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DPP260Ki-II Blister Packing Machine

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0% found this document useful (0 votes)
449 views13 pages

DPP260Ki-II Blister Packing Machine

Uploaded by

cany.nay2013
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Shanghai Jornen Machinery Co.

,Ltd

Dedicated to pharmaceutical packaging since 1985


Innovative machines for your medicine packaging

Add: No.3966 Xinzhuan Road Songjiang Shanghai China.


Phone: 86-21-57678709 Fax: 86-21-57676925
Email:[email protected]
Website: www.jornen.com

~1~
Blister Machine DPP260Ki-Ⅱ

The characteristics of Blister Machine DPP260Ki-Ⅱ:


· Blister Machine DPP260Ki-Ⅱ is the second generation of DPP260Ki.
· Equipped with automatic format locking, positioning system, achieves extremely
straightforward format changeover (new).
· Sealing pressure adopts the gas-hydraulic pressure cylinder, so the pressure can be
set freely according to the sealing area (commonly a larger sealing area requires
higher pressure) (new).
· All the main parts are made of premium stainless steel and alu-alloy material, and
machined by advanced high precision CNC tooling machines.
· This machine accommodates two forming material reels. One of the reel’s
diameters can reach up to 600mm, if it equips the waste material trimming cutter
(optional), it could allow production runs of approximately 90 minutes, therefore,
reducing the material replacement frequency.
· This machine is equipped with an integrated forming material splicer to enhance
efficiency during material replacement.
· The upper and lower plates adopt contact heating method that significantly reduces
the forming temperature. Thus the shrinkage, deforming of packaging material and
power consumption are minimized.
· Using a fast lock method enables replacement of lid material easily within 10
seconds.
· The blister length can be set freely through Touch Screen User Interface, which
reduces the time for a format changeover.
~2~
Details of the machine:

1
1. The forming material reel of up to 600mm in diameter.

2. Equipped with integrated forming material splicer.

~3~
3. The upper and lower plates adopt contact heating method that significantly
reduces the forming temperature. Thus the shrinkage, deforming of packaging
material and power consumption are minimized.

4. The contact forming heating station can be opened up for cleaning very
conveniently.

~4~
5
5. Equipped with automatic format locking, positioning system, achieves
extremely straightforward format changeover.

6. The universal feeder is capable of feeding almost all items such as capsules,
flat tablets, oval tablets, capsule tablets, triangular tablets or other various
shapes.

~5~
7. The flat tablets, capsules or oblongs are fed via tracks or tubes into the
aluminum blisters.

5. Integrated product inspection system with color camera can reject faulty
blisters automatically (optional).

~6~
9. The lidding material loader adopts a fast lock mechanism, enabling
replacement of lidding material easily within about 10 seconds.

10. All of the guide rollers are labeled with a sequence number and placement
direction, making it very easy to guide the film and lid foil through the machine.

~7~
11. In the sealing station, when the machine stops, the heating sealing mould
can rise up automatically, to prevent hot air from getting into the blister pockets,
so that medicine effectiveness is preserved.

12. The material drag system adopts a precise servo motor to achieve stable,
accurate running. The blister length can be set freely through Touch Screen User
Interface, which reduces the time for a format changeover.

~8~
13. The waste material winding mechanism.

14. The waste material trimming cutter (optional).

~9~
15. Pinhole detection system for quality assurance of blister packaging (optional).

~ 10 ~
Main Technical Parameters:
Max. Speed: alu/alu 40 punches/min. alu/pvc 70 punches/min.
Max. Output: 280 blisters/min. (alu/pvc blister size 57× 80mm)
Max. Forming Area: 245×152mm
Max Forming Depth: 12mm
Material: Max. width 260mm
Machine Power: 9.6kw
Machine Dimension: 4 stations: 4500×740×1700mm
5 stations: 4800×740×1700mm
Machine Weight: 4 stations: 2000kg
5 stations: 2200kg

~ 11 ~
DPP-260Ki-2 CONFIGURATION LIST

No Name Model Qty Manufacturer Note


Colorful
1 Touch screen GP4301TW 1 Pro-face(Japan) Screen
2 PLC CPU226CN 1 Siemens(Germany)
Simulative quantity
3 module EM232 1 Siemens(Germany)
Temperature
4 module EM231 1 Siemens(Germany)
Communication
5 module EM222 1 Siemens(Germany)

6 Transducer VLT2822(3P380V) 1 DANFOSS(Denmark)


7 Electromotor YX3-100L1-4 / 2.2KW 1 Lichao
8 Servo Driver SGDV-5R5A01A/750W 1 YASKAWA (Japan)
9 Servo Motor SGMAV-08ADA61/750W 1 YASKAWA (Japan)
10 Switch power supply NES-100-24 1 Mingwei (Taiwan)
11 Approach switch PRL12-4DN 4 Autonics(Korea)
12 Thermocouple K-3.5 M 2 Yuyao (China)
13 Thermocouple K-2.5 M 2 Yuyao (China)
14 Buzzer BJ-1 DC24V 1 Nanzhou (Zhejiang)
15 Solid-state relay XBPE-4050C 4 Crydom (America)
16 Small relay ZY2N/DC24V 15 APT (belong to Siemens)
17 Relay base SYF08A 15 APT (belong to Siemens)
18 Button LA42P-10 2 Tianyi(China)
Emergency stop
19 button LA42J-10 2 Tianyi(China)
20 Circuit Breaker 5SJ61-C6/1P 1 Siemens(Germany)
21 Circuit Breaker 5SJ61-C16/1P 4 Siemens(Germany)
22 Circuit Breaker 5SJ63-D25/3P 1 Siemens(Germany)

~ 12 ~
~ 13 ~

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