Zener Barriers

Dual-channel safety barrier


9002/22-240-160-001 Art. No. 158948
• For the intrinsically safe operation of a wide range of devices,
such as HART transmitters, solenoid valves, sensors, zero-​
potential contacts and many more
• Compact, space-​saving devices that are easy to install on a
DIN rail
• Quick and efficient installation as barriers can be simultane-
ously snapped onto DIN rail and connected to ground (ISA
- ​RPI12.06)

WebCode 9002A

The 9002 series INTRINSPAK two-​channel zener barriers enable the intrinsically safe operation of
virtually all field devices. The comprehensive portfolio and the combination of zener barriers cover
a wide variety of signals. The devices are incredibly robust and require very little space. The back-​
up fuse is a convenient feature as it is standardized for all variants.

Technical Data
Explosion Protection
Application range (Zones) 2
Ex interface zone 0
1
2
20
21
22
IECEx certificate Gas IECEx PTB 08.0057X
IECEx gas explosion protection Ex nA [ia Ga] IIC/IIB T4 Gc
IECEx dust certificate IECEx PTB 08.0057X
IECEx dust explosion protection [Ex ia Da] IIIC
ATEX gas certificate PTB 01 ATEX 2053 X
ATEX gas explosion protection E II 3 (1) G Ex nA [ia Ga] IIC/IIB T4 Gc
ATEX dust certificate PTB 01 ATEX 2053 X
ATEX dust explosion protection E II (1) D [Ex ia Da] IIIC
Certificate FMus 3010778
Marking FMus NONINCENDIVE FOR, Class I, Div. 2, Groups A,B,C,D; T4,
Class I, Zone 2, Group IIC T4
IS connections for Class I,II,III, Div. 1, Groups A,B,C,D,E,F,G;
Class I, Zone 0, Groups IIC/IIB
Hazardous location when inst. per doc. 90 026 11 31 1
Certificate ULus E81680V1S3
Marking ULus For use in Hazardous location, Class I, Div. 2, Groups A,B,C,D; T4
Providing IS circuits for Class I,II,III, GROUPS A,B,C,D,E,F,G;
per doc. 90 026 11 31 3
Certificate cCSA 1284580

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Zener Barriers
Dual-channel safety barrier

9002/22-240-160-001 Art. No. 158948

Explosion Protection
Marking cCSA Associated equipment [Ex ia], Class I, Div. 2, Groups A,B,C,D;
Provides IS circuits for Class I,II,III,
Class I, Zone 0, Groups IIC/IIB
For applicable grps per inst. doc. 90 016 11 31 2
EAC certificate TS RU C-DE.ГБ04.B.00651
EAC gas explosion protection 7 2 Ex nA [ia Ga] IIC T4 Gc X
EAC dust explosion protection 7 [Ex ia Da] IIIC
Inmetro gas certificate UL-BR 12.0354
Inmetro dust certificate UL-BR 12.0354
Certificates ATEX (PTB), Brazil (ULB), Canada (CSA), China (CQST), EAC (STV), IECEx (PTB), India
(PESO), Japan (CML), Korea (KGS), USA (FM), USA (UL)
Installation in Zone 2, Division 2 and in safe area
Further information see respective certificate and operating instructions
Safety Data
Max. voltage Uo/Voc 12 V
Max. current Io/Isc 80 mA
Max. power Po 240 mW
Max. permissible external capacitance 1.41 μF
Co/Ca for IIC
Max. permissible external capacitance 9 μF
Co/Ca for IIB
Max. permissible external inductance Lo/ 6 mH
La for IIC
Max. permissible external inductance Lo/ 22 mH
La for IIB
Electrical Data
Number of channels 2
Rated operational voltage DC 9V
Maximum resistance Rmax 177 Ω
Min. resistance Rmin 158 Ω
Maximum output current Imax 50 mA
Potential Alternative potential
Potential Ch 1 Alternative potential
Potential Ch 2 Alternative potential
Resistive current limitation using frequen- ≤ 100 kHz
cy ≥ 50 mA
Resistive current limitation using frequen- ≤ 50 kHz
cy ≤ 50 mA
Leakage current Ileck for UN ≤ 2 µA
Leakage current Ileck for UN 2 (Unless specified otherwise)
Channel Vnom Rmin Rmax Uo/Voc Io/Isc Po
1 9.00 V 158.00 Ω 177.00 Ω 12.00 V 80.0 mA 240.000 mW
2 9.00 V 158.00 Ω 177.00 Ω 12.00 V 80.0 mA 240.000 mW
1+2 18.00 V 24.00 V 160.0 mA 480.000 mW
Auxiliary Power
Nominal voltage Vnom 9V

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Zener Barriers
Dual-channel safety barrier

9002/22-240-160-001 Art. No. 158948

Auxiliary Power
Power supply Controlled, nominal voltage
Ambient Conditions
Ambient temperature °C -20 °C ... +60 °C
Ambient temperature °F -4°F ... +140°F
Storage temperature °C -20 °C ... +75 °C
Storage temperature °F -4°F ... +167°F
Max. relative humidity 95% on average, no condensation
Temperature influence ≤ 0,25 %/10K
Mechanical Data
Degree of protection (IP) IP40
Terminal degree of protection (IP) IP20
Enclosure material Polyamide 6GF
Number of connection terminals 4
Connection cross section max. 1.5 mm²
Connection cross-​section AWG ... 16 AWG
Type of connection cable Solid
Finely stranded
Width 103 mm
Width inches 4.09 in
Length 12 mm
Length inches 0.48 in
Mounting depth 72 mm
Mounting depth inches 2.76 in
Weight 0.11 kg
Weight 0.24 lb
Mounting / Installation
Connection cross-​section ground 4 mm²
Cross-​section ground AWG 12 AWG
Connection type 2 PA
Min. torque Nm 0.5 Nm
Min. torque lb / in 4.43 lb / in
Max. torque Nm 0.6 Nm
Max. torque lb / in 5.31 lb / in

Technical Drawings – Subject to Alterations

Hazardous area Safe area

+/-Ue +/-Ue

Intrinsically safe Control room

field device(s) UN
equipment

+/-Ue +/-Ue

0V

/ PA

Two-channel safety barriers, potential: ~ / ~

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Zener Barriers
Dual-channel safety barrier

9002/22-240-160-001 Art. No. 158948

Hazardous area Safe area

RS-232

Tx / Rx Tx / Rx
Intrinsically Safe GND GND Interface
Field Device 9002/22-240-160-001 Module

Application with RS 232

Dimensional Drawings (All Dimensions in mm [inches]) – Subject to Alterations

103 [4.06]

12 [0.47] 72 [2.83] 80 [3.15]

Mounting on DIN rail NS 35/15

76 [3.00]
95 [3.74]

66 [2.60] 38 [1.50]

66 [2.60] 38 [1.50] Mounting on mounting plate by means of adaptor

Mounting on DIN rail NS 32 by means of adaptor and mounting

attachment, moulded plastic

Accessories and Spare Parts

Back-​up fuse Art. No.

For all zener barriers Series 9001, 9002 and 9004 158964
unit: 5 pcs.

Holder for label Art. No.

Transparent cover for labelling 158977

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Zener Barriers
Dual-channel safety barrier

9002/22-240-160-001 Art. No. 158948

Labelling paper Art. No.

Perforated, for typing 158973
Format: DIN A4
Packaging unit: 80 pieces

Adaptor Art. No.

Adaptor allows installation of a zener barrier Series 900x on a mounting plate of a previous 158826
series.

Mounting attachment moulded plastic Art. No.

Enables mounting of zener barrier on a G-​rail. 165283

Protective conductor terminal Art. No.

USLKG 5 (wire range AWG 12 / 4 mm ) 2
112760
Terminal enables connection of protective conductors to DIN rail. Color green-​yellow.

Ground terminal Art. No.

USLKG 6 N (wire range AWG 10 / 6 mm ) 2
112599
Terminal enables connection of protective /Ground conductors to DIN rail. Color green-​yellow.

Fuse holder Art. No.

Fuse holder is snapped onto the side of the zener barrier and can be equipped with up to 158834
5 back-​up fuses (replacement).

Insulating stand off Art. No.

Suitable for DIN rail NS35/​15, allows electrically insulated mounting of DIN rail from mounting 158828
plate.

We reserve the right to make alterations to the technical data, dimensions, weights, designs and products available without notice. The
illustrations cannot be considered binding.

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