COMPUTER SCALE

CCW-M-2XXXN series
SERVICE MANUAL
(2nd Edition)

WARNING

• Do not carry out installation, operation, service, or maintenance

until thoroughly understanding the contents of this manual.
• Keep this manual available at all times for installation, operation,
service, and maintenance.

No. 085-7302-08
Published in April 2006
 You can help improve this manual by calling attention to errors and by
recommending improvements.
Please convey your comments to the nearest Ishida Company regional
representative.
Thank you!

Copyright (c) 2006 by Ishida Co.,Ltd. All Rights Reserved.

No part of this manual may be reproduced in any form, by photocopy or any other means,
without permission in writing from the publisher.
 PREFACE
Purpose
This manual contains instructions on installation and service maintenance procedure for CCW-M-
2XXXN Computer Aided Scale.
Please read through the manual once before attempting actual installation/maintenance.
For details of the machine settings and operation, refer to the operation manual..

Related Manuals
• CCW-M Instruction Manual
• CCW-NZ Technical Manual the 1st Edition (85-0621-02)
• CCW-M Series Eathernet System Manual (Manual No.ATC-077-E)

Precaution Notations
Precaution notations are used in this manual:

Indication Explanation

If this hazard is not avoided, death or serious injury will probably result. This
DANGER indicates a clear and immediate danger, and extreme caution must be
exercised to prevent a mishap.

If this hazard is not avoided, there is a possibility of death of injury resulting.

WARNING

If this hazard is not avoided, there is a possibility that light or moderate

CAUTION injury may result. It may also indicate that a possibility of damage to
equipment exists.

Note Used to emphasize or clarify an important point in the manual.

TIP Gives information which helps understanding.

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PREFACE CCW-M-2XXX series Service Manual

For Safety Service

In order to carry out the appropriate maintenance procedures and prevent accidents, strictly observe the
following precautions:
• Precautions are described on each item for assembly or adjustment. Read and fully understand them
to make an appropriate work.Turn OFF all power switches before performing any maintenance
service.
• Make sure that the area around the equipment is kept clean and tidy. Especially at the time of
disassembling, be careful not to leave screws and other small parts in the equipment. Turning ON
the power switch in this state may cause serious damages to the equipment.
• Turn OFF all power switches before performing any maintenance service.

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 CCW-M-2XXXN series Service Manual

Table of Contents

GENERAL TABLE OF CONTENTS

1 Overview
1.1 Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.1 Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3 Menu Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2 Maintenance, Adjustment and Replacement

2.1 Mechanical Unit Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Replacing Feeder Cover (Rubber Packing) . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.1 Removing Feeder Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.2 Replacing Cover (Rubber Packing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.3 Setting Feeder Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 Replacing and Adjusting Radiation Feeder Parts . . . . . . . . . . . . . . . . . . 2-6
2.3.1 Appearance of Radiation Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.2 Replacing Leaf Springs of Radial Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.3 Replacing Magnetic Coil of Radial Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3.4 Adjusting Amplitude of Radial Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4 Replacing and Adjusting Dispersion Feeder Parts . . . . . . . . . . . . . . . . 2-12
2.4.1 Appearance of Dispersion Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.2 Replacing Leaf Springs of Dispersion Feeder . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.4.3 Replacing Magnetic Coil of Dispersion Feeder. . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.4.4 Adjusting Amplitude of Dispersion Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.5 Weigh/Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.5.1 Appearance of Weigh/Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.5.2 Exploded View of Weigh/Drive Unit for Model M-214WN-S/15 . . . . . . . . . . . 2-19
2.5.2.1 Replacing DUC Board (P-5428*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.5.2.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.5.2.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2.5.2.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2.5.3 Exploded View of Weigh/Drive Unit for Model M-216BN-D/15 . . . . . . . . . . . . 2-26
2.5.3.1 Replacing DUC Board (P-5428*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
2.5.3.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2.5.3.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
2.5.3.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2.5.4 Exploded view for weigh/drive unit of model M-210.214WN-S/20.30. . . . . . . 2-33
2.5.4.1 Replacing DUC board (P-5428*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

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CCW-M-2XXXN series Service Manual

2.5.4.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

2.5.4.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2.5.4.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
2.5.5 Exploded View for weigh/drive unit of model M-216BN-D/20.30 . . . . . . . . . . 2-40
2.5.5.1 Replacing DUC board (P-5428*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41
2.5.5.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
2.5.5.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
2.5.5.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2.5.6 Exploded View for weigh/drive unit of model M-214WN-S/70 . . . . . . . . . . . . 2-47
2.5.6.1 Replacing DUC Board (P-5428*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
2.5.6.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
2.5.6.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2.5.6.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
2.6 BH Drive Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
2.6.1 Appearance of BH Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
2.6.2 Exploded View of BH Drive Unit for Model M-216.220.224BN-D/15.20.30 . . 2-56
2.6.3 Replacing BH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
2.7 TH Drive Unit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
2.7.1 Appearance of TH Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
2.7.2 Exploded View of TH Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
2.7.3 Replacing TH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61

3 Electrical Components
3.1 Electrical Unit Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 CCW-M-210/214WN-S/20.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 CCW-M-216BN-D/20.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.3 CCW-M-214WN-S/15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.4 CCW-M-214WN-S/50.70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.1.5 CCW-M-224BN-M/20.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.2 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.2.1 CCW-M-210/214WN-S/20.30 (old model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.2.2 CCW-M-210/214WN-S/20.30 (new model) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.2.3 CCW-M-216BN-D/20.30 (old model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.2.4 CCW-M-216BN-D/20.30 (new model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.2.5 CCW-M-224BN-6M/20.30 (old model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.2.6 CCW-M-224BN-6M/20.30 (new model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.3 Remote Control Unit Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.4 Remote Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.4.1 Notes in replacing a new RCU Board (P-5605*) . . . . . . . . . . . . . . . . . . . . . . 3-16
3.4.2 RCU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.4.3 TFT-I/F BOARD(P-5514*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.4.4 TP-I/F Board (P-5487*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.4.5 Hard Disk Board (P-5505*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.4.6 Ethernet Board (P-5511*) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.4.7 PRN Board (P-5420*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.4.8 Touch panel calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.4.9 Replacement procedure of touch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25

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3.4.10 Replacing color LCD and backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

3.5 CAL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.5.1 WCU BOARD (P-5561*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.5.2 ADC BOARD (P-5576*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.6 Main Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.6.1 HUB Board (P-5535*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3.6.2 MPS Board (P-5436*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
3.6.3 FDRV Board (P-5424*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
3.6.4 HFDRV Board (P-5432*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
3.6.5 FDC Board (P-5423*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
3.7 Relay unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
3.7.1 EXC Board (P-5426*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
3.7.2 Relay Board (P-5506*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
3.8 PS-0 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
3.9 PS-1 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
3.9.1 AC FUSE BOARD (P-5507) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
3.10 PS-2 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
3.10.1 DC FUSE BOARD (P-5508*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
3.11 Weigh/Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
3.11.1 DUC Board (P-5428*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
3.11.2 DDU Board (P-5439*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
3.12 AFV Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
3.12.1 AFV Preamp Board (P-5488*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
3.13 Other Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
3.13.1 Preamp Board (P-5435*) [for the dispersion feeder load cell] . . . . . . . . . . . . 3-59
3.13.2 DU Board (P-5429*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
3.13.3 Photosensor board (P-5207*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60

4 Maintenance Service (MAINT SERVICE) Level Function

4.1 Maintenance Service Level Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1 Maintenance Service Level Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 Main menu screens for each model (for domestic specification) . . . . . . . . . . . 4-3
4.2 Maintenance Service Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.1 Password (PASSWORD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.2 Hopper Drive setting Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.2.1 Hopper Drive (HOPPER DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.2.2 Hopper Drive Setting Manual (Details setting) . . . . . . . . . . . . . . . . . . . . . . 4-8
4.2.2.3 Drive Pattern for PH. WH. BH (DRIVE PATTERN) . . . . . . . . . . . . . . . . . . 4-14
4.2.2.4 Drive Pattern for DTH. TH. RS (DRIVE PATTERN) . . . . . . . . . . . . . . . . . 4-19
4.2.3 Feeder Drive Specifications (FEEDER DRIVE SPEC) . . . . . . . . . . . . . . . . . . 4-22
4.2.4 Hopper Name Setting (HOPPER NAME SETTING). . . . . . . . . . . . . . . . . . . . 4-33
4.2.5 Card/Memory Initialization (CARD/MEMORY INITIAlIZATION) . . . . . . . . . . . 4-34
4.2.6 Network Analyze (NETWORK ANALYZE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

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4.2.7 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

4.2.8 Memory Card Read/Write (MEMORY CARD READ/WRITE). . . . . . . . . . . . . 4-42

5 APPENDIX
5.1 RCU(RCU32) Program Installation Procedure . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 Start up the installation software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.2 Installing Program Newly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.3 Installing the Program to Existed Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.4 When the next application errors occur: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2 Frequency Adjustment(PWM Control Feeder) . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.1 Adjustment of Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2 Memory and Display of Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2.1 Natural frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2.2 Corrected drive frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2.3 Frequency display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2.4 Frequency initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.3 Natural Frequency Check for Feeder and RCU . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.3.1 When no response for natural frequency comes from FDRV . . . . . . . . . . . 5-7
5.2.3.2 When the natural frequencies memorized in FDRV and in RCU differ from each
other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.4 Automatic Adjustment of Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.2.5 Natural Frequency Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.2.6 Drive Frequency Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.2.7 Amplitude Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.2.8 Drive Frequency Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.2.9 Frequency Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.2.10 Frequency Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.2.11 Cross Feeder Frequency Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.2.12 Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3 Procedure for Replacing FDRV Board and RCU Board(PWM Control
Feeder) 5-22
5.3.1 Replacing the boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.1.2 Procedure of Board Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.2 Amplitude Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.2.2 Procedure of confirmation work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.3 Adjustment of drive frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.3.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.3.3.2 How to change the Drive Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.3.3.3 Procedure of Drive Frequency Change. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5.4 How to replace FDRV Board (P-5533*) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
5.4.1 Procedure of FDRV Board (P-5533*) Replacement . . . . . . . . . . . . . . . . . . . . 5-31
5.5 Configuration of PWM Feeder Control Electrical System . . . . . . . . . . 5-32
5.5.1 Feeder PS Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5.5.1.1 Feeder power board (P-5531*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.5.2 Main Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.5.2.1 FDC BOARD(P-5532*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

iv
 CCW-M-2XXXN series Service Manual

5.5.2.2 FDRV BOARD(P-5533*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35

5.5.3 Wiring Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5.5.3.1 TOTAL DIAGRAM [CCW-M-214WN-S/50,70 200 to 240V AC, PWM] . . . 5-36
5.5.3.2 TOTAL DIAGRAM [CCW-M-214WN-S/50,70 380 to 480V AC, PWM] . . . 5-37
5.5.3.3 TOTAL DIAGRAM [CCW-M-214WN-S/50,70 PWM] . . . . . . . . . . . . . . . . 5-38
5.5.3.4 BLOCK DIAGRAM PS UNIT [200 to 240V AC, PWM] . . . . . . . . . . . . . . 5-39
5.5.3.5 BLOCK DIAGRAM PS UNIT [380 to 480V AC, PWM] . . . . . . . . . . . . . . 5-40
5.5.3.6 TOTAL DIAGRAM [CCW-M-220WN-D/50, 200 to 240V AC, PWM] . . . . . 5-41
5.5.3.7 TOTAL DIAGRAM [CCW-M-220WN-D/50 PWM] . . . . . . . . . . . . . . . . . . 5-42
5.5.3.8 BLOCK DIAGRAM PS UNIT [CCW-M-220WN-D/50, 200 to 240V AC, PWM]
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43

6 CIRCUIT DIAGRAM
6.1 TOTAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 CCW-M-214WN-S(200V-240V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.2 CCW-M-214WN-S(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.1.3 CCW-M-214WN-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.4 CCW-M-216BN-D(200V-240V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.1.5 CCW-M-216BN-D(380V-480V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.1.6 CCW-M-216BN-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.1.7 CCW-M-220BN-6M(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.1.8 CCW-M-220BN-6M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.1.9 CCW-M-224BN-6M(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.1.10 CCW-M-224BN-6M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.2 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2.1 REMOTE CONTROL UNIT 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2.2 REMOTE CONTROL UNIT 2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6.2.3 CAL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.2.4 RELAY UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.2.5 AFV UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.2.6 ELECTRICAL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.2.6.1 CCW-M-214WN-S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.2.6.2 CCW-M-216BN-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.2.7 PS UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.2.7.1 CCW-M-214WN-S(220V-240V)[EU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.2.7.2 CCW-M-214WN-S(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.2.7.3 CCW-M-214WN-S(200V-240V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.2.7.4 CCW-M-216BN-D(220V-240V)[EU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.2.7.5 CCW-M-216BN-D(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.2.7.6 CCW-M-216BN-D(200V-240V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.2.7.7 CCW-M-220BN-6M(200V-240V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.2.7.8 CCW-M-224BN-6M(220V-240V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.2.8 WEIGH DRIVE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.2.8.1 CCW-M-214WN-S[1/2] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.2.8.2 CCW-M-214WN-S[2/2] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.2.8.3 CCW-M-216BN-D[1/2] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.2.8.4 CCW-M-216BN-D[2/2] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29

v
CCW-M-2XXXN series Service Manual

vi
 1 OVERVIEW

1.1 Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1.1 Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3 Menu Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
CCW-M-2XXXN series Service Manual 1 Overview

1 Overview

1.1 Main Components

1.1.1 Appearance

For model CCW-M-2XXWN-S

3 DISPERSION FEEDER(DF)
1 INLET CHUTE (OPTIONAL)
2 DISPERSION TABLE

5 RADIAL FEEDER(RF)
4 RADIAL TROUGH

8 WEIGH DRIVE UNIT

6 POOL HOPPER(PH)

7 WEIGH HOPPER (WH)

16 DRIVE FRAME

13 REMOTE CONTROL UNIT 17 BODY

9 COLLECTION CHUTE

10 DISCHARGE CHUTE

12 TIMING HOPPER DRIVE UNIT

15 MAIN POWER SWITCH (OPTIONAL)

11 TIMING HOPPER(TH) (OPTIONAL)

14 PRINTER UNIT

Table 1-1 Unit Descriptions

No. Name Functional description
1 Inlet chute Product inlet
(Optional) The funnel-shaped inlet chute guides product fed from the infeed equipment onto the
center of the dispersion table.

2 Dispersion table The dispersion table receives the vibration from the dispersion feeder and conveys product
from the inlet chute to the radial troughs.

3 Dispersion feeder (DF) The magnetic coil incorporated in the feeder vibrates the dispersion table.
Product flow amount is controlled by means of the weigh sensor which measures the
amount of product on the dispersion table.

4 Radial trough The radial troughs receive vibration from the radial feeders and convey product to the pool
hoppers.

5 Radial feeder (RF) The magnetic coil incorporated in the feeder vibrates the radial trough.

6 Pool hopper (PH) Each pool hopper receives product fed from the radial troughs above it and holds it
temporarily in synchronization with product weighing.
The pool hoppers open or close according to the weighing operation to feed product into
the weigh hoppers.

1-1
1 Overview CCW-M-2XXXN series Service Manual

Table 1-1 Unit Descriptions (Continued)

No. Name Functional description
7 Weigh hopper (WH) The weigh hoppers measure the weight of product received from the pool hoppers.
These hoppers open or close as a result of combination weighing to feed product into the
collection chutes.

8 Weigh/drive unit (WDU) The weigh/drive unit powers the open/close action of the weigh and pool hoppers.
It also contains a load cell which measures the weight of product in the weigh hoppers.

9 Collection chute The collection chute receives and collects product discharged from the weigh hoppers and
guide the product down into the discharge chute.

10 Discharge chute The discharge chute collects product discharged from the collection chute and guide the
product down into the timing hopper or the packer.

11 Timing hopper (TH) The timing hopper temporally pools the product from the discharge chute and controls the
(Optional) timing of discharge to the packer.

12 Timing hopper drive unit The timing hopper drive unit powers the open/close action of the timing hopper.
(Optional)

13 Remote control unit The remote control unit contains the touch screen used to operate and monitor the weigher.
(RCU) With Ethernet board, communication with PC is available.

14 Printer Prints out setting data, weighing results, and statistical data.

15 Main power switch Turns on and off the power to the weigher.

16 Drive frame Incorporates the main electrical unit and driving unit.

17 Body Incorporates PS-0, PS-1, CAL, and/or relay unit.

1-2
CCW-M-2XXXN series Service Manual 1 Overview

For model CCW-M-2XXBN-D

3 DISPERSION FEEDER(DF)
1 INLET CHUTE(OPTIONAL)

2 DISPERSION TABLE

5 RADIAL FEEDER(RF)
4 RADIAL TROUGH

8 WEIGH DRIVE UNIT 6 POOL HOPPER(PH)

18 DRIVE FRAME
7 WEIGH HOPPER(WH)
10 BOOSTER HOPPER(BH)
9 BOOSTER HOPPER (BH)
15 REMOTE CONTROL UNIT
19

11 COLLECTION CHUTE

17 MAIN POWER SWITCH 12 DISCHARGE CHUTE

14 TIMING HOPPER DRIVE UNIT

16 PRINTER UNIT (OPTIONAL)
13 TIMING HOPPER(OPTIONAL)

Table 1-2 Unit Descriptions

No. Name Functional description
1 Inlet chute Product inlet
(Optional) The funnel-shaped inlet chute guides product fed from the infeed equipment onto the
center of the dispersion table.

2 Dispersion table The dispersion table receives the vibration from the dispersion feeder and conveys product
from the inlet chute to the radial troughs.

3 Dispersion feeder (DF) The magnetic coil incorporated in the feeder vibrates the dispersion table.
Product flow amount is controlled by means of the weigh sensor which measures the
amount of product on the dispersion table.

4 Radial trough The radial troughs receive vibration from the radial feeders and convey product to the pool
hoppers.

5 Radial feeder (RF) The magnetic coil incorporated in the feeder vibrates the radial trough.

6 Pool hopper (PH) Each pool hopper receives product fed from the radial troughs above it and holds it
temporarily in synchronization with product weighing.
The pool hoppers open or close according to the weighing operation to feed product into
the weigh hoppers.

7 Weigh hopper (WH) The weigh hoppers are used to hold and measure, by means of a load cell, the weight of
product received from the pool hoppers.
These hoppers open or close as a result of combination weighing to feed product into the
collection chutes or booster hoppers.

8 Weigh/drive unit (WDU) The weigh/drive unit powers the open/close action of the weigh and pool hoppers.
It also contains a load cell which measures the weight of product in the weigh hoppers.

1-3
1 Overview CCW-M-2XXXN series Service Manual

Table 1-2 Unit Descriptions (Continued)

No. Name Functional description
9 Booster hopper (BH) Product which has been discharged from the weigh hoppers and is not immediately
included in a combination is temporarily pooled in the booster hoppers.

10 Booster hopper drive unit The booster hopper drive unit powers the open/close action of the booster hopper.

11 Collection chute The collection chute receives and collects product discharged from the weigh or booster
hoppers and guide the product down into the discharge chute.

12 Discharge chute The discharge chute collects product discharged from the collection chute and guide the
product down into the timing hopper or the packer.

13 Timing hopper (TH) The timing hopper temporally pools the product from the weigh or booster hoppers and
(Optional) controls the timing of discharge to the packer.

14 Timing hopper drive unit The timing hopper drive unit powers the open/close action of the timing hopper.
(Optional)

15 Remote control unit The remote control unit contains the touch screen used to operate and monitor the weigher.
(RCU) With Ethernet board, communication with PC is available.

16 Printer Prints out setting data, weighing results, and statistical data.

17 Main power switch Turns on and off the power to the weigher.

18 Drive frame Incorporates the main electrical unit and main drive unit.

19 Main body Incorporates PS-0, PS-1, CAL, and relay unit.

1-4
CCW-M-2XXXN series Service Manual 1 Overview

1.2 Configuration
CCW M

COATING & RESISTANCE FIELD

PB : Painted Body (Dust proof, Painted body)
SS : Stainless Steel (Stainless steel, SUS body)
WP : Water Proof (Water proof, SUS body)

HOPPER CAPACITY FIELD

15 : 1500cc
20 : 2000cc
30 : 3000cc
50 : 5000cc
70 : 7000cc

DISCHARGE MODE/MIX WEIGHING FIELD

S : Single discharge
D : Double discharge
2M : Single discharge/2mix weighing
3M : Single discharge/3mix weighing
4M : Single discharge/4mix weighing
6M : Single discharge/6mix weighing
8M : Single discharge/8mix weighing

WEIGHING MODE FIELD

W : DYNAMIC TYPE
B : BOOSTER TYPE
WB : SPECIAL BOOSTER TYPE

HEAD COUNT FIELD

10 : 10HEAD
14 : 14HEAD
16 : 16HEAD
20 : 20HEAD
24 : 24HEAD

HEAD ARRAY TYPE FIELD

2 : CIRCULAR ARRAY

NOTE: The above specifications are those inscribed on the weigher rating plate

1-5
1 Overview CCW-M-2XXXN series Service Manual

1.3 Menu Configuration

［NOTE］Not available at this level
OPERATOR LEVEL
Selected head ・Feeder control
WT.display ・AMP ・Time
POWER ・POWER ON／OFF

Timing adjustment with packer

・Feeder adjust Adjustment of hopper open time and delay time
PRODUCTION Time adjustment of other equipments
・Timing adjust
・Infeeder start
・Information display ・Efficiency display ・X-bar chart display
・Print ・Histogram display ・Combination WT.display
・Combi.dump/Stable HD.count(Average)
・Input/Output display
DRAIN ・Feeder adjust
［NOTE］Not available at this level
・Timing adjust
・Infeeder start ・Dump WT log ・Current total ・Paper feed
・Auto zero prohibit
Selected head ・Feeder control
・ALL HD.SLCT ［NOTE］Not available
ZERO ADJUSTMENT WT.display ・AMP ・TIME at this level
・HD.SLCT
・DF.SLCT
Timing adjustment with packer
Adjustment of hopper open time and delay time
PRESET CALL UP Time adjustment of other equipments

・Dump WT.log ・Command & error log

PRINT ・Current total ・Clear total
・All lots total ・Batch total interval ・Paper feed

・Operator
OP.ENVIRONMENT Operational level select ・Site engineer
・Installation
・MAINT.SERVICE
English Italian
＊LANGUAGE French Dutch
Spanish Japanese
German

＊Under domestic specification, LANGUAGE key will not appear.(SW 2-1 on the RCU board is turned "ON".)
There are more than 5 groups of language group.

SITE ENGINEER LEVEL

・OFF
・ON

・Product name ・Product code

・Speed ・WH non sync feeding ・Dump count
PRODUCT SET ・Feeder adjust ・Timing adjust ・COMBI. ・Packer interlock
・Average control CALC.MODE set ・Program
・Target weight ・Hopper action ・Print
・Upper limit ・Feeder multiply ・Write to
＊Tol neg error ・Auto feeder target ・Read from

＊Turn on the Average control

to set the value for "Tol neg error". ・WH & BH
・BH

MACHINE SET&CHECK Timing adjustment with packer

Adjustment of hopper open time and delay time
Wt. data display ・ALL HD.SLCT/CLR Time adjustment of other equipments
WEIGHING
HD. SLCT ・ZERO ADJ.SLCT.HD.
WH−BH SLCT ・SPAN ADJ.SLCT.HD. ・Feeder control MAN.
・(ZERO ADJ.SLCT.DF.) ・AMP Auto
・TIME Semi-auto
・WH
・BH

TEST DRIVE HD.SLCT

RF PH WH BH

・HD. SLCT(ON／OFF) [Reference]

ACTIVE HEAD
・ALL HD.SLCT/CLR 1. The menu Configuration is for standard specification
CCW-M-2XXBN

1-6
CCW-M-2XXXN series Service Manual 1 Overview

INSTALLATION LEVEL

・OFF
・ON

・Product name ・WH Non Sync ・Product code

PRODUCT SET
・Speed Feeding ・Dump count
・Feeder adjustment ・Timing adjustment ・Combi ・Packer interlock mode
・Average control mode ・Program
・Target weight ・hopper action ・Print
・Upper limit ・Feeder multiply ・Write to
・Lower limit ・Auto feeder target ・Read from

MACHINE SET & CHECK ・WH & BH

・BH

Wt. data display ・ALL HD. SLCT/CLR Timing adjustment with packer
WEIGHING HD. SLCT ・ZERO ADJ.SCLT.HD. Adjustment of hopper open time and delay time
WH-BH SLCT ・SPAN ADJ.SCLT.HD. Time adjustment of other equipments
・(ZERO ADJ.SCLT.DF.)
・WEIGH SPEC SET ・Feeder contol MANUAL
・AMP AUTO
・WH
・TIME SEMI-AUTO
・BH

SLCT. HD.
TEST DRIVE ・Range ・Stable time ・EMPTY JUDG.WT.
RF PH WH BH
・AUTO ZERO TOL. ・STABLE ・Stable count
・HD. SLCT(ON／OFF) JUDG. WT.
ACTIVE HEAD ・AUTO ZERO INTVL. ・Filter No.
・ALL HD. SLCT/CLR

・Print ・Write to ・Read from

・TEST COMBI
・TEST/CYCLE
COMBI. CALCULATION
・COMB CALK
SPEC SET ・Compensation ・Overscale
・SELECT DISPLAY responce
・AUTO COMP.
・WH-BH SLCT
REVISION ・Overweight
・COMB CALK responce
・DATE & TIME ・Screen saver HEAD CNT.
・PASSWORD control mode
・Display control time ・Print ・Write to ・Read from
・Back light
OPERATION PANEL (minute) control mode
・TCP/IP SETTING (option)

・OFF・STANDARD・MANUAL RESET
･FTP HOST IP ADDRESS ･IP ADDRESS
･FTP USER NAME ･SUBNET MASK ・FULL・HALF・AUTO
･FTP PASSWORD ･GATEWAY IF
･DESTINATION
・INFEED DETECTOR
･OUT-PUT FILE LINAGE SET
・TRANSIENT ・FEED INTRPT.
・Infeeder 1 ・Infeeder 2 INTRPT.
INFEEDER
CONTROL SET ・Print ・Write to ・Read
from ・INTERFACE

・MULTI DUMP ・MULTI DUMP ・MAN. DUMP

・PARAMETER #1 Master INITIATE CONFIRM INITIATE
・PARAMETER #2 Slave ・MAN. DUMP ・DUMP CONF. HOLD
PACKER ・PARAMETER #3 CONFIRM
INTERLOCK SET Stroke on demand
・RS ・DTH ・TH ・Print ・Write to ・Read
・PARAMETER #4
from
Bag on demand
※All items are the same.
・○○1/2
・Product set ・SECTION OFF/ON
CARD/MEMORY ・Card initialization ・MULTI DUMP
SET
INITIALIZATION ・Memory initialization POOL/NO POOL
・WEIGH SPEC SET・Infeeder
control set ・CYCLE
・COMBI. CALC. POOL/NO POOL
・Packer
SPEC SET interlock set
PROGRAM No. ・Program No.Information
INFORMATION ・Print ・Execute

X2.00 X4.00 X8.00

・Magnification
MONITOR X1.00 X16.00
VIBRATION ・Start hopper action
・Stop hopper action
X0.50 X0.25
[Reference]
・Parameter No. S1 S2 S3 S4 1.This menu configuration is
・ 1 for standard specification(CCW-M-2XXBN)
SECTION SET 2. The items indicated with are available
to
at the lower level too.
・ 8 3.The itmes indicated with are displayed
only under the CCW-M-2XXBN-D specification.

1-7
1 Overview CCW-M-2XXXN series Service Manual

MAINTENANCE LEVEL

PRODUCT SET

MACHINE SET&CHECK

WEIGHING

TEST DRIVE

ACTIVE HEAD

COMBI. CALCULATION

OPERATION PANEL

INFEEDER
CONTROL SET

PACKER
INTERLOCK SET

CARD/MEMORY
INITIALIZATION

PROGRAM No.
INFORMATION

MONITOR ・STEPPING MOTOR ・DRIVE POWER Half

VIBRATION PHASE TYPE 1-2 phase ・ERR DETECT
・STOP DELAY PLS CNT 4 PLS CNT 25
SECTION SET ・MIN. OUTPUT PLS CNT 50 ・BRAKE TIME 0ms
・DRIVE STOP PARM SLIT
・ACTUATOR TYPE STEPPING ・DRIVE PATTERN
MOTOR

※For PH, WH, BH

PASSWORD
・Parameter No. ・RANGE
・INIT.
・PH ・DTH ・SPEED
・Print
HOPPER DRIVE ・WH ・TH ・HOLD TIME
・Write to
・BH ・TS ・Read from
・SLOW START
・SLOW STOP

・STEPPING MOTOR ・Speed 160rpm

※For DTH, TH, RS PHASE TYPE 1-2 phase
4 ・ERR DETECT
※[BH] will be displayed ・STOP DELAY PLS CNT 100 PLS CNT 50
under the BH specification. ・MIN. OUTPUT PLS CNT PLS CNT OR ・BRAKE TIME 100ms
・DRIVE STOP PARM PHOTO REC
STEPPING
・ACTUATOR TYPE MOTOR ・DRIVE PATTERN

・SPEED
FFEDER DRIVE SPEC ・STANDARD MAX. AMP. ・RF DRIVE
１ ・STANDARD MIN. AMP. １ ・REPEAT
・BOOSTED MAX. AMP. ３ ・BOOSTED MIN. AMP. ２ ・DF DRIVE
(＃15 each)
・CF MAX. AMP. 7 ・CF MIN. AMP. ３ ・CF DRIVE
・SHUTTER DRIVE OFF ・SHUTTER DELAY 0 ・PHOTO SW RF
STOP ・Half
・INIT. ・Print ・Write to ・Read from
・Full
・１/３

HOPPER NAME SETTING ・TH ・RS

・TH.TS.DTH.HTH.LTH.RS.IH.
・DTH ・OFF
・L-LEVEL
・Card initialization ・YES ・NO ・H-LEVEL
CARD/MEMORY
INITIALIZATION ・Memory initialization ・L-EDGE
・EEPROM initialization ※This item appeares in debug mode. ・H-EDGE

NETWORK ・RCU
ANALYZE ・ICU
・WCU 1. This menu configuration is
for standard specification(CCW-M-2XXBN)
・RECONFIGURE
MEMORY CARD 2. The items indicated with are available
READ/WRITE at the lower level too.

ETHERNET (option)
LOOPBACK TEST

1-8
 2 MAINTENANCE,
ADJUSTMENT AND
REPLACEMENT

2.1 Mechanical Unit Configuration . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Replacing Feeder Cover (Rubber Packing) . . . . . . . . . . . . . 2-2
2.2.1 Removing Feeder Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.2 Replacing Cover (Rubber Packing) . . . . . . . . . . . . . . . . . . . . . . 2-3
2.2.3 Setting Feeder Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 Replacing and Adjusting Radiation Feeder Parts . . . . . . . . 2-6
2.3.1 Appearance of Radiation Feeder . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.2 Replacing Leaf Springs of Radial Feeder . . . . . . . . . . . . . . . . . 2-7
2.3.3 Replacing Magnetic Coil of Radial Feeder . . . . . . . . . . . . . . . . 2-8
2.3.4 Adjusting Amplitude of Radial Feeder . . . . . . . . . . . . . . . . . . . 2-10
2.4 Replacing and Adjusting Dispersion Feeder Parts . . . . . . 2-12
2.4.1 Appearance of Dispersion Feeder . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.2 Replacing Leaf Springs of Dispersion Feeder . . . . . . . . . . . . . 2-13
2.4.3 Replacing Magnetic Coil of Dispersion Feeder . . . . . . . . . . . . 2-14
2.4.4 Adjusting Amplitude of Dispersion Feeder . . . . . . . . . . . . . . . . 2-16
2.5 Weigh/Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.5.1 Appearance of Weigh/Drive Unit . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.5.2 Exploded View of Weigh/Drive Unit for Model M-214WN-S/15 2-19
2.5.2.1 Replacing DUC Board (P-5428*) . . . . . . . . . . . . . . . . . . . 2-20
2.5.2.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-21
2.5.2.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-22
2.5.2.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2.5.3 Exploded View of Weigh/Drive Unit for Model M-216BN-D/15. 2-26
2.5.3.1 Replacing DUC Board (P-5428*) . . . . . . . . . . . . . . . . . . . 2-27
2.5.3.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-28
2.5.3.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-29
2.5.3.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2.5.4 Exploded view for weigh/drive unit of model M-210.214WN-S/20.30
2-33
2.5.4.1 Replacing DUC board (P-5428*). . . . . . . . . . . . . . . . . . . . 2-34
2.5.4.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-35
2.5.4.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-36
2.5.4.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
2.5.5 Exploded View for weigh/drive unit of model
M-216BN-D/20.30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
 2.5.5.1 Replacing DUC board (P-5428*). . . . . . . . . . . . . . . . . . . . 2-41
2.5.5.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-42
2.5.5.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-43
2.5.5.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2.5.6 Exploded View for weigh/drive unit of model M-214WN-S/70 . 2-47
2.5.6.1 Replacing DUC Board (P-5428*) . . . . . . . . . . . . . . . . . . . 2-48
2.5.6.2 Replacing WH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-49
2.5.6.3 Replacing PH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . 2-50
2.5.6.4 Replacing Load Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
2.6 BH Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
2.6.1 Appearance of BH Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
2.6.2 Exploded View of BH Drive Unit for Model
M-216.220.224BN-D/15.20.30 . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
2.6.3 Replacing BH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . 2-57
2.7 TH Drive Unit (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
2.7.1 Appearance of TH Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
2.7.2 Exploded View of TH Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . 2-60
2.7.3 Replacing TH (Stepping) Motor . . . . . . . . . . . . . . . . . . . . . . . . 2-61
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2 Maintenance, Adjustment and Replacement

2.1 Mechanical Unit Configuration

DISPERSION FEEDER
INLET CHUTE(OPTION)

DISPERSION TABLE

RADIAL FEEDER
RADIAL TROUGH

WEIGH DRIVE UNIT

POOL HOPPER
DRIVE FRAME FEEDER COVER
WEIGH HOPPER
BOOSTER HOPPER
DRIVE UNIT BOOSTER HOPPER

BODY

COLLECTION CHUTE

DISCHARGE CHUTE

TIMING HOPPER(OPTION)

TIMING HOPPER DRIVE UNIT

(OPTION)

2-1
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.2 Replacing Feeder Cover (Rubber Packing)

2.2.1 Removing Feeder Cover

1. Remove the pool hoppers, weigh hoppers,

dispersion table and radial troughs. TROUGH BASE

2. Remove the trough base and cover from each

feeder.

COVER

3. Loosen the four bolts,and detach the feeder

cover. FEEDER COVER

Fig. 2-1 For Model CCW-M-214W-S

2-2
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.2.2 Replacing Cover (Rubber Packing)

1. Remove four screws on the cover support plate

fixed to the feeder cover, and remove the cover COVER SUPPORT PLATE
support plate and the cover (rubber packing).
2. Insert a new cover (rubber packing) between
the feeder cover and the cover support plate and
fix it by four screws.

COVER(RUBBER PACKING)

NOTE
• Incorrect setting of rubber packing can cause a breakage due to a foreign matter and/or
moisture coming from the gap.

2.2.3 Setting Feeder Cover

1. Attach the feeder cover and tighten it by four

bolts. FEEDER COVER

Fig. 2-2 For Model CCW-M-214W-S

2-3
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2. Insert the cover between the rubber packings.

3. Insert the cover between the black rubber

packings and confirm that the cover is in the
center of rubber packing and not shifted to the
either end.
When the cover is not positioned in the center
of rubber packing, it is regarded as "Incorrect
way" in the figure.

Fig. 2-3 Correct way

Fig. 2-4 Incorrect way (Part of peripheral rubber

packing frame is strained)

2-4
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

4. To align the cover position to the center of

rubber packing, follow the procedure below. 4
a
• Loosen the bolts a.
• Shift the holder 3 so that the cover is aligned
2
to the center of rubber packing. 2
• When the cover is in the center of rubber
packing, tighten the bolts a.
3 3

5. Put the trough base (a hollow part should be the

front).

6. Tighten the bolts.

• Tightening torque: 90 kgf • cm
(8.8N • m SI unit)

2-5
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.3 Replacing and Adjusting Radiation Feeder Parts

2.3.1 Appearance of Radiation Feeder

M-214WN-S/15 (M-216BN-D/15)

M-210.214WN-S/20.30
(M-216 224BN-S.D/20.30)

M-214WN-S/50.70 New PWM Control

2-6
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.3.2 Replacing Leaf Springs of Radial Feeder

1. Upper part of the feeder and feeder base are

M-210.214WN-S/20.30
connected by grounding wire; remove the
screws connecting the grounding wire. SPACER
GROUNDING PLATE
2. Remove the leaf spring attaching bolts.
3. Remove the leaf springs and spacers.
4. Attach the new leaf springs (with the same
sheets and thickness). When any spacer is
included, do not forget to attach the spacer.
LEAF
5. Connect the upper part of feeder and the feeder SPRING
base using the ground wire connecting screws.

SPACER
BOLT

M-214WN-S/15 M-214WN-S/50.70

LEAF SPRING
SPACER
GROUNDING WIRE
BOLT

GROUNDING WIRE

LEAF SPRING

LEAF SPRING
LEAF SPRING
BOLT SPACER

TIP
• Standard clearance between magnetic coil and movable steel core
Model M-214WN-S/15:1.5mm Model M-210.214WN-S/20.30:2.0mm
Model M-214WN-S/50.70:2.3mm

2-7
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

NOTE
• The upper part of the feeder and the feeder base are assured in security by grounding wire.
When the grounding wire is damaged or cut in replacing the leaf springs, reconnect the wire.
Leaving the damaged wire may cause malfunction of the machine due to electrostatics.

2.3.3 Replacing Magnetic Coil of Radial Feeder

1. Upper part of the feeder and feeder base are M-210.214WN-S/20.30

connected by grounding wire; remove the GROUNDING PLATE
screws connecting the grounding wire. SPACER

2. Remove the leaf spring attachment bolts, and

remove leaf springs and spacers.
3. Remove the connector, and grounding wire LEAF
fixing screws. SPRING

4. Loosen four magnetic coil fixing screws and

GROUNDING
remove the magnetic coil. WIRE
5. Attach the new magnetic coil. Attach the other
parts in the reverse step from above.
6. Confirm the clearance between the magnetic
coil and the movable steel core. CONNECTOR
• Model M-214WN-S/15:1.5mm BOLT SPACER
• Model M-210.214WN-S/20.30:2.0mm
• Model M-214WN-S/50.70:2.3mm FIXING
SCREW
ELECTROMAGNETIC
COIL

2-8
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

M-214WN-S/15 GROUNDING WIRE M-214WN-S/50.70

GROUNDING
LEAF SPRING WIRE
LEAF SPRING

BOLT

SPACER

CONNECTOR
BOLT
CONNECTOR

ELECTROMAGNETIC SPACER
COIL GROUNDING
ELECTROMAGNETIC
COIL WIRE
GROUNDING WIRE
FIXING SCREW
FIXING SCREW

NOTE
• The upper part of the feeder and the feeder base are assured in security by grounding wire.
When the grounding wire is damaged or cut in replacing the leaf springs, reconnect the wire.
Leaving the damaged wire may cause malfunction of the machine due to electrostatics.

2-9
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.3.4 Adjusting Amplitude of Radial Feeder

1. Set the mode to Test Drive or Full Open by the

remote control unit, to make the amplitude
intensity value and the time value of the radial
feeder maximum.
2. Attach the trough base and the trough to the
radial feeder.
3. Loosen one of the leaf spring attaching bolts a
little, and confirm the amplitude condition of
the amplitude plate put on the trough.
• When the amplitude is larger than that before
loosening the leaf spring, increase the
amplitude by pulling out the leaf springs.
• When the amplitude is smaller than that
before loosening the leaf spring, increase the
amplitude by adding the leaf springs.
4. Adjust the maximum amplitude value of the
radial feeder to the standard value of 1.75 mm
(for specification of strong amplitude, to 2.75
mm, for model M-214WN-S/15, to 2.0 mm) by
either removing or adding the leaf springs.

TIP
• The rear leaf springs do not adjust amplitude; attach the same number of sheets for the leaf springs at the
replacement.

• The leaf springs used in this model apply the standard type made of carbon glass fiber. There are five types in the
thickness of the front springs.

• The spacers apply the standard type made of glass fiber.

NOTE
• Do not perform any amplitude adjustment by adjusting leaf springs for the radial feeder of
model M-214WN-S/50.70, PWM control type.
• Although the figure above does not contain any trough base or trough, do not forget to attach
those in the adjustment.
• Attaching the feeder cover can increase the feeder amplitude. Adjust the maximum
amplitude value of the radial feeder approximately to 2.00 mm in standard (for specification
of strong amplitude, to approximately 3.00 mm, for model M-214WN-S/15, to 2.25 to 2.5
mm).
• Between the leaf springs, spacers of standard type made of glass fiber is inserted. In adding
the leaf springs, do not forget to add the spacers.

2-10
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

Amplitude Indication Board

An amplitude indication board is applied at the side of all the radiation troughs, and amplitude of radial
feeder can show the lines on the indication board crossed. The value for the crossed points shows the
feeder amplitude value. The standard amplitude value is approximately 2.0 mm at maximum (for strong
amplitude width, approximately 3.0 mm at maximum).

RADIAL TROUGH

2-11
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.4 Replacing and Adjusting Dispersion Feeder

Parts

2.4.1 Appearance of Dispersion Feeder

M-214WN-S/15

M-210.214WN-S/20.30

M-216BN-D/15.20.30

M-214WN-S/50.70

2-12
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.4.2 Replacing Leaf Springs of Dispersion Feeder

1. Upper part of the feeder and feeder base are

M-210.214WN-S/15.20.30
connected by grounding wire; remove the
screws connecting the grounding wire.
GROUNDING WIRE
2. Remove the leaf springs attaching bolt.
BOLT
SPACER
3. Remove the leaf springs and the spacer.
4. Attach the new leaf springs (with the same
sheets and thickness). When any spacer is
included, do not forget to attach the spacer.
5. Connect the upper part of the feeder and the
feeder base with the grounding wire connecting SPACER
screws. LEAF SPRING
LEAF SPRING
BOLT BOLT

M-216BN-D/15.20.30 M-214WN-S/50.70

SPACER
GROUNDING WIRE BOLT
LEAF SPRING BOLT SPACER
GROUNDING LEAF SPRING
WIRE
BOLT
LEAF SPRING

LEAF
SPACER SPRING
LEAF SPRING
BOLT SPACER LEAF SPRING

TIP
• Standard clearance between magnetic coil and movable steel core
Model M-214WN-S/15.20.30:1.5mm Model M-216BN-D/15.20.30:2.0mm
Model M-214WN-S/50.70:2.3mm

2-13
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

NOTE
• The upper part of the feeder and the feeder base are assured in security by grounding wire.
When the grounding wire is damaged or cut in replacing the leaf springs, reconnect the wire.
Leaving the damaged wire may cause malfunction of the machine due to electrostatics.

2.4.3 Replacing Magnetic Coil of Dispersion Feeder

1. Upper part of the feeder and feeder base are M-210.214WN-S/15.20.30

GROUNDING
connected by grounding wire; remove the WIRE
screws connecting the grounding wire.
CONNECTOR
2. Remove the leaf spring attaching bolts, and
remove the leaf springs and the spacers. GROUNDING
WIRE
3. Disconnect the connector and remove the
grounding wire fixing screws.
4. Remove four screws fixing the magnetic coil,
and remove the magnetic coil.
SPACER
5. Attach the new magnetic coil. Attach the other BOLT
parts in the reverse step from above. (Model M-
214WN-S/50.70 contains two magnetic coils
LEAF SPRING
connected in parallel.)
6. Confirm the clearance between the magnetic
ELECTROMAGNETIC
coil and the movable steel core. COIL
• Model M-214WN-S/15.20.30:1.5mm
• Model M-216BN-D/15.20.30:2.0mm
• Model M-214WN-S/50.70:2.3mm
FIXING SCREW

2-14
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

M-216BN-D/15.20.30 M-214WN-S/50.70

GROUNDING WIRE
GROUNDING
WIRE
LEAF
FIXING SCREW
SPRING SPACER
GROUNDING
WIRE
GROUNDING
WIRE

CONNECTOR
BOLT BOLT

ELECTROMAGNETIC CONNECTOR
COIL

FIXING SCREW ELECTROMAGNETIC

COIL
LEAF SPRING SPACER

NOTE
• The upper part of the feeder and the feeder base are assured in security by grounding wire.
When the grounding wire is damaged or cut in replacing the magnetic coil, reconnect the
wire. Leaving the damaged wire may cause malfunction of the machine due to electrostatics.

2-15
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.4.4 Adjusting Amplitude of Dispersion Feeder

1. Set the mode to Test Drive or Full Open by the SPRING PLATE
SPRING PLATE
remote control unit, to make the amplitude ATTACHMENT BOLTS
intensity value and the time value of the SPRING
dispersion feeder maximum. PLATE

2. Put the table base and the trough to the

dispersion feeder. Put the amplitude indication
plate to the trough.
3. Loosen one of the leaf spring attaching bolts
shown in the figure, and confirm the amplitude
condition on the amplitude plate put on the
trough.
• When the amplitude is larger than that before
loosening the leaf spring, increase the SPRING
PLATE
amplitude by pulling out the leaf spring. SPRING PLATE
ATTACHMENT
• When the amplitude is smaller than that SPRING PLATE BOLTS
before loosening the leaf spring, increase the ATTACHMENT BOLTS DISPERSION FEEDER
amplitude by adding the leaf spring.
4. Adjust the maximum amplitude value of the
dispersion feeder to the standard value of 1.75
mm (for specification of strong amplitude, to
2.75 mm, for model M-214WN-S/15, to 2.0
mm) by either removing or adding the leaf
spring.

TIP
• Adjust the number of leaf spring sheets almost same for three (or four) positions. Excessive difference in sheet
number may influence the amplitude to be varied in each position.

• The leaf springs used in this model apply the standard type made of carbon glass fiber.

• The spacers apply the standard type made of glass fiber.

2-16
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

NOTE
• Do not perform any amplitude adjustment by adjusting leaf springs for the dispersion feeder
of model M-214WN-S/50.70, PWM control type.
• Although the figure does not contain any trough base or trough, do not forget to attach those
in the adjustment.
• Attaching the feeder cover can increase the feeder amplitude. Adjust the maximum
amplitude value of the dispersion feeder approximately to 2.00 mm in standard (for
specification of strong amplitude, to approximately 3.00 mm, for model M-214WN-S/15, to
2.25 to 2.5 mm).
• Between the leaf springs, a spacer of standard type made of glass fiber is inserted. In adding
the leaf spring, do not forget to add the spacer.

Amplitude Indication Board

Apply the amplitude indication board on the surface of the dispersion table. Amplitude of dispersion
feeder can show the lines on the indication board crossed. The value for the crossed points shows the
feeder amplitude value. The standard amplitude value is approximately 2.0 mm at maximum (for strong
amplitude width, approximately 3.0 mm at maximum). After the amplitude adjustment, remove the
amplitude indication board.

2-17
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.5 Weigh/Drive Unit

2.5.1 Appearance of Weigh/Drive Unit

M-214WN-S/15 M-210.214WN-S/20.30 M-214WN-S/70

M-216BN-D/15 M-216BN-D/20.30

2-18
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.5.2 Exploded View of Weigh/Drive Unit for Model M-214WN-S/15

STEP SCREW

LOAD CELL DUC BOARD

FERRITE
CORE

WH PHOTOSENSOR

WH STEPPING MOTOR

DDU BOARD

GASKET

WH OPEN/CLOSE
LEVER

PH PHOTOSENSOR
PH STEPPING MOTOR

PH OPEN/CLOSE LEVER

PH HOPPER HANGER

DIAPHRAGM

WH HOPPER HANGER

GASKET

2-19
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.5.2.1 Replacing DUC Board (P-5428*)

1. Loosen the mushroom head screw and remove

the board cover. BOARD COVER
MUSHROOM
HEAD
SCREW

DUC BOARD

CELL CABLE

2. Disconnect the cable connector (J202PH/

DUC BOARD(P-5428 )
J203WH) on the DUC board.
3. Remove the soldering of the terminal J208 for CARD SPACER
the cell cable on DUC board.
4. Remove DUC board from four positions of the
card spacer. SOLDERING IRON

5. Attach the new DCU board to the card spacers,

and assemble them by the reverse step of the
above 1 to 3.
CELL CABLE
6. Set SW1(Dip SW) on DUC board to the
original head No. by binary number. (The
following is the setting example.)

TERMINAL J208

ON Head ON Head ON
Head
No.1 No.3 No.14
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

Fig. 2-5 Setting Example

2-20
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

NOTE
• In soldering the cell cable to the terminal J208, securely connect them by soldering iron. Poor
connection may prevent the weight indication from being stabilized.

2.5.2.2 Replacing WH (Stepping) Motor

1. Loosen the mushroom head screws, and

MUSHROOM HEAD
remove the board cover. SCREW

2. Remove the step screws and hexagonal screws, DUC BOARD BOARD
COVER
BRACKET
and remove DUC board bracket (The step
screw attaches PH extension spring).

NOTE
DUC BOARD
• Remove the DUC board bracket from
STEP SCREW
the cell base carefully not to cut the cell
cable.
HEX SCREW
CELL BASE
CELL CABLE

3. Disconnect WH photosensor cable connector FERRITE CORE

and WH motor cable connector from DDU
board.
4. Remove two screws fixed to the drive unit base
and a screw fixed to the cell base, and remove
WH motor bracket. SCREW
SCREW
5. Loosen two screws fixed to WH motor axis, SLIT WH PHOTO-
SENSOR
and remove WH cam (with slit). WH CAM

TIP CELL BASE

• Since the screws are applied with coatings to
prevent loosening, sometimes it is hard to
remove them. In that case, heat the screws.

SCREW
6. Remove four screws fixing WH motor, and WH MOTOR
remove WH (stepping) motor from WH motor
bracket. DRIVE UNIT BASE
WH MOTOR BRACKET

7. Attach the new WH (stepping) motor in the

reverse step from the above 1 to 6.

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2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

NOTE
• In fixing WH cam (with slit) to WH motor axis, adjust it so that the screws come to the
"necked" part. Also fix the slit so that it comes to the center of WH photosensor.

2.5.2.3 Replacing PH (Stepping) Motor

DDU BRACKET SCREW A

SCREW B DDU BOARD(P-5439 )
INSULATING SHEET

PH MOTOR

PH PHOTOSENSOR

PH BLOCK

PH TENSION
SPRING

SCREW
DRIVE UNIT BASE

FIXING SCREW PH LINK

PH MOTOR BRACKET FOR BRACKET

1. Remove the mushroom head screws, and remove the board cover.
2. Remove the PH extension spring.
3. Disconnect PH photosensor cable connector and PH motor cable connector from DDU board (P-
5439*).
4. Remove two screws fixing DDU bracket, and remove DDU bracket. (Other cables need not to be
disconnected; when disconnected, put them into the same position.)
5. Loosen two screws of PH block fixed to PH motor axis (with the slit and the PH link attached).

TIP
• Since the screws are applied with coatings to prevent loosening, sometimes it is hard to remove them. In that case,
heat the screws.

6. Loosen two fixing screws that support PH motor bracket to the drive unit base, and remove PH motor
bracket.
7. Remove four screws B fixing PH motor, and remove PH (stepping) motor from PH motor bracket.

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CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

8. Attach the new PH (stepping) motor in the reverse step from the above 1 to 7.

NOTE
• In fixing PH block to PH motor axis, adjust it so that the screws come to the "necked" part
of the axis. Also fix the slit so that it comes to the center of PH photosensor.

2.5.2.4 Replacing Load Cell

1. Remove DUC board by the same step as 2.5.2.1 WH HANGER/OPEN/CLOSE LEVER UNIT
Replacing DUC Board (P-5428*)
2. Remove WH motor bracket (with WH motor) CAP SCREW
by the same step as 2.5.2.2 Replacing WH WH LINK 1
(Stepping) Motor
3. Loosen two step screws shown in the right SCREW PIN
figure, and remove WH hanger cover.
4. Remove the hexagonal socket flat-head screws
by fixing the screw pin by a spanner (No. 8). PLATE B

5. Remove two cap screws fixing WH hanger/ HEXAGONAL

THRUST SOCKET
open-close lever unit to LC bracket, and WASHER FLAT-HEAD
remove WH hanger/open-close lever unit. SCREW

6. Take out the whole assembly of LC bracket, GASKET

load cell, and LC base by removing two cap WH HANGER COVER
STEP SCREW
screws fixing LC base to the drive unit base.
7. Remove two cap screws B fixing LC bracket, CAP SCREW C
and remove the LC bracket.
CAP SCREW A
8. Remove two cap screws C fixing the load cell, LC BASE
and remove the load cell from LC base. Also
remove the ferrite core. DRIVE UNIT BASE

LOAD CELL

LC BRACKET

CAP SCREW B FERRITE CORE

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2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

9. Fix the new load cell to LC base by two cap

screws C as in the right figure. (*Follow the CAP SCREW C
instruction in Note 1.)
LC BRACKET

LC BASE

[NOTE 1]
LOAD CELL

FERRITE CORE
[NOTE 2]

CAP SCREW B

10. Fix LC bracket to the load cell by two cap

screws B as in the right figure. (Follow the [NOTE 1]
instruction in Note 2.) Attach the edge of
the load cell
to these parts.
NOTE
• In tightening the cap screws, note that
no force more than 6kg is applied on the
load cell.

[NOTE 2]
Attach the edge of
the load cell
to these parts.

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CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

11. Assemble each part in the reverse step from the UPPER LIMIT: with enough clearance
above 1 to 6.
12. Finally, as in the right figure, by thickness
gauge, adjust the marginal adjustment screw;
Upper limit: with enough clearance
Lower limit: 0.08 to 0.1mm MARGINAL
ADJUSTMENT
SCREW

LOWER LIMIT: 0.08 to 0.1mm

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2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.5.3 Exploded View of Weigh/Drive Unit for Model M-216BN-D/15

LOAD CELL

DUC BOARD

STEP SCREW

FERRITE
CORE

WH STEPPING
MOTOR

GASKET
DDU
PH PHOTOSENSOR BOARD

PH STEPPING MOTOR

PH OPEN/CLOSE LEVER
PH HOPPER HANGER
WH OPEN/CLOSE DIAPHRAGM
LEVER 1

WH HOPPER HANGER

WH OPEN/CLOSE LEVER 2

GASKET

2-26
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.5.3.1 Replacing DUC Board (P-5428*)

1. Remove the mushroom head screw, and remove

the board cover. BOARD COVER
MUSHROOM
HEAD
SCREW

DUC BOARD

CELL CABLE

2. Remove the cable connector (J202PH/

DUC BOARD(P-5428 )
J203WH) on DUC board.
3. Remove the soldering of the terminal J208 for CARD SPACER
the cell cable on DUC board.
4. Remove DUC board from four card spacers.
SOLDERING IRON
5. Attach the new DUC board to the card spacers
and assemble it by the reverse step from the
above 1 to 3.
6. Set SW1(Dip SW) on DUC board to the
CELL CABLE
original head No. by binary number. (The
following is the setting example.)

TERMINAL J208

ON Head ON ON
Head Head
No.1 No.3 No.14
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

2-27
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

NOTE
• In soldering the cell cable to the terminal J208, securely connect them by soldering iron. Poor
connection may prevent the weight indication from being stabilized.

2.5.3.2 Replacing WH (Stepping) Motor

1. Remove the mushroom head screws, and

MUSHROOM BOARD COVER
remove the board cover. HEAD SCREW
DUC BOARD
2. Remove the step screws and hexagonal screws, BRACKET
and remove DUC board bracket (The step
screw attaches PH extension spring).

NOTE
• Remove the DUC board bracket from DUC BOARD
the cell base carefully not to cut the cell STEP
SCREW
cable.
HEX
CELL BASE SCREW
CELL CABLE
3. Disconnect WH photosensor cable connector FERRITE CORE
and WH motor cable connector from DDU
board.
4. Remove two screws fixed to the drive unit base SCREW
and the screw fixed to the cell base, and remove WH
SCREW PHOTOSENSOR
WH motor bracket.
SLIT
5. Loosen each two screws fixed to WH motor WH CAM 1

axis, and remove WH cams 1 and 2.

WH
CELL BASE
TIP MOTOR

• Since the screws are applied with coatings to

prevent loosening, sometimes it is hard to
remove them. In that case, heat the screws.

WH
6. Remove four screws fixing WH motor and CAM 2
remove WH (stepping) motor from WH motor
bracket. DRIVE UNIT BASE SCREW
WH MOTOR BRACKET
7. Attach the new WH (stepping) motor by the
reverse step from the above 1 to 6.

2-28
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

NOTE
• In fixing WH cam 1 (with slit) and WH cam 2 to WH motor axis, adjust it so that the screws
come to the "necked" part of the axis. Also fix the slit so that it comes to the center of WH
photosensor.

2.5.3.3 Replacing PH (Stepping) Motor

DDU BRACKET
SCREW A
SCREW B DDU BOARD(P-5439 )
INSULATING SHEET

PH MOTOR

PH PHOTOSENSOR

PH BLOCK

PH TENSION
SPRING

SCREW

PH LINK
DRIVE UNIT BASE

FIXING SCREW
PH MOTOR BRACKET FOR BRACKET

1. Remove the mushroom head screws, and remove the board cover.
2. Remove PH extension spring.
3. Disconnect PH photosensor cable connector and PH motor cable connector from DDU board (P-
5439*).
4. Remove two screws fixing DDU bracket, and remove DDU bracket. (Other cables need not to be
disconnected; when disconnected, put them into the same position.)
5. Loosen two screws of PH block fixed to PH motor axis (with the slit and the PH link attached).

TIP
• Since the screws are applied with coatings to prevent loosening, sometimes it is hard to remove them. In that case,
heat the screws.

6. Remove two screws fixing PH motor bracket to the drive unit base, and remove PH motor bracket.
7. Remove four screws B fixing PH motor, and remove PH (stepping) motor from PH motor bracket.

2-29
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

8. Attach the new PH (stepping) motor by the reverse step from the above 1 to 7.

NOTE
• In fixing PH block to PH motor axis, adjust it so that the screws come to the "necked" part
of the axis. Also fix the slit so that it comes to the center of PH photosensor.

2.5.3.4 Replacing Load Cell

1. Remove DUC board by the same step with WH HANGER/OPEN/CLOSE LEVER UNIT
2.5.3.1 Replacing DUC Board (P-5428*)
WH LINK 1

2. Remove WH motor bracket (with WH motor) SCREW

PIN 1
by the same step with2.5.3.2 Replacing WH CAP SCREW
(Stepping) Motor HEX SOCKET
FLAT-HEAD
SCREW 2
3. Loosen two step screws and remove WH
hanger cover.
4. Remove the hexagonal socket flat-head screws
1 and 2 by fixing the screw pins by a spanner THRUST
(No. 8). WASHER
WH LINK 1
PLATE B
5. Remove two cap screws fixing WH hanger and HEX SOCKET
open/close lever unit to the LC bracket, and FLAT-HEAD
SCREW 1
remove WH hanger and open/close lever unit.
GASKET
6. Take out the whole assembly of LC bracket,
WH HANGER THRUST
load cell, and LC base by removing two cap COVER WASHER
screws A fixing LC base to the drive unit base. STEP SCREW
WH LINK T1 SCREW PIN 2

7. Remove two cap screws B fixing LC bracket,

and remove LC bracket. CAP SCREW C

8. Remove two cap screws C fixing the load cell, CAP SCREW A
and remove the load cell from LC base. Also LC BASE
remove the ferrite core.
DRIVE UNIT BASE
LOAD CELL

LC BRACKET
FERRITE
CORE
CAP SCREW B

2-30
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

9. Fix the new load cell to LC base by two cap CAP SCREW C
screws C as in the right figure. (*Follow the LC BASE
instruction in Note 1.)
LC BRACKET
LOAD CELL

[NOTE 1]

FERRITE CORE

[NOTE 2]

CAP SCREW B

10. Fix LC bracket to the load cell by two cap

screws B as in the right figure. (Follow the [NOTE 1]
instruction in Note 2.) Attach the edge of
the load cell
to these parts.
NOTE
• In tightening the cap screws, note that
no force more than 6kg is applied on the
load cell.

[NOTE 2]
Attach the edge of
the load cell
to these parts.

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2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

11. Attach each part by the same step shown in the Upper limit: with enough clearance
above 1 to 6.
12. Finally, as in the right figure, by thickness
gauge, adjust the marginal adjustment screw;
Upper limit: with enough clearance
Lower limit: 0.08 to 0.1mm marginal
adjustment
screw

Lower limit: 0.08 to 0.1mm

2-32
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.5.4 Exploded view for weigh/drive unit of model M-210.214WN-S/

20.30

LOAD CELL

WH STEPPING MOTOR

DUC
BOARD
GASKET

FERRITE
CORE
WH
PHOTOSENSOR

DDU
GASKET PH BOARD

PH HOPPER
HANGER

PH PHOTOSENSOR
PH STEPPING MOTOR

DIAPHRAGM
PH OPEN/CLOSE LEVER

WH HOPPER HANGER

GASKET WH

GASKET
WH OPEN/CLOSE LEVER

2-33
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.5.4.1 Replacing DUC board (P-5428*)

1. Remove the mushroom head screws, and

remove the board cover. BOARD COVER
MUSHROOM
HEAD
SCREW

DUC BOARD

CELL CABLE

2. Disconnect the cable connector (J202PH/

DUC BOARD(P-5428 )
J203WH) on DUC board.
3. Remove the soldering of the terminal J208 for CARD SPACER
the cell cable on DUC board.
4. Remove DUC board from four card spacers.
SOLDERING IRON
5. Attach the new DUC board to the card spacers,
and assemble by the same step shown in the
above 1 to 3.
6. Set SW1 (Dip SW) on DUC board to the
CELL CABLE
original head No. by binary number. (The
following is the setting example.)

TERMINAL J208

Head
ON Head ON Head ON

No.1 No.3 No.14

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

Fig. 2-6 Setting example

2-34
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

NOTE
• In soldering the cell cable to the terminal J208, securely connect them by soldering iron. Poor
connection may prevent the weight indication from being stabilized.

2.5.4.2 Replacing WH (Stepping) Motor

1. Remove the mushroom head screws, and MUSHROOM BOARD COVER

remove the board cover. HEAD SCREW
DUC BOARD
2. Remove the hexagonal screws and remove BRACKET
DUC board bracket.

NOTE
• Remove the DUC board bracket from
the cell base carefully not to cut the cell
cable. DUC
BOARD

3. Disconnect WH photosensor cable connector HEX SCREW

and WH motor cable connector from DDU CELL CABLE
board.
CELL BASE
4. Remove two screws fixed to the drive unit base FERRITE CORE
and screw A fixed to the cell base, and remove
WH motor bracket.
SCREW C
WH MOTOR SCREW A
5. Loosen screw B fixed to WH motor axis, and
remove WH cam (with slit). WH PHOTO-
SENSOR
6. Remove four screws C fixing WH motor, and
remove WH (stepping) motor from WH motor
bracket.
7. Attach the new WH (stepping) motor by the
reverse step from the above 1 to 6.

SCREW
B

WH CAM
(with slit)
WH MOTOR
BRACKET
CELL BASE
DRIVE UNIT BASE

2-35
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

NOTE
• In fixing WH cam (with slit) to WH motor axis, adjust it so that the screws come to the
"necked" part of the axis. Also fix the slit so that it comes to the center of WH photosensor.

2.5.4.3 Replacing PH (Stepping) Motor

SCREW A
DDU BRACKET
DDU BOARD(P-5439 )
INSULATING
SHEET

PH MOTOR
PH PHOTOSENSOR
PH BLOCK

PH TENSION
SPRING

FIXING SCREW PH LINK

FOR BRACKET
DRIVE UNIT BASE
SCREW
PH MOTOR BRACKET

1. Remove the mushroom head screws, and remove the board cover.
2. Remove PH extension spring.
3. Disconnect PH photosensor cable connector and PH motor cable connector from DDU board (P-
5439*).
4. Remove two screws fixing DDU bracket, and remove DDU bracket. (Other cables need not to be
disconnected; when disconnected, put them into the same position.)
5. Loosen two screws of PH block fixed to PH motor axis (with the slit and the PH link attached).

TIP
• Since the screws are applied with coatings to prevent loosening, sometimes it is hard to remove them. In that case,
heat the screws.

6. Remove two bracket fixing screws that fixes PH motor bracket to the drive unit base, and remove
PH motor bracket.
7. Remove four screws B fixing PH motor, and remove PH (stepping) motor from PH motor bracket.

2-36
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

8. Attach the new PH (stepping) motor by the reverse step from the above 1 to 7.

NOTE
• In fixing PH block to PH motor axis, adjust it so that the screws come to the "necked" part
of the axis. Also fix the slit so that it comes to the center of PH photosensor.

2.5.4.4 Replacing Load Cell

1. Remove DUC board by the same step shown in WH HANGER/OPEN/CLOSE LEVER UNIT
2.5.4.1 Replacing DUC board (P-5428*)
WH HANGER
2. Remove WH motor bracket (with WH motor)
WH OPEN/CLOSE
by the same step shown in 2.5.4.2 Replacing SHAFT
WH (Stepping) Motor
COMPRESSED
3. Loosen two step screws in the right figure, and SPRING
remove WH hanger cover.
PLATE B
4. Remove compressed spring. HEX SOCKET
FLAT-HEAD
5. Remove the hexagonal socket flat-head screws SCREW
by fixing the screw pin by a spanner (No. 8).
GASKET
6. Remove two cap screws fixing WH hanger and
CAP
open/close lever unit to the LC bracket, and SCREW
remove WH hanger and open/close lever unit.
7. Take out the whole assembly of LC bracket, SCREW PIN
load cell, and LC base by removing two cap WH HANGER
COVER
screws A fixing LC base to the drive unit base. STEP SCREW THRUST WASHER

8. Loosen two cap screws B fixing LC bracket, CAP SCREW C

and remove LC bracket. CAP SCREW A
LC BASE
9. Remove two cap screws C fixing the load cell,
and remove the load cell from LC base. Also LC BRACKET
remove the ferrite core. DRIVE UNIT BASE

FERRITE
CORE
CAP SCREW B
LOAD CELL

2-37
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

10. Fix the new load cell to LC base by two cap

screws C as in the right figure. (*Follow the
instruction in Note 1.)

11. Fix LC bracket to the load cell by two cap

screws B as in the right figure. (Follow the
instruction in Note 2.) [NOTE 1]
Attach the edge of
the load cell
NOTE to these parts.
• In tightening the cap screws, note that
no force more than 6kg is applied on the
load cell.

[NOTE 2]
Attach the edge of
the load cell
to these parts.

2-38
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

12. Attach each part by the same step shown in the

above 1 to 7.
13. Finally, as in the right figure, by thickness
gauge, adjust the marginal adjustment screw;
Upper limit: with enough clearance
Lower limit: 0.08 to 0.1mm

MARGINAL UPPER LIMIT:

ADJUSTMENT SCREW with enough clearance

LOWER LIMIT: 0.08 to 0.1mm

2-39
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.5.5 Exploded View for weigh/drive unit of model M-216BN-D/

20.30

LOAD CELL

WH STEPPING MOTOR

WH PHOTOSENSOR

DUC
BOARD
GASKET

FERRITE
PH HOPPER HANGER
CORE

DDU BOARD

GASKET PH

DIAPHRAGM
PH PHOTOSENSOR

PH STEPPING MOTOR

PH OPEN/CLOSE LEVER
WH OPEN/CLOSE
LEVER 1
WH HOPPER HANGER

GASKET WH

WH OPEN/CLOSE LEVER 2
GASKET

2-40
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.5.5.1 Replacing DUC board (P-5428*)

1. Remove the mushroom head screws, and

remove the board cover. BOARD COVER
MUSHROOM
HEAD
SCREW

DUC BOARD

CELL
CABLE

2. Disconnect the cable connector (J202PH/

DUC BOARD(P-5428 )
J203WH) on DUC board.
3. Remove the soldering of the terminal J208 for CARD SPACER
the cell cable on DUC board.
4. Remove DUC board from four card spacers.
SOLDERING IRON
5. Attach the new DUC board to the card spacers,
and assemble it by the reverse step shown in the
above 1 to 3.
6. Set SW1(Dip SW) on DUC board to the
CELL CABLE
original head No. by binary number. (The
following is the setting example.)

TERMINAL J208

ON Head ON ON
Head Head
No.3 No.14
No.1
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

Fig. 2-7 Setting example

2-41
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

NOTE
• In soldering the cell cable to the terminal J208, securely connect them by soldering iron. Poor
connection may prevent the weight indication from being stabilized.

2.5.5.2 Replacing WH (Stepping) Motor

1. Remove the mushroom head screws, and MUSHROOM

BOARD COVER
remove the board cover. HEAD SCREW
DUC BOARD
2. Remove the hexagonal screws, and remove BRACKET
DUC board bracket.

NOTE
• Remove the DUC board bracket from
the cell base carefully not to cut the cell
cable. DUC
BOARD

3. Disconnect WH photosensor cable connector HEX SCREW

and WH motor cable connector from DDU CELL CABLE
board.
CELL BASE
4. Remove two screws A fixed to the drive unit FERRITE CORE
base and screw A fixed to the cell base, and
remove WH motor bracket. WH CAM 2 SCREW C SCREW A
WH MOTOR
5. Loosen the screw B fixed to WH motor axis, WH PHOTO-
and remove WH cam 1 (with slit). SCREW D SENSOR

6. Take out screw D fixed to the WH motor axis at

SCREW C
the reverse side of (5), and remove WH cam 2.
7. Remove four screws C fixing WH motor, and
remove WH (stepping) motor from WH motor
bracket.
SCREW B
8. Attach the new WH (stepping) motor by the
WH CAM 1
reverse step from the above 1 to 7. (with slit)

WH MOTOR
BRACKET

CELL BASE
DRIVE UNIT BASE

2-42
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

NOTE
• In fixing WH cam (with slit) to WH motor axis, adjust it so that the screws come to the
"necked" part of the axis. Also fix the slit so that it comes to the center of WH photosensor.
• Attach WH cam 2 carefully not to confuse the attaching direction.

2.5.5.3 Replacing PH (Stepping) Motor

SCREW A
DDU BRACKET
DDU BOARD(P-5439 )
INSULATING
SHEET

PH MOTOR
PH PHOTOSENSOR
PH BLOCK

PH TENSION
SPRING

FIXING SCREW PH LINK

FOR BRACKET
DRIVE UNIT BASE
SCREW
PH MOTOR BRACKET

1. Remove the mushroom head screws, and remove the board cover.
2. Remove PH extension spring.
3. Disconnect PH photosensor cable connector and PH motor cable connector from DDU board (P-
5439*).
4. Remove two screws fixing DDU bracket, and remove DDU bracket. (Other cables need not to be
disconnected; when disconnected, put them into the same position.)
5. Loosen two screws that fix PH block to PH motor axis (with slit and PH link attached).

TIP
• Since the screws are applied with coatings to prevent loosening, sometimes it is hard to remove them. In that case,
heat the screws.

6. Remove two bracket fixing screws that fix PH motor bracket to the drive unit base, and remove PH
motor bracket.

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2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

7. Remove four screws B fixing PH motor, and remove PH (stepping) motor from PH motor bracket.
8. Attach the new PH (stepping) motor by the reverse step shown in the above 1 to 7.

NOTE
• In fixing PH block to PH motor axis, adjust it so that the screws come to the "necked" part
of the axis. Also fix the slit so that it comes to the center of PH photosensor.

2.5.5.4 Replacing Load Cell

1. Remove DUC board by the same step shown in WH HANGER/OPEN/CLOSE LEVER UNIT
2.5.5.1 Replacing DUC board (P-5428*). WH OPEN/CLOSE SHAFT 1
THRUST
WASHER
2. Remove WH motor bracket (with WH motor) WH HANGER
by the same step shown in 2.5.5.2 Replacing WH OPEN/CLOSE
SHAFT 2
WH (Stepping) Motor.
3. Loosen two step screws in the right figure, and
remove WH hanger cover. SCREW
PIN A
4. Remove the compressed spring. WH
LINK T3
5. Remove two hexagonal socket flat-head screws HEX SOCKET
CAP SCREW

by fixing the screw pins A and B by a spanner FLAT-HEAD

SCREW
(No. 8).
PLATE B COMPRESSED
SPRING
6. Remove two cap screws fixing WH hanger and
open/close lever unit to the LC bracket, and
GASKET
remove WH hanger and open/close lever unit.
SCREW PIN B
WH HANGER
7. Take out the whole assembly of LC bracket, COVER
STEP SCREW
THRUST WASHER
load cell, and LC base by removing two cap
screws A fixing LC base to the drive unit base.
8. Remove two cap screws B fixing LC bracket, CAP SCREW C

and remove LC bracket. CAP SCREW A

LC BASE
9. Remove two cap screws C fixing the load cell,
LC BRACKET
and remove the load cell from LC base. Also DRIVE UNIT BASE
remove the ferrite core.

FERRITE
CORE

LOAD CELL

CAP SCREW B

2-44
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

10. Fix the new load cell to LC base by two cap LOAD CELL LC BASE [NOTE 1]
screws C as in the right figure. (*Follow the
instruction in Note 1.) LC BRACKET

CAP CAP SCREW C

SCREW B

FERRITE
CORE
[NOTE 2]

11. Fix LC bracket to the load cell by two cap

screws B as in the right figure. (Follow the
instruction in Note 2.) [NOTE 1]
Attach the edge of
the load cell
NOTE to these parts.
• In tightening the cap screws, note that
no force more than 6kg is applied on the
load cell.

[NOTE 2]
Attach the edge of
the load cell
to these parts.

2-45
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

12. Attach each part by the same step shown in the

above 1 to 7.
13. Finally, as in the right figure, by thickness
gauge, adjust the marginal adjustment screw;
Upper limit: with enough clearance
Lower limit: 0.08 to 0.1mm

MARGINAL UPPER LIMIT:

ADJUSTMENT SCREW with enough clearance

LOWER LIMIT: 0.08 to 0.1mm

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CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.5.6 Exploded View for weigh/drive unit of model M-214WN-S/70

DUC BOARD DDU BOARD

PH STEPPING MOTOR
FERRITE CORE
WH PHOTO-
SENSOR

PH PHOTO-
SENSOR
LOAD CELL

WH STEPPING
MOTOR

WH OPEN/CLOSE
LEVER

WH HOPPER
GASKET HANGER

PH HOPPER
HANGER

GASKET PH GASKET
DIAPHRAGM PH OPEN/CLOSE LEVER

2-47
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.5.6.1 Replacing DUC Board (P-5428*)

1. Remove the mushroom head screws, and

DUC BOARD
remove the board cover. BOARD
COVER

MUSHROOM
HEAD
SCREW

CELL CABLE

FERRITE CORE

2. Disconnect the cable connector (J202PH/

DUC BOARD(P-5428 )
J203WH) from DUC board.
3. Remove the soldering of the terminal J208 for CARD SPACER
the cell cable on DUC board.
4. Remove DUC board from four card spacers.
SOLDERING IRON
5. Attach the new DUC board to the card spacer,
and assemble it by the reverse step shown in the
above 1 to 3.
6. Set SW1(Dip SW) on DUC board to the
CELL CABLE
original head No. by binary number. (The
following is the setting example.)

TERMINAL J208

ON Head ON Head ON
Head
No.3 No.14
No.1
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

2-48
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

NOTE
• In soldering the cell cable to ther terminal J208, securely connect them by soldering iron.
Poor connection may prevent the weight indication from being stabilized.

2.5.6.2 Replacing WH (Stepping) Motor

1. Remove the mushroom head screws, and DUC BOARD BRACKET DUC BOARD
remove the board cover. MUSHROOM BOARD
HEAD COVER
PH TENSION SCREW B
2. Remove two mushroom head screws B, and SPRING MUSHROOM
remove DUC board bracket. HEAD
SCREW A

3. Remove PH extension spring.

4. Disconnect PH photosensor, WH photosensor,
and WH motor cable connector from DDU
board (P-5439*).
5. Remove three screws that fix WH motor
bracket to the drive unit base, and remove
motor bracket (with WH cam and slit attached). MUSHROOM
HEAD
SCREW B
6. Remove the screw B fixed to WH motor axis,
CELL CABLE
and remove WH cam.
FERRITE CORE
7. Remove WH slit fixing screw C fixed to the
WH motor axis at the reverse side of (6), and
remove WH slit. PH PHOTO-SENSOR
SCREW A
8. Remove four screws D fixing WH motor, and
remove WH (stepping) motor from WH motor WH SLIT WH
bracket. MOTOR

9. Assemble the new WH (stepping) motor by the KEY

reverse step from the above 1 to 8.

SCREW
C
SCREW D
SCREW
B
WH CAM
DRIVE UNIT
BASE WH MOTOR
BRACKET

2-49
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

NOTE
• In fixing WH cam to the WH motor axis, fix it so that the hollow part of WH cam comes to
the key part of axis. Also, fix the slit so that the protruded part of slit comes to the hollow
part of axis, and that the slit comes to the center of WH photosensor.

2.5.6.3 Replacing PH (Stepping) Motor

1. Remove the mushroom head screw A, and DUC BOARD BRACKET BOARD COVER
remove the board cover.
TRUSS DUC MUSHROOM
PH TENSION
2. Remove two mushroom head screw B, and SPRING
SCREW B BOARD HEAD
SCREW A
remove DUC board bracket.
3. Remove PH extension spring.
4. Disconnect PH motor cable connector from
DDU board (P-5439*).
5. Remove a fixing screw A that fixes PH link,
and remove PH link from PH motor axis.
6. Remove three screws that fix PH motor bracket MUSHROOM
to the drive unit base, and remove PH motor HEAD SCREW
B
bracket (with slit attached). CELL
CABLE
7. Remove the fixing screw that fixes PH slid, and FERRITE CORE
remove PH slid fittings from PH motor axis.
8. Remove four screws B fixing PH motor, and PH MOTOR
FIXING SCREW
remove PH (stepping) motor from PH motor PH SLID FITTING FOR BRACKET
bracket.
FIXING SCREW KEY
9. Attach the new PH (stepping) motor by the FOR PH SLIT
same step shown in the above 1 to 8. SCREW A

PH MOTOR
BRACKET
PH LINK

DRIVE UNIT BASE

2-50
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

NOTE
• In fixing PH link to the PH motor axis, fix it so that the hollow part of PH link comes to the
key part of axis. Also, fix the slit so that the protruded part of slit comes to the hollow part
of axis, and that the slit comes to the center of PH photosensor.

2.5.6.4 Replacing Load Cell

1. Remove DUC board by the same step shown in

DUC BOARD
2.5.6.1 Replacing DUC Board (P-5428*). Open BOARD
COVER
two claws that fix the ferrite core with the mark
"O" in the right figure, so that the load cell can MUSHROOM
be easily taken out. HEAD
SCREW
2. Remove WH motor bracket (with WH motor)
by the same step shown in 2.5.6.2 Replacing
WH (Stepping) Motor.
3. Remove PH motor bracket (with PH motor) by
the same step shown in 2.5.6.3 Replacing PH
(Stepping) Motor.

CELL CABLE

FERRITE CORE

4. Loosen four step screws in the right figure, and WH HANGER/OPEN/CLOSE LEVER UNIT
remove WH hanger cover.
WH LINK 3 WH OPEN/CLOSE
SHAFT 1
5. Remove the extension spring. THRUST WH HANGER
WASHER WH
OPEN/CLOSE
6. By fixing the hexagonal bolt by a spanner, SHAFT 2
remove the not with lock, and remove WH link
3.
7. Remove four screws fixing WH hanger and
open/close lever unit to the LC bracket, and
remove WH hanger and open/close lever unit.
WH
NUT HANGER
WITH LOCK
CAP
HEXAGON SCREW
HEAD BOLT

TENSION SPRING

GASKET
WH HANGER
STEP SCREW COVER

2-51
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

8. Take out the whole assembly of LC bracket,

load cell, and LC base by removing four cap
screws A fixing LC base to the drive unit base. CAP SCREW A CAP SCREW C

9. Remove two cap screws B fixing LC bracket, DRIVE UNIT LC BRACKET

and remove LC bracket. BASE

10. Remove two cap screws C fixing the load cell,

and remove the load cell from LC base. Also
remove the ferrite core.
LC BASE

FERRITE CORE
LOAD CELL
CAP SCREW B

11. Fix the new load cell to LC base by two cap

screws C as in the right figure. (*Follow the
instruction in Note 1.) LC BRACKET
LC BASE CAP SCREW C

LOAD CELL

[NOTE 1]

FERRITE CORE
[NOTE 2]

CAP SCREW B

2-52
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

12. Fix LC bracket to the load cell by two cap

screws B as in the right figure. (Follow the
[NOTE 1]
instruction in Note 2.)
Attach the edge of
the load cell
NOTE to these parts.
• In tightening the cap screws, note that
no force more than 24kg is applied on
the load cell.

[NOTE 2]
Attach the edge of
the load cell
to these parts.

13. Hold two claws marked "O" as in the right

DUC BOARD
figure to fix the ferrite core; by this, the cell BOARD
COVER
cable is fixed.
14. Attach each part by the reverse step from the MUSHROOM
HEAD
above 1 to 8. SCREW

CELL CABLE

FERRITE CORE

2-53
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

15. Finally, as in the right figure, by thickness

gauge, adjust the marginal adjustment screw;
Upper limit: with enough clearance
Lower limit: 0.28 to 0.3mm

MARGINAL UPPER LIMIT:

ADJUSTMENT SCREW with enough clearance

LOWER LIMIT: 0.28 to 0.3mm

2-54
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.6 BH Drive Unit

2.6.1 Appearance of BH Drive Unit

2-55
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.6.2 Exploded View of BH Drive Unit for Model M-216.220.224BN-

D/15.20.30

DU BOARD(P-5429 -2)
BH STEPPING MOTOR
BDU COVER
INSULATING SHEET

BH PHOTO-SENSOR

BH MOTOR
BRACKET

GASKET

BH OPEN/CLOSE LEVER

BASE BDU

BH HOPPER HANGER

2-56
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.6.3 Replacing BH (Stepping) Motor

DU BOARD(P-5429 -2)
WH PHOTO-SENSOR
TAPPED PIN BH MOTOR
BRACKET
THRUST WASHER
CAP
SCREW
SCREW

BH LINK 1

SCREW A BH STEPPING MOTOR

BH BLOCK B

BDU COVER HEX SOCKET

FLAT-HEAD SCREW

1. Loosen the screw A, and remove BDU cover.

2. Fix the screw pin fixing BH link 1 to BH block, loosen the hexagonal socket flat-head screw at the
reverse side, to remove BH link 1.

TIP
• Since the screws are applied with coatings to prevent loosening, sometimes it is hard to remove them. In that case,
heat the screws.

3. Loosen two screws B of BH block, and remove BH block B.

NOTE
• BH block is attached with the slit for BH photosensor; remove it carefully not to damage BH
photosensor.

4. Disconnect BH motor cable connector from DU board (P-5429*-2).

5. Remove four cap screws fixing BH stepping motor to BH motor bracket, and remove BH stepping
motor.
6. Prepare a new BH stepping motor, and attach each part in the reverse step from the above 1 to 5.

2-57
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

NOTE
• In fixing BH block to BH motor axis, adjust it so that the screws come to the "necked" part
of the axis. Also fix the slit so that it comes to the center of BH photosensor.

2-58
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.7 TH Drive Unit (Optional)

2.7.1 Appearance of TH Drive Unit

2-59
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2.7.2 Exploded View of TH Drive Unit

GASKET

DU BOARD(P-5429 -1)
WH PHOTO-SENSOR

TH DRIVE UNIT INSULATING SHEET

COVER

TH MOTOR BRACKET

BASE TH

TH STEPPING MOTOR

STOPPER LIMIT LOCK

COUPLING
SLIT

TH OPEN/CLOSE SHAFT

2-60
CCW-M-2XXXN series Service Manual 2 Maintenance, Adjustment and Replacement

2.7.3 Replacing TH (Stepping) Motor

1. Remove four hexagonal screws fixing TH base

TH DRIVE UNIT FRAME
to the TH drive unit frame, and remove the TH
drive unit. DU BOARD
(P-5429 -1)
NOTE
• The interlock cable from the main body HEX SCREW
is connected to DDU board; carefully
take out TH drive unit to avoid any
damage.

GASKET
2. Loosen the cap screw A.
TH STEPPING
3. Disconnect TH motor cable connector from DU MOTOR TH BASE
board (P-5429*-1).
4. Loosen four cap screws B, and remove TH
stepping motor from TH motor bracket.
5. Prepare a new TH stepping motor, and attach it
by the reverse step of the above step 1 to 4. COUPLING
CAP CAP
SCREW B SCREW A TH PHOTO-SENSOR

STOPPER TH MOTOR
SLIT BRACKET

TH STEPPING MOTOR

NOTE
• In fixing the coupling to TH motor axis, adjust it so that the positions of the part "necked
squarely," the stopper, and the slid are the same with that in the condition before the
replacement. Fix the coupling so that the slit is at the center of TH photosensor.

2-61
2 Maintenance, Adjustment and Replacement CCW-M-2XXXN series Service Manual

2-62
 3 ELECTRICAL
COMPONENTS

3.1 Electrical Unit Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1.1 CCW-M-210/214WN-S/20.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 CCW-M-216BN-D/20.30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.3 CCW-M-214WN-S/15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.4 CCW-M-214WN-S/50.70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.1.5 CCW-M-224BN-M/20.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.2 BLOCK DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.2.1 CCW-M-210/214WN-S/20.30 (old model) . . . . . . . . . . . . . . . . . 3-6
3.2.2 CCW-M-210/214WN-S/20.30 (new model) . . . . . . . . . . . . . . . . 3-7
3.2.3 CCW-M-216BN-D/20.30 (old model) . . . . . . . . . . . . . . . . . . . . . 3-8
3.2.4 CCW-M-216BN-D/20.30 (new model) . . . . . . . . . . . . . . . . . . . . 3-9
3.2.5 CCW-M-224BN-6M/20.30 (old model) . . . . . . . . . . . . . . . . . . . 3-10
3.2.6 CCW-M-224BN-6M/20.30 (new model) . . . . . . . . . . . . . . . . . . 3-11
3.3 Remote Control Unit Block Diagram. . . . . . . . . . . . . . . . . . 3-12
3.4 Remote Control Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.4.1 Notes in replacing a new RCU Board (P-5605*) . . . . . . . . . . . 3-16
3.4.2 RCU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.4.3 TFT-I/F BOARD(P-5514*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.4.4 TP-I/F Board (P-5487*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
3.4.5 Hard Disk Board (P-5505*). . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3.4.6 Ethernet Board (P-5511*) (Optional) . . . . . . . . . . . . . . . . . . . . 3-20
3.4.7 PRN Board (P-5420*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.4.8 Touch panel calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.4.9 Replacement procedure of touch panel . . . . . . . . . . . . . . . . . . 3-25
3.4.10 Replacing color LCD and backlight . . . . . . . . . . . . . . . . . . . . . 3-29
3.5 CAL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.5.1 WCU BOARD (P-5561*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.5.2 ADC BOARD (P-5576*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3.6 Main Electrical Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3.6.1 HUB Board (P-5535*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3.6.2 MPS Board (P-5436*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
3.6.3 FDRV Board (P-5424*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
3.6.4 HFDRV Board (P-5432*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
3.6.5 FDC Board (P-5423*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
3.7 Relay unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
3.7.1 EXC Board (P-5426*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
3.7.2 Relay Board (P-5506*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
3.8 PS-0 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
3.9 PS-1 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
3.9.1 AC FUSE BOARD (P-5507) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
3.10 PS-2 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
3.10.1 DC FUSE BOARD (P-5508*) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
3.11 Weigh/Drive Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
3.11.1 DUC Board (P-5428*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
3.11.2 DDU Board (P-5439*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
3.12 AFV Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
3.12.1 AFV Preamp Board (P-5488*) . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
3.13 Other Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
3.13.1 Preamp Board (P-5435*) [for the dispersion feeder load cell] . 3-59
3.13.2 DU Board (P-5429*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
3.13.3 Photosensor board (P-5207*). . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
CCW-M-2XXXN series Service Manual 3 Electrical Components

3 Electrical Components

3.1 Electrical Unit Configuration

3.1.1 CCW-M-210/214WN-S/20.30

6 2

7
1

4 5 3

No. Name
1 MAIN ELECTRICAL UNIT (HUB BOARD(P-5535*), MPS
BOARD(P-5436*), FDC BOARD(P-5423*), FDRV BOARD(P-
5424*), HFDRV BOARD(P-5432*))

2 CAL UNIT (WCU BOARD(P-5561*), ADC BOARD(P-5576*),CAL

PS)

3 RELAY UNIT (RELAY BOARD(P-5506*),EXC BOARD(P-5426*))

4 PS-0 UNIT

5 PS-1 UNIT (AC FUSE BOARD(P-5507*)

6 PS-2 UNIT (DC FUSE BOARD(P-5508*)

7 Transformer Unit (Optional)

3-1
3 Electrical Components CCW-M-2XXXN series Service Manual

The number of board sheet depends on the specification.

3.1.2 CCW-M-216BN-D/20.30

7
1

4 5 3

No. Name
1 MAIN ELECTRICAL UNIT (HUB BOARD(P-5535*), MPS
BOARD(P-5436*), FDC BOARD(P-5423*), FDRV BOARD(P-
5424*), HFDRV BOARD(P-5432*))

2 CAL UNIT (WCU BOARD(P-5561*), ADC BOARD(P-5576*),

CAL PS)

3 RELAY UNIT (RELAY BOARD(P-5506*),EXC BOARD(P-5426*))

4 PS-0 UNIT

5 PS-1 UNIT (AC FUSE BOARD(P-5507*)

6 PS-2 UNIT (DC FUSE BOARD(P-5508*)

7 Transformer Unit (Optional)

8 Control Unit for Reject Instruments at Supply Part (Optional)

3-2
CCW-M-2XXXN series Service Manual 3 Electrical Components

3.1.3 CCW-M-214WN-S/15

2 3

6 5

1
4
7

No. Name
1 MAIN ELECTRICAL UNIT (HUB BOARD(P-5535*), MPS
BOARD(P-5436*), FDC BOARD(P-5423*), FDRV BOARD(P-
5424*), HFDRV BOARD(P-5432*))

2 CAL UNIT (WCU BOARD(P-5561*), ADC BOARD(P-5576*),

CAL PS)

3 RELAY UNIT (RELAY BOARD(P-5506*),EXC BOARD(P-5426*))

4 PS-0 UNIT

5 PS-1 UNIT (AC FUSE BOARD(P-5507*)

6 PS-2 UNIT (DC FUSE BOARD(P-5508*)

7 Transformer Unit (Optional)

3-3
3 Electrical Components CCW-M-2XXXN series Service Manual

3.1.4 CCW-M-214WN-S/50.70

7
1

4 5 3

No. Name
1 MAIN ELECTRICAL UNIT (HUB BOARD(P-5535*), MPS
BOARD(P-5436*), FDC BOARD(P-5423*), FDRV BOARD(P-
5424*))

2 CAL UNIT (WCU BOARD(P-5561*), ADC BOARD(P-5576*),

CAL PS)

3 RELAY UNIT (RELAY BOARD(P-5506*),EXC BOARD(P-5426*))

4 PS-0 UNIT

5 PS-1 UNIT (AC FUSE BOARD(P-5507*)

6 PS-2 UNIT (DC FUSE BOARD(P-5508*)

7 Transformer Unit (Optional)

8 PWM Control PS Unit

3-4
CCW-M-2XXXN series Service Manual 3 Electrical Components

3.1.5 CCW-M-224BN-M/20.30

10
2

6 7 4 5

No. Name
1 MAIN ELECTRICAL UNIT 1 (HUB BOARD(P-5535*), FDC
BOARD(P-5423*), FDRV BOARD(P-5424*))

2 MAIN ELECTRICAL UNIT 2 (MPS BOARD(P-5436*), DF

PREAMP BOARD(P-5435*))

3 CAL UNIT (WCU BOARD(P-5561*), ADC BOARD(P-5576*))

4 RELAY UNIT 1 (RELAY BOARD(P-5506*),EXC BOARD(P-

5426*))

5 RELAY UNIT 2 (RELAY BOARD(P-5506*),EXC BOARD(P-

5426*))

6 PS-0 UNIT

7 PS-1 UNIT (AC FUSE BOARD(P-5507*))

8 PS-2 UNIT (DC FUSE BOARD(P-5508*))

9 Transformer Unit (Optional)

10 Optional Control Unit

The number of board sheet depends on the specification.

3-5
3 Electrical Components CCW-M-2XXXN series Service Manual

3.2 BLOCK DIAGRAM

3.2.1 CCW-M-210/214WN-S/20.30 (old model)

DISPERSION FEEDER

RCU UNIT RADIAL FEEDER

DF BASE UNIT
LCD DISPLAY
TOUCH PANEL
MEMORY CARD PRN BOARD PREAMP BOARD
PRINTER P-5420
P-5435
BUZZER

RCU BOARD
P-5486
AFV UNIT(4 units)
ETHERNET
BOARD MAIN ELECTRICAL UNIT
P-5511 HARD DISK
BOARD PREAMP BOARD
[OPTION] P-5488
P-5505
FDRV BOARD
P-5424
BATTERY
PACK
FDC BOARD
P-5423
WDU UNIT
(HIGH SPEED COMMUNICATION LINE)
COMMUNICATION CABLE(ETHERNET)
(PREAMP)
CAL UNIT
HUB BOARD PH CAM SENSOR
BOARD
P-5535 DUC BOARD P-5207
ADC BOARD P-5428
P-5576 PH MOTOR

WH CAM SENSOR
DDU BOARD BOARD
P-5439 P-5207
WCU BOARD
P-5561 MPS BOARD WH MOTOR
P-5436

(HIGH SPEED COMMUNICATION LINE)

TH DU UNIT (OPTION)

TH CAM SENSOR
BOARD
DU BOARD P-5207
P-5429
CAL PS TH MOTOR

EXC BOARD
P-5426

SIGNALS
RELAY BOARD (INPUT/OUTPUT)
POWER IN PS-0 PS-1 PS-2 P-5506

PS UNIT RELAY UNIT

T 01 T 02

TRANS UNIT
(OPTION)

3-6
CCW-M-2XXXN series Service Manual 3 Electrical Components

3.2.2 CCW-M-210/214WN-S/20.30 (new model)

DISPERSION FEEDER

RCU UNIT RADIAL FEEDER

DF BASE UNIT
LCD DISPLAY
TOUCH PANEL
MEMORY CARD PRN BOARD PREAMP BOARD
PRINTER P-5420
P-5435
BUZZER

RCU BOARD
P-5605
AFV UNIT(4 units)
ETHERNET
BOARD MAIN ELECTRICAL UNIT
P-5511 HARD DISK
BOARD PREAMP BOARD
[OPTION] P-5488
P-5505
FDRV BOARD
P-5424
BATTERY
PACK
FDC BOARD
P-5423
WDU UNIT
(HIGH SPEED COMMUNICATION LINE)
COMMUNICATION CABLE(ETHERNET)
(PREAMP)
CAL UNIT
HUB BOARD PH CAM SENSOR
BOARD
P-5535 DUC BOARD P-5207
ADC BOARD P-5428
P-5576 PH MOTOR

WH CAM SENSOR
DDU BOARD BOARD
P-5439 P-5207
WCU BOARD
P-5561 MPS BOARD WH MOTOR
P-5436

(HIGH SPEED COMMUNICATION LINE)

TH DU UNIT (OPTION)

TH CAM SENSOR
BOARD
DU BOARD P-5207
P-5429
CAL PS TH MOTOR

EXC BOARD
P-5426

SIGNALS
RELAY BOARD (INPUT/OUTPUT)
POWER IN PS-0 PS-1 PS-2 P-5506

PS UNIT RELAY UNIT

T 01 T 02

TRANS UNIT
(OPTION)

3-7
3 Electrical Components CCW-M-2XXXN series Service Manual

3.2.3 CCW-M-216BN-D/20.30 (old model)

DF BASE UNIT
DISPERSION FEEDER 1 DISPERSION FEEDER 2
RCU UNIT
RADIAL FEEDER

LCD DISPLAY
TOUCH PANEL
MEMORY CARD PRN BOARD
PRINTER P-5420
BUZZER

RCU BOARD AFV UNIT(4 units)

PREAMP BOARD PREAMP BOARD
P-5486 P-5435 P-5435
ETHERNET
BOARD
P-5511 HARD DISK PREAMP BOARD
[OPTION] BOARD
P-5505 P-5488

MAIN ELECTRICAL UNIT

BATTERY
PACK
FDRV BOARD
P-5424
WDU UNIT
FDC BOARD
P-5423
(HIGH SPEED COMMUNICATION LINE)
(PREAMP)

COMMUNICATION CABLE(ETHERNET)
PH CAM SENSOR
DUC BOARD BOARD
P-5428 P-5207
CAL UNIT
PH MOTOR
HUB BOARD
P-5535
ADC BOARD
P-5576 WH CAM SENSOR
DDU BOARD BOARD
P-5207
P-5439

WH MOTOR

WCU BOARD
P-5561 MPS BOARD BH CAM SENSOR
P-5436 BOARD
DU BOARD P-5207 BH DU
P-5429 UNIT
BH MOTOR

(HIGH SPEED COMMUNICATION LINE) TH DU UNIT (OPTION)

TH CAM SENSOR
BOARD
DU BOARD P-5207
P-5429
CAL PS
TH MOTOR

EXC BOARD
P-5426

SIGNALS
(INPUT/OUTPUT)
RELAY BOARD
POWER IN PS-0 PS-1 PS-2 P-5506

PS UNIT RELAY UNIT

T 01 T 02

TRANS UNIT
(OPTION)

3-8
CCW-M-2XXXN series Service Manual 3 Electrical Components

3.2.4 CCW-M-216BN-D/20.30 (new model)

DF BASE UNIT
DISPERSION FEEDER 1 DISPERSION FEEDER 2
RCU UNIT
RADIAL FEEDER

LCD DISPLAY
TOUCH PANEL
MEMORY CARD PRN BOARD
PRINTER P-5420
BUZZER

RCU BOARD AFV UNIT(4 units)

PREAMP BOARD PREAMP BOARD
P-5605 P-5435 P-5435
ETHERNET
BOARD
P-5511 HARD DISK PREAMP BOARD
[OPTION] BOARD
P-5505 P-5488

MAIN ELECTRICAL UNIT

BATTERY
PACK
FDRV BOARD
P-5424
WDU UNIT
FDC BOARD
P-5423
(HIGH SPEED COMMUNICATION LINE)
(PREAMP)

COMMUNICATION CABLE(ETHERNET)
PH CAM SENSOR
DUC BOARD BOARD
P-5428 P-5207
CAL UNIT
PH MOTOR
HUB BOARD
P-5535
ADC BOARD
P-5576 WH CAM SENSOR
DDU BOARD BOARD
P-5207
P-5439

WH MOTOR

WCU BOARD
P-5561 MPS BOARD BH CAM SENSOR
P-5436 BOARD
DU BOARD P-5207 BH DU
P-5429 UNIT
BH MOTOR

(HIGH SPEED COMMUNICATION LINE) TH DU UNIT (OPTION)

TH CAM SENSOR
BOARD
DU BOARD P-5207
P-5429
CAL PS
TH MOTOR

EXC BOARD
P-5426

SIGNALS
(INPUT/OUTPUT)
RELAY BOARD
POWER IN PS-0 PS-1 PS-2 P-5506

PS UNIT RELAY UNIT

T 01 T 02

TRANS UNIT
(OPTION)

3-9
3 Electrical Components CCW-M-2XXXN series Service Manual

3.2.5 CCW-M-224BN-6M/20.30 (old model)

DF BASE UNIT
DF FEEDER 1 DF FEEDER 2 DF FEEDER 5 DF FEEDER 6
RCU UNIT
RADIAL FEEDER
LCD DISPLAY
TOUCH PANEL PRN BOARD
MEMORY CARD
PRINTER P-5420
BUZZER

PREAMP BOARD PREAMP BOARD PREAMP BOARD PREAMP BOARD

RCU BOARD
P-5435 P-5435 P-5435 P-5435
AFV UNIT(4 units)
P-5486
ETHERNET
BOARD
P-5511 HARD DISK PREAMP BOARD
[OPTION] BOARD MAIN ELECTRICAL UNIT(2) P-5488
P-5505 MPS BOARD [1]
[2]
P-5436
BATTERY
PACK
WDU UNIT
MAIN ELECTRICAL UNIT(1)

FDRV BOARD [1] [4]

(PREAMP)
P-5424

PH CAM SENSOR
BOARD
DUC BOARD P-5207
FDC BOARD P-5428
(HIGH SPEED COMMUNICATION LINE) P-5423
PH MOTOR
COMMUNICATION CABLE(ETHERNET)
CAL UNIT
WH CAM SENSOR
DDU BOARD BOARD
P-5439 P-5207
ADC BOARD [1]
[2] WH MOTOR
P-5576 HUB BOARD [1]
[2]
P-5535
BH CAM SENSOR
BOARD
DU BOARD P-5207 BH DU
P-5429 UNIT
WCU BOARD BH MOTOR
P-5561

(HIGH SPEED RELAY UNIT (2)

COMMUNICATION LINE)

CAL PS
EXC BOARD
P-5426

Infeed control signal

RELAY BOARD (output)
P-5506

TH DU UNIT (OPTION)
TH CAM SENSOR
BOARD
POWER IN PS-0 PS-1 PS-2 DU BOARD P-5207
EXC BOARD P-5429
P-5426
TH MOTOR

PS UNIT
T 01 T 02 SIGNALS
(INPUT/OUTPUT)
RELAY BOARD
P-5506
TRANS UNIT
(OPTION)
RELAY UNIT (1)

3-10
CCW-M-2XXXN series Service Manual 3 Electrical Components

3.2.6 CCW-M-224BN-6M/20.30 (new model)

DF BASE UNIT
DF FEEDER 1 DF FEEDER 2 DF FEEDER 5 DF FEEDER 6
RCU UNIT
RADIAL FEEDER
LCD DISPLAY
TOUCH PANEL PRN BOARD
MEMORY CARD
PRINTER P-5420
BUZZER

PREAMP BOARD PREAMP BOARD PREAMP BOARD PREAMP BOARD

RCU BOARD
P-5435 P-5435 P-5435 P-5435
AFV UNIT(4 units)
P-5605
ETHERNET
BOARD
P-5511 HARD DISK PREAMP BOARD
[OPTION] BOARD MAIN ELECTRICAL UNIT(2) P-5488
P-5505 MPS BOARD [1]
[2]
P-5436
BATTERY
PACK
WDU UNIT
MAIN ELECTRICAL UNIT(1)

FDRV BOARD [1] [4]

(PREAMP)
P-5424

PH CAM SENSOR
BOARD
DUC BOARD P-5207
FDC BOARD P-5428
(HIGH SPEED COMMUNICATION LINE) P-5423
PH MOTOR
COMMUNICATION CABLE(ETHERNET)
CAL UNIT
WH CAM SENSOR
DDU BOARD BOARD
P-5439 P-5207
ADC BOARD [1]
[2] WH MOTOR
P-5576 HUB BOARD [1]
[2]
P-5535
BH CAM SENSOR
BOARD
DU BOARD P-5207 BH DU
P-5429 UNIT
WCU BOARD BH MOTOR
P-5561

(HIGH SPEED RELAY UNIT (2)

COMMUNICATION LINE)

CAL PS
EXC BOARD
P-5426

Infeed control signal

RELAY BOARD (output)
P-5506

TH DU UNIT (OPTION)
TH CAM SENSOR
BOARD
POWER IN PS-0 PS-1 PS-2 DU BOARD P-5207
EXC BOARD P-5429
P-5426
TH MOTOR

PS UNIT
T 01 T 02 SIGNALS
(INPUT/OUTPUT)
RELAY BOARD
P-5506
TRANS UNIT
(OPTION)
RELAY UNIT (1)

3-11
 FLEXIBLE CABLE NOISE FILTER
RCU POWER CABLE(AC200V)
RCU COMMUNICATION CABLE(ARCNET)
COMMUNICATION CABLE(ETHERNET)
XJ01 3.3
MR-2043

ETHERNET
3 Electrical Components

XJ150 XJ110 XJ119 BOARD

HD (P-5511 )
BOARD

XJ161 XJ160
[OPTION]

XJ162
(P-5505 )

BATTERY PACK
RCU BOARD LDA15F-12
XC05

XC122
FAN (P-5486 )

BATTERY PACK

XJ117 XJ122 XJ103 XJ120

XJ123
LDA30F-5
XC04

XC117

FAN

3-12
Old RCU Board (P-5486*) [CPU: Card-586]

XJ124
XJ114 XJ115
XJ101 XJ108

XC01 XC02

XJ140

EB1126
TOUCH PANEL BUZZER

(P-5487 )
Remote Control Unit Block Diagram

TP-I\F BOARD
IDY-02-2E

COLOR LIQUID
CRYSTAL DISPLAY
XC115

XJ130
NL6448AC33-18

(P-5514 )
TFT-I\F BOARD
INVERTER
CCW-M-2XXXN series Service Manual
 FLEXIBLE CABLE NOISE FILTER
RCU POWER CABLE(AC200V)
RCU COMMUNICATION CABLE(ARCNET) XJ01
COMMUNICATION CABLE(ETHERNET)
MR-2043

NOTE
ETHERNET
XJ150 XJ110 XJ119 BOARD
HD (P-5511 )

(P-5487A) is filled.
BOARD

XJ161 XJ160
[OPTION]

XJ162
(P-5505 )
New RCU Board (P-5605*)

BATTERY PACK
RCU BOARD LDA15F-12
XC05

XC122
FAN (P-5605 )
CCW-M-2XXXN series Service Manual

BATTERY PACK

XJ117 XJ122 XJ103 XJ120

XJ123
LDA30F-5
XC04

XC117

FAN

XJ124

3-13
XJ114 XJ115
XJ101 XJ108

XC01 XC02

XJ140

EB1126
TOUCH PANEL BUZZER

(P-5487 )
TP-I\F BOARD
IDY-02-2E

COLOR LIQUID
CRYSTAL DISPLAY
XC115

XJ130
NL6448AC33-18

(P-5514 )
TFT-I\F BOARD
INVERTER

• Use the board of which implementation identification symbol "a" printed on the TP-I/F board
3 Electrical Components
3 Electrical Components CCW-M-2XXXN series Service Manual

3.4 Remote Control Unit

BUTTON TO
REMOVE CARD

CARD SLOT
2
CF ADAPTER
COMPACT FLASH
16MB

1
4

NOTE
• In inserting the memory card, insert it to the card slot in front of you as the figure above.

Old RCU Board (P-5486*) [CPU: Card-586]

11

7 6
10

3-14
CCW-M-2XXXN series Service Manual 3 Electrical Components

No. Name
1 PRINTER UNIT

2 TOUCH PANEL, COLOR LIQUID CRYSTAL DISPLAY

3 MEMORY CARD INSERTION PORT

4 MEMORY CARD (Optional)

5 FAN MOTOR

6 PS UNIT

7 RCU BOARD (P-5486*)

8 BACKLIGHT INVERTER BOARD

9 TP-I/F BOARD (P-5487*)

10 HARD DISK BOARD (P-5505*)

11 ETHERNET BOARD (P-5511*) (Optional)

New RCU Board (P-5605*)

11

a b c
d e f
P-5605＊
ON
１
２
３
４
５
６ ７
８

7 6
10

No. Unit Name

1 PRINTER UNIT

2 TOUCH PANEL, COLOR LIQUID CRYSTAL DISPLAY

3 MEMORY CARD INSERTION PORT

4 MEMORY CARD (Option)

5 FAN MOTOR

3-15
3 Electrical Components CCW-M-2XXXN series Service Manual

No. Unit Name

6 PS UNIT

7 RCU BOARD (P-5605*)

8 BACKLIGHT INVERTER BOARD

9 TP-I/F BOARD (P-5487*)

10 HARD DISK BOARD (P-5505*)

11 ETHERNET BOARD (P-5511*) (Option)

3.4.1 Notes in replacing a new RCU Board (P-5605*)

1. How to distinguish between old and new

boards.

When the board is new, the screen as shown

in the right is displayed for a few seconds at
turning on the power.

2. Necessity of initialization (formatting) of the

built-in CF card and data writing to the card.

When replacing the old board to the new one,

remove the CF card on the hard disk board (P-
5505*) inside the remote control and
initialize (format) it on the laptop. After
writing the installation program file
(VxWorks.st), the touch panel calibration
data (calib.prm), and the file displayed at
startup (start1.bmpÅ`start5.bmp) to the card,
set it back to the hard disk board (P-5505*).
3. Necessity of installation of the RCU software
with the CF card.

Installation of the RCU software with the CF

card is necessary after replacing the old board
to the new one. For the detailed installation
procedure, refer to "5.1RCU(RCU32)
Program Installation Procedure" of
"5APPENDIX."

3-16
CCW-M-2XXXN series Service Manual 3 Electrical Components

4. Easy confirmation of the state of CF card / RCU

installation software at startup.

After completing the steps 2 and 3, if the

screen as shown below is displayed at turning
on the power, perform the following steps
again: 1) Checking the installation of the
built-in CF card, 2) Initialization of the built-
in CF card, 3) Installation of the RCU
software. When the system functions
properly, the screen of step 1 is displayed for
a second, and the same main display screen as
before appears.

3.4.2 RCU Board

Old RCU Board (P-5486*) [CPU: Card-586]

BATTERY
SW1

3-17
3 Electrical Components CCW-M-2XXXN series Service Manual

New RCU Board (P-5605*)

a b c
d e f

P-5605＊
SW1

ON
１ ２ ３ ４ ５ ６ ７ ８
BATTERY

Functional description
1. Touch Screen (Touch Panel) Input Control and Screen Control
2. Printer control and statistical totals processing
3. Communication with the CAL unit by a high speed communication line (arcnet)
4. Memory card (flush memory) input/output control
5. Communication with external PC by Ethernet cable (Optional)

Setting the board DIP switches

No. Functions
SW 1-1 ON: Debug mode

* For the old RCU Board (P-5486*), SW1-2 to SW1-4 are not used in the default setting.
* For the new RCU Board (P-5605*), SW1-2 to SW1-8 are not used in the default setting.

CAUTION

• The battery replacement with a wrong one may cause malfunction in the
board. Replace with the same type or equivalent.
Discard the used battery.

3-18
CCW-M-2XXXN series Service Manual 3 Electrical Components

3.4.3 TFT-I/F BOARD(P-5514*)

=,?

2

C D E F G H
,
 
 

Functional description
1. Transmits the indication signal from RCU board to the color LCD indication (LCD) unit.

3.4.4 TP-I/F Board (P-5487*)

P-5487

XJ141

XJ140

Functional description
1. Controls the signal sent from the touch panel and transmits it to RCU board.

NOTE
• When replacing the old RCU Board (P-5486*) to the new one (P-5605*), use the board of
which implementation identification symbol "a" printed on the TP-I/F Board (P-5487A) is
filled. In case of the board with unfilled "a," replace it to the board with filled "a."

3-19
3 Electrical Components CCW-M-2XXXN series Service Manual

3.4.5 Hard Disk Board (P-5505*)

P-5505
JP-1 XJ150

Functional description
1. Hard disk memory (RCU program is stored on the flash memory of this board.)

Setting of the switches on the board

JP1 ON

3.4.6 Ethernet Board (P-5511*) (Optional)

Functional description
1. Board to connect this equipment to the in-plant network (Ethernet)

Setting of the switches on the board

SW1-1 OFF

3-20
CCW-M-2XXXN series Service Manual 3 Electrical Components

SW1-2 ON (OFF: initial setting mode)

SW1-3 ON (OFF: initial setting mode)

SW1-4 ON (OFF: initial setting mode)

NOTE
• For detailed handling of Ethernet system, refer to the operation manual No.ATC-077-J.E.

3.4.7 PRN Board (P-5420*)

TP12
J781
VR1
TP3
J782
TP4
TP6
TP5
TP9 SW 2 3
TP7 TP8
TP10
P-5420
TP2

SW 1 J783

TP11 J784
TP1

Functional description
1. Thermal printer control (printing and paper feed)

Head rank indication

3-21
3 Electrical Components CCW-M-2XXXN series Service Manual

Printer board jump switch settings

Setting varies with the thermal heads head ranks.
Refer to the table below for the setting.

NOTE
• The rank display is recorded on the seal affixed to the thermal printer head. Be sure to check
the settings when assembling or changing parts because they will affect head life span.

SW1-1 SW1-2 Head rank Resistance

OFF OFF A 126 to 138

ON OFF B 114 to 126

OFF ON C 102 to 114

CAUTION

• When replacing the printer thermal head unit, the printer board jump switch
must be set in accordance with the newly installed thermal head’s head rank
display. When replacing the PRN board, the switches of the new PRN board
must be set according to the rank of the thermal head. If the head rank setting
is not correct, the printing will either become too dark (shortening head life)
or too light.

3.4.8 Touch panel calibration

Touch panel calibration means an adjustment to coincide the key position displayed on the remote
control unit display with the position to be touched. When the printed circuit board in the remote control
unit is replaced, touch panel calibration must be performed.

3-22
CCW-M-2XXXN series Service Manual 3 Electrical Components

Display on the calibration screen

1. Open the remote control unit with the main
power switch OFF.

2. Set "ON" the SW1-1 (debug mode) of RCU

board.
3. Close the remote control unit temporarily.

SW-1
ON
ON

１ ２ ３ ４ ５ ６ ７ ８
１ ２ ３ ４

or

4. Turn "ON" the main power switch. When

Ishida’s title screen has appeared, touch on the
screen.

Calibration screen for setting the left position

will appear.

3-23
3 Electrical Components CCW-M-2XXXN series Service Manual

TIP
• Any position on the screen may be touched. If the initial screen (main menu) is displayed instead of the calibration
screen, turn "OFF" the main power switch and repeat again.

Setting the left position and right position

1. Touch on the mark displayed at the upper left of
the calibration screen with a ball point pen, etc.

＊＊＊Touch Panel Calibration＊＊＊

＊＊＊Touch the yollow point / left corner＊＊＊

119 , 96

2. The coordinate of the touched position is

displayed. Calibration screen to set the right
position is displayed automatically.

3. In the same manner for setting the left position,

touch on the mark displayed at the lower right.

＊＊＊Touch Panel Calibration＊＊＊

＊＊＊Touch the yollow point / right corner＊＊＊

119 , 96

3-24
CCW-M-2XXXN series Service Manual 3 Electrical Components

4. After calibration setting is finished, initial

screen(main menu) will appear.
5. After adjustment, always turn OFF the main
power switch and set OFF the SW 1-1(debug
mode) of the RCU board.
6. Close the remote control unit.

3.4.9 Replacement procedure of touch panel

1. Turn off the main power, and open the remote

control unit.

3-25
3 Electrical Components CCW-M-2XXXN series Service Manual

2. Remove the connectors connected to TTF/I-F

board, TP-I/F board, and inverter board on the
plate at the front side. Also remove the
grounding wire connected on the plate.
3. Remove the film cable for touch panel
connected on the board TP-I/F.
TP-I/F BOARD LCD
(P-5487)

TFT-I/F BOARD INVERTER

PLATE
(P-5514) BOARD
(FRONT SIDE)

4. Remove eight fixing screws of the plate at front

side, and remove the plate with color LCD FIXED SCREW

attached.

FIXED SCREW

3-26
CCW-M-2XXXN series Service Manual 3 Electrical Components

5. Remove the touch panel from the panel frame. FRAME OF PANEL
Since the panel is securely fixed by double-
faced tape, remove it by breaking the touch
panel.
6. Completely remove the double-faced tape
remained on the panel frame.

DOUBLE-FACED TAPE

TOUCH PANEL

7. The touch panel is as in the right figure.

TOUCH PANEL

(BACK) (FRONT)

SHEET
GLASS PANE

3-27
3 Electrical Components CCW-M-2XXXN series Service Manual

8. Apply two kinds of display sheets, totally four

DISPLAY SHEET (051-9469-09)
(4) to the rear glass, as shown in the right figure.

DISPLAY SHEET (050-2014-05)

9. Apply double-faced tape (050-2006-14) on the

slit of panel frame.

FRAME OF PANEL

DOUBLE-FACED TAPE
(050-2006-14)

3-28
CCW-M-2XXXN series Service Manual 3 Electrical Components

10. Apply the touch panel on the double-faced tape FRAME OF PANEL
inside the panel frame. Do not confuse the
direction; up/down, right/left, and/or front/rear.

NOTE
• The width is different between right and
left part for panel frame slit and
double-faced tape; take care not to
confuse it.

TIP
• The part name required for touch panel
replacement is the maintenance unit "Touch
Panel," with the part number, 066-9075-10.

TOUCH PANEL

3.4.10 Replacing color LCD and backlight

1. Perform the step 1 to 4 of the former section

3.4.9 Replacement procedure of touch panel ,
and remove the plate with color LCD attached.
2. Remove four screws fixing the color LCD to
the plate, and remove the plate.
FIXED SCREW

3-29
3 Electrical Components CCW-M-2XXXN series Service Manual

3. Pull out the backlight by pressing down the

black claw at the rear side of color LCD as BACKSIDE OF COLOR LIQUID CRYSTAL
shown in the right figure.
4. Insert a new back light.
5. Mount all parts again in the reverse order for
removal.
PRESS DOWN
THE CLAW

PULL OUT
BACK LIGHT

3-30
CCW-M-2XXXN series Service Manual 3 Electrical Components

3.5 CAL UNIT

CCW-M-210.214WN.216BN CCW-M-220BN.224BN

3 1 3 1

2 2

No. Name
1 ADC BOARD (P-5576*)

2 WCU BOARD (P-5561*)

3 CAL.PS UNIT

3.5.1 WCU BOARD (P-5561*)

XJ302 XJ308 XJ307

SW2 SW1

SW3

XJ309 XJ300
H1
H2
H3 abc
P-5561 def
H4
XJ301
XJ313
XJ312
XJ316 H5
XJ311
H6
XJ310
H7
SW4 H8

XJ306 XJ305 XJ303 XJ304 H9 H11 H13 H15 XJ319 XJ318

H10 H12 H14

3-31
3 Electrical Components CCW-M-2XXXN series Service Manual

Functional description
1. Processing combination weighing
2. Sending/ receiving data with the RCU
3. Sending/ receiving data with the relay unit and drive unit

Setting board DIP switches

Table 3-1 (1) SW1 setting
Default at
SW1 Function
shipment
1 Not used Always OFF

Table 3-2 (2) SW2 setting

Default at
SW2 Function
shipment
1 Normally unused OFF

2 Normally unused OFF

3 Normally unused OFF

4 Normally unused OFF

Used depending on the application software
5 Normally unused OFF

6 Normally unused OFF

7 Normally unused OFF

8 Normally unused OFF

Table 3-3 (3) SW3 setting (for FPGA)

Default at
SW3 Function
shipment
1 Operation mode M0 (Always ON) ON

2 Operation mode M1 (Normally OFF, At debug: ON) OFF

3 Terminal pull-up valid (Always ON) ON

4 Not used (Always OFF) OFF

Table 3-4 (4) SW4 setting (for SH3)

Default at
SW4 Function
shipment
1 CPU operation mode (Always ON) (With WCU individual ROM operation: ON) ON

2 JTAG (Normally OFF, At debug: ON) OFF

3 Memory and endian system (Always ON) (ON: big-endian, OFF: little-endian) ON

4 N.C. (Always OFF) OFF

3-32
CCW-M-2XXXN series Service Manual 3 Electrical Components

Functions of monitor LED

LED Function
H1 Arcnet CH1 Receiving signal

H2 Arcnet CH1 Sending signal

H3 Arcnet CH0 Receiving signal

H4 Arcnet CH0 Sending signal

H5 ADC1 Interrupt occurred

H6 ADC2 Interrupt occurred

H7 ADC3 Interrupt occurred

H8 ADC4 Interrupt occurred

H9 Not used

H10 Not used

H11 Not used

H12 Combination calculating

H13 Not used

H14 Not used

H15 Not used

Connector allocation

Connector No. Allocation

XJ300 (4P) Power supply (DC + 5V)

XJ301 (40P) ADC interface

XJ302 (8P) Serial interface CH3

XJ303 (11P) PO output CH1

XJ304 (12P) PO output CH2

XJ305 (10P) PI input CH1

XJ306 (10P) PI input CH2

XJ307 (8P) Serial interface CH0

XJ308 (8P) Serial interface CH1

XJ309 (8P) Serial interface CH2

XJ310 (3P) Arcnet CH0

XJ311 (3P) Arcnet CH0

XJ312 (3P) Arcnet CH1

XJ313 (3P) Arcnet CH1

XJ316 (6P) JTAG for CPLD (IC32.IC34)

XJ317 (6P) JTAG for FPGA

XJ318 JTAG for CPU

3-33
3 Electrical Components CCW-M-2XXXN series Service Manual

Connector No. Allocation

XJ319 JTAG-ICE for CPU

XJ387 (20P) Interface for DMU

XJ388 (10P) Power supply for DMU

Detailed functions of connector

Table 3-5 (1) XJ300: WCU power input
Connector No. Terminal No. Signal name
1 DC+5V

2 DC+5V
XJ300: Power supply for WCU
3 GND

4 GND

3-34
CCW-M-2XXXN series Service Manual 3 Electrical Components

Table 3-6 (2) XJ301: ADC interface

Terminal Terminal
Connector No. Signal name Signal name
No. No.
1 DC+5V 21 A10

2 GND 22 A11

3 D0 (Data I/O) 23 A12

4 D1 24 A13

5 D2 25 A14

6 D3 26 Reserved input
(ADC4_INT)

7 D4 27 Reserved output
(ADC4_CS)

8 D5 28 Reserved output
(ADC4_RES)

9 D6 29 WE (Writing control
output)

10 D7 30 OE (Reading control
output)

11 A0 (Address output) 31 READY (Access ready

input)
XJ301 ADC interface
12 A1 32 ADC3_INT (Interrupt
input)

13 A2 33 ADC3_CS (ADC board

selection output)

14 A3 34 ADC3_RES (ADC board

reset output)

15 A4 35 ADC1_INT (Interrupt
input)

16 A5 36 ADC1_CS (ADC board

selection output)

17 A6 37 ADC1_RES (ADC board

reset output)

18 A7 38 ADC2_INT (Interrupt
input)

19 A8 39 ADC2_CS (ADC board

selection output)

20 A9 40 ADC2_RES (ADC board

reset output)

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3 Electrical Components CCW-M-2XXXN series Service Manual

Table 3-7 (3) XJ302: Serial interface CH3

Connector No. Terminal No. Signal name
1 +5V

2 TXD

3 RXD

4 GND
XJ302 Serial interface CH3
5 RTS

6 CTS

7 DSR

8 CTR

Table 3-8 (4) XJ303: PO output CH1

Connector No. Terminal No. Signal name
1 Data 0

2 Data 1

3 Data 2

4 Data 3

5 Data 4

XJ303 OP output CH1 6 Data 5

7 Data 6

8 Data 7

9 Power ON control signal

10 +5V

11 GND

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CCW-M-2XXXN series Service Manual 3 Electrical Components

Table 3-9 (5) XJ304: PO output CH2

Connector No. Terminal No. Signal name
1 Data 0

2 Data 1

3 Data 2

4 Data 3

5 Data 4

6 Data 5
XJ304: PO output CH2
7 Data 6

8 Data 7

9 Power ON control signal

10 +5V

11 GND

12 N.C.

Table 3-10 (6) XJ305: PI input CH1

Connector No. Terminal No. Signal name
1 + common

2 PINT 0

3 PINT 1

4 PINT 2

5 PINT 3
XJ305 PI input CH1
6 PINT 4

7 PINT 5

8 PINT 6

9 PINT 7

10 N.C.

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3 Electrical Components CCW-M-2XXXN series Service Manual

Table 3-11 (7) XJ306: PI input CH2

Connector No. Terminal No. Signal name
1 + common

2 PINT 0

3 PINT 1

4 PINT 2

5 PINT 3
XJ306 PI input CH2
6 PINT 4

7 PINT 5

8 PINT 6

9 PINT 7

10 N.C.

Table 3-12 (8) XJ307: Serial Interface CH0

Connector No. Terminal No. Signal name Note
1 +5V

2 TXD

3 RXD

4 GND
XJ307 Serial interface CH0
5 RTS

6 CTS

7 DSR

8 DTR

Table 3-13 (9) XJ308: Serial interface CH1

Connector No. Terminal No. Signal name Note
1 +5V

2 TXD

3 RXD

4 GND
XJ308 Serial interface CH1
5 RTS

6 CTS

7 DSR

8 DTR

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CCW-M-2XXXN series Service Manual 3 Electrical Components

Table 3-14 (10) XJ309: Serial interface CH2

Connector No. Terminal No. Signal name Note
1 +5V

2 TXD

3 RXD

4 GND
XJ309 Serial interface CH2
5 RTS

6 CTS

7 DSR

8 DTR

Table 3-15 (11) XJ310/XJ311: Arcnet CH0

Connector No. Terminal No. Signal name
1 Signal (+)

XJ310/XJ311 Arcnet CH0 2 Signal (-)

3 F.G.

Table 3-16 (12) XJ312/XJ313: Arcnet CH1

Connector No. Terminal No. Signal name
1 Signal (+)

XJ312/XJ313 Arcnet CH1 2 Signal (-)

3 F.G.

Table 3-17 (13) XJ316: JTAG for CPLD (IC32, IC34)

Connector No. Terminal No. Signal name
1 +3.3V

2 TMS

3 TDO
XJ316 JTAG for CPLD (IC32, IC34)
4 TD1

5 TCK

6 GND

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3 Electrical Components CCW-M-2XXXN series Service Manual

3.5.2 ADC BOARD (P-5576*)

XJ323 XJ322 XJ321 XJ320

XJ324

XJ351

XJ350
SW2

XJ352
HL4
XJ353 XJ352
HL1
a bc
P-5576 d e f

HL3 HL2

Functional description
1. Weight data fetching
1. Zero adjustment and span adjustment
1. Digital filtering by loading DSP

NOTE
• Before replacing the board, confirm the suffix number.

Setting board DIP switches (SW2)

Default at
SW2 Function
shipment
1 ON (DSP startup from PROM) ON

2 For debug OFF

3 For debug OFF

4 For debug OFF

Functions of monitor LED

LED Function
HL1 ADC reset signal (Lights ON at startup temporarily, and soon lights OFF)
(The light-ON state, if lasts, disables startup due to I/F error with WCU.)

HL2 WCU interface ready signal (Lights ON when WCU is waiting)

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CCW-M-2XXXN series Service Manual 3 Electrical Components

LED Function
HL3 WCU interface interrupt signal (Lights ON when WCU is interrupted)

HL4 Debug monitor output busy signal (Normally lights ON, lights OFF during monitor output)

HL5 AD converter hold signal (Lights ON softly when the initialization completes)

HL6 DSP life LED (Lights ON at startup, Flashes in every 0.5 sec when the initialization completes)

Connector allocation

Connector No. Allocation

XJ320 (32P) For weight signal input (WH1 to WH8)

XJ321 (32P) For weight signal input (WH9 to WH16)

XJ322 (32P) For weight signal input (DF1 to DF4, AFV1 to AFV4)

XJ323 (32P) For weight signal input (WH17 to WH20, DF5 to DF8 or WH21 to WH24)

XJ324 (3P) For analog power (1:+15v. 2:-15v. 3:AGMD)

XJ351 (4P) For digital power (1,2:+5v. 3,4:DGMD)

XJ352 (20P) For debug DSP parallel monitor output

XJ353 (8P) For debug DSP serial I/F

XJ354 (14P) For debug DSP-JTAG-ICE connection (not mounted yet)

XJ355 (6P) For debug (connector for CPLD writing)

3-41
3 Electrical Components CCW-M-2XXXN series Service Manual

3.6 Main Electrical Unit

CCW-M-214WN

CCW-M-214WN 4
2

No. Name
1 HUB BOARD (P-5535*)

2 MPS BOARD (P-5436*)

3 FDRV BOARD (P-5424*)

4 FDC BOARD (P-5423*)

CCW-M-216BN

CCW-M-216BN
4 5
3

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CCW-M-2XXXN series Service Manual 3 Electrical Components

No. Name
1 HUB BOARD (P-5535*)

2 MPS BOARD (P-5436*)

3 FDRV BOARD (P-5424*)

4 HFDRV BOARD (P-5432*)

5 FDC BOARD (P-5423*)

The number of sheets of FDRV board and HFDRV board varies with the machine types.

CCW-M-224BN

2
3

Fig. 3-1 Main Electrical Unit (1)

No. Name
1 HUB BOARD (P-5535*)

2 FDRV BOARD (P-5424*)

3 FDC BOARD (P-5423*)

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3 Electrical Components CCW-M-2XXXN series Service Manual

Fig. 3-2 Main Electrical Unit (2)

No. Name
1 PREAMP BOARD for DF load cell (P-5435*)

2 MPS BOARD (P-5436*)

3.6.1 HUB Board (P-5535*)

HUB Board (P-5535*)

Ｊ574
P-5535＊
Ｊ572
Ｊ573

a b c
Ｊ571

d e f

Ｊ577 Ｊ576

Functional description
1. Junction for communication between the WCU board and DUC board or FDC board via a high speed
communication line

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CCW-M-2XXXN series Service Manual 3 Electrical Components

NOTE
• Before replacing the board, confirm the suffix number.
• The new and old boards are compatible.

3.6.2 MPS Board (P-5436*)

Functional description
1. Junction for DC39V (for stepping motor) power supply from the PS-2 unit to the DUC board

3.6.3 FDRV Board (P-5424*)

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3 Electrical Components CCW-M-2XXXN series Service Manual

Functional description
1. Driving control of the radial feeder and the dispersion feeder
2. AC zero cross and voltage detection
3. Junction for the power supply from the PS-1 unit to the radial feeder and the dispersion feeder

NOTE
• Before replacing the board, confirm the suffix number.
• The board count varies with the number of weigh heads.
• The board varies with the board suffix number.
For the first board, be sure to use one with a zero cross detection circuit. For the second board
and others, use ones without a zero cross detection board.

3.6.4 HFDRV Board (P-5432*)

Functional description
1. Driving control of the radial feeder and the dispersion feeder.
2. Junction for the power supply from the PS-1 unit to the radial feeder and the dispersion feeder.

NOTE
• Before replacing the board, confirm the suffix number.
• The board count varies with the number of weigh heads.

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CCW-M-2XXXN series Service Manual 3 Electrical Components

3.6.5 FDC Board (P-5423*)

Functional description
1. Control of the radial feeder and the dispersion feeder

Setting of the DIP switches on the board

Function
SW 1-1 Mode selection (ON: CF, OFF: RF/DF)

SW 1-2 Board No. (ON: #1, OFF: #0)

SW 1-3 ON/OFF setting of the 180 degrees phase operation (ON: valid, OFF: invalid)

* SW1-4 to 1-8 should be OFF as they are not used.

* SW1-3 is set to ON when shipped.
* "The 180 degrees phase operation" means the operation adjustment function according to the head No.
whether it is odd or even.

NOTE
• Set the board as before replacing.

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3 Electrical Components CCW-M-2XXXN series Service Manual

3.7 Relay unit

2
1

No. Name
1 EXC BOARD

2 RELAY BOARD

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CCW-M-2XXXN series Service Manual 3 Electrical Components

3.7.1 EXC Board (P-5426*)

*In most instances, set all DSW1 switches to OFF.

Functional description
1. Communication with the CAL unit
2. Timing hopper (optional) control

3.7.2 Relay Board (P-5506*)

KA451

XJ451

KA452 KA453 KA454 KA455 KA456 KA457 KA458

HL451 HL452 HL453 HL454 HL455 HL456 HL457 HL458

XJ450
HL461

HL462

HL463

HL464

HL465

HL466

HL467

HL468

XJ456 XJ452

XJ453 XJ454
XJ455

Functional description
1. Input of interlock signal from packer, and input monitor

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3 Electrical Components CCW-M-2XXXN series Service Manual

2. Output of discharge completion signal to packer, and output monitor

3. Error signal output, and output monitor
4. Output of infeed control signal to the infeeder, and output monitor
5. Input of option signal, and input monitor
6. Output of option signal, and output monitor

Functional description

LED Function LED Function

HL 451 Discharge completion signal 1 HL 461 Interlock signal 1

HL 452 Discharge completion signal 2 HL 462 Interlock signal 2

HL 453 Error signal 1 HL 463 Input signal 5

HL 454 Error signal 2 HL 464 Input signal 6

HL 455 Infeed control signal 1 HL 465 Input signal 1

HL 456 Infeed control signal 2 HL 466 Input signal 2

HL 457 Control 1 HL 467 Input signal 3

HL 458 Control 2 HL 468 Input signal 4

TIP
• The following figure shows an I/O signal circuit in the relay board. Use it for reference when connecting with
interlocked equipment. Rated voltage for relay contact used: 250V.AC5A Use the unit with the load under this
voltage.

INPUT SIGNAL
(NO-VOLTAGE CONTACT SIGNAL)

Fig. 3-3 Input signal circuit diagram in the board

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CCW-M-2XXXN series Service Manual 3 Electrical Components

OUTPUT SIGNAL
(NO-VOLTAGE CONTACT SIGNAL)
RELAY(G6R-1-S)

Fig. 3-4 Output signal circuit diagram in the board

Table 3-18 External Connector Terminals in the Relay Unit

Terminal block No. Terminal No. Signal name Destination
XJ451/1-2 28-29 Discharge completion signal 1 To the packer

XJ451/3-4 78-79 Discharge completion signal 2 To the packer

XJ451/5-6 82-83 Error signal 1

XJ451/7-8 90-91 Error signal 2

XJ451/9-10 30-31 Infeed control signal 1 To the infeeder

XJ451/11-12 88-89 Infeed control signal 2 To the infeeder

XJ451/13-14 84-85 Control 1 *Optional

XJ451/15-16 86-87 Control 2 *Optional

XJ452/1-2 20-21 Interlock signal 1 To the packer

XJ452/2-3 21-72 Interlock signal 2 To the packer

XJ452/4-5 22-21 Auxiliary signal 5 *Optional

XJ452/5-6 21-73 Auxiliary signal 6 *Optional

XJ452/7-8 25-26 Auxiliary signal 1 *Optional

XJ452/8-9 26-102 Auxiliary signal 2 *Optional

XJ452/10-11 104-105 Auxiliary signal 3 *Optional

XJ452/11-12 105-106 Auxiliary signal 4 *Optional

XJ452/13-14 53-54 DC+24V DC POWER

TIP
• Rated voltage for relay contact used: 250V.AC5A Use the unit with the load under this voltage.

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3 Electrical Components CCW-M-2XXXN series Service Manual

3.8 PS-0 Unit

No. Name
1 CIRCUIT BREAKER

2 POWER INPUT TERMINAL BLOCK

3 LINE NOISE FILTER

4 EARTH BLOCK

Under some specification, a power supply protector can be attached.

Functional description
1. Leakage is detected to shut down the power.
2. Noise from power supply can be diminished.
3. Input and output terminal of power supply

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CCW-M-2XXXN series Service Manual 3 Electrical Components

3.9 PS-1 Unit

4 5

2
1
4

2 5
3
1

M-214WN-S/15 3
6

M-214WN-S/20.30
5
4

5 4
2
1

3 2
1
6

M-216BN-D/20.30 3

6 M-220BN/224BN-6M

No. Name
1 DRIVING POWER CONTACTOR

2 TERMINAL BLOCK

3 PROTECTORS FOR VARIOUS POWER SUPPLIES

4 AC FUSE BOARD (P-5507)

5 DC BATTERY PACK (DC+5V.DC+24V)

3-53
3 Electrical Components CCW-M-2XXXN series Service Manual

No. Name
6 EARTH BLOCK

Functional description
1. Driving power ON/OFF control
2. AC power supply to the remote control unit, and the CAL PS unit
3. AC power supply to the dispersion feeder and the radial feeder
4. DC power (+5V) (+24V) supply to the relay unit

NOTE
• The number of boards and circuit protectors varies with the head numbers of the machine.

3.9.1 AC FUSE BOARD (P-5507)

Functional description
1. Radial Feeder and Dispersion Feeder AC Power Protective Fuse Board

TIP
• The standard model M-214WN-S/20.30,M-216BN-D/20.30 uses a fuse of 250V.2A.

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CCW-M-2XXXN series Service Manual 3 Electrical Components

3.10 PS-2 Unit

1
1

2.3 2.3

M-214WN-S/20.30
1

4.5

2.3

M-216BN-D/20.30 M-224BN-6M

No. Name
1 DC FUSE BOARD (P-5508)

2 UO3 (DC+39V Power Supply)

3 UO4 (DC+39V Power Supply)

4 UO5 (DC+39V Power Supply)

5 UO6 (DC+39V Power Supply)

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3 Electrical Components CCW-M-2XXXN series Service Manual

No. Name
6 UO7 (DC+39V Power Supply)

Functional description
1. Power Supply DC+39V for the stepping motor
2. Fuse board (P-5508*) for the stepping motor

NOTE
• The number of boards and DC (+39V) power supply varies with the head numbers of the
machine.

3.10.1 DC FUSE BOARD (P-5508*)

Functional description
1. DC power protective fuse board for the stepping motor

TIP
• The standard model M-214WN-S/20.30, 50.70, M-216BN-D/20.30 uses a fuse of 250V.5A.

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CCW-M-2XXXN series Service Manual 3 Electrical Components

3.11 Weigh/Drive Unit

3.11.1 DUC Board (P-5428*)

NOTE
• When the weigh/drive unit or the DUC board is replaced, set the weigher model using the
DIP switch.

Functional description
1. Communication with the WCU board through the HUB board via a high speed communication line
2. Open/close control of PH and WH
3. Load cell output amplification via a preamp circuit

3.11.2 DDU Board (P-5439*)

Functional description
1. Driving stepping motor for pool hopper and weighing hopper open/close

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3 Electrical Components CCW-M-2XXXN series Service Manual

3.12 AFV Unit

No. Name
1 PREAMP BOARD (P-5488*)

2 LOAD CELL (BAS-0.25L/HAS-0.5L)

3.12.1 AFV Preamp Board (P-5488*)

Functional description
1. Amplification of the AFV load cell output

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CCW-M-2XXXN series Service Manual 3 Electrical Components

3.13 Other Boards

3.13.1 Preamp Board (P-5435*) [for the dispersion feeder load cell]

Functional description
1. Amplification of the dispersion feeder load cell output

NOTE
• Before replacing the board, confirm the suffix number.

3.13.2 DU Board (P-5429*)

Functional description
1. Driving stepping motor for booster hopper and timing hopper open/close

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3 Electrical Components CCW-M-2XXXN series Service Manual

NOTE
• Board suffix number depends on BH/TH. Before replacing the board, confirm the suffix
number.

3.13.3 Photosensor board (P-5207*)

Fig. 3-5 External view

Fig. 3-6 Circuit diagram

Functional description
1. Stop position detection for the stepping motor to open/close pool hopper and weighing hopper
2. Stop position detection for the stepping motor to open/close booster hopper and timing hopper

3-60
4 MAINTENANCE SERVICE
(MAINT SERVICE) LEVEL
FUNCTION

4.1 Maintenance Service Level Menu . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1 Maintenance Service Level Display . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 Main menu screens for each model (for domestic specification) 4-3
4.2 Maintenance Service Items . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.1 Password (PASSWORD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.2 Hopper Drive setting Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.2.1 Hopper Drive (HOPPER DRIVE) . . . . . . . . . . . . . . . . . . . . 4-5
4.2.2.2 Hopper Drive Setting Manual (Details setting) . . . . . . . . . . 4-8
4.2.2.3 Drive Pattern for PH. WH. BH (DRIVE PATTERN). . . . . . 4-14
4.2.2.4 Drive Pattern for DTH. TH. RS (DRIVE PATTERN) . . . . . 4-19
4.2.3 Feeder Drive Specifications (FEEDER DRIVE SPEC). . . . . . . 4-22
4.2.4 Hopper Name Setting (HOPPER NAME SETTING) . . . . . . . . 4-33
4.2.5 Card/Memory Initialization (CARD/MEMORY INITIAlIZATION) 4-34
4.2.6 Network Analyze (NETWORK ANALYZE) . . . . . . . . . . . . . . . . 4-36
4.2.7 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.2.8 Memory Card Read/Write (MEMORY CARD READ/WRITE) . 4-42
<MEMO>
CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

4 Maintenance Service (MAINT SERVICE)

Level Function

4.1 Maintenance Service Level Menu

4.1.1 Maintenance Service Level Display

1. Turn on the main power switch and the main

menu (shown right) appears.

2. Press the [OPERATION ENVIRONMENT

Selection] key.

3. The Operation Environment Selection menu

appears. Press the [MAINT. SERVICE] key.

4. The menu to enter the password for the

Maintenance Service level appears. Press the
ten key (as shown right), enter the password
and press [Return] key.

TIP
• The password set at the factory for the
Maintenance Service level is "123".

• When entering the password, the numbers are

displayed as [?] on keypad.

4-1
4 Maintenance Service (MAINT SERVICE) Level Function CCW-M-2XXXN series Service Manual

5. The Maintenance Service main menu appears.

If this menu does not appear, follow the step
below to display it.

6. Open the Remote Control Unit (RCU) with the

main power switch turned off.

4-2
CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

7. Turn on SW1-1 (Debug mode) on the RCU

board into [ON].
8. Close the RCU temporarily.
9. Turn the main power switch on and the main
menu appears.
10. Press the [OPERATION ENVIRONMENT
Selection] key .
11. The Operation Environment Selection menu is
displayed and press [MAINT. SERVICE] key.
12. The Maintenance Service main menu appears.

a b c
d e f

P-5605＊
ON
１ ２ ３ ４ ５ ６ ７ ８
RCU BOARD
4

4
ON
ON

１ ２ ３ ４ ５ ６ ７ ８
１ ２ ３ ４

3
or
2

2
1

1
ON

ON

SW1
ＳＷ1

4.1.2 Main menu screens for each model (for domestic

specification)

Fig. 4-1 Main menu (Single)

4-3
4 Maintenance Service (MAINT SERVICE) Level Function CCW-M-2XXXN series Service Manual

Fig. 4-2 Main menu (Double)

Fig. 4-3 Main menu (Mix)

4-4
CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

4.2 Maintenance Service Items

Fig. 4-4 Main menu (Maintenance Service)

• See " Ethernet System Manual (Manual No.ATC-077-J,E)" for more details about the Ethernet
specification.

4.2.1 Password (PASSWORD)

The [PASSWORD] key displays the ten key

used to set the password for entering
Maintenance Service level.
[Example]
If you press "123" and "Return", this will be
set as the password for Maintenance Service
level.

4.2.2 Hopper Drive setting Manual

4.2.2.1 Hopper Drive (HOPPER DRIVE)

The [HOPPER DRIVE] key displays the

[Hopper Drive] menu that enables Hopper
Drive setting.

This menu is used to select parameter number

and hopper, initialization, printing, and reading/
writing to memory cards.

4-5
4 Maintenance Service (MAINT SERVICE) Level Function CCW-M-2XXXN series Service Manual

1. Parameter Number (PARAMETER

No.) [0/1/2]
• Three types of settings (0/1/2) can be
selected for each hopper. Use the arrow
keys to select desired parameter number.
• The number can be selected in the
[HOPPER ACTION] of the [PRODUCT
SET]. There are three kinds of hopper drive
available for the selection by each preset.
• Usually the parameter 0 sets a standard
hopper drive. The parameter 1 sets hopper
open-close time shorter than the standard.
The parameter 2 sets the pause at full open
and hopper open-close time is longer than
0. The setting values for each hopper vary
according to model.

2. PH key

• key sets the PH hopper drive for

currently selected parameter. For a list of
possible settings, refer to 4.2.2.2 Hopper
Drive Setting Manual (Details setting) .

3. WH key

• key sets the WH hopper drive for

currently selected parameter. For a list of
possible settings, refer to 4.2.2.2 Hopper
Drive Setting Manual (Details setting) .

4. BH key

• key sets the BH hopper drive for

currently selected parameter. For a list of
possible settings, refer to 4.2.2.2 Hopper
Drive Setting Manual (Details setting) .

4-6
CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

5. DTH key

• key sets the DTH hopper drive for

currently selected parameter. For a list of
possible settings, refer to 4.2.2.2 Hopper
Drive Setting Manual (Details setting) .
Depending on the hopper name setting,
there may be cases when "DTH" does not
appear in display.
See 4.2.4 Hopper Name Setting (HOPPER
NAME SETTING) for setting the Hopper
Name.

6. TH key

• key sets the TH hopper drive for

currently selected parameter. For a list of
possible settings, refer to 4.2.2.2 Hopper
Drive Setting Manual (Details setting) .
Depending on the hopper name setting,
there may be cases when "TH" does not
appear in display.
See 4.2.4 Hopper Name Setting (HOPPER
NAME SETTING) for setting the Hopper
Name.

7. RS key

• key sets the RS hopper drive for

currently selected parameter. For a list of
possible settings, refer to 4.2.2.2 Hopper
Drive Setting Manual (Details setting) .
Depending on the hopper name setting,
there may be cases when "RS" does not
appear in display.
See 4.2.4 Hopper Name Setting (HOPPER
NAME SETTING) for setting the Hopper
Name.

8. Initialization (INIT.)

• key sets hopper drive to

initialization value for all parameters for all
hoppers.

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4 Maintenance Service (MAINT SERVICE) Level Function CCW-M-2XXXN series Service Manual

9. Print (PRINT)

• key prints hopper drive parameters

for currently selected parameter number.
Pressing this key again during printing
suspends printing.

10. Write to Card (WRITE TO)

• When memory card is inserted, key

writes all hopper drive parameter numbers
for all hoppers to memory card.

11. Read from Card (READ FROM)

• When memory card is inserted, key

reads all hopper drive parameter numbers
for all hoppers from memory card.

4.2.2.2 Hopper Drive Setting Manual (Details setting)

This menu is used to set hopper drive parameters excluding drive pattern.

4-8
CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

1. Stepping Motor Phase Type (PHASE

TYPE)
• Pressing this key sets the stepping motor
[SETTING]
phase type.
1 PHASE
• Step angle and torque can be changed by
changing phase type. 2 PHASE

• There are 3 types of phase: [1 phase], [2 1-2 PHASE

phase], [1-2 phase]. The phase type can be
changed by pressing key.
• To open and close hopper requires the
appropriate phase setting. For this reason,
always set to 1-2 phase type. In 1-2 phase,
characteristic is set.

NOTE
• After Initialization, stepping motor
phase type will be set as [1-2 phase].

TIP
• In 1-2 phase, motor operates at one rotation in
400 step. Usually each hopper motor operates at
half rotation at maximum. For this reason, it
operates in 200 step.

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2. Stop Delay Pulse Count (STOP

DELAY PLS CNT)
• Pressing this key displays the ten key used
to enter the step number for setting the
duration from when the drive stop
parameters are enacted by slit signals until
the motor stops. Step value is [0-255].
• As initialization values for a standard
machine type (CCW-M-216BN-D/20.30) ,
PH is set to 44, WH to 2, BH to 4 and DTH/
TH/RS to 4. If other values are entered, the
initial position will be unstable and the
open/close sound will get stronger.

NOTE
• After initialization, the value will be set
to be appropriate.

3. Minimum Output Pulse Count (MIN.

OUTPUT PLS CNT)
• When the motor drive is stopped by SLIT
signal, pressing this key displays the
keypad used to enter step number for
setting the interval from when the motor is
started until slit signals are not detected.
Usually this value is set to [100].

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4. Drive Stop Parameters (DRIVE STOP

PARM)
For PH, WH, and BH [SETTING]

• Pressing this key sets the drive stop SLIT

parameters. There are 2 kinds of setting, PULSE
[SLIT] and [PULSE].
• This machine mode is set to detect the drive
[SETTING]
stop position by slit signal. For this reason,
always set to [SLIT]. NONE

For DTH, TH, and RS PHOTO RECEPTION

• Pressing this key sets the drive stop PHOTO INTERRUPT

parameters. BOTH EDGE
• This machine mode is set to detect the drive PULSE COUNT
stop position by strip (or circular) slit cam.
For this reason, always set to [PLS CNT PLS CNT OR PHOTO REC
OR PHOTO REC] (or [PLS CNT OR PLS CNT OR PHOTO INT
PHOTO INT].
PLS CNT OR BOTH EDGE

5. Actuator Type (ACTUATOR TYPE)

• Pressing this key sets the hopper open-close
actuator. [SETTING]
Initial values are set to [STEPPING
STEPPING MOTOR
MOTOR] ; however, set to [CLUTCH
BRAKE OR AIR] for hopper open-close CLUTCH BRAKE OR AIR
specifications using clutch and brake or air
cylinder, etc.
• When [CLUTCH BRAKE OR AIR] is set,
the air cylinder, etc., on time displays in the
[TIMING ADJUSTMENT] menu,
enabling value to be changed. In this case,
other hopper drive settings are not
available.

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6. Drive Power (DRIVE POWER)

(appears only for PH. WH. BH)
• Pressing this key sets the motor drive
power. [SETTING]

FULL
• It is possible to lower power consumption
and torque for all intervals by changing HALF
power setting. However, this function was
not intended to save energy and should
always be set to full.
• Being able to open and close hoppers under
[HALF] indicates that there is more than
sufficient power. [HALF] is used to test
operation to perform drive test for special
drive patterns. If hoppers operate normally
under [HALF], then the setting should be
returned to [FULL] and used. However, if
hoppers do not open and close smoothly,
then the pattern should either be changed or
be thoroughly tested under [FULL] to
ensure a problem does not occur during
operation.

7. Speed (appears only for DTH. TH. RS)

• Pressing this key displays the ten key and
sets the number of rotations per minute for
standard motor rotation speed.

NOTE
• Although the present software can set
values greater than 200 rpm and less
than 50 rpm; do not set these values, for
operation cannot be guaranteed outside
of 50 to 200 rpm.

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8. Error Detection Pulse Count (ERR

DETECT PLS CNT)
• Pressing this key displays the ten key used
to set the number of steps 0-255 needed to
return an error message when motor
rotation is not performing accurately.
• The motor cannot operate normally and
returns an error when the difference in
absolute value between the step count of
normal rotation and reverse rotation
exceeds the Error Detection Pulse Count
for hopper open-close by motor normal/
reverse operation.

NOTE
• Setting this value to 0 disables Error
Detection Pulse Count. However, if a
request for the next hopper open-close
occurs while hoppers are driving, it
causes an overlap error to occur.
Usually set between [10-50].

9. Brake Time (BRAKE TIME)

• Pressing this key displays the ten key used
to maintain stepping motor phase. Set the
time [0-2550] ms in which the brake is
applied after drive stop parameters are
enacted and motor stops.
• While brake is being applied, the motor is
restarted and returns to normal operation
without an operation overlap error
sounding.
• For RS, set this value to [2550] ms for
continuous brake. Also, if not stopped by
the drive stop parameters (due to error), the
brake is not applied.
• Usually set to a value between [100 to 300
ms].

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10. Drive Pattern (DRIVE PATTERN)

• By pressing this key sets the drive pattern
for motors. Refer to 4.2.2.3 Drive Pattern
for PH. WH. BH (DRIVE PATTERN) for
PH,WH, BH menu settings and 4.2.2.4
Drive Pattern for DTH. TH. RS (DRIVE
PATTERN) for menu settings for DTH,
TH,RS.

4.2.2.3 Drive Pattern for PH. WH. BH (DRIVE PATTERN)

Drive settings for PH, WH, BH can be performed in this display.

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1. Section (SECTION)
• Motor rotation is partitioned into several
sections for drive pattern. These sections
set range, speed, hold time, slow start and
slow stops as one set and are given a
number corresponding to the sequence in
which they occur.
• A maximum of 7 sections can be
partitioned for motor rotation. Sections 1-5
or 6-7 can be displayed to set by using the
arrow keys.

2. Range (RANGE)
• [Range] expresses by percentage the carry-
over position of an completed section in
relation to the maximum carry-over
position of that section. When range setting
is larger than the range setting of the
previous section, it means that the motor
operates normally. When the range setting
is smaller than the range setting of the
previous section, it means that the motor
operates reversely.
• Maximum carry-over position is controlled
by the full step number (Standard :
200pulse) and varies according to machine
type and hopper size.
• [Example] A hopper with a full step count
of 200 set to a range of 30% is completed at
a carry-over position of approximately 60
steps(200 × 0.3) at a rotated position of 36
degrees (40 × 0.9) from the initial position.

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3. Speed (SPEED)
• Speed expresses the rotation speed at
constant speed (not adjustable speed) for a
section motor operation.
• When set to [0 rpm], the section set to 0
becomes inoperative and drive patterns are
in effect for the previous sections.
• Set to a value between 0 to 255(rpm).

NOTE
• Although the software supports higher
speed settings than [255 rpm], do not
set to this value, for operation cannot be
guaranteed when speed exceeds 255
rpm. When set under 120 rpm, pay
attention to the slow start and slow stop
settings.

4. Hold Time (HOLD TIME)

• Hold time expresses the delay between the
completion of a section operation and the
beginning of the next section operation.
• Since the simplest way to increase hopper
open-close time is to extend the stoptime at
full open position, HOLD TIME is usually
set for a section with a 100% Range setting.
• Set to a value between 0 to 3000(ms).

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5. Slow Start (SLOW START)

• Slow start expresses the interval in steps
used to accelerate motor rotation along an
acceleration curve (automatically
calculated) from the speed at completion of
the previous section to the speed set for the
present section.
• When the speed difference is large, set slow
start to a large value for smooth motor
rotation. Note that the sum of steps set in
SLOW START and SLOW STOP cannot
exceed the number of steps set for that
section. When starting from reverse
rotation or full step, the acceleration curve
is automatically calculated from a speed of
120 rpm. For this reason, set SLOW
START to 0 when section speed is below
120 rpm for startup or starting reverse.

6. Slow Stop (SLOW STOP)

• Slow stop expresses the interval in steps
used to decelerate along an deceleration
curve (automatically calculated) and stop
the rotating motor.
• When decelerating from a high speed, set
the slow stop to a large value for smooth
stopping of motor. Note that the sum of
steps set in SLOW START and SLOW
STOP cannot exceed the number of steps
set for that section. When the drive stop
parameters are set by slit for the last
section, the motor is not stopped and speed
is slowed to 120 rpm along a automatically
calculated deceleration curve. For this
reason, set SLOW STOP to 0 when speed is
below 120 rpm.

7. Insert (INS)
• This key is used for section insertion in
setting the drive pattern. It does not work in
this software.

8. Delete (DEL)
• This key is used for section deletion in
setting the drive pattern. It does not work in
this software.

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9. Open Time (OPEN TIME)

• This item is used to display the required
pattern operation time which is calculated
automatically.

10. Drive Pattern Example

SECTION RANGE SPEED HOLD TIME SLOW START SLOW STOP

(%) (rpm) (ms)
1 100 150 0 3 5

2 0 150 0 3 5

3 0 0 0 0 0

FULL STEP NO. : 100

The graph below expresses rotation speed and operation step number for the example above.

NORMAL
rpm
SECTION#2 AREA
150
120

SLOW SLOW
START STOP
AREA AREA

100 200
STEP No.
3 95
0
103 195

SLOW SLOW
START STOP
AREA AREA

-120
-150
SECTION#1 AREA FORMATION OF DRIVE STOP
REVERSE PARAMETERS

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4.2.2.4 Drive Pattern for DTH. TH. RS (DRIVE PATTERN)

Fig. 4-5 [Drive Pattern setting menu](DTH. TH. RS)

This menu is used to select the DTH, TH, RS drive patterns.

• Motor rotation can be partitioned into some sections for drive pattern setting. [Speed] and [Repeat]
can be set for each section.
• Motor rotation can be partitioned into a maximum of 15 sections.

TIP
• Normal operation step count and reverse operation step count are set to the same value when drive stop
parameters are set to [Pulse]. For [Exclude Pulse], always set the reverse operation step count larger than the
normal one. In this case, always set step count to a value larger than error detection pulse count.

1. Speed (SPEED)
• This expresses the value used for how fast
the machine operates with the motor
rotation speed set by 4.2.2.2 / 7.Speed
(SPEED) as a standard.
• When set to 2 the speed is one-half. When
set to 3, the speed is one-third. A minus
value sets the same speed in reverse.
• When set to [0 rpm], the section set to 0
becomes inoperative and drive patterns are
in effect for the previous sections.

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2. Repeat (REPEAT)
• This expresses the value used to indicate
how many operation steps are repeated; one
step operates at the speed set in [SPEED].
• It operates at low torque and low electrical
consumption when a minus value is set.
• When set to [0 rpm], the section set to 0
becomes inoperative and drive patterns are
in effect for the previous sections.

NOTE
• The position of the drive stop is
normally set to be detected by strip (or
circular) slit cam detection. For this
reason, set all the reverse [repeat] step
counts [100] steps larger than all the
normal one.

3. Drive Pattern Example

Section Range Speed

(%) (rpm)
1 1 100

2 -2 100

3 -2 100

4 0 0

Rotation : 100rpm

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The graph below expresses rotation speed and operation step number for the example.

NORMAL

rpm SECTION#2
150
125
100
75
50
25 STEP No.
100 200
0
-25
-50
-75
FORMATION OF DRIVE STOP
-100 PARAMETERS
-125
-150
SECTION#1
REVERSE

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4.2.3 Feeder Drive Specifications (FEEDER DRIVE SPEC)

Fig. 4-6 FEEDER DRIVE SPEC. Menu (at Debug)

Fig. 4-7 FEEDER DRIVE SPEC. Menu (standard model)

Fig. 4-8 FEEDER DRIVE SPEC. Menu (special model)

This menu is used to select parameter number and hopper, initialization, printing, and writing/reading
to memory cards.

Depending on machine types, the displayed menus differ from each other as the Feeder Drive Setting
screens(1 to 3) shown above.

Shut off the main power switch and restart, in order that new settings may be effective.

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CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

1. Standard/Boost Amplitude (AMP

STD/BOOST)
• Pressing this key switches the maximum
amplitude values for dispersion feeder and [SETTING]
radial feeder. STANDARD
• When set to [STANDARD], the maximum BOOST
amplitude is 2mm. [STANDARD]
consumes 40% less energy than [BOOST]
and yields higher resolution for feeder amp
setting steps [0-99]. An amp setting of 2mm
is considered sufficient for snacks and/or
general food which is easy to flow.
• When set to [BOOST], the maximum
amplitude is 3mm. Compared to
[Standard], energy consumption is greater
and step resolution is lower. [BOOST]
should be selected for salad and/or sticky
products which are hard to flow.
Initialization value is [STANDARD].

NOTE
• By pressing the [AMP STD/BOOST] key, the display changes.However,maximum
amplitude of Dispersion and Radial Feeder will be 2mm.
Only when a machine is requested for a special function, the maximum amplitude of
Dispersion and Radial Feeder will be 3mm, when it is set to [BOOST]. When set to
[STANDARD], the maximum amplitude of Dispersion and Radial Feeder will be 2mm.
To make the maximum amplitude 3mm as the field adjustment, the feeder unit needs to be
adjusted.

NOTE
• In the Maintenance Service level, the below explained [Standard Maximum Amplitude],
[Standard Minimum Amplitude], [Boosted Maximum Amplitude] and [Boosted Minimum
Amplitude] are not able to be displayed (set).(Possible to be set in the debug mode)

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2. Standard Maximum Amplitude

(STANDARD MAX. AMP.)
• Pressing this key enables switching to
maximum amplitude when maximum
amplitude of dispersion feeders (DF) and
radial feeders (RF) are set to 2mm. This
value is displayed and set only in the debug
mode. The setting values are [1-9].
Initialization value is 4.

[Feeder control]
Feeder amplitude is controlled by arc-angle
calculation based on the time elapsed from AC
zero cross signal input to feeder signal ON.
Amp setting range is 0 to 99: 100 steps. The
interval from zero cross delay time 200µs and
from the next zero AC cross 1.5 ms is divided
into 16 sections. Within these sections
maximum amplitude and minimum amplitude
are set, and that interval is divided into 100
sections for control.
However, due to CPU timer resolution
(0.125µs) quantization error may occur.
The chart below shows the maximum
amplitude set to 4; the minimum amplitude set
to 3; and feeder amp set to 40.
If the maximum amplitude is set to 2, the
minimum setting range becomes (1-8); if the
maximum amplitude is set to 1, the minimum
setting range becomes (1-7).

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CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

10ms(50Hz) ・ 8.33ms(60Hz)
Site Electrical Frequency

180
AC Zero Cross Signal
200 1.5ms
Phase Control Prohibit Area 16 Sections

[Maximum Amp] ( 4 )
9 8 7 6 5 4 3 2 1 0
[Maximum Amp] ( 3 )
9 8 7 6 5 4 3 2 1 0
[Amp Strength] (40)
99 40 0
Amp Strength Control Time

Feeder Signal ON Period

1ms
RF Signal OFF Area

3. Standard Minimum Amplitude

(STANDARD MIN. AMP.)
• Pressing this key displays the ten keys and
enables switching to minimum amplitude
when dispersion feeders and radial feeders
are set to maximum amplitude of 2mm.
This value is displayed only in the debug
mode and can be set there. Setting values
are [1-9]. Initialization value is 3.

4. Boosted Maximum Amplitude

(BOOSTED MAX. AMP.)
• Pressing this key displays the ten keys and
enables switching to maximum amplitude
when dispersion feeders and radial feeders
are set to maximum amplitude of 3mm.
This value is displayed only in the debug
mode and can be set there. Setting values
are [1-9]. Initialization value is 3.

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5. Boosted Minimum Amplitude

(BOOSTED MIN. AMP.)
• Pressing this key displays the ten keys and
enables switching to minimum amplitude
when dispersion feeders and radial feeders
are set to maximum amplitude of 3mm.
This value is displayed only in the debug
mode and can be set there. Setting values
are [1-9]. Initialization value is 2.

6. Cross Feeder Maximum Amplitude

(CF MAX. AMP.)
• Pressing this key displays the ten keys and
enables switching to maximum amplitude
for cross feeder optional equipment. Setting
values are [1-9]. Initialization value is 7.

7. Cross Feeder Minimum Amplitude

(CF MIN. AMP.)
• Pressing this key displays the ten keys and
enables switching to minimum amplitude
for cross feeder optional equipment. Setting
values are [1-9]. Initialization value is 3.

8. Radial Feeder Drive (RF DRIVE)

• Pressing this key sets the RF control
frequency. There are 3 kinds of setting,
[Half], [Full] and [1/3]. Initialization value [SETTING]
is [Half]. HALF
• RF drive settings can be used to change the FULL
feeder amplitude frequency.
1/3

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CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

[Example]
When the electrical frequency is 50 Hz and RF is set to full, the frequency is 100 Hz. When RF is set
to half, the frequency becomes 50 Hz. When set to 1/3, RF is 33Hz. With either standard maximum
amplitude 2mm or boosted maximum amplitude 3mm, the electrical frequency can be set to [Half].
When the electrical frequency is 60 Hz with RF set to half and maximum amplitude set to 3mm, there
is a danger of product breakage in the radial troughs. In addition to breakage, a 60Hz setting increases
power consumption. For this reason, set RF to 1/3 with the maximum amplitude set to 3mm.

Full Wave
(1/1 Wave)

Half Wave
(1/2 Wave)

1/3

NOTE
• When this value is changed from factory settings, the feeder unit needs to be changed as well.
After initialization, RF Drive will be set to Half. For other settings, note that RF Drive needs
to be set again.

NZ, NZ(E), M models vary from earlier Z, RZ, DZ models since amplitude time is controlled by ON
rotation count.
If the set amp is t [0-99], the ON rotation count for the various weighers are listed below:

Model Full Wave Half Wave 1/n Wave Reference

(n 3)
Z/RZ 2t t t Manages except Full

DZ 2t t 2t/n Regulates during Half

NZ(E)/M t t t Regulates by ON rotation count

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9. Dispersion Feeder Drive (DF DRIVE)

• Pressing this key sets the DF control
frequency. There are 3 kinds of setting;
[Half], [Full], [1/3]. Initialization value is [SETTING]
[Half]. HALF
• Amplitude Frequency of DF can be FULL
changed depending on the settings of
1/3
control frequency. See [8. RF Drive] for
more datailed information.

NOTE
• When this value is changed from
factory settings, the feeder unit needs to
be changed as well. After initialization,
[DF control frequency] is set to [Half].
When used with other settings, pay
attention that [DF control frequency]
needs to be set again.

10. Cross Feeder Drive (CF DRIVE)

• Pressing this key sets the CF control
frequency. There are 3 kinds of setting,
[Half], [Full] and [1/3]. Initialization value [SETTING]
is [Half]. HALF
• By setting the control frequency, amplitude FULL
frequency of CF can be changed.
1/3
See [8. RF amplitude frequency] for more
information.

NOTE
• When this value is changed from
factory settings, the feeder unit needs to
be changed as well. After initialization,
[DF control frequency] is set to [Half]
.When used with other settings, pay
attention that [DF control frequency]
needs to be set again.

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CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

11. Shutter Drive (SHUTTER DRIVE)

• Pressing this key enables trough leading-
edge shutter drive (Option) .
[SETTING]
• When radial feeders start at the same time
as the trough leading-edge shutter drive, OFF
this operation delays the stopping of shutter LOW
drive to allow for radial feeders to stop
before the lead-edge shutter drive is HIGH
stopped. Trough leading-edge shutter stop
is performed after shutter delay time has
elapsed following the execution of this
events: feeder auto stop, WH open stop, RF
stop command, power error stop,
emergency stop.The initialization value is
for this item is [OFF].

12. Shutter Delay (SHUTTER DELAY)

• Pressing this key displays the ten key and
sets the delay time ([0-2550]ms) starting
from the time radial feeders stop until
shutters are stopped (Option).

Feeder Drive

SHUTTER
DELAY

Shutter Drive

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13. Photo Switch Radial Feeder Stop

(PHOTO SW RF STOP)
• Pressing this key enables stopping the
radial feeder by the trough leading-edge [SETTING]
photosensor signal. OFF
• When radial feeders are stopped by trough L-LEVEL
leading-edge photosensor signal, the
controlled drive interval is not calculated H-LEVEL
from drive start, but from the stop L-EDGE
parameter setup time. The initialization
value is for this item is [OFF]. H-EDGE

Level Detection Stop Function

This function is used to stop the radial feeders by trough leading-edge photo-sensor detection. Radial
feeder automatic stop is executed when amp time drive is completed after stop parameter setup level
detection.
Stop parameter setup is completed when the set level (valid level) is detected. When amp time is set to
[0], the following operations are executed depending on conditions.
a. Drive is not engaged when valid level exists at drive time.
b. Drive is momentary engaged when invalid level exists at drive time and stops when parameter setup
is complete.

High Lever Stop

Trough Leading-Edge Photosensor Signal

Vibration Time

Feeder Signal

Edge Detection Stop Function

This function is used to to stop radial feeders by detection of trough leading-edge photosensor signal
edge. Radial feeders are automatically stopped when vibration time drive is completed after stop
parameter are set by the designated edge.
Stop parameters are set when valid edge is detected after invalid edge detection has occurred during
radial feeder drive. These specifications are used for such products as green peppers and are designed
to improve weighing efficiency when product is fed by one weigher drive cycle at the same time the next
product infeed is being readied.
When vibration time is set to [0], drive is momentarily engaged before being stopped by drive stop
parameters. Edge detection can be set for either rising edging or descending edge.

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High Lever Stop

Trough Leading-Edge Photosensor Signal

Reverse Edge Vibration Time

Feeder Signal

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14. RF/DF Slow Start

• Touching this key can set either [ON] or
[OFF] the over-chute preventive action at
amplitude start of RF (radial feeder) and DF [SETTING]
(dispersion feeder). ON
In feeder drive characteristic setting, when
the setting is given that [AMP STD/ OFF
BOOST] switch is turned to [BOOST] and
the feeder maximum amplitude is set to
3mm, the key selection [OFF] causes over-
chute at the startup and exceeds the
breakage limit of leaf spring. To prevent
this, set the key selection to [ON] to
smoothen the amplitude waveform at the
startup. The initial value is set to [ON].
• (For details, refer to 4.3 Over-chute
Preventive Action at Startup in "Feeder
Drive Characteristics" setting manual of
CCW-NZ Technical Report.)

TIP
• In feeder drive characteristic setting, when the
setting is given that [AMP STD/BOOST] switch
is turned to [STANDARD] and the feeder
maximum amplitude is set to 2mm, sometimes
the key selection [OFF] gives easy control of the
weighed product depending on its property.

NOTE
• In the maintenance service level,
displaying/setting of [RF/DF slow
start] is not available (setting is
available at debug mode).
Initialization makes the setting of "RF/
DF slow start" to be [ON]. If the setting
[OFF] has been selected, be sure to
change the setting to [ON] at debug
mode.
When the feeder drive characteristic is
set to [BOOST], be sure to set [RF/DF
slow start] to be [ON].

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15. Initialization (INIT.)

• Pressing this key sets feeder drive
characteristic to initialization value.
• Initialization values set for the standard
machine are shown in the following.

Fig. 4-9 Feeder Drive Characteristic Setting Screen (Debug Standard)

16. Print (PRINT)

• Pressing this key prints feeder drive
parameter settings.
• Pressing the PRINT key during printing
will cancel printing.

17. Write to Card (WRITE TO)

• Pressing this key when memory card is in
place writes feeder drive parameter settings
to memory card.

18. Read from Card (READ FROM)

• Pressing this key when memory card is in
place reads feeder drive parameter settings
from memory card.

4.2.4 Hopper Name Setting (HOPPER NAME SETTING)

• This key displays the Hopper Name Setting

menu (shown below) used to change the
names of hoppers.

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1. TH
By pressing this key, the hopper names will be
displayed as in the table listed below. Set them
to the necessary names.
2. DTH
By pressing this key, the hopper names will be
displayed as in the table listed below. Set them
to the necessary names.
3. RS
By pressing this key, the hopper names will be
displayed as in the table listed below. Set them
to the necessary names.

[SETTING]

TH
TS
DTH
HTH
LTH
RS
IH

4.2.5 Card/Memory Initialization (CARD/MEMORY INITIAlIZATION)

• This key displays the Card/Memory

Initialization menu used to initialize
memory card and RCU board memory.

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CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

1. Card Initialization
• Insert the memory card to be initialized into
RCU, and press the [Card initialization]
key. The menu shown below will be
displayed.

• When you initialize the card, press [Yes] key. The memory card starts initialization. When the
initialization is completed, a sound "Pip!" arises. The card/memory initialization menu will be
displayed.

2. Memory Initialization
• Press [Memory initialization] key. The
screen shown below will be displayed.

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4 Maintenance Service (MAINT SERVICE) Level Function CCW-M-2XXXN series Service Manual

• When you initialize the card, press [Yes] key. The memory card initialization starts. When the
initialization is completed, a sound "Pip!" arises. The card/memory initialization menu will be
displayed.

4.2.6 Network Analyze (NETWORK ANALYZE)

• This key displays the Network Analyze

menu used to refer to ARCNET mapping.

1. Network Map
• Network Map is an overall viewing function that allows to display the information in map that each
control board connects by ARCNET communication network.

DUC
RCU WCU
DUC

HUB DUC
ICU

EXC DUC

DUC

FDC

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CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

2. Network Map Information Display

Fig. 4-10 Network Map Information Menu Display Screen

(1) Mapping display

When a communication occurs in the node number connected to communication line, (*) mark appears.
If there is no communication there, (-) mark will be displayed.
The node number is hexadecimal using 2 decimals upper. The vertical direction shows the upper digits,
and the horizontal direction shows the lower digits.

TIP
• [Node] is the joint-point of the control board connected by Network. [Node number] shows where the joint-point
is.

(2) [RCU] key

This key is used to check the network state between RCU and ICU and display the result.
• 50 (ICU node number) 5A(RCU node number)

(3) [ICU] key

This key is used to check the network state between ICU and EXC and display the result.
• 3C (EXC node number) 50 (ICU node number)

(4) [WCU] key

This key is used to check the network state between WCU and DUC and display the result.
• 01-0E (DUC node number : 14 head machine)
• 32 (FDC node number) 46 (WCU node number)

(5) [Reconfigure] number display

The reconfigure frequency is normally displayed as 1.

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4 Maintenance Service (MAINT SERVICE) Level Function CCW-M-2XXXN series Service Manual

TIP
• Under "Reconfigure" function, token as ID code is sent regardless of data transmission. Only when the token
arrives within the set time, the data can be transmitted. If the token does not arrive in the set time, that token is
canceled and the next token is waited.
The number of token sending trial is displayed as "Reconfigure" number.

(6) PRINT key

The network map information displayed on the screen can be printed out.

Fig. 4-11 Print out sample of network map information (under the normal operation in the model with 14
heads)

3. Helpful Usage of Network Information

Display the screen for network map information, and confirm "*" mark at the map display and/or the
number of Reconfigure. This is helpful in confirming the network condition if it is normal or abnormal.

Display in normal condition

For

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CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

For

For
(in the model with 14 heads)

• Display in abnormal condition

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4 Maintenance Service (MAINT SERVICE) Level Function CCW-M-2XXXN series Service Manual

• Information display operation and screen description

[Example] To check the network between WCU and DUC
a. Touch [WCU] key to display the screen for network map information, and confirm "*" mark at the
node number connected with the current communication line, as well as Reconfigure number.
b. Touch other key to display the other network screen and then touch [WCU] key again to display the
network information between WCU and DUC. At this time, too, confirm "*" mark at the node number
connected with the current communication line, as well as Reconfigure number.
c. Repeat the step b above, and confirm "*" mark at the node number connected with each
communication line at each time, as well as each Reconfigure number.
d. By each touch of [WCU] key, confirm if "*" mark is blinking at the node number connected with the
current communication line, as well as if Reconfigure number changes on each network map information
screen.
e. If "*" mark is not blinking at the node number connected with communication line, but it is always
displayed, it is normal.
If "*" mark display is variable (sometimes displayed and sometimes not), the communication is
abnormal.
f. Also confirm Reconfigure number if it is stable within the range of 10 to 20 times, or it greatly
increases although it is stable, or it is unstable (the number fluctuates).
The number display is normally "1," but the communication can be judged as normal when the number
is stable within 10 to 20 times.
When the number display is increasing greatly even though it is stable, or when the number is unstable
(fluctuates), the communication is judged as abnormal.

TIP
• At poor contact of connector → the number of Reconfigure increases

• → the mark "*" blinks

• The number of "Reconfigure" increases → hopper error can be doubted

• At DUC error → identify the error location by map

4.2.7 Language Selection

• By pressing this key, the [Language Select]

menu (shown below) appears. The
displayed language can be selected.
(The screen shown below is for the
southern Europe and USA. )

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CCW-M-2XXXN series Service Manual 4 Maintenance Service (MAINT SERVICE) Level Function

(1) Show/Hide Selection

• For example, touching [English] key
displays the keypad (see the following
figure), and the following key operation
makes show/hide selection; [1] and Return
key: show, [0] and Return key: hide This
step is the same for other language
selection; first touching the language key,
and then select either [1] or [0] before
touching Return key.

(2) Multi-lingual specification supporting seven (7) languages (Language group

table)

North Europe Ver. East Europe Ver. Mediterranean Southern Europe/ Asia Ver.
Ver. USA Ver.
1 English English English English English

2 Norwegian Hungarian Portuguese French French

3 Danish Polish Spanish Spanish Spanish

4 Swedish Russian Greek German Chinese

5 Finnish Slovakian Italian Italian Korean

6 Dutch Czech Turkish Portuguese Thai

7 Japanese Japanese Japanese Japanese Japanese

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4 Maintenance Service (MAINT SERVICE) Level Function CCW-M-2XXXN series Service Manual

4.2.8 Memory Card Read/Write (MEMORY CARD READ/WRITE)

• This key displays the Memory Card Read/

Write menu (shown below) used to select
each parameter, read each parameter from
memory card by CARD READ key, and
write data by CARD WRITE key.
(Pressing this key without inserting the
memory card will cause an alerting sound,
"Pip, Pip, Pip...".)

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 5 APPENDIX

5.1 RCU(RCU32) Program Installation Procedure . . . . . . . . . . . 5-1

5.1.1 Start up the installation software . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.2 Installing Program Newly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.3 Installing the Program to Existed Model . . . . . . . . . . . . . . . . . . 5-2
5.1.4 When the next application errors occur: . . . . . . . . . . . . . . . . . . . 5-4
5.2 Frequency Adjustment(PWM Control Feeder) . . . . . . . . . . . 5-6
5.2.1 Adjustment of Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2 Memory and Display of Frequency. . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2.1 Natural frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2.2 Corrected drive frequency. . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2.3 Frequency display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.2.4 Frequency initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.3 Natural Frequency Check for Feeder and RCU . . . . . . . . . . . . . 5-7
5.2.3.1 When no response for natural frequency comes
from FDRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.3.2 When the natural frequencies memorized in FDRV and in RCU
differ from each other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.4 Automatic Adjustment of Frequency. . . . . . . . . . . . . . . . . . . . . . 5-8
5.2.5 Natural Frequency Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.2.6 Drive Frequency Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.2.7 Amplitude Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.2.8 Drive Frequency Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.2.9 Frequency Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.2.10 Frequency Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.2.11 Cross Feeder Frequency Display . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.2.12 Others. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.3 Procedure for Replacing FDRV Board and RCU Board
(PWM Control Feeder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.1 Replacing the boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.1.2 Procedure of Board Replacement. . . . . . . . . . . . . . . . . . . 5-22
5.3.2 Amplitude Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.2.2 Procedure of confirmation work . . . . . . . . . . . . . . . . . . . . 5-25
5.3.3 Adjustment of drive frequency . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.3.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.3.3.2 How to change the Drive Frequency. . . . . . . . . . . . . . . . . 5-28
5.3.3.3 Procedure of Drive Frequency Change. . . . . . . . . . . . . . . 5-29
5.4 How to replace FDRV Board (P-5533*) . . . . . . . . . . . . . . . . 5-31
5.4.1 Procedure of FDRV Board (P-5533*) Replacement . . . . . . . . . 5-31
5.5 Configuration of PWM Feeder Control Electrical System 5-32
5.5.1 Feeder PS Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5.5.1.1 Feeder power board (P-5531*) . . . . . . . . . . . . . . . . . . . . . 5-33
5.5.2 Main Electrical Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
5.5.2.1 FDC BOARD(P-5532*) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5.5.2.2 FDRV BOARD(P-5533*) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5.5.3 Wiring Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5.5.3.1 TOTAL DIAGRAM [CCW-M-214WN-S/50,70
200 to 240V AC, PWM]. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5.5.3.2 TOTAL DIAGRAM [CCW-M-214WN-S/50,70
380 to 480V AC, PWM]. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
5.5.3.3 TOTAL DIAGRAM [CCW-M-214WN-S/50,70 PWM] . . . . 5-38
5.5.3.4 BLOCK DIAGRAM PS UNIT [200 to 240V AC, PWM] . . 5-39
5.5.3.5 BLOCK DIAGRAM PS UNIT [380 to 480V AC, PWM] . . 5-40
5.5.3.6 TOTAL DIAGRAM [CCW-M-220WN-D/50,
200 to 240V AC, PWM]. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
5.5.3.7 TOTAL DIAGRAM [CCW-M-220WN-D/50 PWM] . . . . . . 5-42
5.5.3.8 BLOCK DIAGRAM PS UNIT [CCW-M-220WN-D/50,
200 to 240V AC, PWM]. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
CCW-M-2XXXN series Service Manual 5 APPENDIX

5 APPENDIX

5.1 RCU(RCU32) Program Installation Procedure

5.1.1 Start up the installation software

1. As in the right figure, insert the compact flash

card containing the installation software to the
front side of PC card slot of the remote
controller unit (RCU32), and turn on the main
power switch.

2. When the installation software starts up, the

screen as in the right figure appears, to confirm
if the clock at the lower right corner of the
screen keeps correct time. When the clock is
correct, touch "YES," and if not, touch "NO"
and set the correct date and time.

3. When the clock setting (or confirmation) is

completed, the main menu screen shown in the
right figure appears.

4. Touch the key (shown in the right figure) on the

main menu screen, and confirm the control
number of installation software.

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5 APPENDIX CCW-M-2XXXN series Service Manual

5. The confirmation screen appears as in the right

figure; confirm that the program number is
R4808 and that the revision number is upper
2.1, then touch "EXIT" key. When the program
number is not as above, "Program backup" is
not available.

5.1.2 Installing Program Newly

1. Touch the key (shown in the right figure) on the

main menu screen.

2. The confirmation screen appears as in the right

figure; confirm the program number (in the
sample shown in the right figure, R4817), touch
"YES" key if the number is correct.

3. When the installation is completed, the screen

as shown in the right figure appears; touch
"EXIT" key to return to the main menu, turn off
the main power, and then disconnect the CF
adapter (including CF card).

5.1.3 Installing the Program to Existed Model

Before starting up the installation software, backup the backup data to the CF card (so that the program
can be restored to the original condition).

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CCW-M-2XXXN series Service Manual 5 APPENDIX

1. To restore the program to the original condition,

backup the program by touching the key
(shown in the right figure) on the main menu.

2. The confirmation screen appears as in the right

figure; confirm the program number (in the
sample shown in the right figure, R4817), touch
"YES" key if the number is correct.

3. When the backup is completed, the screen as

shown in the right figure appears; touch
"EXIT" key to return to the main menu.

4. Touch the key (shown in the right figure) on the

main menu.

5. The screen as shown in the right figure appears.

• To install the new program, touch

key.
• To install the backup data, touch

key.

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5 APPENDIX CCW-M-2XXXN series Service Manual

6. In selecting the new program, the confirmation

screen shown as in the right figure appears;
confirm the program number (in the sample
shown in the right figure, R4817), touch "YES"
key if the number is correct.

7. In selecting the backup program, the

confirmation screen shown as in the right figure
appears; confirm the program number (in the
sample shown in the right figure, R4817), touch
"YES" key if the number is correct.

8. When the installation is completed, the screen

as shown in the right figure appears; touch
"EXIT" key to return to the main menu, turn off
the main power, and then disconnect the CF
adapter (including CF card).

5.1.4 When the next application errors occur:

After the installation is completed, if the

application error (as shown in the right
figure) appears at the display of remote
control unit with the main power on, turn off
the main power, insert the CF card containing
the installation software, and then touch the
key as shown below on the main menu. The
screen asking to input password appears;
input the number, "0775534141."

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CCW-M-2XXXN series Service Manual 5 APPENDIX

NOTE
• The Error Code (0x ********) shown on the previous page depends on the system you use.

When the password is acknowledged, the following confirming screens are displayed; select "YES"
for every confirming screen.

When the next screen is displayed, turn OFF the main power, and disconnect CF adapter (including CF
card).

Turn the main power ON again.

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5 APPENDIX CCW-M-2XXXN series Service Manual

5.2 Frequency Adjustment(PWM Control Feeder)

5.2.1 Adjustment of Frequency

An automatic adjustment is now available for each feeder frequency (the natural frequency) from the
remote controll unit.
(Refer to 5.2.4 Automatic Adjustment of Frequency.)
The feeder drive can use a corrected frequency value (drive frequency), because amplifying the feeder
by the natural frequency should make the amplitude quite large due to the resonance.
In this manual the corrected value is called as "corrected drive frequency," and can be set from the remote
controll unit.
(Refer to 5.2.8 Drive Frequency Set)
The remote controll unit indicates the drive frequency actually applied to the feeder (sum of the natural
frequency and the corrected drive frequency).

5.2.2 Memory and Display of Frequency

5.2.2.1 Natural frequency

Both feeder drive unit (FDRV) and remote controll unit (RCU) memorize the frequency.
This is to avoid possibility that the feeder can be driven by a wrong frequency in replacing FDRV and/
or RCU.
The natural frequency is memorized by both FDRV and RCU, and is checked automatcially (refer to
5.2.3 Natural Frequency Check for Feeder and RCU).

5.2.2.2 Corrected drive frequency

Only the remote controll unit (RCU) memorizes the frequency. This freqency is not memorized by feeder
drive unit (FDRV), for it is corrected manually from the remote controll unit.

5.2.2.3 Frequency display

On the remote contoller, the display and setting are available by the unit of Hz.

5.2.2.4 Frequency initialization

The corrected drive frequency can be initialized from the remote controll unit. By memory initialization
(by memory initialize key), the frequency values are not initialized.
Note that the frequency is deleted when the data on RAM are deleted by the eraser key in the install
software (for a software change purpose, for instance). If, therefore, you need to delete the data on RAM,
save the frequency to the memory card (CF) beforehand to backup the data.

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CCW-M-2XXXN series Service Manual 5 APPENDIX

5.2.3 Natural Frequency Check for Feeder and RCU

• The data check is automatically performed to confirm if the natural frequencies memorized in FDRV
and RCU are the same. The system checks the data at the following occasions:
After the main power on (only once)
Opening Frequency Adjustment Window
Closing Frequency Adjustment Window
In editing/changing the frequencies

Fig. 5-1 Typical display of acquiring natural frequency in Frequency Adjustment Window

5.2.3.1 When no response for natural frequency comes from FDRV

The window indicates the warning message below to notice the situation. This warning message is
indicated every 3 seconds repeatedly until any response comes from FDRV.

<Cause>
FDC or FDRV is possibly defective or damaged.
<Counteraction>
If the program No. for WCU or FDC is indicated in Program Number Information Window, FDRV is
suspected to be defective or damaged. Check boards FDC or FDRV, or communication wirings between
WCU and FDC.

5.2.3.2 When the natural frequencies memorized in FDRV and in RCU differ
from each other

The window indicates the warning message below to notice the situation. This warning message is
indicated every 3 seconds repeatedly until each data becomes consistent.

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5 APPENDIX CCW-M-2XXXN series Service Manual

• The feeder failed in data check needs another detection of natural frequency: select the feeder (the
button turns to red) to start the detection in Natural Freq. Display Window so that the natural frequency
is preferably detected.

<Cause>
1.Replacement of RCU board or FDRV board is suspected.
2.Backup memory on RCU board or FDRV board is possibly defective or damaged.
<Counteraction 1>
• In replacing RCU board, read the frequency from FDRV or the memory card to RCU by referring to
<5.2.10. Frequency Edit>.
• In replacing FDRV board, write the frequency from RCU to FDRV by referring to 5.2.10. Frequency
Edit.
<Counteraction 2>
• Perform automatic adjustment by referring to 5.2.4. Automatic Adjustment of Frequency.
• When the natural frequency indicated on RCU differs from the one of your note, RCU backup memory
is suspected to be defective or damaged. Either read the frequency again from FDRV, or perform
automatic adjustment of the frequency.
• If the RCU indicates the same natural frequency with the one of your note, FDRV board is suspected
to be defective or damaged. Replace FDRV board, and write the frequency from RCU to FDRV again.

5.2.4 Automatic Adjustment of Frequency

1. Touch [FREQUENCY ADJUSTMENT] key in FEEDER DRIVE SPEC. Window.

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CCW-M-2XXXN series Service Manual 5 APPENDIX

2. Touch [NATURAL FREQ. DISPLAY] key in Drive Frequency Setting Window.

3. Go to Natural Frequency Display Window.

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5 APPENDIX CCW-M-2XXXN series Service Manual

4. Select feeder to detect natural frequency, and press [START] key.

Any feeder with different natural frequencies memorized in FDRV and in RCU is displayed as the
selected state in the window. You can select plural feeders. Using [ALL HD. SLCT/CLR] key can
select or clear all the feeders at once.

5. Touching [START] key starts the detection of natural frequency.

6. When the detection is completed, the corresponding feeder keys turn to blue, with a new natural
frequency on the keys.

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CCW-M-2XXXN series Service Manual 5 APPENDIX

7. When all the detection is completed, the following message is displayed. Check the feeder amplitude
again referring to 5.2.7 Amplitude Check.

8. Touching [OK] button goes to Natural Freq. Display Window to display the newly detected natural
frequency.

9. By keys, you can cancel the detection of natural frequency.

In this case, however, the system returns to the state before the natural frequency is detected.
<Cause>
In FDRV, two kinds of data fields are provided; original data and backup data. When RCU requests
the natural frequency, FDRV responds original data. Here the original data (in detecting natural
frequency) is temporarily revised to 0 Hz, and when the detection is completed, the original data is
then revised to the detected values, thus the original data is saved each time to the backup data.
However, the main unit (WCU) receives the detection result by the cycle of every 5 seconds. For this
reason, when the detection is canceled during requesting the detection from RCU, even though the
detection is completed for FDRV, for RCU it is possible that the detection is completed or still just
on the way. To avoid such data discrepancy, the system returns the data to the initial value.

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5 APPENDIX CCW-M-2XXXN series Service Manual

NOTE
• Touching [START] key without selecting feeders in Natural Freq. Display Window will give
the message "No feeder is selected." at the upper right of the window as shown below.

• Touching [START] key without power on in Natural Freq. Display Window will give the message
"Press power key." at the upper right of the window as shown below.

5.2.5 Natural Frequency Check

1. Touching [NATURAL FREQ. DISPLAY] key in Drive Frequency Setting Window goes to Natural
Freq. Display Window.

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CCW-M-2XXXN series Service Manual 5 APPENDIX

Fig. 5-2 Natural Frequency Display Window

5.2.6 Drive Frequency Check

1. Touching "DRIVE FREQUENCY SETTING" key in Natural Freq. Display Window goes to Drive
Frequency Setting Window.

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5 APPENDIX CCW-M-2XXXN series Service Manual

Fig. 5-3 Drive Frequency Setting Window

5.2.7 Amplitude Check

Carry out the test drive to check the amplitude. Look at the amplitude display and check the displayed
value referring to the followings:
-Standard amplitude:2mm
-Strong amplitude:3mm
Especially for a large-sized system, confirm that the strong amplitude is 3 mm.
1. Touch [FREQUENCY ADJUSTMENT] key in FEEDER DRIVE SPEC. Window.

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CCW-M-2XXXN series Service Manual 5 APPENDIX

2. Select the feeder in Drive Frequency Setting Window, and touch [START] key.

• There are two feeder selections; one-feeder selection or all-feeders selection.

• Amplitude for feeder drive is:
-Capacity: 20 rpm
-Strength: 99
-Time: 99
-Time rate: 1
Under this condition, feeders drive 2 seconds and stop 1 second.
• The state in which a feeder key turns to red indicates one-feeder selection.
• The state in which no feeder key is selected indicates all-feeders selection.

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5 APPENDIX CCW-M-2XXXN series Service Manual

NOTE
• Starting the test drive without power on will give the message "Press power key." at the upper
right of the window as shown below.

3. Complete the test drive by key.

Fig. 5-4 Test Drive by One-feeder Selection

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CCW-M-2XXXN series Service Manual 5 APPENDIX

Fig. 5-5 Test Drive by All-feeders Selection

4. When the amplitude is out of the standard, adjust it in Drive Frequency Setting Window.
1.Amplitude is smaller than the standard:
Set larger frequency (plus the value) referring to 5.2.8 Drive Frequency Set.
2.Amplitude is larger than the standard;
Set smaller frequency (minus the value) referring to 5.2.8 Drive Frequency Set.

5.2.8 Drive Frequency Set

1. Touch "FREQUENCY ADJUSTMENT" key in FEEDER DRIVE SPEC. Window.

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5 APPENDIX CCW-M-2XXXN series Service Manual

2. Adjust the drive frequency in the unit of 0.1 Hz by keys.

The setting range is from 35.0 Hz to 130.0 Hz. From safety reason, the same value cannot be set for
the natural frequency and for the drive frequency. When you try to set the same value for two
frequencies, then, the system automatically sets two different values to avoid such original value that
you try to set.

NOTE
• Trying the adjustment without selecting the feeder will give the message "No feeder is
selected." at the upper right of the window as shown below.

5.2.9 Frequency Print

1. Using key can print out natural frequency and drive frequency by a printer.

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CCW-M-2XXXN series Service Manual 5 APPENDIX

- - - Feed Frequency - - -
-FTRL- -DRV-

RF1:50.0Hz 52.0Hz
RF2:50.0Hz 52.0Hz

RF13:50.0Hz 52.0Hz
RF14:50.0Hz 52.0Hz
DF1:50.0Hz 52.0Hz

5.2.10 Frequency Edit

You can copy the natural frequency data memorized in FDRV, RCU, and in CARD (CF card). You can
also return the drive frequency (corrected value) memorized in RCU to the initial value.

1. Write from RCU to FDRV

Copies the natural frequency memorized in RCU to FDRV. This copy is used when FDRV board is
replaced.

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5 APPENDIX CCW-M-2XXXN series Service Manual

2. Read from FDRV to RCU

Copies the natural frequency memorized in FDRV to RCU. This copy is used when RCU board is
replaced.
3. Write from RCU to CF card
Copies the natural frequency memorized in RCU to CF card. This copy is used when the RCU data
is deleted.
4. Read from CF card to RCU
Copies the natural frequency memorized in CF card to RCU. This copy is used when both RCU and
FDRV boards are replaced at the same time, or when the RCU data is deleted.

5. Using key, return the drive frequencies (corrected value) to the following initial values.
Initial value for RF corrected drive frequency: +1.7 Hz
Initial value for DF corrected drive frequency: -1.3 Hz
Initial value for CF corrected drive frequency: -1.3 Hz
6. When there is no file for frequency (fdfreq.prm) on RAM of RCU, use the following initial values
in RCU for creating files of natural/drive frequencies.
Initial value for RF, DF, and CF natural frequencies: 50 Hz
Initial value for RF corrected drive frequency: +1.7 Hz
Initial value for DF corrected drive frequency: -1.3 Hz
Initial value for CF corrected drive frequency: -1.3 Hz

5.2.11 Cross Feeder Frequency Display

• For the system incorporating Cross Feeder (CF), key to switch DF (dispersion feeder) and
CF at the marked area in the window as shown below.
Set either DF or CF by the CF key.
The CF key is not displayed in Natural Frequency Detect Window.

5-20
CCW-M-2XXXN series Service Manual 5 APPENDIX

5.2.12 Others

1. Power and voltage detection

Feeders are driven by DC, and the power/voltage indication on RCU is DC, not AC. The power
voltage is fixed, and always indicated as 0 Hz.The normal range of the voltage is 200 to 400 V DC.
[Reference]
When the input voltage is 200 V AC, the power voltage indicated on RCU is 280 V (200V ×
1.4=280V).
2. Phase distribution control
For DIP switch selection, the conventional feeders (FDC) can select "control" and "uncontrol," but
the current feeders by PWM control are fixed to "control."
FDRV board mounts two CPUs, each of which controls four heads of feeder. Within these four heads,
each odd pair and even pair run alternatively.
[Reference]
For CPU to control the head 1 to the head 4 (FRDV first board), the pair of head 1 and head 3 starts
running together, and the pair of head 2 and head 4 starts running together after half of the cycle.
Since the drive frequency is different for each head, sometimes all the heads can run altogether.
3. Dispersion feeder
Runs by using two circuits of the FDRV board.
4. Drive time
The conventional feeders (FDC) have a different drive time depending on the power frequency even
though the drive time is the same. This is because the FDC is run by AC power. The PWM is run by
DC power, and its drive time does not depend on the power frequency.
[It runs by the following equation; feeder amplitude (set time) × 20 msec.]
5. Relation between drive frequency and amplitude
For emission feeder, decreasing the drive frequency by 0.1 Hz near the natural frequency will
increase the amplitude by approx. 0.1 mm.
For dispersion feeder, decreasing the drive frequency by 0.1 Hz near the natural frequency will
increase the amplitude by approx. 0.12 mm.

5-21
5 APPENDIX CCW-M-2XXXN series Service Manual

5.3 Procedure for Replacing FDRV Board and RCU

Board(PWM Control Feeder)

5.3.1 Replacing the boards

5.3.1.1 Overview

The drive frequency to be most suitable for every each feeder is different. The feeder will be damaged
when you drive it by improper drive frequency value. In order to avoid this disastrous event, the value
of natural frequency data that is it in the cause of most suitable drive frequency is saved to both RCU
and FDRV boards to not to drive a feeders with improper frequencies. As of this, for precaution measures
to protect the feeder breakdown, both RCU and FDRV boards will confront each other to check the value
of saved natural frequency data are same (feeder will not drive if the two values are not match).
When you replace either RCU or FDRV board by failure of contingent event, newly replaced board need
to be restored with the value of natural frequency from other board. Please see below for the procedure
of data dump (data reload) from one to another board.

5.3.1.2 Procedure of Board Replacement

The procedure is different by a board need be to replace.

a) Replace FDRV board only and remain the RCU board.
b) Replace RCU board only and FDRV board remains same.
c) Replace both FDRV and RCU board.

a) Replace FDRV board only and remain the RCU board

Turn on the main power after you replaced FDRV board. Please follow below procedure.
1. Turn on the power key on RCU screen.
2. Touch [Operator] key and display the [Operation Environment Selection] menu.
3. Touch [Maintenance Service] key and enter the password for the [Maintenance Service level]. The
[Maintenance Service Level Menu] appears.

5-22
CCW-M-2XXXN series Service Manual 5 APPENDIX

4. Touch [Feeder Drive Spec] key and display the [FEEDER DRIVE SPEC.] menu.

5. Touch [Frequency Adjustment] key and display the [Drive Frequency Setting] menu.

6. Touch [Frequency Manager] key and display the [FREQUENCY MANAGER] menu.

5-23
5 APPENDIX CCW-M-2XXXN series Service Manual

7. Touch [Write RCU to FDRV] key and click [Yes] key.

8. Touch [Exit] key for end.

Make sure to check all feeders have appropriate amplitude after data dump is complete.
(see chapter 5.3.2 Amplitude Check for more details)

b)Replace RCU board only and FDRV board remains same

Turn on the main power after you replaced RCU board. Complete the normal initialization ,turn off the
main power switch and turn it on again. Please follow below procedure.
1. Turn on the power key on RCU screen.
2. Touch [Operator] key and display the [Operation Environment Selection] menu.
3. Touch [Maintenance Service] key and enter the password for the [Maintenance Service level]. The
[Maintenance Service Level Menu] appears.
4. Touch [Feeder Drive Spec] key and display the [FEEDER DRIVE SPEC.] menu.
5. Touch [Frequency Adjustment] key and display the [Drive Frequency Setting] menu.
6. Touch [Frequency Manager] key and display the [FREQUENCY MANAGER] menu.
7. Touch "Write FDRV to RCU" key and click "Yes" key.

5-24
CCW-M-2XXXN series Service Manual 5 APPENDIX

8. Touch "Exit" key for end.

Make sure to check all feeders have appropriate amplitude after data dump is complete.
(See chapter 5.3.2 Amplitude Check for more details)

c)Replace both FDRV and RCU board

Do not replace these boards at the same time, but do it alternatively and perform a) and b) respectively.
Make sure to check all feeders are driving at appropriate amplitude after data dump is complete.
(See chapter 5.3.2 Amplitude Check for more details)

5.3.2 Amplitude Check

5.3.2.1 Overview

Please check all feeders are driving at appropriate amplitude by view inspection (see amplitude sticker).
Please adjust the amplitude if any feeders are not drives at appropriate amplitude.
(See chapter 5.3.3 Adjustment of drive frequency for detail)
<Ideal Amplitude>
For CCW
(1)2.75 to 3.00mm amplitude with [Boost] mode for radial feeder.
(2)5.75 to 6.00mm amplitude for PF-360 dispersion feeder (6mm high power DF).

5.3.2.2 Procedure of confirmation work

Make sure you are on [Drive Frequency Setting] screen on RCU. (See Chapter 5.3.1.2 Procedure of
Board Replacement and display the screen below if you are on a different screen.)

You have two options to identify the amplitude of each head.

a)With all heads, identify the amplitude of each head in turn while letting you drive it.
b)Identify the amplitude with a specified head (possible more than one head) in turn while letting you
drive it.

5-25
5 APPENDIX CCW-M-2XXXN series Service Manual

Generally, please conduct with above a) With all heads, identify the amplitude of each head in turn while
letting you drive it, to identify the amplitude.

5-26
CCW-M-2XXXN series Service Manual 5 APPENDIX

a) With all heads, identify the amplitude of each head in turn while letting you
drive it.
1. Touch the head in red to change all heads into a no-red status.

2. Touch [Start] key.

The all feeders will drive sequentially at 20rpm, amp 99, time 99, and time magnification 1. Please
check the feeder amplitude by the amplitude indication board if it is appropriate, or not. When all
heads drive with an accurate amplitude, the check can be completed.
Please adjust the amplitude if any feeders are not drives at appropriate amplitude (see chapter 5.3.3
Adjustment of drive frequency for more detail). Make sure to write down the values.
3. Touch [Stop] key to end.

5-27
5 APPENDIX CCW-M-2XXXN series Service Manual

b) Identify the amplitude with a specified head (possible more than one head) in
turn while letting you drive it.
1. Touch the head number you want to identify and make sure the head you selected is turned into red.
(In an example shown in below figure, only a No. 1 head is selected.)

2. Touch [Start] key.

The all feeders will drive sequentially at 20rpm, amp 99, time 99, and time magnification 1. Please
check the feeder amplitude by view inspection (use amplitude sticker). Please adjust the amplitude
if any feeders are not drives at appropriate amplitude (see chapter 5.3.3 Adjustment of drive
frequency for more detail). Make sure to write down the values.
3. Touch [Stop] key to end.

5.3.3 Adjustment of drive frequency

5.3.3.1 Overview

If any feeders are not drives at appropriate amplitude, you need to adjust the drive frequency of its head.
The amplitude changes (increase/decrease) with changing the value of drive frequency.

5.3.3.2 How to change the Drive Frequency

When the amplitude is low, increase the amplitude by making the drive frequency in lower value.
(1) Conversion formula of radial feeder: +0.1mm = -0.1Hz
(2) Conversion formula of dispersion feeder: +0.12mm = -0.1Hz
When the amplitude is high, decrease the amplitude by making the drive frequency in higher value.
(3) Conversion formula of radial feeder: -0.1mm = +0.1Hz
(4) Conversion formula of dispersion feeder: -0.12mm = +0.1Hz
Please check the amplitude after the adjustment is made.
<Concrete Change Example>

5-28
CCW-M-2XXXN series Service Manual 5 APPENDIX

(Example1) When the ideal amplitude is 3.0mm and head No.1’s amplitude is at 1.2mm, to adjust this
to appropriate amplitude, you need to increase by 1.8mm (3.0 - 1.2 = 1.8mm).
With the above conversion formula of +1.0mm = -0.1Hz, +1.8mm amplitude can convert to -1.8Hz,
which you need to decrease by 1.8Hz to increase the amplitude up to 3.0mm.
(Example2) When the ideal amplitude is 3.0mm and head No.1’s amplitude is at 3.6mm, to adjust this
to appropriate amplitude, you need to decrease by 0.6mm (3.6 - 3.0 = 0.6mm).
With the above conversion formula of -0.1mm = +0.1Hz, -0.6mm amplitude converted to +0.6Hz which
you need to increase by 0.6Hz to decrease the amplitude down to 3.0mm.

5.3.3.3 Procedure of Drive Frequency Change

Make sure you are on [Drive Frequency Setting] screen on RCU (See Chapter 5.3.1.2 Procedure of
Board Replacement and display the screen below if you are on a different screen.)

1. Select the head you want to make adjustment (make sure the selected head is turned into red).
Concrete example: With the example1 of statement above, you need to decrease the frequency by
1.8Hz on the head No.1. Make the button on the head No.1 red at first. If it is not red, click it to make
it red.

5-29
5 APPENDIX CCW-M-2XXXN series Service Manual

2. Adjust the frequency by +/-0.1Hz step with key on bottom right corner. Click down key
for 18 times to decrease the drive frequency from 40.1Hz down to 38.3Hz. In case if you want to
increase the drive frequency, click up key and adjust to desired frequency value. Make sure check
the feeder amplitude is changed as you adjusted on RCU by view inspection (see chapter 5.3.2
Amplitude Check for more details).

5-30
CCW-M-2XXXN series Service Manual 5 APPENDIX

5.4 How to replace FDRV Board (P-5533*)

5.4.1 Procedure of FDRV Board (P-5533*) Replacement

1. Turn off a main power switch and do not touch a FDRV board for at least five minutes for discharge
to secure against danger of electroshock. This is a very important safety consideration. Keep it
certainly.
Pulse Width Modulation (PWM) system uses direct current (DC) voltage (280Vdc) to drive the
feeders. Consequently, both feeder power supply board(P-5531*) and FDRV board(P-5533*) have
a capacitor charging the voltage of 280Vdc and requires at least five minuets for discharge after main
power is turned off. Make sure to wait for at least five minutes until the voltage on the FDRV
board(P-5533*) decreases enough.

CAUTION

• Even after turning the power OFF, touching FDRV board (P-5533*) and/or
feeder power board (P-5531*) in five minutes after turning off the power can
cause an electrical shock.

2. Disconnect the drive unit.Disconnect (remove) the No. 2, 3, 4, and 7 drive units. Once four heads are
removed, you will see an "Electric Unit :Main:" that have a FDRV board(P-5533*). Disconnect
(remove) other drive units by addition to above if you see any difficulties to work with.
3. Replace the FDRV board(P-5533*) on Electric Unit :Main
• Disconnect all harness and cables from FDRV board(P-5533*) that you will replace.
• Remove the guide FDRV bracing FDRV board(P-5533*).
(Remove this guide FDRV by unscrewing two +bolts fixing the guide FDRV)
• Remove (pull out to upward) the FDRV board along to guide.
• Install a new FDRV board along to guide.
• Remount the guide to brace FDRV board.
• Reconnect all harnesses to FDRV board(P-5533*) (make sure to connect to correct port).
4. Remount the drive units
5. Initialize a FDRV board(P-5533*).
Select "Write RCU to FDRV" on Frequency Manage screen on RCU to reload the data (see
"Procedure for replacing FDRV board or RCU board" for more detail).

5-31
5 APPENDIX CCW-M-2XXXN series Service Manual

5.5 Configuration of PWM Feeder Control Electrical

System

5.5.1 Feeder PS Unit

No. Name
1 Feeder Power Board

2 Magnetic Contactor

3 Feeder PS Unit

Function of Each Unit

1. ON/OFF control of dispersion feeder and radial feeder drive power
2. DC power supply to FDRV board (P-5533*) [Dispersion feeder and radial feeder drive]
3. DC power to FDRV board (P-5533*) (DC+5V.)

CAUTION

• Even after turning the power OFF, touching feeder PS unit and/or feeder power
board (P-5531*) can cause electrical shock.

5-32
CCW-M-2XXXN series Service Manual 5 APPENDIX

5.5.1.1 Feeder power board (P-5531*)

Functional description
1. DC power supply to FDRV board (P-5533*) [Dispersion feeder and radial feeder drive]

5.5.2 Main Electrical Unit

No. Name
1 HUB BOARD

2 MPS BOARD

3 FDRV BOARD(P-5533*) [for PWM Control]

4 FDC BOARD(P-5532*) [for PWM Control]

5-33
5 APPENDIX CCW-M-2XXXN series Service Manual

HUB board (P-5425*/P-5435*), MPS board (P-5436), FDC board (P-5423*) are the same board used
by the standard model, CCW-M-214W-S.

5.5.2.1 FDC BOARD(P-5532*)

J544

J-5532 a b c
d e f

J546
J545

SW1

Functional description
1. Control of the radial feeder and the dispersion feeder

Setting of the DIP switches on the board

Function
SW 1-1 Mode selection (ON: CF, OFF: RF/DF)

SW 1-2 Board No. (ON: #1, OFF: #0)

SW 1-3 ON/OFF setting of the 180 degrees phase operation (ON: valid, OFF: invalid)

* SW1-4 to 1-8 should be OFF as they are not used.

* SW1-3 is set to ON when shipped.
* "The 180 degrees phase operation" means the operation adjustment function according to the head No.
whether it is odd or even.

NOTE
• Set the board as before replacing.

5-34
CCW-M-2XXXN series Service Manual 5 APPENDIX

5.5.2.2 FDRV BOARD(P-5533*)

Functional description
1. PWM drive control for radial feeder and dispersion feeder.

CAUTION

• Even after turning the power OFF, touching FDRV board (P-5533*) in five
minutes after turning off the power can cause an electrical shock.

5-35
 REMOTE CONTROL BOX UNIT DISPERSION 1)* MARK OF EACH BOARD SHOWS THE LATEST VERSION.
HARD DISPLAY RADIAL FEEDER FEEDER RADIAL FEEDER
DISK DEVICE TOUCH
PANEL No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 5.5.3
BUZZER TP-I/F

5.5.3.1
PRINTER BOARD WEIGHT
P-5487*

J1
K
K K K K K K K K K K K K K K K K
5 APPENDIX

RCU BOARD PRE AMP

BOARD
P-5605＊ (P-5435*)
(P-5486＊) F1 F2 F3 F4 F5 F6 F7 F8 DF1-1 DF1-2 F9 F10 F11 F12 F13 F14
L L L L L L L L L L L L L L L L

J592-1
OPTION

J103
PARTS J501-1 J508-1 J501-2 J508-2
J510-1 J510-2
NOISE J509-1 J509-2
ETHER-NET FILTER
FDRV BOARD FDRV BOARD AFV UNIT
BOARD (P-5533*)NO.1 P (P-5533*)NO.2 No.1 No.2 No.3 No.4
P-5511*
ELECTRICAL WEIGHT WEIGHT WEIGHT WEIGHT
XJ162
UNIT FDC BOARD (P-5532*)
XJ01 R R
WEIGH DRIVE UNIT PRE AMP PRE AMP PRE AMP PRE AMP

J545
BOARD BOARD BOARD BOARD
a A C No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 (P-5488*) (P-5488*) (P-5488*) (P-5488*)
WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT
HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER

M M M M M M M M M M M M M M

J596-1
J596-2
J596-3
J596-4

XJ70 SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD
P
DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD
(P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*)

DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD
EXTERNAL (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*)

COMMUNICATION
VIA ETHER-NET

J201-1
J205-1
J206-1
J201-2
J205-2
J206-2
J201-3
J205-3
J206-3
J201-4
J205-4
J206-4
J201-5
J205-5
J206-5
J201-6
J205-6
J206-6
J201-7
J205-7
J206-7
J201-8
J205-8
J206-8
J201-9
J205-9
J206-9
J201-10
J205-10
J205-1
J206-10
J206-1
J201-11
J205-11
J205-1
J206-11
J206-1
J201-12
J205-12
J205-1
J206-12
J201-13
J205-1
J205-13
J206-1
J206-13
J201-14
J205-1
J205-14
J206-1
J206-14

M M M M M M M M N N N N N N P P P P
XJ02
G G G G G G G G X O O O O O O
Q X Q Q Q Q Q Q Q Q Q Q Q Q Q

R R
TH DRIVE UNIT
XJ02
Wiring Connection Diagram

TIMING

5-36
J320 J322 J521-1 J528-1 ELECTRICAL M
HOPPER
J571∼J573 J531-1 J536-1
ADC BOARD J324 HUB BOARD J576
MPS BOARD J529,530 UNIT S SENSOR
(P-5576*) BOARD
J351 (P-5535*) (P-5436*) (P-5207*)
B
J574 Y Y XJ03 EXTENSION
DU BOARD
I/F (P-5429*)
J303 D D
J305 E E
WCU BOARD J312 F F
J313 J310 C T T
(P-5561*) J300 28,29 DISCHARGE
X U V XJ456 COMPLETION
SIGNAL1
XJ11 XJ13 XJ453 RELAY BOARD 30,31 PRODUCT
J DC+5V XC17 XJ10 XJ12 INFEED
XJ454 SIGNAL1
(P-5506*) 20,21
XJ455 INTERLOCK
SIGNAL1

ADC XT11
XC16
H XT11 DC +15V FEEDER POWER FEEDER POWER
DC -15V XT10 PS- BOARD BOARD
WCU AC IN (P-5531*)No.1 (P-5531*)No.2 J611-1
I XT11 DC +5V XJ632-1 XJ632-2 J611-2 J401 EXC BOARD
FEEDER XJ631-1 XJ631-2
PS-0 11,12
AC IN DC +39V J611-3 J440
(P-5426*)
J602-1 J602-2 5,6 W
b Z J601-1 Z J601-2 XC456
CAL UNIT POWER CONTROL SWITCH
DC +39V
XT602
40,41 AC IN DC +39V
:FERRITE CORE RELAY UNIT
AC IN AC OUT
AC OUT 42,43
1,2
PS-2
AC IN AC OUT AC IN DC +5V
MODEL MACHINE
AC IN DC +24V
CCW-M-214WN-S
PS-1
PWM CONTROL FOR FEEDER
PS UNIT
TOTAL DIAGRAM [CCW-M-214WN-S/50,70 200 to 240V AC, PWM]
CCW-M-2XXXN series Service Manual
 REMOTE CONTROL BOX UNIT
DISPERSION 1)* MARK OF EACH BOARD SHOWS THE LATEST VERSION.
HARD DISPLAY
DISK DEVICE TOUCH FEEDER
PANEL RADIAL FEEDER RADIAL FEEDER
No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14
5.5.3.2
BUZZER PRINTER TP-I/F
BOARD
P-5487*
WEIGHT

RCU BOARD

J1
K
P-5605＊ K K K K K K K K K K K K K K K K
PRE AMP
(P-5486＊) BOARD
(P-5435*)

F1 F2 F3 F4 F5 F6 F7 F8 DF1-1 DF1-2 F9 F10 F11 F12 F13 F14

J103
OPTION PARTS L L L L L L L L L L L L L L L L

J592-1
ETHER-NET NOISE
BOARD FILTER

P-5511* J501-1 J508-1 J501-2 J508-2

J510-1 J510-2
XJ162 J509-1 FDRV BOARD FDRV BOARD J509-2 AFV UNIT
(P-5533*)NO.1 P (P-5533*)NO.2
XJ01
No.1 No.2 No.3 No.4
ELECTRICAL WEIGHT WEIGHT WEIGHT WEIGHT

a A C
UNIT FDC BOARD (P-5532*)
R R
WEIGH DRIVE UNIT PRE AMP PRE AMP PRE AMP PRE AMP

J545
XJ70 No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 BOARD BOARD BOARD BOARD
(P-5488*) (P-5488*) (P-5488*) (P-5488*)
WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT
HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER

M M M M M M M M M M M M M M
J596-1
J596-2
J596-3
J596-4

SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD
P
CCW-M-2XXXN series Service Manual

EXTERNAL DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD
COMMUNICATION (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*)

VIA ETHER-NET DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD
(P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*)

J201-1
J205-1
J206-1
J201-2
J205-2
J206-2
J201-3
J205-3
J206-3
J201-4
J205-4
J206-4
J201-5
J205-5
J206-5
J201-6
J205-6
J206-6
J201-7
J205-7
J206-7
J201-8
J205-8
J206-8
J201-9
J205-9
J206-9
J201-10
J205-1
J205-10
J206-1
J206-10
J201-11
J205-1
J205-11
J206-1
J206-11
J201-12
J205-1
J205-12
J206-12
J201-13
J205-1
J205-13
J206-1
J206-13
J201-14
J205-1
J205-14
J206-1
J206-14

XJ02
M M M M M M M M N N N N N N P P P P
G G G G G G G G X O O O O O O

5-37
Q X Q Q Q Q Q Q Q Q Q Q Q Q Q
XJ02

R R
TH DRIVE UNIT
J320 J322 J521-1 J528-1 ELECTRICAL TIMING
HOPPER M
J571∼J573 J531-1 J536-1
ADC BOARD J324 J576 J529,530 UNIT S
HUB BOARD MPS BOARD SENSOR
BOARD
（P-5576*） J351 (P-5535*) (P-5436*) (P-5207*)
B
J574 Y Y XJ03 EXTENSION
DU BOARD
I/F (P-5429*)
J303 D D
J305 E E
WCU BOARD J312 F F
J313 J310 C T T
(P-5561*) 28,29 DISCHARGE
J300 X U V XJ456 COMPLETION
XJ11 XJ13 SIGNAL1
XC17 XJ10 XJ12
XJ453 RELAY BOARD 30,31 PRODUCT
J FEEDER POWER FEEDER POWER INFEED
DC+5V XJ454 SIGNAL1
BOARD BOARD 20,21
(P-5531*)No.1 (P-5531*)No.2 XJ455
(P-5506*) INTERLOCK
XJ632-1 XJ632-2 SIGNAL1
XC16 XJ631-1 XJ631-2
ADC XT11
H XT11 DC +15V
PS- FEEDER 5,6
DC -15V XT602 11,12 Z J602-1
J601-1 Z J602-2
J601-2 XC456
WCU AC IN XT10 J611-2
I XT11 DC +5V
PS-0 POWER CONTROL SWITCH J401 EXC BOARD
AC IN DC +39V
AC IN AC OUT
40,41 (P-5426*)
J611-3 W J440
1,2 AC OUT DC +39V
AC IN AC OUT
CAL UNIT 42,43 AC IN DC +39V
AC IN DC +5V
RELAY UNIT
:FERRITE CORE AC IN DC +24V PS-2
L2,N2 19,23,24
PS-1 MODEL MACHINE
AC IN AC OUT

ELECTRIC CCW-M-214WN-S
TOTAL DIAGRAM [CCW-M-214WN-S/50,70 380 to 480V AC, PWM]

PS UNIT PWM CONTROL FOR FEEDER

5 APPENDIX
 A RCU COMMUNICATION CABLE H CAL DC15V CABLE N WEIGHT SIG. CABLE Q MOTOR PS CABLE W RELAY DC39V CABLE
RCU EXT.CON. ADC BOARD CAL UNIT WEIGH DRIVE UNIT MPS BOARD DRIVE WEIGH UNIT PS-2 UNIT RELAY UNIT
ARC2A ADC BOARD
5.5.3.3
J103-1 XJ02-1 +15V NO.9~NO.14 NO.1~NO.14 J611-3-1 +39V
J440-1
ARC2B J324-1 XT11 -7 J321-1 SIG1 +39V PGND
-2 -2 GND J201-9-1 J521-1 J528-1 J206-1-1 J206-8-1 -3-2 -2
FG -2 -8 -2 +15V PGND
-9-2 -2 -2 -1-2 -8-2 -3-3
J103-3 XJ02-3 -15V -3 GND -3-4 J440-3
J324-3 XT11 -9 -9-3 -3 -3
-4 -15V J201-9-4 -1-3 -8-3 -3-5
-5 SIG2 J521-4 J528-4 J206-1-4 J206-8-4 -3-6
J201-10-1
5 APPENDIX

-6 +15V -10-2 FG FG -3-7

B RCU EXTENSION CABLE CAL DC5V CABLE -7 GND -10-3 -3-8
I -15V +39V -3-9
-8 J201-10-4 J531-1 J536-1 J206-9-1 J206-14-1
-9 SIG3 J611-3-10
EXT.CON. WCU BOARD J201-11-1 PGND -14-2
CAL UNIT CAL UNIT -10 +15V -11-2
-2 -2 -9-2
ARC2A +5V
XJ02-1 J313-1 J300-1 J351-1 XT11 -5 -11 GND -11-3 -3 -3 -9-3 -14-3
ARC2B +5V
-2 -2 -2 -2 -12 -15V J531-4 J536-4 J206-9-4 J206-14-4
FG GND J201-11-4 X DUC COMMUNICATION CABLE
XJ02-3 J313-3 XT11 -6 -13 SIG4
-3 -3 J201-12-1 FG FG
GND -14 +15V
J300-4 J351-4 -12-2
-15 GND -12-3
-16 -15V HUB BOARD
J201-12-4
-17 SIG5 J571-1
C RCU PS CABLE J201-13-1
J HUB DC5V CABLE -18 +15V R FEEDER POWER CABLE -2
-13-2
-19 GND -3
RCU PS-1 UNIT -13-3 -4
AC HUB BOARD CAL UNIT -20 -15V FEEDER POWER CABLE FDRV BOARD
XJ01-1 XT602-3 +5V J201-13-4 -5
SIG6 NO.1 -6
AC J574-1 XT11 -1 -21 J201-14-1 NO.1
-2 XT602-4 GND +15V XJ10-1 GND(VP+5V) XJ510-1-1 -7
-2 -2 -22 -14-2 VP+5V
XJ01-3 +5V -23 GND -2 -1-2 -8
-3 -14-3 PGND
GND -15V -3 -1-3 -9
-4 -3 -24 J201-14-4 PGND -1-4 -10
+5V -25 XJ10-4
-5 -26 -1-5 -11
GND +280V -1-6 -12
-6 XT11 -4 -27 -1-7 -13
D EXC-OUT CABLE +5V -28 +280V FDC BOARD
-7 GND -29 XJ510-1-8 -14
-8 XC17-1 -15 WCU BOARD
WCU BOARD RELAY UNIT -30 -2 -16
EXC_OUT0 J574-9 -31 -3 -17
+5V J545-1
J303-1 XJ453-1 J321-32 GND -2
EXC_OUT1 XC17-4 -18 D
-2 -2 -19 -4
EXC_OUT2 XJ11-1 GND(VP+5V) XJ509-1-1 -20
/D J545-5
-3 -3 K FEEDER CABLE VP+5V
EXC_OUT3 -2 -1-2 -21
-4 -4 O DUC COMMUNICATION CABLE -3 PGND -1-3 -22
EXC_OUT4 PGND D
-5 -5
EXT.CON. XJ11-4 -1-4 -23 /D J310-1
EXC_OUT5 FEEDER PRE AMP BOARD -1-5 -24 -2
-6 -6 WEIGH DRIVE UNIT +280V -1-6 -25 J310-3
EXC_OUT6 AC -26
-7 -7 COIL -1 HUB BOARD NO.9~NO.14 +280V
-1-7
-8 EXC_OUT7 AC -27
-8 -2 XJ509-1-8
POWER COIL +5V J205-9-1 -28
-9 -9 J572-1 GND -29
+5V -3 -2 -9-2
-10 -10 D -9-4 XJ12-1 XJ510-2-1 -30
FG -4 -3 /D -31
J303-11 XJ453-11 -4 J205-9-5 -2 PGND -2-2
FG +5V J205-10-1 -3 -2-3 J571-32
-5 GND XJ12-4 PGND
-6 -10-2 -2-4
D -10-4 -2-5
L FEEDER EXTENSION CABLE -7 +280V
E EXC-IN CABLE -8 /D J205-10-5 -2-6
-9 +5V +280V -2-7 Y 2485 EXTENSION CABLE
EXT.CON. FDRV BOARD -10 GND J205-11-1 XJ510-2-8
WCU BOARD RELAY UNIT D -11-2 HUB BOARD
EXC_+5V AC J501-1-1 -11 -11-4
J305-1 XJ454-1 F1-1 F8-1 J508-1-1 /D XJ03-1 D
AC -12 J576-1
-2 EXC_IN0 -2 -2 -2 J501-1-2 J508-1-2 -13 +5V J205-11-5 XJ13-1 XJ509-2-1 /D
EXC_IN1 GND J205-12-1 -2 -2-2 -2 -2
-3 -3 -3 -3 -14 -12-2 PGND FG
EXC_IN2 D -3 -2-3 XJ03-3 J576-3

5-38
-4 -4 F1-4 F8-4 FG FG -15 /D -12-4 PGND
EXC_IN3 -16 XJ13-4 -2-4
-5 -5 +5V J205-12-5 -2-5
-6 EXC_IN4 -6 -17 GND J205-13-1 +280V
AC -18 -2-6
EXC_IN5 F9-1 F14-1 J501-2-1 J506-2-1 D -13-2 -2-7
-7 -7 AC -19 -13-4 +280V Z AC FUSE CABLE
-8 EXC_IN6 -8 -2 -2 J501-2-2 J506-2-2 -20 /D XJ509-2-8
EXC_IN7 -3 -3 -21 +5V J205-13-5
-9 -9 GND J205-14-1 FEEDER POWER BOARD
J305-10 XJ454-10 F9-4 F14-4 FG FG -22 D -14-2 PS-1 UNIT
FG -23 NO.2 NO.1
/D -14-4 S DC FUSE CABLE AC
AC -24 J205-14-5 XJ631-2-1 XJ631-1-1 J601-1-1 J601-2-1
DF1-1-1 DF1-2-1 J507-2-1 J508-2-1 -25 -2-2 -1-2 -1-2 -2-2
AC -26 -2-3 -1-3 AC -1-3 -2-3
-2 -2 J507-2-2 J508-2-2 -27 MPS BOARD PS-2 UNIT -2-4 -1-4
F EXC COMMUNICATION CABLE +39V COM -1-4 -2-4
-3 -3 -28 J529-1 J611-1-1 -2-5 -1-5 -1-5 -2-5
FG FG -29 -2 PGND -1-2 COM
WCU BOARD RELAY UNIT DF1-1-4 DF1-2-4 +39V -1-3 XJ631-2-6 XJ631-1-6 J601-1-6 J601-2-6
-30 -3
ARC1A J401-1 -31 -4 PGND -1-4
J312-1 +39V -1-5
ARC1B J572-32 -5 AC
-2 J401-2 -6 PGND -1-6 XJ632-2-1 XJ632-1-1 J602-1-1 J602-2-1
FG M WEIGHT SIG CABLE -7 +39V -1-7 -2-2 -1-2 AC -1-2 -2-2
J312-3 PGND -2-3 -1-3 -1-3 -2-3
-8 -1-8
WEIGH DRIVE UNIT -9 -1-9 -2-4 -1-4 COM -1-4 -2-4
ADC BOARD P WEIGHT SIG CABLE J529-10 J611-1-10 -2-5 -1-5 -1-5 -2-5
NO.1~NO.8 COM J602-1-6
J602-2-6
SIG1 XJ632-2-6 XJ632-1-6
G J320-1 J201-1-1
DUC COMMUNICATION CABLE +15V DISPERSION FEEDER J539-1 +39V J611-2-1
-2 -1-2 ADC BOARD PGND
GND AFV UNIT -2 -2-2
WEIGH DRIVE UNIT -3 -1-3 SIGDF1 +39V -2-3
-15V J322-1 J592-1-1 -3 PGND
HUB BOARD NO.1~NO.8 -4 J201-1-4 +15V -4 -2-4 a ETHER-NET CABLE
-5 SIG2 J201-2-1 -2 -1-2 -5 +39V -2-5
J573-1 +5V J205-1-1 GND PGND
GND -1-2 -6 +15V -2-2 -3 -1-3 -6 -2-6 XJ70-1
-2 XJ162-1
TOTAL DIAGRAM [CCW-M-214WN-S/50,70 PWM]

D GND -15V +39V -2-7

-3 -1-4 -7 -2-3 -4 J592-1-4 -7 PGND -2 -2
/D J205-1-5 -15V -5 -8 -2-8 -3
-4 -8 -2-9 -3
-5 +5V J205-2-1 J201-2-4 -6 -9 -4 -4
GND -9 SIG3 J539-10 J611-2-10
-6 -2-2 J201-3-1 -7 -5 -5
D -2-4 -10 +15V -3-2 -8 -6
-7 -6
-8 /D J205-2-5
-11 GND -3-3 -9 -7 -7
-9 +5V J205-3-1
-12 -15V J201-3-4 -10 XJ162-8 XJ70-8
-10 GND -3-2 -11
D -13 SIG4
-11 -3-4 J201-4-1 -12 U PS-CAL PS CABLE
/D J205-3-5 -14 +15V -4-2 -13
-12
-13 +5V J205-4-1 -15 GND -4-3 -14
-14 GND -4-2 -15V -15 PS-CAL PS-1 UNIT
D -16 J201-4-4 AC(L)
-15 -4-4 SIG5 -16 SIGAFV1 XT10-1 XT602-3
-16 /D J205-4-5 -17 J201-5-1 -17 J596-1-1 AC(N)
-18 +15V +15V XT10-3 XT602-4
-17 +5V J205-5-1 -5-2 -18 -1-2
-18 GND -5-2 -19 GND GND
D -5-3 -19 -1-3
-19 -5-4 -20 -15V J201-5-4 -15V
-20 /D J205-5-5 SIG6 -20 J596-1-4
-21 J201-6-1 SIGAFV2
-21 +5V J205-6-1
+15V -21 J596-2-1 MODEL MACHINE
-22 GND -22 -6-2 +15V -2-2 V RELAY DC5/24V CABLE
D
-6-2 GND -22
-23 -6-4 -23 -6-3 -23 GND -2-3
-24 /D J205-6-5 -24 -15V J201-6-4 -15V RELAY UNIT
SIG7 -24 J596-2-4 PS-1 UNIT
-25 +5V J205-7-1
GND -25 J201-7-1 SIGAFV3 +5V CCW-M-214WN-S
-26 -7-2 +15V -25 J596-3-1 XC456-1-1 XJ456-1
D -26 -7-2 +15V GND
-27 -7-4 GND -26 -3-2 -2 -2
-27 -7-3 GND -3-3 +24V
-28 /D J205-7-5
-15V -27 -3 -3
-29 +5V J205-8-1 -28 J201-7-4 -15V GND
GND SIG8 -28 J596-3-4
-30 -8-2 -29 J201-8-1 -29 SIGAFV4 XC456-1-4 XJ456-4 PWM CONTROL FOR FEEDER
-31 D -8-4 +15V J596-4-1
-30 -8-2 +15V XC456-2-1
J573-32 /D J205-8-5 GND -30 -4-2
-31 -8-3 GND -2
-15V -31 -4-3
J320-32 J201-8-4 -15V
J320-32 J596-4-4 -3
XC456-2-4
CCW-M-2XXXN series Service Manual
 1)"*":Alphanumerical code which corresponds to the latest version of the PWB.
XT602
3
5.5.3.4
4 REMOTE CONTROL BOX
XT601 3
QF01 BK
L1 L11 AWG14 Z01 4 CAL UNIT
QF02 QF03 P-5508* DC FUSE
BK NOISE 1 BK AWG14 BK AWG14 3 J612-1-2 BOARD-1
L2 AWG14 L12 FILTER F611-1
AC208V BK
J612-1-1 (5A)
BU IN OUT J611-1-1
AWG14 BK AWG14 BK AWG14

I>7A
L31 AWG14 L32 2 4 OPTION PH&WH1,2 PS

I>20A
(AC200V~240V) L3 F612-2 (5A) -2
-3 PH&WH3,4 PS
F613-1 (5A) -4
N GNYE AWG18 -5
U01 F614-1 (5A) -6 PH&WH5,6 PS
XC10-1 XC456-1-1 GND J613-1-2 -7

BK AWG18
BK AWG18
PE XC10-3 -2 GND J613-1-1 -8 PH&WH7,8 PS
XC10-5 -3 DC5V RELAY PS GNYE -9
KM01 5 XC456-1-4 DC5V AWG10 J611-1-10
GNYE 3 1 13 5
AWG10
A1 + U02 P-5508* DC FUSE
XC11-1 XC456-2-1 GND J612-2-2
XC11-3 -2 GND F611-2 (5A)
BOARD-2
4 2 14 6 A2 - -3 DC24V RELAY PS J612-2-1 J611-2-1
XC11-5 XC456-2-4 DC24V F612-2 -2 PH&WH9,10 PS
(5A)
-3 PH&WH11,12 PS

BK AWG18
BK AWG18
BU AWG20 F613-2 (5A) -4
GNYE AWG10 XJ455-1 +DC5V RELAY POWER -5 PH&WH13,14 PS

BK AWG14
BK AWG14
BK AWG14
BK AWG14
6 BU AWG20 J613-2-2 F614-2 (5A) -6
GNYE AWG10 XJ455-2 0V CTRL -7
J613-2-1 -8
GNYE AWG10
8 7 10 9 QF04 GNYE -9
MAIN BODY BK U03 AWG10 J611-2-10
GNYE AWG10 AWG14 40 BK GND 50
TH DRIVE UNIT AWG14
BK
AWG14

I>7A
41 BK +DC39V 51 P-5508* DC FUSE
AWG14
J612-3-2 BOARD-3
CCW-M-2XXXN series Service Manual

J612-3-1 F611-3 (5A)

J611-3-1
QF07 F612-3 (5A) -2
BK U04 -3
AWG14 42 BK GND 52 F613-3 (5A) -4
BK AWG14 -5
AWG14 -6

I>7A
43 BK +DC39V 55 J613-3-2 F614-3 (5A)
AWG14 -7 TH1,RS PS
J613-3-1 -8
PS-0 -9
J611-3-10
PS-2
QF05 P-5507* P-5531*
BK
AWG14 11 J603-1-1 F601-1 (3.15A) 62 KM02 78

5-39
BK
J601-1-1 XJ631-1-1 XJ633-1-1 1 2
XJ10-1 RF1,2
AWG14 12 J603-1-2 F602-1 (3.15A) -2 -2 63 79 -2 PS
-2 3 4

I>15A
-3 -3 64 80
-4 -4 -3 5 6
-3 RF3,4
-5 -5 65 81 PS
AC FUSE J601-1-6 XJ631-1-6 XJ633-1-4 13 14 XJ10-4
F603-1(3.15A)
BOARD-1 J602-1-1 XJ632-1-1 66 KM03 82
F604-1(3.15A) -2 -2 XJ634-1-1 1 2
XJ11-1 RF5,6
J604-1-2 -3 -2 67 83 -2
-3 3 4 PS
-4 -4 -3 68 84 -3
GNYE AWG10 -5 -5 5 6 RF7,8
REMOTE CONTROL UNIT J604-1-1 69 85 PS
J602-1-6 XJ632-1-6 XJ634-1-4 13 14 XJ11-4
GNYE AWG10
FEEDER(FDRV) QF06
ELECTRICAL UNIT GNYE AWG10 BK P-5507* P-5531*
WDU(MPS) AWG14 F601-2(3.15A) 70 KM04 86
GNYE AWG10 13 J603-2-1 J601-2-1 XJ631-2-1 XJ633-2-1 XJ12-1 RF9,10
BK 1 2
AWG14 14 J603-2-2 F602-2(3.15A) -2 -2 71 87 -2 PS
GNYE AWG10 -2 3 4

I>15A
RELAY UNIT -3 -3 72 88
-4 -4 -3 5 6
-3 RF11,12
GNYE AWG10 -5 -5 73 89
XJ633-2-4 13 14 XJ12-4 PS
AC FUSE J601-2-6 XJ631-2-6
F603-2(3.15A)
BOARD-2 J602-2-1 XJ632-2-1 XJ634-2-1 74 KM05 90 XJ13-1
F604-2(3.15A) -2 -2 75 1 2 91 RF13,14
J604-2-2 -3 -3 -2 3 4
-2 PS
-4 -4 76 92 -3
GNYE AWG10 -5 -5 -3 5 6
:FERRITE CORE J604-2-1 77 93 DF PS
J602-2-6 XJ632-2-6 XJ634-2-4 13 14 XJ13-4
PS-1
U06
BLOCK DIAGRAM PS UNIT [200 to 240V AC, PWM]

XC16-1 XC17-1 GND

XC16-3 -2 RF1~14
XC16-5 -3 +5V DF PS
XC17-4
KM02 KM04
PC-5-4a-DC5V A2 - A2 -
KM01~05 ELECTROMAGNETIC CONDUCTOR (BMP 6505059) COIL:DC5V 60 61
U06 POWER SUPPLY LDA30F-5 Output:DC5V A1 + A1 +
U03,04 POWER SUPPLY PS2434 Output:DC39V,6.3A KM03 KM05
A2 - A2 -
U02 POWER SUPPLY LDA30F-24 Output:DC24V
U01 POWER SUPPLY LDA10F-5 Output:DC5V A1 + A1 +
Z01 NOISE FILTER ZAG2220-11S AC250V 20A
POWER SUPPLY UNIT(PS UNIT) PS-FEEDER
QF05,06 CIRCUIT PROTECTOR CP32FM/15 15A
QF03,04,07 CIRCUIT PROTECTOR CP32FM/7 7A FOR CCW-M-214WN-S
QF02 CIRCUIT BREAKER FAZ-2-C20 AC277/480V 20A AC200∼240V(UL)
QF01 EMERGENCY SWITCH PI-25/I/SVB/N 3P+N AC750V 25A
Item Designation PART NAME TYPE REMARKS,RATING
PWM CONTROL FOR FEEDER
5 APPENDIX
 Plug XT601 XT602
(L8-20P) QF01 BK BK
QF02 3 REMOTE 1)"*":Alphanumerical code which corresponds to the latest
L1 L1 AWG14 L11 AWG14
5.5.3.5
4 CONTROL version of the PWB.
WH WH

I>16A
L2 L2 AWG14 L31 AWG14 BOX
AC480V 3
L3 L3 L32 WH AWG14
Z01 4 CAL UNIT
N N L12 BK AWG14
QF03 P-5508* DC FUSE
5 APPENDIX

BK NOISE J612-1-2
AWG14 1 BK AWG14 BK AWG14 3 BOARD-1
PE FILTER J612-1-1 F611-1 (5A)
WH IN OUT OPTION J611-1-1

I>7A
AWG14 2 BK AWG14 BK AWG14 4 F612-2 (5A) -2 PH&WH1,2 PS
QF20 -3 PH&WH3,4 PS
F613-1 (5A) -4
Socket-outlet 23 27 GNYE U01 -5
AWG18 PH&WH5,6 PS

BK AWG14
BK AWG14
-6

I>10A
XC10-1 J613-1-2 F614-1 (5A)
(L8-20R) XC456-1-1 GND

BK AWG18
BK AWG18
-2 GND J613-1-1 -7 PH&WH7,8 PS
XC10-3 RELAY PS -8
19 -3 DC5V -9
KM01 XC10-5 GNYE
QF21 5 XC456-1-4 DC5V AWG10 J611-1-10
3 1 13 5
24 27 A1 + U02 P-5508* DC FUSE
XC11-1 XC456-2-1 GND

I>10A
J612-2-2 BOARD-2
XC11-3 -2 GND J612-2-1 F611-2 (5A)
4 2 14 6 A2 - -3 DC24V RELAY PS
XC11-5 J611-2-1 PH&WH9,10 PS
19 XC456-2-4 DC24V F612-2 (5A) -2

GNYE AWG10
-3 PH&WH11,12 PS

BK AWG18
BK AWG18
BU AWG20 F613-2 (5A) -4

BK
AWG14
GNYE AWG10 XJ455-1 +DC5V -5 PH&WH13,14 PS
RELAY POWER

BK AWG14
BK AWG14
BK AWG14
BK AWG14
BK 6 BU AWG20 J613-2-2 F614-2 (5A) -6
AWG14 GNYE AWG10 XJ455-2 0V CTRL -7
BK J613-2-1 -8
AWG14 19 8 7 10 9 QF04 GNYE -9
BK GNYE AWG10 BK U03 AWG10
AWG14 AWG14 40 J611-2-10
BK GND 50
BK GNYE AWG10 BK AWG14
AWG14

I>7A
AWG14 41 BK +DC39V 51 P-5508* DC FUSE
GNYE AWG10 AWG14 J612-3-2
F611-3 (5A)
BOARD-3
BK J612-3-1 J611-3-1
AWG14 QF07 F612-3 (5A)
BK U04 -2
MAIN BODY AWG14 42 -3
BK GND 52 F613-3 (5A) -4
480V 480V BK AWG14 -5

I>7A
460V 460V GNYE AWG10 AWG14 43 BK +DC39V 55 F614-3 (5A) -6
415V 415V AWG14
J613-3-2 -7 TH1,RS PS
400V 400V GNYE AWG10 J613-3-1 -8
380V -9
380V J611-3-10
0V
200V
0V
200V
PS-0 PS-2
0V 0V
T01 T02 QF05 BK P-5507* P-5531*
AWG14 11 J603-1-1 F601-1 (3.15A) 62 KM02 78
BK J601-1-1 XJ631-1-1 XJ633-1-1 1 2
XJ10-1 RF1,2
AWG14 12 J603-1-2 F602-1 (3.15A) -2 -2 -2 63 79 -2
-3 -3 3 4 PS

I>15A
-4 -4 -3 64 80 -3 RF3,4

5-40
ELECTRIC -5 -5 65 5 6 81
J601-1-6 XJ631-1-6 XJ633-1-4 13 14
XJ10-4 PS
AC FUSE F603-1(3.15A)
KM03
BOARD-1 J602-1-1 XJ632-1-1 XJ634-1-1 66 82 XJ11-1
F604-1(3.15A) -2 -2 67 1 2 83 RF5,6
J604-1-2 -3 -3 -2 3 4 -2 PS
-4 -4 -3 68 84 -3
GNYE AWG10 -5 -5 5 6 RF7,8
REMOTE CONTROL UNIT J604-1-1 J602-1-6 XJ632-1-6 XJ634-1-4 69 85 XJ11-4 PS
GNYE AWG10 13 14
FEEDER(FDRV)
ELECTRICAL UNIT GNYE AWG10
QF06 P-5507* P-5531*
WDU(MPS) BK
GNYE AWG10 AWG14 13 J603-2-1 F601-2(3.15A) 70 KM04 86
BK J601-2-1 XJ631-2-1 XJ633-2-1 1 2
XJ12-1 RF9,10
AWG14 14 J603-2-2 F602-2(3.15A) -2 -2 -2 71 87 -2
GNYE AWG10 -3 3 4 PS

I>15A
RELAY UNIT -3 72 88
-4 -4 -3 5 6
-3 RF11,12
GNYE AWG10 -5 -5 73 89
J601-2-6 XJ631-2-6 XJ633-2-4 13 14
XJ12-4 PS
AC FUSE F603-2(3.15A)
BOARD-2 J602-2-1 XJ632-2-1 74 KM05 90
F604-2(3.15A) -2 -2 XJ634-2-1 1 2
XJ13-1 RF13,14
J604-2-2 -3 -3 -2 75 91 -2
3 4 PS
-4 -4 -3 76 92 -3
GNYE AWG10 -5 -5 5 6
:FERRITE CORE J604-2-1 J602-2-6 XJ632-2-6 XJ634-2-4 77 93 XJ13-4 DF PS
PS-1 13 14

U06
XC16-1 XC17-1 GND RF1~14
XC16-3 -2
XC16-5 -3 +5V DF PS
XC17-4
BLOCK DIAGRAM PS UNIT [380 to 480V AC, PWM]

KM02 KM04
PC-5-4a-DC5V A2 - A2 -
KM01~05 ELECTROMAGNETIC CONDUCTOR (BMP 6505059)
COIL:DC5V 60 61
U06 POWER SUPPLY LDA30F-5 Output:DC5V A1 + A1 +
U03,04 POWER SUPPLY PS2434 Output:DC39V,6.3A KM03 KM05
A2 - A2 -
U02 POWER SUPPLY LDA30F-24 Output:DC24V
U01 POWER SUPPLY LDA10F-5 Output:DC5V A1 + A1 +
Z01 NOISE FILTER ZAG2220-11S AC250V 20A PS-FEEDER
P:380/400/415/460/480V
T01,02 TRANSFORMER ZTE60B x 80 S:200V
CIRCUIT BREAKER FAZ-S10 AC277/480V 10A
POWER SUPPLY UNIT(PS UNIT)
QF20,21
QF05,06 CIRCUIT PROTECTOR CP32FM/15 15A FOR CCW-M-214WN-S
QF03,04,07 CIRCUIT PROTECTOR CP32FM/7 7A AC380/400/415/460/480V(UL)
QF02 CIRCUIT BREAKER PKZM0-16-T AC277/480V 16A PWM CONTROL FOR FEEDER
QF01 EMERGENCY SWITCH PI-25/I/SVB/N 3P+N AC750V 25A
Item Designation PART NAME TYPE REMARKS,RATING
CCW-M-2XXXN series Service Manual
 REMOTE CONTROL BOX UNIT DISPERSION DISPERSION
FEEDER FEEDER
HARD DISPLAY RADIAL FEEDER No.1 INTERMEDIATE FEEDER No.2 INTERMEDIATE FEEDER
DISK DEVICE TOUCH
1)* MARK OF EACH BOARD SHOWS THE LATEST VERSION.
PANEL No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16 No.17 No.18 No.19 No.20 No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10
WEIGHT WEIGHT
TP-I/F O O
BUZZER PRINTER BOARD
P-5487*
5.5.3.6
O O O O O O O O O O O O O O O O O O O O PRE AMP O O O O O PRE AMP O O O O O
BOARD BOARD
(P-5435*) (P-5435*)

OPTION J592-1 J592-2

RCU BOARD
ETHER-NET F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30
BOARD
P-5605＊ P P P P P P
DF1
P P P P
DF2
P P P P
P P P P P P P P P P P P P P N P P N P P
P-5511* (P-5486＊)
J501-1 J508-1 J501-2 J508-2 J501-3 J508-3

XJ162
XJ103
J509-3 No.1 No.2 No.3 No.4
FDRV BOARD FDRV BOARD FDRV BOARD WEIGHT WEIGHT WEIGHT WEIGHT
J510-1 J510-3
NOISE (P-5533*)NO.1 (P-5533*)NO.2 (P-5533*)NO.3
J510-2
FILTER
J509-1 J509-2 Q Q J501-4 J506-4
AFV
ELECTRICAL J541 J542 J543 J544 J510-4 UNIT PRE AMP PRE AMP PRE AMP PRE AMP
FDRV BOARD J509-4 BOARD BOARD BOARD BOARD
UNIT 1 FDC BOARD (P-5532*) ELECTRICAL (P-5488*) (P-5488*) (P-5488*) (P-5488*)
Q (P-5533*)NO.4 J596-1 J596-2 J596-3 J596-4

XJ01
Q
J545 UNIT 2
N N N N
WEIGH DRIVE UNIT K
Z A C
No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16 No.17 No.18 No.19 No.20
WEIGH WEIGHT
HOPPER
M
SENSOR
BOARD

DDU BOARD
(P-5439*)

DUC BOARD
A C (P-5428*)

XJ70

J201-1
J205-1
J206-1
J201-2
J205-2
J206-2
J201-3
J205-3
J206-3
J201-4
J205-4
J206-4
J201-5
J205-5
J206-5
J201-6
J205-6
J206-6
J201-7
J205-7
J206-7
J201-8
J205-8
J206-8
J201-9
J205-9
J206-9
J201-10
J205-10
J206-10
J201-11
J205-11
J206-11
J201-12
J205-12
J206-12
J201-13
J205-13
J206-13
J201-14
J205-14
J206-14
J201-15
J205-15
J206-15
J201-16
J205-16
J206-16
J201-17
J205-17
J206-17
J201-18
J205-18
J206-18
J201-19
J205-19
J206-19
J201-20
J205-20
J206-20
BOOSTER
DRIVE BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU
UNIT M M M M M M M M M M M M M M M M M M M M
XJ02
CCW-M-2XXXN series Service Manual

L L L L L L L L L L L L L L L L L L L L

S S S S S S S S S S S S S S S S S S S S
XJ02

ELECTRICAL ELECTRICAL
UNIT 1 UNIT 2
L L J521-1 J528-1 J521-2 J528-2 TH DRIVE UNIT
J572-1∼573-1 J572-2 J531-1 J538-1 J531-2 J538-2
J320-1 J322-1 J320-2,J322-2 J529-2
HUB BOARD HUB BOARD MPS BOARD MPS BOARD J530-2 T No.1 No.2
ADC BOARD ADC BOARD (P-5535*)NO.1 (P-5535*)NO.2 (P-5436*)NO.1 (P-5436*)NO.2 TIMING TIMING
Q HOPPER M HOPPER M
(P-5576*)No.1 (P-5576*)No.2 J574-1 J571-1 J574-2 J571-2
J576 K K J529-1,539-1,J530-1 Q
J324-2
T SENSOR SENSOR
BOARD BOARD
J351-2 (P-5207*) (P-5207*)
J310 K

J351-1

J324-1

5-41
J303 D D DU BOARD DU BOARD
B (P-5429*) (P-5429*)
J313 J305 E E
WCU
BOARD J304 D D
J306 E E D
(P-5561*)
J312 F F
RELAY UNIT MAIN
XJ453-1
C W XJ456-1 28,29 DISCHARGE
J300 78,79 COMPLETION
F E XJ454-1 RELAY BOARD 20,21 SIGNAL1,2
G C 72,21
J455-1 INTERLOCK
G
(P-5506*)NO.1 SIGNAL1,2

T
XT11 F J401-1
EXTENSION H XT11 X J440-1 EXC BOARD
I/F I XT11 X U (P-5426*)NO.1
DC +15V J402-1
XT11 DC -15V XT10
AC IN J611-1 J611-1
J XT11 DC +5V J611-2 J611-2 J611-2

XJ03 H XT11 40,41 40,41

AC IN DC +39V AC IN DC +39V TH DRIVE UNIT
42,43 DC +39V 42,43 DC +39V No.1 No.2
AC IN AC IN
TIMING TIMING
CAL UNIT HOPPER M HOPPER M
J611-2
1-PS-2 2-PS-2 SENSOR SENSOR
Q Q Q Q BOARD BOARD
XT602 (P-5207*) (P-5207*)

XJ13 XJ13
XJ12 XJ12 DU BOARD DU BOARD
DC+5V XC17 XJ10 XJ11 DC+5V XC17 XJ10 XJ11 (P-5429*) (P-5429*)

:FERRITE CORE XC16 XC16

FEEDER POWER FEEDER POWER FEEDER POWER FEEDER POWER
1-PS- BOARD BOARD 2-PS- BOARD BOARD
(P-5531*)No.1 (P-5531*)No.2 (P-5531*)No.1 (P-5531*)No.2 D
XJ632-1 XJ632-2 XJ632-1 XJ632-2
FEEDER XJ631-1 XJ631-2 FEEDER XJ631-1 XJ631-2
11,12 11,12
XJ453-2
J602-1 J602-2 5,6 5,6 XJ456-2
Z Y J601-1 Y J601-2 XC456 Z Y J602-1
J601-1 Y J602-2
J601-2 E XJ454-2 RELAY BOARD
V POWER CONTROL SWITCH POWER CONTROL SWITCH J455-2
U (P-5506*)NO.2
40,41 40,41
AC IN AC OUT AC IN AC OUT
AC OUT 42,43 AC OUT 42,43 X J440-2
AC IN AC OUT EXC BOARD
1,2 AC IN AC IN (P-5426*)NO.2
DC +5V DC +5V J401-2

I>
MODEL MACHINE
TOTAL DIAGRAM [CCW-M-220WN-D/50, 200 to 240V AC, PWM]

AC IN DC +24V AC IN DC +24V

CCW-M-220WN-D/50 SERIES RELAY UNIT SUB

1-PS-1 2-PS-1
PWM CONTROL FOR FEEDER PS-0
5 APPENDIX
 L DUC COMMUNICATION CABLE K DUC COMMUNICATION CABLE T DC FUSE CABLE
A RCU COMMUNICATION CABLE HUB BOARD WEIGH DRIVE UNIT HUB BOARD NO.1 HUB BOARD NO.2
J571-1-1 J571-2-1 MPS BOARD NO.1 1-PS-2 UNIT
RCU EXT.CON. NO.1~8 NO.9~16 NO.17~20 FDC J529-1-1 J539-1-1 +39V J611-1-1 J611-2-1
NO.1 NO.2 +5V -2 -2-2
ARC2A XJ02-1 J205-1-1 J205-9-1 J205-17-1 -2 -2 PGND -1-2 -2-2
J103-1 J572-1-1 J573-1-1 J572-2-1 BOARD
ARC2B -2 GND -1-2 -9-2 -17-2 +39V -1-3
-2 -2 -2 -2 WCU +5V J545-1 -3 -3 -2-3
FG XJ02-3 D -1-4 -9-4 -17-4 -17 -2-17 PGND -1-4
J103-3 -3 -3 -3 GND GND -4 -4 -2-4
/D BOARD -18 -2-18 -2 +39V
5.5.3.7
-4 -4 -4 J205-1-5 J205-9-5 J205-17-5 D D -5 -5 -1-5 -2-5
+5V J205-2-1 J205-10-1 J205-18-1 J310-1 -19 -2-19 -4 PGND -1-6
-5 -5 -5 /D /D -6 -6 -2-6
B RCU EXTENSION CABLE GND -2-2 -10-2 -18-2 -2 -20 -2-20 J545-5 +39V -1-7
-6 -6 -6 -7 -7 -2-7
D -2-4 -10-4 -18-4 J310-3 -21 -2-21 PGND -1-8
EXT.CON. WCU BOARD -7 -7 -7 GND -8 -8 -2-8
/D J205-2-5 J205-10-5 J205-18-5 -22 -2-22 -1-9
ARC2A -8 -8 -8 D -9 -9 -2-9
XJ02-1 J313-1 +5V J205-3-1 J205-11-1 J205-19-1 -23 -2-23
ARC2B -9 -9 -9 /D J529-1-10 J539-1-10 J611-1-10 J611-2-10
-2 -2 GND -3-2 -11-2 -19-2 -24 -2-24
FG -10 -10 -10
5 APPENDIX

XJ02-3 J313-3 D -3-4 -11-4 -19-4

-11 -11 -11
/D J205-3-5 J205-11-5 J205-19-5
-12 -12 -12 J571-1-32 J571-2-32
+5V J205-4-1
-13 -13 -13 J205-12-1 J205-20-1
C RCU PS CABLE GND -4-2 -20-2 MPS BOARD NO.2 2-PS-2 UNIT
-14 -14 -14 -12-2 +39V
D -4-4 J529-2-1 J530-2-1 J611-2-1 J611-1-1
RCU PS-1 UNIT -15 -15 -15 -12-4 -20-4 O FEEDER CABLE PGND
/D -2 -2 -2-2 -1-2
AC -16 -16 -16 J205-4-5 J205-12-5 J205-20-5 +39V
XJ01-1 XT602-3 +5V EXT.CON. -3 -3 -2-3 -1-3
AC -17 -17 -17 J205-5-1 J205-13-1 J205-21-1 PGND
-2 XT602-4 GND FEEDER -4 -4 -2-4 -1-4
-18 -18 -18 -5-2 -13-2 -21-2 PRE AMP BOARD +39V
XJ01-3 D AC -5 -5 -2-5 -1-5
-19 -19 -19 -5-4 -13-4 -21-4 COIL -1 PGND
/D AC -6 -6 -2-6 -1-6
-20 -20 -20 J205-5-5 J205-13-5 J205-21-5 COIL -2 +39V
+5V -7 -7 -2-7 -1-7
-21 -21 -21 J205-6-1 J205-14-1 J205-22-1 -3 -1-8
D EXC-OUT CABLE GND -8 -8 -2-8
-22 -22 -22 -6-2 -14-2 -22-2 FG -4 -1-9
D -9 -9 -2-9
-23 -23 -23 -6-4 -14-4 -22-4
RELAY UNIT NO.1 NO.2 /D J529-2-10 J530-2-10 J611-2-10 J611-1-10
WCU BOARD (MAIN) (SUB) -24 -24 -24 J205-6-5 J205-14-5 J205-22-5
EXC_OUT0 +5V
-25 -25 -25 J205-7-1 J205-15-1 J205-23-1 P FEEDER EXTENSION CABLE
J303-1 J304-1 XJ453-1-1 XJ453-2-1 GND
EXC_OUT1 -26 -26 -26 -7-2 -15-2 -23-2
-2 -2 -2 -2 D FDRV BOARD
EXC_OUT2 -27 -27 -27 -7-4 -15-4 -23-4 EXT.CON.
-3 -3 -3 -3 /D AC
EXC_OUT3 -28 -28 -28 J205-7-5 J205-15-5 J205-23-5 F1-1 F8-1 J501-1-1 J508-1-1
-4 -4 -4 -4 +5V
EXC_OUT4 -29 -29 -29 J205-8-1 J205-16-1 J205-24-1 -2 -2 -1-2 -1-2
-5 -5 -5 -5 GND AC U POWER CTRL CABLE
EXC_OUT5 -30 -30 -30 -8-2 -16-2 -24-2 -3 -3 J501-1-3 J508-1-3
-6 -6 -6 -6 D
EXC_OUT6 -31 -31 -31 -8-4 -16-4 -24-4 F1-4 F8-4 FG FG RELAY BOARD
-7 -7 -7 -7 /D
EXC_OUT7 J572-1-32 J573-1-32 J572-2-32 J205-8-5 J205-16-5 J205-24-5 2-PS-1 1-PS-1 NO.2
-8 -8 -8 -8 AC NO.1
-9 -9 POWER -9 F9-1 F16-1 J501-2-1 J508-2-1
-9 UNIT UNIT (MAIN) (SUB)
-10 +5V -2 -2 -2-2 -2-2
-10 -10 -10 AC +5V
-3 -3 J501-2-3 J508-2-3 KM01-5 KM01-5 XJ455-1-1 XJ455-2-1
J303-11 J304-11 XJ453-1-11 XJ453-2-11 POWER CTRL
FG FG F9-4 F16-4 FG FG KM01-6 KM01-6 XJ455-1-2 XJ455-2-2
EXC0_OUT AC
EXC1_OUT M WEIGHT SIG CABLE F17-1 F20-1 DF1-1 IF1-1 IF3-1 J501-3-1 J508-3-1
-2 -2 -2 -2 -2 -3-2 -3-2
WEIGH DRIVE UNIT AC J508-3-3
ADC BOARD -3 -3 -3 -3 -3 J501-3-3
E EXC-IN CABLE NO.1 NO.2 NO.1~8 NO.9~16 NO.17~20 F17-3 F20-4 DF1-4 IF1-3 IF3-3 FG FG
SIG1 J201-9-1 J201-17-1
J320-1-1 J321-1-1 J320-2-1 J201-1-1 AC
V PS-CAL PS CABLE
RELAY UNIT NO.1 NO.2 +15V -1-2 -9-2 -17-2 IF6-1 IF10-1 J501-4-1 J506-4-1
-2 -2 -2 IF4-1 IF5-1 DF2-1
WCU BOARD (MAIN) (SUB) GND -9-3 -4-2 CAL UNIT 1-PS-1 UNIT
EXC_+5V -3 -3 -3 -1-3 -17-3 -2 -2 -2 -2 -2 -4-2 AC(L)
J305-1 J306-1 XJ454-1-1 XJ454-2-1 -15V J201-9-4 AC J506-4-3 XT602-3
EXC_IN0 -4 -4 -4 J201-1-4 J201-17-4 -3 -3 -3 -3 -3 J501-4-3 XT10-1
-2 -2 -2 -2 SIG2 J201-10-1 J201-18-1 IF10-4 FG FG AC(N) XT602-4
EXC_IN1 -5 -5 -5 J201-2-1 IF4-4 IF5-4 DF2-4 IF6-4 XT10-3
-3 -3 -3 -3 +15V -10-2
EXC_IN2 -6 -6 -6 -2-2 -18-2
-4 -4 -4 -4 GND -10-3
EXC_IN3 -7 -7 -7 -2-3 -18-3
-5 -5 -5 -5 -15V J201-10-4 J201-18-4 W PS-SW DC5/24V CABLE
EXC_IN4 -8 -8 -8 J201-2-4
-6 -6 -6 -6 SIG3 J201-11-1 J201-19-1 Q FEEDER POWER CABLE
EXC_IN5 -9 -9 -9 J201-3-1 RELAY UNIT
-7 -7 -7 -7 +15V -11-2 -19-2 1-PS-1 UNIT
EXC_IN6 -10 -10 -10 -3-2
-8 -8 -8 -8 GND -11-3 -19-3 1-PS-FEEDER UNIT XC456-1-2 (MAIN)
EXC_IN7 -11 -11 -11 -3-3
-9 -9 -9 -9 -15V J201-11-4 J201-19-4 +5V XJ456-1-1
-12 -12 -12 J201-3-4 2-PS-FEEDER UNIT FDRV BOARD XC456-1-3
J305-10 J306-10 XJ454-1-10 XJ454-2-10 SIG4 J201-12-1 GND -2
-13 -13 -13 J201-4-1 J201-20-1 NO.1,2 NO.1 NO.3
FG FG +15V -4-2 -12-2 +24V -3
-14 -14 -14 -20-2 GND(VP+5V)
GND XJ10-1 XJ510-1-1 XJ510-3-1 PGND
EXC0_IN -15 -15 -15 -4-3 -12-3 -20-3 VP+5V XJ456-1-4
-15V -2 -1-2 -3-2
EXC1_IN -16 -16 -16 J201-4-4 J201-12-4 J201-20-4 PGND RELAY UNIT
SIG5 -3 -1-3 -3-3
-17 -17 -17 J201-5-1 J201-13-1 J201-21-1 PGND
+15V XJ10-4 -1-4 -3-4 XC456-2-1 (SUB)
-18 -18 -18 -5-2 -13-2 -21-2 +5V
GND -1-5 -3-5 -2 XJ456-2-1
-19 -19 -19 -5-3 -13-3 -21-3 +280V GND
F EXC COMMUNICATION CABLE -15V -1-6 -3-6 -3 -2
-20 -20 -20 J201-5-4 J201-13-4 J201-21-4 +24V
SIG6 XC17-1 -1-7 -3-7 XC456-2-4 -3
-21 -21 -21 J201-6-1 J201-14-1 J201-22-1 +280V PGND
RELAY UNIT NO.1 +15V -2 XJ510-1-8 XJ510-3-8 XJ456-2-4
-22 -22 -22 -6-2 -14-2 -22-2

5-42
WCU BOARD (MAIN) GND -3
-23 -23 -23 -6-3 -14-3 -22-3
J312-1
ARC1A J401-1-1 -15V XC17-4
ARC1B -24 -24 -24 J201-6-4 J201-14-4 J201-22-4 X RELAY DC39V CABLE
-2 J401-1-2 SIG7 GND(VP+5V) XJ509-3-1
-25 -25 -25 J201-7-1 J201-15-1 J201-23-1 XJ11-1 XJ509-1-1
J312-3 FG +15V -15-2 VP+5V -1-2 -3-2
-26 -26 -26 -7-2 -23-2 -2 1-PS-2 UNIT
GND -15-3 PGND -1-3 -3-3
-27 -27 -27 -7-3 -23-3 -3 2-PS-2 UNIT
-15V PGND -1-4 -3-4
-28 -28 -28 J201-7-4 J201-15-4 J201-23-4 XJ11-4 J611-6-1
SIG8 J201-16-1 -1-5 -3-5
G HUB DC5V CABLE -29 -29 -29 J201-8-1 J201-24-1 -6-2
+15V +280V -1-6 -3-6
-30 -30 -30 -8-2 -16-2 -24-2 -6-3
HUB BOARD GND -1-7 -3-7
CAL UNIT CAL PS -31 -31 -31 -8-3 -16-3 -24-3 -6-4
NO.1 NO.2 -15V +280V XJ509-3-8
+5V J320-1-32 J321-1-32 J320-2-32 J201-8-4 J201-16-4 J201-24-4 XJ509-1-8 -6-5 EXC BOARD NO.1(RELAY UNIT MAIN)
J574-1-1 J574-2-1 XT11 -1
GND -6-6 EXC BOARD NO.2(RELAY UNIT SUB)
-2 -2 -2 NO.2 NO.4
+5V -6-7
-3 -3 XJ12-1 XJ510-2-1 XJ510-4-1 +39V J440-1-1
GND -6-8
-4 -4 -3 -2 -2-2 -4-2 PGND
+5V PGND -6-9 -2
-5 -5 -3 -2-3 -4-3 J611-6-10 J440-1-3
-6 -6 GND PGND
XT11 -4 XJ12-4 -2-4 -4-4
-7 -7 +5V N WEIGHT SIG CABLE
GND -2-5 -4-5
-8 -8 +280V
DISPERSION FEEDER -2-6 -4-6 Y AC FUSE CABLE
J574-1-9 J574-2-9 ADC BOARD -2-7 -4-7
No.2 AFV UNIT +280V
XJ510-2-8 XJ510-4-8 FEEDER POWER BOARD 1-PS-1 UNIT
SIGDF5 2-PS-1 UNIT
J322-2-1 J592-5-1 NO.2 NO.1
+15V XJ631-1-1 AC
H CAL DC15V CABLE -2 -5-2 XJ13-1 XJ509-2-1 XJ509-4-1 XJ631-2-1 J601-1-1 J601-2-1
-3 GND -1-2 -1-2 -2-2
-5-3 -2 -2-2 -4-2 -2-2
CAL UNIT -15V PGND -1-3 AC
ADC BOARD -4 J592-5-4 -2-3 -1-3 -2-3
TOTAL DIAGRAM [CCW-M-220WN-D/50 PWM]

SIGDF6 -3 -2-3 -4-3

CAL PS -5 J592-6-1 PGND -2-4 -1-4 -1-4 -2-4
NO.1 NO.2 +15V XJ13-4 -2-4 -4-4 COM
+15V -6 -6-2 -2-5 -1-5 -1-5 -2-5
J324-1-1 J324-2-1 XT11-7 GND -2-5 -4-5 COM
GND -7 -6-3 +280V XJ631-2-6 XJ631-1-6 J601-1-6 J601-2-6
-2 -2 -8 -15V -2-6 -4-6
-15V -8 J592-6-4
J324-1-3 J324-2-3 XT11 -9 -2-7 -4-7
-9 SIGDF7 +280V
J592-7-1 XJ509-2-8 XJ509-4-8
-10 +15V
-7-2 XJ632-2-1 XJ632-1-1 AC J602-2-1
GND J602-1-1
-11 -7-3 -1-2
I CAL DC5V CABLE -15V -2-2 -1-2 -2-2
-12 J592-7-4 R 2485 EXTENSION CABLE -1-3 AC
ADC BOARD CAL UNIT SIGDF8 -2-3 -1-3 -2-3
-13 J592-8-1 -1-4
+15V -2-4 -1-4 -2-4
NO.1 NO.2 CAL PS -14 -8-2 HUB BOARD NO.1 -1-5 COM
J351-2-1 +5V GND -2-5 -1-5 -2-5
J351-1-1 XT11-5 -15 -8-3 D COM
-2 +5V -15V XJ03-1 J576-1 XJ632-2-6 XJ632-1-6 J602-1-6 J602-2-6
-2 -16 J592-8-4 /D
GND -2 -2
-3 -3 XT11 -6 -17 FG
GND ADC BOARD No.1 XJ03-3 J576-3
J351-1-4 J351-2-4 -18
SIGDF1 Z PS-FEEDER DC5V CABLE
-19 J322-1-1 J592-1-1
+15V
-20 -2 -1-2 1-PS-1 UNIT 1-PS-FEEDER UNIT
GND
-21 -3 -1-3
J CAL DC5V CABLE -15V 2-PS-1 UNIT 2-PS-FEEDER UNIT
-22 -4 J592-1-4 S MOTOR PS CABLE 11 XC16-1
SIGDF2
CAL UNIT -23 -5 J592-2-1
WCU BOARD +15V WEIGH DRIVE UNIT -2
-24 -6 -2-2 MPS BOARD 12
+5V CAL PS GND -3
J300-1 XT11-5 -25 -7 -2-3 NO.1 NO.1~NO.20
+5V -15V J528-1-1 +39V -4
-2 -26 -8 J592-2-4 J521-1-1 J206-1-1 J206-8-1 XC16-5
GND -27 -2 PGND -1-2
-3 XT11 -6 -2 -8-2
GND -28 SIGAFV1 -3 +39V -1-3
J300-4 -17 -3 -8-3
-29 PGND
+15V -18 J521-1-4 J528-1-4 J206-1-4 J206-8-4
-30 GND
-19 FG FG
-31 -15V -20
J322-2-32 SIGAFV2 -21 +39V
J531-1-1 J538-1-1 J206-9-1 J206-16-1
+15V -22 PGND
-2 -2 -9-2 -16-2
GND -23 +39V
-3 -3 -9-3 -16-3
-15V PGND
-24 J531-1-4 J538-1-4 J206-9-4 J206-16-4 MODEL MACHINE
SIGAFV3 -25
+15V -26 FG FG
GND -27
NO.2 CCW-M-220WN-D/50 SERIES
-15V +39V J206-24-1
-28 J521-2-1 J528-2-1 J206-17-1
SIGAFV4 PGND -24-2
-29 -2 -2 -17-2 PWM CONTROL FOR FEEDER
+39V -24-3
+15V -30 -3 -3 -17-3
GND PGND J206-24-4
-31 J521-2-4 J528-2-4 J206-17-4
-15V J322-1-32
FG FG
CCW-M-2XXXN series Service Manual
CCW-M-2XXXN series Service Manual 5 APPENDIX

5.5.3.8 BLOCK DIAGRAM PS UNIT [CCW-M-220WN-D/50, 200 to 240V AC,

PWM]

1)* MARK OF EACH BOARD SHOWS THE LATEST VERSION.

1-XT602
3
1-U03 P-5508* DC FUSE
Z01 4 REMOTE CONTROL BOX GND 50 J612-1-2 BOARD-1-1
PLUG XT601 QF02 3
BK

L (L6-30P)
L1
QF01 L12
NOISE
1
1-QF03 4 CAL UNIT
AWG14
BK +DC39V 51 J612-1-1 F611-1 (5A)
J611-1-1 PH&WH1,2 PS
BK
AWG10 L11 BK
AWG10
BK
AWG10
1FILTER4 BK AWG10 BK AWG14 3
AWG14 F612-1 (5A) -2
-3 PH&WH3,4 PS
2

I>7A
L2 IN OUT 4 1-U04 -4
N N2 OPTION F613-1 (5A)
I>30A

BK BK AWG10 BK AWG14
AWG10 -5 PH&WH5,6 PS
AC240V 2 3 BK GND 52 J613-1-2 F614-1 (5A) -6
N

AWG18

AWG18
(AC200∼240V) WH
N1 WH XC10-1 XC456-1-1 GND -7
PE 1-U01 55
AWG14
AWG10 AWG10 GNYE
+DC39V J613-1-1 -8 PH&WH7,8 PS
RELAY PS FOR

BK

BK
AWG14
XC10-3 -2 GND BK
-9
L12

AWG14
-3 DC5V
Z02
N2

RELAY UNIT1&2
GNYE
XC10-5 AWG10 J611-1-10
SOCKET-OUTLET
BK
AWG10
1 4 1-KM01 XC456-1-4 DC5V
(L6-30R) IN OUT 3 1 13 5 XC11-1 1-U02 XC456-2-1 GND P-5508* DC FUSE
BK
AWG10 A1 + 5 XC11-3 -2 GND RELAY PS FOR J612-2-2 BOARD-1-2
GNYE GNYE
2 NOISE 3
-3 DC24V
XC456-2-4 DC24V RELAY UNIT1&2

BK AWG18

BK AWG18
J612-2-1 F611-2 (5A)
AWG10 AWG10
XC11-5 J611-2-1 PH&WH9,10 PS
FILTER
GNYE
4 2 14 6 A2 -6 BU AWG20
XJ455-1 +DC5V RELAY POWER
F612-2 (5A) -2
-3
AWG14
F613-2 (5A) -4
GNYE AWG10
BU AWG20
XJ455-2 0V CTRL FROM -5
BK AWG10

BK AWG10

BK AWG10

BK AWG10

1-QF04 RELAY UNIT1 J613-2-2 F614-2 (5A) -6

40
1-PS-2 -7 TH,RS
BK
GNYE AWG10 AWG14 J613-2-1 -8
41
I>7A
BK
-9
BK AWG10
BK AWG10

(PS-2 UNIT No.1)

AWG14 GNYE
GNYE AWG10 AWG10 J611-2-10
8 7 10 9 1-QF07 BK
42
AWG14
MAIN BODY 43
I>7A

BK
AWG14

PS-0 1-QF05 BK
11 J603-1-1
P-5507* P-5531*
1-KM02 78
XJ633-1-1 62
F601-1 (3.15A)
AWG14
J601-1-1 XJ631-1-1 XJ10-1 RF1,2
I>15A

1
-2 63
2 79
BK
AWG14 12 J603-1-2 F602-1 (3.15A) -2
-3
-2
-3 -2 PS
-3 64
3 4 80
-4 -4 -3 RF3,4
-5 -5 65 5 6 81
AC FUSE F603-1 (3.15A) J601-1-6 XJ631-1-6 XJ633-1-4 13 14 XJ10-4 PS
REMOTE BOARD-1-1 J602-1-1 XJ632-1-1 1-KM03 82
F604-1 (3.15A) -2 -2 XJ634-1-1 66 XJ11-1 RF5,6
-2 67
J604-1-2 1 2 83
CONTROL UNIT GNYE AWG10 -3
-4
-3
-4 68 3 4 84 -2 PS
FEEDER(FDRV) GNYE AWG10
J604-1-1 -5 -5 -3 -3 RF7,8
J602-1-6 XJ632-1-6 69 5 6 85
XJ634-1-4 XJ11-4 PS
ELECTRICAL WDU(MPS) GNYE AWG10 13 14
UNIT GNYE AWG10 1-QF06 BK P-5507* P-5531*
GNYE AWG10
AWG14 13 J603-2-1 F601-2 (3.15A)
J601-2-1 XJ631-2-1 XJ633-2-1 70
1-KM04 86
XJ12-1 RF9,10
RELAY UNIT
I>15A

BK
AWG14 14 J603-2-2 F602-2 (3.15A) -2
-3
-2
-3
71
-2 72
1
3
2 87
4 88 -2 PS
-4 -4 -3 73 5 6 89 -3 RF11,12
AC FUSE -5 -5
J601-2-6 XJ631-2-6 XJ633-2-4 13 14 XJ12-4 PS
BOARD-1-2 F603-2 (3.15A)
J602-2-1 XJ632-2-1 1-KM05 90
F604-2 (3.15A) -2 -2 XJ634-2-1 74 XJ13-1 RF13,14
J604-2-2 -3 -3 75 1 2 91
GNYE AWG10
-4 -4 -2 76 3 4 92 -2 PS 1-KM02 1-KM04
J604-2-1 -5 -5 -3 77 5 6 93 -3 RF15,16 A2 - A2 -
J602-2-6 XJ632-2-6 XJ634-2-4 XJ13-4 PS
1-QF08 P-5507* 13 14
A1 + A1 +
BK
15 J603-3-1 F601-3
(3.15A) J601-3-1 1-U06 1-KM05
AWG14
1-KM03
I>15A

BK
AWG14 16 J603-3-2 F602-3 (3.15A) -2
-3
XC16-1 XC17-1 GND RF1~16 A2 - A2 -
-4 XC16-3
XC16-5 XC17-3 +5V PS
AC FUSE -5
J601-3-6 A1 + A1 +
BOARD-1-3 F603-3 (3.15A)
J602-3-1 61
F604-3 (3.15A) -2 60
J604-3-2 -3
-4
J604-3-1 -5
J602-3-6 PS-FEEDER1(PS FEEDER UNIT No.1)
1-PS-1(PS-1 UNIT No.1)
3
2-XT602
4 OPTION 2-U03
50 J612-1-2
P-5508* DC FUSE
3
BK GND
BOARD-2-1
2-QF03 OPTION
AWG14
51 J612-1-1 F611-1 (5A)
J611-1-1
4 -2 PH&WH11,12 PS
BK +DC39V
1 BK AWG10 BK AWG14 3
AWG14 F612-1 (5A)
-3
2 -4 PH&WH13,14 PS
I>7A

BK AWG10 BK AWG14 4 OPTION 2-U04

F613-1 (5A)
-5
BK GND 52 J613-1-2 F614-1 (5A) -6 PH&WH15,16 PS
AWG18

AWG18

XC10-1 XC456-1-1 GND -7

XC10-3
2-U01
-2 GND
AWG14
55 J613-1-1 -8 PH&WH17,18 PS
BK

BK

BK +DC39V

XC10-5 -3 DC5V OPTION AWG14 GNYE

AWG10
-9
J611-1-10
XC456-1-4 DC5V
2-KM01
3 1 13 5 XC11-1 2-U02 XC456-2-1 GND P-5508* DC FUSE
A1 + 5 XC11-3 -2 GND
OPTION J612-2-2 BOARD-2-2
-3 DC24V
BK AWG18

BK AWG18

J612-2-1 F611-2 (5A)

XC11-5 J611-2-1
XC456-2-4 DC24V
4 2 14 6 A2 - F612-2 (5A) -2 PH&WH19,20 PS
6 BU AWG20
XJ455-1 +DC5V RELAY POWER F613-2
-3
-4
BU AWG20
XJ455-2 0V CTRL FROM (5A)
-5
BK AWG10

BK AWG10

BK AWG10

BK AWG10

2-QF04 RELAY UNIT2 J613-2-2 F614-2 (5A) -6

40 -7
2-PS-2
BK
AWG14 J613-2-1 -8 TH,RS
41 -9
I>7A

BK
AWG14 GNYE

8 7 10 9 2-QF07
(PS-2 UNIT No.2) AWG10 J611-2-10
BK
AWG14 42
43
I>7A

BK
AWG14

2-QF05 P-5507* P-5531*

BK
AWG14 11 J603-1-1 F601-1 (3.15A)
J601-1-1 XJ631-1-1 XJ633-1-1 62 1
2-KM02 78 XJ10-1 RF17,18
-2 63 3 79
I>15A

-2 2
BK
AWG14 12 J603-1-2 F602-1 (3.15A) -2
-3 -3 -2 PS
-3 64 80
4
-4 -4 -3 RF19,20
-5 -5 65 5 6 81
AC FUSE J601-1-6 XJ631-1-6 XJ633-1-4
13 14 XJ10-4 PS
F603-1 (3.15A)
BOARD-2-1 F604-1 (3.15A)
J602-1-1
-2
XJ632-1-1
-2 XJ634-1-1 66 1
2-KM03 82 XJ11-1 DF1,2
-2 67 3 83
J604-1-2 -3 -3 2
-4 -4 -2 PS
-5 -5 -3 68 5 4 84 -3 DF3,4
J604-1-1 J602-1-6 XJ632-1-6 XJ634-1-4 69
6 85
13 14 XJ11-4 PS
GNYE AWG10 2-QF06 P-5507* P-5531*
BK
AWG14 13 J603-2-1 F601-2 (3.15A)
J601-2-1 XJ631-2-1 XJ633-2-1 70 1
2-KM04 86 XJ12-1 DF5,6
RELAY UNIT GNYE AWG10
14 71 87
I>15A

BK -2 -2 2
AWG14 J603-2-2 F602-2 (3.15A)
-3 -3 -2 72 3 -2 PS
-4 -4 4 88 -3 DF7,8
-3 6
XJ633-2-4 73 89
-5 -5 5
AC FUSE F603-2 (3.15A) J601-2-6 XJ631-2-6 13 14 XJ12-4 PS
BOARD-2-2 J602-2-1 XJ632-2-1
-2 XJ634-2-1 74 1
2-KM05 90 XJ13-1 DF9,10
F604-2 (3.15A) -2
J604-2-2 -3 -3 75 2 91
GNYE AWG10
-4 -4 -2 76 3 4 92 -2 PS 2-KM02 2-KM04
J604-2-1 -5 -5 -3 -3 DF11,12 A2 - A2 -
J602-2-6 XJ632-2-6 XJ634-2-4 77 135 6 93
XJ13-4 PS
2-QF08 14
BK
15
P-5507* A1 + A1 +
AWG14 J603-3-1 F601-3 (3.15A)
J601-3-1 2-U06 2-KM03 2-KM05
I>15A

BK
16 -2 XC16-1
J603-3-2 A2 - -
F602-3 (3.15A)
AWG14
-3 XC17-1 GND RF17~20 A2
-4 XC16-3
-5 XC16-5 XC17-3 +5V DF1~12 PS
AC FUSE J601-3-6 A1 + A1 +
BOARD-2-3
F603-3(3.15A)
J602-3-1 61
F604-3 (3.15A) -2
J604-3-2 -3
-4 60
-5

2-PS-1(PS-1 UNIT No.2)

J604-3-1 J602-3-6
PS-FEEDER2(PS FEEDER UNIT No.2)

POWER SUPPLY UNIT(PS UNIT)

PC-5-4a-DC5V
1-KM01~KM05,2-KM01~KM05 ELECTROMAGNETIC CONDUCTOR (BMP 650504) COIL:DC5V
1-U06,2-U06 POWER SUPPLY LDA30F-5 Output:DC5V :FERRITE CORE
1-U03,04,2-U03,04
1-U02,2-U02
POWER SUPPLY
POWER SUPPLY
PS2434
LDA30F-24
Output:DC39V,6.3A
Output:DC24V FOR CCW-M-220WN-D/50
1-U01,2-U01 POWER SUPPLY LDA10F-5 Output:DC5V
Z01,Z02
1-QF05,06,08,2-QF05,06,08
NOISE FILTER
CIRCUIT PROTECTOR
ZAG2220-11S
CP32FS/15
AC250V 20A
15A
(PWM CONTROLED FEEDER)
1-QF03,04,07,2-QF03,04,07
QF02
CIRCUIT PROTECTOR
CIRCUIT BREAKER
CP32FM/7
PKZ2/ZM-32
7A
AC220V/690V 32A
AC200-240V(UL)
QF01 EMERGENCY SWITCH P1-32/EA/SVB 3P AC750V 32A
Item Designation PART NAME TYPE REMARKS,RATING

5-43
5 APPENDIX CCW-M-2XXXN series Service Manual

5-44
 6 CIRCUIT DIAGRAM

6.1 TOTAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1 CCW-M-214WN-S(200V-240V) . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.2 CCW-M-214WN-S(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.1.3 CCW-M-214WN-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.1.4 CCW-M-216BN-D(200V-240V) . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.1.5 CCW-M-216BN-D(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.1.6 CCW-M-216BN-D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.1.7 CCW-M-220BN-6M(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.1.8 CCW-M-220BN-6M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.1.9 CCW-M-224BN-6M(380V-480V) . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.1.10 CCW-M-224BN-6M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.2 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2.1 REMOTE CONTROL UNIT 1/2 . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.2.2 REMOTE CONTROL UNIT 2/2 . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6.2.3 CAL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.2.4 RELAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.2.5 AFV UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.2.6 ELECTRICAL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.2.6.1 CCW-M-214WN-S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.2.6.2 CCW-M-216BN-D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.2.7 PS UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.2.7.1 CCW-M-214WN-S(220V-240V)[EU] . . . . . . . . . . . . . . . . . 6-18
6.2.7.2 CCW-M-214WN-S(380V-480V) . . . . . . . . . . . . . . . . . . . . 6-19
6.2.7.3 CCW-M-214WN-S(200V-240V) . . . . . . . . . . . . . . . . . . . . 6-20
6.2.7.4 CCW-M-216BN-D(220V-240V)[EU] . . . . . . . . . . . . . . . . . 6-21
6.2.7.5 CCW-M-216BN-D(380V-480V) . . . . . . . . . . . . . . . . . . . . . 6-22
6.2.7.6 CCW-M-216BN-D(200V-240V) . . . . . . . . . . . . . . . . . . . . . 6-23
6.2.7.7 CCW-M-220BN-6M(200V-240V). . . . . . . . . . . . . . . . . . . . 6-24
6.2.7.8 CCW-M-224BN-6M(220V-240V). . . . . . . . . . . . . . . . . . . . 6-25
6.2.8 WEIGH DRIVE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.2.8.1 CCW-M-214WN-S[1/2] . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6.2.8.2 CCW-M-214WN-S[2/2] . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.2.8.3 CCW-M-216BN-D[1/2] . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.2.8.4 CCW-M-216BN-D[2/2] . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
<MEMO>
 REMOTE CONTROL BOX UNIT
6

6.1
HARD

6.1.1
DISPLAY
DISK
DEVICE
TOUCH
PANEL

TP-I/F
BUZZER PRINTER BOARD
P-5487*

OPTION
RCU BOARD
ETHER-NET P-5605*
BOARD （P-5486＊）
P-5511*

XJ162
XJ103
NOISE
FILTER

XJ01
Z A C
CCW-M-2XXXN series Service Manual

TOTAL DIAGRAM

(P-5576*)
CIRCUIT DIAGRAM

(P-5561*)

6-1
CCW-M-214WN-S(200V-240V)

（AC200V∼AC240V）
TOTAL:DIAGRAM:
6 CIRCUIT DIAGRAM
 REMOTE CONTROL BOX UNIT 6.1.2
HARD
DISPLAY
DISK
DEVICE
TOUCH
PANEL

TP-I/F
BUZZER PRINTER BOARD
P-5487*

OPTION
RCU BOARD
ETHER-NET P-5605＊
BOARD （P-5486＊）
P-5511*
6 CIRCUIT DIAGRAM

XJ162
XJ103
NOISE
FILTER

XJ01
Z A C

6-2
(P-5576*)
CCW-M-214WN-S(380V-480V)

(P-5561*)

（AC380V∼AC480V）
TOTAL:DIAGRAM:
CCW-M-2XXXN series Service Manual
 6.1.3
CCW-M-214WN-S
CCW-M-2XXXN series Service Manual

6-3
Z ETHER-NET CABLE

XJ162-1 XJ70-1
-2 -2
-3 -3
-4 -4
-5 -5
-6 -6
-7 -7
XJ162-8 XJ70-8

TOTAL:DIAGRAM:
6 CIRCUIT DIAGRAM
 REMOTE CONTROL BOX UNIT 1) "*":Alphanumerical code which corresponds
HARD
to the latest version of the PWB.
DISPLAY DISPERSION
DISK
DEVICE FEEDER
TOUCH RADIAL FEEDER RADIAL FEEDER
PANEL No.1 No.2
No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16
6.1.4
TP-I/F
BUZZER PRINTER BOARD
P-5487* WEIGHT WEIGHT

OPTION
K K K K K K K K K K K K K K K K K K
RCU BOARD
ETHER-NET P-5605＊ PRE AMP PRE AMP
BOARD BOARD BOARD
（P-5486＊） (P-5435*) (P-5435*)
P-5511*
F1 F2 F3 F4 F5 F6 F7 F8 DF1 DF2 F9 F10 F11 F12 F13 F14 F15 F16
L L L L L L L L L P P L L L L L L L L L

XJ162
J592-1
J592-2

XJ103
No.1 No.2 No.3 No.4
NOISE J501-1 J508-1 J501-2 J508-2 WEIGHT WEIGHT WEIGHT WEIGHT
6 CIRCUIT DIAGRAM

FILTER J510-1 J510-2

J552
FDRV BOARD J551 HFDRV BOARD FDRV BOARD
J509-1 J509-2
(P-5424*)NO.1 (P-5432*) (P-5424*)NO.2
PRE AMP PRE AMP PRE AMP PRE AMP
J555

XJ01
ELECTRICAL R AFV UNIT BOARD BOARD BOARD BOARD
(P-5488＊) (P-5488＊) (P-5488＊) (P-5488＊)
UNIT FDC BOARD (P-5423*)
R R P P P P

J596-1
J596-2
J596-3
J596-4

Z A C WEIGH DRIVE UNIT

J545
No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16
WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT
WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH WEIGH
HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER

M M M M M M M M M M M M M M M M
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD

DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD
(P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*)

DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD
(P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*)

J201-1
J205-1
J206-1
J201-2
J205-2
J206-2
J201-3
J205-3
J206-3
J201-4
J205-4
J206-4
J201-5
J205-5
J206-5
J201-6
J205-6
J206-6
J201-7
J205-7
J206-7
J201-8
J205-8
J206-8
J201-9
J205-9
J206-9
J201-10
J205-10
J206-10
J201-11
J205-11
J206-11
J201-12
J205-12
J206-12
J201-13
J205-13
J206-13
J201-14
J205-14
J206-14
J201-15
J205-15
J206-15
J201-16
J205-16
J206-16

BOOSTER
DRIVE BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU
UNIT
M M M M M M M M N N N N N N N N
XJ02
O O O O O O O O G X X X X X X X X

Q G Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q
TH DRIVE UNIT
XJ02
ELECTRICAL R R R No.1 No.2

6-4
J320 J322 UNIT TIMING TIMING
J521-1 J528-1 HOPPER M HOPPER M
J571 J573 J531-1 J538-1
J324
CCW-M-216BN-D(200V-240V)

J576 S
ADC BOARD HUB BOARD MPS BOARD SENSOR SENSOR
EXTENSION BOARD BOARD
J351 (P-5535*) (P-5207*) (P-5207*)
B (P-5576*) (P-5436*) I/F
J574 Y Y Y XJ03
DU BOARD DU BOARD
(P-5429*) (P-5429*)
J303 D D
J305 E E
WCU BOARD J312 F F
J313 J310 C C C T T
(P-5561*) 28,29 DISCHARGE
J300 G U U V XJ456 COMPLETION
SIGNAL1
XJ453 RELAY BOARD 30,31 PRODUCT
J INFEED
XJ454 SIGNAL1

J611-3
(P-5506*) 20,21
XT602 XJ455 INTERLOCK
5,6 J611-2 SIGNAL1
J602-1 J602-2
XT11 J601-1 J601-3 J601-2 XC456 J611-1

POWER CONTROL SWITCH

H XT11 DC +15V
40,41 AC IN DC +39V
DC -15V XT10
AC IN J401
AC IN AC OUT EXC BOARD
I XT11 DC +39V
DC +5V
AC OUT 42,43
1,2 J611-4 W J440
AC IN AC OUT (P-5426*)
AC IN DC +39V
44,45
AC IN DC +5V
CAL UNIT
AC IN DC +39V
AC IN DC +24V
PS-0 RELAY UNIT
PS-1 PS-2

:FERRITE CORE TOTAL:DIAGRAM:

（AC200V∼AC240V）
CCW-M-2XXXN series Service Manual
 1) "*":Alphanumerical code which corresponds
REMOTE CONTROL BOX UNIT
DISPERSION to the latest version of the PWB.
HARD
DISPLAY
DISK FEEDER
DEVICE RADIAL FEEDER RADIAL FEEDER
TOUCH No.1 No.2
6.1.5
PANEL No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16

TP-I/F
BUZZER PRINTER BOARD WEIGHT WEIGHT
P-5487*

OPTION K K K K K K K K K K K K K K K K K K
RCU BOARD PRE AMP PRE AMP
ETHER-NET P-5605＊ BOARD BOARD
(P-5435*) (P-5435*)
BOARD （P-5486＊）
P-5511* F1 F2 F3 F4 F5 F6 F7 F8 DF1 DF2 F9 F10 F11 F12 F13 F14 F15 F16
L L L L L L L L L P P L L L L L L L L L

J592-1
J592-2

XJ162
XJ103
No.1 No.2 No.3 No.4
J501-1 J508-1 J501-2 J508-2 WEIGHT WEIGHT WEIGHT WEIGHT
NOISE
J510-1 J510-2

J552
FDRV BOARD J551 HFDRV BOARD FDRV BOARD
FILTER J509-1 J509-2
(P-5424*)NO.1 (P-5432*) (P-5424*)NO.2
PRE AMP PRE AMP PRE AMP PRE AMP
ELECTRICAL R J555 AFV UNIT BOARD BOARD BOARD BOARD

XJ01
(P-5488*) (P-5488*) (P-5488*) (P-5488*)
UNIT FDC BOARD (P-5423*)
R R P P P P

J596-1
J596-2
J596-3
J596-4

Z A C WEIGH DRIVE UNIT

J545
No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16
WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT WEIGH WEIGHT
HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER HOPPER

M M M M M M M M M M M M M M M M
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD BOARD

DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD DDU BOARD
(P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*) (P-5439*)

DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD DUC BOARD
CCW-M-2XXXN series Service Manual

(P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*) (P-5428*)

J201-1
J205-1
J206-1
J201-2
J205-2
J206-2
J201-3
J205-3
J206-3
J201-4
J205-4
J206-4
J201-5
J205-5
J206-5
J201-6
J205-6
J206-6
J201-7
J205-7
J206-7
J201-8
J205-8
J206-8
J201-9
J205-9
J206-9
J201-10
J205-10
J206-10
J201-11
J205-11
J206-11
J201-12
J205-12
J206-12
J201-13
J205-13
J206-13
J201-14
J205-14
J206-14
J201-15
J205-15
J206-15
J201-16
J205-16
J206-16

BOOSTER
DRIVE BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU
UNIT
M M M M M M M M N N N N N N N N
XJ02
O O O O O O O O G X X X X X X X X

Q G Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q
TH DRIVE UNIT

6-5
XJ02
R R R No.1 No.2
ELECTRICAL
J320 J322 TIMING TIMING
J521-1 J528-1 UNIT HOPPER M HOPPER M
CCW-M-216BN-D(380V-480V)

J571 J573 J531-1 J538-1

J324
ADC BOARD J576 J529,539,530 S
HUB BOARD MPS BOARD SENSOR SENSOR
EXTENSION BOARD BOARD
J351 (P-5535*) (P-5207*) (P-5207*)
B (P-5576*) (P-5436*) I/F
J574 Y Y Y XJ03
DU BOARD DU BOARD
(P-5429*) (P-5429*)
J303 D D
J305 E E
WCU BOARD J312 F F
J313 J310 C C C T T
(P-5561*) 28,29 DISCHARGE
J300 G U U V XJ456 COMPLETION
SIGNAL1
XJ453 RELAY BOARD 30,31 PRODUCT
J INFEED
XJ454 SIGNAL1

J611-3
(P-5506*) 20,21
XT602 XJ455 INTERLOCK
5,6 J611-2 SIGNAL1
J602-1 J602-2
XT11 J601-1 J601-3 J601-2 XC456 J611-1

POWER CONTROL SWITCH

H XT11 DC +15V
40,41 AC IN DC +39V
DC -15V XT10
AC IN J401
AC IN AC OUT EXC BOARD
I XT11 DC +39V
DC +5V
AC OUT 42,43
1,2 J611-4 W J440
AC IN AC OUT (P-5426*)
AC IN DC +39V
44,45
AC IN DC +5V
CAL UNIT
AC IN DC +39V
AC IN DC +24V
PS-0 RELAY UNIT
L2,N2 19,23,24
PS-1 PS-2
AC IN AC OUT
PS UNIT
ELECTRIC :FERRITE CORE

TOTAL:DIAGRAM:
（AC380V∼AC480V）
6 CIRCUIT DIAGRAM
 A RCU COMMINICATION CABLE H CAL DC15V CABLE N WEIGHT SIG. CABLE Q MOTOR PS CABLE U PS-CAL PS CABLE
RCU EXT.CON. ADC BOARD PS-CAL UNIT DRIVE WEIGH UNIT PS-CAL UNIT PS-1 UNIT
ARC2A +15V DRIVE WEIGH UNIT
J103-1 XJ02-1 J324-1 XT11 -7 ADC BOARD AC(L)
ARC2B GND NO.9~NO.14 MPS BOARD NO.1~NO.16 XT10-1 XT602-3
SIG9 +39V
-2
FG
-2 -2
-15V
-8 J321-1 J201-9-1 J521-1 J528-1 J206-1-1 J206-8-1 XT10-3 AC(N)
XT602-4
6.1.6
J103-3 XJ02-3 J324-3 XT11 -9 +15V PGND
-2 -9-2 -2 -2 -1-2 -8-2
GND +39V
-3 -9-3 -3 -3 -1-3 -8-3
-15V PGND
-4 J201-9-4 J521-4 J528-4 J206-1-4 J206-8-4
SIG10
-5 J201-10-1
+15V
I CAL DC5V CABLE -6 -10-2 FG FG
GND V RELAY DC5/24V CABLE
B RCU EXTENSION CABLE -7 -10-3
-15V
-8 J201-10-4
SIG11 +39V
WCU BOARD ELECTRICAL UNIT PS-CAL UNIT -9 J201-11-1 J531-1 J538-1 J206-9-1 J206-16-1 PS-1 UNIT RELAY UNIT
EXT.CON. +5V +15V PGND
+5V
ARC2A J300-1 J351-1 XT11 -5 -10 -11-2 -2 -2 -9-2 -16-2 XC456-1-1 XJ456-1
XJ02-1 J313-1 +5V GND +39V
ARC2B -11 -11-3 -3 -3 -9-3 -16-3 GND
-2 -2 -2 -15V PGND -2 -2
-2 GND -12 J201-11-4 J531-4 J538-4 J206-9-4 J206-16-4 +24V
FG -3 -3 XT11 -6 SIG12 -3 -3
XJ02-3 J313-3 GND -13 J201-12-1 GND
J300-4 J351-4 +15V XC456-1-4 XJ456-4
-14 -12-2 FG FG
GND
-15 -12-3
-15V
-16 J201-12-4 XC456-2-1
SIG13
-17 J201-13-1 -2
+15V
C RCU PS CABLE -18 -13-2 -3
GND
J HUB DC5V CABLE -19 -13-3 XC456-2-4
-15V
6 CIRCUIT DIAGRAM

-20 J201-13-4 R AC FUSE CABLE

RCU PS-1 UNIT SIG14
AC -21 J201-14-1
XJ01-1 XT602-3 HUB BOARD PS-CAL UNIT +15V
AC -22 -14-2
-2 XT602-4 +VCC GND
J574-1 XT11 -1 -23 -14-3 FDRV BOARD
XJ01-3 DGND -15V W RELAY DC39V CABLE
-2 -2 -24 J201-14-4 NO.2 NO.1 PS-1 UNIT
+VCC SIG15 AC
-3 -25 J201-15-1 J509-2-1 J509-1-1 J601-1-1 J601-2-1
DGND +15V
-4 -3 -26 -15-2 -2-2 -1-2 -1-2 -2-2
+VCC GND AC PS-2 UNIT RELAY UNIT
-5 -27 -15-3 -2-3 -1-3 -1-3 -2-3
DGND -15V +39V
-6 XT11 -4 -28 J201-15-4 -2-4 -1-4 -1-4 -2-4 J611-2-1 J440-1
+VCC SIG16 COM PGND
D EXC-OUT CABLE -7 -29 J201-16-1 -2-5 -1-5 -1-5 -2-5 -2-2 -2
DGND +15V COM
-8 -30 -16-2 J509-2-6 J509-1-6 J601-1-6 J601-2-6 -2-3 J440-3
GND
J574-9 -31 -16-3 -2-4
WCU BOARD RELAY UNIT -15V
EXC_OUT0 J321-32 J201-16-4 -2-5
J303-1 XJ453-1 -2-6
EXC_OUT1 AC
-2 -2 J510-2-1 J510-1-1 J602-1-1 J602-2-1 -2-7
EXC_OUT2
-3 -3 K FEEDER CABLE -2-2 -1-2 -1-2 -2-2 -2-8
EXC_OUT3 AC
-4 -4 -2-3 -1-3 -1-3 -2-3 -2-9
EXC_OUT4
-5 -5 -2-4 -1-4 -1-4 -2-4 J611-2-10
EXC_OUT5 EXT.CON. COM
-6 -6 -2-5 -1-5 -1-5 -2-5
CCW-M-216BN-D

EXC_OUT6 FEEDER PRE AMP BOARD COM

-7 -7 O DUC COMMINICATION CABLE J510-2-6 J510-1-6 J602-1-6 J602-2-6
EXC_OUT7 AC
-8 -8 COIL -1
POWER AC
-9 -9 COIL -2 HFDRV BOARD
+5V DRIVE WEIGH UNIT AC
-10 -10 -3 J555-1 J601-3-1
J303-11 XJ453-11 FG -4
HUB BOARD NO.1~NO.8
+5V -2 -3-2
J573-1 J205-1-1 AC
FG GND -3 -3-3
-2 -1-2
D -4 -3-4 X DUC COMMINICATION CABLE
-3 -1-4 COM
/D -5 -3-5
-4 J205-1-5 COM
+5V J555-6 J602-3-6
-5 J205-2-1 DRIVE WEIGH UNIT
E EXC-IN CABLE GND HUB BOARD
-6 -2-2 NO.9~NO.16
L FEEDER EXTENSION CABLE D
-2-4 +5V
J205-9-1
-7 J572-1
/D GND
WCU BOARD RELAY UNIT -8 J205-2-5 -2 -9-2
EXT.CON. FDRV BOARD +5V D
EXC_+5V -9 J205-3-1 -3 -9-4
J305-1 XJ454-1 AC J508-1-1 GND /D
EXC_IN0 F1-1 J501-1-1 -10 -3-2 -4 J205-9-5
-2 -2 -1-2 D S DC FUSE CABLE +5V
EXC_IN1 -2 -1-2 -11 -3-4 -5 J205-10-1
-3 -3 AC J508-1-3 /D GND
EXC_IN2 -3 J501-1-3 -12 J205-3-5 -6 -10-2
-4 -4 +5V D
EXC_IN3 F1-4 FG FG -13 J205-4-1 -7 -10-4
-5 -5 GND /D
EXC_IN4 -14 -4-2 MPS BOARD PS-2 UNIT -8 J205-10-5
-6 -6 D +39V +5V
EXC_IN5 -15 -4-4 J529-1 J611-1-1 -9 J205-11-1
-7 -7 AC /D PGND GND

6-6
EXC_IN6 F1-1 J501-2-1 J508-2-1 -16 J205-4-5 -2 -1-2 -10 -11-2
-8 -8 -2-2 +5V +39V D
EXC_IN7 -2 -2-2 -17 J205-5-1 -3 -1-3 -11 -11-4
-9 -9 AC J508-2-3 GND PGND /D
-3 J501-2-3 -18 -5-2 -4 -1-4 -12 J205-11-5
J305-10 XJ454-10 D +39V +5V
F1-4 FG FG -19 -5-4 -5 -1-5 -13 J205-12-1
FG /D PGND GND
-20 J205-5-5 -6 -1-6 -14 -12-2
HFDRV BOARD +5V +39V D
-21 J205-6-1 -7 -1-7 -15 -12-4
AC J552-1 GND PGND /D
DF1-1 J551-1 -22 -6-2 -8 -1-8 -16 J205-12-5
-2 D +5V
-2 -2 -23 -6-4 -9 -1-9 -17 J205-13-1
F EXC COMMINICATION CABLE AC J552-3 /D GND
-3 J551-3 -24 J205-6-5 J529-10 J611-1-10 -18 -13-2
+5V D
DF1-4 FG FG -25 J205-7-1 -19 -13-4
GND +39V /D
WCU BOARD RELAY UNIT -26 -7-2 J539-1 J611-2-1 -20 J205-13-5
D PGND +5V
ARC1A -27 -7-4 -2 -2-2 -21 J205-14-1
J312-1 J401-1 /D +39V GND
ARC1B -28 J205-7-5 -3 -2-3 -22 -14-2
-2 J401-2 +5V PGND D
J312-3 FG -29 J205-8-1 -4 -2-4 -23 -14-4
GND +39V /D
-30 -8-2 -5 -2-5 -24 J205-14-5
D PGND +5V
-31 -8-4 -6 -2-6 -25 J205-15-1
/D +39V GND
M WEIGHT SIG CABLE J573-32 J205-8-5 -7 -2-7 -26 -15-2
PGND D
-8 -2-8 -27 -15-4
/D
-9 -2-9 -28 J205-15-5
DRIVE WEIGH UNIT +5V
ADC BOARD J539-10 J611-2-10 -29 J205-16-1
G DUC COMMINICATION CABLE NO.1~NO.8 GND
SIG1 P WEIGHT SIG CABLE -30 -16-2
J320-1 J201-1-1 +39V D
+15V J530-1 J611-3-1 -31 -16-4
-2 -1-2 PGND /D
FDC BOARD GND -2 -3-2 J572-32 J205-16-5
-3 -1-3 DISPERSION FEEDER +39V
HUB BOARD -15V -3 -3-3
WCU BOARD -4 J201-1-4 ADC BOARD AFV UNIT -4
PGND
-3-4
SIG2 SIGDF1 +39V
J571-1 -5 J201-2-1 J322-1 J592-1-1 -5 -3-5
+15V +15V PGND
-2 -6 -2-2 -2 -1-2 -6 -3-6
GND GND +39V
-3 -7 -2-3 -3 -1-3 -7 -3-7 Y 2485 EXTENSION CABLE
-15V -15V PGND
-4 -8 J201-2-4 -4 J592-1-4 -8 -3-8
SIG3 SIGDF2
-5 -9 J201-3-1 -5 J592-2-1 -9 -3-9 HUB BOARD
+15V +15V
-6 -10 -3-2 -6 -2-2 J530-10 J611-3-10 D
GND GND XJ03-1 J576-1
-7 -11 -3-3 -7 -2-3 /D
-15V -15V -2 -2
-8 -12 J201-3-4 -8 J592-2-4 FG
SIG4 XJ03-3 J576-3
-9 -13 J201-4-1 -9
+15V
-10 -14 -4-2 -10
GND
-11 -15 -4-3 -11
-15V
-12 -16 J201-4-4 -12
SIG5
-13 -17 J201-5-1 -13 T POWER CTRL CABLE
+15V
-14 -18 -5-2 -14
GND
-15 -19 -5-3 -15 Z ETHER-NET CABLE
-15V PS-1 UNIT RELAY UNIT
-16 -20 J201-5-4 -16 +5V
+5V SIG6 SIGAFV1 5 XJ455-1
-17 J545-1 -21 J201-6-1 -17 J596-1-1 POWER CTRL
GND +15V +15V 6 XJ455-2
-18 -2 -22 -6-2 -18 -1-2
D GND GND
-19 -4 -23 -6-3 -19 -1-3 XJ162-1 XJ70-1
/D -15V -15V
-20 J545-5 -24 J201-6-4 -20 J596-1-4 -2 -2
SIG7 SIGAFV2
-21 -25 J201-7-1 -21 J596-2-1 -3 -3
+15V +15V
-22 -26 -7-2 -22 -2-2 -4 -4
D GND GND
-23 J310-1 -27 -7-3 -5 -5
/D -15V -23 -2-3
-24 -2 -28 J201-7-4 -15V
SIG8 -24 J596-2-4 -6 -6
-25 J310-3 -29 J201-8-1 SIGAFV3
+15V -25 J596-3-1 -7 -7
-26 -30 -8-2 +15V
GND -26 -3-2 XJ162-8 XJ70-8
-27 -31 -8-3 GND
-15V -27 -3-3
-28 J320-32 J201-8-4 -15V
-28 J596-3-4
-29 SIGAFV4
-29 J596-4-1
-30 +15V
-30 -4-2
-31 GND
-31 -4-3
J571-32 -15V
J320-32 J596-4-4

TOTAL'DIAGRAM'
CCW-M-2XXXN series Service Manual
 HARD DISPLAY 1)* MARK OF EACH BOARD SHOWS THE
DISK DEVICE TOUCH
PANEL LATEST VERSION.
TP-I/F RADIAL FEEDER DISPERSION FEEDER
BUZZER PRINTER BOARD No.1 No.2 No.3 No.4 No.5 No.6
6.1.7
P-5487* No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16 No.17 No.18 No.19 No.20

OPTION WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT

RCU BOARD
ETHER-NET P-5605＊ O O O O O O
BOARD （P-5486＊）
P-5511* PRE AMP PRE AMP PRE AMP PRE AMP PRE AMP PRE AMP ELECTRICAL
O O O O O O O O O O O O O O O O O O O O BOARD BOARD BOARD BOARD BOARD BOARD
(P-5435*) (P-5435*) (P-5435*) (P-5435*) (P-5435*) (P-5435*)
UNIT 2
J592-1 J592-2 J592-3 J592-4 J592-5 J592-6

XJ162
XJ103
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20
DF1 DF2 DF3 DF4 DF5 DF6
P P P P P P P P P P P P P P P P P P P P P P P P P P
NOISE
FILTER
N N N N N N
J501-1-J508-1 J501-2-J508-2 J501-3-J508-3
J510-1 No.1 No.2 No.3 No.4

XJ01
FDRV BOARD FDRV BOARD FDRV BOARD J501-4-J502-4 WEIGHT WEIGHT WEIGHT WEIGHT
REMOTE CONTROL J509-1
(P-5424*)NO.1 (P-5424*)NO.2 (P-5424*)NO.3
BOX UNIT J510-2 J510-3
J509-2 Q J509-3 PRE AMP PRE AMP PRE AMP PRE AMP
A J510-4
Z C Q Q FDRV BOARD J509-4 BOARD BOARD BOARD BOARD
AFV UNIT (P-5488*) (P-5488*) (P-5488*) (P-5488*)
ELECTRICAL FDC BOARD (P-5423*) (P-5424*)NO.4 J596-1 J596-2 J596-3 J596-4
Q
UNIT 1 J545 N N N N
K
No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16 No.17 No.18 No.19 No.20
WEIGH WEIGHT
HOPPER
M
SENSOR
A C BOARD
CCW-M-2XXXN series Service Manual

WEIGH DRIVE DDU BOARD

(P-5439*)

XJ70
UNIT
DUC BOARD
(P-5428*)

J201-1
J205-1
J206-1
J201-2
J205-2
J206-2
J201-3
J205-3
J206-3
J201-4
J205-4
J206-4
J201-5
J205-5
J206-5
J201-6
J205-6
J206-6
J201-7
J205-7
J206-7
J201-8
J205-8
J206-8
J201-9
J205-9
J206-9
J201-10
J205-10
J206-10
J201-11
J205-11
J206-11
J201-12
J205-12
J206-12
J201-13
J205-13
J206-13
J201-14
J205-14
J206-14
J201-15
J205-15
J206-15
J201-16
J205-16
J206-16
J201-17
J205-17
J206-17
J201-18
J205-18
J206-18
J201-19
J205-19
J206-19
J201-20
J205-20
J206-20

BOOSTER
DRIVE BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU
UNIT
M M M M M M M M M M M M M M M M M M M M

6-7
XJ02
L L L L L L L L L L L L L L L L L L L L
S S S S S S S S S S S S S S S S S S S R
CCW-M-220BN-6M(380V-480V)

XJ02 ELECTRICAL UNIT 1 ELECTRICAL No.1 No.2

L L J521-1-J528-1 J521-2-J528-2 UNIT 2
J531-1-J538-1 J531-2-J538-2 TH DRIVE TIMING TIMING
J572-1-573-1 J572-2 J529-2 HOPPER M HOPPER M
J320-1-J322-1 J320-2,J322-2 MPS BOARD MPS BOARD J530-2 T T UNIT
ADC BOARD
HUB BOARD HUB BOARD SENSOR SENSOR
ADC BOARD (P-5535*)NO.1 (P-5535*)NO.2 (P-5436*)NO.1 (P-5436*)NO.2 BOARD BOARD
(P-5576*)No.1 (P-5576*)No.2 J576 J574-1 J571-1 (P-5207*) (P-5207*)
J574-2 J571-2
J351-2 J324-2 J529-1,539-1,J530-1 T PS-1
J324-1 J351-1
K K XC10 AC IN DC +5V
J310 K W W XC11 DU BOARD DU BOARD
(P-5429*) (P-5429*)
J303 D D D AC IN DC+24V
B J305 E E E
WCU
J313 J304 D D D
BOARD J306 E E E
J312 F F F XJ453-1 28,29 DISCHARGE
XJ454-1
(P-5561*) 78,79 COMPLETION
C C Q Q U U XJ455-1 RELAY BOARD 20,21 SIGNAL1,2
J300 R Q Q U U 72,21 INTERLOCK
G (P-5506*)NO.1 SIGNAL1,2
G V V X
J602-1 J602-2 J602-3 J602-4 3,4 5,6 5,6 J440-1 RELAY
EXTENSION CAL UNIT J611-4 J401-1
I/F XT602 J601-1 J601-2 J601-3 J601-4 40,41 (KM01) (KM02) J611-2 J611-3 EXC BOARD
XT13 J611-1 J611-5 J611-6
(P-5426*)NO.1 UNIT
H XT11 AC IN AC OUT 1,2 40,41 AC IN DC +39V
POWER CONTROL SWITCH
42,43
MAIN
I XT11 DC +15V AC IN DC +39V XJ453-2
XJ03 DC -15V XT10 PRODUCT
AC IN 44,45 XJ454-2 RELAY BOARD 121∼136
AC IN AC OUT AC IN DC +39V INFEED
XT11 DC +5V PS-0 SIGNAL1-8
AC OUT XJ455-2 (P-5506*)NO.2
46,47 AC IN DC +39V
J XT11
RELAY
H XT11 48,49 AC IN DC +39V
AC IN AC OUT EXC BOARD
J440-2 UNIT
PS-2 (P-5426*)NO.2
ELECTRIC PS-1
:FERRITE CORE SUB
PS UNIT MODEL MACHINE
TOTAL DIAGRAM::
CCW-M-220BN SERIES
6 CIRCUIT DIAGRAM
 A RCU COMMUNICATION CABLE S MOTOR PS CABLE
J CAL DC5V CABLE N WEIGHT SIG CABLE DISPERSION FEEDER
RCU EXT.CON. AFV UNIT MPS BOARD DRIVE WEIGH UNIT
ARC2A CAL UNIT SIGDF5 NO.1 NO.1-NO.20
J103-1 ARC2B
XJ02-1 WCU BOARD CAL PS +15V
J592-5-1
-2 -2 +5V -5-2 J521-1-1 J528-1-1 +39V J206-1-1 J206-8-1
J103-3 FG
XJ02-3 J300-1 +5V
XT11-5 GND -5-3 -2 -2 PGND -1-2 -8-2
6.1.8
-2 -15V -3 +39V -1-3 -8-3
GND -3
-3 XT11 -6 SIGDF6 J592-5-4 J521-1-4 J528-1-4 PGND J206-1-4 J206-8-4
GND J592-6-1
J300-4 +15V -6-2
GND -6-3 FG FG
B RCU EXTENSION CABLE -15V J592-6-4

EXT.CON. WCU BOARD ADC BOARD J531-1-1 J538-1-1 +39V J206-9-1

PGND
J206-16-1
ARC2A NO.1 -2 -2 +39V
-9-2 -16-2
XJ02-1 ARC2B
J313-1 K DUC COMMUNICATION CABLE SIGDF1 -3 -3 -9-3 -16-3
-2 FG
-2 J322-1-1 +15V
J592-1-1 J531-1-4 J538-1-4 PGND J206-9-4 J206-16-4
XJ02-3 J313-3 -2 GND
-1-2
HUB BOARD HUB BOARD -3 -15V
-1-3 FG FG
NO.1 NO.2 -4 SIGDF2
J592-1-4 NO.2
J571-1-1 J571-2-1 -5 +15V
J592-2-1 J521-2-1 J528-2-1 +39V J206-17-1 J206-20-1
-2 ADC BOARD -6 -2-2 -2 PGND -17-2 -20-2
C RCU PS CABLE -2-2 -7 GND -2-3 -2 +39V
FDC BOARD NO.2 -15V -3 -3 -17-3 -20-3
-8 SIGDF3
J592-2-4 J521-2-4 J528-2-4 PGND J206-17-4 J206-20-4
RCU PS-1 UNIT +5V J322-2-1 -9 J592-3-1
AC -17 -2-17 GND J545-1 -2 -10 +15V -3-2
XJ01-1 XT602-3 WCU BOARD GND -2-18 -2 GND FG FG
AC D -18 D -3 -11 -3-3
6 CIRCUIT DIAGRAM

-2 XT602-4 J310-1 -19 -2-19 -4 -15V

XJ01-3 /D /D -4 -12 J592-3-4
-2 -20 -2-20 J545-5 -5 -13 SIGDF4 J592-4-1
J310-3 -21 -2-21 -6 -14 +15V -4-2
GND GND T DC FUSE CABLE
-22 D
-2-22 -7 -15 -4-3
D EXC-OUT CABLE RELAY UNIT -23 -2-23 -8 -16 -15V J592-4-4 PS-2 UNIT
NO.1 NO.2 /D SIGAFV1 SIGAFV1 MPS BOARD NO.1
-24 -2-24 -17 -17 J596-1-1 J529-1-1 J539-1-1 J530-1-1 +39V J611-1-1 J611-4-1
WCU BOARD +15V +15V PGND
J611-2-1
(MAIN) (SUB) -18 -18 -1-2 -2 -2 -2 -1-2 -2-2 -4-2
J303-1 J304-1 EXC_OUT0 XJ453-1-1 XJ453-2-1 -19 GND -19 GND -1-3 +39V
EXC_OUT1 -15V -15V -3 -3 -3 -1-3 -2-3 -4-3
-2 -2 -2 -2 -20 -20 J596-1-4 -4 -4 -4 PGND -1-4 -4-4
EXC_OUT2 J571-1-32 J571-2-32 SIGAFV2 SIGAFV2 +39V
-2-4
-3 -3 EXC_OUT3
-3 -3 -21 +15V
-21 +15V
J596-2-1 -5 -5 -5 -1-5 -2-5 -4-5
-4 -4 -4 -4 -22 -22 -2-2 -6 -6 -6 PGND -1-6 -4-6
EXC_OUT4 GND GND +39V
-2-6
-5 -5 EXC_OUT5
-5 -5 -23 -15V
-23 -15V
-2-3 -7 -7 -7 -1-7 -2-7 -4-7
-6 -6 -6 -6 -24 -24 J596-2-4 -8 -8 -8 PGND -1-8 -4-8
EXC_OUT6 SIGAFV3 SIGAFV3 -2-8
-7 -7 EXC_OUT7
-7 -7 -25 +15V
-25 +15V
J596-3-1 -9 -9 -9 -1-9 -2-9 -4-9
-8 -8 POWER
-8 -8 -26 -26 GND
-3-2 J529-1-10 J539-1-10 J530-1-10 J611-1-10 J611-2-10 J611-4-10
-9 -9 -9 -9 -27 GND -27 -3-3
-10 -10 +5V -10 -10 -28 -15V -28 -15V J596-3-4
J303-11 J304-11 XJ453-1-11 XJ453-2-11 -29 SIGAFV4 -29 SIGAFV4 J596-4-1
-30 +15V -30 +15V -4-2
FG FG -31 GND -31 GND -4-3
L DUC COMMUNICATION CABLE J322-2-32 -15V J322-1-32 -15V J596-4-4
MPS BOARD NO.2
CCW-M-220BN-6M

EXC0_OUT HUB BOARD DRIVE WEIGH UNIT J529-2-1 J530-2-1 +39V J611-3-1 J611-5-1
EXC1_OUT NO.1 NO.2 NO.1-8 NO.9-16 NO.17-20 O FEEDER CABLE -2 -2 PGND -3-2 -5-2
+5V J205-1-1 J205-9-1 J205-17-1 +39V
J572-1-1 J573-1-1 J572-2-1 GND EXT.CON. -3 -3 -3-3 -5-3
-2 -2 -2 -1-2 -9-2 -17-2 -4 -4 PGND -3-4 -5-4
-3 -3 -3 D -1-4 -9-4 -17-4
FEEDER PRE AMP BOARD +39V
/D AC -5 -5 -3-5 -5-5
-4 -4 -4 J205-1-5 J205-9-5 J205-17-5 COIL AC -1 -6 -6 PGND -3-6 -5-6
E EXC-IN CABLE RELAY UNIT +5V J205-2-1 J205-10-1 J205-18-1 COIL -2 +39V
NO.1 NO.2 -5 -5 -5 GND -7 -7 -3-7 -5-7
-6 -6 -6 -2-2 -10-2 -18-2 -3 -8 -8 -3-8 -5-8
WCU BOARD (MAIN) (SUB) -7 -7 -7 D -2-4 -10-4 -18-4 FG -4 -3-9
EXC_+5V /D -9 -9 -5-9
J305-1 J306-1 XJ454-1-1 XJ454-2-1 -8 -8 -8 J205-2-5 J205-10-5 J205-18-5 J529-2-10 J530-2-10 J611-3-10 J611-5-10
-2 -2 EXC_IN0 -2 -2 +5V
EXC_IN1 -9 -9 -9 J205-3-1 J205-11-1 J205-19-1 P FEEDER EXTENSION CABLE
-3 -3 -3 -3 GND -3-2 -11-2 -19-2
EXC_IN2 -10 -10 -10 D
-4 -4 EXC_IN3
-4 -4 -11 -11 -11 -3-4 -11-4 -19-4 EXT.CON. FDRV BOARD
-5 -5 -5 -5 /D J205-3-5 J205-11-5 J205-19-5 AC
EXC_IN4 -12 -12 -12 +5V F1-1 F8-1 J501-1-1 J508-1-1
-6 -6 EXC_IN5
-6 -6 -13 -13 -13 J205-4-1 J205-12-1 J205-20-1 -2 -2 -1-2 -1-2
-7 -7 -7 -7 GND -4-2 AC
EXC_IN6 -14 -14 -14 D -12-2 -20-2 -3 -3 J501-1-3 J508-1-3 U POWER CTRL CABLE
-8 -8 EXC_IN7
-8 -8 -15 -15 -15 -4-4 -12-4 -20-4 F1-4 F8-4 FG FG
-9 -9 -9 -9 /D J205-4-5
RELAY BOARD
-16 -16 J572-2-16 +5V J205-12-5 J205-20-5
J305-10 J306-10 XJ454-1-10 XJ454-2-10 J205-5-1 NO.1 NO.2

6-8
-17 -17 GND J205-13-1 AC
-18 -18 -5-2 -13-2 F9-1 F16-1 J501-2-1 J508-2-1 PS-1 UNIT (MAIN) (SUB)
FG FG D -2 -2 -2-2 -2-2
-19 -19 -5-4 -13-4 AC KM01-5 KM02-5 +5V XJ455-1-1 XJ455-2-1
/D J205-5-5 -3 -3 J501-2-3 J508-2-3
-20 -20 +5V J205-13-5 F16-4 FG FG KM01-6 KM02-6 POWER CTRL XJ455-1-2 XJ455-2-2
-21 -21 J205-6-1 J205-14-1 F9-4
EXC0_IN GND
-22 -22 D -6-2 -14-2 AC
EXC1_IN -23 -23 -6-4 -14-4 F17-1 F20-1 J501-3-1 J504-3-1
/D -2 -2 -3-2 -3-2
-24 -24 +5V J205-6-5 J205-14-5 AC
-25 -25 J205-7-1 J205-15-1 -3 -3 J501-3-3 J504-3-3
GND F17-4 F20-4 FG FG
-26 -26 D -7-2 -15-2 V PS-CAL PS CABLE
F EXC COMMUNICATION CABLE -27 -27 -7-4 -15-4
/D AC
-28 -28 +5V J205-7-5 J205-15-5 DF1-1 DF4-1 J505-3-1 J508-3-1
RELAY UNIT -29 -29 GND J205-8-1 J205-16-1 -2 -2 -3-2 -3-2 CAL UNIT PS-1 UNIT
NO.1 -30 -30 -8-2 -16-2 AC AC(L)
D -3 -3 J505-3-3 J508-3-3 XT10-1 XT602-3
WCU BOARD (MAIN) -31 -31 -8-4 -16-4 DF1-4 DF4-4 FG FG XT10-3 AC(N) XT602-4
/D
ARC1A J572-1-32 J573-1-32 J205-8-5 J205-16-5
J312-1 ARC1B
J401-1-1 AC
-2 J401-1-2 DF5-1 DF6-1 J501-4-1 J502-4-1
J312-3 FG -2 -2 -4-2 -4-2
AC
-3 -3 J501-4-3 J502-4-3 W PS-SW DC5/24V CABLE
DF5-4 DF6-4 FG FG
G HUB DC5V CABLE PS-1 UNIT RELAY UNIT
M WEIGHT SIG CABLE 3 40 AC XC10-1 XC11-1
HUB BOARD CAL UNIT ADC BOARD DRIVE WEIGH UNIT -2 -2
NO.1 NO.2 CAL PS Q AC FUSE CABLE 4 41 AC -3 -3
J574-1-1 J574-2-1 +5V -1
XT11 NO.1 NO.2 NO.1-8 NO.9-16 NO.17-20
GND J320-1-1 J321-1-1 J320-2-1 SIG1 J201-9-1 J201-17-1 FDRV BOARD -4 -4
-2 -2 -2 +15V
J201-1-1 FG XC10-5
+5V -2 -2 -2 -1-2 -9-2 -17-2 NO.1 PS-1 UNIT XC11-5
-3 -3 GND NO.4 AC
-4 -4 GND -3 -3 -3 -3 -1-3 -9-3 -17-3 J509-1-1 J509-4-1 J601-1-1 J601-4-1
+5V -4 -4 -4 -15V J201-1-4 J201-9-4 J201-17-4
-5 -5 SIG2 -1-2 -4-2 AC
-1-2 -4-2
-6 -6 GND
-4
XT11 -5 -5 -5 J201-2-1 J201-10-1 J201-18-1 -1-3 -4-3 -1-3 -4-3
+5V -6 -6 -6 +15V -2-2 -10-2 -18-2
-7 -7 GND -1-4 -4-4 COM
-1-4 -4-4
-8 -8 GND -7 -7 -7 -2-3 -10-3 -18-3 -1-5 -4-5 -1-5 -4-5
-8 -8 -8 -15V J201-2-4 J201-10-4 J201-18-4 X RELAY DC39V CABLE
J574-1-9 J574-2-9 SIG3 J509-1-6 J509-4-6 COM J601-1-6 J601-4-6
-9 -9 -9 J201-3-1 J201-11-1 J201-19-1
-10 -10 -10 +15V -3-2 -11-2 -19-2 EXC BOARD NO.1
GND J510-1-1 J510-4-1 AC J602-1-1 J602-4-1 PS-2 UNIT
-11 -11 -11 -3-3 -11-3 -19-3 EXC BOARD NO.2
-12 -12 -12 -15V J201-3-4 J201-11-4 J201-19-4 -1-2 -4-2 -1-2 -4-2 J611-6-1
SIG4 -1-3 -4-3 AC -1-3 -4-3
-13 -13 -13 J201-4-1 J201-12-1 J201-20-1 -6-2
-14 -14 -14 +15V -4-2 -12-2 -20-2 -1-4 -4-4 -1-4 -4-4 -6-3
H CAL DC15V CABLE GND -1-5 -4-5 COM -1-5 -4-5
-15 -15 -15 -4-3 -12-3 -20-3 -6-4
-15V J510-1-6 J510-4-6 COM J602-1-6 J602-4-6 +39V J440-2-1
ADC BOARD CAL UNIT -16 -16 J320-2-16 J201-4-4 J201-12-4 J201-20-4 -6-5
SIG5 PGND -2
NO.1 NO.2 CAL PS -17 -17 J201-5-1 J201-13-1 -6-6
+15V -18 -18 +15V -5-2 -13-2 -6-7 J440-2-3
J324-1-1 J324-2-1 GND XT11-7 GND +39V
-2 -2 -8 -19 -19 -5-3 -13-3 -6-8 J440-1-1
-15V -15V PGND -2
J324-1-3 J324-2-3 XT11 -9 -20 -20 J201-5-4 J201-13-4 -6-9
-21 -21 SIG6 J201-6-1 J201-14-1 R 2485 EXTENSION CABLE J611-6-10 J440-1-3
-22 -22 +15V -6-2 -14-2
-23 -23 GND -6-3 -14-3 HUB BOARD NO.1
-24 -24 -15V J201-6-4 J201-14-4 D Z ETHER-NET CABLE
SIG7 XJ03-1 /D
J576-1
-25 -25 J201-7-1 J201-15-1 -2 -2
-26 -26 +15V -7-2 -15-2 FG
I CAL DC5V CABLE GND XJ03-3 J576-3 XJ162-1 XJ70-1
-27 -27 -7-3 -15-3 -2 -2
ADC BOARD CAL UNIT -28 -28 -15V J201-7-4 J201-15-4
SIG8 -3 -3
NO.1 NO.2 CAL PS -29 -29 J201-8-1 J201-16-1 -4 -4
J351-1-1 J351-2-1 +5V -30 -30 +15V -8-2 -16-2
+5V
XT11-5 GND -5 -5
-2 -2 -31 -31 -8-3 -16-3 -6 -6
-3 -3 GND J320-1-32 J321-1-32 -15V J201-8-4 J201-16-4
GND
XT11 -6 MODEL MACHINE -7 -7
J351-1-4 J351-2-4 XJ162-8 XJ70-8

CCW-M-220BN SERIES
TOTAL DIAGRAM::
CCW-M-2XXXN series Service Manual
 1)"*":Alphanumerical code which corresponds
REMOTE to the latest version of the PWB.
CONTROL
BOX UNIT RADIAL FEEDER DISPERSION FEEDER
No.1 No.2 No.3 No.4 No.5 No.6
6.1.9
COMPACT DISPLAY No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16 No.17 No.18 No.19 No.20 No.21 No.22 No.23 No.24
FLASH DEVICE
ROM
WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT WEIGHT
TOUCH
BUZZER PRINTER PANEL O O O O O O

O O O O O O O O O O O O O O O O O O O O O O O O PRE AMP PRE AMP PRE AMP PRE AMP PRE AMP PRE AMP
OPTION BOARD BOARD BOARD BOARD BOARD BOARD
ETHER-NET (P-5435*) (P-5435*) (P-5435*) (P-5435*) (P-5435*) (P-5435*)
RCU BOARD
BOARD J592-1 J592-2 J592-3 J592-4 J592-5 J592-6
P-5511*
P-5605＊
（P-5486＊）
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24

XJ162
DF1 DF2 DF3 DF4 DF5 DF6
P P P P P P P P P P P P P P P P P P P

J103
P P P P P P P P P P P
N N N N N N
NOISE
J501-1 J508-1 J501-2 J508-2 J501-3 J508-3
J510-3 No.1 No.2 No.3 No.4
FILTER J510-1 ELECTRICAL WEIGHT
J509-3 WEIGHT WEIGHT WEIGHT
J509-1 FDRV BOARD FDRV BOARD FDRV BOARD
(P-5424*)NO.1 (P-5424*)NO.2 (P-5424*)NO.3 UNIT 2
J510-2 Q
ELECTRICAL J509-2 Q J501-4∼J506-4 PRE AMP PRE AMP PRE AMP PRE AMP
XJ01 J510-4 BOARD BOARD BOARD
J509-4
BOARD
UNIT 1 FDRV BOARD (P-5488*) (P-5488*) (P-5488*) (P-5488*)
Z A C FDC BOARD (P-5423*) (P-5424*)NO.4 AFV UNIT J596-1 J596-2 J596-3 J596-4
Q Q
J545 N N N N
WEIGH DRIVE UNIT K
No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 No.11 No.12 No.13 No.14 No.15 No.16 No.17 No.18 No.19 No.20 No.21 No.22 No.23 No.24
WEIGH WEIGHT
HOPPER

M
SENSOR
BOARD

DDU BOARD
CCW-M-2XXXN series Service Manual

(P-5439*)

DUC BOARD
(P-5428*)

J201-1
J205-1
J206-1
J201-2
J205-2
J206-2
J201-3
J205-3
J206-3
J201-4
J205-4
J206-4
J201-5
J205-5
J206-5
J201-6
J205-6
J206-6
J201-7
J205-7
J206-7
J201-8
J205-8
J206-8
J201-9
J205-9
J206-9
J201-10
J205-10
J206-10
J201-11
J205-11
J206-11
J201-12
J205-12
J206-12
J201-13
J205-13
J206-13
J201-14
J205-14
J206-14
J201-15
J205-15
J206-15
J201-16
J205-16
J206-16
J201-17
J205-17
J206-17
J201-18
J205-18
J206-18
J201-19
J205-19
J206-19
J201-20
J205-20
J206-20
J201-21
J205-21
J206-21
J201-22
J206-22
J201-23
J205-23
J206-23
J201-24
J205-24
J206-24

J205-22

BOOSTER
DRIVE
XJ70
UNIT BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU
BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU BDU
M M M M M M M M M M M M M M M M M M M M M M M M
XJ02
L L L L L L L L L L L L L L L L L L L L L L L L

6-9
S S S S S S S S S S S S S S S S S S S R R S S S
XJ02 ELECTRICAL UNIT 1 ELECTRICAL No.1 No.2
CCW-M-224BN-6M(380V-480V)

L L J521-1 J528-1 J521-2 J528-2 UNIT 2 TH DRIVE

J531-1 J538-1 J531-2 J538-2 TIMING TIMING
J572-1∼573-1 J572-2 J529-2 HOPPER M HOPPER M
J320-1 J322-1 J320-2,J322-2 MPS BOARD MPS BOARD J530-2 T T
HUB BOARD HUB BOARD UNIT SENSOR SENSOR
ADC BOARD ADC BOARD (P-5535*)NO.1 (P-5535*)NO.2 (P-5436*)NO.1 (P-5436*)NO.2 BOARD BOARD
(P-5576*)No.1 (P-5576*)No.2 J571-1 J571-2 (P-5207*) (P-5207*)
J576 J574-1 J574-2
J324-1 J351-1 J351-2 J324-2 K J529-1,539-1,J530-1 T
K PS-1 XC10 AC IN DC +5V
J310 K W W XC11 DU BOARD DU BOARD
J303 D D D (P-5429*) (P-5429*)
AC IN DC+24V
B J305 E E E
J313
WCU
J304 D D D
BOARD J306 E E E
J312 F F F XJ453-1 28,29 DISCHARGE
XJ454-1
(P-5561*) 78,79 COMPLETION
C C Q Q U U XJ455-1 RELAY BOARD 20,21 SIGNAL1,2
J300 R Q Q U U 72,21 INTERLOCK
G (P-5506*)NO.1 SIGNAL1,2
G V V X
EXTENSION CAL UNIT J602-1 J602-2 J602-3 J602-4 3,4 5,6 5,6 J611-4
J440-1 RELAY
(KM01) (KM02) J611-3 J401-1
I/F XT11 XT602 J601-1 J601-2 J601-3 J601-4 40,41 J611-2 EXC BOARD
J611-1 J611-5 J611-6 UNIT
(P-5426*)NO.1
H XT11 AC IN AC OUT 1,2 40,41 AC IN DC +39V
POWER CONTROL SWITCH 42,43
MAIN
I XT11 DC +15V AC IN DC +39V XJ453-2
XJ03 DC -15V XT10 PRODUCT
AC IN 44,45 XJ454-2 RELAY BOARD 121∼136
AC IN AC OUT AC IN DC +39V INFEED
XT11 DC +5V PS-0 SIGNAL1-8
AC OUT XJ455-2 (P-5506*)NO.2
46,47 AC IN DC +39V
J XT11
H XT11 48,49 AC IN DC +39V
RELAY
AC IN AC OUT EXC BOARD
J440-2 UNIT
PS-2 (P-5426*)NO.2
ELECTRIC PS-1
SUB
PS UNIT
MODEL MACHINE CCW-M-224BN-6M TOTAL DIAGRAM::
6 CIRCUIT DIAGRAM
 A RCU COMMUNICATION CABLE DISPERSION FEEDER S MOTOR PS CABLE
J CAL DC5V CABLE N WEIGHT SIG CABLE
RCU EXT.CON. AFV UNIT MPS BOARD DRIVE WEIGH UNIT
ARC2A CAL UNIT SIGDF5 J592-5-1 NO.1 NO.1-NO.24
J103-1 ARC2B
XJ02-1 +15V
-2 -2 WCU BOARD CAL PS -5-2 J521-1-1 J528-1-1 +39V J206-1-1 J206-8-1
FG +5V GND -2 -2 PGND -1-2 -8-2
J103-3 XJ02-3 J300-1 +5V
XT11-5 -5-3 +39V
-2 -15V J592-5-4 -3 -3 -1-3 -8-3
GND SIGDF6 J521-1-4 J528-1-4 PGND J206-1-4 J206-8-4
-3 GND
XT11 -6 J592-6-1
J300-4 +15V -6-2
GND -6-3 FG FG
B RCU EXTENSION CABLE -15V J592-6-4
EXT.CON. WCU BOARD J531-1-1 J538-1-1 +39V J206-9-1
PGND
J206-16-1
ARC2A ADC BOARD ADC BOARD -2 -2 +39V
-9-2 -16-2
XJ02-1 ARC2B
J313-1 NO.1 -3 -3 -9-3 -16-3
-2 -2 K DUC COMMUNICATION CABLE NO.2 J531-1-4 J538-1-4 PGND J206-9-4 J206-16-4
FG J322-2-1 J322-1-1 SIGDF1 J592-1-1
XJ02-3 J313-3 +15V
HUB BOARD HUB BOARD -2 -2 GND
-1-2 FG FG
NO.1 NO.2 -3 -3 -15V
-1-3 NO.2
J571-1-1 J571-2-1 -4 -4 SIGDF2
J592-1-4 J521-2-1 J528-2-1 +39V J206-17-1 J206-24-1
-2 FDC BOARD -5 -5 +15V
J592-2-1 -2 -2 PGND -17-2 -24-2
C RCU PS CABLE -2-2 -6 -6 -2-2 +39V
WCU BOARD -7 -7 GND -2-3 -3 -3 -17-3 -24-3
RCU PS-1 UNIT +5V -8 -8 -15V J592-2-4 J521-2-4 J528-2-4 PGND J206-17-4 J206-24-4
AC -17 -2-17 GND J545-1 -9 -9 SIGDF3 J592-3-1
XJ01-1 XT602-3 GND -2-18 +15V FG FG
AC D
-18 D -2 -10 -10 -3-2
-2 XT602-4 J310-1 -19 -2-19 -4 GND
XJ01-3 /D /D -11 -11 -3-3
J545-5 -15V
6 CIRCUIT DIAGRAM

-2 -20 -2-20 -12 -12 J592-3-4

J310-3 -21 -2-21 -13 -13 SIGDF4 J592-4-1
GND +15V T DC FUSE CABLE
-22 D
-2-22 -14 -14 -4-2
D EXC-OUT CABLE RELAY UNIT -23 -2-23 -15 -15 GND -4-3
NO.1 NO.2 /D -15V MPS BOARD NO.1 PS-2 UNIT
-24 -2-24 -16 -16 J592-4-4 J529-1-1 J539-1-1 J530-1-1 +39V J611-1-1 J611-2-1 J611-4-1
WCU BOARD (MAIN) (SUB) SIGAFV1 -17 SIGAFV1 J596-1-1 PGND
EXC_OUT0 -17 +15V +15V -2 -2 -2 -1-2 -2-2 -4-2
J303-1 J304-1 XJ453-1-1 XJ453-2-1 -18 -18 -1-2 -3 -3 -3 +39V -1-3 -2-3 -4-3
EXC_OUT1 -2 -2 -19 GND -19 GND -1-3 PGND
-2 -2 EXC_OUT2 J571-1-32 J571-2-32 -15V -15V -4 -4 -4 -1-4 -2-4 -4-4
-3 -3 -3 -3 -20 -20 J596-1-4 -5 -5 -5 +39V -1-5 -2-5 -4-5
EXC_OUT3 -4 -4 -21 SIGAFV2 -21 SIGAFV2 J596-2-1 PGND
-4 -4 EXC_OUT4 +15V +15V -6 -6 -6 -1-6 -2-6 -4-6
-5 -5 -5 -5 -22 -22 -2-2 -7 -7 -7 +39V -1-7 -2-7 -4-7
EXC_OUT5 -6 -6 -23 GND -23 GND -2-3 PGND
-6 -6 EXC_OUT6 -15V -15V -8 -8 -8 -1-8 -2-8 -4-8
-7 -7 EXC_OUT7
-7 -7 -24 -24 J596-2-4 -9 -9 -9 -1-9 -2-9 -4-9
-8 -8 -8 -25 SIGAFV3 -25 SIGAFV3 J596-3-1
-8 POWER +15V +15V J529-1-10 J539-1-10 J530-1-10 J611-1-10 J611-2-10 J611-4-10
-9 -9 +5V
-9 -9 -26 -26 GND
-3-2
-10 -10 -10 -27 GND -27 -3-3
-10 -15V -15V
J303-11 J304-11 XJ453-1-11 XJ453-2-11 -28 SIGAFV4
-28 J596-3-4
-29 -29 SIGAFV4 J596-4-1
FG FG -30 +15V -30 +15V -4-2
L DUC COMMUNICATION CABLE -31 GND -31 GND -4-3 MPS BOARD NO.2
-15V J322-1-32 -15V J596-4-4 J529-2-1 J530-2-1 +39V J611-3-1 J611-5-1
HUB BOARD DRIVE WEIGH UNIT J322-2-32 PGND
EXC0_OUT -2 -2 -3-2 -5-2
+39V
6.1.10 CCW-M-224BN-6M

EXC1_OUT NO.1 NO.2 NO.1-8 NO.9-16 NO.17-24 -3 -3 -3-3 -5-3

+5V J205-1-1 J205-9-1 J205-17-1 PGND
J572-1-1 J573-1-1 J572-2-1 GND -4 -4 -3-4 -5-4
-2 -2 -2 -1-2 -9-2 -17-2 -5 -5 +39V -3-5 -5-5
D -1-4 -9-4 -17-4 O FEEDER CABLE PGND
-3 -3 -3 /D -6 -6 -3-6 -5-6
-4 -4 -4 J205-1-5 J205-9-5 J205-17-5 EXT.CON. -7 -7 +39V -3-7 -5-7
E EXC-IN CABLE RELAY UNIT +5V J205-2-1 J205-10-1 J205-18-1 FEEDER PRE AMP BOARD
NO.1 NO.2 -5 -5 -5 GND -8 -8 -3-8 -5-8
-6 -6 -6 -2-2 -10-2 -18-2 COIL AC -9 -9 -3-9 -5-9
WCU BOARD (MAIN) (SUB) D AC -1
EXC_+5V -7 -7 -7 -2-4 -10-4 -18-4 COIL -2 J529-2-10 J530-2-10 J611-3-10 J611-5-10
J305-1 J306-1 XJ454-1-1 XJ454-2-1 /D J205-2-5 J205-10-5 J205-18-5
EXC_IN0 -8 -8 -8 +5V -3
-2 -2 EXC_IN1 -2 -2 -9 -9 -9 J205-3-1 J205-11-1 J205-19-1 FG -4
-3 -3 -3 -3 GND -3-2 -11-2 -19-2
EXC_IN2 -10 -10 -10 D
-4 -4 EXC_IN3 -4 -4 -11 -11 -11 -3-4 -11-4 -19-4
-5 -5 -5 -5 /D J205-3-5 J205-11-5 J205-19-5
EXC_IN4 -12 -12 -12 +5V
-6 -6 EXC_IN5 -6 -6 -13 -13 -13 J205-4-1 J205-12-1 J205-20-1 P FEEDER EXTENSION CABLE U POWER CTRL CABLE
-7 -7 -7 -7 GND -4-2
EXC_IN6 -14 -14 -14 D -12-2 -20-2
-8 -8 EXC_IN7 -8 -8 -15 -15 -15 -4-4 -12-4 -20-4 EXT.CON. FDRV BOARD RELAY BOARD
-9 -9 -9 -9 /D J205-4-5 AC NO.1 NO.2
-16 -16 -16 +5V J205-12-5 J205-20-5 F1-1 F8-1 J501-1-1 J508-1-1
J305-10 J306-10 XJ454-1-10 XJ454-2-10 -17 -17 -17 J205-5-1 J205-13-1 J205-21-1 -2 -2 -1-2 -1-2 PS-1 UNIT (MAIN) (SUB)
GND -5-2 AC
FG FG -18 -18 -18 D -13-2 -21-2 -3 -3 J501-1-3 J508-1-3 KM01-5 KM02-5 +5V XJ455-1-1 XJ455-2-1
-5-4

6-10
-19 -19 -19 /D -13-4 -21-4 F1-4 F8-4 FG FG KM01-6 KM02-6 POWER CTRLXJ455-1-2 XJ455-2-2
-20 -20 -20 J205-5-5 J205-13-5 J205-21-5
+5V
EXC0_IN -21 -21 -21 GND J205-6-1 J205-14-1 J205-22-1 AC
-22 -22 -22 -6-2 -14-2 -22-2 F9-1 F16-1 J501-2-1 J508-2-1
EXC1_IN D -2 -2 -2-2 -2-2
-23 -23 -23 /D -6-4 -14-4 -22-4 AC
-24 -24 -24 J205-6-5 J205-14-5 J205-22-5 -3 -3 J501-2-3 J508-2-3
+5V F9-4 F16-4 FG FG
-25 -25 -25 GND J205-7-1 J205-15-1 J205-23-1
-26 -26 -26 D -7-2 -15-2 -23-2 AC V PS-CAL PS CABLE
F EXC COMMUNICATION CABLE -27 -27 -27 -7-4 -15-4 -23-4 F17-1 F24-1 J501-3-1 J508-3-1
/D -2 -2 -3-2 -3-2
-28 -28 -28 +5V J205-7-5 J205-15-5 J205-23-5 AC
RELAY UNIT -29 -29 -29 J205-8-1 J205-16-1 J205-24-1 -3 -3 J501-3-3 J508-3-3 CAL UNIT PS-1 UNIT
GND F17-4 F24-4 FG FG XT10-1 AC(L) XT602-3
NO.1 -30 -30 -30 D -8-2 -16-2 -24-2 AC(N)
WCU BOARD (MAIN) -31 -31 -31 -8-4 -16-4 -24-4 XT10-3 XT602-4
/D AC
ARC1A J572-1-32 J573-1-32 J572-2-32 J205-8-5 J205-16-5 J205-24-5 DF1-1 DF6-1 J501-4-1 J506-4-1
J312-1 ARC1B
J401-1-1
-2 J401-1-2 -2 -2 AC
-4-2 -4-2
J312-3 FG -3 -3 J501-4-3 J506-4-3
DF1-4 DF6-4 FG FG W PS-SW DC5/24V CABLE
G HUB DC5V CABLE M WEIGHT SIG CABLE PS-1 UNIT RELAY UNIT
Q AC FUSE CABLE 3 40 AC XC10-1 XC11-1
HUB BOARD CAL UNIT DRIVE WEIGH UNIT -2 -2
NO.1 NO.2 CAL PS ADC BOARD FDRV BOARD AC
J574-1-1 J574-2-1 +5V NO.1 NO.2 NO.1-8 NO.9-16 NO.17-24 4 41 -3 -3
GND XT11
-1 J320-1-1 J321-1-1 J320-2-1 SIG1 J201-1-1 J201-9-1 J201-17-1 NO.1 NO.4 PS-1 UNIT -4 -4
-2 -2 +5V -2 +15V -9-2 -17-2 J509-1-1 J509-4-1 AC J601-1-1 J601-4-1 FG
-3 -3 -2 -2 -2 -1-2 XC10-5 XC11-5
GND -3 -3 -3 GND -1-3 -9-3 -17-3 -1-2 -4-2 -1-2 -4-2
-4 -4 -3 -15V AC
-5 -5 +5V -4 -4 -4 J201-1-4 J201-9-4 J201-17-4 -1-3 -4-3 -1-3 -4-3
GND -5 -5 -5 SIG2 J201-2-1 J201-10-1 J201-18-1 -1-4 -4-4 -1-4 -4-4
-6 -6 +5V
-4
XT11 +15V -10-2 -18-2 -1-5 -4-5 COM -1-5 -4-5
-7 -7 -6 -6 -6 GND
-2-2
-8 -8 GND -7 -7 -7 -2-3 -10-3 -18-3 J509-1-6 J509-4-6 COM J601-1-6 J601-4-6
-8 -8 -8 -15V J201-2-4 J201-10-4 J201-18-4
J574-1-9 J574-2-9 SIG3 J201-11-1 J201-19-1 AC
X RELAY DC39V CABLE
-9 -9 -9 +15V
J201-3-1 J510-1-1 J510-4-1 J602-1-1 J602-4-1
-10 -10 -10 -3-2 -11-2 -19-2 -1-2 -4-2 -1-2 -4-2
-11 -11 -11 GND -3-3 -11-3 -19-3 AC PS-2 UNIT EXC BOARD NO.1
-15V -1-3 -4-3 -1-3 -4-3
-12 -12 -12 J201-3-4 J201-11-4 J201-19-4 -1-4 -4-4 -1-4 -4-4 J611-6-1 EXC BOARD NO.2
-13 -13 -13 SIG4 J201-4-1 J201-12-1 J201-20-1 COM -6-2
+15V -1-5 -4-5 -1-5 -4-5
-14 -14 -14 -4-2 -12-2 -20-2 J510-1-6 J510-4-6 COM J602-1-6 J602-4-6 -6-3
H CAL DC15V CABLE -15 -15 -15 GND -4-3 -12-3 -20-3 -6-4
-15V +39V J440-2-1
ADC BOARD CAL UNIT -16 -16 -16 J201-4-4 J201-12-4 J201-20-4 -6-5
SIG5 PGND -2
NO.1 NO.2 CAL PS -17 -17 -17 J201-5-1 J201-13-1 J201-21-1 -6-6
+15V -18 -18 -18 +15V -5-2 -13-2 -21-2 -6-7 J440-2-3
J324-1-1 J324-2-1 XT11-7 GND +39V
-2 -2 GND -19 -19 -19 -5-3 -13-3 -21-3 R 2485 EXTENSION CABLE -6-8 J440-1-1
-15V
-8 -15V PGND -2
J324-1-3 J324-2-3 XT11 -9 -20 -20 -20 J201-5-4 J201-13-4 J201-21-4 -6-9
-21 -21 -21 SIG6 J201-6-1 J201-14-1 J201-22-1 HUB BOARD NO.1 J611-6-10 J440-1-3
-22 -22 -22 +15V -6-2 -14-2 -22-2 D
GND XJ03-1 /D
J576-1
-23 -23 -23 -6-3 -14-3 -22-3 -2 -2
-24 -24 -24 -15V J201-6-4 J201-14-4 J201-22-4 FG
SIG7 XJ03-3 J576-3 Z ETHER-NET CABLE
-25 -25 -25 J201-7-1 J201-15-1 J201-23-1
-26 -26 -26 +15V -7-2 -15-2 -23-2
I CAL DC5V CABLE -27 -27 -27 GND -7-3 -15-3 -23-3
-15V XJ162-1 XJ70-1
ADC BOARD CAL UNIT -28 -28 -28 J201-7-4 J201-15-4 J201-23-4 -2 -2
CAL PS -29 -29 -29 SIG8 J201-8-1 J201-16-1 J201-24-1
NO.1 NO.2 +5V +15V -3 -3
J351-1-1 J351-2-1 XT11-5 -30 -30 -30 -8-2 -16-2 -24-2 -4 -4
+5V -31 -31 -31 GND -8-3 -16-3 -24-3
-2 -2 GND -15V -5 -5
-3 -3 XT11 -6 J320-1-32 J321-1-32 J320-2-32 J201-8-4 J201-16-4 J201-24-4 -6 -6
GND
J351-1-4 J351-2-4 -7 -7
XJ162-8 XJ70-8

MODEL MACHINE CCW-M-224BN-6M TOTAL DIAGRAM::

CCW-M-2XXXN series Service Manual
CCW-M-2XXXN series Service Manual 6 CIRCUIT DIAGRAM

6.2 BLOCK DIAGRAM

6.2.1 REMOTE CONTROL UNIT 1/2

SH-3

6-11
6 CIRCUIT DIAGRAM CCW-M-2XXXN series Service Manual

6.2.2 REMOTE CONTROL UNIT 2/2

6-12
 1)* MARK OF EACH BOARD SHOWS THE

+5V
TXD2
RXD2
GND
RTS2
CTS2
DSR2
DTR2
+5V
TXD1
RXD1
GND
RTS1
CTS1
DSR1
DTR1
XT11-8 LATEST VERSION.
XT11-9 PS-CAL

1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
XT11-7

-
-
-
-
-
-
-
-
-
-
-
-

XJ308-
XJ308-
XJ309-
XJ309-
6.2.3

XT11-6

XT11-5
XJ300- 1 +5V
-2 +5V
-3 GND
XJ300- 4 GND

XJ307- 1 +5V

GND

+15V
-15V
CPU -2 TXD0
XJ318 (JTAG) -3 RXDO

- 2
-4 GND

J324- 1
J324- 3
WEIGH DRIVE UNIT (SH3) RTSO
-5
-6 CTSO
SIG 1 XJ319 (JTAG) -7 DSRO

+15V
-15V
GND
J201- 1- 1 J320- 1 DTRO
SIG 2 +5V XJ351- 1 +5V XJ307- 8
- 2- 1 -5
- 3- 1 SIG 3 -2 +5V
SIG 4 -9
- 4- 1 -13 -3 GND
- 5- 1 SIG 5 GND
-17 GND XJ351- 4
- 6- 1 SIG 6
SIG 7 -21
- 7- 1 -25
- 8- 1 SIG 8
J320-29 XJ354 (JTAG)
CAL UNIT

- 9- 1 SIG 9 SDRAM
SIG10 J321- 1 FIFO
-10- 1 -5 D/A (16MByte)
-11- 1 SIG11
SIG12 20,24,28,32 -9 CB CAL
-12- 1 -13
CONVERTER (+5V):NC XJ301- 1
DUC BOARD SIG13 XJ350- 1
-13- 1 -17 GND -2 PRIORITY
SIG14 -2
-14- 1 -21 DB0 -3
SIG15 -3

SYSTEM BUS
(P-5428*) -15- 1 -25 1
FLASH ROM ENCODER
J201-16- 1 SIG16 -4 -4
J321-29 2
-5 -5 (4MByte)
3 (FPGA)

MULTIPLEXER
+15V -6 -6
J201- 1-2 J201-16-2 J320- 2, 6,10,14, 4
-7 -7
18,22,26,30 5 -8
-8
J321- 2, 6,10,14, 6
-9 -9
AGND 18,22,26,30 DB7
J201- 1-3 J320- 3, 7,11,15, -10 -10
J201-16-3 A/D AB0
19,23,27,31 -11 -11
-12 1 -12
J321- 3, 7,11,15, CONVERTER XJ306- 1 EXC1-+5V
19,23,27,31 -13 2 -13
-15V A/D -9 EXC1-IN7
CCW-M-2XXXN series Service Manual

J201- 1-4 J201-16-4 J320- 4, 8,12,16, -14 3 -14 -8 - 6

20,24,28,32 CONVERTER -15 4 -15 -7 - 5
J321- 4, 8,12,16, -16 5 -16
DSP -6 - 4
20,24,28,32 -17 6 -17
PERIPHERAL -5 - 3
-18
7 -18
WCU -4 - 2
-19
8 -19
PROGRAM -3 - 1
CTL I/F -20 9 -20
(32KByteX3) -2 EXC1-IN0
-21
10 -21 XJ306-10 GND
(PLD) 11

ANTI-ALIAS FILTER
(PLD) -22 -22 PIO
-23 12 -23
ELECTRICAL UNIT DATA 13 XJ304- 9 POWER
-24 -24 (PLD) -8 EXC1_OUT7
(32KByteX2) -25
AB14 -25
SIGDF1 (/ADC4_INT) NC -7 EXC1_OUT6
J592-1-1 J322- 1 -26 -26 -6
SIGDF2 (/ADC4_CS) NC _ 5
J592-2-1 -5 -27 -27 -5
PREAMP (/ADC4-RES) NC _ 4
-9 -28 -28 -4
BOARD J322-13 PROM /MWR _ 3
-29 -29 -3
/MRD _ 2
+15V -30 -30

6-13
J592-1-2 J592-2-2 J322-2,6 (128KByte) /READY -2 _ 1
SYSTEM BUS

(P-5435*) J592-1-3 J592-2-3 AGND J322-3,7 -31 -31 -1 EXC1_OUT0

-15V -32
</ADC3_INT> NC -32 2
J592-1-4 J592-2-4 J322-4,8 </ADC3_CS> NC -10 +5V
-33 -33 E ROM -11 GND

MULTIPLEXER
-34 </ADC3_RES> NC -34 32KByte XJ304-12 NC
-35 /ADC1_INT -35
-36
/ADC1_CS -36
AFV UNIT /ADC1_RES
-37 -37
</ADC2_INT> NC XJ302- 1 +5V
SIGAFV1
RESET -38 -38
J322-17 </ADC2_CS> NC -2 TXD3
J596-1-1 SIGAFV2 -39 -39
-21 </ADC2_RES> NC -3 RXD3
-2-1 SIGAFV3 XJ387-40 XJ301-40
AFV PREAMP -3-1 -25 -4 GND
SIGAFV4 J322-29 MPSC -5 RTS3
J596-4-1
BOARD -6 CTS3
+15V XJ355 (PLD PROGRAM) ADDRESS -7 DSR3
(P-5488*) J596-1-2 J596-4-2 AGND J322-18,22,26,30
J596-1-3 J596-4-3 J322-19,23,27,31 XJ302- 8 DTR3
-15V (PLD PROGRAM) XJ316 DECODER
J596-1-4 J596-4-4 J322-20,24,28,32 ADC BOARD (P-5576*)
(PLD)
DIPSW RELAY UNIT
X8
ELECTRICAL UNIT XJ305- 1 EXC0_+5V XJ454- 1
PIO EXC0_IN7
-9 -9
(PLD) -8 _IN6 -8
(ARCNET) D XJ310- 1 _IN5
HUB BOARD XJ571-23 -7 -7
(ARCNET)/D -2 _IN4
XJ571-24 ARCNET -6 -6
(P-5535*) XJ310- 3 _IN3
SYSTEM BUS

-5 -5
#0 -4 _IN2 -4
-3 _IN1 -3
XJ311- 1 -2 EXC0_IN0 -2 RELAY
-2 XJ305-10 XJ454-10
100Ω XJ311- 3 BOARD
RELAYE UNIT
(P-5506*)
XJ303- 8 EXC0_OUT7 XJ453- 8
ARC1A ARC1A _OUT6
XJ401- 1 XJ312- 1 -7 -7
EXC BOARD ARC1B ARC1B _OUT5
-2 -2 ARCNET -6 -6
(P-5426*) XJ401- 3 FG XJ312- 3 -5 _OUT4 -5
#1 -4 _OUT3 -4
-3 _OUT2 -3
-2 _OUT1 -2
XJ313- 1
-1 EXC0_OUT0 -1
-2
POWER
CAL UNIT XJ313- 3 -9
+5V
-9
WCU BOARD (P-5561*) -10 -10
XJ303-11 XJ453-11

MODEL MACHINE: P-5605＊ :FERRITE CORE

CCW-M-216BN-D SERIES BLOCK DIAGRAM::
6 CIRCUIT DIAGRAM
 TH DRIVE UNIT 1
6.2.4
+5V
J411-1 J211-1
MOTOR(ENABLE1) MOTOR A
-2 -2 J213-1
MOTOR(PHASE1) MOTOR/A 1)"*":Alphanumerical code which
EXC BOARD -3 -3 -2
MOTOR(ENABLE2) MOTOR B M
-4 -4 DU -3
MOTOR(PHASE2) MOTOR/B
(P-5426*) -5 -5 J213-4
MOTOR(HALF PW) BOARD corresponds to the latest
-6 -6
MOTOR CAM SIGNAL TH
-7 -7
DGND MOTOR
-8 -8 version of the PWB.
PGND
-9 -9
PGND MOTOR CAM SIGNAL
-10 -10 J212-1 SENSOR
+39V +VCC
-11 -11 (P-5429*) -2 BOARD
+39V GND
-12 -12 J212-3 (P-5207*)
MOTOR(HALF ST)
-13 -13
J411-14 J211-14

TH DRIVE UNIT 2
+5V
J412-1
MOTOR(ENABLE1)
-2
MOTOR(PHASE1)
-3
MOTOR(ENABLE2)
6 CIRCUIT DIAGRAM

-4
+39V MOTOR(PHASE2)
DC FUSE J611-2-1 J440-1 +39V -5
PGND MOTOR(HALF PW)
-2 -2 PGND -6
BOARD MOTOR CAM SIGNAL
J440-3 -7
DGND
(P-5508*) J611-2-10 -8
PGND
-9
PGND
-10
+39V
PS-2 UNIT -11
ROM RAM +39V
-12
MOTOR(HALF ST)
-13
J412-14
RELAY UNIT

TH DRIVE UNIT 3 PS-1 UNIT

+5V
J413-1
MOTOR(ENABLE1) XC456-1-4
-2 +5V
MOTOR(PHASE1) -3 XJ456-1 +5V
-3 GND
MOTOR(ENABLE2) -2 -2 GND
-4
MOTOR(PHASE2) XC456-1-1
-5
MOTOR(HALF PW)
-6 XC456-2-4
RELAY BOARD
MOTOR CAM SIGNAL +24V

SYSTEM BUS
-7 -3 -3 +24V
DGND PGND
-8 -2 XJ456-4 PGND
(P-5506*)
PGND
-9 XC456-2-1
PGND
-10
+39V
-11
+39V +5V
-12 5 XJ455-1
MOTOR(HALF ST) POWER CTRL
-13 KM01 6 XJ455-2
J413-14

TH DRIVE UNIT 4
+5V
J414-1
MOTOR(ENABLE1) CAL UNIT
-2
MOTOR(PHASE1)
-3 EXC_OUT0 XJ454-1
MOTOR(ENABLE2) J303-1
-4 EXC_OUT1 -2
MOTOR(PHASE2) -2
-5 EXC_OUT2 -3
+5V MOTOR(HALF PW) -3
J403-1 -6 EXC_OUT3 -4
TX MOTOR CAM SIGNAL -4
-2 -7 EXC_OUT4 -5
RX DGND -5
-3 -8 WCU EXC_OUT5 -6
GND PGND -6
-4 -9 EXC_OUT6 -7
PGND BOARD -7
-5 -10 EXC_OUT7 -8
+39V (P-5421*) -8
-6 -11 POWER -9
+39V -9
-7 -12 +5V -10
MOTOR(HALF ST) -10
J403-8 -13 XJ456-11
J303-11

6-14
J414-14

+5V
J404-1 EXC_+5V XJ453-1
TX J305-1
-2 EXC_IN0 -2
RX -2
-3 EXC_IN1 -3
GND -3
-4 EXC_IN2 -4
/RTS ARC1A -4
-5 J401-1 J312-1 EXC_IN3 -5
MPU ARC1B -5
-6 -2 -2 EXC_IN4 -6
/DSR -6
-7 J401-3 J312-3 EXC_IN5 -7
-7
J404-8 ARC 100 EXC_IN6 -8
-8
J402-1 EXC_IN7 -9
NET -9
-2 J305-10 XJ453-10 +24V XJ452-13 -53- DC24V
J402-3
M37702 -14 -54- PGND
-1 -20-
INTERLOCK SIGNAL 1
-2 -21-
IN 0 INTERLOCK SIGNAL 2
J430-20 XJ450-20 -3 -72-
IN 1
-19 -19 -4 -22-
IN 2 AUX 5
-18 -18 -5 -21-
IN 3 AUX 6
-17 -17 -6 -73-
IN 4
-16 -16 -7 -25-
IN 5 AUX 1
-15 -15 -8 -26-
IN 6 AUX 2
-14 -14 -9 -102-
IN 7

SYSTEM BUS
J430-13 XJ450-13 -10 -104-
AUX 3
DSW1 -11 -105-
AUX 4
XJ452-12 -106-
J430-30 IN 8
-29 IN 9
PGND
-28 IN 10
-27 IN 11
-26 IN 12
-25 IN 13
-24 IN 14
E2 J430-23 IN 15 XJ451-1 -28-
DISCHARGE COMPLETION SIGNAL1
PROM -2 -29-
-3 -78-
DISCHARGE COMPLETION SIGNAL2
OUT 7 -4 -79-
J430-12 XJ450-12
OUT 6 -5 -82-
-11 -11 ERROR SIGNAL 1
OUT 5 -6 -83-
-10 -10
OUT 4 -7 -90-
-9 -9 ERROR SIGNAL 2
OUT 3 -8 -91-
-8 -8
RELAY UNIT OUT 2 -9 -30-
-7 -7 PRODOCT INFEED SIGNAL 1
OUT 1 -10 -31-
-6 -6
OUT 0 -11 -88-
J430-5 XJ450-5 PRODOCT INFEED SIGNAL 2
-12 -89-
GND -13 -84-
J430-4 XJ450-4 CONTROL 1
MODEL MACHINE: GND -14 -85-
-3 -3
+5V -15 -86-
-2 -2 CONTROL 2
+5V XJ451-16 -87-
CCW-M-N/NZ(N) SERIES J430-1 XJ450-1

BLOCK:DIAGRAM:
CCW-M-2XXXN series Service Manual
CCW-M-2XXXN series Service Manual 6 CIRCUIT DIAGRAM

6.2.5 AFV UNIT

NOTE) "*":Alphanumerical code which

corresponds to the latest version of the PWB.

No.1 ELECTRICAL
UNIT 2/2
SHIELD
WEIGHT J595-1
VO-
-2 SIGAFV1
VEX
-3
J596-1
+15V
J322-17 ADC
R+ -2 -18
R-
-4
-3
AGND
-19 BOARD
-5 SELF CHECK -15V
VO- J596-4 J322-20 (P-5576*)
-6
AGND
J595-7

SCK/OC AFV PREAMP BOARD

J597-1
GND
J597-2 (P-5488*)

No.2

SHIELD
WEIGHT J595-1
VO-
-2 SIGAFV2
VEX
-3
J596-1
+15V
J322-21 ADC
R+ -2 -22
R-
-4
-3
AGND
-23 BOARD
-5 SELF CHECK -15V
VO- J596-4 J322-24 (P-5576*)
-6
AGND
J595-7

SCK/OC AFV PREAMP BOARD

J597-1
GND
J597-2 (P-5488*)

No.3

SHIELD
WEIGHT J595-1
VO-
-2 SIGAFV3
VEX
-3
J596-1
+15V
J322-25 ADC
R+ -2 -26
R-
-4
-3
AGND
-27 BOARD
-5 SELF CHECK -15V
VO- J596-4 J322-28 (P-5576*)
-6
AGND
J595-7

SCK/OC AFV PREAMP BOARD

J597-1
GND
J597-2 (P-5488*)

No.4

SHIELD
WEIGHT J595-1
VO-
-2 SIGAFV4
VEX
-3
J596-1
+15V
J322-29 ADC
R+ -2 -30
R-
-4
-3
AGND
-31 BOARD
-5 SELF CHECK -15V
VO- J596-4 J322-32 (P-5576*)
-6
AGND
J595-7

SCK/OC AFV PREAMP BOARD

J597-1
GND
J597-2 (P-5488*) MODEL MACHINE:
CCW-M-N SERIES
AFV UNIT

BLOCK'DIAGRAM'

6-15
6 CIRCUIT DIAGRAM CCW-M-2XXXN series Service Manual

6.2.6 ELECTRICAL UNIT

6.2.6.1 CCW-M-214WN-S

(P-5435*)

6-16
 J205 -1 +5V J573 -1 100 J546 -1
WEIGH GND J577 -1
-2 -2 -2
DRIVE -4 D -3 TRANS- -2 -3
TRANS- MPU
UNIT 1 J205 -5 /D -4 J577 -3 -4 SW1
6.2.6.2
CEIVER CEIVER -5
J205 -1 +5V -5 -6
(M37702)
WEIGH GND 100 J541 -10 DGND J511 -10
AC
-2 -6 D -7 INT ZERO CROSS ZERO
DRIVE -4 D -7 4-PORT J576 -1 XJ03-1 -8 J541 -11 J511 -11
/D -2 /D -2 INT CROSS J501 -1 AC
UNIT 2 J205 -5 -8 ACTIVE -9
J576 -3 FG XJ03-3 J501 -3 AC RF1
-10
J205 -1 +5V HUB J541 -12 FOUT J511 -12 V
WEIGH -9 -11 AC
GND J571 -1 f J502 -1
-2 -10 -12 AC RF2
DRIVE D -2 +Vcc J502 -3
-4 -11 TRANS- TRANS- -13 J541 -1 J511 -1
UNIT 3 J205 -5 /D -12 -3 -14 AC
CEIVER CEIVER -4 FD1 SIG J503 -1
-15 J541 -2 J511 -2 SSR AC RF3
+5V FD2 SIG J503 -3
J205 -1 -13 -16 -3 -3
WEIGH GND -5 FD3 SIG AC
-2 -14 -17 -4 -4 J504 -1
DRIVE -4 D -15 4-PORT -6 -18 8CH FD4 SIG AC
-5 -5 J504 -3 RF4
UNIT 4 J205 -5 /D -16 -7 -19 FD5 SIG
ACTIVE LATCH -6 -6
-8 -20 -7 FD6 SIG -7 J505 -1 AC
J205 -1 +5V -17 HUB -21 FD7 SIG SSR AC RF5
WEIGH -8 -8 J505 -3
-2 GND -18 -9 -22 FD8 SIG
J541 -9 J511 -9
DRIVE D -10 J506 -1 AC
-4 -19 TRANS- TRANS- -23 RAM
UNIT 5 /D -11 J506 -3 AC RF6
J205 -5 -20 -24
CEIVER CEIVER -12 -25 J601 -1 AC J509 -1
+5V AC FD PS J507 -1 AC
J205 -1 -21 J546 -26 -3 -3

SYSTEM BUS
WEIGH GND -13 AC FUSE COM (1,2,3,4) J507 -3 AC RF7
-2 -22 -5 -5
DRIVE -4 D -23 -14 BOARD J601 -6 COM J509 -6
FDRV BOARD J508 -1 AC
UNIT 6 J205 -5 /D -24 -15 NO.1
NO.1 J508 -3 AC RF8
-16 AC
+5V J602 -1 J510 -1 (P-5424*)
J205 -1 -25 FDC BOARD (P-5507*) AC
WEIGH GND -3 -3
-2 -26 +5V J545 -1 -5 COM -5
DRIVE D -17 FD PS
-4 -27 TRANS- TRANS- -18 GND -2
(P-5423*) J602 -6 COM J510 -6
UNIT 7 /D TRANS- (5,6,7,8)
J205 -5 -28 -19 D -4
CEIVER CEIVER /D CEIVER
+5V -20 J545 -5 PS-1 UNIT
J205 -1 -29 AC
WEIGH GND +Vcc J501 -1
CCW-M-216BN-D

-2 -30 J542 -1 J511 -1 AC RF9

DRIVE -4 D -31 -21 J501 -3
UNIT 8 J205 -5 /D J573 -32 -22 FD 9 SIG SSR
D J542 -2 J511 -2 J502 -1 AC
-23 ARCNET -3 FD10 SIG -3 AC RF10
/D FD11 SIG J502 -3
-24 -4 -4
+5V J572 -1 CONTROLER FD12 SIG
J205 -1 8CH -5 -5 J503 -1 AC
WEIGH GND -2 FD13 SIG
-2 -25 -6 -6 J503 -3 AC RF11
DRIVE D -3 LATCH FD14 SIG
-4 TRANS- -7 -7
CCW-M-2XXXN series Service Manual

UNIT 9 /D -4 FD15 SIG SSR AC

J205 -5 J571 -32 -8 -8 J504 -1
CEIVER FD16 SIG AC RF12
+5V J542 -9 J511 -9 J504 -3
J205 -1 -5
WEIGH GND -6 AC
-2 J505 -1
DRIVE D -7 4-PORT AC AC RF13
-4 J601 -1 J509 -1 J505 -3
UNIT 10 /D -8 AC FD PS
J205 -5 ACTIVE -3 -3

J310 -1
J310 -2
AC FUSE COM (9,10,11,12) J506 -1 AC
+5V HUB -5 -5 AC RF14
J205 -1 -9 WCU BOARD J601 -6 COM J509 -6 J506 -3
WEIGH GND -10
FDRV BOARD
-2 NO.2 AC
DRIVE D -11 BOARD NO.2 J507 -1
-4 TRANS- HUB BOARD AC AC
UNIT 11 /D -12 J602 -1 J510 -1 (P-5424*) J507 -3 RF15
J205 -5 (P-5421*) (P-5507*) AC
CEIVER -3 -3
+5V -5 COM -5 J508 -1 AC
J205 -1 -13 (P-5535*) FD PS AC RF16
WEIGH GND -14 CAL UNIT J602 -6 COM J510 -6
(13,14,15,16) J508 -3
-2
DRIVE D -15
-4
UNIT 12 /D -16 PS-1 UNIT
J205 -5
J551 -1 AC
J574 -1 J543 -1 +Vcc J556 -1
+5V -17 J551 -3 AC DF1

6-17
J205 -1 -2
WEIGH GND -18
-2 -3 J543 -2 DF1 SIG J556 -2 SSR AC
DRIVE D -19 J552 -1
-4 TRANS- -4 -3 DF2 SIG -3 AC
UNIT 13 /D -20 J552 -3 DF2
J205 -5 -5
CEIVER -4 -4
-6 8CH -5 -5
+5V -21
J205 -1 -7
WEIGH GND LATCH -6 -6
-2 -22 J574 -8
DRIVE D -7 -7
-4 -23 SSR
UNIT 14 /D -8 -8 RADIAL FEEDER
J205 -5 -24
J543 -9 J556 -9

+Vcc
DGND
+Vcc
DGND
+Vcc
DGND
+Vcc
DGND
+5V &
J205 -1 -25 FD PS
WEIGH GND J544 -2 AC FUSE
-2 -26 AC (DF1,DF2) DISPERSION FEEDER
DRIVE D -3 J601 -1 J555 -1
-4 -27 TRANS- BOARD AC
/D -4 -3 -3

SYSTEM BUS
UNIT 15 J205 -5 -28 8CH NO.3 COM
CEIVER -5 -5 -5

-3

-2
-1
-2
-3
-4
+5V -6 J601 -6 COM J555 -6 HFDRV BOARD
J205 -1 -29 LATCH (P-5507*)
WEIGH GND -7 (P-5432*)
-2 -30

XT11-1
XT11-4
DRIVE D -8 PS-1 UNIT
-4 -31
UNIT 16 /D J544 -9
J205 -5 J572 -32
PS-CAL

WEIGH DRIVE
CAL UNIT
UNIT
VEX VEX
+39V WEIGHT J591-1 WEIGHT J591-1
J529-1 J611-1-1 IN+ SIGDF1 IN+ SIGDF2
PGND -2 J592-1 J322-1 ADC -2 J592-1 J322-5 ADC
-2 -2 IN- +15V IN- +15V
+39V DC FUSE -3 -2 -2 -3 -2 -6
-3 -3 AGND AGND AGND AGND
PGND -4 SELF -3 -3 BOARD -4 SELF -3 -7 BOARD
-4 -4 BOARD AGND -15V AGND -15V
+39V J591-5 J592-4 J322-4 (P-5422*) J591-5 J592-4 J322-8 (P-5422*)
-5 -5 CHECK CHECK
PGND
-6 -6 +Vcc +Vcc
+39V (P-5508*) J593-1 J593-1
J521-1 -7 -7 /SCK PREAMP BOARD /SCK PREAMP BOARD
PGND -2 -2
-2 -8 -8 /OC CAL UNIT /OC CAL UNIT
NO.1 -3 NO.1 -3 NO.2
-3 -9 -9 DGND DGND
J593-4 J593-4
J521-4 J529-10 J611-1-10 (P-5435*) (P-5435*)
MPS BOARD +39V
J539-1 J611-2-1
J528-1 PGND
(P-5436*) -2 -2
-2 +39V DC FUSE
-3 -3
-3 PGND
-4 -4 BOARD
J528-4 +39V
-5 -5
PGND
-6 -6
+39V (P-5508*)
-7 -7
J531-1 PGND :FERRITE CORE
-8 -8
-2 NO.2
-9 -9
-3
J539-10 J611-2-10
J531-4
+39V 1)"*":Alphanumerical code which corresponds to the latest
J530-1 J611-3-1
PGND
J538-1 -2 -2
+39V DC FUSE version of the PWB.
ELECTRICAL UNIT -2 -3 -3
PGND
-3 -4 -4 BOARD
+39V
J538-4 -5 -5
PGND
-6 -6
+39V (P-5508*)
-7 -7
MODEL MACHINE: PGND BLOCK:DIAGRAM:
-8 -8
-9 -9
NO.3
CCW-M-216BN-D SERIES J530-10 J611-3-10

PS-2 UNIT
6 CIRCUIT DIAGRAM
6 CIRCUIT DIAGRAM CCW-M-2XXXN series Service Manual

6.2.7 PS UNIT

6.2.7.1 CCW-M-214WN-S(220V-240V)[EU]

6-18
CCW-M-2XXXN series Service Manual 6 CIRCUIT DIAGRAM

6.2.7.2 CCW-M-214WN-S(380V-480V)

6-19
6 CIRCUIT DIAGRAM CCW-M-2XXXN series Service Manual

6.2.7.3 CCW-M-214WN-S(200V-240V)

6-20
 XT602
3 REMOTE
1)"*":Alphanumerical code which
CONTROL corresponds to the latest
4
BOX
6.2.7.4
XT601 3
version of the PWB.
QF01 BK
L11 AWG14 QF02 4 ELECTRICAL UNIT
L1 QF03
BK Z01
AWG14 L12 1 BK AWG14 BK AWG14 3
L2

7A

15A
BK IN OUT
AC230V AWG14 N2 2 BK AWG14 BK AWG14 4 OPTION
L3 NOISE
BU FILTER
(AC220 240V)
N1 AWG14 GNYE AWG18
N U01
XC10-1
XC456-1-1 GND
PE

BK AWG18
BK AWG18
XC10-3 -2 GND
RELAY PS
-3 DC5V
XC10-5
XC456-1-4 DC5V
GNYE
AWG10
U02
KM01 XC11-1
XC456-2-1 GND
3 1 13 5 XC11-3 -2 GND
A1 + RELAY PS
-3 DC24V
XC11-5
XC456-2-4 DC24V :FERRITE CORE

BK AWG18
BK AWG18
GNYE AWG10 4 2 14 6 A2 -
5 BU AWG20
XJ455-1 +DC5V
GNYE AWG10 RELAY POWER CTRL
6 BU AWG20
XJ455-2 0V
GNYE AWG10
MAIN BODY

8 7 10 9 QF04
BK U03 DC FUSE
P-5508*
AWG14 40 BK GND 50 J612-1-2

7A
AWG14 F611
BOARD-1
BK J612-1-1
AWG14 J611-1-1
41 BK +DC39V 51 (5A) PH&WH1,2 PS
F612 -2
AWG14
-3
(5A) PH&WH3,4 PS
CCW-M-2XXXN series Service Manual

F613 -4
-5
(5A) PH&WH5,6 PS
QF07 F614 -6
J613-1-2
BK U04 -7
(5A) PH&WH7,8 PS

BK AWG14
BK AWG14
BK AWG14
BK AWG14
AWG14 42 BK GND J613-1-1 -8

7A
PS-0 52 -9
BK AWG14 GNYE
AWG10 J611-1-10
AWG14 43 BK +DC39V 55
AWG14

P-5508* DC FUSE
J612-2-2
QF08 F611
BOARD-2
BK J612-2-1
GNYE AWG10 U05 J611-2-1
REMOTE CONTROL UNIT (5A) PH&WH9,10 PS
AWG14 44 BK GND 56 F612 -2

7A
GNYE AWG10 BK AWG14 -3
FEEDER(FDRV) (5A) PH&WH11,12 PS
AWG14 F613 -4
ELECTRICAL UNIT
45 BK +DC39V 57
GNYE AWG10 -5
AWG14 (5A) PH&WH13,14 PS

6-21
WDU(MPS) F614 -6
J613-2-2
-7
CCW-M-216BN-D(220V-240V)[EU]

(5A) PH&WH15,16 PS
J613-2-1 -8
-9
GNYE
AWG10 J611-2-10
GNYE AWG10
QF05
BK P-5507*
GNYE AWG10 F601
RELAY UNIT AWG14 11 J603-1-1 P-5508* DC FUSE
J601-1-1 J612-3-2
(2A) RF 1,2 PS

10A
BK F602 -2 F611
BOARD-3
AWG14 12 J603-1-2 -3 J612-3-1
(2A) J611-3-1
(5A) BH1 4 PS
-4 F612 -2
RF 3,4 PS
-5 -3
GNYE AWG10 (5A) BH5 8 PS
TH1 DRIVE UNIT AC FUSE J601-1-6 F613 -4
F603 -5
GNYE AWG10 BOARD-1 J602-1-1
(5A) BH9 12 PS
TH2 DRIVE UNIT (2A) RF 5,6 PS F614 -6
F604 -2 J613-3-2
-7
GNYE AWG10 J604-1-2 (5A) BH13 16 PS
TH3 DRIVE UNIT -3 J613-3-1 -8
(2A)
-4 -9
GNYE AWG10 RF 7,8 PS GNYE
TH4 DRIVE UNIT -5 J611-3-10
AWG10
J604-1-1 J602-1-6

QF06 DC FUSE
BK P-5507* P-5508*
GNYE AWG10 F601 J612-4-2
AWG14 13 J603-2-1 BOARD-4
J601-2-1 F611
(2A) RF 9,10 PS J612-4-1

10A
BK F602 -2 J611-4-1
(5A)
PS-1 AWG14 14 J603-2-2 -3 F612 -2
(2A)
-4 -3
RF 11,12 PS (5A)
-5 F613 -4
AC FUSE J601-2-6 -5
(5A) (DTH1 4 PS)
F603 F614 -6
BOARD-2 J613-4-2
J602-2-1 -7
(2A) RF 13,14 PS (5A) TH1 4 PS
F604 -2 J613-4-1 -8
J604-2-2 -3 -9
(2A)
-4 PS-2 J611-4-10
RF 15,16 PS
PC-5-4a-DC5V -5
KM01 ELECTROMAGNETIC CONDUCTOR (BMP 650504) COIL:DC5V J604-2-1 J602-2-6

U03 05 POWER SUPPLY PS2434 Output:DC39V,6.3A

P-5507*
U02 POWER SUPPLY LDA30F-24 Output:DC24V F601
J603-3-1
J601-3-1
(2A) DF 1,2 PS
U01 POWER SUPPLY LDA10F-5 Output:DC5V F602 -2
J603-3-2 -3
POWER SUPPLY UNIT(PS UNIT)
(2A)
Z01 NOISE FILTER ZAG2220-11S AC250V 20A -4
DF 3,4 PS
-5 FOR 216BN-D&216BN-M SERIES
QF07 08 CIRCUIT PROTECTOR CP32FM/7 7A AC FUSE J601-3-6
F603
CIRCUIT PROTECTOR CP32FM/10 10A
BOARD-3 J602-3-1
AC220-240V(EU)
QF05 06 (2A)
F604 -2
QF03 04 CIRCUIT PROTECTOR CP32FM/7 7A J604-3-2 -3
(2A)
-4
QF02 CIRCUIT BREAKER NF30-CS 2P AC500V 15A -5
J604-3-1 J602-3-6
QF01 EMERGENCY SWITCH P1-25/I/SVB/N 3P+N AC750V 25A BLOCK:DIAGRAM:
Item Designation PART NAME TYPE REMARKS,RATING
6 CIRCUIT DIAGRAM
 XT602
3 REMOTE 1)"*":Alphanumerical code which
CONTROL
XT601 4 corresponds to the latest
QF01 QF02 BOX
BK
6.2.7.5
BK AWG14 L11 AWG14 3 version of the PWB.
L1

15A
BK
BK AWG14 L31 AWG14 4 ELECTRICAL UNIT
L2
AC380/400 BK
Z01 QF03
L32 BK AWG14 AWG14 1 BK AWG14 BK AWG14 3
/415/460 L3

7A
BK IN OUT
/480V L12 BK AWG14 BK AWG14 BK AWG14
OPTION
N AWG14 NOISE 2 4
QF20 FILTER
GNYE
PE AWG18
23 27 U01

10A
XC10-1
XC456-1-1 GND

BK AWG18
BK AWG18
XC10-3 -2 GND
RELAY PS
19 -3 DC5V
XC10-5
XC456-1-4 DC5V

BK AWG14
BK AWG14
6 CIRCUIT DIAGRAM

BK AWG14 27
U02
KM01 XC11-1
XC456-2-1 GND
19 3 1 13 5 XC11-3 -2 GND
A1 + RELAY PS
-3 DC24V
XC11-5
XC456-2-4 DC24V :FERRITE CORE
GNYE AWG10

BK
AWG14
GNYE AWG10

BK AWG18
BK AWG18
BK AWG14 4 2 14 6 A2 -
GNYE AWG10 5 BU AWG20
XJ455-1 +DC5V
BK AWG14 19 RELAY POWER CTRL
6 BU AWG20
GNYE AWG10 XJ455-2 0V
BK AWG14

BK AWG14 GNYE AWG10

8 7 10 9
BK U03 BK DC FUSE
GNYE AWG10 QF04 P-5508*
AWG14 40 GND AWG14 50 J612-1-2
BOARD-1
BK F611

7A
BK J612-1-1
AWG14 J611-1-1
41 +DC39V AWG14 51 (5A) PH&WH1,2 PS
480V 480V QF21 -2
F612
460V 460V BK MAIN BODY -3
(5A) PH&WH3,4 PS
24 AWG14 -4
415V 415V F613

10A
GNYE AWG10 -5
400V 400V (5A) PH&WH5,6 PS
-6
J613-1-2 F614
380V 380V BK U04 BK -7
GNYE AWG10 QF07 PH&WH7,8 PS

BK AWG14
BK AWG14
BK AWG14
BK AWG14
J613-1-1 (5A) -8
AWG14 42 GND AWG14
200V 200V
52 -9
BK GNYE

7A
BK J611-1-10
0V 0V 0V 0V AWG10
AWG14 43 +DC39V AWG14 55
PS-0
T01 T02
P-5508* DC FUSE
J612-2-2
BOARD-2
F611
CCW-M-216BN-D(380V-480V)

ELECTRIC BK J612-2-1
QF08 U05 BK J611-2-1
AWG14 (5A) PH&WH9,10 PS
44 GND AWG14 56 F612 -2
BK -3

7A
BK (5A) PH&WH11,12 PS
AWG14 F613 -4
45 +DC39V AWG14 57 -5
(5A) PH&WH13,14 PS

6-22
F614 -6
J613-2-2
-7
(5A) PH&WH15,16 PS
GNYE AWG10 J613-2-1 -8
REMOTE CONTROL UNIT
-9
GNYE AWG10 GNYE
FEEDER(FDRV) AWG10 J611-2-10
ELECTRICAL UNIT GNYE AWG10
WDU(MPS)
GNYE AWG10 QF05 BK P-5507*
AWG14 11 J603-1-1 F601 P-5508* DC FUSE
GNYE AWG10 J601-1-1 J612-3-2
RELAY UNIT BK (2A) RF 1,2 PS BOARD-3
-2

10A
F602 J612-3-1 F611
AWG14 12 J603-1-2 -3 J611-3-1
(2A) -4 (5A) BH1 4 PS
RF 3,4 PS F612 -2
-5 -3
J601-1-6 (5A) BH5 8 PS
AC FUSE F613 -4
F603 -5
BOARD-1 J602-1-1 (5A) BH9 12 PS
RF 5,6 PS F614 -6
(2A) -2 J613-3-2
GNYE AWG10 F604 -7
TH1 DRIVE UNIT J604-1-2 -3 (5A) BH13 16 PS
J613-3-1 -8
(2A) -4
GNYE AWG10 RF 7,8 PS -9
TH2 DRIVE UNIT GNYE
-5 J611-3-10
AWG10
GNYE AWG10 J604-1-1 J602-1-6
TH3 DRIVE UNIT
GNYE AWG10
TH4 DRIVE UNIT
BK P-5508* DC FUSE
QF06 P-5507* J612-4-2
AWG14 13 J603-2-1 F601 BOARD-4
J601-2-1 J612-4-1 F611
GNYE AWG10 BK (2A) RF 9,10 PS J611-4-1
-2

10A
F602 (5A)
AWG14 14 J603-2-2 -3 F612 -2
(2A) -4 -3
RF 11,12 PS (5A) -4
-5 F613
J601-2-6 -5
AC FUSE (5A) (DTH1 4 PS)
F614 -6
PC-5-4a-DC5V F603 J613-4-2
KM01 ELECTROMAGNETIC CONDUCTOR (BMP 650504) COIL:DC5V BOARD-2 J602-2-1 -7
RF 13,14 PS (5A) TH1 4 PS
(2A) -2 J613-4-1 -8
F604
U03 05 POWER SUPPLY PS2434 Output:DC39V,6.3A J604-2-2 -3 -9
(2A) -4 PS-2 J611-4-10
RF 15,16 PS
U02 POWER SUPPLY LDA30F-24 Output:DC24V -5
J604-2-1 J602-2-6
U01 POWER SUPPLY LDA10F-5 Output:DC5V

Z01 NOISE FILTER ZAG2220-11S AC250V 20A

P-5507*
J603-3-1 F601
P:380/400/415/460/480V J601-3-1
TRANSFORMER ZTE60BX80 (2A) DF 1,2 PS POWER SUPPLY UNIT(PS UNIT)
T01,02 S:200V F602
-2
J603-3-2 -3
(2A) -4 FOR 216BN-D&216BN-M SERIES
DF 3,4 PS
QF20,21 CIRCUIT BREAKER FAZN S10 AC230V/400V 10A -5
AC FUSE J601-3-6
QF07,08 CIRCUIT PROTECTOR CP32FM/7 7A AC380/400/415/460/480V
F603
BOARD-3 J602-3-1
CIRCUIT PROTECTOR CP32FM/10 10A (2A) -2
QF05,06 F604
PS-1 J604-3-2 -3
QF03,04 CIRCUIT PROTECTOR CP32FM/7 7A (2A) -4
-5
QF02 CIRCUIT BREAKER NF30-CS 2P AC500V 15A J604-3-1 J602-3-6

EMERGENCY SWITCH P1-25/I/SVB/N 3P+N AC750V 25A

BLOCK:DIAGRAM:
QF01
Item Designation PART NAME TYPE REMARKS,RATING
CCW-M-2XXXN series Service Manual
 XT602
3 REMOTE
CONTROL
4 1)"*":Alphanumerical code which
BOX
6.2.7.6
XT601 3 corresponds to the latest
QF01 BK
L11 AWG14 QF02 4 ELECTRICAL UNIT version of the PWB.
L1 QF03
BK Z01
AWG14 L12 1 BK AWG14 BK AWG14 3
L2

7A

15A
BK BK IN OUT
AC208V L31 AWG14 AWG14 L32 2 BK AWG14 BK AWG14 4 OPTION
L3 NOISE
FILTER
(AC200 240V)
GNYE AWG18
N U01
XC10-1
XC456-1-1 GND
PE

BK AWG18
BK AWG18
XC10-3 -2 GND
RELAY PS
-3 DC5V
XC10-5
XC456-1-4 DC5V
GNYE
AWG10
U02
KM01 XC11-1
XC456-2-1 GND
3 1 13 5 XC11-3 -2 GND
A1 + RELAY PS
-3 DC24V
XC11-5
XC456-2-4 DC24V :FERRITE CORE

BK AWG18
BK AWG18
GNYE AWG10 4 2 14 6 A2 -
5 BU AWG20
XJ455-1 +DC5V
GNYE AWG10 RELAY POWER CTRL
6 BU AWG20
XJ455-2 0V
GNYE AWG10
MAIN BODY

8 7 10 9 QF04
BK U03 DC FUSE
P-5508*
AWG14 40 BK GND 50 J612-1-2

7A
AWG14 F611
BOARD-1
BK J612-1-1
AWG14 J611-1-1
41 BK +DC39V 51 (5A) PH&WH1,2 PS
F612 -2
AWG14
-3
(5A) PH&WH3,4 PS
CCW-M-2XXXN series Service Manual

F613 -4
-5
(5A) PH&WH5,6 PS
QF07 F614 -6
J613-1-2
BK U04 -7
(5A) PH&WH7,8 PS

BK AWG14
BK AWG14
BK AWG14
BK AWG14
AWG14 42 BK GND J613-1-1 -8

7A
PS-0 52 -9
BK AWG14 GNYE
AWG10 J611-1-10
AWG14 43 BK +DC39V 55
AWG14

P-5508* DC FUSE
J612-2-2
BOARD-2
CCW-M-216BN-D(200V-240V)

QF08 F611
BK J612-2-1
GNYE AWG10 U05 J611-2-1
REMOTE CONTROL UNIT (5A) PH&WH9,10 PS
AWG14 44 BK GND 56 F612 -2

7A
GNYE AWG10 BK AWG14 -3
FEEDER(FDRV) (5A) PH&WH11,12 PS
AWG14 F613 -4
ELECTRICAL UNIT
45 BK +DC39V 57
GNYE AWG10 -5
(5A)

6-23
WDU(MPS) AWG14 PH&WH13,14 PS
F614 -6
J613-2-2
-7
(5A) PH&WH15,16 PS
J613-2-1 -8
-9
GNYE
AWG10 J611-2-10
GNYE AWG10
QF05
BK P-5507*
GNYE AWG10 F601
RELAY UNIT AWG14 11 J603-1-1 P-5508* DC FUSE
J601-1-1 J612-3-2
(2A) RF 1,2 PS

10A
BK F602 -2 F611
BOARD-3
AWG14 12 J603-1-2 -3 J612-3-1
(2A) J611-3-1
(5A) BH1 4 PS
-4 F612 -2
RF 3,4 PS
-5 -3
GNYE AWG10 (5A) BH5 8 PS
TH1 DRIVE UNIT AC FUSE J601-1-6 F613 -4
F603 -5
GNYE AWG10 BOARD-1 J602-1-1
(5A) BH9 12 PS
TH2 DRIVE UNIT (2A) RF 5,6 PS F614 -6
F604 -2 J613-3-2
-7
GNYE AWG10 J604-1-2 (5A) BH13 16 PS
TH3 DRIVE UNIT -3 J613-3-1 -8
(2A)
-4 -9
GNYE AWG10 RF 7,8 PS GNYE
TH4 DRIVE UNIT -5 J611-3-10
AWG10
J604-1-1 J602-1-6

QF06 DC FUSE
BK P-5507* P-5508*
GNYE AWG10 F601 J612-4-2
AWG14 13 J603-2-1 BOARD-4
J601-2-1 F611
(2A) RF 9,10 PS J612-4-1

10A
BK F602 -2 J611-4-1
(5A)
PS-1 AWG14 14 J603-2-2 -3 F612 -2
(2A)
-4 -3
RF 11,12 PS (5A)
-5 F613 -4
AC FUSE J601-2-6 -5
(5A) (DTH1 4 PS)
F603 F614 -6
BOARD-2 J613-4-2
J602-2-1 -7
(2A) RF 13,14 PS (5A) TH1 4 PS
F604 -2 J613-4-1 -8
J604-2-2 -3 -9
(2A)
-4 PS-2 J611-4-10
RF 15,16 PS
PC-5-4a-DC5V -5
KM01 ELECTROMAGNETIC CONDUCTOR (BMP 650504) COIL:DC5V J604-2-1 J602-2-6

U03 05 POWER SUPPLY PS2434 Output:DC39V,6.3A

P-5507*
U02 POWER SUPPLY LDA30F-24 Output:DC24V F601
J603-3-1 POWER SUPPLY UNIT(PS UNIT)
J601-3-1
(2A) DF 1,2 PS
U01 POWER SUPPLY LDA10F-5 Output:DC5V F602 -2
J603-3-2 -3 FOR 216BN-D&216BN-M SERIES
(2A)
Z01 NOISE FILTER ZAG2220-11S AC250V 20A -4
DF 3,4 PS
-5
QF07 08 CIRCUIT PROTECTOR CP32FM/7 7A AC FUSE J601-3-6
AC200-240V(JPN,USA)
F603
CIRCUIT PROTECTOR CP32FM/10 10A
BOARD-3 J602-3-1
QF05 06 (2A)
F604 -2
QF03 04 CIRCUIT PROTECTOR CP32FM/7 7A J604-3-2 -3
(2A)
-4
QF02 CIRCUIT BREAKER NF30-CS 2P AC500V 15A -5 BLOCK:DIAGRAM:
J604-3-1 J602-3-6
QF01 EMERGENCY SWITCH P1-25/I/SVB/N 3P+N AC750V 25A

Item Designation PART NAME TYPE REMARKS,RATING

6 CIRCUIT DIAGRAM
6 CIRCUIT DIAGRAM CCW-M-2XXXN series Service Manual

6.2.7.7 CCW-M-220BN-6M(200V-240V)

BLOCK:DIAGRAM:

6-24
CCW-M-2XXXN series Service Manual 6 CIRCUIT DIAGRAM

6.2.7.8 CCW-M-224BN-6M(220V-240V)

BLOCK:DIAGRAM:
092-6470-06

6-25
6 CIRCUIT DIAGRAM CCW-M-2XXXN series Service Manual

6.2.8 WEIGH DRIVE UNIT

6.2.8.1 CCW-M-214WN-S[1/2]

6-26
CCW-M-2XXXN series Service Manual 6 CIRCUIT DIAGRAM

6.2.8.2 CCW-M-214WN-S[2/2]

6-27
 +5V
J204-1 J211-1
MOTOR(ENABLE 1)
-2 -2
MOTOR(PHASE 1)
-3 -3
MOTOR(ENABLE 2)
-4 -4
MOTOR(PHASE 2)
-5 -5
6.2.8.3
MOTOR(HALF PW) BOOSTER
-6 -6
MOTOR CAM SIGNAL
-7 -7
DGND DRIVE
-8 -8
PGND
-9 -9
PGND
-10 -10
+5V +39V UNIT 2
J202-1 J221-1 -11 -11
MOTOR(ENABLE 1) MOTOR A WEIGH +39V
-2 -2 J223-1 -12 -12
MOTOR(PHASE 1) MOTOR/A MOTOR(HALF ST)
-3 -3 -2 -13 -13
MOTOR(ENABLE 2) MOTOR B M MOTOR CAM2 SIGNAL
-4 -4 -3 J204-14 J211-14
MOTOR(PHASE 2) MOTOR/B
-5 -5 J223-4 DRIVE
MOTOR(HALF PW)
-6 -6
MOTOR CAM SIGNAL PH ELECTRICAL UNIT
-7 -7 (PH)
DGND MOTOR +5V
-8 -8 UNIT 2 J205-2-1 J572-5
PGND GND
-9 -9 -2 -6 HUB BOARD
PGND
-10 -10 MOTOR CAM SIGNAL -3
+39V J222-1 SENSER ARCNET( D) (P-5535*)
-11 -11 +VCC BOARD -4 -7
+39V -2 ARCNET(/D)
6 CIRCUIT DIAGRAM

-12 -12 GND J205-2-5 J572-8

MOTOR(HALF ST) J222-3 (P-5207*) +39V
-13 -13
MOTOR CAM2 SIGNAL J206-2-1 J522-1
J202-14 J221-14 PGND MPS
DDU -2 -2
+39V BOARD
+5V -3 -3
+5V J203-1 J224-1 BOARD PGND (P-5436*)
J207-1 MOTOR(ENABLE 1) MOTOR A J206-2-4 J522-4
/SCK -2 -2 J226-1
-2 MOTOR(PHASE 1) MOTOR/A
/OC -3 -3 (P-5439*) -2
-3 MOTOR(ENABLE 2) MOTOR B M
DGND -4 -4 -3 SIG2
J207-4 MOTOR(PHASE 2) MOTOR/B J201-2-1 J320-5
-5 -5 J226-4 +15V ADC BOARD
MOTOR(HALF PW) -2 -6
-6 -6 GND
MOTOR CAM SIGNAL WH -3 -7
-7 -7 (WH) -15V
DGND MOTOR J201-2-4 J320-8
-8 -8
PGND
-9 -9 CAL UNIT
PGND
-10 -10 MOTOR CAM SIGNAL
+39V J225-1 SENSER
-11 -11 +VCC BOARD +5V
+39V -2 J204-1 J211-1
-12 -12 GND MOTOR(ENABLE 1)
MOTOR(HALF ST) J225-3 (P-5207*) BOOSTER DRIVE UNIT 1 -2 -2
-13 -13 MOTOR(PHASE 1)
MOTOR CAM2 SIGNAL -3 -3
J203-14 J224-14 MOTOR(ENABLE 2)
-4 -4
MOTOR(PHASE 2)
+5V -5 -5 BOOSTER
J204-1 J211-1 MOTOR(HALF PW)
MOTOR(ENABLE 1) MOTOR A -6 -6
-2 -2 J214-1 MOTOR CAM SIGNAL
CCW-M-216BN-D[1/2]

MPU MOTOR(PHASE 1) MOTOR/A -7 -7

-3 -3 -2 DGND DRIVE
MOTOR(ENABLE 2) MOTOR B M -8 -8
-4 -4 -3 PGND
MOTOR(PHASE 2) DU MOTOR/B -9 -9
-5 -5 J214-4 PGND
M37702 MOTOR(HALF PW) -10 -10
-6 -6 BOARD +39V UNIT 3
MOTOR CAM SIGNAL BH -11 -11
-7 -7 WEIGH +39V
DGND MOTOR -12 -12
-8 -8 (P-5429*) MOTOR(HALF ST)
PGND -13 -13
-9 -9 MOTOR CAM2 SIGNAL
PGND J204-14 J211-14
-10 -10 MOTOR CAM SIGNAL
+39V J212-1 SENSER DRIVE
-11 -11 (BH) +VCC BOARD
+39V -2
-12 -12 GND ELECTRICAL UNIT
MOTOR(HALF ST) J212-3 (P-5207*)
-13 -13 +5V
MOTOR CAM2 SIGNAL UNIT 3 J205-3-1 J572-9
J204-14 J211-14 GND
-2 -10 HUB BOARD
-3
ARCNET( D) (P-5535*)
-4 -11
ARCNET(/D)
J205-3-5 J572-12
+39V

6-28
J206-3-1 J523-1
PGND MPS
-2 -2
ELECTRICAL UNIT +39V BOARD
-3 -3
PGND (P-5436*)
J206-3-4 J523-4
RAM
+5V
+5V J205-1-1 J572-1 SIG2
GND HUB J201-3-1 J320-9
DGND -2 -2 +15V ADC BOARD
-2 -10
SGND -3 BOARD GND
ARCNET( D) -3 -11
ARC -4 -3 -15V
ARCNET(/D) (P-5535*) J201-3-4 J320-12
NET J205-1-5 J572-4
CAL UNIT
+5V
J204-1 J211-1
+39V MOTOR(ENABLE 1)
SW1 J206-1-1 J521-1 -2 -2
PGND MPS MOTOR(PHASE 1)
-2 -2 -3 -3
+39V MOTOR(ENABLE 2)
-3 -3 BOARD -4 -4
PGND MOTOR(PHASE 2)
J206-1-4 J521-4 -5 -5 BOOSTER
(P-5436*) MOTOR(HALF PW)
-6 -6
MOTOR CAM SIGNAL
-7 -7
DGND DRIVE
SELF CHECK -8 -8
VEX PGND
WEIGHT J208-1 -9 -9
IN+ PGND
-2 SIG1 -10 -10
IN- J201-1-1 J320-1 +39V UNIT 4
-3 +15V -11 -11
AGND -2 -2 WEIGH +39V
-4 GND -12 -12
AGND -3 -3 MOTOR(HALF ST)
J208-5 -15V -13 -13
J201-1-4 J320-4 MOTOR CAM2 SIGNAL
J204-14 J211-14
DRIVE
DUC BOARD (P-5428*)
ELECTRICAL UNIT
WEIGH DRIVE UNIT 1 CAL UNIT +5V
UNIT 4 J205-4-1 J572-13
GND
-2 -14
HUB BOARD
-3
ARCNET( D)
-4 -15 (P-5535*)
ARCNET(/D)
J205-4-5 J572-16
+39V
J206-4-1 J524-1
PGND MPS
-2 -2
:FERRITE CORE +39V BOARD
-3 -3
PGND (P-5436*)
J206-4-4 J524-4

SIG2
J201-4-1 J320-13
1)"*":Alphanumerical code which corresponds to the latest +15V ADC BOARD
-2 -14
GND
-3 -15
-15V
corresponds to the latest version of the PWB. J201-4-4 J320-16

WEIGH DRIVE UNIT 1/2 CAL UNIT

MODEL MACHINE: CCW-M-216BN-D SERIES BLOCK:DIAGRAM:

CCW-M-2XXXN series Service Manual
 +5V +5V +5V +5V
J204-1 J211-1 J204-1 J211-1 J204-1 J211-1 J204-1 J211-1
MOTOR(ENABLE 1) MOTOR(ENABLE 1) MOTOR(ENABLE 1) MOTOR(ENABLE 1)
-2 -2 -2 -2 -2 -2 -2 -2
MOTOR(PHASE 1) MOTOR(PHASE 1) MOTOR(PHASE 1) MOTOR(PHASE 1)
-3 -3 -3 -3 -3 -3 -3 -3
MOTOR(ENABLE 2) MOTOR(ENABLE 2) MOTOR(ENABLE 2) MOTOR(ENABLE 2)
-4 -4 -4 -4 -4 -4 -4 -4
6.2.8.4
MOTOR(PHASE 2) MOTOR(PHASE 2) MOTOR(PHASE 2) MOTOR(PHASE 2)
-5 -5 BOOSTER -5 -5 BOOSTER -5 -5 BOOSTER -5 -5 BOOSTER
MOTOR(HALF PW) MOTOR(HALF PW) MOTOR(HALF PW) MOTOR(HALF PW)
-6 -6 -6 -6 -6 -6 -6 -6
MOTOR CAM SIGNAL MOTOR CAM SIGNAL MOTOR CAM SIGNAL MOTOR CAM SIGNAL
-7 -7 -7 -7 -7 -7 -7 -7
DGND DRIVE DGND DRIVE DGND DRIVE DGND DRIVE
-8 -8 -8 -8 -8 -8 -8 -8
PGND PGND PGND PGND
-9 -9 -9 -9 -9 -9 -9 -9
PGND PGND PGND PGND
-10 -10 -10 -10 -10 -10 -10 -10
+39V UNIT 5 +39V UNIT 8 +39V UNIT 11 +39V UNIT 14
-11 -11 -11 -11 -11 -11 -11 -11
WEIGH +39V WEIGH +39V WEIGH +39V WEIGH +39V
-12 -12 -12 -12 -12 -12 -12 -12
MOTOR(HALF ST) MOTOR(HALF ST) MOTOR(HALF ST) MOTOR(HALF ST)
-13 -13 -13 -13 -13 -13 -13 -13
MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL
J204-14 J211-14 J204-14 J211-14 J204-14 J211-14 J204-14 J211-14
DRIVE DRIVE DRIVE DRIVE
ELECTRICAL UNIT ELECTRICAL UNIT ELECTRICAL UNIT ELECTRICAL UNIT
+5V +5V +5V +5V
UNIT 5 J205-5-1 J572-17 UNIT 8 J205-8-1 J572-29 UNIT 11 J205-11-1 J573-9 UNIT 14 J205-14-1 J573-21
GND GND GND GND
-2 -18 HUB BOARD -2 -30 HUB BOARD -2 -10 -2 -22 HUB BOARD
HUB BOARD
-3 (P-5425*/ -3 (P-5425*/ -3 (P-5425*/ -3 (P-5425*/
ARCNET( D) ARCNET( D) ARCNET( D) ARCNET( D)
-4 -19 P-5535*) -4 -31 P-5535*) -4 -11 P-5535*) -4 -23 P-5535*)
ARCNET(/D) ARCNET(/D) ARCNET(/D) ARCNET(/D)
J205-5-5 J572-20 J205-8-5 J572-32 J205-11-5 J573-12 J205-14-5 J573-24
+39V +39V +39V +39V
J206-5-1 J525-1 J206-8-1 J528-1 J206-11-1 J533-1 J206-14-1 J536-1
PGND MPS PGND MPS PGND MPS PGND MPS
-2 -2 -2 -2 -2 -2 -2 -2
+39V +39V +39V +39V
-3 -3 BOARD -3 -3 BOARD -3 -3 BOARD -3 -3 BOARD
PGND (P-5436*) PGND (P-5436*) PGND (P-5436*) PGND (P-5436*)
J206-5-4 J525-4 J206-8-4 J528-4 J206-11-4 J533-4 J206-14-4 J536-4

SIG2 SIG2 SIG2 SIG2

J201-5-1 J320-17 J201-8-1 J320-29 J201-11-1 J321-9 J201-14-1 J321-21
+15V ADC BOARD +15V ADC BOARD +15V ADC BOARD +15V ADC BOARD
-2 -18 -2 -30 -2 -10 -2 -22
GND (P-5422*/ GND (P-5422*/ GND (P-5422*/ GND (P-5422*/
-3 -19 -3 -31 -3 -11 -3 -23
-15V P-5528*) -15V P-5528*) -15V P-5528*) -15V P-5528*)
J201-5-4 J320-20 J201-8-4 J320-32 J201-11-4 J321-12 J201-14-4 J321-24

CAL UNIT CAL UNIT CAL UNIT CAL UNIT

+5V +5V +5V +5V
J204-1 J211-1 J204-1 J211-1 J204-1 J211-1 J204-1 J211-1
MOTOR(ENABLE 1) MOTOR(ENABLE 1) MOTOR(ENABLE 1) MOTOR(ENABLE 1)
-2 -2 -2 -2 -2 -2 -2 -2
MOTOR(PHASE 1) MOTOR(PHASE 1) MOTOR(PHASE 1) MOTOR(PHASE 1)
-3 -3 -3 -3 -3 -3 -3 -3
MOTOR(ENABLE 2) MOTOR(ENABLE 2) MOTOR(ENABLE 2) MOTOR(ENABLE 2)
-4 -4 -4 -4 -4 -4 -4 -4
MOTOR(PHASE 2) MOTOR(PHASE 2) MOTOR(PHASE 2) MOTOR(PHASE 2)
-5 -5 BOOSTER -5 -5 BOOSTER -5 -5 BOOSTER -5 -5 BOOSTER
MOTOR(HALF PW) MOTOR(HALF PW) MOTOR(HALF PW) MOTOR(HALF PW)
-6 -6 -6 -6 -6 -6 -6 -6
MOTOR CAM SIGNAL MOTOR CAM SIGNAL MOTOR CAM SIGNAL MOTOR CAM SIGNAL
-7 -7 -7 -7 -7 -7 -7 -7
DGND DGND DGND DGND
CCW-M-216BN-D[2/2]

-8 -8 DRIVE -8 -8 DRIVE -8 -8 DRIVE -8 -8 DRIVE

CCW-M-2XXXN series Service Manual

PGND PGND PGND PGND

-9 -9 -9 -9 -9 -9 -9 -9
PGND PGND PGND PGND
-10 -10 -10 -10 -10 -10 -10 -10
+39V UNIT 6 +39V UNIT 9 +39V UNIT 12 +39V UNIT 15
-11 -11 -11 -11 -11 -11 -11 -11
WEIGH +39V WEIGH +39V WEIGH +39V WEIGH +39V
-12 -12 -12 -12 -12 -12 -12 -12
MOTOR(HALF ST) MOTOR(HALF ST) MOTOR(HALF ST) MOTOR(HALF ST)
-13 -13 -13 -13 -13 -13 -13 -13
MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL
J204-14 J211-14 J204-14 J211-14 J204-14 J211-14 J204-14 J211-14
DRIVE DRIVE DRIVE DRIVE
ELECTRICAL UNIT ELECTRICAL UNIT ELECTRICAL UNIT ELECTRICAL UNIT
+5V +5V +5V +5V
UNIT 6 J205-6-1 J572-21 UNIT 9 J205-9-1 J573-1 UNIT 12 J205-12-1 J573-13 UNIT 15 J205-15-1 J573-25
GND GND GND GND
-2 -22 HUB BOARD -2 -2 HUB BOARD -2 -14 HUB BOARD -2 -26 HUB BOARD
-3 (P-5425*/ -3 (P-5425*/ -3 (P-5425*/ -3 (P-5425*/
ARCNET( D) ARCNET( D) ARCNET( D) ARCNET( D)
-4 -23 P-5535*) -4 -3 P-5535*) -4 -15 P-5535*) -4 -27 P-5535*)
ARCNET(/D) ARCNET(/D) ARCNET(/D) ARCNET(/D)
J205-6-5 J572-24 J205-9-5 J573-4 J205-12-5 J573-16 J205-15-5 J573-28
+39V +39V +39V +39V
J206-6-1 J526-1 J206-9-1 J531-1 J206-12-1 J534-1 J206-15-1 J537-1
PGND MPS PGND MPS PGND MPS PGND MPS
-2 -2 -2 -2 -2 -2 -2 -2
+39V +39V +39V +39V

6-29
-3 -3 BOARD -3 -3 BOARD -3 -3 BOARD -3 -3 BOARD
PGND (P-5436*) PGND (P-5436*) PGND (P-5436*) PGND (P-5436*)
J206-6-4 J526-4 J206-9-4 J531-4 J206-12-4 J534-4 J206-15-4 J537-4

SIG2 SIG2 SIG2 SIG2

J201-6-1 J320-21 J201-9-1 J321-1 J201-12-1 J321-13 J201-15-1 J321-25
+15V ADC BOARD +15V ADC BOARD +15V ADC BOARD +15V ADC BOARD
-2 -22 -2 -2 -2 -14 -2 -26
GND (P-5422*/ GND (P-5422*/ GND (P-5422*/ GND (P-5422*/
-3 -23 -3 -3 -3 -15 -3 -27
-15V P-5528*) -15V P-5528*) -15V P-5528*) -15V P-5528*)
J201-6-4 J320-24 J201-9-4 J321-4 J201-12-4 J321-16 J201-15-4 J321-28

CAL UNIT CAL UNIT CAL UNIT CAL UNIT

+5V +5V +5V +5V
J204-1 J211-1 J204-1 J211-1 J204-1 J211-1 J204-1 J211-1
MOTOR(ENABLE 1) MOTOR(ENABLE 1) MOTOR(ENABLE 1) MOTOR(ENABLE 1)
-2 -2 -2 -2 -2 -2 -2 -2
MOTOR(PHASE 1) MOTOR(PHASE 1) MOTOR(PHASE 1) MOTOR(PHASE 1)
-3 -3 -3 -3 -3 -3 -3 -3
MOTOR(ENABLE 2) MOTOR(ENABLE 2) MOTOR(ENABLE 2) MOTOR(ENABLE 2)
-4 -4 -4 -4 -4 -4 -4 -4
MOTOR(PHASE 2) MOTOR(PHASE 2) MOTOR(PHASE 2) MOTOR(PHASE 2)
-5 -5 BOOSTER -5 -5 BOOSTER -5 -5 BOOSTER -5 -5 BOOSTER
MOTOR(HALF PW) MOTOR(HALF PW) MOTOR(HALF PW) MOTOR(HALF PW)
-6 -6 -6 -6 -6 -6 -6 -6
MOTOR CAM SIGNAL MOTOR CAM SIGNAL MOTOR CAM SIGNAL MOTOR CAM SIGNAL
-7 -7 -7 -7 -7 -7 -7 -7
DGND DRIVE DGND DRIVE DGND DRIVE DGND DRIVE
-8 -8 -8 -8 -8 -8 -8 -8
PGND PGND PGND PGND
-9 -9 -9 -9 -9 -9 -9 -9
PGND PGND PGND PGND
-10 -10 -10 -10 -10 -10 -10 -10
+39V UNIT 7 +39V UNIT 10 +39V UNIT 13 +39V UNIT 16
-11 -11 -11 -11 -11 -11 -11 -11
WEIGH +39V WEIGH +39V WEIGH +39V WEIGH +39V
-12 -12 -12 -12 -12 -12 -12 -12
MOTOR(HALF ST) MOTOR(HALF ST) MOTOR(HALF ST) MOTOR(HALF ST)
-13 -13 -13 -13 -13 -13 -13 -13
MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL MOTOR CAM2 SIGNAL
J204-14 J211-14 J204-14 J211-14 J204-14 J211-14 J204-14 J211-14
DRIVE DRIVE DRIVE DRIVE
ELECTRICAL UNIT ELECTRICAL UNIT ELECTRICAL UNIT ELECTRICAL UNIT
+5V +5V +5V +5V
UNIT 7 J205-7-1 J572-25 UNIT 10 J205-10-1 J573-5 UNIT 13 J205-13-1 J573-17 UNIT 16 J205-16-1 J573-29
GND GND GND GND
-2 -26 HUB BOARD -2 -6 HUB BOARD -2 -18 -2 -30 HUB BOARD
HUB BOARD
-3 (P-5425*/ -3 (P-5425*/ -3 -3 (P-5425*/
ARCNET( D) ARCNET( D) ARCNET( D) (P-5425*/ ARCNET( D)
-4 -27 P-5535*) -4 -7 P-5535*) -4 -19 P-5535*) -4 -31 P-5535*)
ARCNET(/D) ARCNET(/D) ARCNET(/D) ARCNET(/D)
J205-7-5 J572-28 J205-10-5 J573-8 J205-13-5 J573-20 J205-16-5 J573-32
+39V +39V +39V +39V
J206-7-1 J527-1 J206-10-1 J532-1 J206-13-1 J535-1 J206-16-1 J538-1
PGND MPS PGND MPS PGND MPS PGND MPS
-2 -2 -2 -2 -2 -2 -2 -2
+39V +39V +39V +39V
-3 -3 BOARD -3 -3 BOARD -3 -3 BOARD -3 -3 BOARD
PGND (P-5436*) PGND (P-5436*) PGND (P-5436*) PGND (P-5436*)
J206-7-4 J527-4 J206-10-4 J532-4 J206-13-4 J535-4 J206-16-4 J538-4

SIG2 SIG2 SIG2 SIG2

J201-7-1 J320-25 J201-10-1 J321-5 J201-13-1 J321-17 J201-16-1 J321-29
+15V ADC BOARD +15V ADC BOARD +15V ADC BOARD +15V ADC BOARD
-2 -26 -2 -6 -2 -18 -2 -30
GND (P-5422*/ GND (P-5422*/ GND (P-5422*/ GND (P-5422*/
-3 -27 -3 -7 -3 -19 -3 -31
-15V P-5528*) -15V P-5528*) -15V P-5528*) -15V P-5528*)
J201-7-4 J320-28 J201-10-4 J321-8 J201-13-4 J321-20 J201-16-4 J321-32

CAL UNIT CAL UNIT CAL UNIT CAL UNIT

WEIGH DRIVE UNIT 2/2

:FERRITE CORE

MODEL MACHINE:CCW-M-216BN-D SERIES 1)"*":Alphanumerical code which corresponds to the latest BLOCK:DIAGRAM:
corresponds to the latest version of the PWB.
6 CIRCUIT DIAGRAM
6 CIRCUIT DIAGRAM CCW-M-2XXXN series Service Manual

6-30
CCW-M-2XXXN series Service Manual INDEX

INDEX

Numbers Brake Time (BRAKE TIME) 4-13

CCW-M-214WN-S 6-26
CCW-M-216BN-D 6-28 C
BLOCK DIAGRAM PS UNIT 5-39
CAL UNIT 3-31, 6-13
CCW-M-214WN-S 6-27
Card Initialization 4-35
CCW-M-216BN-D 6-29
Card/Memory Initialization (CARD/MEMORY
BLOCK DIAGRAM PS UNIT 5-40
INITIAlIZATION) 4-34
CCW-M-210/214WN-S/20.30 3-1
A CCW-M-210/214WN-S/20.30 (new model) 3-7
CCW-M-210/214WN-S/20.30 (old model) 3-6
AC FUSE BOARD (P-5507) 3-54 CCW-M-214W-S/15 3-3
Actuator Type (ACTUATOR TYPE) 4-11 TOTAL DIAGRAM 5-37, 5-38
ADC BOARD (P-5576*) 3-40 CCW-M-214WN-S 6-3, 6-16
Adjusting Amplitude of Dispersion Feeder 2-16 CCW-M-214WN-S(200V-240V) 6-1, 6-20
Adjusting Amplitude of Radial Feeder 2-10 CCW-M-214WN-S(380V-480V) 6-2, 6-19
Adjustment of drive frequency 5-28 TOTAL DIAGRAM 5-36
Adjustment of Frequency 5-6 CCW-M-214WN-S/50.70 3-4
AFV Preamp Board (P-5488*) 3-58 CCW-M-216B-D/20.30 3-2
AFV UNIT 6-15 CCW-M-216BN-D 6-6, 6-17
AFV Unit 3-58 CCW-M-216BN-D(200V-240V) 6-4, 6-23
Amplitude Check 5-14, 5-25 CCW-M-216BN-D(380V-480V) 6-5, 6-22
Appearance 1-1 CCW-M-216BN-D/20.30 (new model) 3-9
Appearance of BH Drive Unit 2-55 CCW-M-216BN-D/20.30 (old model) 3-8
Appearance of Dispersion Feeder 2-12 CCW-M-220BN-6M 6-8
Appearance of Radiation Feeder 2-6 CCW-M-220BN-6M(200V-240V) 6-24
Appearance of TH Drive Unit 2-59 CCW-M-220BN-6M(380V-480V) 6-7
Appearance of Weigh/Drive Unit 2-18 TOTAL DIAGRAM 5-42
APPENDIX 5-1 BLOCK DIAGRAM PS UNIT 5-43
Automatic Adjustment of Frequency 5-8 TOTAL DIAGRAM 5-41
CCW-M-224BN-6M 6-10
CCW-M-224BN-6M(220V-240V) 6-25
B
CCW-M-224BN-6M(380V-480V) 6-9
BH 1-4 CCW-M-224BN-6M/20.30 (new model) 3-11
BH Drive Unit 2-55 CCW-M-224BN-6M/20.30 (old model) 3-10
BH key 4-6 CCW-M-224BN-M/20.30 3-5
BLOCK DIAGRAM 3-6, 6-11 CIRCUIT DIAGRAM 6-1
Body 1-2 Collection Chute 1-2, 1-4
Boosted Maximum Amplitude (BOOSTED MAX. Configuration 1-5
AMP.) 4-25 Configuration of PWM Feeder Control Electrical
Boosted Minimum Amplitude (BOOSTED MIN. System 5-32
AMP.) 4-26 Corrected drive frequency 5-6
Booster Hopper 1-4 Cross Feeder Drive (CF DRIVE) 4-28
Booster hopper drive unit 1-4 Cross Feeder Frequency Display 5-20

1
INDEX CCW-M-2XXXN series Service Manual

Cross Feeder Maximum Amplitude (CF MAX. Exploded View of BH Drive Unit for Model M-
AMP.) 4-26 216.220.224BN-D/15.20.30 2-56
Cross Feeder Minimum Amplitude (CF MIN. AMP.) Exploded View of TH Drive Unit 2-60
4-26 Exploded View of Weigh/Drive Unit for Model M-
214WN-S/15 2-19
Exploded View of Weigh/Drive Unit for Model M-
D 216BN-D/15 2-26

DC FUSE BOARD (P-5508*) 3-56

DDU Board (P-5439*) 3-57 F
Delete (DEL) 4-17
DF 1-1, 1-3 FDC Board (P-5423*) 3-47
Discharge Chute 1-2, 1-4 FDC BOARD(P-5532*) 5-34
Dispersion Feeder 1-1, 1-3 FDRV Board (P-5424*) 3-45
Dispersion Feeder Drive (DF DRIVE) 4-28 FDRV BOARD(P-5533*) 5-35
Dispersion Table 1-1, 1-3 Feeder Drive Specifications (FEEDER DRIVE
Drive frame 1-2, 1-4 SPEC) 4-22
Drive Frequency Check 5-13 Feeder power board (P-5531*) 5-33
Drive Frequency Set 5-17 Feeder PS Unit 5-32
Drive Pattern (DRIVE PATTERN) 4-14 Preamp Board (P-5435*) 3-59
Drive Pattern Example 4-20 Frequency Adjustment(PWM Control Feeder) 5-6
Drive Pattern for DTH. TH. RS (DRIVE PATTERN) Frequency display 5-6
4-19 Frequency Edit 5-19
Drive Pattern for PH. WH. BH (DRIVE PATTERN) Frequency initialization 5-6
4-14 Frequency Print 5-18
Drive Power (DRIVE POWER) (appears only for PH.
WH. BH) 4-12
Drive Stop Parameters (DRIVE STOP PARM) 4-11 H
DTH 4-34
Hard Disk Board (P-5505*) 3-20
DTH key 4-7
HFDRV Board (P-5432*) 3-46
DU Board (P-5429*) 3-59
Hold Time (HOLD TIME) 4-16
DUC Board (P-5428*) 3-57
Hopper Drive (HOPPER DRIVE) 4-5
Hopper Drive setting Manual 4-5
E Hopper Drive Setting Manual (Details setting) 4-8
Hopper Name Setting (HOPPER NAME SETTING)
Electrical Components 3-1 4-33
ELECTRICAL UNIT 6-16 How to change the Drive Frequency 5-28
Electrical Unit Configuration 3-1 How to replace FDRV Board (P-5533*) 5-31
Error Detection Pulse Count (ERR DETECT PLS HUB Board (P-5425*/P-5535*) 3-44
CNT) 4-13
Ethernet Board (P-5511*) 3-20
CCW-M-214WN-S(220V-240V) 6-18 I
CCW-M-216BN-D(220V-240V) 6-21
ICU key 4-37
EXC Board (P-5426*) 3-49
Initialization (INIT.) 4-7, 4-33
Exploded view for weigh/drive unit of model M-
Inlet Chute 1-1, 1-3
210.214WN-S/20.30 2-33
Insert (INS) 4-17
Exploded View for weigh/drive unit of model M-
214WN-S/70 2-47 Installing Program Newly 5-2
Exploded View for weigh/drive unit of model M- Installing the Program to Existed Model 5-2
216BN-D/20.30 2-40

2
CCW-M-2XXXN series Service Manual INDEX

K P

key 4-37 Parameter Number (PARAMETER No.) 4-6

Password(PASSWORD) 4-5
PH 1-1, 1-3
L
PH key 4-6
Language Selection 4-40 Photo Switch Radial Feeder Stop (PHOTO SW RF
STOP) 4-30
Photosensor board (P-5207*) 3-60
M Pool Hopper 1-1, 1-3
Print (PRINT) 4-8, 4-33
Main body 1-4 PRINT key 4-38
Main Components 1-1 Printer 1-2, 1-4
Main Electrical Unit 3-42, 5-33 PRN Board (P-5420*) 3-21
Main menu screens for each model (for domestic Procedure for Replacing FDRV Board and RCU
specification) 4-3 Board(PWM Control Feeder) 5-22
Main Power Switch 1-2, 1-4 Procedure of Board Replacement 5-22
Maintenance Service (MAINT SERVICE) Level Procedure of confirmation work 5-25
Function 4-1
Procedure of Drive Frequency Change 5-29
Maintenance Service Items 4-5
Procedure of FDRV Board (P-5533*) Replacement
Maintenance Service Level Display 4-1 5-31
Maintenance Service Level Menu 4-1 PS UNIT 6-18
Maintenance, Adjustment and Replacement 2-1 PS-0 Unit 3-52
Mechanical Unit Configuration 2-1 PS-1 Unit 3-53
Memory and Display of Frequency 5-6 PS-2 Unit 3-55
Memory Card Read/Write (MEMORY CARD
READ/WRITE) 4-42
Memory Initialization 4-35 R
Menu Configuration 1-6
Minimum Output Pulse Count (MIN. OUTPUT PLS Radial Feeder 1-1, 1-3
CNT) 4-10 Radial Feeder Drive (RF DRIVE) 4-26
MPS Board (P-5436*) 3-45 Radial Trough 1-1, 1-3
Range (RANGE) 4-15
RCU key 4-37
N RCU 1-2, 1-4
RCU Board 3-17
Natural frequency 5-6
RCU(RCU32) Program Installation Procedure 5-1
Natural Frequency Check 5-12
Read from Card (READ FROM) 4-8, 4-33
Natural Frequency Check for Feeder and RCU 5-7
Relay Board (P-5506*) 3-49
Network Analyze (NETWORK ANALYZE) 4-36
RELAY UNIT 6-14
Notes in replacing a new RCU Board (P-5605*) 3-16
Relay unit 3-48
Remote Control Unit 1-2, 1-4, 3-14
O REMOTE CONTROL UNIT 1/2 6-11
REMOTE CONTROL UNIT 2/2 6-12
Open Time (OPEN TIME) 4-18 Remote Control Unit Block Diagram 3-12
Other Boards 3-59 Removing Feeder Cover 2-2
Others 5-21 Replacement procedure of touch panel 3-25
Overview 1-1 Replacing and Adjusting Dispersion Feeder Parts 2-
12
Replacing and Adjusting Radiation Feeder Parts 2-6

3
INDEX CCW-M-2XXXN series Service Manual

Replacing BH (Stepping) Motor 2-57 Timing Hopper 1-2, 1-4

Replacing color LCD and backlight 3-29 Timing Hopper Drive Unit 1-2, 1-4
Replacing Cover (Rubber Packing) 2-3 TOTAL DIAGRAM 6-1
Replacing DUC Board (P-5428*) 2-20, 2-27, 2-48 Touch panel calibration 3-22
Replacing DUC board (P-5428*) 2-34, 2-41 TP-I/F Board (P-5487*) 3-19
Replacing Feeder Cover (Rubber Packing) 2-2
Replacing Leaf Springs of Dispersion Feeder 2-13
W
Replacing Leaf Springs of Radial Feeder 2-7
Replacing Load Cell 2-23, 2-30, 2-37, 2-44, 2-51 WCU key 4-37
Replacing Magnetic Coil of Dispersion Feeder 2-14 WCU BOARD (P-5421*) 3-31
Replacing Magnetic Coil of Radial Feeder 2-8 WDU 1-2, 1-3
Replacing PH (Stepping) Motor 2-22, 2-29, 2-36, 2- WEIGH DRIVE UNIT 6-26
43, 2-50
Weigh Hopper 1-2, 1-3
Replacing TH (Stepping) Motor 2-61
Weigh/Drive Unit 2-18
Replacing the boards 5-22
Weigh/drive unit 1-2, 1-3
Replacing WH (Stepping) Motor 2-21, 2-28, 2-35, 2-
Weight/Drive Unit 3-57
42, 2-49
WH 1-2, 1-3
RF 1-1, 1-3
WH key 4-6
RF/DF Slow Start 4-32
When no response for natural frequency comes from
RS 4-34
FDRV 5-7
RS key 4-7
When the natural frequencies memorized in FDRV
and in RCU differ from each other 5-7
S When the next application errors occur 5-4
Wiring Connection Diagram 5-36
Section (SECTION) 4-15 Write to Card (WRITE TO) 4-8, 4-33
Setting Feeder Cover 2-3
Shutter Delay (SHUTTER DELAY) 4-29
Shutter Drive (SHUTTER DRIVE) 4-29
Slow Start (SLOW START) 4-17
Slow Stop (SLOW STOP) 4-17
Speed (appears only for DTH. TH. RS) 4-12
Speed (SPEED) 4-16, 4-19
Standard Maximum Amplitude (STANDARD MAX.
AMP.) 4-24
Standard Minimum Amplitude (STANDARD MIN.
AMP.) 4-25
Standard/Boost Amplitude (AMP STD/BOOST) 4-
23
Start up the installation software 5-1
Stepping Motor Phase Type (PHASE TYPE) 4-9
Stop Delay Pulse Count (STOP DELAY PLS CNT)
4-10

TFT-I/F BOARD(P-5514*) 3-19

TH 1-2, 1-4, 4-34
TH Drive Unit 2-59
TH key 4-7

4
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