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Industrial Valve Solutions

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0% found this document useful (0 votes)
15 views16 pages

Industrial Valve Solutions

Uploaded by

Dadang Ibnu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ISO 9001 ISO 14001 ISO 45001

www.mts98.co.kr
Greeting

MTS Co., Ltd was established in 1997 and has grown into a leading domestic valve manufac-
turer by accumulating its own know-how and constantly creating new ideas in the fields of
valves, dampers, and special valves throughout the industry.

Based on the new ideas and accumulated know-how in the valve manufacturing field, we
have an integrated operating system that covers development, production, testing, sales, and
after-sale service to provide the quality and technology customers’ request.

We have the professional ability to design and manufacture valves, dampers, and special
valves that can respond to continuous R&D and special specifications required by customers.
And we have established ourselves as a technology-intensive small and medium-sized com-
pany by winning the Intellectual Property Management Certification(2019), Inno-Biz(2018),
Global Small Giant(2018), and Root Technology Specialized Company(2016).
02
We will continue to repay the trust and faith of our customers based on quality control by real-
-
izing customer satisfaction through the firm Q.C.D management system of all employees,
Plunger Valve

fulfilling promises with customers through strict delivery management, and securing competi-
tiveness through rationalization of production and management.
History

2020. 03 Obtained the Certification of ISO 45001


2020. 01 Designated as “KICT Family Company”
2019. 08 Certificate of Intellectual Property Management Enterprise
2019. 05 Joined the Jeonnam Machine Work Industrial Company Council
2019. 02 Joined as member of the Jeonnam Eco-Industrial Development Center
2019. 01 Joined as member of the Knowledge Service Plant Mini Cluster (Yeosu)
2018. 06 Selected as a Family Company by Korea Institute of Science and Technology Information
2018. 04 Selected for Global Small Giant Company (JNTP, Jeollanam-do Province)
2018. 03 Selected as a Global IP Star Company (Jeonnam Intellectual Property Center)
2018. 02 Won an accolade as a Jeonnam Export Company (Bronze)
2017. 12 Designated as the Promising SME for Export (Small and Medium Business Administration)
2016. 02 Designated as a Specialized Company for “Root Technic”
2015. 10 Selected as the Innovateve SME (INNO-BIZ)
2015. 07 Won an accolade from the Director of the Gwangyang Bay Area Free Economic Zone
2015. 04 Joined as a member and served as the chairman of the steel parts processing
mini-cluster of the Korea Industrial Complex Corporation
2014. 12 Won the Proud Entrepreneur Award
(from the Director of the Gwangyang Bay Area Free Economic Zone)
2014. 12 Designated as an SME of human resource development
(Small and Medium Business Administration)
2014. 11 Won an accolade from the Prime Minister for the outstanding mutual growth of large
companies and SMEs
2014. 04 Designated as the best company to work
2013. 12 Obtained a certification of Green Management Excellent SME (Green Biz)
2013. 12 Won the 5 Million Export Tower Award Won an accolade from the minister of Trade,
Industry and Energy
2013. 04 Established the MTS research and development center
2012. 11 Designated as the Best Business Place for POSCO mutual Growth Innovation Hub
2012. 02 Designated as the Promising SME for Export (Korea Trade Association)
2011. 09 Obtained the certificate of ISO 14001:2004
2010. 10 Selected as the Promising SME for Export (Jeollanam-do)
2007. 11 Selected as a Management Innovative SME
(Kwangju Chonnam Regional Small & Medium Business Administration)
03
2006. 06 Converted the company name into MTS Co., Ltd.
2005. 03 Established the MTS CO., Ltd. as an investment company -

2004. 09 Obtained certification for the ISO 9001:2000


Plunger Valve

1997. 04 Established the CS Engineering CO.


Plunger Valve
Plunger Valve Overview
Regulates the flow of high-pressure fluid
Installable at pipelines with large pressure differences
A flow control valve appropriate for reservoir dam hydroelectric power plant
Excellent for circulating water line of chemical/steel plant
Recommended for water supply/treatment line at wastewater treatment facility

Plunger Valve Applications


Used in water treatment, water distributionams,
power plants and many other industries

Characteristics
1) PERFECT SEALING
2) Control valve in straightway type
3) Low actuating torque due to pressure balanced valve piston
4) Elastic profile sealing ring located in the
no-flow zone for high durability

Description
1) SIZE RANGE : 50A(2”)~1000A(40”)
2) TEMP. RANGE : -20~120
3) LEAKAGE : ANSI FCI 70-2
4) FLANGE RATINGS : KS(JIS) 5K, 10K, 16K, 20K, 30K, 40, 63K, DIN PN6, PN10, PN16, PN25, PN40
ASME CLASS 150, 300, 600, 900

04
-
Plunger Valve
Plunger Valve Block Diagram

Plunger Valve Fluid Flow


With the cage applied with different patterns,
it prevents the valves from oscillatory motions
and controls the fluid flow.

Plunger Valve Fluid Flow

05
-
Plunger Valve

CLOSE OPEN
Dimensions (100A~400A, 10K)
Gear Operated

C
N

LO
H3

E
OP

SE
DETAIL A

H2
PRESSURE
FLOW

H1

f
T
L
Use : Water, Sea water, Air

DIMENSION (UNIT : mm)

NOMINAL FLANGE(JIS 10K)


∅d L H1 H2 H3
DIAMETER ∅D T ∅RF f ∅C n-∅h
4”(100A) 100 229 210 18 151 2 174 8-∅19 150 200 100
5”(125A) 125 356 250 20 182 2 210 8-∅23 175 210 100
6”(150A) 150 394 280 22 212 2 240 8-∅23 190 230 100
8”(200A) 200 457 330 22 265 2 290 12-∅23 240 300 125
10”(250A) 250 533 400 24 324 2 355 12-∅25 300 360 125
12”(300A) 300 610 445 24 368 2 400 12-∅25 360 420 150
14”(350A) 350 850 490 26 415 3 445 16-∅25 360 420 200
16”(400A) 400 950 560 28 475 3 510 16-∅27 455 560 200

NOTE
1. FLANGE DRILLING : JIS 10K
2. FACE-TO-FACE DIMENSIONS : API 6D
3. TEST PRESSURE : MAKER STANDARD
06 SHELL : 15 bar
- SEAT : 11 bar
4. DESIGN PRESSURE : 10 bar
CLOSE OPEN
Plunger Valve

5. LEAKAGE : ANSI B16.104 CLASS VI


※ The contents are subject to change, please contact us for related inquiries.
Dimensions (100A~400A, 20K)
Gear Operated

C
N

LO
E
OP

SE
H3
DETAIL A

H2
PRESSURE
FLOW

H1

f
T
L
Use : Water, Sea water, Air

DIMENSION (UNIT : mm)

NOMINAL FLANGE(JIS 20K)


∅d L H1 H2 H3
DIAMETER ∅D T ∅RF f ∅C n-∅h
4”(100A) 100 305 225 24 160 2 185 8-∅23 170 230 125
5”(125A) 125 381 270 26 195 2 225 8-∅25 190 260 125
6”(150A) 150 403 305 28 230 2 260 8-∅25 230 300 125
8”(200A) 200 502 350 30 275 2 305 12-∅25 280 360 150
10”(250A) 250 568 430 34 345 2 380 12-∅27 340 420 150
12”(300A) 300 648 480 36 395 2 430 12-∅27 420 490 180
14”(350A) 350 850 490 26 415 3 445 16-∅25 360 420 200
16”(400A) 400 950 560 28 475 3 510 16-∅27 455 560 200

NOTE
1. FLANGE DRILLING : JIS 20K
2. FACE-TO-FACE DIMENSIONS : API 6D
3. TEST PRESSURE : MAKER STANDARD
SHELL : 30 bar 07
SEAT : 22 bar -
4. DESIGN PRESSURE : 20 bar
CLOSE OPEN
Plunger Valve

5. LEAKAGE : ANSI B16.104 CLASS VI

※ The contents are subject to change, please contact us for related inquiries.
Dimensions (25A~100A, 10K)
Hydro Cylinder Operated
Pneumatic Cylinder Operated

H3
HYDRO ACTUATOR
(OPERATING PRESSURE 5~6 barg)
PRESSURE
FLOW

H2
H1
f
T
L
Use : Water, Sea water, Air

DIMENSION (UNIT : mm)

NOMINAL FLANGE(JIS 10K)


∅d L H1 H2 H3
DIAMETER ∅D T ∅RF f ∅D n-∅h
1”(25A) 25 125 125 14 70 1 90 4-∅19 62.5 71 222
1-1/4”(32A) 32 140 135 16 80 2 100 4-∅19 67.5 67.5 222
1-1/2”(40A) 40 165 140 16 85 2 105 4-∅19 70 70 222
2”(50A) 50 178 155 16 100 2 120 4-∅19 77.5 90 222
2-1/2”(65A) 65 190 175 18 120 2 140 4-∅19 87.5 96 243.5
3”(80A) 80 203 185 18 130 2 150 8-∅19 92.5 104.5 243.5
4”(100A) 100 229 210 18 155 2 175 8-∅19 105 115 243.5

NOTE
1. FLANGE DRILLING : JIS 10K
2. FACE-TO-FACE DIMENSIONS : API 6D
3. TEST PRESSURE : MAKER STANDARD
08 SHELL : 15 bar
- SEAT : 11 bar
4. DESIGN PRESSURE : 10 bar
CLOSE OPEN
Plunger Valve

5. LEAKAGE : ANSI B16.104 CLASS VI

※ The contents are subject to change, please contact us for related inquiries.
Dimensions (100A~400A, 10K)
Hydro Cylinder Operated
Pneumatic Cylinder Operated

HYDRO ACTUATOR
(OPERATING PRESSURE 5~6 barg)

H3
LEAK CHECK HOLE(PT 1”-8 )

DETAIL A

H2
PRESSURE
FLOW

H1
f
T
L

Use : Water, Sea water, Air


DIMENSION (UNIT : mm)

NOMINAL FLANGE(JIS 10K)


∅d L H1 H2 H3
DIAMETER ∅D T ∅RF f ∅C n-∅h
4”(100A) 100 380 210 18 155 2 175 8-∅19 170 190 264
5”(125A) 125 420 250 20 185 2 210 8-∅23 175 210 264
6”(150A) 150 470 280 22 215 2 240 8-∅23 190 230 281
8”(200A) 200 580 330 22 265 2 290 12-∅23 240 300 281
10”(250A) 250 670 400 24 325 2 355 12-∅25 300 360 313.5
12”(300A) 300 790 445 24 370 3 400 16-∅25 360 420 313.5
14”(350A) 350 850 490 26 415 3 445 16-∅25 360 420 331
16”(400A) 400 950 560 28 475 3 510 16-∅27 455 560 380

NOTE
1. FLANGE DRILLING : JIS 10K
2. FACE-TO-FACE DIMENSIONS : API 6D
3. TEST PRESSURE : MAKER STANDARD
SHELL : 15 bar 09
SEAT : 11 bar -
4. DESIGN PRESSURE : 10 bar
CLOSE OPEN
Plunger Valve

5. LEAKAGE : ANSI B16.104 CLASS VI


※ The contents are subject to change, please contact us for related inquiries.
Dimensions (100A~400A, 20K)
Hydro Cylinder Operated
Pneumatic Cylinder Operated

H3
C
N

LO
E
OP

SE
DETAIL A

H2
PRESSURE
FLOW
H1

f
T
L
Use : Water, Sea water, Air
DIMENSION (UNIT : mm)

NOMINAL FLANGE(JIS 20K)


∅d L H1 H2 H3
DIAMETER ∅D T ∅RF f ∅C n-∅h
4”(100A) 100 305 225 24 160 2 185 8-∅23 170 230 415
5”(125A) 125 381 270 26 195 2 225 8-∅25 190 260 415
6”(150A) 150 403 305 28 230 2 260 8-∅25 230 300 415
8”(200A) 200 502 350 30 275 2 305 12-∅25 280 360 475
10”(250A) 250 568 430 34 345 2 380 12-∅27 340 420 475
12”(300A) 300 648 480 36 395 2 430 16-∅27 340 490 475
14”(350A) 350 850 540 40 440 3 480 16-∅33 365 470 535
16”(400A) 400 950 605 46 495 3 540 16-∅33 455 560 535

NOTE
1. FLANGE DRILLING : JIS 20K
2. FACE-TO-FACE DIMENSIONS : API 6D
3. TEST PRESSURE : MAKER STANDARD
10 SHELL : 30 bar
- SEAT : 22 bar
4. DESIGN PRESSURE : 20 bar
CLOSE OPEN
Plunger Valve

5. LEAKAGE : ANSI B16.104 CLASS VI

※ The contents are subject to change, please contact us for related inquiries.
Dimensions (100A~400A, 10K)
Electric Motor Actuator Operated

DETAIL A

PRESSURE
FLOW

Use : Water, Sea water, Air

DIMENSION (UNIT : mm)

NOMINAL FLANGE(JIS 20K)


∅d L H1 H2 H3 MOV
DIAMETER ∅D T ∅RF f ∅C n-∅h
4”(100A) 100 229 210 18 151 2 174 8-∅19 150 200 265 TQ-020
5”(125A) 125 356 250 20 182 2 210 8-∅23 175 210 265 TQ-020
6”(150A) 150 394 280 22 212 2 240 8-∅23 190 230 265 TQ-020
8”(200A) 200 457 330 22 265 2 290 12-∅23 240 300 287 TQ-040
10”(250A) 250 533 400 24 324 2 355 12-∅25 300 360 287 TQ-060
12”(300A) 300 610 445 24 368 2 400 12-∅25 360 420 321 TQ-080
14”(350A) 350 850 490 26 415 3 445 16-∅25 360 420 321 TQ-120
16”(400A) 400 950 560 28 475 3 510 16-∅27 455 560 321 TQ-120

NOTE
1. FLANGE DRILLING : JIS 10K
2. FACE-TO-FACE DIMENSIONS : API 6D
3. TEST PRESSURE : MAKER STANDARD
SHELL : 15 bar 11
SEAT : 11 bar -
4. DESIGN PRESSURE : 10 bar
CLOSE OPEN
Plunger Valve

5. LEAKAGE : ANSI B16.104 CLASS VI

※ The contents are subject to change, please contact us for related inquiries.
Dimensions (100A~400A, 20K)
Electric Motor Actuator Operated

DETAIL A

PRESSURE
FLOW

Use : Water, Sea water, Air

DIMENSION (UNIT : mm)

NOMINAL FLANGE(JIS 20K)


∅d L H1 H2 H3 MOV
DIAMETER ∅D T ∅RF f ∅C n-∅h
4”(100A) 100 305 225 24 160 2 185 8-∅23 170 230 265 TQ-020
5”(125A) 125 381 270 26 195 2 225 8-∅25 190 260 287 TQ-040
6”(150A) 150 403 305 28 230 2 260 8-∅25 230 300 287 TQ-040
8”(200A) 200 502 350 30 275 2 305 12-∅25 280 360 287 TQ-060
10”(250A) 250 568 430 34 345 2 380 12-∅27 340 420 321 TQ-080
12”(300A) 300 648 480 36 395 2 430 12-∅27 340 490 321 TQ-120
14”(350A) 350 850 540 40 440 3 480 16-∅33 365 470 556 TQ-200
16”(400A) 400 950 560 28 475 3 510 16-∅27 560 560 556 TQ-200

NOTE
1. FLANGE DRILLING : JIS 20K
2. FACE-TO-FACE DIMENSIONS : API 6D
3. TEST PRESSURE : MAKER STANDARD
12 SHELL : 30 bar
- SEAT : 22 bar
4. DESIGN PRESSURE : 20 bar
CLOSE OPEN
Plunger Valve

5. LEAKAGE : ANSI B16.104 CLASS VI

※ The contents are subject to change, please contact us for related inquiries.
Actuator Torque Selection Reference Table

Gear MOV
TORQUE TURN WEIGHT TORQUE ACTION TIME WEIGHT
MODEL (kg.m) (MAX) NUMBER TIME (kg) MODEL (kg.m) (SEC) (kg)
WG-BF(32:1) 36 8 4 TQ-010 10 17 6.5
WG-0(36:1) 78 9 6 TQ-020 20 17 19
WG-00(40:1) 120 10 10 TQ-040 40 25 25
WG-01(44:1) 200 11 13 TQ-060 60 25 25
WG-02(48:1) 280 12 21 TQ-080 80 34 35
WG-03(52:1) 430 13 29 TQ-120 120 34 35
WG-04(56:1) 1040 14 56 TQ-200 200 51 75
TQ-300 300 51 75

Pneumatic(Single/Double Acting)
TORQUE ACTION TIME WEIGHT
MODEL (kg.m)(at.5bar) (SEC) (kg)
EAS50 2.5 0.5 1.7
EAS65 6.6 0.6 3.5
EAS80 12.7 1 5.5
EAS100 20.8 2 10
EAS125 40 3 18
EAS160 78 5 44
EAS210 150 6 81

EAD50 5.4 0.5 1.6


EAD65 14.9 0.6 3
EAD80 27.7 1 5
EAD100 44.9 2 7.5
EAD125 86 3 11 13
EAD160 166.8 5 29 -
EAD210 347.6 6 56
Plunger Valve
Technical Data

TORQUE TABLE
PLUNGER VALVE BALL VALVE
10K 20K 10K 20K
SIZE SIZE
(UNIT : NM) (UNIT : NM)
25 3.5 6.5 25 11 14
32 5.5 11 32 17 30
40 9 17 40 29 57
50 14 26.5 50 60 97
65 24 45 65 83 125
80 40 68 80 120 200
100 65 106 100 210 350
125 85 166 125 252 450
150 125 240 150 380 650
200 215 425 200 720 1230
250 340 664 250 810 2630
300 480 956 300 1236 3240
350 650 1301 350 1590 4164
400 850 1700 400 3465 5650

Cv GRAPH

Cv GRAPH
100
90
80
70
VALVE Cv(%)

60
PLUNGER
50
BALL
40
30
20
14 10
- 0
0 25 50 75 100
Plunger Valve

VALVE POSITION(%)
Ordering Chart (Plunger Valve)

MTS PGR 0 0 0 0 0 0 0 0

1 2 3 4 5 6 7 8

1. BODY SIZE(mm)
2. RATING 3. END CONNECTION 4. TRIM CHARACTERISTIC
CODE mm CODE mm
1 50 13 500 1 KS(JIS)5K 13 DIN PN 40 F FF FLANGED E EQUAL PERCENTAGE
2 65 14 550 2 KS(JIS)10K 14 ANSI 125LB R RF FLANGED L LINEAR
3 80 15 600 3 KS(JIS)16K 15 ANSI 150LB N NON
4 100 16 650 4 KS(JIS)20K 16 ANSI 300LB
5 125 17 700 5 KS(JIS)30K 17 ANSI 600LB
6 150 18 750 6 KS(JIS)40K 18 ANSI 900LB
7 200 19 800 7 KS(JIS)63K 19 AWWA CLASS B
8 250 20 850 8 DIN PN 2.5 20 AWWA CLASS D
9 300 21 900 9 DIN PN 6 21 MAKER STD'
10 350 22 1000 10 DIN PN 10 22
11 400 ... ... 11 DIN PN 16 ...
12 450 99 SPECIAL 12 DIN PN 25 99

5. BODY MEATERIAL 6. DISC MATERIAL 7. SEAT MATERIAL 8. DRIVING TYPE

1 A126 B(FC 200)65 1 A351 CF8(SCS 13A+Cr) E EPDM PD PNEU' DA


2 A536 Gr.65-45-12(FCD 450) 2 A536 Gr.65-45-12(FCD 450) N NBR PS PNEU' SR
3 A216 WCB(SCPH2) 3 A216 WCB(SCPH2) P PTFE PDH PNEU'DA+H/W
4 A351 CF8(SCS 13A) 4 A351 CF8(SCS 13A) R RTFE PSH PNEU'SR+H/W
5 A351 CFBM(SCS 14A) 5 A351 CF8M(SCS 14A) V VITON M1 MOTOR(BASIC+IP68)
6 A351 CF3(SCS 13A) 6 17-4PH(SUS 630) C SILICONE M2 MOTOR(BASIC+방폭)
7 A351 CF3M(SCS 16A) 7 A217 CA15(SUS 410L) B BUNA-N M3 MOTOR(INTEGFAL+IP68)
8 A167(STS310) 8 A351 CF8(SCS 13A)+STL' I INCONEL M4 MOTOR(INTEGFAL+방폭)
9 A36(SS400) 9 A351 CF3(SCS 19A)+STL' D DUPLEX M5 MOTOR(SPECIAL)
10 A573(SM490) 10 A351 CF3M(SCS 16A)+STL' J STS 304 H HYDRAULIC
11 A572(SM40) 11 A351 CF8(SCS 13A)+HCr K STS 304L PC PNEU' CYLINDER
12 HASTELLOY 12 A351 CF8M(SCS 14A)+HCr L STS 316 W WORM GEAR(BEVEL or SPUR)
13 ALLOY 13 A351 CF3(SCS 19A)+HCr N STS 316L L LEVER
14 DUPLEX 14 A351 CF3M(SCS 16A)+HCr M MONEL B BARE
15 STEN 1 15 HASTELLOY Z SPECIAL
16 STEN 2 16 ALLOY
15
17 K600 17 STEN 1
-
18 R405 18 STEN 2
Plunger Valve

99 SPECIAL 99 SPECIAL
MTS CO.,LTD

HEAD OFFICE & FACTORY


66, Yulchonsandan 3-ro, Haeryong-myeon,
Suncheon-si, Jeollanam-do, Republic of Korea (58035)
T. +82-61-763-7900 | F. +82-61-763-7909

DANGJIN DIVISION
883-57, Songsan-ro, Songsan-myeon, Dangjin-si, Chungcheongnam-do,
Republic of Korea (31711)

POHANG DIVISION
Room2306, PLAT 107, 1235, Saecheonnyeon-daero, Buk-gu, Pohang-si,
Gyeongsangbuk-do, Republic of Korea (37584)

E-MAIL
mts @ mts98.co.kr

WEB SITE
www. mts98.co.kr

전라남도 수출정보망
JeollaNamdo Export Information

This catalog was produced with the support Jeollanamdo provincial government is 2020.
본 카탈로그는 2020년 전라남도의 지원사업으로 제작되었습니다.

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