
Mag. Setting
42E Special Film Channel Setting
42F Film Type Setting
42G Monotone Correction Setting
42J Paper Condition Method Setup
42K Shop Logo Regist/Delete
42L Template Regist/Delete
42M Custom Setting Regist/Delete
43 Scanner Adjustment/ 431 Lamp/Reflector Replacement
Maintenance
432 Lamp Position Adjustment
433 135 Light Source Aperture Table
434 120 Light Source Aperture Table
435 Input Check
436 Dust Check for Film Carrier Area
43A I/O Check
43B ND Filter Dust Check
43C Carrier Focus Position
Adjustment
43D Carrier Inclination Display NC135Y Film Carrier
NC240Y Film Carrier
43E CCD Data Display Status Change
S/N Inspection
43F Working Information
43G Lens Registration
43H Optical Axis Adjustment
43J Optical Magnification Calibration
43K Focus Calibration
43N ND Filter Density Measurement
43P Spectral Calibration

10
 3. Menu Table

Classification User (Password)

Laboratory
Operator SE1 SE2
No. Screen No. Display Menu No. Pull-down Menu Sub Menu Manager
– 0000 6666 7777
44 Carrier Adjustment/ 441 NC135Y Input Check
Maintenance
442 NC240Y Input Check
443 MFC10Y Input Check
44A NC135Y Sensor Calibration
44B NC240Y Sensor Calibration
44C Installation Information Display
44D Installation Information Setup
44E NC135Y I/O Check
44F NC240Y I/O Check
44G MFC10Y I/O Check
44H MFC10Y Monitor Image
Position Adjustment
44J NC135Y Working Information
44K NC240Y Working Information
44L MFC10Y Working Information
44P Film Carrier ID Setup/Delete
44Q NC135Y Machine Data Setup
44R NC240Y Machine Data Setup
44S MFC10Y Machine Data Setup
45 Printer Adjustment/ 451 Paper Magazine Registration
Maintenance
452 Paper Feed Length Adjustment
453 Test Pattern Printing
454 G, B Laser (SHG) Optimal
Temperature Setup
455 Paper Feed
456 Printer Temperature Display
457 Printer Input Check
458 Image Position Fine
Adjustment
45A Printer I/O Check
45B Printer Function Select
45C Laser Exposure Check
45D R Laser (R-LD) Data
45E G Laser (G-SHG) Data
45F B Laser (B-SHG) Data
45G Scanning Position/Scanning
Home Position Parameter
Setup
45H Main Scanning Position
Adjustment/Laser Beam Sync.
Rough Adjustment
45J Laser Beam Sync. Fine
Adjustment Print
45K Laser History Display
45L Paper Condition Setup Table
(LUT) Copy
45M Printer Mechanism Fine
Adjustment
45N Back Printer Test
45P Printer Operation Data Display
45Q Clearing Selected Printer
Operation Data

11
3. Menu Table

Classification User (Password)

Laboratory
Operator SE1 SE2
No. Screen No. Display Menu No. Pull-down Menu Sub Menu Manager
– 0000 6666 7777
45R Clearing All Operation Data
45T Data Saving
45U Data Download
45V Precut Length Setting
46 Processor 461 Pump Output Measurement/
Adjustment/ Setting
Maintenance
462 Auto Cleaning Output
Measurement/Setting
463 Processing Temperature
Setting
464 Replenisher Rate Setting
465 Evaporation Correction Rate
Setting
466 Low Volume Setup
467 Processor Temperature
Calibration
468 Processor Input Check
46A Processor I/O Check
46B Processor Operating Condition
Setup
46C Processor Operation Data
Display
46D Clearing Selected Processor
Operation Data
46E Processor Operation Data
Display 2
47 Option Adjustment/ 47A COM Port Setting
Maintenance
49 Special Operations 49A Paint
49B Explorer
49C Command

12
 3. Menu Table

3.2 Printer/Processor Operation Panel Menu Table

Classification User
Laboratory SE
No. Main Menu No. Sub Menu Description
Manager
1 LANGUAGE 11 SET LANG. Language change
12 ORG. LANG NO. Required data version
13 ADD LANG NO. Loaded data version
2 CHECK 21 PROC TEMP Processor temperature indication
22 FMB CAPACITY FMB20 circuit board capacity
3 SELECT FUNC. 31 PROC DRIVE Processor drive
32 POWER OFF Power supply OFF
4 PRINT COND. 41 CALIBRATION Condition upkeep printing
42 MEASURE DENS Density measurement
43 CTRL STRIPS Control strip processing
5 SPEC. PRINT 51 BACK PRINT Back printing test
52 FEED PAPER Paper feeding
53 PAT. PRINT Pattern printing
6 SYSTEM 61 PROC. TYPE Processor type selection
62 PROC. METHOD Processing method selection
63 SORTER TYPE Sorter type selection
64 WASTE TANK Waste tank type selection
65 NIGHT ALARM Night Alarm ON - OFF
7 INSTALLATION 71 FREQ. SETTING Frequency setting
72 PSR AIR EXTRA. PSR line air bleeding
73 MIX REPLENISH. Replenisher preparation
74 PUMP AIR EXTRA. Replenishment line air bleeding

Key Operation for Menu

User Key Operation
Laboratory Manager MENU MENU MENU and ENTER
, ,
SE MENU MENU MENU MENU MENU and ENTER
, , , ,

13
3. Menu Table

3.3 Operation Panel Menu Flow

3.3.1 0 [MENU] Item

MENU MENU MENU

MENU

MENU

ENTER
STAND BY $✻ 0 [MENU] 1 [LANGUAGE]

1 LANGUAGE 1 SET LANG. ?

(See subsection 3.3.2)

0 [MENU] 2 [CHECK]

2 CHECK 1 PROC. TEMP. ?

(See subsection 3.3.3)

INITIALIZE $✻
0 [MENU] 3 [SELECT FUNC.]

3 SELECT FUNC. 1 PROC. DRIVE ?

(See subsection 3.3.4)

0 [MENU] 4 [PRINT COND.]

4 PRINT COND. 1 CALIBRATION ?

MENU (See subsection 3.3.5)

0 [MENU] 5 [SPECIAL PRINT]

5 SPECIAL PRINT 1 BACK PRINT ?

(See subsection 3.3.6)

0 [MENU] 6 [SYSTEM]

6 SYSTEM 1 PROC. TYPE ?

(See subsection 3.3.7)

0 [MENU] 7 [INSTALLATION]

7 INSTALLATION 1 FREQ. SETTING ?

(See subsection 3.3.8)

14
 3. Menu Table

3.3.2 1 [LANGUAGE] Item

ENTER ENTER
0 [MENU] 1 [LANGUAGE] 11 <SET LANG.>

1 LANGUAGE 1 SET LANG. ? [English] ?

ENTER
11 <SET LANG.>

[Japanese] ?

ENTER
1 [LANGUAGE] 12 <ORG. LANG No.>

2 ORG. LANG NO. ? 000001

ENTER
1 [LANGUAGE] 13 <ADD. LANG No.>

3 ADD. LANG NO. ? NO LANG LOADED

15
3. Menu Table

3.3.3 2 [CHECK] Item

ENTER
0 [MENU] 2 [CHECK] 21 <PROC TEMP.>

2 CHECK 1 PROC TEMP. ? P1 38.5 $

21 <PROC TEMP.>

P2 38.0 $

21 <PROC TEMP.>

PS1, 2 38.0 $

21 <PROC TEMP.>

PS3, 4 38.0 $

21 <PROC TEMP.>

DRY 31.6 $

ENTER
2 [CHECK] 22 <FMB CAPACITY>

2 FMB CAPACITY ? 96MB

16
 3. Menu Table

3.3.4 3 [SELECT FUNC.] Item

ENTER ENTER
0 [MENU] 3 [SELECT FUNC.] 31 <PROC DRIVE>

3 SELECT FUNC. 1 PROC DRIVE ? START ?

ENTER
3 [SELECT FUNC.] 32 <POWER OFF>

2 POWER OFF ? START ?

ENTER

#M0003

#POWER OFF [YES] ? ENTER

POWER OFF

ENTER
#M0003

#POWER OFF [NO] ?

17
3. Menu Table

3.3.5 4 [PRINT COND.] Item

0 [MENU]

4 PRINT COND.

ENTER
4 [PRINT COND.] 41 <CALIBRATION>

1 CALIBRATION ? MAG. [UPPER]

ENTER
41 <CALIBRATION>

START ?

41 <CALIBRATION>
ENTER

MAG. [LOWER]

41 <CALIBRATION>

PRINTING ✻

ENTER
41 <CALIBRATION>

COMPLETED ?

ENTER ENTER
4 [PRINT COND.] 42 <MEASURE DENS> 42 <MEASURE DENS>

2 MEASURE DENS ? START ? MEASURING $

ENTER
42 <MEASURE DENS>

LUT UPDATE OK ?

ENTER
ENTER
4 [PRINT COND.] 43 <CTRL STRIPS> # Set Holder

3 CTRL STRIPS ? START ? # DRIVE [YES] ?

ENTER
# Set Holder
ENTER

# Drive [NO] ?

43 <CTRL STRIPS>

PROCESSING ✻

18
 3. Menu Table

3.3.6 5 [SPECIAL PRINT] Item

0 [MENU] 5 [SPEC. PRINT]

(See 51 [BACK PRINT].)
5 SPEC. PRINT 1 BACK PRINT ?

5 [SPEC. PRINT]
(See 52 [FEED PAPER].)
2 FEED PAPER ?

5 [SPEC. PRINT]
(See 53 [PATTERN PRINT].)
3 PAT. PRINT ?

19
3. Menu Table

51 [BACK PRINT]

ENTER
5 [SPEC. PRINT] 51 [BACK PRINT]

1 BACK PRINT ? MAG. [UPPER]

51 [BACK PRINT]

MAG. [LOWER]

51 <BACK PRINT>

LENGTH [82.5]

51 <BACK PRINT>

START ?

51 <BACK PRINT>
ENTER
LENGTH [89.0]

51 <BACK PRINT>

PRINTING ✻

51 <BACK PRINT>

LENGTH [127.0]

ENTER
51 <BACK PRINT>

COMPLETED ?

51 <BACK PRINT>

LENGTH [254.0]

51 <BACK PRINT>

LENGTH [381.0]

20
 3. Menu Table

52 [FEED PAPER]

ENTER
5 [SPEC. PRINT] 52 [FEED PAPER]

2 FEED PAPER ? MAG. [UPPER]

52 [FEED PAPER]

MAG. [LOWER]

52 <FEED PAPER>

LENGTH [82.5]

52 <FEED PAPER>

START ?

52 <FEED PAPER>
ENTER
LENGTH [89.0]

52 <FEED PAPER>

PRINTING ✻

52 <FEED PAPER>

LENGTH [127.0]

ENTER
52 <FEED PAPER>

COMPLETED ?

52 <FEED PAPER>

LENGTH [254.0]

52 <FEED PAPER>

LENGTH [381.0]

21
3. Menu Table

53 [PATTERN PRINT]

ENTER
5 [SPEC. PRINT] 53 <PAT. PRINT>

3 PAT. PRINT ? MAG. [UPPER]

53 <PAT. PRINT>

MAG. [LOWER]

53 <PAT. PRINT>

LENGTH [82.5]

53 <PAT. PRINT>

TYPE [BL Plas]

53 <PAT. PRINT>

LENTGH [89.0]

53 <PAT. PRINT> 53 <PAT. PRINT>

TYPE [BD Plas] START ?

53 <PAT. PRINT>
ENTER
LENGTH [127.0]

53 <PAT. PRINT> 53 <PAT. PRINT>

TYPE [GRID] PRINTING ✻

53 <PAT. PRINT>

LENGTH [254.0]

ENTER
53 <PAT. PRINT>

COMPLETED ?

53 <PAT. PRINT>

LENGTH [381.0]

22
 3. Menu Table

3.3.7 6 [SYSTEM] Item

NOTE: Restart the system other changing the “SYSTEM” item.

0 [MENU] 6 [SYSTEM]
(See 61 [PROC.TYPE].)
6 SYSTEM 1 PROC. TYPE ?

6 [SYSTEM]
(See 62 [PROC. METHOD].)
2 PROC. METHOD ?

6 [SYSTEM]
(See 63 [SORTER TYPE].)
3 SORTER TYPE ?

6 [SYSTEM]
(See 64 [WASTE TANK].)
4 WASTE TANK ?

6 [SYSTEM]
(See 65 [NIGHT ALARM].)
5 NIGHT ALARM ?

61 [PROC. TYPE]

ENTER
61 <PROC. TYPE>

[NO PROC.] ?

ENTER ENTER
6 [SYSTEM] 61 <PROC. TYPE>

1 PROC. TYPE ? [LP1500] ?

ENTER
61 <PROC. TYPE>

[LP2000] ?

23
3. Menu Table

62 [PROC. METHOD]

ENTER
62 <PROC.>

[FACTORY TEST] ?

ENTER ENTER
6 [SYSTEM] 62 <PROC.>

2 PROC.METHOD ? [CP-48S/RI] ?

ENTER
62 <PROC.>

[CP-48S/RO] ?

ENTER
62 <PROC.>

[CP-47L/RI] ?

ENTER
62 <PROC.>

[CP-47L/RO] ?

ENTER
62 <PROC.>

[CP-43FA/RI] ?

ENTER
62 <PROC.>

[CP-43FA/RO] ?

ENTER
62 <PROC.>

[CP-40FA/RI] ?

ENTER
62 <PROC.>

[CP-40SP] ?

24
 3. Menu Table

63 [SORTER TYPE]

ENTER
63 <SORTER TYPE>

[NONE] ?

ENTER ENTER
6 [SYSTEM] 63 <SORTER TYPE>

3 SORTER TYPE ? [SU1100Y] ?

ENTER
63 <SORTER TYPE>

[SU2500Y] ?

64 [WASTE TANK]

ENTER ENTER
6 [SYSTEM] 64 <WASTE TANK>

4 WASTE TANK ? EXT. TANK [NO] ?

ENTER
64 <WASTE TANK>

EXT. TANK [EX] ?

65 [NIGHT ALARM]

ENTER ENTER
6 [SYSTEM] 65 <NIGHT ALARM>

5 NIGHT ALARM ? [OFF] ?

ENTER
65 <NIGHT ALARM>

[ON] ?

25
3. Menu Table

3.3.8 7 [INSTALLATION] Item

0 [MENU]

7 INSTALLATION

ENTER
7 [INSTALLATION] 71 <FREQ. SETTING>

1 FREQ. SETTING ? [50Hz] ?

ENTER

71 <FREQ. SETTING>

[60Hz] ?

ENTER ENTER
7 [INSTALLATION] 72 <PSR AIR EXTRA.> 72 <PSR AIR EXTRA.>

2 PSR AIR EXTRA. ? START ? EXTRACTING AIR ✻

ENTER
ENTER
7 [INSTALLATION] 73 <MIX REPLENISH.> 73 <MIX REPLENISH.>

3 MIX REPLENISH. ? START ? PREPARING ✻

ENTER
ENTER
7 [INSTALLATION] 74 <PUMP AIR EXTRA.> 74 <PUMP AIR EXTRA.>

4 PUMP AIR EXTRA. ? START ? EXTRACTING AIR ✻

26
 4. Software Installation
4. Software Installation

4.1 Simple Upgrade 3. Perform the post-operational check.

4. Turn ON the scanner’s START switch.

In the “Simple Upgrade”, you can upgrade the FRONTIER350/
370 System software(A1) and Variety Print Software(B1) by • The installer is started and “[L-001] Simple Upgrade”
following the simple guidance messages in the screen. screen is displayed.

Before the upgrade, make sure that:

1) The cables of the scanner and printer are firmly connected.

2) The power cables of the scanner and printer are not broken.
3) The power cable is plugged into a live outlet.
4) The printer power switch is turned to STANDBY.
5) The scanner is turned ON.

NOTE: For the “Simple Upgrade”, it is assumed that the former

version of “Variety Print(B1)” software is already installed.
If it is not installed, the “Simple Upgrade” screen does
not appears. In this case, use the normal installation
procedures.

NOTE: 1) Insert the CD in the CD-ROM drive with its printed

surface facing up.
2) To open the tray of the CD-ROM drive, press the eject
button.
5. Press [OK].
1. Select “No” for “Rack Auto Cleaning”.
• If [Cancel] pressed, the FRONTIER350/370 System(A1)
installation is skipped, and the “Variety Print(B1)”
2. Insert the FRONTIER350/370 System(A1) Disk into the CD-
installation screen appears.
ROM drive.
• The “Procedure Selection 1[C-001]” screen appears.
FRONTIER350/370 System (A1) Disk
6. Select “User version up” and press [Next>].

(2)

(1)

(3)

FD061

IMPORTANT
Never mistakenly press the PC’s power button instead of the
CD-ROM drive button.

• The “Starting Update[C-010]” screen appears.

Never mistakenly press this button

FD203

27
4. Software Installation

7. Press [Yes]. 10. Replace the FRONTIER350/370 System (A1) Disk with the
Variety Print Service (B1) installer CD.
• Updating process starts.
Veriety Print Service (B1) installer CD
• Copying starts.

(2)

(1)

(3)

FD061

IMPORTANT
Never mistakenly press the PC’s power button instead of the
CD-ROM drive button.
• Upon completion of the upgrade, the “Update
Completion[C-080]” screen appears.

8. Press [OK].
Never mistakenly press this button
• The “Setup Completion [C-090]” screen appears.
FD203

NOTE: If an error occurs during the upgrade, press [OK] to

clear the error message. In this case, the current
installing process is skipped, and the next install
screen appears.

11. Press [OK].

• “Start Copying Files” screen appears.

9. Press [OK].

• The “[L-003] Simple Upgrade” screen appears.

28
 4. Software Installation

12. Press [Next>]. 14. Remove the Variety Print Service(B1) installer CD from CD-
ROM drive.
• Copying starts.

(2)

(1)

Variety Print Service (B1) installer CD

FD062

IMPORTANT
Never mistakenly press the PC’s power button instead of the
CD-ROM drive button.
• Upon completion of the copy, the “Setup Complete” screen
appears.

Never mistakenly press this button

FD203

15. Press [OK].

• The system is restarted.

13. Press [Finish]. NOTE: When the message “E-2305 Abnormal printer
backup memory” appears at the time of the start-up,
• The “SETUP” screen appears. press [OK] to clear it.

16. Select “Yes” for “Rack Auto Cleaning”.

29
4. Software Installation

4.2 Update 3. Perform the post-operational check.

4. Turn ON the scanner’s START switch.

In the “Update”, the FRONTIER350/370 System Software(A1) is
upgraded and the printer’s parameter data is reinstalled. • The installer is started and “[L-001] Simple Upgrade”
screen is displayed.
IMPORTANT
■ Upgrade from V2.0 or former version to V3.0
When the Variety Print Service(B1) software is currently
installed in the system, use “[42L] Template Regist/Delete” to
delete all template data beforehand. When using the MFC10Y,
perform “MFC10Y Monitor Image Position Adjustment (44H)”.

■ Upgrade from V3.0 or above

It is not necessary to delete template data. But if more than
50MB of free space is not available in the hard disk, delete
template data.

1. Select “No” for “Rack Auto Cleaning”.

2. Insert the FRONTIER350/370 System(A1) Disk into the CD-

ROM drive.

FRONTIER350/370 System (A1) Disk

5. Press [OK].

• The “Procedure Selection 1[C-001]” screen appears.

(2)

6. Select “SE maintenance”, and press [Next>].

(1)

(3)

FD061

IMPORTANT
Never mistakenly press the PC’s power button instead of the
CD-ROM drive button.

• The “Procedure Selection 2[C-002]” screen appears.

7. Select “Update”, and press [Next>].

Never mistakenly press this button

FD203

30
 4. Software Installation

8. In the “Starting Update[C-010]”, press [Yes]. • The “Confirmation[C-040]” message appears.

11. Make sure that:

1) The cables of the scanner and printer are firmly

• The message “Capturing the version information of the
connected.
printer” appears.
2) The power cables of the scanner and printer are not
• The free disk space for installation is checked.
broken.
NOTE: If enough free space is not available, the error
3) The power cable is plugged into a live outlet.
message “Insufficient disk space on drive D.
Installation not performed.” is displayed. In this case,
4) The printer power switch is turned to STANDBY.
delete the unnecessary files or template data files,
then start installation again.
12. Press [OK].
• The “File Copy[C-020]” screen appears.
• The control software is transferred into printer.
9. Check version information, and press [Next>].
• The former version is turned out.

• Copying starts.

• The “Installation Media Selection[C-030]” screen appears.

10. Select “Install from CD (scanner/printer software update)”,

• The message “Turning out inheritable information”
and press [Next>].
appears.

• The message “Registering information into registry.”

appears.

• The “Inherited Data Transport Medium Selection[C-050]”

appears.

NOTE: If downloading only the printer software, select

“Install from hard disk (only printer software)”.

31
4. Software Installation

13. Select “Inherit data from former version of application in HD”, IMPORTANT
and press [Next>]. Never press the PC’s power button instead of the CD-ROM
drive button.

Never press this button

FD203

• The “setup” completion screen appears.

• The message “Restoring inheritable information” appears.

• After the end process, the “Update Completion [C-080]”

appears.

16. Press [OK].

• The system is restarted.

14. Press [OK].
NOTE: When the message “E-2305 Abnormal printer
• The “Setup Completion [C-090]” appears. backup memory” appears at the time of the start-up,
press [OK] to clear it.

15. Remove the FRONTIER350/370 System(A1) Disk from the

CD-ROM drive.

(2)

17. Select “Yes” for “Rack Auto Cleaning”.

(1)

FRONTIER350/370 System (A1) Disk

FD062

32
 4. Software Installation

4.3 Reinstallation 3. Select “Run” from the “Start” menu.

The reinstallation is performed after the main control unit is

replaced.

NOTE: Make sure that the printer‘s (LP1500SC/LP2000SC)

breaker is turned ON and the power switch is turned to
STANDBY.

1. Turn ON the scanner's START switch.

• The Windows NT Desktop screen is displayed.

4. In the “Run” screen, press “Browse”, and in the “Browse”

screen, select the CD-ROM drive into which you inserted the
system disk(ex:I:\), then press [Open].

2. Insert the FRONTIER350/370 System(A1) Disk into the CD-

ROM drive.

FRONTIER350/370 System (A1) Disk

(2)

(1) 5. In the “Browse” screen, double-click “EZ171” folder, then

double-click “Setup.exe”.

(3)

FD061

IMPORTANT
Never mistakenly press the power switch of the PC instead
of the CD-ROM button.

6. Make sure that “I:\EZ171\Setup.exe” is displayed in the

“Open” box, then press [OK].

Never mistakenly press this button

FD203

33
4. Software Installation

• The installer starts up and the “[L-001] Simple Upgrade” 10. Prepare two newly-formatted diskettes, and label them with
screen appears. “Scanner’s Backup FD” and “Printer’s Backup FD”.

NOTE: The system checks the hard disk storage space. If

sufficient storage space is not available, the error
message appears.

• The LP1500SC/LP2000SC control software is checked. If

the version between the software on CD and LP1500SC/
LP2000SC is different, the “Download Confirmation”
window appears.

7. Press [OK].
11. Press [YES].
• The “Procedure Selection(A-001)” screen appears.
• The control software is downloaded onto the LP1500SC/
LP2000SC.

NOTE: If you select “NO”, downloading the control software

is skipped.

• The reinstallation is started.

8. Select “Re-installation” and press [Next].

• Upon completion of the installation, the “FD Confirmation”

window appears.

12. Insert the FD labelled “Scanner Backup” into the FD drive,

and press [Yes].

• Upon completion of the printer and scanner data backup,

the “Re-installation Completion(A-140)” window appears.

9. On the “Starting Re-installation” window, choose [Yes].

• The “Information(A-110)” window appears.

34
 4. Software Installation

13. Remove the installer CD from the CD-ROM drive, and press 2. Insert the FRONTIER350/370 System(A1) Disk into the CD-
[OK]. ROM drive.

• The “Setup Completion(C-090)” window appears. FRONTIER350/370 System (A1) Disk

(2)

(1)

14. Press [OK].

(3)
NOTE: When the message “E-2305 Abnormal printer
backup memory” appears at the time of the start-up,
press [OK] to clear it.
FD061

IMPORTANT
Never mistakenly press the power switch of the PC instead
of the CD-ROM button.

4.4 New Installation

Never mistakenly press this button
The new installation is performed before the adjustments of the
FD203
scanner at the factory. In the market, this installation is
performed only when the scanner’s backup FD is not found
when replacing the main control unit. 3. Select “Run” from the “Start” menu.

1. Turn ON the scanner's START switch.

• The Windows NT Desktop screen is displayed.

35
4. Software Installation

4. In the “Run” screen, press “Browse”, and in the “Browse” 7. Press [OK].
screen, select the CD-ROM drive into which you inserted the
system disk(ex:I:\), then press [Open]. • The “Procedure Selection(A-001)” screen appears.

5. In the “Browse” screen, double-click “EZ171” folder, then 8. Select “New Installation” and press [Next].
double-click “Setup.exe”.

9. On the “Starting New Installation” window, press [Yes].

NOTE: The system checks the hard disk storage space. If

sufficient storage space is not available, the error
message appears.
6. Make sure that “I:\EZ171\Setup.exe” is displayed in the
“Open” box, then press [OK]. • The installation is started.

• The installer starts up and the “[L-001] Simple Upgrade”

screen appears.

• Upon completion of the installation, the “New Installation

Completion(A-020)” window appears.

36
 4. Software Installation

10. Remove the installer CD from the CD-ROM drive, and press 14. If necessary, set up other information.
[OK].
NOTE: For details of the settings, see “41F Installation
• The “Setup Completion(C-090)” window appears. Information Setup” in the chapter “9 Maintenance
Menu”.

15. Perform the “Post-operational Check”, then shut down the

system and restart it.

• The system is restarted.

11. Press [OK].

• The system is restarted and only “3 Post-operational

Check” and “4 Setup and Maintenance” are displayed in
the selection box on the Main Menu.

NOTE: When the message “E-2305 Abnormal printer

backup memory” appears at the time of the start-up,
press [OK] to clear it.

12. Select “4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “F Installation Information Setup” using
the “SE2” mode.

13. In the “F Installation Information Setup” screen, select “ON”

for “Printer” in the “Scanner” setting area.

• “Printer” setting area is displayed in the right-hand side

area of the screen.

37
4. Software Installation

4.5 Reversion 5. Press [OK].

• The “Procedure Selection 1(C-001)” screen appears.

Revert the system software to the previous version.
6. Select “SE maintenance”, and press [Next>].
NOTE: Prepare the Printer’s Backup FD, then perform the “Data
Backup(417)” to overwrite the FD with the backup data.

1. Select “No” for “Rack Auto Cleaning”.

2. Insert the FRONTIER350/370 System(A1) Disk into the CD-

ROM drive.

FRONTIER350/370 System (A1) Disk

(2)

(1)

(3)
• The “Procedure Selection 2[C-002]” screen appears.

7. Select “Reversion to previous version”, and press [Next>].

FD061

IMPORTANT
Never mistakenly press the PC’s power button instead of the
CD-ROM drive button.

8. In the “Starting Version Back [C-100]”, press [Yes].

Never mistakenly press this button
FD203

3. Perform the post-operational check.

4. Turn ON the scanner’s START switch.

• The installer is started and “[L-001] Simple Upgrade”

screen is displayed.
• The message “Capturing the version information of the
printer” appears.

• The free disk space for installation is checked.

38
 4. Software Installation

NOTE: If enough free space is not available, the error • The “Version Back Completion(C-120)” appears.
message “Insufficient disk space on drive D.
Installation not performed.” is displayed. In this case,
delete the unnecessary files or template data files,
then start installation again.

• The “File Copy[C-020]” screen appears.

• The “Confirmation[C-040]” message appears.

13. Remove the FRONTIER350/370 System(A1) Disk from the

CD-ROM drive.

9. Make sure that: (2)

1) The cables of the scanner and printer are firmly

connected.

2) The power cables of the scanner and printer are not

broken.
(1)
3) The power cable is plugged into a live outlet.

FRONTIER350/370 System (A1) Disk

4) The printer power switch is turned to STANDBY.
FD062
10. Press [OK].
IMPORTANT
• The control software is transferred into printer. Never mistakenly press the PC’s power button instead of the
CD-ROM drive button.
• Reversion starts.

• The message “Registering information into registry.”

appears.

• The “Inserting Backup FD” screen appears.

11. To restore the printer data, press [Yes].

Never mistakenly press this button

FD203

NOTE: To skip the restoration, press [No] to continue the • The “setup completion[C-090]” screen appears.
reversion process.

• The “Information” screen appears.

12. Insert the Printer’s Backup FD into the FD drive, then press
[OK].

39
4. Software Installation

14. Press [OK]. 4.6 Procedures in Replacing the Main

• The “[L-003] Simple Upgrade” screen appears. Control Unit
Perform the system software’s installation and the data
download when the main unit is replaced.

1. Prepare the following.

1) New main control unit

2) Scanner parameter FD

3) Printer parameter FD

4) Installer CD

2. Replace the main control unit.

3. Turn the printer standby switch to “STANDBY”, and turn ON

the built-in switch of the printer.
15. Press [Cancel].
4. Turn ON the power switch of the scanner.
• The “SETUP” screen appears.
• The main control unit is started up and the Windows NT
screen appears.

5. Perform the reinstallation.(See section 4.3)

6. Restart the system.

7. In response of the “Data backup has been abnormally

completed.”, press the [OK] button.

• Data is downloaded from the scanner’s PC into the printer.

16. Press [OK].
NOTE: “Initializing printer.” is displayed about 10 minutes
• The system is restarted. during the processor upgrade.
NOTE: When the message “E-2305 Abnormal printer NOTE: If the communication error occurs in initializing the
backup memory” appears at the time of the start-up, printer, loading data fails. In this case, perform the
press [OK] to clear it. following steps.

1. Restart the scanner and printer.

2. Open the “45U Data Download”.
3. Select “All” for item, and press the [OK] button.
All data files are downloaded into the printer.

40
 5. Maintenance Menu
5. Maintenance Menu

5.1 Image Correction Setup (42C)

This menu is used to enable image correction condition setting
by selecting “Yes” for each item.

[Selection]

Select “4 Setup and Maintenance”-“2 Print Condition Setup

and Check”-“C Image Correction Setup”.

[Procedure]

Set the image correction type for each input type.

Input Type: Negative

Reversal
B&W
1. Set the seven items in the Hyper ACCSS frame.

2. Click [OK].

• Operation returns to the “4 Setup and Maintenance”

screen.

5.2 CCD Data Display (43E)

Use this mode to confirm the CCD settings when there is a CCD-
related imegularity or when lines appear in prints due to dust or
dirt on the CCD.

[Selection] [Procedure]

Select “4 Setup and Maintenance”-“3 Scanner Adjustment/ Read the CCD data and display the values in real-time.
Maintenance”-“E CCD Data Display”.

Display time setting boxes

Brightness correction
button
Brightness correction ON
Graph display switches switch
Graph stop button Darkness correction button
Real time graph display buttons Darkness correction ON
Cursor position button button
Cursor position setting box Reference data creation
Switch to move the cursor to the button
center Dust check button
Display scaling buttons S/N value display button
Y-axis display range setting box Save button
Lens magnification setting box End button
Auto focus button Window open button
All screen display button Number of signal/noise samples setting box
NOTE: Data become effective when the cursor Screen right/left moving buttons Quantity of light setting box (same as the light
is moved to another field after entering. source aperture)

41
5. Maintenance Menu

1. Click [ ]. 3. To check the S/N inspection result, click [S/N value disp.].

4. To perform the brightness correction, click [Bright correct].

Select the “Bright cor. ON” to display the brightness
correction data.

5. To perform the darkness correction, click [Dark correct].

2. When changing the pulse position of the motor, click [Status Select the “Dark cor. ON” to display the darkness correction
change] to open the “Status Change” dialogue box. data.

NOTE: The pulse position of the motor should not be 6. Click [Reference create] to obtain reference data for
changed except when there is a special instruction checking for dust.
from FUJI FILM.
1) Remove the film carrier.

2) Replace the mirror box with the standard mirror box (P/N
96A21424A00).

Mirror Box

Item Function Reference Mirror Box (P/N 96A21424A00)

Light source aperture Sets the pulse position of the light EZ1816

source aperture motor. (0 to 130)

3) With the film carrier removed, click [Reference create].
Balance filter Sets the positions (negative or
positive) of the balance filter motor.
Shutter Sets the pulse position of the
shutter motor.
Conjugate length Sets the pulse position of the
conjugate length motor.
(0 to 11,000)
Lens Sets the pulse position of the lens
motor. (0 to 800)

NOTE: Click [Home shift] to shift the motor to the home

position.

42
 5. Maintenance Menu

4) Click [OK]. 1. Install the dedicated chart jig to the carrier base.

Jig with Chart

EZ1460

2. Click [AF].

5) Click [OK]. • The calculated values of 0.6 magnification are displayed in

the “Axis Def.” and “Image rotation” columns in real time.
7. Click [Dust Check] to check dust on the carrier mask.
• OK is displayed if the data are within the specified range.
NOTE: Install the film carrier when performing the dust
check. 3. If the data are out of range (20 or higher), loosen the four
hexagonal socket head bolts securing the carrier base and
8. Click [END]. adjust the optical axis by moving the base together with the
jig.
• Operation returns to the “4 Setup and Maintenance”
screen.

5.3 Optical Axis Adjustment (43H)

[Selection]

Select “4 Setup and Maintenance”-“3 Scanner Adjustment/

Maintenance”-“H Optical Axis Adjustment”.

[Procedure]
Focusing Chart Jig
(P/N 96A21423A00)
Adjust the optical axis of the image by moving the film carrier
base. Hexagonal Socket Head Bolts(4)
EZ1829

• The magnification setting is 0.6 when the screen is

opened.
4. Click [1.3].

• The projection magnification is changed to 1.3.

43
5. Maintenance Menu

5. Click [AF]. 2. Open the “44E NC135Y I/O Check” screen.

• The calculated value of 1.3 magnification is displayed in 3. Click the operation command buttons and check if each part
the “Axis Def.” column in real time. is operating normally.

6. If the optical axis deflection and image rotation values are L400: [ON] → LED ON
within the specified ranges for both magnifications, tighten M401: [OFF] → Motor stop
the hexagonal socket head bolts securely. [Right] → Rear pawl rise
[Both] → Both pawls rise
7. Click [OK]. [Left] → Front pawl rise
M403: [P] → Panorama size
• Operation returns to the “4 Setup and Maintenance” [HV] → HV size
screen. [F] → Full size
[Pre] → Pre-scanning position
[Focus] → Focus position
S400 ~ S402: [OFF] → Reduction clutch OFF
5.4 NC135Y I/O Check (44E) [1: ON] → Reduction clutch 1 ON
[2: ON] → Reduction clutch 2 ON
[Selection] [3: ON] → Reduction clutch 3 ON
M400: [Pre] → Pre-scanning
Select “4 Setup and Maintenance”-“4 Carrier Adjustment/ [Fine] → Fine-scanning
Maintenance”-“E NC135Y I/O Check”.
4. Click [OK].
[Procedure]
• Operation returns to the “4 Setup and Maintenance”
Check the operation of the motors and solenoids, and the screen.
status of the sensors.

5.5 NC240Y I/O Check (44F)

[Selection]

Select “4 Setup and Maintenance”-“4 Carrier Adjustment/

Maintenance”-“F NC240Y I/O Check”.

[Procedure]

Check the operation of the motors and solenoids, and the

status of the sensors.

1. Connect the NC135Y carrier to the plug-in connector of the

scanner with the carrier extension cable (P/N 111A8993590).

Carrier Extension Cable

(P/N 111A8993590)
EZ1827

44
 5. Maintenance Menu

1. Connect the NC240Y carrier to the plug-in connector of the 5.6 NC135Y Working Information (44J)
scanner with the carrier extension cable (P/N 111A8993590).

[Selection]

Select “4 Setup and Maintenance”-“4 Carrier Adjustment/

Maintenance”-“J NC135Y Working Information”.

[Procedure]

Check the NC135Y working information. If required, save the

working information to the memory in the carrier or to a
floppy disk.

Carrier Extension Cable

(P/N 111A8993590)
EZ1827

2. Open the “44F NC240Y I/O Check” screen.

3. Click the operation command buttons and check if each part

is normally operated.

D441: [Open] → Door open

[Close] → Door close
L440: [ON] → LED ON
M442: [Drive] → Spool motor drive
M444: [Drive] → Cartridge motor drive
S440 ~ S442: [OFF] → Reduction clutch OFF
[1: ON] → Reduction clutch 1 ON 1. Click [Write Working Info.].
[2: ON] → Reduction clutch 2 ON
[3: ON] → Reduction clutch 3 ON • The “Select destination for write.” box appears.
[Pre] → Pre-scanning
[Fine] → Fine-scanning

4. Click [OK].

• Operation returns to the “4 Setup and Maintenance”

screen.

2. Select “Carrier EEPROM” or “FD”.

3. If “FD” is selected, insert a floppy disk into the floppy disk

drive.

4. Click [Start].

• The following message appears.

45
5. Maintenance Menu

5. Click [OK]. 5.7 NC240Y Working Information (44K)

• Data saving starts.
[Selection]
• After the completion of saving, the following message
appears. Select “4 Setup and Maintenance”-“4 Carrier Adjustment/
Maintenance”-“K NC240Y Working Information”.

[Procedure]

Check the NC240Y working information. If required, save the

working information to the memory in the carrier or to a
floppy disk.

6. Click [OK].

• The message disappears.

7. Click [All Clear] when clearing the data.

• The following message appears.

1. Click [Write Working Info.].

• The “Select destination for write.” box appears.

8. Click [OK] to clear the data.

• The message disappears.

9. Click [OK].

• Operation returns to the “4 Setup and Maintenance”

screen.

2. Select “Carrier EEPROM” or “FD”.

3. If “FD” is selected, insert a floppy disk into the floppy disk

drive.

4. Click [Start].

• The following message appears.

46
 5. Maintenance Menu

5. Click [OK]. 5.8 Image Position Fine Adjustment

• Data saving starts. (458)
• After completion of saving, the following message [Selection]
appears.
“4 Setup and Maintenance” - “5 Printer Adjustment/Maintenance”
- “8 Image Position Fine Adjustment”

[Procedure]

Adjust the image position for each paper magazine.

6. Click [OK].

• The message disappears.

7. Click [All Clear] when clearing the data.

• The following message appears.

1. Make a bordered print to be adjusted.

2. Select the paper magazine for print to be adjusted.

3. Measure the paper width and enter its correction value in the
8. Click [OK] to clear the data. “paper width correct (mm)” box.

• The message disappears. <Example>

If the actual measured width of 89.0 mm paper is 88.7 mm,
9. Click [OK]. enter “–0.3” in the box.

• Operation returns to the “4 Setup and Maintenance” 4. Measure the image width and enter its correction value in the
screen. “image width correct (mm)” box if necessary.

5. Reprint a bordered print to make sure adjustments.

6. Check that the image is in the center of paper.

7. If necessary, adjust by following the steps below.

1) On the menu 424 “Print Size Setup”, enter initial

bordered width (4.0mm or 5.0mm) in “Upper BD”, “Lower
BD”, “Left BD” and “Right BD” columns.

2) To move the image to the feed direction, decrease the

value in the “Sub-scanning”.

3) To move the image to the reverse direction, increase the

value in the “Sub-scanning”.

4) To move the image to the rear direction, decrease the

value in the “Main scanning”.

5) To move the image to the front direction, increase the

value in the “Main scanning”.

NOTE: Adjusting Range: –30mm to 30mm

8. Click [Set].

47
5. Maintenance Menu

9. Click [End]. 5.10 Paper Feed Length Adjustment

• Operation returns to the “4 Setup and Maintenance” (452)
screen.
[Selection]

Select “4 Setup and Maintenance”-“5 Printer Adjustment/

5.9 Printer Function Select (45B) Maintenance”-“2 Paper Feed Length Adjustment”.

[Selection] [Procedure]

Select “4 Setup and Maintenance”-“5 Printer Adjustment/ Adjust the paper feed length.
Maintenance”-“B Printer Function Select”.

[Procedure]

Set the distribution function.

1. Select the ID number of the magazine to be adjusted from

the list on the screen and click it.

2. Make sure the value in the “Set value (feed length)” is

“254.0”.

1. Select “YES” or “NO” for distribution. 3. Enter the fine adjustment feed length value indicated on the
label attached to the magazine in the “Fine adjust value”.
2. Click [OK].
4. On the menu “453 Test Pattern Printing”, make two prints
• Operation returns to the “4 Setup and Maintenance” with 127mm and 381mm feed lengths.
screen.
5. Measure the feed lengths of the prints fed out and calculate
the increment using the formula below.

Increment = 254 – (Measured Value of 381mm –

Measured Value of 127mm)

<Example> Measured Value of 381mm = 380.0mm

Measured Value of 127mm = 126.4mm

Increment = 254 – (380 – 126.4) = 0.4

6. Add the increment to the value in “Fine adjust value” and

enter it in the “Fine adjust value” box.

<Example> Fine adjust value = 1.0mm

Increment = 0.4mm
New Fine Adjust Value = 1.0 + 0.4 = 1.4

7. With the menu “453 Test Pattern Printing”, make a print with
a 127.0mm feed length.

8. Measure the feed length of the print fed out and calculate the
offset increment using the formula below.

Offset Increment = 127 – “Measured Value of 127mm”

<Example> Measured Value of 127mm = 126.6mm

Offset Increment Value = 127 – 126.6 = 0.4mm

48
 5. Maintenance Menu

9. Add the offset increment to the value in “Offset value” and 1. Refer to the “Paper Width Guide Adjustment” for “Width
enter it in the “Offset value” box. guide” (see subsection 16.3.25 of the second edtion).

10. Repeat steps 1 to 9 for all paper magazines. 2. Enter the adjustment values indicated on the labels attached
to the distribution unit for the “Distribution section” boxes.
11. Click [OK].
2-line Front
• Operation returns to the “4 Setup and Maintenance” 3-line Front 3-line Rear 3-line Rear
screen

5.11 Printer Mechanism Fine

Adjustment (45M)
[Selection]

Select “4 Setup and Maintence”-“5 Printer Adjustment/

Maintenance”-“M Printer Mechanism Fine Adjustment”.

[Procedure]
Bottom
Perform the fine adjustment of the width guide, distribution
EZ1599
section and the sub-scanning motor speed.
NOTE: Enter the “Front Up/Down Section Adjustment” value
in the “Top” box (see subsection 17.2.6 of the second
edition).

3. Adjust the “Stop waiting time” by following the procedure

below.

1) Open the distribution section door, and turn on the

interlock switch by inserting a paper, etc.

2) Keep the distribution section door open.

Opening: approximately 4cm

Interlock Switch

<Input Unit>
Width Guide : mm
Bottom : pulse
2-line rear : pulse
2-line front : pulse
Top : pulse : pulse
3-line rear : pulse
3-line front : pulse
Stop waiting time : ms Approximately
Subscan Motor Speed : 0.1% 4cm

EZ1830

3) On the “Paper Feed Length Adjustment (452)” screen

(see section 5.10), feed 10 sheets of paper with the
following conditions.
Paper width: 152mm or less
Set value (feed length): 82.5mm

49
5. Maintenance Menu

4) When the sheets are output to the large-size print tray, 5.12 Processor Operating Condition
measure the position of the sucker cups. The outer
circumference of the sucker cups must be positioned at Setup (46B)
a distance of more than 1.2 mm from the leading and
trailing ends of the paper. [Selection]

Select “4 Setup and Maintence”-“6 Processor Adjustment/

Feed Maintenence”-“B Processor Operating Condition Setup”.
Direction
[Procedure]

Set the processor’s operating conditions.

m
1.2m.
min

m
1.2m.
min
EZ1831

5) If necessary, adjust the value of “Stop waiting time”.

• Increase the value to move the sucker cups toward

the leading end of the paper.

• Decrease the value to move the sucker cups toward

the trailing end of the paper.

• An increment/decrement of 5 moves the sucker cups

0.4mm. 1. Select “YES” or “NO” for the dryer section preheat.

6) Remove the inserted paper to turn off the interlock 2. Select “YES” or “NO” for the Rack auto cleaning.
switch, and close the distribution section door.
3. Select “YES” or “NO” for the auto intermittent driving.
4. Adjust the “Subscan motor speed” by following the
procedure below. NOTE: “Auto intermittent driving” is to prevent rollers from
fouling when processing is not performed at night.
1) With the “Test Pattern Printing (453)” screen, print the
“Grid” test pattern. 4. Select “YES” or “NO” for the paper feed-out switch.

2) When the sheets are output to the large-size print tray, 5. Select “Yes” or “NO” for the Ps rack cleaning.
check if the printed grids are square.
NOTE: “Ps rack cleaning” is to wash the PS crossover racks
3) If necessary, adjust the value (%) of the corresponding before processing. 2 mm pitch reddish streak marks
paper width. caused by peeling emulsion layer or black image on
leading end occur on prints may be reduced by
• Increase the value to make the length of the paper selecting “YES”.
feed direction longer.
6. Enter the “Sorter Max. No. of Sheets”.
• Decrease the value to make the length of the paper
feed direction shorter. 7. Click [OK].

5. Click [OK]. • Operation returns to the “4 Setup and Maintenance”

screen.
• Operation returns to the “4 Setup and Maintenance”
screen.

50
 5. Maintenance Menu

5.13 COM Port Setting (47A)

[Selection]

Select “4 Setup and Maintenance”-“7 Option Adjustment/

Maintenance”-“A COM Port Setting”.

[Procedure]

Select the COM port for the PU800BA and the bar-code
reader.

1. Select the COM port for the PU800BA from among “COM1”
through “COM6”.

2. Select the COM port for the bar-code reader from among
“COM1” through “COM6”.

3. Click [OK].

• Operation returns to the “4 Setup and Maintenance”

screen.

NOTE: The selection will be useful after restarting the

system.

51
6. Inspection,
6. Inspection, AdjustmentAdjustment and Parts Replacement
and Parts Replacement

6.1 Replenisher Filter 4. Remove the two E-rings, plain 4. Remove the four screws and the
washers, bearings, links, guide and speed adjustment section guide plate.
Inspection roller.
NOTE: Use a screwdriver with a long
1. With menu “461 Pump Output E-rings (2) Washers (2) shank.
Measurement/Setting”, measure the
pump output for each pump. Bearings (2) Screws (4)

2. If the pump output is excessively low,

Nip Roller
perform the followings.

Standard pump output: 45.0ml

1) Check the replenisher hoses for

bending, clogging or leaks.
Guide

2) Check that the replenisher pump EZ1818

is operating properly.
Installation Speed Adjustment Section Guide Plate
3) Replace the replenisher filter (see EZ069
section 6.8). Install the parts in the reverse order of
removal. Reinstallation

Reinstall the parts in the reverse order of

6.2 Speed Adjustment removal.
Section Nip Roller 6.3 Speed Adjustment
Replacement Section Guide Plate
Removal/ 6.4 Back Printer Head
Removal Reinstallation Clearance
1. Remove the printer upper side cover.
Adjustment
Removal
2. Remove the two springs. 1. Remove the speed adjustment section
1. Remove:
guide plate (see section 6.3).
3. Remove the two E-rings, four ball • exposure section cooling fan
bearings and the nip roller/bracket 2. Remove the ink ribbon cassettes.
bracket.
assembly. • upper side door detecting interlock
3. Align the jig with the platen and screw
switch (D583) bracket .
E-rings (2) Nip Roller in its screw fully, and then loosen it
• speed adjustment section nip roller
one turn.
(see section 6.2).
NOTE: The screw should be
2. Disconnect the connector (D560) and
loosened one turn, or correct
remove the sensor connector from the
clearance cannot be obtained.
printer frame.
Platen
3. Release the lock tabs and remove the
cord tie from the frame.
Connector (D560)
Guide

Springs (2)
EZ1817
Jig

1. Screw in fully.

2. Loosen one turn.

EZ1819
Cord Tie
EZ065

52
 6. Inspection, Adjustment and Parts Replacement

4. Loosen the three screws slightly. 12. Tighten the two screws. 6. Insert the adjusting jig between the
Screws (2)
belts at the front up/down section
5. Turn the cam clockwise to the Cam pulley through the opening in the
increase head clearance. distribution unit and make sure the
“Go-side” passes and the “Not-go”
Cam Screws (3) side does not pass.

Specified Height: 9.5mm ± 1.5mm

Front Up/Down
Jig Go-side Section Pulley

Feeler Gauge

EZ1822

13. Recheck the clearances.

14. Remove the jig and reinstall the

removed parts.
EZ1820
8±1.5mm
6. Insert the feeler gauge between the Not-go Side Belt
rear head and the platen and adjust 6.5 Front Up/Down EZ1600
the head clearance by turning the
cam. Section Height
7. Change the number of pulse in the
Adjustment “Top” box if necessary.
Specified Clearance: 0.50 to 0.59mm
1. Remove the exposure section inner To increase height of the roller,
7. Tighten the three screws,
cover. increase the number of the pulses.
Screws (3) To reduce height of the roller,
2. Turn ON the exposure section front decrease the number of the pulses.
cover detecting interlock switch
Feeler Gauge (D585).

3. Turn ON the main power supply, built- 6.6 Upper Feed Belt
in circuit breaker and power switch Height Adjustment
and start up the system.
1. Make sure the “Go-side” of the
4. Open the menu 45A “Printer I/O
adjusting jig is inserted under the
Check” screen, press the [Rise] button
upper feed belt and the “Not-go” side
of the “M572 Distribution up and
is not inserted.
down”.
Cam Specified Height: 11.5mm ±1.0mm
• The distribution unit moves to the
EZ1821
distribution position. Upper Feed Belt
8. Loosen the two screws securing the
5. Open menu 45M, “Printer Mechanism
front head slightly.
Fine Adjustment” screen.
“Go-side”
9. Turn the cam clockwise to increase
clearance.

10. Insert the feeler gauge between the “Not-go” Side

front head and the platen.

11. Adjust the clearance by turning the

cam.
Adjusting Jig
Specified Clearance: 0.50 to 0.59mm EZ1357

53
6. Inspection, Adjustment and Parts Replacement

2. Loosen the lock nut and adjust it by 4. Check that the hose clamps are not 6.9 Scanner Lamp
turning the adjusting bolt, if necessary. twisted when they are installed. Hold
each end of the clamp with a pair of Voltage Adjustment
Adjusting Bolt pliers and squeeze the ends together
securely. 1. Remove the scanner rear cover.

2. Turn ON the main power supply and

built-in circuit breaker.

3. Start the system by pressing the

START switch.

4. Open the light source section cover

and connect the DC voltmeter to the
lamp connector.

Lock Nut Hose Clamp Lamp Connector

EZ1358 0680

3. Re-tighten the lock nut securely. 5. After operating the machine for 30
minutes, check that no solution is
leaking from the hose connections.

6.7 Hose Connection

1. Connect the hoses securely so that 6.8 Replenisher Filter
they extend as far as the base of the Inspection/
connection openings.
Replacement EZ1837
2. Inspect the hose clamps, and replace
them if the docking portion is Removal 5. Close the light source section cover.
damaged.
1. Remove the replenishing section 6. With menu “43A I/O Check”, turn ON
Docking cover. the scanner lamp.

2. Shut off the filter inlet and outlet hoses 7. Turn the adjusting knob “OUT ADJ” on
with the pinchcocks. the lamp power supply so that the
voltage at the lamp connector is 29V.
3. Loosen the two hose clamps and
remove the filter from the hoses. ! WARNING
The following steps are performed
Outlet Hose Inlet Hose
with the power ON.
Hose Clamps (2)
Take care to avoid short-circuiting and
electrical shocks.
Hose Clamp
Lamp Power Supply
0681

3. Install the hose clamp so that the

edge along the inside surface faces
the end of the connection as shown.

Pinch- P2-RA Filter PS-R Filter

cocks (2)
P1-R Filter P2-RB Filter
EZ280
EZ1838

Installation

Installation is essentially in the reverse

order of removal.

5S074 NOTE: Connect the hoses securely (see

section 6.7).

54
 6. Inspection, Adjustment and Parts Replacement

8. Leave everything as is for about three

minutes until the lamp brightness
downs.

9. Turn the “DOWN ADJ” adjusting knob

on the lamp power supply so that the
voltage at the lamp connector is 20V.

Lamp Power Supply

EZ1839

10. Turn ON the lamp and readjust “OUT

ADJ” so that the voltage is 29V.

11. Remove the voltmeter and reinstall

the scanner rear cover.

6.10 Factor Indication of

Message W-2406
The factor number (1) to (3) is indicated
after the message “W-2406 Paper jam
between exposure and distribution seciton
(6).”

(1): Paper feed time out form the D561 to

D571, D572 or D573.
(2): Sheet of paper detected by the D561
detected by the D571, D572 or D573
that does not detect it normally due to
distribution failure or inclination paper
feed.
(3): The D571, D572 or D573 detects a
sheet of paper although the D561 did
not detect it due to remaining sheet of
paper.

D561: Exposure Section Entrance

Paper Sensor
D571: Processor Entrance 1 Sensor
(Rear)
D572: Processor Entrance 2 Sensor
(Middle)
D573: Processor Entrance 3 Sensor
(Front)

EZ1179-1

55