Overhead Equipment and Tooling Installation Checklist
IEPC CAMPAIGN N17 111517
Plant ____________ Program ____________ Area ____________ Column Location ________ Hoist Number ___________
66 lbs
Type; Jib ____ Bridge Floor Mounted X____ Bridge Roof Mounted ____ Monorail ____ Hoist S.W.L. __________
Contracting México IICC Israel Ruíz 8121502498
Installer / Company Name ______________________________ Order Number _________________ Contact Number _______________________
Evelyn Salas López
Ford Project / Requisitioning Engineer:_____________________________________________
NOTES:
1. Consideration should be given to ECPL procedures before inspections are carried out.
2. This document is to be completed by supplier at buy off and the Overhead Equipment System Installer at program install.
3. For plant led relocation projects, this document is to be completed by the appropriate plant or contract individual.
4. Once completed, items requiring action should be recorded in the space provided on page 2. This document should then be filed in the R+M manual
Supplier Program Plant
NA
Buy Off Install Relocate
Certified 3rd party Professional Engineer (PE) or Regional Equivalent Sign off completed.
ok
Structure approved considering hangers, spreaders, bracing, stability, and welds.
Header Steel /
Supporting
Structure
Bolt Grade (Min. USA Grade 5, ISO Grade 8.8) ok
Overall Stability/ Bracing (All Planes) ok
Torque Verifcation AND Paint Match-Marked at Final install location (Plant) ok
Thread Run out (Minimum 2 full treads past nut) ok
Parallel ok
Rails/ Runways
Confirm level with no slope ok
Primary / Mid Rail stops (or damped stops) ok
Redundant end stops are double through-bolted and/or cable restrained together ok
No interference to Parallel movement
Confirm level with no slope ok
Bridges
Free movement, i.e. Trolley movement is free with no binding ok
Primary / Mid Rail stops (or damped stops) ok
Redundant end stops are double through-bolted and/or cable restrained together ok
Free movement, i.e. Trolley movement is free with no binding ok
Trolleys
Tooling support trolley must have minimum of 2 axles ok
Load and Weld Certification Marking , e.g. PE / ANSI / CE or Regional marking ok
Upper limit stop set per hoist manufacturer's recommendations (approximately 25 mm from
ok
bottom of cable/chain guide at the full up position)
Hoists
Tooling reaches all intended process positions ok
Chain/wire rope does not exhibit any Damage or Wear ok
Define Operation as Manual ___or Elec ___ or Air ___ X (3) ok
2 speed operation of hoist (Reduced speed and operational speed)
Hooks per Ford/local regional requirements (i.e self closing gate hooks) ok
Safety Hooks
No Visual Cracks/deformation/throat opening/twist ok
Free rotation ok
Branded/type approved ok
Hook Working Load Limit (W.L.L.) identified ok
Simulation of lift assist (physical or virtual) validating the accurately represented workspace is
free of awkward movement / concerns
Ergo
MHS Design Guide Buy-off Checklist free of ergonomic design concerns
Page 1 of 3 Revision Date: x/x/2022
Parent Document: FAS08-145 Revision:0
Supplier Program Plant
N/A
Buy off install Relocate
Engraved ID plate installed (Manufacturer,tool#, description,plant,capacity,tool weight) ok
Effector/Manipulat
Lift Assist/End Tooling attached with approved swivel mechanisms/ safety hook ok
or Devices
Certified 3rd party Professional Engineer (PE) or Regional Equivalent Sign off completed on
ok
tool design and construction (welds)
Controls are labeled and guarded against inadvertent activation
Secondary restraints between balancer and trolley support ok
Secondary restraints between trolley supporting bridge rails and the bridge ok
Secondary
Restraints
Secondary restraints between structure and Rails / Runway ok
Rails / Runway end caps safety cabled ok
Wire rope clips are installed in correct orientation (saddle on live/loaded cable) ok
Operational with No slipping / drifting ok
Brak
ing
Low voltage and grounded pendant
General condition, Controls Guarded and Labeled
Pendant Tether (Strain Relief cable)
Controls
Operator E. Stop functional
Pendant condition and functional operation
Travel limits/interlocks operational
Mains Disconnect / Isolator per bridge-location
Enclosed conductor track / Hot Rails location positioned safely
If applicable ECPL Placarding/icons according to FAS08-102
Lockable isolation/disconnect device present and labeled
Labeing
Legible ID Plate Including: Manufacturer information, plant/FMC, date of manufacture, tool
description, tool number, tool weight, safe working load rating
System rated load identification present on bridge or rails
PE certification of acceptable roof loading(white steel support structure) provided
Brass Tag Number if applicable
UL Certification if required
Documentation
Recommended PM inspections and operating manuals provided (Controls/pneumatic)
Approved third party Weld Inspection and 3rd party Professional Engineer (PE) or Regional
Equivalent Certification Report
Approved 3rd party Load Test and Certificate (125% of S.W.L.)
CE-Marked with Declaration of Conformity (EU Only)
UKCA-Marked with Declaration of Conformity (UK only)
Pre-start Health and Safety Review completed (Ontario only)
R+M manual including spares list
Reference Standards
North American Construction Specifications
FAS08-036 Risk Assessment Requirements for the Design, Build, Modification and Commissioning of Equipment
FAS08-128 Safe Practices for Overhead Cranes and Hoists and Related Equipment
FAS08-145 Secondary Restraints of Overhead Equipment
Comments (Concerns and Corrective Actions)
1 Hay interferencia entre lift assist
Prepared by: ____________________________
Installers Declaration (Only to be completed when all isses and comment items are closed)
Page 2 of 3 Revision Date: x/x/2022
Parent Document: FAS08-145 Revision:0
I hereby declare that the equipment described in this record was tested, tested and examined or tested and thoroughly examined in accordance with
the appropriate regulations and is found free from any defect likely to affect safety and the above particulars are correct. Also that the equipment is
declared to be constructed in conformity with the engineering specifications and approved design drawings and in accordance with the requirements
contained within Ford Motor Company OETC-001.
Prepared by: ____________________________
Page 3 of 3 Revision Date: x/x/2022
Parent Document: FAS08-145 Revision:0
