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Control System CS20 Tanques MX y MH PDF

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97 views114 pages

Control System CS20 Tanques MX y MH PDF

Uploaded by

franklin.gerardo.loma

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Control System CS 20

for MX / MC Hot Melt Material Applicators

Manual P/N 412 960 C

– English –

NORDSON ENGINEERING GMBH ! LÜNEBURG ! GERMANY

Note
This manual applies to MX/MC units with CS 20 central units with the following article numbers / P7n’s:

2612.5082 P/N 448 513

2612.5084 P/N 449 507
2612.5085 P/N 449 485
2612.5087 P/N 449 509

Order number
P/N = Order number for Nordson products

Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1999.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Nordson Corporation. The information contained in this publication is subject to change without
notice.

Trademarks
AccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, Can Works, Century, Clean Coat, CleanSleeve, CleanSpray, Compumelt, Control Coat,
Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo-Coat, EPREG, ETI, Excel 2000, Flex-O-Coat,
Flexi-Spray, Flow Sentry, Fluidmove, Fluidshooter, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso-Flo, KB30, Little Squirt,
Magnastatic, MEG, Meltex, MicroSet, Millenium, Mini Squirt, Moist-Cure, MultiScan, Nordson, OmniScan, Opticoat, Package of Values, PluraFoam, Porous Coat,
PowderGrid, Powderware, Pro-Flo, ProLink, PRX, RBX, Rhino, S. design stylized, SC5, SCF, Select Coat, Select Cure, Slautterback, Smart-Coat, Spray Squirt,
Spraymelt, Super Squirt, Sure-Bond, Sure Coat, System Sentry, Tela-Therm, Trends, Tribomatic, UniScan, UpTime, Versa-Coat, Versa-Screen, Versa-Spray,
Watermark, When you expect more are registered trademarks – ! – of Nordson Corporation.

ATS, Auto-Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, CPX, Control Weave, Controlled Fiberization, EasyClean, Ebraid, Eclipse, Equi=Bead,
Fillmaster, FlexiCoat, Gluie, Ink-Dot, JR, Maxima, MicroFin, Minimeter, Mountaingate, Multifil, OptiMix, Pattern View, PluraMix, Primarc, Prism, Pro-Meter,
Pro-Stream, Process Sentry, PurTech, Pulse Spray, Saturn, Seal Sentry, Select Charge, Select Series, Sensomatic, Shaftshield, Spectral, Spectrum, Sure Brand,
Sure Coat, Swirl Coat, Vista, Walcom, 2 Rings (Design) are trademarks – " – of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.

COV_EN_412960C CS03 ! 2000 Nordson Corporation

Table of Contents

Overview 1. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unintended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Residual Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Note on Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Transmission Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Stand alone mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Remote mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. Indication Lamps and Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7. Overview of Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Temperature Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Motor Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

! 2000 Nordson Corporation CS03 P/N 412960C

Operating the Temperature 1. Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Part 2. Display Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview of Parameters Set by Channel . . . . . . . . . . . . . . . . . . . . 12
3. Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Startup Control with Leading Channel . . . . . . . . . . . . . . . . . . . . . . 13
Temperature Display, Selecting Celsius or Fahrenheit . . . . . . . . 13
Switching Scan Mode On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Selecting Control or Measuring Mode . . . . . . . . . . . . . . . . . . . . . . . 14
Switching Channel On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Switching Immediate Temperature Setback On/Off . . . . . . . . . . . . . 15
5. Setting Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6. Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Setting Parameters by Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Example of selecting parameter set . . . . . . . . . . . . . . . . . . . . . . 16
Returning Parameters to Factory Settings . . . . . . . . . . . . . . . . . . . 16
Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SPL = Setback temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
h SPL = Setback period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Co OFF = Inert gas interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Co On = Duration of inert gas injection . . . . . . . . . . . . . . . . . . . 17
t1 = Control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lo = Undertemperature value / locking device . . . . . . . . . . . . . 18
Hi = Overtemperature value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
OFF = Overtemperature shutdown . . . . . . . . . . . . . . . . . . . . . . . 18
Pid = Predefined control parameters . . . . . . . . . . . . . . . . . . . . . 18
On = Regulation ratio (display) . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SE = Service display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7. Automatic Fault Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8. Bar Graph (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

P/N 412960C CS03 ! 2000 Nordson Corporation

Operating the Motor Part 1. Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2. Display Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3. Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4. Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Selecting Manual or Automatic Mode . . . . . . . . . . . . . . . . . . . . . . . 27
Selecting Pressure Display (Option) bar or psi . . . . . . . . . . . . . . . 27
5. Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6. Switching ON Motor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Motor Startup Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7. Switching OFF Motor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Switching Off One Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Switching Off All Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8. Setting Speed (Manual Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9. Setting Speed (Automatic Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Speed Parameters in Automatic Mode . . . . . . . . . . . . . . . . . . . . . . 30
10. Switching Automatic Temperature Setback On/OFF . . . . . . . . . . . . . 32
11. Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Returning Parameters to Factory Settings . . . . . . . . . . . . . . . . . . . 32
Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
rLo = Motor speed at 0 % pilot voltage . . . . . . . . . . . . . . . . . . . 33
rhi = Motor speed at pilot voltage Uhi . . . . . . . . . . . . . . . . . . . . . 33
Uhi = Pilot voltage
at which the motor rotates constantly at rhi . . . . . . . . . . . . . . . . 33
rLo, rhi and Uhi, graphic illustration . . . . . . . . . . . . . . . . . . . . . . 33
PSH = Pressure at pilot voltage Uhi . . . . . . . . . . . . . . . . . . . . . . 34
PSL = Pressure at 0 % pilot voltage . . . . . . . . . . . . . . . . . . . . . . 34
PSP = Pressure setpoint (manual mode) . . . . . . . . . . . . . . . . . 34
PSL, PSH and Uhi, graphic illustration . . . . . . . . . . . . . . . . . . . . 34
PAH = Pressure monitoring for overpressure
(when pressure controlled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
PAL = Pressure monitoring for underpressure
(when pressure controlled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

! 2000 Nordson Corporation CS03 P/N 412960C

Operating the Motor Part SPL = Temperature setback after motor standstill . . . . . . . . . . 35
(contd.) PrS = Variable pressure measuring range . . . . . . . . . . . . . . . . 36
Plo = Pressure monitoring for underpressure . . . . . . . . . . . . . . 36
Phi = Pressure monitoring for overpressure . . . . . . . . . . . . . . . 36
SLo = Threshold value switch, lower value . . . . . . . . . . . . . . . . 37
Shi = Threshold value switch, upper value . . . . . . . . . . . . . . . . 37
SLo and Shi, graphic illustration . . . . . . . . . . . . . . . . . . . . . . . . . 37
drS = Reverse speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
drt = Reverse time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
rPU = Adapting speed to special gearbox . . . . . . . . . . . . . . . . . 38
r_d = Limiting value for speed alarm . . . . . . . . . . . . . . . . . . . . . 38
Adr = Field bus address of control system . . . . . . . . . . . . . . . . 38
CoF = Inert gas control (interval) . . . . . . . . . . . . . . . . . . . . . . . . 39
Con = Inert gas control (injection period) . . . . . . . . . . . . . . . . . . 39
C1 = Forcibly actuated inert gas injection . . . . . . . . . . . . . . . . . 39
C2 = Forcibly actuated air exhaust (vacuum pump) . . . . . . . . 39
12. Service Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Service Displays di and do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Code of DIP Switch S 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Service Display Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

P/N 412960C CS03 ! 2000 Nordson Corporation

Technical Appendix of the 1. Diagnosis Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Temperature Part Activating the Diagnosis Program . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Test Phase 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Test Phases 1 to n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Ending the Diagnosis Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2. Correcting Temperature Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3. Temperature Control Panel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
DIP Switch S 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DIP Switch S 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DIP Switch S 8, Switch 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4. Temperature Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Fe-CuNi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Pt 100, Ni 120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Selector Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
DIP Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
DIP Switch S 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Potentiometer P 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Switch S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5. Voltage Control of Temperature Control Module . . . . . . . . . . . . . . . . 62
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6. Bar Graph (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Selector Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
DIP Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
DIP Switch S 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Basic Settings (Switches 1 and 2) . . . . . . . . . . . . . . . . . . . . . . . 65
Setting Deviation Values (Switches 3 to 8) . . . . . . . . . . . . . . . . 65
7. Temperature Comparison Measuring Point . . . . . . . . . . . . . . . . . . . . 66

! 2000 Nordson Corporation CS03 P/N 412960C

Technical Appendix of the 1. Central Module with Digital Input/Output . . . . . . . . . . . . . . . . . . . . . . . 68

Motor Part 2. Central Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Potentiometer R 18, R 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
DIP Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
DIP Switch S 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Button S 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Switch S 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Aligning Pilot Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Aligning pilot voltage input 0 to 10 VDC . . . . . . . . . . . . . . . . . . . 73
Aligning pilot voltage input 0 to 160 VDC . . . . . . . . . . . . . . . . . 73
3. Digital Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
DIP Switch S 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Selector Switch S 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Function of Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Function of Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Fuses (Separate Digital Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
LED’s
(Separate Digital Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
DIP Switch S 2
(Separate Digital Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Selector Switch S 1
(Separate Digital Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Plug Connectors X 1 to X 5
(Separate Digital Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Plug Connectors (MC Standard Units) . . . . . . . . . . . . . . . . . . . . . . 87
Function of Input Signals (MC Standard Units) . . . . . . . . . . . . . . . 88
Function of Output Signals (MC Standard Units) . . . . . . . . . . . . . 89

P/N 412960C CS03 ! 2000 Nordson Corporation

Technical Appendix of the 4. Field Bus Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Motor Part (contd.) LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
PROFIBUS Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5. Motor Control Panel Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
DIP Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
DIP Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6. Analog Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Potentiometer R 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
DIP Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Selector Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Jumper S 3 to S 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
7. Level Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Analog Inputs with Digital Function . . . . . . . . . . . . . . . . . . . . . . . . . 98
Interlinking of Alarms when Level Fault Occurs . . . . . . . . . . . . . . 98
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8. Motor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
LED’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
DIP Switch S 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Selector Switch S 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Switch S 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Potentiometer R 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Potentiometer R 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Aligning the Motor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

! 2000 Nordson Corporation CS03 P/N 412960C

P/N 412960C CS03 ! 2000 Nordson Corporation

Overview

1. Safety WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

2. Intended Use The control system may only be used to regulate and control Nordson
units/systems. The values stated under Specifications in the manual for
the unit/system (temperatures, speeds, etc.) must be complied with.
Nordson will grant no warranty and assume no liability for damage
resulting from incorrect settings.

Any other use is considered to be unintended. Nordson will assume no

liability for personal injury or property damage resulting from unintended
use.

Intended use includes the observance of Nordson safety regulations.

Unintended Use The control system may not be used under the following conditions:

" In defective condition

" In a potentially explosive atmosphere

" When modifications or changes have been made by the customer

" By an electrostatically charged person.

Residual Risks Nordson knows of no residual risks.

3. Note on Manual This manual applies to

" The control system CS 20

" The control system CS 20 with PROFIBUS DP.

! 2000 Nordson Corporation CS03 P/N 412960C

4. PROFIBUS DP When a control system CS 20 without PROFIBUS interface is used, this

chapter can be ignored.

For the control system CS 20 with PROFIBUS DP, also refer to separate
documents Communication Data List and Field Bus Interface PROFIBUS
DP.

General Information PROFIBUS DP uses the master-slave access method (Refer to

EN 50170). Nordson units on the PROFIBUS are always slaves.

Each unit on the PROFIBUS needs a field bus address for communi-
cation purposes. Each address may be assigned only once in the field
bus. The address of the Nordson unit is set on the motor control panel
with the parameter ADR.

Plug Connectors Also refer to Technical Appendix of Motor Part, Field Bus Communication
Module, PROFIBUS Plug Connectors.

The PROFIBUS interface plug connectors are located on the clear cover
of the central module.

With the control system CS 20, the cable screen is linked to protective
grounding / functional grounding with the plug connector X 22.

Installation Two-wire connection according to EIA-RS 485.

Line A (usually green) and line B (usually red) must be the same on the
entire bus.

To ensure smooth operation, the field bus must end with an active bus
terminator (terminating resistors) at the beginning and the end of a
PROFIBUS segment.

We recommend attaching both sides of the bus cable screen to

protective grounding / functional grounding. When the potential is not the
same at both ends, an equipotential bonding conductor should be laid.

P/N 412960C CS03 ! 2000 Nordson Corporation

Transmission Speed To minimize electromagnetic compatibility disruptions, the lowest possible

Baud rate should be selected. We recommend 1500 kBaud.

Guidelines For additional information, als refer to PROFIBUS Guideline, Setup

Guidelines PROFIBUS DP/FMS, published by the PROFIBUS
Nutzerorganisation e. V. (user organization).

Definition of Terms Host

Customer’s higher-order control unit, also called master.

In conjunction with the option PROFIBUS DP, the modes stand alone and
remote are available. For information on changing the mode using the
mode switch, also refer to separate manual/supplement for the unit and
to the wiring diagram.

NOTE: When the mode is changed, activation of the startup protection

causes all of the drives to stop.

Stand alone mode

Stand alone mode is used mainly to visualize data for maintenance and
repair purposes. The unit is operated just like a unit without PROFIBUS:
" Control access only from control panel and from external control
signals via an interface
" Parameter input only via control panel
" On the host, all parameters can be displayed but not changed. The
host can read actual values.

Remote mode
In remote mode, the host controls the unit:
" Control access only from host
" Parameter input only via host
" On the control panel, all parameters can be displayed but not
changed. Actual values are shown on the control panel.

! 2000 Nordson Corporation CS03 P/N 412960C

5. Control Panel The control panel is divided into motor and temperature parts. The
elements found in the dotted line box are also referred to as the motor
panel in the following description (up to 6 motor panels per control
system are possible). The motor/pump speed is indicated with the SI-unit
min -1 (equivalent to rpm).

Motor part Temperature part

R
1 2 3 4 5 6

31 1
30 2
29
1 2 3 4 5 6
28 3
27 1 1 2 2

n 4
min
5
Motor panel M1 min –1 bar
x10 psi
C
F

6
26 7
8
9
10

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 MXCO001L084A0195

Fig. 1
1 Bar graph (option) 12 Key Decrease values 22 Key Increase motor/pump speed
2 Channel allocation 13 Key Channel up 23 Key Decrease motor/pump speed
3 Display Temperature channels 14 Key Channel down 24 LED Motor(s) On
4 Display Temperature setpoint 15 LED Enter key 25 Key Motor(s) On/Off
5 Display Actual temperature 16 Enter key 26 Lamp Manual mode
6 Lamp Degrees Celsius (!C) 17 Indication lamp Collective fault (red) 27 Key Motor pre-selection
7 Lamp Degrees Fahrenheit (!F) 18 Indication lamp Switched On (white) 28 LED Motor pre-selected
8 Decimal point Heating On 19 Indication lamp Ready (green) 29 Lamp Motor On
9 LED Temperature setback On 20 Key Test 30 Display Motor/Pump speed
10 Key Temperature setback On/Off 21 Key Manual/Automatic mode 31 Display Pressure (Option)
11 Key Increase values

Only MC units
Refer to separate manual of
the unit for key description
1 2 3 4 5 002159

Fig. 2 Additional control panel MC

1 Key Heating off 3 Lamp Inert gas injection 5 Lamp Inert gas bottle empty
2 Key Heating on 4 Key Purge (inert gas purging)

P/N 412960C CS03 ! 2000 Nordson Corporation

6. Indication Lamps and The indication lamps and the optional indicator light show the operating
modes: Collective fault, Switched on and Ready for operation.
Indicator Light The switching of the indicator light is carried out differently depending on
the unit series. For certain series and special versions, the indicator light
may contain further lamps. The functioning is described in the manual for
the unit/system.

17 Red
1 2 3 4 5 6 7 8 9 10 11 12

18 White
1 2 3 4 5 6 7 8 9 10 11 12

1 1 2 2 3 3 4 4 1 2

M1 min–1 bar
psi
C
F 19 Green

MXCO054L067A1295

Fig. 3 (Also refer to Fig. 1 for position numbers)

Indication Message(s) Notes

lamp
Red (17)
( ) Overtemperature message from control system Display 5: Hi blinks
Collective fault Overtemperature shutdown by control system, Displays 3, 4 and 5: 2 ––– ––– blinks
indication e.g. channel 2
Undertemperature during operation Display 5: Lo blinks
Ambient temperature too high Displays 3, 4 and 5: AM bIE nT blinks
Temperature sensor short circuit Display 5: – S – blinks
Temperature sensor interruption Display 5: – E – blinks
Speed alarm (special function) Display 30: r_d indicated
Memory error Displays 4 and 5: Error blinks
Coupling fault (special function) Display 30: CLU indicated
Underpressure alarm (special function) Display 30: Plo indicated
Overpressure alarm (special function) Display 30: Phi indicated
Safety valve opened (special function) Display 30: bPo indicated
Other error messages Display 30: Err indicated
(refer to Service Display Error) Display 31: Error number indicated
White (18) After switching on the unit and during the initial If, after the initial heating phase (1 hour and longer),
Switched On heating phase, only the white indication lamp is lit the green indication lamp is not lit: Refer to manual
Unit/system, section Troubleshooting
Green (19) The green indication lamp does not light until all
Ready for channels have reached their temperature setpoints
operation and when the following conditions have been met:
Release Unit must be bridged or activated Refer to manual Unit/system, section Installation,
XS 2 Interface
Temperature setback may not be switched on Refer to section Temperature Setback in this manual
and to section Installation, Interface XS 2 in the
manual Unit/system.

! 2000 Nordson Corporation CS03 P/N 412960C

7. Overview of Settings The possible settings and parameters described here are not available
for every unit/system (Refer to column Notes).

NOTE: The indexes in the column Notes indicate the corresponding

position in the separate communication data list. These references can
be ignored when a control system CS 20 without PROFIBUS is used.

Temperature Part NOTE: – – – means that the function is switched off. Do this by setting
the value to > 9.99.

Parameter Function / possible setting Setting range Factory setting Notes

Temperature setpoint for each channel Refer to manual unit/system, Depends on unit Index 154
section Specifications
SPL Temperature setback (setback value) 5 to 100 !C (9 to 180 !F) 50 !C (90 !F) Index 166
h SPL Temperature setback (setback period) 0.05 to 9.99 hours OFF –
CO OFF Inert gas control (interval) 2 to 120 minutes 30 minutes Index 36
Option
CO On Inert gas control (injection period) 2 to 120 seconds 5 seconds Index 35
Option
t1 Control mode 1 to 180 minutes 30 min Only for MC 4420,
channel 11 and 12
Lo Undertemperature value 5 to 30 !C (9 to 54 !F) 10 !C (18 !F) Index 163
Hi Overtemperature value 5 to 30 !C (9 to 54 !F) 10 !C (18 !F) Index 164
OFF Overtemperature shutdown 70 to 260 !C (158 to 500 !F); – Only display
70 to 280 !C (158 to 536 !F) with
high temperature units
Pid Predefined control parameters SLO, nor, FAS nor SLO: Slow controlled
system
nor: Normal
controlled system
FAS: Fast controlled
system
SE Service display (sensor type) Pt, FEC, ni – Only display
!C Select temperature display in !C or !F !C / !F !C –
CLr Return parameter to factory setting no / yes no –

P/N 412960C CS03 ! 2000 Nordson Corporation

Motor Part NOTE: OFF means that the function is switched off. Do this by setting
value to 0 (zero).

Parameter Function / possible setting Setting range Factory setting Notes

rSP Speed setpoint for each motor panel (manual mode) 1.0 to 100 min-1 5.0 min-1 Index 75
rLo Speed at 0% pilot voltage 1.0 to 100 min-1 1.0 min-1 Index 80
Special function may
be activated
rhi Speed at pilot voltage Uhi 1.0 to 100 min-1 80 min-1 Index 79

Uhi Pilot voltage in % at which the motor rotates at 0 to 100 % pilot voltage 100 % Index 78
speed rhi. If the pilot voltage exceeds Uhi, the speed Special function may
remains constant at rhi. be activated
PSL Pressure at 0% pilot voltage 0.1 bar to 70 % of 1 % of pressure Special function
pressure measuring measuring range
range upper limit upper limit
PSH Pressure at pilot voltage Uhi 0.1 bar to 70 % of 10 % of pressure Special function
pressure measuring measuring range
range upper limit upper limits
PSP Pressure setpoint for each motor panel (manual OFF or 0.1 bar to 70 % OFF Special function
mode) of pressure measuring
range upper limit
PAH Overpressure value OFF or 2.0 bar to 30 % OFF Special function
of pressure measuring
range upper limit
PAL Underpressure value OFF or 2.0 bar to 30 % OFF Special function
of pressure measuring
range upper limit
SPL Period after motor standstill at which the 15 to 240 minutes OFF –
temperature setback is automatically switched on
PSI Select pressure display in bar or psi no (bar) / yes (psi) (no) bar Option
PrS Variable pressure measuring range 1 to 680 bar 100 bar Special function
Plo Pressure monitoring for underpressure OFF or 1 to x bar OFF Index 126
(x = measuring range of Special function
the pressure sensor)
Phi Pressure monitoring for overpressure OFF or 1 to x bar OFF Index 125
(x = measuring range of Special function
the pressure sensor)

! 2000 Nordson Corporation CS03 P/N 412960C

Motor Part (contd.)

Parameter Function / possible setting Setting range Factory Notes
setting
SLo Threshold value switch OFF or 1.0 to 100 % OFF Index 94
(Pilot voltage in % at which the motor stops) pilot voltage Option
Shi Threshold value switch OFF or 1.0 to 100 % OFF Index 95
(Pilot voltage in % at which the motor starts) pilot voltage Option
drS Reverse mode OFF or 1.0 to 100 min-1 OFF Index 86
(Speed at which the motor rotates in reverse Option
after switching off)
drt Reverse mode 0.5 to 25 seconds 0,5 seconds Index 87
(Period in which the motor rotates in reverse Option
after switching off)
rPU Adapting speed to special gearbox 1.0 to 250 min-1 100 min-1 Index 83
Special function
may be activated
r_d Speed alarm OFF or 2 to 10 min-1 OFF Index 81
Only on units with actual
speed compiling
Con Inert gas control (injection period) OFF or 2 to 120 seconds 5 seconds Con: Index 35
CoF: Index 36
CoF Inert gas control (interval) 2 to 120 minutes 30 minutes The parameters Con, CoF,
C1 and C2 are onlyy in the
C1 Forcibly actuated inert gas injection 2 to 240 seconds 30 seconds system
t if the
th selector
l t switch
it h
S 11 of the central module is
set to B. They are used only
C2 Forcibly actuated air exhaust (vacuum pump) OFF or 2 to 240 seconds 60 seconds for certain units of the series
MC...
CLr Return values to factory setting no / yes no –
Adr Field bus address of unit 2 to 126 10 Index 9
Only with option PROFIBUS
DP

P/N 412960C CS03 ! 2000 Nordson Corporation

Operating the Temperature Part

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

NOTE: Operation by electrostatically-charged persons can lead to

improper functioning of the control system.

! 2000 Nordson Corporation CS03 P/N 412960C

1. Operation Overview

Displays !C / !F Status display

See Display Overview and in Technical Appendix
under Diagnosis Program.

3 4 5
C
F

Decimal point
Lights when the displayed
channel is heating.

16 14 13 12 11 10

Switch on/off immediate temperature setback

Switch On: Press key 10; SPL blinks in display 4 and the
LED in the key lights.
Switch Off: Press key 10 or wait until the setback period has
expired (if the setback period is longer than 9.99 hours, the
temperature setback is not automatically ended).

Note: The temperature setback can also be set through the

XS 2 interface. When temperature setback is switched on,
SPL blinks in displays 4 and 30 (Fig. 1). A setback period is
ineffective in this case.
NOTE: The Automatic Temperature Setback after Motor
Standstill is ended by pressing key 25 (Fig. 1) in the motor
part. Press key 25 for approx. 2 seconds.

Switching channels / Selecting parameters Setting temperature setpoint and parameters

Press key 13 or 14 until the desired channel is shown in Press and hold key 16 and use key 11 to increase value or key 12
display 3 . to decrease value.
Pressing once changes the value by 1, holding the key changes
After exceeding the highest switched-on channel, the the value faster.
following displays / parameters can be called up: The LED in key 16 lights when adjustable parameters are
displayed in displays 3, 4 and 5. The following are adjustable:
SPL Temperature setback value
h SPL Temperature setback period Temperature setpoint
Co OFF Inert gas interval (option) SPL Temperature setback value
Co On Duration of inert gas injection (option) h SPL Temperature setback period
Lo Undertemperature value Co OFF Inert gas interval (option)
Hi Overtemperature value Co On Duration of inert gas injection (option)
OFF Overtemperature shutdown Lo Undertemperature value
SE Service display (sensor type) Hi Overtemperature value
!C"#"!F Temperature unit !C"#"!F Temperature unit
CLr Return parameter to factory setting CLr Return parameter to factory setting
t1 (only MC 4420)
If no key has been pushed, these displays are switched
back after approx. 120 seconds to the leading channel or
to the channel with the lowest number.

Fig. 4

P/N 412960C CS03 ! 2000 Nordson Corporation

2. Display Overview NOTE: Some parameters can be set individually for each channel. Refer
to Setting Parameters by Channel.

Lo / Undertemperature (during initial heating phase) Hi / Overtemperature value

First display after switching on the unit.

Channel Temperature setpoint Undertemperature

"
Normal display "
Displayed when channel is heated

OFF / Overtemperature shutdown

The overtemperature shutdown value is set
automatically to 30 !C (54 !F) above the highest
Channel Temperature setpoint Actual temperature temperature setpoint.
SPL / Temperature setback
"
SE / Service display (sensor type)
Values can be adjusted in these displays (up to parameter HI)

Setback value
When the highest turned on channel has been exceeded, these displays

The user can find out the type of temperature

sensor used via the service display.

Fe-CuNi

Setback period

9.99 hours exceeded Temperature value (!C /"!F)

CO / Inert gas control (option)

For MX units
can be called up in this order

Returning parameters to factory settings

Interval
Operating condition displays
Appear automatically

Injection time
Control mode Temperature setback on
Only for MC 4420, chanel 11 and 12 See also Switch on / off immediate temperature
setback

"
Time
Release unit not activated
Heaters and motors are switched off
Lo / Undertemperature value

Startup control with leading channel is active

Fig. 5

! 2000 Nordson Corporation CS03 P/N 412960C

2. Display Overview (contd.)

Automatic fault display

Overtemperature Shutdown Undertemperature during operation

Ambient temperature too high Overtemperature

Temperature senor interruption Fault in memory

Diagnosis displays
Not shown here. See Technical Appendix of the
Temperature Part, Diagnosis program.
Temperature sensor short circuit

Fig. 6

Overview of Parameters Set by Also refer to Setting Parameters, Setting Parameters by Channel and
Channel DIP switch S 8 on the temperature control panel board.

Normal display

Display by Channel

PID parameter set

Regulation ratio (only display)

Service display (type of sensor)

Fig. 7

P/N 412960C CS03 ! 2000 Nordson Corporation

3. Basic Settings

Startup Control with Leading The startup control with leading channel is only active if a leading
Channel channel has been selected. It prevents hot melt material from charring in
hoses/application heads and the build-up of material expansion pressure
during the initial heating phase. It also helps to save energy.

WARNING: If no leading channel has been selected, the tank

temperature can be set to an unpermissible high value. This
can damage O-rings and the allowable temperature of the unit
surfaces may be exceeded. This warning does not apply to high
temperature units!

Factory setting: The factory setting depends on the system

model. The channel with the longest initial
heating phase should be chosen as leading
channel.
Setting range: See Technical Appendix of the Temperature
Part, Temperature Control Panel Board,
DIP Switch S 8

! ! Depending on the display selected, either C (Celsius) or F (Fahrenheit) of
!!Fahrenheit status display 8 is lit. When display is in Fahrenheit, the control system
continues to use Celsius internally. This may result in up to one degree
Fahrenheit being skipped.

5
Changing: Use key 13 to select display temperature unit. Press key 16
3 4
C
F
until –P– blinks in display 5. Change to the other temperature unit using
8 key 11 or key 12. Status display 8 changes accordingly.
15 9
Factory setting: Degrees Celsius (!C)
16 14 13 12 11 10

MXCO010S025A0295

Fig. 8 Details from Fig. 1

Switching Scan Mode On/Off In Scan Mode, all activated channels are displayed consecutively at
3 second intervals.
Switching on: Press keys 13 and 14 simultaneously.
Switching off: Press key 13 or 14.

Factory setting: Scan Mode switched off

! 2000 Nordson Corporation CS03 P/N 412960C

Selecting Control or Measuring Control mode is the normal function of a channel. The actual temperature
Mode is adapted to the setpoint temperature and kept stable.

In measuring mode, temperature control and monitoring for faults do not

take place. Display 4 is switched off. The measured temperature appears
in display 5. The leading channel cannot be switched into measuring
mode.

Factory setting: Control mode

5
Selecting measuring mode: Set temperature setpoint of the channel to
3 4
C
F
be measured to 40 !C (104 !F). Press and hold key 16 and press key 12
8 twice.
15 9
Switching back to control mode: Press and hold key 16 and press
16 14 13 12 11 10 key 11 twice.
MXCO010S025A0295

Fig. 9 Detail of Fig. 1

Switching Channel On/Off Unused channels are switched off. Switched-off channels are no longer
displayed. The leading channel can not be switched off. Switching on
unconnected channels causes error message 34.

Switching off: Set temperature setpoint to 40 !C (104 !F). Press and

hold key 16 and press key 12 once.
Switching on:
1. Use key 13 or 14 to select the last switched-on channel.
2. Press and hold key16 and use key 13 or 14 to select the switched-off
channel.
3. Press and hold key 16 and use key 11 to set the temperature setpoint
to 40 !C (104 !F) or higher.

Display examples
Channel Temperature setpoint Actual temperature Status
" Channel switched on and
" Channel in control mode and
" Channel activated
" Channel switched on and
" Channel in measuring mode and
" Channel activated
" Channel switched on and
" Channel not activated
or Release unit not switched
" Channel switched off and
" Channel not activated
This means that the channel that is
switched off is not shown in the menu

P/N 412960C CS03 ! 2000 Nordson Corporation

4. Switching Immediate The temperature setback serves to protect the hot melt material and save
energy during breaks in production. The setback temperature and
Temperature Setback setback period can be set (refer to Parameter Overview, Parameters SPL
On/Off and h SPL).
The temperature setback is switched on and off by the operator. (Refer to
Switching On/Off Automatic Temperature Setback in the motor part)

Switching on: Press key 10; SPL blinks in display 4 and the LED in the
key lights.

Switching off: Press key 10 or wait until the setback period has expired
(if the setback period is longer than 9.99 hours, the temperature setback
is not automatically ended).

NOTE: The temperature setback can also be switched on via the XS 2

interface. When the temperature setback is switched on, SPL blinks in
displays 4 and 30 (Fig. 1). A setback period is ineffective in this case.

5. Setting Temperature WARNING: The proper temperature setting is determined by

the processing temperature prescribed by the material supplier.
The maximum operating temperatures of the unit and of heated
system components may not be exceeded.

Nordson will not assume any guarantee or liability for damage caused by
incorrect temperature settings.

5
1. Selecting channel: Press key 13 or 14.
3 4
C

8
F

2. Press and hold key 16 (in display 4 , –P– blinks) and use key 11 to
increase value or key 12 to decrease value.
15 9

Pressing once changes the value by 1, holding the key changes the
16 14 13 12 11 10
value faster.
MXCO010S025A0295

Fig. 10 Details from Fig. 1

Factory setting: Depends on unit

Setting range: Refer to manual Unit/System, section
Specifications

! 2000 Nordson Corporation CS03 P/N 412960C

6. Setting Parameters 1. Press key 13 or 14 until the desired parameters appaer in displays 3
and/or 4.
2. Press and hold key 16 (in display 5, –P– blinks) and use key 11 to
increase value or key 12 to decrease value.
Pressing once changes the value by 1, holding the key changes the
value faster.

NOTE: With the parameters SPL, Hi and Lo, all of which can be set
individually for each channel, three lines appear in the display when at
Setback value least one channel has a setting that differs from the others. A setting that
applies to all channels is usually sufficient.

Setting Parameters by Channel Refer to DIP switch S 8 on the temperature control panel board.

Example of selecting parameter set

1. Press and hold keys 11 and 12, then press key 16 until the display
blinks.

2. Press key 13 or 14 until the desired channel is displayed.

NOTE: Channels that are switched off are automatically skipped.

3. Press key 11 or 12 until Pid is displayed.

4. Select parameter set (Refer to previous section, Setting Parameters)

5. Press and hold keys 11 and 12, then press key 16 to leave the menu.

NOTE: If no keys are pressed for approx. 2 minutes, the program

automatically returns to the normal display.

Returning Parameters to 1. Press key 13 or 14 until parameter CLr appears in display 4.

Factory Settings
2. Press and hold key 16 (in display 5, –P– blinks) and set displayed
value from no to yes, using key 11 or 12.

3. Release all keys. The temperature parameters (with the exception of

temperature setpoint values) will be reset to factory settings.

NOTE: The value will be no again after resetting.

P/N 412960C CS03 ! 2000 Nordson Corporation

Parameter Overview

SPL = Setback temperature

h SPL = Setback period
The temperature setback serves to protect the hot melt material and to save energy during breaks in production. After the setback period has
expired, the heating is automatically switched back on, but not automatically if the setback period has been set to higher than 9.99 hours. After
9.99 hours, three dashes appear in display 5 (Fig. 1).
SPL Factory setting: 50 !C (90 !F) Note: The temperature setback affects all channels. The setback
temperature can also be entered by channel (Also refer to Display
Setting range: "#!C to 100 !C (9–180 !F) Overview, Setting
g Parameters byy Channel)).
h SPL Factory setting: – – – (off) The temperature can not be lowered below the lowest temperature
setpoint The setting range for the parameter SPL in then automa-
setpoint.
Setting range: 0.05 to 9.99 hours tically limited.

Co OFF = Inert gas interval

Co On = Duration of inert gas injection
The inert gas control serves to switch on/off the solenoid valve of the optional inert gas equipment. The duration of injection and interval (time
between two injections) can be set.
CO OFF Factory setting: 30 minutes Note: Special function may be activated (only together with optional
equi ment). Refer to Technical Appendix
inert gas equipment). A endix of the
Setting range: 2 to 120 minutes Temperature Part, Temperature Control Panel Board, DIP-Switch
S 8.
CO On Factory setting: 5 seconds
With units of the series MC ...,, this additional function must be
Setting range: 2 to 120 seconds deacti ated The inert gas eq
deactivated. equipment
ipment described in the motor part is
used with these units (parameters CoF and Con)

t1 = Control mode
Time in which the temperature channels 11 and 12 are in control mode. When this time has expired, the channels are automatically deactivated.
t1 Factory setting: 30 minutes Note: Onlyy for MC 4420,, channel 11 and 12.
Setting range: $#%&#$'(#)*+,%-.

! 2000 Nordson Corporation CS03 P/N 412960C

Parameter Overview (contd.) Lo = Undertemperature value / locking device

The undertemperature locking device prevents the unit or system from being started up when the application material is too cold until the
temperature setpoint minus undertemperature value has been exceeded. On every initial heating, however, the locking device is not released
until the actual temperature is 3 !C (5.4 !F) below the temperature setpoint .
The undertemperature locking device blocks the motors, and possibly other components of the application system. Refer to the Wiring Diagram
for an indication of which components are blocked.
Lo Factory setting: 10 !C (18 !F) Note: The undertemperature value can also be entered by channel
(Also refer to Dis
Display
lay Overview, Setting Parameters by Channel).
Setting range: 5 !C to 30 !C (9–54 !F)
Note for MC 4420: The alarm is deactivated for channels 11 and 12.

Hi = Overtemperature value

When the temperature setpoint plus overtemperature value has been reached, the relay output Collective fault is switched and the red indication
lamp Collective fault lights. The unit remains ready for operation.
Hi Factory setting: 10 !C (18 !F) Note: The overtemperature value can also be entered by channel
(Also refer to Dis
Display
lay Overview, Setting Parameters by Channel).
Setting range: 5 !C to 30 !C (9–54 !F)
Note for MC 4420: The alarm is deactivated for channels 11 and 12.

OFF = Overtemperature shutdown

When the overtemperature shutdown reacts (refer to Automatic fault
displays), there is a unit fault. Switch off unit and have cause of shutdown
remedied by qualified personnel.

Pid = Predefined control parameters

WARNING: The PID controller may be adjusted only by

personnel trained especially in control technology.

The control parameters (parameter sets SLO, nor, FAS) can only be set by channel. Refer to DIP switch S 8 on the temperature control panel
board.
Pid Factory setting: nor SLO: Slow controlled system
nor: Normal controlled system
Setting range: SLO, nor, FAS
FAS: Fast controlled system

P/N 412960C CS03 ! 2000 Nordson Corporation

On = Regulation ratio (display)

The regulation ratio determines the percentage of an interval during
which the heater outlet is switched on.

Range of values: 0 to 100 %

100 % means that the heater outlet is always on.

SE = Service display
The user can find out the type of temperature sensor used for
temperature module 1 via the service display SE; for each channel under
Setting by Channel:

" FEC = Fe-CuNi

" Pt = Pt 100
" ni = Ni 120.

7. Automatic Fault Displays If multiple faults are present, the channel with the lowest channel number
and the fault with the highest priority are displayed.
The number of a faulty channel appears in the left display; the fault
indication is shown in the middle and right displays.

Overtemperature Shutdown
Activation Shutdown temperature was exceeded for more
than 120 seconds / temperature increasing
Deactivation Switch unit off/on

Ambient temperature too high

Activation Electrical cabinet internal temperature is higher
than 60 !C (140 !F) for more than 120 seconds
Deactivation Switch unit off/on

! 2000 Nordson Corporation CS03 P/N 412960C

7. Automatic Fault Displays

(contd.)

Temperature sensor interruption

Activation Interruption for more than 5 seconds
Deactivation Eliminate fault

Temperature sensor short-circuit (not for Fe-CuNi-Sensors)

Activation Short-circuit for more than 5 seconds
Deactivation Eliminate fault

Undertemperature during operation

Activation Actual temperature goes below temperature
setpoint minus undertemperature value for more
than 10 seconds
Automatic Actual temperature exceeds temperature
deactivation setpoint minus 3 !C (5.4 !F) for more than
5 seconds

Overtemperature
Activation Actual temperature exceeds temperature
setpoint plus overtemperature value for more
than 10 seconds
Automatic Actual temperature goes below temperature
deactivation setpoint plus 3 !C (5.4 !F) for more than
5 seconds

Memory error
Activation The memory of the displayed temperature
channel is probably defective. Replace
corresponding module if this occurs again.
Deactivation Switch on/off unit

P/N 412960C CS03 ! 2000 Nordson Corporation

8. Bar Graph (Option) The bar graph indicates in which range the temperature is currently
located for all activated channels.

The sensitivity and deviation value (at which temperature deviation the
next LED lights) can be set on a DIP switch. The DIP switch S 3 is
located on the bar graph board (see Technical Appendix of the
Temperature Part, Bar Graph). The setting affects all bar displays.

Channels 1 to 12
1 2 3 4 5 6 7 8 9 10 11 12
1 red

2 yellow

3 yellow

4 green

5 yellow

6 yellow
7 red

MXCO038L050A0595

Fig. 11
1 Red (3rd deviation upward) 4 Green (no deviation) 6 Yellow (2nd deviation downward)
2 Yellow (2Nd deviation upward) 5 Yellow (1st deviation downward) 7 Red (3rd deviation downward)
3 Yellow (1st deviation upward)

! 2000 Nordson Corporation CS03 P/N 412960C

Operating the Motor Part

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

NOTE: Operation by electrostatically-charged persons can lead to

improper functioning of the control system.

NOTE: Alteration of values and parameters can be blocked (see

Technical Appendix of the Motor Part, Central Module, DIP Switch S 6).

P/N 412960C CS03 ! 2000 Nordson Corporation

1. Operation Overview

Switching on motor
First press key 27 of the corresponding motor panel (motor is pre-selected, LED in key 27 is lit).
Then press key 25 (motor is switched on, LED in key 25 and illuminated symbol 29 are lit).
Switching off one motor
Displays
Only press key 27 of the corresponding motor panel.
Refer to Display Overview and Service Display.
Switching off all motors
Only press key 25.
Switching off automatic temperature setback
Only press key 25 for approx. 2 seconds.

27 30 31
29
min –1 bar
psi
26

25 23 22 21 20 MXCO005L050A0295

Setting speed (manual mode) Test

Press key 27 for approx. 2 seconds (until –P– Press and hold key 27 until –P– blinks in
blinks in display 30). Then use key 22 to increase display 30. Then press key 20 for the
value or key 23 to decrease value. duration of the test.
WARNING: Risk of burns. Hot melt material
Pressing once changes the value by 1, holding can flow out of the application head.
the key changes the value faster.
In test mode, the motor runs (in manual
Setting speed (automatic mode) mode at the set speed, in automatic mode at
In automatic mode, the motor/pump speed is speed rhi). Other components may also be
controlled synchronous to the parent machine activated. Refer to the Wiring Diagram to
speed. The regulation affects directly see which components are activated.
parameter rhi (refer to Display Overview and
Parameter Overview).

Setting values and parameters

For values and parameters see Display Overview and the detailed Test display and indicator light
description. (option)
1. Press and hold keys 22 and 23 and press key 27 for Press key 20.
approx. 2 seconds. Displays 30 and 31 blink.
2. Press key 22 or 23 until the desired parameter appears in Selecting manual or automatic mode
display 30. Press key 27 for approx. 2 seconds (until –P– blinks in
3. Press and hold key 27 (in display 31, –P– blinks) and use display 30). Then use key 21 to select manual or
key 22 to increase value or key 23 to decrease value. automatic mode. In manual mode, symbol 26 lights.
End:
Press and hold keys 22 and 23 and press key 27 for approx. 2 seconds.

Fig. 12

! 2000 Nordson Corporation CS03 P/N 412960C

2. Display Overview
Normal display Operating condition displays
Appear automatically
"
Speed min-1 Pressure (option)
Note: For pressure display in psi, Temperature setback active
multiply the value by 10. Also refer to Parameter Overview

Parameter and value Threshold value switch (option)

Options and special functions are
only displayed if they are available in
the system. Release unit not switched
Also refer to Parameter Overview.

Automatic fault displays

Reverse mode (option)
Pressure setpoint (manual mode)

Speed alarm
(special function may be activated)
Adapting speed to special gearbox Also refer to Parameter Overview
Motor speed at 0 % pilot voltage (special function may be activated)
Functions only in automatic mode,
special function may be activated
Fortsetzung der Parameter und Werte

Coupling fault (special function)

Also refer to Digital module, Function
Speed alarm
of input signals.
(special function may be activated)
Motor speed at pilot voltage Uhi
Functions only in automatic mode
Only MC units
Overpressure alarm (speciakl function)
Also refer to Parameter Overview
Pilot voltage in % at which the
motor runs at speed rhi. Inert das control (injection time)
Functions only in automatic mode,
special function may be activated Underpressure alarm (special function)
Also refer to Parameter Overview
Inert gas control (interval)

Time after motor standstill at which

the temperature setback is automa-
Safety valve opened (special function)
tically switched on. Forcibly activated inert gas injection The safety valve opens on overpressure
(error number 243). Also refer to Digital
Module, Description of inputs and outputs.

Switching pressure display bar / psi

Forcibly activated air exhaust
(vacuum pump)

Error display
The error number appears in the right
Variable pressure measuring range display. Refer to Service Display Error
1 to 680 bar (14.5 to 9860 psi) for description.
(special function) Return values to factory settings

Service displays
Underpressure alarm (special function) See Service display
Field bus address of unit
(only with PROFIBUS DP)
"
Overpressure alarm (special function)

Fig. 13

P/N 412960C CS03 ! 2000 Nordson Corporation

Parameters and values

for pressure control
The functions Reverse mode,
Speed alarm and Threshold
value switch are not active for
drives in pressure control mode. Overpressure value (corresponds
to Phi for speed control)

Pressure at 0% pilot voltage

(automatic mode) Underpressure value (corres-
ponds to Plo for speed control)

Pressure at pilot voltage Uhi Operating condition display

(automatic mode) (Instead of speed display)

Pressure setpoint (manual mode) Pressure control active

! 2000 Nordson Corporation CS03 P/N 412960C

3. Pressure Control When this function is activated (Refer to digital module, selector switch
S 1, setting A, inputs), the selected drives are switched from speed
control to pressure control. Instead of a speed, a pressure setpoint is
determined. The setpoint can be entered as a value (manual mode) or
set via pilot voltage (automatic mode). The speed required to reach the
pressure is calculated internally by the control system.

The parameters PSL, PSH, PSP, PAH, PAL and the display Pcr are
available for pressure control. For a description of the parameters, refer
to Display Overview, Parameters and Values for Pressure Control and
Parameter Overview, Special Function Pressure Control

NOTE: All entries are made in bar, even when the pressure display is set
to psi.

There is a common relay output for underpressure alarm and a common

relay output for overpressure alarm for all (maximum of six) drives.

The pressure sensor measuring range can be modified with the

parameter PRS or with the selector switch on the analog module. If the
pressure parameter values are no longer within the permissible
(measuring) range after modification, the parameters are returned to the
factory setting.

NOTE: The same relay output is used for the function reverse as for the
function pressure control. Pressure control supercedes reverse.

P/N 412960C CS03 ! 2000 Nordson Corporation

4. Basic Settings

Selecting Manual or Automatic Manual mode: The speed is equal to the set value and remains stable.
Mode Automatic mode: The speed is controlled by pilot voltage. The
parameters rLo, rHi or PSL, PSH and Uhi can be set.

NOTE: Automatic mode is only possible if pilot voltage is available.

1. Press key 27 for approx. 2 seconds (in display 30, –P– blinks).

2. Press key 21 until the desired operating mode appears. In manual

mode, symbol 26 lights.

Special function: Manual mode supersedes automatic mode; this

means:

If manual mode was activated on the control panel, the digital module
can not be used to switch to automatic mode. If the digital module was
used to switch to manual mode, automatic mode can not be activated on
the control panel.

Selecting Pressure Display Pressure can be displayed in bar or psi. For display in psi, the right
(Option) bar or psi decimal point in display 31 lights.

NOTE: For display in psi, multiply the value by 10.

1. Press and hold keys 22 and 23 and press key 27 for approx.
2 seconds. Displays 30 and 31 blink.

2. Press key 22 or 23 until display 31 shows PSi.

3. Press and hold key 27 for approx. 2 seconds, then use key 22 or 23
to set YES (psi) or no (bar).

4. End Selecting bar or psi: Press and hold keys 22 and 23 and press
key 27 for approx. 2 seconds.

bar Factory setting: !"#

PSI Setting range: $%&'(')*+',#'-,'('!"#

! 2000 Nordson Corporation CS03 P/N 412960C

5. Test WARNING: Risk of burns. Hot melt material can flow out of the
application head (accessory).

In test mode, the motor runs (in manual mode at the set speed, in
28 29 30 31 automatic mode at speed rhi ). Other components of the application
27 M1 min –1 bar
psi
system may also be controlled. Refer to the wiring diagram to see which
26 components are controlled.
24
1. Press and hold key 27 until –P– blinks in display 30. Then press 20
25 23 22 21 20 for the duration of the test
MXCO009S0270295

Fig. 14 Detail of Fig. 1

6. Switching ON Motor(s) NOTE: Motors can only be switched on when the green indication lamp
Ready (19, Fig. 1 and 2) is lit.

NOTE: In automatic mode, the operating characteristic of the motor is

determined by parameters rLo, rhi and Uhi.

NOTE: With the option Threshold value switch, the motor is started and
stopped dependant on the parameter settings Slo and Shi.

NOTE: The motor can also be switched on/off externally through an

interface.

1. Pre-select the motor(s): Press key 27 (pre-selected motor is indicated

by LED 28).
2. Switch on motor(s): Press key 25 (switched-on motors are indicated
by LED 24 and illuminated symbol 29).

Motor Startup Protection The motor startup protection prevents the motors from starting up after
the initial heating phase or after a system error. When the startup
protection is activated, LED 24 in key 25 blinks.

To switch the motors back on: Press key 25 or, with external control via
interface, activate the input Release all motors once.

P/N 412960C CS03 ! 2000 Nordson Corporation

7. Switching OFF Motor(s) WARNING: On units with the option reverse mode, the motor
rotates in reverse after being switched off (for the set time at the
set speed).

Switching Off One Motor Press key 27 of the corresponding motor panel. The LED Motor
preselected turns off.

Switching Off All Motors Press key 25. The LED Motor(s) on turns off.

8. Setting Speed (Manual NOTE: Avoid a permanent motor/pump speed of less than 5 min-1 and
more than 80 min-1 to prevent excessive wear.
Mode)
NOTE: The speed setpoint can be adjusted in steps of 0.1. The actual
speed display is shown in steps of 1.0.

Changing speed directly:

28 29 30 31 1. Press key 27 for approx. 2 seconds (in display 30, –P– blinks).
min –1 bar
27 M1 psi

26 2. Use key 22 to increase value or key 23 to decrease value.

24
The speed setpoint can also be changed in the menu (parameter rSP);
25 23 22 21 20 proceed as described under Setting parameters.
MXCO009S0270295

Fig. 15 Detail of Fig. 1

Factory setting: 5.0 min-1 (rpm)

Setting range: 1.0 to 100 !"#$%&(rpm)

! 2000 Nordson Corporation CS03 P/N 412960C

9. Setting Speed (Automatic NOTE: To prevent excessive wear, the motor/pump speed should not
continuously fall below 5 min-1 (rpm) or continuously exceed 80 min-1
Mode) (rpm).

Changing rhi directly:

28 29 30 31 1. Press key 27 for approx. 2 seconds (until –P– blinks in display 30

27 M1 min –1 bar
psi and rhi blinks in display 31).
26

24 2. Increase value with key 22 or decrease with key 23.

25 23 22 21 20 rhi increases (decreases) as soon as the motor speed is increased

MXCO009S0270295 (decreased). The motor speed can be increased until rhi=100 !"#$%
(rpm).
Fig. 16 Detail of Fig. 1
rhi can also be changed in the menu; then proceed as described under
Setting Parameters.

Factory setting (rhi): 80 min-1 (rpm)

Setting range (rhi): 1.0 to 100 !"#$%

Speed Parameters in Automatic Via interface XS 5 (without Profibus)

Mode
The parameters rLo, rhi and Uhi function in automatic mode (Refer to
Parameter Overview).

1. Select automatic mode (Refer to Selecting Manual or Automatic

Mode).
2. Set parameters:
rhi Refer to Setting Speed (Automatic Mode) - direct change
or refer to Setting Parameters
rLo Refer to Setting Parameters
Uhi Refer to Setting Parameters
3. Determine pilot voltage via interface XS 5.

Via interface XS 5 (with Profibus)

1. Select automatic mode (index 72, bit 1=1)

2. Select pilot voltage via interface XS (analog signal)
(index 60, bit 10=1)
3. Set parameters:
Set Limit maximum pump speed (index 79)
Set Limit minimum pump speed (index 80)
Set Limit Pilot voltage/machine speed (index 78)
4. Determine pilot voltage via interface XS 5.

P/N 412960C CS03 ! 2000 Nordson Corporation

Via Profibus

1. Select automatic mode (index 72, bit 1=1)

2. Select machine speed via field bus (digital signal)
(index 60, bit 10=0)
3. Set parameters:
Set Limit maximum pump speed (index 79)
Set Limit minimum pump speed (index 80)
Set Limit pilot voltage/machine speed (index 78)
4. Determine Pilot voltage/machine speed (automatic mode)
(Index 82).

! 2000 Nordson Corporation CS03 P/N 412960C

10. Switching Automatic The purpose of the temperature setback is to protect the material and to
save energy during breaks (Refer to Parameter Overview, parameter
Temperature Setback SPL).
On/OFF
SPL is the motor standstill time after which the temperature setback is
automatically switched back on. (Refer to Immediate Temperature
Setback in the temperature part.)

Switching ON: SPL must be set to a value equal to or greater than

15 minutes (factory setting is OFF).

Switching OFF: The Automatic Temperature Setback After Motor

Standstill is ended by pressing key 25 (Fig. 1). Press key 25 for approx.
2 seconds.

11. Setting Parameters 1. Press and hold keys 22 and 23 and press key 27 for approx. 2
seconds. Displays 30 and 31 blink.
2. Press key 22 or 23 until the desired parameter appears in
display 30.
3. Press and hold key 27 (in display 31, –P– blinks) and use key 22 to
increase value or key 23 to decrease value.
Pressing once changes the value by 1, holding the key changes the
value faster.
4. End Setting parameters: Press and hold keys 22 and 23 and press
key 27 for approx. 2 seconds.

Returning Parameters to 1. Press and hold keys 22 and 23 and press key 27 for approx. 2
Factory Settings seconds. Displays 30 and 31 blink.
2. Press key 22 or 23 until display 30 shows CLr and display 31 shows
no.
3. Press and hold key 27 (in display 31, –P– and no blink).
4. Press key 22 or 23 until display 31 shows YES.
5. Release key 27 (after approx. 2 seconds display 31 shows no). All
settings have now been returned to factory settings.
6. End Returning parameters to factory settings: Press and hold keys 22
and 23 and press key 27 for approx. 2 seconds.

P/N 412960C CS03 ! 2000 Nordson Corporation

Parameter Overview Also refer to Setting parameters.

rLo = Motor speed at 0 % pilot voltage

See rLo, rhi and Uhi, graphic illustration
rLo Factory setting: 1.0 min-1 Note: Functions onlyy in automatic mode
Setting range: 1.0 to 100 min-1 Note: Special function mayy be activated; DIP switch S 6 on the
Setting increments: 0.1 central
t l module
d l

rhi = Motor speed at pilot voltage Uhi

See rLo, rhi and Uhi, graphic illustration
rhi Factory setting: 80 min-1 Note: Functions onlyy in automatic mode
Setting range: 1.0 to 100 min-1
Setting increments: 0.1

Uhi = Pilot voltage at which the motor rotates constantly at rhi

Pilot voltage at which the motor rotates at speed rhi. If the pilot voltage exceeds Uhi, the speed remains stable at rhi.
See rLo, rhi and Uhi, graphic illustration
Uhi Factory setting: 100 % pilot voltage Note: Functions onlyy in automatic mode
Setting range: 0 to 100 % pilot voltage Note: Special function mayy be activated. DIP switch S 6 on the
Setting increments: 0.1 central
t l module
d l

rLo, rhi and Uhi, graphic illustration

rLo = 1 min-1 / rhi = 75 min-1 / Uhi = 100 % rLo = 25 min-1 / rhi = 100 min-1 / Uhi = 100 % rLo = 20 min-1 / rhi = 70 min-1 / Uhi = 100 % rLo = 1 min-1 / rhi = 90 min-1 / Uhi = 60 %
100 100 100 100

80 80 80 80
Motor speed in min-1
Motor speed in min-1

Motor speed in min-1

60 60 60 60

40 40 40 40

20 20 20 20

0 0 0 0
0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100
Pilot voltage in % Pilot voltage in % Pilot voltage in % Pilot voltage in %

Fig. 17 Motor speed to pilot voltage – Examples –

! 2000 Nordson Corporation CS03 P/N 412960C

Parameter Overview (contd.) Special function pressure control:

PSH = Pressure at pilot voltage Uhi

See PSL, PSH and Uhi graphic illustration
PSH Factory setting: 10 % of pressure measuring Note: Corresponds to rhi on speed control unit.
range upper limit attem t is made to set the value PSH to less than PSL, the value PSL
If an attempt
Setting range: 0.1 bar to 70 % of pressure is automatically reduced.
measuring range upper limit
Setting increments: Up to 100 bar: 0.1
Over 100 bar: 1.0

PSL = Pressure at 0 % pilot voltage

Siehe PSL, PSH and Uhi graphic illustration
PSL Factory setting: 1 % of pressure measuring Note: Corresponds to rLo on speed control unit.
range upper limit attem t is made to set the value PSL to higher than PSH, the value
If an attempt
Setting range: 0.1 bar to 70 % of pressure PSH is automatically increased.
measuring range upper limit
Setting increments: Up to 100 bar: 0.1
Over 100 bar: 1.0

PSP = Pressure setpoint (manual mode)

The function Pressure control can be deactivated (OFF) for individual drives with this parameter. The other pressure control parameters are no
longer shown.
PSP Factory setting: OFF Note: Corresponds to speed setpoint in manual mode on speed control unit.
Setting range: OFF or 0.1 bar to 70 % of
pressure measuring range
upper limit
Setting increments: Up to 100 bar: 0.1
Over 100 bar: 1.0

PSL, PSH and Uhi, graphic illustration

PSL = 1 bar / PSH = 70 bar / Uhi = 100 % PSL = 25 bar / PSH = 70 bar / Uhi = 100 % PSL = 20 bar / PSH = 30 bar / Uhi = 100 % PSL = 1 bar / PSH = 70 bar / Uhi = 60 %
Pressure in bar

100 100 100

Pressure in bar

100

80 80 80 80

60 60 60 60

40 40 40 40

20 20 20 20

0 0 0 0
0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100
Pilot voltage in % Pilot voltage in % Pilot voltage in % Pilot voltage in %

Fig. 18 Pressure to pilot voltage – example of a 100 bar pressure sensor –

P/N 412960C CS03 ! 2000 Nordson Corporation

PAH = Pressure monitoring for overpressure (when pressure

controlled)
PAL = Pressure monitoring for underpressure (when pressure
controlled)
Overpressure and underpressure values are differential values.
The purpose of pressure monitoring is to indicate underpressure or overpressure and, when necessary, to stop all motors.
PAL = Underpressure: If the pressure value falls below the alarm limit (setpoint minus underpressure value) for more than 10 seconds, PAL
appears in display 30 (Fig. 1), and the red indication lamp Collective fault lights up (error number 242). If the alarm limit is below 0 bar
(e.g. setpoint = 2 bar, PAL = 3 bar), no underpressure alarm can be triggered (Refer to example).
PAH = Overpressure: If the pressure value exceeds the alarm limit (setpoint plus overpressure value) for more than 20 seconds, PAH appears
in display 30 (Fig. 1), and the red indication lamp Collective fault lights up (error number 241). If the alarm limit is exceeded for more than
60 seconds, the motors are all stopped and the green indication lamp Ready for operation goes off (error number 240).
Underpressure and overpressure monitoring can each be deactivated for individual motors by setting the parameter to less than 2 % (display
OFF). The relay outlets indicate No underpressure or No overpressure.
The error indications PAL and PAH can be reset by switching the motors on/off. This way the motor causing the pressure alarm can be
determined.
PAL Factory setting: OFF Note: Special function
PAH Note: PAH corresponds to Phi, and PAL corresponds to Plo when pressure
controlled.

Setting range: OFF or 2.0 % to 30 % of Example:

pressure measuring range p [bar]
upper limit 100 %

PAH
PAL 3 bar
Setting increments: Up to 100 bar: 0.1
Over 100 bar: 1.0
2
0 100 System pressure [%]

SPL = Temperature setback after motor standstill

SPL is the time after which the automatic temperature setback after motor standstill begins. The temperature is then decreased to the value of
parameter SPL (setback temperature) set in the temperature part.
SPL Factory setting: OFF Note: The function Temperature setback is onlyy switched on if the value of
Setting range: 15 to 240 minutes SPL is within
ithin the setting range.
range

Setting increments: 1.0 N t End

Note: E d ttemperature
t setback:
tb k Press
P kkey 25 ffor approx. 2 seconds.
d

! 2000 Nordson Corporation CS03 P/N 412960C

Parameter Overview (contd.) Also refer to Setting Parameters.

PrS = Variable pressure measuring range

The variable pressure measuring range serves to adjust special pressure sensors to the control system.
PrS Factory setting: 100 bar (1450 psi) Note: Special function; the parameter is onlyy available if the selector switch
Setting range: 1 to 680 bar S 1 of the analog mod
modulele is in position 5
(14 to 9860 psi) (see Analog Module)
Note: Setting must be carried out for each pressure sensor
Setting increments: Up to 100 bar: 0.1
(in each motor panel).
Over 100 bar: 1.0

Plo = Pressure monitoring for underpressure

Phi = Pressure monitoring for overpressure
NOTE: The parameters Plo and Phi are omitted when pressure
controlled.

Pressure monitoring serves to indicate underpressure or overpressure and, if necessary, to stop all motors on overpressure.
PLo = Underpressure: If the pressure goes below the underpressure limiting value for longer than 20 seconds, Plo appears in Display 30 (Fig. 1)
and the red indication lamp General fault lights (error number 242).
Phi = Overpressure: If the pressure exceeds the overpressure limiting value for longer than 20 seconds, Phi appears in display 30 (Fig. 1)
and the red indication lamp Collective fault lights up (error number 241). If the pressure exceeds the overpressure limiting value for more than
60 seconds, all motors are stopped and the green indication lamp Ready for operation is extinguished (error number 240).
The error messages Plo and Phi are deleted by switching the motors off and on. It is then possible to see which motor set off the pressure
alarm.
Plo Factory setting: OFF Note: Special function together
g with pressure sensor.
Setting range: OFF or 1 to x bar Note: The parameters are only available if the selector switch S 11 of the
(x = measuring range of the digital module is set to position A (see Central Module with Digital
pressure sensor) In ut/Out ut).
Input/Output
Setting increments: 1.0 Note: Pressure monitoring is not controlled by pilot
ilot voltage. It should only be
Phi Factory setting: OFF switched on at normal production speed. It is switched on/off through the
XS 2 Interface (special version
version, refer to Wiring Diagram)
Diagram).
Setting range: OFF or 1 to x bar
(x = measuring range of the Note: The measuring range of the pressure sensor (x) corresponds to the
pressure sensor) setting of the selector switch S1 at the analog module.
Setting increments: 1.0

P/N 412960C CS03 ! 2000 Nordson Corporation

SLo = Threshold value switch, lower value

Shi = Threshold value switch, upper value
The threshold value switch serves to start and stop the motor dependent on pilot voltage. The motor starts when the value exceeds Shi and
stops when the value goes below SLo. See graphic illustration of SLo and Shi.
SLo Factory setting: OFF Note: Option; it is activated at the factoryy byy the addition of a software
Setting range: OFF or 1 to 100 % of pilot e pansion module
expansion mod le to the central mod le
module.
voltage g is onlyy possible in motor panel 1.
Note: Setting
Setting increments: 0.1 Note: Shi must be higher
g than SLo.
Shi Factory setting: OFF
Setting range: OFF or 1 to 100 % of pilot
voltage
Setting increments: 0.1

SLo and Shi, graphic illustration

Motor
On

Off
0 SLo Shi 100 % Pilot voltage

drS = Reverse speed

drt = Reverse time
Reverse mode is used for example when the hot melt material is applied through application heads which have no mechanical devices to stop
its flow. By reversing the motor (opposite rotation), the hot melt material is sucked out of the nozzle, preventing the hot melt material from
dripping.
On units with the option reverse mode, the motor rotates in reverse after being switched off (if reverse mode is switched on). The speed display
(30) blinks during this period. Reverse mode is only switched on when the value drS is within the setting range (the right decimal point in display
30 is lit).
drS Factory setting: OFF Note: Option; it is activated at the factoryy byy the addition of a software
Setting range: OFF or 1 to 100 min-1 e pansion mod
expansion module le to the central mod
module.
le

drt Factory setting: 0.5 seconds Note: The same relayy output is used for the function reverse as for the
Setting range: 0.5 to 25 seconds f nction pressure
function Press re control ssupercedes
press re control. Pressure re erse.
percedes reverse

Setting increments: 1.0

! 2000 Nordson Corporation CS03 P/N 412960C

Parameter Overview (contd.) Also refer to Setting Parameters.

rPU = Adapting speed to special gearbox

The parameter rPU serves to adjust the speed display to the max. gearbox output speed of a special gearbox (all other parameters remain
unchanged). For example, if the max. gearbox output speed is 60 min-1, the parameter is set so that the speed display shows also 60 min-1.
rPU Factory setting: 100 min-1 Note: Special function mayy be activated. See Technical Appendix of the
Setting range: 1.0 to 250 min-1 Motor Part
Part, Motor Panel Board
Board, DIP SSwitch
itch S 2
Setting increments: 0.1

r_d = Limiting value for speed alarm

The speed alarm serves to indicate any fluctuations in speed and, if necessary, to switch off all motors or even the unit. With speed alarm, the
red indication lamp lights up and r_d appears automatically in display 30. The error can be more exactly determined by activating the Service
Display Error (error numbers 245, 246 and 247 are possible).
Speed alarm is activated by the following fluctuations:
The actual speed deviates from the limiting value r_d for longer than 10 seconds (red indication lamp lights / error number 245). When the
actual speed returns within the range of limiting values, the error message is automatically deleted.
The actual speed exceeds the limiting value r_d by a factor of 3 and longer than 12 seconds (motors are stopped / red indication lamp lights /
error number 246). The speed alarm must be deleted. If the motors were not immediately stopped but rotate for another 6 seconds, the main
contactor drops (unit is switched off / error number 247). The speed alarm must be deleted.
To delete speed alarm: Switch off all motors.
r_d Factory setting: OFF Note: Onlyy on units with actual speed compiler
Setting range: OFF or 2 to 10 min-1
Setting increments: 1.0

Adr = Field bus address of control system

NOTE: Only with option PROFIBUS DP

Adr Factory setting: 10 Note: Everyy unit on the PROFIBUS needs a field bus address for
Setting range: 2 to 126 comm nication Each address ma
communication. may be assigned only
onl once in the fieldb
fieldbus.
s

Setting increments: 1.0

P/N 412960C CS03 ! 2000 Nordson Corporation

Only units of the series MC:

CoF = Inert gas control (interval)

Con = Inert gas control (injection period)
The inert gas control is used to turn on/off the solenoid valve of the inert gas equipment. The injection period and the interval
(time between two inert gas injections) can be set.
CoF Factory setting: 30 minutes Note: The parameters Con and CoF are onlyy in the system
y if the
Setting range: 2 to 120 minutes selector it h S 11 off the
l t switch th central
t l module
d l is
i sett to
t B.
B
Setting increments: 1.0 t Th
Note:
N The iinertt gas control
t l described
d ib d in
i the
th temperature
t t partt is
i
used with units of the series MX ... (parameters Co OFF and
Con Factory setting: 5 seconds Co ON).
Setting range: OFF or 2 to 120 seconds
Setting increments: 1.0

C1 = Forcibly actuated inert gas injection

The forcibly actuated inert gas injection is triggered when the tank hood is closed or when the parameter C2 has ended. Then
inert gas pressurization is applied according to the parameter settings CoF and Con.
C1 Factory setting: 30 seconds Note: The parameter C1 is only in the system if the selector switch
S 11 of the central module is set to B
B.
Setting range: 2 to 240 seconds
Note: The parameter C1 is reset every time the tank hood is
Setting increments: 1.0 opened.

C2 = Forcibly actuated air exhaust (vacuum pump)

The forcibly actuated air exhaust is triggered when the tank hood is closed. Then forcibly actuated inert gas injection (parameter
C1) occurs, and then inert gas pressurization is applied according to the parameter settings CoF and Con.
C2 Factory setting: 60 seconds Note: The parameter C2 is onlyy in the system
y if the selector switch
Setting range: OFF or 2 to 240 seconds S 11 off the
th central
t l module
d l is
i sett to
t B.
B They
Th are used d only
l for
f
certain units of the series MC ... equipped with a vacuum pump.
pump
Setting increments: 1.0

! 2000 Nordson Corporation CS03 P/N 412960C

12. Service Displays General service displays appear only in the display for motor 1;
motor-related displays appear in the display for the motor in question.
The service displays can be activated as follows:

28 29 30 31 1. DIP switch S 6 on the central module must be at or switched to

27 M1 min –1 bar
psi factory setting (switches 1 and 2 in position OFF).
26

24 2. Press and hold keys 22 and 23 and press key 27 for approx.
2 seconds. Displays 30 and 31 blink.
25 23 22 21 20
MXCO009S0270295
3. Press key 22 or 23 until the desired service display appears in
display 31.
Fig. 19 Detail of Fig. 1
4. End Service Display: Press and hold keys 22 and 23 and press
key 27 for approx. 2 seconds.

Display / meaning Value range

Total operating hours 0 to 99999

Hours.minutes since last switching on 0 to 999.59

Hours the corresponding motor was released 0 to 99999

Inputs of digital module 1 hexadecimally coded 00 to FF

(refer to Service display di and do and Digital
Module)
Other digital modules possible (display then di 2,
di 3 etc., according to selector switch position /
module number)

Outputs of digital module 1 hexadecimally coded 00 to FF

(refer to Service display di and do and Digital
Module)
Other digital modules possible (display then di 2,
di 3 etc., according to selector switch position /
module number)

Pilot voltage input 0 to 10 VDC or 0 to 160 VDC 0 to 100

(display in percent)

Field bus type Profibus DP available –

P/N 412960C CS03 ! 2000 Nordson Corporation

Display / meaning Value range

Current actual speed 0 bis 100 min-1

HINWEIS: Only when pressure controlled.

Memory of the last 10 unit faults (refer to Table 001 to 255

Service Display Error)

Software version 0.00 to 999

Setting of DIP switch S 6 on the central module 00 to FF

(refer to Code of DIP Switch S 6)

! 2000 Nordson Corporation CS03 P/N 412960C

Service Displays di and do Display di shows the levels of the inputs, and display do shows the
switching state of the outputs of the digital module hexadecimally coded
(Also refer to Service Displays).

NOTE: The ”b” can be mistaken for a ”6”.

The digital module has 8 inputs and 8 outputs, resulting in 256 possible
input/output combinations. The following binary table can be used to
assist in translation of the signals (an example has been shaded).

! !
Code Inputs/Outputs 5 to 8 Code Inputs/Outputs 1 to 4
8 7 6 5 4 3 2 1
0 OFF OFF OFF OFF 0 OFF OFF OFF OFF
1 OFF OFF OFF ON 1 OFF OFF OFF ON
2 OFF OFF ON OFF 2 OFF OFF ON OFF
3 OFF OFF ON ON 3 OFF OFF ON ON
4 OFF ON OFF OFF 4 OFF ON OFF OFF
5 OFF ON OFF ON 5 OFF ON OFF ON
6 OFF ON ON OFF 6 OFF ON ON OFF
7 OFF ON ON ON 7 OFF ON ON ON
8 ON OFF OFF OFF 8 ON OFF OFF OFF
9 ON OFF OFF ON 9 ON OFF OFF ON
A ON OFF ON OFF A ON OFF ON OFF
b ON OFF ON ON b ON OFF ON ON
C ON ON OFF OFF C ON ON OFF OFF
d ON ON OFF ON d ON ON OFF ON
E ON ON ON OFF E ON ON ON OFF
F ON ON ON ON F ON ON ON ON

OFF = Input/output open; ON = Input/output closed

Code of DIP Switch S 6 The codification for 00 to FF can be found in the above chart.

Example Example
! !
Code Switch positions 5 to 8 Code Switch positions 1 to 4
8 7 6 5 4 3 2 1
6 OFF ON ON OFF b ON OFF ON ON
OFF = Switch open OFF = Switch open
ON = Switch closed ON = Switch closed

P/N 412960C CS03 ! 2000 Nordson Corporation

Service Display Error The error displays can be displayed in the service display of the motor
part (Refer to Service Displays). Errors which do not appear in display 30
(e.g. r_d) are displayed as error numbers in display 31 of motor panel 1.
30 31
min –1 bar
M1
NOTE: When faults are caused by situations not described here,
psi

Nordson’s customer service can help.

Notes Cause / Troubleshooting

Error number

0 The software has not If an error still occurs, check the following:
recognized an error. The – LED’s on the boards/modules
system is ready for operation.
– Voltage supply of the boards/modules
– DIP switch positions on the boards/modules
– Inputs/outputs of the boards/modules
– Wiring between motor and temperature parts
– External components
1 Motor overtemperature Check the following:
– Motor defective, pump defective or too sluggish
– Check wiring and output voltage of frequency converter
12 Overtemperature of one or Defective channels are displayed in the temperature controller display
more temperature channels Check the following:
– Overtemperature value setting (Parameter Hi )
– Wiring of the heating zones
– Wiring of the temperature sensors (Sensor connected to the correct channel?)
– Is the correct temperature sensor type being used (also for external components)?
– Is the temperature control system functioning properly?
14 Overtemperature shutdown of Defective channels are displayed in the temperature controller display.
one or more temperature Check the following:
channels
– Solid-State-Relay (short-circuit)
Main contactor has dropped.
The load circuit is de-energized – Wiring of the heating zones
– Wiring of the temperature sensors (Sensor connected to the correct channel?)
– Is the correct temperature sensor type being used (also for external components)?
– Is the temperature control system functioning properly?

! 2000 Nordson Corporation CS03 P/N 412960C

Service Display Error (contd.)

Notes Cause / Troubleshooting

Error number

16 No error, the system is in initial Initial heating phase does not end:
heating phase or the Defective channels are displayed in the temperature controller display.
Temperature setback function
has been activated Check the following:
– Temperature setback active? (Refer to Switching immediate temperature setback ON/OFF in the
temperature part and Switching automatic temperature setback ON/OFF in the motor part.)
– Are the temperature setpoints set too high?
– Is the temperature controller functioning properly?
– Is the right decimal point in display 5 (Fig. 4) lit?
– Has the correct leading channel been selected?
– Are the solid-state-relays controlled?
– Are the solid-state-relays switching line voltage through?
– Is line voltage too low?
– Is the heating defective?
– Wiring of the heating zones (Channel connected to correct heating zone?)
– Wiring of the temperature sensors (Sensor connected to correct channel?)
– Is the correct temperature sensor type being used (also for external components)?
– Is the temperature control system functioning properly?
20 Undertemperaautre temperatur Defective channels are displayed in the temperature controllerdisplay.
of one or more channels Check the following:
– Are the temperature setpoints set too high?
– Is the temperature controller functioning properly?
– Is the right decimal point in display 5 (Fig. 3) lit?
– Has the correct leading channel been selected?
– Are the solid-state-relays controlled?
– Are the solid-state-relays switching line voltage through?
– Is line voltage too low?
– Is the heating defective?
– Wiring of the heating zones (Channel connected to correct heating zone?)
– Wiring of the temperature sensors (Sensor connected to correct channel?)
– Is the correct temperature sensor type being used (also for external components)?
– Is the temperature control system functioning properly?

P/N 412960C CS03 ! 2000 Nordson Corporation

Notes Cause / Troubleshooting

Error number

28 One or more channels have Defective channels are displayed in the temperature controller display.
undertemperature and one or Check the following:
more channels have over-
temperature – Are the temperature setpoints set too high?
– Is the temperature controller functioning properly?
– Is the right decimal point in display 5 (Fig. 4) lit?
– Has the correct leading channel been selected?
– Are the solid-state-relays controlled?
– Are the solid-state-relays switching line voltage through?
– Is line voltage too low?
– Is the heating defective?
– Wiring of the heating zones (Channel connected to the correct heating zone?)
– Wiring of the temperature sensors (Sensor connected to the correct channel?)
– Is the correct temperature sensor type being used (also for external components)?
– Is the temperature control system functioning properly?
32 Temperature comparison Replace measuring point
measuring point defective
33 Ambient temperature too high Lower ambient temperature of comparison measuring point
34 Temperature sensor error Temperature sensor short circuit, breakage or heated hose / application head not connected
35 Memory error of temperature Clear error message by switching unit on/off. Then check all temperature parameters.
control module Replace defective temperature control module. Refer to Automatic fault diplays, Memory error
64 Coupling error (only with option If the coupling error cannot be reset, check the following:
Coupling monitor) – Coupling
In display 30, CLU appears. – External connection allocation for coupling reset
– Voltage supply to coupling sensors
– Wiring of the coupling sensors
– Coupling sensors
– Digital module
65 No motor module release Possible causes:
(motor does not rotate) – The module input (X3, Pin 1 und 2) is not bridged or bridge has no contact
– Module defective
66 Inert gas empty message The inert gas bottle is empty or the inert gas equipment is not pressurized
67 Level fault Unpermitted combinations of input levels

! 2000 Nordson Corporation CS03 P/N 412960C

Service Display Error (contd.)

Error Cause / Troubleshooting

Error number

200 Short operating voltage failure Remedy: check operating voltage / network power supply
(< 1 second)
Reset error message:
Switch off the unit for at least 10 seconds.
201 Error: Failure of field bus communication Possible cause:
All drives stop in Remote mode because startup – Defect in bus cable
protection is activated. Refer to communication
– Bus terminating resistor missing or defective
data list for information on remote mode.
– Failure of host/master
217 Failure of fieldbus communication module Failure of a module: In most cases, the module is defective. But the following faults are
also possible:
218 Reset of fieldbus communication module – Contact fault in voltage supply
– Fuse(s) on the module defective
225 Failure of temperature bar graph
– Incorrect or fluctuating operating voltage

226 Reset of temperature bar graph – A selector

l t switch
it h on a module
d l was moved
d while
hil the
th unitit was operating.
ti

All modules fail within a few seconds. Possible cause:

227 Failure of temperature control panel There may be a problem with the CAN bus system. The yellow LED’s on the modules
will then be lit. In such cases it is recommended to replace
re lace all modules and boards
228 Reset of temperature control panel (including the control panel board) as well as all CAN bus cables as the communica-
y
tion in the CAN bus system y disrupted.
ist most likely
229 Failure of temperature control module Reset of a module: A reset usually occurs as a result of external disturbances.
Possible causes:
230 Reset of temperature control module
– External, inductive loads (e.g. solenoid valves) without recovery diodes or varistors

231 Reset of central module – Level

L l off interference
i t f to
t the
th power cables
bl (e.g.
( plug
l connector
t XS 2) too
t high
hi h
– The unit was operated byy an electrostaticallyy charged
g person
232 Failure of control panel board – Incorrect or fluctuating operating voltage
– Short interruption in operating voltage supply.
233 Reset of control panel board
Corrective action: Use shielded power cables, change cable path, switch inductive
loads with recovery diodes or varistors
varistors.
234 Failure of analog module
Resetting error messages Failure and Reset:
235 Reset of analog module
Switch off the unit for at least 10 seconds.
– The unit was operated by an electrostatically charged person
236 Failure of motor module
g operating
– Incorrect or fluctuating g voltage
g
237 Reset of motor module – Short interruption in operating voltage supply.
Corrective action: Use shielded power cables, change cable path, switch inductive
238 Failure of digital module loads with recovery diodes or varistors.

239 Reset of digital module Resetting error messages Failure and Reset:
Switch off the unit for at least 10 seconds.

P/N 412960C CS03 ! 2000 Nordson Corporation

Error Cause / Troubleshooting

Error number

240 Overpressure alarm by pressure monitoring. Reset overpressure alarm (switch motor off/on), then check the following:
Value of parameter Phi or PAH was exceeded – Is the safety valve dirty or clogged?
for more than 60 seconds (see Operating the – Is the safety valve incorrectly set?
Motor Part, Parameter Overview,).
– Is the safety valve defective?
The error message Phi appears in display 30 of
the corresponding motor panel. – Is the pneumatic safety valve (option) pressurized too high?
All motors are stopped. – Is the value of parameter Phi below or too close to the safety valve setting?
241 Overpressure alarm by pressure monitoring. Reset overpressure alarm (switch motor off/on), then check the following:
Value of parameter Phi or PAH was exceeded – Is the safety valve dirty or clogged?
for more than 20 seconds (see Operating the – Is the safety valve incorrectly set?
Motor Part, Parameter Overview).
– Is the safety valve defective?
The error message Phi appears in display 30 of
the corresponding motor panel. – Is the pneumatic safety valve (option) pressurized too high?
– Is the value of parameter Phi below or too close to the safety valve setting?
242 Underpressure alarm by pressure monitoring. Reset underpressure alarm (switch motor off/on), then check the following:
Value of parameter Plo or PAL was exceeded for – Is the safety valve dirty or clogged?
more than 20 seconds (refer to Operating the – Is the safety valve incorrectly set?
Motor Part, Parameter Overview).
– Is the safety valve defective?
The error message Plo appears in display 30 of
the corresponding motor panel. – Is the pneumatic safety valve (option) pressurized too low?
– Is the value of parameter Plo above or too close to the safety valve setting?
– Is the tank empty?
– Is the pump block of the gear pump worn?
– Is the pump defective?
243 Safety valve has opened. The error message – Is the safety valve dirty or clogged?
bPo appears in display 30 of the corresponding – Is the safety valve defective?
motor panel.
244 Unit specific alarm (e.g. fuse alarm). Fuse alarm: At least one fuse has disengaged.

! 2000 Nordson Corporation CS03 P/N 412960C

Service Display Error (contd.)

Error Cause / Troubleshooting

Error number

245 The speed of one motor has exceeded the Reset speed alarm (switch motor off/on), then check the following:
limiting value for speed alarm (refer to Operating
– Is the limiting value for speed alarm (r_d) set too low?
the Motor Part, Parameter Overview, Parameter
r_d ). – Are frequency converter and motor correctly allocated?
– Are speed sensors allocated to the correct frequency converter and motor?

If the error is still present, break the connection between motor module / frequency
converter and check the following:
– Is the output voltage of the motor module correct?
(0 VDC = 0 min–1 / 10 VDC = 100 min-1)
– If no, check jumper positions on the motor module, re-align motor module, re-align
pilot voltage
g input.
246 Motor release was reset because of speed
alarm from one of the motors (refer to Operating Reconnect motor module / frequency converter and check the following:
the Motor Part, Parameter Overview, Parameter – Is the input voltage of the frequency converter correct? If no, check the following:
r_d) – Wiring of the motor module / frequency converter
– Jumper positions on frequency converter
If the error is still present, check the following:
– Is the motor defective?
– Is the frequency converter defective?
– Does the pump operate too sluggish?
– Is the pump too large?
247 The main contactor has dropped because of Reset speed alarm (switch motor off/on), then check the following:
speed alarm from one of the motors (refer to
Operating the Motor Part, Parameter Overview, – Is the limiting value for speed alarm (r_d) set too low?
Parameter r_d ). – Are frequency converter and motor correctly allocated?
This error is only possible if the motor is running – Are speed sensors allocated to the correct frequency converter and motor?
at a speed higher than r_d without being
released. If the error is still present, break the connection between motor module / frequency
converter and check the following:
– Is the output voltage of the motor module correct?
(0 VDC = 0 min–1 / 10 VDC = 100 min-1)
– If no, check jumper positions on the motor module, re-align motor module, re-align
pilot voltage input.

Reconnect motor module / frequency converter and check the following:

– Is the input voltage of the frequency converter correct? If no, check the following:
– Wiring of the motor module / frequency converter
– Jumper positions on frequency converter

If the error is still present, check the following:

– Is the motor defective?
– Is the frequency converter defective?
– Does the pump operate too sluggish?
– Is the pump too large?

P/N 412960C CS03 ! 2000 Nordson Corporation

Error Cause / Troubleshooting

Error number

250 Motor module with incorrect software version on Check the software version of the module (can be found on the module).
the bus system Valid version numbers: R 3.01 to R 3.99

251 Control panel board with incorrect software Check the software version of the board (can be found on the board).
version on the bus system Valid version numbers: R 3.00 to R 3.99

252 Analog module with incorrect software version Check the software version of the module (can be found on the module).
on the bus system Valid version numbers: R 3.01 to R 3.99

253 Digital module with incorrect software version on Switch unit off/on. Error still present? If yes, check the software version of the module
the bus system (can be found on the module).
Valid version numbers: R 3.03 to R 3.99

254 When the unit was switched off, all parameter Delete fault indication by switching the unit off then on again, then check all parameter
settings may not have been saved settings.
Hardware fault on the central module Replace central module if the fault occurs repeatedly

255 Main contactor does not switch properly, or Check the following:
overtemperature thermostat on the tank has
been triggered – Wiring of the main contactor
– Acknowlegdment contact and wiring of the contact on the central module
– Main contactor

! 2000 Nordson Corporation CS03 P/N 412960C

Technical Appendix of the Temperature Part

The Technical Appendix is meant for personnel who are trained and
equipped for tasks which go beyond the normal operation of the unit.

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

WARNING: Observe all safety instructions concerning handling

of energized components (active parts). Failure to observe can
result in an electric shock.

1. Diagnosis Program The diagnosis program serves to indicate defects in temperature

sensors, heaters and Solid-State-Relays. When an error is detected, the
diagnosis program does not continue; the error must first be eliminated.
The error codes are shown in the digital displays of the temperature part.

Canceling diagnosis program:

1. Confirm error with key 13 or 14.

2. Press key 13 or 14 to end.

P/N 412960C CS03 ! 2000 Nordson Corporation

Activating the Diagnosis NOTE: The unit, application heads and heated hoses (and air heaters, if
Program present) must be cold; the diagnosis program expects an increase in
temperature of 10 !C (18 !F) in every channel within 10 minutes.

NOTE: Unused channels must be switched off (set the temperature

setpoint to less than 40 !C (104 !F).

3 4 5
6
Activate:
C
F

7
1. Switch off the unit.
15 9
2. Press keys 13 and 14 simultaneously and switch the unit back on.
16 14 13 12 11 10 MXCO019S024A0295

Fig. 20 Detail of Fig. 1

All segments of the digital displays now light up for approx. 2 seconds. A
decimal point running through all displays indicates that the diagnosis
program is active. Test phase 0 begins.

Test Phase 0 Tests the Solid-State-Relays and the temperature sensors.

Testing the Solid-State-Relays: A Solid-State-Relay which is not

controlled is checked to find out whether the temperature still increases.
If in one channel the temperature increases by 10 !C (18 !F) within
10 minutes, the illustrated error code appears.

Display 3: Test phase 0

Display 4: Error code P (heating zone heats although not controlled).
Display 5: Number of the channel / heating zone
Fig. 21

Testing the temperature sensors: Temperature sensors are tested for

interruptions and short-circuits (no short-circuit for Fe-CuNi-sensor).

Display 3: Test phase 0

Display 4: Error code E (Interruption)
Display 5: Number of the channel / heating zone
Fig. 22

Display 3: Test phase 0

Display 4: Error code S (short-circuit)
Display 5: Number of the channel / heating zone
Fig. 23

When execution of test phase 0 is error-free, the diagnosis program

automatically goes to test phases 1 to n.

! 2000 Nordson Corporation CS03 P/N 412960C

1. Diagnosis Program
(contd.)

Test Phases 1 to n Checks whether heating zones 1 to n (n= number of highest channel that
is switched on) are being heated. The heaters are controlled for
10 minutes. The temperature must increase by 10 !C (18 !F) within this
period; if this does not happen, an error code is displayed.

If the temperature increases within 10 minutes, the program switches

automatically to the next channel.

Display during the test phase:

Display 3: Test phase 1 (Channel / Heating zone 1 is tested)
Display 4: Channel / Heating zone 1 has been tested for 40 seconds.
Display 5: Actual temperature is 30 !C (86 !F).
Fig. 24

Error: Heating zone does not heat

Display 3: Test phase 1 (Channel / Heating zone 1 is tested)
Display 4: Error code E (Heating zone does not heat)
Display 5: Number of the channel / heating zone
Fig. 25
Possible faults: Fuse(s) defective
Solid-State-Relay defective
Temperature sensor defective
Damaged cable
Polarity of Fe-CuNi-sensor interchanged
Heating defective

Error: Wrong heating zone heats

Display 3: Test phase 1 (Channel / Heating zone 1 is tested)
Display 4: Error code H (wrong heating zone heats)
Display 5: Number of the heating zone which is heated (wrong heating
zone)
Fig. 26
Possible faults: Temperature sensors interchanged
Heating connections interchanged

P/N 412960C CS03 ! 2000 Nordson Corporation

Ending the Diagnosis Program

1. Wait until End is displayed (is only displayed when the diagnosis
program has ended without any error messages).
Fig. 27
2. Press key 13 or 14 to end.

2. Correcting Temperature The offset is used to correct

Sensors
" Known temperature sensor measurement faults
" Known and constant temperature deviations
" Known measurement faults that result e.g. from temperature sensor
cable that is too long.

Example

Actual temperature: 180 !C (356 !F)

Actual temperature transmitted (displayed): 175 !C (347 !F)

An actual temperature value of 180 !C (356 !F) is transmitted (displayed)

with a temperature channel offset of 5 !C (9 !F).

5
1. Press and hold key 16 and press key 13 until the correction for
3 4
C
F
channel 1 is displayed (the correction begins after the display CLr).
8

2. Use key 11 to increase the offset value or key 12 to decrease the

15 9
offset value (middle display).
16 14 13 12 11 10

MXCO010S025A0295 NOTE: The offset can also be entered by channel (Also refer to Display
Overview, Setting Parameters by Channel).
Fig. 28 Detail of Fig. 1

Factory setting !"!#$C (32 $F)

Setting range – 9.5 !C to + 9.5 !C
with increments of 0.1 !C
– 17 !F to + 17 !F

! 2000 Nordson Corporation CS03 P/N 412960C

3. Temperature Control
Panel Board

ON DIP ON DIP
X1
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

S7 S8
F1
X2
D3

D8
D9
D10

DGCO225L088A0399

Fig. 29 Plug side (only parts described are shown)

Fuses
Fuse Value Order number
F 1 Operating voltage for the electronics of the control panel board. 1 AT P/N 285 957

LED’s
Number Color Status Explanation
D3 Green Lit Fuse F 1 Operating voltage of electronics is correct.
D8 Red Lit A software reset has occured. It can be caused by a brief loss of voltage supply or
e.g. by strong, external interfering impulses or glitches (EMC). See also reset of
various modules (error numbers 217 to 239, Service Display Error).
Blinking There are problems with the CAN bus hardware. Check and, if necessary replace
CAN bus and modules/boards.
D9 Yellow Lit A CAN bus command could not be transmitted. Check or, if necessary replace
CAN bus cable, central module and control panel board.
D 10 Green Flickering Valid data is being transmitted or received via CAN bus.

P/N 412960C CS03 ! 2000 Nordson Corporation

DIP Switch S 7
Switch Function
1 2 3 4 5 6 7 8
ON OFF OFF ON ON ON ON OFF Channel number of temperature control panel board (other channel numbers not
permitted)

DIP Switch S 8
Schalter Function
1 2 3 4 5 6 7 8
OFF OFF No leading channel
ON OFF Channel 1 is leading channel (refer to table DIP switch S 8, switch 6)
OFF ON Channel 2 is leading channel (refer to table DIP switch S 8, switch 6)
ON ON Channel 3 is leading channel (refer to table DIP switch S 8, switch 6)
OFF Setting by channel deactivated (only SE and offset displayed)
-factory setting-
ON Setting by channel activated
OFF Predefined control parameter (parameter sets) accessible, if Setting by Channel
is activated with DIP switch S 8, switch 3
ON Predefined control parameter (parameter sets) blocked
OFF No function
ON No function
OFF Refer to table DIP switch S 8, switch 6
ON Refer to table DIP switch S 8, switch 6
OFF Inert gas control OFF (only for MX)
ON Inert gas control ON (only for MX)
OFF No function
ON No function

! 2000 Nordson Corporation CS03 P/N 412960C

DIP Switch S 8, Switch 6 The leading channel is determined by switches 1 and 2 of the DIP switch
S 8 (Refer to DIP Switch S 8). The initial heating behavior of the channels
is determined by switch 6 of the DIP switch S 8.

Leading channel Switch 6 Initial heating behavior

No leading channel OFF / ON All channels heat independently of one another (no start up control)
Channel 1 OFF The leading channel heats up first. The other channels do not begin to heat until the leading
channel has reached a temperature of 50 !C (90 !F) below its temperature setpoint. The other
channels can not exceed the actual temperature of the leading channel during the initial heating
phase until the leading channel has reached a temperature of 10 !C (18 !F) below its tempera-
ture setpoint.
ON All channels heat up simultaneously with the leading channel, but they can not exceed the
actual temperature of the leading channel until the leading channel has reached a temperature
of 10 !C (18 !F) below its temperature setpoint.
Channel 2 OFF Channel 1 heats simultaneously with the leading channel, but it can not heat to a higher
temperature than that of the leading channel. The other channels do not begin to heat until the
leading channel has reached a temperature of 50 !C (90 !F) below its temperature setpoint.
The other channels can not exceed the actual temperature of the leading channel during the
initial heating phase until the leading channel has reached a temperature of 10 !C (18 !F)
below its temperature setpoint.
ON All channels heat up simultaneously with the leading channel, but they can not exceed the
actual temperature of the leading channel until the leading channel has reached a temperature
of 10 !C (18 !F) below its temperature setpoint.
Channel 3 OFF Channels 1 and 2 heat simultaneously with the leading channel, but they can not heat to a
higher temperature than that of the leading channel. The other channels do not begin to heat
until the leading channel has reached a temperature of 50 !C (90 !F) below its temperature
setpoint. The other channels can not exceed the actual temperature of the leading channel
during the initial heating phase until the leading channel has reached a temperature of 10 !C
(18 !F) below its temperature setpoint.
ON All channels heat up simultaneously with the leading channel, but they can not exceed the
actual temperature of the leading channel until the leading channel has reached a temperature
of 10 !C (18 !F) below its temperature setpoint.

Plug Connector

X1, X2 CAN bus (refer to central module)

P/N 412960C CS03 ! 2000 Nordson Corporation

4. Temperature Control One unit may have several temperature control modules. Refer to
Selector switch S 1.
Module

Fe-CuNi For thermoelement temperature sensors Fe-CuNi.

X1 S3 S1 S2

Board C
3 2 1
Voltage control P1
0-F
of temperature control
module

D23

D24

D25

D10 D11 D12 D13 D14 D15

1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12

X3 X4 X5

DGCO226L134A0399

Fig. 30

! 2000 Nordson Corporation CS03 P/N 412960C

Pt 100, Ni 120 For temperature sensors Pt 100 or Ni 120.

The temperature control module is different from the temperature control
module Fe-CuNi in that it has an additional plug connector X2 and six
switches S.

X1 S3 S1 S2 X2

C
3 2 1
6 5 4 3 2 1
0-F

Board
Voltage control of
temperature control
module
S

D23

D24

D25

D10 D11 D12 D13 D14 D15

1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12

X3 X4 X5

DGCO227L134A0399

Fig. 31

P/N 412960C CS03 ! 2000 Nordson Corporation

LED’s
Number Color State Meaning
D 10 Green Lit Heater output of the first channel (plug connector X4) of this temperature control module is
switched on.
Depending on how switch S 1 is set on the control module, the first channel of this
temperature control module is 1, 7, 13, 19, 25, 31, 37 or 43.
D 11 Green Lit Heater output of the second channel (plug connector X4) of this temperature control module
is switched on.
Depending on how switch S 1 is set on the control module, the second channel of this
temperature control module is 2, 8, 14, 20, 26, 32, 38 or 44.
D 12 Green Lit Heater output of the third channel (plug connector X4) of this temperature control module is
switched on.
Depending on how switch S 1 is set on the control module, the third channel of this
temperature control module is 3, 9, 15, 21, 27, 33, 39 or 45.
D 13 Green Lit Heater output of the fourth channel (plug connector X4) of this temperature control module is
switched on.
Depending on how switch S 1 is set on the control module, the fourth channel of this
temperature control module is 4, 10, 16, 22, 28, 34, 40 or 46.
D 14 Green Lit Heater output of the fifth channel (plug connector X4) of this temperature control module is
switched on.
Depending on how switch S 1 is set on the control module, the fifth channel of this
temperature control module is 5, 11, 17, 23, 29, 35, 41 or 47.
D 15 Green Lit Heater output of the sixth channel (plug connector X4) of this temperature control module is
switched on.
Depending on how switch S 1 is set on the control module, the sixth channel of this
temperature control module is 6, 12, 18, 24, 30, 36, 42 or 48.
D 23 Red Lit A software reset has occured. It can be caused by a brief loss of voltage supply or e.g. by
strong, external interfering impulses or glitches (EMC). See also reset of various modules
(error numbers 217 to 239, Service Display Error).
Blinking There are problems with the CAN bus hardware. Check and, if necessary, replace CAN bus
and modules/boards.
D 24 Yellow Lit A CAN bus command could not be transmitted. Check or replace: CAN bus cable and
temperature control module.
D 25 Green Flickering Valid data is being transmitted or received via CAN bus.

! 2000 Nordson Corporation CS03 P/N 412960C

Plug Connectors

X1 Connection temperature comparison measuring point

Pin Function Level Notes
1 Voltage supply for temperature comparison measuring point + 6 VDC –
2 Signal approx. 1 VDC at 20 !C –
3 Reference potential 0 VDC –

X2 No function NOTE: Only on temperature control modules Pt 100, Ni 120

X3 Voltage supply
Pin Level Function
1 + 24 VDC The Pins 1/2 and 3/4 can be bridged.
g External components that are connected to the temperature control module
2 + 24 VDC are then supplied
s pplied via
ia the Bus
B s cable with
ith 24 VDC for e
external
ternal components (Refer to X 1 of central mod
module).
le)

3 Reference Oth i an external

Otherwise t l 24 VDC voltage
lt l can be
supply b connected t d to
t Pin
Pi 2 andd Pin
Pi 4.4 The
Th external
t l components
t off
potential the temperature control module can thus be electrically isolated from the rest of the control system.

4 Reference Pin 2 (24 VDC to the external components) is protected with a 1 A fuse.
fuse
potential

X4 Heater outputs 1 to 6
Pin Function Level Pin Function Level
1 Supply voltage 24 VDC 5 Heater channel 4 + Output open collector
2 Heater channel 1 + Output open collector 6 Heater channel 5 + Output open collector
3 Heater channel 2 + Output open collector 7 Heater channel 6 + Output open collector
4 Heater channel 3 + Output open collector

X5 Temperature sensors 1 to 6
Pin Function Pin
1 Temperature sensor channel 1 + 7 Temperature sensor channel 4 +
2 Temperature sensor channel 1 – 8 Temperature sensor channel 4 –
3 Temperature sensor channel 2 + 9 Temperature sensor channel 5 +
4 Temperature sensor channel 2 – 10 Temperature sensor channel 5 –
5 Temperature sensor channel 3 + 11 Temperature sensor channel 6 +
6 Temperature sensor channel 3 – 12 Temperature sensor channel 6 –

CAN bus (refer to central module)

P/N 412960C CS03 ! 2000 Nordson Corporation

Selector Switch S 1

Position Temperature channel Position Temperature channel

1 (= Temperature control module 1) 1 to 6 6 (= Temperature control module 6) 31 to 36
2 (= Temperature control module 2) 7 to 12 7 (= Temperature control module 7) 37 to 42
3 (= Temperature control module 3) 13 to 18 8 (= Temperature control module 8) 43 to 48
4 (= Temperature control module 4) 19 to 24 9 to F No function
5 (= Temperature control module 5) 25 to 30

DIP Switch S 2
Switch Function
1 2 3 4 5 6
OFF OFF OFF ON ON ON Channel number ot temperature control module (No other channel numbers permitted).

DIP Switch S 3
Switch Function
1 Position ON: The temperature control module has its own comparison measuring point. It must be
connected to the plug connector X1. *)
Position OFF: The comparison measuring point must be connected to a different temperature control
module.
2 to 8 No function

*) NOTE: The comparison measuring point is connected either to the first temperature control module (selector
switch S 1 in position 1) or all modules get a comparison measuring point (refer to wiring diagram).

Potentiometer P 1 NOTE: The potentiometer may be adjusted only by Nordson personnel.

P1 Factory set

Switch S

S Switches S must be closed. NOTE: Only on temperature control modules Pt 100, Ni 120

! 2000 Nordson Corporation CS03 P/N 412960C

5. Voltage Control of
Temperature Control
Module

D3 F2 X1 F1 D6

DGCO228L096A0399

Fig. 32

Fuses
Fuse Value Order number
F 1 Operating voltage of Voltage control board of temperature control module 1 AT P/N 285 957
F 2 Operating voltage for external components

LED’s
Number Color State Meaning
D3 Green Lit Fuse F 2 Operating voltage of external components is correct
D6 Green Lit Fuse F 1 Operating voltage of voltage control board is correct

Plug Connector
X1 CAN bus (refer to central module)

P/N 412960C CS03 ! 2000 Nordson Corporation

6. Bar Graph (Option) For information on the functioning of the bar graph, refer to Operating the
Temperature Part

There may be several bar graphs. Refer to Selector Switch S 2.

S1 S2 S3
4

X2 D1

D6 D2

D3
F1
X1

DGCO229L088B0899

Fig. 33 Bar graph, plug side of the board

Fuses
Fuse Value Order Number
F 1 Voltage supply 24 VDC 1 AT P/N 285 957

LED’s
Number Color State Meaning
D1 Red Lit A software reset has occured. It can be caused by a brief loss of voltage supply or e.g. by
strong, external interfering impulses or glitches (EMC). See also reset of various modules
(error numbers 217 to 239, Service Display Error).
Blinking There are problems with the CAN bus hardware. Check and, if necessary, replace CAN bus
and modules/boards.
D2 Yellow Lit There are problems with the CAN bus hardware. Check and, if necessary, replace CAN bus
and modules/boards.
D3 Green Flickers Valid data is being transmitted or received via CAN bus.
D6 Green Lit Fuse F 1 Voltage supply 24 VDC is correct.

! 2000 Nordson Corporation CS03 P/N 412960C

Plug Connector

X1, X2 CAN bus (refer to central module)

Selector Switch S 2
Position Temperature channel Position Temperature channel
1 (= bar graph 1) 1 to 12 3 (= bar graph 3) 25 to 36
2 (= bar graph 2) 13 to 24 4 (= bar graph 4) 37 to 48
The remaining positions have no function

DIP Switch S 1
Switch Function
1 2 3 4 5 6
ON OFF ON OFF ON ON Channel number of bar graph (No other channel numbers permitted)

P/N 412960C CS03 ! 2000 Nordson Corporation

DIP Switch S 3 The 8 switches of DIP switch S 3 are used to set the basic settings of the
bar graph and the deviation values of LED’s 1 to 7. The settings affect all
bar graphs.

Basic Settings (Switches 1 and 2)

Switch 1 Switch 2 Basic setting LED (refer to Fig. 11) LED’s light at:
ON OFF Standard setting
g1 LED’s 3 and 5 ± 3 !C (5.4 !F) temperature deviation
(Factor setting)
(Factory LED’s 2 and 6 One-half over-/undertemperature value
LED’s 1 and 7 Over-/Undertemperature value
OFF ON Standard setting
g2 LED’s 3 and 5 ± 5 !C (9 !F) temperature deviation
LED’s 2 and 6 ± 10 !C (18 !F) temperature deviation
LED’s 1 and 7 ± 15 !C (27 !F) temperature deviation
OFF OFF Bar graph switched off
ON ON Deviation values can be individually set
on switches 3 to 8
(see Setting deviation values)

Setting Deviation Values (Switches 3 to 8)

By adjusting DIP switches 3/4, 5/6 and 7/8, the temperature deviation at
which the LED’s light can be set. The deviation values are added
together (see Band Widths).

Switch 3 Switch 4 LED’s 3 and 5 light at a temperature deviation of: Band width
OFF OFF 1 !C (1.8 !F)
ON OFF 2 !C (3.6 !F)
1 to 4 !C (1
(1.8
8 – 7.2
7 2 !F)
OFF ON 3 !C (5.4 !F)
ON ON 4 !C (7.2 !F)

Switch 5 Switch 6 LED’s 2 and 6 light at a temperature deviation of: Band width
OFF OFF 1 !C (1.8 !F) + value of LED’s 3 / 5
ON OFF 3 !C (5.4 !C) + value of LED’s 3 / 5
2 to 14 !C (3
(3.6
6 – 25
25.2
2 !F)
OFF ON 5 !C (9 !F) + value of LED’s 3 / 5
ON ON 10 !C (18 !F) + value of LED’s 3 / 5

Switch 7 Switch 8 LED’s 1 and 7 light at a temperature deviation of: Band width
OFF OFF 2 !C (3.6 !F) + value of LED’s 3 / 5 + value of LED’s 2 / 6
ON OFF 4 !C (7.2 !F) + value of LED’s 3 / 5 + value of LED’s 2 / 6
4 to 30 !C (7.2
(7 2 – 54 !F)
OFF ON 8 !C (14.4 !F) + value of LED’s 3 / 5 + value of LED’s 2 / 6
ON ON 16 !C (28.8 !F) + value of LED’s 3 / 5 + value of LED’s 2 / 6

! 2000 Nordson Corporation CS03 P/N 412960C

7. Temperature Comparison
Measuring Point

2 2

3
1
1 3
XXPN064L096A1198

Fig. 34

The temperature comparison measuring point is attached to a top hat rail

in the electrical cabinet of the hot melt applicator and is connected to the
plug connector X1 of the temperature control module.

The connections are labeled with numbers: cable terminal 1 of

temperature comparison measuring point to cable clamp 1 of plug
connector, etc.

P/N 412960C CS03 ! 2000 Nordson Corporation

Technical Appendix of the Motor Part

The Technical Appendix is meant for personnel who are trained and
equipped for tasks which go beyond the normal operation of the unit.

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

WARNING: Observe all safety instructions concerning handling

of energized components (active parts). Failure to observe can
result in an electric shock.

! 2000 Nordson Corporation CS03 P/N 412960C

1. Central Module with The central module with digital input/output is a combination of central
module, digital module and possibly field bus communication module.
Digital Input/Output The field bus communication module is present only in control systems
with PROFIBUS DP (option).

The analog input on the central module must be aligned (Refer to

Aligning Pilot Voltage).

X8 X3 R42 S15 S1 S6 X5 X13 S11 S12 X11

5 1 2 1 4 3 2 1 4

C
9 6

V70 V69 V68 V67 V66 V65 V64 V63 V62

R18
F13
S2 Digital module
S3

1 2 UL
V41
F1 ERR
X9 Central module Field bus RUN
V42
F2 communication module RDY
15 16
V51
V55 V56
V50
+ V49
F3 F4 V54 V53 V71 V72 V73 V74 V75 V76 V77 V78

5 1

+ – + – 9 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

X1 X7 X4 X6 X14 X15

MXCO247L100A0799

Fig. 35 Plug side (only parts described are shown)

2. Central Module

Fuses
Fuse Value Order Number
F1 Operating voltage of central module electronics 1 AT P/N 285 957
F2 Operating voltage of external components
F3 Incoming supply voltage for electronics 6.3 AT P/N 289 630
F4 Incoming supply voltage for external components

P/N 412960C CS03 ! 2000 Nordson Corporation

LED’s
Number Color Condition Meaning
V 41 Green Lit Fuse F 1 Operating voltage for electronics is correct
V 42 Green Lit Fuse F 2 Operating voltage for external components is correct
V 43 Green Lit Input X 4 / Pin 4 is active
V 44 Green Lit Input X 4 / Pin 5 is active
V 45 Green Lit Input X 4 / Pin 3 is active
V 47 Green Lit Relaiy for output X 4 / Pin 6, X 4 / Pin 7, X 4 / Pin 8 has picked up
V 48 Green Lit Input X 4 / Pin 2 is active
V 49 Green Flickering Valid data is being transmitted or received via CAN bus
V 50 Yellow Lit A CAN bus command could not be transmitted. Check or replace: CAN bus cable and central
module.
V 51 Red Lit A software reset has occured. It can be caused by a brief loss of voltage supply or e.g. by
strong, external interfering impulses or glitches (EMC). See also reset of various modules
(error numbers 217 to 239, Service Display Error).
Blinking There are problems with CAN bus hardware. Check and, if necessary replace the CAN bus
and modules/boards.
V 53 Green Lit Relay for output X 6 / Pin 4, X 6 / Pin 5, X 6 / Pin 6 has picked up
V 54 Green Lit Relay for output X 6 / Pin 1, X 6 / Pin 2, X 6 / Pin 3 has picked up
V 55 Green Lit Fuse F 3 Supply voltage for electronics is correct
V 56 Green Lit Fuse F 4 Supply voltage for external components is correct

Potentiometer R 18, R 42
R 18 Align pilot voltage input 0 to 10 VDC (Refer to Aligning Pilot Voltage)
R 42 Align pilot voltage input 0 to 160 VDC (Refer to Aligning Pilot Voltage)

DIP Switch S 1
Switch Function
1 2 3 4
ON ON OFF ON Channel and module number of the central module (other switch positions not permitted)

! 2000 Nordson Corporation CS03 P/N 412960C

DIP Switch S 6
Switch Function
1 2 3 4 5 6 7 8
OFF OFF – – – Factory setting, values and parameters are displayed and can be altered. Service
display can also be activated.
ON OFF – – – Values and parameters are displayed and can be altered. Service display cannot be
activated.
OFF ON – – – Values and parameters can only be displayed; they cannot be altered.
ON ON – – – Only the software version number and the DIP switch positions on the central mo-
dule can be displayed.
OFF – – – No function
ON – – – No function
OFF – – – Automatic mode: If the speed setpoint is below 1.0 min-1 or below rLo, the motor
runs at 1 min-1 or at speed rLo.
Manual mode: No function
ON – – – Automatic mode: If speed setpoint is below 1.0 min-1 or below rLo, the motor does
not run.
Manual mode: No function
(Factory setting)
OFF – – – Parameters rLo and Uhi are activated
ON – – – Parameters rLo and Uhi are factory set and cannot be changed
(rLo = 1.0 min-1, Uhi = 100 % pilot voltage)

Button S 3 Pressing the button activates a software reset.

Switch S 2 The switch position first takes effect following a software reset.

Switch position outward (factory setting) Normal operation

Switch position inward Switch position permitted only for Nordson personnel

Switch S 15

OFF Input voltage 0 to 160 VDC pilot voltage

ON Input voltage 0 to 10 VDC pilot voltage (factory setting)

P/N 412960C CS03 ! 2000 Nordson Corporation

Plug Connectors

X1 Voltage supply
Pin Function Level Notes
1 Input for operating + 24 VDC Both voltages are electrically isolated from one another and are led through the
voltage of electronics CAN bus cable. Pin 1 / 3 are fuse protected internally with 6.3 A and protected
against reversing of polarity behind the fuses with a protective diode
diode.
2 Reference potential for 0 VDC
Pin 1 The operating voltage for the electronics may only be used for the boards/modules
of the control system
system.
3 Input for operating + 24 VDC
voltage of external The inputs/outputs of all boards/modules of the control system are operated with
components the operating voltage of external components. All external components have the
same reference potential (Pin 4).
4)
4 Reference potential for 0 VDC
Pin 3

X3 Pilot voltage input

Pin Function Level Notes
1 Pilot voltage input 0 to 10 VDC or Also refer to Aligning pilot voltage
0to160 VDC Potential free in relation to 24 VDC supply.
su ly. The input
in ut is supplied
su lied internally via a
2 Reference potential for 0 VDC DC/DC transducer.
pilot voltage input

X4 Interface
Pin Function Level Notes
1 Must be switched to + 24 VDC Reference potential is the reference voltage of the external components of the
the optocoupler inputs control system
to activate them

2 Input for mode switch Input optocoupler With the mode switch on the Nordson unit, one of the two modes can be selected:
Stand alone mode or Remote mode. When the mode is changed, all drives are
stopped because of the startup protection being activated. For information on
Stand alone mode and Remote mode, also refer to Communication Data List.
3–8 No function – –

! 2000 Nordson Corporation CS03 P/N 412960C

Plug Connectors (contd.)

X5 Interface to main contactor

Pin Function Level Notes
1 Relayy picks up when main Relayy make Capacity:
y 250 VAC / 2 A
2 contactor sho
should
ld pick up
p contact

3 Input must be active when Input optocoupler Serves to monitor the main contactor and the function Overtemperature switch
main contactor has picked OFF by the thermostate.
up
4 Must be switched to the + 24 VDC
optocoupler to activate it

X6 Outputs Indicator light (Indicator light is optional)

Pin Function Level Notes
1 Message Ready for Relay change over Capacity: 250 VAC / 2 A
operation contact
2 Relay picks up when the Relay break
system is ready for contact
operation (green indication
3 Relay make
lamp is lit)
contact
4 Message Collective fault Relay change over Capacity: 250 VAC / 2 A
Relay picks
icks up
u when the contact
5 system has recognized an Relay break
error (red indication lamp is contact
lit)
6 Relay make
contact

X7 RS 232-Interface (use only permitted by Nordson personnel) Corresponds to PC-Interface

Pin Function Notes 9-pin 25-pin
1 – – – –
2 TXD Transmittal data Pin 2 (RXD) Pin 3 (RXD)
3 RXD Received data Pin 3 (TXD) Pin 2 (TXD)
4 DTR Always active Not needed Not needed
5 Reference potential – Pin 5 (Ground) Pin 5 (Ground)
6 – – – –
7 – – – –
8 RTS Always active Not needed Not needed
9 – – _ –

X8 Optional software expansion module

for functions high temperature, reverse mode, threshold value switch

X9 Internal connector

P/N 412960C CS03 ! 2000 Nordson Corporation

CAN bus
Pin Function Level Notes
1 Data CAN High The CAN bus is electricallyy connected to the processor potential
9 Data reference potential CAN 0 VDC ((see central module,, X 1 / Pin 2))
2 Data CAN Low
10 – + 24 VDC electronics Voltage
g supplyy of processors on the boards and modules.
3 The input of the central module ((X1 / Pin 1,, +24 VDC) is connected with these pins
11 th
through
h a 6.3
6 3 A fuse.
f
4 – 0 VDC electronics Voltage
g supplyy of processors on the boards and modules.
12 The input of the central module (X1
( / Pin 2,, Ground)) is connected with these pins.
5
13 – + 24 VDC Voltage supply of external components and the inputs/outputs of the
external components boards/modules
boards/modules.
6
The input of the central module (X1 / Pin 3, +24 VDC) is connected to these pins
14 through a 6.3 A fuse.
7 – 0 VDC Voltage
g supplyy of external components and the inputs/outputs of the
15 e ternal components
external boards/mod les
boards/modules.

8 Th input
The i t off th
the central
t l module
d l (X1 / Pi
Pin 4
4, G
Ground)
d) iis connected
t d with
ith th
these pins.
i

Aligning Pilot Voltage Before aligning the pilot voltage input, it must be determined whether pilot
voltage is 0 to 10 VDC or 0 to 160 VDC.

Aligning pilot voltage input 0 to 10 VDC

1. Ensure that switch S 15 is set to ON (factory setting).
2. Operate parent machine at max. speed.
3. Display Uin for Motor 1 (see Service Displays).
4. Set Uin with potentiometer R 18 to 100 (100% pilot voltage).

Aligning pilot voltage input 0 to 160 VDC

1. Set switch S 15 to OFF.
2. Operate parent machine at max. speed.
3. Display Uin for Motor 1 (see Service Displays).
4. Set Uin with potentiometer R 42 to 100 (100% pilot voltage).

! 2000 Nordson Corporation CS03 P/N 412960C

3. Digital Module

Fuses
Fuse Value Order Number
F 13 Incoming supply voltage for external components digital I/O 1 AT P/N 285 957

LED’s

Number Color Condition Meaning

V 62 Green Lit Input 1 (X 11 / Pin 2) is active
V 63 Green Lit Input 2 (X 11 / Pin 3) is active
V 64 Green Lit Input 3 (X 11 / Pin 4) is active
V 65 Green Lit Input 4 (X 11 / Pin 5) is active
V 66 Green Lit Input 5 (X 11 / Pin 6) is active
V 67 Green Lit Input 6 (X 11 / Pin 8) is active
V 68 Green Lit Input 7 (X 11 / Pin 9) is active
V 69 Green Lit Input 8 (X 11 / Pin 10) is active
V 70 Green Lit Fuse F 13 Supply voltage for external components digital I/O is correct
V 71 Green Lit Output 1 (X 14 / Pin 1 and 2) is active
V 72 Green Lit Output 2 (X 14 / Pin 3 and 4) is active
V 73 Green Lit Output 3 (X 14 / Pin 5 and 6) is active
V 74 Green Lit Output 4 (X 14 / Pin 7 and 8) is active
V 75 Green Lit Output 5 (X 15 / Pin 1 and 2) is active
V 76 Green Lit Output 6 (X 15 / Pin 3 and 4) is active
V 77 Green Lit Output 7 (X 15 / Pin 5 and 6) is active
V 78 Green Lit Output 8 (X 15 / Pin 7 and 8) is active

DIP Switch S 12

Switch Function
1 2 3 4 5 6
OFF ON OFF ON ON ON Channel number of the digital module (other channel numbers not permitted)

P/N 412960C CS03 ! 2000 Nordson Corporation

Selector Switch S 11 Corresponds to selector switch S 1 on separate digital module.

Standard units Notes

Position Function Description of functions/special functions
1 For units 1x1, 2x1, 3x1 and 4x1 refer to Plug
Pl g connector
2 For units 5x1, 6x1 (special function)
3 For units 1x2 and 2x2 together with digital module no.1
4 For units 3x2, 4x2 together with digital module no.3
Special units
Position Function
5 Special units 1 A (Motor 1 to 3)
6 Special units 1 B (Motor 4 to 6)
7 Special units 2 A
8 Special units 3 A
9 Special units 4 A
A Special units 5 A
B MC standard units
C to F No function

Plug Connectors The inputs must be connected to 24 VDC switching voltage in order to
activate each function.

X1 Inputs of standard units (see also Function of input signals)

Pin Level Units Units Units Units
1x1 to 4x1 5x1 and 6x1 1x2 and 2x2 3x2 and 4x2
Selector switch S 11 Selector switch S 11 Selector switch S 11 Selector switch S 11
Position 1 Position 2 Position 3 Position 4
1 + 24 VDC Switching voltage Switching voltage Switching voltage Switching voltage
2 Optocoupler Release Unit – Release Unit –
3 Optocoupler Release All motors – Release All motors –
4 Optocoupler Temperature setback – Temperature setback –
5 Optocoupler Release Motor 1 Release Motor 5 Release Motor 1 Release Motor 3
6 Optocoupler Release Motor 2 Release Motor 6 Release Motor 2 Release Motor 4
7 + 24 VDC Switching voltage Switching voltage Switching voltage Switching voltage
8 Optocoupler – – – –
9 Optocoupler Release Motor 3 – – –
10 Optocoupler Release Motor 4 – – –

! 2000 Nordson Corporation CS03 P/N 412960C

Plug Connectors (contd.)

X 11 Inputs of special units (see also Function of input signals)

Pin Level Special units 1 A Special units 1 B Special units 2 A Special units 3 A Special units 4 A Special units 5 A
Motor 1 to 3 Motor 4 to 6 1x1 to 4x1
Selector switch Selector switch Selector switch Selector switch Selector switch Selector switch
S 11 S 11 S 11 S 11 S 11 S 11
Position 5 Position 6 Position 7 Position 8 Position 9 Position A
1 + 24 VDC Switching voltage Switching voltage Switching voltage Switching voltage Switching voltage Switching voltage
2 Opto- Temperature – Release Unit Release Unit Manual mode Unit specific alarm
coupler setback Motor 1 (e.g. fuse alarm)
3 Opto- Collective – Release All motors Release All motors Manual mode Pressure
coupler manual mode Motor 2 monitoring
4 Opto- Release Motor 1 Release Motor 4 Temperature Temperature Manual mode Pressure build-up
coupler setback setback Motor 3
5 Opto- Release Motor 2 Release Motor 5 Release Motor 1 Release Motor 1 Manual mode Pressure control
coupler Motor 4
6 Opto- Release Motor 3 Release Motor 6 Release Motor 2 Release Motor 2 Coupling fault Safety valve
coupler Motor 1 opened Motor 1
7 + 24 VDC Switching voltage Switching voltage Switching voltage Switching voltage Switching voltage Switching voltage
8 Opto- No collective – Collective Release Motor 3 Coupling fault Safety valve
coupler coupling fault automatic mode Motor 2 opened Motor 2
9 Opto- Reset coupling – Release Motor 3 Release Motor 4 Coupling fault Safety valve
coupler fault through flank Motor 3 opened Motor 3
10 Opto- Release Unit – Release Motor 4 Reset coupling Coupling fault Safety valve
coupler fault statically Motor 4 opened Motor 4

X3 Voltage supply digital I/O

Pin Level Function
1 + 24 VDC Pins 1/2 and 3/4 can be bridged.
g External components connected to the central module with digital
g input/output
2 + 24 VDC are then supplied
s pplied via
ia the bus
b s cable with
ith 24 VDC (see X 1 of the central module).
mod le)

3 Reference Otherwise,
Oth i Pi
Pin 2 and
d Pi
Pin 4 can b be connected
t d tto an external
t l 24 VDC voltage
lt supply.
l The
Th external
t l componentst off
potential the central module with digital input/output can thereby be electrically separated from the rest of the control
system.
4 Reference
potential Pin 2 (24 VDC to external components) is fuse-protected with a 1 A fuse.

P/N 412960C CS03 ! 2000 Nordson Corporation

The outputs switch when the function is active and when the operating
mode has been reached.

X 14 Outputs of standard units (see also Function of output signals)

Pin Switching
g state Units 1x1 to 4x1 Units 5x1 and 6x1 Units 1x2 and 2x2 Units 3x2 and 4x2
Selector switch S 11 Selector switch S 11 Selector switch S 11 Selector switch S 11
Position 1 Position 2 Position 3 Position 4
1/2 Relay output 1 Unit ready for operation – Unit ready for operation –
3/4 Relay output 2 Collective fault – Collective fault –
5/6 Relay output 3 No Release Unit – No release Unit –
7/8 Relay output 4 Release Control unit – Release Control unit –

X 14 Outputs of special units (see also Function of output signals)

Pin Switching Special units 1 A Special units 1 B Special units 2 A Special units 3 A Special units 4 A Special units 5 A
state Motor 1 to 3 Motor 4 to 6 1x1 to 4x1
Selector switch Selector switch Selector switch Selector switch Selector switch Selector switch
S 11 S 11 S 11 S 11 S 11 S 11
Position 5 Position 6 Position 7 Position 8 Position 9 Position A
1/2 Relay No Under- – Unit ready for Motors ready for Motor 1 runs in No unit specific
output 1 temperature operation operation manual mode alarm
(e.g. fuse alarm)
3/4 Relay No Over- – Collective fault Collective fault Motor 2 runs in No overpressure
output 2 temperature manual mode
5/6 Relay No Collective fault – No release Unit No Release Unit Motor 3 runs in No underpressure
output 3 manual mode
7/8 Relay No Coupling fault – Release Release Motor 4 runs in Pressure build-up
output 4 Control unit Control unit manual mode ready

X 15 Outputs of standard units (see also Function of output signals)

Pin Switching
g state Units 1x1 to 4x1 Units 5x1 and 6x1 Units 1x2 and 2x2 Units 3x2 and 4x2
Selector switch S 11 Selector switch S 11 Selector switch S 11 Selector switch S 11
Position 1 Position 2 Position 3 Position 4
1/2 Relay output 5 Motor 1 rotates Motor 5 rotates Motor 1 rotates Motor 3 rotates
3/4 Relay output 6 Motor 2 rotates Motor 6 rotates Motor 2 rotates Motor 4 rotates
5/6 Relay output 7 Motor 3 rotates – Motor 1 rotates Motor 3 rotates
7/8 Relay output 8 Motor 4 rotates – Motor 2 rotates Motor 4 rotates

! 2000 Nordson Corporation CS03 P/N 412960C

Plug Connectors (contd.) The outputs switch when the function is active and when the operating
mode has been reached.

X 15 Outputs of special units (see also Function of output signals)

Pin Switching Special units 1 A Special units 1 B Special units 2 A Special units 3 A Special units 4 A Special units 5 A
state Motor 1 to 3 Motor 4 to 6 1x1 to 4x1
Selector switch Selector switch Selector switch Selector switch Selector switch Selector switch
S 11 Position 5 S 11 Position 6 S 11 Position 7 S 11 Position 8 S 11 Position 9 S 11 Position A
1/2 Relay No Motor fault – Motor 1 rotates Motor 1 rotates Motor fault Safety valve open
output 5 Motor 1 Motor 1
3/4 Relay Motor 1 rotates Motor 4 rotates Motor 2 rotates Motor 2 rotates Motor fault Safety valve open
output 6 Motor 2 Motor 2
5/6 Relay Motor 2 rotates Motor 5 rotates Motor 3 rotates Motor 3 rotates Motor fault Safety valve open
output 7 Motor 3 Motor 3
7/8 Relay Motor 3 rotates Motor 6 rotates Motor 4 rotates Motor 4 rotates Motor fault Safety valve open
output 8 Motor 4 Motor 4

Function of Input Signals

Release Unit
Level Function Notes
0 VDC Main contactor is not switched on; heaters and motors are The electronics are supplied with voltage. The load current circuit
switched off. In Display 30 (Fig. 1), OFF appears. for heaters and motors is switched off.
24 VDC After approx. 2 seconds the relay for X5, Pin 1 / 2 on the central –
module closes and the main contactor (load current circuit for
heaters and motors) is switched on.

Release All motors

Level Function Notes
0 VDC All motors are blocked even when the unit/system is ready for The input must be switched from 0 VDC to 24 VDC in order to
operation. deactivate the motor startup protection.
24 VDC All pre-selected motors are released when the unit/system is See also Operating the motor part, motor startup protection.
ready for operation.

Temperature setback
Level Function Notes
0 VDC No temperature setback See also Switching
g temperature setback on/off.
24 VDC After approx. 2 seconds, the temperature setback is switched on. See also Operating the temperature part, parameter overview.
All channels are set back by the set value. The motors are
stopped and the motor startup protection is activated. In display 4
and 30 (Fig. 1), SPL appears.

P/N 412960C CS03 ! 2000 Nordson Corporation

Release Motor 1 to 6
Level Function Notes
0 VDC The corresponding motor is blocked. See also Operating
g the motor part,, switching
g on motors.
24 VDC The corresponding motor is pre-selected.

Manual mode Motor 1 to 6

Level Function Notes
0 VDC Automatic mode of the corresponding motor Manual mode supersedes automatic mode; this means:
– If manual mode was activated on the control panel, the digital
module cannot be used to switch to automatic mode
mode.
24 VDC Manual mode of the corresponding motor
– If the digital module was used to switch to manual mode,
automatic mode cannot be activated on the control panel.

Collective automatic mode

Level Function Notes
0 VDC Manual mode active for all motors. The speed is equal to the set The possibility to switch between manual and automatic mode on
value and is held constant. the control panel is deactivated if this input is present in the
control system
system.
24 VDC Automatic mode active for all motors. The speed is controlled by
pilot voltage. The parameters rLo, rHi and Uhi can be set.

Collective manual mode

Level Function Notes
0 VDC Automatic mode active for all motors. The speed is controlled by The possibility to switch between manual and automatic mode on
pilot voltage. The parameters rLo, rHi and Uhi can be set. the control panel is deactivated if this input is present in the
control system
system.
24 VDC Manual mode active for all motors. The speed is equal to the set
value and is held stable.

No collective coupling fault

Level Function Notes
0 VDC Coupling fault When coupling fault occurs, CLU (error number 64) appears in
display 30 (Fig. 1).
When a coupling fault occurs, the motors continue to rotate in
order for the coupling to engage.
engage The error message remains
24 VDC No coupling fault even after the coupling has engaged until it is reset via the
corresponding digital input or the automatic reset is activated via
the corresponding digital input.

! 2000 Nordson Corporation CS03 P/N 412960C

Function of Input Signals

(contd.)

Coupling fault Motor 1 to 6

Level Function Notes
0 VDC No coupling fault When a coupling fault occurs, CLU (error number 64) appears in
display 30 (Fig. 1).
When a coupling fault occurs, the motors continue to rotate in
order for the coupling to engage.
engage The error message remains
24 VDC Coupling fault even after the coupling has engaged until it is reset via the
corresponding digital input or the automatic reset is activated via
the corresponding digital input.

Reset coupling fault statically

Level Function Notes
0 VDC An indicated coupling fault is not automatically reset. The error –
message CLU and error number remain.
24 VDC An indicated coupling fault is automatically reset when the
coupling has re-engaged. The error message CLU and error
number are deleted.

Reset coupling fault through flank

At this input, a flank of 0 VDC to 24 VDC must appear to reset a coupling fault. The fault is only reset when the input Coupling fault no longer
indicates a coupling fault.

No unit specific alarm (e.g. fuse alarm)

Level Function Notes
0 VDC At least one fuse has been activated When the input is energized
g with 0 VDC, all motors are stopped
24 VDC All fuses are OK o tp t Unit specific alarm is acti
and the output activated
ated (error n
number
mber 244)
244).

Pressure monitoring
Level Function Notes
0 VDC Pressure monitoring not active See Operating the motor part, parameter overview, Plo and PAL =
underpressure, Phi and PAH = pressure
pressure monitoring for underpressure
24 VDC Pressure monitoring active monitoring for overpressure.

P/N 412960C CS03 ! 2000 Nordson Corporation

Pressure build-up
Level Function Notes
0 VDC Pressure build-up not active, normal unit function. This function serves to maintain a certain pressure in the
24 VDC Pressure build-up active. The respective motor runs at the speed application system
s stem e
even
en at machine standstill
standstill. The pne
pneumatic
matic
set in parameter rhi until the corresponding safety valve has safety valves must be set to the desired pressure.
opened (see Input safety valve motor 1 to 6 open). With open Function only together with special safety valve which is equipped
safety valve, the motor runs at a speed of 5 min-1. If the safety with an electrical contact.
valve closes again, the corresponding motor continues to run at
Pressure build-up is not activated for the drives with pressure
the speed set in parameter rhi until the safety valve opens again.
control function being activated.
When all safety valves have opened once, the output Pressure
build-up complete is closed.

Pressure control
Level Funktion Notes
0 VDC Pressure control not active Pressure control can be deactivated for individuell drives by
setting parameter PSP to OFF.
OFF PSL,
PSL PSH,
PSH PAL, AL PAH are not
24 VDC Pressure control active displayed any more. The drives are then speed controlled.

Safety valve open Motor 1 to 6

Level Function Notes
0 VDC Safety valve closed (normal operating mode) When the safety valve is open, the error message bPo appears in
display 30 (Fig. 1) of the corresponding motor panel (error
number 243).)
24 VDC Safety valve open The error message bPo only appears if the function Pressure
build-up is not active. The output Safety valve also switches when
the function Pressure build-up is active.

! 2000 Nordson Corporation CS03 P/N 412960C

Function of Output Signals

Unit ready for operation

Switching state Function Notes
Open Unit not ready for operation –
Closed Unit ready for operation

Collective fault
Switching state Function Notes
Open No fault If the output Ready for operation is also active, the unit is ready
for operation in certain cases (e
(e.g.
g when coupling fault or
Closed Fault, unit is not ready for operation overtemperature occur).

No release Unit
Switching state Function Notes
Open Release unit –
Closed No release unit

Release Control unit

Switching state Function Notes
Open Control unit blocked The relayy picks up as soon as at least one motor rotates.
Closed Control unit released

Motor 1 to 6 rotates
Switching state Function Notes
Open Motor does not rotate The relay picks up as soon as the motor rotates. This signal
serves to release the application heads and is normally required
Closed Motor rotates in the electrical cabinet.

No undertemperature
Switching state Function Notes
Open Undertemperature message from at least one channel –
Closed No undertemperature message from temperature
controller

No overtemperature
Switching state Function Notes
Open Overtemperature message from at least one channel –
Closed No overtemperature message from temperature
controller

P/N 412960C CS03 ! 2000 Nordson Corporation

No coupling fault
Switching state Function Notes
Open Coupling fault not yet reset See inputs Coupling
g fault
Closed No coupling fault

No motor fault
Switching state Function Notes
Open General motor fault Speed alarm, motor overtemperature, coupling fault
Closed No motor fault –

Motor fault Motor 1 to 6

Switching state Function Notes
Open No fault in the corresponding motor The relayy picks up when there is a fault in the corresponding
g
Closed Fault in the corresponding motor motor (e
(e.g.
g speed fa
fault,
lt coupling
co pling fault,
fa lt motor overtemperature).
o ertemperat re)

No collective fault
Switching state Function Notes
Open Error, unit is not ready for operation –
Closed Unit ready for operation

Motors ready for operation

Switching state Function Notes
Open Unit not ready for operation The relay picks up when:
- no fault indication present
Closed Unit ready for operation - all motors on the control panel are pre-selected
- all motors on the control panel are set to automatic mode.

Motor rotates in manual mode (Motor 1, Motor 2 etc.)

Switching state Function Notes
Open The corresponding motor is not in manual mode or –
doesn’t rotate
Closed The corresponding motor is in manual mode and rotates

No unit specific alarm, (e.g. fuse alarm)

Switching state Function Notes
Open At least one fuse has been activated See input Unit specific alarm
Closed All fuses are OK

! 2000 Nordson Corporation CS03 P/N 412960C

Function of Output Signals

(contd.)

No overpressure
Switching state Function Notes
Open Overpressure See input Pressure monitoring
No overpressure
over ressure is being activated if pressure
ressure monitoring is
Closed No overpressure active and no overpressure alarm present. The output is switched
off if pressure monitoring is not active.

No underpressure
Switching state Function Notes
Open Underpressure See Input Pressure monitoring
No underpressure
under ressure is being activated if pressure
ressure monitoring is
Closed No underpressure active and no underpressure alarm present. The output is
switched off if pressure monitoring is not active.

Pressure build-up ready

Switching state Function Notes
Open Pressure build-up not yet ready See input Pressure build-up
Closed Pressure build-up ready

Safety valve open (Motor 1, Motor 2 etc.)

Switching state Function Notes
Open Safety valve open See input Safetyy valve open
Closed Safety valve closed (normal operating mode)

P/N 412960C CS03 ! 2000 Nordson Corporation

3. Digital Module (contd.) In addition to the digital module that is part of the central module with
digital input/output, units with special functions can have additional
separate digital modules.
The levels/switching states of the inputs and outputs can be shown in
hexadecimal code in the service display of the motor part (Refer to
service displays di and do).

X3 S1 S2 X1
4

D10
D11

D7
D9

D4
D6

D5
1

2
F1 F2

F3
D21

D20

D2
D50

16
15

D18
D14

D17

D19
D13

D16
D12

D15

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

X4 X5
MXCO026L089B0200

Fig. 36 Separate digital module

Fuses (Separate Digital Module)

Fuse Value Order number

F 1 Operating voltage of digital module electronics 1 AT P/N 285 957
F 2 Operating voltage for external components
F 3 Operating voltage for external components

! 2000 Nordson Corporation CS03 P/N 412960C

LED’s
(Separate Digital Module)
Number Color State Meaning
D1 Red Lit A software reset has occurred. This can be caused by a brief interruption in the voltage supply or
e.g. by very strong external interfering impulses (EMC). Se also reset of various modules (error
numbers 217 to 239, Service Display Error.)
Blinking Indicates problems with the CAN bus hardware. Check and, if necessary replace CAN bus and
modules/boards.
D2 Yellow Lit A CAN bus command could not be transmitted. Check or replace: CAN bus cable, central module
and digital module.
D3 Green Flickering Valid data is being transmitted or received via the CAN bus
D4 Green Lit Input 1 (X 1 / Pin 2) is active
D5 Green Lit Input 2 (X 1 / Pin 3) is active
D6 Green Lit Input 3 (X 1 / Pin 4) is active
D7 Green Lit Input 4 (X 1 / Pin 5) is active
D8 Green Lit Input 5 (X 1 / Pin 6) is active
D9 Green Lit Input 6 (X 1 / Pin 8) is active
D 10 Green Lit Input 7 (X 1 / Pin 9) is active
D 11 Green Lit Input 8 (X 1 / Pin 10) is active
D 12 Green Lit Output 1 (X 4 / Pin 1 and 2) is active
D 13 Green Lit Output 2 (X 4 / Pin 3 and 4) is active
D 14 Green Lit Output 3 (X 4 / Pin 5 and 6) is active
D 15 Green Lit Output 4 (X 4 / Pin 7 and 8) is active
D 16 Green Lit Output 5 (X 5 / Pin 1 and 2) is active
D 17 Green Lit Output 6 (X 5 / Pin 3 and 4) is active
D 18 Green Lit Output 7 (X 5 / Pin 5 and 6) is active
D 19 Green Lit Output 8 (X 5 / Pin 7 and 8) is active
D 20 Green Lit Fuse F 2 Operating voltage of external components is correct
D 21 Green Lit Fuse F 1 Operating voltage for electronics is correct
D 50 Green Lit Fuse F 3 Operating voltage of external components is correct

DIP Switch S 2
(Separate Digital Module)
Switch Function
1 2 3 4 5 6
OFF ON OFF ON ON ON Channel number of the digital module (other channel numbers not permitted)

Selector Switch S 1 Corresponds to Selector switch S 11 on the digital module which is part
(Separate Digital Module) of the central module with digital input/output.

Plug Connectors X 1 to X 5 Correspond to plug connectors X11 to X15 on the digital module which is
(Separate Digital Module) part of the central module with digital input/output.

P/N 412960C CS03 ! 2000 Nordson Corporation

MC Standard Units (Selector switch S 11 position B)

Plug Connectors The inputs must be connected to 24 VDC switching voltage in order to
(MC Standard Units) activate each function.

X 11 Inputs of MC standard units (also refer to Function of input signals)

Pin Level Units Pin Level Units
MC 12, MC 24 MC 12, MC 24
Selector switch S 11 position B Selector switch S 11 position B
1 + 24 VDC Switching voltage 6 Optocoupler Release Motor 2
2 Optocoupler Release Unit 7 + 24 VDC Switching voltage
3 Optocoupler Release All motors 8 Optocoupler Week timer
4 Optocoupler Temperature setback 9 Optocoupler Inert gas empty message
5 Optocoupler Release Motor 1 10 Optocoupler Tank hood switch

The outputs switch when the function is active or when the operating
mode has been reached.

X 14 Outputs of MC standard units (also refer to Function of output signals)

Pin Switching
g state Units MC 12, MC 24
Selector switch S 11 position B
1/2 Relay output 1 Unit ready for operation
3/4 Relay output 2 Collective fault
5/6 Relay output 3 No release Unit
7/8 Relay output 4 Release Control unit

X 15 Outputs of MC standard units (refer also to Function of output signals)

Pin Switching
g state Units MC 6, MC 12, MC 24
Selector switch S 11 position B
1/2 Relay output 1 Motor 1 rotates
3/4 Relay output 2 Motor 2 rotates
5/6 Relay output 3 Inert gas empty message
7/8 Relay output 4 Solenoid valve trigger of inert gas equipment

! 2000 Nordson Corporation CS03 P/N 412960C

Function of Input Signals Since these functions are identical to those of the MX units, refer to
(MC Standard Units) Function of Input Signals for release All motors, Temperature setback
and release Motor 1 to 6.

Release Unit
Level Function Notes
0 VDC Main contactor is not switched on; heaters and motors are The electronics are supplied with voltage. The load current circuit
switched off. In display 30 (Fig. 1), OFF appears. for heaters and motors is switched off.
24 VDC After approx. 2 seconds the relay for X5, Pin 1 / 2 on the central Release occurs when the load circuit is switched on by the
module closes and the main contactor (load current circuit for weektimer or with the key Heating on in the additional control
heaters and motors) is switched on. panel MC and the unit is being released via interface XS2.

Week timer
Level Function Notes
0 VDC Main contactor is OFF (dropped) The switching function of the weektimer and of the keys Heating
on and Heating off is the same (see Fig. 2, Additional control
panel MC) which means:
- A unit switched on by the weektimer can be switched off with the
24 VDC Main contactor is ON (picked up) key Heater off.E
- A unit switched on with the key Heating on can be switched off
by the weektimer.

Inert gas empty message

Level Function Notes
0 VDC – The unit continues to be readyy for operation.
24 VDC - Output Inert gas empty message is closed (interface XS 2)
- Output Collective fault is closed (red lamp on the indicator light,
red lamp on control panel light up and error number 66 is
displayed)
- Illuminated symbol Inert gas bottle empty lights up

Tank hood switch

Level Function Notes
0 VDC The tank hood is closed. After the tank hood is closed, the The pressure relief valve of the tank is turned on directly with the
following procedures are triggered: tank hood switch
- Tank is pressurized with inert gas (Parameter C1) The key Purge (see Fig. 2, Additional control panel MC) has no
- When the time set in parameter C1 has elapsed, the tank is function when the tank hood is open.
pressurized with inert gas at regular intervals, as set in the For inert gas pressurization the solenoid valve of the inert gas
parameters Con and CoF equipment is triggered

24 VDC The tank hood is open. After opening the tank hood the tank will Only MC 4420:
not be supplied with inert gas any more. The following
procedures are triggered: 0 VDC: Time control (parameter t1) for switching between control
mode and measuring mode in channels 11 and 12 is activated.
- The time C1 is reset
In addition, the time C2 (vacuum pump) runs, and then the time
- The inert gas valve is closed C1 (inert gas valve) runs.
- The interval gas supply is stopped. 24 VDC: In addition, the time C2 is reset and the vacuum pump is
switched off.

P/N 412960C CS03 ! 2000 Nordson Corporation

Function of Output Signals

(MC Standard Units)
Inert gas empty message
Switching state Function Notes
Open The potential-free output Inert gas bottle empty See input Inert gas empty message
message of the interface XS 2 is open Refer to Installation and Wiring Diagram for interface XS 2
Closed The potential-free output Inert gas bottle empty
message of the interface XS 2 is closed

Solenoid valve of the inert gas equipment

Switching state Function Notes
Open The solenoid valve of the inert gas equipment is not During initial and interval gas supply, the illuminated symbol Inert
triggered g
gas supply is lit when the inert g
gas valve is open.
Closed The solenoid valve of the inert gas equipment is trigge- When inert gas is supplied manually, the illuminated symbol Inert
red gas supply blinks when the inert gas valve is open.

! 2000 Nordson Corporation CS03 P/N 412960C

4. Field Bus Communica- The communication module is available only on control systems with
PROFIBUS DP (option).
tion Module

LED’s

Number Color State Meaning

UL Green Lit Operating voltage of communication module is correct
ERR Red Lit Error on field bus interface
RUN Green Lit Communication operating
Blinking Ready for communication
regularly
Blinking Communication module parameterization error
irregularly
Not lit No communication possible
RDY Orange Lit Communication module functions properly
Not lit or Hardware or firmware of communication module is defective
blinking

PROFIBUS Plug Connectors The PROFIBUS interface plug connectors are located on the clear cover
of the central module.

X 20 / PROFIBUS interface
X21
Pin Function Level Notes
1 Shield Protective grounding PE Bus cable shield
2 - Not connected -
3 RxD/TxD-P RS-485 Receipt/transmission line of data-P,
B-line
4 - Not connected -
5 DGND Ground to VP Data transmission potential
6 VP +5 VDC Supply voltage to terminating resistors P
7 - Not connected -
8 RxD/TxD-N RS-485 Receipt/transmission line of data-N,
A-line
9 - Not connected -

X 22 PROFIBUS shield
Pin Function Level Notes
1 Shield Protective grounding PE / functional Bus cable shield
grounding
2 Shield Protective grounding PE / functional Bus cable shield
grounding

P/N 412960C CS03 ! 2000 Nordson Corporation

5. Motor Control Panel

Board

ON ON

X5
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

S1 S2
1

V5
25

X2 MC units
V23 V24V25 V26 V6 V11 V15 V19

MC units F2 F1
V28 V27

X1 1 2 3 4 5 1 2 3 4 5
X4 X3
MXCO021L089A0495

Fig. 37 Plug side (only parts described are shown)

Fuses

Fuse Value Order number

F 1 Operating voltage of control panel board electronics 1 AT P/N 285 957
F 2 Safety interlock for inputs/outputs X3, X4 (only on MC units) 1 AT P/N 285 957

LED’s

Number Color Condition Meaning

V3 Green Flickering Valid data are being transmitted or received via CAN bus
V4 Yellow Lit A CAN bus command could not be transmitted. Check or replace: CAN bus cable, central module
and control panel board.
V5 Red Lit A software reset has occurred. It can be caused by a brief loss of voltage supply or e.g. by strong,
external interfering impulses or glitches (EMC). See also reset of various modules (error numbers
217 to 239, Service Display Error.)
V 6, V11, Green Lit The corresponding input is active
V15, V19
V5 Red Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and modules/boards.
V 23 to Green Lit The corresponding output is active
V26
V 27 Green Lit Fuse F 1 is OK
V 28 Green Lit Fuse F 1 is OK (only on MC units)

! 2000 Nordson Corporation CS03 P/N 412960C

DIP Switch S 1

Switch Function
1 2 3 4 5 6 7 8
ON OFF ON ON ON ON ON ON Channel number of motor control panel board (other channel numbers not permitted)

DIP Switch S 2

Switch Function
1 2 3 4 5 6 7 8
OFF – – – – – – – Parameter rPU not activated (factory setting)
ON – – – – – – – Parameter rPU activated (refer to Parameter overview)

Plug Connector

X3 Inputs (MC units)

Pin Function Level Notes
1 Must be switched to the + 24 VDC –
optocoupler inputs to
activate them
2 Load circuit*) on Input optocoupler Upon release, the input (flank) switches on the main contactor via XS2. Standby
(main contactor) mode (unit released, line voltage applied) is deactivated.
This input switches on the load circuit independently of the input Week timer. (Key
Heater on on additional control panel MC, Fig. 2)
3 Load circuit*) off Input optocoupler After the input Load circuit on has been set, the input (flank) switches the main
(main contactor) contactor off again. Standby mode (unit released, line voltage applied) is activated.
This input switches off the load circuit independently of the input Week timer. (Key
Heater off on additional control panel MC, Fig. 2)
4 Inert gas pressurization input optocoupler As long as it is high and the tank hood is closed, the input switches the output Inert
(purge) gas valve on. (Key Purge (Inert gas purging) on the additional control panel MC,
Fig. 2).
The illuminated symbol Inert gas supply blinks during this function.
5 Vacuum pump triggering Input optocoupler If this input is on high (wire jumper), the output Trigger vacuum pump can be used.
(only MC 4424) The parameter C2 (forcibly actuated air suctioning -vacuum pump-) becomes
available. The triggering of the inert gas valve for initial supply is delayed by time
C2.

Note: *) Load circuit: Heaters and drives

P/N 412960C CS03 ! 2000 Nordson Corporation

X4 Outputs (MC units)

Pin Function Level Notes
1 Voltage supply + 24 VDC –
2 Load circuit on Output open If the main contactor has picked up, the LED in the key Heater on on the additional
collector control panel MC lights up, Fig. 2.
3 Inert gas bottle empty Output open The output triggers the illuminated symbol Inert gas bottle empty, if the input Inert
collector gas empty message is active.
4 Inert gas valve open Output open The output triggers the illuminated symbol Inert gas supply, as long as the inert
collector gas valve is open. When inert gas is supplied manually (key Purge), the
illuminated symbol blinks. It is lit during initial and interval supply.
5 Triggering vacuum pump Output open The output is switched for the time C2 (forcibly actuated air suctioning -vacuum
(only MC 4424) collector pump-), if the input Triggering vacuum pump is active and the tank hood is closed.

X5 Internal plug

CAN bus (see central module)

! 2000 Nordson Corporation CS03 P/N 412960C

6. Analog Module An analog module is part of the system only when the unit is equipped
with pressure sensors, when pilot voltage is separate or with level
control.

X2 S1 S2 X3
4
4 3 2 1

V28 V27 V26

V9
1

V2
F1

R48
F2
V3
16
15

X1 S4

S6 S8 S10

S5 S7 S9

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

X4 X5 X6 MXCO025L089A0595

Fig. 38 Plug side (only parts described are shown)

Fuses

Fuse Value Order number

F 1 Operating voltage of analog module electronics 1 AT P/N 285 957
F 2 Voltage supply of analog module inputs
F 3 Voltage supply of analog module inputs

LED’s

Number Color Condition Meaning

V2 Green Lit Fuse F 1 Operating voltage of electronics is correct
V3 Green Lit Fuse F 2 Operating voltage of external components is correct
V9 Green Lit Fuse F 3 Operating voltage of external components is correct
V 26 Green Flickering Valid data are being transmitted or received via CAN bus
V 27 Yellow Lit A CAN bus command could not be transmitted. Check or replace: CAN bus cable, central module
and analog module.
V 28 Red Lit A software reset has occured. It can be caused by a brief loss of voltage supply or e.g. by strong,
external interfering impulses or glitches (EMC). See also reset of various modules (error numbers
217 to 239, Service Display Error.)
Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and modules/boards.

P/N 412960C CS03 ! 2000 Nordson Corporation

Potentiometer R 48 NOTE: The potentiometer has been factory–set; do not adjust!

It!was!aligned to 80 % of the measuring range. For example:

" Measuring range 100 bar (1450 psi):
Input voltage 80 %= 8 VDC=!80!bar (1160 psi)
" Measuring range 400 bar (5800 psi):
Input voltage 80 % = 8 VDC = 320 bar 8 (4640 psi).

DIP Switch S 2

Switch Function
1 2 3 4 5 6
ON ON OFF ON ON ON Channel number of the analog module (other channel number not permitted)

Selector Switch S 1

Position Function
1 Measuring range 10 bar (145 psi) (special function) 10 VDC at input = 10 bar in the display
2 Measuring range 35 bar (507.5 psi) (special function) 10 VDC at input = 35 bar in the display
3 Measuring range 100 bar (1450 psi) (factory setting) 10 VDC at input = 100 bar in the display
4 Measuring range 400 bar (5800 psi) (special function) 10 VDC at input = 400 bar in the display
5 Measuring range variable 1 to 680 bar (14.5 to 9860 psi) (special function)
10 VDC at input = 1 to 680 bar in the display
6 No function
7 Separate pilot voltage (0 to 10 VDC) for Motors 1 to 6 (Input 1 = Motor 1 etc.)
8 Functions for level monitoring
8 No function
A to F No function

Jumper S 3 to S 10

Jumper position A: Input 0 to 20 mA (special function)

Jumper position B: Input 0 to 10 VDC (factory setting)

Notes
Jumper S3 Input 1 See plug connector X3
Jumper S4 Input 2
Jumper S5 Input 3 See plug connector X4
Jumper S6 Input 4
Jumper S7 Input 5 See plug connector X5
Jumper S8 Input 6
Jumper S9 Input 7 See plug connector X6
Jumper S10 Input 8

! 2000 Nordson Corporation CS03 P/N 412960C

Plug Connector

CAN bus (see central module)

X1 Internal plug

X2 Voltage supply
Pin Level Function
1 + 24 VDC Pins 1/2 and 3/4 can be bridged.
g External components connected to the analogg module are then supplied via the
2 + 24 VDC b s cable with
bus ith 24 VDC for external
e ternal components (see X 1 of the central module).
mod le)

3 Reference Otherwise,
Oth i Pi
Pin 2 and
d Pi
Pin 4 can b
be connected
t d tto an external
t l 24 VDC voltage
lt supply.
l The
Th external
t l components
t off
potential the analog module can thereby be electrically separated from the rest of the control system.

4 Reference Pin 2 (24 VDC to external components) is fuse

fuse-protected
protected with a 1 A fuse
fuse.
potential

X3 Analog inputs 1 and 2

Pin Function Level Notes
1 Analog input 2 0 to 10 VDC Pressure sensors for motor/pump 1 / 2. The
input voltage is displayed with a
2 2 Reference potential 0 VDC corresponding
corres onding factor in the pressure
ressure display
dis lay
3 Supply voltage to external components + 24 VDC off motor 1 / 2. For
F factor
f see selector
l switch
i h
S 1.
4 Analog input 1 0 to 10 VDC
Pilot voltage for motor 1 / 2 when selector
1 5 Reference potential 0 VDC switch S 1 is set to position 7.
6 Supply voltage to external components + 24 VDC

P/N 412960C CS03 ! 2000 Nordson Corporation

X4 Analog inputs 3 and 4

Pin Function Level Notes
1 Analog input 4 0 to 10 VDC / 0 to 20 mA Pressure sensors for motor/pump 3 / 4. The
4 2 Reference potential 0 VDC inp t voltage
input oltage is displayed
displa ed with
ith a
corresponding factor in the pressure display
3 Supply voltage to external components + 24 VDC of motor 3 / 4. For factor see selector switch
4 Analog input 3 0 to 10 VDC / 0 to 20 mA S 1.
3 5 Reference potential 0 VDC Pilot voltage for Motor 3 / 4 when selector
switch S 1 is set to position 7
7.
6 Supply voltage to external components + 24 VDC

X5 Analog inputs 5 and 6

Pin Function Level Notes
1 Analog input 6 0 to 10 VDC / 0 to 20 mA Pressure sensors for motor/pump 5 / 6. The
6 2 Reference potential 0 VDC inp t voltage
input oltage is displayed
displa ed with
ith a
corresponding factor in the pressure display
3 Supply voltage for external components + 24 VDC of motor 5 / 6. For factor see selector switch
4 Analog input 5 0 to 10 VDC / 0 to 20 mA S 1.
5 5 Reference potential 0 VDC Pilot voltage for motor 5 / 6 when selector
switch S 1 is set to position 7
7.
6 Supply voltage for external components + 24 VDC

X6 Analog inputs 7 and 8

Pin Function Level Notes
1 No function 0 to 10 VDC / 0 to 20 mA -
8 2 0 VDC
3 + 24 VDC
4 0 to 10 VDC / 0 to 20 mA
7 5 0 VDC
6 + 24 VDC

! 2000 Nordson Corporation CS03 P/N 412960C

7. Level Monitoring NOTE: Special function. Only with PROFIBUS DP.

Analog Inputs with Digital The first three inputs of the analog module are not switched with analog
Function signals; they are switched with relay outputs. The levels are 0 VDC or
24 VDC. The protective switching of the analog inputs internally limits the
voltage to 10 VDC.

As a switching threshold for recognizing the input state, voltages higher

than 5 VDC are considered high levels and voltages lower than 5 VDC are
considered low.

Interlinking of Alarms when If unpermitted combinations of input levels occur, the collective fault
Level Fault Occurs indication is activated. The drives are not forced to stop. Error number 67
is displayed as the fault indication.

Messages Refer to separate document Communication Data List.

P/N 412960C CS03 ! 2000 Nordson Corporation

8. Motor Module The motor module is used to trigger a frequency converter or a motor
controller.

X5 X4 S1 S2
4 6 5 4 3 2 1

C ON

V26

R36
S3

V27

2
F1

V31
F2 R8
V30

V29
16
15

V28
V14

V19

V24
V9

1 2 3 X2 1 2 X3 1 2 3 4
X1

MXCO027L075A0595

Fig. 39

Fuses
Fuse Value Order Nummer
F 1 Operating voltage for motor module electronics 1 AT P/N 285 957
F 2 Operating voltage for external components

LED’s
Number Color Condition Meaning
V9 Green Lit Input Motor overtemperature (X 2 / Pin 2) is active (active = no overtemperature)
V 14 Green Lit Input of initiator signal (X 1 / Pin 3) is active
V 19 Green Lit Input Release Motor (X 3 / Pin 2) is active (active = released)
V 26 Green Lit Output Release Motor (X 4 / Pin 3 and Pin 4) has switched
V 27 Green Lit Fuse F 1 Operating voltage of electronics is correct
V 28 Green Lit Fuse F 2 Operating voltage of external components is correct
V 29 Yellow Lit A CAN bus command could not be sent. Check or replace: CAN bus cable, central module
and motor module.
V 30 Red Lit A software reset has occured. It can be caused by a brief loss of voltage supply or e.g. by
strong, external interfering impulses or glitches (EMC). See also reset of various modules
(error number 217 to 239, Service Display Error)
Blinking Problems with CAN bus hardware. Check and, if necessary replace CAN bus and
modules/boards.
V 31 Green Flickering Valid data are being transmitted or received via CAN bus.

! 2000 Nordson Corporation CS03 P/N 412960C

DIP Switch S 2
Switch Function
1 2 3 4 5 6
OFF OFF ON ON ON ON Channel number of the motor module (other channel numbers not permitted)

Selector Switch S 1

Units without actual speed compiling Units with actual speed compiling Notes
Position Motor Position Motor Do not set a higher
g motor number than available.
1 1 7 1 The corresponding g motor panel must also be pre-
2 2 8 2 sentt on the
th control
t l panel.l
3 3 9 3
4 4 A 4
5 5 B 5
6 6 C 6

Switch S 3
Open Analog output 0 to 20 mA (special function)
Closed Analog output 0 to 10 VDC (factory setting)

Potentiometer R 8 Used to align the motor speed (see Aligning the Motor Module).

Potentiometer R 36 No function.

Plug Connectors
X1 Initiator
Pin Function Level Notes
1 Voltage supply for the initiator of actual speed +24 VDC for external The initiator is supplied with the voltage for
compiling components external components
0 Hz = 0 min-1
2 0 VDC
100 Hz = 100 min-1
3 Input for initiator signal Optocoupler The input is electrically separated from the
electronics voltage supply. The input must be
connected to the +24 VDC for external
components to be activated.

P/N 412960C CS03 ! 2000 Nordson Corporation

X2 Motor overtemperature
Pin Function Level Notes
1 Switching voltage for motor overtemperature + 24 VDC for external –
components
2 Input for motor overtemperature Optocoupler The input is electrically separated from the
electronics voltage supply. The input must be
connected to the +24 VDC for external
components to be activated.
If the input is connected to the +24 VDC no motor
overtemperature will be recognized.

X3 Release module and pressure control/reverse

Pin Function Level Notes
1 Switching voltage for release input +24 VDC for external The +24 VDC are taken from the voltage for
components external components
2 Input for release motor Optocoupler The input is electrically separated from the
electronics voltage supply. The input must be
connected to the +24 VDC for external
components to be activated. The input is
standardly bridged.
3 Pressure control: The relay switches when the Relay make contact Pressure control: The frequency converter is
drive pressure control is active switched between pressure control and speed
Reverse: The relay switches when the motor is to control with this relay output.
rotate in reverse Reverse: The output is activated only if the option
4 Reverse setup is available and the motor is to
reverse direction.
Pressure control takes precedence over Reverse.

! 2000 Nordson Corporation CS03 P/N 412960C

Plug Connectors (contd.)

X4 Converter control
Pin Function Level Notes
1 Motor speed setpoint 0 VDC The analog output is potential-free. The
operating voltage is produced by a DC/DC
transformer.
2 0 to 10 V 0 V = 0 min-1 / 10 V = 100 min-1
(S 3 closed)
0 to 20 mA
0 mA = 0 min-1 / 20 mA = 100 min-1
(S 3 open)
3 Release motor Relay output The relay switches when the motor is to
rotate. Release is only activated if the
system has not recognized any faults.
If the optional threshold value switch is
4 included with the unit, the lower threshold
value of the pilot voltage must also be
exceeded.

X5 Analog input (not used at present)

Pin Function Level Notes
1 0 to 10 V The analog input is non-isolated. The
reference potential
otential is the supply
su ly voltage of
2 0 VDC h electronics.
the l i Th input
The i i not used
is d at
present.

CAN bus (refer to central module)

P/N 412960C CS03 ! 2000 Nordson Corporation

Aligning the Motor Module The motor speed is aligned on the motor module.

NOTE: Alignment was carried out at the factory. Setting or alignment is

only necessary after replacement of modules/boards or if alignment
elements have been mistakenly adjusted.

NOTE: If the speed at which the motor is normally operated during

production (production speed) is known, the speed should not be aligned
at 80 min-1 but at the production speed.

1. Set operating mode of the motor to manual mode (illuminated symbol

manual mode must be lit).

2. Note the set motor speed (manual mode).

3. Set motor speed to 80 min-1 or the production speed.

4. Switch on the motor.

5. Set the motor speed to 80 min-1 or to the production speed with the
potentiometer R8.

6. Set the motor speed back to the original value (step 2).

! 2000 Nordson Corporation CS03 P/N 412960C

P/N 412960C CS03 ! 2000 Nordson Corporation

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