®

® hydraulic

TELEFLEX CANADA
3831 NO.6 ROAD
RICHMOND, B.C.
CANADA V6V 1P6

FAX 604-270-7172
www.seastarsteering.com

ISO 10592

© 1995 TELEFLEX CANADA LIMITED PARTNERSHIP

PRINTED IN CANADA

FORM NO. 296221 2000–04/03 Rev E

 INSTALLATION INSTRUCTIONS
AND OWNERS MANUAL
w w w. s e a s t a r s t e e r i n g . c o m

1 O N E
I S O 9 0 0 1

and
Hydraulic Steering for Outboard
Powered Vessels
Standard Front Mount Cylinder HC5340, HC5342
Side Mount Cylinder HC5370
ARE MANUFACTURED BY

r w ay, y
®
you u r wa
® Teleflex Canada
d t
o i try it o
ou
efore y please
B
 Notice to Boat Manufacturer
or Installer
Throughout this publication, Warnings and Cautions (accompanied by the
International Hazard Symbol ) are used to alert the manufacturer or
installer to special instructions concerning a particular service or
operation that may be hazardous if performed incorrectly or carelessly.
Observe Them Carefully!
These “safety alerts” alone, cannot eliminate the hazards that they
signal. Strict compliance to these special instructions when performing
the installation and maintenance plus “common sense” operation are
major accident prevention measures.

DANGER WARNING CAUTION NOTICE

Immediate hazards Hazards or unsafe Hazards or unsafe Information which is
which WILL result in practices which practices which important to proper
severe personal COULD result in COULD result in installation or
injury or death. severe personal minor injury or maintenance, but is
injury or death. product or property not hazard-related.
damage.

WARNING Cleaning fluids containing ammonia, acids or any other corrosive

ingredients MUST NOT be used for cleaning any part of this
Hydraulic Steering System. Failure to comply will cause serious
damage to the steering system, resulting in possible loss of
steering, causing property damage, personal injury and/or death.

SEASTAR Hydraulics
 INTRODUCTION
Before proceeding with the installation, read these instructions
thoroughly. Teleflex cannot accept responsibility for installations
where instructions have not been followed, where substitute
parts have been used, or where modifications have been made
to our products.
NOTICE Due to a small amount of internal oil slip, a “master spoke” or
“centered” steering wheel cannot be maintained with a hydraulic
steering system. For best results, use an equal distance spoke
steering wheel.
SeaStar Pro hydraulic steering eliminates the “need” for a steering
wheel mounted trim switch.
WARNING Do not use a wire coil type trim switch with a hydraulic steering
system. Wire coil can wind up tight around the steering wheel
shaft and prevent further steering!

Index
Minimum Motor Well Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Horse Power Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Helm Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cylinder Mounting, Front Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Torque/Trim Tab(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cylinder Mounting, Side Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tie Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hose Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Filling and Purging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Oil Level and System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Seal Replacement Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Outboard Powered Vessels i

 BEFORE OPERATING
YOUR BOAT
Ensure that the following check list is carried out
1 Perform system pressure test by turning helm all the way to hard
over and then forcing the helm another 1/4 to 1/2 turn.
This should be done in both directions. This will pressurize the
system. Any weakness in the system should show up at this time.
2 Confirm that extruded nylon tubing has NOT been substituted for
SeaStar Hydraulic Steering Hose.
3 Confirm that there is no interference between the steering
cylinder and the transom, splashwell or jackplate or any
combination of these parts by performing these simple steps:
• With engine fully tilted, turn steering from hard over to hard over
and confirm that no interference occurs. If you are using a
hydraulic jack plate this also must be performed at the top and
bottom position of the jack plate.
(If interference is present, it must be eliminated with Trim
limiting switches and/or jack plate lift restrictors. Contact jack
plate manufacturer for advice if required.)
• Confirm that the steering cylinder can be stroked fully in both
directions as well as full tilt and trim without stretching and/or
kinking the hydraulic hoses.
• Confirm that the hydraulic hoses are not subjected to chafing
or rubbing.
• Stretched, kinked or chafed hose will fail over a period of time.

WARNING Failure to comply with above may result in loss of steering,

causing property damage and/or personal injury

Before attempting installation, ensure that the splashwell of your

boat has the following minimum dimensions.

# OF A B C MIN. ENGINE
Minimum Splashwell ENGINES CENTER DISTANCE
Dimensions 1 26" (660mm) 9" (230mm) 5.5" (140mm) N/A
2 52" (1320mm) 9" (230mm) 6.5" (165mm) 26" (660mm)
NOTE:
a) Dimensional restrictions also apply
A
to external motor mount brackets.
b) Maximum engine center distance for
twin engine applications is 36" C
(914mm) using the standard tiebar.
Dimension 'A' would have to be
B
increased proportional to the
tiebar length.

ii SEASTAR Hydraulics
 SEASTAR
SEASTAR PRO

Front Mount Cylinder(s)

(part # HC5340 & HC5342)

BLEED NIPPLE

2.75"
(70mm) 4.38"
(112mm)

3/8" COMPRESSION FITTING FOR HOSE CONNECTION

Figure 1

Side Mount Cylinder(s) Side mount cylinders require a minimum clearance of 14" (355mm)
(part # HC5370) from the end of the tilt tube to the motorwell wall (gunwale) for
proper installation. Minimum engine centers for twin engine
applications are 26".

3/8" COMPRESSION FITTING 0.75" (19mm) AT

FULL RETRACTION

1.5" DIA
(38mm)

1.7" (44mm)
9" (228mm) AT
13" (330mm)
FULL EXTENSION

Figure 2

CAUTION DO NOT use the SeaStar Pro 2.0 helm pump with a side mount
cylinder as it is incompatible with all unbalanced cylinders.

Outboard Powered Vessels 1

 SEASTAR
SEASTAR PRO

Horse Power Limitations Single Cylinder, Single Engine 300 HP

Single Cylinder, Twin Engine
Non Counter Rotating
Side Mount 300 HP
Front Mount 450 HP
Counter Rotating 600 HP
Twin Cylinders, Twin Engine 600 HP

Tools You will need the following tools to complete your installation.
•3" (77mm) diameter Hole Saw or Key Hole Saw and a
•5/16" (8mm) dia. Drill.
•7/16", 9/16", 5/8" and 3/4" Open End type Wrench/Spanner.
•15/16" Socket for SeaStar Helms.

Additional tools needed

20° Mount Wedge
•Key Hole or Sabre Saw
•5/16" (8mm) dia. Drill
•1/2" Wrench/Spanner, Box or Open End type
•7/16" Socket and Drive
Cylinder, Front Mount Type
•3/4" Wrench/Spanner, Box or Open End type, 2 required.
•3/32", 3/16" and 7/32" Allen Key/Wrench
Cylinder, Side Mount Type
•1-5/16" Wrench/Spanner, Open or Adjustable type
•3/16" Allen Key/Wrench

CAUTION Lightly lubricate threaded fasteners before installing. This will

prevent them from seizing.
Lubricate support rod and all moving parts with a quality marine
grease such as OMC Triple Guard, Quicksilver Anticorrosion,
Yamaha Marine Grease or Equivalent.
DO NOT remove protective caps from fittings and fitting ports until
hose or tube connections are made. Contaminants in the steering
system may cause premature wear and steering malfunctions.
DO NOT use the SeaStar Pro 2.0 Helm Pump with side mount
cylinder HC5370 or the splashwell cylinder HC5380 as it is
incompatible with all unbalanced cylinders.

2 SEASTAR Hydraulics
 MOUNTING THE HELM

Mount the SeaStar/SeaStar Pro helm to the dash board as

required for your model-application. Refer to fig. 3,5,7 or 8 and use
appropriate mounting template.
The helm may be mounted with the helm shaft horizontal, vertical
or any angle in between.
The filler plug must always be in the uppermost position.

CAUTION If more than one steering station is installed, the fill-vent plug on
all but the uppermost helm must be replaced with a non-vent plug
which is included in a dual station fitting kit as shown on page 14.
Determine desired mounting position. Ensure that the steering
wheel will not interfere with other functional equipment. Check for
adequate space behind dash for fitting and line connections.

CAUTION If a 20° mounting wedge is used, cut out dash as per mounting
wedge template and mount helm directly to the 20° wedge.

WARNING Use self-locking fasteners provided only; substituting non-self

locking fasteners can result in loosening or separation of
equipment and loss of steering control.
NOTICE Do not exceed 110 in./lbs. (12 Nm) torque on helm and wedge
nuts and bolts.
Tilt helm mounting instructions
supplied separately with tilt helm. Install elbow fittings (pre-installed on SeaStar Pro) supplied with
helm to ports marked S and P. See Caution below.

CAUTION Fittings inserted in the rear of the helm should be installed until finger
tight and then turned an additional 1–1/2 to 2–1/2 turns depending on
desired orientation of fitting. DO NOT exceed 156 in./lbs (17.6 Nm).

NOTICE Ports marked R are for the connection of additional helm and auto
pilot compensating lines. Straight connectors may be substituted.
Use a pipe sealant such as Loctite P.S.T. or equivalent on all pipe
threads. Do not use "tape" sealers.
Mount helm to dashboard or console and lightly grease taper of
helm shaft.
Mount steering wheel to helm.

CAUTION Tighten steering wheel shaft nut before filling and purging the
steering system. Tighten nut to 150 in./lbs. (17 Nm). Do not
exceed 200 in./lbs. (22 Nm).
On pages 23 to 60 of this instruction booklet you will find the

Outboard Powered Vessels 3

 SEASTAR/SEASTAR PRO
HELM INSTALLATION

Standard Helm Mounting

Configuration (Max. wheel size 28")

WOODRUFF KEY

NUT
FILLER PLUG

HELM PUMP
STEERING WHEEL
WASHER LOCKNUT

Figure 3

3
⁄ 4" STANDARD TAPER 1
⁄ 4" NC STUDS (4)
FILLER PORT
WOODRUFF KEY
1 1 ⁄ 2"
2 5 ⁄ 8"
(38mm)
(67mm)

4 7 ⁄ 16" 2 5 ⁄ 8" S P
(113mm) (67mm)

4 7 ⁄ 16" 3 7 ⁄ 8" (98mm) 1 7 ⁄ 8" 3" Dia.

(113mm) 5 ⁄ 8" (149mm)
7 (48mm) (76mm)

5
⁄ 8" NF THREAD
1
⁄ 4" N.P.T PORTS (4)

Figure 4

4 SEASTAR Hydraulics
 SEASTAR/SEASTAR PRO
HELM INSTALLATION

Back Mount Kits STEERING

MANUFACTURER
HELM MODEL
TYPE
SYSTEM BACKPLATE
KIT REQ
a) Used to retrofit a new SeaStar/SeaStar Pro standard helm in TELEFLEX SAFE-T MECHANICAL YES
the old 4.5" (115mm) diameter hole. BIG-T MECHANICAL YES
ROTARY MECHANICAL YES
b) or reduce the helm protrusion from the dash by the RACK AND PINION MECHANICAL NO
thickness of the dash. SYTEN HYDRAULIC YES
c) or retrofit new SeaStar/SeaStar Pro standard helm into hole MORSE ROTARY MECHANICAL NO
cutouts for mechanical and hydraulic steering as per chart. RACK AND PINION MECHANICAL NO

Back Mount Kit Square

STEERING WHEEL
(part # HA5418)
NUT
WOODRUFF KEY
FILLER PLUG
(VENTED OR NON-VENTED)

BACK PLATE

CARRIAGE BOLTS

BEZEL

HELM PUMP WASHER

LOCKNUT

Figure 5

Rear Mount Helms

FILLER PORT
SECTION DASH

WOODRUFF KEY
4.5"
(115mm)
3
⁄ 4" STANDARD
TAPER

5
⁄ 8" NF
THREAD

3.5"
BEZEL (89mm) 6.25"
(159mm)

Figure 6

Outboard Powered Vessels 5

 SEASTAR/SEASTAR PRO
HELM INSTALLATION

Back Mount Kit Round

(part # HA5417) STEERING WHEEL
NUT

WOODRUFF KEY

FILLER PLUG
(VENTED OR NON-VENTED)

BACK PLATE

CARRIAGE BOLTS WASHER

BEZEL

LOCKNUT
HELM PUMP

Figure 7

20˚ Wedge(part # HA5419 & This kit is designed to mount the helm at a 20˚ angle to the
HA5408 c/w Drain kit) mounting surface.
Four possible mounting configurations are available.

DASH

DASH
DRAIN KIT
DASH DASH

Figure 8 For this configuration use HA5408

6 SEASTAR Hydraulics
 HYDRAULIC HOSE
INSTALLATION
Plan ahead: Future installation of an auto pilot or extra steering
CAUTION station can be simplified by installing two pairs of shorter hose kits.
For twin steering station installations, Connect them with union coupling fittings, part no. HF5530.
e.g.: tower boats, use SeaStar Pro Tee fittings can now be installed with ease at a later date.
outboard hose or a combination of Bulkhead union fitting kits are available to facilitate hose runs through
3/8" O.D. copper tube (for the transoms and splashwells.
long runs). Part No. HF5512, up to 3/4" (19 mm) splashwell, single cylinder
Part No. HF5513, up to 3" (76 mm) transom, single cylinder
Part No. HF5514, up to 3/4" (19 mm) splashwell, twin cylinders
Part No. HF5515, up to 3" (76 mm) transom, twin cylinders
* Part No. HO81XX, Standard Pigtail hose kit
* Part No. HO82XX, Sea Star Pro Pigtail hose kit
*XX = hose length in even foot increments
Route hydraulic hose from helm to cylinder(s) along gunwale or builder
installed harness tube. Do not remove protective fitting caps until
connection of hose fitting to helm and cylinder is made.
Use shortest convenient path for routing hoses.
Route hoses with a gradual rise from the SeaStar helm pump to the
SeaStar Cylinder(s) along the gunwale or builder installed conduit.
Do not bend Hydraulic hoses tighter than a 2-1/2" (6 cm) radius.
NOTICE For replacement installations use old steering cable or hose to pull
new hoses through difficult to reach areas.
Thread hose fitting onto fitting at rear of Helm pump and tighten or
torque to 15 ft-lbs. Thread cylinder end of hydraulic hose onto steering
cylinder fitting (tee / elbow) and torque or tighten to 15 ft-lbs.

WARNING Hydraulic hoses must be protected from chafing and any possible
contact or interference with assembly screws or sharp edges of any
2 type. The hydraulic hoses should be secured wherever possible.
1 Teleflex recommends the use of a rigging tube, PVC piping or conduit
for the safe secure installation of hydraulic hoses.
Do not allow hoses to hang free in an area where they could
become a safety hazard.
Do not install hoses in such a way that they will become exposed to
3 high heat areas such as engine manifolds or highly corrosive areas
such as battery fumes or electrical connections.
1 Minimum bend radius 312⁄ ".
Continuous kinking, chafing, rubbing or twisting may
2 DO NOT adjust angle of fittings
eventually weaken hose(s) to a point where it could rupture
without first consulting manufacturer. from normal steering pressure causing loss of steering,
3 Hoses should be secured to the resulting in damage to boat and/or personal injury. Visually
control cable harness as they enter inspect hoses and fittings for wear and/or damage.
the splashwell through the boot.

CAUTION Prevent mix-up in hose connections by marking both ends of one hose
with masking or electrical tape. For two steering stations or an auto
pilot installation, a third (compensating) line must be installed and
identified. See Fig. 11 Page 14.
Provide sufficient hose length to allow full uninterrupted steering
motion including trim and tilt. If your splashwell is rated for a dual
application you must provide enough steering hose to rig either twin or
single engines.

WARNING Do not use extruded nylon tubing for outboard motor applications.

Outboard Powered Vessels 7

 CYLINDER MOUNTING
Cylinder Installation Warning
WARNING Operational interference of the steering cylinder/cylinder fittings and
ENSURE NO
INTERFERENCE OF
CHECK FULL
TRIM/TILT
jackplates/transom/splashwell can occur under certain conditions.
STEERING COMPONENTS
CAN OCCUR
RANGE Check installation thoroughly throughout the full range of Motor Tilt,
Jack Height and Trim before making final installation.
If interference does occur, contact:
Teleflex Canada for additional information/options.
Telephone: (604) 270 - 6899 or (941) 488 - 6744
CHECK FULL
JACK PLATE If interference is not eliminated total steering loss can occur, causing
RANGE
property damage and/or personal injury.

BOAT
TRANSOM
JACK PLATE OUTBOARD MOTOR

Front Mount Cylinder (Part# HC5342)

assembly drawing for your specific application.
NOTICE Before beginning installation, verify that all mounting hardware is
included and that the tiller arm bolt hole and tilt tube are clean
and free of rust and or burrs. Grease all assemblies with quality
marine grease prior to assembly.

CAUTION Only your specific application drawing will illustrate the correct
placement and orientation of items 1,2 and 14.
Study your drawing carefully. Items 1 through 20 are required for all
Single Engines applications. Slide the well greased support rod (item 12) into the
thoroughly cleaned and rust free engine tilt tube.
Grease item no.'s 1, 5, 6, 7 and 8 and assemble item no.'s 1
through 10 (except item 2), as illustrated on your drawing.

NOTICE Do not tighten the flat head socket cap screw (item 10) until the
slider plate assembly is complete. This screw may have to be
moved up and down during assembly of slider plate.
Once the assembly is complete, continue as follows:
Tighten flat head socket cap screw (item 10).

CAUTION Do not pinch slide washers (item 5) on slide bushing (item 7). Slide
bushing must fit properly inside the holes of slide washers.
Tighten the threaded notched washer (item 4) with a punch or screw driver.

CAUTION Do not create any burrs on the threaded notched washer while
tightening with screw driver or punch.
Tighten the 3/8" Nylok® nut (item 3) firmly against the threaded
notched washer. Make certain that item 4 and 10 do not loosen
while tightening the Nylok® nut.
Connect the slider plate assembly to the cylinder (item 11) with the
4 hex head cap screws (item 2).

8 SEASTAR Hydraulics
 CYLINDER MOUNTING
FRONT MOUNT TYPE

CAUTION Refer to your installation drawing for selecting the correct orientation
and mounting holes on the slider plate.
Mount the spacers and adjusting ring nut (items 13, 14 and 16) to
the support rod (item 12).
CAUTION Refer to your installation drawing for the correct placements of
spacers on both sides of engine tilt tube.
NOTICE Coat the support bracket (item 15) holes with a quality marine
grease prior to assembly.
Attach and connect support brackets (item 15) to the support rod
(item 12) and the cylinder rod, using the washers, nuts and bolts
(items 17, 18, 19 and 20), as illustrated on your application drawing.
WARNING Do not substitute self locking type fasteners with non-locking
type fasteners, or loss of steering may occur.
Eliminate support rod free play by turning the adjusting ring nut
(item 16) counter clockwise. Do not use a wrench of any type on
the adjusting ring nut. Turn by hand only. Lock the ring in place by
securely tightening the set screw.
Check the cylinder assembly for smooth operation, making certain
that no binding or interference is present. For cylinders not yet
connected to hydraulic hoses, etc., check cylinder assembly by
moving engine from engine stop to engine stop. For cylinders
already connected to hydraulic hoses, etc., check cylinder assembly
by turning steering wheel from stop to stop.

WARNING Tilt engine(s) fully up and down to ensure that no parts of the
cylinder assembly contact any part of the splashwell surface or
engine-transom mounting bolts. If the cylinder does contact the
engine mounting bolts, try turning the engine mounting bolts
around by placing mounting bolt inside the transom. If interference
still occurs DO NOT OPERATE VESSEL and contact your local
marine repair facility or Teleflex Canada Limited for the correct
installation procedure’s. Failure to rectify or correct interference
may result in cylinder, splashwell and or engine damage resulting
in personal injury or property damage.
FAILING TO CHECK FOR INTERFERENCE MAY RESULT IN
CYLINDER, SPLASHWELL AND/OR ENGINE DAMAGE.

WARNING Do not connect hose to bleed nipple end of the cylinder Tee fitting,
unless bleed nipple is reinstalled on other side of the Tee fitting.
Complete removal of bleed nipple will result in steering loss.

CAUTION With non feed back steering systems such as SeaStar, incorrect
torque/trim tab setting can still have an adverse effect on the
overall performance of your boat. It is highly recommended that
the tab(s) be set to the optimum setting, ie: minimum torque at
top speed. On high performance boats, where this tab has been
removed or is out of the water, a skeg type torque eliminater may
be required if high torque is causing a steering/performance type
problem at top speed.
Proceed to Page 14, Hose Connection.
Outboard Powered Vessels 9
 CYLINDER MOUNTING
TWIN ENGINES

The step-by-step instructions for twin engines are the same as those for
Front Mount Cylinder single engines, with the exception of the additional Tie Bar Kit parts.
Twin Engines The countersunk washer, item 9, is not used for twin engine
One or two cylinder applications.
applications Study your specific application drawing carefully. Item No.'s 1
through 22 (except items 8 & 9), and item No.'s 51 through 62, are
required for all applications. When installing twin cylinders
you will end up with spares of items 8 and 9.
For twin engine, single cylinder applications the cylinder may be
mounted on either the starboard or port engine.

Slide the well greased support rod (item 12) into the thoroughly
cleaned and rust free engine tilt tube.
Assemble item No.'s 1 through 10, item No.'s 51 through 55, and
item 62, to the tiller arm.
Start the slider plate assembly by mounting the extension plate
(item 55) to the underside of the tiller arm, using the flat head
socket cap screw (item 63). Do not tighten the flat head socket cap
screw at this time since this screw may have to be moved up and
down during assembly of the slider plate.
Next, mount the clamp (item 51), over the tiller arm and into the
extension plate (item 55), as illustrated on drawing.
Grease item no.'s 1, 5, 6, 7, and 8 before assembling.
Stack item no.'s 8, 7, 5, 6, 1, 5, 4, and 3 on top of the tiller arm
and secure to the flat head socket cap screw (item 10).
Secure the slider plate assembly to the tiller arm as follows:
Tighten flat head socket cap screw (item 10).

CAUTION Be absolutely certain that the bottom tiller arm surface contacts the
extension plate slot surface squarely. Extension plate must not be
slanted or cocked.
Tighten the threaded notched washer (item 4) using a punch or
screw driver.

CAUTION While tightening item 4, make certain that item 8 is fitted and seated
squarely into the extension plate counter bore. Do not allow the
bottom washer (item 52) to jam in the counter bore at an angle.
Do not create any burrs on the threaded notched washer while
tightening.
Tighten the 3/8" Nylok® nut (item 3) firmly against the threaded
notched washer (item 4).
Tighten the clamp (item 51) to the extension plate with 1/4" Nylok®
nuts (item 62).

10 SEASTAR Hydraulics
 CYLINDER MOUNTING
TWIN ENGINES

CAUTION The extension plate (item 55) must fit properly onto the tiller arm. If
the extension plate is slightly cocked or slanted (sideways) steering
will be hard and damage to cylinder parts may occur.
Connect the slider plate assembly to the cylinder (item 11) with the
4 hex. head screws (item 2).

CAUTION Refer to your installation drawing for selecting the correct mounting
holes on the slider plate.
Mount the spacers and adjusting ring nut (items 13, 14 and 16) to
the support rod (item 12).

CAUTION Refer to your installation drawing for the correct placement of

spacers on both sides of engine tilt tube.

NOTICE Coat the support bracket holes with a quality marine grease prior
to assembly.
Attach and connect support brackets (item 15) to the support rod
(item 12) and the cylinder rod, using the washers, nuts, and bolts
(items 17, 18, 19 and 20), as illustrated on your application drawing

WARNING Do not substitute self locking type fasteners with non-locking

type fasteners, or total loss of steering may occur.
Eliminate support rod free play by turning the adjusting ring nut
(item 16) counter clockwise. Do not use a wrench of any type on
the adjusting ring nut. Turn by hand only. Lock the ring nut in place
by securely tightening the set screw.
Connect the tie bar (items 56, 57, 58, 59, 60 and 61) to extension
plates as illustrated on drawings.
Refer to page 13 for instructions on how to shorten tie bar.
Check the cylinder assembly for smooth operation, making certain
that no binding or interference is present. For cylinders not yet
connected to hydraulic hoses, check cylinder assembly by
moving engine from engine stop to engine stop. For cylinders
already connected to hydraulic hoses, check cylinder assembly by
turning steering wheel from stop to stop.

WARNING Tilt engine(s) fully up and down to ensure that no parts of the
cylinder assembly contacts any part of the splashwell surfaces or
engine-transom mounting bolts. If the cylinder does contact the
engine mounting bolts, try turning the engine mounting bolts
around by placing mounting bolt inside the transom. If interference
still occurs DO NOT OPERATE VESSEL and contact your local
marine repair facility or Teleflex Canada Limited for the correct
installation procedure’s. Failure to rectify or correct interference
may result in cylinder, splashwell and or engine damage resulting
in personal injury or property damage.
FAILING TO CHECK FOR INTERFERENCE MAY RESULT IN
CYLINDER AND/OR SPLASHWELL, AND /OR ENGINE DAMAGE.
Proceed to Page 14, Hose Connection.
Outboard Powered Vessels 11
 CYLINDER MOUNTING
SIDE MOUNT

Side Mount Cylinder (Part # HC5370)

All applications Refer to page 68 and 69 for all Side Mount Cylinder drawings.
All linkages for connecting the cylinder extension rod to the tiller
arm are engine manufacturer items and must be purchased by the
installer, builder or owner.
This cylinder is mounted to the tilt tube in the same manner as a
WARNING push-pull steering cable.
DO NOT use the SeaStar Pro 2.0 This unbalanced cylinder can exert a greater force while pushing the
Helm Pump with side mount cylinder
HC5370 or the splashwell cylinder
cylinder rod out of the cylinder barrel. By mounting cylinder on the
HC5380 as it is incompatible with appropriate side, engine torque, and steering loads can be balanced.
all unbalanced cylinders. Slide the well greased extension rod (item 2) into the thoroughly
cleaned and rust free engine tilt tube as illustrated on pages 68 & 69.
Attach cylinder rod end to extension rod by inserting it into mating
hole of extension rod.
Align holes in cylinder rod and extension rod and insert special pin
(item 3) through hole joining both rods together. If the holes do not
align properly, rotate the extension rod 180°.

WARNING Do not modify or change the pin or the hole in the cylinder rod and
extension rod. Any modification can greatly reduce the strength
and integrity of this attachment point and result in total loss of
steering, causing property damage and/ or personal injury.
While holding the pin in place, slide the rod and pin assembly into
the tilt tube.
Attach cylinder to tilt tube by threading the hex portion of the cylinder
end to the tilt tube until fully engaged and tightened.
Resistance will be apparent due to the anti-vibration pellet.
If applicable, connect the tie bar (items 57 to 61) to the tiller arms
as illustrated on page 69.
Refer to page 13 for instructions on how to shorten the bar.
Proceed to Page 14, Hose Connection.

NOTICE SIDE MOUNT TIE BAR KIT

(PART # HO5009)
3/8" DIA. HOLE
Side mount Cylinder HC5370
should be mounted on the port
side threaded portion of the tilt ENGINE CENTER DISTANCE
tube. Mounting the HC5370 on
the starboard side of the tilt tube
will decrease the efficiency and
increase your steering effort."
ENGINE CENTER DISTANCE
Maximum: 36" (914mm)
Minimum: 26" (660mm)

Figure 9

12 SEASTAR Hydraulics
 CYLINDER MOUNTING
TIE BAR

Tie Bar Instructions

Cut the tie bar and tie bar tube to length using the following formula.
X = CD - 1" (25mm)
Y = CD - 4" (101mm)

CAUTION The CD dimension must include allowance for engine toe in/out as
required, or recommended by the engine manufacturer. Failing to
observe toe in/out recommendations may result in harder than
normal steering effort.

WARNING At the time of installation and any other time thereafter, the
threaded rod must always fully cover inspection hole 1, but never
inspection hole 2. Failing to observe this warning may result in
one engine becoming separated from the steering system causing
result in property damage and/or personal injury.
The SeaStar tie bar is designed for use on Teleflex/SeaStar
cylinders only. It may not be compatible with other cylinders.

ENGINE OR TILLER CENTERS = CD

*MAXIMUM STANDARD LENGTH = 3ft. (0.9m)

TUBE LENGTH = Y

2 1

THREADED ROD LENGTH = X

Figure 10

Twin Engine, Tie Bar Systems

WARNING At the time of installation and any time thereafter, the threaded
1 rod must always fully cover inspection hole 1, but never inspection
2
hole No. 2. Failing to observe this warning may result in one engine
becoming separated from the steering system and result in
property damage and/or personal injury.

NOTICE
Must be free
to rotate.

Outboard Powered Vessels 13

 HOSE CONNECTION

Refer to illustrations below for the correct connection of hoses

WARNING from helm pump to cylinder.
Do not connect hose to bleed CAUTION Start hose nut by hand. After a few turns, firmly
nipple end of the cylinder Tee
tighten the hose fitting nut with a 3/4" wrench. Do not over tighten.
fitting, unless bleed nipple is
Maximum 140 in./lbs.
reinstalled on other side of the
Tee fitting. Complete removal Move engine from engine stop to engine stop with engine(s) in
of bleed nipple will result in the normal and tilt position to confirm that no binding or hang up
steering loss. of hoses occurs after the system is filled with oil.

SINGLE SINGLE TWIN TWIN TWIN

SIDE MOUNT FRONT MOUNT SIDE MOUNT FRONT MOUNT STATION

UPPER
HELM
STATION

COMPENSATING LINE

2ND HELM STATION

OR AUTOPILOT

Figure 11

Fill Plugs for SeaStar Helms

VENT PLUG - Part No. HA5431 Hydraulic Fluid
Recommended oils for your steering system are:
SeaStar Hydraulic Fluid, part no. HA5430 (1 quart), HA5440 (1 Gal.)
Texaco HO15
SUPPLIED WITH SEASTAR HELM PUMP
Shell Aero 4
• MUST BE USED WITH HELM PUMP ON ALL SINGLE
STEERING STATION SYSTEMS. Esso Univis N15
• MUST BE USED ON UPPER MOST HELM PUMP ON
MULTI STEERING STATION SYSTEMS.
Chevron Aviation Fluid A
NON-VENT PLUG - Part No. HA5432 Mobil Aero HFA
Fluids meeting Mil H5606 specifications.
Automatic transmission fluid Dexron ll may be used in an emergency.
CAUTION Never use brake fluid. Any non-approved fluid may cause
• MUST BE USED ON ALL HELM PUMPS OTHER THAN
irreparable damage, loss of steering, and cancellation of warranty.
UPPER MOST HELM PUMP ON MULTI STEERING
STATION SYSTEMS.
• THIS NON-VENT PLUG IS SUPPLIED WITH ADDITIONAL
In cases of extreme emergency any non-toxic, non-flammable fluid
STATION FITTING KIT NO. HF5501 AND HF5502. may provide temporary steering.

14 SEASTAR Hydraulics
 FILLING AND PURGING
THE SYSTEM

Read First These instructions show how to fill and purge a Single Station Front
Mount Cylinder System. The same steps apply to Single Station Side
Mount Systems, the difference being which bleeder to open and
close and the direction the cylinder rod moves. These variations are
shown in inset diagrams at each step. For twin station and/or twin
cylinder filling and purging instructions read instructions on page
19-20 first and then proceed with instructions on page 16.
This procedure requires two people. One person may not be able
to remove all the air from the system which will result in spongy,
unresponsive steering.
During the entire filling procedure, oil must be visible in the filler tube.
Do not allow the oil level to disappear into the helm pump, as this
may introduce air into the system and increase your filling time.
2 bottles (2 quarts or litres) for single station and single
Hydraulic Oil Requirements cylinder systems.
1 additional bottle for each additional helm, cylinder, or auto pilot.

NOTICE These instructions will result in hydraulic oil flushed in and out of
the system. Oil can be re-used if filtered through a fine mesh screen
such as used for gasoline. If unable to filter oil, an additional bottle
of oil is required.

NOTICE "Bleeder" may refer to cylinders fitted with bleed tee fittings or
bleed screws. If fitted with bleed tee fitting, open bleeder by
unscrewing bleed nipple nut two turns.
If cylinder is fitted with bleed screws, open bleeder by removing
bleed screw completely. Loosening bleed screw only, will not
cause sufficient oil flow to purge system.

NOTICE PUSH PIN

Filling the helm full of oil can be
FILLER PLUG
done faster if oil is poured into (REMOVED)
the helm prior to connecting filler
tube (Part #HA5438) and oil
bottle to the helm.
FILLER KIT

HELM FILL PORT

DO NOT LET
OIL LEVEL
FALL BELOW
THIS POINT

Figure 12

Outboard Powered Vessels 15

 HYDRAULIC STEERING
FILLING AND PURGING

Single Station One Cylinder

Step 1 • Screw the threaded end of the filler tube into the helm filler hole.
• Remove the cap from the oil bottle and holding upright screw into
the filler tube bottle cap. Poke hole in the bottom of the bottle.
• Fill the helm pump full of oil (Oil should always be visible in the filler
tube). Use the next bottle at any time throughout the procedure
when the oil level drops in the filler tube. Do not proceed with
step two until helm is full of oil.

OIL BOTTLE

FILL TUBE
HELM

STEERING WHEEL

SIDE MOUNT
CYLINDER FRONT MOUNT
CYLINDER

Step 2 • Turn the steering wheel clockwise until the cylinder rod is fully
extended on the right side of the cylinder.
• Open right side bleeder.

TURN CLOCKWISE

TURN
CLOCKWISE

OPEN RIGHT
OPEN LEFT SIDE SIDE BLEEDER
BLEEDER

16 SEASTAR Hydraulics
 HYDRAULIC STEERING
FILLING AND PURGING

Step 3 • Holding the cylinder rod (to prevent it from moving back into the
cylinder) turn the steering wheel counter-clockwise until a steady
stream of air free oil comes out of the bleeder. (Drain out approx.
1/2 bottle of oil or as required)
Do not use vise grips to stop cylinder rod from moving
• While continuing to turn the wheel close the right side bleeder
and let go of the cylinder rod.

TURN COUNTER-CLOCKWISE

TURN COUNTER-
CLOCKWISE

CLOSE RIGHT
SIDE BLEEDER
CLOSE LEFT SIDE
BLEEDER

Step 4 • Continue turning the steering wheel counter-clockwise until the

cylinder rod is fully extended to the left. (Steering wheel will come
to a stop)
• Open the left bleeder.

TURN COUNTER-CLOCKWISE

TURN COUNTER-
CLOCKWISE

OPEN LEFT
SIDE BLEEDER
CLOSE RIGHT
SIDE BLEEDER

Outboard Powered Vessels 17

 HYDRAULIC STEERING
FILLING AND PURGING

Step 5 • Holding the cylinder rod to prevent it from moving back into the
cylinder turn the steering wheel clockwise until a steady stream
of air free oil comes out of bleeder.
• While continuing to turn the wheel close the left side bleeder and
let go of the cylinder rod.
Fill and purge is now complete.

TURN CLOCKWISE

TURN CLOCKWISE

CLOSE LEFT
SIDE BLEEDER
CLOSE RIGHT
SIDE BLEEDER

Note: Refer to page 20 for oil level and system check, when properly
bled, steering wheel turns will be;

Front Side
Mount Mount
SeaStar I 4.75 4.9/5.8
SeaStar II 3.5 3.5/4.1
SeaStar Pro 4.1 N/A

18 SEASTAR Hydraulics
 HYDRAULIC STEERING
FILLING AND PURGING

Twin Station Single Cylinder

Perform steps 1 through 5 at STATION NO.2
No. Steering Front Side
station no. 1. Then repeat steps Wheel Turns Mount Mount
1-5 at station no. 2. SeaStar 1.7 4.5 4.9/5.8
SeaStar 2.4 3.25 3.5/4.1
Oil requirements 4- 5 bottles. STATION NO.1
SeaStar Pro 2.0 4.0 N/A
Note: Refer to Oil Level and
System Check Page 20.
When properly bled, steering
wheel turns will be as shown in
the chart.

Single Station Twin Cylinder

When performing steps 1 through 5,
perform instructions in each step No. Steering Front Side
first on cylinder no. 1 and then on Wheel Turns Mount Mount
x2 x2
cylinder no. 2, before
SeaStar 1.7 9.2 10.7
proceeding to the next step. ie:
SeaStar 2.4 6.5 7.5
Perform instructions referring to
right side of cylinder first on cylinder SeaStar Pro 2.0 7.8 9
no. 1 and then on cylinder no. 2.
Oil requirements 4- 5 bottles.
Note: Refer to Oil Level and System
Check on Page 20. Steering wheel CYLINDER NO.2 CYLINDER NO.1

turns will be as shown in the chart.

Twin Station Twin Cylinder

Follow same procedure as STATION NO.2
instructed for single station-twin No. Steering Front Side
cylinders, beginning at station no. Wheel Turns Mount Mount
x2 x2
1, and repeat entire
SeaStar 1.7 9.2 10.7
procedure at station no. 2. STATION NO.1
SeaStar 2.4 6.5 7.5

Note: When properly bled,

steering wheel turns will be as
shown in the chart.

CYLINDER NO.2 CYLINDER NO.1

Outboard Powered Vessels 19

 OIL LEVEL AND SYSTEM CHECK
Helm mounted with wheel shaft completely horizontal must be filled
to bottom of filler hole at all times. Do not allow oil level to drop
more than 1/4" (6.3mm)
CAUTION Helms mounted on a 20° angle or with wheel shaft vertical, oil level
Side mount / splashwell mount should be within 1/2" (12.7mm) of hole. Check oil level periodically.
cylinders are unbalanced. The oil At this time the steering system must be checked for proper
level in the helm must be set with connections of hose, tube and fittings, possible leaks, and
the cylinder rod fully retracted.
Failing to observe this caution will
air removal. To do so, turn steering wheel (any one on a
result in a oil spill at the helm. multi-steering station) and pressurize very hard to port.
Turning the wheel to port (left) Apply enough force to the wheel to exceed pressure relief
will retract the cylinder rod. valve pressure. You will not harm the helm of the system. While
pressure is maintained on steering wheel, check all port (left)
fittings and line connections for leaks. If no leaks are obvious your
CAUTION steering system is ready for use. If leaks are found, correct before
Ensure that the cylinder can be using. Failure to correct leak will lower oil level in system and could
fully stroked in both directions result in loss of steering. Repeat procedure by turning wheel to
and in all tilt and trim positions
without stretching or kinking the
starboard. Watch the oil level in the helm pump when the steering
hydraulic hoses. wheel reaches either hard over positions. If there is no obvious
drop in oil level, air has been removed. If there is an obvious drop in
oil level, you are compressing air and further filling and purging is
CAUTION required. Repeat Steps 1 through 5.
Failure to check for interference If interference occurs during engine tilt or trim between steering
may result in cylinder, splashwell cylinder and splashwell or jackplate, contact your engine
and/or engine damage. manufacturer for trim restrictors or a Tilt Stop Switch.

20 SEASTAR Hydraulics
 MAINTENANCE

Maintenance requirements will vary with usage and climate.

Inspection by a qualified marine mechanic is required:
A A minimum of two times a year.
B At the first sign or indication that the steering system is not
operating normally or correctly.
WARNING 1 Check the oil level in the helm pump. This should always be
within 1/2" of the bottom of the filler hole.
Twin Engine, Tie Bar Systems
At the time of installation and any Note: The special hydraulic oil is not available from your local
time thereafter, the threaded rod must service station. Order a spare bottle (HA5430) from your
always fully cover inspection hole 1, Teleflex/ Seastar dealer.
but never inspection hole No. 2.
Failing to observe this warning may 2 Check the outboard engine tilt tube for salt deposits and
result in one engine becoming corrosion. Clean and regrease as required.
separated from the steering system
and result in property damage and/or 3 Clean and grease the cylinder slider assembly. Use a quality
personal injury. marine grease, (Quicksilver 2-4-C, OMC Triple Guard or equivalent).
Slider assembly must be greased at all times. Do not operate
1
2 boat if slider assembly is dry and free of grease. See below.
4 Check mechanical linkages and connections. Tighten loose
parts and replace badly worn parts.
5 Check for leaks. See page 20 for how to check for leaks.
NOTICE
6 Check hoses for chafing/rubbing marks, and replace if required.
Must be free
to rotate. 7 Check cylinder shaft for nicks and scratches. A damaged
cylinder shaft can cause seal failure and leaks. Replacing seals
FAILURE TO COMPLY WITH to a damaged cylinder shaft will not stop leaks. A damaged
MAINTENANCE CHECKS MAY RESULT cylinder shaft must be replaced immediately.
IN LOSS OF STEERING, CAUSING
PROPERTY DAMAGE AND/OR Failure to comply with maintenance checks may result in loss of
PERSONAL INJURY steering, causing property damage and/or personal injury.

LUBRICATING INSTRUCTIONS
GREASE ROD & HOLE BOLT IS GREASE BOTH
THROUGH SIDES OF SLOT
TILLER
CAUTION ARM
Grease rod and support bracket holes
once a year.

GREASE
UNDERSIDE
AND TOP SLIDE
SURFACES
GREASE ROD & HOLE

Figure 13
Outboard Powered Vessels 21
 TROUBLE SHOOTING GUIDE

Seastar hydraulic steering will provide years of safe reliable performance

WARNING
with a minimum of service if properly installed with correct cylinder.
Whenever in the following text,
a solution calls for removal Seastar steering systems have been designed with protection against
from vessel and/or dismantling over-pressure situations, by a pressure relief valve, to minimize the
of steering system possibility of total loss of steering.
components, such work must Most faults occur when the installation instructions are not followed and
only be carried out by a usually show up immediately upon filling the system. Provided below, are
qualified marine hydraulic the most common faults encountered and their likely cause and solution.
mechanic. Teleflex offers the
following as a guide only and Sometimes when returning the wheel from a hardover position, a slight
is not responsible for any resistance may be felt and a clicking noise may be heard. This should
consequences resulting from not be mistaken as a fault, as it is a completely normal situation
incorrect dismantling repairs. caused by the releasing of the lockspool in the system.

FAULT CAUSE SOLUTION

1. During Filling,the Blockage in the line between the helm(s) Make certain that hose has not collapsed
helm becomes and the cylinder(s). during installation. If so, the collapsed section
completely jammed. must be removed and re-fitted with a new
piece with the aid of tube connectors. Check
fittings for incomplete holes. Fittings with
incomplete holes, however, are not common.

2. System is very Cylinder(s) has been mounted upside Mount cylinder(s) correctly, according to
difficult to fill. down. This causes air to be trapped in cylinder installation instruction. Ports should
Air keeps burping the cylinder(s). always be kept in uppermost position.
out top of helm Air in system. Review filling instructions.
even after system
appears full.

3. Steering is stiff Knurled adjusting nut on tilt tube over To test, disconnect cylinder(s) from the
and hard to turn, tightened. tiller arm and turn the steering wheel.
even when the vessel If it turns easily, correct above-mentioned
is not moving. problems. Please note that excessively
loose connections to tiller arm or tie-bar
can also cause mechanical binding.
Restrictions in hose, piping or fittings. Find restriction and correct.
Note: A kinked hose will cause restriction.
Cylinder interfering with engine cowling. Loose adjusting nut.

22 SEASTAR Hydraulics
 HYDRAULIC STEERING
TROUBLE SHOOTING

FAULT CAUSE SOLUTION

3. Continued Air in oil. See filling instructions supplied with

helm units.
Wrong oil has been used to fill steering Drain system and fill with recommended oils.
system, like A.T.F. (automatic transmission
fluid, or any other oil with a high
viscosity factor).

4. One helm unit in Dirt in inlet check of helm pump. Dismantle helm pump and remove
system is very bumpy contaminant from make-up checks.
and requires too
many turns from
hardover to hardover.

5. Steering is Steering wheel is too small. Fit larger wheel if possible, see installation
easy to turn at the instructions. If the problem cannot be
dock, but becomes rectified by the above mentioned solution,
hard to turn when proceed with next cause and solution or
vessel is underway. consult factory.
Incorrect setting of trim tab(s) engine. Adjust tab(s).

6. Engine drifts to Dirt in check valves. Remove check valve plugs. These are the
port or starboard larger plugs on either side on rear of helm.
while vessel is Clean ball seats and balls and re-assemble.
underway, even Note: Be prepared to lose a certain amount of
when wheel is not oil during this procedure. Have a small can
being turned. available. Refill system when check balls
have been re-assembled.

7. Turning one wheel See fault No. 6. See fault No. 6.

causes second
steering wheel to
rotate.

8. Seals will The Seastar helm has a field replaceable

sometimes leak wheel shaft seal which can readily be
if steering system is replaced by removing the steering wheel
not vented at and seal cover held in place by three
uppermost helm. small screws. Quad ring no. 210 is found
in Seastar helm seal kit HS5151.
NOTE: Seal kits are available for Seastar
cylinders, however, these must only be
used by a qualified marine mechanic.

Outboard Powered Vessels 23

 TECHNICAL INFORMATION
Bolt Torque Specifications These are the recommended maximum torque values for reusable dry
bolts. Bolts should be torqued to this value +0% -20%. For lubricated
Values are stated in: in/lbs (N.m) bolts, multiply the dry bolt torque values by .75.
Bolt Size 18-8SS Brass Bolt Size 18-8SS Brass Bolt Size 18-8SS Brass
2-56 2.5 (.282) 2.0 (.226) 6-32 9.6 (1.08) 4.9 (.554) 5/16"-18 132.0 (14.91) 107.0 (12.10)
2-64 3.0 (.338) 2.5 (.282) 6-40 12.0 (1.35) 9.9 (1.12) 5/16"-24 142.0 (16.04) 116.0 (13.11)
3-48 3.9 (.440) 3.2 (.361) 8-32 20.0 (2.25) 16.0 (1.81) 3/8"-16 236.0 (26.66) 192.0 (21.71)
3-56 4.4 (.497) 3.6 (.407) 8-36 22.0 (2.48) 18.0 (2.03) 3/8"-24 259.0 (29.20) 212.0 (23.97)
4-40 5.2 (.587) 4.3 (.486) 10-24 23.0 (2.59) 19.0 (2.14)
4-48 6.6 (.740) 5.4 (.610) 10-32 32.0 (3.61) 26.0 (2.94)
5-40 7.7 (.869) 6.3 (.712) 1/4"-20 75.0 (8.47) 62.0 (7.01)
5-44 9.4 (1.06) 7.7 (.869) 1/4"-28 94.0 (10.6) 77.0 (8.70)

Values are stated in: ft/lbs (N.m)

Bolt Size 18-8SS Brass Bolt Size 18-8SS Brass Bolt Size 18-8SS Brass
7/16"-14 31.0 (42.00) 26.0 (35.25) 5/8"-11 93.0 (126.09) 76.0 (103.04) 1"-8 287.0 (389.12) 235.0 (318.62)
7/16"-20 33.0 (44.74) 27.0 (36.61) 5/8"-18 104.0 (141.00) 85.0 (115.24) 1"-14 259.0 (351.16) 212.0 (287.43)
1/2"-13 43.0 (58.30) 35.0 (47.45) 3/4"-10 128.0 (173.55) 104.0 (141.00)
1/2"-20 45.0 (61.01) 37.0 (50.17) 3/4"-16 124.0 (168.12) 102.0 (138.29)
9/16"-12 57.0 (77.28) 47.0 (63.72) 7/8"-9 194.0 (236.03) 159.0 (215.58)
9/16"-18 63.0 (85.42) 51.0 (69.15) 7/8"-14 193.0 (261.67) 158.0 (214.22)

NOTICE Torque values for 18-8 stainless steel and brass bolts are taken from a
torque guide by ITT Harper. All results correspond well with basic bolt equations,
using a bolt factor of 0.2 and a factor of 3/4 for a reusable connection.

Helm Pump DISPLACEMENT RELIEF VALVE PORTS

SeaStar I 1.7 cu. in. (27.8 cc) 1000 PSI (68 Bar) 1/4" NPT
SeaStar II 2.4 cu. in. (39.3 cc) 1000 PSI (68 Bar) 1/4" NPT
SeaStar Pro 2.0 cu. in. (33.0 cc) 1500 PSI (102 Bar) 1/4" NPT

Helm Pump Shaft TAPER THREAD KEY SIZE

SeaStar I 3/4" Standard, 1" per ft. 5/8"NF 3/16"
SeaStar II 3/4" Standard, 1" per ft. 5/8"NF 3/16"
SeaStar Pro 3/4" Standard, 1" per ft. 5/8"NF 3/16"

Cylinder INSIDE DIAMETER STROKE

Front Mount 1.262" (32.56 mm) 10" (254 mm)
Side Mount 1.250" (31.70 mm) 8" (203 mm)
VOLUME TORQUE @ 1000 psi (70 Bar) H.O.
Front Mount 8.13 cu. in. (133.2 cc) N/A
Side Mount 8.25/9.8 cu. in. (135.1/160.8 cc) 7142/8502 in/lbs (82.1/97.7 Kgm)

Fittings SeaStar cylinders and all other fittings are 3/8" compression type fittings.
Threads are 9/16" x 24 extra fine. A brochure on all SeaStar fittings is
available from Teleflex Canada.
NOTICE Regarding adjustment of Bleeder Canada Ltd recommends that once a fitting once re-oriented to desired angle.
Tee Fitting (part# 409620) on steering has been backed off (turned in a counter The fitting must be torque to a min of 17-ft
cylinder HC5340-42. If interference occurs rotational direction) it is important to remove lbs. and then oriented to the desired angle.
between the splashwell and hydraulic hose the fitting completely to avoid leakage. Max torque is 55-ft lbs.
or hose fitting the fittings can be adjusted Remove the fitting, clean the threads and DO NOT adjust fitting so that it points to the
but must be removed completely prior to re-apply PST (pipe sealant with Teflon). This Starboard or in the direction that the
establishing desired orientation. Teleflex will ensure that the fitting does not leak hydraulic hose enters the splashwell.

SeaStar I, II, & Pro Hose Inside diameter – 5/16" (8 mm)

24 SEASTAR Hydraulics
 APPLICATIONS
WARNING Refer to page 24

APPLICATIONS for correct torque specifications

of all installation hardware.
SINGLE ENGINE

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod
HONDA 1992-TO DATE 30-50 HP HC5342 HO5015 HO5043 & HO5043
HO5009

Figure 14
STUD
STEERING
HOOK

STEERING ARM NUT

BRACKET
Remove existing steering hook from
engine and substitute item #40
Figure 14A

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 15 809900 2 Support Bracket

2 742724 4 Screw 5/16" x 3/4" Hex Head 16 436627 1 Adjusting Nut c/w Set Screw
3 113529 1 Nut 3/8" NF Nylok® 17 202027 2 Washer 1/2" dia.
4 721220 1 Notched Washer 18 192126 2 Nut 1/2" NF Nylok®
5 727724 2 Slide Washer 19 731720 2 Nut 7/16" dia.
6 729221 1 Slide Follower 20 731625 2 Washer 7/16" dia.
7 721126 1 Follower Bush 22 010924 4 Washer 5/16" dia.
8 736028 1 Bottom Washer (3 Hole)
ADAPTER KIT# HO5015
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 15/8" Flat Head 40 815728 1 Adapter Plate Honda
11 HC5344 1 Cylinder c/w Bleed Tee's 43 770423 2 Support Rod Spacer
12 730229 1 Support Rod REPLACEMENT HARDWARE MOUNTING KIT# 724021
13 202121 2 Washer 5/8" dia. Includes all mounting hardware excluding the Support
14 985876 2 Spacer Rod part# 730229.

Outboard Powered Vessels 25

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

HONDA 1993-TO DATE 30-50 HP HC5342 HO5015 HO5043 & HO5043

HO5009

Figure 15

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

ADAPTER KIT# HO5009 ADAPTER KIT# HO5043

50 113529 2 Nut 3/8" NF Nylok® 43 770423 2 Support Rod Spacer

51 113622 4 Washer 3/8" dia. 58 815728 2 Adapter Plate Honda
52 722721 1 Stringer Tube
53 722523 1 Threaded Rod c/w Ball Joint
54 N/A 1 Obsolete–No longer required
55 192126 1 Nut 1/2" NF Nylok®
56 116527 1 Ball Joint
57 726825 2 Screw 3/8" NF x 1-3/4" Hex Head

26 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

HONDA 1996-TO DATE 75-90 HP HC5342 HO5028 HO5044 HO5044

& HO5009

Figure 16

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 15 809924 2 Support Bracket

2 742724 4 Screw 5/16" x 3/4" Hex Head 16 436627 1 Adjusting Nut c/w Set Screw
3 113529 1 Nut 3/8" NF Nyloc 17 202027 2 Washer 1/2" dia.
4 721220 1 Notched Washer 18 192126 2 Nut 1/2" NF Nyloc
5 727724 2 Slide Washer 19 731720 2 Nut 7/16" dia.
6 729221 1 Slide Follower 20 731625 2 Washer 7/16" dia.
7 721126 1 Follower Bush 22 010924 4 Washer 5/16" dia.
8 736028 1 Bottom Washer (3 Hole)
9 721427 1 Countersunk Washer
ADAPTER KIT# HO5028.
10 185921 1 Screw 3/8" x 15/8" Flat Head
11 HC5344 1 Cylinder c/w Bleed Tee's 42 689828 1 Adapter Plate Honda 75/90
12 730229 1 Support Rod 43 752927 2 Screw M10-1.25 x 90 Hex Head
13 202121 2 Washer 5/8" dia. 44 823673 2 Locking Tab Washer M10
14 728924 2 Spacer
Outboard Powered Vessels 27
 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

HONDA 1996-TO DATE 75-90 HP HC5342 HO5028 HO5044 HO5044

& HO5009

Figure 17

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 687723 2 Extension Plate Honda

52 113529 2 Nut 3/8" NF Nyloc
53 113622 4 Washer 3/8" dia.
54 823673 4 Locking Tab Washer M10
55 752927 4 Screw M10-1.25 x 90 HHCS NLP
56 734925 2 Screw 3/8" x 13/4" Flat Head
57 722721 1 Stringer Tube
58 722523 1 Threaded Rod c/w Ball Joint
59 192126 1 Nut 1/2" NF Nyloc
60 746123 1 Plastic Cap
61 116527 1 Ball Joint

28 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod
HONDA 1998-TO DATE 115-130 HP HC5342 HO5028 HO5044A HO5044A
& HO5009

NOTICE
Remove Bleeder Nipples and
rotate Bleed Tees 90 degrees.
Replace Bleeder Nipples.

THIS ITEM NOT USED

WARNING
If interference between
Bleeder Fittings on
Steering Cylinder and
Engine Hooks occurs it
may be necessary to
trim a portion of the
Engine Hooks.

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES
Figure 18

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 16 436627 1 Adjusting Nut c/w Set Screw

2 742724 4 Screw 5/16" x 3/4" Hex Head 17 202027 2 Washer 1/2" dia.
3 113529 1 Nut 3/8" NF Nylok® 18 192126 2 Nut 1/2" NF Nylok®
4 721220 1 Notched Washer (not used) 19 731720 2 Nut 7/16" dia.
5 727724 2 Slide Washer 20 731625 2 Washer 7/16" dia.
6 729221 1 Slide Follower 22 010924 4 Washer 5/16" dia.
7 721126 1 Follower Bush
8 736028 1 Bottom Washer (3 Hole) ADAPTER KIT # HO5028
9 721427 1 Countersunk Washer 42 689828 2 Adapter Plate, Honda
10 185921 1 Screw 3/8" x 1-5/8" Flat Head 43 752927 2 Screw M10-1.25 x 90 Hex Head
11 HC5344 1 Cylinder c/w Bleed Tees 44 823673 2 Locking Tab Washer M10
12 730229 1 Support Rod
13 202121 2 Washer 5/8" dia. REPLACEMENT HARDWARE MOUNTING KIT# 724021
14 995876 2 Spacer Includes all mounting hardware excluding the Support
15 809900 2 Support Bracket Rod part# 730229.

Outboard Powered Vessels 29

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod
HONDA 1998-TO DATE 115-130 HP HC5342 HO5028 HO5044A HO5044A
& HO5009

NOTICE
Remove Bleeder Nipples and rotate Bleed
Tees 90 degrees. Replace Bleeder Nipples.

WARNING
If interference between Bleeder Fittings
on Steering Cylinder and Engine Hooks
occurs it may be necessary to trim
a portion of the Engine Hooks.

WARNING
The top corners of the Tab Washer (Item 54)
must be folded against the flats of the Hex
Bolt after bolts are tightened.
Figure 19

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 687723 2 Extension Plate Honda 58 722523 1 Threaded Rod c/w Ball Joint
52 113529 2 Nut 3/8" NF Nylok® 59 192126 1 Nut 1/2" NF Nylok®
53 113622 4 Washer 3/8" dia. 60 N/A 1 Obsolete–No longer required
54 823673 4 Locking Tab Washer M10 61 116527 1 Ball Joint
55 752927 4 Screw M10-1.25 x 90 HHCS NLP 62 710921 2 Spacer
56 726825 2 Screw, 3/8" NF x 1-3/4", HHCS 63 198767 1 HHCS, 3/8" NF x 1-5/8", SS,
57 722721 1 Stringer Tube Fully Threaded

30 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

JOHNSON/EVINRUDE 1977 TO 1990 90-300 HP HC5342 NOT REQ HO5001A HO5030A

1977 TO 1990 65-155 HP HC5342 NOT REQ. HO5001A HO5030A Com. Eng.
1991-TO 1992 250HP HC5342 NOT REQ. HO5001A HO5030A Com. Eng.
1991-TO DATE 300HP HC5342 NOT REQ. HO5001A HO5030A Com. Eng.
1991-TO DATE 100-155 HP HC5342 NOT REQ. HO5001A HO5030A

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

Figure 20

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 31

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

JOHNSON/EVINRUDE 1977 TO 1990 90-300 HP HC5342 NOT REQ HO5001A HO5030A

1977 TO 1990 65-155 HP HC5342 NOT REQ. HO5001A HO5030A Com. Eng.
1991-TO 1992 250HP HC5342 NOT REQ. HO5001A HO5030A Com. Eng.
1991-TO DATE 300HP HC5342 NOT REQ. HO5001A HO5030A Com. Eng.
1991-TO DATE 100-155 HP HC5342 NOT REQ. HO5001A HO5030A

Figure 21

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722829 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 4 Washer 3/8" dia.
55 723028 2 Extension Plate
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722627 1 Threaded Rod c/w Ball Joint
59 N/A 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

32 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

JOHNSON/EVINRUDE 1991-TO DATE 90-225 HP HC5342 NOT REQ HO5071A HO5072A

1991-TO DATE 150-175 HP HC5342 NOT REQ. HO5071A HO5072A Silverstar/Spitfire
1991-TO DATE 80-105 HP HC5342 NOT REQ. HO5071A HO5072A Jet Powered

Figure 22

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 33

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

JOHNSON/EVINRUDE 1991-TO DATE 90-225 HP HC5342 NOT REQ HO5071A HO5072A

1991-TO DATE 150-175 HP HC5342 NOT REQ. HO5071A HO5072A Silverstar/Spitfire
1991-TO DATE 80-105 HP HC5342 NOT REQ. HO5071A HO5072A Jet Powered

Figure 23

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722829 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 2 Washer 3/8" dia. 64 113600 2 Washer 3/8", Fender, SS
55 739524 2 Extension Plate
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722523 1 Threaded Rod c/w Ball Joint
59 746123 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

34 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

JOHNSON/EVINRUDE 1993-TO DATE 250 HP HC5342 NOT REQ HO5073A & HO5073A
HO5009

Figure 24

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 35

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

JOHNSON/EVINRUDE 1993-TO DATE 250 HP HC5342 NOT REQ HO5073A & HO5073A
HO5009

Figure 25

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722829 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 2 Washer 3/8" dia. 64 113600 2 Washer 3/8", Fender, SS
55 835120 2 Extension Plate
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722523 1 Threaded Rod c/w Ball Joint
59 746123 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

36 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

MERCURY/MARINER 1984 ONLY 150-200 HP HC5342 NOT REQ HO5002 N/A

Figure 26

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 37

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

MERCURY/MARINER 1984 ONLY 150-200 HP HC5342 NOT REQ HO5002 N/A

Figure 27

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722928 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 2 Washer 3/8" dia. 64 113600 2 Washer 3/8", Fender, SS
55 725324 2 Extension Plate
56 186520 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722627 1 Threaded Rod c/w Ball Joint
59 N/A 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

38 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

MERCURY/MARINER 1984 ONLY 90-115 HP HC5342 NOT REQ HO5071A HO5072A

1985-1988 115-220 HP HC5342 NOT REQ. HO5071A HO5072A
1989 ONLY 100-115 HP HC5342 NOT REQ. HO5071A HO5072A

Figure 28

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 39

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

MERCURY/MARINER 1984 ONLY 90-115 HP HC5342 NOT REQ HO5071A HO5072A

1985-1988 115-220 HP HC5342 NOT REQ. HO5071A HO5072A
1989 ONLY 100-115 HP HC5342 NOT REQ. HO5071A HO5072A

Figure 29

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722829 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 2 Washer 3/8" dia. 64 113600 2 Washer 3/8", Fender, SS
55 739524 2 Extension Plate
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722523 1 Threaded Rod c/w Ball Joint
59 N/A 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

40 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

MERCURY/MARINER 1989 ONLY 135-250 HP HC5342 HO5035 HO5008A HO5038A

1990 ONLY 75-250 HP HC5342 HO5035 HO5008A HO5038A
1991-TO DATE 75-275 HP HC5342 HO5035 HO5008A HO5038A

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES
Figure 30

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 17 202027 2 Washer 1/2" dia.

2 742724 4 Screw 5/16" x 3/4" Hex Head 18 192126 2 Nut 1/2" NF Nylok®
3 113529 1 Nut 3/8" NF Nylok® 19 731720 2 Nut 7/16" dia.
4 721220 1 Notched Washer 20 731625 2 Washer 7/16" dia.
5 727724 2 Slide Washer 22 010924 4 Washer 5/16" dia.
6 729221 1 Slide Follower
7 721126 1 Follower Bush ADAPTER KIT# HO5035.
8 736028 1 Bottom Washer (3 Hole)
9 721427 1 Countersunk Washer 42 741327 1 Adapter Plate #MT
10 185921 1 Screw 3/8" x 15/8" Flat Head 43 752021 2 Screw 5/16" x 31/2" Hex Head
11 HC5344 1 Cylinder c/w Bleed Tee's 44 203123 2 Locking Tab Washer
12 730229 1 Support Rod REPLACEMENT HARDWARE MOUNTING KIT# 724021
13 202121 2 Washer 5/8" dia.
14 985876 2 Spacer Includes all mounting hardware excluding the Support
15 809900 2 Support Bracket Rod part# 730229.
16 436627 1 Adjusting Nut c/w Set Screw

Outboard Powered Vessels 41

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

MERCURY/MARINER 1989 ONLY 135-250 HP HC5342 HO5035 HO5008A HO5038A

1990 ONLY 75-250 HP HC5342 HO5035 HO5008A HO5038A
1991-TO DATE 75-275 HP HC5342 HO5035 HO5008A HO5038A

Figure 31

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 741127 2 Extension Plate MT

52 113529 2 Nut 3/8" NF Nylok®
53 113622 4 Washer 3/8" dia.
54 203123 4 Locking Tab Washer
55 752021 4 Screw 5/16" x 3-1/2" Hex Head
56 726826 2 HHCS 3/8" NF x 1-3/4" SS
57 722721 1 Stringer Tube
58 722523 1 Threaded Rod c/w Ball Joint
59 192126 1 Nut 1/2" NF Nylok®
60 N/A 1 Obsolete–No longer required
61 116527 1 Ball Joint

42 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

MERCURY 1995-TO DATE 50 HP HC5342 HO5027 HO5009 & HO5029

FOUR STROKE HO5029

Figure 32
EXTENSION PLATE
SUPPLIED BY ENGINE
MANUFACTURER

Figure 32A

NOTICE IF INTERFERENCE
OCCURS AT BLEED FITTINGS,
REFER TO PAGE 24 FOR
PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 15 809900 2 Support Brackets

2 742724 4 Screw 5/16" x 3/4" Hex Head 16 436627 1 Adjusting Nut c/w Set Screw
3 113529 1 Nut 3/8" NF Nylok® 17 202027 2 Washer 1/2" dia.
4 721220 1 Notched Washer 18 192126 2 Nut 1/2" NF Nylok®
5 727724 2 Slide Washer 19 731720 2 Nut 7/16" dia.
6 729221 1 Slide Follower 20 731625 2 Washer 7/16" dia.
7 721126 1 Follower Bush 22 010924 4 Washer 5/16" dia.
8 736028 1 Bottom Washer (3 Hole) ADAPTER KIT# HO5027.
9 721427 1 Countersunk Washer 23 116320 1 Screw 3/8" x 1 1/2" Hex Head
10 185921 1 Screw 3/8" x 1 5/8" Flat Head 43 770423 1 Support Rod Spacer
11 HC5344 1 Cylinder c/w Bleed Tee's
12 730229 1 Support Rod REPLACEMENT HARDWARE MOUNTING KIT# 724021
13 202121 2 Washer 5/8" dia. Includes all mounting hardware excluding the Support
14 985876 2 Spacer Rod part# 730229.

Outboard Powered Vessels 43

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

MERCURY 1995-TO DATE 50 HP HC5342 HO5033 HO5009 & HO5029

FOUR STROKE HO5029

EXTENSION PLATE
SUPPLIED BY ENGINE
MANUFACTURER

EXTENSION PLATE
SUPPLIED BY ENGINE
MANUFACTURER

Figure 33A

Figure 33

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

ADAPTER KIT# HO5009 ADAPTER KIT# HO5029

50 113529 2 Nut 3/8" NF Nylok® 60 773328 2 Extension plate

51 113622 4 Washer 3/8" dia. 62 113529 3 Nut 3/8" NF Nylok®
52 722721 1 Stringer Tube 63 185921 2 Screw 3/8" NF x 1-5/8" Flat Head
53 722523 1 Threaded Rod c/w Ball Joint 64 113321 1 Screw 3/8" NF x 1-1/4" Hex Head
54 N/A 1 Obsolete–No longer required
55 192126 1 Nut 1/2" NF Nylok®
56 116527 1 Ball Joint
57 726825 2 Screw 3/8" NF x 1-3/4" Hex Head

44 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

SUZUKI 1986-TO DATE 115 HP HC5342 HO5025 N/A N/A

140 HP HC5342 HO5025 N/A N/A

THIS ITEM NOT USED

Figure 33B

MAY HAVE TO TRIM IF

TILT TO TRAILER LOCK
POSITION REQUIRED

Figure 34A

NOTICE IF INTERFERENCE
OCCURS AT BLEED FITTINGS,
REFER TO PAGE 24 FOR
PROPER ADJUSTMENT OF
BLEEDER TEES
Figure 34

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 16 436627 1 Adjusting Nut c/w Set Screw

2 742724 4 Screw 5/16" x 3/4" Hex Head 17 202027 2 Washer 1/2" dia.
3 113529 1 Nut 3/8" NF Nylok® 18 192126 2 Nut 1/2" NF Nylok®
4 721220 1 Notched Washer 19 731720 2 Nut 7/16" dia.
5 727724 2 Slide Washer 20 731625 2 Washer 7/16" dia.
6 729221 1 Slide Follower 22 010924 4 Washer 5/16" dia.
7 721126 1 Follower Bush
ADAPTER KIT# HO5025
8 736028 1 Bottom Washer (3 Hole)
9 721427 1 Countersunk Washer 40 734925 2 Screw 3/8" x 1 3/4"" Flat Head
10 185921 1 Screw 3/8" x 15/8" Flat Head 41 113529 2 Nut 3/8" NF Nylok®
11 HC5344 1 Cylinder c/w Bleed Tee's 42 113622 3 Washer 3/8" dia.
12 730229 1 Support Rod 43 815521 1 Adapter Plate Suzuki
13 202121 2 Washer 5/8" dia. REPLACEMENT HARDWARE MOUNTING KIT# 724021
14 985876 2 Spacer Includes all mounting hardware excluding the Support
15 809900 2 Support Bracket Rod part# 730229.

Outboard Powered Vessels 45

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

SUZUKI 115 & 140HP TWIN

NOT AVAILABLE AT THIS TIME

46 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

SUZUKI 1986-TO DATE 150-220 HP HC5342 NOT REQ HO5001A N/A

1990-TO DATE 100 HP HC5342 NOT REQ. HO5001A N/A

Figure 36

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
REPLACEMENT HARDWARE MOUNTING KIT# 724021
10 185921 1 Screw 3/8" x 1 5/8" Flat Head
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 47

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

SUZUKI 1986-TO DATE 150-220 HP HC5342 NOT REQ HO5001A N/A

1990-TO DATE 100 HP HC5342 NOT REQ. HO5001A N/A

Figure 37

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722829 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 2 Washer 3/8" dia. 64 113600 2 Washer 3/8", Fender, SS
55 725625 2 Extension Plate
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722523 1 Threaded Rod c/w Ball Joint
59 N/A 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

48 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod
TOHATSU 1990-TO DATE 120-140 HP HC5342 NOT REQ. HO5048 N/A

NISSAN 1990-TO DATE 120-140 HP HC5342 NOT REQ. HO5048 N/A

Figure 38

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 15 809900 2 Support Brackets

2 186021 4 Screw 5/16" x 3/4" Hex Head 16 436627 1 Adjusting Nut c/w Set Screw
3 113529 1 Nut 3/8" NF Nylok® 17 202027 2 Washer 1/2" dia.
4 721220 1 Notched Washer 18 192126 2 Nut 1/2" NF Nylok®
5 727724 2 Slide Washer 19 731720 2 Nut 7/16" dia.
6 729221 1 Slide Follower 20 731625 2 Washer 7/16" dia.
7 721126 1 Follower Bush 22 010924 4 Washer 5/16" dia.
8 736028 1 Bottom Washer (3 Hole)
9 721427 1 Countersunk Washer REPLACEMENT HARDWARE MOUNTING KIT# 724021
10 185921 1 Screw 3/8" x 15/8" Flat Head Includes all mounting hardware excluding the Support
11 HC5344 1 Cylinder c/w Bleed Tee's Rod part# 730229.
12 730229 1 Support Rod
13 202121 2 Washer 5/8" dia.
14 985876 2 Spacer

Outboard Powered Vessels 49

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod
TOHATSU 1990-TO DATE 120-140 HP HC5342 NOT REQ. HO5048 N/A

NISSAN 1990-TO DATE 120-140 HP HC5342 NOT REQ. HO5048 N/A

Figure 39

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 753428 2 Clamp Plate 61 116527 1 Ball Joint

52 721925 4 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 2 Nut 3/8" NF Nylok® 63 185921 2 Screw 3/8" x 15/8" Flat Head
54 113622 2 Washer 3/8" dia.
55 771727 2 Extension Plate
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722627 1 Threaded Rod c/w Ball Joint
59 N/A 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

50 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod
US MARINE (FORCE) 1985-TO DATE 90-150 HP HC5342 HO5059 HO5060 N/A

Figure 40

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 15 809900 2 Support Bracket

2 742724 4 Screw 5/16" x 3/4" Hex Head 16 436627 1 Adjusting Nut c/w Set Screw
3 113529 1 Nut 3/8" NF Nylok® 17 202027 2 Washer 1/2" dia.
4 721220 1 Notched Washer 18 192126 2 Nut 1/2" NF Nylok®
5 727724 2 Slide Washer 19 731720 2 Nut 7/16" dia.
6 729221 1 Slide Follower 20 731625 2 Washer 7/16" dia.
7 721126 1 Follower Bush 22 010924 4 Washer 5/16" dia.
8 736028 1 Bottom Washer (3 Hole)
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 15/8" Flat Head ADAPTER KIT# HO5059.
11 HC5344 1 Cylinder c/w Bleed Tee's 40 186426 1 Screw 3/8" x 21/4" Hex Head
12 730229 1 Support Rod 41 770921 1 Top Washer
13 202121 2 Washer 5/8" dia. 42 113622 1 Washer 3/8" dia.
14 985876 2 Spacer 43 770423 1 Support Rod Spacer

Outboard Powered Vessels 51

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod
US MARINE (FORCE) 1985-TO DATE 90-150 HP HC5342 HO5059 HO5060 N/A

Figure 41

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 113529 6 Nut 3/8" NF Nylok® 58 722627 1 Threaded Rod c/w Ball Joint
52 113622 6 Washer 3/8" dia. 59 192126 1 Nut 1/2" NF Nylok®
53 770226 1 Extension Plate Stbd. 60 N/A 1 Obsolete–No longer required
54 770122 1 Extension Plate Port 61 116527 1 Ball Joint
55 726825 4 Screw 3/8" x 1 3/4" Hex Head 62 186426 1 Screw 3/8" x 21/4" Hex Head
56 731128 4 Standoff Washer
57 722721 1 Stringer Tube

52 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

US MARINE (FORCE) 1995-TO DATE 120 HP HC5342 HO5035 HO5009 HO5042

Figure 42

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 16 436627 1 Adjusting Nut c/w Set Screw

2 742724 4 Screw 5/16" x 3/4" Hex Head 17 202027 2 Washer 1/2" dia.
3 113529 1 Nut 3/8" NF Nylok® 18 192126 2 Nut 1/2" NF Nylok®
4 721220 1 Notched Washer 19 731720 2 Nut 7/16" dia.
5 727724 2 Slide Washer 20 731625 2 Washer 7/16" dia.
6 729221 1 Slide Follower 22 010924 4 Washer 5/16" dia.
7 721126 1 Follower Bush
8 736028 1 Bottom Washer (3 Hole) ADAPTER KIT# HO5035.
9 721427 1 Countersunk Washer 42 741327 1 Adapter Plate #MT
10 185921 1 Screw 3/8" x 15/8" Flat Head 43 752021 2 Screw 5/16" x 31/2" Hex Head
11 HC5344 1 Cylinder c/w Bleed Tee's 44 203123 2 Locking Tab Washer
12 730229 1 Support Rod
13 202121 2 Washer 5/8" dia. REPLACEMENT HARDWARE MOUNTING KIT# 724021
14 985876 2 Spacer Includes all mounting hardware excluding the Support
15 809900 2 Support Bracket Rod part# 730229.

Outboard Powered Vessels 53

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

US MARINE (FORCE) 1995-TO DATE 120 HP HC5342 HO5035 HO5042 & HO5042
HO5009

Figure 43

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

ADAPTER KIT# HO5009 ADAPTER KIT# HO5042
52 113529 2 Nut 3/8" NF Nylok®
51 680321 2 Adapter Plate Force
53 113622 4 Washer 3/8" dia. 54 203123 4 Locking Tab Washer
57 722721 1 Stringer Tube 55 752021 4 Screw 5/16" x 3-1/2" Hex Head
58 722523 1 Threaded Rod c/w Ball Joint 56 734925 2 Screw 3/8" x 1-3/4" Flat Head
59 192126 1 Nut 1/2" NF Nylok®
60 N/A 1 Obsolete–No longer required
61 116527 1 Ball Joint
62 726825 2 Screw 3/8" NF x 1-3/4" Hex Head
(Not Used)

54 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1984-1985 115-220 HP HC5342 NOT REQ HO5005 N/A

Figure 44

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 55

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1984-1985 115-220 HP HC5342 NOT REQ HO5005 N/A

Figure 45

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722928 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 4 Washer 3/8" dia.
55 725729 2 Extension Plate
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722627 1 Threaded Rod c/w Ball Joint
59 N/A 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

56 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1986 ONLY 115-220 HP HC5342 NOT REQ HO5004 N/A

Figure 46

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 57

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1986 ONLY 115-220 HP HC5342 NOT REQ HO5004 N/A

Figure 47

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722829 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 4 Washer 3/8" dia.
55 726026 2 Extension Plate
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube
58 722627 1 Threaded Rod c/w Ball Joint
59 N/A 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

58 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod
YAMAHA 1989-TO DATE 50-70 HP HC5342 HO5039 N/A N/A

Figure 48

Figure 48A

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 15 809900 2 Support Bracket

2 742724 4 Screw 5/16" x 3/4" Hex Head 16 436627 1 Adjusting Nut c/w Set Screw
3 113529 1 Nut 3/8" NF Nylok® 17 202027 2 Washer 1/2" dia.
4 721220 1 Notched Washer 18 192126 2 Nut 1/2" NF Nylok®
5 727724 2 Slide Washer 19 731720 2 Nut 7/16" dia.
6 729221 1 Slide Follower 20 731625 2 Washer 7/16" dia.
7 721126 1 Follower Bush 22 010924 4 Washer 5/16" dia.
8 736078 1 Bottom Washer (3 Hole)
9 721427 1 Countersunk Washer ADAPTER KIT# HO5039.
10 185921 1 Screw 3/8" x 15/8" Flat Head 40 772720 1 Extension Plate
11 HC5344 1 Cylinder c/w Bleed Tee's
12 730229 1 Support Rod REPLACEMENT HARDWARE MOUNTING KIT# 724021
13 202121 2 Washer 5/8" dia. Includes all mounting hardware excluding the Support
14 985876 2 Spacer Rod part# 730229.

Outboard Powered Vessels 59

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1989-TO DATE 50-70 HP HC5342 NOT REQ HO5009 & HO5046
HO5046

Figure 49A
Figure 49B
Figure 49

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

ADAPTER KIT# HO5009 ADAPTER KIT# HO5046

50 113529 2 Nut 3/8" NF Nylok® 60 773328 2 Extension plate

51 113622 4 Washer 3/8" dia. 61 773421 2 Spacer
52 722721 1 Stringer Tube 62 113529 3 Nut 3/8" NF Nylok®
53 722523 1 Threaded Rod c/w Ball Joint 63 185921 2 Screw 3/8" NF x 1-5/8" Flat Head
54 N/A 1 Obsolete–No longer required 64 113321 1 Screw 3/8" NF x 1-1/4" Hex Head
55 192126 1 Nut 1/2" NF Nylok® 65 736028 1 Bottom Washer (3 Holes)
56 116527 1 Ball Joint
57 726825 2 Screw 3/8" NF x 1-3/4" Hex Head

60 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1989-TO DATE 90 HP HC5342 NOT REQ HO5009 & HO5046

HO5046

Figure 50A

NOTICE IF INTERFERENCE
OCCURS AT BLEED FITTINGS,
REFER TO PAGE 24 FOR
PROPER ADJUSTMENT OF
BLEEDER TEES
Figure 50

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.

Outboard Powered Vessels 61

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1989-TO DATE 70-90 HP HC5342 NOT REQ HO5009 & HO5046
HO5046

Figure 51A
Figure 51B
Figure 51

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

ADAPTER KIT# HO5009 ADAPTER KIT# HO5046

50 113529 2 Nut 3/8" NF Nylok® 60 773328 2 Extension plate

51 113622 4 Washer 3/8" dia. 61 773421 2 Spacer
52 722721 1 Stringer Tube 62 113529 3 Nut 3/8" NF Nylok®
53 722523 1 Threaded Rod c/w Ball Joint 63 185921 2 Screw 3/8" NF x 1-5/8" Flat Head
54 N/A 1 Obsolete–No longer required 64 113321 1 Screw 3/8" NF x 1-1/4" Hex Head
55 192126 1 Nut 1/2" NF Nylok® 65 736028 1 Bottom Washer (3 Holes)
56 116527 1 Ball Joint
57 726825 2 Screw 3/8" NF x 1-3/4" Hex Head

62 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1987-TO DATE 115-220 HP HC5342 NOT REQ HO5006A HO5036A

1990-TO DATE 250 HP HC5342 NOT REQ N/A HO5047
1990-TO DATE 80-140 HP HC5342 NOT REQ HO5006A HO5036A

Figure 52

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 15 809900 2 Support Brackets

2 742724 4 Screw 5/16" x 3/4" Hex Head 16 436627 1 Adjusting Nut c/w Set Screw
3 113529 1 Nut 3/8" NF Nylok® 17 202027 2 Washer 1/2" dia.
4 721220 1 Notched Washer 18 192126 2 Nut 1/2" NF Nylok®
5 727724 2 Slide Washer 19 731720 2 Nut 7/16" dia.
6 729221 1 Slide Follower 20 731625 2 Washer 7/16" dia.
7 721126 1 Follower Bush 22 010924 4 Washer 5/16" dia.
8 736028 1 Bottom Washer (3 Hole)
9 721427 1 Countersunk Washer REPLACEMENT HARDWARE MOUNTING KIT# 724021
10 185921 1 Screw 3/8" x 1 5/8" Flat Head Includes all mounting hardware excluding the Support
11 HC5344 1 Cylinder c/w Bleed Tee's Rod part# 730229.
12 730229 1 Support Rod
13 202121 2 Washer 5/8" dia.
14 985876 2 Spacer

Outboard Powered Vessels 63

 APPLICATIONS
TWIN ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1987-TO DATE 115-225 HP HC5342 NOT REQ HO5006A HO5036A

1990-TO DATE 250 HP HC5342 NOT REQ N/A HO5047
1990-TO DATE 80-140 HP HC5342 NOT REQ HO5006A HO5036A

Figure 53A

64

YAMAHA TIE BAR

COMPONENTS
54

56 WHEN USING YAMAHA

SUPPLIED TIE BAR
Figure 53

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

51 722928 2 Clamp Plate 61 116527 1 Ball Joint

52 753428 2 Bottom Washer (MC) 62 191424 4 Nut 1/4" NC Nylok®
53 113529 3 Nut 3/8" NF Nylok® 63 185921 1 Screw 3/8" x 15/8" Flat Head
54 113622 4 Washer 3/8" dia.
55 727122 2 Extension Plate WHEN USING YAMAHA SUPPLIED TIE BAR
56 186426 2 Screw 3/8" x 21/4" Hex Head
57 722721 1 Stringer Tube 64 468721 2 Spacer (for use with Yamaha Tie Bar)
58 722523 1 Threaded Rod c/w Ball Joint
59 N/A 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok®

64 SEASTAR Hydraulics
 APPLICATIONS
SINGLE ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YAMAHA 1997 115-225L HP HC5342 NOT REQ HO5006 HO5036

225X-250 HP HC5342 NOT REQ N/A HO5047

CAUTION
For 1997 Yamaha 115-
225L hp motors. Measure
tilt tube length.
Longer tilt tube is normally
12-3/16". Regular tilt tube
is normally 12".
On motors with longer tilt
tube, replace one of the
regular spacers (14) with
the thin spacer (14A).

WARNING
The thin spacer must be
used with longer tilt tube
Yamaha motors, or loss of
steering control may result.

NOTICE IF INTERFERENCE OCCURS

AT BLEED FITTINGS, REFER TO PAGE
24 FOR PROPER ADJUSTMENT OF
BLEEDER TEES
Figure 54

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14A 728994 1 Spacer Thin

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head REPLACEMENT HARDWARE MOUNTING KIT# 724021
11 HC5344 1 Cylinder c/w Bleed Tee's Includes all mounting hardware excluding the Support
12 730229 1 Support Rod Rod part# 730229.
13 202121 2 Washer 5/8" dia.
14 985876 2 Spacer

Outboard Powered Vessels 65

 APPLICATIONS
SINGLE ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YANMAR 1993-TO DATE 27-36 HP HC5342 HO5045 HO5009 & HO5055

DIESEL HO5055

Figure 55
3
4
1 5
2

22

6 5

7
8
17
12 15 18
13 14

40
9

15 19
16 10
17
SUPPLIED BY ENGINE
MANUFACTURER
18
}
20

41
11
19 13
20

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 722222 1 Slide Plate 14 985876 2 Spacer

2 742724 4 Screw 5/16" x 3/4" Hex Head 15 809900 2 Support Brackets
3 113529 1 Nut 3/8" NF Nylok® 16 436627 1 Adjusting Nut c/w Set Screw
4 721220 1 Notched Washer 17 202027 2 Washer 1/2" dia.
5 727724 2 Slide Washer 18 192126 2 Nut 1/2" NF Nylok®
6 729221 1 Slide Follower 19 731720 2 Nut 7/16" dia.
7 721126 1 Follower Bush 20 731625 2 Washer 7/16" dia.
8 736028 1 Bottom Washer (3 Hole) 22 010924 4 Washer 5/16" dia.
9 721427 1 Countersunk Washer
10 185921 1 Screw 3/8" x 1 5/8" Flat Head
ADAPTER KIT# HO5045
11 HC5344 1 Cylinder c/w Bleed Tee's
12 730229 1 Support Rod 40 815427 1 Adapter Plate Single Engine
13 202121 2 Washer 5/8" dia. 41 731625 2 Washer 7/16" dia.

66 SEASTAR Hydraulics
 APPLICATIONS
TWIN ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE ENGINE ADAPTER PLATES

MANUFACTURER YEAR MODEL CYLINDER SINGLE TWIN TWIN
c/w tie-rod w/o tie-rod

YANMAR 1993-TO DATE 27-36 HP HC5342 HO5045 HO5009 & HO5055

DIESEL HO5055

52
52

53 60
53

51

}
SUPPLIED BY
ENGINE
60 MANUFACTURER

53
}

55
56 52
58 57
59 53 SUPPLIED BY ENGINE
MANUFACTURER
52
Figure 56

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

ADAPTER KIT# HO5009 ADAPTER KIT# HO5055
52 113529 2 Nut 3/8" NF Nylok ®
51 815323 2 Adapter Plate Twin Engine
53 113622 4 Washer 3/8" dia. 60 731625 4 Washer 7/16" dia.
54 726825 2 Screw 3/8" x 13/4" Hex Head
55 722721 1 Stringer Tube
56 722523 1 Threaded Rod c/w Ball Joint
57 192126 1 Nut 1/2" NF Nylok®
58 N/A 1 Obsolete–No longer required
59 116527 1 Ball Joint

Outboard Powered Vessels 67

 APPLICATIONS
SINGLE ENGINES
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE
MANUFACTURER YEAR MODEL CYLINDER

ALL ALL ALL HC5370

Figure 57

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

1 537029 1 O/B Cylinder S.M. Assembly

2 449824 1 Extension Rod SS
3 449721 1 Pin SS
4 448521 2 Hose-Bleed Fitting (Elbow)
5 449025 2 Bleed Screw
6 448925 2 Washer for Bleed Screw

68 SEASTAR Hydraulics
 APPLICATIONS
TWIN ENGINE
WARNING Refer to page 24 for correct torque specifications of all installation hardware.

ENGINE
MANUFACTURER YEAR MODEL CYLINDER TIEBAR KIT

ALL ALL ALL HC5370 HO5009

Figure 58

ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION

53 113529 2 Nut 3/8" NF SS Thin Nylok®

54 113622 4 Washer 3/8" dia. Flat SS
56 726825 2 Screw 3/8" NF x 13/4" HHCS SS
57 722721 1 Stringer Tube
58 722627 1 Threaded Rod 1/2" NF x 36" SS
59 746123 1 Obsolete–No longer required
60 192126 1 Nut 1/2" NF Nylok® BR. N.P.
61 116527 1 Rod End Ball Joint 1/2" SS

Outboard Powered Vessels 69

SEAL REPLACEMENT KITS (& NON-ILLUSTRATED PARTS)
FRONT MOUNT CYLINDER
(PART # HC5340-42)

5
2 *

3 * 4 *

HYDRAULIC CYLINDER

PISTON ROD

2 *
*PARTS INCLUDED IN HS5157
Figure 59

ITEM PART# QTY DESCRIPTION ITEM PART# QTY DESCRIPTION

1 HS5157 1 Seal Kit, c/w Two Seal Glands
& Pin Wrench
2 797021 1 Seal Gland Only
3 745920 1 Seal Gland Assembly Guide Tool SIDE MOUNT CYLINDER PART# HC5370 NOT ILLUSTRATED

4 745525 2 Pin Wrench Only HS5153 1 Seal Kit, Seals Only

5 409620 2 Bleeder Tee Fitting (not included) HS5173 1 Rod End Gland, Swivel Nut c/w Seals
6 002222 2 O-Ring for Bleeder Fittings 448728 2 Elbow Ftg. c/w Bleed Screw
7 222228 2 O-Ring for Bleeder Fittings 773722 1 Cylinder Tube, Gland Assembly
773826 1 Cylinder Rod, Piston Assembly

70 SEASTAR Hydraulics
 SEAL REPLACEMENT KITS
SIDE MOUNT

SIDE MOUNT CYLINDER

(PART # HC5370)
Figure 60

Figure 60A

CYLINDER
VICE V-BLOCKS

Figure 60B
V-BLOCKS CYLINDER
VICE 7/8"

NOTICE NOTICE
Use soft material Gland replacement
V-Blocks as per kit HS5173, includes
Figures A1 & A2 for Gland, 'O' Ring and
clamping cylinder. Bleeder Tee.

ITEM PART# QTY DESCRIPTION ITEM PART# QTY DESCRIPTION

1 409620 2 Bleeder Tee Assembly
2 450022 1 Cylinder Barrel / Gland Assembly
3 029620 1 O-Ring (Piston Seal) SEAL KIT # HS5153
4 449928 1 Piston Rod (Shaft Only)
3 029620 1 O-Ring (Piston Seal)
5 469828 1 O-Ring (Rod-End Gland Seal)
5 469828 1 O-Ring (Rod-End Gland Seal)
6 447321 1 Gland End
7 008727 1 O-Ring (Shaft Seal)
7 449627 1 O-Ring (Shaft Seal)
8 215121 1 Wiper Ring
8 215121 1 Wiper Ring
11 002222 1 O-Ring (Piston Rod Seal) (Not Shown)
9 449721 1 Pin
10 449824 1 Extension Rod

Outboard Powered Vessels 71

 Statement of Limited Warranty
We warrant to the original retail purchaser that Teleflex Canada
Limited Partnership products have been manufactured free from
defects in materials and workmanship. This warranty is effective
for two years from date of purchase, excepting that where Teleflex
Canada Limited Partnership products are used commercially or in
any rental or income producing activity, then this warranty is limited
to one year from the date of purchase.
We will provide replacement product without charge, for any Teleflex
Canada Limited Partnership product not meeting this warranty, which
is returned (freight prepaid) within the warranty period to the dealer
from whom such product were purchased, or to us at the appropriate
address. In such a case Teleflex Canada Limited Partnership
products found to be defective and covered by this warranty, will be
replaced at Teleflex’s option, and returned to the customer.
The above quoted statement is an extract from the complete
Teleflex Canada Limited Partnership products warranty statement.
A complete warranty policy is available in our Teleflex Canada
Limited Partnership products catalogue.

Return Goods Procedure

Prior to returning product to Teleflex Canada Limited Partnership
under warranty, please obtain a Return Goods Authorization number
(claim number).
Be sure to label the goods with:
a) the name and address of the sender, and
b) the return goods authorization number (claim number)
Please address the returned goods as follows:

From U.S.A. From Canada

RGA # ? RGA # ?
Teleflex Canada Teleflex Canada
c/o Panalpina 3831 No.6 Road
#8 – 14th Street Richmond, B.C.
Blaine, WA 98230 Canada V6V 1P6

72 SEASTAR Hydraulics