Insulated Conductor Rail

SinglePowerLine Program 0812

2
Table of Contents

System Description 4

Technical Data 5

General Instructions 6

System Structure 7
Components and their use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Insulated Conductor Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Comparison of different Conductor Rail materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Clamps and Connectors 10

Hanger Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Compact Hanger Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Anchor Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rail Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power Feed Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
End Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air Gaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Expansion Units 14
Expansion Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pickup Guide for Intersections 16

Current Collectors 17
Current Collectors (Plastic Arm Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Current Collectors (Parallel Arm Metal Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation spacing for Current Collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dual Current Collectors (Parallel Arm Metal Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation Instructions and Assembly Help for Current Collectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Dimensioning and Layout of Conductor Rail System 22

System Layout 25
Layout Schematic and Component Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Example Material Overview / Example Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Mounting Accessories 27
Support Arms 30 × 32 × 2 mm - perforated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Support Arms 40 × 40 × 2.5 mm - perforated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Permissible Load for Support Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Holders for Support Arm 32 × 30 × 2 for Screw Mounting with 2-holed Connector Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Holders for Support Arm 40 × 40 × 2.5 for Screw Mounting with 2-holed Connector Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Girder Clips, Clamping Thickness 4 - 20 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Girder Clips, Clamping Thickness 18 - 36 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Girder Clips, non-twistable, Clamping Thickness 6 - 25 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Towing Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
End Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Insulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Notch-type Cable Lugs for Power Feed Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connector Cables for Current Collector Head 081209 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Spring Assembly (lateral insertion) for Current Collector Head 081209 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Tools and Assembly Accessories 32

Mounting Comb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Bending Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Contact Grease for Connection Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Replacement Parts 33
Complete Current Collector Head for Current Collector 081209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Stabilization Springs for Current Collector Head 081209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Replacement Sliding Contacts with insulation for Current Collector Head 081205... / 081206... / 081207... / 081208... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3
Replacement Parts for Current Collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
 System Description

The SinglePowerLine 0812 conductor our special material CopperECO |||. tor rails is colored safety yellow in
rail system is used as a standard CopperECO ||| offers you an alternative accordance with general marking
product to power bridge, portal and between copper and aluminum-stain- regulations, and the PE (“grounding”)
process cranes, but can also be used less steel with good corrosion pro- conductor rail components are green
in a wide variety of other applica- tection for high current requirements, and yellow (continuous green color
tions such as amusement rides and even during standstill operation. strips). Other colors are available
people movers. For over 35 years, it upon request, with minimum order
is a specified, reliable, and approved With the partial expansion compensa- quantities.
product in these applications. tion system (compensation for thermal
expansion in every rail part), systems Safety conductor rail with a
As an insulated single-pole safety up to 200 m in length can be imple- finger-safe design. Testing of
conductor rail, the contact-protected mented without the use of additional contact protection with IEC /
system meets requirements for con- expansion elements.1) UL / NEMA jointed test fingers
ductor rails according to European (CE) (12 mm foreign bodies).
and current international standards. The safe, refined connector system
and clip-on rail holders, in combina-
With different insulation materials, tion with optional mounting brackets,
the 0812 system can be used with permit fast, economical assembly.
applications with conductor tempera-
tures of up to 115 °C. This is equivalent With the SinglePowerLine 0812 system
to a constant ambient temperature and the 0813 product line extension
of 85 °C at 100% duty cycle under for higher power ranges, Conductix-
continuous load. The conductor rail can Wampfler offers a reliable, proven and
temporarily withstand up to 125 °C. robust solution for your
application. Present around the world,
For conductor materials, copper, our representatives and sales partners
stainless steel, and aluminum in will be at your side from planning
sea-water resistant alloy with stainless to implementation and service.
steel tread are available as well The plastic insulation of the conduc-

System Advantages: • Can be formed into circular according to European standards

slip rings and curves either • Self-aligning hanger clamps
• Available in different conductor at the factory or on site
• Saltwater-resistant
materials • Self-extinguishing insulation
• Special seamless and corrosion-
• Finger-safe design compliant with UL-94 standard
resistant process for connection of
• Used around the world • Yellow safety-color aluminum rails and stainless steel
• Modular, expandable system • Designed for 100% duty cycle contact surfaces

1)
Take arrangement and ambient temperature into consideration.

4
Technical Data

Conductor Rails Stainless Steel Aluminum CopperECO ||| Copper

Type 081217 081213 081214 08121C 08121D 081215 081216
Current load [A]
At 100% duty cycle
and 35 °C (rated value) 25 200 320 200 320 250 400
At 60% duty cycle and 35 °C 32 260 380 260 380 320 480
Rated voltage [V] 690 (UL 600 V) – min. 24 V / 1A (minimum load)
Protection type Vertical insertion of Current Collector: IP23 (DIN EN 60529, VDE 0470-1); horizontal insertion of Current Collector: IP21
Safety level Finger-safe design (collector: finger-safe entry only)
Installation orientation Horizontal with collector entry on bottom side; collector entry sideways optional, for indoor use only
Application area Cranes, people movers, and similar applications
Environment Indoors and protected outdoors (see protection class)
Rated suspension spacing
1.5 (59.1 inches) typically 1.4 to 1.5
[m]
Rail length [mm] 4000 (157.5 inches) (rated dimensions at 20 °C / tolerance ± 3 mm)
System length [m] unlimited (depending on power feed design, temperature, and expansion connectors)
Exterior dimensions [mm] 18 x 26 (rail cross section)
Rated rail spacing [mm] 50 (1.97 inches) (minimum spacing can be extended as needed)
Travel speed [m/min] 600 m/min (straight segments without interruptions, such as Pickup Guides, Air Gaps, etc.)
Expansion / expansion connectors Compensation up to 200 m (565 feet) in system length, above 200 m the use of expansion elements is necessary
Permitted ambient temperature 1) -15 °C to +55 °C (85 °C in heat-resistant design / PPE + SB) [deeper temperatures on request] 2)
Maximum conductor temperature +85 °C (115 °C in heat-resistant design / PPE + SB, temporarily (t < 30 s) 125 °C)
Storage temperature -30 °C to +40 °C (dry storage; avoid condensation)
Depending on type, electrolytic copper, saltwater-resistant aluminum with stainless steel contact surfaces,
Conductor materials
our hybrid material CopperECO |||, or stainless steel
Rail insulation Stabilized hardened PVC (standard material) and PPE + SB (heat-resistant design for interior use)
Overvoltage category III (EN 60664-1-2007/VDEO110-1)
Installation- / Mounting tolerance Distance between isolation items and steel structure: min. 10 mm (also see system sketch)
Meets requirements for insulation materials in UL 94 V-1;
Flammability / fire safety
Flame retardant and self-extinguishing (IEC 60695-11-10), halogen-free PPE-SB
Local approvals UL / CSA / GOST-R
Coloration Rail insulation in safety warning color RAL 1018 Zinc yellow or RAL 1021 Rape yellow in heat-resistant design

Program 0812:
Used for the power supply of cranes, construction of larger slip ring assemblies, transfer carriages, cable trays outside the public accessible area, mounted out of immedi-
ate reach (indoor) and weatherproof outdoor applications (IP2x).

• Current collectors oriented sideways or from below

• Horizontal mounting of the rails only (contact us for vertical mounting/application)
• Additional equipment needed for outdoor use, e.g. insulators, overhead covers, rail-heating elements, must be considered
• Touching the current collectors is prevented by appropriate measures on the plant side. Contact protection class IP23 (with vertical current collector insertion)
or IP21 (with horizontal current collector insertion)

Relevant Standards
DIN EN 60664-1, Insulation coordination for electrical equipment in low-voltage installations - Part 1: Princi-
VDE 0110-1:2008-1 ples, requirements and testing (IEC 60664-1:2007); German edition EN 60664-1:2007
DIN EN 60204-1, 60204-32, Safety of machines - electrical equipment of machines - Part 1: General requirements (IEC
VDE 0113-1:2007-06 60204 - 1:2005, modified); German edition EN 60204-1:2006
DIN EN 60529, Protection classes using housings (IP code): (IEC 60529:1989 + A1:1999): German edition
VDE 0470-1:2000-09 EN 60529:1991 A1:2000
Subject to technical modifications

1)
At temperatures below -10 °C, the mechanical stress due to physical limitation of the breaking strength must be limited.
2)
At low temperatures, temperature flexible cables should be used.

5
 General Instructions

Application Area cycle (according to IEC > _ 10 min ON). If the pole, or to mix phases. We recommend
This product is intended to supply electric duty cycle or ambient temperature is lower, laying out the PE ("grounding") contact
power to mobile machines at the rated higher currents can be transmitted. Further redundantly with dual current collectors.1)
current range up to 400 A and voltages information about the layout of conductor
up to 690 V / 1000 V. Target applications rails and corrections to rated current speci- Mechanical Safety
are crane installations, people movers, fications is listed starting on page 22. Please note that the layout of conductor
and other rail systems, as well as storage/ rails and current collectors between fixed
retrieval systems and similar applications Electrical Safety and moving system parts must maintain a
with one or more mobile units. The pro- Insulated SinglePowerLine 0812 conductor safety spacing of at least 0.5 m to reduce
duction of arcs / curve elements can be rails are designed according to applicable the possibility of collisions between the
done either at the factory or on-site using international standards and guidelines, moving machine and the rail system – or
appropriate bending tools. meet today's requirements for the safety measures must be taken to prevent this risk.
of a conductor rail, and have contact In exposed installation situations, for
The insulation materials used are resistant protection compliant with DIN EN 60529 example over traffic ways, please ask for
to many ingredients used in the industrial (protection class IP 21 / IP 23). They meet recommendations.
environment, depending on concentra- the general requirements for classification
tion and exposure time. All metal parts and evaluation defined in DIN EN 60204 Use of Conductor Rails
are available in copper, stainless steel, or part 32 - electrical requirements for hoist- Conductor rails are classified as compo-
saltwater-resistant aluminum depending on ing machines. nents according to low voltage directive.
construction type, and should be evaluated The conductor rails of Program 0812 meet
in accordance with the general suitability of Conductor rails and rail components have a current standards and guidelines for the
these basic materials. high level of safety. With contact protec- intended use of the components. For instal-
tion, direct contact between body parts and lation into the final product, the specifica-
Before using 0812 conductor rails in critical electrically conducting parts is prevented tions valid for this product must be taken
environmental conditions such as galvaniz- (finger protection with DIN VDE and EN / into consideration and you must proceed
ing plants, pickling plants, compost works NEMA test fingers / 12 mm foreign bodies). in accordance with the Machine Directive
and locations with high concentrations The current collectors are also designed or with the guidelines valid for the place of
of chemicals (e.g. solvents, aromatics, ben- finger-safe when engaged in the rails, but installation.
zols, etc.), please contact the factory. in areas where they leave the rails, such
as intersections and switch points, they Use outdoors
Layout must be additionally protected using power Outdoors, the conductor rail should be
There are several decisive factors in the switches, covers or distance. Installations protected from environmental influences
selection and layout of conductor rails. One with voltages over 48 V AC and 60 V DC as much as possible. Use in high humidity
main characteristic is the current load that in publically accessible areas must be and low temperature areas runs the risk
actually occurs (total current to be expected secured by covers, installation away from of condensation, the formation of frost
during operation – not to be confused with accessible areas, or other suitable means. and ice build-up on the contact surfaces.
the installed power or the resulting maxi- For installations in this environment, the
mum current) and the resistance values Installations in which the insulation rails, in particular aluminum rails, must be
of the system. Here we look at the longest characteristics may be reduced by con- equipped with an optional rail heater. Our
segment between the power feed and the ductive dust or moisture must be installed sales department will be glad to assist you
position of the moving vehicle during start- away from access by people and be with the layout.
up. The criterion in question is the resulting marked as high-voltage electrical
voltage drop. Depending on the conductor equipment with warning signs. In areas Approvals
material and cross section, different losses with high operating voltage (> 690 V) and This conductor rail product line meets the
can result for the same length and current. installations in a highly contaminated envi- product parameters required for interna-
A conductor rail is properly dimensioned ronment with conductive dust or moisture, tional use for these products and has been
from the point of view of voltage drop when insulators must be used. developed in accordance with the existing
the drop lies within the permitted tolerance standards and guidelines in the EU and
range, generally 2-5% and at most 10% The single-pole system can be built with industrial markets. In addition to IEC/EN
including the connection feed cable. any number of poles and extended in a standard compliance, the product line also
modular manner. Components for the has local UL/CSA and GOST-R approvals.
Conductor rails are classified by their rated protective conductor are marked in green
current. This corresponds to the maximum or green/yellow and may not be used as 1)
Partly specified as standards
continuous current for the conductor rail phase components. Using installed parts
and is based on the standard parameters of and position coding, it is impossible to en-
30 °C ambient temperature and 100% duty gage the PE Current Collector into a phase
6
System Structure

Components and their use

8 6

4
8
3

1
7
2

1 Current Collector: Connects to the moving part of the system. Maintains positive contact with the rail as it slides.
Available in different sizes as single or dual Current Collector.

2 Conductor Rails: Stable basic body of conductive material with contact-safe insulated profile.

3 Rail Connectors: Clamping connectors with insulated cap. Can only be removed with a tool (safety requirement).

4 Anchor Clamps: Clamping element for anchoring the system. Forces the rail to expand to either side of the anchor point.

5 Hanger Clamps: Freely rotating and thus self-aligning clip-on holder for quick, safe assembly. Mounting height adjustable.
Allows the rail to slide during thermal expansion.

6 Power Feed Connectors: Used instead of a rail connector. Universal connection of single strands with outer diameters of up to 17 mm.

Expansion Units (not shown): Changing temperature causes the conductor rail system to expand. To compensate for the expansion in systems
longer than 200 m or systems with multiple fixed points or curves, expansion joints are used.

7 End Caps: Rail terminator as protection against accidental contact.

8 Support Arms

Pickup Guide (not shown): For areas in which the collector must be driven in or out of the conductor rail system.

Air Gap (not shown): For galvanic isolation, for example of segments during maintenance.

System Advantages

• Robust, tried and tested industrial design

• Safe conductor rail with contact protection (finger-safe design)

• Designed to national and international standards

• High availability

• Expandable

• Partial compensation for thermal expansion

• Simple installation

• Optional safety components / functions

• Rails in safety warning color RAL 1018/1021

• CE-compliant design

• Available with any number of poles

7
 System Structure

Insulated Conductor Rails

The standard product line offers the following conductor materials: electrolytic copper, aluminum, and our new special material CopperECO |||.
We therefore offer the ideal solution for every requirement:
• Copper, with its good conductivity and low voltage drop, is the ideal conductor, with restrictions in applications in aggressive or corrosive environments.
Used when high amperage is needed, particularly in standstill operation..
• As a budget-priced alternative, aluminum rails with a stainless steel contact surface are also available. Using a special procedure, stainless steel and saltwater-
resistant aluminum are firmly joined with no gap, combining the advantages of both materials, that is, good conductivity and low wear, without the disadvantages
of other aluminum rails available on the market with stainless steel inserts.
• As another option, for low current and control signals, there are stainless steel rails available as well.
• The portfolio is complemented by our new special material CopperECO |||. This innovation offers a significantly improved conductivity compared to aluminum-stainless
steel and thus allows high power transmission even when the system is in standstill. CopperECO ||| is suitable for demanding outdoor environments including
saltwater areas. Thereby we can offer an excellent price-performance alternative inbetween copper and aluminum-stainless steel.

18
The conductor rails consist of the conductive rail body and the
protective insulation in a contact-safe design.

As insulation material, PVC is used in standard applications

26
For higher ambient temperatures halogen-free PPE+SB is used.

Rated length: 4000 mm

Colour: Safety warning RAL 1018 (PVC) / RAL 1021 (PPE+SB) PH = Phase
PE = Potential Earth (“grounding”)
NEW
Aluminum (with stainless steel
Stainless steel CopperECO ||| Copper
contact surface)
Rated current
25 A 200 A 320 A 200 A 320 A 250 A 400 A
(100% duty cycle)
Rated current
32 A 260 A 380 A 260 A 380 A 320 A 480 A
(60% duty cycle)
Cu figure – – – – – 0.59 kg/m 0.92 kg/m

Part No. Standard insulation for ambient temperatures up to +55 °C

PH 081217-4X11 081213-4X11* 081214-4X11* 08121C-4x11* 08121D-4x11* 081215-4X11 081216-4X11*
PE (green color stripes) 081217-4X12 081213-4X12* 081214-4X12* 08121C-4x12* 08121D-4x12* 081215-4X12 081216-4X12*

Part No. Insulation for ambient temperatures up to +85 °C

PH 081217-4X21 081213-4X21 081214-4X21 08121C-4x21 08121D-4x21 081215-4X21 081216-4X21
PE (green color stripes) 081217-4X22 081213-4X22 081214-4X22 08121C-4x22 08121D-4x22 081215-4X22 081216-4X22
Short lengths of 1, 2 and 3 m are available upon request for an additional price for cutting costs
Part No. for semistandard: 0812XX__ length X __ (length = 1 for 1 m, 2 for 2 m, and 3 for 3 m) short lengths upon request – example 1m: 0812xx-1X11
* Standard range

Technische Daten
Conductor cross section (mm2) 70 100 120 100 120 70 110
DC resistance
1.160 0.337 0.267 0.337 0.267 0.278 0.168
[Ω/1000m] 20 °C
DC resistance
1.163 0.358 0.282 0.358 0.282 0.298 0.178
[Ω/1000m] 35 °C
Impedance [Ω/1000m]
1.160 0.361 0.297 0.361 0.297 0.307 0.209
20 °C/50Hz
Impedance [Ω/1000m]
1.163 0.377 0.306 0.377 0.306 0.321 0.217
35 °C/50Hz
Weight [kg] 2.5 1.7 1.8 1.7 1.8 2.7 4.1
Min. bending radius horizontal
Upon request (depending on outdoor/indoor use, horizontal/vertical orientation and materials)
Min. bending radius vertical
8
System Structure

Comparison of different Conductor Rail Materials

Aluminum-Steel CopperECO ||| Copper

Conductivity
Conductivity

Corrosion resistance
Corrosion resistance

Price
Price
Suitable for corrosive environments 4 4 –
High amperage
Standard requirements, especially Highest requirements on
Application requirements
requirements in standstill mode current carrying capacity
(e.g. crane hoist/AS/RS)

Application example

Max. Current Carrying Capacity of Current Collectors (100 A) with different rail materials at 30° C ambient temperature
Aluminum-Steel CopperECO ||| Copper

Current carrying capacity

a) moving (v > 10 m/min) 100 A = Inom 100 A = Inom 100 A = Inom
per current collector

Max. duration ts
of current carrying capacity 5 minutes 15 minutes (no limit)
during brief standstill *
b) brief standstill
Current carrying capacity
50 A = 50% Inom 100 A = Inom 100 A = Inom
per current collector

c) standstill for a longer period Current carrying capacity

30 A = 30% Inom 80 A = 80% Inom 100 A = Inom
(t > ts) per current collector

* thereafter moving the current collector by at least 1 m / cooling off for at least the same duration as previous current load

9
 Hanger Clamps

Hanger Clamps

M8
M8

max.25
max.12

98
36.7

27.9

45
L

60
51
25 25
40 40

Suspension is carried out using freely swivelling clip-on Hanger Clamps that Note:
are self-aligning and permit low-friction slipping in case of thermal expansion. - Rated suspension spacing 1.5 m, typically 1.4 to 1.5 m
Hanger Clamps are available with hex nuts or square nuts for the mounting of - Max. suspension spacing 1.5 m
Support Arms (see installation accessories). - Minimum spacing from connectors or power feed 250 mm

Part No. Weight [kg]

Hanger Clamp galvanized with hex nut 081241-01* 0.050
Hanger Clamp galvanized with square nut 081243-01* 0.095
Hanger Clamp in stainless steel with hex nut 081241-02* 0.050
Hanger Clamp in stainless steel with square nut 081243-02* 0.095
* Standard range

Hanger Clamps with Insulators

40
SW40
M8 M8
max.20

max. 13
133

133
85

99

83

97

25 40 25 40

Part No. Weight [kg]

Hanger Clamp galvanized with hex nut 081241-11* 0.16
Hanger Clamp galvanized with square nut 081243-11* 0.20
Hanger Clamp in stainless steel with hex nut 081241-12* 0.16
Hanger Clamp in stainless steel with square nut 081243-12* 0.20
* Standard range

Calculation Hint for Hanger Clamps: Installation note

- Phase spacing with Insulators ≥ 60 mm
L SYSTEM - Hole drilled for mounting ø 9 mm
Quantity n = + 1 + spare part(s)
1.5 m (hanger distance) - For suspended installation

10
Compact Hanger Clamps and Anchor Clamps

Compact Hanger Clamps

32

30

65
22

22
50 50 50 50 50 40
150 200
2-8
2-8

63
30

30

43
50 50 50 50 50 40
150 200

Compact Hanger Clamps for fast assembly of 3 or 4 rails indoors. Available for surface mounting or insertion into Conductix-Wampfler Support Arms and mounting
brackets in galvanized or stainless steel with 30 mm rated dimensions.

Part No. Number of poles Phase spacing [mm] Variant Weight [kg]
081246-350 For C-rails 0.123
3
081246-351 For extension arms* 0.087
50
081246-450 For C-rails 0.138
4
081246-451 For extension arms* 0.102
Note: In contrast to self-aligning rotating single Hanger Clamps, Compact Hanger Clamps and their substructure must be aligned exactly 90° to the rail to ensure free
slipping of the rails during expansion. Not suitable for aggressive environments. Not suitable for hot-dip galvanized Support Arms.
* only suitable for installation near ground-level

Anchor Clamps

The rails are fixed in one place with Anchor Clamps and can expand freely
from that point out. The fixed point is mainly for single feed applications
attached close to the power feed or in the center of the conductor rail
system. If Expansion Units are installed, please refer location in accor-
dance with diagram 3 on page 15. If multiple fixed points are planned,
for example at intersections or curves (natural fixed point), the segment
between the fixed points must be decoupled using Expansion Units.
Clamps are fastened with a clamping cone on the rail insulator.

Part No. Type Weight [kg]

081231-2* Anchor Clamp 0.050
- For each fixed point, order two Anchor Clamps per pole
- Not recommended for vertical applications
* Standard range
11
 Rail Connectors and Power Feed Connectors

Rail Connectors

150

51
27.5

Rails are connected using compact screw connections. The rail connections must have exposed metal on all contact surfaces and be coated with a thin layer of contact
grease (part no. 080021) to protect against corrosion. When mounting clamping screws, use a torque wrench to achieve correct tightening torques.

Part No. Designation Weight [kg]

081221-2* Connectors for aluminum / CopperECO ||| rails 0.130
Galvanized
081221-3* Connectors for copper rails 0.150
081221-4* Connectors for aluminum / CopperECO ||| rails 0.140
081221-5* Connectors for copper rails Stainless Steel 0.150
081221-6 Connectors for stainless steel rails 0.180
080021* Contact grease, one 20 g tube (for approx. 200 connection points) 0.035
* Standard range The standard parts of the connectors are in stainless steel

Power Feed Connectors

255
Ø35

64

Note:
The power feed uses a power connector; these replace the normal rail connectors. - Tightening torque max. 9.75 Nm
Electrical connection is provided using projecting bolts and notch-type cable lugs - Max. outer cable diameter 17.5 mm
(cable lugs not included; please order separately, see mounting accessories). - Use contact grease 080021

Part No. Designation Weight [kg]

081251-4* Power feed connector for aluminum / CopperECO ||| rails 0.21
081251-5* Power feed connector for copper rails Stainless Steel 0.22
081251-6 Power feed connector for stainless steel rails 0.25
* Standard range The standard parts of the connectors are in stainless steel

Notch-type Cable Lugs see page 31

12
End Caps and Air Gaps

End Caps

90
22

41

30
End Caps are used as a rail terminator and contact protection and are fastened to the rails using clamping screws.

Part No. Designation Weight [kg]

081271-2* End Cap Stainless Steel 0.040
* Standard range To use End Caps in combination with accompanying heating / heating conductors: see assembly instructions

Air Gaps

500

8
188

Air Gaps are used for the galvanic isolation of sections, such as maintenance segments that can be supplied with power and turned off separately.
For each separation point, two Air Gaps must be mounted at a suitable distance to avoid power carryover through the Current Collectors.

Part No. Designation Weight [kg]

081294-2 Air Gap Stainless Steel 0.040
Please note: Air Gaps are delivered as an assembly set (not pre-assembled).

13
 Expansion Units

Expansion Units
106

285

0 - 25 570

825

4000 bei 20 °C

To compensate for changes in length due to temperature for systems > 100 m or segments connected between two fixed points, such as Pickup Guides on both ends
of the segment, or in curves (natural fixed points), expansion elements are needed to absorb the change in length. The expansion element has two expansion points,
each of which can absorb 25 mm of expansion. The expansion elements/expansion unit parts are, like the rails, designed as 4 m standard components.
Note: The middle part between the two expansion segments must be supported using hanger clamps (not included – order separately). When using expansion units,
the use of dual current collectors is recommended.

Part No.
Rails/ PH (Phase) PE (Potential Earth)
rated current Standard variant Heat-resistant variant Standard variant Heat-resistant variant Weight [kg]
For aluminum rails
081261-4x2121* 081261-4X2221 081261-4X2122* 081261-4X2222 2.9
200 and 320 A
For CopperECO |||
081261-4X21D1* 081261-4X22D1 081261-4X21D2* 081261-4X22D2 2.9
200 and 320 A
For copper rails
081261-4X2131* 081261-4X2231 081261-4X2132* 081261-4X2232 4.8
250 and 400 A
For stainless steel rails
081261-4X2141 081261-4X2241 081261-4X2142 081261-4X2242 3.6
25 A

Design: Fastening and DIN parts in stainless steel – rated length 4000 mm (13.12 feet). Hanger Clamps in the middle segment not included – please order separately!
Delivery: completely pre-assembled at the factory. Adjustment of the two expansion gaps according to the table on page 15, depending on temperature values.
* Standard range

Layout notes
Changes in ambient temperature and intrinsic heating cause the conductor rails and the insulation to expand differently. The SinglePowerLine 0812 conductor rail sys-
tem has a partial thermal expansion system. The difference in thermal expansion between the insulation and the rails is compensated for in each individual rail. For this
reason, the insulation profile is specified shorter than the rail and the compensation takes place in the area of the connector caps without influencing the contact guard.
By using self-aligning, rotating Hanger Clamps, the rail line can expand without friction and thus be laid out up to a length of 200 m without additional Expansion Units.
If the power feed is in the middle with a fixed point at the power feed, installations of up to 200 m can be laid out without expansion elements by allowing the segment
to expand freely to each side for 100 m from the fixed point.
For installations of greater length, multiple fixed points such as Pickup Guides or curves that also have a fixed position due to a fixed point or mechanical attachment,
expansion joints must be used to absorb the changes in length.
Pickup Guides are to be considered as fixing points.

Mounting instruction
The distance between insulating caps and steel construction should be at least 10 mm.

14
 Expansion Units

Expansion Units
tmax tmin
+110 Legend:
+100
Ambient temperature during installation [°C]

tmin lowest temperature that occurs in the application

+90 tmax
tmax highest possible working temperature in the application
+80
+70 1. Draw a connecting line from tmin to tmax.
+60 2. Draw the ambient temperature during installation tinst as a horizontal line.
+50 3. Draw a vertical line down from the point of intersection of these two
+40 tinst lines, and read off the air gap to be used during installation.
+30
+20
+10 Example:
0 Temperature range: from -15 °C to +85 °C
-10 Ambient temperature during installation: +30 °C
tmin
-20 Air gap: 14 mm per expansion point = 2 x 14 mm for the expansion element
-30
0 5 10 14 15 20 25
Air gap [mm]

Number of Expansion Units for systems over 100 m in length / 200 m with middle power feed
For rail conductor installations over 200 m in length, Expansion Units must be installed at specific intervals, as shown in Diagram 3. In complicated curves and other
special installations, as well as for fixed point arrangements at the end of the system, special intervals must be used. Please contact us.

Number of Ex- Intermediate length

1 2 3 4 5
pansion Units a
Material SS Al* Cu SS Al* Cu SS Al* Cu SS Al* Cu SS Al* Cu SS Al* Cu
Total length of the conductor rail [m]
10 400 400 400 600 600 600 800 800 800 1000 1000 1000 1200 1200 1200 200 200 200
20 400 304 347 600 408 494 800 512 641 1000 616 788 1200 720 935 200 104 147
30 340 270 298 480 340 396 620 410 494 760 480 592 900 550 690 140 70 98
40 304 252 274 408 304 348 512 356 422 616 408 496 720 460 570 104 53 74
50 283 242 258 366 284 316 449 326 374 532 368 432 615 410 490 83 42 58
tges

60 270 235 249 340 270 298 410 305 347 480 340 396 550 375 445 70 35 49
70 260 226 242 320 256 284 380 284 326 440 312 366 500 340 410 60 28 42
80 252 226 236 304 252 272 356 278 308 408 304 344 460 330 380 52 26 36
90 246 223 232 292 246 264 338 269 295 384 292 328 430 315 360 46 23 32
100 242 220 229 284 242 258 326 263 287 368 284 316 410 305 345 42 22 29
SS = stainless steel, Al = aluminum, Cu = copper *expansion of CopperECO ||| material comparable to Aluminum-stainless steel

L ≤ 200 m
tges = tU+ tsw
Diagram 3

t U = Temperature range of the ambient temperature

1 DV
tsw = Temperature increase due to electric current (electrical thermal load)
Recommended values for tsw: 2 DV
10 °C up to 40% duty cycle
20 °C up to 65% duty cycle 3 DV

30 °C up to 100% duty cycle

4 DV
a
5 DV

For longer systems than those in the table above, use: 100 m FP (Anchor Clamp) 100 m
DV (Expansion Unit)
L - 200
= number of Expansion Units a (intermediate length for one Expansion Unit)
a L (total length of system)

2 DV ET (Pickup Guide)

Note: Intersection Pickup Guides and curves are fixed points, so these areas must also be taken into consideration when laying out the system.

15
 Pickup Guides for Intersections

Only for Current Collectors 081206... /081208...

For areas in which the Collector must be driven in or out of the conductor rail system, Pickup Guides are used in combination with Current Collectors provided for this
purpose. The speed for Pickup Guide entry must not exceed 60 m/min and Pickup Guides must be considered wearing parts.
Installation tolerances must be taken into consideration. Simultaneous alignment gaps with maximum tolerances in the X and Y directions are not permitted.

138
295
400

130
0 - 15

M8
80
125

c
20
46 46 46

Dimensions [mm] Number of poles

1 2 3 4 5 6
b 120 166 212 258 304 350
c 78 124 170 216 262 308

- The Pickup Guide centers the Current Collector with a maximum lateral
Type of fastening elements:
and vertical alignment tolerance of ±25 mm. Order number Weight [kg]
stainless steel
- Settings of less than ±10 mm are recommended. 081281-12 1-pole Pickup Guide 0.850
- In installations with Pickup Guides, a corresponding number of Current Collectors
081281-22 2-pole Pickup Guide 1.200
must be available, and mounted in intervals that ensure that just the necessary
081281-32 3-pole Pickup Guide 1.550
number of Current Collectors needed for momentary power requirements are in use.
081281-42 4-pole Pickup Guide 1.900
081281-52 5-pole Pickup Guide 2.100
The user must ensure that the Current Collectors between the Pickup Guides
are disconnected from power or are protected against accidental contact. 081281-62 6-pole Pickup Guide 2.300

Installation note
The middle distance between two conductors is 50 mm. This is reduced to 46 mm using the last Hanger Clamps before the Pickup Guide in order to ensure that the
Current Collector enters the Pickup Guide precisely. The Pickup Guide is delivered complete with End Caps. The End Caps are pushed onto the rails with a soft-head
hammer until they hit the end stops. The clamping screws are then tightened firmly. Keep distance of 750 mm between the Pickup Guide and the first Hanger Clamp.

Hanger Clamp spacing for installations with Pickup Guides

ca. 750 260 + x ca. 750

x
ca. 90

081241-01 Please note also the instructions

for mounting the PE Current
Collector for installations with
200 + x Pickup Guides.
16
Current Collectors 081209...
Not suitable for Pickup Guides
Types of Construction
For the SinglePowerLine 0812 system there are two basic types of Current Collectors available. In addition to the smaller 081209-xxx variant in plastic, there is also a
robust metal parallel arm type available that has proved useful for crane installations. Both types are available as single and dual Current Collectors and are fastened to
a Towing Arm with clamps.

Current Collectors (Plastic Arm Type)

Plastic collectors are used in warehouse systems, EOT cranes, and amusement park installations. For installations with one direction of movement, individual current
collectors are towed to reduce wear. By changing the force introduced into the stabilization springs on the Current Collector head, the head is pretensioned and works
against the slanted wear. In installations that move in both directions, such as crane runways or transfer cars, this compensation takes place automatically.
Here, the variant for reversible operation is used.

Single Current Collector set up for reversible operation Dual Current Collector set up for reversible operation
18
80 5 18
80 5

8
8

12

100
115

100
115
ca. 180

ca. 180
Connection cable
and rubber sleeve
must be ordered
separately.
25

304
560
Mounting of Tension Springs
Note: Leave sufficient room in the installation for free movement of the cables.
When using horizontal insertion, the weight forces of the Current Collectors
Towing mode must be equipped with compensation springs (For Towing Arms see page 30,
(direction of travel) direction of travel
Reversal mode
for Accessories and Cables see page 31).

Technical data
Max. power capacity in straight and 80 A (for aluminum rails in standstill mode at 160 A (for aluminum rails in standstill mode at
curved segments 100% duty cycle: 40 A) 100% duty cycle: 80 A)
Max. travel speed 600 m/min; higher travel speeds upon request (straight segment without Pickup Guides)
Pressing force 10 N
Lateral deviation max. ± 50 mm
Working stroke in insertion direction max. ± 50 mm
6, 10, or at most 16 mm2, 1.5 m long, high-flexibility; longer connection cable upon request;
Connection cable
order separately (see page 31)
Distance between the Support arm axis and contact
115 mm (see system schematic on page 25)
surface of the rail (rated installation dimensions)

Single Current Collector Dual Current Collector

80 A 160 A
Operation: PE Weight PE Weight
Variant PH (Phase) PH (Phase)
vertical (Potential Earth) [kg] (Potential Earth) [kg]
Part No. Part No.
Fastening elements Reversible operation 081209-012* 081209-022* 0.300 081209-2X012* 081209-2X022* 0.520
galvanized Towing operation 081209-013* 081209-023* 0.300 081209-2X013* 081209-2X023* 0.520
Fastening elements in Reversible operation 081209-112 081209-122 0.300 081209-2X112 081209-2X122 0.520
stainless steel Towing operation 081209-113 081209-123 0.300 081209-2X113 081209-2X123 0.520
Connection cables not included – order separately from page 31
Note: The connection cables must be highly flexible to ensure free movement of the Current Collectors and be secured with the cable binder on the Current Collector
in such a way that no tension or torsion forces are transmitted to the Current Collector head.
It is recommended to carry out PE current collector always redundant.
1)
Max. Current load depending on the cable type, ambient temperature and installation method.
17
* Standard range
 Current Collectors

Current Collectors (Parallel Arm Metal Type)

Parallel arm type Current Collectors come in a fully metallic design
and are available as single or dual Current Collectors. PE Current

115

ca. 190
Collectors are color-marked with a green Current Collector head and
provided with a deflector to prevent insertion into a phase rail.
25
Horizontal insertion = insertion into the rail from the side
355 Vertical insertion = insertion into the rail from underneath

Technical data
Max. current capacity in straight and curved 98 A at an ambient temperature of 30 °C and 100% duty cycle
segments (bending radius > 1800 mm) (for aluminum rails in standstill mode at 100% duty cycle: 50 A)
Max. current capacity in curved segments 40 A with radius brushes (upon request)
(bending radius from 1000 mm - 1800 mm) (for aluminum rails in standstill mode at 100% duty cycle: 20 A) 1)
Max. travel speed 600 m/min (without rail breaks and curves); higher travel speeds upon request
Pressing force 20 N
Lateral deviation max. ± 50 mm
Working stroke in insertion direction max. ± 50 mm
16 mm2, 1.5 m long, high-flexibility; longer connection cable available upon request; avoid connection cables
Connection cable
> 3 m and provide terminal boxes for service and replacement.
Distance between Support arm axis and contact
115 mm
surface of the rail (expected dimension)
Towing Arms, see page 30

Part No.
PH (Phase) PE (Potential Earth)
Type Weight [kg]
Fastening Fastening elements Fastening Fastening elements
elements galvanized in stainless steel elements galvanized in stainless steel
Current Collector 100 A with vertical insertion 081205-01* 081205-11* 081205-02* 081205-12* 1.150
Current Collector 100 A with vertical insertion
081206-01* 081206-11* 081206-02* 081206-12* 1.260
for intersection 2) with Pickup Guides
Current Collector 100 A with horizontal insertion 081207-01 081207-11 081207-02 081207-12 1.185
Current Collector 100 A with horizontal insertion
081208-01 081208-11 081208-02 081208-12 1.265
for intersection 1) with Pickup Guides
1)
M
 ax. Current load depending on the cable type, ambient temperature and installation method.
2)
Current Collectors for intersections are used if the path of the conductor rail installation is interrupted by branch tracks, crossing beams, etc.
These Current Collectors are equipped with a middle centering device and are used with Pickup Guides.
It is recommended to carry out PE current collector always redundant.
* Standard range (SAP KONFIG 08120X-PXL)

Installation spacing for Current Collectors

Center spacing a [mm]
L1 L2 L3 PE Standard Current
Standard Current Collector arrangement 50
Collector arrangement
Offset Current Collector arrangement 40
Current Collector arrangement when using
50
Pickup Guides

Offset Current Collector

arrangement
2xa

2xa

PE deflector
angle

a a a
18
Current Collectors

Dual Current Collectors (Parallel Arm Metal Type)

25

115
ca. 190
710

Technical data
Max. current capacity in straight and curved 2 x 98 A at an ambient temperature of 30 °C and 100% duty cycle
segments (bending radius > 1800 mm) (for aluminum rails in standstill mode at 100% duty cycle: 100 A)
Max. current capacity in horizontal curved seg- 2 x 40 A with radius brushes (upon request)
ments (bending radius from 1000 mm - 1800 mm) (for aluminum rails in standstill mode at 100% duty cycle: 20 A) 1)
Max. travel speed 600 m/min; higher travel speeds upon request (straight segment without Pickup Guides)
Pressing force 20 N
Lateral deviation max. ± 50 mm
Working stroke in insertion direction max. ± 50 mm
16 mm2, 1.5 m long, high-flexibility; longer connection cable available upon request; avoid connection cables
Connection line
> 3 m and provide terminal boxes for service and replacement.
Distance between Support arm axis and contact
115 mm
surface of the rail (expected dimension)
Towing Arms, see page 30

Part No.
PH (Phase) PE (Potential Earth)
Type Weight [kg]
Fastening elements Fastening elements Fastening elements Fastening elements
galvanized in stainless steel galvanized in stainless steel
Current Collector 200 A with vertical insertion 081205-2X01* 081205-2X11* 081205-2X02* 081205-2X12* 2.300
Current Collector 200 A with vertical insertion
081206-2X01* 081206-2X11* 081206-2X02* 081206-2X12* 2.520
for intersection 2)
Current Collector 200 A with horizontal insertion 081207-2X01 081207-2X11 081207-2X02 081207-2X12 2.370
Current Collector 200 A with horizontal insertion
081208-2X01 081208-2X11 081208-2X02 081208-2X12 2.530
for intersection 1)
1)
M
 ax. Current load depending on the cable type, ambient temperature and installation method.
2)
Current Collectors for intersections are used if the path of the conductor rail installation is interrupted by branch tracks, crossing beams, etc. These Current Collectors
are equipped with a middle centering device and are used with Pickup Guides.
It is recommended to carry out PE current collector always redundant.
* Standard range (SAP KONFIG 08120X-2XPXL)

Order code for Current Collectors with custom cable length 08120x - 2 x P x L
x = Current Collector type (5,6,7, or 8) L = cable length in whole meters – example for 3 m connection cable: 081206 - 2 x P x 3

Horizontal installation of conductor rails / Lateral installation of conductor rails /

insertion of Current Collectors from below sideways insertion of Current Collectors

19
 Current Collectors

Installation instructions and assembly help for Current Collectors

L1 L2 L3 PE L1 L2 L3 PE
Deflector angle Deflector angle

Collector Insulation No insertion possible

Diagram 1 Diagram 2

Non-interchangeability of PE (Potential Earth) conductor Current Collectors

To comply with safety standards, Current Collectors for PE rails must be designed in such a way that they are not easily interchangeable with other Current Collectors.
When determining the position of the PE conductor, you must take into consideration that the standard PE conductor Current Collector (with deflector angle) can only be
mounted on the outside, since the deflector angle is fastened onto the exposed side of the PE Conductor Collector Insulation. The deflector angle ensures that the PE
conductor Current Collector can never come in contact with a phase line (see Diagram 2).

Installation of the PE conductor Current Collector

In installations with intersections, it is impossible to move the standard PE conductor Current Collector (with deflector angle)
through the Pickup Guide. Thus the PE conductor Current Collector is used for intersections whose holders are equipped
with a bolt for the Towing Arm. This fixes the position of the PE conductor Current Collector by being inserted into a hole
drilled into the Towing Arm using the Drilling Jig listed below.
This ensures that the PE conductor Current Collector can only be mounted in the place provided for it.

Drilling Jig 08-W100-0206

To comply with regulations and guidelines, installations with Pickup Guides must have a hole drilled into the Towing Arm 020195 using Drilling Jig 08-W100-0206,
which is then used to hold the bolt on the PE conductor Current Collector.

Installation note:
The phase Current Collectors needed are lined up on the preassembled Towing Arm 020195 and adjusted to the conductor rails. The next-to-outside phase Current
Collector is used as a stop for the Drilling Jig. The Drilling Jig must be attached so that the drill sleeves point outwards – see illustration below. In this position, the
mounting spacing is 50 mm.

Type Part No. Weight [kg]

Drill Sleeve
Drilling Jig 08-W100-0206 0.700

20
21
 Dimensioning and Layout of Conductor Rail System

The dimensioning and layout of a conductor rail system is done as follows:

A: Determine the load current
B: Select the rail type
C: Check the voltage drop for the selected rail type
D: Check of ambient conditions
E: Select accessories and Current Collectors

A. Determining the load current (total rated current /NG)

 To determine the total expected load current, individual currents of the highest draw consumers that can operate simultaneously are added up. If the entire installed
power is summed, the rail capacity will be over-specified. To avoid overdimensioning, the individual currents are evaluated for simultaneity. To optimize the system, it
is always wise to consider individual consumers that cannot be operated simultaneously (e.g. a crane's slewing gear can only be operated when the crane trolley is
stopped), and then only the consumer (the slewing gear or the trolley) with the higher current consumption is used.
If multiple units are installed on a single track, for example three cranes on one crane track, the probability of simultaneous operation in the same load should be
used to calculate the current. In practice, the following simple table has proved useful in calculating the total rated current /NG for multiple consumers:

Selection help for standard EOT crane applications

I N of the most powerful I N of the second most I N of the third most I N of the fourth most
motor of all the powerful motor of all the powerful motor of all the powerful motor of all the
Number of cranes
cranes cranes cranes cranes
I N* I N* I N* I N*
1 × ×
2 × × ×
3 × × ×
4 × × × ×
5 × × × ×
According to work with 2 cranes × × × ×

* = For dual drives, use 2 · I N

B. Rail current capacity depends on duty cycle and ambient temperature

 The specified rated currents for the conductor rail are based on the definitions in European standards and are relative to an ambient temperature of 35 °C and a duty
cycle (DC) of 100%. If the duty cycle is shorter, such as might be the case for a crane with finite movement, the rail can conduct higher current than the rated current.

Adjusting the rail rated current for shorter duty cycles

[A] 700 The load current of the conductor rail can be increased for shorter duty
cycles. Note: When comparing the rated currents of rails from different
600 manufacturers, always take into consideration the reference ambient
temperature and the duty cycle! Consumptions with 100% duty cycle
such as lighting, air conditioning or magnetic grippers must be taken into
500 consideration. 100% DC ^ = t ≥10 min. (according to EN standards)

400 400 A Copper rails

320 A Aluminum rails

300
250 A Copper rails
200 200 A Aluminum rails

100

25 A Stainless Steel rails

0
0 10 20 30 40 50 60 70 80 90 100
% DC (duty
22 cycle)
Dimensioning and Layout

If the ambient temperatures differ from the standard value of 35 °C, the loads must be adjusted. At lower temperatures, the heat release (convection) is better and the
rail can handle higher current loads. At higher temperatures, the release of thermal energy to the surrounding air is slower and the load must therefore be reduced.
Use with voltages under 230 V must be tested in each specific case. The minimum current should be 1A.
The corresponding values f A are taken from the following table:

Ambient temperature 35 ºC 40 ºC 45 ºC 50 ºC 55 ºC 60 ºC 65 ºC 70 ºC 75 ºC 80 ºC 85 ºC
Stainless steel rails 1.0 0.97 0.94 0.91 0.88
Standard
Aluminum rails* fA 1.0 0.92 0.81 0.76 0.68
insulation
Copper rails 1.0 0.93 0.87 0.82 0.78
Stainless steel rails 1.0 0.97 0.94 0.91 0.88 0.85 0.83
 eat-resistant
H
Aluminum rails* fA 1.0 0.92 0.81 0.76 0.68 0.63 0.59
insulation
Copper rails 1.0 0.93 0.87 0.82 0.78 0.74 0.72

* The correction factors for CopperECO ||| correspond to those for aluminum-stainless steel
ISCHL G zul = ISCHL G zul 35 °C · f A ISCHL = rated current of the conductor rail for the specific ambient temperature

C. Calculating the voltage drop

After selecting the rail type based on the calculated total current depending on duty cycle and ambient temperature, the voltage drop must be checked.
The calculated voltage drop must be under the value specified by the customer. Typical values here are 2-5%, or 10% in exceptional cases.
If the voltage drop is too high, the voltage might be too low for all the drives to start.

The following formulas are used for the calculation:

U 35 °C = voltage drop at 35 °C [V]

For direct current U 35 °C = 2 · I · IG · R [V]
IG = total current [A]
R = resistance of the conductor rail [Ω/m]
For alternating current U 35 °C = 2 · I · IG · Z [V]
Z = impedance of the conductor rail [Ω/m]
I = feed length [m] 1)
For three-phase power U 35 °C = √3 · I · IG · Z [V]
L = conductor rail length [m]

Note: IG here is the portion of the load current "drawn“ during start-up.
1)
see feed variants
This consists of the basic load, like lighting and air conditioners, and the start-up currents of the drives IA.

For start-up current, the following applies: Three-phase asynchronous drive in direct start IA = IN x 5 to 6 (up to max. 21 kW permitted) IN = Nominal current
Slip ring rotor motor IA = IN x 2 to 3 IA = Total current
consumption when starting
Frequency converter IA = IN x 1.4 to 1.8

The length l is the distance between the power feed and end position of the conductor rail segment on which the consumer is located when starting.
If the average ambient temperature is significantly over 35 °C, the voltage drop must be calculated using the following formulas:

U 35 °C U = voltage drop at higher ambient temperature than 35 °C [V]

U = ——— [V]
fV
U % = voltage drop at higher ambient temperature than 35 °C [%]

U UN = rated voltage [V]

U % = ——— · 100 [%]
UN f V = reduction factor

To calculate the value f V , the working temperature must first be calculated.

AT = working temperature [°C]

UT = ambient temperature [°C]

AT = UT + SW = UT + 30 [°C]
SW = temperature increase due to current heating [°C]
(use a constant +30 °C)

23
The value f V is based on the working temperature and the conductor rail selected and should be taken from the table "Correction factors for the voltage drop U
for different ambient temperatures" on page 24.
 Dimensioning and Layout

Correction factors for the voltage drop U at different ambient temperatures

Ambient temperature 35 °C 40 °C 45 °C 50 °C 55 °C 60 °C 65 °C 70 °C 75 °C 80 °C 85 °C
Working temperature / conductor temperature 65 °C 70 °C 75 °C 80 °C 85 °C 90 °C 95 °C 100 °C 105 °C 110 °C 115 °C
Aluminum rails 200 A* 0.916 0.904 0.891 0.879 0.868
Aluminum rails 320 A* 0.921 0.909 0.897 0.886 0.875
Standard insulation Copper rails 250 A fV 0.912 0.899 0.887 0.874 0.862
Copper rails 400 A 0.927 0.916 0.905 0.894 0.883
Stainless steel rails 25 A 0.993 0.991 0.990 0.989 0.988
Aluminum rails 200 A* 0.868 0.856 0.845 0.834 0.824 0.813 0.803
Aluminum rails 320 A* 0.875 0.864 0.853 0.843 0.833 0.822 0.813
Heat-resistant insulation Copper rails 250 A fV 0.862 0.850 0.838 0.827 0.816 0.805 0.795
Copper rails 400 A 0.883 0.873 0.863 0.853 0.843 0.833 0.824
Stainless steel rails 25 A 0.988 0.986 0.986 0.985 0.984 0.982 0.981
If the voltage drop is too high, then either the number of power feeds must be increased or a larger conductor rail must be selected.
Additional power feeds are usually a better technical and commercial alternative than larger conductor rails or costly copper rails.
* The correction factors for CopperECO ||| correspond to those for aluminum-stainless steel

Working temperature: permanent rail temperature occurring at rated current (ambient temperature + electrical thermal heating)
Max. working temperature: short-term (t < 30 sec) 125 °C (in heat-resistant variant)
Possible power feed locations: The power feed arrangement must be appropriate for the specific case, since the voltage drop is calculated with the feed length “l ”
that falls between the power feed and the end of the conductor rail. The following power feed options are normally used:

End power feed

I=L With an end power feed
I = L/2 With a middle power feed
I = L/4 For power feeds at both ends
I=L
I = L/6 For two power feeds each L/6
Middle power feed from the ends
I = L/10 For a power feed in the middle
I = L/2 and L/10 from each end
L
I = L/14 For four power feed points

Power feed on both sides L = length of the conductor rail [m]

I = L/4
L/6 power feed

I = L/6 I = L/6
L

L/10 power feed

I = L/10 I = L/10
I = L/2

L/14 power feed

I = L/14 I = L/14
I = L 5/14 I = L 9/14

24 L
System Layout

> 220

081246
150
115

M8
ca. 35
250 - 350

081246
280
4000

M8
226

ca. 43

081243
M8
ca. 750
1500

ca. 110

081241
295

M8
4000

ø ≤ 9 mm
710

ca. 99
260 + x

200 + x
x
355

081243
M8

ca. 75
081241
ca. 750
* important functional parameter!
≥ 250

M8
4000

ca. 90
250 - 350

ca. 51
081241-01

115 *
150
> 220

Note: Used outdoors, the conductor rail system must be protected from direct weather exposure as much as possible, for example by installing it under a beam and
covering the Current Collector (to protect it from snow and ice). Outdoors, insertion of the Current Collector from below is generally preferable to lateral insertion. Also, the
use of insulated holders is recommended for outdoor installations. If there is any risk of formation of frost or ice, specify optional heating conductors in the rail to de-ice
25
the rail and prevent rail damage due to sparking effects on frozen rails. Distance between insolation elements and steel structure min. 10 mm.
 System Layout

Layout Schematic and Component Overview

max. 100 m max. 100 m

250 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 250

4000 4000 4000 4000 4000 4000

max.
max.200
200mmwithout Expansion Unit
ohne Dehnelement

Power Feed
Einspeisung
Air Gap
Lufttrennstelle Current Collector arrangement
Middle distance between Standard Current Offset Current Collector
Conductor Rail
Schleifleitung for installations with
Schienenhalter
Hanger Clamp two conductors Collector arrangement arrangement
multi‑poled Pickup Guides*
Schienenverbinder
Rail Connector
Endkappe
End Cap Minimum distance a [mm] 50 40 50
Fixpunkt
Fixed Point
Expansion
DehnelementUnit * See mounting instructions for Pickup Guides. Minimum distance between Hanger Clamps, Joints, Pickup Guides, Air Gaps, etc. is
Pickup
TrichterGuide  250 mm! Minimum distance for Power Feeds is 350 mm.

Example Material Overview / Example Order

Here is a typical crane conductor rail system that is 52 m in total length, with 4 poles, 320 A, with all accessories, Current Collectors and Support Arms.
The required Bill of Materials is listed below. The order quantity should be increased by an assembly reserve for the parts marked with an (x).

Designation Part No. Quantity Needed

Conductor Rail “Phase” 4 m long 0812-4 × 11 39
Conductor Rail “PE” 4 m long 0812-4 × 12 13
Hanger Clamp (x) 081243-01 152
Anchor Clamp 081231-1 8
Rail Connector (x) 081221-2 52
Power Feed 081251-2 4
Notch-type Cable Lug 16 mm (x) 2
080051-16 4
End Cap (x) 081271-1 8
Current Collector “Phase” 081205-01 3
Current Collector “PE” 081205-02 1 (Recommendation: 2 units or dual Current Collector)
Support Arm 020195-400 1
Support Arm 020185-0500 38
Girder Clip 020180-08 76
Mounting Comb 081045 1
Conductix-Wampfler Contact Grease (x) 080021 1
Sliding Contact (replacement part) (x) 081001-11 4

Note:
To avoid strand breakage due to external force on the Current Collector, the connection cable should be fine-stranded and highly flexible. The transition to the customer-
provided fixed cabling should be directly behind the Current Collector in a terminal box provided by the customer. Long connection cables to Current Collectors should be
avoided to reduce maintenance problems.

26
Mounting Accessories

Support Arm 30 x 32 x 2 mm – also suitable for Compact Hanger Clamps

L1 32

30
L2
12

26

Static values:
Part No. L1 [mm] L2 [mm] Material Weight [kg] I x = 2.11 cm4
40 20 ø9
020185-0250 250 200 0.390 Wx = 1.36 cm3
020185-0315 315 260 0.500
Galvanized
020185-0400 400 340 0.625
steel
020185-0500 500 340 0.780
020185-0630* 630 340 0.980
* Standard range

Permissible load for Support Arms 30 x 32 x 2 mm F

I [m]
0.25 0.32 0.40 0.50 0.63 0.80 1.00 1.25
F [daN]* 76.0 59.5 47.5 38.0 30.0 24.0 19.0 15.2
f [cm] 0.08 0.13 0.20 0.32 0.50 0.80 1.25 2.23
f

I
* Calculated with σ = 140 N/mm2 voltage f = associated max. deflection

Support Arms 40 × 40 × 2.5 mm – not suitable for Compact Hanger Clamps

L1 40

40

2.5
ø9 14

20 20
40 L2

Part No. L1 [mm] L2 [mm] Material Weight [kg]

020186-0250 250 200 0.625
020186-0315 315 260 0.785
020186-0400* 400 340 Galvanized 1.000
020186-0500 500 340 steel 1.250
020186-0630* 630 340 1.575
020186-0800 800 340 2.000
* Standard range

Permissible load for Support Arms 40 x 40 mm F

I [m]
0.25 0.32 0.40 0.50 0.63 0.80 1.00 1.25
F [daN]* 164.5 128.5 103.0 82.5 65.5 51.3 41.0 32.9
f [cm] 0.06 0.10 0.16 0.25 0.40 0.63 1.07 1.68
f

I
* Calculated with σ = 140 N/mm2 voltage f = associated max. deflection

27
 Mounting Accessories

Holder for Support Arms 32 × 30 × 2 for screw mounting with 2-holed connector plate
8.5

10.8
3 33.3

106
31
80
40 6 100

Part No. Description Suitable for Support Arm Weight [kg]

020280 Galvanized steel 020185, 020275 0.700

Holder for Support Arms 32 × 30 × 2

100 32.5 3
9 x 45º

30.5
Part No. Description 50
Suitable for Support Arm Weight [kg]
020285 Unplated steel with galvanized hardware 020185, 020275 0.420

Holder for Support Arms 40 × 40 × 2.5 for screw mounting with 2-holed connector plate
ø1
1

41.3 4
110
41

80

45 6 125

Part No. Description Suitable for Support Arm Weight [kg]

020282 Galvanized steel 020186, 020276 1.000

Holder for Support Arms 40 × 40 × 2.5

125
41.3 4 12 x 45˚
41

Part No. Description Suitable for Support Arm Weight [kg]

020286 Unplated steel with galvanized hardware 020186, 020276 0.730

28
Mounting Accessories

Girder Clips, clamping thickness 4 - 20 mm

60

M8

50
Part No. Description Weight [kg]

s
020180-08* Galvanized steel 0.150

h
020480-08 Stainless steel (V4A) 0.150
* Standard range

Clamping thickness s [mm] 4 6 8 10 12 16 20

Installation height h [mm] 31 32 33 34 35 37 40

Girder Clips, clamping thickness 18 - 36 mm

70

M8

Part No. Description Weight [kg] 8

s
020180-08X36 Galvanized steel 0.220

h
020480-08X36 Stainless steel (V4A) 0.220

Clamping thickness s [mm] 18-20 20-24 24-28 28-32 32-36

Installation height h [mm] 42-44 44-48 48-52 52-56 56-60

Girder Clips, non-twistable, clamping thickness 6 - 25 mm

M8 8
50

Part No. Description Weight [kg]

h

020181-08 Galvanized steel 0.190

Clamping thickness s [mm] 6-25 30

Installation height h [mm] 32-40

29
 Mounting Accessories

Towing Arms
63 I

40

63
40

25
ø9 4

Part No. Description I [mm] Weight [kg]

020195-630* Galvanized steel 630 1.000
020495-630 Stainless steel (V4A) 630 1.000
* Standard range Length adaptation on site

End Caps

a s
c h

b
d

Part No. For Support Arm Description a [mm] b [mm] c [mm] d [mm] s [mm] h [mm] Weight [kg]
020662-30 020185 30 32 27 29 18 5 0.005
Plastic
020662-31 020186 40 40 35 35 21 5 0.004

Insulators
Insulators for indoor applications with high contamination and/or applications outdoors, up to 1000 V rated voltage

Creepage distance 62 mm
Cantilever strength > 350 daN
d
Ambient temperature -30 °C to +85 °C
l1

SW40
9

SW40
40

14
9

d d

Part No. Hardware d I1 [mm] Weight [kg]

080401-08X08 Inner threading on both ends M8 / M8 – 0.09
080403-0830X08 Threaded bolts, galvanized M8 / M8 30 0.98
080403-0830X08 Threaded bolts, stainless steel M8 / M8 30 0.98

30
Mounting Accessories

Notch-type Cable Lug for Power Feed Line

øb

øc
a

Part No. Cross section [mm2] a [mm] b [mm] c [mm] d [mm] Weight [kg/1000]
080051-06* 6 23.5 3.5 6.6 1.5 6.000
080051-10* 10 26.8 4.5 7.0 1.5 7.000
080051-16* 16 32.0 5.5 8.5 2.2 11.000
080051-25* 25 32.5 7.0 10.0 2.6 14.000
080051-35* 35 34.0 8.5 12.0 3.5 20.000
080051-50* 50 40.0 10.0 14.0 3.9 32.000
080051-70* 70 47.0 12.0 16.6 4.6 51.000
080051-95* 95 51.0 13.5 18.0 4.6 60.000
Material: Copper, tin-plated Order lot size 10 pcs. per size * Standard range

Connector Cable for Current Collector Head 081209

Part No. Cable diameter Rated current

Cross section [mm2] Length* [m] Weight [kg]
PH (Phase) PE (Potential Earth) [mm] [A]
6 081209-1.5X06X81 081209-1.5X06X92 1.5 6 54 0.086
10 081209-1.5X10X91 081209-1.5X10X92 1.5 7 73 0.147
16 081209-1.5X16X81 081209-1.5X16X82 1.5 10 98 0.234
* Custom lengths and bulk cables by request

Note: The connection cables are stressed by movement during operation and must be inspected along with the carbon collector shoes at regular intervals, then
replaced after every five replacements of the carbon collector shoes. We recommend connecting the cables to a junction box, then installing fixed cabling from the
junction box on.

Spring Assembly (lateral insertion) for Current Collector Head 081209

Left-hand version Right-hand version

FG FG

FF FF
93 93
Spring assembly 081209 Part No. Weight [kg]
69.5

69.5

Right-hand version 08-F030-0100 0.100

Left-hand version 08-F030-0101 0.100
105 105

31
 Tools and Assembly Accessories

Mounting Comb
For setting the rail holder spacing while mounting the Support Arms
Part No. Description Weight [kg]
081045* Mounting Comb 0.190
* Standard range

10 x 30 (=300)
30

35
50
6 x 50 (=300)

350

Bending Device

Part No. Description Weight [kg]

Buy
or
08-V015-0504* Bending Device 18
Roller set 0812 for
Rent 08-V015-0506 horizontal curves (incl. 3
spring band)
Replacement spring band
08-V015-0361 (only needed for 0812 1
horizontal curves)
Roller set 0812 for vertical
08-V015-0505 2
curves
Roller set for ProfiDAT®
05-V015-0021 2
compact vertical curves
* Standard range

Horizontal and vertical curves for all conductor rails in the Program 812
can be bent using the Bending Device (see also Technical Information Sheet
TI0812-0019-E).
When the Bending Device is ordered, a bending manual is included.

Contact Grease for Connection Points

Part No. Type Weight [kg]

080021* Contact Grease 0.250
* Standard range
** Packing unit: 5 tubes each 50 gram

Application: Use contact grease to avoid corrosion at contact points.

A thin film is applied with a spatula or brush.
One tube will last for about 200 connection points.
Observe the information on the safety data sheet.

32
Replacement Parts

Complete Current Collector Head for Current Collector 081209

max. wear height

80 5

66
Part No.
Type Weight [kg]
PH (Phase) PE (Potential Earth)
Sliding Contact 812, 80 A, reversible operation 081001-12* 081001-22* 0.090
Sliding Contact 812, 80 A, towing operation 081001-32* 081001-42* 0.090
Note: The carbon brush and plastic insulation should always be replaced together. * Standard range

Stabilization Springs for Current Collector Head 081209

Type For Current Collectors Operating type Part No.

012
022
081209- Reversible operation 08-RZ-081GI
112
122
Stabilization spring
013
023
081209- Towing operation 08-RZ-056I
113
123

Replacement Sliding Contacts with Insulators for Current Collector Head 081205... / 081206... / 081207... / 081208...

Sliding Contact a 5
8

Plastic Insulator
36

28

The Sliding Contact is protected by a plastic insulator, so that accidental contact with live parts of the engaged Current Collector is not possible.
Smallest bending radius for 100 A Sliding Contact R = 1800 mm – smallest bending radius for 40 A Sliding Contact R = 1000 mm

Part No. Type Amperes [A] a [mm] Weight [kg]

081001-11* Sliding Contact 100 90 0.098
08-K154-0260 1) Sliding Contact for outdoor applications 100 90 0.098
081001-15 Sliding Contact 40 63 0.058

Installation note: When replacing the Sliding Contact, it is not necessary to remove the collector head because the Shoe is designed as a plug-in contact (not a screw
contact). Insulator is included.
* Standard range
1)
Copper Craphite Shoe for use at higher humidity (lifetime optimized)
33
 Replacement Parts

Replacement Parts for Current Collectors

Part No. Type Weight [kg]

Sliding Contact – scope of delivery

Sliding Contact
08-A150-0001-1* Collector Insulation PH 0.1
08-A150-0001-2* Collector Insulation PE 0.1

Connection Repair Set, including:

Plastic Insulator
1× Contact Sheet
1× Tubular Cable Lug
1× Heat Shrinkable Tubing
Contact Sheet  black, 55 mm
10 ×Heat Shrinkable Tubing yellow/
08-K154-0397* green, 50 mm 0.6
1 × Hexagonal Screw
DIN933 M6
Collector Insulation 1 × Lock-nut
DIN985-M6-A4
1 × Washer
DIN125-A6, 4-A4

Connecting Cable

Connecting Cable (pre-assembled)

– on request
Connection
Repair Set

* Standard range (SAP KONFIG 08120X-KOPF-PXL)

Heat Shrinkable
Tubing (yellow/green)

34
 Conductix-Wampfler – the complete program

Your Applications – our Solutions

The solutions we deliver for your applications are based on your specific requirements. In many cases, a combination of
several different Conductix-Wampfler systems can prove advantageous. You can count on Conductix-Wampfler for hands-on
engineering support together with the optimum solution to safely meet your needs.

Cable and Hose Reels Festoon Systems Conductor Rails Inductive Power Transfer
Motor driven and spring driven reels Conductix-Wampfler cable trolleys can Available as enclosed or multiple The no-contact system for transferring
by Conductix-Wampfler provide be used in virtually every industrial unipole systems, Conductix-Wampfler energy and data. For all tasks that
energy, data and media over a variety application. They are reliable, robust conductor rails reliably move people depend on high speeds and absolute
of distances, in all directions, fast and available in an enormous variety and material. resistance to wear. Flexible installation
and safe. of dimensions and designs. when used with Automated Guided
Vehicles.

Non-insulated Conductor Rails Radio Remote Controls Reels, Retractors and Balancers Jib Booms
Robust, non-insulated aluminum Safety remote control solutions Available for hoses and cables, as Complete with tool transporters, reels
conductor rails with stainless steel customized to meet our customer classical reels or high-precision or an entire media supply system –
cap provide the ideal basis for power needs with modern ergonomic design. positioning aids for tools, we offer a safety and flexibility are key to the
supply of people movers and transit complete range of reels and spring completion of difficult tasks.
networks. balancers.

Slip Ring Assemblies Mobile Control Systems ProfiDAT Charging Solutions

Whenever things are really “moving Mobile control solutions for your This data transfer system is a Whether inductive or conductive, this
in circles”, the proven slip ring plant – wether straightforward or compact slotted waveguide and bundle of products offers always the
assemblies by Conductix-Wampfler intricate. Control and communication furthermore can be used as perfect solution for all industrial
ensure the flawless transfer of energy systems from LJU have been tried Grounding rail (PE) as well as charging tasks including the matching
and data. Here, everything revolves and tested in the automotive industry positioning rail at the same time. battery with integrated battery
around flexibility and reliability! for decades. management system.
 www.conductix.com
© Conductix-Wampfler | 2024 | Subject to Technical Modifications Without Prior Notice

Conductix-Wampfler
has just one critical mission:
To provide you with energy and
data transmission systems that
will keep your operations up
and running 24/7/365.

To contact your nearest

sales office, please refer to:
www.conductix.contact
KAT0812-0002o-EN