The Third Harmonic Guidebook
The Third Harmonic Guidebook
ABB Control
Contents
1. Third harmonic frequencies - a growing
problem............................................................................ 2
2. Generation of the third harmonic......................... 6
3. Third harmonics generate large neutral currents 8
3.1 Conductor requirements................................................ 12
3.2 Problems caused by the third harmonic......................... 16
5. Voltage distortion........................................................ 26
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1. Third harmonic
frequencies
-a growing problem
All electrical equipment using alternating current is designed to
use a voltage with a clean and regular sine wave. However, in
present day networks, this type of curve is extremely rare. Harmonic
frequencies create distortions in the sine wave, causing interference
to equipment connected to the network.
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A non-linear load
Current
~ Voltage
~
The most common harmonics which stress networks are the 150 Hz third
harmonic, 250 Hz fifth harmonic and the 350 Hz seventh harmonic
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The most common harmonics which stress networks are the 150
Hz third harmonic, 250 Hz fifth harmonic and the 350 Hz seventh
harmonic. Generally, single-phase loads generate the third harmonic
and three-phase loads generate the other harmonics. The fifth and
the seventh harmonics can be filtered out by so called “tuned
circuits”.
THF
THF
rg
Strömbeberg
Ström
g
Strömber
OK
Reset
s
ByPas
Test
Test
O
OFF
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The classification of harmonics
+ forward Heating
- backwards Heating and problems for
motors
0 insignificant Heating of neutral conductor
accumulation in neutral conductor
N
PE
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2. Generation of the
third harmonic
The increasing use of non-linear equipment, such as discharge
lamps and computers, causes problems for networks and other
equipment because of their generation of third harmonics. A non-
linear load generates a 150 Hz harmonic current in the network.
The third harmonic can generate a current in the neutral conductor
which is even larger than the current in the phase conductors.
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UPS
S00251A
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3. Third harmonics
generate large
neutral currents
In symmetrical loads, when all three phases are loaded equally,
there is no current in the neutral conductor. However, if there are
third harmonics in a network, currents also appear in the neutral
conductor. The third harmonic is in the same stage in every phase
of a three-phase system, causing the current generated by harmonics
to accumulate in the neutral conductor.
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1,00
L1
L2
L3
0,00 30
60
90
150
240
270
0,00
120
180
210
300
330
-1,00
1,00
L1
0,40 3.L1
0,00
30
60
90
150
240
270
0,00
120
180
210
300
330
-0,40
-1,00
1,00
L2
0,40 3.L2
0,00
30
60
90
150
240
270
0,00
120
180
210
300
330
-0,40
-1,00
1,00
L3
0,40
3.L3
0,00
30
60
90
150
240
270
0,00
120
180
210
300
330
-0,40
-1,00
1,00
Third harmonics
accumulate in neutral
conductors.
0,00 N
30
60
90
150
240
270
0,00
120
180
210
300
330
S00248A
-1,00
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The American CBEMA (Computer-Business Equipment Manufacturers
Association) has recommended that, due to the risk of fire caused by
third harmonics, the cross-section of neutral conductors should be at
least 1,73 times the cross-section of the phase conductor. Generally,
the cross-section of the neutral conductor is 50 % of the cross-section
of the phase conductor.
Note: In normal use the load should be divided equally between the
phases.
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Because it is not possible in the planning stage to anticipate the generation
of harmonics, the neutral conductors must be overdimensioned or the
size of the harmonics must be limited according to the regulations.
TNS
L1
L2
L3
PE
S00250A
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3.1 Conductor requirements
Recommended cables:
Cross- A-class B-class
section
3-phase cables
57Cu
72Cu
1-phase cables
Source: TTT/ABB Oy
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Table 52 A. The highest operating temperatures for insulation materials
Note:
1) The temperatures in the table are in accordance with the
standards IEC 502 and IEC 702.
Table 52-X3
Correcting factors for groups of more than one circuit or for more than one polyconductor
cable.
(To be used with the current capacity values in tables 52-X1 and 52-X2. Not for installation
type D)
1 2 3 4 6 9 12 15 20
1 built-in or closed 1,00 0,80 0,70 0,70 0,55 0,50 0,45 0,40 0,40
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Table 52-X1. PVC-insulation
3 3 conductors 3 conductors
3 conductors conductors flat cable, flat cable,
conductors conductors conductors conductors conductors conductors conductors conductors conductors conductors conductors in a triangle flat cable horizontal vertical
Copper
Aluminium
3 3 conductors 3 conductors
3 conductors conductors flat cable, flat cable,
conductors conductors conductors conductors conductors conductors conductors conductors conductors conductors conductors in a triangle flat cable horizontal vertical
Copper
Aluminium
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Notes for installation methods
Installation methods A and A2
1. Insulated conductors or polyconductor cables in a cable conduit situated inside an insulated wall:
The structure of the wall is as follows: Waterproof exterior surface, thermal blanket and wooden or equivalent
interior surface with thermal conductivity of 10 W/m2 K. Cable conduit is fixed near the interior surface, but
not necessarily touching it. It is presumed that the heat transmission from the cables takes place only via the
wall’s interior surface. The cable conduit can be made of metal or plastic.
Installation method C
3. A cable on a wall surface:
The cable is fixed on a wooden wall, so that the distance between the wall surface and the cable is less than 0,3
times the diameter of the cable. If a cable is fixed on or inside a wall made of a brick like material, the current
capacity of the cable can be higher.
4. A cable on a floor or ceiling:
As for number 3. The current capacity of a cable which is fixed on a ceiling is somewhat less than that of a cable
on a floor or on a wall (see table 52-E1).
Installation method D
5. A cable installed in the ground:
The cable is in immediate contact with the surrounding soil. The current capacity values in the tables are based
on the thermal resistance of the ground (1.0 K m/W) and the depth of the installation (0,7 m.)
6. Cables in duct-works:
A cable which is installed in a duct, which is placed directly into soil and not made of metal. The current capacity
values in the tables are based on the thermal resistance of the ground at a depth of 0,7 m. These values can also
be used for polyconductor cables if they are installed in a metal pipe.
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3.2 Problems caused by the third harmonic
In a network:
- Overheating of the neutral conductor leading to the risk of fire
- Increased power losses
- Strong electromagnetic fields
- Causes the network to produce interference
In transformers:
- Increased power losses
- The risk of resonance
- Overload of delta windings due to rotating third harmonic current
- Decreased operating life
- Noise
- Temperature rises
In capacitors:
Capacitors are especially sensitive to harmonics. Batteries must be
overdimensioned in order to withstand them.
- Increased power losses
- The risk of resonance
- Decreased operating life
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In cables and conductors:
- Increased power losses
- Overload on neutral conductor (N- and PEN-conductors)
The third harmonic accumulates in the neutral conductor,
making the 150 Hz harmonic three times stronger than in the
phase conductors.
- The risk of fire. The neutral conductor can burn out.
In computers:
- The risk of malfunction. Harmonics may cause mysterious
interference effects.
Other interference:
- Malfunctions of electrical equipment
- Malfunctions of electronic relays
- Malfunctions of earth fault alarms
- Unrequested operation of appliances
- Malfunctions of control devices
- Strong electromagnetic fields
- Potential differences in 4-conductor systems. This could be caused
by the 150 Hz fault current caused by the third harmonic in
PEN-conductors. Potential differences may cause malfunctions
in computers.
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4. Third Harmonic
Filters (THFs)
Third Harmonic Filters eliminate the problems caused by the
third harmonic. They also considerably decrease the
electromagnetic fields and power consumption. The decrease in
the power consumption can give savings between 4 and 9 % in
energy consumption. There will also be other savings, due to the
decrease of maintenance costs for equipment.
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C
L R
C
L R
C
L R
L R
L R
THF
THF
g
Strömber
g
Strömber
OK
Reset
s
ByPas
Test
Test
O
OFF
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4.1 Eliminating third harmonic problems
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Installation in a green house. 100 x 400 W high- Installation in a green house. 100 x 400 W high-
pressure sodium lamps, 3-phase network without pressure sodium lamps, 3-phase network THF 63
filter, N-conductor current. filter installed, N-conductor current.
Huddinge hospital. Without filter, N-conductor Huddinge hospital. THF 125 filter installed,
current. N-conductor current.
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4.2 Decreasing the risk of fire
The THF also saves energy. When the third harmonic is almost totally
eliminated from the neutral conductor, the 150 Hz current component
is also eliminated from the phase conductors. In practice, this gives
energy savings or the possibility of increasing lighting capacity without
increasing energy consumption.
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The following test results were achieved at a Scania factory in Sweden:
The neutral current decreased by 95 % and power consumption by
6 %. The load on transformers decreased and the magnetic field in
the premises also decreased considerably. Scania calculated that it will
save about 1 million Swedish crowns per year by installing THFs in
all its business premises.
Shown below is an example of a measurement at the test plant:
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4.4 Decreasing the magnetic fields
Recently, there has been debate about the possible health risks of
magnetic fields generated by electrical equipment. The EU is to
publish the limit values for magnetic fields in public and working
places. Reducing magnetic fields by altering or replacing existing
equipment is in many cases impossible.
However, the problem can be solved by THFs. In a Swedish office,
where a THF was installed in a distribution centre, measurements
showed that the magnetic field had decreased by 70 %. In Huddinge
hospital in Sweden, magnetic fields have decreased considerably
after the installation of a THF. A consequence of the decrease of
magnetic fields was the improvement of the reliability of alarm
devices.
In Sweden, 0,2 microTesla has been set as the upper limit for
continuous exposure to low frequency magnetic fields in public
places.
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5. Voltage distortion
All non-linear loads need a 150Hz voltage generated by the current
of the third harmonic.
The voltage itself does not generally cause problems, but the current
caused by the voltage does. A particular problem is, for instance,
rising temperature. The THF generates a counter voltage and as a
consequence the current vanishes. This is why the main objective
of the THF is to eliminate the current, not the voltage.
D
D
S1
P
S
Q Q
P
P = Active Power S = Apparent Power
Q = Reactive Power S1 = Apparent Power with a
D = Distortion load generating harmonics
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6. Installation of the
filter in different
networks
6.1 The most common network structures and
methods of grounding
On next page are shown the most common network types in which
THFs can be installed.
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TN-S system
L1
L2
L3
THF N
PE
L1
L2
L3
THF
PEN
Because of terrestrial
currents, THF filters L1
cannot be installed in the L2
PEN conductor of a four- L3
conductor system.
THF PEN
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TN-C-S system
L1
L2
L3
THF N
PEN
PE
TN-C TN-S
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6.2 Generation of interference in the network
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6.3 Fault current monitoring in the TN-S system
L1
THF L2
L3
PE
Strömbe
rg
L1
F1
I>
t
Aut.
OK
Test
Reset 1 3
ByPass R 2 4
Test
13 21 1 3 5
Test
O
14 22 2 4 6 A %
OFF
N THF
OK
ByPass
Test
L1
L2
L3
THF N
PE
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7. Determination of the
harmonic
Before measuring harmonics, we must be sure which network
system is in question. Measurements must take place at a point of
the network where possible harmonic terrestrial currents cannot
pass the meter. The measuring ranges for different network systems
are shown in the following drawings.
If there are several earthing points in the network, the network has
to be “cleaned” in order to obtain reliable results. In TN-S systems,
the sum of the 150 Hz current measured in phase conductors must
be equal to the 150 Hz measured in the neutral conductor:
ILI (150 Hz) + IL2(150 Hz) + IL2(150 Hz) = IN (150 Hz). If this condition does not arise,
it means that the N- and PE-conductors are in touch with each
other and the network has to be cleaned before the installation of
a THF. See the terrestrial current drawing on the previous page.
Measurements are best made with a multichannel instrument
suitable for this purpose, with a fork ampere meter (True-RMS-
meter) or with an oscilloscope. The measurements must only be
done by a suitably qualified person and must be made in accordance
with the local electrical safety regulations. The possible effect of
the measurement on the network must also be taken into account.
L1 L1
L2 L2
L3 L3
N
PEN
PE
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7.1 A typical measurement result before and
after the installation of the filter
Huddinge hospital. Without filter, Huddinge hospital. THF 125 filter, N-conductor
N-conductor current. current.
TN-C-S system
L1
L2
L3
N
PEN
PE
TN-C TN-S
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8. Choosing and
installing THFs
The basis of the factory dimensioning of the filter is the fact that a
filter installed in the neutral conductor bears, in addition to the 150
Hz current, a 50 Hz component the size of the phase current
(unsymmetrical load).
In the dimensioning of large (over 630 kVA) filters, the simultaneity
factors of the network have been taken into consideration.
A filter is sized according to the distribution board or to the fuse,
which is supplying the group. In a 5-conductor system, the filter will
be in the neutral conductor. In this case, there is a slight voltage in
the neutral conductor, but it has no harmful effects. In this case, you
must ensure that the network is a pure TN-S system. We recommend
fault current monitoring in this case (see 6.3).
TN-S system TN-C system
L1 L1
L2 L2
L3 L3
THF N THF
PEN
PE
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Currently, three basic sizes of THF filter are manufactured. They are
dimensioned for 63A, 125A and 160A currents. Filtering for larger
currents is obtained by parallel connection of filters.
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8.2 Filters in a distribution board
In a TN-S-system, filters are chosen according to the main fuse in a
distribution board.
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References
Sales and marketing of THFs began in Sweden at the end of 1994. Below
is a list of sites where THFs have been installed.
Scania, Södertelje, autotruck factory
Gränges, Finspång, metal industry
Bofors, Karlskoga, arms industry
VME, Eslöv, loading machines
Greenhouses: Köping, Glimåkra, Ekerö, Intervekst/Norway
Huddinge Hospital
KREAB, Klippan, factory
Nokia, Tidaholm, repair shop
Göteborg Energi, Gothenburg, WC-games
EDET, Lilla Edet, paper industry
Health care school, Umeå
Schools: Vänamo, Gislaved
Town halls: Tranemo, O-vik
Karlstad, library
Ericsson, Karlstad, real estate
HP-flugger, Gothenburg, colour works
Såtenäs flytottilj, Lidköping, airfield
ASTRA, Södertälje, medicine industry
Volvo, Gothenburg
Bibliography
● TTT, ABB Oy 1992
● Rakennusten sähköasennukset julkaisu A2-94, Sähkötarkastuskeskus
● Maadoitusopas, Sähkötarkastuskeskus
Sähkötarkastuskeskus
● Häiriösuojaus, Suomen Sähköurakoitsijaliitto r.y. 91
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If your network is haunted,
THF will clean the current !
ABB Control Oy
P.O. Box 622,
FIN 65101 VAASA,
Finland
Tel. + 358 10 22 4000
Fax. + 358 10 22 45708