2016 Preharvest Food Safety in Broiler Chicken Production
2016 Preharvest Food Safety in Broiler Chicken Production
ABSTRACT Preharvest food safety in broiler production is a Campylobacter infections, respectively, occur annually
systematic approach to control the introduction, propagation, (3). Both pathogens are frequently associated with the
and dissemination of Salmonella and Campylobacter from
consumption of contaminated poultry products. It is
breeder flocks to the end of their progeny (broilers) life cycle.
New and revised more stringent performance standards for
estimated that 10 to 29% of Salmonella infections and
these pathogens at the processing plant level require 43% of Campylobacter infections are associated with
continuous evaluation of the preharvest management practices poultry products (4–7).
and intervention strategies used by the poultry industry. Poultry meat production and consumption is of sig-
The implementation of stricter biosecurity plans, vaccination nificant economic importance in many countries world-
of breeder flocks for Salmonella, and usage of feed that is free wide. Poultry is the second most consumed meat (33%
of animal by-products are some of the measures recommended of all meats) globally, after pork (37%) (8). However,
to control the pathogens. Interventions shown to be effective
poultry is the fastest growing meat sector as reflected by
in experimental settings need to be assessed for their
cost-effectiveness and efficiency when applied at the farm level. the increase in world consumption. The consumption
of poultry meat increased by 14.4% from 2004 to
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Alali and Hofacre
most significant food vehicles for Salmonella and Cam- identified Campylobacter serovars associated with hu-
pylobacter. For instance, in the United States, an esti- man infections in the United States were Campylobacter
mated 100,000 to 300,000 cases of human salmonellosis jejuni and Campylobacter coli (17–19). C. jejuni is the
each year have been attributed to the consumption of most common serovar associated with poultry products,
contaminated poultry products. Despite the control and followed by C. coli (20–23).
intervention strategies established to control Salmonella
contamination in processed poultry, the U.S. Depart-
ment of Agriculture (USDA) Food Safety and Inspection STRUCTURE OF INTEGRATED POULTRY
Service (FSIS) reported a 4.3% Salmonella prevalence PRODUCTION SYSTEM IN
on raw broiler carcasses in poultry processing plants in THE UNITED STATES
2012 (9). Since the United States produces an estimated It is necessary to understand the integrated broiler pro-
8.9 billion broiler birds a year, around 382 million duction system to better understand the transmission
carcasses can be contaminated each year. The latest dynamics of Salmonella and Campylobacter as well as
estimate in 2011 from a USDA-FSIS microbiological the development and application of management strat-
baseline data collection survey revealed that Campylo- egies and intervention methods. The poultry industry in
bacter contamination prevalence on broilers was 9.4% the United States and in many countries worldwide is a
(10). vertically integrated production, processing, and distri-
The per capita consumption of poultry products bution system. Most poultry companies in the United
has increased 6.5-fold since 1910 (11). An increase in States have contract agreements with farmers (growers)
consumption of poultry increases the potential risk for that bind farmers to grow birds (breeder or broilers)
exposure to Salmonella and Campylobacter through in exchange for payment. Operating expenses such
contaminated poultry products unless steps are taken as repairs and maintenance, clean-up cost, manure,
to improve the microbiological safety of the products. and dead bird disposal are the responsibility of the
The most commonly identified Salmonella serovars farmer. Most integrators require houses to be built
associated with human infections in the United States and equipped according to strict specifications. The
were Salmonella enterica Enteritidis, Typhimurium, poultry companies control the rest of the production
Newport, Javiana, I 4,[5],12:i:-, Montevideo, Heidelberg, processes, which include providing chicks to the farmers
Muenchen, Infantis, and Braenderup (12). According to a growing breeders (parent stock) or broiler flocks; pro-
USDA-FSIS report in 2011, the top serovars associated ducing and distributing feed; providing veterinary and
with broiler carcasses were S. enterica Kentucky, Ente- management services to the farms; hatching the breeder-
ritidis, Typhimurium, Infantis, Heidelberg, Johannesburg, broiler eggs; transporting broiler birds to the processing
2 ASMscience.org/MicrobiolSpectrum
Preharvest Food Safety in Broiler Chicken Production
The New Salmonella Standards for Broilers susceptibility of the birds, stress due to overcrowding
Based on the latest microbiological baseline survey of or underlying illness, level of pathogen exposure and
broiler carcasses (2011–2012), FSIS estimates of Sal- virulence of the organism to facilitate colonization
monella prevalence on post-chilled carcasses was 4.3% and/or evade host defenses, and competition with gut
(9). With a goal of further reduction of human illness microbiota for colonization sites (19, 24, 25). Broilers
associated with chicken products, the FSIS issued these are most susceptible to pathogen colonization during
new standards to improve pathogen control in process- the first few days of hatch by vertical transmission from
ing plants. The FSIS believes that the standard of no infected parents or by horizontal transmission at the
more than 5 positives out of 51 samples will lead to an hatcheries during feeding, handling, and transportation
80% probability that a processing plant will meet a (24, 26, 27). Additionally, birds are highly susceptible to
7.5% performance standard. The qualitative (presence/ Salmonella and Campylobacter infections during feed
absence) Salmonella testing method will continue as be- withdrawal prior to slaughter due to stress, consump-
fore, using the 400-ml carcass rinse to determine which tion of contaminated litter, and alterations of the crop
carcasses are positive. The FSIS predicts that in the first pH and intestinal microbiota (28–30). Preharvest inter-
two years of implementing the new standards for Salmo- ventions to control Salmonella and Campylobacter in
nella for broilers, a reduction of approximately 26,000 broilers should be directed largely at the most critical
human cases will occur compared to the old standards points for pathogen introduction to the flock. In this
(i.e., no more than 13 positives out of a 51-sample set). section, we discuss the different routes of Salmonella and
Campylobacter entry to broiler flocks and possible in-
The New Campylobacter Standards for Broilers tervention methods.
In the microbiological survey in 2011, the FSIS collected
quantitative and qualitative data for Campylobacter Feed Contamination and Recontamination
on broiler carcasses. The FSIS estimate of Campylo- Feed in general is considered a vehicle for foodborne
bacter prevalence on postchilled carcasses was 9.4%. pathogen transmission in food animal production, and
The agency uses a direct plating method (1 ml of car- in poultry production in particular. Poultry birds that
cass rinsate) to quantify (enumerate) Campylobacter, consume contaminated feed could get infected and col-
as well as a qualitative (enrichment) method using 30 ml onized with pathogens, resulting in pathogen coloni-
of rinsate to detect the organism when direct plating is zation and fecal shedding in the farm environment.
negative. The 1-ml direct plating test procedure is less Although the poultry industry understands the role and
sensitive than the 30-ml procedure, but it detects a high importance of feed as a vehicle of foodborne pathogen
level of contamination. The performance standards for transmission in poultry production, contamination of
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Alali and Hofacre
It has been reported that poultry feed is often con- the microbiological quality of feed should be considered
taminated with a variety of pathogens such as Salmo- when needed.
nella spp. and Enterococcus (31, 32). Feed is mostly free Several chemical and physical interventions have been
of Campylobacter since feed is dried and pelleted under applied to feed to prevent and control Salmonella con-
high temperature; therefore, the survival of this organ- tamination. These methods include treating feed with
ism in feed is unlikely (33, 34). Animal feed manufac- acids (e.g., organic and propionic acids) and formalde-
turing and distribution is a multistage process as follows: hyde, heat treatments, and irradiation (36–39). Combi-
(i) in the field (preharvest) with plant crop (e.g., corn and nations of acids and heat treatments are common in
soybean) processing as well as production of protein the poultry feed industry because they have been proven
meals (e.g., animal, bone, and fish); (ii) at the feed mill to effectively reduce the level of Salmonella in the end
(i.e., harvest), where feed goes through grinding, mixing, product (40).
pelleting, and then storage at the mill; and (iii) in post-
harvest, which includes transportation of feed to animal Breeder Flocks (Parent Stock)
farms, storage at the farms, and dispensing of feed to Vaccination programs for breeder flocks are becoming
animals for consumption. Bacterial contamination of part of the regular food safety control system in most
animal feed can occur at various manufacturing stages. poultry companies in the United States and the European
Control of pathogens in raw feed ingredients and during Union. The goal of vaccination in broiler breeder farms
production has the most significant impact on feed con- is to reduce the vertical transmission of Salmonella spp.
tamination. At the feed mill, poultry feed can become to the hatching progeny and ultimately to reduce the
contaminated during manufacture/processing as a result incidence of the organisms being carried into the pro-
of cross-contamination. The most critical point for mi- cessing plant. Jones et al. (41) surveyed Salmonella con-
crobial contamination and growth at the feed mill is tamination in broiler production and processing systems
the pellet cooler. The combination of moisture and heat in the United States. They observed similar rates of con-
is a favorable environment for microbial survival and tamination in fecal droppings collected from breeder
growth. The heating process during production is re- houses, day-old chicks, and live birds in broiler houses.
quired to pellet the feed, which usually kills most path- They suggested that the breeder house environment is an
ogens in the produced feed. Inadequate temperature for important vehicle for the transmission of contamination
the pelleting equipment and feed conditioner would in- to the final product.
crease the likelihood of microbial survival. For Salmonella, the two types of vaccinations used for
Contamination of feed before and after the heating breeder flocks are inactivated (killed) and live-attenuated.
point is common and can be attributed to many factors Both types of vaccines have demonstrated effectiveness
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Preharvest Food Safety in Broiler Chicken Production
significant factor associated with lower environmental dust) which may contain Salmonella. This pathogen can
Salmonella contamination of broiler chicken farms. The contaminate the outer surface of the egg shell and may
authors also followed the birds to processing plants, penetrate the shell and multiply inside the egg (60).
where they found a significantly lower Salmonella prev- Commercial hatcheries are considered a major source
alence on broilers (from vaccinated breeders) entering of Salmonella infection of young chicks (61–63). This is
the processing plants (23.4%) compared to nonvac- mainly because Salmonella-negative chicks are exposed
cinated flocks (33.5%). In another study, Berghaus et al. to Salmonella-positive chicks in a confined environment.
(44) compared breeder flocks that were vaccinated with The dust generated from contaminated eggs and the fluff
a killed Salmonella vaccine (three serotypes: Typhimu- from newly hatched chicks can widely spread Salmo-
rium, Enteritidis, and Kentucky) to breeder flocks that nella in the hatchery cabinet (61–63). Researchers re-
were not vaccinated. They reported that vaccinated ported that Salmonella was detected on 71% of eggshell
breeder flocks had significantly higher humoral im- fragments, on 80% of swabs from the chick conveyor
munity, and their progeny had significantly lower Sal- belt, and on 74% of chick tray liners that contained
monella prevalence and numbers compared to their feces (61). In another study, Byrd et al. (64) reported a
nonvaccinated counterparts. However, vaccination of 12% Salmonella prevalence (n = 700 chick tray liners
breeders did not significantly reduce the environmental tested) in hatcheries. Epidemiological studies have dem-
Salmonella contamination of breeder farms. Poultry onstrated a link between Salmonella isolates from the
companies are encouraged to vaccinate their breeder hatchery and the isolates found on processed chicken
flocks with live-attenuated and/or killed vaccine, espe- carcasses. Bhatia and McNabb (65) followed Salmonella
cially if the company has a history of high prevalence contamination from the hatchery to the processing plant
of Salmonella in their broiler flocks and/or at the pro- and found that the same Salmonella serotype was
cessing plant. detected in fluff and meconium samples collected at the
Regarding Campylobacter vaccine programs for hatchery, in litter samples at the broiler farm, and on
breeders, researchers revealed that development of live- carcasses following processing.
attenuated vaccine has been hampered by the genomic Interestingly, hatcheries are considered a minor source
and phenotypic instability of this organism (46, 47). of Campylobacter transmission and infection of chicks
Researchers have used S. Typhimurium engineered genes (66). This organism was detected in 0.75% (n = 2,000)
that delivered immunity to Campylobacter, but with lim- of tray liners of day-of-hatch broiler chicks collected
ited success (48–50). Furthermore, other types of Cam- from eight commercial hatcheries (66). Vertical trans-
pylobacter vaccines have been investigated. It has been mission of Campylobacter from breeder hens to their
demonstrated that killed and flagellin-based Campylo- progeny is not well understood. A number of experi-
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Alali and Hofacre
broiler farms. In this section we will discuss (i) the role nella prevalence in litter treated with sulfuric acid (85).
of poultry litter in pathogen transmission and control Furthermore, Williams (84) found that the use of 4 or
methods, (ii) the association between the feed with- 6% formalin to spray litter led to elimination of Sal-
drawal period and pathogen colonization as well as monella from the litter surface. The effect of citric,
control methods, (iii) biosecurity measures at the farm tartaric, and salicylic acids on pathogens in poultry
to control infection of broiler flocks, (iv) antimicrobial litter was assessed in an experimental trial (81). The
use and pathogen prevalence in flocks, and (v) prebiotic authors reported a significant reduction in S. Enteritidis
and probiotic use to control these pathogens in flocks. prevalence, with salicylic acid being the most effective.
However, other studies reported less effect of litter
Litter amendments on pathogen prevalence. Line’s (82) ex-
Litter is the absorbent bedding material used to cover perimental study revealed that two products (sodium
the floor of a broiler chicken house. Depending on the bisulfate and aluminum sulfate) did not significantly
availability of materials, litter can be made of wood reduce Salmonella prevalence in poultry litter, but they
shavings, pine straw, peanut hulls, and other dry, ab- did for Campylobacter. Similarly, Pope and Cherry (83)
sorbent, low-cost materials. Used litter consists of a large did not find a significant Salmonella reduction when
amount of feces, feathers, and spilled feed and high levels they applied sodium bisulfate to litter.
of moisture. In the United States, the litter is generally Interestingly although one would expect that pro-
used for several broiler flock cycles. A fresh layer of longed use of litter with multiple broiler flocks will in-
bedding is often added to the litter prior to placement of crease pathogen contamination in the litter (85), other
a new flock. In other countries, the litter is completely studies have demonstrated the contrary. Corrier et al.
removed, and then the broiler house is cleaned and (86) found in an experimental trial that birds raised on
disinfected before placement of a new flock. Studies have used litter had higher cecal concentrations of volatile
investigated the epidemiological link between isolates fatty acid and lower prevalence of Salmonella cecal
detected on litter and contamination of broiler carcasses. colonization compared to birds raised on new litter.
Bhatia et al. (78) reported that Salmonella found on In another study, Roll et al. (87) followed Salmonella
broiler litter was a reliable indication of both flock in- prevalence on boot covers at broiler farms at one poul-
fection and carcass contamination. Furthermore, Bhatia try company in Brazil for 2 years. The authors reported
and McNabb (65) revealed that the same Salmonella that Salmonella prevalence on reused litter declined over
serotypes in litter samples at broiler farms were found on time.
carcasses during processing. Furthermore, Corry et al. It is recommended that farmers keep their broiler
(79) found that Salmonella serotypes detected in litter litter as dry as possible, replace the top layer of the litter
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Preharvest Food Safety in Broiler Chicken Production
95). Furthermore, crops are 85 times more likely to ing the breeder and broiler houses, which include strat-
break open in a processing plant compared to ceca, egies to prevent and control wildlife, rodents, insects,
which could lead to carcass contamination with these unauthorized human visitors, and fomites (e.g., feed
pathogens (93, 94, 96). Interestingly, crops were found truck and farm equipment), because they are all potential
to be 3.5 times more likely to be contaminated with Salmonella and Campylobacter vectors/carriers.
Salmonella compared to ceca after feed withdrawal (93, Researchers have shown that darkling beetles, mites,
94). As for Campylobacter, feed withdrawal increases this and flies, commonly found in the poultry litter and
pathogen prevalence in the crop, but it did not signifi- poultry farm environment, can be vectors for Salmonella
cantly alter the Campylobacter prevalence in the ceca (92). and Campylobacter (107–114). In a broiler house, the
A number of studies have examined the effect of infestation of darkling beetles can be massive (up to
various interventions prior to or during the feed with- 1,000 insects per square meter of litter) (115). Birds can
drawal period to control pathogen contamination of the become infected with pathogens by ingesting contami-
crop and ceca. These interventions included the acidifi- nated beetles, mites, and fly larvae. Wild animals (e.g.,
cation of drinking water (97, 98), treating the drinking dogs and cats) and wild birds (e.g., waterfowl shore-
water with chlorate (99), feeding broilers a glucose- birds, and gulls) can also be vectors of foodborne path-
based cocktail (100), acidification of feed (101–104), ogens (116). Rodents (rats and mice) can be a significant
and using essential oils in drinking water (105, 106). source of Salmonella and Campylobacter in farms and
Parker et al. (98), who determined that a commercial the surrounding areas (113, 117, 118).
organic acid blend, when administered at 0.04% and Fomites such as dirt and soil were found to be con-
0.08%, significantly reduced the prevalence of Salmo- taminated with pathogens. Bailey et al. (113) found that
nella in crops and ceca (by 1.5 logs) of broiler birds soil samples collected from the entrance of broiler
compared to controls. Byrd et al. (97) also reported a houses were Salmonella-positive (6.1%, n = 131). Other
significant reduction in the percentage of Salmonella biosecurity risk factors associated with pathogen prev-
culture-positive crops from broilers treated with lactic alence at the farm were reported. In an epidemiological
acid in drinking water compared to controls. In addi- study in France, the authors revealed that the removal
tion, the authors reported that 0.5% lactic acid in water of mobile equipment inside the broiler house prior to
did not statistically lower the Salmonella prevalence in cleaning and disinfection and using specific containers
ceca compared to controls. In recent studies by Alali to collect dead birds decreased the risk of Salmonella
(105, 106), a commercial essential oil blend used in contamination in broilers (119). In another study, by
drinking water significantly reduced Salmonella coloni- Gradel et al. (120) in The Netherlands, the authors re-
zation in crops of broilers, compared to 0.44% lactic ported a link between reduced Salmonella prevalence in
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Alali and Hofacre
Poultry housing should be designed to prevent entry subtherapeutic antibiotic use in poultry farms impact the
of any vector such as rodents and wild birds. Pest-con- prevalence/level of Salmonella and Campylobacter in
trol measures such as traps and baits should be used broilers? To be able to answer this question, longitudinal
inside and outside of the house and checked regularly. epidemiological studies are needed to compare the
Human access to the house and to the farm should be prevalence and levels of Salmonella and Campylobacter
regulated. Workers’ sanitation and hygiene measures in broiler farms before and after discontinuation of
such as footbaths, hand washing, and the use of dis- antibiotics.
posable coveralls and overshoes should be implemented. Few studies have compared the Salmonella prevalence
It is recommended that sharing equipment and transport in conventional and antibiotic-free (i.e., organic/free-
vehicles with other farms should be minimal. Equipment range) broiler flocks at the farm level. Siemon et al. (131)
and vehicles should be effectively decontaminated be- and Alali et al. (132) reported significantly lower prev-
fore entering the farm environment. Stricter biosecurity alence of Salmonella at pasture and USDA-certified
measures should be employed for breeder farms/houses organic farms, respectively, compared to conventional
such as shower-in–shower-out (i.e., shower prior to and farms. Other studies of pasture broiler farms reported no
after entry to the breeder farm), or at least disposable Salmonella detection (133), low Salmonella prevalence
footwear, coveralls, and hair covering should be used. of 2.9% (135), and 25% Salmonella prevalence (155).
Salmonella- and Campylobacter-contaminated water For Campylobacter prevalence on pasture and organic
poses a low risk of pathogen transmission to poultry farms (antibiotic-free farms), the overall prevalence was
flocks. Salmonella was detected in 1.4% (n = 731) of high, ranging from 61 to 90.4% (133–136), except for
water samples collected from water lines in broiler farms Hanning et al. (137), who found that Campylobacter
(113), whereas Campylobacter was detected in 9% (n = prevalence was 30%. However, at retail, Salmonella and
100) of water line samples in broiler farms (126). Water Campylobacter prevalence on organic and antibiotic
contamination with Salmonella was associated with fe- free broilers meat has been shown to be higher and lower
cal contamination at broiler farms (123). Campylobac- than conventionally reared broiler meat (138–141).
ter is very sensitive to chlorination of water (127, 128).
However, the presence of organic materials might re- Prebiotics and probiotics
duce the effectiveness of chlorination on Campylobacter Prebiotics and probiotics are added to feed to reduce
as well as Salmonella. Studies have revealed that the pathogen colonization and subsequent shedding in poul-
addition of sanitizers (e.g., chlorine) to drinking water try. Prebiotics are nondigestible carbohydrates that stim-
might reduce the risk of a broiler flock being positive for ulate the growth and/or activity of one or more bacteria
Campylobacter (125, 129). Interestingly, Stern et al. in the gastrointestinal tract (142). Probiotics are single
8 ASMscience.org/MicrobiolSpectrum
Preharvest Food Safety in Broiler Chicken Production
150). However, under commercial conditions, exclusion 4. FDA. 2005. Human health impact of fluoroquinolone resistant Cam-
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-progress-reports/2012-annual-report.
Foodborne pathogen transmission in preharvest poultry 10. USDA. 2011. FSIS HACCP verification Campylobacter results:
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