MAKEUP / 8REAK0UT HYDRAULIC CHAIN TDNG

SCORPION HYORAULIC CHAIN TONG IS REPLACING THE MANUAL CABLE TONGS

ANO SERVICING ALL THE RIG NEEOS AS BREAKING OUT ANO MAKING UP PDC

ANO TRICON BITS, DDWN HDLE ASSEMBLIES, Muo MDTORS ANO ALL DTHER

TYPES OF DRILLING TOOLS CONNECTIDNS.

NEW CONCEPT IN SERVICING DRILLING TOOLS

MAKElJP / BREAKDUT HYDRAULIC CHAIN TDNG

OOO�ST

SCORPION OIL TOOLS, INC. • HDUSTDN, TEXAS U.S.A.

TEL: 281 .999.2222 • FAX: 281 .999.2020

EMAIL: [email protected] • www. S COR PION. C C

 s��i? OH.: TOOLS
HYDRAULIC CHAIN TONGS -

2000-RST SERIES
RIG SERVICE TOOL
SERVICE AND OPERATION MANUAL

When it comes to SAFETY, VERSATILITYand OUAUTY, nothinq beats a SCORPION!

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 1
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 �i?
HYDRAULIC CHAIN TONGS -

SECTION 1

OVERVIEW

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 2
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 s��if 011.: TOOLS
HYDRAULIC CHAIN TONGS . -

INTRODUCTION
THE VERSATILE s�RPJtm 2000-RST IS DESIGNED TO WORK INVERTICAL POSITION. IT IS AN
IDEAL TOOL FOR ANY DRILLING RIG, OIL FIELD, DOWN-OLE TOOL SHOP, WATER WELL DRILLING,
WIRE UNE, DIRECTIONAL DRILLING AND ANY PLACE A HIGH TORQUE BREAK OUT - MAKE UP
TOOL IS NEEDED.

• SAFE - NO MORE WILD CHAINS CRUSHING FINGERS

Unlike manual tongs, the SCORPION has no cables and chains that swing wildly and pose significant risk to
your personell. The hydraulic chain tong is equipped with steel guarded safety handles that keep fingers out of
harms way.

• CONVENIENT - Easy 2 man operation

Reduce labor costs by using an efficient machine that only requires 2 people to position and operate

• EASY - Self contained, no need for externa! backup or attachment

The SCORPION is self contained and can operate without the need far an externa! brace ar being attached to
the rig floor.

• FLEXIBLE - can work on pipe with 2 different sizes

The SCORPION is the most flexible hydraulic tong, being able to hold a joint with different pipe O.O. The
distance between the arms can also be adjusted to accommodate larger tools

• ADAPTABLE - can be used while suspended or free standing

The SCORPION RST can be used as a free standing machine or suspended to reach a joint that is higher up.

• ECONOMICAL - use the same machine for a wide range of pipe sizes
The same SCORPION can be used on pipe 00 from 21/2" through 24", by simply adding, accessories, links
and replacing jaws We also offer bit breakers and

• POWER - available in electric, gas, diesel, pneumatic or hydraulic

The SCORPION is powered directly from the rigs hydraulic system or through an optional power pack. We
manufacture power packs with gas, diesel, electric and pneumatic engines.

• TORQUE- up to 150,000 ft-Lbs of Break-out torque

With an adjustable torque up to 150,000 ft-Lbs of Break-out torque, this machine has the muscle to do the job.

• INNOVATION -TCS, electronic Torque Control System available

This innovative new electronic monitoring system can accurately monitor and log each operation. The logs can
be accessed via LAN or GSM.

• QUALITY - built to provide many years of trouble free operation

Built from the highest quality materials, the Scorpion will provide many hours of operation.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 3
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 S�rreif 011.! TOOLS
HYDRAULIC CHAIN TONGS . -

SPECIFICATIONS:
Weight: 1750Lbs
Dimensions: 52" Wide x 48" Deep x 60" High (height without harness = 43'')
O.D Range: 2-3/8"-30" (requires accessories)
Torque: Make-up: 100,000Ft-Lbs
Torque: Break-out: 150,000Ft-Lbs
Hydraulic requirements: 3 Gallons per minute at a maximum pressure of 3000Psi
Hydraulic connections: 112" NPT ports far your QDCs

ACCESSORIES
• Reducer package
• Bit breaker
• Power pack
• TCS Torque Control System
• Tools and Roller Stands

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 4
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 S�1? 011.! TOOLS
HYDRAULIC CHAIN TONGS -

SECTION 2

SAFETY

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 5
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 S�ttt? 011..! TOOLS
HYDRAULIC CHAIN TONGS . -

CAUTION
THIS MACHINE SHOULD ONL Y BE USED
BY TRAINED AND AUTHORIZED PERSONNEL!
DO NOT LEAVE MACHINE UNATTENDED

oQ
WHEN IN WORKING POSITION!
ALWAYS WEAR •
SAFETY EQUIPMENT
WHEN OPERA TING
MACHINE! EYE HAND HEAD

R:ltk <.>f él�lti�i!I

shoek
. . . . btlfor<11t�ing
º''º"'"""º'- . r

�'

In compliance with OSHA regulations and overall safety,

protective eguipment should be worn whenever
Operatinq or maintaininq machinery.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 6
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
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 �'1All��"f.4n.. , _:,
���I(;"'

,
011.! TOOLS
HYDRAULIC CHAJN TONGS • •

SECTION 3

PREPARATION

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 9
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 S�rre,¡? OH.: TOOLS
HVDRAUUC CHAJN TONGS . •

INSPECTION ANO SETUP

DELIVERY INSPECTION
l. Befare accepting delivery of equipment, inspect crate for damage.
A. If damage is present, document damage including photos
B. Report damage to carrier
C. Report damage to Scorpion Oíl Tools 281-999-2222
2. Open crate and inspect equipment for damage that may have occurred during shipping. If damage has
occurred follow steps above (A,B,C)
3. Confirm that all equipment has arrived by checking the "packing list". If there is anything missing please
call Scorpion Oil Tools immediately at 281-999-2222

SAFETY FIRST
SAFETY GU.SSES,
� SAFETY SOOl!S &

ll
HARDKAT$Al'IE
IU:OUMEO 11.EYONO
TflilS POelT

SCORPION 2000 RST PRE-OPERATION CHECK

i. Check and tighten shackles on lifter assembly
ii. Check all hoses for leaks
iii. Make sure that the links and jaws are secured properly
iv. Check that tong dies are all present and in good condition
V. Check for fluid leaks

CONNECTING THE SCORPION TO THE RIG'S HYDRAULIC SYSTEM

Install appropriate Quick disconnects in the inlet and return manifolds as show in the diagram below.
Make sure that the inlet is connected on the right of the shut-off valve and that the return is connected on the left.
Check the reading on the system pressure gauge. The system pressure should not exceed 3000Psi.

NOTE:
If the lines are reversed, the unit will not function properly.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 10
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 . . ....
•��,0
s- '(?
HYDRAULIC CHAIN TONGS .
lt
2000 RST SERIES

i_ - ·. _J
o o

o o

PREPARATION
Toe following steps are critica! to a successful job.
l. Refer to the chart # 1 below and choose the correct jaw size to be u sed
2. Insert the correct size jaw into both arms of the RST as described in the instructions below.
3. Determine the correct number of links needed on each chain to fit the pipe O.D that you are working on.
See chart #2. Add or remove links as described in the instructions below.
4. Determine the correct pressure needed to achieve the desired torque by using the torque formula
5. Set the system and make-up pressure.

MODEL 2000 SERIES-JAW SIZES[O.D. RANGES[QUANTITY

Jaw P/N Model O.D.Range Qty.per set Chart #1

#0300 2000 RD 2" to 4 112" 4 RD = Reducer Package
#0500 2000 RD 4" to 7 112" 4
#0650 2000 DPT 6"to 8" 2 DPT = Dril! Pipe Tong
#0800 2000 7" to 10" 2
#0950 2000 7" to 11" 2
#1034 2000 8" to 12" 2
#1338 2000 11" to 16" 2
#1600 2000 14" to 18" 2
#2000 2000 18" to 24" 2
#2400 2000 22" to 28" 2
#3000 2000 26" to 36" 2
#3600 2000 36" to 40" 2

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 11
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
v._;
�'f?
HYDRAULIC CHAIN TONGS -

o
lJ INSTRUCTIONS fOR INSTALLING THE lAW SET IN ARM

l. The jaws in the Scorpion arm slide into a tee slot and are secured by a
retaining bolt.

2. To change out a jaw set, #2. Remove the Hex nut #11 from the Eye bolt #10.
Remove the eye bolt and slide the jaw out sideways. lf it is stuck, use a rubber
mallet to help remove the jaw.

3. Inserta new jaw set in the tee slot and secure with the eye bolt and hex nut.

MODEL 2000 SERIES - DIAMETER RANGE TABLE Chart #2

Number of links Diameter Range Number of links Diameter Range

(Outside Diameter) (Outside Diameter)
5 6 112"to 8" 16 25" to 26"
6 7 1h"to 10" 17 26" to 27"
7 9" to 11" 18 27" to 28"
8 10 112" to 13" 19 28" to 29"
9 13" to 15" 20 29" to 30"
10 14 112" to 16 112" 21 30" to 31"
11 16" to 18" 22 32" to 33"
12 18" to 20" 23 34" to 35"
13 20" to 21112" 24 36" to 36"
14 21 112" to 24" 25 37" to 37"
15 24"to 25" 26 38" to 38"

NOTE:
Unit comes compete with seven (7) links per chain. To accommodate the required O.D., simply add or remove
links as indicated above.

If Cylinder Rod is extended too far - more than 2 inches, simply add a link to the chain to prevent cylinder rod
from bending.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 12
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 . . ..
.•. �
� .. �.
S�1� OH.: TOOLS
., -.�... HYDRAULIC CHAIN TONGS .

INSTRUCTIONS FOR ADDING LINKS

.
Tools requlred: Soft fa e m.allet, pliers,. round and flat chisel, wrench, safety glasses & gloves

l. Refer to chart #� '2 abóve

. '
.
to select . correct number of links for the size tool you are working on.
the

2. Put on safety gl�ss�s and ·gloves. Make sure that Scorpion is not connected to any power
source and that you are in ,a.safe work area.

3. Remove the "end link" (3}'°5y, removing the cotter pin (10). Loosen and remove the slotted nut (9) and
then remove trie pin bolt'(7).· It may be necessary to use a rubber mallet and round chisel to extract the
pin bolt. • ·�· . •

4. To remove a link, repeat step 3 above but this time removing a "standard" link (1).

5. To add a link, make sure you use the correct link and insert the smaller end into the space at the end of
the last link. Align the boles and insert a pin bolt (7)

6. Screw on the slotted nut and insert the cotter pin ano bend it so that the nut is locked into place

7. Replace the "end" link using the steps above.

.
8. Check to ensure that all links are correctly oriented and that their tong dies are in place and not damaged.

9. Both chains should be checked often for broken or missing parts.

,,.,- <,
·2
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;'
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......

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' 3 l

. 5
........... .>

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 13
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 S�tt'& 011.! TOOLS
HYDRAULIC CHAIN TONGS
'. -,

TORQUE RATE FORMULA ·

. . "
PSI x Cylinder Area x Arm = Torque (Ft/tbs). .
•

.. :··� . .,
•• ... �
J.

BREAK OUT TORQUE '"

. ·. .� . �
'.,
...
Cylinder (5'') Area =19.63 Square Inches . ·, ...
. •• .¡,,.' '•

Arm (22.07'') = (22.07" + Tool O.D./2) : 12" =Arm C) • t •

. ..
PSI =As Required

MAKE UP TORQUE
. Cylinder (5" to 2'') Area = 16.49 Square Inches

Arm (22.07'') = (22.07" + Tool O.D./2) : 12" =Arm C)

PSI =As Required

MAXIMUM PRESSURE ON 16" O.D. =3,000 Psi

The electronic spread sheet version of the torgue formula is on the CD that was
attached to the front inside cover of this manual

INSTRUCTIONS FOR ADJUSTING SYSTEM PRESSURE

Once the Scorpion has been connected to the rig's hydraulic system, the system pressure gauge will read what
pressure is present. This pressure can be adjusted for the Scorpion unit by following these steps.

Note: the system pressure should be set to about 200-300Psi higher than the required make-up
pressure. This is to avoid crushing the tool that is being worked on. If the tool slips when torque is
being applied, increase the system pressure to help with the gripping force.

l. Using the "system pressure adjustment" valve, release the lock not on the knob.
2. Rotate the knob clockwise to reduce the pressure or counter clockwise to increase the pressure.
3. Check the "system pressure" gauge as you make your adjustment.
4. Once you have reached the desired pressure, tighten the lock nut.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 14
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 s�,t; OH.: TOOLS
HYDRAULIC CHAIN TONGS - -

2000 RST SERIES

INLEr
PRES9JRE
GAUGE-- -""

FLUID INLET
MANIFOLD

INLET PRl:::a.JRE
REGULA 1DRVALVE

INSTRUCTIONS FOR ADJUSTING BREAK-OUT PRESSURE

Toe break-out torque is related to the system pressure so if greater torque is required for break-out operations,
you will need to increase the system pressure.
The break-out pressure can be read on the Break-out pressure gauge
Use the electronic torque formula to convert the pressure used for break-out to torque.

··MAKEUP
PFeSJRE
GAUGE

BREAK OUT
PRESSURE
GAUGE

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 15
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 �1?
HYDRAULIC CHAIN TONGS
lt

INSTRUCTIONS FOR ADJUSTING MAKE·UP PRESSURE

The make-up pressure is controlled independently from the break-out pressure, however the make-up pressure can
not exceed the system pressure. The system pressure should always be set 200-300Psi higher than the required
make-up pressure as determined by the torque formula.
To set the make-up pressure follow the steps below:

1. Use the torque formula to determine the required pressure.

2. Loosen the lock nut on the "makeup torque adjustment" valve.
3. Actívate the make-up cylinder by pushing forward on the red level on the control valve.
4. When the cylinder is fully extended, the "make-up" gauge will read the pressure.
5. Turn the knob on the adjustment valve until the desired pressure is reached.
6. Release the red lever and the actívate it again to check that the desired pressure is correct,
7. Once correct, tighten lock nut on the valve.
8. Re-check the pressure by activating the red lever.

MAKEUP
2000 RST SERES PRES3JRE
GAUGE

Make-up
lever

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 16
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 s��� OH� TOOLS
HYDRAULIC CHAIN TONGS . -

SECTION 4

OPERATIONS

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 ��

HYDRAULIC CHAIN TONGS

lt
OPERATION

sn1éf?tG,.;
2000 RST SERES

(:i':
, .... ./"

;', ... ,
: 4

ITEM NO. PART NO. DESCRIPTION QTY.

1 20000-RST-6146-ASSY RST SERIES FRAME ASSEMBLY 1
2 ARM-2-BU-0950-GRD 0950 BACK UP ARM ASSEMBLY 1
3 ARM-2-MU-0950-GRD 0950 MAKE UP ARM ASSEMBLY 1
4 CVL-SDll-3-C CONTROL VALVE ASSEMBLY 1
5 CYL-2000-MU-ASSY MAKE UP CYLINDER ASSEMBLY 1
6 PIN-SNP-2x8. 75 PIN, BODY 2" X 8-3/4" 1
7 MC98410A152 EXTERNAL SNAP RING 2
8 21035-00-ASSY LIFTER ASSEMBLY 1
9 21026-23 CONTROL VALVE GUARO 1
NOTE: * MAKE-UP ANO BREAK-OUT ARE USED INTERCHANGEABLY WHEN REFERING TO THE TOP ARM.

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 s��i? OH.: TOOLS
HYDRAULIC CHAIN TONGS . •

Operational outline
l. Toe Scorpion is equipped with a Make-Up arm and a Back-Up arm.
• Toe Back-up arm is fixed and is used to attach the Scorpion to the tool as well as clamp the tool in
place so the joint can be made or broken.
• Toe Make-Up arm is the arm that "does the work". lt "Makes-Up" when it retracts and "Breaks-
Out" when extended.

2. The Make-Up arm is "Floated" and can swing in either diredion as well as forward and backward to allow
easy alignment with the tool when it is clamped in place by the Back-Up arm.

3. To achieve the best grip, the chain on each arm is tightened by using the chain cylinder. Toe rod of the
chain cylinder should be exposed no less than 112" and no more than 2" for optimal performance. lf the
rod is extended beyond 2", an additional link should be used on the chain. (see the chart on page 5 for
corred sizing)

4. Toe pressure of the chain cylinders is independent of the pressure for the Make-Up cylinder, thus ensuring
a better grip on the tool. The pressure on the Make-Up cylinder can be adjusted to achieve the desired
torque.

S. Although the spacing between the Back-Up arm and the Make-Up arm can be adjusted allowing for more
flexibility in tool síze and O.D., it is recommended for optimum performance and higher torque that this
spacing be kept as close as possible.

6. When using the Scorpion on tools smaller than the unit's capacity:

• Replace the chain links and the jaw sizes with the "Reducer Package".

• The Reducer Package consists of a frame and a jaw set. See chart for sizes.

SCORPION MODEL 2000 RST

INSTRUCTIONS fOR 0PERATION

l. Determine the corred number of links per chain required to run O.D. range. See the chart provided. To
add or remove links, follow the instrudions on page 8 in this service manual
2. For best results and proper operation, it is most important to maintain a secure grip on the tool. To ensure
the best grip:
• Make sure that the corred number of links are used in each chain for the tool O.D that is being worked on.
Refer to the chart provided on page S. Add or remove links if necessary, when changing tool O.D.

• Use the corred jaw size for the pipe O.D that is being worked on. See the chart on page 5 for sizing
seledion.

3. Wrap the Back-up arm's chain around the tool and tighten the chain cylinder. The cylinder rod will need to
be pulled in as muchas possible leaving not less than one-half inch (1/2'1 exposed.

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 �¿;
HYDRAULIC CHAIN TONGS "'

4. If after tightening the chain, the rod is extended more than 2", an extra link will need to be added.
Visually inspect the contact between the tool to the jaw tong dies and the link tong dies.

5. To hook up the Make-Up arm, first wrap the Make-Up arm's chain around the tool and hook it up to the
chain cylinder with the pin tee.

6. Slightly tighten the chain by the lever on the control valve, and then check the tool position on the jaws
again. Make sure it fits into the jaw's tong dies.

7. When the fit is correct, tighten the chain completely by using the control valve.

10. It is recommended to work the arms as close as possible to each other. Each
of the arms carries a replacement jaw and the correct jaw O.O. size is very important to ensure proper use
of the unit.
NOTE:
For optimum performance and reduced wear on machine and drill pipe, the correct jaw size should always be used

INSTRUCTIONS FOR BREAKOUT [ MAKEUP 0PERATIONS

l. For Breakout or Makeup, operate the red lever on the control valve as marked.

2. Toe Make-Up arm will rotate to the desired direction and will Breakout or Makeup the joint, as needed.

3. During the operation, maintain good contact between the jaw and link dies and the tool at ali times.

4. If the tool moves away from the jaw, apply the pressure on the chain cylinder from the control valve and
re-adjust the tool position toward the jaw, when and if needed.

5. The same procedure is required for the horizontal or vertical position.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 20
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 �f?
HYDRAULIC CHAIN TONGS -

SECTION 5

MAINTENANCE

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 21
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 S�rr,(; on.: TOOLS
HYDRAUUC CHAIN TONGS . •

PREVENTITIVE MAINTENANCE

INSTRUCTIONS fOR CHANGING OUT TONG DIES ON PART# LNK-2-MCH-*

1. On link part# LNK-S-MCH*, the tong dies (reference 1) are secured into their dovetail
slots by a load spring and a ball (reference 2).

2. To replace a tong die, simply knock out the die by using a soft material hammer and a
soft material punch and push the die completely out.

3. **WARNING** SAFETY GLASES SHOULD BE WORN! The ball and spring, that is behind
the tong die, are under pressure and may be ejected.

· INSTRUCTIONS fOR INSERTING A NEW TONG DIE

1. Place the tong die over the dovetail slot and with a soft material hammer, position the
tong die half way into the slot.

2. Do not cover the hole for the spring and the ball.

3. Insert the spring (reference 25) and the ball (reference 24) into the hole in the center of
the slot.

4. Continue to punch the tong die until the die is even at both sides of the slot (top and
bottom).

' 2 ..

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 �11
... . H.
Sc- .:J �

HYDRAUUC CHAIN TONGS . •

INSTRUCTIONS fOR CHANGING OUT TONG DIES ON PART# LNK-2-ALN-*

1. On part# LNK-2-ALN-*, the tong dies (referencel) are held in place by the allen set
screw, ball and spring (reference 2).

2. To replace a tong die, simply remove the set screw using a 1/4" allen wrench then knock
out the die by using a soft material hammer and a soft material punch and push the die
completely out.

INSTRUCTIONS fOR INSERTING A NEW TONG DIE

1. Place the tong die over the dovetail slot and with a soft material hammer, tap the
tong die all the way into the slot.

2. Insert the spring, ball and set screw (reference 2) into the hole at the back of the link

3. using the allen wrench, tight the set screw until snug.

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 s(A,, �,'iH "º
��,(7' OH.: TOOLS
HYDRAULIC CHAIN TONGS
lt

SECTION 6

PARTS

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 s��0 011.: TOOLS �
HYDRAULICCHAINTONGS

The parts section is broken down into assemblies and sub-assemblies. Starting from the
overview diagram below, you will be able to find the correct assembly, once there you will be
able to find the corred part or sub-assembly. The sub-assembly will then be broken down into
the individual parts. Attached to each diagram is a list of available parts.

s��
2000 RST SERES

5 ...

2000 RST SERIES

2000-RST-6146-ASSY-0950
ITEM NO. PART NO. DESCRIPTION Page
1 20000-RST-6146-ASSY ASSEMBL Y, RST SERIES FRAME 29
2 ARM-2-BU-0950-GRD ASSEMBL Y, 0950 BACK UP ARM 33
3 ARM-2-MU-0950-GRD ASSEMBLY, 0950 MAKE UP ARM 31
4 CVL-SDl 1-3-C ASSEMBLY, CONTROL VAL VE
5 CYL-2000-MU-ASSY ASSEMBLY, MAKE UP CYLINDER
6 PIN-SNP-2x8.75 PIN, BODY 2" X 8-3/4" 1
7 MC984 l OA 152 SNAP RING, EXTERNAL 2
8 21035-00-ASSY ASSEMBLY, LIFTER 28
9 21026-23 GUARO, CONTROL V Al VE

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 25
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 �'@
HYDRAULIC CHAIN TONGS -

2000 RST S:RIES

--J,,
·,.,."-v······ . . ,�.
( 3)
\,, . . ... ,,./
o o

U�ASSEMB.Y • 21035-00-A$Y
(Seria1No.6126And Up)
DEOCRIPllON______,
________
-••••••'"'-'"'''"'"'-•'•-"""'"'"'-"""""'"""'"'-'""""'"-""'"'"'�"""'"�-·----·--•---�-,---.--,m.o,.,.• __ _,

O PARTNUMBER QTY _
,,,,_mm•,••�•"""''""""""""""''

21035-01-A$(
F15368
3 F37190
4 MC98306A687 PIN. UFTER 8
1---,,------·--··-,-,--·---------·"---+----------·-----··" ····---·-···-
5 MC98338A478 C OTTER 8
--·-·-�-"-""'-""'""
6 21035-03-NUT N UT. lURN BUC KLE 4
>·•••••,••••••• "'"'"""'•••+••'"'""'••••••--•-••••··------'"''"'''''"""""'+--··----·-M--••,.__., .. ,,,,,..� '°'""••••••••••••'••••'• ·��·--•••-•h•>• "'"''" '''"""-"'·'-'-'''"''"

7 21035-03-JA W
______,,,,,
21035-04-JA
-
W JA W, SWIVEL 4
¡ .. ,"""""""'"'""""""""-------- ,, """""""'""""""'-- .
21035-04-EYE
''""""'"-'··'·-···"'""""'""'""''''""""""""""'""'"'"''"'"'-"""""'"""' --��----���----·--···--··--·····- 4 !

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 26
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 OH.: TOOLS

2000 RST SJ<IES

r···B
Í

ffiAMEASSEMB..Y • 20000-RST-6146-ASSY
... ,,.,,_,,_ ,,, ................•••• ,,,,_•... T

llEM NO. PARTNUMBER DEOC RIPllO N

1 21001-00-RST-3"16146-A � AS:EMBLY, FRAME
21026-10-3"16137 AS:EM e ENlER LEG asr 1
3 A�BLY. CORNERLEG RST
4 HEX BOLT. 1/2"
5
6
7 A�BLY, 8"HO�PR01ECIDR
mmmmm�"""''"'""'"""'" .. ""'"''"��•-·-mmm�'"""'""""""'''"��.,-,"'"
1
8 RlD-H-02-B WA&IER. lHRUsr 2
f·-,·············-------··--·«--··-----------,-----·--···+-----·----·------··--·-----··,,---·----·--- .
9 F73780 2
10 21026-07 �BLY,
�--------
--�----
HANDLE
-. �--"""" - 3
11 F73587 C KETHEA D CAP OC 1/2" 6

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 27
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 _.,
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HYDRAULIC CHAIN TONGS
..
lt
2000 RST Si.l�ES

o o

8
TYPICAL
(2) PLACES
TYPICAL (�--'\
PLACES\:.�:
(3)
"':....
....,,,

DETAILC
lYPICAL
s (2) PLACES

lYPICAL
(4) PLACES
DETAILB
DETAILD
SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 28
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 �ef
HYDRAULIC CHAIN TONGS
lt
2000 RST SE:1'1ES
/'.
( 11 ) �; 4 )\
'r / T--,,.

MAKE UP ARM ASSEIVI ELY W/ G UARD

ARM-2-MU-0950-GRD
ll8v1 NO. PARTNO. DEOCRIPllON
BLY. MAKE-UPARl/1
··-····················-·········-··· .
AS3:M BLY 0950 JA W
3 C HN-2-M U-PNB-G RD-3 AS3:MBLY, MUCHAIN W/ GUARO
4 LNK-L-2-MCH L-LINK
'-�·.·.• -.·.�··•··---··U·•-w""'• ., .. -·-- ....... ,.-.,-.·.·.-.·--·- -·······•·• '"""""""'""""" "'""w.·.·.-w.·,-,., ... u,,.,.-.-,-,,.,.

5 CYL-2000-CH-GRD-ASSY AS3:MBLY. CYLINDERW/ 3-ilBD

'··-·········-·-·--····----+---···-·---··--·-··----+······-···.. ··-·--·····------·.. ···---·- .. ·----··········--···--····--·····-·-+-··-----···-----···<
6 PIN-BLT-2x4.72 PIN. L- LINK
>-···-·-·----------------·-··--+--··--"·----·..·-·---···---------·-···-·-<
,__
7 .. --···-· t·--
F36827-HP
_ .. ,
S...OTIED
-+·····- _
NUT ., _ - ;.. , ""''"·'"'""""''""'"''
8 PIN-SNP-2x4.75 PIN, C YLINDER 2
9 ...................- MC98410A
......................... - . --.......... . 152 , ,.,.._,., �..·�· · -· +·--·-·- - EXlERNAL -
SNAP- RING. -- _.. _.+..- - 4 .

F15373-EYE EYE 80 LT
- ..... _, __ ... __ .. ··----.--f--· .. ·--------·--·--·--·-··--------------· .... -...,-;.. ...._ .. ,,
F37190 +····»
HEX NUT _, ---· + ,
MC98338A499 PIN, COTIER

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 ��

HYDRAULIC CHAIN TONGS -

2000 RST SJ<IES

/•'"'",
\ 6 ) 2
','--"')'-...,,,

"''�---

MAKEUPCHAIN W/ GUARO
C HN-2-M U-PN B-G RD-3
O. PARTNO. DE�RlP110N QlY.
1 LNK-2-ALN-T 4
2 LNK-2-ALN-T-GRO
3 LNK-2-GRD
4 PIN-T-1.48x5.75 1
5 MC98335A094
6 LNK-C NT-2-G RO G LINK WllH GUARO 1
7 PIN-BLT-1.5x4.75-KIT 5
8 PIN-BlT-1 SxS.5-KIT 2
9 F36823-HP 7
10 M C 98338A499 7

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 Se� I,�
······· · · · . -IH
011.: TOOLS
·· · ·
HYDRAUllC CHAJN TONGS . • .

2000 RST S3<11:S

BACKUPAR\11 AS'x!MB...YW/ GUARO

ARVl-2-BU-0950-G RO
llEM NO. PARTNO. DE&:RIPTION Q1Y
1 ASS:MBLY, BACK-UPA™
2 LNK-L-2-M CH L-UNK
3 CHN-2-BU-PNB-GRD-3 WI GUARO
4
5 C YL-2000-C H-A '$'í ASS:MBLY, CHAIN CYUNDER
6 PIN-BLT-2x4.72 PIN, L-LINK
7 F36827-HP 9...0TIED NUT
8 PIN-9'JP-2x4. 75 PIN, CYUNDER 1
9 MC98410A152 ENAP RING, EXlERNAL 2
10 F1
,1 F37190
12 1

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 �'&
HYDRAULIC CHAIN TONGS
lt
2000 RST S34ES

�CKUPCHAIN W/ GUARO
C HN-2-EIJ-PN S.G RD-3
llENI NO PARTNO. DEOCRIPllON Q1Y.
1 LNK-2-ALN-B A s.<:éM BLY 80 TTO M UN K 4
2 LNK-2-ALN-B-G RO As.<:EMBLY. BOTTOM UNK W/ GUARO 1
3 LNK-2-GRO UNK WllH GUARO 1
4 PIN-T-1.48x5.75 A s.<:éM BLY PIN 1EE 1
5 M C 98335A 094 PIN, HAIR 1
6 LNK-C NT-2-G RO CONNECllNG LINK Wl'TH GUARO 1
7 PIN-BLT-1.5x4. 75-KIT LINK PIN KIT 5
··----
8 PIN-BLT-1. 5x5.5-KIT CONNEC11NG LINK PIN KIT 2
9 F36823-HP Nut S...OTIED 7
10 M C 98338A499 PIN. COTIER 7 ¡

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 swa,t;
HYDRAULIC CHAIN TONGS .
OH.: TOOLS
�

2000 RST S::l<IES

o 3
ti

JAW 0950 A$EMBLY

JAW- lC-2000-0950-ASSY
DEOC RIP110 N
---- .. --·cccccc-------- -------------------- ---------------------------------"----·--+---- -------------------------------------------·--------------------------------------------"·------ - - .,...·---·-··-·------+----Q]Y
BLOCKlEE MALE0950
2
3 2
4 2
5 F25545-s:>RING 2
 �111-'ºº
��

HYDRAUUC CHAIN TONGS . •

2000 RST S:i<IES

CHAIN LINK
LNK-2-ALN-BAND LNK-2-ALN-T
ílEM NO. PARTNO. DES:: RJPllO N Q1Y
1 10114-12-3.88-PKG-12 lONG. DIE 12 PAC
2 lD-Bll.-S'R-F-PKG-12 BA.LL s:>RJNG ANO OCREWKIT(12 PAC 1
3 h 10114-12-3.88-KIT-12 COMPLETEKIT(12 PACK)

*• KITCOMESWllH DIE MU., S'RJNG ANO OCREW (12 PACK)

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 ��1( OH.: TOOLS

'. 7 J 2000 RST SERIES

MAKEUPCYUND�
CYL-2000-MU-A$Y
11EM NO PARTNO DEOCRIP1JON
1 CYL-2000-MU-WLD MAKE UP CYUNDER
2 CYL-2000-MU-ROD-O-FRG ROO, MAKEUPCYUNDER
3 GLAND, MAKEUPCYLJNDER
4
5
6
7

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 35
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 �f?
HYDRAULIC CHAIN TONGS
lt
2000 RST SERIES

<. .... _../

CHAIN CYUNDERWllH GUARO

CYL-2000-CH-GRD-ASSY

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 s��if OH.: TOOLS
HYDRAUUC CHAIN TONGS . •

7 !

HYDRAULIC CONTROL VALVE

CVL-SD11-3-C
ITEM NO. PART NO. DESCRIPTION QTY.
1 CVL-SDll-BODY BODY, CONTROL VALVE 1
2 CVL-SDl 1-CVR-RR COVER, SPRING 3
3 CVL-SDl 1-LVR-BLKL ASSEMBLY, LONG BLACK LEVER 1
4 CVL-SDl 1-LVR-RED ASSEMBLY, ROUND RED LEVER 1
5 CVL-SD-11-LVR-BLK ASSEMBLY, BLACK LEVER 1
6 CVL-SDll-LVR-BOX BOX,CONTROLLEVER 3
7 NMPLT-007 NAME PLATE, MAKE UP / BREAK OUT LEVER 1
8 NMPLT-008 NAME PLATE, BACKUP LEVER 1
9 NMPLT-009 NAME PLATE, MAKE UP LEVER 1

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 ��

HYDRAULIC CHAIN TONGS

lt

2000 RST SERIES

······ LINEC ·······LINEC
P-10143-4-4 P-10643-44
(HOS:.END) (HOS:.END)

, ······LINEO
/ P-13943-4-4
(HOS:.END)

'--UNEB

/. /
P-10643-6-6 °
o o (HOS:.END)
'\ o <!)

LuNEB
P-10643-8-6
(H09:.END)

P-13943-4-6
(HOS:. END)----/
/ : n
[Il
LINEA
P-13943-4-6
(HOS:. END) ·

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 s�,'l? OH.: TOOLS
HYDRAULIC CHAIN TONGS
lt
Reducer Package Installation

In arder to use the Scorpion on under sized tools - under 4" O.O. far the Scorpion 800 Series
and under 7" far the Scorpion 2000 Series - the reducer package must be installed and used
instead of the chains.

1. Remove the chain from the Make-Up arm by pulling out the pintee #A from the first link
(link with handle #B and the chain cylinder.

2. Remove the pin #A connecting the connecting link to the L link #4 by releasing the snap
ring from the pin and pushing the pin through the connecting link and L link

3. Remove the snap ring from the L link pin (reference 16) and push the pin through the L
link and arm.

4. Pull out the L link (reference 7) and insert L link reducer to the arm and slide pin
(reference 16) through the arm and L link reducer and secure with snap rings.

5. Install the reducer frame to the L link by inserting the pin through the reducer frame and
L link.
2

6. Replace the jaw with required jaw size (#0300 or #0500) by removing the bolt
(reference 103) and pushing the jaw sideways and inserting the reducer jaw. Then
screw the retaining bolt into its place.

7. Install the second jaw into the frame and secure with retaining bolt.

8. Swing the frame towards the chain cylinder and slide pin tee through. Use the same
procedure on the backup arm.

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 S-... .
-�1 . . 1P!O �

HVDRAUUC CHAIN TONGS . •

2000 RST S34ES

,,,,,,.--(�)

INSTRUCTlONS fOR 0PERATING REDUCER PACKAGE

"Undersized Tools" are described as any O.D. smaller than the standard 7" O.D., for Scorpion
Model 2000 Series, and any O.D. smaller than the standard 4" O.D., for Scorpion Model 800
Series.

1. The standard chain and jaw size is replaced by a "Reducer Package", which consists of a
different type of jaw set and a reducer frame.

2. The Breakout/Makeup cylinder is operated by one lever on the control valve operating in
two directions for Breakout and for Makeup mode.

3. To read the Makeup or Breakout torque rates, the unit is equipped with two
exchangeable gauges.

4. Toe readout gauges indicate the actual Makeup pressure. Use the "Torque Rate
Formula" included to convert to torque.
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 S�\'@ 011.: TOOLS
HYDRAUUC CHAIN TONGS . •

5. Optional equipment is a dial chart connected to the Breakout cylinder pressure point.

A dial chart can replace the Makeup gauge and will mark the torque achieved by
converting the hydraulic pressure to a graph.

A load cell can be installed through the Makeup cylinder clevis and will send a signal to a
digital gauge or a printer. This system will provide the most accurate torque readout
results. This is optional and is not included with the unit.

6. In the Makeup mode, the relief valve in the control valve can be adjusted for maximum
pressure in order not to over torque the tool.

7. For Breakout operation, it is very important to make sure the break out cylinder is
RETRACTED completely.

8. For the Makeup operation, it is very important to make sure that the cylinder is
EXTENDED all the way out.

INSTRUCTIONS fOR INSTALLING JAW SET IN REDUCER

To install the jaw set in the reducer frame.

1. The jaws are secured to the reducer frame with a retaining bolt. Replacing or changing
out a jaw set requires the removal of the retaining bolt.

2. Pull out the jaw and slide in the new jaw and secure it with the retaining bolt.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 41
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
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SECTION 7

TERMS
&
CONDITIONS

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 42
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
 OH.: TOOLS

CONDITIONS OF SALE & WARRANTY

ACCEPTANCE
AII orders are subject to final acceptance by SCORPION, hereinafter referred to as
"Seller". No order is binding on Seller until written order has been sent to the Seller
from the Buyer.

CLAIMS OR SHORTAGES
Any claims for shipping loss, breakage or damage ( obvious or concealed) are Buyer's
responsibility and should be made to the carrier. Seller agrees to render Buyer
reasonable assistance in securing satisfactory adjustments of such claims. Any notices
of shortages or other errors must be made in writing to the Seller within thirty (30)
days after receipts of shipment. Failure to give such notice shall constitute unqualified
acceptance and a waiver of all claims by Buyer. Rick of loss for damages to the
products sold hereunder passes to Buyer upon delivery to the carrier regardless of who
pays shipping cost.

No equipment, or parts thereof, may be returned for credit or repair or replacement

without the written permission from SCORPION.

SHIPPING
AII shipments are Ex-Works, Houston, Texas, USA. Prices are Ex-Works Point of Origin.
Seller reserves the right to invoice the Buyer for any and all finished material ready for
shipment when held at the Buyer's request or other reasons beyond the Seller's control.
Seller reserves the right to place a service charge on past due accounts at the highest
rate permitted by law. Every sale, use, excise, or other tax and any charge imposed by
law or common practice to include custom duties, consular fees, insurance charges, and
other comparable charges are to be the Buyer's responsibility. Prices are in U.S.
Dollars. AII orders are subject to any federal, state, or other government regulation
which may be in effect or which may later become effective.

PRICES
AII quotations are made for prompt acceptance and any terms quoted therein are
subject to change without notice after thirty (30) days from the date of quotation,
unless, specifically stated otherwise on the quotation. Prices or escalation formulas in
effect at time of shipment will apply unless otherwise stated in writing. Quotations and
List Prices (price lists) are subject to change without notice.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 43
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
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TAXES
Seller's prices do not include any applicable sales, use, excise, ar similar taxes.
If under any law ar government regulation, now ar hereafter in effect, the Seller
is required to pay ar collect any tax upan products included in this arder ar
predicated upan, measured by ar arising from the sale, transportation, delivery
use ar consumption of said products whether directly ar indirectly, the price to
be paid by the Buyer hereunder shall be increased by the amount of any such
tax. Buyer agrees to pay all such taxes as part of the purchase price.

WARRANTY
Seller warrants all materials, products, and supplies manufactured ar furnished
by it to be free from defects in material and workmanship, under normal use and
service, when installed, used, and serviced in the manner provided and intended
by Seller for a period of twelve months after installation or delivery whichever
shall occur first. Seller's obligations under this warranty are expressly limited to
repair or replacement, at its option, of any materials, products, or supplies
returned to Seller's Plant, Houston, Texas, USA, and which are determined by
Seller to be defective. AII freight charges for return and reshipment shall be paid
by customer. A new warranty period shall not be established for repaired or
replaced materials, products, or supplies; such items shall remain under warranty
only for the remainder of the warranty period on the original materials, products,
or supplies. THIS IS THE SOLE WARRANTY OF SELLER AND NO OTHER
WARRANTY IS APPLICABLE, EITHER EXPRESS OR IMPLIES, IN FACT OR BY
LAW, INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR
A PARTICULAR USE OR PURPOSE.

In case of goods ar parts not wholly of Seller's manufacture, Seller shall make
available to the customer whatever warranty or guarantee is extended to Seller
for such goods or parts by the supplier or manufacturer thereof.

Seller will not assumer any responsibility or liability for any repairs, rebuilding,
welding, or heat treating done to its material, products, ar supplies outside of
Seller's plant, such work shall be void from any and all warranties. AII parts used
in the manufacture and/or final assembly of Seller's materials, products, ar
supplies, are necessary for both safety and operational performance. Omission
of any part ar failure to replace any part may result in a malfunction and a
consequent safety hazard for which Seller disclaims any responsibility or liability
for injuries or dama ge as a result thereof.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 44
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
Buyer's sale and only remedy in regard to any defective materials, products, or
supplies, shall be the repair or replacement thereof as herein provided, and
Seller shall not be liable for any consequential, special, incidental, or punitive
damages resulting from or caused by any defective materials, products, or
supplies.

LIMITATION AND EXCLUSIONS

The Warranty of SCORPION does not apply to:

Equipment which has been subject to any alteration, modification, miss use,
negligence, or accident.

Equipment which has been used or operated under conditions for which it was
not manufactured or under conditions more severe than recommended by
SCORPION.

Equipment ar parts thereof not manufactured by SCORPION, which proves

defective. In such case SCORPION shall be liable only to the extent it is able to
recover from the manufacturer or supplier of such equipment.

DEUVERIES
Ali promise of shipment are estimated as closely as possible based on the
availability of material and capacity at the time and are expressly subject to
change due to delays resulting from strikes, differences with workmen, labor
troubles, acts of God, governmental acts and regulations, war ar war conditions,
riots or civil commotion, sabotage, fires, floods, explosives ar other accidents, or
to delays occasioned by or arising in connection with obligations to other
contracts made prior to receipt of an arder, or to any other cause or causes
(whether or not of the same general character as those herein specifically
enumerated) beyond Seller's reasonable control.

DESIGN CHANGE
Seller expressly reserves the right to change or modify the design and
construction of any product in due course of Seller's manufacturing procedure,
without incurring any obligation or liability to furnish or install such changes,
modifications, or improvements on products previously or subsequently sold.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 45
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET
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CANCELLATlON
Orders accepted by Seller are not subject to cancellation to Buyer except with
the consent of Seller and upan terms, which will indemnify Seller against loss ar
damage occasioned by such cancellation. Purchase Orders placed and thereafter
accepted by SCORPION cannot be cancelled or changed without the written
consent of SCORPION.

TERMS OF PAYMENT
No orders shall be accepted by Seller until approved by that office and those
persons authorized to do so. Unless otherwise specifically stated on invoice,
terms of payment are PAYMENT IN FULL, including all freight, boxing, cartage,
insurance, documentation, port fees, duties, tariffs, handling fees, and taxes
(where applicable), PRIOR TO SHIPMENT, unless otherwise stated on the invoice
or by approval of authorized persons. AII prices are Ex-works, our plant,
Houston, Texas, USA. AII prices quoted are List Prices and do not include freight,
etc. If requested, boxing, cartage, freight, insurance, documentation, port fees,
duties, tariffs, and handling fees will be quoted/estimated by a carrier or our
choosing and are always net and estimated and actuals will apply according to
carrier and at time of delivery. And, will always be to Buyer's account. Seller
reserves the right to place a service charge on past due accounts at the highest
rate permitted by law.

SCORPION OIL TOOLS, INC. 13913 FABER STREET, HOUSTON TX 77037 USA 46
TEL: (281) 999-2222 FAX: (281) 999-2020 WEB: WWW.SCORPION.NET