SmartSolar MPPT RS PDF en
SmartSolar MPPT RS PDF en
Rev 13 - 05/2024
This manual is also available in HTML5.
Isolated SmartSolar MPPT RS
Table of Contents
1. Safety Instructions ................................................................................................................... 1
1.1. Meaning of icons ............................................................................................................ 2
3. Installation ............................................................................................................................. 5
3.1. Location of the MPPT ....................................................................................................... 5
3.2. MPPT grounding, detection of PV array insulation faults & Earth fault alarm notification ........................... 6
3.3. Battery and battery lead requirements .................................................................................... 6
3.4. Solar input wiring ............................................................................................................ 7
3.5. Solar array configuration .................................................................................................... 8
3.5.1. MPPT RS example PV configuration ........................................................................... 9
3.6. Cable connection sequence .............................................................................................. 10
3.7. Synchronised parallel operation ......................................................................................... 10
3.8. Energy Storage System (ESS) ........................................................................................... 11
3.9. User I/O ..................................................................................................................... 11
3.9.1. Remote on/off connector ....................................................................................... 11
3.9.2. Programmable relay ............................................................................................ 11
3.9.3. Voltage sense .................................................................................................... 11
3.9.4. Temperature sensor ............................................................................................. 11
3.9.5. Programmable analog/digital input ports ..................................................................... 12
3.9.6. User I/O terminal diagram ...................................................................................... 12
3.9.7. User I/O functions ............................................................................................... 12
5. Operation ............................................................................................................................ 24
5.1. Startup and shutdown procedure ........................................................................................ 24
5.1.1. Startup ............................................................................................................ 24
5.1.2. Shutdown ........................................................................................................ 24
5.2. Device display ............................................................................................................. 24
5.3. Protections and automatic restarts ...................................................................................... 25
5.3.1. High battery voltage ............................................................................................. 25
5.3.2. High temperature ................................................................................................ 25
5.4. Maintenance ............................................................................................................... 25
6. Troubleshooting .................................................................................................................... 26
6.1. Troubleshooting and support ............................................................................................. 26
6.2. The solar charger is unresponsive ...................................................................................... 26
6.3. Solar charger is off ........................................................................................................ 26
6.3.1. PV voltage is too low ............................................................................................ 27
6.3.2. Disabled in the settings ......................................................................................... 28
6.3.3. Reverse PV polarity ............................................................................................. 28
6.3.4. Safety relays are closed. ....................................................................................... 28
6.3.5. PV input fuses blown ........................................................................................... 29
6.4. Solar charger externally controlled ...................................................................................... 29
6.5. Batteries are not being charged ......................................................................................... 30
6.5.1. Battery is full ..................................................................................................... 30
6.5.2. Battery not connected .......................................................................................... 30
6.5.3. Battery settings too low ......................................................................................... 32
6.5.4. Reverse battery polarity ........................................................................................ 32
Isolated SmartSolar MPPT RS
8. Appendix ............................................................................................................................. 46
8.1. Appendix B : Block Diagram ............................................................................................. 47
8.2. Appendix C : Example system schematic and wiring diagram ....................................................... 48
8.3. Appendix D : Dimensions ................................................................................................. 49
Isolated SmartSolar MPPT RS
1. Safety Instructions
Please read this manual carefully before the product is installed and put into use.
This product is designed and tested in accordance with international standards. The equipment should be used for the designated
application only.
Refer to the specifications provided by the manufacturer of the battery to ensure that the battery is suitable for use with this
product. The battery manufacturer's safety instructions should always be observed.
Protect the solar modules from incident light during installation, e.g. cover them.
Connections must always be made in the sequence described in the installation section of this manual.
The installer of the product must provide a means for cable strain relief to prevent the transmission of stress to the connections.
In addition to this manual, the system operation or service manual must include a battery maintenance manual applicable to the
type of batteries used. The battery must be placed in a well-ventilated area.
Use flexible multistranded copper cable for the battery and PV connections.
A 25mm² cable, for example, should have at least 196 strands (class 5 or higher stranding according to VDE 0295, IEC 60228
and BS6360).
An AWG2 gauge cable should have at least 259/26 stranding (259 strands of AWG26)
Example of suitable cable: class 5 “Tri-rated” cable (it has three approvals: American (UL), Canadian (CSA) and British (BS)).
In case of thicker strands the contact area will be too small and the resulting high contact resistance will cause severe
overheating, eventually resulting in fire.
The internals can carry a 400-500V DC voltage even when the product is off!
Input and/or output terminals may still be dangerously energized, even when the equipment is switched off. Always disconnect all
power connections (e.g. the battery, DC solar isolator, etc) and wait at least 5 minutes before carrying out work on the product.
The product has no internal user-serviceable components. Do not remove the front plate or operate the product if any panels
have been removed. All servicing must be undertaken by qualified personnel.
Please read the installation instructions in the installation manual before installing the equipment.
This is a Safety Class I product (supplied with a protective grounding terminal). The chassis must be grounded. Whenever it is
likely that the grounding protection has been damaged, the product must be turned off and secured against unintended operation;
please contact qualified service staff.
Non-isolated inverters shall be provided with installation instructions that require PV modules that have an IEC 61730 Class A
rating.
If the maximum AC mains operating voltage is higher than the PV array maximum system voltage, then the instructions shall
require PV modules that have a maximum system voltage rating based upon the AC mains voltage.
Ensure that the equipment is used under the correct ambient conditions. Never operate the product in a wet or dusty
environment. Never use the product where there is a risk of gas or dust explosions. Ensure there is adequate free space for
ventilation above and below the product and check that the ventilation vents are not blocked.
Installation of this product must in a location that restricts access by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
Enclosure Symbols
IP21 Protected from touch by fingers and objects greater than 12 millimetres. Protected
from condensation.
European conformity
Icon Meaning
2. General Description
The MPPT RS is a solar charge controller intended to operate with a PV voltage of between 65-450V and designed to charge a
48V battery bank.
2.1. Features
Ultra-fast Maximum Power Point Tracking (MPPT)
Especially in case of a clouded sky, when light intensity is changing continuously, a fast MPPT algorithm will improve energy
harvest by up to 30% compared to PWM charge controllers and by up to 10% compared to slower MPPT controllers.
If partial shading occurs, two or more maximum power points may be present on the power-voltage curve. Conventional MPPTs
tend to lock to a local MPP, which may not be the optimum MPP. The innovative SmartSolar algorithm will always maximize
energy harvest by locking to the optimum MPP.
Full galvanic isolation between PV and battery connections provide additional overall system safety.
Wired connections are available for battery voltage and temperature sensing. The Solar Charger uses these measurements to
optimize its charge parameters. The accuracy of the data it transmits will improve battery charging efficiency, and prolong battery
life. The Smart Battery Sense and other VE.Smart networking features are not currently supported.
Either communications port type can be used for a wired data connection to a GX device (e.g. Cerbo GX, Color Control GX) PC
or other devices. Note that only one port can be used at a time.
Device Display
A 4 line LCD back-lit display shows operational information including battery levels, solar yield, and system icons.
• Aux 1, 2 input
• Programmable relay
The wireless solution to set-up, monitor and update the controller using Apple and Android smartphones, tablets or other
compatible devices.
Configure with the VictronConnect app. Available for iOS, Android devices, as well as macOS and Windows computers. A
VE.Direct to USB accessory is required for Windows systems; enter VictronConnect in the search box on our website and see the
VictronConnect download page for details.
The Charge Controller is configured for a three step charging process: Bulk – Absorption – Float.
Bulk- During this stage the controller delivers as much charge current as possible to rapidly recharge the batteries.
Absorption - When the battery voltage reaches the absorption voltage setting, the controller switches to constant voltage mode.
When only shallow discharges occur the absorption time is kept short in order to prevent overcharging of the battery. After a deep
discharge the absorption time is automatically increased to make sure that the battery is completely recharged.
Additionally, the absorption period is also ended when the charge current decreases to less than 2A.
Float - During this stage, float voltage is applied to the battery to maintain a fully charged state.
Wired connections are available for battery voltage and temperature sensing. The Solar Charger uses these measurements to
optimize its charge parameters. The accuracy of the data it transmits will improve battery charging efficiency, and prolong battery
life.
The Smart Battery Sense and other VE.Smart networking features are not currently supported.
Remote L functions as ‘allow to charge’ in case lithium battery is selected and remote H functions as ‘allow to discharge’. Use
smallBMS for the RS with Victron lithium batteries.
Programmable relay
3. Installation
This product contains potentially dangerous voltages. It should only be installed under
the supervision of a suitable qualified installer with the appropriate training, and
subject to local requirements. Please contact Victron Energy for further information
or necessary training.
Try and keep the distance between the product and the battery to a minimum in order to minimise cable
voltage losses
Page 5 Installation
Isolated SmartSolar MPPT RS
3.2. MPPT grounding, detection of PV array insulation faults & Earth fault alarm
notification
The RS will test for sufficient resistive isolation between PV+ and GND, and PV- and GND.
In the event of a resistance below the threshold (indicating an earth fault), the inverter shuts down and disables the ac outputs
(mppt keeps charging the battery as this has no impact on safety due the isolation to the battery side).
If an audible alarm and/or email notification of this fault is required, then you must also connect a GX device (such as the Cerbo
GX). Email notifications require an internet connection to the GX device and a VRM account to be configured.
The positive and negative conductors of the PV array must be isolated from ground.
Ground the frame of the PV array to local requirements. The ground lug on the chassis should be connected to the common
earth.
The conductor from the ground lug on the chassis of the unit to earth should have at least the cross-section of the conductors
used for the PV array.
When a PV resistance isolation fault is indicated, do not touch any metal parts and immediately contact a suitably qualified
technician to inspect the system for faults.
The battery terminals are galvanically isolated from the PV array. This ensures that PV array voltages cannot leak to the battery
side of the system in a fault condition.
Minimum cross section (mm2) per + and - connection terminal 0-2m 35 mm2 70 mm2
2-5m 70 mm 2 2 x 70 mm 2
Consult battery manufacture recommendations to ensure the batteries can take the total charge current of the
system. Decision on battery sizing should be made in consultation with your system designer.
• Undo the two screws at the bottom of the enclosure and remove the service panel.
Page 6 Installation
Isolated SmartSolar MPPT RS
• The "- Tr" version has screw terminal blocks inside. The PV cables pass through glands on the bottom of the unit and the lower
cover must be removed to access the terminal blocks inside.
• The "- MC4" version has MC4 connectors presented on the bottom of the unit. The bottom cover does not need to be removed
to connect the PV cables.
For the "- Tr" version, the terminal block screws should be tightened to a torque of 1.2Nm.
The MPPT 450/100 - MC4 version has two male and female pairs of MC4 connectors - one pair per tracker.
Side-by-side comparison of the MPPT RS 450/100 - MC4 (left) and MPPT RS 450/100 - Tr (right).
The MC4 connectors are pre-wired, whereas the "- Tr" version has screw terminal blocks, PV wires pass through cable glands at
the bottom of the unit.
The MPPT 450/200 - MC4 version has four male and female pairs of MC4 connectors - one pair per tracker.
Page 7 Installation
Isolated SmartSolar MPPT RS
Side-by-side comparison of the MPPT RS 450/200 - MC4 (left) and MPPT RS 450/200 - Tr (right).
The MC4 connectors are pre-wired whereas the "- Tr" version has screw terminal blocks, PV wires pass through cable glands at
the bottom of the unit.
The maximum rated voltage of the solar charger is 450 V. A PV overvoltage event will damage the solar
charger. This damage is not covered by warranty.
In case the PV array is located in colder climates the PV array can output more than its rated Voc. Use the MPPT sizing calculator
on the solar charger product page to calculate this variable. As a rule of thumb, keep an additional 10% safety margin.
MPPT PV inputs are protected against reverse polarity, to a maximum short circuit current of 20 A for each tracker.
Connecting PV arrays with a higher short circuit current is possible, up to an absolute maximum of 30A, as long as connected
with correct polarity. This outside of specification potential allows for system designers to connect larger arrays, and can be useful
to understand in case a certain panel configuration results in a short circuit current just slightly above the maximum of the reverse
polarity protection circuit.
Solar PV input cable insulation should be removed to allow 12 mm of exposed copper into the PV attachment point on the MPPT.
It should not be possible to come into contact with any exposed copper wiring, the fit must be clean without any stray strands.
BEWARE that the product warranty will be void if a PV array with a short circuit current larger than 20 A array
is connected in reverse polarity.
Page 8 Installation
Isolated SmartSolar MPPT RS
The MPPT RS must keep the individual tracker inputs isolated from each other. That means one solar PV
array per input, do not attempt to connect the same array to multiple tracker inputs.
When the MPPT switches to float stage it reduces battery charge current by increasing the PV Power Point voltage.
The maximum open circuit voltage of the PV array must be less than 8 times the minimum battery voltage when at float.
For example, where a battery has a float voltage of 54.0 volts, the maximum open circuit voltage of the connected array cannot
exceed 432 volts.
Where the array voltage exceeds this parameter the system will give a "Over-charge Protection" error and shut down.
To correct this, either increase the battery float voltage, or reduce PV voltage by removing PV panels from the string to bring the
voltage back within specification.
Page 9 Installation
Isolated SmartSolar MPPT RS
Second: if required, connect the remote on-off, and programmable relay, and communications cables
Third: Confirm correct PV polarity, and then connect the solar array (if incorrectly connected with reverse polarity, the PV voltage
will drop, the controller will heat up but will not charge the the battery).
The paralleled charge controllers must have identical settings (e.g. charge algorithm). The CAN communication ensures that the
controllers will switch simultaneously from one charge state to another (from bulk charge to absorption for example). Each unit
will regulate its own output current, depending on the output of each PV array and cable resistance.
Page 10 Installation
Isolated SmartSolar MPPT RS
In case of synchronized parallel operation, the network icon will blink every 3 seconds on all paralleled units.
The PV inputs should not be connected in parallel. Each charge controller must be connected to its own PV array.
https://www.victronenergy.com/live/ess:start
The SmartSolar MPPT RS ships with the remote on/off connector terminals connected to each other via a wire link.
Note that for the remote connector to be operational, the main on/off switch on the solar charger needs to be switched to “on”
The default function of the remote on/off connector is to remotely switch the unit on or off.
• The unit will switch on if “Remote L” and the “Remote H” are connected to each other (via a remote switch, relay or the wire
link).
• The unit will switch off if “Remote L” and the “Remote H” are not connected to each other and are free floating.
This feature can be enabled via VictronConnect. Go to “battery settings” and then to “Remote mode”. (see attached image)
In this mode, the “load”, “load disconnect” or “allowed to discharge” signal and the “charger”, “charger disconnect” or “allowed
to charge” signals from a Victron lithium battery BMS are used to control the unit. They respectively turn the inverter off in case
discharge is not allowed, and turn the solar charger off if charging is not allowed by the battery.
• Connect the BMS “load”, “load disconnect” or “allowed to discharge” terminal to the Inverter RS Smart “Remote H” terminal.
• Connect the BMS “charger”, “charge disconnect” or “allowed to charge” to the unit Inverter RS Smart “Remote L” terminal.
During battery charging, the charger will compensate the voltage drop over the DC cables up to a maximum of 1 Volt (i.e. 1V
over the positive connection and 1V over the negative connection). If the voltage drop threatens to become larger than 1V, the
charging current is limited in such a way that the voltage drop remains limited to 1V.
Page 11 Installation
Isolated SmartSolar MPPT RS
The digital inputs are 0-5v, and when a input is pulled to 0v it is registered as 'closed'
• AC IN connect: only connect to AC input when AUX input is active. An example of when this might be useful is to disable AC
input grid charging during an expensive time of use tariff period.
You can assign different functions to each aux input. In case the same function is assigned to both aux inputs then they will be
treated as an AND function, so both will need to active for the device to recognise the input.
Figure 3.
User I/O Connector is located on bottom left side of connection area, diagram shows 3 perspectives. Left Side - Top - Right Side
Table 2. User I/O Functions - See Installation Section for more details.
Numbe Connection Description
r
1 Relay_NO Programmable relay Normally Open connection
2 AUX_IN - Common negative for programmable auxiliary inputs
3 AUX_IN1+ Programmable auxiliary input 1 positive connection
4 AUX_IN2+ Programmable auxiliary input 2 positive connection
5 REMOTE_L Remote on/off connector Low
6 REMOTE_H Remote on/off connector High
7 RELAY_NC Programmable relay Normally Closed connection
8 RELAY_COM Programmable relay common negative
9 TSENSE - Temperature Sensor negative
10 TSENSE + Temperature Sensor positive
11 VSENSE - Voltage Sensor negative
12 VSENSE + Voltage Sensor positive
Page 12 Installation
Isolated SmartSolar MPPT RS
4.1. Setup
The following steps are necessary to successfully connect the SmartSolar MPPT RS via Bluetooth and the VictronConnect app:
2. Download and install the VictronConnect app from the App Store or
Google Play.
3. Open the VictronConnect app and scroll through the list of devices
for the SmartSolar MPPT RS.
4. Tap on it to launch the pairing dialog. Enter the default pairing code
which is either 000000 or is a unique PIN printed on the serial
number sticker of the SmartSolar MPPT RS.
It is strongly advised, when prompted, to change the default PIN to a
different one of your choice.
Status tab:
• Solar: Total solar power of all trackers.
The details of each tracker are shown below the total, including
Voltage, Power and Current.
• Relay: Displays the the state of the relay contacts, Open or Closed.
If the relay mode is set to manual, then the Open or Closed state can
also be controlled here.
History tab:
• Up to 30 days of historic data is displayed.
• Bar graphs show the solar yield in kWh. The shaded areas highlight
the time spend in the different charging stages.
• The "Solar panel" area records the total solar yield in kWh, maximum
PV power and voltage.
• If any errors were raised that day then they are shown with an orange
circle.
• To export the graph as a .csv you can tap the triangular three dot icon
at the top of the graph area. You'll then be presented with various
methods by which to share the .csv (e.g. email, WhatsApp etc.).
Trends tab:
• Two different data points can be selected using the drop down menus
just above the graph.
• Solar: Switch PV optimisation on or off and set custom names for each
PV tracker
• Relay: Select from a variety of relay modes for the internal relay.
Tap the three vertical dots in the top right corner of the settings page to
perform the following actions:
• Import settings from file: Import previously saved settings from a file
in the settings library.
• Save settings to file: Save the current settings to a file which will
be stored in the settings library. This file can be used as a backup to
restore settings on this EV Charging Station NS or to easily apply the
same settings to another one.
• Share settings: Share the settings file via email or other social apps
which may be in use on the Android or iOS device for example.
• Reset to defaults: Reset all settings to the factory defaults. This will
mean that any customised settings will be lost and setup will need to
be performed again or imported from a previously saved settings file.
To get to the Product info page, tap the 3 vertical dots icon from the
Settings page.
• Product: Shows the product name and the model number.
• Serial number: Shows the serial number of the SmartSolar MPPT RS.
• Pin code: The Pin code is hidden but it can be changed using the
change button to the right.
• Instant readout via Bluetooth: Enable this setting to display the most
important data of the SmartSolar MPPT RS on the Device list page.
• Instant readout details: Tap "SHOW" to see the encryption data used
for the Instant readout.
• Lock product settings: Use this option to lock the settings of the
SmartSolar MPPT RS with a password. This will prevent others from
changing critical settings without the password.
Tap "Add lock" to proceed to the "Lock product settings" page.
• Product settings password: Supply a password which will be used
to unlock the product settings.
4.5. Battery
The Battery settings page allows adjustment of all of the parameters
related to the battery which is connected to the SmartSolar MPPT RS.
Some options will be greyed out if a fixed battery preset is selected. A
"User defined" battery preset will allow all of the settings to be adjusted.
• Battery voltage: This option is always greyed out for the SmartSolar
MPPT RS because it is only a 48V product.
• Max charge current: Adjust the maximum current that the SmartSolar
MPPT RS will deliver to its battery terminals. By default, this is set to
the maximum value. You may wish to reduce this if, for example, you
have a smaller battery connected which cannot accept the maximum
charge current.
Charge voltages:
• Absorbtion voltage: Set the absorbtion voltage.
Equalization:
• Automatic equalization: Set-up the frequency of the auto equalize
function. Available options are between 1 and 250 days.
Equalization is typically used to balance the cells in a lead battery,
and also to prevent stratification of the electrolyte in flooded batteries.
Whether (automatic) equalization is necessary, or not, depends on the
type of batteries, and their usage. Consult your battery supplier for
guidelines.
When the Automatic equalization cycle has initiated, the charger
applies an equalization voltage to the battery as long as the current
level stays below the equalization current percentage setting of the
bulk current.
In the case of all VRLA batteries and some flooded batteries,
automatic equalization ends when the voltage limit (maxV) has been
reached, or after a period equal to (absorption time/8) - whichever
comes first.
For all tubular plate batteries and also for the user-defined battery
type, automatic equalization will end after a period equal to (absorption
time/2).
For the lithium battery type, equalization is not available.
When an automatic equalization cycle is not completed in one day, it
will not resume the next day. The next equalization session will take
place according to the interval set in the 'Auto Equalization' option.
When an automatic equalization cycle is not completed in one day, it
will not resume the next day. The next equalization session will take
place according to the interval set in the 'Auto Equalization' option.
Voltage compensation:
• Temperature compensation: Many types of battery require a lower
charge voltage in warm operating conditions, and a higher charge
voltage in cold operating conditions.
The configured coefficient is in mV per degree Celsius for the whole
battery bank, not per cell. The base temperature for the compensation
is 25°C (77°F), as shown in the chart below.
With a temperature sensor installed to the User I/O connection
block; the actual battery temperature will be used for compensation;
throughout the day.
Battery limits:
• Low temperature cut-off: This setting can be used to disable
charging at low temperatures as required by lithium batteries.
For lithium Iron Phosphate batteries this setting is preset at 5 degrees
Celsius, for the other battery types it is disabled. When creating a user
defined battery the cut-off temperature level can be adjusted manually.
Absorbtion:
• Absorbtion duration: Select "Fixed" or "Adaptive". When you tap on
the box to the right a detailed explanation for each option will pop up.
• Tail current: Set the current threshold that will be used to finish
absorption phase before the maximum absorption time expires. When
the battery current gets below the tail current for one minute, the
absorption phase will end. This setting can be disabled by setting it
to zero.
Equalization:
• Equalization current percentage: Set the percentage of the Max
charge current setting that will be used when equalization is
performed.
4.6. Solar
This page allows setting the Partial shading detection algorithm and
giving each tracker a custom name.
PV optimisation:
• Partial shading detection: The default setting is enabled. It is
recommended to leave this setting enabled. In some specific solar
installations it may need to be disabled.
PV trackers names:
• Each tracker can be given a custom name. The column on the left
will always display the tracker number and the column on the right will
show the custom name if given.
The custom name will also be shown on the LCD on the front of the
SmartSolar MPPT RS.
Tap on the row to set a custom name.
4.7. Relay
A programmable relay is available in the SmartSolar MPPT RS. The
contacts are accessible via the User I/O terminals. See the User I/O
functions table for the pinout.
• Relay mode: By default, the box is empty. Tap in the box to select or
change the mode of operation for the relay.
• Minimum closed time: Defines the minimum amount of time that the
relay will be closed after meeting a closure condition. This prevents
quickly changing conditions from opening and closing the relay too
often.
Relay mode
One of several relay modes can be selected from the list:
• Relay always off: The relay is always off and will not operate under
any condition, there are no other configurable options. Use this option
if you don't plan to use the relay.
• Panel voltage high: The option will switch the relay on and off based
upon user defined high parameters.
• Panel high voltage: The relay switches ON when this value is
exceeded.
• Clear panel high voltage: The relay switches OFF then the panel
voltage falls below this value.
• Battery voltage low: This user defined option switches the relay on
when the battery voltage falls too low, This can be used to disconnect
loads to prevent further discharge when the battery is low.
• Battery low voltage relay: Switches the relay ON when the battery
voltage falls below the set value.
• Clear battery low voltage relay: Switches the relay OFF when the
battery voltage rises above the set value.
• Error state: This option switches the relay ON when there is an error.
• Defrost option (temp < -20°C: This option switches the relay ON
when the Charger temperature falls below -20 degrees Centigrade.
• Battery voltage high: This user defined option switches the relay
ON when the battery voltage exceeds a set value. This option could
be used to switch a load on when the battery goes above a certain
voltage.
• Battery high voltage relay: Switches the relay ON when the battery
voltage exceeds this level.
• Clear battery high voltage relay: Switches the relay OFF then the
battery voltage falls below this value.
• Float or storage state: This option switches the relay ON when the
charger is in the float or storage state. In float state the battery could
be considered full and so the a load such as a water heater could be
switched on to use excess solar energy.
• Manual control: Use this option to control the relay manually from the
Settings - Relay page or from the Overview page.
4.8. Display
These settings define the behaviour of the front panel LCD backlight and
the temperature unit that it will display.
• Display backlight: Set up whether the front panel LCD backlight will
be on or off.
• Always off: The backlight will always be off.
The LCD may still be readable under strong ambient light but it will
not emit light.
5. Operation
5.1.1. Startup
Quickly connect the DC side load breaking fuse or isolation to provide DC power to the battery terminals of the unit.
Switch on the unit using the on/off switch located on the bottom left hand underside of case, switch toward yourself for ON
position.
When powering up, the screen will display the product details, firmware version, and if any start up errors are detected.
5.1.2. Shutdown
Switch off the unit using the on/off switch located on the bottom left hand underside of the case. Switch away from yourself for
OFF position.
Quickly disconnect the DC side load breaking fuse or isolation providing DC power to the battery terminals.
Note: dangerous residual voltages may still exist inside the product and at the terminals after shutdown. Never open the product
casing, or touch bare terminals.
Startup Screen
When the units is first switched on it will display firmware, serial number and model details for severals while the unit performs
self tests.
Battery:
Battery Power, Current, DC voltage, Temperature (*). Battery state (e.g. discharging, bulk, absorption, float, etc).
Solar 1
Solar Power, Voltage and Current, kWh daily and total Yield.
Additional solar trackers will display the same values as above where available on additional screens.
Page 24 Operation
Isolated SmartSolar MPPT RS
The system will display code notifications as required. See troubleshooting section for additional information.
In the top right of the display are other system information icons.
MPPT Active
5.4. Maintenance
The solar charger does not need regular maintenance. Unqualified users should not attempt to open the product casing.
Page 25 Operation
Isolated SmartSolar MPPT RS
6. Troubleshooting
Start by checking the common issues described here. If the problem persists, contact the point of purchase (Victron dealer or
distributor) for technical support.
If you're unsure who to contact or if the point of purchase is unknown, refer to the Victron Energy Support webpage.
If the unit is active, the display is active or can communicate with the VictronConnect app via Bluetooth or the VE.Direct port.
For the solar charger to be active, it must be powered either via the battery or the PV terminals (or both), and the unit must be
switched on.
In case the solar charger is not active, follow these steps to try to remedy this situation:
• The solar charger does not have an on/off switch. It will activate as soon as one (or both) of the battery or PV terminals are
powered.
The voltage of the battery or the PV terminals needs to be above the minimum voltage as specified in the technical
specifications chapter.
For instructions on how to check the voltage, see the below "Battery and PV terminal voltage check" procedure.
WARNING – A dangerous voltage can be (or is) present on the solar charger electrical terminals; only perform
this procedure if you are a trained electrical technician.
• Measure the voltage between the positive and negative battery terminals.
• Confirm that the battery or the PV voltage is at least above the minimum voltage as specified in the technical specifications
chapter.
• Is the battery voltage sufficiently high enough? If not, charge the battery with an auxiliary charger.
• Is the PV voltage sufficiently high enough? Is there a problem with the PV array, or is it night?
Page 26 Troubleshooting
Isolated SmartSolar MPPT RS
To find out the reason why the solar charger is off, click on the "Why is
the charger off?" text.
A pop-up window will appear with some of the explanations and possible
remedies.
Voltages above 50V are generally considered to be dangerous. Check your local electrical safety regulations
as to the exact regulations. Dangerous voltages should only be handled by a qualified technician.
1. Use the VictronConnect app, a solar charger display or a GX device to check the battery voltage and PV voltage.
2. In case the above step is not possible, measure the battery and PV voltages at the solar charger terminals using a multimeter
instead.
3. Compare both voltages. The PV voltage needs to be a minimum of 120V to start up, and also 80V to continue operation.
• Shading.
Page 27 Troubleshooting
Isolated SmartSolar MPPT RS
• Seasonal differences.
• Wiring problems.
• Reverse PV polarity:
• The positive and negative have been swapped when connected to the controller, read next paragraph: “Reverse PV polarity”.
Check the VictronConnect app settings - battery page to ensure that the
charger has been enabled.
In the case of reverse PV voltage, the solar charger will not indicate an error.
• The controller is not charging the batteries, the charge current is zero.
If this is the case check for reverse polarity using a multimeter by ensuring that the positive PV cable is connected to the positive
PV terminal, and the negative cable is connected to the negative terminal.
Measuring PV voltage at the PV terminals of a solar charger should only be performed by an electrical
technician.
If a flag on top of the relays indicates the "C" position then it is closed. When the relays are closed the PV array is short circuited
to stop PV power from entering the SmartSolar MPPT RS. The PV fuses or circuit breakers in the installation may open.
Page 28 Troubleshooting
Isolated SmartSolar MPPT RS
The fault cannot be cleared nor reset. The relays have closed to prevent further damage due to the internal fault.
DO NOT ATTEMPT TO RESET THE SAFETY RELAYS. THE RELAYS HAVE CLOSED TO PROTECT FROM
A HAZARDOUS SITUATION.
The fuses will blow if a fault has occurred inside the SmartSolar MPPT RS. In this case you should return the unit to the supplier.
Do not attempt to replace the fuses. The fuses will blow due to a fault being present inside the unit.
Managed batteries or an inverter/charger with an external control system like, for example, an ESS system, can control the solar
charger via a GX device. The battery dictates if charging is allowed, and when charging is allowed, what charge voltage and
currents are used. If external control is active this will be displayed in the VictronConnect app and also on the GX device.
Page 29 Troubleshooting
Isolated SmartSolar MPPT RS
The VictronConnect app indicates that the charger is active and the
charge voltage is correct, but the charge current is zero, or close to zero.
• The solar charging is not connected to the battery (cable, fuse or circuit breaker issues).
• The charger is externally controlled (ESS or DVCC). See the Solar charger externally controlled [29] chapter.
• The battery temperature is too high and temperature-compensated charging is active or set incorrectly, see the Wrong
temperature compensation setting [34] chapter.
• Reverse PV polarity.
This is especially the case when at the same time the DC loads in the system are not consuming any power from the battery.
To find out what the state of charge (SoC) of the battery is, check the battery monitor (if present), or alternatively, check what
charge stage the controller is in. Also, observe that the solar cycle is (briefly) progressing through these charge stages at the
beginning of the daily charge cycle:
Be aware that it can also be possible that the solar charger thinks the battery is full, while in reality, the battery is not full. This can
occur when the charge voltages have been set too low, causing the solar charger to prematurely switch to the absorption or float
stage. For more information see the Battery settings too low [32] chapter.
It might look like the battery is connected because the solar charger is able to operate without a battery connected and the
VictronConnect app will show a battery voltage and a charge stage, but the charge current is zero or close to zero.
Page 30 Troubleshooting
Isolated SmartSolar MPPT RS
Measuring battery voltage at the battery terminals of a solar charger should only be performed by a
qualified electrical technician.
4. If the battery voltage and the controller voltage are different, then investigate why this is. Follow the path from the controller to
the battery to investigate what could be the cause.
2. Check if all cable connections are tight while taking maximum torque levels into consideration.
3. Check if all cable lugs or cable terminals have been crimped correctly.
If a blown fuse is found, first ensure that the battery polarity has been correctly wired before replacing the
fuse. See next paragraph for more information on reverse battery polarity.
Page 31 Troubleshooting
Isolated SmartSolar MPPT RS
• Check that the battery charge voltages are set according to the battery
manufacturer's specifications.
Be aware that a red cable or positive labelled cable might not necessarily mean that the cable is indeed a
positive cable. A wiring or labelling mistake could have been made during installation of the solar charger.
The solar charger is not protected against reverse battery polarity and any damage caused by this is not covered under warranty.
Always verify the battery polarity before reconnecting the battery wires to the solar charger.
In the case of reverse PV voltage, the solar charger will not indicate an error.
• The controller is not charging the batteries, the charge current is zero.
If this is the case check for reverse polarity using a multimeter by ensuring that the positive PV cable is connected to the positive
PV terminal, and the negative cable is connected to the negative terminal.
Measuring PV voltage at the PV terminals of a solar charger should only be performed by an electrical
technician.
• The batteries are not fully charged at the end of the day.
• The charge current from the solar charger is less than expected.
Page 32 Troubleshooting
Isolated SmartSolar MPPT RS
To investigate look at the history tab in the VictronConnect app. The histogram displays how long the batteries have been charged
in the Bulk, Absorption and Float stage each day, for the last 30 days. If you click on one of the histogram columns you will see a
breakdown of the charge stages.
You can use the charge times to see if the PV array is properly sized for your requirements.
A system that never reaches the float stage could have the following issues:
• For more potential reasons see paragraph: “PV power or yield less than expected”.
System spending all its time in bulk with breakdown of charge stages - System in bulk and absorption
The battery will only be charged when the power available from the PV panels exceeds the power being drawn by the loads in the
system, like lights, fridge, inverter, and so on.
If the system battery monitor is correctly installed and configured you can see how much current is going in (or out) of the battery
and the solar charger will tell you how much current the solar array is generating.
A positive sign alongside the current reading means that current is flowing in to the battery, while a negative sign means that
current is being drawn from the battery.
For more information on cabling issues and voltage drop see the Wiring unlimited book.
1. Measure the voltage on the battery terminals of the solar charger using the VictronConnect app or a multimeter.
Page 33 Troubleshooting
Isolated SmartSolar MPPT RS
2. Measure the battery voltage on the terminals of the battery using a multimeter.
To find out the correct temperature compensation coefficient setting for your battery, refer to the battery documentation. When in
doubt use the default value of -64.80mV/°C for lead acid batteries and disable the temperature compensation setting for lithium
batteries.
Overcharging batteries will cause battery damage and can be caused by:
• Incorrect charge voltage settings.
• Battery faults.
• Too high current, while the battery is not accepting charge anymore because of aging or prior mistreatment.
Check if all the battery charge voltages (absorption and float) are set correctly.
The charge voltages have to match the recommended voltages as stated in the battery manufacturers documentation.
Not all batteries can be charged with equalization voltages. Check with the battery manufacturer if the battery you are using
needs a periodic equalizing charge.
Generally speaking, sealed batteries as well as lithium batteries don’t need and therefore should not be equalized.
Page 34 Troubleshooting
Isolated SmartSolar MPPT RS
A battery contains a number of cells that are connected in series. When a battery is old or has been damaged, a likely scenario is
that one of these cells is not operational anymore.
When the faulty battery is charged, the damaged cell will not accept charge and the remaining cells will receive the broken cell’s
charge voltage and thus will be overcharged.
To fix this, replace the battery. In case of multiple battery system replace the whole battery bank. It is not recommended to mix
batteries of different ages in one battery bank.
It is hard to tell what has exactly happened to a battery during its lifetime. The solar charger will keep 30 day of battery voltage
history. If the system also contains a battery monitor, or if the system is connected to VRM, the battery voltages and the cycle
history of the battery can be accessed This will give a complete picture of the battery history and it can be determined if the
battery is near the end of its service life or has been abused.
2. Check how deep the battery has been discharge on average. A battery will last for less cycles if deeply discharged,
compared to more cycles if discharged less deep.
3. Refer to the battery data sheet to find out how many cycles at what average discharge the battery is capable of. Compare
this with the battery history and determine if the battery is near the end of its service live.
2. Check if the battery has been charged with a too high voltage. Very high charge voltage will damage the battery. Check the
maximum battery voltage and the high voltage alarms in the battery monitor. Check if the measured maximum voltage has
exceeded the battery manufacturer recommendations.
6.8. PV problems
This chapter deals with the remaining solar problems that were not already discussed in the earlier chapters.
To find the potential solar yield per day for a specific PV array size in a specific geographical location, use the MPPT sizing
calculator on the solar charge controller product page.
These are some of the reasons why the array is generating less power than expected:
• Dirty panels.
• The batteries are too small, or getting older, and have a reduced capacity.
Page 35 Troubleshooting
Isolated SmartSolar MPPT RS
Some of these reasons have already been explained in the the chapter: “The batteries take too long to charge, are undercharged
or charge current less than expected”. Some additional reasons are explained in this paragraph.
Only use solar panels that are the same brand, type and model.
Solar cable
• Cable too thin - remember that the current will be higher when the PV voltage is lower. For more information on cable thickness
see the Wiring Unlimited book.
Nearly all optimisers contain an MPPT or other tracking mechanisms and this interferes with the MPPT algorithm in the solar
charger.
If a ground current is detected, first investigate all the equipment connected to that system and check for ground faults.
Next, check how many connections to ground the system has. There should only be a single point in the system connected to
ground . This should be at the battery.
Page 36 Troubleshooting
Isolated SmartSolar MPPT RS
For more information on system grounding, see the "System grounding" chapter in the Wiring Unlimited book.
The solar charger stops charging if the PV voltage exceeds the maximum rated PV voltage. At the same time, it will display an
overvoltage error #33, and will fast blink its absorption and float LED.
Charging will not recommence until the PV voltage has dropped 5V below the rated maximum voltage.
When investigating a high voltage issue, also look at the history of the VictronConnect app, solar charger display or GX device.
Check the highest PV voltage for each day (Vmax) and also look for past overvoltage warnings.
Check the open circuit voltage (Voc) rating of the PV array. Ensure that it is less than the maximum rated voltage of the solar
charger. Use the MPPT sizing calculator on the solar charger product page. In case the PV array is located in cold climates or if
the night temperature drops close to or below 10°C the PV array can output more than its rated Voc. As a rule of thumb, keep an
additional 10% safety margin.
An overvoltage event can damage the solar charger, depending on how much the maximum PV voltage was exceeded. This
damage is not covered by warranty.
6.9.2. Bluetooth
Please note that it is highly unlikely that the Bluetooth interface is faulty. The problem is most likely caused by something else.
Use this chapter to quickly rule out some of the common causes of Bluetooth issues.
Page 37 Troubleshooting
Isolated SmartSolar MPPT RS
Physical cable connector or data port issues Try a different VE.Direct cable and see if the unit will now communicate. Is the
connector inserted properly and deep enough? Is the connector damaged? Inspect the VE.Direct port, are there bent pins? If this
is the case, use long nose pliers to straighten the pins, while the unit is unpowered.
VE.Direct TX port issues Check the “TX port function” setting in VictronConnect. Does the set function match the application it is
being used in. To test if the TX port is operational check its functionality using a TX digital output cable.
VE.Direct RX Port issues Check the “RX port function” setting in VictronConnect. Does the set function match the application it
is being used in. To test if the RX port is operational check its functionality using a VE.Direct non-inverting remote on/off cable.
Page 38 Troubleshooting
Isolated SmartSolar MPPT RS
For the most up-to-date version of this list see this link: https://www.victronenergy.com/live/mppt-error-codes.
Note that not all of these errors might apply to your product. Some error types only apply to solar chargers,
DC-DC chargers or AC chargers or are specific only to certain models within a charger group.
Possible solutions:
• if possible provide adequate cooling for the unit, a cooler unit can handle more current.
• charge the battery before using the inverter, at higher battery voltages the same amount of power requires less current.
Page 39 Troubleshooting
Isolated SmartSolar MPPT RS
• configuration issue, check if the battery settings match with the installation (especially absorption and float voltage settings).
• another charger in the system raises the battery voltage above the expected level.
Error 33 - PV over-voltage
• This error will auto-reset after PV-voltage has dropped to safe limit.
This error is an indication that the PV-array configuration with regard to open-circuit voltage is critical for this charger. Check
configuration, and if required, re-organise panels.
Error 34 - PV over-current
• The current from the solar-panel array has exceeded the maximum allowed current.
This error could be generated due to an internal system fault.
Disconnect the charger from all power-sources, wait 3 minutes, and power-up again. If the error persists the controller is
probably faulty, contact your dealer.
Error 35 - PV over-power
• Applies to the MPPT RS, Inverter RS and Multi RS products.
Please upgrade your firmware to at least v1.08 as the issues causing this error have been addressed.
If you are using firmware v1.08 or newer this error indicates that the internal dc voltage is too high. This error will auto-reset.
If the error does not auto-reset disconnect the charge controller from all power-sources, wait 3 minutes, and power up again. If
the error persists the charge controller is probably faulty.
Page 40 Troubleshooting
Isolated SmartSolar MPPT RS
This error will not auto-reset. Check the installation and restart the unit using the power-switch.
• Automatic checking of the disconnect means failure. This usually indicates a broken relay (sticky contact) in the AC input stage.
Page 41 Troubleshooting
Isolated SmartSolar MPPT RS
When removing charger from such system, and reusing it in a system without BMS, that setting needs to be cleared. Here is
how to do that:
• Chargers with LCD display: go into the setup menu, and change setting ‘BMS’ from ‘Y’ to ‘N’ (setup item 31).
• Other chargers: reset the charger to factory defaults with VictronConnect, and then reconfigure it.
Page 42 Troubleshooting
Isolated SmartSolar MPPT RS
Please do report this to your Victron dealer and ask him to escalate it to Victron; as this error should never happen. Preferably
include firmware version and any other specifics (VRM URL, VictronConnect screenshots or similar).
Error 203, Err 205, Err 212, Err 215 - Internal supply voltage error
• The unit performs internal diagnostics when activating its internal voltage supplies. This error indicates that something is wrong
with an internal supply voltage.
This error will not auto-reset. Check the installation and restart the unit using the power-switch. If the error persists the unit is
probably faulty.
Page 43 Troubleshooting
Isolated SmartSolar MPPT RS
7. Technical Specifications
resistance below the threshold, the unit will stop charging, display the error, and send the error signal to the GX device (if
connected) for audible and email notification.
5) Programmable relay which can be set for general alarm, DC under voltage or genset start/stop function. DC rating: 4A up
7.1. Compliance
SIMPLIFIED EU DECLARATION OF CONFORMITY: Hereby, Victron Energy B.V. declares that the SmartSolar MPPT RS is
in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet
address: https://ve3.nl/7R.
UK PSTI STATEMENT OF COMPLIANCE: We, Victron Energy B.V., confirm that our product SmartSolar MPPT RS complies
with the security requirements outlined in Schedule 1 of The Product Security and Telecommunications Infrastructure (Security
Requirements for Relevant Connectable Products) Regulations 2023. The official Statement of Compliance can be downloaded
from https://ve3.nl/7R.
8. Appendix
Page 46 Appendix
Isolated SmartSolar MPPT RS
Page 47 Appendix
Isolated SmartSolar MPPT RS
MultiPlus ACin
ACout
ACin ACout1
ACin ACOut1
Grid - ACin
ACout
MultiPlus - ACout
AC
MultiPlus - ACin
Distribution
48V Battery*
* minimum float voltage of 52.3V (PV voltage ÷ 8)
Page 48 Appendix
Isolated SmartSolar MPPT RS
310.4 127
7.5
4x 6
32.5 6.2(3x)
B 43.4 B
98.3
55
87.5 87.5
442.3 350
C C
103.5
26.3
D
4.1 D
119.2 175
265
E
127 E
Dimensions in mm
F
F
Rev00
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
435.3 147.0
7.5
6(4x)
B 6.2(3x) B
30
44.8
98.3
55
487.1
120 120
376
C C
115.4
25
138.2
D
5.1 240 D
388
147.0
E
E
Dimensions in mm
F
F
Rev01
1 2 3 4 5 6 7 8
Page 49 Appendix