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Service Manual - Carrier Multi System R32 QUM QDT QSS QHG Series-1693286217

Manual de servicio aire acondicionado Carrier

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Ricardo Torres
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0% found this document useful (0 votes)
1K views186 pages

Service Manual - Carrier Multi System R32 QUM QDT QSS QHG Series-1693286217

Manual de servicio aire acondicionado Carrier

Uploaded by

Ricardo Torres
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SM_MULTI_R32_3D INV_AU_NA_2110

MULTI INVERTER SERIES


SERVICE MANUAL
Table of Contents

§. Safety Precautions
1. Precautions
2. Information servicing(For flammable materials)

§. Specifications
1. Model Reference
2. Pipe Length and Drop Height
3. Indoor units combination
4. Refrigeration Cycle Diagrams
5. Electrical Wiring Diagrams

§. Electronic Functions
1 Abbreviation

2 Electric Control Working Environment

3 Main Protection

4 Control and Functions

§. Outdoor Unit Disassembly


1. Outdoor Unit Table
2. Dimension
3. Outdoor Unit Disassembly
§. Indoor Unit Disassembly
1. Dimension

2. Indoor Unit Disassembly


§. Troubleshooting
1. Safety Caution
2. General Troubleshooting
3. Complain Record Form
4. Information Inquiry
5. Outdoor Unit Point Check Function
6. Error Diagnosis and Troubleshooting Without Error Code
7. Quick Maintenance by Error Code
8. Troubleshooting by Error Code
9. Check Procedures

Appendix
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
ii) Temperature Sensor Resistance Value Table for TP (°C – K)
iii) Pressure On Service Port
Unit model list
Safety Precautions

Contents
1. Precautions..............................................................................................................2

2. Information servicing(For flammable materials)..................................................3


1. Precautions CAUTION
To prevent personal injury, or property or unit damage, •• While unpacking be careful of sharp edges around
adhere to all precautionary measures and instructions the unit as well as the edges of the fins on the con-
outlined in this manual. Before servicing a unit, refer to this denser and evaporator.
service manual and its relevant sections.
1.3 Operation and Maintenance
Failure to adhere to all precautionary measures listed in this
section may result in personal injury, damage to the unit or
WARNING
to property, or in extreme cases, death.
•• Do not use defective or under-rated circuit breakers.
WARNING indicates a potentially hazardous •• Ensure the unit is properly grounded and that a
situation which if not avoided could result in serious dedicated circuit and breaker are installed.
personal injury, or death. •• Do not modify or extend the power cable. Ensure
the power cable is secure and not damaged during
CAUTION indicates a potentially hazardous situation operation.
which if not avoided could result in minor or •• Do not unplug the power supply plug during
moderate personal injury, or unit damage. operation.
•• Do not store or use flammable materials near the
1.1 In case of Accidents or Emergency unit.
•• Do not open the inlet grill of the unit during
operation.
WARNING
•• Do not touch the electrostatic filter if the unit is
•• If a gas leak is suspected, immediately turn off the equipped with one.
gas and ventilate the area if a gas leak is suspected •• Do not block the inlet or outlet of air flow to the unit.
before turning the unit on. •• Do not use harsh detergents, solvents, or similar items
•• If strange sounds or smoke is detected from the unit, to clean the unit. Use a soft cloth for cleaning.
turn the breaker off and disconnect the power supply •• Do not touch the metal parts of the unit when
cable. removing the air filter as they are very sharp.
•• If the unit comes into contact with liquid, contact an •• Do not step on or place anything on the unit or
authorized service center. outdoor units.
•• If liquid from the batteries makes contact with skin or •• Do not drink water drained from the unit
clothing, immediately rinse or wash the area well with •• Avoid direct skin contact with water drained from the
clean water. unit.
•• Do not insert hands or other objects into the air inlet •• Use a firm stool or step ladder according to
or outlet while the unit is plugged in. manufacturer procedures when cleaning or
•• Do not operate the unit with wet hands. maintaining the unit.
•• Do not use a remote controller that has previously
been exposed to battery damage or battery leakage.
CAUTION
•• Do not install or operate the unit for an extended
CAUTION
period of time in areas of high humidity or in an
•• Clean and ventilate the unit at regular intervals when environment directly exposing it to sea wind or salt
operating it near a stove or near similar devices. spray.
•• Do not use the unit during severe weather conditions. •• Do not install the unit on a defective or damaged
If possible, remove the product from the window installation stand, or in an unsecure location.
before such occurrences. •• Ensure the unit is installed at a level position
•• Do not install the unit where noise or air discharge
1.2 Pre-Installation and Installation created by the outdoor unit will negatively impact the
environment or nearby residences.
•• Do not expose skin directly to the air discharged by
WARNING the unit for prolonged periods of time.
•• Use this unit only on a dedicated circuit. •• Ensure the unit operates in areas water or other
•• Damage to the installation area could cause the unit liquids.
to fall, potentially resulting in personal injury, prop- •• Ensure the drain hose is installed correctly to ensure
erty damage, or product failure. proper water drainage.
•• Only qualified personnel should disassemble, install, •• When lifting or transporting the unit, it is
remove, or repair the unit. recommended that two or more people are used for
•• Only a qualified electrician should perform electri- this task.
cal work. For more information, contact your dealer, •• When the unit is not to be used for an extended time,
seller, or an authorized service center. disconnect the power supply or turn off the breaker.

 Safety Precautions 2 
2. Information servicing(For • Prior to work taking place, the area around the equipment
is to be surveyed to make sure that there are no flammable
flammable materials) hazards or ignition risks.
• NO SMOKING signs shall be displayed.
2.1 Checks to the area
• Prior to beginning work on systems containing flammable
2.7 Ventilated area
refrigerants, safety checks are necessary to ensure that the • Ensure that the area is in the open or that it is adequately
risk of ignition is minimized. ventilated before breaking into the system or conducting any
• For repair to the refrigerating system, the following hot work. A degree of ventilation shall continue during the
precautions shall be complied with prior to conducting work period that the work is carried out. The ventilation should
on the system. safely disperse any released refrigerant and preferably expel
it externally into the atmosphere.
2.2 Work procedure
2.8 Checks to the refrigeration equipment
• Work shall be undertaken under a controlled procedure so
as to minimise the risk of a flammable gas or vapour being • Where electrical components are being changed,
present while the work is being performed. they shall be fit for the purpose and to the correct
specification. At all times the manufacturer’s
2.3 Work procedure maintenance and service guidelines shall be followed.
If in doubt consult the manufacturer’s technical
• All maintenance staff and others working in the local area department for assistance. The following checks
shall be instructed on the nature of work being carried out. shall be applied to installations using flammable
• Work in confined spaces shall be avoided. refrigerants:
• The area around the work space shall be sectioned off. • the charge size is in accordance with the room size
Ensure that the conditions within the area have been made within which the refrigerant containing parts are
safe by control of flammable material. installed;
• the ventilation machinery and outlets are operating
2.4 Checking for presence of refrigerant adequately and are not obstructed;
• The area shall be checked with an appropriate refrigerant • if an indirect refrigerating circuit is being used, the
detector prior to and during work, to ensure the technician secondary circuit shall be checked for the presence
is aware of potentially flammable atmospheres. of refrigerant; marking to the equipment continues
• Ensure that the leak detection equipment being used is to be visible and legible.
suitable for use with flammable refrigerants, i.e. no sparking,
• markings and signs that are illegible shall be
adequately sealed or intrinsically safe.
corrected;

2.5 Presence of fire extinguisher • refrigeration pipe or components are installed in


a position where they are unlikely to be exposed
• If any hot work is to be conducted on the refrigeration to any substance which may corrode refrigerant
equipment or any associated parts, appropriate fire containing components, unless the components
extinguishing equipment shall be available to hand. are constructed of materials which are inherently
• Have a dry powder or CO2 fire extinguisher adjacent to the resistant to being corroded or are suitably protected
charging area. against being so corroded.

2.6 No ignition sources 2.9 Checks to electrical devices


• No person carrying out work in relation to a refrigeration • Repair and maintenance to electrical components shall
system which involves exposing any pipe work that contains include initial safety checks and component inspection
or has contained flammable refrigerant shall use any sources procedures. If a fault exists that could compromise
of ignition in such a manner that it may lead to the risk of safety, then no electrical supply shall be connected to
fire or explosion.
the circuit until it is satisfactorily dealt with. If the fault
• All possible ignition sources, including cigarette smoking, cannot be corrected immediately but it is necessary to
should be kept sufficiently far away from the site of continue operation, an adequate temporary solution
installation, repairing, removing and disposal, during which shall be used. This shall be reported to the owner of
flammable refrigerant can possibly be released to the
the equipment so all parties are advised. Initial safety
surrounding space.
checks shall include:

 Safety Precautions 3 
• that capacitors are discharged: this shall be done in shall also take into account the effects of aging or
a safe manner to avoid possibility of sparking; continual vibration from sources such as compressors
• that there no live electrical components and wiring or fans.
are exposed while charging, recovering or purging
the system; 2.13 Detection of flammable refrigerants
• that there is continuity of earth bonding. • Under no circumstances shall potential sources of
ignition be used in the searching for or detection of
2.10 Repairs to sealed components refrigerant leaks. A halide torch (or any other detector
using a naked flame) shall not be used.
• During repairs to sealed components, all electrical
supplies shall be disconnected from the equipment
being worked upon prior to any removal of sealed
2.14 Leak detection methods
covers, etc. If it is absolutely necessary to have an • The following leak detection methods are deemed
electrical supply to equipment during servicing, then acceptable for systems containing flammable
a permanently operating form of leak detection shall refrigerants. Electronic leak detectors shall be used
be located at the most critical point to warn of a to detect flammable refrigerants, but the sensitivity
potentially hazardous situation. may not be adequate, or may need re-calibration.
• Particular attention shall be paid to the following to (Detection equipment shall be calibrated in a
ensure that by working on electrical components, the refrigerant-free area.) Ensure that the detector is not
casing is not altered in such a way that the level of a potential source of ignition and is suitable for the
protection is affected. This shall include damage to refrigerant used. Leak detection equipment shall be
cables, excessive number of connections, terminals set at a percentage of the LFL of the refrigerant and
not made to original specification, damage to seals, shall be calibrated to the refrigerant employed and
incorrect fitting of glands, etc. the appropriate percentage of gas (25 % maximum)
• Ensure that apparatus is mounted securely. is confirmed. Leak detection fluids are suitable for
use with most refrigerants but the use of detergents
• Ensure that seals or sealing materials have not containing chlorine shall be avoided as the chlorine
degraded such that they no longer serve the may react with the refrigerant and corrode the copper
purpose of preventing the ingress of flammable pipe-work.
atmospheres. Replacement parts shall be in
accordance with the manufacturer’s specifications. • If a leak is suspected, all naked flames shall be
removed or extinguished.
NOTE: The use of silicon sealant may inhibit the
effectiveness of some types of leak detection equipment. • If a leakage of refrigerant is found which requires
Intrinsically safe components do not have to be isolated brazing, all of the refrigerant shall be recovered
prior to working on them. from the system, or isolated (by means of shut off
valves) in a part of the systemremote from the leak.
Oxygen free nitrogen (OFN) shall then be purged
2.11 Repair to intrinsically safe components through the system both before and during the
brazing process.
• Do not apply any permanent inductive or capacitance
loads to the circuit without ensuring that this will not
exceed the permissible voltage and current permitted 2.15 Removal and evacuation
for the equipment in use. Intrinsically safe components • When breaking into the refrigerant circuit to make
are the only types that can be worked on while live repairs or for any other purpose, conventional
in the presence of a flammable atmosphere. The test procedures shall be used. However, it is important
apparatus shall be at the correct rating. that best practice is followed since flammability is a
• Replace components only with parts specified by the consideration.
manufacturer. Other parts may result in the ignition of • The following procedure shall be adhered to:
refrigerant in the atmosphere from a leak.
• remove refrigerant;
2.12 Cabling • purge the circuit with inert gas;
• evacuate;
• Check that cabling will not be subject to wear,
corrosion, excessive pressure, vibration, sharp edges • purge again with inert gas;
or any other adverse environmental effects. The check • open the circuit by cutting or brazing.

 Safety Precautions 4 
• The refrigerant charge shall be recovered into the • Before attempting the procedure ensure that:
correct recovery cylinders. The system shall be flushed • mechanical handling equipment is available, if
with OFN to render the unit safe. This process may required, for handling refrigerant cylinders;
need to be repeated several times. Compressed air or
oxygen shall not be used for this task. Flushing shall • all personal protective equipment is available and
be achieved by breaking the vacuum in the system being used correctly;
with OFN and continuing to fill until the working • the recovery process is supervised at all times by a
pressure is achieved, then venting to atmosphere, and competent person;
finally pulling down to a vacuum. This process shall • recovery equipment and cylinders conform to the
be repeated until no refrigerant is within the system. appropriate standards.
When the final OFN charge is used, the system shall
be vented down to atmospheric pressure to enable • Pump down refrigerant system, if possible.
work to take place. This operation is absolutely vital if • If a vacuum is not possible, make a manifold so that
brazing operations on the pipe-work are to take place. refrigerant can be removed from various parts of the
• Ensure that the outlet for the vacuum pump is not system.
close to any ignition sources and there is ventilation • Make sure that cylinder is situated on the scales before
available. recovery takes place.
• Start the recovery machine and operate in accordance
2.16 Charging procedures with manufacturer’s instructions.
• In addition to conventional charging procedures, the • Do not overfill cylinders. (No more than 80 % volume
following requirements shall be followed: liquid charge).
• Ensure that contamination of different refrigerants • Do not exceed the maximum working pressure of the
does not occur when using charging equipment. cylinder, even temporarily.
Hoses or lines shall be as short as possible to • When the cylinders have been filled correctly and the
minimize the amount of refrigerant contained in process completed, make sure that the cylinders and
them. the equipment are removed from site promptly and all
• Cylinders shall be kept upright. isolation valves on the equipment are closed off.
• Ensure that the refrigeration system is earthed prior • Recovered refrigerant shall not be charged into
to charging the system with refrigerant. another refrigeration system unless it has been cleaned
and checked.
• Label the system when charging is complete (if not
already).
2.18 Labelling
• Extreme care shall be taken not to overfill the
refrigeration system. • Equipment shall be labelled stating that it has been de-
• Prior to recharging the system it shall be pressure commissioned and emptied of
tested with OFN. The system shall be leak tested on • refrigerant. The label shall be dated and signed. Ensure
completion of charging but prior to commissioning. that there are labels on the equipment stating the
A follow up leak test shall be carried out prior to equipment contains flammable refrigerant.
leaving the site.
2.19 Recovery
2.17 Decommissioning
• When removing refrigerant from a system, either for
Before carrying out this procedure, it is essential that the servicing or decommissioning, it is recommended good
technician is completely familiar with the equipment and practice that all refrigerants are removed safely.
all its detail. It is recommended good practice that all • When transferring refrigerant into cylinders, ensure
refrigerants are recovered safely. Prior to the task being that only appropriate refrigerant recovery cylinders
carried out, an oil and refrigerant sample shall be taken. are employed. Ensure that the correct numbers of
In case analysis is required prior to re-use of reclaimed cylinders for holding the total system charge are
refrigerant. It is essential that electrical power is available available. All cylinders to be used are designated
before the task is commenced. for the recovered refrigerant and labelled for that
refrigerant (i.e. special cylinders for the recovery of
• Become familiar with the equipment and its operation. refrigerant). Cylinders shall be complete with pressure
• Isolate system electrically. relief valve and associated shut-off valves in good
working order.

 Safety Precautions 5 
• Empty recovery cylinders are evacuated and, if • The recovered refrigerant shall be returned to the
possible, cooled before recovery occurs. refrigerant supplier in the correct recovery cylinder,
• The recovery equipment shall be in good working and the relevant Waste Transfer Note arranged. Do not
order with a set of instructions concerning the mix refrigerants in recovery units and especially not in
equipment that is at hand and shall be suitable for the cylinders.
recovery of flammable refrigerants. In addition, a set • If compressors or compressor oils are to be removed,
of calibrated weighing scales shall be available and in ensure that they have been evacuated to an
good working order. acceptable level to make certain that flammable
• Hoses shall be complete with leak-free disconnect refrigerant does not remain within the lubricant.
couplings and in good condition. Before using the The evacuation process shall be carried out prior to
recovery machine, check that it is in satisfactory returning the compressor to the suppliers. Only electric
working order, has been properly maintained and that heating to the compressor body shall be employed
any associated electrical components are sealed to to accelerate this process. When oil is drained from a
prevent ignition in the event of a refrigerant release. system, it shall be carried out safely.
Consult manufacturer if in doubt.

 Safety Precautions 6 
Specifications

Contents
1. Model Reference.....................................................................................................2

2. Pipe Length and Drop Height................................................................................5

3. Indoor units combination....................................................................................10

4. Refrigeration Cycle Diagrams................................................................................6

5. Electrical Wiring Diagrams.....................................................................................7


1. Model Reference
Refer to the following table to determine the specific outdoor unit model.

Outdoor Unit Model Capacity (Btu/h) Power Supply

38QUM071 D8S3 24k

38QUM080 D8S4 28k 220-240V~, 50Hz, 1Phase

38QUM105D8S5 36k

38QUM071D8S3 38QUM080 D8S4


38QUM105 D8S5

 Specifications 2 
1. Model Reference
Refer to the following table to determine the specific indoor unit model.

Hi wall AG

DUCT

Compact Casette

 Specifications 2 
2. Pipe Length and Drop Height
Ensure that the length of the refrigerant pipe and the drop height between the indoor and outdoor units meets the
requirements shown in the following table.
1 drive 3 1 drive 4 1 drive 5
Max. length for all rooms (m) 60 80 80
Max. length for one IU (m) 30 35 35
Max. height difference between IU and OU (m) 15 15 15
Max. height difference between IUs (m) 10 10 10
Additional refrigerant charge
Connective Pipe Length(m) Additional Refrigerant
Pre-charge pipe length(10xN ) NA
More than Pre-charge pipe length(10xN) (Total pipe length-10xN) x12g/m
NOTE: N=Indoor unit numbers
Caution:
• Refrigerant pipe diameter is different according to indoor unit to be connected. When using the extension pipe, refer
to the tables below.
• When refrigerant pipe diameter is different from that of outdoor unit union , additional transfer connector needs to
be used on outdoor unit union.

Indoor unit
Extension pipe diameter (mm/inch)
Model Pipe diameter (mm/inch)
Liquid 6.35(1/4) Liquid 6.35(1/4)
7k, 9k,12k
Gas 9.52(3/8) Gas 9.52(3/8)
Liquid 6.35(1/4) Liquid 6.35(1/4)
18k
Gas 12.7(1/2) Gas 12.7(1/2)
Liquid 9.52(3/8) Liquid 9.52(3/8)
24k, 28k
Gas 15.9(5/8) Gas 15.9(5/8)
Outdoor unit union diameter (mm/inch)
Liquid 6.35(1/4)*3
1 drive 3
Gas 9.52(3/8)*3
Liquid 6.35(1/4)*4
1 drive 4 9.52(3/8)*3
Gas
12.7(1/2)*1

 Specifications 4 
Liquid 6.35(1/4)*5
1 drive 5 9.52(3/8)*4
Gas
12.7(1/2)*1
3. Indoor units combination

3.1 Indoor unit combination for 38QUM071D8S3

One unit Two unit Three unit


7 7+7 7+18 9+18 7+7+7 7+9+12 9+12+12
9 7+9 9+9 12+12 7+7+9 7+12+12
12 7+12 9+12 12+18 7+7+12 9+9+9
18 7+9+9 9+9+12

3.2 Indoor unit combination for 38QUM080D8S4

One unit Two unit Three unit Four unit


7 7+7 9+12 7+7+7 7+9+12 9+9+18 7+7+7+7 7+7+9+9
9 7+9 9+18 7+7+9 7+9+18 9+12+12 7+7+7+9 7+9+9+9
12 7+12 9+24 7+7+12 7+12+12 12+12+12 7+7+7+12 9+9+9+9
18 7+18 12+12 7+7+18 9+9+9 7+7+9+12 9+9+9+12
24 9+9 12+18 7+9+9 9+9+12

3.3 Indoor unit combination for 38QUM105D8S5

One unit Two unit Three unit


7 7+7 9+18 7+7+7 7+9+12 7+18+18 9+12+18
9 7+9 9+24 7+7+9 7+9+18 9+9+9 9+12+24
12 7+12 12+12 7+7+12 7+9+24 9+9+12 9+18+18
18 7+18 12+18 7+7+18 7+12+12 9+9+18 12+12+12
24 9+9 12+24 7+7+24 7+12+18 9+9+24 12+12+18
9+12 18+18 7+9+9 7+12+24 9+12+12

Four unit
7+7+7+7 7+7+9+12 7+9+9+12 9+9+9+9
7+7+7+9 7+7+9+18 7+9+9+18 9+9+9+12
7+7+7+12 7+7+9+24 7+9+12+12 9+9+9+18
7+7+7+18 7+7+12+12 7+9+12+18 9+9+12+12
7+7+7+24 7+7+12+18 7+12+12+12 9+9+12+12
7+7+9+9 7+9+9+9

Five unit
7+7+7+7+7 7+7+7+9+18 7+9+9+9+12
7+7+7+7+9 7+7+7+12+12 9+9+9+9+9
7+7+7+7+12 7+7+9+9+9 9+9+9+9+12
7+7+7+7+18 7+7+9+9+12
7+7+7+9+9 7+7+9+12+12
7+7+7+9+12 7+9+9+9+9
4. Refrigeration Cycle Diagrams

4.1 Refrigeration Cycle Diagram of inverter 1 drive 3 type

4.2 Refrigeration Cycle Diagram of inverter 1 drive 4 type


4.3 Refrigeration Cycle Diagram of inverter 1 drive 5 type

5. Electrical Wiring Diagrams


Outdoor unit wiring diagram

Outdoor Unit

ODU Model ODU Wiring Diagram ODU Printed Circuit Board

16022000035910 17122000051368

16022300000803 17122300001076

16022300000795 17122000048172
Outdoor unit printed circuit board diagram: 17122000051368
No. Name CN# Meaning

CN11 L_in: connect to N-line (208-230V AC input)


1 Power Supply
CN12 N_in: connect to L-line (208-230V AC input)

S-A CN4

S-B CN2
S: connect to indoor unit communication(pin1-pin2: 24VDC Pulse wave;
2
pin2-pin3: 208-230V AC input)
S-C CN34

S-D CN5

EEV-A CN10

EEV-B CN13
3 connect to electric expansion valve
EEV-C CN3

EEV-D CN15

CN21
4 HEAT_D connect to chassis heater, 208-230V AC when is ON
CN36

5 4-WAY CN38 connect to 4 way valve, 208-230V AC when is ON.

CN8
6 HEAT_Y connect to compressor heater, 208-230V AC when is ON
CN20

7 T2B CN28 connect to evaporator coil outlet temperature sensor T2B

connect to pipe temp. sensor T3, ambient temp. sensor T4, exhaust
8 T3 T4 TP CN26
temp. sensor TP

9 OLP TEMP. SENSOR CN30 connect to compressor top temp. sensor (5VDC Pulse wave)

connect to high and low pressure swtich(pin1-pin2&pin3-pin4:5VDC


10 H-PRO,L-RPO CN29
pulse wave)

11 TESTPORT CN24 used for testing

12 / CN27 connect to key board CN1


No. Name CN# Meaning
U connect to compressor

13 COMPRESSOR V 0V AC (standby)

W 10-200V AC (running)

14 DC-FAN CN32 connect to DC fan

Note: This section is for reference only. Please take practicality as standard.
Outdoor unit printed circuit board diagram: 17122300001076
No. Name CN# Meaning
T3: condenser temperature sensor
1 T3/T4 CN17
T4: outdoor ambient temperature sensor

2 CN7 CN7 connect to discharge sensor

3 Test Port CN26 connect to DR board CN1


Red: low pressure protect
4 LOW/HIGH CN14
Yellow: high pressure protect
5 Comp Top CN12 compressor top temperature sensor

6 L-OUT L-OUT connect to IPM board CN4

7 N-OUT N-OUT connect to IPM board CN5

8 CN32 CN32 connect to DR board CN5

9 CN33 CN33 connect to DR board CN5

10 N-in CN4 N_in: connect to N-line (208-230V AC input)


CN8
11 HEAT2 connect to chassis heater, 208-230V AC when is ON
CN9
12 L-in CN3 L_in: connect to L-line (208-230V AC input)
CN5
13 HEAT1 connect to compressor heater, 208-230V AC when is ON
CN6
CN1
14 4-way connect to 4 way valve, 208-230V AC when is ON.
CN2
15 Fan-C CN13 connect to fan capacitor

16 Outdoor AC Fan CN11 connect to outdoor AC fan

17 Fan-C CN10 connect to fan capacitor

CN18 connect to Electric Expansion Valve A

Electronic Expansion CN19 connect to Electric Expansion Valve B


18
valve CN22 connect to Electric Expansion Valve C

CN24 connect to Electric Expansion Valve D


Current loop communication A, signal wire, connect to the terminal
S-A CN25
(24V DC Pulse wave)
Current loop communication B, signal wire, connect to the terminal
S-B CN23
(24V DC Pulse wave)
19
Current loop communication C, signal wire, connect to the terminal
S-C CN20
(24V DC Pulse wave)
Current loop communication D, signal wire, connect to the terminal
S-D CN16
(24V DC Pulse wave)

Note: This section is for reference only. Please take practicality as standard.
Outdoor unit printed circuit board diagram: 17122000048172
No. Name CN# Meaning
Current loop communication A, signal wire, connect to the terminal
1 S-A CN30
(24V DC Pulse wave)
Current loop communication B, signal wire, connect to the terminal
2 S-B CN29
(24V DC Pulse wave)
Current loop communication C, signal wire, connect to the terminal
3 S-C CN28
(24V DC Pulse wave)
Current loop communication D, signal wire, connect to the terminal
4 S-D CN27
(24V DC Pulse wave)
Current loop communication E, signal wire, connect to the terminal
5 S-E CN26
(24V DC Pulse wave)
L-IN CN1
6 Power supply, connect to the terminal (208-230V AC)
N-IN CN2

7 Test report CONdebug Connect to detector

8 Fuse Fuse 1 Fuse T30A/250V


9 SW1 SW1 Digital display button
10 DSP1 DSP1 Digital display
11 CN23 CN23 CN23 reserve
12 CN14 CN14 Connect to exhaust temperature sensor
N-OUT CN5
13 Connect to the terminal (208-230V AC)
L-OUT CN6
14 CN7 CN7 Connect to inverter driver
15 LOW / HIGH CN9 Connect to high and low pressure sensor
16 T3 / T4 CN8 Connect to T3 / T4 temperature sensor

17 Fuse Fuse 2 Fuse 5A/250V


L CN22 Connect to the 4-way valve. When the 4-way is ON, output 208-
18
N CN3 230V AC.

CN42 CN42
19 Connect to motor capacitor
CN41 CN41

20 AC Fan CN43 Connect to AC fan motor

CN20 connect to Electric Expansion Valve A

CN21 connect to Electric Expansion Valve B


Electronic
21 CN17 connect to Electric Expansion Valve C
Expansion valve
CN18 connect to Electric Expansion Valve D

CN19 connect to Electric Expansion Valve E

Note: This section is for reference only. Please take practicality as standard.
Indoor and outdoor unit wiring diagram

Indoor Unit

IDU Model IDU Wiring Diagram

7K
9K
16022000024595
12K
18K
24K 16022000032436

Indoor unit abbreviations

Abbreviation
Abbreviation Paraphrase
Paraphrase

Y/G Yellow-Green Conductor

ION Positive and Negative Ion Generator

CAP Capacitor

PLASMA Electronic Dust Collector

L LIVE

N NEUTRAL

 Specifications 4 
Outdoor unit abbreviations

Abbreviation Paraphrase

4-WAY Gas Valve Assembly/4-WAY VALVE

AC-FAN Alternating Current FAN

DC-FAN Direct Current FAN

COMP Compressor

L-PRO Low Pressure Switch

H-PRO High Pressure Switch

EEV Electronic Expansion Valve

 Specifications 5 
Indoor unit wiring diagram: 16022000024595

OPTIONAL OPTIONAL CAP


INDOOR WIRING DIAGRAM Y/G Applicable to
ION AC motor only
M M M
16022000024595
3 5(3 or 2)

HEATER
P1 2
P2

SWITCH BOARD
2
CN701

1(L) S 4
OPTIONAL
3

X Y E 12V/5V HA HB

OPTIONAL
OPTIONAL
To CCM Comm.Bus or To Randomly To Remote Alarm To Remote Switch
485 Wire-controller Connected
Wire-controller

- - - - This symbol indicates the


element is optional,the actual
shape shall prevail.
Electronic Functions/ODU

Contents
1 Abbreviation...........................................................................................................2

2 Electric Control Working Environment.................................................................2

3 Main Protection......................................................................................................2

4 Control and Functions............................................................................................3


1. Abbreviation then restart untill TP<90°C (194°F).
R32 models:TA=100°C (212°F), TB=103°C (217.4°F),
Unit element abbreviations
108°C (226.4°F)
Abbreviation Element Other models: TA=105°C (221°F), TB=110°C (230°F),
T1 Indoor room temperature 115°C (239°F)
T2 Middle indoor heat exchanger coil
temperature 3.4 Voltage Limit Protection
T2B Indoor heat exchanger exhaust coil If AC voltage registers below stop value for an extended
temperature (located on the outdoor period of time, the corresponding error code is displayed
unit) on the indoor unit and the unit ceases operation. After 30
T3 Coil temperature of condenser seconds, if AC voltage is greater than the restart value.
T4 Outdoor ambient temperature
TP Compressor discharge temperature 3.4 Compressor Current Limit Protection
The temperature interval for the current limit is the same
2. Electric Control Working as the range of the T4 frequency limit.
Environment
3.4.1 Cooling mode:
• Input voltage: 198V~264V.
• Input power frequency: 50/60Hz.
• Indoor fan standard working amp.: <1A
• Outdoor fan standard working amp.: <1.5A.
• Four-way valve standard amp.: <1A.

3. Main Protection

3.1 Compressor three-minute delay at


restart
Compressor functions are delayed for up to one minute
upon the first startup of the unit, and are delayed for up to
three minutes upon subsequent unit restarts.

3.2 Automatic shutoff based on fan speed


If the outdoor fan speed registers below 100RPM or above
2400RPM for an extended period of time, the unit ceases
operation and the corresponding error code is displayed on
the outdoor unit.
CoolReturnI The difference between current limit and
shutdown current
3.3 Temperature Protection of Compressor CoolT4Zone5I Cooling T4≥50°C current limit value
Discharge CoolT4Zone4I Cooling 49°C>T4≥45°C current limit
When the discharge temperature of the compressor rises, value
the running frequency is limited according to the following CoolT4Zone3I Cooling 44°C>T4≥41°Ccurrent limit
rules: value
• If TA≤TP<TB maintain the current frequency. CoolT4Zone2I Cooling 40°C﹥T4≥33°C current limit
value
• If the temperature increase and TP≥TB, decrease the
frequency to a lower level every 2 minutes till to F1. CoolT4Zone1I Cooling 32°C>T4current limit value
CoolStopI Cooling stop protection current value
• If TP≥TC for 10 seconds, the compressor stops and

 Product Features 2 
3.4.2 Heating mode: 2. The EXV continues at 300p while indoor units maintain
their operation.
If the outdoor ambient temperature is higher than the set
frequency during oil return, the unit stops the oil return
process.

3.8 Low Outdoor Ambient Temperature


Protection
• When the compressor is off and T4 is lower than
-35°C for 10 seconds, the unit stops and displays “LP”
or “PC 0L”.
• When the compressor is on and T4 remains lower than
-40°C for 10 seconds, the unit stops and displays “LP”
or “PC 0L”.
• When T4 is no lower than -32°C for 10 seconds, the
unit exits protection.

4. Control and Functions


HeatReturnI The difference between current limit
and shutdown current 4.1 Capacity Request Calculation
HeatT4Zone4I Heating T4≥15°C current limit value 4.1.1 Cooling Mode:
HeatT4Zone3I Heating 14°C>T4≥10°C current limit
value
HeatT4Zone2I Heating 9°C>T4≥6°C current limit value
HeatT4Zone1I Heating 5°C>T4 current limit value
HeatStopI Heating stop protection current value

3.5 Indoor / Outdoor Units Communication


Protection
If the indoor units do not receive the feedback signal from
the outdoor units for 2 consecutive minutes or the outdoor
units do not receive the feedback signal from any one of
indoor units for 3 consecutive minutes, the unit ceases
operation. The unit displays the failure code. Capacity area a b c d e f
Norm code (N) 3 2 1.5 1 0.5 0
3.6 Outdoor Unit Anti-Freezing Protection
When T2<4°C for 250 seconds or T2<0°C, the indoor unit Model 9K 12K 18K 24K
capacity demand is zero and resumes normal operation HP 1.0 1.2 1.5 2.5
when T2>8°C and the protection time is no less than 3
minutes. Capacity request of each indoor unit = reference value *
HP * K_ fan

3.7 Oil Return K_ fan: fan speed correction factor of indoor unit(Effective
for some models)
Rules for Operation
Indoor mode K_fan
1. If the compressor frequency continues to be lower
than the frequency set for setting time, the unit raises the Turbo C_AIR_S
frequency to the frequency set for setting time and then High C_AIR_H
resumes with the former frequency. Medium C_AIR_M
Low C_AIR_L

 Product Features 3 
Total capacity Request=∑Capacity request of indoor unit Note: The final result is an integer. If ucOutHP <1, round
/40× modify rate(ucOutHP) down, otherwise round up.
Note: The final result is an integer. If ucOutHP <1, round
down, otherwise round up. 4.2 Outdoor Fan Control

4.1.2 Heating Mode: 4.2.1 Cooling Mode


T4 ℃
45
43 Supper high fan speed
28
26 High fan speed
25
23 Middle fan speed
22
20 Low fan speed
19
17 Supper low fan speed
10
9 Breeze fan speed
0
-1 F fan speed
-5
-6 G fan speed
Capacity area a b c d e f -10
-11 H fan speed
Norm code (N) 3 2 1.5 1 0.5 0
I fan speed
Model 9K 12K 18K 24K
HP 1.0 1.2 1.5 2.5
Note: The final result is an integer. When the compressor is started, the initial fan speed
Capacity request of each indoor unit = reference value * is determined according to the current T4 temperature
HP * K_fan range. At other times, the T4 temperature range is
invalid. After holding for 30 seconds, adjust the fan speed
K_fan: fan speed correction factor of indoor unit(Effective according to the T3 temperature: in the fan speed increase
for some models) zone, the fan speed increases by one gear, and the
maximum is high fan. In the holding zone, the fan speed
Indoor mode K_fan remains unchanged. In the decrease zone, the fan speed
Turbo H_AIR_S drops by one gear, and the lowest is I gear. When the fan
High H_AIR_H speed is I gear, if it enters the fan stop zone, the fan will
stop.
Medium H_AIR_M
Low H_AIR_L

T4 HeatT4OutHP
T4≥10°C(50°F) 1
10°C(50°F)>T4≥5°C(41°F) EE_HEAT_T4OUT_HP1
5°C(41°F)>T4≥0°C(32°F) EE_HEAT_T4OUT_HP2
0°C(32°F)>T4≥-5°C(23°F) EE_HEAT_T4OUT_HP3
-5°C(23°F)>T4≥-10°C(14°F) EE_HEAT_T4OUT_HP4
-10°C(14°F)>T4≥-17°C(1.4°F) EE_HEAT_T4OUT_HP5
-17°C(1.4°F)>T4 EE_HEAT_T4OUT_HP6
Total capacity Request=∑Capacity request of indoor unit
/40× modify rate(ucOutHP)x HeatT4OutHP
(HeatT4OutHP is effective for some models)

 Product Features 4 
4.2.2 Heating Mode • Failure or protection (excluding discharge temperature
protection and high/low pressure protection) causes
T4 the four-way valve to immediately shut down.

21
Breeze fan speed
19
18
Supper low fan speed
16
15
Low fan speed
13
12
Middle fan speed
10
0
High fan speed
-2

Supper high fan speed

To meet T4>T4HeatLimit_ADD_3, first determine the initial


fan based on T4. After the initial fan runs for 30s, correct
the outdoor fan based on the average temperature of T2
(when the temperature enters the critical point, it takes
10s to reach the critical point to be effective). Select a
lower gear for the first gear or (super) breeze speed.

4.3 Four-Way Valve Control


• In heating mode, a four-way valve is opened.
• In defrosting, a four-way valve operates according to
the current defrosting action.
• In other modes, a four-way valve is closed.
• When the unit is switched from heating to other
modes, the four-way valve turns off after the
compressor has been off for 2 consecutive minutes.

 Product Features 5 
.

.
Electronic Functions/IDU
.

.
1 Electronic function
Note: Below function only for light commercial, for Hi-wall units, please refer to 1 drive 1 service manuals.
1 .1 Abbreviation
For AG/ Cool easy :
T1: Indoor room temperature

T2: Coil temperature of evaporator

T3: Coil temperature of condenser

T4: Outdoor ambient temperature

Tp: Compressor discharge temperature

Tsc: Ajusted setting temperature

For other models:

T1: Indoor room temperature

T2: Indoor evaporator temperature

T2B : Coil temperature of indoor heat exchanger outlet (This sensor is located in outdoor unit)

T3: Coil temperature of outdoor heat exchanger

T4: Outdoor ambient temperature

T5: Compressor discharge temperature

Ts: Setting temperature

1 .2 Icon explanation on indoor display board


1 .2.1 Four-way cassette (compact)

1 .2.2 Four-way cassette (super slim)

43
1 .2.3 A6 Ducted
PRE-DEF indicator(cooling and heating type)
or fan only indicator(cooling only type)
Timer indicator Alarm indicator
Operation lamp Infrared signal receiver
Temporary button Display digital tube

MANUAL OPERATION TIMER DEF./FAN ALARM

1 .2.4 Console

1 .2.5 AG

44
1 .3 Mode co nfl ict
The indoor units can not work cooling mode and heating at same time.
Heating m ode has a priority.

1. Definition

Cooling m ode Heating M ode Fan O ff


Cooling mode No Yes No No
Heating Mode Yes No Yes No
Fan No Yes No No
Off No No No No
No: No mode conflict;
Yes: Mode conflic t

2. Unit action

 In case of one Indoor unit working in cooling mode or fan mode, and another indoor unit is set to heating
mode, the indoor unit working in cooling mode or fan mode will change to off. The outdoor unit will
change to heating mode after compressor stop 3 minutes. .
 In case of one Indoor unit working in heating mode, and another indoor unit is set to cooling mode or fan
mode, the indoor unit setting to cooling mode or fan mode will change to stand by. The outdoor unit will
continue working in heating mode.

If heating mode stops (not including the indoor unit in heating mode reaching the set temperature), 3
minutes after the outdoor uni t resta rts and works in cooling mode or fan-only mode.

58
Outdoor Unit Disassembly

Contents
1. Outdoor Unit Table.................................................................................................2

2. Dimension...............................................................................................................3

3. Outdoor Unit Disassembly.....................................................................................9

3.1 Panel Plate......................................................................................................9

3.2 Electrical Parts..............................................................................................20

3.3 Fan Assembly...............................................................................................37

3.4 Fan Motor....................................................................................................38

3.5 Sound blanket..............................................................................................39

3.6 Four-way valve..............................................................................................40

3.7 Compressor..................................................................................................41
1. Outdoor Unit Disassembly

1.1 Outdoor Unit Table

Outdoor Unit Model Panel Plate PCB Board

38QUM071D8S3 X430 PCB board 6

38QUM080D8S4 D30 PCB board 2

38QUM105D8S5 D30 PCB board 1

 Outdoor Unit Disassembly 2 


2. Dimension
2.1. Panel Plate D30 (1 drive 4 &1 drive 5)

 Outdoor Unit Disassembly 3 


2.2. Panel Plate X430 (1 drive 3)

 Outdoor Unit Disassembly 6 


3. Outdoor Unit Disassembly

3.1 Panel Plate


1. D30

Procedure Illustration

1) Turn off the air conditioner and the


power breaker.
2) Remove three screws and then remove
Shield
the shield. (see CJ_Multi_D30-001).

CJ_Multi_D30-001

For US models, remove four screws and Big Handle


then remove the big handle.
Remove three screws and then remove
the water collecting cover. (see CJ_Multi_
D30-001(US).

Water collecting cover

CJ_Multi_D30-001(US)

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 9 


Procedure Illustration

3) Remove the screws of the top cover


and then remove the top cover (4
screws). Two of the screws is located
underneath the big handle (see CJ_
Multi_D30-002).

CJ_Multi_D30-002

4) Remove the screws of the front right


panel and then remove the front right
panel (2 screws) (see CJ_Multi_D30-
003).

Front Right Panel

CJ_Multi_D30-003

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 10 


Procedure Illustration

5) Remove the screws of the front panel


and then remove the front panel (9
screws) (see CJ_Multi_D30-004).

Front Panel
CJ_Multi_D30-004

6) Remove the screws of the rear net and


then remove the rear net (6 screws)
(see CJ_Multi_D30-005). (for some
models)

CJ_Multi_D30-005
Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 11 


Procedure Illustration

7) Remove the screws of the right panel


and then remove the right panel
(12 screws) (see CJ_multi_D30-006
and CJ_Multi_D30-007).

Right Panel

CJ_Multi_D30-006

CJ_Multi_D30-007

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 12 


2. E30

Procedure Illustration

1) Turn off the air conditioner and the Big Handle


power breaker.
2) Remove the screws of the big handle
and then remove it.(3 screws) (see
CJ_Multi_E30-001).
3) Remove the screws of the water
collecting cover and then remove it.(3
screws) (see CJ_Multi_E30-001).

water collectng cover

CJ_Multi_E30-001

4) Unfix the four screws of the top cover


and then remove it. (see CJ_Multi_
E30-002).

CJ_Multi_E30-002

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 13 


Procedure Illustration
5) Remove the two screws of the right
front pannel and then push it down
to unhook the right fornt pannel from
the nine hooks.(see CJ_Multi_E30-
003).

CJ_Multi_E30-003

6) Remove the seven screws of the front


panel and then remove the front panel
(see CJ_Multi_E30-004).

CJ_Multi_E30-004

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 14 


Procedure Illustration

1) Unfix the screws on the right side of


the right panel.(9 screws)(see CJ_
Multi_E30-005).

CJ_Multi_E30-005

2) Remove the screws on the back of


the right panel and then remove the
right panel and rear net.(9 screws).(see
CJ_Multi_E30-006).

CJ_Multi_E30-006

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 15 


3. X330

Procedure Illustration

1) Turn off the air conditioner and the


power breaker.
2) Remove the screw of the shield and
then remove it.(1 screw) (see CJ_
Multi_X330_001).

CJ_Multi_X330_001

3) Remove the screws of the top cover


and then remove the top cover (4
screws). (see CJ_Multi_X330_002).

CJ_Multi_X330_002

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 16 


Procedure Illustration

4) Remove the screws of the front panel


and then remove the front panel (8
screws) (see CJ_Multi_X330_003).

CJ_Multi_X330_003
5) Remove the screws of the right panel
and then remove the right panel
(9 screws) (see CJ_Multi_X330_005).

CJ_Multi_X330_004

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 17 


4. X430

Procedure Illustration

1) Turn off the air conditioner and the


power breaker.
2) Remove the screws of the shield and
then remove it.(4 screws). For US
models, remove the screws of big
handle assembly and water collector
then remove them.(6 screws) (see
CJ_Multi_X430_001).

For US models
CJ_Multi_X430_001

3) Remove the screws of the top cover


and then remove the top cover (3
screws). One of the screws is located
underneath the big handle (see CJ_
Multi_X430_002).

CJ_Multi_X430_002

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 18 


Procedure Illustration

4) Remove the screws of the front panel


and then remove the front panel (7
screws) (see CJ_Multi_X430_003).

CJ_Multi_X430_003

5) Remove the screws of the right panel


and then remove the right panel
(14 screws, two of them are used to fix
the optional rear net) (see CJ_Multi_
X430_004).

CJ_Multi_X430_004

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 19 


3.2 Electrical parts
WARNING: Antistatic gloves must be worn when you disassemble the electronic box.
Note: Remove the air outlet grille(refer to 1.1 Panel Plate) before disassembling electrical parts.
PCB Board 1

Procedure Illustration

1) Remove the screws of the ground


wirings. (3 screws) (CJ_Multi-
PCB_001-1).

CJ_Multi-PCB_001-1

Top Cover

2) Unfix the hooks and screw and then


open the electronic control box cover
(5 hooks and 1 screw)(see CJ_Multi-
PCB_001-2).

CJ_Multi-PCB_001-2

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 20 


Procedure Illustration

3) Disconnect the connector for outdoor 6,)/TJ[IZUX


DC fan from the electronic control
board (see CJ_Multi-PCB_001-3).
4) Remove the connector for the
compressor (see CJ_Multi-
PCB_001-3).
5) Pull out the two blue wires connected
with the four way valve (see CJ_Multi- 6U]KX=OXK
:: )USVXKYYUX
PCB_001-3). :6

6) Pull out connectors of the condenser '),GT

coil temp. sensor(T3),outdoor ambient


temp. sensor(T4) and discharge temp. *),GT
sensor(TP) (see CJ_Multi-PCB_001-3).
=G_<GR\K
7) Disconnect the electronic expansion )USS[TOIGZOUT=OXK=OZN/TJUUX6)(
valve wire (see CJ_Multi-PCB_001-3).
+RKIZXOI+^VGTYO\K<GR\K
8) Disconnect the communication
wire indoor PCB (see CJ_Multi-
PCB_001-3). CJ_Multi-PCB_001-3
9) Disconnect the PFC inductor (see
CJ_Multi-PCB_001-3).
10)Then remove the electronic control box
(see CJ_Multi-PCB_001-3).

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 21 


PCB Board 2

Procedure Illustration

1) Remove the screws of the top cover.


(2 screws) (CJ_Multi-PCB_002-1).

CJ_Multi-PCB_002-1

2) Unfix the screws and then turn over


the IPM board (4 screws ) (see CJ_
Multi-PCB_002-2).

CJ_Multi-PCB_002-2

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 22 


Procedure Illustration

3) Disconnect the connector for outdoor


DC fan from the electronic control
board (see CJ_Multi-PCB_002-3).
4) Remove the connector for the
compressor (see CJ_Multi-
PCB_002-4).
5) Pull out the two blue wires connected
Compressor
with the four way valve (see CJ_Multi-
PCB_002-4).
6) Pull out connectors of the condenser
coil temp. sensor(T3),outdoor ambient
temp. sensor(T4) and discharge temp.
sensor(TP) (see CJ_Multi-PCB_002-4).
7) Disconnect the electronic expansion
valve wire (see CJ_Multi-PCB_002-4).
8) Disconnect the communication CJ_Multi-PCB_002-3
wire indoor PCB (see CJ_Multi-
PCB_002-4).
9) Disconnect the PFC inductor (see T3/T4
CJ_Multi-PCB_002-4).
10)Then remove the electronic control box
(see CJ_Multi-PCB_002-4).

TP

4-Way Valve

Terminal

Reactor

CJ_Multi-PCB_002-4

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 23 


PCB board 3

Procedure Illustration

1) Remove the screws of the top


cover. (2 screws) (see CJ_Multi-
PCB_003-1).

CJ_Multi-PCB_003-1

2) Unfix the hooks and then open the


electronic control box cover (4 hooks)
(see CJ_Multi-PCB_003-2).

3) Disconnect the connector for fan


motor from the electronic control
board (see CJ_Multi-PCB_003-3).
CJ_Multi-PCB_003-2
4) Remove the connector for the
4-Way Valve
compressor (see CJ_Multi-
PCB_003-3).
5) Pull out the two blue wires
connected with the four way valve
(CJ_Multi-PCB_003-3).
6) Pull out connectors of the condenser
coil temp. sensor(T3),outdoor
ambient temp. sensor(T4) and
discharge temp. sensor(TP) (CJ_
Multi-PCB_003-3).
7) Disconnect the electronic expansion
valve wire (CJ_Multi-PCB_003-3).
8) Then remove the electronic control Compressor T3, T4, TP
board. Electronic Expansion Valve

CJ_Multi-PCB_003-3

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 24 


PCB board 3

Procedure Illustration

1) Unfix the hooks and then remove the


electronic installing box . (2 screws)
(see CJ_Multi_PCB_003-4).

CJ_Multi-PCB_003-4

2) Remove one screw of module board.


(see CJ_Multi_PCB_003-5).

CJ_Multi-PCB_003-5
Electronic expansion
valve T2B

3) Disconnect the connectors of the


module board. (see CJ_Multi_
PCB_003-6).

connected to main board

CJ_Multi-PCB_003-6

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 25 


PCB board 4

Procedure Illustration

1) Remove the screws and then remove


the reactor 1. (2 screws) (see CJ_
Multi_PCB_004-1).

CJ_Multi-PCB_004-1

2) Remove the screws and then


remove the reactor 2 (see CJ_Multi_
PCB_004-2).

CJ_Multi-PCB_004-2

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 26 


PCB board 4

Procedure Illustration

1) Unfix five screws and then remove


the radiating pipe. (see CJ_Multi_
PCB_004-3).

2) Unfix two screws on the main board


(see CJ_Multi_PCB_004-3).
3) Disconnect the connectors on the
main board.(see CJ_Multi_PCB_004-
3).
CJ_Multi-PCB_004-3

4) Unfix two screws on the upper board


(see CJ_Multi_PCB_004-4).
5) Remove the connectors on the upper
board (see CJ_Multi_PCB_004-4).

CJ_Multi-PCB_004-4

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 27 


PCB board 4

Procedure Illustration

1) Unfix two screws on the bottom


board. (see CJ_Multi_PCB_004-5).

2) Disconnect the connectors on


the bottom board (see CJ_Multi_
PCB_004-5).

CJ_Multi-PCB_004-5

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 28 


PCB board 5

Procedure Illustration

1) Disconnect the connector for


compressor and release the ground
wire(1 screw). (see CJ_ODU_Multi_
PCB_005-1).

2) Pull out the wires from electrical


supporting plate and turn over the
electronic control assembly. (see CJ_ODU_Multi_PCB_005-1
CJ_ODU_Multi_PCB_005-2).

CJ_ODU_Multi_PCB_005-2

3) Remove the electronic installing box


subassembly (4 hooks) (see CJ_ODU_
Multi_PCB_005-3).

CJ_ODU_Multi_PCB_005-3

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 29 


Procedure Illustration

4) Remove the fixing board (2 hooks)


(see CJ_ODU_Multi_PCB_005-4).

CJ_ODU_Multi_PCB_005-4

5) Disconnect the connectors from


the electronic control board (see
CJ_ODU_Multi_PCB_005-5).

CJ_ODU_Multi_PCB_005-5

6) Then remove the electronic control


board (4 hooks).(see CJ_ODU_Multi_
PCB_005-6).

CJ_ODU_Multi_PCB_005-6

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 30 


Procedure Illustration

7) Unfix the hooks and then remove the


electronic installing box . (2 screws)
(see CJ_Multi_PCB_005-7).

CJ_Multi-PCB_005-7

8) Remove one screw of module board.


(see CJ_Multi_PCB_005-8).

CJ_Multi-PCB_005-8

9) Disconnect the connectors of the


module board. (see CJ_Multi_
PCB_005-9).

CJ_Multi-PCB_005-9

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 31 


PCB board 6

Procedure Illustration

1) Remove 5 screws of the cover of


electrical control box cover and
remove it. (see CJ_ODU_Multi_
PCB_006-1).

CJ_ODU_Multi_PCB_006-1

2) Cut the ribbon by a shear and


disconnect the 4-way valve
connector. (see CJ_ODU_Multi_
PCB_006-2).

CJ_ODU_Multi_PCB_006-2

3) Ture over the electronic control box


subassembly. (see CJ_ODU_Multi_
PCB_006-3).

CJ_ODU_Multi_PCB_006-3

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 32 


Procedure Illustration

4) Remove the electronic installing box


subassembly (4 hooks) (see CJ_ODU_
Multi_PCB_006-4).

CJ_ODU_Multi_PCB_006-4

5) Remove the support of electronic


control box.(see CJ_ODU_Multi_
PCB_006-5).

CJ_ODU_Multi_PCB_006-5

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 33 


Procedure Illustration

6) Disconnect the connectors from


the electronic control board (see
CJ_ODU_Multi_PCB_006-6).
7) Remove 2 screws and then remove
the electronic control board.(see
CJ_ODU_Multi_PCB_006-6).

CJ_ODU_Multi_PCB_006-6

8) Pull out the connector, remove one


screw and then remove the key
board subassembly on terminal
board. (see CJ_Multi_PCB_006-7).

CJ_Multi-PCB_006-7

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 34 


PCB board 7

Procedure Illustration

1) Remove 2 screws to disconnect the


power supply wires. (see CJ_ODU_
Multi_PCB_007-1)
2) Remove 3 screws to disconnect
ground wires. (see CJ_ODU_Multi_
PCB_007-1)
3) Disconnect the wires connected to
main control board. (see CJ_ODU_
Multi_PCB_007-1)
4) Disconnect the wires between main
control board and IPM module board.
(see CJ_ODU_Multi_PCB_007-1)
5) Remove the 4 screws and unfix the
6 hooks and then remove the main
control board.(see CJ_ODU_Multi_
PCB_007-1)
6) Remove 1 screw to remove the fan
motor capacitor(1 screw for each
capacitor).(see CJ_ODU_Multi_
PCB_007-1).

connect to indoor unit T3&T4 TP AC Fan motors


Fan motor capacitors
connect to IPM
low&high pressure switch

CJ_ODU_Multi_PCB_007-1

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 35 


Procedure Illustration

1) Remove 2 screws to disconnect the


power supply wires. (see CJ_ODU_
Multi_PCB_007-2)
2) Remove 3 screws to disconnect the
wires connected to the compressor.
(see CJ_ODU_Multi_PCB_007-2)
3) Remove 3 screws to remove the
radiator.(see CJ_ODU_Multi_
PCB_007-2)
4) Disconnect the wires between IPM
module board and main control
board. (see CJ_ODU_Multi_PCB_007-
2)
5) Remove the 4 screws and unfix the
4 hooks and then remove the IPM
moduel board.(see CJ_ODU_Multi_
PCB_007-2)

Compressor DC Fan motors


connect to main control board

CJ_ODU_Multi_PCB_007-2

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 36 


3.3 Fan Assembly
Note: Remove the panel plate (refer to 1.1 Panel Plate) before disassembling fan.

Procedure Illustration

1) Remove the nut securing the fan


with a spanner (see CJ_ODU_
FAN_001).
2) Remove the fan.

CJ_ODU_FAN_001

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 37 


3.4 Fan Motor
Note: Remove the panel plate and the connection of fan motor on PCB (refer to 1.1 Panel Plate and 1.2
Electrical parts) before disassembling fan motor.

Procedure Illustration

3) Remove the fixing screws of the fan motor


(4 screws) (see CJ_ODU_MOTOR_001).
4) Remove the fan motor.

CJ_ODU_MOTOR_001

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 38 


3.5 Sound blanket
Note: Remove the panel plate (refer to 1.1 Panel plate) before disassembling sound blanket.

Procedure Illustration

1) Remove the sound blanket (side and


top) (see CJ_ODU_BLANKET_001).

Sound Blanket(top)

Sound Blanket(side)

CJ_ODU_BLANKET_001

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 39 


3.6 Four-way valve (for heat pump models)
WARNING: Evacuate the system and confirm that there is no refrigerant left in the system before removing the
four-way valve and the compressor. (For R32 & R290, you should evacuate the system with the vacuum pump; flush the
system with nitrogen; then repeat the two steps before heating up the brazed parts. The operations above should be
implemented by professionals.)
Note: Remove the panel plate, connection of four-way valve on PCB (refer to 1.1 Panel plate and 1.2 Electrical
parts) before disassembling sound blanket.

Procedure Illustration

1) Heat up the brazed parts and then detach


the the four-way valve and the pipe (see
CJ_ODU_VALVE_001).
2) Remove the four-way valve assembly with
pliers.

CJ_ODU_VALVE_001

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 40 


3.7 Compressor
WARNING: Evacuate the system and confirm that there is no refrigerant left in the system before removing the
four-way valve and the compressor. (For R32 & R290, you should evacuate the system with the vacuum pump; flush the
system with nitrogen; then repeat the two steps before heating up the brazed parts. The operations above should be
implemented by professionals.)
Note: Remove the panel plate, connection of compressor on PCB (refer to 1.1 Panel plate and 1.2 Electrical
parts) before disassembling sound blanket.

Procedure Illustration

1) Remove the flange nut of terminal cover


and remove the terminal cover (see CJ_
ODU_COMP_001).

Terminal Cover

CJ_ODU_COMP_001

2) Disconnect the connectors (see CJ_ODU_


COMP_002).

CJ_ODU_COMP_002

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 41 


Procedure Illustration

3) Remove the hex nuts and washers securing


the compressor, located on the bottom
plate (see CJ_ODU_COMP_003).

CJ_ODU_COMP_003

Suction Pipe

4) Heat up the brazed parts and then remove


the the discharge pipe and the suction
pipe (see CJ_ODU_COMP_004).
Discharge Pipe
5) Lift the compressor from the base pan
assembly with pliers.

CJ_ODU_COMP_004

Note: This section is for reference only. Actual unit appearance may vary.

 Outdoor Unit Disassembly 42 


Indoor Unit Disassembly

Contents
1. Dimension...............................................................................................................2

2. Indoor Unit Disassembly........................................................................................3

2.1 Front Panel.....................................................................................................3

2.2 Electrical parts................................................................................................9

2.3 Evaporator....................................................................................................11

2.4 Fan motor and fan........................................................................................13

2.5 Step motor...................................................................................................15

2.6 Drain Hose...................................................................................................16


1. Dimension

W D

Model W(mm) D(mm) H(mm)

7K 729 200 292

9/12K 802 200 295

18K 971 228 321

24K 1082 234 337

 Indoor Unit Disassembly 2 


Four-way cassette type (compact):

Drain hole
Gas side ( for Service )
Liquid side Body
4-install hanger

2- 150 Distribution duct

2- 170

523

570
E-parts box

4-Screw hole
(for install panel)

545

570 260

32 Drain pipe
65 Fresh air intake

75
156
125
44

Wiring connection port 40


68

Panel
647

647 50

19
A6 Ducted

Model
unit A B C D E F G H I J K L M H1 H2 W1 W2
(KBtu/h)

mm 700 200 506 450 137 537 30 152 599 186 50 741 360 84 140 84 84
7/9/12
inch 27.56 7.87 19.92 17.72 5.39 21.14 1.18 5.98 23.58 7.32 1.97 29.17 14.17 3.31 5.51 3.31 3.31

mm 880 210 674 600 140 706 50 136 782 190 40 920 508 78 148 88 112
18
inch 34.65 8.27 26.54 23.62 5.51 27.8 1.97 5.35 30.79 7.48 1.57 36.22 20 3.07 5.83 3.46 4.41

mm 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155
24
inch 43.31 9.80 30.47 27.56 5.51 36.46 1.97 6.89 39.41 8.98 0.2 44.88 23.54 3.15 5.91 5.12 6.10

21
2. Indoor Unit Disassembly Hi wall AG
2.1 Front Panel
Procedure Illustration
1) Hold the front panel by the tabs on Front Panel
the both sides and lift it (see CJ_AG_
INV_001).

Tab

CJ_AG_INV_001

2) Push up the bottom of an air


filter (step 1), and then pull it out
downwards (step 2) (see CJ_AG_
INV_002).

CJ_AG_INV_002

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 3 


Procedure Illustration

3) Open the horizontal louver and push


the hook towards left to open it (see
CJ_AG_INV_003).

Horizontal Louver

Hook

CJ_AG_INV_003

4) Bend the horizontal louver lightly by


both hands to loosen the hooks, then
remove the horizontal louver (see
CJ_AG_INV_003).

Hook

CJ_AG_INV_004

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 4 


Procedure Illustration

5) Pry the electrical cover by a screw


driver, and rotate it towars left, then
remove it. (see CJ_AG_INV_005).

CJ_AG_INV_005

6) Disconnect the connector for display


board. (see CJ_AG_INV_006) .
7) Slid the front panel side to side to
release each axis (see CJ_AG_INV_006)

CJ_AG_INV_006

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 5 


Procedure Illustration

8) Open the screw cap and then remove


the 3 screws (see CJ_AG_INV_008).

CJ_AG_INV_007

9) Release the hooks with hands. (see


CJ_AG_INV_008)

CJ_AG_INV_008

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 6 


Procedure Illustration

10)Release the 5 hooks in the back (see


CJ_AG_INV_009).

CJ_AG_INV_009

11)Pull out the panel frame while


pushing the hook through a clearance
between the panel frame and the heat
exchanger. (see CJ_AG_INV_010)

CJ_AG_INV_010

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 7 


Procedure Illustration

12)Release the 5 hooks of the vertical


blades, then pull the vertical blades
rightward and remove it (see CJ_AG_
INV_011).

CJ_AG_INV_011

13)Remove 1 screw of the display board.


(see CJ_AG_INV_012).
14)Rotate the display board in the
direction shown in the right picture.
(see CJ_AG_INV_012).

CJ_AG_INV_012

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 8 


2.2 Electrical parts (Antistatic gloves must be worn.)
Note: Remove the front panel (refer to 1. Front panel) before disassembling electrical parts.

Procedure Illustration

1) Remove one fixing screw of electrical


control box subassembly. (see CJ_AG_
INV_013).
(If you want to repair the electrical control
box components, perform the first step;If
you want to repair the main control board
assembly, perform steps 2 to 5 below.)

CJ_AG_INV_013

2) Cut the ribbon by a shear, then pull


out the coil temperature sensor (T2)
Ground Screws
(see CJ_AG_INV_014).
3) Remove one fixing screw of the
electronic control box and two screws T2 Sensor
used for the ground connection (see
CJ_AG_INV_014).

CJ_AG_INV_014

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 9 


Procedure Illustration

4) Pull out the electrical main board


along the direction indicated in right
image. (see CJ_AG_INV_015).

CJ_AG_INV_015

Fan motor
swing motor
ION(some models)

5) Disconnect the connectors and remove


main control board. (see CJ_AG_
INV_016). T1
T2

CJ_AG_INV_016

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 10 


2.3 Evaporator
Note: Remove the front panel and electrical parts (refer to 1. Front panel and 2. Electrical parts) before
disassembling evaporator.

Procedure Illustration
1) Disassemble the pipe holder located at the
rear of the unit (see CJ_AG_INV_017).

CJ_AG_INV_017

2) Remove the 1 screws on the evaporator


located at the fixed plate (see CJ_AG_
INV_018).

CJ_AG_INV_018

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 11 


Procedure Illustration

3) Remove 1 screw and release the hook on


the evaporator (see CJ_AG_INV_019).

CJ_AG_INV_019

4) Remote the 2 screws on the evaporator


located at the fixed plate (see CJ_AG_
INV_020).

CJ_AG_INV_020

5) Pull out the evaporator (see CJ_AG_


INV_021).

CJ_AG_INV_021

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 12 


2.4 Fan motor and fan
Note: Remove the front panel, electrical parts and evaporator (refer to 1. Front panel, 2. Electrical parts, and
3. Evaporator). before disassembling fan motor and fan.

Procedure Illustration
1) Remove the two screws and remove the
fixing board of the fan motor (see CJ_AG_
INV_022).

Screws

CJ_AG_INV_022

2) Remove the bearing sleeve (see CJ_AG_


INV_023).

CJ_AG_INV_023

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 13 


Procedure Illustration
3) Remove the fixing screw (see CJ_AG_
INV_024).
4) Pull out the fan motor and fan assembly
from the side.

CJ_AG_INV_024 Fixing Screw

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 14 


2.5 Step motor
Note: Remove the front panel and electrical parts (refer to 1. Front panel, 2. Electrical parts) before
disassembling step motor.

Procedure Illustration
1) Remove the two screws, then remove
the horizontal swing motor(see CJ_AG_
INV_025).

Stepping Motor

CJ_AG_INV_025

2) Remove 1 screw, then remove the vertical


swing motor (see CJ_AG_INV_026).(for
some units)
3) Remove 1 screw, then remove the ionizer
generator (see CJ_AG_INV_026).(for some
units)

Ionizer generator
Stepping Motor

CJ_AG_INV_026

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 15 


2.6 Drain Hose
Procedure Illustration
1) Rotate the fixed wire clockwise indicated
in right image (see CJ_AG_INV_027).

CJ_AG_INV_027

2) Pull up the drain hose to remove it (see


CJ_AG_INV_028).

CJ_AG_INV_028

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 16 


Indoor Unit Disassembly-Compact Cassette

Contents
1. Indoor Unit Disassembly........................................................................................1

1.1 Front Panel and Display Board........................................................................2

1.2 Electrical Parts................................................................................................5

1.3 Fan Motor and Fan.........................................................................................7

1.4 Water Pump...................................................................................................9

1.5 Evaporator....................................................................................................11
1. Indoor Unit Disassembly

1.1 Front Panel and Display Board

Procedure Illustration

1) Release 2 hooks and open the panel.


(see CJ_MCA_001)

CJ_MCA_001

2) Remove two screws of wire line. (see


CJ_MCA_002)

CJ_MCA_002

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 2 


Procedure Illustration

3) Release the hook then pull up the


filter(see CJ_MCA_003)

CJ_MCA_003

4) Remove 4 screws of cover and remove


the display board(see CJ_MCA_004)

CJ_MCA_004

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 3 


Procedure Illustration

5) Remove 2 screws of display board


and remove PCB.(see CJ_MCA_005)

CJ_MCA_005

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 4 


1.2 Electrical Parts(Antistatic gloves must be worn.)
Note: Remove the front panel (refer to 1.1 Front Panel and display) before disassembling electrical parts.

Procedure Illustration

1) Remove 4 screws of the panel


and pull up the panel. (see CJ_
MCA_006)

CJ_MCA_006

2) Remove 3 screws of electrical cover.


(see CJ_MCA_007)

CJ_MCA_007

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 5 


Procedure Illustration

3) Disconnect the connectors of PCB.


(see CJ_MCA_008)

CJ_MCA_008

4) Remove 2 screws of main control


board and remove PCB.(see CJ_
MCA_009)

CJ_MCA_009

5) Remove 2 screws of electronic


control box and remove electronic
control box.(see CJ_MCA_010)

CJ_MCA_010

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 6 


1.3 Fan motor and fan
Note: Remove the front panel and electrical parts (refer to 1.1 &1.2 ) before disassembling fan motor.

Procedure Illustration

1) Remove 4 screws of water collector


then remove it.(see CJ_MCA_011)

CJ_MCA_011

2) Remove the nut of the fan and then


pull up the fan.(see CJ_MCA_012)

CJ_MCA_012

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 7 


Procedure Illustration

3) Remove the nuts and remove the fan


motor(see CJ_MCA_013)

CJ_MCA_013

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 8 


1.4 Water Pump
Note: Remove the front panel, electrical parts and water collector (refer to 1.1,1.2 &1.3) before disassembling water
pump.

Procedure Illustration

1) Take off the fasten belt of the water


pump. (see CJ_MCA_014)

CJ_MCA_014

2) Pinch the metal wire in the direction


shown in the figure to release it. (see
CJ_MCA_015)

CJ_MCA_015

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 9 


Procedure Illustration

3) Remove 3 screws and then remove


the water pump. (see CJ_MCA_016)

CJ_MCA_016

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 10 


1.5 Evaporator
Note: Remove the front panel, electrical parts and fan(refer to 1.1,1.2 &1.3) before disassembling evaporator.

Procedure Illustration

1) Remove 3 screws of pipe clamp


board assembly then remove it.(see
CJ_MCA_017)

CJ_MCA_017

2) Remove 4 screws of evaporator


fixing board then remove it.(see CJ_
MCA_018)

CJ_MCA_018

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 11 


Procedure Illustration

3) Remove 1 screw of evaporator fixing


hook and remove it. (see CJ_MCA_019)

CJ_MCA_019

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 12 


Indoor Unit Disassembly -A6 DUCT

Contents
1. Indoor Unit Disassembly........................................................................................1

1.1 Electrical Parts................................................................................................2

1.2 Fan Motor and Fan.........................................................................................5

1.3 Evaporator......................................................................................................7
1. Indoor Unit Disassembly

1.1 Electrical Parts (Antistatic gloves must be worn.)

Procedure Illustration

1) Remove 5 screws of the cover of


electronic control box and then remove
the cover. (see CJ_A6_001)

CJ_A6_001

2) Remove 2 screws of the electronic


control box. Then release 2 hooks of the
main control board. (see CJ_A6_002)

CJ_A6_002

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 2 


Procedure Illustration

3) Disconnect the connectors and then


remove the front main control board.
(see CJ_A6_003)

4) Turn over the electronic control box. CJ_A6_003


Disconnect the connectors and remove
2 screws of rear main control board.
(see CJ_A6_004)

CJ_A6_004

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 3 


Procedure Illustration

5) Remove 2 screws of reactor and remove


the reactor. (see CJ_A6_005)

CJ_A6_005

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 4 


1.2 Fan motor and fan

Procedure Illustration

1) Remove 10 screws of the top cover


and then remove the top cover. (see
CJ_A6_006)

CJ_A6_006

2) Release 3 hooks of volute shell. (see


CJ_A6_007)

CJ_A6_007

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 5 


Procedure Illustration

3) Remove the fiing screws of fan (2


screws). (see CJ_A6_008)

CJ_A6_008

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 6 


1.3 Evaporator

Procedure Illustration

1) Remove 9 Screws of the water collecter


and remove the water collecter. (see
CJ_A6_009)

CJ_A6_009

2) Remove the screws of the pipe clamp


board and the left side board (3 for the
pipe clamp and 9 for left side board).
(see CJ_A6_010)

CJ_A6_010

Note: Remove the front panel (refer to 1. Front panel) before disassembling electrical parts.

 Indoor Unit Disassembly 7 


Procedure Illustration

3) Remove 2 screws of the evaporator


support and then pull up the
temperature sensor. (see CJ_A6_011)

CJ_A6_011

4) Remove the screw of the evaporator


and then remove it. (see CJ_A6_012)

CJ_A6_012

Note: This section is for reference only. Actual unit appearance may vary.

 Indoor Unit Disassembly 8 


Troubleshooting

Contents
1. Safety Caution........................................................................................................3

2. General Troubleshooting.......................................................................................4

2.1 Error Display (Indoor Unit)...............................................................................4

2.2 Error Display (Outdoor Unit)............................................................................6

3. Outdoor Unit Point Check Function......................................................................8

4. Error Diagnosis and Troubleshooting Without Error Code................................14

4.1 Remote maintenance....................................................................................14

4.2 Field maintenance........................................................................................15

5. Quick Maintenance by Error Code.......................................................................20

6. Troubleshooting by Error Code............................................................................23

6.1 EH 00/EH 0A /EC 51/E0 (EEPROM parameter error diagnosis and solution)....23

6.2 EL 01 (Indoor and outdoor units communication error diagnosis and solution).24

6.3 EH 03 / EC 07/E8 (Fan speed is operating outside of the normal range )/EC
71(Over Current Failure of Outdoor DC Fan Motor) Diagnosis and Solution..27

6.4 EH 60/EH 61/EC 53/EC 52/EC 54/EC 56 /(ODU)E4/EC 50/F1/F2/F3/F4 (Open


circuit or short circuit of temperature sensor diagnosis and solution).............29

6.5 PC 08(Current overload protection)/PC 44(Outdoor unit zero speed protection)/


PC 46(Compressor speed has been out of control)/PC 49(Compressor
overcurrent failure) diagnosis and solution....................................................30

6.6 PC 00/(ODU)P6(IPM malfunction diagnosis and solution)&(IDU)PC 04(Inverter

compressor drive error diagnosis and solution)........................................................32

6.7 PC 01/E5(Over voltage or too low voltage protection)/PC 10(Outdoor unit low
AC voltage protection)/PC 11(Outdoor unit main control board DC bus high
voltage protection)/PC 12(Outdoor unit main control board DC bus high voltage
protection /341 MCE error) Diagnosis and Solution 34
Troubleshooting

Contents
6.8 PC40/E3(Communication malfunction between IPM board and outdoor main
board diagnosis and solution) ......................................................................36

6.9 (ODU)PC 0F/E6(PFC module protection diagnosis and solution).....................37

6.10 (ODU)PC 06/ P4(Temperature protection of compressor discharge diagnosis and


solution) 38

6.11 (ODU)PC 0A/ P5(High temperature protection of condenser diagnosis and


solution).......................................................................................................39

6.12 EH 02 (Zero crossing detection error diagnosis and solution).........................41

6.13 PC 45 (Outdoor unit IR chip drive failure diagnosis and solution)...................41

6.14 PC 02/(ODU)P0 (Top temperature protection of compressor diagnosis and


solution).......................................................................................................42

6.15 (IDU)PC 03/(ODU)P1/PC 30 (High pressure protection diagnosis and solution).43

6.16 (IDU)PC 03/(ODU)P2/PC 31 (Low pressure protection diagnosis and solution.45

6.17 (ODU)Ed (Communication malfunction between adapter board and outdoor


main control board diagnosis and solution)...................................................47

6.18 (ODU)CE (Automatic correction of wiring/piping error) diagnosis and solution)....


47

6.19 EC 72 (Lack phase failure of outdoor DC fan motor diagnosis and solution)..48

6.20 PC 43 (Outdoor compressor lack phase protection diagnosis and solution)....49

6.21 EH 0b (ndoor PCB / Display board communication error diagnosis and solution)...
50

7. Check Procedures..................................................................................................51
1. Safety Caution
WARNING
Be sure to turn off all power supplies or disconnect all wires to avoid electric shock.
While checking indoor/outdoor PCB, please equip oneself with antistatic gloves or wrist
strap to avoid damage to the board.

WARNING
Electricity remains in capacitors even when the power supply is off.
Ensure the capacitors are fully discharged before troubleshooting.

Test the voltage between P and N on back of the main PCB with multimeter. If the voltage is lower than 36V, the
capacitors are fully discharged.

Note: This picture is for reference only. Actual appearance may vary.

 Troubleshooting 3 
2. General Troubleshooting

2.1 Error Display (Indoor Unit)


When the indoor unit encounters a recognized error on different models ,
1. the running LED with flash in a corresponding series, the timer LED may turn on or begin flashing;
2. an error code will be displayed;
3. both 1 and 2.
These error codes are described in the following tables:

Running Timer
Display Information Solution
Lamp Lamp
-- -- F Defrost
-- -- CL Filter cleaning reminder(power on display for 15 seconds)
-- -- CL Active clean
Normal
-- -- F Filter replacement reminder(power on display for 15 seconds)
Display, not
-- -- FP Heating in room temperature under 8°C error code
-- -- FC Forced cooling
-- -- AP AP mode of WIFI connection
-- -- CP Remote switched off
1 time OFF EH 00/EH 0A Indoor unit EEPROM parameter error TS23
2 times OFF EL 01 Indoor/outdoor units communication error TS24
3 times OFF EH 02 Zero-crossing signal detection error(for some models) TS41
4 times OFF EH 03 The indoor fan speed is operating outside of the normal range TS27
5 times OFF EC 51 Outdoor unit EEPROM parameter error TS23
Condenser coil temperature sensor T3 is in open circuit or has short
5 times OFF EC 52 TS29
circuited
Outdoor room temperature sensor T4 is in open circuit or has short
5 times OFF EC 53 TS29
circuited
Compressor discharge temperature sensor TP is in open circuit or
5 times OFF EC 54 TS29
has short circuited
Evaporator coil outlet temperature sensor T2B is in open circuit or
5 times OFF EC 56 TS29
has short circuited(for free-match indoor units)
Indoor room temperature sensor T1 is in open circuit or has short
6 times OFF EH 60 TS29
circuited
Evaporator coil middle temperature sensor T2 is in open circuit or
6 times OFF EH 61 TS29
has short circuited
12 times OFF EC 07 The outdoor fan speed is operating outside of the normal range TS27
9 times OFF EH 0 Indoor PCB/Display board communication error TS50
7 times FLASH PC 00 IPM malfunction or IGBT over-strong current protection TS32
2 times FLASH PC 01 Over voltage or over low voltage protection TS34
Top temperature protection of compressor or High temperature
3 times FLASH PC 02 TS42
protection of IPM module or High pressure protection
5 times FLASH PC 04 Inverter compressor drive error TS32
1 time FLASH PC 08 Current overload protection TS30
Communication error between outdoor main chip and compressor
6 times FLASH PC 40 TS36
driven chip

 Troubleshooting 4 
7 times FLASH PC 03 High pressure protection or low pressure protection TS43/TS45
1 times ON -- Indoor units mode conflict(match with multi outdoor unit) --
For other errors:
The display board may show a garbled code or a code undefined by the service manual. Ensure that this code is not a
temperature reading.
Troubleshooting:
Test the unit using the remote control. If the unit does not respond to the remote, the indoor PCB requires replacement.
If the unit responds, the display board requires replacement.

88 flash frequency:

... ...

 Troubleshooting 5 
2.2 Error Display (Outdoor unit)
For some models,

Display Error Information Solution


-- Standby
f Defrosting
Normal
PH Compressor pre-heating Display,
RO Oil return not error
code
LC Low ambient cooling
FC Forced cooling
CE Automatic wiring/piping correction TS47
E0 Outdoor EEPROM malfunction TS23
E2 Indoor / outdoor units communication error TS24
E3 Communication malfunction between IPM board and outdoor main board TS36
E4 Open or short circuit of outdoor unit temperature sensor(T3,T4.Tp) TS29
E5 Over voltage or over low voltage protection TS34
E6 PFC module protection TS37
E8 The outdoor fan speed is operating outside of the normal range TS27
F1 No A Indoor unit coil outlet temperature sensor or connector of sensor is defective TS29
F2 No B Indoor unit coil outlet temperature sensor or connector of sensor is defective TS29
F3 No C Indoor unit coil outlet temperature sensor or connector of sensor is defective TS29
F4 No D Indoor unit coil outlet temperature sensor or connector of sensor is defective TS29
F5 No E Indoor unit coil outlet temperature sensor or connector of sensor is defective TS29
F6 No F Indoor unit coil outlet temperature sensor or connector of sensor is defective TS29
P0 Top temperature protection of compressor TS42
P1 High pressure protection TS43
P2 Low pressure protection TS45
P3 Current protection of compressor TS30
P4 Temperature protection of compressor discharge TS38
P5 High temperature protection of condenser TS39
P6 IPM module protection TS32
LP Low ambient temperature protection --
E Communication malfunction between adapter board and outdoor main control board TS47

 Troubleshooting 6 
For some models,

Display Malfunction or Protection Solution

f Defrosting Normal
Display, not
FC Forced cooling error code

EC 51 Outdoor EEPROM malfunction TS23


EL 01 Indoor / outdoor units communication error TS24
PC 40 Communication malfunction between IPM board and outdoor main board TS36
PC 08 Outdoor overcurrent protection TS30
PC 10 Outdoor unit low AC voltage protection TS34
PC 11 Outdoor unit main control board DC bus high voltage protection TS34
PC 12 Outdoor unit main control board DC bus high voltage protection /341 MCE error TS34
PC 00 IPM module protection TS32
PC 0F PFC module protection TS37
EC 71 Over current failure of outdoor DC fan motor TS27
EC 72 Lack phase failure of outdoor DC fan motor TS48
EC 07 Outdoor fan speed has been out of control TS27
PC 43 Outdoor compressor lack phase protection TS49
PC 44 Outdoor unit zero speed protection TS30
PC 45 Outdoor unit IR chip drive failure TS41
PC 46 Compressor speed has been out of control TS30
PC 49 Compressor overcurrent failure TS30
PC 30 High pressure protection TS43
PC 31 Low pressure protection TS45
PC 0A High temperature protection of condenser TS40
PC 06 Temperature protection of compressor discharge TS38
PC 02 Top temperature protection of compressor TS42
EC 52 Condenser coil temperature sensor T3 is in open circuit or has short circuited TS29
EC 53 Outdoor room temperature sensor T4 is in open circuit or has short circuited TS29
EC 54 Compressor discharge temperature sensor TP is in open circuit or has short circuited TS29
EC 56 Evaporator coil outlet temperature sensor T2B is in open circuit or has short circuited TS29
EC 50 Open or short circuit of outdoor unit temperature sensor(T3,T4.TP) TS29
LC 06 IPM module frequency limit shutdown/IPM high temperature protection --
PC 0L Low ambient temperature protection --

 Troubleshooting 7 
3. Outdoor Unit Point Check Function
• A check switch is included on the outdoor PCB.
• Push SW1 to check the unit’s status while running. The digital display shows the
following codes each time the SW1 is pushed.
For some models,

Number of
Display Remark
Presses
0 Normal display Displays running frequency, running state, or malfunction code
Display Number of indoor unit
1 1
Quantity of indoor units with
1 2 2
working connection
3 3
4 4
Outdoor unit running mode Stanby: 0,Fan only: 1, Cooling: 2, Heating: 3, Forced cooling:
2
code 4, Forced defrostling: A
3 Indoor unit A capacity
4 Indoor unit B capacity The capacity unit is horse power. If the indoor unit is not
5 Indoor unit C capacity connected, the digital display shows the following: “--”
6 Indoor unit D capacity (9K:1HP,12K:1.2HP,18K:1.5HP)
7 Indoor unit E capacity
Indoor unit A capacity demand
8
code
Indoor unit B capacity demand
9
code
Indoor unit C capacity demand Norm code*HP
10
code (9K: 1HP,12K: 1.2HP,18K: 1.5HP)
Indoor unit D capacity demand
11
code
Indoor unit E capacity demand
12
code
Outdoor unit amendatory
13
capacity demand code
The frequency corresponding
14 to the total indoor units'
amendatory capacity demand
The frequency after the
15
frequency limit
The frequency sending to
16
compressor control chip

 Troubleshooting 8 
Indoor unit A evaporator outlet
17
temperature (T2BA)
Indoor unit B evaporator outlet
18
temperature (T2BB) If the temperature is lower than -9oC, the digital display
Indoor unit C evaporator outlet shows “-9.” If the temperature is higher than 70oC, the digital
19
temperature (T2BC) display shows “70.” If the indoor unit is not connected, the
Indoor unit D evaporator outlet digital display shows: “--”
20
temperature (T2BD)
Indoor unit E evaporator outlet
21
temperature (T2BE)
Indoor unit A room
22
temperature (T1A)
Indoor unit B room
23
temperature (T1B) If the temperature is lower than 0oC, the digital display shows
Indoor unit C room “0.” If the temperature is higher than 70oC, the digital display
24
temperature (T1C) shows “70.” If the indoor unit is not connected, the digital
Indoor unit D room display shows: “--”
25
temperature (T1D)
Indoor unit E room
26
temperature (T1E)
Indoor unit A evaporator
27
temperature (T2A)
Indoor unit B evaporator
28
temperature (T2B)
Indoor unit C evaporator
29
temperature (T2C) If the temperature is lower than -9oC, the digital display shows
Indoor unit D evaporator “-9.” If the temperature is higher than 70oC, the digital display
30
temperature (T2D) shows “70.” If the indoor unit is not connected, the digital
Indoor unit E evaporator display shows: “--”
31
temperature (T2E)
Condenser pipe temperature
32
(T3)
Outdoor ambient temperature
33
(T4)
The display value is between 30–129oC. If the temperature
is lower than 30oC, the digital display shows “30.” If the
Compressor discharge
34 temperature is higher than 99oC, the digital display shows
temperature (TP)
single and double digits. For example, if the digital display
shows “0.5”, the compressor discharge temperature is 105oC.
35 AD value of current The display value is a hex number.
For example, the digital display tube shows “Cd”, it means AD
36 AD value of voltage value is 205.

 Troubleshooting 9 
EXV open angle for A indoor
37
unit
EXV open angle for B indoor Actual data/4.
38
unit
If the value is higher than 99, the digital display shows single
EXV open angle for C indoor
39 and double digits.
unit
EXV open angle for D indoor For example, if the digital display shows “2.0”, the EXV open
40 angle is 120×4=480p.
unit
EXV open angle for E indoor
41
unit
Frequency limit caused by The display value is a
Bit7
IGBT radiator hexidecimal number.
Bit6 Frequency limit caused by PFC For example, the
digital display show
Bit5 Frequency limit caused by T4. 2A, then Bit5=1,
Bit4 Frequency limit caused by T2. Bit3=1, and Bit1=1.
42 Frequency limit symbol Bit3 Frequency limit caused by T3. This means that a
Bit2 Frequency limit caused by T5. frequency limit may be
Frequency limit caused by caused by T4, T3, or
Bit1 the current.
current
Frequency limit caused by
Bit0
voltage
(Sum T2 value of all indoor units)/(number of indoor units in
43 Average value of T2
good connection)
Off: 0, Turbo:1 High speed:2, Med speed: 3, Low speed: 4,
44 Outdoor unit fan motor state
Breeze:5, Super breeze: 6
The last error or protection
45 00 means no malfunction and protection
code
46 F indoor unit capacity
F indoor unit capacity demand
47
code
F indoor unit evaporator outlet
48
temperature (T2BF)
F indoor unit room temperature Reserved
49
(T1F)
F indoor unit evaporator
50
temperature (T2F)
EXV open angle for F indoor
51
unit
52 Reason of stop

 Troubleshooting 10 
For key board models,

Number of
Display Remark
Presses
0 Normal display Displays running frequency, running state, or malfunction code
Display Number of indoor unit
1 1
Quantity of indoor units with
1 2 2
working connection
3 3
4 4
Outdoor unit running mode Stanby: 0,Fan only: 1, Cooling: 2, Heating: 3, Forced cooling:
2
code 4, Forced defrostling: A
3 Indoor unit A capacity
4 Indoor unit B capacity The capacity unit is horse power. If the indoor unit is not
5 Indoor unit C capacity connected, the digital display shows the following: “--”
6 Indoor unit D capacity (9K:1HP,12K:1.2HP,18K:1.5HP)
7 Indoor unit E capacity
Indoor unit A capacity demand
8
code
Indoor unit B capacity demand
9
code
Indoor unit C capacity demand Norm code*HP
10
code (9K: 1HP,12K: 1.2HP,18K: 1.5HP)
Indoor unit D capacity demand
11
code
Indoor unit E capacity demand
12
code
Outdoor unit amendatory
13
capacity demand code
The frequency corresponding
14 to the total indoor units'
amendatory capacity demand
The frequency after the
15
frequency limit
The frequency sending to
16
compressor control chip
Indoor unit A evaporator outlet
17
temperature (T2BA)
Indoor unit B evaporator outlet
18
temperature (T2BB) If the temperature is lower than -9oC, the digital display
Indoor unit C evaporator outlet shows “-9.” If the temperature is higher than 70oC, the digital
19
temperature (T2BC) display shows “70.” If the indoor unit is not connected, the
Indoor unit D evaporator outlet digital display shows: “--”
20
temperature (T2BD)
Indoor unit E evaporator outlet
21
temperature (T2BE)

 Troubleshooting 11 
Indoor unit A room
22
temperature (T1A)
Indoor unit B room
23
temperature (T1B) If the temperature is lower than 0oC, the digital display shows
Indoor unit C room “0.” If the temperature is higher than 70oC, the digital display
24
temperature (T1C) shows “70.” If the indoor unit is not connected, the digital
Indoor unit D room display shows: “--”
25
temperature (T1D)
Indoor unit E room
26
temperature (T1E)
Indoor unit A evaporator
27
temperature (T2A)
Indoor unit B evaporator
28
temperature (T2B)
Indoor unit C evaporator
29
temperature (T2C) If the temperature is lower than -9oC, the digital display shows
Indoor unit D evaporator “-9.” If the temperature is higher than 70oC, the digital display
30
temperature (T2D) shows “70.” If the indoor unit is not connected, the digital
Indoor unit E evaporator display shows: “--”
31
temperature (T2E)
Condenser pipe temperature
32
(T3)
Outdoor ambient temperature
33
(T4)
The display value is between 30–129oC. If the temperature
is lower than 30oC, the digital display shows “30.” If the
Compressor discharge
34 temperature is higher than 99oC, the digital display shows
temperature (TP)
single and double digits. For example, if the digital display
shows “0.5”, the compressor discharge temperature is 105oC.
35 AD value of current The display value is a hex number.
36 AD value of AC voltage For example, the digital display tube shows “Cd”, it means AD
value is 205.
37 AD value of DC voltage

EXV open angle for A indoor


38
unit
EXV open angle for B indoor
39
unit
Actual data/4.
EXV open angle for C indoor
40 If the value is higher than 99, the digital display shows single
unit
and double digits.
EXV open angle for D indoor
41
unit For example, if the digital display shows “2.0”, the EXV open
EXV open angle for E indoor angle is 120×4=480p.
42
unit
43 MVI valve open angle
44 EVI valve open angle

 Troubleshooting 12 
Frequency limit caused by The display value is a
Bit7
IGBT radiator hexidecimal number.
Bit6 Frequency limit caused by PFC For example, the
digital display show
Bit5 Frequency limit caused by T4. 2A, then Bit5=1,
Bit4 Frequency limit caused by T2. Bit3=1, and Bit1=1.
45 Frequency limit symbol Bit3 Frequency limit caused by T3. This means that a
Bit2 Frequency limit caused by T5. frequency limit may be
Frequency limit caused by caused by current, IPM
Bit1 or T3.
current
Frequency limit caused by
Bit0
voltage
00:No fault,01:T2B-A fault, ,02:T2B-B fault ,03:T2B-C
46 T2B fault fault,04:T2B-D fault, 05:T2B-E fault, 06:T2B-F fault(The display
priority is A-B-C-D-E-F)
(Sum T2 value of all indoor units)/(number of indoor units in
47 Average value of T2 good connection)( The heating is the average value of T2, and
the cooling is the average value of T2B)
Off: 0, Super ultra high speed:1, Super high speed:2, High
48 Outdoor unit fan motor state speed:3, Med speed: 4, Low speed: 5, Breeze:6, Super breeze:
7
49 Reason of stop

 Troubleshooting 13 
4. Error Diagnosis and Troubleshooting Without Error Code

WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.

4.1 Remote maintenance


SUGGESTION: When troubles occur, please check the following points with customers before field maintenance.

No. Problem Solution

1 Unit will not start Page 16~17

2 The power switch is on but fans will not start Page 16~17

3 The temperature on the display board cannot be set Page 16~17

4 Unit is on but the wind is not cold(hot) Page 16~17

5 Unit runs, but shortly stops Page 16~17

6 The unit starts up and stops frequently Page 16~17

7 Unit runs continuously but insufficient cooling(heating) Page 16~17

8 Cool can not change to heat Page 16~17

9 Unit is noisy Page 16~17

 Troubleshooting 14 
4.2 Field maintenance

Problem Solution

1 Unit will not start Page 18~19

2 Compressor will not start but fans run Page 18~19

3 Compressor and condenser (outdoor) fan will not start Page 18~19

4 Evaporator (indoor) fan will not start Page 18~19

5 Condenser (Outdoor) fan will not start Page 18~19

6 Unit runs, but shortly stops Page 18~19

7 Compressor short-cycles due to overload Page 18~19

8 High discharge pressure Page 18~19

9 Low discharge pressure Page 18~19

10 High suction pressure Page 18~19

11 Low suction pressure Page 18~19

12 Unit runs continuously but insufficient cooling Page 18~19

13 Too cool Page 18~19

14 Compressor is noisy Page 18~19

15 Horizontal louver can not revolve Page 18~19

 Troubleshooting 15 
Unit is noisy
Unit will not start

Unit runs, but shortly stops

Cool can not change to heat

Test method / remedy


Unit is on but the wind is not cold(hot)

The unit starts up and stops frequently


Possible causes of trouble

The power switch is on but fans will not start


1.Remote Maintenance

The temperature on the display board cannot be set

Unit runs continuously but insufficient cooling(heating)


Test voltage Power failure
Close the power switch The main power tripped
Inspect connections - tighten Loose connections

☆ ☆ ☆ ☆
Change the transformer Faulty transformer



☆ ☆ ☆
Test voltage The voltage is too high or too low
Replace the battery of the remote control The remote control is powered off
Electrical Circuit

☆ ☆
Replace the remote control Broken remote control

 Troubleshooting 16 
Clean or replace Dirty air filter

☆ ☆
Clean Dirty condenser fins




Adjust the setting temperature The setting temperature is higher/lower than the room's(cooling/heating)





Turn the AC later The ambient temperature is too high/low when the mode is cooling/heating

Adjust to cool mode Fan mode



Turn off SILENCE function. SILENCE function is activated(optional function)
Refrigerant Circuit

Turn the AC later Frosting and defrosting frequently


1.Remote Maintenance Others

Interference from cell phone towers and remote boosters


The air inlet or outlet of either unit is blocked
Possible causes of trouble
Loosen hold down bolts and / or screws

Shipping plates remain attached


Heavy load condition

Bad airproof

Unit will not start


The power switch is on but fans will not start ☆
The temperature on the display board cannot be set
Unit is on but the wind is not cold(hot)
Unit runs, but shortly stops
The unit starts up and stops frequently ☆
Unit runs continuously but insufficient cooling(heating) ☆ ☆ ☆
Cool can not change to heat
Unit is noisy ☆ ☆
Reconnect the power or press ON/OFF button on remote control to restart operation

Test method / remedy


Close all the windows and doors
Tighten bolts or screws

Remove the obstacles


Check heat load

Remove them

 Troubleshooting 17 
start

Too cool
Unit will not start

Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops

Horizontal louver can not revolve


Evaporator (indoor) fan will not start
Compressor will not start but fans run

Condenser (Outdoor) fan will not start

Compressor short-cycles due to overload


2.Field Maintenance

Test method / remedy


Unit runs continuously but insufficient cooling
Possible causes of trouble

Compressor and condenser (outdoor) fan will not



Replace the compressor Compressor stuck



Leak test Shortage of refrigerant

☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil

☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil



Change charged refrigerant volume Overcharge of refrigerant

☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle

☆ ☆ ☆
Remove obstruction to air flow Short cycling of condensing air

 Troubleshooting 18 
Remove obstruction in air or water flow High temperature condensing medium

☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit


Replace compressor Broken compressor internal parts




Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely
☆ ☆ ☆
☆ ☆

Replace valve Leaking power element on expansion valve


Fix feeler bulb Poor installation of feeler bulb

☆ ☆

Check heat load Heavy load condition


Tighten bolts or screws Loosen hold down bolts and / or screws
☆ ☆

Remove them Shipping plates remain attached


Choose AC of lager capacity or add the number of AC Poor choices of capacity


Others

Rectify piping so as not to contact each other or with external


Contact of piping with other piping or external plate


plate
Too cool
Unit will not start

Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops

Horizontal louver can not revolve


Evaporator (indoor) fan will not start
Compressor will not start but fans run

Condenser (Outdoor) fan will not start

Compressor short-cycles due to overload


2.Field Maintenance

Test method / remedy


Unit runs continuously but insufficient cooling
Possible causes of trouble

Compressor and condenser (outdoor) fan will not start


Test voltage Power failure
Inspect fuse type & size Blown fuse or varistor
Inspect connections - tighten Loose connections

☆ ☆




Test circuits with tester Shorted or broken wires

☆ ☆ ☆ ☆ ☆
Test continuity of safety device Safety device opens




Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of the air inlet

☆ ☆
Wrong setting place of temperature sensor
grille

Check control circuit with tester Faulty transformer


Check capacitor with tester ☆ Shorted or open capacitor




☆ ☆

Test continuity of coil & contacts Faulty magnetic contactor for compressor

 Troubleshooting 19 
Electrical Circuit


Test continuity of coil & contacts Faulty magnetic contactor for fan



Test voltage Low voltage


Replace the stepping motor Faulty stepping motor

Check resistance with multimeter Shorted or grounded compressor



Check resistance with multimeter Shorted or grounded fan motor


5. Quick Maintenance by Error Code
If you do not have the time to test which specific parts are faulty, you can directly change the required parts according
the error code. You can find the parts to replace by error code in the following table.

Error Code
Part requiring PC
replacement EH (O)EC
EL EH EH EH 02/ EH
00/EH EH 61 50/ EC 53 EC 52 EC 54
01/E2 03 60 02 (O) 0b
0A E4
P0
Indoor PCB x x x x x

Display board x x x x x x x x x x x

Outdoor PCB x x x x x x

Indoor fan motor x x x x x x x x x x x

T1 sensor x x x x x x x x x x x

T2 Sensor x x x x x x x x x x x
T3 Sensor x x x x x x x x x x

T4 Sensor x x x x x x x x x x

TP Sensor x x x x x x x x x x

Reactor x x x x x x x x x x x

IPM module board x x x x x x x x x x x


Over load
x x x x x x x x x x x
protector

 Troubleshooting 20 
Error Code
EC 56/
Part requiring
EC 51/ (O)f1/ EC 07/ PC 08/(O)PC PC 00/PC
replacement PC 01/(O)PC 10/ (O)PC
(O)Ed/ f2/f3/ (O)EC 44/ PC 46/ PC 04/(O) (O)E3
PC 11/PC 12/E5 0F/E6
E0 f4/f5/ 71/E8 49/ P3 P6
f6
Outdoor PCB

Outdoor fan motor x x x x x

T3 Sensor x x x x x x x x

T4 Sensor x x x x x x x x

TP Sensor x x x x x x x x

T2B Sensor x x x x x x x

Reactor or inductance x x x x
Compressor x x x x x x x

IPM module board x x x x

Bridge rectifier x x x x x

PFC module x x x x x x x

Additional refrigerant x x x x x x x x

Electric control box x x x x x x x

High pressure switch x x x x x x x x

Low pressure switch x x x x x x x x

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.

 Troubleshooting 21 
Error Code
Part requiring
replacement (O)Pc (O)Pc (O)PC PC 03/(O)
PC 40 EC 72 PC 43 PC 45
06/p4 0a/P5 30/P1 pc 31/P2
Outdoor PCB x

Outdoor fan motor x x x x

T3 Sensor x x x x x x x

T4 Sensor x x x x x x x x

TP Sensor x x x x x x x

T2B Sensor x x x x x x x x

Reactor or inductance x x x x x x x x

Compressor x x x x x x x

IPM module board x x x x x x x

Bridge rectifier x x x x x x x x

PFC module x x x x x x x x

Additional refrigerant x x x x x

Electric control box x x x x x x x

High pressure switch x x x x x x x

Low pressure switch x x x x x x x

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.

 Troubleshooting 22 
6. Troubleshooting by Error Code

6.1 EH 00/EH 0A /EC 51/E0 (EEPROM parameter error diagnosis and solution)
Description: Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip.
Recommended parts to prepare:
• Indoor PCB
• Outdoor PCB
Troubleshooting and repair:
EH 00/EH 0A EC 51
Shut
Shut off
off thethe power
power supply
supply and
and
turn
turn itit on
on 22 minutes
minutes later.
later. Shut
Shut off
off thethe power
power supply
supply and
and
turn
turn itit on
on 22 minutes
minutes later.
later.

IsIs itit still


still displaying
displaying NO The
The unit
unit isis operating
operating normally.
normally. IsIs itit still
still displaying
displaying
the
the error
error code?
code? NO The
The unit
unit isis operating
operating normally.
normally.
the
the error
error code?
code?

YES YES

Replace
Replace the
the indoor
indoor main
main Replace
Replace the
the outdoor
outdoor main
main
PCB.
PCB. PCB.
PCB.

Remarks:
EEPROM: A read-only memory whose contents can be erased and reprogrammed using a pulsed voltage.
The location of the EEPROM chip on the indoor and outdoor PCB is shown in the following two images:

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole. This pictures are only for reference, actual appearance may vary.

 Troubleshooting 23 
6.2 EL 01(Indoor and outdoor unit communication error diagnosis and solution)
Description: Indoor unit does not receive the feedback from outdoor unit during 110 seconds and this condition
happens 4 times continuously.
Recommended parts to prepare:
• Indoor PCB
• Outdoor PCB
• IPM module board
• Reactor
Troubleshooting and repair:

 Troubleshooting 24 
Indoor / outdoor units communication error

Start: Power off , then Power on the


A/C by the Breaker. (reconnect the
power wire). Is it still displaying the
error code?

Yes

Check wiring on the outdoor and


indoor terminal follow the wiring No Reconnect the wiring
diagram. Is all connecting correctly?
No No

Reconnect the wiring

Yes

Measure Vs, is it moving


Turn on all indoor unit by remote
alternately between positive
A: Is all the wiring
controller. Is all indoor unit No No between terminal and
value and negative value? (Vs is
display Indoor PCB connect ok?
the voltage between S and N).

Yes Yes
Yes
Yes
Replace the Indoor PCB

Turn off the all indoor units. Is IPM Replace IPM board or the
power LED or operating LED lamp No outdoor main PCB
On?

Power on by remote
Yes controller, IIs it still
displaying the error code
after 3 minutes?

Is main board“ ” Is the reactor connecting


No No Reconnect the wiring
lamp on? . well?

No

Yes Yes
Replace the outdoor main
PCB

Is indoor units number correct? Check


on the outdoor check point . (2 for
Trouble is solved
dual zone, 3 for tri zone, 4 for qua
zone,5 for qui zone).

No first time No second time A

Replace outdoor main PCB


assembly(include wiring) totally

 Troubleshooting 25 
Remarks:
• Use a multimeter to test the resistance of the reactor which does not connect with capacitor.
• The normal value should be around zero ohm. Otherwise, the reactor must have malfunction.

Note: The picture and the value are only for reference, actual condition and specific value may vary.

 Troubleshooting 26 
6.3 EH 03 / EC 07/E8 (Fan Speed Is Operating Outside of Normal Range)/EC 71(Over
Current Failure of Outdoor DC Fan Motor) Diagnosis and Solution
Description: When indoor / outdoor fan speed keeps too low or too high for a certain time, the LED displays the failure
code and the AC turns off.
Recommended parts to prepare:
• Connection wires
• Fan assembly
• Fan motor
• PCB
Troubleshooting and repair:

Power off, then restart the unit after 2 minutes.

Does a problem remain? NO The unit is operating normally

YES

Shut off the power supply, Rotate


the fan by hand.

Does it turn easily? NO Find the cause of the problem and resolve it

YES

Check the wiring of fan motor.

Is it improperly wired? Ensure proper connections

YES

Measure the voltage for


the fan motor from the PCB.

Is it within normal parameters? NO Replace the manr PCB

YES

Replace the fan motor

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.

 Troubleshooting 27 
Index:
1. Indoor or Outdoor DC Fan Motor(control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If the
value of the voltage is not in the range showing in below table, the PCB must has problems and need to be replaced.
• DC motor voltage input and output (voltage: 220-240V~):

No. Color Signal Voltage


1 Red Vs/Vm 192V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 13.5-16.5V
5 Yellow Vsp 0~6.5V
6 Blue FG 13.5-16.5V

2. Outdoor DC Fan Motor (control chip is in outdoor PCB)


Release the UVW connector. Measure the resistance of U-V, U-W, V-W. If the resistance is not equal to each other, the
fan motor must has problems and need to be replaced. otherwise the PCB must has problems and need to be replaced.

3. Indoor AC Fan Motor


Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds, measure the voltage of
pin1 and pin2. If the value of the voltage is less than 100V(208~240V power supply) or 50V (115V power supply), the
PCB must has problems and need to be replaced.

 Troubleshooting 28 
6.4 EH 60/EH 61/EC 53/EC 52/EC 54/EC 56 /(ODU)E4/EC 50/F1/F2/F3/F4 (Open circuit or
short circuit of temperature sensor diagnosis and solution)
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure code.
Recommended parts to prepare:
• Connection wires
• Sensors
• PCB
Troubleshooting and repair:

Check the connection between


temperature sensor and PCB.

Is it properly wired? NO Ensure proper connections.

YES
Measure the resistance value
of the sensor.

Is it within acceptable
NO Replace the sensor.
parameters?

YES

Replace PCB

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole. This picture and the value are only for reference, actual appearance
and value may vary

 Troubleshooting 29 
6.5 PC 08/P3(Current overload protection)/PC 44(Outdoor unit zero speed protection) /PC
46(Compressor speed has been out of control)/PC 49(Compressor overcurrent failure)
Description: An abnormal current rise is detected by checking the specified current detection circuit.
Recommended parts to prepare:
• Outdoor PCB
• Connection wires
• Bridge rectifier
• PFC circuit or reactor
• Refrigeration piping system
• Pressure switch
• Outdoor fan
• IPM module board
Troubleshooting and repair:

 Troubleshooting 30 
Current protection of compressor

Was the protection activated


in standby?

No Yes
Is the power voltage is Restart the unit when the power
No
normal? supply returns to normal

Yes

Is outdoor terminal voltage Is the power wiring Reconnect the


No
normal? wired correctly? power wiring

Yes

Is the voltage between L and Are L and N wired


No Reconnect L and N
N is normal? properly?

Yes
Is the bridge
Is the input voltage of the Reconnect the
No rectifier wired
bridge rectifier is normal? bridge rectifier
properly?
Yes

Is the current normal? Yes Replace the outdoor main PCB

No
Is the voltage between P and
Is the bridge rectifier Replace the bridge
N normal refer according to No No
functioning normally? rectifier
Appendix?

Yes
Yes

Is the outdoor ambient Replace the PFC module (if this has not
temperature is higher than Yes Stop the unit been done already)
50℃?
No

No
Is the wiring of the
Reconnect the
Is the outdoor unit reactor or inductance No
Ensure that the outdoor unit wiring
ventilation functioning No properly wired?
properly? ventilate is working properly

Yes Yes

Refer to the solution to the


Is the outdoor fan running malfunction of fan speed being out
No Are the reactor and
properly? of control. Find the cause and Replace reactor or
inductance functioning No
resolve the issue inductance
normally
Yes

Is the heat exchanger dirty? Yes Clean the heat exchanger

No
Replace outdoor main
board. Does a problem still Yes
exist?
No

Recycle the overcharged


Is system pressure too high? Yes
refrigerant

No

Check whether the refrigerant


system is running normally

 Troubleshooting 31 
6.6 PC 00/(ODU)P6(IPM malfunction diagnosis and solution)&(IDU)PC 04(Inverter
compressor drive error diagnosis and solution)
Description: PC 00/(ODU)P6:When the voltage signal the IPM sends to the compressor drive chip is abnormal, the LED
displays the failure code and the AC turns off.
(IDU)PC 04:The driven chip cannot detect the right rotor position of compressor
Recommended parts to prepare:
• Connection wires
• IPM module board
• Outdoor fan assembly
• Compressor
• Outdoor PCB
• Reactor or inductance
• Bridge rectifier
Troubleshooting and repair:
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the
IPM is defective. Otherwise, please follow the procedure below:

 Troubleshooting 32 
IPM
IPM module
module protection
protection

No

Restart
Restart the
the unit
unit when
when the
the power
power supply
supply
IsIs the
the power
power voltage
voltage normal?
normal? No
returns
returns to
to normal
normal

Yes

IsIs the
the outdoor
outdoor terminal
terminal voltage
voltage Are
Are the
the power
power wires
wires Reconnect
Reconnect the
the
No
normal?
normal? connected
connected properly?
properly? power
power wires
wires

Yes

IsIs the
the voltage
voltage between
between LL and
and N
N Are
Are LL and
and N
N wired
wired
No Reconnect
Reconnect LL and
and N
N
normal?
normal? correctly?
correctly?

Yes

IsIs the
the input
input voltage
voltage of
of bridge
bridge IsIs the
the bridge
bridge rectifier
rectifier Reconnect
Reconnect the
the
No
rectifier
rectifier normal?
normal? properly
properly wired?
wired? bridge
bridge rectifier
rectifier

Yes

IsIs the
the voltage
voltage between
between PP and
and N
N
IsIs the
the bridge
bridge rectifier
rectifier
properly
properly wired
wired according
according to
to No No Replace
Replace the
the bridge
bridge rectifier
rectifier
operating
operating normally?
normally?
9.Check
9.Check Procedures
Procedures

Yes
Yes
IsIs the
the connecting
connecting wire
wire
between
between the the main
main board
board and
and Reconnect
Reconnect the
the main
main board
board Replace
Replace the
the PFC
PFC module(If
module(If This
This has
has not
not
No
the
the IPM IPM board
board connected
connected and
and IPM
IPM board
board been
been done
done already)
already)
tightly?
tightly?
Yes No

IsIs the
the connecting
connecting wire
wire of
of the
the Reconnect
Reconnect he
he connecting
connecting
compressor
compressor isis connected
connected No Are
Are the
the reactor
reactor or
or
wire
wire of
of the
the compressor
compressor
correctly
correctly or
or tightly
tightly Inductance
Inductance wired
wired No Reconnect
Reconnect the
the wiring
wiring
properly?
properly?
Yes

IsIs the
the outdoor
outdoor unit
unit Make
Make sure
sure that
that the
the outdoor
outdoor unit
unit isis
No Yes
ventilation
ventilation inin working
working order?
order? ventilating
ventilating properly
properly

Yes

Refer
Refer to
to the
the solution
solution for
for Are
Are the
the reactor
reactor or
or Replace
Replace reactor
reactor or
or
No
IsIs the
the outdoor
outdoor fan
fan running
running themalfunction
themalfunction of of the
the fan
fan speed
speed inductance
inductance normal?
normal? inductance
inductance
No
properly?
properly? being
being out
out of
of control
control .. Find
Find the
the cause
cause
and
and resolve
resolve the
the problem
problem
Yes

Replace
Replace IPM
IPM Board.
Board. IsIs the
the problem
problem Yes
resolved?
resolved?

No

Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB. IsIs
the
the problem
problem resolved?
resolved?
No

IsIs the
the compress
compress isis No Replace
Replace the
the compressor
compressor
running
running normally?
normally?

Yes

Check
Check whether
whether the
the refrigerant
refrigerant system
system isis
in
in working
working order
order

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.

 Troubleshooting 33 
6.7 PC 01/E5(Over voltage or too low voltage protection)/PC 10(Outdoor unit low AC
voltage protection)/PC 11(Outdoor unit main control board DC bus high voltage
protection)/PC 12(Outdoor unit main control board DC bus high voltage protection
/341 MCE error) Diagnosis and Solution
Description: Abnormal increases or decreases in voltage are detected by checking the specified voltage detection circuit.
Recommended parts to prepare:
• Power supply wires
• IPM module board
• Outdoor PCB
• Bridge rectifier
• PFC circuit or reactor
Troubleshooting and repair:

 Troubleshooting 34 
Voltage
Voltage protection
protection

Check
Check whether
whether the the power
power Restart
Restart the
the unit
unit when
when the
the power
power supply
supply
No
voltage
voltage isis normal.
normal. gets
gets normal
normal

Yes

Measure Check
Check the
the wiring
wiring ofof
Measure whether
whether outdoor
outdoor
terminal No power
power wires
wires well
well or
or Reconnect
Reconnect itit well
well
terminal voltage
voltage isis normal?
normal?
correctly
correctly

Yes

Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether the the voltage
voltage
No LL and
and NN well
well or
or Reconnect
Reconnect itit well
well
between
between LL and
and N
N isis normal?
normal? correctly
correctly

Yes

Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether input
input voltage
voltage
No bridge
bridge rectifier
rectifier well
well Reconnect
Reconnect itit well
well
of
of bridge
bridge rectifier
rectifier isis normal?
normal? or
or correctly
correctly

Yes

Measure
Measure whether
whether the
the voltage
voltage
Check
Check whether
whether bridge
bridge
between
between PP and
and N
N isis normal
normal No No Replace
Replace the
the bridge
bridge rectifier
rectifier
rectifier
rectifier isis normal
normal
refer
refer to
to 9.
9. Check
Check Procedures
Procedures

Yes

Replace
Replace the
the PFC
PFC module(If
module(If has)
has)

No

Yes
Check
Check the
the wiring
wiring of
of No Reconnect
Reconnect the
the wiring
wiring
reactor
reactor or
or inductance
inductance

Yes

Replace
Replace the
the IPM
IPM board,
board, IfIf the
the IPM
IPM board
board and
and Check
Check whether
whether reactor
reactor Replace
Replace reactor
reactor or
or
main
main board
board isis in
in aa board,
board, replace
replace the
the Yes No
or
or inductance
inductance isis normal
normal inductance
inductance
outdoor
outdoor main main PCB
PCB

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.

 Troubleshooting 35 
6.8 PC 40/E3(Communication malfunction between IPM board and outdoor main board
diagnosis and solution)
Description: The main PCB cannot detect the IPM board.
Recommended parts to prepare:
• Connection wires
• Outdoor PCB
• IPM module board
• Electric control box
Troubleshooting and repair:

Communication malfunction between


IPM board and outdoor main board

Is there at least one LED in


the IPM board light?

No

Check the signal wire


between the IPM board and
Yes
the main board, is it
connected good?

No

Yes
Reconnect and retry. Is error
still display?

No

No
Replace IPM board, and then
check whether the system Yes
can run normally

No

Replace outdoor main board,


and then check whether the Yes
system can run normally

No

Replace the electric control


Trouble is solved
box

 Troubleshooting 36 
6.9 (ODU)PC 0F/E6(PFC module protection diagnosis and solution)
Description: Outdoor PCB detects PFC signal is low voltage or DC voltage is lower than 340V for 6s when quick check.
Recommended parts to prepare:
• Connection wires
• Outdoor PCB
• Inductance
• PFC circuit or IPM module board
Troubleshooting and repair:

PFC
PFC module
module protection
protection

Check
Check whether
whether the
the
connecting
connecting line
line between
between Connect
Connect itit tightly,
tightly, check
check
No normal
main
main board
board andand the
the PFC
PFC normal or or not
not
module
module isis connected
connected tightly
tightly

Yes
No

Measure
Measure whether
whether the
the voltage
voltage
between
between PP and
and N
N isis normal
normal Yes Replace
Replace the
the outdoor
outdoor main
main board
board
refer
refer to
to the
the Appendix?
Appendix?
Yes

No

Check
Check whether
whether the the
inductance
inductance of of PFC
PFC module
module isis
good?
good? IfIf the
the inductance
inductance isis No Replace
Replace the
the inductance
inductance
good,
good, the
the resistance
resistance of of the
the
two
two ports
ports isis 00

Yes

Replace
Replace the
the PFC
PFC module
module Trouble
Trouble isis solved
solved

 Troubleshooting 37 
6.10 (ODU)PC 06/P4(Temperature protection of compressor discharge diagnosis and
solution)
Description: When the compressor discharge temperature (T5) is more than 115oC for 10 seconds, the compressor
ceases operation and does not restart until T5 is less than 90oC
Recommended parts to prepare:
• Connection wires
• Outdoor PCB
• Discharge temperature sensor
• Refrigerant
Troubleshooting and repair:

Temperature
Temperature protection
protection of
of compressor
compressor
discharge
discharge

Check
Check whether
whether the
the Check
Check whether
whether the the
compressor
compressor discharge
discharge temp.
temp. Yes Yes Stop
Stop leaking
leaking and
and add
add refrigerant
refrigerant
refrigerant
refrigerant is
is leak
leak
is
is more
more than
than 115°C
115°C ??

No
No

Check
Check whether
whether the
the
connection
connection isis right
right between
between
compressor
compressor discharge
discharge temp.
temp. No Correct
Correct the
the wiring
wiring connection
connection
sensor
sensor and
and PCB
PCB according
according to
to
wiring
wiring diagrams?
diagrams?

Yes

Measure
Measure the the resistance
resistance value
value
of
of compressor
compressor discharge
discharge
temp.
temp. sensor.
sensor. IfIf the
the value
value is
is No Replace
Replace the
the compressor
compressor discharge
discharge temp.
temp. sensor
sensor
not
not normal
normal is
is normal
normal referrefer to
to
the
the Appendix?
Appendix?

Yes

Replace
Replace outdoor
outdoor main
main PCB
PCB

No

Replace
Replace high
high pressure
pressure valve
valve assy
assy

 Troubleshooting 38 
6.11 (ODU)PC 0A/P5(High temperature protection of condenser diagnosis and solution)
Description: The unit will stop when condenser temperature is higher than 65°C, and runs again when it is less than
52°C
Recommended parts to prepare:
• Connection wires
• Condenser temperature sensor
• Outdoor fan
• Outdoor main PCB
• Refrigerant
Troubleshooting and repair:

 Troubleshooting 39 
Check
Check the
the connection
connection
between
between temperature
temperature No Correct
Correct the
the connection
connection
High No
High temperature
temperature protection
protection of
of sensor
sensor and
and PCB.
PCB.
condenser
condenser

Yes

Check
Check whether
whether the
the
condenser
condenser temperature
temperature isis Check
Check whether
whether thethe
Higher
Higher than
than 65°C
65°C resistance
resistance of
of condenser
condenser No Replace
temp. Replace the
the temperature
temperature sensor
sensor
temp. sensor
sensor isis normal
normal refer
refer
to
to the
the Appendix
Appendix
Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃

No

Check
Check ifif the
the outdoor
outdoor unit
unit
No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation
ventilation isis good
good

Yes

please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan speed
speed has
has been
been outout of
of control
control
No
runs
runs properly
properly malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
have
have itit solved.
solved.

Yes

Check
Check whether
whether thethe heat
heat Yes Clean
Clean the
the heat
heat exchanger
exchanger Yes
exchanger
exchanger isis dirty
dirty

No

Replace
Replace outdoor
outdoor main
main board
board

No

Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok

 Troubleshooting 40 
6.12 EH 02 (Zero crossing detection error diagnosis and solution)
Description: When PCB does not receive zero crossing signal feedback for 4 minutes or the zero crossing signal time
interval is abnormal.
Recommended parts to prepare:
• Connection wires
• Indoor main PCB
Troubleshooting and repair:

Check the connections and


power supply.

Correct the connections. Turn on the


Is it normal? NO
unit when the power supply is good.

YES

Indoor main PCB is defective. Replace


indoor main PCB.

6.13 PC 45 (Outdoor unit IR chip drive failure diagnosis and solution)


Description: When the IR chip detects its own parameter error, the LED displays the failure code when power on.
Recommended parts to prepare:
• Inverter module PCB.
Troubleshooting and repair:

Power off,then restart the unit


2 minutes later.

Yes

Replace the inverter module


PCB.

 Troubleshooting 41 
6.14 PC 02/(ODU)P0 (Top temperature protection of compressor diagnosis and solution)
Description: If the sampling voltage is not 5V, the LED will display the failure.
Recommended parts to prepare:
• Connection wires
• Overload protector
• Outdoor PCB
Troubleshooting and repair:
Check if the air flow system
Clear up the air inlet and outlet or the heat
of indoor and outdoor units Yes
exchanger of indoor and outdoor units.
are obstructed?

No

Turn off the power supply and turn


it on 10 minutes later.

Yes

Check if the temperature of Check if all the connection, especially


compressor Top No the connection of OLP (Over Load No Correct the connection.
Is more than 90℃? Protector) sensor is good.

Yes
Yes
Measure the resistance
Check if the refrigerant between the two ports of No Replace the OLP.
system the OLP. Is it zero?
is normal?
No
Yes Yes Replace the outdoor control PCB.

Repair the refrigerant


Replace the outdoor control PCB.
system .

 Troubleshooting 42 
6.15 (IDU)PC 03/(ODU)P1/PC 30 (High pressure protection diagnosis and solution)
Description: Outdoor pressure switch cut off the system because high pressure is higher than 4.4 MPa
Recommended parts to prepare:
• Connection wires
• Pressure switch
• Outdoor fan
• Outdoor main PCB
Troubleshooting and repair:

 Troubleshooting 43 
High
High pressure
pressure protection
protection

Are
Are the
the high
high pressure
pressure switch
switch Connect
Connect high
high pressure
pressure switch
switch and
and
and
and main
main control
control boar
boar wired
wired No
mian
mian control
control board
board
correctly?
correctly?

Yes

IsIs the
the high
high pressure
pressure
protector
protector broken?
broken?

Method:
Method: Disconnect
Disconnect the the plug.
plug.
Measure
Measure the
the resistance
resistance of of the
the
high
high pressure
pressure protector,
protector, ifif the
the No Replace
Replace high
high pressure
pressure protector
protector
protector
protector isis normal
normal the
the value
value isis
o,
o, Does
Does aa problem
problem still
still exist?
exist?

Yes

IsIs the
the outdoor
outdoor ambient
ambient
temperature
temperature isis higher
higher than
than Yes Stop
Stop the
the unit
unit
50℃?
50℃?

No

Check
Check ifif the
the outdoor
outdoor unit
unit Ensure
Ensure that
that the the outdoor
outdoor unit
unit
NO
ventilation
ventilation isis good
good ventilation
ventilation isis functioning
functioning properly
properly

Yes

Please
Please refer
refer toto the
the solution
solution of
of the
the “Fan
“Fan
IsIs the
the outdoor
outdoor fan
fan running
running No Speed
Speed isis operating
operating outside
outside of
of normal
normal
properly?
properly? range”malfunction.
range”malfunction.
Yes

IsIs the
the heat
heat exchanger
exchanger dirty?
dirty? Yes Clean
Clean the
the heat
heat exchanger
exchanger

No

Replace
Replace outdoor
outdoor main
main board.
board. IsIs
the
the problem
problem resolved?
resolved?

No

Check
Check whether
whether the the refrigerant
refrigerant
system
system isis functioning
functioning properly
properly

 Troubleshooting 44 
6.16 (IDU)PC 03/(ODU)P2/PC 31 (Low pressure protection diagnosis and solution)
Description: Outdoor pressure switch cut off the system because low pressure is lower than 0.13 MPa, the LED displays
the failure code.
Recommended parts to prepare:
• Connection wires
• Outdoor PCB
• Low pressure protector
• Refrigerant
Troubleshooting and repair:

 Troubleshooting 45 
Low
Low pressure
pressure protection
protection

Are
Are the
the low
low pressure
pressure protector
protector
and
and main
main control
control board
board wired
wired Reconnect
Reconnect the
the low
low pressure
pressure protector
protector and
and main
main
properly?
properly? No
control
control board
board

Yes

IsIs the
the low
low pressure
pressure
protector
protector broken?
broken?

Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the resistance of
the resistance of the
the
low
low pressure
pressure protector.
protector. IfIf the
the No Replace
Replace low
low pressure
pressure protector
protector
protector
protector isis normal
normal the
the value
value isis
o.
o. Does
Does aa problem
problem still
still exist?
exist?

Yes

IsIs the
the outdoor
outdoor ambient
ambient Yes Stop
Stop the
the unit
unit
temperature
temperature too
too low?
low?

No

IsIs the
the valve
valve core
core of
of the
the high
high Open
Open the
the valve
valve core
core of
of the
the high
high
No
pressure
pressure valve
valve fully
fully opened?
opened? pressure
pressure valve
valve

Yes

Please
Please refer
refer toto the
the solution
solution of
of the
the “Fan
“Fan
IsIs the
the indoor
indoor fan
fan running
running Speed
No Speed isis operating
operating outside
outside of
of normal
normal
properly
properly in in cooling
cooling mode?
mode? range”malfunction.
range”malfunction.

Yes

Replace
Replace outdoor
outdoor main
main board.
board. Does
Does aa
problem
problem still
still exist?
exist?

No

When
When the
the lvel
lvel of
of refrigerant
refrigerant isis not
not
sufficient,
sufficient, doe
doe the
the system
system function
function
properly
properly after
after more
more refrigerant
refrigerant isis added?
added?

No

Check
Check whether
whether the the refrigerant
refrigerant
system
system isis functioning
functioning properly.
properly.

Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.

 Troubleshooting 46 
6.17 (ODU)Ed (Communication malfunction between adapter board and outdoor main control
board diagnosis and solution)
Power off, then restart the unit after 3
minutes.

Does a problem remain? NO The unit is operating normally

YES

Check the wirings and connections

Are all the


NO Ensure proper connections
connections good?

YES

Replace the adapter main


PCB

Does the error still


NO The problem is solved
exist?

YES

Replace the outdoor main control


board

6.18 (ODU)CE (Automatic correction of wiring/piping error)


Press the “check switch” on the outdoor unit PCB board 5 seconds until LED display “CE”, which mean this function
is working, Approximately 5-10 minutes after the switch is pressed, the “CE” disappear the wiring/piping error will be
corrected, and wiring/piping is properly connected.

 Troubleshooting 47 
6.19 EC 72 (Lack phase failure of outdoor DC fan motor diagnosis and solution)
Description: When the three-phase sampling current of the DC motor is abnormal, especially when the current of one
or more phases is always small and almost 0, the LED displays the failure code.
Recommended parts to prepare:
• Connection wire
• Fan motor
• Outdoor PCB
Troubleshooting and repair:

Power off,then restart the unit


The unit operates
2 minutes later.Is it still No
normally
displaying the error code

Yes

Check the wiring of fan


motor.Are all the connections No Correct the connections
good?

Yes

Check whether the three-


phase resistance of the fan is No Replace the fan motor
symmetrical

Yes

Check the fan three-phase No Replace the main PCB


output for obvious open circuit

Yes

Trobule is solved

 Troubleshooting 48 
6.20 PC 43 (Outdoor compressor lack phase protection diagnosis and solution)
Description: When the three-phase sampling current of the compressor is abnormal, especially when the current of one
or more phases is always small and almost 0, the LED displays the failure code
Recommended parts to prepare:
• Connection wire
• Compressor
• Outdoor PCB
Troubleshooting and repair:
Power off,then restart the unit
The unit operates
2 minutes later.Is it still No
normally
displaying the error code

Yes

Check both ends of


compressor connecting
No Correct the connections
line .Are all the connections
good?
Yes

Check whether the three-


phase resistance of the No Replace the compressor
compressor is symmetrical

Yes

Check the compressor three-


phase output for obvious open No Replace the main PCB
circuit

Yes

Trobule is solved

6.21 EH 0b (Indoor PCB / Display board communication error diagnosis and solution)
Description: Indoor PCB does not receive feedback from the display board.
Recommended parts to prepare:
• Communication wire
• Indoor PCB
• Display board
Troubleshooting and repair:

 Troubleshooting 49 
Power off, then restart the unit 2 minutes
later

Is it still displaying the error code? NO The unit functions normally

YES

Check the wirings and connections

Are all the connections


NO Ensure a proper connection
good?

YES

Replace the indoor main PCB

Does the error still exist?

Replace the display board

 Troubleshooting 50 
7. Check Procedures

7.1 Temperature Sensor Check

WARNING
Be sure to turn off all power supplies or disconnect all wires to avoid electric shock.
Operate after compressor and coil have returned to normal temperature in case of injury.
1. Disconnect the temperature sensor from PCB (Refer to Chapter 5&6. Indoor&Outdoor Unit Disassembly).
2. Measure the resistance value of the sensor using a multi-meter.
3. Check corresponding temperature sensor resistance value table (Refer to Chapter 8. Appendix).

Note: The picture and the value are only for reference, actual condition and specific value may vary.

7.2 Compressor Check


1. Disconnect the compressor power cord from outdoor PCB (Refer to Chapter 6. Outdoor Unit Disassembly)).
2. Measure the resistance value of each winding using a multi-meter.
3. Check the resistance value of each winding in the following table.

 Troubleshooting 
Resistance Value KSN133D42UFZ ATN150D30UFZA ATF235D22UMT GKT176MBH KTM240D57UMT

Blue-Red

Blue-Black 1.82Ω 1.03Ω 0.75 Ω 1.75 Ω 0.62 Ω

Red-Black

Resistance Value ATM150D23UFZ ATF235D22UMT ATF310D43UMT ATQ360D1UMU EAPQ420D1UMUA

Blue-Red

Blue-Black 1.72Ω 0.75Ω 0.65 Ω 0.37 Ω 0.37 Ω

Red-Black

Resistance Value ASM135D23UFZ KTF310D43UMT KSN140D21UFZ KSN140D58UFZ KTN150D30UFZA KTM240D57UMT

Blue-Red

Blue-Black 1.75Ω 0.65Ω 1.28 Ω 1.86 Ω 1.28 Ω 0.62Ω

Red-Black

Note: The picture and the value are only for reference, actual condition and specific value may vary.

 Troubleshooting 
7.3 IPM Continuity Check

WARNING
Electricity remains in capacitors even when the power supply is off.
Ensure the capacitors are fully discharged before troubleshooting.
1. Turn off outdoor unit and disconnect power supply.
2. Discharge electrolytic capacitors and ensure all energy-storage unit has been discharged.
3. Disassemble outdoor PCB or disassemble IPM board.
4. Measure the resistance value between P and U(V, W, N); U(V, W) and N.

Digital tester Resistance value Digital tester Resistance value

(+)Red (-)Black (+)Red (-)Black

N ∞ U ∞
U V
P N
V (Several MΩ) W (Several MΩ)

W -

Note: The picture and the value are only for reference, actual condition and specific value may vary.

 Troubleshooting 
Normal voltage of P and N
208-240V(1-phase,3-phase) 380-415V(3-phase)
In standby
around 310VDC around 530VDC
In operation
With passive PFC module With partial active PFC With fully active PFC /
module module
>200VDC >310VDC >370VDC >450VDC

7.4 Reactor Check


Measure the resistance and voltage (to ground) of the reactor. The normal resistance should be around 0.1 ohm. Otherwise,
the reactor must have malfunction.

7.5 4-way valve Check


1.Power on, use a digital tester to measure the voltage, when the unit operates in cooling, it is 0V. When the unit
operates in heating, it is about equal to power supply voltage.
If the value of the voltage is not in the range, the PCB must have problems and need to be replaced.
2 Turn off the power, use a digital tester to measure the resistance. The value should be 1.8~2.5 KΩ.

 Troubleshooting 
7.6 EXV Check

1. Turn off outdoor unit and disconnect power supply.


2. Disconnect the connectors of EXV.
3. Measure the resistance value between Red and Blue(Yellow); Brown and Orange(White).
Resistance to EXV coil
Color of lead wire Normal Value
Red- Blue
Red - Yellow
About 50Ω
Brown-Orange
Brown-White

8.4 Fan Motor Check


1. Turn off outdoor unit and disconnect power supply
2. Disconnect outdoor fan motor power cord from outdoor PCB
3. Measure the resistance value between each windings.
The normal value of different motor show as follows:

YKFG-13-4-38L
Model YKFG-15-4-28-1 YKFG-20-4-10L YKFG-20-4-5-11
YKFG-13-4-38L-4

Brand Welling Welling Welling Welling

Black – Red Main 345Ω 75Ω 269Ω 388Ω

Blue – Black AUX 348Ω 150Ω 224Ω 360Ω

 Troubleshooting 
YKFG-28-4-3-7
Model YKFG-20-4-5-19 YKFG-25-4-6-14 YKFG-28-4-6-5
YKFG-28-4-3-14

Brand Welling Welling Welling Welling

Black – Red Main 444Ω 287Ω 231Ω 183.6Ω

Blue – Black AUX 470Ω 409Ω 414Ω 206Ω

YKFG-45-4-22
Model YKFG-45-4-13 YKFG-60-4-2-6
YKFG-45-4-22-13

Brand Dongfang Welling Welling

Black – Red Main 125.2Ω 168Ω 96Ω

Blue – Black AUX 83.8Ω 141Ω 96Ω

 Troubleshooting 
Appendix

Contents
i) Temperature Sensor Resistance Value Table for T1, T2, T3, and T4 (°C – K).......2

ii) Temperature Sensor Resistance Value Table for TP (for some units)(°C --K)......3

iii) Pressure On Service Port........................................................................................4


i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231

 Appendix 2 
ii) Temperature Sensor Resistance Value Table for TP(for some units) (°C --K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812

 Appendix 3 
iii) Pressure On Service Port
Cooling chart(R410A):

ODU(DB) 15 45 75 85 105 115 120


°F(°C) 0(-17) 5(-15) 95 (35)
IDU(DB/WB) (-9.44) (7.22) (23.89) (29.44) (40.56) (46.11) (48.89)

70/59 (21.11/15) 6.4 6.5 7.3 8.0 8.2 7.8 8.1 8.6 10.1 10.6
75/63 (23.89/17.22) 6.7 6.8 7.9 8.6 8.6 8.3 8.7 9.1 10.7 11.2
BAR
80/67 (26.67/19.44) 7.1 7.2 8.5 9.5 9.3 8.9 9.1 9.6 11.2 11.9
90/73 (32.22/22.78) 7.7 7.8 9.6 10.5 10.3 9.5 10.0 10.6 12.4 13.0
70/59 (21.11/15) 93 94 106 116 119 113 117 125 147 154
75/63 (23.89/17.22) 97 99 115 125 124 120 126 132 155 162
PSI
80/67 (26.67/19.44) 103 104 123 138 135 129 132 140 162 173
90/73 (32.22/22.78) 112 113 139 152 149 138 145 154 180 189
70/59 (21.11/15) 0.64 0.65 0.73 0.8 0.82 0.78 0.81 0.86 1.01 1.06
75/63 (23.89/17.22) 0.67 0.68 0.79 0.86 0.86 0.83 0.87 0.91 1.07 1.12
MPa
80/67 (26.67/19.44) 0.71 0.72 0.85 0.95 0.93 0.89 0.91 0.96 1.12 1.19
90/73 (32.22/22.78) 0.77 0.78 0.96 1.05 1.03 0.95 1 1.06 1.24 1.3

1.4

1.2

0.8 70/59
0.6 75/63

0.4 80/67
90/73
0.2

 Appendix 4 
Heating chart(R410A):

ODU(DB/WB) 57/53 47/43 37/33 27/23 17/13 (-8.33/- 0/-2 -17/-18


°F(°C)
IDU(DB) (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) 10.56) (-17/-19) (-27/-28)

55(12.78) 30.3 28.5 25.3 22.8 20.8 18.5 16.5


BAR 65(18.33) 32.5 30.0 26.6 25.4 23.3 20.5 19.0
75(23.89) 33.8 31.5 27.8 26.3 24.9 21.5 20.0
55(12.78) 439 413 367 330 302 268 239
PSI 65(18.33) 471 435 386 368 339 297 276
75(23.89) 489 457 403 381 362 312 290
55(12.78) 3.03 2.85 2.53 2.28 2.08 1.85 1.65
MPa 65(18.33) 3.25 3.00 2.66 2.54 2.33 2.05 1.90
75(23.89) 3.38 3.15 2.78 2.63 2.49 2.15 2.00

4
3.5
3
2.5
2
1.5 55

1 65

0.5 75

 Appendix 5 
Cooling chart(R22):

ODU(DB) 15 45 75 85 105 115 120


°F(°C) 0(-17) 5(-15) 95 (35)
IDU(DB/WB) (-9.44) (7.22) (23.89) (29.44) (40.56) (46.11) (48.89)

70/59 (21.11/15) 4.0 4.1 4.6 5.0 5.1 4.9 5.1 5.4 6.3 6.6
75/63 (23.89/17.22) 4.2 4.3 4.9 5.4 5.4 5.2 5.4 5.7 6.7 7.0
BAR
80/67 (26.67/19.44) 4.4 4.5 5.3 5.9 5.8 5.6 5.7 6.0 7.0 7.4
90/73 (32.22/22.78) 4.8 4.9 6.0 6.6 6.4 5.9 6.3 6.6 7.8 8.1
70/59 (21.11/15) 58 59 67 73 74 71 74 78 91 96
75/63 (23.89/17.22) 61 62 71 78 78 75 78 83 97 102
PSI
80/67 (26.67/19.44) 64 65 77 86 84 81 83 87 102 107
90/73 (32.22/22.78) 70 71 87 96 93 86 91 96 113 117
70/59 (21.11/15) 0.40 0.41 0.46 0.50 0.51 0.49 0.51 0.54 0.63 0.66
75/63 (23.89/17.22) 0.42 0.43 0.49 0.54 0.54 0.52 0.54 0.57 0.67 0.70
MPa
80/67 (26.67/19.44) 0.44 0.45 0.53 0.59 0.58 0.56 0.57 0.60 0.70 0.74
90/73 (32.22/22.78) 0.48 0.49 0.60 0.66 0.64 0.59 0.63 0.66 0.78 0.81

0.9
0.8
0.7
0.6
0.5 70/59
0.4 75/63
0.3 80/67
0.2
90/73
0.1
0

 Appendix 6 
Heating chart(R22):

ODU(DB/WB) 57/53 47/43 37/33 27/23 17/13 (-8.33/- 0/-2 -17/-18


°F(°C)
IDU(DB) (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) 10.56) (-17/-19) (-27/-28)

55(12.78) 18.9 17.8 15.8 14.3 13.0 11.6 10.3


BAR 65(18.33) 20.3 18.8 16.6 15.9 14.6 12.8 11.9
75(23.89) 21.1 19.7 17.3 16.4 15.6 13.4 12.5
55(12.78) 274 258 229 207 189 168 149
PSI 65(18.33) 294 273 241 231 212 186 172.6
75(23.89) 306 286 251 238 226 194 181
55(12.78) 1.89 1.78 1.58 1.43 1.30 1.16 1.03
MPa 65(18.33) 2.03 1.88 1.66 1.59 1.46 1.28 1.19
75(23.89) 2.11 1.97 1.73 1.64 1.56 1.34 1.25

2.5

1.5

1 55
65
0.5
75

 Appendix 7 
Cooling chart(R32):

ODU(DB) 15 45 75 85 105 115 120


°F(°C) 0(-17) 5(-15) 95 (35)
IDU(DB/WB) (-9.44) (7.22) (23.89) (29.44) (40.56) (46.11) (48.89)

70/59 (21.11/15) 6.5 6.6 7.4 8.2 8.4 8.0 8.3 8.8 10.3 10.8
75/63 (23.89/17.22) 6.8 6.9 8.1 8.8 8.8 8.5 8.9 9.3 10.9 11.4
BAR
80/67 (26.67/19.44) 7.2 7.3 8.7 9.7 9.5 9.1 9.3 9.8 11.4 12.1
90/73 (32.22/22.78) 7.9 8.0 9.8 10.7 10.5 9.7 10.2 10.8 12.6 13.3
70/59 (21.11/15) 95 96 108 118 121 115 119 128 150 157
75/63 (23.89/17.22) 99 101 117 128 126 122 129 135 158 165
PSI
80/67 (26.67/19.44) 105 106 125 141 138 132 135 143 165 176
90/73 (32.22/22.78) 114 115 142 155 152 141 148 157 184 193
70/59 (21.11/15) 0.65 0.66 0.74 0.82 0.84 0.80 0.83 0.88 1.03 1.08
75/63 (23.89/17.22) 0.68 0.69 0.81 0.88 0.88 0.85 0.89 0.93 1.09 1.14
MPa
80/67 (26.67/19.44) 0.72 0.73 0.87 0.97 0.95 0.91 0.93 0.98 1.14 1.21
90/73 (32.22/22.78) 0.79 0.80 0.98 1.07 1.05 0.97 1.02 1.08 1.26 1.33

1.4

1.2

0.8 70/59
0.6 75/63

0.4 80/67
90/73
0.2

 Appendix 8 
Heating chart(R32):

ODU(DB/WB) 57/53 47/43 37/33 27/23 17/13 (-8.33/- 0/-2 -17/-18


°F(°C)
IDU(DB) (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) 10.56) (-17/-19) (-27/-28)

55(12.78) 30.9 29.1 25.8 23.3 21.2 18.9 16.8


BAR 65(18.33) 33.2 30.6 27.1 25.9 23.8 20.9 19.4
75(23.89) 34.5 32.1 28.4 26.8 25.4 21.9 20.4
55(12.78) 448 421 374 337 308 273 244
PSI 65(18.33) 480 444 394 375 346 303 282
75(23.89) 499 466 411 389 369 318 296
55(12.78) 3.09 2.91 2.58 2.33 2.12 1.89 1.68
MPa 65(18.33) 3.32 3.06 2.71 2.59 2.38 2.09 1.94
75(23.89) 3.45 3.21 2.84 2.68 2.54 2.19 2.04

4
3.5
3
2.5
2
1.5 55

1 65

0.5 75

 Appendix 9 
System Pressure Table-R22
Pressure Temperature Pressure Temperature
Kpa bar PSI °C °F Kpa bar PSI °C °F
100 1 14.5 -41.091 -41.964 1600 16 232 41.748 107.146
150 1.5 21.75 -32.077 -25.739 1650 16.5 239.25 43.029 109.452
200 2 29 -25.177 -13.319 1700 17 246.5 44.281 111.706
250 2.5 36.25 -19.508 -3.114 1750 17.5 253.75 45.506 113.911
300 3 43.5 -14.654 5.623 1800 18 261 46.706 116.071
350 3.5 50.75 -10.384 13.309 1850 18.5 268.25 47.882 118.188
400 4 58 -6.556 20.199 1900 19 275.5 49.034 120.261
450 4.5 65.25 -3.075 26.464 1950 19.5 282.75 50.164 122.295
500 5 72.5 0.124 32.223 2000 20 290 51.273 124.291
550 5.5 79.75 3.091 37.563 2050 20.5 297.25 52.361 126.250
600 6 87 5.861 42.550 2100 21 304.5 53.43 128.174
650 6.5 94.25 8.464 47.234 2150 21.5 311.75 54.48 130.064
700 7 101.5 10.92 51.656 2200 22 319 55.512 131.922
750 7.5 108.75 13.249 55.848 2250 22.5 326.25 56.527 133.749
800 8 116 15.465 59.837 2300 23 333.5 57.526 135.547
850 8.5 123.25 17.58 63.644 2350 23.5 340.75 58.508 137.314
900 9 130.5 19.604 67.287 2400 24 348 59.475 139.055
950 9.5 137.75 21.547 70.785 2450 24.5 355.25 60.427 140.769
1000 10 145 23.415 74.147 2500 25 362.5 61.364 142.455
1050 10.5 152.25 25.216 77.389 2550 25.5 369.75 62.288 144.118
1100 11 159.5 26.953 80.515 2600 26 377 63.198 145.756
1150 11.5 166.75 28.634 83.541 2650 26.5 384.25 64.095 147.371
1200 12 174 30.261 86.470 2700 27 391.5 64.98 148.964
1250 12.5 181.25 31.839 89.310 2750 27.5 398.75 65.852 150.534
1300 13 188.5 33.371 92.068 2800 28 406 66.712 152.082
1350 13.5 195.75 34.86 94.748 2850 28.5 413.25 67.561 153.610
1400 14 203 36.308 97.354 2900 29 420.5 68.399 155.118
1450 14.5 210.25 37.719 99.894 2950 29.5 427.75 69.226 156.607
1500 15 217.5 39.095 102.371 3000 30 435 70.042 158.076
1550 15.5 224.75 40.437 104.787

 Appendix 10 
System Pressure Table-R410A
Pressure Temperature Pressure Temperature
Kpa bar PSI °C °F Kpa bar PSI °C °F
100 1 14.5 -51.623 -60.921 2350 23.5 340.75 38.817 101.871
150 1.5 21.75 -43.327 -45.989 2400 24 348 39.68 103.424
200 2 29 -36.992 -34.586 2450 24.5 355.25 40.531 104.956
250 2.5 36.25 -31.795 -25.231 2500 25 362.5 41.368 106.462
300 3 43.5 -27.351 -17.232 2550 25.5 369.75 42.192 107.946
350 3.5 50.75 -23.448 -10.206 2600 26 377 43.004 109.407
400 4 58 -19.953 -3.915 2650 26.5 384.25 43.804 110.847
450 4.5 65.25 -16.779 1.798 2700 27 391.5 44.592 112.266
500 5 72.5 -13.863 7.047 2750 27.5 398.75 45.37 113.666
550 5.5 79.75 -11.162 11.908 2800 28 406 46.136 115.045
600 6 87 -8.643 16.444 2850 28.5 413.25 46.892 116.406
650 6.5 94.25 -6.277 20.701 2900 29 420.5 47.638 117.748
700 7 101.5 -4.046 24.716 2950 29.5 427.75 48.374 119.073
750 7.5 108.75 -1.933 28.521 3000 30 435 49.101 120.382
800 8 116 0.076 32.137 3050 30.5 442.25 49.818 121.672
850 8.5 123.25 1.993 35.587 3100 31 449.5 50.525 122.945
900 9 130.5 3.826 38.888 3150 31.5 456.75 51.224 124.203
950 9.5 137.75 5.584 42.052 3200 32 464 51.914 125.445
1000 10 145 7.274 45.093 3250 32.5 471.25 52.596 126.673
1050 10.5 152.25 8.901 48.022 3300 33 478.5 53.27 127.886
1100 11 159.5 10.471 50.848 3350 33.5 485.75 53.935 129.083
1150 11.5 166.75 11.988 53.578 3400 34 493 54.593 130.267
1200 12 174 13.457 56.223 3450 34.5 500.25 55.243 131.437
1250 12.5 181.25 14.879 58.782 3500 35 507.5 55.885 132.593
1300 13 188.5 16.26 61.268 3550 35.5 514.75 56.52 133.736
1350 13.5 195.75 17.602 63.684 3600 36 522 57.148 134.866
1400 14 203 18.906 66.031 3650 36.5 529.25 57.769 135.984
1450 14.5 210.25 20.176 68.317 3700 37 536.5 58.383 137.089
1500 15 217.5 21.414 70.545 3750 37.5 543.75 58.99 138.182
1550 15.5 224.75 22.621 72.718 3800 38 551 59.591 139.264
1600 16 232 23.799 74.838 3850 38.5 558.25 60.185 140.333
1650 16.5 239.25 24.949 76.908 3900 39 565.5 60.773 141.391
1700 17 246.5 26.074 78.933 3950 39.5 572.75 61.355 142.439
1750 17.5 253.75 27.174 80.913 4000 40 580 61.93 143.474
1800 18 261 28.251 82.852 4050 40.5 587.25 62.499 144.498
1850 18.5 268.25 29.305 84.749 4100 41 594.5 63.063 145.513
1900 19 275.5 30.338 86.608 4150 41.5 601.75 63.62 146.516
1950 19.5 282.75 31.351 88.432 4200 42 609 64.172 147.510
2000 20 290 32.344 90.219 4250 42.5 616.25 64.719 148.494
2050 20.5 297.25 33.319 91.974 4300 43 623.5 65.259 149.466
2100 21 304.5 34.276 93.697 4350 43.5 630.75 65.795 150.431
2150 21.5 311.75 35.215 95.387 4400 44 638 66.324 151.383
2200 22 319 36.139 97.050 4450 44.5 645.25 66.849 152.328
2250 22.5 326.25 37.047 98.685 4500 45 652.5 67.368 153.262
2300 23 333.5 37.939 100.290

 Appendix 11 
System Pressure Table-R32
Pressure Temperature Pressure Temperature
Kpa bar PSI °C °F Kpa bar PSI °C °F
100 1 14.5 -51.909 -61.436 1850 18.5 268.25 28.425 83.165
150 1.5 21.75 -43.635 -46.543 1900 19 275.5 29.447 85.005
200 2 29 -37.323 -35.181 1950 19.5 282.75 30.448 86.806
250 2.5 36.25 -32.15 -25.87 2000 20 290 31.431 88.576
300 3 43.5 -27.731 -17.916 2050 20.5 297.25 32.395 90.311
350 3.5 50.75 -23.85 -10.93 2100 21 304.5 33.341 92.014
400 4 58 -20.378 -4.680 2150 21.5 311.75 34.271 93.688
450 4.5 65.25 -17.225 0.995 2200 22 319 35.184 95.331
500 5 72.5 -14.331 6.204 2250 22.5 326.25 36.082 96.948
550 5.5 79.75 -11.65 11.03 2300 23 333.5 36.965 98.537
600 6 87 -9.150 15.529 2350 23.5 340.75 37.834 100.101
650 6.5 94.25 -6.805 19.752 2400 24 348 38.688 101.638
700 7 101.5 -4.593 23.734 2450 24.5 355.25 39.529 103.152
750 7.5 108.75 -2.498 27.505 2500 25 362.5 40.358 104.644
800 8 116 -0.506 31.089 2550 25.5 369.75 41.173 106.111
850 8.5 123.25 1.393 34.507 2600 26 377 41.977 107.559
900 9 130.5 3.209 37.777 2650 26.5 384.25 42.769 108.984
950 9.5 137.75 4.951 40.911 2700 27 391.5 43.55 110.39
1000 10 145 6.624 43.923 2750 27.5 398.75 44.32 111.776
1050 10.5 152.25 8.235 46.823 2800 28 406 45.079 113.142
1100 11 159.5 9.790 49.621 2850 28.5 413.25 45.828 114.490
1150 11.5 166.75 11.291 52.324 2900 29 420.5 46.567 115.821
1200 12 174 12.745 54.941 2950 29.5 427.75 47.296 117.133
1250 12.5 181.25 14.153 57.475 3000 30 435 48.015 118.427
1300 13 188.5 15.52 59.936 3050 30.5 442.25 48.726 119.707
1350 13.5 195.75 16.847 62.325 3100 31 449.5 49.428 120.970
1400 14 203 18.138 64.648 3150 31.5 456.75 50.121 122.218
1450 14.5 210.25 19.395 66.911 3200 32 464 50.806 123.451
1500 15 217.5 20.619 69.114 3250 32.5 471.25 51.482 124.668
1550 15.5 224.75 21.813 71.263 3300 33 478.5 52.15 125.87
1600 16 232 22.978 73.360 3350 33.5 485.75 52.811 127.060
1650 16.5 239.25 24.116 75.409 3400 34 493 53.464 128.235
1700 17 246.5 25.229 77.412 3450 34.5 500.25 54.11 129.398
1750 17.5 253.75 26.317 79.371 3500 35 507.5 54.748 130.546
1800 18 261 27.382 81.288

 Appendix 12 

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