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2010 Toyota Prius Repair Manual - Intake Manifold Removal and Install

The document provides instructions for removing and installing components of the 2010 Toyota Prius intake manifold, including removing the throttle body assembly, EGR pipe assembly, manifold absolute pressure sensor, vacuum switching valve assembly, and intake manifold, and then installing the intake manifold, vacuum switching valve assembly, manifold absolute pressure sensor, EGR pipe assembly, and throttle body assembly.

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John Angus
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860 views5 pages

2010 Toyota Prius Repair Manual - Intake Manifold Removal and Install

The document provides instructions for removing and installing components of the 2010 Toyota Prius intake manifold, including removing the throttle body assembly, EGR pipe assembly, manifold absolute pressure sensor, vacuum switching valve assembly, and intake manifold, and then installing the intake manifold, vacuum switching valve assembly, manifold absolute pressure sensor, EGR pipe assembly, and throttle body assembly.

Uploaded by

John Angus
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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COMPONENTS

ILLUSTRATION

2010 Toyota Prius Repair Manual


REMOVAL
1. REMOVE THROTTLE BODY ASSEMBLY

(a) Remove the throttle body assembly .

2. REMOVE EGR PIPE ASSEMBLY

3. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR

4. REMOVE VACUUM SWITCHING VALVE ASSEMBLY

5. REMOVE INTAKE MANIFOLD

(a) Disconnect the 3 connectors and 2 wire harness clamps.

(b) Remove the engine oil level dipstick guide sub-assembly.

(c) Disconnect the wire harness clamp, and then remove the 2 bolts and
engine oil level dipstick guide sub-assembly.

(d) Remove the O-ring from the engine oil level dipstick guide sub-assembly.

(e) Disconnect the fuel vapor feed hose and ventilation hose.

2010 Toyota Prius Repair Manual


(f) Remove the 2 bolts, 2 nuts and intake manifold.

(g) Remove the No. 1 intake manifold to head gasket.

6. REPLACE STUD BOLT

HINT:

If a stud bolt is deformed or the threads are damaged, replace it.

(a) Using an E6 "TORX" wrench, replace the 2 stud bolts.

Torque: 5.0 N·m (51 kgf·cm, 44in·lbf)

2010 Toyota Prius Repair Manual


INSTALLATION
1. INSTALL INTAKE MANIFOLD

(a) Install a new No. 1 intake manifold to head gasket to the intake manifold.

(b) Install the intake manifold with the 2 bolts and 2 nuts.

Torque: 28 N·m (285 kgf·cm, 21ft·lbf)

(c) Connect the fuel vapor feed hose and ventilation hose.

(d) Install a new O-ring to the engine oil level dipstick guide sub-assembly.

(e) Apply a light coat of engine oil to the O-ring.

(f) Install the engine oil level dipstick guide sub-assembly with the 2 bolts
and connect the wire harness clamp.

Bolt (A) - Torque: 28 N·m (285 kgf·cm, 21ft·lbf)

Bolt (B) - Torque: 21 N·m (214 kgf·cm, 15ft·lbf)

(g) Install the engine oil level dipstick.

(h) Connect the 2 wire harness clamps and 3 connectors.

2010 Toyota Prius Repair Manual


2. INSTALL VACUUM SWITCHING VALVE ASSEMBLY

3. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR

4. INSTALL EGR PIPE ASSEMBLY

5. INSTALL THROTTLE BODY ASSEMBLY

(a) Install the throttle body assembly .

2010 Toyota Prius Repair Manual

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