(7 Instruction CMZ500 Manual Gyro Compass (Type 2) IM 80B10M07E YOKOGAWA @ OB TOE —— 5th Edition Yokogawa Denshikiki Co, LidCONTENTS A Brief Word BeforeUse ........., Important Cautions»... 1... L SUMMARY... .. 22... 1.1 Operation Panel Components and Functions 1.2 Handling Precautions. . . : : 1.2.1 Starting the Gyro Compass, | | 1.2.2 Handling in Cold Districts. . . 1.3 Starting and Stopping, . 2. 2... 1.4 Summary of Operations... 2.2... 1.5 Tips on Usage , bee 2. OVERVIEW. Se ee ee 2.1 General oe... ee 2.2 Performance and Specifications . . . 2.2.1 Power Supply... 2... 2.2.2 Input Signal... . 2.2.3 Output Signal... 2.2.4 Settling Time and Accuracy . 2.2.5 Environmental specifications (normal operating conditions) 2.2.6 External Input/output Signal specifications 3 HARDWARE © ee 3.1 System Configuration .)....... 3. Models... fae 3. Component Names and Functions... 4 OPERATION. 2 2. ee ee 4.1 Starting and Stopping... 2... 4.1.1 Starting... 4.1.2 Start-up Indication (stand-by indication/normal indication) Stopping. 2... wee AGE IM 80B10MO7Ei 4.2 Operation Panel Functions and Operations»... . 1 ee 4.3 Operation. 2. ee ee 4.3.1. Basic Operation |. ss ees eens 4.3.2 Command Code List... 2... eee ee Numeric Value Setting... 2... es 44 Function. ee ee Displaying Gyro Data... . bee Displaying External Azimuth Bata... . . « Displaying the Rate of Turn... 2.4 - Displaying the Running Time. 2.) ee ee Displaying the Dimmer Level... =. sae Displaying The Gyrosphere Phase Current etc. . . « Displaying the Software Version Numbers... . 1. 4.5 Setting Function. 6. eee ee ee ee 4.5.1 Heading Output Selection... ...- an 415.2 Automatic Aligning of the Master-conpass Cara Reading 4.5.3 Manual Aligning of the Master-compass Card Reading . 4.5.4 Manual Aligning of the Repeater Compass Card Reading 4.5.5 Manual Setting of the Speed-error Correction value . 4.5.6 Restart Timer Setting... 2. ee ee 5, MAINTENANCE ook ee ee ee 5.1 Daily Inspection. 6 ee eee ee eee 5.2 Periodic Maintenance... 6. ee ee ee ee 5.3 Troubleshooting... 2. ee ee eee 5.3.1 Confirming The Error Codes... . 7 eee eee 5.3.2 Error Code Data and Remedies... .. ee eee If No-voltage Alarm Occurs... 1... e. eee If Off-Set Error Occurs... 2. eee eee If One-way Turning Occurs. 2... ee ee ee If Follow-up Error Occurs... 2. ee ee eee 6 INSTALLATION © 0 ee ee 6.1 Installation Notes... 1. ee ee ee 6.1.1 Vibration Resistance . . . se 6.1.2 Parallel Alignnent of Lubber Lines |... 6.1.3 Service Areas. ee 6.1.4 NoMegger Test... ee ee IM 80B10M07E 4-11 41 4-1 + 4-12 4-12 4-13 4-13 4-14 4-15 4-16 4-16 4-176.2 Overhaul and Assembly... . ee ee 6.2.1 Precautions on Overhaul... 2... ee 6.2.2 Installing the Gyrosphere. 2... 2... Le 6.2.3 Replacing the Repeater Compass Lamps... . 1... 6.2.4 Aligning the Repeater Compass Card Reading... . . 6.2.5 Supporting Ligid. . 2... ee ee 6.3 Selection of system Operation (Dip-switch Setting)... .. . 6-11 6.4 Maintenance Command Codes... eee ee ee ee 61D 6.4.1 Simulated DAC Output. 2. Geld 6.4.2 One-way Turning of the Master Compass... 2... 6415 6.4.3 One-way Turning of the Repeater Compass... .... 6-16 6.4.4 Running Time Reset. 2... ee ee ee ee DT 6.4.5 Displaying the Follow-up Control Parameters... .. 6-18 6.4.6 Initialization of Backup Memory... 2.2... 0... 619 6.4.7 Installation-Brror Compensation for the Master Compass 6-20 6.4.8 Setting the Master Compass Follow-up Gain... .. . 6-22 6.5 I/O Signal Format Generation...) ee 688 6.5.1 Configuration and Connections»... 2... 1. 623 6.5.2 Signal Format Generation. 2... ee ee Od 6.5.3 Initial Setting for Serial Output Signal Format... 6-28 Appendix 1 Speed Error and Speed Error Calibration Chart . . . Appendix 2 Operating Principle... 2.2... ... 00004 2.1 Gyro... Fee eee 2.2 North-Seeking Tendency of Gyroconpass .. . 2.3. Gyrocompass Error... ee ee Appendix 3 Function Block Diagram. 2... . ee ee Appendix 4 Wiring Diagrams...) ee 4.1 Master Comass Wiring Diagram. 2... 4.2 Control Box Wiring Diagram... 2... 0... 4.3. Block Diagram for Control Box . tenes 4.4 Interface Circuit Diagram (Vol.1, Yol.2).. ss 4.5 Control Box/Master Compass Wiring Diagram . . 4.6 Repeater Compass Wiring Diagram... .. 2. Appendix 5 Component List...) ee ee Appendix 6 Certificate for Installation Adjust Completion . | IM 80B10M07E@ A Brief Word Before Use ‘Thank you very much for purchasing our CMZ500 gyro compass. This instruction manual describes the functions of the CMZ500 gyro compass and the Procedure for handling the instrument. Before use, please read this manual carefully to handle the instrument properly. @ Notice +The information contained in this manual is subject to change without prior notice for increased performance of the instrument or other reasons. + Every effort has been made to ensure accuracy in the preparation of this manual. However, should any errors come to your attention or any question arise, please contact the Yokogawa head office or your nearest Yokogawa branch or sales office found on the back cover of this manual. + Under absolutely no circumstances may the contents of this manual be transcribed or copied in part or in whole without permission. Revision Record + First edition : June, 1994 + 3rd edition —: March, 1996 + 4th edition April, 1998 + 5th edition September, 1999 IM 80B10M07E@ Important Cautions ‘The following symbols concerning safety are found on the product and in this manual DANGER : This cautionary symbol indicates that a failure to observe the given instructions may result in serious endangerment to the life of personnel. WARNING : This cautionary symbol indicates that a failure to observe the given instructions may result in personel injury or endangerment to the life of personnel. CAUTION : This cautionary symbol indicates that a failure to observe the given instructions may result in personal injury or damage to the instrument. 4 DANGER & RISK OF MERCURY + Do not allow the mercury used with this Instrument to come into contact with skin, I any incidental contact with the mercury occurs, wash it off immediately. + Should the mercury accidentally spill, draw it off with a syringe or the like and keep it in a glass bottle. A WARNING Ay RISK OF ELECTRIC SHOCK + Turn off the power supply before starting the wiring. A CAUTION MINo mogger test excopt the on-board power supply terminals. The megger test may damage the instrument. MH Precautions in handling the gyrosphere: ‘+ Hold the gyrosphere firmly with both hands during operation. Do not allow any severe impact on the gyrosphere. Do not drop the gyrosphere. A failure to observe this instruction may result in damage to the internal mechanism or personal injury. * Do not disassemble the gyrosphere. WM Precautions in handling the container: «Hold the container firmly with both hands during handling to avoid dropping it. + Accidental dropping of the container may result in damage to the internal mechanism or personal injury, WM Prohibition on polishing the slip ring: «Do not polish the slip ring. When cleaning the ring, wipe off dirt using ethyl alcohol or ligroin. iM e0p10M07E1. SUMMARY Chapter 1 describes the minimum information necessary for operating the uz500 gyrocompass. For further details, refer to subsequent chapters. (yy (2) (3) (4) (5) a Operation Panel Components and Funtions Handling Precautions Starting and Stopping Summary of Operations ‘Tips on Usage (typical operations and relevant subsections in this manual) Operation Panel Components and Functions ®O @® @@ FAIL ae | set NO VouT © © © nG@GEEHAA| EXT GYRO = © ® Es owen v |[4 —————— Sd IM 80B10MO7E No, | Component Name Tunction Toma State Rows switch | Taig swlech urns the power to the gyro system on oF off hile the power IED Lamp <2>L2 on | ower oD ‘This TED lights when che wain paver avivch in the gyre o Conteol box 4s tusned on while the power ie supplied. from She ship. >| Select evizch | Besse the avitch to be able co turn off the power by the poner suitch or se enable various setting operation sich as Comand cedae 20° £029. . codes (20 to 28) ‘can be entered, - 3 | dinner seiveh jis the ilumination intensity we on the eperation panel- If bowh switehes aze Pressed simultaneously, the len test’ starts @ | bares sop Frese this gavch vo stop the burzer sound and che alam eaten lamp from flickering. 7_| fail alam lamp | This lamp fs Flickering if an error occurs in the CPU, off operation or control unit, “ferore an the operation oF Chnezol unit can be identified veing the comand code "26° @ | servoltage alam | Ghis lasp ta Flickering if the AG pover supply fram the chip | OFF ‘lee falls. 3 | ceneral-purpose | command code data or setting data ae displayed have Ueual display Sispiay 2 To | marie ey Waneria Faye are used to change data itens on the display oF maton enter data Zor settings Ti | sensor aes ‘Tile indicates the corcentiyrselected azlquth sensor The | "GIRGY is on: indicator Sensor can be changed Using comand owe "20." 3 ¥1: It is recommended that this LED be turned off during normal operation to avoid accidental mistakes. *2: ‘The usual display is a latitude or a speed which is displayed using a command code IM 80B10MO7E *00° 3: Select "GYRO" as he azimuth sensor during normal operation.1-3 1.2 Handling Precautions 1.2.1 Starting the Gyro Compass (1) Turn on the gyro compass at least five hours before departure from port. (2) Do not touch the internal unit of the master compass after tho start of operation to avoid possible instrument breakdown or errors, 1.2.2 Handling in Cold Districts The container of the master compass holds the gyrosphere and supporting liquid. When bringing the gyro compass to a stop in an area at temperatures below ~3°C, follow the instructions below: (1) If the period of stopping is no longer than a few days: Wrap the master compass with a blanket or other heat insulators to keep it warm, (2) If the period of stopping is longer than a few days: Drain the supporting liquid completely. 4 CAUTION MProhibition on polishing the slip ring: + Do not polish the slip ring. When cleaning the ring, wipe off dirt using ethyl alcohol or ligroin, IM 80B10M07E13 Starting and Stopping (1) Starting the Gyrocompass system | Tuen on the ship's Ac and oc power | | supplies to the' gyro systen. | en Se ‘Turn on the main power switch in ‘the gyro control box. panel comes on Turn on the power switch on the operation panel by keeping it down over 2 seconds. . The power LED lamp on the operation . While the power switch is kept down, Then, the gyro a buzzer sounds. system starts. The gyroroter is not rotating fast enough. . The gyrorotor is rot ng fast enough. (Phase current: more than 0.35A. (Phase current: 0.35 A or less. Refer to Subsection 4.1.1 Refer to Subsection 4.1.1 in this in this manual.) manual.) | - Cold start Hot start, - General-purpose display . The master and repeater compasses remain stopped. + The gyro system enters into normal state immediately. GIT Sic ly . General-purpose display (no mal display) + Aligning operation is |" prohibited. He i . When the phase current | falls to 0.35 A or less and its rate of change jormal state drops below a specified level, the gyro system | enters into normal state. Normal state TM 80B10M07E(2) Stopping the Gyrocompass $1 Press the select operation panel. system switch on the + The select LED comes on, indicating that the power can be turned off using the power switch. seconds. Turn off the operation panel power switch by keeping it down over 2 + The gyro system stops. . If the gyro system is going to be stopped for only a short time without maintenance, no further operation is required, To start the system again, follow the start-up flowchart, beginning at point . Turn off the main power switch in the gyro control bo: + The polier LED lamp on the operation panel goes out. + The main power switch must be turned off if the system is going to be stopped for a long time or stopped for maintenance, To restart the system in this case, begin at point in the start-up flowchart. Stopped IM 80B10M07E14 summary of Operations (1) Command Code Table In the CMZ500, various functions are assigned to predetermined numbers (command codes) Command Code Table as shown in the table below. Ciassifi-cat- | code Function Page Go| bisplay of start-up mode and compass heading 7 10_| Display of gyro data ie + compass heading, repeater heading, etc Ti | Display of external azimuth date yao 1 external azimuth and deviation fron true heading 1 Bsptay of ase of torn Ta Display Display of running time Ta : gyrosphere running houre Display oF dinner level a S| display of Phase Current for Gyrosphere ete. we 9 | Display of software version nunbers wae 20 | Selection of azimuth sensor + GYRO or ExT 23 _| satonatic aligning of the master conpass card reading a 24 | Wanual aligning of the waster conpass card reading sessing 25 | Wanual aligning of the repeater conpass card reading v6 26 _| display of control unit error information/reset operation | 5-3 2a _| Setting of speed-error correction value wi 23 | Start-up tiner setting 0 Simulated OAC cutput ea 32 | One-way turning of the master compass (manval drive) es 33_| One-way turning of the repeater compass (manual drive) 16 34_| Resetting of the gyroaphere running tine el Maintenance 35_| Display of followup control paraneters 18 36 _| Initialization of backup nenory 19 7 | Geeting of the inetatiation-error conpensation value for | Gag 30 Setting of waster compass followup gain 22 IM 80B10MO7E(2) Operation Procedures Display Functions (a) epaying gyro ita (refer to sisection ‘acl in thie manona) TS — 38.8") (0 teen ceo ent “ath as XS Ie) ahem ign ee "Ry Plsplaying the excernal animith data (refer 22 Subvection f.4.2 in this anal) peace comes care reading te) @ Externe) asimutn Hee, sae {Bie fonction Se valid only whan an external ensoe bx congct= Drvlation fron true heading = true Maing ~ extosnal aatauth Displaying the runing tise (cefer to Subsection CECE eae nncaly (EDPTETATRTELS) gpeetee eis T25Es noacay Note) The aytosghere running tars mist be reset to zer0 asing cmntna code Se abe the yeamphere Sa replaces IM 80B10MO7E"sh aeaying mains once ko baectin (01 plmuayieg te pare crank eter to abuaeion © EGE) LETT TTA ogee PLE Pe] e[aT eh epee gre wets wees) mts Lea #0 att bo 34 busin GIAEET TS I6Te] | precy ce, I 1 a Oat eeTEH spate vrae |) Displaying the sottuace version mumer (refer to Simoection eT is 1h 8os10M07E<2> Setting Functions () fags be - rue, : GEEGEDS GeeteE STs COCEEEE fe] G Sepangrommam me Eire, "or bchbowiodg IM 80B10MO7E(ei Setting the sessact tinge (command code 29) cefer co specified duration” (ars to39 hoes hoe Ne ats Hage Saatact the oyatin atcer 12 pours. ote) en Sf the einer Lx runing, you ean restart the S989 syeten inmalavely by presting the povee IM 80B10M07E,(3) Operation Panel in Some opezations are disabled under certain conditions as shown in the table below. Refer to this table when using the system. Normal mode/Maintenance mode selection can be carried out by dip- ‘tch in the control box. (Refer 5.3 in this manual.) nile einer is running =» lololx x}lxlolo —! TE lolofolo|x |x fo]o “IETxlolx|xlx lxlolo “ TOololxlolxlololo =| [Flolololololololo “| FE |=lolkle}*Ixfofo O|x}]x x |O]} x x x 0: Enable X: Disable IM 80B10M07E,15 Tips on Usage What should you do in the ay (3) (4) (5) (6) Liowing situations? If there seems to be an error in the heading of the ship which is indicated by a repeater compass or an auto-pilot: + Check the speed-error correction value. If an abnormal sound occurs in e master compass: = Check for an error in the master and repeater compass readings. If there is no error, the master compass can be used as is for the time being. <2> If there is an error, switch the azimuth sensor to "EXT" (exter- nal sensor), using command code 20 (see Subsection 4.5.1 in this manual). Note: In either case, replace the gyrosphere as soon as possible. I£ you want to know the gyrosphere running time: + Use command code 13 to display the gyrosphere running time. The gyrosphere running time must be reset to zero when the gyrosphere is replaced (See Subsection 4.4.4 in this manual). I£ you want to know the level of the phase current for the gyrosphere: = Use command code 15 to display the phase current value (see Subsec~ tion 4.4.6 in this manual). I£ you want to set the timer for automatic restarting: + Use command code 29 to set the timer (see Subsection 4.5.6 in this manual). If you want to reset the gyrosphere running time: + Use command code 34 to reset the gyrosphere running time (see Subsection 6.4.4 in this manual). TM 80B10M07E2. OVERVIEW 21 General The GM2500 is @ highly reliable, accurate gyrocompass, featuring a compact, light-weight, low-power-consumption design. The C¥Zz500 fully complies with the gyrocompass performance standard IMO reconmended A.424(KT) as well as JIS-F9602, class A standard. a (2) (3) (a) (5) (6) 7) High accuracy The twin gyro rotors, in the gyrosphere, rotate at high speed, and are interconnected to compensate the errors caused by rolling and pitching of the ship, thus ensuring excellent accuracy. Ingenious damping mechanism for vibration and shock The container of the gyrosphere is filled with supporting liquid. and the container is supported by unti-vibration mechanism which is composed of rubber damping diaphragm and air damping chamber. ‘These azrangement works successfully to absorb vibration and shock of the hull. Enhanced follow-up performance 4 velocity-control digital servo systen enhances follow-up performance (maximum follow-up speed: 12 * js) The mechanism for detecting azimuth deviations automatically optimizes the follow-up control gain to match the electrical characteristics of the supporting liquid. Easy speed error correction The speed error can automatically be corrected by entering a correc- tion value manually. Variety of outputs : Synchro, stepper, NMEAOQ183 digital, and analog (ovio$v) outputs are available as standard to meet a wide range of needs. Onboard battery drive The M2500 can be driven by an onboard 24V DC battery. Remote operation The optional remote unit allows the gyrocompass system to be remotely controlled. This feature is suitable for one-man bridge console. IM 80B10MO7E(8) Built-in restart timer The gyrocompass system can be restarted automatically after a speci- fied duration (1 hours to 99 hours). (9) Heading output from external sensor Heading signals from an external azimuth sensor (e.g., magnet compass or GPS) can be used to drive repeater compasses or other externally connected devices. . IM 80B10MO7E2.2 Performance and Specifications 2.2.1 Power Supply Main power supply : 100/110/115/220 V Ac £108, 50/60H2 458, 1 (Option: The main power can be backed up by 24 V DC onboard battery.) Power consumption : (Start-up) Approx. 110 vA (Operating) Approx. 90 VA + 10 VA x number of repeater compasses (DC24V Drive Option) Start-up Approx. 3.6A Operating Approx. 2.0A + 10VA x number of repeater compasses Alarm power supply : 24 V DC, 0.5 A 2.2.2 Input signal (2) Heading signal : NMEA-0183 (for backing up the gyzo) (2) Alarm buzzer stop contact 2.2.3 Output Signal (1) Repeater compass signal (360X synchro DC drive) : 9 circuits Pevices to be connected : Repeater compass, autopilot, course re- corder, radar, radio direction finder, ARPA, etc. (2) Stepper signal (35 V DC, 3-bit gray code, 1/6 degrees) 9 circuits (max. 1A) Devices to be connected : NNSS, INMARSAT, ARPA, etc. (when receiving devices are not torque-driven) IM 80B10MO7E(4) (3) (6) 2.2.4 Digital heading/rate-of-turn signal (NMBAQ183 specifications) 3 circuits Devices to be connected : Autopilot, digital repeater, etc. Analog heading and quadrant signals (0 V DC to § V pc) 1 circuit each Devices to be connected : Course recorder and analyzer/measuring equipment | Analog rate-of-turn signal (0 V DC to 5 V DC, -32° /min to 32° /min) 13 circuits Contact output Gyro running : Normally open, voltage-free contact signal, 1 cir- cuit Normally closed, voltage-free contact signal, 1 circuit No voltage + Normally open, voltage-free contact signal, 1 cir~ cuit Normally closed, voltage-free contact signal, 1 circuit Gyro failure rmally open, voltage-free contact signal, 1 cir- cuit Normally closed, voltage-free contact signal, 1 circuit Settling Time and Accuracy Settling time Up to 6 hours (Operational accuracy condition is reached after approximately 2 hours.) Accuracy Within +0.25° x (in settled state) Ose (a: Latitude of that location) Follow-up accuracy : 0.1° or less Maximum follow-up speed : 12° /s IM 80B10MO7E2.2.5 Environmental Specifications (normal operating conditions) Roll and pitch # £45 ° (rolling) and +35 ° (pitching) . Up te 1.5 mm, p-p Up to 0.35 mn, p-p + Up to 0.1 mm, pop Vibration : SHz to Buz. Hz to 25Hz . 25Hz to 50H. Ambient operating temperature : -10C to +50 IM 80B10MO7E2.2.6 External Input/output Signal Specifications Signal Wane Tebreviation Seepper output REF, COM, com = Ov (eiroult GHD w ssi, 882, REF output + +95 v oc 4208 Sea curzent st 993 REP output max. 1A~ (However, up to 1.5 t output i permissible depending on the numer ’ Of repeater compasses connected.) Number of repeater ) Output current t “T6 J 6 B ™ col am ; : quadrant output ‘CoM uD Quadrant output con: OV (circuit GHD) Output voltage : 0 VDC to +5 VDC a Heading output 48 ov Quadrant output +57 3.75 25 1.25 resolution 25 av out Output impedance max. : 2k Recommended impedance of connected devices put min. + 500kQ output accuracy : +18 (at 25°C) IM 80B10MO7ESiena Rane RabrevTation pec Fications output se com output voltage : 0 v 0c to +5 v DC we ee (P32 ° /min to $32" /min) Tost st patsy po fe] plese ve 22° ymin | a2 fin see tt * E Jeptee output eepolution : 2.5 nv output tmpeaance mex. 20 Recomended Snpst min. + s00K0 {speaance ot output accuracy + HN (at 28%) Serial aare Tar porvosepat fersat data | worn, noi | pending atgnats Conforms to tmER0189. (Can be genecated together toon, nan | en the estpuee) Receiving clecuit + moto-couper is used wk, mo38 Heading and sate-ot-turn signals Serial daca | s0ia, soi | contorms to MHEAOLED. (Con be genecsted together output with the inputs) sootsure [Ef sou Rectan or RESABS As a sp2a, so2n teed we SG1 to $63 are for signal grounding (circust ¢ . exon ame DE Sm, sone fea — IM 80B10MO7ESignal Name Abbreviation Specifications Contact output Gyro fait exc, EKO ic + Normally closed ere NO : Normally open xc, vwO (example) Between NC and C : ve GYRO FAIL, NO VOLT Normal ... Closed Abnormal ..0pen Gatic, GRO exRo RUNNING Banning ... Closed re Wot running ... Open Contact rating max. + 24V DC, 0.5 0 dithstand voltage 2 500 V DC (between contact out~ pat and other circuit: Durer stop contact | BSP When a buzzer is stopped snput, ‘Contact se closed. Bsn Contact rating min, + 24V DC, 0.05 2 Minimum working current max. Pian Tnput/eutpae for renote terninal Power supply | PW Outpur voltage: +28v DC to +50 VDC output Pa Output current max. + 0.3 A at +36V Serial data Blectric characteristics conform to NMEAOIO’. input/output . Transmission circuit : Driver such as R5~422A or Input RDA, RDB, Re-tes output | soa, soo Transmission rate : 4800 bps Buzzer stop BSP ‘A buzzer can be stopped from either side contact in- (main/rerote). pat /output linen a buzzer is stopped Contact is closed. contact rating min. + 24-v De, 0.08a, imum working current max. Ima IM 80B10MO7E3 HARDWARE 3.1 System Configuration ‘aa19— «cnn ‘oor FE ied ening tonne & © REPEATER svete eRZONTAL STAND | HoRZONTAL BBAGKET TLTIG RACKET 0x22 wxe0) coat) IM 80810M07EStand-alone type RMO14=1 RMO14=2 KMO14-3 ;—Console type ——} Autopilot type — Gyrosphere ‘e005 3.2 Models [Master compass [control box Gyrocompass — ‘cwz500 Repeater compass IM 80B10MO7E Wall-mount tiype KC313-W Remote unit KROZL [Distribution box—— Synchro output ‘NOS “stepper output KNOBAW (—Gland_type KROOSA-G | cormsctin tox KNOO4-G _ ping type KROODA-P- L Connection box NOO4-P TYPE-1 (Basic Type) KC313-W-D-1 | TYPE-2 Middle Type (General-purpose display) RO313-M-O-2 ‘_qype-3 High Grade Type (ith 2 speed-error correcting function) KC313-W-0-3 | Flush-mount type —TYPE-1 (Standard Type) KC313-F KC313-F-O-1 [—TYPE-2 Middle Type (General-purpose display) KC313-F-0-2 L_qype-3 High Grade Type (aith a speed-error correcting function) KC313-F-0-3 [Horizontal stand KX223A, Horizontal bracket KX2018 “qilting bracket X23 ;—Horizontal stand KX223A, [Horizontal bracket KX201A, “tilting bracket X233.3 Component Names and Functions (1) Master Compass (KMO14) ‘The components of the master compass and their functions are summa- rized below. vo. Name Function 16 u 18 19 case Follow-up mechanism Bolt Rubber seolator Stopper Air chamber Bolt cover binaer connector ‘top cover Bracket (R) Bracket Protects the internal unit. Contains the ayrosphere. Provides a follow-up function by means of a synchro motor and gear mechanism Fastens the ‘low-up mechanisn, Absorbs vibration and shock. Holds the follow-up mechaniem and the container unit together. Joins the air chamber. Fastens the rubber isclator Fastens the container. Yor suspending the container Absorbs vibration. Fastens the container. covers the £ side of the master compass. Controls the illu: tion intensity of the compass For a ayrosphere power supply and follow-up signal Protects the follow-up mechanism. Hastens the top cover I Om & Sen” @ late is removed, IM 80B10M07E(2) Control Box (KC313) ‘The components of the control box and their functions are summarized below. 7 | case Containa the internal unit (flush-nount type) Contains the internal unit (wall-mount type). 2 | book Fastens the front panel door Front panel Front door 4 | Packing Prevente dripping. 5 | main assembly board | Main control board 6 | snieia cover Electromagnetic shielding 7 | eration panei (re- | oioptay and setting functions (TYPE 2) 8 | Piate Base plate 2 | rerminat board For external connections 10 | switen For turning on or off the main power supply a1 | taper 12 | Fuse Protects the power supply circuit (8 A). 100/110/128 V AC input Protects the power supply circuit (5 a) 220 VAC input a3. | Pose Protects the power supply circuit (2 A). as | Fuse Protects the power supply circuit (15 A). 15. | toise titer Suppresses noise. 16 | woise siicer Suppresses noise. 17 | operation panel cover | Protects the rear of the operation panel 18 | transtozner For stepping down the voltage 21. | terminal board 22 | Roles Fastens the hinge 24 | a/P assembly Rectifies the power. 25 | Plate Radiates away heat. 27 | rower supply unit Supplies power to individual units 28 | Remote terminal assen- | For connecting renote units bly 29. | voor stopper Holds the deor open. 30 | clamp Fastens the door stopper. a1_| tus Ground terminal IM 80B10M07BControl Box (Flush-Mount Type) ven the ® plate is renoved: Control Box (Wall-Mount Type) \ WARNING AN RISK OF ELECTRIC SHOCK Turn off the power supply before starting the wiring AX CAUTION No mogger test except the on-board power supply terminals. The megger test may damage the instrument. IM 80B10MO7E(3) Operation Panel ‘The components of the control panel and their functions are summarized below (for details, refer to Section 4.2, "Operation Panel Functions and Operations"). eD ED oO ~ © EEGEEEE) o_o | @ ~ wen itz No. Name No. Mane 1 | Power switch 7 | gail alarm lamp 2 | Power LED 8 | No-voltage alarm lamp 3 | Select switch 9 | General-purpose display 4 | select Lap 10 | Numeric keypad 5 | dinner switch 11 | Heading Sensor select indicator 6 | Buzzer stop switch Three types of control box operation panel are available. + TYPE 3: With automatic speed-error correcting function . TYPE 2 : With manual speed-error correcting function (applicable to remote units) . TYPE 1 : Without a numeric display function (also applicable to remote units) IM 80B10MO7E«@ Repeater Compass (KROOSA-G or -P) ‘The components of the repeater compass and their functions are summa- rized below. Wo. Name Function 1 | Shadow pin mounting hole | for installing the shadow pin which measures the azimuth of a target. 2 | card correction plug For correcting the azimuth indication of the repeater card 3. | Mounting hole (for a Allows the repeater compass to be at~ horizont: bracket) stand or Mounting hole (for a tilting bracket) Connector Cable tached to the gimbal ring on a horizon- tal stand or bracket. Allows the repeater compass to be at- tached to a tilting bracket. For connection to a connection box (for the KROOSA-P) Connects the repeater compass to a con- nection box (for the KROOSA-G). IM 80Bi0MO7E(5) Connection Box (KW004-G or -P) ‘The components of the connection box and their functions are summa~ rized below. No. | Name Function 1 | dinner Controls the illumination intensity of the repeater compass card. 2 | Gland For an input cable clamp 3 | Gland For a repeater compass cable clamp 4 | connector | For a repeater compass TM 80810M07E(6) Horizontal Stand (KX223A) ‘The components of the horizontal stand and their functions are sunma- rized below. No. Name Function 1 | cover 2. | support 3. | stand 4 | Base line Allows the horizontal stand to be aligned with the bow-to-stern line of the ship. 5 | Repeater mounting | For installing a repeater compass (keeps the shaft repeater compass horizontal). 6 | Gimbal ring Keeps the repeater compass horizontal. IM 80BLOMO7E3-10 (7) Horizontal Bracket (KX201A) ‘The components of the horizontal bracket and their functions are summarized below. No. Name Function 1 | Repeater For installing a repeater compass (keeps the mounting shaft | repeater compass horizontal). 2 | Gimbal bearing | Keeps the repeater’ compass horizontal. Gimbal ring Keeps the repeater compass horizontal. 4 | Mounting hole | For mounting a horizontal bracket to the ship ss IM 80B10MO7E(8) Tilting Bracket (KX213) ‘The components of the tilting bracket and their functions are summa- rized below. Name Function 1 | Repeater mounting For installing a repeater compass and ad- bolt Justing its tilting angle. 2 | arm 3 fastening bolt For fastening an arm and adjusting its horizontal position 4 | Mounting hole For mounting a tilting bracket to the ship IM 80B10MO7E3-12 (9) Digital Repeater (KR012-F or -D) ‘The components of the digital repeater and their functions are summa— rized below. No. Name Function 1 | Display Displays the azimuth or rate of turn. 2 | unit indicator Indicates the unit of azimuth (degree). 3 | unit indicator Indicates the unit of rate of turn (de~ gree/min) . 4 | Mode select button | Pressing this button selects either the azi- or rate-of-turn mode, Press the button to increase the 5 | Dimmer button illumination intensity and the | ¥ | button to decrease it. If both of them are pressed simultaneously, the lamp test starts. 6 | Terminal board 7 | Gland Flush-aount. type (-F) TM 80B10M07E4. OPERATION 4.1 Starting and stopping 4.1.1 Starting ‘The gyrocompass should be started up at least 5 hours before use. Turn on the power switch in the control box, then press the other power switch "PWR" on the operation panel. ‘The gyrocompass system is activated either by a "hot start" or a "cold start" depending on the state of the gyrorotor, “Hot start” means that the gyrorotor is rotating fast enough to detect the azimuth immediately after the power is turned on. If the gyrorotor is rotating too slowly to detect the azimuth or if the gyrorotor is stopped completely when the power is turned on, this is regarded as a “cold start." The rotation of the gyrorotor can be checked by monitoring the level of the phase current. (For driving the gyrosphere} (1) Hoe seace rf the phase current 18 0.95 A of Tess immediately aster the powes Phase current is turned on, it is considered ea that the, syacen has been activat~ follow-up, input/output, display, tom) — and other functions will then start normally. (2) Cold start If the phase current is more than 0.35 A inmediately after the pow- phene cucrent er is turned on, it is considered (for deiving to be a cold start. The stand-by he grrocpbera} state continues until the phase current drops and the rate of change in the phase current drops 1 below a specified level. Normal EE RE operation will start when these Tine requirements are met. 0.354 During stand-by state, it is not allowed to drive the repeater compass. In addition, synchromotor for repeater compasses is not excited, therefore, a repeater can be rotated easily by hand. Be careful not to touch a repeater while in the stand-by state. The azimuth indication will settle after about 2 hours, and then become ready for use. IM 80B10MO7E,4.1.2 Start-up Indication (stand-by indication/normal indication) When the power is turned on, either stand-by or normal indication appears on the operation panel (TYPE 3). If the system is activated by a cold start (stand-by state), the display shown in item (1) below appears. (1) Stand-by Indication Sil Gel tAl When the rotating speed of the gyrorotor is fast enough, normal mode and the display changes to the following. e system enters (2) Normal Indication Sic’ Uy Indicated compass heading. 4.1.3 Stopping Press the power switch "PWR on the operation panel. If the gyro system is not going to be used for a long nance, also turn off the power switch in the control box. IM 80B10M07E4.2 Operation Panel Functions and Operations The functions and operations of the operation panel are described in the table below. Component Name Function and Operation TYPE-2 (KC313-0020) > Power switch PWR This switch turns the power to the gyro system on or off while the power LED is on. When pressing this switch, keep it down over 2 seconds, buzzer sounds to confirm the opera~ tion, 2. Power LED - | ‘This LED lights when the main power switch in the gyro control box is turned on while the power is supplied from the ship. Select switch x | { sen This switch is useful when remote units are connected. Press this switch to be able to turn off the power with the power switch or to enable various setting operation such as com mand codes 20 to 29. When pressing this switch, keep it down over 2 seconds, buzzer sounds to confirm the operation. 4. Select LED f J When this LED lights, the power can be turned off or command codes’ (20 to 29) can be en- tered. Various display functions, however, are still available even when the select LED is off. 5. Dinmer switch DIMMER [sje] The dimmer switch controls the illumination intensity for all indicators on the operation panel. The intensity can be adjusted in 32 levels using the following switche: a | + tereases the illumination intensity. V | + Decreases the illunination intensi £ both switches are pressed simultaneously, the lamp test starts and a puzzer sounds. During the lamp test, all the indicators are turned on and off syhchronously. y. 6. Buzzer stop switch L@] Press this switch to stop the buzzer sound. This also stops an alarm lamp flickering and the lamp remains on. Fail alarm lamp FAIL This lamp is flickering if an error occurs in the CPU, operation panel, or control unit. Errors in the control unit can be identified using the command code "26." If another error occurs soon after one error has been detected, a buzzer will sound and the fail lamp will start flickering again. 8. No-voltage alarm lamp NO VOLT This lamp is flickering if the AC power supply from the ship fails. IM 80B10M07EComponer Name Function and Operation TYPE-2 (KC313-0020) 9. General-purpose display Various data are displayed on this 7-digit display. Generally, a guide message con- sisting of a few letters appears at the beginning of the display, and the remaining spaces are for data. 10. Numeric keyswitch felre TIES Numeric keys are used for changing data items on the display or entering data for settings. Li. Sensor select indicator GYRO EXT This indicates the currently-selected azi- muth sensor, as either of the following: "GYRO" "ExT" Gyrocompass External sensor (such as Magnetcompass or GPS) The sensor can be changed using command code "20." @ eo 9 brat ~® © HEHAEEERE pas atom = f= ]}-++-@ Oe omen 7 ]La 6 80B10MO7E4.3. Operation Various operations can be carried out using the general-purpose display and numeric keys. 4.3.1 Basic Operation fh Pressing the "C" ke Wait for a command Command entry “00” to “a9” "T": Increases the numeric value "I": Decreases the numeric value : Moves the entry position right or left Command execution | Press the "E" key. Change of display | Press the "+" or "=" key to change the display. Operations have two modes. First, press the "C" key to enter command wait mode. In this mode, enter the command code (number) corresponding to the desired function, then press the "E" key. This transfers the mode to command execution and the entered command is executed. For details of command codes, refer to Subsection 4.3.2, "Command Code List." Command wait mode Press the "C" key to return from command execution mode to command wait mode. The display in this mode is shown at the oidEEW right. ; <2> Command execution mode Command execution mode is established by entering a command code, then pressing the "E" key during command wait mode. A sample display for comand code "G0" is le} A Shown at the right. IM 80B10M07E4.3.2 Classifi Code Function Page cation 00 | Display of start-up mode and compass heading | 4-5 10 | Display of gyro data 1-3 compass heading, repeater heading, et ll | Display of external azimuth data + external azimuth and deviation from true | 4-10 heading v Display 12 | Display of rate of tarn «11 Pani" /s 13 | Display of running time hu i gyrosphere running hours 14] Display of dimmer level 4-11 15 | Display of gyrosphere phase current,etc. 4-12 19 | Display of software version numbers 4-12 20 | Selection of azimuth sensor 2 GYRO or EXT 23 | Automatic aligning of the master compass card | yyy reading 24 |Manual aligning of the master compass card 1-15 reading Setting 25 |Manual aligning of the repeater compass car 1-16 reading 26 | Display of control unit error information 5-3 (reset operation 28 | Setting of speed-error correction value 4-16 29 | Start-up timer setting 4-17 31_ | Simulated DAC output 6-14 32 | One-way turning of the master compass (manual | ¢ 15 drive) ° 33 | one-way turning of the repeater compass 6-16 (manual drive) Maintenance [ 34 | Resetting of the gyrosphere running time 6-17 35 | Display of follow-up control parameters 6-18 36_| Initialization of backup memory 6-19) 37 | Setting of the installation-error compensa~ 6-20 tion value for the master compass 38_| Setting of master compass follow-up gain 6-22 IM 80B10MO7E4.3.3 Numeric Value Setting This subsection explains how to enter command codes and other with reference to an actual example. First press the horizontal arrow keys ("=" or "x") to move numeric data, the entry position (digit). Then, increase or decrease the value using the vertical arrow keys ("T" or "1"), The following procedure shows how to display a dimmer level using command code 14. Start Press the "C" key during command wait mode. The number "0" in the 6th digit blinks as shown in the figure on the right, indicating that command entry is now enabled. <2> Entering the command code (a number in the tenths place) Set the number in the tenths place of the command code to "1" by pressing the "1" key once. <2> Moving to the next digit Press the "+" key once to move the entry position right one digit (unit place of the command code) . The number i in the case) is now set, and the number "0" in the unit place starts blinking instead. <4> Entering the command code (a number in the unit place) Press the "1" key four times to set the number in the unit place na, the tenths place ("1" IM 80B10M075,<5> Executing command code 14 Press the "E" key while command code "14" is displayed. The func- tion of command code 14 is execut- ful I- S| | ed, and the dimmer level appears on H the display. Pressing the "=" key moves the entry position right one space. The number in the entry position is incremented or decremented each time the "T" or "1" key is pressed. If the "1" key is pressed while "9" is displayed, however, the number returns to "0." Similarly, pressing the "1" key while "Q" is displayed changes the number to "9." th sosiomo7e4.4 Display Fun on Various information can be displayed using command codes which have a in the tenths place. Information items which can be displayed are as follows: (1) Gyro data (2) External azimuth data (3) Rate of tum (4) Running time (5) Dimmer Level : (6) Phase current etc. (7) Software version number 4.4.1 Displaying Gyro pata Compass heading and repeater heading Azimuth obtained by an external sensor and its deviation from the true heading rate of turn in 1° /s or 1° /min Gyrosphere running hours Illumination intensity Gyrosphere phase current, battery voltage, and deviation voltage Two types of gyro data, compass heading and repeater heading, can be displayed by entering command code "10E Press the "=" or "=" key to change the data item on the display. <1> Compass heading (000.0 ° to 359.9" ) Mheazsintn caeainea by che master (L] | [SIGS | gyrocompass is displayed. <2>. Repeater heading (000.0 ° to 359.9° ) ‘The repeater heading follows the gyro true heading. This repeater I- IY CIA heading is output to external de- vices. The above data items are displayed alternately (<1>, <2>, ...) each time the "=" key is pressed. IM 80B10MO7E4-10 4.4.2 Displaying External Azimuth Data If azimuth data is supplied by an external sensor, the azimuth from the external sensor (referred to as external azimuth) and the deviation from the true heading can be displayed by entering command code "11E." Press the "=" key to change the display. <> External azimuth (000.0° to 359.9° IE ‘The azimuth data received from the external sensor is displayed. (-180.0° to 180.0° ) Bie detion of te eneran et — =D IG Pieves, nal azimuth) true heading - exter The above data items are displayed in ascending order (, <2>, time the "-" key is pressed. To reverse this order, press the <1) each " key. IM 80B10MO7E4-ar 4.4.3 Displaying the Rate of Turn The rate of turn is calculated based on the currently-selected azimuth (GYRO or EXT) and can be displayed in 1° /s (the rate of turn is not displayed during one-way turning of the master compass). Press the "=" key to change the data on the display. Enter command code "12 enable this function. <> Rate of turn sn 20K.X* /s IE AG) (12.0 je to 12.0" /s) I 4.4.4 Displaying the Running Time This function is usefull to manage the system maintenance. Gyrosphere running hours can be displayed by entering command code "135." OO) 166) Running hours of the current gyrosphere IE (000000 hour to 999999 hours) 4.4.5 Displaying the Dimmer Level The illumination intensity for LEDs and backlights can be displayed by entering command code "145." (00 ’ (oft) to’ 31” (max.)) IM 80B10MO7E4-12 4.4.6 Displaying The Gyrosphere Phase Current etc. The following three types of ADC input data can be displayed by entering command code "1SE": gyrosphere phase current (for driving the gyrosphere), memory backup battery voltage, deviation voltage (between compass card and gyrosphere). Press the "=" or "+" key to change the data item on the display. Gyrosphere phase current too wo eae a AHL] Ae Normal value:0.25 A to 0.35 A <2> Menory backup battery voltage — (0.00 V to 9.99 v) IKIVIE GIL Normal value:2.5 V to 4.0 V The above data items are displayed in ascending order (<1>, <2>, <3>, +) each time the "~" key is pressed. To reverse this order, press the m0 Key, 4.4.7 Displaying the Software Version Numbers A software version number can be displayed by entering command code "19E." This function, however, is not used for ordinary operation but for mainte- nance. The data on the display can be changed by pressing the "=" or "a" key. <1> Version number for control di [Ti unit software Ih IM 80B10MO7E4-33 5. Setting Function This section describes how to set the following items to operate the gyrocompass. These settings are enabled by entering the corresponding command codes which have a "2" in the tenths place. (1) Selection of heading output i Select either the gyro true heading or external azimuth. (2) Automatic aligning of the master compass card reading ‘The master compass card reading is automatically aligned to the control box data. (3) Manual aligning of the master compass card reading i The master compass card reading is manually aligned to the control box data. (4) Manual aligning of the repeater compass card reading : The repeater card reading is manually aligned to the data displayed on the control box. (5) Manual setting of the speed-error correction value Manually enter the speed-error correction value to adjust the compass ‘heading. ‘The corrected compass heading is then output as the gyro true heading. (6) Start-up timer setting + Set the time duration to the system restart; the remaining time is displayed. 4.5.1 Heading Output Selection Either the gyro true heading or external azimuth can be selected as an azimuth output. “Enter conmand code "20E" to start this setting. The current type of azimuth output, either "GYRO" or "EXT," appears on the left side of the display. ‘The selected azimuth output is indicated by the following letters in the 5th to ‘7th digits of the display: [| Tetons ot He ctaye AG Go "er" External azimuth Press the "E" key to change the azimuth output, then press the "=" or "=" key to select the desired azimuth output. (The' "=" sign appears if date cen be entered.) <1> ‘Gyro true heading’ is sélected. H Ag Id) Lr <2> ‘External azimuth’ is selected. HdG-Ee IM 80BLOMO7E4-14 To select ‘gyro true heading,’ press the "E" key while "GYRO" is displayed as shown in <1> above. To select ‘external azimuth,’ press the "E" key. while "EXT" is displayed as shown in <2>. In both cases, pressing the "s" key completes the setting. If the "Cc" key is pressed instead of "z," the setting is canceled and the display returns to command wait mode. Note 1) Selection heading output during stand-by state. External azimuth may be selected evan when the gyrocompass is in stand-by (refer to 4.1.1) but the gyrocompass will be shut down error code 022 occur and "FAIL" alarm lamp flickers and buzzer sounds. Press the buzzer stop switch for acknowledgement. At this time, if gyro true heading is gelected error code 022 will be reset and gyrocompass will be started again. (Birror|code 022: under stand-by state, the gyrocompass is ehut down for selection of external azimuth.) Note 2) Selection heading output in gyrosphere failure If gyro true heading is sclected again after selection of external azimuth for gyro- sphere falluor, error code 010 and 021 will be reset and gyrocompass will be restarted. Error code 010: The phase current remains above 0.35A for at least 20 minutes. | Error code 021: The phase current remains above 0.S5A for at least 20 minutes and the phase current is OA for the gyrocompass shut down. 4.5.2 Automatic igning of the Master-compass Card Reading ‘This subsection describes how to automatically align the actual master compass card reading to the data displayed on the control box (once it is aligned, no additional settings are required unless the container unit is moved during power failure). Enter command code "23" to start this setting. This function is required after changing the gyrosphere or main assembly board. <1> The sample display on the right Ad _— Ul indicates the ready condition. _ Press the "E" key to start the aligning operation. While aligning, the following display <2> appears. Press the "C" key to cancel the aligning operation and return to command wait mode. 2> nilgnng Ae now bing canst out the cortaine: nit turns once a (|= Suecmaticaliy detects zero pet Erin <3> If aligning is successfully con- pleted, the display changes as shown on the right. This indicates the end of aligning. ~ IM 80B10M07E4-98 <4> If the aligning operation fails (a zero point could not be detected), Ale the display changes as shown on the right. In this case, manually align the master compass. 4.8.3 Manual Aligning of the Master-compass Card Reading This subsection describes how to manually align the actual master compass card reading to the data displayed on the control box (once it is aligned, Ro additional settings are required unless the container unit is moved during power failure). Enter command code "245" to start this setting. Normally, the master compass is aligned automatically using command code "23E." However, manual aligning is also available as an alternative means. Enter the master compass card reading in degrees (000° to 359° )using the Adie ES arrow keys. — Press the "E" key to complete the setting and réturn to the entry wait state. Press the "C" key instead of "E" to cancel the setting and return to command wait mode. For details on how the reading changes during this operation, refer to Subsection 5.3.4, "If Deviation of Reading Occurs," or Appendix 4, "Change in Reading during Individual Operations." IM 80B10M07E4-16 ~ 4.5.4 Manual Aligning the Repeater Compass Card Reading This subsection describes how to manually align the actual repeater compass card reading to the data displayed on the control box. Since the control box does not have a sensor for detecting the repeater compass reading, it is necessary to manually inform the control unit of the reading when the system is initially started (once this is set, no additional settings are required unless the repeater compass is moved’ during power failure). Enter command code "25E" to start the setting. Enter the repeater compass reading in ~ Seer age cess, sna Aiea 0 arrow keys. Press the "E" key to complete the setting and return to the entry-wait state. Press the "C" key instead of "E" to cancel the setting and return to command wait mode. For details on how the reading changes during this operation, refer to Subsection 5.3.4, "If Deviation of Reading Occurs," or Appendix 4, "Change in Reading during Individual Operations." 4.5.5 Manual Setting of the Speed-error Correction value This subsection explains how to enter the speed-error correction value which was obtained from the calibration table based on the cuzrent latitude and ship's speed. The compass heading is adjusted using this correction value, and output as the gyro ture heading, to external devices connected. Gyro tuue heading (deg) = Compass heading ~ Speed-error correction value Enter command code "28E" to start the setting. Enter the speed-error correction value (512.1° to 12.1 ° ) using the arrow keys A ("=") "on, "Te, Le) when setting the sign, "=" +S Press the "E" key to complete the setting and return to the entry-wait state. Press the "C" key instead of "E" to cancel the setting and return to command wait mode. and "0" are displayed alter- A speed-error correction value can be looked up in the calibration table which lists the set of values calculated from the following equation: Speed-error corrction value (degrees) ship's speed (kt) x cos (compass headi on cos (latitude) TM 80B10M07E,4-17 4.5.6 Restart Timer Setting The gyro system can automatically be restarted after a specified duration. Enter command code "298" to start this setting. ‘The following shows how to set an automatic restart after 12 hours Enter command code "298," Enter the time after which to automati- cally restart (00 hour to 99 hours)using the arrow keys. Press the "E" key, Press the "E" key again ‘The gyro system stops and E the timer starts instead. ‘The remaining time is indicated on the display. OUI-leSa to cancel the setting and return to Press the "C" key instead of "E command wait mode. While the timer is counting down, only the power lamp is on and the remaining time is displayed; all other indicators are off. fven in this state, however, it is possible to cancel the timer and start the system immediately by pressing the power switch. Note 1) Whenever gyro restarted by setting timer, output heading will be gyro true heading. If timer setting is resot by pressing power switch, gyro system will be restarted with the same state at timer setting. [— Caution ———___ | Never disconnect the AC power supply from the ship while the timer is running. IM 80B10M07E5. MAINTENANCE ones eect ign describes the daily inspection and periodic maintenance Reeessary for accurate and trouble-free operation of the gyrocompass. 5.1 Daily Inspection Teens Description Thepection interval 1 | Gyrosphere driv- | Weasure the voltage between points “PT” Once @ month TaTore ing vottage ang | and '26* on the contro! box terminal eaving port) current board 78-3, using a tester. ‘The voltage must be Lisv 25 V. Check the current veing command code 15. ‘The phase current must be 0.3 A 10.05 A. Speed-error correction value to "0" using comand code 28, with the correction value set to "0", the compass heading’ should agree sith the repeater heading (true heading). This is shown by the following equation: compass heading - (specd-error correction value) = repeater heading * Refer to the circuit and wiring diagrams in Appendix 4 for details. 5.2 Periodic Maintenance Periodic maintenance must be performed once a year as follows: tens Description 1 | eyrosphere Clean the electrode, replace the first-phase mercury and insulating liquid, and clean the mezcury pot. 2 Container/Ginbat Clean the inside of the container and the electrole 3 | Supporting liquid Replace 4 | Slip wing and brash Clean Note : Refer to Section 6.2 in this manual for details on overhaul and reassembly, IM 80B10M07E5.3 Troubleshooting This section explains how to confirm the error codes when an error oc- curs,and descrives the meanings of error codes and necessary action. 5.3.1 Confirming The Error Codes If an error occurs, first check to see if an error code appears on the general-purpose display of the control box. Enter command code "268" to jook up error information obtained by self-diagnostics in the control unit. IM 80B10M07B5-3 (2) Control unit Error codes Control unit error codes can be comfirmed using command code "268" as follows: Enter command code "26E." A sample display is shown on the IEl- - Il PA right. Enter command code "262." A sample display is shown on the right. The period "." placed at the end of “grr” (ile., in the third digit) indicates that the error remains unsolved. Error codes are displayed in sequence each time the '=' or '~' key is pressed. This code indicates an error which has already been returned to normal [| WG Condition. Afeer contioming the [| —|— code, press the "E" hey to sesct we The sanple display on the right indiestes that there ss no eszor. — -J-|-|_ J—|—|— (Refer to Subsection 5.3.2 (1) for details on the meaning of error codes, Probable causes, and remedies.) — Description — Description code | (oontrovuntt srrox) | ‘code | oontear ack oteaey 010 | Gyrogphere failure 074 | Remote unit G20 | Sivertor fanture (type 5 Operation panel Gat_| Paco current OPP state faltre by eyrocphers failure 080 | Master compass mis- oaz | Phdbo curvene OFF crate alignment By'selection external asi. | 090. | Secial'port 1 time-out muth during stand-by state | 091 | Serial port 1 overrun O31 ROM failure 092 Serial port 1 framing Ost | Ram faitues O36 _| Sorlat port 1 parity 040 Backup battery failure 094 Serial port 1 checksum 080 | Type 2opersiion pans’ | 09 | Serial bort 2 time faltire 102 | Serlet Port 2 overtun 070 Remote unit loz Serial port 2 framing (ype 5 Operation penet) | 08 | Serial bore 2 pen fiaeout ioe _| Serial port 2 Gheckum o71 Remote unit 110 Serial port 3 time-out (ype 5 Operation panct) | 123 | Serial port Somme orerean iiz_| Soria hort $ traning o72 Remote unit | 113 Serial port 3 parity (ype 5 Operation panel) | iia | Serlal port § Shorbeum fraing 120 | Spoot-error correction o78 | Hemet unt chor (fype 3 Operation panel Creeks | IM 80B10MO7E5.3.2 Error Code Data and Remedies The error codes, meanings, and remedies are summarized into errors occur- ring in the control unit and in the operation unit respect (1) Control unit Errors vely. ‘The following errors are detected during self-diagnostics in the control unit. Enter command code "26E" while in command wait mode to display the error codes. tetor | seror peseription | propable causes Renedies 010 | Gyrosphere failure; | Excessive current | Replace the the phase current | flowed Gue to a ayrosphere. Fomains above defect in the 0.35 A for at least | gyrosphere 20 minutes. 020 | Inverter failure; Defect in the Check the output of the phase current power supply unit the power supply remains bolow 50 in'the inverter unit’ (between mA for at least 3 section 1TB3.27 and 28, 100 v Seconds. Ac to 115 Vv ac). Disconnection be~ tween the control | Compass Check the wiring and connections (conductivity be~ tween B3.27" and 28). 021 | Phase current OFF Excessive current flow-| Replace the gyrosphere, state by gyrosphere | ed due to a detect in the failure. gyrosphere. 022_| Selection external Phase current is turn | Select gyro heading azimuth in stand-by | off with selection ox. state ternal azimuth in stand- by state. 030 ROM failure; A defect in the Replace the m: checksun error in | memory element senbly unit the Row wal oag. 031 | RAM Zaivor B defect in the Replace the main as- read/write error in | memory elenent senbly unit the RAM (V8110Ad) . 040 Backup battery ‘The memory backup Replace the main as-— failure; the volt- is battery flat. sembly unit age of the menory | (Backup battery (vei10a) backup battery life: at least 10 dropps below 2.5 V. zeae in unenergized State IM 80B10MO7EError ror Description Probable ©: Remedi oe Error Deseo Couses ies 060 |aiture in a ewiteh on the operation | A defect in a switch on | Replace the operation panel panel; the switch is held down for! | the operation panel (vaitoKy) minute of more ‘on | Remote unit (Type 3 operation panel) Time — out: Disconnect between the | Check the wiring between transmission from the operation| control box and the | the control box and the panel stopped for 10 seconds. | remote unit remote unit on Overrun error Error detected thee times in 072 Framing error Brror detected three times in 073 Checksum error Error detected three times in succession ora Operatoin panel failure ‘A defect in a switeh on | Replace the operation panel sthe switch is held down for | the operation panel (VaILOAB). V minute o more 090 | Master compass misalignment: ‘A defect in the zero- | + Check the zero point tho 2070 point of master compass ‘could| point sensor unit sensor unit and replace not be detected if necessary. +Manually align the master compass using command code 24 090 | Failure in serial port 1 Input to TBI ~ 16 (RDIA) ay ® and TBI ~ 95 (RDIB) (See Section 42 in Appendix 4) [ Time — out 1 Disconnect between the | Check the wiring between transmission stopped for ten | control box and the | the control box and the times the transmission period. | connected. device. connected device oot Overrun error Check the connected device Error detocted three times in suceessjon m2 Framing error Eyror detected three times in succession 88 Parity error Bro detected three times in suceession 88 Checksum error Error detected three times in succession IM 80B10MO7EError Code Error Description Probable Causes Remedies 100 | Failure in serial port 2 Input to TBI —15 (RD2A) and TBI -34 (RD2B) (See Section 4.2 in Appendix 4.) Time - out ; ‘transmission stopped for ten times the transmission period. 101 Overrun error Error detected three times in 102 Framing error Error detected three times in 103 Parity error Error detected three times in 104 Checksum error Error detected three times in succession Disconnect between the control box and the connected device. Check the wiring between the control box and the connected device Checic the connected device 110 | Failure in serial port 3 Input to TB1~14 (RDSA) and TBI ~33 (RD3B) (See Section 4.2 in Appendix 4.) Time — out ; transmission stopped for ten ‘times the transmission period. in Overrun error Error detected three times in succession _ 112 Framing error Error detected three times 113, Parity error Error detected three times 114 Checksum error Error detected three times i Disconnect between the control box and the connected device. Check the wiring between the control box and the connected device Check the connected device ah s0B10Mo7E5.3.3 If No-voltage Alarm Occurs If the onboard AC power supply to the gyro system fails, the no-voltage alarm lamp on the operation panel starts flickering and a buzzer sounds. All other indicators (except PWR LED) go out, and the gyro system stops. If the no-voltage state continues, press the buzzer stop switch to stop the buzzer sound and the alarm lamp from flickering. (If the gyro system is equipped with the backup battery, a buzzer sounds but the system continues to operate normally even if an AC power failure occurs.) ‘Troubleshooting Flow Is the voltage between the onboard Power supply terminals U and V in the control box normal? Yes No Recover the onboard power supply Have Fl and F2 fuses in the control box blown ? No Yes | check the short circuit. short No short. Possible break in the control box Please contact | | Reset the wiring, Please contact our ser our service No Fuse vice division. division. braker. | IM 80B10M07E,5.3.4 If Off-Set Error Occurs The following shows the normal state of each reading and azimut! During navigation 150° 150 150 150 153 153, ship's Repeater Repeater Repeater Master Master heading compass compass. compass. compass compass card card reading reading card reading reading = “"______— J reading Control box digital reading a = speed-error correction + installation-error compensation 9) During berthing 150 150 150 150 1505 1505 ship's Repeater Repeater Repeat Master Master heading compass = compass.-—compass compass compass card card reading reading card reading reading —————__ reading Control box digital reading b = installation-error compensation The repeater compass reading and master compass reading can be dis- played on the general-purpose display by using command code 10, the azimuth display using the mode select switch. The speed-error correction value can be displayed on the general-purpose display using command code 28, or on the azimuth display using the mode select switch. The installation-error compensation value can be displayed on the general-purpose display using command code 37, or on the azimuth display using the mode select switch. ‘The relationship between the repeater and master compass reading is shown below: Repeater compass reading master compass reading + {-(speed-error correction value) + (installation-error compensation value} } * The ships heading, repeater compass card reading, and repe reading should be the same. compass IM 80B10M07EUse the following procedure to check and correct any deviation: Set the speed-error correction value to "0" using command code 28. * The compass readings and azimuths are as follows: To make Ab speed-error zero Reading of each repeater Master compass compass card reading = | Set the installation error to r- | 10 deg! using command code 37. * Record the current installation- error value, and enter it again after the deviation has been corrected. To make installation- error * All readings must be the same. compensation zero. Press 'C,' '2,' "4," then the ‘BE! key in this order to stop the follow-up of each reading. * The current reading appears on the general-purpose display as shown below: Ald} C}=| | «) * meen: Current reading * At this time, the zero point is output to each instrument; thus each reading should be *##.00 deg. * Check that the readings of all the instruments are the same. If not, correct the deviation according to’ the procédures given on the following pages. IM 80B10MO7E5-10 (2)case 1 The figure below the decimal point is not ‘00’ in a repeater compass reading. Example) Repeater compass Repeater compass 1 Repeater compass 2 reading at control box card reading: card reading: 123.00 * 123.00 ° 123.40 * In this case, repeater compass 2 has a defect (e.g., deviation of the synchro-motor zero point). Overhaul and check it. (2)Case 2 ‘The integer part of a repeater compass reading is not correct. Example) Repeater compass: Repeater compass 1 Repeater compass 2 reading at control box card reading: card reading 247.00 * 247.00 ° 249.00 * Adjust the reading of repeater compass 2 to the other repeater Compass reading (repeater compass reading) in the following manner: oosen the nut in the middle of the face glass of the repeater —————_ lk compass. Put an appropriate size of minus screwdriver in the slit on the plug in the middle of the face glass. Turn the plug while pressing it with the screwdriver, and set the repeater compass reading to the master compass reading, Remove the screwdriver from the plug. Then, securely tighten the nut until the plug is raised. IM 80B10MO7E(3)Case 3 S-11 All repeater compass card readings deviate by the same amount from the repeater compass reading at the control box. Example) : : Repeater Repeater Repeater Repeater compass reading: compass 1: compass 2: conpass 3: card reading: card reading: card reading. 415.00 ° 18.00 ° 16.00" 18.00 * ~ Manually enter 18" ‘sing command code 25 (manual alignment of repeater compass) to adjust all the repeater compass readings to the repe; x compass reading. ‘The readings will change as follows: Repeater Repeater compass reading: conpase 1: card reading 1s.00° 15.00 Repeat: compass 2 card reading 15.00 ° Repeater compass 3: card reading IM 80B10MO7E(aycase 4 The repeater compass readings, repeater compass reading, and master compass reading are all the same, but they are not equal to the master compass card reading. Example) Matter Master Repeater compass compass compass, 315.00 ° 317.00 * 317.00 * Repeat Repeater Repeater compass 1 catd reading. compass 2 card reading: compass 3 card reading: 317.00 * 317.00 * 317.00 * Adjust all the repeater compass card readings, repeater compass reading and master compass reading to the master compass card reading using either of the following methods: * Use conmand code 23 (master compass automatic alignment). * Manually enter '315" using command code 24 (master compass manual alignment) . ‘The following is the result of this operation: 6 & & Master master Repeater compass compass compass, card reading: reading: reading: 315.00 ° 315.00" 318.00 Repeater Repeater Repeater compass 1 card seading ‘compass 2 card reading compass 2 card reat 315.00" 315.00" 315.00 * If other deviations occur frequently after a deviation has been Sogsected as described above, refer to Subsection 5.3.7, "If follow-up error occurs" in this manual I 80B10MO7E5-13 Nae For details on a change in each reading caused by command codes 23, 24, or 25, refer to "How to Correct a Deviation” on the subsequent pages, "Function Block Diagran" in Appendix 3. IM 80B10M078,