The Wet Seam and The Teton Dam Failure - Jack W. Hilf 1987
The Wet Seam and The Teton Dam Failure - Jack W. Hilf 1987
JACK W. HILF
Box 440080, Gateway Station, Aurora, CO 80044 (U.S.A.)
(Accepted for publication December 1986)
INTRODUCTION
During the discussion of the June 1976 Teton Dam failure at the 13th
ICOLD Congress in New Delhi in October 1979 (1), I concluded t h a t the
most probable trigger mechanism for the failure of that dam was the con-
struction defect represented by the wet seam. This conclusion was based on
the fact that even after intensive post-failure investigations, the previously
postulated trigger mechanisms of hydraulic fracturing and differential settle-
ment could not be substantiated, while the wet seam was f o u n d to occur
throughout the core material of the dam remnant close to and parallel with
the 1974--1975 winter shutdown surface. This wet seam was characterized
by low density, high moisture content, and significantly lower temperature
than the normal compacted silt (6°C cooler in drill hole PR 100) (2).
I stated that the temperature difference implied that frozen ground or
frozen borrow soil was present near the 1974--1975 winter shutdown surface
and that when this layer melted an avenue of easy access of reservoir water
through the core resulted.
Since that time the Final IRG Report of the failure has been published,
and it attributes the wet seam to causes other than frost action. This Interna-
tional Workshop on Dam Failures presents an o p p o r t u n i t y for me to take
another look at the wet seam as a failure mechanism. I find that additional
data and information were available which had not been adequately con-
sidered in the IRG Final Report or which postulated t h a t Report. This discus-
sion is concerned with this new or not-adequately considered data. Also I
feel obliged to respond to some of the criticism of the Teton Dam design,
which I believe to have been unfair, by providing pertinent facts that should
be considered.
The final report of the U.S. Department of the Interior Teton Dam Failure
Review Group (3) states on p.4-11, that the results of a freeze--thaw analy-
sis; post-failure reports by construction inspectors t h a t no frozen fill existed
at the time of initial Zone 1 placement on May 1, 1975, and that no frozen
266
soil was placed within Zone 1; and information on elevations of wet seams
eliminate frost action, per se, as a possible cause for the wet seams. Rather,
Conclusion 9, on page 8-1 of the Report states: "9. The wet seams are the
result of thin, low<lensity, high permeability layers placed in the embank-
m e n t . Their low density is a function of fill placement procedures and/or
unusual material properties possibly related to varying percentages of
amorphous minerals or calcium carbonate equivalent in the soil's clay size
particles."
This explanation of the cause of the wet seams is not only indefinite, but
is obviously inconsistent with the following facts.
(1) As shown in figure A-12, Embankment Placement Zone 1, May 1975
of the IRG Final Report, placement was in horizontal layers from about
Elev. 5110 to Elev. 5140.
(2) The wet seam occurred just above or at the 1974--75 winter shutdown
surface which contained a 10 horizontal to 1 vertical slope. At least 14 post-
failure drill holes between Stations 23+00 to 19+37 f o u n d wet seams only
near that surface after having penetrated many layers of compacted fill above
(see Fig.l). The placement procedures and/or unusual material properties
could n o t conceivably be limited only to the portion of those horizontal
layers near the existing fill surface.
Thus a credible explanation of the wet seam must take into account its
proximity to the 1974--1975 winter shutdown surface. Since the IRG
explanation of the origin of the wet seam does not meet t h a t criterion, we
must take another look at frost action as a cause of the wet seam.
In June, 1978, the members of the Independent Panel who had investigated
the Teton Dam failure (report of December, 1976) (4) were engaged by the
Bureau of Reclamation to visit Teton Dam and to review additional investi-
gations with particular attention to implications of "wet seams". Individual
reports were made to the Bureau by the members of the Panel and each
report of these experts gave individual conclusions. Of particular interest to
me was the report of the late Arthur Casagrande, who for m a n y years had
been a member of the A.S.C.E. Committee on Frost Action in Soils and on
the basis of his early investigation of frost heaving of highway pavements was
uniquely qualified to evaluate the relation of frost action to the wet seams
found in the Teton Dam remnant.
In his 8-page report of June 26, 1978 (5) Dr. Casagrande discussed the
phenomenon of frost action in silty soils with respect to the climatic condi-
tions in late 1974 and early 1975 and the wet seams. On page 3 of his report
he wrote: "In my judgment, not only wet seams below the winter shutdown
1974/75, but also above the shutdown were caused in some form or other by
frost action in the highly frost susceptible soils of Zone 1."
And Dr. Casagrande concluded: "On the basis of the incomplete data and
the limited time which were available for review, m y tentative conclusions
are as follows:
267
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1. The principal cause of the wet seams is probably frost action in the
highly frost-susceptible material of which the Teton Dam is constructed.
2. In the right abutment key trench, wet seams probably extended to rock
contact at approximately the location where piping started. This would
explain w h y piping developed so very rapidly. Therefore, the w e t seams
appear to have served as a contributory factor in the failure of Teton Dam."
He stated that what had appeared to him to be relatively dry soil was com-
pacted normally, then to his surprise later became extremely wet and unstable
when thawing occurred.
Therefore, it is probable that frost could have been present in the Zone 1
embankment in April--May 1975 and in the borrow soil placed in the fill in
early May 1975, without having been noticed by the Bureau inspectors and
the Contractor.
THE 5-FT. D E E P K E Y T R E N C H IN Z O N E 1
Independent Panel Member E. Montford Fucik in his June 15, 1978 report
(8) on his visit to Teton Dam made a recommendation related to this trench:
" . . . (2) Drill several holes into the area where the 5 f o o t deep cutoff trench
was excavated during May 1975 in the 1 on 10 slope of the winter shut-
down surface. The presence or absence of the wet seam will help decide if
the seam was caused by frost effects. If no wet seam is f o u n d , that will add
weight to the idea that frost effects caused the wet seam."
Unfortunately this recommendation was not implemented as can be seen
in figure A-11, "Surface of 1974--75 winter s h u t d o w n " of the IRG Final
Report (Fig.2). It shows a rectangular area located 40 ft. upstream from the
dam axis and extending from about Station 19+30 to about Station 21+50,
identified as "5' Deep key trench, April 1975 Survey Book 549-X-468".
No drill holes are located within the rectangular area which represents the
b o t t o m width of the trench, but one hole (PZ-4 at Station 19+37.0, 63.0 ft,
upstream from dam centerline) is just outside of the excavation for this
trench. This hole was drilled using 6-inch flight augers w i t h o u t casing from
ground elevation 5218.0 during the period April 5--10, 1978. The log of
this hole on page A 20-54 of the IRG Final Report shows t h a t the wet seam
was found at El. 5139.0 and extended to the b o t t o m of the hole at El. 5138.1.
Since the ground elevation of the 1974--75 winter shutdown was 5138.5
(from Survey Book 549-X-468), at this upper part of the dam remnant the
wet seam was coincident with or below the winter shutdown surface. The log
of this hole, which had been converted to a piezometer, shows water levels
as deep as 80.9 ft. or to El. 5137.1 which is 1.4 ft. below the shutdown
surface.
Let us look at this 5-ft. deep key trench more closely. Apparently it was
excavated in accordance with the following provisions of the Teton Dam
specifications, Paragraph 86 c (2):
"(2) A temporary gap through the dam embankment, for diversion pur-
poses as described in Paragraph 63 will be permitted: Provided, that the
slopes of transverse bonding surfaces (surfaces normal to the centerline crest
of embankment) in Zone I shall not be steeper than 4:1, and in other zones
of dam e m b a n k m e n t , transverse bonding surfaces between previously com-
pleted portions of embankment and embankment to be constructed shall not
be steeper than 2:1. No other transverse bonding surfaces will be permitted
in the dam embankment.
270
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Fig.2. Surface of 1974--1975 winter shutdown (after fig.A-11 of the IRG Final Report).
What relation does this trench have with the wet seam? F r o m Fig.2, none
is apparent; however, in that figure the dashed line showing seepage on the
face o f cut, Oct obe r 1977, f r o m Station 24+40 t o Station 24+60 is incorrect
in th at the 48-ft. gap in the wet seam shown clearly in p h o t o g r a p h A-10 of
the IRG Final R e por t (Fig.3) was omitted. On page A-4, Appendix A of the
IRG Final R ep or t the 48-ft. gap is stated t o be located from 29 ft. upstream
t o 77 ft. upstream f r o m dam centerline, bu t a review of the weekly reports
o f the investigation shows that the correct location of the gap was f r o m 20 ft.
upstream to 68 ft. upstream f r om dam centerline. Thus the 5-ft. deep key
trench in the Zone 1 e m b a n k m e n t is almost precisely aligned with the only
place within Zone 1 where t he exposed wet seam was absent! (see Fig.4).
This certainly implies t hat frost was present in the soil at least to a shallow
d e p t h below the winter s hut dow n surface on May 1, 1975. Its removal by
excavation o f the 5-ft. deep key trench would have effectively cut off the
source o f water pressure f r o m the 10:1 slope. This pressure was evidenced by
measurements in the wet seam and by the fact that the wet seam continued
to seep for more than 9 m ont hs after it was exposed in O ct ober 1977. A
pumping test in a test pit in the wet seam indicated a flow of 2.2 gallons per
hour (P. A-18 IRG Report). This gravity flow to the observed wet seam at
Sta. 24+30 explains w hy no wet seam was visible f r o m the right a b u t m e n t
across the failure gap. Since the highest elevation of the wet seam would be
exposed there it would n o t seep, just as there was no seepage in the 48-ft.
gap at Sta. 24+40 where t he c o n t i n u i t y of the wet seam was i nt errupt ed by
the key trench constructed in May 1975.
The IRG Final R epor t eliminated frost action as a cause for the wet seam
n o t only on the basis of post-failure interviews with construction inspectors,
bu t on the results of freeze--thaw analysis• I shall n o t a t t e m p t to question
t h e assumptions used in t hat analysis which concluded t hat under the most
conservative conditions frost would have left the fill by May 8, 1975. How-
ever, the p h e n o m e n o n of freezing at a soil--rock interface was n o t considered.
The Jones' r e p o r t (6) states on page 34:
" T h e r e is one aspect of closed-system freezing in an incomplete earth em-
b a n k m e n t dam that could possibly be a cause for failure of the dam, but
which seems to not have been published. This has to do with frost action in
e m b a n k m e n t material in contact with a solid b e d r o c k abutment• The ther-
mal conductivity of r oc k can be an order of magnitude greater than t hat of
soil (23).
T h e r e f o r e it seems logical t hat under certain conditions, frost action could
penetrate much deeper at the soil--rock interface than it would in the em-
b a n k m e n t at some distance f r o m the interface ( f i g . 3 5 ) . . .
• .. The f o r m a t i o n of a critical piping zone at the interface could be accen-
t u ated b y any water f r om snowmelt, precipitation, or c o n t r a c t o r operations,
flowing down the a b u t m e n t and freezing in the embankment• The possibility
272
Plmtogralth A-10.-The location o[ the initial wet ~ a m s encountered in the .south lave of the embankment remnant. The wet
~eams are vo~ered with plastic ~heets. 10/6/7T. PK-12-10 and PR-9- 1 1 .
Fig.3. Gap in the wet seam (photograph A-10) and the flowing wet seam (photograph
A-11). (After IRG Final Report).
Fig.4. Portion of 1974--1975 shutdown surface from Sta. 17+00 to left abutment; added
gap in wet seam and cut line of trench in Zone 1 from survey book; adapted from fig.
1-11 of the IRG Final Report.
From the foregoing discussion of the wet seam, the most likely trigger
mechanism was frost action resulting from the V-shaped ditch in the Zone 1
used as a waste water channel for the grouting operations on the right abut-
ment between December 1974 and April 1975. This trench was located
about 10 ft. from the downstream side of the key trench then continued
along the downstream right a b u t m e n t of the dam, according to Davidson
(10).
There is no longer any need to postulate mechanisms that, although pos-
sible, have no physical evidence to sustain them when we have a clear case of
some frost action t h r o u g h o u t the Zone 1 in the vicinity of the 1974--75
winter shutdown surface and especially severe frost action conditions at the
right a b u t m e n t (the rock and the water ditch) which fit exactly the location
where the failure was triggered.
In summary, the following new facts should make frost action the most
probable mechanism for triggering the failure of Teton Dam:
(1) The coincidence of the gap in the wet seam with the location (ex-
tended) of the 5-ft. deep key trench in the 1974--75 winter shutdown surface.
(2) Some wet seam elevations below the winter shutdown surface.
(3) The effect of the rock contact on the depth of frost action in soils
(Jones' report) which was not taken into account in the IRG frost action
calculations.
(4) The availability of surface water during the winter months which was
conducive to "open-system freezing" at the location (Station 14+00--15+00)
of the failure.
275
C R I T I C I S M O F T H E T E T O N DAM D E S I G N A N D L E S S O N S L E A R N E D
The design of Teton Dam has been severely criticized for its failure to pro-
vide adequate sealing of the downstream faces of the a b u t m e n t key trenches
and filter material between the silt core and the a b u t m e n t rock. The follow-
ing facts should be considered in deriving lessons to be learned from this
tragic failure:
(1) The use of key trenches backfilled with impervious soil was a design
feature in lieu of attempting to construct a grout curtain in this pervious
rock formation. It should be recognized that neither the Bureau geologists
nor the designers had foreknowledge of the extensive open joints that were
revealed when these key trenches were excavated. This fact is d o c u m e n t e d
by the travel report of March 29, 1974, by a construction liaison engineer, a
designer, and a geologist. After an inspection of two intensely fractured zones
containing extensive voids and fissures in the right a b u t m e n t key trench at
about Station 3+55 and Station 4+30, the report states in part:
"d. Preconstruction investigations indicated that intensely fractured zones
with high permeability existed in this area, but no voids were encountered
during drilling, nor were any observed during television l o g g i n g . . . "
Hence in accordance with long-standing and previously successful practice,
no special surface treatment other than special compaction was included in
the specifications.
(2) Once the initial excavation of the key trenches had been made, exis-
tence of some open joints in the upstream and downstream faces of the key
trenches was revealed. Were these conditions ignored by the designers? The
facts are otherwise. Evidence that the designers instructed the Project forces
to treat these open joints is as follows.
(a) Joint travel report {including a designer) dated October 25, 1972.
After an inspection of the excavated key trench on the left a b u t m e n t and
the partially excavated key trench on the right a b u t m e n t with the construc-
tion engineer and the field engineer, the report states:
" A positive assessment of the jointing system in the key trench walls was
not possible because of the effects of blasting. It appears that only in iso-
lated areas will it be necessary to seal the surface of the downstream key
trench wall to prevent the Zone 1 material in the filled trench from piping
through open j o i n t s . . . "
(b) Joint travel report (of a geologist and a designer) dated November 23,
1973, prior to placement of any Zone 1 material in the key trenches states
that the " . . . large mass of loosely jointed block rock on the downstream
side of the left a b u t m e n t . . , can be treated by sealing and guniting in selected
areas as the fill is placed."
276
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REFERENCES
(1) Proceedings, 13th ICOLD, New Delhi, October 1979 Vol V p.422.
(2) U.S. Bureau of Reclamation, Pacific Northwest Region, Regional Office, "Investiga-
tions for Wet Seam -- Teton Dam Remnant -- Teton Basin Project, Idaho," June
1978, 6pp.
(3) Failure of Teton Dam -- Final Report by U.S. Department of the Interior, Teton
Dam Failure Review Group, January 1980.
(4) Report to U.S. Department of the Interior and State of Idaho on Failure of Teton
Dam, by Independent Panel to Review Cause of Teton Dam Failure, December 1976.
(5) Report of June 26, 1978 to Bureau of Reclamation by Arthur Casagrande, Subject;
Teton Dam, Review of Additional Investigations with Particular Attention to Impli-
cations of "Wet Seams".
(6) REC-ERC-81-1 Closed-System Freezing of Soils in Linings and Earth Embankment
Dams, by C.W. Jones, Engineering and Research Center, Water and Power Resources
Service (now Bureau of Reclamation) March 1981.
(7) Letter from C.W. Jones to A. Casagrande dated October 29, 1978. (Private communi-
cation from C.W. Jones.)
(8) Letter of June 15, 1978 by E. Montford Fucik, subject: Report on Visit to Teton
Dam Site and Review of Technical Information -- Left Abutment Remnant Excava-
tion, Purchase Order 8-07-DP-00249.
(9) Letter on June 25, 1978 to Bureau of Reclamation by Thomas M. Leps Inc. Re:
Teton Dam Review -- IRG Post-1976 Investigations Po. No. 8-07-dp-250.
(10) Notes by L.W. Davidson for possible inclusion in the paper, "Reconsideration of
Failure Initiating Mechanism for Teton Dam", by G.A. Leonards and L.W. Davidson;
presented at the Conference on Case Histories in Geotechnical Engineering, St. Louis,
Mo., May 1984.
(Leonards)
I had intended to summarize what I believe are all the facts about the
wet seams and to point out that it is necessary that a correct hypothesis ex-
plain all the facts, not just a select few of the facts. In m y judgment the
hypotheses that have been proposed can explain some of the things that were
observed, but not all of the things that were observed. There may be more
than one type of wet seam in the dam, as none of the explanations given
thus far are consistent with all the facts. However, in view of the time, I
turn the podium back to the panel for any concluding remarks t h a t t h e y
m a y wish to make.
(Sherard)
There were several points made, and I will try to respond to them in order.
First, the idea that there was no evidence found in the post failure explora-
tions on the right and left sides that there was any piping in progress. The
idea that such evidence is important is for me not valid. Once the leak started
the dam failed within a few hours. Therefore, there is no reason to expect,
regardless of the origin of the initial leak, that there would have been any evi-
279
dence developing any place else. I can easily imagine that the reservoir could
have been filled and it did not fail, but it would fail later on. I can easily
imagine t h a t if it did not fail on the right side it could have failed a week
later on the left side. There is no reason to think that because there was no
incipient piping found anywhere else that this restricts us in our thinking
about the initial leak.
Second, the idea of the low temperatures. The hydraulic fracturing hypo-
thesis will handle it very well because the water was very cold. It was a snow
melt.
Third, the idea of Mike Duncan's about the different material in the wet
seams. I say that, as I read this thing, I could not be sure whether the conclu-
sion that the material in the wet seams was different was due to a statistical
error based on an insufficient number of samples or whether it is, in fact, a
different material. Clearly, it is a very uniform borrow material. If it was,
for example, a layer or a zone placed with higher permeability, t h a t would
be the first place the water would penetrate in hydraulic fracturing.
Fourth, regarding the idea that it is not important from the standpoint of
explaining the water dribbling out, whether the water went in by hydraulic
fracturing, or whether something happened during construction. In the
hydraulic fracturing hypothesis a thousand times more water could go in
than could get in from any other hypothesis. It could have been going in for
a couple of months, and in my opinion, that is the only way that free water
could have been f o u n d seeping out months later. Anything that happens dur-
ing construction no matter how badly frozen it was, if there were no ice
lenses, is not going to have any influence whatsoever on the condition of the
fill 2 years later under 200 feet of overburden.
(Penman)
I believe that ! am the only person who is sufficiently independent to be
able to make remarks in the present company. I would like to support Dr.
Jim Sherard, but with slight modifications. I believe that the b o t t o m 100--
120 feet of fill that was placed prior to the 1974--75 shut<lown period
could very well be subject to collapse settlement on wetting because we
know that it was placed relatively dry. The Bureau's own tests show this
a m o u n t of collapse settlement taking place when material that had been
placed 3% dry of o p t i m u m was wetted in the laboratory. So we have got
perhaps 4--5% compression, and 4--5% compression on 120 feet gives y o u
the 5 or 6 feet t h a t Jim Sherard was talking about. [Sherard interjection.
You only have 60 psi pressure there, that should be 300 psi.] Well, that
makes the matter even better. So that the gap t h a t would be formed, as Jim
has pointed out to you, would fill as the loose material forming the soffit of
our passage way through the fill, as that collapses and falls down onto it.
Then, as Jim has described to y o u very clearly, when the failure occurred
and the arch was broken the upper part of the dam fell into this loose mater-
ial. Of course, when y o u excavate the loose material and measure it, it has a
much lower density than when it was placed. It is almost impossible for the
280
(Duncan)
Just one last remark. The samples that were taken from the wet seams
were measured; their densities, their water contents were measured. The aver-
age degree of compaction in those wet seam materials met the compaction
requirements for construction of the dam. They were lower<lensity mater-
ials, but t h e y had a lower-compaction curve. There were some samples from
the wet seams that did not meet the compaction requirements, but on the
average t h e y met the compaction requirements. It is inconceivable to me that
these materials were subjected to drifting down through a 5-ft. cavity filled
with water and coming to the density that it came to as it accumulated on
the base on this 5 ft. horizontal crack filled with pure water. The average
density of those samples met the compaction requirements.
(Sherard)
Mike, when y o u take a sample of the silt as a slurry and if y o u consoli-
dated it in under 300 ft. of fill it will go to more than 98% of Proctor den-
sity. That is what happened after the failure.
(Duncan)
Then it is at most at the saturated water content that it would have at
98% compacted density, right? The water t h a t y o u saw dribbling out had to
be dribbling out of the material which was at most saturated at 98% Proctor
density. This then erases nearly all the history having to do with y o u r mecha-
nism of formation of the seam pumping in, as y o u say, a thousand times as
much water. I think that is a little exaggerated.
(T.M. Leps)
One of the things that has occurred to me in all of this discussion has been
t h a t we are beating a particular speculative item to death. It is a fascinating
thing for those of us in soil mechanics to try and imagine and to wonder
exactly how it could happen and as it has been indicated there may be 3 or 4
or 5 different ways that this seam could have happened. What is the b o t t o m
line? The b o t t o m line is t h a t I hope we all leave here knowing how to design
a dam so that we do not care if this happens. What we want to do from what
we have learned at Teton, is t h a t we want to seal open joints in the rock and
281
(Fucik)
I do n o t agree w i t h t h a t last s t a t e m e n t b y T o m Leps. If y o u l o o k e d at t h e
picture showing t h a t seam going across a l m o s t the full w i d t h o f t h e core,
which was m u c h m o r e t h a n half of t h e w i d t h o f t h e dam, t o assume t h a t t h e
failure o c c u r r e d f r o m piping in o p e n cracks in t h e r o c k , in m y o p i n i o n , is a
v e r y large a s s u m p t i o n t h a t is n o t justified. We are n o t o v e r e m p h a s i z i n g the
wet seam. I believe t h a t t h e w e t seam was the m o s t significant thing t h a t
came o u t o f T e t o n Dam. T h e idea t h a t t h e r e are wet seams in d a m s like t h e
w e t seam in T e t o n , in m y o p i n i o n , is n o t correct. I have seen a lot o f w e t
areas in dams, b u t I have never seen a n y t h i n g , I have never h e a r d o f a n y t h i n g ,
r e m o t e l y t h e same as t h e w e t seam we saw. I can easily imagine t h a t this was
the cause o f t h e failure because t h e r e was no o t h e r reason e x c e p t t h o s e based
o n p u r e c i r c u m s t a n t i a l evidence. What we have learned, as P e n m a n has
p o i n t e d o u t in t h e m a n y e x a m p l e s he gave, we all p r o b a b l y have m a n y
examples o f r o c k f o u n d a t i o n s t h a t have joints in t h e m t h a t we have t r e a t e d
b y p u t t i n g c o n c r e t e or slurry, or w h a t e v e r , over t h e m . I do n o t t h i n k t h a t
m a n y seasoned d a m designers or e x p e r i e n c e d p e o p l e have learned m u c h f r o m
t h a t part o f i t . . . t h o s e pictures o f t h e r o c k t r e n c h w i t h o u t having a n y treat-
m e n t o f t h e joints, I do n o t t h i n k we have learned m u c h f r o m t h e m . But t h e
wet seam, I do n o t t h i n k a n y o f us have seen a n y t h i n g like it b e f o r e and I
t h i n k t h a t we should t r y t o learn s o m e t h i n g f r o m it.
(Leonards)
We could h a r d l y have h o p e d for a m o r e a n i m a t e d discussion t h a n we have
had this a f t e r n o o n and I am very, very pleased t h a t t h e differing o p i n i o n s
w h i c h have b e e n simmering for m a n y years have finally surfaced. I do h o p e
t h a t m a n y o f y o u will feel m o v e d t o s u b m i t r e t r o s p e c t i v e c o m m e n t s , as
suggested in m y o p e n i n g r e m a r k s , t o say w h a t y o u feel n o w given all of this
discussion. I can tell y o u t h a t I i n t e n d t o do so, as t i m e constraints deprived
me o f an o p p o r t u n i t y to m a k e m y s t a t e m e n t s now.