1/16/2021 OIL PUMP
OIL PUMP INSTALLATION
1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
a. Apply a light coat of engine oil to 3 new gaskets.
b. Install the 3 gaskets to the stiffening
crankcase assembly.
c. Align the drive rotor spline and the
crankshaft timing sprocket as shown
in the illustration.
Text in
Illustration
Drive
*1 Rotor
Spline
Crankshaft
*2 Timing
Sprocket
d. Apply seal packing in a continuous line
to the timing chain cover sub-
assembly as shown in the following
illustration.
Seal packing
Toyota Genuine Seal Packing Black,
Three Bond 1207B or equivalent.
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Apply Seal Packing as Follows
Seal
Packing Distance
Diameter from
Seal
(Round) Edge of
Packing
Area Cover to
Seal Application
Center
Pacing Length
of Seal
Dimension Packing
(Flat)
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Seal
Packing Distance
Diameter from
Seal
(Round) Edge of
Packing
Area Cover to
Seal Application
Center
Pacing Length
of Seal
Dimension Packing
(Flat)
2.5 to 3.5
mm 2.5 mm
Dashed (0.0984 to (0.0984 -
Line 0.138 in.) in.)
-
2.5 to 3.5
mm 2.5 mm
A-A (0.0984 to (0.0984 -
0.138 in.) in.)
-
5.0 mm
(0.197
in.)
7.0 mm
(0.276 in.) 3.0 mm
28 mm
B-B or more (0.118
(1.10 in.)
wide and in.)
3.0 mm
(0.118 in.)
or more
thick
7.0 mm
(0.276
in.)
13.0 mm
(0.512 in.) 5.0 mm
25 mm
C-C or more (0.197
(0.984 in.)
wide and in.)
3.0 mm
(0.118 in.)
or more
thick
5.0 mm
(0.197
in.)
7.0 mm
(0.276 in.) 3.0 mm
26 mm
D-D or more (0.118
(1.02 in.)
wide and in.)
3.0 mm
(0.118 in.)
or more
thick
E 2.5 to 3.5 3.0 mm -
mm (0.118
(0.0984 to in.)
0.138 in.)
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Seal
Packing Distance
Diameter from
Seal
(Round) Edge of
Packing
Area Cover to
Seal Application
Center
Pacing Length
of Seal
Dimension Packing
(Flat)
Note
When there is oil on the contact surfaces, clean the surfaces with non-residue solvent before
applying seal packing.
Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10
minutes of applying seal packing.
After applying seal packing to the timing chain cover sub-assembly, install the engine mounting
bracket RH within 10 minutes.
Do not add oil for at least 4 hours after the installation.
Do not start the engine for at least 4 hours after the installation.
e. Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts.
Text in Illustration
*1 Nut - -
Bolt Length
Thread
Item Length
Diameter
30 mm 8 mm (0.315
Bolt A
(1.18 in.) in.)
35 mm 10 mm (0.394
Bolt B
(1.38 in.) in.)
45 mm 8 mm (0.315
Bolt C
(1.77 in.) in.)
Note
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Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.
f. Tighten the 17 bolts and 2 nuts in several steps, in the order shown in the illustration.
Torque:
for bolt A, C, and Nut
21 N*m { 214 kgf*cm, 16 ft.*lbf }
for bolt B
55 N*m { 561 kgf*cm, 41 ft.*lbf }
2. INSTALL ENGINE MOUNTING BRACKET RH
a. Install the engine mounting bracket RH with the 5 bolts in the order shown in the
illustration.
Torque:
for bolt 1, 2 and 3
55 N*m { 561 kgf*cm, 41 ft.*lbf }
for bolt 4 and 5
21 N*m { 214 kgf*cm, 16 ft.*lbf }
Note
After applying seal packing to the timing
chain cover sub-assembly, install the
engine mounting bracket RH within 10
minutes.
3. INSTALL TIMING CHAIN COVER OIL SEAL
a. Apply MP grease to the lip of a new oil seal.
Note
Do not allow foreign matter to contact the lip of the oil seal.
Do not allow MP grease to contact the dust seal.
b. Using SST and a hammer, tap in the oil seal until its surface is flush with the timing chain
cover edge.
SST
09223-22010
Note
Keep the lip of the oil seal free
from foreign matter.
Do not tap in the oil seal at an
angle.
4. INSTALL CRANKSHAFT PULLEY
a. Align the pulley set key with the key groove of the crankshaft pulley.
Text in
Illustration
*a Hold
*b Turn
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b. Using SST, hold the crankshaft pulley
and install the pulley bolt.
SST
09213-54015
09330-00021
91551-80650
Torque:
260 N*m { 2651 kgf*cm, 192 ft.*lbf
}
5. INSTALL CRANKSHAFT POSITION SENSOR
a. Clean and degrease the threads of the bolt for the crankshaft position sensor.
b. Apply a light coat of engine oil to the O-ring of the sensor.
Text in
Illustration
O-
*1
ring
c. Apply adhesive to 2 or 3 threads of the
bolt.
Text in
Illustration
*1 Adhesive
Adhesive
Toyota Genuine Adhesive 1324, Three
Bond 1324 or equivalent.
d. Install the sensor with the bolt.
Torque:
6.5 N*m { 66 kgf*cm, 58 in.*lbf }
Note
Make sure that the O-ring is not cracked
or does not jump out of position during
installation.
e. Connect the sensor connector.
6. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
a. Install the V-ribbed belt tensioner with the bolt.
Torque:
21 N*m { 214 kgf*cm, 15 ft.*lbf }
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7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
a. Apply a light coat of engine oil to 3 new gaskets.
b. Install the 3 gaskets to the camshaft
bearing caps.
c. Visually check the spark plug tube
gasket.
OK
Area Specified Condition
No scratches or
Upper surface
deformation
No scratches or
Outer lip
deformation
Inner lip No scratches
Text in
Illustration
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*a Upper
Surface
Inner
*b
Lip
Outer
*c
Lip
Tech Tips
If the result is not as specified, replace the spark plug tube gasket.
d. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.
Note
Remove any oil from the contact surface.
e. Apply seal packing as shown in the illustration.
Seal packing
Toyota Genuine Seal Packing Black,
Three Bond 1207B or equivalent
Standard seal diameter
3.0 to 6.0 mm (0.118 to 0.236 in.)
Application width A
5.0 mm (0.197 in.)
Text in
Illustration
Seal
*1
Packing
Timing
Chain
*2 Cove
Sub-
assembly
Camshaft
Housing
*3
Sub-
assembly
Note
Remove any oil from the contact surface.
Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 15
minutes of applying seal packing.
f. Align the cylinder head cover sub-assembly with pin A. Then align the cylinder head cover
sub-assembly with pin B and install the cylinder head cover sub-assembly.
g. Install 3 new seal washers and the 16
bolts, and then tighten the bolts in the
order shown in the illustration.
Torque:
12 N*m { 122 kgf*cm, 9 ft.*lbf }
Note
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Do not add oil for at least 4 hours after
the installation.
8. INSTALL IGNITION COIL ASSEMBLY
a. Install the 4 ignition coil assemblies with the 4 bolts.
Torque:
10 N*m { 102 kgf*cm, 7 ft.*lbf }
Tech Tips
Perform "Inspection After Repair" after replacing the ignition coil assembly Click here.
b. Connect the 4 ignition coil assembly connectors.
9. INSTALL ENGINE WIRE
a. Install the engine wire to the engine with transaxle.
10. INSTALL ENGINE AND TRANSAXLE
Click here
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