ASI NASH CUSTOM Condensation Principles FINAL
ASI NASH CUSTOM Condensation Principles FINAL
MANAGEMENT FOR
STEEL ROOFING
Principles and approaches for managing
moisture in Australian residential steel roof systems
CMST V12-INDUSTRY 23
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CONTENTS DOCUMENT
DOCUMENT PURPOSE 2 PURPOSE
THE INCREASING NEED FOR MOISTURE Lightweight steel building products
including roofing, walling, framing
MANAGEMENT IN BUILDINGS 3 and insulated sandwich panels are
versatile and can be applied in different
WHAT IS CONDENSATION AND WHEN construction approaches to meet the
growing demands of energy efficiency
IS IT A PROBLEM? 3
and condensation management in
residential buildings.
DESIGN PRINCIPLES FOR MOISTURE
MANAGEMENT IN ROOFS 4 The purpose of this document is to:
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THE INCREASING NEED FOR MOISTURE
MANAGEMENT IN BUILDINGS
Modern construction techniques, increased to outdoor air, some practical measures are still
insulation levels, tighter sealed buildings, and new required to manage internal water vapour and
materials to meet energy efficiency in the National control interstitial condensation risk in walls and
Construction Code (NCC) has led to additional roofs.
approaches being necessary to mitigate the
higher risk of moisture related issues in buildings. The choice of materials, products and construction
This especially applies to buildings in the colder approach will influence how a roof system is
climates of Australia which have a higher able to manage moisture. The roof system
condensation risk and less favourable conditions therefore needs to consider material durability
for drying of the building envelope. and compatibility, as well as compliance with
manufacturer warranties and consideration of
These construction changes impact the natural practical and safe installation methods.
ventilation and drying capacity of buildings to
manage the internal water vapour and moisture In this document, simple and practical measures
generated by occupancy. In recognition of this, to enable the natural drying capacity of roofs are
the NCC has introduced additional requirements suggested which are broadly aligned with British
relating to moisture management in walls and Regulation BS5250:2021 (Management of Moisture
roofs of residential buildings. in Buildings: Code of Practice). Customisations
have been applied to incorporate consideration
While the NCC requires peak moisture loads of Australian climate and typical construction
generated from wet areas like bathrooms and practices.
kitchens be managed by discharging directly
WHAT IS CONDENSATION
AND WHEN IS IT A PROBLEM?
Condensation occurs when water changes state of a roof system or in a wall system, this is known
from a vapour into a liquid. For condensation to as interstitial condensation.
occur it requires two sets of conditions:
Generally small quantities of condensate in a
1. The presence of water vapour in the air. building can be tolerated provided it doesn’t
2. A cold surface that is below the dew point accumulate and cause sustained problematic
of the air. wetting of the building fabric or sensitive
materials. Avoiding accumulation of moisture
Certain activities can substantially add to the requires a system that dries and/or drains more
amount of water vapour inside a house, such as moisture than is generated.
showering, cooking, the use of washing machines,
clothes dryers, dishwashers and even the presence Condensation in roofs can become problematic,
of people. particularly in cold climates, when condensate
is unable to adequately dry due to inadequate
Condensate is commonly seen on internal surfaces ventilation and/or drain due to inadequate
that are colder than the dew point, like glass detailing. In most cases practical measures can be
windows on a cold night, or from showering in implemented to maintain the drying capacity of
bathrooms as fogging or water droplets. roofs and prevent the long term accumulation of
moisture.
Condensate may also occur in less visible areas
that may go unnoticed, such as on the underside
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DESIGN PRINCIPLES FOR MOISTURE
MANAGEMENT IN ROOFS
Principle 1. Keep moisture out of the roof system
This principle relates to keeping rain out and limiting limiting high internal humidity by ventilating living
internal moisture from entering the roof system. spaces, direct external exhausting of peak moisture
Steel roofing systems provide effective and generating sources like bathrooms, and limiting
compliant weatherproofing for buildings. Limiting ingress of water vapour using airtight internal
internal moisture from entering the roof involves linings and/or vapour control layers.
The application of roof level insulation can keep roof sheeting. The higher the R-Value of roof level
internal surfaces of roofs warmer in cold conditions insulation the lower the risk of condensate forming.
reducing the risk of condensate forming. Including roof level insulation commonly involves
the application of a draped thermal membrane to
This principle has long been recognised within the create a reflective air gap. Higher level protection
steel roofing industry and it is common practice can be achieved with insulative blanket and foil.
to include roof level insulation when installing steel
Roof Level
Non Reflective Reflective
Insulation with Insulated
Bare Membrane with Membrane with
Reflective Sandwich Panel
Air Gap Air Gap
Membrane
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Principle 1. Low level ventilation should be larger than the high level ventilation
Having openings which create larger amounts of and moist air from the living space into the roof.
ventilation at the low level will ensure that outdoor This may lead to a greater condensation risk in the
air will be drawn in to replace the moist air. An roof and heating or cooling losses reducing the
imbalance could create a suction and draw warm energy efficiency and comfort of the home.
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Skillion Roof
In a skillion roof where the primary insulation is in line with the roof
plane, a minimum 20mm space needs to be maintained between the
>20mm
insulation and the underside of the roof system.
Figure 1.
As can be seen in these 2 scenarios,
2.7 C
the use of blanket0 and foil (in this case 2.70C 9.10C
55mm) keeps the internal
6C
0 surface facing
the roof space warmer, reducing the risk
60C 100C
20 C 200C 200C
of condensate forming (temperatures
0
were determined through empirical
calculations based on steady state
conditions). Bare Metal Roof 55mm Blanket & Foil
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ROOF DESIGN AND ROOF PITCH
Roof design and pitch both play a role in the A pitched roof with a flat ceiling is the most
condensation risk of a roof. Increased roof robust of the roof systems, having a large airspace
pitch improves the natural draining potential to helping to absorb and mitigate moisture loads.
avoid accumulation of water (be it from rain or
condensate). Increased roof pitch also creates Additional consideration of moisture protection
the opportunity for improved air movement, measures can be necessary for low pitch skillion
ventilation and drying potential via larger roof or cathedral roofs, particularly in cold climates. In
spaces and buoyancy flow. these cases, roof level insulation may help reduce
the risk of condensate forming.
Pitched Roof Flat Ceiling Pitched Cathedral Roof Low Pitched Cathedral
Roof
Drying Mechanism
Steel sheet cladding is impermeable and Roofs clad with tiles or shingles are typically
considered to be Air & Vapour Closed. considered to be Air & Vapour Open.
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CONDENSATION MITIGATION APPROACHES
FOR STEEL ROOFING
There are many approaches to designing a steel
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roof that are aligned with condensation mitigation
principles.
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TYPES OF STEEL CLAD ROOF SYSTEMS AND
HOW THEY MITIGATE CONDENSATION RISK
Different roof types employ specific strategies to effectively manage and reduce condensation risk,
including providing additional functional benefits.
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Steel Clad Roof with Permeable Membrane
>20mm
Permeable Permeable
Membrane Membrane
Wet
Drainage Batten
Water
Water Vapour
Vapour
Ceiling Insulation + Permeable Membrane
• the need for free drainage to the gutter, such as installing the membrane taught or with rigid support,
a higher pitch to facilitate drainage, and the absence of any obstructions.
• separation of the membrane from the underside of the cladding to facilitate drying may be required
• consideration of the durability of components above the membrane due to the potential greater
presence of moisture.
Permeable membranes are often used in conjunction with air control membranes on internal linings for
increased energy efficiency performance. Consequently this approach is more widely used for achieving
the Passivhaus (TM) standard.
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ISPs used for roofing will need to have ventilation
appropriately designed in association with the air
tightness of the wall type.
Water
Airtight constructions will require mechanical
Vapour
ventilation for water vapour to be regulated in the
living space. Walls with inherently less air tightness
such as brick veneer may not need additional
ventilation provisions. For further information refer
to the manufacturer for design and installation
guidance.
DURABILITY
Considerations for Permeable Membrane Approaches in Steel Roof Applications
To meet the design life of a roof, all components The risk from moisture and corrosive aerosols
must be durable and compatible. in the cavity above a permeable membrane
may impact the choice of components, such as
The use of permeable membranes with steel steel cladding, structural roof battens, fasteners,
clad roofing in Australia is relatively new. Unlike a vent devices and any separation materials. It is
conventional impermeable membrane, permeable important to select materials that are durable,
membranes require consideration of the durability including consideration of their compatibility and
of components above the membrane. This is to: building component warranty conditions.
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Condensation freely forms on top
of a roof on cold stil clear nights
CASE STUDIES
WHAT CAN HAPPEN ON THE UNDERSIDE OF A STEEL ROOF
On cold, clear and still nights across Australia it Steel roofing industry studies and field
is common to see condensation form on the top observations have demonstrated that in typical
surface of roofing. housing construction, external air is restricted
from entering the roof space and thereby avoiding
Exposure to clear night skies can cause the significant levels of condensation formation.
surface temperature of the metal roof to fall below
the dew point, and moisture contained in the Top Top
external air will condense on the roof surface.
This may raise the question, what happens on the
underside of metal roofing?
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DRYING CAPACITY OF STEEL ROOFS AND COLOUR
Whilst roofs can be exposed to conditions on • High internal moisture - Buildings that contain
clear still nights where condensate may form in activities that produce high levels of internal
the roof system, roof spaces typically warm during moisture, such as swimming pools.
the day driving evaporation and air movement for
effective drying of any overnight condensate. • Shaded roofs - Buildings that have roofs that
are shaded for months.
All roofs with ventilation and drainage typically
have higher drying potential than required to • Cold climates - Cold climates that lack
avoid the accumulation of moisture. A darker warm to hot summers impacting roof drying
colour roof can also increase drying potential. capacity.
A higher solar absorptance (darker colour) roof
has higher daytime temperatures creating higher The figure below shows the typical higher
drying potential that may be beneficial in higher drying capacity of a roof, noting that the wetting
condensation risk cases, such as where there is: potential is not impacted by roof colour.
Wetting Potential
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performance is required. Most construction assumptions and inputs on which they are based.
will meet NCC compliance using prescriptive Hygrothermal modelling tools have been used
requirements that follow good practice by engineers and building designers for many
principles. years, however tools are still evolving. Handling of
complex geometries, air flow patterns, transient
Hygrothermal modelling necessarily makes many behaviour and thermal interactions are still to
simplifying assumptions including around the be resolved using hygrothermal modelling.
complex interactions and transient behaviours that The steel industry via the Steel Research Hub
occur in the real world. program is currently undergoing research to
better understand performance of Australian
It is therefore very important that the results are construction that may help improve modelling
interpreted within the context of the modelling practice.
DEFINITIONS
• Dew point – the temperature below which • Permeable – a material that allows the
water vapour condenses on a surface. transmission of water vapour.
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NASH is an Australian industry
association representing
the interests of fabricators,
material suppliers and The Voice of
customers of cold-formed
Australian Steel
steel structural framing
systems for residential The Australian Steel Institute
and similar construction. (ASI) is the nation’s peak
NASH develops Standards, body representing the entire
Handbooks and Technical Australian steel supply chain
Notes for use by the industry from the manufacturing mills
and NASH Standards are right through to end users
referenced as Deemed- in building and construction,
to-Satisfy solutions in the heavy engineering and
National Construction Code. manufacturing.
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