JAVED ALAM Correspondence Address:
B.E. (Electrical & Electronics Engineering) Javed Alam
E-mail:
[email protected] Sr. Manager Electrical
Diamond Cements, Madora
Prop: Heidelberg cement India ltd.
Mob no: 07607779216 Jhansi Kanpur Road, 284121
Mob No: 07007922342 Jhansi (Uttar Pradesh)
Synopsis
1. Qualified Electrical Engineering Professional with 14 Years of Experience in Operation,
Maintenance and Project in Modern Cement Industry.
2. Presently working with HeidelbergCement India Limited, Jhansi Grinding Unit as Sr. Manager
Electrical (3.25 MnTPA Capacity).
3. Responsible for liaising with Electricity Board on various matters.
3. Exposure of handling project in cement industry.
4. Expertise in execution of best maintenance practice to insure maximum reliability of electrical
machines.
5. Responsible for IMS (ISO9001, ISO14001, ISO45001 and ISO50001).
6. Responsible for ensuring statutory compliance.
7. Responsible for all maintenance activity and safety management system.
8. Hand in experience on different module in SAP.
9. Responsible for PAT Cycle 6 Implementation and CII/BEE Energy Award Preparation.
Technical Qualification
1. B.E. (Electrical & Electronics Engineering)
Completed from Anna University, Chennai with the aggregate 74% of marks in the year2007.
2. Executive MBA (Power & Energy management)
Completed Executive MBA in Power & Energy Management from IIBPS, Indore in 2010 – 11.
3. Holding Electrical Supervisory License by Director of Electrical safety, Lucknow Uttar Pradesh.
Academic Qualifications
1. 10+2 (Science, PCM)
Passed from Kendriya Vidyalaya, Amjhore (CBSE, Delhi) with 78% of marks in the year 2003
2. 10th
Passed from PPCM Vidyalaya, Amjhore (BSEB, Patna) with 75% of marks in the year 2001.
Working Experience
1. Now working as Sr. Manager Electrical in Heidelberg Cement India Ltd., Jhansi, U.P. since, April
2010.
2. Worked as an Assistant Engineer Electrical in Kalayanpur Cements Ltd., Banjari, and Bihar from
01/09/2008 to 11/04/2010.
3. Have worked as GET (Electrical Department) in Kalayanpur Cements Ltd., Banjari, and Bihar from
25/08/2007 to 31/08/2008.
Job Experience
1. Responsible for maintenance planning and scheduling of planned maintenance jobs (that
includes PMRs, CBM, Corrective Maintenance). Working with the stake holders to improve
work force productivity and work quality by anticipating & eliminating potential delays through
planning, coordination and optimum use of man, material, and machine.
2. Responsible for scrutinizing of PRs as per spare requirement & consumption pattern. Also
ensuring preservation of maintenance spares/ equipment. Ensuring availability of critical spares.
3. Monitoring all types of Electrical Machines very carefully for trouble free operation to improve
the maintenance KPI like MTTR & MTBF.
4. Proper spare parts planning to ensure availability of all spares and keeping inventory to
minimum level.
5. Down time analysis, finding the root cause of the problems and rectification of the same.
6. Monitoring & reporting on progress of major maintenance & various projects/CAPEX.
7. Interfacing with the different departments & sections for smooth operation of plant.
8. Maintenance and troubleshooting of Kiln, Raw Mill (Roller Press), Coal Mill (VRM), Clinker
Grinding (Ball Mill, VRM & Roller Press), Cement Mill (Losche LM53.3+3),
Eight/Ten/Sixteen Spout Packer (EEL/ENEXO/Haver MAKE), Wagon Tippler (Metso) and
Truck Loader & Wagon Loader systems from electrical side.
9. Experience in erection, commissioning, Maintenance of 132/3.45/0.433 KV, 33/6.6/0.433 KV
substations, HT Panels (BHEL/NGEF), MV drive ACS5000, MCC (ABB, L&T/NGEF), and
PCC (ABB, L&T/NGEF).
10. Responsible for preventive maintenance of 132 KV switchyard maintenance.
11. Hand on experience in erection, commissioning, maintenance and overhauling of LRS operated
HT/LT motors, LT, and DC Motors from 0.15 KW – 4250 KW.
12. Exploring ideas to reduce per ton power and P.F. improvement.
13. Responsible for implementing organizational practices to ensure health & safety for
man/machine and implementation of PTW & LOTTO system.
14. Manpower planning & engagement, spare parts inspection.
15. Responsible for implementation of MIP (Maintenance Improvement Project) & CIP
(Continuous Improvement Project).
16. Responsible for Preparing & maintaining documents for IMS like SMPs, HIRA etc. for
ISO9001, 14001, 45001 &50001.
17. Preparation of FMEA, RCFA, daily/ weekly Job planning etc.
18. Technical clarification & discussion of spares and services with procurement & vendors.
19. Work on different modules of SAP.
20. Preparation of Department Budget.
21. Verification of contractor’s service bills.
22. Planning & execution of department CAPEX.
23. Follow up with purchase and store department on regular basis.
24. Ensuring skill enhancement of all team members by conducting technical & safety trainings.
25. Estimation of manpower requirement for the project based on standard productivity norms.
Monitoring of actual resources availability and analysis.
26. Planning, Scheduling & liaising for open access/ IEX power procurement.
27. Good relations with major electrical vendors like ABB, Siemens, BHEL, Voltamp etc.
28. CEIG Inspection, Connectivity Agreement with UPPTCL and other liaising work with board.
Current Job Profile
Independent handling Electrical Maintenance & projects in 3.25 MnTPA and continuous process
modern cement industry. Maintenance of kiln, raw mill, coal mill section, Clinker Grinding, Packing
and Blending, Crusher from Electrical Side. Roller Press (KHD) for raw mill/ Clinker grinding and
VRM (loshe) for coal mill maintenance from electrical side. Erection, commissioning and
Maintenance of 3.3/6.6 KV VCB (ABB, Siemens & NGEF Make), 3.3/6.6 KV Vacuum Contactor
Feeder (BHEL & NGEF Make), 415V ACB (ABB, L&T & NGEF Make), 3.3/6.6 KV HT/LT Slip
Ring motors (0.18 KW – 4250KW). 415V LT motors, DC motors and PCC & MCC (ABB, L&T &
NGEF Make). Maintenance of Power & distribution transformers (1.6MVA – 25MVA, ABB,
VOLTAMP, CGL & NGEF MAKE), SF6 breakers (ABB & CGL Make). Erection and
Commissioning of expansion project of 2.7 MTPA grinding unit VRM at Jhansi Plant. Liasioning with
Electricity board and successfully energized 132/6.6KV Switchyard. Preparing and maintaining
Integrated Management System (ISO 9001, 14001, 45001, 50001) documentations. Working on
different modules & transactions PM, MM, PP in SAP. Liaising & Scheduling for open access/IEX
power procurement.
Projects & Commissioning
1. Expansion of cement grinding project from 0.8 MTPA to 2.7 MTPA in the year 2012. (Electrical
cost 300 MINR)
Managed project activities right from conceptualization to execution, involved in finalization of
technical specifications, procurement, scheduling, monitoring, vendor development, site management
& manpower planning etc. Verification of all electrical drawings and contractor bills related to project.
Erection & commissioning of 6 Km 132 KV Line from UPPTCL substation to plant switchyard.
Erection & commissioning of 25 MVA, 132KV/6.6KV power transformer and other switchyard
equipments. CEIG Approval and finalization of connectivity agreement with UPPTCL. Responsible of
erection & commissioning of HT/LT Motors, MCC, PCC. Planning & scheduling the jobs.
2. Retrofitting of MV/LV NGEF make Breakers with ABB Make Breakers. (Electrical cost 10 MINR)
3. Commissioning of Vapromatic LRS in place of Conventional LRS for old plant HT Motors.
4. Electrical Team Lead for planning & strategy for Erection & commissioning during Expansion of
plant (Ball Mill) in the year 2019-20 from 2.7 MTPA to 3.25 MTPA. Managed project activities right
from conceptualization to execution, involved in finalization of technical specifications, procurement,
scheduling, monitoring, vendor development, site management & manpower planning etc. Verification
of all electrical drawings and contractor bills related to project. Erection, testing & commissioning of
500KW 690 Volt motor with LV Drive siemens G130. Erection, testing & commissioning of new
MCC, G120 drive and other motors of IE3. (Electrical Cost 20 MINR)
5. Installation of Drag chain arrangement in wagon loaders & truck loaders for festooning cable
arrangement.
6. Erection, commissioning & testing of 132 KV standby bay with power transformer. (Electrical cost
35 MINR).
Extra Curriculum Activities
1. Lead College Cricket Team.
2. Was member of Cultural Committee of College.
3. Played Volleyball and badminton at school level.
4. Awarded merit certificate in national science Olympiad.
Personal Details
Father’s Name : LATE SHAHZADA ALAM
Date of Birth : 05th Feb 1986
Nationality : Indian
Sex : Male
Marital Status : Married
Hobbies : Playing Cricket & Badminton
Permanent Address : At/Po: Aurangabad Saraiya, Dist: Rohtas (Bihar)
Good Team Player, like to work in competitive and challenging environment.
Good Communication skills, Good eye for details & accepts responsibilities eagerly.
JAVED ALAM
Sr. Manager, Electrical
HeidelbergCement India Ltd.
Mob: 07607779216 & 07007922342