Offshore Structures & Foundation Design
Offshore Structures & Foundation Design
Maritime Engineering
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Table 1. Location and distribution of Offshore oil rigs worldwide in 2018 (Statista, 2019)
Location Number of offshore oil rigs Location Number of offshore oil rigs
Table 2. Foundations with connected turbines to the grid in 2018 in the European offshore wind sector (WindEurope, 2019).
Wind Farm Connected capacity in 2018 (MW) No. of turbines connected in 2018 Type of Foundation
However, the knowledge on the design of offshore structures Table 3. Offshore wind foundations installed in 2018 in Europe
and foundations is often restricted to a small number of scien- (WindEurope, 2019).
tists and professionals. This is, to a large extent, related with Foundations Type of
the confidential policies adopted by the majority of the stake- Wind Farm installed in 2018 Foundation
holders. Therefore, the need to address specific developments
Est Anglia 1 37 Bottom-fixed
of offshore structures and foundations’ design is a key step to Hornsea One 156 Bottom-fixed
enhance knowledge sharing across the world-wide community, Deutche Bucht 29 Bottom-fixed
thus contributing for break-through research in the field. Hohe See 63 Bottom-fixed
Trianel Windpark Borkum 2 32 Bottom-fixed
Design and offshore structures and Norther 44 Bottom-fixed
Total amount 361 Bottom-fixed
foundations
Marine structures such as vessels, subsea and offshore structures
present numerous peculiarities that contribute to a higher com-
plexity and enhanced difficulties in their design. They have very placed at sea needs to be properly designed to endure common
large dimensions, are capital-intensive and placed in the most loads, such as self-weight, cargo-weight, fatigue or wind.
unfriendly and destructive environment, the sea (Pedersen, 2015). However, a particular attention is required to maritime specific
loads and phenomena, such as wave-loading, ocean currents,
Regardless of the purpose (e.g. marine energy harvesting, oil scour and erosion, soil liquefaction, thermal gradients, marine
and gas transfer to shore, monitoring actives), any structure growth or corrosion. Such design is, therefore, very site specific
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with certain aspects that might be difficult to approach in a The 2019 edition also counted with the partnership of the
standard generalised manner. Institute of Hydraulics and Water Resources (IHRH).
Into the bargain there is also a variety of standards, rec- In the first part of this themed issue, two research papers are
ommended practices and norms that can be used in designing presented addressing innovative fields of applied engineering: i)
an offshore structure. While in Northern European countries new materials applied to offshore structures (Pavlou, 2019) and
(e.g. Norway, Denmark, Belgium or Germany) the use of ii) statistical description of met-ocean data (Vanem et al., 2019).
Det Norske Veritas GL rules and standards might prevail,
e.g. DNV GL-ST-0119 (DNV GL, 2018), countries like Angola The need for an improved structural behaviour in offshore
or the United States of America use the American Petroleum environmental conditions has been a main driver to promote
Institute (API) standards, e.g. API-RP-2FPS. Therefore, design the use of new composite materials in offshore structures,
of offshore structures and foundations requires technical exper- pipelines or production risers, among others. The composite
tise that is combined with the knowledge of the legal instru- materials have become an attractive solution and a novel
ments applicable to the precise location of the project. concept whose application is growing in the offshore industry
(Amaechi et al., 2019), by several reasons. For instance, the off-
Such complex regulation and heavy technical requirements shore industry has moved from shallow waters to deep waters
were often improved as a result of learned lessons from a not and thus lighter structures are required, such as composite risers
so distant past. Over the past few decades, major offshore inci- and wind turbine blades (Amaechi et al., 2019). In fact, fibre-
dents that claimed hundreds of lives, damaged the environment reinforced polymer (FRP) materials have been used in pipelines
critically and caused billions of dollars of property and and risers due to the potential weight savings and improved
environmental losses, e.g. Sea Gem collapse, Santa Barbara resistance to corrosion. In addition, they also present consider-
blowout, Alexander L. Kielland capsize, Piper Alpha disaster ably better dynamic behaviour than steel, due to comparatively
(Tamim et al., 2019). This pushed the industry to develop new high bending stiffness, while having good performance in
sets of rules, standards and safety requirements to prevent such fatigue and yield stress (Pavlou, 2019).
catastrophes (Christou and Konstantinidou, 2012; Tamim
et al., 2019). Table 4 summarizes some of the previous major In this context, a comprehensive flow-induced dynamic instabil-
accidents reported in the literature. ity analysis for curved FRP risers is presented in Pavlou (2019).
Curved risers present considerable centrifugal forces, which yield
However, in spite of improvements and developments made in dynamic motion that is counteracted by the Coriolis forces
regulations, technical standards, norms and recommended prac- caused by the inner fluid flow. Therefore, the dynamic response
tices, there are empirical approaches that require further study of the riser results from a balance between the centrifugal,
and knowledge deepening, whereas new fields of the industry Coriolis, inertial, flexural restoring and drag forces, thus being a
arise with the lack of specific norms developed, e.g. dynamic complex system to be analysed and further designed. Existing
scour protections for offshore wind (Fazeres-Ferradosa et al., methods for dynamic response analysis are based on simplifica-
2018a, 2018b), new constructive materials applied to subsea tions, which ignore the multi-phase flow, the internal instability
structures (e.g. Pavlou, 2019), or the analysis of met-ocean and the anisotropy of the material of the flexible riser Pavlou
data in cases were recommended approaches have a lack of (2019). Researchers working on hydrodynamics often take into
goodness-of-fit (e.g. Vanem et al., 2019). account only the effect of the external cross flow and ignore the
inner axial flow-pipe interaction and the effect of the mass of
Themed issue Advanced Research on Offshore the pump. Furthermore, only methods for the dynamic response
Structures & Foundation Design of risers made for isotropic material are available in the litera-
The previously described context of relevant market and indus- ture. This gap is attempted to be filled by Pavlou (2019). In this
try’s growth, along with the restrict knowledge sharing and the work, the instability of curved risers made of multi-layered FRP
need for a constant update and improvement on engineering material is analysed and the motion equation and boundary
practices, motivated further the need to perform research dedi- conditions are treated with the Transfer Matrix Method. The
cated to offshore structures and foundations. Therefore, the pres- proposed method is also applied to representative examples and
ent issue compiles works on topics related to the keynote lectures the results discussed. This paper is of great utility for researchers
provided at the International Offshore Structures Design (IOSD) and professionals seeking for more accurate and detailed
course, held in the Faculty of Engineering of the University of methods to analyse structures, such as deep-sea mining risers or
Porto, in May 2019. The IOSD course series started in 2016 and free hanging catenary risers with hanged pump. Moreover, it
resulted from the R&D activities within the Marine Energy provides interesting cost and benefit comparisons between FRP
Research Group from the Interdisciplinary Centre of Marine and and steel materials in offshore risers. As result, Pavlou (2019)
Environmental Research of the University of Porto (CIIMAR). proposes a methodology that can be applied in the automatic
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Sea Gem Rig UK Continental Total property loss and 13 life losses Two of the rig’s ten legs failed, leading the rig –
Collapse Shelf, 1965 to fall sideways. Subsequently, the rig was
(United Kingdom) reported to capsize and sank with one leg
remaining above the sea
Santa Barbara California coastline, More than 71,400 barrels of crude loss and A first well blew out, spewing oil and gas, which This event is considered to have led to the
Oil Spill 1969 (USA) unprecedented environmental destruction then led to an explosion that cracked the sea signing of the National Environmental Policy
floor in 5 places and released 1,000 gallons of Act, which required the creation of
oil an hour. A second blow out in a different environmental impact reports on major
well followed on two months later projects. It is also known for its positive impact
on environmental awareness by regular
Americans towards offshore drilling and
exploitation
Ekofisk B North Sea, 1977 Estimated production loss between 80,000 to Oil well blowout occurred at the Ekofisk Bravo –
Blowout (Norway) 126,000 barrels, largest blowout in North platform, due to an incorrectly installed
Sea downhole safety valve. This resulted in the
well blowing out with an uncontrolled release
of oil and gas. Human errors were the major
factor which led to the mechanical failure of
the safety valve. These errors included faults in
the installation documentation and equipment
identification and misjudgements, improper
planning and improper well control
Ixtoc I Blowout Gulf of Mexico, 1979 Extensive damage along the US coast with Well suffered a blowout, with oil and gas –
Fazeres-Ferradosa
structures and foundation design: part 1
Editorial: Advanced research on offshore
(Mexico) the Texas coast suffering the greatest. flowing to unrestricted surface igniting and
Biggest single spill before the occurrence of engulfing the semi-sub Sedco 135F in flames.
Macondo accident, with an estimated 3·5 Later the rig collapsed and sank onto the
million barrels of oil lost wellhead area on the seabed. Oil and gas
leakage lasted for 9 months ending in an oil
slick of 180 km by 80 km
Bohai 2 Jack-up Gulf of Bohai, 1979 72 life losses (2 survivors) Jack-up faced major storm waves and wind Improvements were made in regulations and
(China) loads which overtopped the main deck and standards related to emergency and
broke a ventilator pump free, causing it to fall evacuation procedures, usage of lifesaving
and puncture the deck, which caused a flood equipment and proper equipment storage at
in the pump-room. The rig became unstable platforms
and due to harsh weather conditions the jack-
up capsized and sank
Alexander North Sea, 1980 123 life losses (89 survivors); Total asset loss Failure of supporting leg due to severe gale force Improvement of failure cause analysis and
L. Kielland (Norway) winds, but not severe storm. Problems were increasing standards for evacuation and rescue
capsize – detected in a weld of an instrument connection operations
floating hotel on the bracing which contained cracks
Piper Alpha North Sea, 1988 167 life losses, including 2 operators of a Fast Condensate leak resulting from maintenance The Cullen inquiry resulted in more than 100
explosion (Scotland) Rescue Craft (62 survivors) and property work being carried out simultaneously on a recommendations that re-shaped offshore
damage estimated in E 2 billion pump and related safety valve led to gas safety legislation and practices, namely in chains
ignition and explosion, causing fire and of command and communication procedures
sequential explosions in risers and structural for platform’s crew. Necessity of creating fire
damage with the further release of gas and oil and blast walls at the platforms. Increased
regulations on safety at offshore installations
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and gas production risers, while it also allows for design optim-
platform were evacuated with no casualties,
90,000 km2
(USA)
Conclusions
Seacrest Drillship
Macondo Well –
Blowout
Blowout
Adriatic IV
Horizon
Accident
Montara
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which eventually derived into the recent growth of Marine Fazeres-Ferradosa T, Taveira-Pinto F, Rosa-Santos P and Chambel J (2019)
Renewable Energy. A review of reliability analysis of offshore scour protections.
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sumption, the untapped potential of energy related to the marine thermoplastic composite pipe (TCP) under combined pressure,
resources has enlarged the need to place structures and found- tension and thermal gradient for an offshore riser application.
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