Service Manual - Carrier Multi System R32 QUM QDT QSS QHG Series-1693286217
Service Manual - Carrier Multi System R32 QUM QDT QSS QHG Series-1693286217
§. Safety Precautions
1. Precautions
2. Information servicing(For flammable materials)
§. Specifications
1. Model Reference
2. Pipe Length and Drop Height
3. Indoor units combination
4. Refrigeration Cycle Diagrams
5. Electrical Wiring Diagrams
§. Electronic Functions
1 Abbreviation
3 Main Protection
Appendix
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
ii) Temperature Sensor Resistance Value Table for TP (°C – K)
iii) Pressure On Service Port
Unit model list
Safety Precautions
Contents
1. Precautions..............................................................................................................2
Safety Precautions 2
2. Information servicing(For • Prior to work taking place, the area around the equipment
is to be surveyed to make sure that there are no flammable
flammable materials) hazards or ignition risks.
• NO SMOKING signs shall be displayed.
2.1 Checks to the area
• Prior to beginning work on systems containing flammable
2.7 Ventilated area
refrigerants, safety checks are necessary to ensure that the • Ensure that the area is in the open or that it is adequately
risk of ignition is minimized. ventilated before breaking into the system or conducting any
• For repair to the refrigerating system, the following hot work. A degree of ventilation shall continue during the
precautions shall be complied with prior to conducting work period that the work is carried out. The ventilation should
on the system. safely disperse any released refrigerant and preferably expel
it externally into the atmosphere.
2.2 Work procedure
2.8 Checks to the refrigeration equipment
• Work shall be undertaken under a controlled procedure so
as to minimise the risk of a flammable gas or vapour being • Where electrical components are being changed,
present while the work is being performed. they shall be fit for the purpose and to the correct
specification. At all times the manufacturer’s
2.3 Work procedure maintenance and service guidelines shall be followed.
If in doubt consult the manufacturer’s technical
• All maintenance staff and others working in the local area department for assistance. The following checks
shall be instructed on the nature of work being carried out. shall be applied to installations using flammable
• Work in confined spaces shall be avoided. refrigerants:
• The area around the work space shall be sectioned off. • the charge size is in accordance with the room size
Ensure that the conditions within the area have been made within which the refrigerant containing parts are
safe by control of flammable material. installed;
• the ventilation machinery and outlets are operating
2.4 Checking for presence of refrigerant adequately and are not obstructed;
• The area shall be checked with an appropriate refrigerant • if an indirect refrigerating circuit is being used, the
detector prior to and during work, to ensure the technician secondary circuit shall be checked for the presence
is aware of potentially flammable atmospheres. of refrigerant; marking to the equipment continues
• Ensure that the leak detection equipment being used is to be visible and legible.
suitable for use with flammable refrigerants, i.e. no sparking,
• markings and signs that are illegible shall be
adequately sealed or intrinsically safe.
corrected;
Safety Precautions 3
• that capacitors are discharged: this shall be done in shall also take into account the effects of aging or
a safe manner to avoid possibility of sparking; continual vibration from sources such as compressors
• that there no live electrical components and wiring or fans.
are exposed while charging, recovering or purging
the system; 2.13 Detection of flammable refrigerants
• that there is continuity of earth bonding. • Under no circumstances shall potential sources of
ignition be used in the searching for or detection of
2.10 Repairs to sealed components refrigerant leaks. A halide torch (or any other detector
using a naked flame) shall not be used.
• During repairs to sealed components, all electrical
supplies shall be disconnected from the equipment
being worked upon prior to any removal of sealed
2.14 Leak detection methods
covers, etc. If it is absolutely necessary to have an • The following leak detection methods are deemed
electrical supply to equipment during servicing, then acceptable for systems containing flammable
a permanently operating form of leak detection shall refrigerants. Electronic leak detectors shall be used
be located at the most critical point to warn of a to detect flammable refrigerants, but the sensitivity
potentially hazardous situation. may not be adequate, or may need re-calibration.
• Particular attention shall be paid to the following to (Detection equipment shall be calibrated in a
ensure that by working on electrical components, the refrigerant-free area.) Ensure that the detector is not
casing is not altered in such a way that the level of a potential source of ignition and is suitable for the
protection is affected. This shall include damage to refrigerant used. Leak detection equipment shall be
cables, excessive number of connections, terminals set at a percentage of the LFL of the refrigerant and
not made to original specification, damage to seals, shall be calibrated to the refrigerant employed and
incorrect fitting of glands, etc. the appropriate percentage of gas (25 % maximum)
• Ensure that apparatus is mounted securely. is confirmed. Leak detection fluids are suitable for
use with most refrigerants but the use of detergents
• Ensure that seals or sealing materials have not containing chlorine shall be avoided as the chlorine
degraded such that they no longer serve the may react with the refrigerant and corrode the copper
purpose of preventing the ingress of flammable pipe-work.
atmospheres. Replacement parts shall be in
accordance with the manufacturer’s specifications. • If a leak is suspected, all naked flames shall be
removed or extinguished.
NOTE: The use of silicon sealant may inhibit the
effectiveness of some types of leak detection equipment. • If a leakage of refrigerant is found which requires
Intrinsically safe components do not have to be isolated brazing, all of the refrigerant shall be recovered
prior to working on them. from the system, or isolated (by means of shut off
valves) in a part of the systemremote from the leak.
Oxygen free nitrogen (OFN) shall then be purged
2.11 Repair to intrinsically safe components through the system both before and during the
brazing process.
• Do not apply any permanent inductive or capacitance
loads to the circuit without ensuring that this will not
exceed the permissible voltage and current permitted 2.15 Removal and evacuation
for the equipment in use. Intrinsically safe components • When breaking into the refrigerant circuit to make
are the only types that can be worked on while live repairs or for any other purpose, conventional
in the presence of a flammable atmosphere. The test procedures shall be used. However, it is important
apparatus shall be at the correct rating. that best practice is followed since flammability is a
• Replace components only with parts specified by the consideration.
manufacturer. Other parts may result in the ignition of • The following procedure shall be adhered to:
refrigerant in the atmosphere from a leak.
• remove refrigerant;
2.12 Cabling • purge the circuit with inert gas;
• evacuate;
• Check that cabling will not be subject to wear,
corrosion, excessive pressure, vibration, sharp edges • purge again with inert gas;
or any other adverse environmental effects. The check • open the circuit by cutting or brazing.
Safety Precautions 4
• The refrigerant charge shall be recovered into the • Before attempting the procedure ensure that:
correct recovery cylinders. The system shall be flushed • mechanical handling equipment is available, if
with OFN to render the unit safe. This process may required, for handling refrigerant cylinders;
need to be repeated several times. Compressed air or
oxygen shall not be used for this task. Flushing shall • all personal protective equipment is available and
be achieved by breaking the vacuum in the system being used correctly;
with OFN and continuing to fill until the working • the recovery process is supervised at all times by a
pressure is achieved, then venting to atmosphere, and competent person;
finally pulling down to a vacuum. This process shall • recovery equipment and cylinders conform to the
be repeated until no refrigerant is within the system. appropriate standards.
When the final OFN charge is used, the system shall
be vented down to atmospheric pressure to enable • Pump down refrigerant system, if possible.
work to take place. This operation is absolutely vital if • If a vacuum is not possible, make a manifold so that
brazing operations on the pipe-work are to take place. refrigerant can be removed from various parts of the
• Ensure that the outlet for the vacuum pump is not system.
close to any ignition sources and there is ventilation • Make sure that cylinder is situated on the scales before
available. recovery takes place.
• Start the recovery machine and operate in accordance
2.16 Charging procedures with manufacturer’s instructions.
• In addition to conventional charging procedures, the • Do not overfill cylinders. (No more than 80 % volume
following requirements shall be followed: liquid charge).
• Ensure that contamination of different refrigerants • Do not exceed the maximum working pressure of the
does not occur when using charging equipment. cylinder, even temporarily.
Hoses or lines shall be as short as possible to • When the cylinders have been filled correctly and the
minimize the amount of refrigerant contained in process completed, make sure that the cylinders and
them. the equipment are removed from site promptly and all
• Cylinders shall be kept upright. isolation valves on the equipment are closed off.
• Ensure that the refrigeration system is earthed prior • Recovered refrigerant shall not be charged into
to charging the system with refrigerant. another refrigeration system unless it has been cleaned
and checked.
• Label the system when charging is complete (if not
already).
2.18 Labelling
• Extreme care shall be taken not to overfill the
refrigeration system. • Equipment shall be labelled stating that it has been de-
• Prior to recharging the system it shall be pressure commissioned and emptied of
tested with OFN. The system shall be leak tested on • refrigerant. The label shall be dated and signed. Ensure
completion of charging but prior to commissioning. that there are labels on the equipment stating the
A follow up leak test shall be carried out prior to equipment contains flammable refrigerant.
leaving the site.
2.19 Recovery
2.17 Decommissioning
• When removing refrigerant from a system, either for
Before carrying out this procedure, it is essential that the servicing or decommissioning, it is recommended good
technician is completely familiar with the equipment and practice that all refrigerants are removed safely.
all its detail. It is recommended good practice that all • When transferring refrigerant into cylinders, ensure
refrigerants are recovered safely. Prior to the task being that only appropriate refrigerant recovery cylinders
carried out, an oil and refrigerant sample shall be taken. are employed. Ensure that the correct numbers of
In case analysis is required prior to re-use of reclaimed cylinders for holding the total system charge are
refrigerant. It is essential that electrical power is available available. All cylinders to be used are designated
before the task is commenced. for the recovered refrigerant and labelled for that
refrigerant (i.e. special cylinders for the recovery of
• Become familiar with the equipment and its operation. refrigerant). Cylinders shall be complete with pressure
• Isolate system electrically. relief valve and associated shut-off valves in good
working order.
Safety Precautions 5
• Empty recovery cylinders are evacuated and, if • The recovered refrigerant shall be returned to the
possible, cooled before recovery occurs. refrigerant supplier in the correct recovery cylinder,
• The recovery equipment shall be in good working and the relevant Waste Transfer Note arranged. Do not
order with a set of instructions concerning the mix refrigerants in recovery units and especially not in
equipment that is at hand and shall be suitable for the cylinders.
recovery of flammable refrigerants. In addition, a set • If compressors or compressor oils are to be removed,
of calibrated weighing scales shall be available and in ensure that they have been evacuated to an
good working order. acceptable level to make certain that flammable
• Hoses shall be complete with leak-free disconnect refrigerant does not remain within the lubricant.
couplings and in good condition. Before using the The evacuation process shall be carried out prior to
recovery machine, check that it is in satisfactory returning the compressor to the suppliers. Only electric
working order, has been properly maintained and that heating to the compressor body shall be employed
any associated electrical components are sealed to to accelerate this process. When oil is drained from a
prevent ignition in the event of a refrigerant release. system, it shall be carried out safely.
Consult manufacturer if in doubt.
Safety Precautions 6
Specifications
Contents
1. Model Reference.....................................................................................................2
38QUM105D8S5 36k
Specifications 2
1. Model Reference
Refer to the following table to determine the specific indoor unit model.
Hi wall AG
DUCT
Compact Casette
Specifications 2
2. Pipe Length and Drop Height
Ensure that the length of the refrigerant pipe and the drop height between the indoor and outdoor units meets the
requirements shown in the following table.
1 drive 3 1 drive 4 1 drive 5
Max. length for all rooms (m) 60 80 80
Max. length for one IU (m) 30 35 35
Max. height difference between IU and OU (m) 15 15 15
Max. height difference between IUs (m) 10 10 10
Additional refrigerant charge
Connective Pipe Length(m) Additional Refrigerant
Pre-charge pipe length(10xN ) NA
More than Pre-charge pipe length(10xN) (Total pipe length-10xN) x12g/m
NOTE: N=Indoor unit numbers
Caution:
• Refrigerant pipe diameter is different according to indoor unit to be connected. When using the extension pipe, refer
to the tables below.
• When refrigerant pipe diameter is different from that of outdoor unit union , additional transfer connector needs to
be used on outdoor unit union.
Indoor unit
Extension pipe diameter (mm/inch)
Model Pipe diameter (mm/inch)
Liquid 6.35(1/4) Liquid 6.35(1/4)
7k, 9k,12k
Gas 9.52(3/8) Gas 9.52(3/8)
Liquid 6.35(1/4) Liquid 6.35(1/4)
18k
Gas 12.7(1/2) Gas 12.7(1/2)
Liquid 9.52(3/8) Liquid 9.52(3/8)
24k, 28k
Gas 15.9(5/8) Gas 15.9(5/8)
Outdoor unit union diameter (mm/inch)
Liquid 6.35(1/4)*3
1 drive 3
Gas 9.52(3/8)*3
Liquid 6.35(1/4)*4
1 drive 4 9.52(3/8)*3
Gas
12.7(1/2)*1
Specifications 4
Liquid 6.35(1/4)*5
1 drive 5 9.52(3/8)*4
Gas
12.7(1/2)*1
3. Indoor units combination
Four unit
7+7+7+7 7+7+9+12 7+9+9+12 9+9+9+9
7+7+7+9 7+7+9+18 7+9+9+18 9+9+9+12
7+7+7+12 7+7+9+24 7+9+12+12 9+9+9+18
7+7+7+18 7+7+12+12 7+9+12+18 9+9+12+12
7+7+7+24 7+7+12+18 7+12+12+12 9+9+12+12
7+7+9+9 7+9+9+9
Five unit
7+7+7+7+7 7+7+7+9+18 7+9+9+9+12
7+7+7+7+9 7+7+7+12+12 9+9+9+9+9
7+7+7+7+12 7+7+9+9+9 9+9+9+9+12
7+7+7+7+18 7+7+9+9+12
7+7+7+9+9 7+7+9+12+12
7+7+7+9+12 7+9+9+9+9
4. Refrigeration Cycle Diagrams
Outdoor Unit
16022000035910 17122000051368
16022300000803 17122300001076
16022300000795 17122000048172
Outdoor unit printed circuit board diagram: 17122000051368
No. Name CN# Meaning
S-A CN4
S-B CN2
S: connect to indoor unit communication(pin1-pin2: 24VDC Pulse wave;
2
pin2-pin3: 208-230V AC input)
S-C CN34
S-D CN5
EEV-A CN10
EEV-B CN13
3 connect to electric expansion valve
EEV-C CN3
EEV-D CN15
CN21
4 HEAT_D connect to chassis heater, 208-230V AC when is ON
CN36
CN8
6 HEAT_Y connect to compressor heater, 208-230V AC when is ON
CN20
connect to pipe temp. sensor T3, ambient temp. sensor T4, exhaust
8 T3 T4 TP CN26
temp. sensor TP
9 OLP TEMP. SENSOR CN30 connect to compressor top temp. sensor (5VDC Pulse wave)
13 COMPRESSOR V 0V AC (standby)
W 10-200V AC (running)
Note: This section is for reference only. Please take practicality as standard.
Outdoor unit printed circuit board diagram: 17122300001076
No. Name CN# Meaning
T3: condenser temperature sensor
1 T3/T4 CN17
T4: outdoor ambient temperature sensor
Note: This section is for reference only. Please take practicality as standard.
Outdoor unit printed circuit board diagram: 17122000048172
No. Name CN# Meaning
Current loop communication A, signal wire, connect to the terminal
1 S-A CN30
(24V DC Pulse wave)
Current loop communication B, signal wire, connect to the terminal
2 S-B CN29
(24V DC Pulse wave)
Current loop communication C, signal wire, connect to the terminal
3 S-C CN28
(24V DC Pulse wave)
Current loop communication D, signal wire, connect to the terminal
4 S-D CN27
(24V DC Pulse wave)
Current loop communication E, signal wire, connect to the terminal
5 S-E CN26
(24V DC Pulse wave)
L-IN CN1
6 Power supply, connect to the terminal (208-230V AC)
N-IN CN2
CN42 CN42
19 Connect to motor capacitor
CN41 CN41
Note: This section is for reference only. Please take practicality as standard.
Indoor and outdoor unit wiring diagram
Indoor Unit
7K
9K
16022000024595
12K
18K
24K 16022000032436
Abbreviation
Abbreviation Paraphrase
Paraphrase
CAP Capacitor
L LIVE
N NEUTRAL
Specifications 4
Outdoor unit abbreviations
Abbreviation Paraphrase
COMP Compressor
Specifications 5
Indoor unit wiring diagram: 16022000024595
HEATER
P1 2
P2
SWITCH BOARD
2
CN701
1(L) S 4
OPTIONAL
3
X Y E 12V/5V HA HB
OPTIONAL
OPTIONAL
To CCM Comm.Bus or To Randomly To Remote Alarm To Remote Switch
485 Wire-controller Connected
Wire-controller
Contents
1 Abbreviation...........................................................................................................2
3 Main Protection......................................................................................................2
3. Main Protection
Product Features 2
3.4.2 Heating mode: 2. The EXV continues at 300p while indoor units maintain
their operation.
If the outdoor ambient temperature is higher than the set
frequency during oil return, the unit stops the oil return
process.
3.7 Oil Return K_ fan: fan speed correction factor of indoor unit(Effective
for some models)
Rules for Operation
Indoor mode K_fan
1. If the compressor frequency continues to be lower
than the frequency set for setting time, the unit raises the Turbo C_AIR_S
frequency to the frequency set for setting time and then High C_AIR_H
resumes with the former frequency. Medium C_AIR_M
Low C_AIR_L
Product Features 3
Total capacity Request=∑Capacity request of indoor unit Note: The final result is an integer. If ucOutHP <1, round
/40× modify rate(ucOutHP) down, otherwise round up.
Note: The final result is an integer. If ucOutHP <1, round
down, otherwise round up. 4.2 Outdoor Fan Control
T4 HeatT4OutHP
T4≥10°C(50°F) 1
10°C(50°F)>T4≥5°C(41°F) EE_HEAT_T4OUT_HP1
5°C(41°F)>T4≥0°C(32°F) EE_HEAT_T4OUT_HP2
0°C(32°F)>T4≥-5°C(23°F) EE_HEAT_T4OUT_HP3
-5°C(23°F)>T4≥-10°C(14°F) EE_HEAT_T4OUT_HP4
-10°C(14°F)>T4≥-17°C(1.4°F) EE_HEAT_T4OUT_HP5
-17°C(1.4°F)>T4 EE_HEAT_T4OUT_HP6
Total capacity Request=∑Capacity request of indoor unit
/40× modify rate(ucOutHP)x HeatT4OutHP
(HeatT4OutHP is effective for some models)
Product Features 4
4.2.2 Heating Mode • Failure or protection (excluding discharge temperature
protection and high/low pressure protection) causes
T4 the four-way valve to immediately shut down.
21
Breeze fan speed
19
18
Supper low fan speed
16
15
Low fan speed
13
12
Middle fan speed
10
0
High fan speed
-2
Product Features 5
.
.
Electronic Functions/IDU
.
.
1 Electronic function
Note: Below function only for light commercial, for Hi-wall units, please refer to 1 drive 1 service manuals.
1 .1 Abbreviation
For AG/ Cool easy :
T1: Indoor room temperature
T2B : Coil temperature of indoor heat exchanger outlet (This sensor is located in outdoor unit)
43
1 .2.3 A6 Ducted
PRE-DEF indicator(cooling and heating type)
or fan only indicator(cooling only type)
Timer indicator Alarm indicator
Operation lamp Infrared signal receiver
Temporary button Display digital tube
1 .2.4 Console
1 .2.5 AG
44
1 .3 Mode co nfl ict
The indoor units can not work cooling mode and heating at same time.
Heating m ode has a priority.
1. Definition
2. Unit action
In case of one Indoor unit working in cooling mode or fan mode, and another indoor unit is set to heating
mode, the indoor unit working in cooling mode or fan mode will change to off. The outdoor unit will
change to heating mode after compressor stop 3 minutes. .
In case of one Indoor unit working in heating mode, and another indoor unit is set to cooling mode or fan
mode, the indoor unit setting to cooling mode or fan mode will change to stand by. The outdoor unit will
continue working in heating mode.
If heating mode stops (not including the indoor unit in heating mode reaching the set temperature), 3
minutes after the outdoor uni t resta rts and works in cooling mode or fan-only mode.
58
Outdoor Unit Disassembly
Contents
1. Outdoor Unit Table.................................................................................................2
2. Dimension...............................................................................................................3
3.7 Compressor..................................................................................................41
1. Outdoor Unit Disassembly
Procedure Illustration
CJ_Multi_D30-001
CJ_Multi_D30-001(US)
Note: This section is for reference only. Actual unit appearance may vary.
CJ_Multi_D30-002
CJ_Multi_D30-003
Note: This section is for reference only. Actual unit appearance may vary.
Front Panel
CJ_Multi_D30-004
CJ_Multi_D30-005
Note: This section is for reference only. Actual unit appearance may vary.
Right Panel
CJ_Multi_D30-006
CJ_Multi_D30-007
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi_E30-001
CJ_Multi_E30-002
Note: This section is for reference only. Actual unit appearance may vary.
CJ_Multi_E30-003
CJ_Multi_E30-004
Note: This section is for reference only. Actual unit appearance may vary.
CJ_Multi_E30-005
CJ_Multi_E30-006
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi_X330_001
CJ_Multi_X330_002
Note: This section is for reference only. Actual unit appearance may vary.
CJ_Multi_X330_003
5) Remove the screws of the right panel
and then remove the right panel
(9 screws) (see CJ_Multi_X330_005).
CJ_Multi_X330_004
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
For US models
CJ_Multi_X430_001
CJ_Multi_X430_002
Note: This section is for reference only. Actual unit appearance may vary.
CJ_Multi_X430_003
CJ_Multi_X430_004
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi-PCB_001-1
Top Cover
CJ_Multi-PCB_001-2
Note: This section is for reference only. Actual unit appearance may vary.
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi-PCB_002-1
CJ_Multi-PCB_002-2
Note: This section is for reference only. Actual unit appearance may vary.
TP
4-Way Valve
Terminal
Reactor
CJ_Multi-PCB_002-4
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi-PCB_003-1
CJ_Multi-PCB_003-3
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi-PCB_003-4
CJ_Multi-PCB_003-5
Electronic expansion
valve T2B
CJ_Multi-PCB_003-6
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi-PCB_004-1
CJ_Multi-PCB_004-2
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi-PCB_004-4
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_Multi-PCB_004-5
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_ODU_Multi_PCB_005-2
CJ_ODU_Multi_PCB_005-3
Note: This section is for reference only. Actual unit appearance may vary.
CJ_ODU_Multi_PCB_005-4
CJ_ODU_Multi_PCB_005-5
CJ_ODU_Multi_PCB_005-6
Note: This section is for reference only. Actual unit appearance may vary.
CJ_Multi-PCB_005-7
CJ_Multi-PCB_005-8
CJ_Multi-PCB_005-9
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_ODU_Multi_PCB_006-1
CJ_ODU_Multi_PCB_006-2
CJ_ODU_Multi_PCB_006-3
Note: This section is for reference only. Actual unit appearance may vary.
CJ_ODU_Multi_PCB_006-4
CJ_ODU_Multi_PCB_006-5
Note: This section is for reference only. Actual unit appearance may vary.
CJ_ODU_Multi_PCB_006-6
CJ_Multi-PCB_006-7
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_ODU_Multi_PCB_007-1
Note: This section is for reference only. Actual unit appearance may vary.
CJ_ODU_Multi_PCB_007-2
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_ODU_FAN_001
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_ODU_MOTOR_001
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
Sound Blanket(top)
Sound Blanket(side)
CJ_ODU_BLANKET_001
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_ODU_VALVE_001
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
Terminal Cover
CJ_ODU_COMP_001
CJ_ODU_COMP_002
Note: This section is for reference only. Actual unit appearance may vary.
CJ_ODU_COMP_003
Suction Pipe
CJ_ODU_COMP_004
Note: This section is for reference only. Actual unit appearance may vary.
Contents
1. Dimension...............................................................................................................2
2.3 Evaporator....................................................................................................11
W D
Drain hole
Gas side ( for Service )
Liquid side Body
4-install hanger
2- 170
523
570
E-parts box
4-Screw hole
(for install panel)
545
570 260
32 Drain pipe
65 Fresh air intake
75
156
125
44
Panel
647
647 50
19
A6 Ducted
Model
unit A B C D E F G H I J K L M H1 H2 W1 W2
(KBtu/h)
mm 700 200 506 450 137 537 30 152 599 186 50 741 360 84 140 84 84
7/9/12
inch 27.56 7.87 19.92 17.72 5.39 21.14 1.18 5.98 23.58 7.32 1.97 29.17 14.17 3.31 5.51 3.31 3.31
mm 880 210 674 600 140 706 50 136 782 190 40 920 508 78 148 88 112
18
inch 34.65 8.27 26.54 23.62 5.51 27.8 1.97 5.35 30.79 7.48 1.57 36.22 20 3.07 5.83 3.46 4.41
mm 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155
24
inch 43.31 9.80 30.47 27.56 5.51 36.46 1.97 6.89 39.41 8.98 0.2 44.88 23.54 3.15 5.91 5.12 6.10
21
2. Indoor Unit Disassembly Hi wall AG
2.1 Front Panel
Procedure Illustration
1) Hold the front panel by the tabs on Front Panel
the both sides and lift it (see CJ_AG_
INV_001).
Tab
CJ_AG_INV_001
CJ_AG_INV_002
Note: This section is for reference only. Actual unit appearance may vary.
Horizontal Louver
Hook
CJ_AG_INV_003
Hook
CJ_AG_INV_004
Note: This section is for reference only. Actual unit appearance may vary.
CJ_AG_INV_005
CJ_AG_INV_006
Note: This section is for reference only. Actual unit appearance may vary.
CJ_AG_INV_007
CJ_AG_INV_008
Note: This section is for reference only. Actual unit appearance may vary.
CJ_AG_INV_009
CJ_AG_INV_010
Note: This section is for reference only. Actual unit appearance may vary.
CJ_AG_INV_011
CJ_AG_INV_012
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_AG_INV_013
CJ_AG_INV_014
Note: This section is for reference only. Actual unit appearance may vary.
CJ_AG_INV_015
Fan motor
swing motor
ION(some models)
CJ_AG_INV_016
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
1) Disassemble the pipe holder located at the
rear of the unit (see CJ_AG_INV_017).
CJ_AG_INV_017
CJ_AG_INV_018
Note: This section is for reference only. Actual unit appearance may vary.
CJ_AG_INV_019
CJ_AG_INV_020
CJ_AG_INV_021
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
1) Remove the two screws and remove the
fixing board of the fan motor (see CJ_AG_
INV_022).
Screws
CJ_AG_INV_022
CJ_AG_INV_023
Note: This section is for reference only. Actual unit appearance may vary.
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
1) Remove the two screws, then remove
the horizontal swing motor(see CJ_AG_
INV_025).
Stepping Motor
CJ_AG_INV_025
Ionizer generator
Stepping Motor
CJ_AG_INV_026
Note: This section is for reference only. Actual unit appearance may vary.
CJ_AG_INV_027
CJ_AG_INV_028
Note: This section is for reference only. Actual unit appearance may vary.
Contents
1. Indoor Unit Disassembly........................................................................................1
1.5 Evaporator....................................................................................................11
1. Indoor Unit Disassembly
Procedure Illustration
CJ_MCA_001
CJ_MCA_002
Note: This section is for reference only. Actual unit appearance may vary.
CJ_MCA_003
CJ_MCA_004
Note: This section is for reference only. Actual unit appearance may vary.
CJ_MCA_005
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_MCA_006
CJ_MCA_007
Note: This section is for reference only. Actual unit appearance may vary.
CJ_MCA_008
CJ_MCA_009
CJ_MCA_010
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_MCA_011
CJ_MCA_012
Note: This section is for reference only. Actual unit appearance may vary.
CJ_MCA_013
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_MCA_014
CJ_MCA_015
Note: This section is for reference only. Actual unit appearance may vary.
CJ_MCA_016
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_MCA_017
CJ_MCA_018
Note: This section is for reference only. Actual unit appearance may vary.
CJ_MCA_019
Note: This section is for reference only. Actual unit appearance may vary.
Contents
1. Indoor Unit Disassembly........................................................................................1
1.3 Evaporator......................................................................................................7
1. Indoor Unit Disassembly
Procedure Illustration
CJ_A6_001
CJ_A6_002
Note: This section is for reference only. Actual unit appearance may vary.
CJ_A6_004
Note: This section is for reference only. Actual unit appearance may vary.
CJ_A6_005
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_A6_006
CJ_A6_007
Note: This section is for reference only. Actual unit appearance may vary.
CJ_A6_008
Note: This section is for reference only. Actual unit appearance may vary.
Procedure Illustration
CJ_A6_009
CJ_A6_010
Note: Remove the front panel (refer to 1. Front panel) before disassembling electrical parts.
CJ_A6_011
CJ_A6_012
Note: This section is for reference only. Actual unit appearance may vary.
Contents
1. Safety Caution........................................................................................................3
2. General Troubleshooting.......................................................................................4
6.1 EH 00/EH 0A /EC 51/E0 (EEPROM parameter error diagnosis and solution)....23
6.2 EL 01 (Indoor and outdoor units communication error diagnosis and solution).24
6.3 EH 03 / EC 07/E8 (Fan speed is operating outside of the normal range )/EC
71(Over Current Failure of Outdoor DC Fan Motor) Diagnosis and Solution..27
6.7 PC 01/E5(Over voltage or too low voltage protection)/PC 10(Outdoor unit low
AC voltage protection)/PC 11(Outdoor unit main control board DC bus high
voltage protection)/PC 12(Outdoor unit main control board DC bus high voltage
protection /341 MCE error) Diagnosis and Solution 34
Troubleshooting
Contents
6.8 PC40/E3(Communication malfunction between IPM board and outdoor main
board diagnosis and solution) ......................................................................36
6.19 EC 72 (Lack phase failure of outdoor DC fan motor diagnosis and solution)..48
6.21 EH 0b (ndoor PCB / Display board communication error diagnosis and solution)...
50
7. Check Procedures..................................................................................................51
1. Safety Caution
WARNING
Be sure to turn off all power supplies or disconnect all wires to avoid electric shock.
While checking indoor/outdoor PCB, please equip oneself with antistatic gloves or wrist
strap to avoid damage to the board.
WARNING
Electricity remains in capacitors even when the power supply is off.
Ensure the capacitors are fully discharged before troubleshooting.
Test the voltage between P and N on back of the main PCB with multimeter. If the voltage is lower than 36V, the
capacitors are fully discharged.
Note: This picture is for reference only. Actual appearance may vary.
Troubleshooting 3
2. General Troubleshooting
Running Timer
Display Information Solution
Lamp Lamp
-- -- F Defrost
-- -- CL Filter cleaning reminder(power on display for 15 seconds)
-- -- CL Active clean
Normal
-- -- F Filter replacement reminder(power on display for 15 seconds)
Display, not
-- -- FP Heating in room temperature under 8°C error code
-- -- FC Forced cooling
-- -- AP AP mode of WIFI connection
-- -- CP Remote switched off
1 time OFF EH 00/EH 0A Indoor unit EEPROM parameter error TS23
2 times OFF EL 01 Indoor/outdoor units communication error TS24
3 times OFF EH 02 Zero-crossing signal detection error(for some models) TS41
4 times OFF EH 03 The indoor fan speed is operating outside of the normal range TS27
5 times OFF EC 51 Outdoor unit EEPROM parameter error TS23
Condenser coil temperature sensor T3 is in open circuit or has short
5 times OFF EC 52 TS29
circuited
Outdoor room temperature sensor T4 is in open circuit or has short
5 times OFF EC 53 TS29
circuited
Compressor discharge temperature sensor TP is in open circuit or
5 times OFF EC 54 TS29
has short circuited
Evaporator coil outlet temperature sensor T2B is in open circuit or
5 times OFF EC 56 TS29
has short circuited(for free-match indoor units)
Indoor room temperature sensor T1 is in open circuit or has short
6 times OFF EH 60 TS29
circuited
Evaporator coil middle temperature sensor T2 is in open circuit or
6 times OFF EH 61 TS29
has short circuited
12 times OFF EC 07 The outdoor fan speed is operating outside of the normal range TS27
9 times OFF EH 0 Indoor PCB/Display board communication error TS50
7 times FLASH PC 00 IPM malfunction or IGBT over-strong current protection TS32
2 times FLASH PC 01 Over voltage or over low voltage protection TS34
Top temperature protection of compressor or High temperature
3 times FLASH PC 02 TS42
protection of IPM module or High pressure protection
5 times FLASH PC 04 Inverter compressor drive error TS32
1 time FLASH PC 08 Current overload protection TS30
Communication error between outdoor main chip and compressor
6 times FLASH PC 40 TS36
driven chip
Troubleshooting 4
7 times FLASH PC 03 High pressure protection or low pressure protection TS43/TS45
1 times ON -- Indoor units mode conflict(match with multi outdoor unit) --
For other errors:
The display board may show a garbled code or a code undefined by the service manual. Ensure that this code is not a
temperature reading.
Troubleshooting:
Test the unit using the remote control. If the unit does not respond to the remote, the indoor PCB requires replacement.
If the unit responds, the display board requires replacement.
88 flash frequency:
... ...
Troubleshooting 5
2.2 Error Display (Outdoor unit)
For some models,
Troubleshooting 6
For some models,
f Defrosting Normal
Display, not
FC Forced cooling error code
Troubleshooting 7
3. Outdoor Unit Point Check Function
• A check switch is included on the outdoor PCB.
• Push SW1 to check the unit’s status while running. The digital display shows the
following codes each time the SW1 is pushed.
For some models,
Number of
Display Remark
Presses
0 Normal display Displays running frequency, running state, or malfunction code
Display Number of indoor unit
1 1
Quantity of indoor units with
1 2 2
working connection
3 3
4 4
Outdoor unit running mode Stanby: 0,Fan only: 1, Cooling: 2, Heating: 3, Forced cooling:
2
code 4, Forced defrostling: A
3 Indoor unit A capacity
4 Indoor unit B capacity The capacity unit is horse power. If the indoor unit is not
5 Indoor unit C capacity connected, the digital display shows the following: “--”
6 Indoor unit D capacity (9K:1HP,12K:1.2HP,18K:1.5HP)
7 Indoor unit E capacity
Indoor unit A capacity demand
8
code
Indoor unit B capacity demand
9
code
Indoor unit C capacity demand Norm code*HP
10
code (9K: 1HP,12K: 1.2HP,18K: 1.5HP)
Indoor unit D capacity demand
11
code
Indoor unit E capacity demand
12
code
Outdoor unit amendatory
13
capacity demand code
The frequency corresponding
14 to the total indoor units'
amendatory capacity demand
The frequency after the
15
frequency limit
The frequency sending to
16
compressor control chip
Troubleshooting 8
Indoor unit A evaporator outlet
17
temperature (T2BA)
Indoor unit B evaporator outlet
18
temperature (T2BB) If the temperature is lower than -9oC, the digital display
Indoor unit C evaporator outlet shows “-9.” If the temperature is higher than 70oC, the digital
19
temperature (T2BC) display shows “70.” If the indoor unit is not connected, the
Indoor unit D evaporator outlet digital display shows: “--”
20
temperature (T2BD)
Indoor unit E evaporator outlet
21
temperature (T2BE)
Indoor unit A room
22
temperature (T1A)
Indoor unit B room
23
temperature (T1B) If the temperature is lower than 0oC, the digital display shows
Indoor unit C room “0.” If the temperature is higher than 70oC, the digital display
24
temperature (T1C) shows “70.” If the indoor unit is not connected, the digital
Indoor unit D room display shows: “--”
25
temperature (T1D)
Indoor unit E room
26
temperature (T1E)
Indoor unit A evaporator
27
temperature (T2A)
Indoor unit B evaporator
28
temperature (T2B)
Indoor unit C evaporator
29
temperature (T2C) If the temperature is lower than -9oC, the digital display shows
Indoor unit D evaporator “-9.” If the temperature is higher than 70oC, the digital display
30
temperature (T2D) shows “70.” If the indoor unit is not connected, the digital
Indoor unit E evaporator display shows: “--”
31
temperature (T2E)
Condenser pipe temperature
32
(T3)
Outdoor ambient temperature
33
(T4)
The display value is between 30–129oC. If the temperature
is lower than 30oC, the digital display shows “30.” If the
Compressor discharge
34 temperature is higher than 99oC, the digital display shows
temperature (TP)
single and double digits. For example, if the digital display
shows “0.5”, the compressor discharge temperature is 105oC.
35 AD value of current The display value is a hex number.
For example, the digital display tube shows “Cd”, it means AD
36 AD value of voltage value is 205.
Troubleshooting 9
EXV open angle for A indoor
37
unit
EXV open angle for B indoor Actual data/4.
38
unit
If the value is higher than 99, the digital display shows single
EXV open angle for C indoor
39 and double digits.
unit
EXV open angle for D indoor For example, if the digital display shows “2.0”, the EXV open
40 angle is 120×4=480p.
unit
EXV open angle for E indoor
41
unit
Frequency limit caused by The display value is a
Bit7
IGBT radiator hexidecimal number.
Bit6 Frequency limit caused by PFC For example, the
digital display show
Bit5 Frequency limit caused by T4. 2A, then Bit5=1,
Bit4 Frequency limit caused by T2. Bit3=1, and Bit1=1.
42 Frequency limit symbol Bit3 Frequency limit caused by T3. This means that a
Bit2 Frequency limit caused by T5. frequency limit may be
Frequency limit caused by caused by T4, T3, or
Bit1 the current.
current
Frequency limit caused by
Bit0
voltage
(Sum T2 value of all indoor units)/(number of indoor units in
43 Average value of T2
good connection)
Off: 0, Turbo:1 High speed:2, Med speed: 3, Low speed: 4,
44 Outdoor unit fan motor state
Breeze:5, Super breeze: 6
The last error or protection
45 00 means no malfunction and protection
code
46 F indoor unit capacity
F indoor unit capacity demand
47
code
F indoor unit evaporator outlet
48
temperature (T2BF)
F indoor unit room temperature Reserved
49
(T1F)
F indoor unit evaporator
50
temperature (T2F)
EXV open angle for F indoor
51
unit
52 Reason of stop
Troubleshooting 10
For key board models,
Number of
Display Remark
Presses
0 Normal display Displays running frequency, running state, or malfunction code
Display Number of indoor unit
1 1
Quantity of indoor units with
1 2 2
working connection
3 3
4 4
Outdoor unit running mode Stanby: 0,Fan only: 1, Cooling: 2, Heating: 3, Forced cooling:
2
code 4, Forced defrostling: A
3 Indoor unit A capacity
4 Indoor unit B capacity The capacity unit is horse power. If the indoor unit is not
5 Indoor unit C capacity connected, the digital display shows the following: “--”
6 Indoor unit D capacity (9K:1HP,12K:1.2HP,18K:1.5HP)
7 Indoor unit E capacity
Indoor unit A capacity demand
8
code
Indoor unit B capacity demand
9
code
Indoor unit C capacity demand Norm code*HP
10
code (9K: 1HP,12K: 1.2HP,18K: 1.5HP)
Indoor unit D capacity demand
11
code
Indoor unit E capacity demand
12
code
Outdoor unit amendatory
13
capacity demand code
The frequency corresponding
14 to the total indoor units'
amendatory capacity demand
The frequency after the
15
frequency limit
The frequency sending to
16
compressor control chip
Indoor unit A evaporator outlet
17
temperature (T2BA)
Indoor unit B evaporator outlet
18
temperature (T2BB) If the temperature is lower than -9oC, the digital display
Indoor unit C evaporator outlet shows “-9.” If the temperature is higher than 70oC, the digital
19
temperature (T2BC) display shows “70.” If the indoor unit is not connected, the
Indoor unit D evaporator outlet digital display shows: “--”
20
temperature (T2BD)
Indoor unit E evaporator outlet
21
temperature (T2BE)
Troubleshooting 11
Indoor unit A room
22
temperature (T1A)
Indoor unit B room
23
temperature (T1B) If the temperature is lower than 0oC, the digital display shows
Indoor unit C room “0.” If the temperature is higher than 70oC, the digital display
24
temperature (T1C) shows “70.” If the indoor unit is not connected, the digital
Indoor unit D room display shows: “--”
25
temperature (T1D)
Indoor unit E room
26
temperature (T1E)
Indoor unit A evaporator
27
temperature (T2A)
Indoor unit B evaporator
28
temperature (T2B)
Indoor unit C evaporator
29
temperature (T2C) If the temperature is lower than -9oC, the digital display shows
Indoor unit D evaporator “-9.” If the temperature is higher than 70oC, the digital display
30
temperature (T2D) shows “70.” If the indoor unit is not connected, the digital
Indoor unit E evaporator display shows: “--”
31
temperature (T2E)
Condenser pipe temperature
32
(T3)
Outdoor ambient temperature
33
(T4)
The display value is between 30–129oC. If the temperature
is lower than 30oC, the digital display shows “30.” If the
Compressor discharge
34 temperature is higher than 99oC, the digital display shows
temperature (TP)
single and double digits. For example, if the digital display
shows “0.5”, the compressor discharge temperature is 105oC.
35 AD value of current The display value is a hex number.
36 AD value of AC voltage For example, the digital display tube shows “Cd”, it means AD
value is 205.
37 AD value of DC voltage
Troubleshooting 12
Frequency limit caused by The display value is a
Bit7
IGBT radiator hexidecimal number.
Bit6 Frequency limit caused by PFC For example, the
digital display show
Bit5 Frequency limit caused by T4. 2A, then Bit5=1,
Bit4 Frequency limit caused by T2. Bit3=1, and Bit1=1.
45 Frequency limit symbol Bit3 Frequency limit caused by T3. This means that a
Bit2 Frequency limit caused by T5. frequency limit may be
Frequency limit caused by caused by current, IPM
Bit1 or T3.
current
Frequency limit caused by
Bit0
voltage
00:No fault,01:T2B-A fault, ,02:T2B-B fault ,03:T2B-C
46 T2B fault fault,04:T2B-D fault, 05:T2B-E fault, 06:T2B-F fault(The display
priority is A-B-C-D-E-F)
(Sum T2 value of all indoor units)/(number of indoor units in
47 Average value of T2 good connection)( The heating is the average value of T2, and
the cooling is the average value of T2B)
Off: 0, Super ultra high speed:1, Super high speed:2, High
48 Outdoor unit fan motor state speed:3, Med speed: 4, Low speed: 5, Breeze:6, Super breeze:
7
49 Reason of stop
Troubleshooting 13
4. Error Diagnosis and Troubleshooting Without Error Code
WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.
2 The power switch is on but fans will not start Page 16~17
Troubleshooting 14
4.2 Field maintenance
Problem Solution
3 Compressor and condenser (outdoor) fan will not start Page 18~19
Troubleshooting 15
Unit is noisy
Unit will not start
☆ ☆ ☆ ☆
Change the transformer Faulty transformer
☆
☆
☆ ☆ ☆
Test voltage The voltage is too high or too low
Replace the battery of the remote control The remote control is powered off
Electrical Circuit
☆ ☆
Replace the remote control Broken remote control
Troubleshooting 16
Clean or replace Dirty air filter
☆ ☆
Clean Dirty condenser fins
☆
☆
☆
Adjust the setting temperature The setting temperature is higher/lower than the room's(cooling/heating)
☆
☆
☆
☆
Turn the AC later The ambient temperature is too high/low when the mode is cooling/heating
☆
Bad airproof
Remove them
Troubleshooting 17
start
Too cool
Unit will not start
Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
☆
☆
Leak test Shortage of refrigerant
☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil
☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil
☆
☆
Change charged refrigerant volume Overcharge of refrigerant
☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle
☆ ☆ ☆
Remove obstruction to air flow Short cycling of condensing air
Troubleshooting 18
Remove obstruction in air or water flow High temperature condensing medium
☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit
☆
Replace compressor Broken compressor internal parts
☆
☆
☆
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely
☆ ☆ ☆
☆ ☆
Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
☆ ☆
☆
☆
☆
☆
Test circuits with tester Shorted or broken wires
☆ ☆ ☆ ☆ ☆
Test continuity of safety device Safety device opens
☆
☆
☆
Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of the air inlet
☆ ☆
Wrong setting place of temperature sensor
grille
☆
☆
Check capacitor with tester ☆ Shorted or open capacitor
☆
☆
☆
☆ ☆
Test continuity of coil & contacts Faulty magnetic contactor for compressor
Troubleshooting 19
Electrical Circuit
☆
☆
Test continuity of coil & contacts Faulty magnetic contactor for fan
☆
☆
Test voltage Low voltage
☆
Replace the stepping motor Faulty stepping motor
☆
Error Code
Part requiring PC
replacement EH (O)EC
EL EH EH EH 02/ EH
00/EH EH 61 50/ EC 53 EC 52 EC 54
01/E2 03 60 02 (O) 0b
0A E4
P0
Indoor PCB x x x x x
Display board x x x x x x x x x x x
Outdoor PCB x x x x x x
T1 sensor x x x x x x x x x x x
T2 Sensor x x x x x x x x x x x
T3 Sensor x x x x x x x x x x
T4 Sensor x x x x x x x x x x
TP Sensor x x x x x x x x x x
Reactor x x x x x x x x x x x
Troubleshooting 20
Error Code
EC 56/
Part requiring
EC 51/ (O)f1/ EC 07/ PC 08/(O)PC PC 00/PC
replacement PC 01/(O)PC 10/ (O)PC
(O)Ed/ f2/f3/ (O)EC 44/ PC 46/ PC 04/(O) (O)E3
PC 11/PC 12/E5 0F/E6
E0 f4/f5/ 71/E8 49/ P3 P6
f6
Outdoor PCB
T3 Sensor x x x x x x x x
T4 Sensor x x x x x x x x
TP Sensor x x x x x x x x
T2B Sensor x x x x x x x
Reactor or inductance x x x x
Compressor x x x x x x x
Bridge rectifier x x x x x
PFC module x x x x x x x
Additional refrigerant x x x x x x x x
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.
Troubleshooting 21
Error Code
Part requiring
replacement (O)Pc (O)Pc (O)PC PC 03/(O)
PC 40 EC 72 PC 43 PC 45
06/p4 0a/P5 30/P1 pc 31/P2
Outdoor PCB x
T3 Sensor x x x x x x x
T4 Sensor x x x x x x x x
TP Sensor x x x x x x x
T2B Sensor x x x x x x x x
Reactor or inductance x x x x x x x x
Compressor x x x x x x x
Bridge rectifier x x x x x x x x
PFC module x x x x x x x x
Additional refrigerant x x x x x
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.
Troubleshooting 22
6. Troubleshooting by Error Code
6.1 EH 00/EH 0A /EC 51/E0 (EEPROM parameter error diagnosis and solution)
Description: Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip.
Recommended parts to prepare:
• Indoor PCB
• Outdoor PCB
Troubleshooting and repair:
EH 00/EH 0A EC 51
Shut
Shut off
off thethe power
power supply
supply and
and
turn
turn itit on
on 22 minutes
minutes later.
later. Shut
Shut off
off thethe power
power supply
supply and
and
turn
turn itit on
on 22 minutes
minutes later.
later.
YES YES
Replace
Replace the
the indoor
indoor main
main Replace
Replace the
the outdoor
outdoor main
main
PCB.
PCB. PCB.
PCB.
Remarks:
EEPROM: A read-only memory whose contents can be erased and reprogrammed using a pulsed voltage.
The location of the EEPROM chip on the indoor and outdoor PCB is shown in the following two images:
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole. This pictures are only for reference, actual appearance may vary.
Troubleshooting 23
6.2 EL 01(Indoor and outdoor unit communication error diagnosis and solution)
Description: Indoor unit does not receive the feedback from outdoor unit during 110 seconds and this condition
happens 4 times continuously.
Recommended parts to prepare:
• Indoor PCB
• Outdoor PCB
• IPM module board
• Reactor
Troubleshooting and repair:
Troubleshooting 24
Indoor / outdoor units communication error
Yes
Yes
Yes Yes
Yes
Yes
Replace the Indoor PCB
Turn off the all indoor units. Is IPM Replace IPM board or the
power LED or operating LED lamp No outdoor main PCB
On?
Power on by remote
Yes controller, IIs it still
displaying the error code
after 3 minutes?
No
Yes Yes
Replace the outdoor main
PCB
Troubleshooting 25
Remarks:
• Use a multimeter to test the resistance of the reactor which does not connect with capacitor.
• The normal value should be around zero ohm. Otherwise, the reactor must have malfunction.
Note: The picture and the value are only for reference, actual condition and specific value may vary.
Troubleshooting 26
6.3 EH 03 / EC 07/E8 (Fan Speed Is Operating Outside of Normal Range)/EC 71(Over
Current Failure of Outdoor DC Fan Motor) Diagnosis and Solution
Description: When indoor / outdoor fan speed keeps too low or too high for a certain time, the LED displays the failure
code and the AC turns off.
Recommended parts to prepare:
• Connection wires
• Fan assembly
• Fan motor
• PCB
Troubleshooting and repair:
YES
Does it turn easily? NO Find the cause of the problem and resolve it
YES
YES
YES
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.
Troubleshooting 27
Index:
1. Indoor or Outdoor DC Fan Motor(control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor connector. If the
value of the voltage is not in the range showing in below table, the PCB must has problems and need to be replaced.
• DC motor voltage input and output (voltage: 220-240V~):
Troubleshooting 28
6.4 EH 60/EH 61/EC 53/EC 52/EC 54/EC 56 /(ODU)E4/EC 50/F1/F2/F3/F4 (Open circuit or
short circuit of temperature sensor diagnosis and solution)
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure code.
Recommended parts to prepare:
• Connection wires
• Sensors
• PCB
Troubleshooting and repair:
YES
Measure the resistance value
of the sensor.
Is it within acceptable
NO Replace the sensor.
parameters?
YES
Replace PCB
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole. This picture and the value are only for reference, actual appearance
and value may vary
Troubleshooting 29
6.5 PC 08/P3(Current overload protection)/PC 44(Outdoor unit zero speed protection) /PC
46(Compressor speed has been out of control)/PC 49(Compressor overcurrent failure)
Description: An abnormal current rise is detected by checking the specified current detection circuit.
Recommended parts to prepare:
• Outdoor PCB
• Connection wires
• Bridge rectifier
• PFC circuit or reactor
• Refrigeration piping system
• Pressure switch
• Outdoor fan
• IPM module board
Troubleshooting and repair:
Troubleshooting 30
Current protection of compressor
No Yes
Is the power voltage is Restart the unit when the power
No
normal? supply returns to normal
Yes
Yes
Yes
Is the bridge
Is the input voltage of the Reconnect the
No rectifier wired
bridge rectifier is normal? bridge rectifier
properly?
Yes
No
Is the voltage between P and
Is the bridge rectifier Replace the bridge
N normal refer according to No No
functioning normally? rectifier
Appendix?
Yes
Yes
Is the outdoor ambient Replace the PFC module (if this has not
temperature is higher than Yes Stop the unit been done already)
50℃?
No
No
Is the wiring of the
Reconnect the
Is the outdoor unit reactor or inductance No
Ensure that the outdoor unit wiring
ventilation functioning No properly wired?
properly? ventilate is working properly
Yes Yes
No
Replace outdoor main
board. Does a problem still Yes
exist?
No
No
Troubleshooting 31
6.6 PC 00/(ODU)P6(IPM malfunction diagnosis and solution)&(IDU)PC 04(Inverter
compressor drive error diagnosis and solution)
Description: PC 00/(ODU)P6:When the voltage signal the IPM sends to the compressor drive chip is abnormal, the LED
displays the failure code and the AC turns off.
(IDU)PC 04:The driven chip cannot detect the right rotor position of compressor
Recommended parts to prepare:
• Connection wires
• IPM module board
• Outdoor fan assembly
• Compressor
• Outdoor PCB
• Reactor or inductance
• Bridge rectifier
Troubleshooting and repair:
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the
IPM is defective. Otherwise, please follow the procedure below:
Troubleshooting 32
IPM
IPM module
module protection
protection
No
Restart
Restart the
the unit
unit when
when the
the power
power supply
supply
IsIs the
the power
power voltage
voltage normal?
normal? No
returns
returns to
to normal
normal
Yes
IsIs the
the outdoor
outdoor terminal
terminal voltage
voltage Are
Are the
the power
power wires
wires Reconnect
Reconnect the
the
No
normal?
normal? connected
connected properly?
properly? power
power wires
wires
Yes
IsIs the
the voltage
voltage between
between LL and
and N
N Are
Are LL and
and N
N wired
wired
No Reconnect
Reconnect LL and
and N
N
normal?
normal? correctly?
correctly?
Yes
IsIs the
the input
input voltage
voltage of
of bridge
bridge IsIs the
the bridge
bridge rectifier
rectifier Reconnect
Reconnect the
the
No
rectifier
rectifier normal?
normal? properly
properly wired?
wired? bridge
bridge rectifier
rectifier
Yes
IsIs the
the voltage
voltage between
between PP and
and N
N
IsIs the
the bridge
bridge rectifier
rectifier
properly
properly wired
wired according
according to
to No No Replace
Replace the
the bridge
bridge rectifier
rectifier
operating
operating normally?
normally?
9.Check
9.Check Procedures
Procedures
Yes
Yes
IsIs the
the connecting
connecting wire
wire
between
between the the main
main board
board and
and Reconnect
Reconnect the
the main
main board
board Replace
Replace the
the PFC
PFC module(If
module(If This
This has
has not
not
No
the
the IPM IPM board
board connected
connected and
and IPM
IPM board
board been
been done
done already)
already)
tightly?
tightly?
Yes No
IsIs the
the connecting
connecting wire
wire of
of the
the Reconnect
Reconnect he
he connecting
connecting
compressor
compressor isis connected
connected No Are
Are the
the reactor
reactor or
or
wire
wire of
of the
the compressor
compressor
correctly
correctly or
or tightly
tightly Inductance
Inductance wired
wired No Reconnect
Reconnect the
the wiring
wiring
properly?
properly?
Yes
IsIs the
the outdoor
outdoor unit
unit Make
Make sure
sure that
that the
the outdoor
outdoor unit
unit isis
No Yes
ventilation
ventilation inin working
working order?
order? ventilating
ventilating properly
properly
Yes
Refer
Refer to
to the
the solution
solution for
for Are
Are the
the reactor
reactor or
or Replace
Replace reactor
reactor or
or
No
IsIs the
the outdoor
outdoor fan
fan running
running themalfunction
themalfunction of of the
the fan
fan speed
speed inductance
inductance normal?
normal? inductance
inductance
No
properly?
properly? being
being out
out of
of control
control .. Find
Find the
the cause
cause
and
and resolve
resolve the
the problem
problem
Yes
Replace
Replace IPM
IPM Board.
Board. IsIs the
the problem
problem Yes
resolved?
resolved?
No
Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB. IsIs
the
the problem
problem resolved?
resolved?
No
IsIs the
the compress
compress isis No Replace
Replace the
the compressor
compressor
running
running normally?
normally?
Yes
Check
Check whether
whether the
the refrigerant
refrigerant system
system isis
in
in working
working order
order
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.
Troubleshooting 33
6.7 PC 01/E5(Over voltage or too low voltage protection)/PC 10(Outdoor unit low AC
voltage protection)/PC 11(Outdoor unit main control board DC bus high voltage
protection)/PC 12(Outdoor unit main control board DC bus high voltage protection
/341 MCE error) Diagnosis and Solution
Description: Abnormal increases or decreases in voltage are detected by checking the specified voltage detection circuit.
Recommended parts to prepare:
• Power supply wires
• IPM module board
• Outdoor PCB
• Bridge rectifier
• PFC circuit or reactor
Troubleshooting and repair:
Troubleshooting 34
Voltage
Voltage protection
protection
Check
Check whether
whether the the power
power Restart
Restart the
the unit
unit when
when the
the power
power supply
supply
No
voltage
voltage isis normal.
normal. gets
gets normal
normal
Yes
Measure Check
Check the
the wiring
wiring ofof
Measure whether
whether outdoor
outdoor
terminal No power
power wires
wires well
well or
or Reconnect
Reconnect itit well
well
terminal voltage
voltage isis normal?
normal?
correctly
correctly
Yes
Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether the the voltage
voltage
No LL and
and NN well
well or
or Reconnect
Reconnect itit well
well
between
between LL and
and N
N isis normal?
normal? correctly
correctly
Yes
Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether input
input voltage
voltage
No bridge
bridge rectifier
rectifier well
well Reconnect
Reconnect itit well
well
of
of bridge
bridge rectifier
rectifier isis normal?
normal? or
or correctly
correctly
Yes
Measure
Measure whether
whether the
the voltage
voltage
Check
Check whether
whether bridge
bridge
between
between PP and
and N
N isis normal
normal No No Replace
Replace the
the bridge
bridge rectifier
rectifier
rectifier
rectifier isis normal
normal
refer
refer to
to 9.
9. Check
Check Procedures
Procedures
Yes
Replace
Replace the
the PFC
PFC module(If
module(If has)
has)
No
Yes
Check
Check the
the wiring
wiring of
of No Reconnect
Reconnect the
the wiring
wiring
reactor
reactor or
or inductance
inductance
Yes
Replace
Replace the
the IPM
IPM board,
board, IfIf the
the IPM
IPM board
board and
and Check
Check whether
whether reactor
reactor Replace
Replace reactor
reactor or
or
main
main board
board isis in
in aa board,
board, replace
replace the
the Yes No
or
or inductance
inductance isis normal
normal inductance
inductance
outdoor
outdoor main main PCB
PCB
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.
Troubleshooting 35
6.8 PC 40/E3(Communication malfunction between IPM board and outdoor main board
diagnosis and solution)
Description: The main PCB cannot detect the IPM board.
Recommended parts to prepare:
• Connection wires
• Outdoor PCB
• IPM module board
• Electric control box
Troubleshooting and repair:
No
No
Yes
Reconnect and retry. Is error
still display?
No
No
Replace IPM board, and then
check whether the system Yes
can run normally
No
No
Troubleshooting 36
6.9 (ODU)PC 0F/E6(PFC module protection diagnosis and solution)
Description: Outdoor PCB detects PFC signal is low voltage or DC voltage is lower than 340V for 6s when quick check.
Recommended parts to prepare:
• Connection wires
• Outdoor PCB
• Inductance
• PFC circuit or IPM module board
Troubleshooting and repair:
PFC
PFC module
module protection
protection
Check
Check whether
whether the
the
connecting
connecting line
line between
between Connect
Connect itit tightly,
tightly, check
check
No normal
main
main board
board andand the
the PFC
PFC normal or or not
not
module
module isis connected
connected tightly
tightly
Yes
No
Measure
Measure whether
whether the
the voltage
voltage
between
between PP and
and N
N isis normal
normal Yes Replace
Replace the
the outdoor
outdoor main
main board
board
refer
refer to
to the
the Appendix?
Appendix?
Yes
No
Check
Check whether
whether the the
inductance
inductance of of PFC
PFC module
module isis
good?
good? IfIf the
the inductance
inductance isis No Replace
Replace the
the inductance
inductance
good,
good, the
the resistance
resistance of of the
the
two
two ports
ports isis 00
Yes
Replace
Replace the
the PFC
PFC module
module Trouble
Trouble isis solved
solved
Troubleshooting 37
6.10 (ODU)PC 06/P4(Temperature protection of compressor discharge diagnosis and
solution)
Description: When the compressor discharge temperature (T5) is more than 115oC for 10 seconds, the compressor
ceases operation and does not restart until T5 is less than 90oC
Recommended parts to prepare:
• Connection wires
• Outdoor PCB
• Discharge temperature sensor
• Refrigerant
Troubleshooting and repair:
Temperature
Temperature protection
protection of
of compressor
compressor
discharge
discharge
Check
Check whether
whether the
the Check
Check whether
whether the the
compressor
compressor discharge
discharge temp.
temp. Yes Yes Stop
Stop leaking
leaking and
and add
add refrigerant
refrigerant
refrigerant
refrigerant is
is leak
leak
is
is more
more than
than 115°C
115°C ??
No
No
Check
Check whether
whether the
the
connection
connection isis right
right between
between
compressor
compressor discharge
discharge temp.
temp. No Correct
Correct the
the wiring
wiring connection
connection
sensor
sensor and
and PCB
PCB according
according to
to
wiring
wiring diagrams?
diagrams?
Yes
Measure
Measure the the resistance
resistance value
value
of
of compressor
compressor discharge
discharge
temp.
temp. sensor.
sensor. IfIf the
the value
value is
is No Replace
Replace the
the compressor
compressor discharge
discharge temp.
temp. sensor
sensor
not
not normal
normal is
is normal
normal referrefer to
to
the
the Appendix?
Appendix?
Yes
Replace
Replace outdoor
outdoor main
main PCB
PCB
No
Replace
Replace high
high pressure
pressure valve
valve assy
assy
Troubleshooting 38
6.11 (ODU)PC 0A/P5(High temperature protection of condenser diagnosis and solution)
Description: The unit will stop when condenser temperature is higher than 65°C, and runs again when it is less than
52°C
Recommended parts to prepare:
• Connection wires
• Condenser temperature sensor
• Outdoor fan
• Outdoor main PCB
• Refrigerant
Troubleshooting and repair:
Troubleshooting 39
Check
Check the
the connection
connection
between
between temperature
temperature No Correct
Correct the
the connection
connection
High No
High temperature
temperature protection
protection of
of sensor
sensor and
and PCB.
PCB.
condenser
condenser
Yes
Check
Check whether
whether the
the
condenser
condenser temperature
temperature isis Check
Check whether
whether thethe
Higher
Higher than
than 65°C
65°C resistance
resistance of
of condenser
condenser No Replace
temp. Replace the
the temperature
temperature sensor
sensor
temp. sensor
sensor isis normal
normal refer
refer
to
to the
the Appendix
Appendix
Yes
Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃
No
Check
Check ifif the
the outdoor
outdoor unit
unit
No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation
ventilation isis good
good
Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan speed
speed has
has been
been outout of
of control
control
No
runs
runs properly
properly malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
have
have itit solved.
solved.
Yes
Check
Check whether
whether thethe heat
heat Yes Clean
Clean the
the heat
heat exchanger
exchanger Yes
exchanger
exchanger isis dirty
dirty
No
Replace
Replace outdoor
outdoor main
main board
board
No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant
No
Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
Troubleshooting 40
6.12 EH 02 (Zero crossing detection error diagnosis and solution)
Description: When PCB does not receive zero crossing signal feedback for 4 minutes or the zero crossing signal time
interval is abnormal.
Recommended parts to prepare:
• Connection wires
• Indoor main PCB
Troubleshooting and repair:
YES
Yes
Troubleshooting 41
6.14 PC 02/(ODU)P0 (Top temperature protection of compressor diagnosis and solution)
Description: If the sampling voltage is not 5V, the LED will display the failure.
Recommended parts to prepare:
• Connection wires
• Overload protector
• Outdoor PCB
Troubleshooting and repair:
Check if the air flow system
Clear up the air inlet and outlet or the heat
of indoor and outdoor units Yes
exchanger of indoor and outdoor units.
are obstructed?
No
Yes
Yes
Yes
Measure the resistance
Check if the refrigerant between the two ports of No Replace the OLP.
system the OLP. Is it zero?
is normal?
No
Yes Yes Replace the outdoor control PCB.
Troubleshooting 42
6.15 (IDU)PC 03/(ODU)P1/PC 30 (High pressure protection diagnosis and solution)
Description: Outdoor pressure switch cut off the system because high pressure is higher than 4.4 MPa
Recommended parts to prepare:
• Connection wires
• Pressure switch
• Outdoor fan
• Outdoor main PCB
Troubleshooting and repair:
Troubleshooting 43
High
High pressure
pressure protection
protection
Are
Are the
the high
high pressure
pressure switch
switch Connect
Connect high
high pressure
pressure switch
switch and
and
and
and main
main control
control boar
boar wired
wired No
mian
mian control
control board
board
correctly?
correctly?
Yes
IsIs the
the high
high pressure
pressure
protector
protector broken?
broken?
Method:
Method: Disconnect
Disconnect the the plug.
plug.
Measure
Measure the
the resistance
resistance of of the
the
high
high pressure
pressure protector,
protector, ifif the
the No Replace
Replace high
high pressure
pressure protector
protector
protector
protector isis normal
normal the
the value
value isis
o,
o, Does
Does aa problem
problem still
still exist?
exist?
Yes
IsIs the
the outdoor
outdoor ambient
ambient
temperature
temperature isis higher
higher than
than Yes Stop
Stop the
the unit
unit
50℃?
50℃?
No
Check
Check ifif the
the outdoor
outdoor unit
unit Ensure
Ensure that
that the the outdoor
outdoor unit
unit
NO
ventilation
ventilation isis good
good ventilation
ventilation isis functioning
functioning properly
properly
Yes
Please
Please refer
refer toto the
the solution
solution of
of the
the “Fan
“Fan
IsIs the
the outdoor
outdoor fan
fan running
running No Speed
Speed isis operating
operating outside
outside of
of normal
normal
properly?
properly? range”malfunction.
range”malfunction.
Yes
IsIs the
the heat
heat exchanger
exchanger dirty?
dirty? Yes Clean
Clean the
the heat
heat exchanger
exchanger
No
Replace
Replace outdoor
outdoor main
main board.
board. IsIs
the
the problem
problem resolved?
resolved?
No
Check
Check whether
whether the the refrigerant
refrigerant
system
system isis functioning
functioning properly
properly
Troubleshooting 44
6.16 (IDU)PC 03/(ODU)P2/PC 31 (Low pressure protection diagnosis and solution)
Description: Outdoor pressure switch cut off the system because low pressure is lower than 0.13 MPa, the LED displays
the failure code.
Recommended parts to prepare:
• Connection wires
• Outdoor PCB
• Low pressure protector
• Refrigerant
Troubleshooting and repair:
Troubleshooting 45
Low
Low pressure
pressure protection
protection
Are
Are the
the low
low pressure
pressure protector
protector
and
and main
main control
control board
board wired
wired Reconnect
Reconnect the
the low
low pressure
pressure protector
protector and
and main
main
properly?
properly? No
control
control board
board
Yes
IsIs the
the low
low pressure
pressure
protector
protector broken?
broken?
Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the resistance of
the resistance of the
the
low
low pressure
pressure protector.
protector. IfIf the
the No Replace
Replace low
low pressure
pressure protector
protector
protector
protector isis normal
normal the
the value
value isis
o.
o. Does
Does aa problem
problem still
still exist?
exist?
Yes
IsIs the
the outdoor
outdoor ambient
ambient Yes Stop
Stop the
the unit
unit
temperature
temperature too
too low?
low?
No
IsIs the
the valve
valve core
core of
of the
the high
high Open
Open the
the valve
valve core
core of
of the
the high
high
No
pressure
pressure valve
valve fully
fully opened?
opened? pressure
pressure valve
valve
Yes
Please
Please refer
refer toto the
the solution
solution of
of the
the “Fan
“Fan
IsIs the
the indoor
indoor fan
fan running
running Speed
No Speed isis operating
operating outside
outside of
of normal
normal
properly
properly in in cooling
cooling mode?
mode? range”malfunction.
range”malfunction.
Yes
Replace
Replace outdoor
outdoor main
main board.
board. Does
Does aa
problem
problem still
still exist?
exist?
No
When
When the
the lvel
lvel of
of refrigerant
refrigerant isis not
not
sufficient,
sufficient, doe
doe the
the system
system function
function
properly
properly after
after more
more refrigerant
refrigerant isis added?
added?
No
Check
Check whether
whether the the refrigerant
refrigerant
system
system isis functioning
functioning properly.
properly.
Note: For certain models, outdoor PCB could not be removed separately. In this case, the outdoor electric
control box should be replaced as a whole.
Troubleshooting 46
6.17 (ODU)Ed (Communication malfunction between adapter board and outdoor main control
board diagnosis and solution)
Power off, then restart the unit after 3
minutes.
YES
YES
YES
Troubleshooting 47
6.19 EC 72 (Lack phase failure of outdoor DC fan motor diagnosis and solution)
Description: When the three-phase sampling current of the DC motor is abnormal, especially when the current of one
or more phases is always small and almost 0, the LED displays the failure code.
Recommended parts to prepare:
• Connection wire
• Fan motor
• Outdoor PCB
Troubleshooting and repair:
Yes
Yes
Yes
Yes
Trobule is solved
Troubleshooting 48
6.20 PC 43 (Outdoor compressor lack phase protection diagnosis and solution)
Description: When the three-phase sampling current of the compressor is abnormal, especially when the current of one
or more phases is always small and almost 0, the LED displays the failure code
Recommended parts to prepare:
• Connection wire
• Compressor
• Outdoor PCB
Troubleshooting and repair:
Power off,then restart the unit
The unit operates
2 minutes later.Is it still No
normally
displaying the error code
Yes
Yes
Yes
Trobule is solved
6.21 EH 0b (Indoor PCB / Display board communication error diagnosis and solution)
Description: Indoor PCB does not receive feedback from the display board.
Recommended parts to prepare:
• Communication wire
• Indoor PCB
• Display board
Troubleshooting and repair:
Troubleshooting 49
Power off, then restart the unit 2 minutes
later
YES
YES
Troubleshooting 50
7. Check Procedures
WARNING
Be sure to turn off all power supplies or disconnect all wires to avoid electric shock.
Operate after compressor and coil have returned to normal temperature in case of injury.
1. Disconnect the temperature sensor from PCB (Refer to Chapter 5&6. Indoor&Outdoor Unit Disassembly).
2. Measure the resistance value of the sensor using a multi-meter.
3. Check corresponding temperature sensor resistance value table (Refer to Chapter 8. Appendix).
Note: The picture and the value are only for reference, actual condition and specific value may vary.
Troubleshooting
Resistance Value KSN133D42UFZ ATN150D30UFZA ATF235D22UMT GKT176MBH KTM240D57UMT
Blue-Red
Red-Black
Blue-Red
Red-Black
Blue-Red
Red-Black
Note: The picture and the value are only for reference, actual condition and specific value may vary.
Troubleshooting
7.3 IPM Continuity Check
WARNING
Electricity remains in capacitors even when the power supply is off.
Ensure the capacitors are fully discharged before troubleshooting.
1. Turn off outdoor unit and disconnect power supply.
2. Discharge electrolytic capacitors and ensure all energy-storage unit has been discharged.
3. Disassemble outdoor PCB or disassemble IPM board.
4. Measure the resistance value between P and U(V, W, N); U(V, W) and N.
N ∞ U ∞
U V
P N
V (Several MΩ) W (Several MΩ)
W -
Note: The picture and the value are only for reference, actual condition and specific value may vary.
Troubleshooting
Normal voltage of P and N
208-240V(1-phase,3-phase) 380-415V(3-phase)
In standby
around 310VDC around 530VDC
In operation
With passive PFC module With partial active PFC With fully active PFC /
module module
>200VDC >310VDC >370VDC >450VDC
Troubleshooting
7.6 EXV Check
YKFG-13-4-38L
Model YKFG-15-4-28-1 YKFG-20-4-10L YKFG-20-4-5-11
YKFG-13-4-38L-4
Troubleshooting
YKFG-28-4-3-7
Model YKFG-20-4-5-19 YKFG-25-4-6-14 YKFG-28-4-6-5
YKFG-28-4-3-14
YKFG-45-4-22
Model YKFG-45-4-13 YKFG-60-4-2-6
YKFG-45-4-22-13
Troubleshooting
Appendix
Contents
i) Temperature Sensor Resistance Value Table for T1, T2, T3, and T4 (°C – K).......2
ii) Temperature Sensor Resistance Value Table for TP (for some units)(°C --K)......3
Appendix 2
ii) Temperature Sensor Resistance Value Table for TP(for some units) (°C --K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812
Appendix 3
iii) Pressure On Service Port
Cooling chart(R410A):
70/59 (21.11/15) 6.4 6.5 7.3 8.0 8.2 7.8 8.1 8.6 10.1 10.6
75/63 (23.89/17.22) 6.7 6.8 7.9 8.6 8.6 8.3 8.7 9.1 10.7 11.2
BAR
80/67 (26.67/19.44) 7.1 7.2 8.5 9.5 9.3 8.9 9.1 9.6 11.2 11.9
90/73 (32.22/22.78) 7.7 7.8 9.6 10.5 10.3 9.5 10.0 10.6 12.4 13.0
70/59 (21.11/15) 93 94 106 116 119 113 117 125 147 154
75/63 (23.89/17.22) 97 99 115 125 124 120 126 132 155 162
PSI
80/67 (26.67/19.44) 103 104 123 138 135 129 132 140 162 173
90/73 (32.22/22.78) 112 113 139 152 149 138 145 154 180 189
70/59 (21.11/15) 0.64 0.65 0.73 0.8 0.82 0.78 0.81 0.86 1.01 1.06
75/63 (23.89/17.22) 0.67 0.68 0.79 0.86 0.86 0.83 0.87 0.91 1.07 1.12
MPa
80/67 (26.67/19.44) 0.71 0.72 0.85 0.95 0.93 0.89 0.91 0.96 1.12 1.19
90/73 (32.22/22.78) 0.77 0.78 0.96 1.05 1.03 0.95 1 1.06 1.24 1.3
1.4
1.2
0.8 70/59
0.6 75/63
0.4 80/67
90/73
0.2
Appendix 4
Heating chart(R410A):
4
3.5
3
2.5
2
1.5 55
1 65
0.5 75
Appendix 5
Cooling chart(R22):
70/59 (21.11/15) 4.0 4.1 4.6 5.0 5.1 4.9 5.1 5.4 6.3 6.6
75/63 (23.89/17.22) 4.2 4.3 4.9 5.4 5.4 5.2 5.4 5.7 6.7 7.0
BAR
80/67 (26.67/19.44) 4.4 4.5 5.3 5.9 5.8 5.6 5.7 6.0 7.0 7.4
90/73 (32.22/22.78) 4.8 4.9 6.0 6.6 6.4 5.9 6.3 6.6 7.8 8.1
70/59 (21.11/15) 58 59 67 73 74 71 74 78 91 96
75/63 (23.89/17.22) 61 62 71 78 78 75 78 83 97 102
PSI
80/67 (26.67/19.44) 64 65 77 86 84 81 83 87 102 107
90/73 (32.22/22.78) 70 71 87 96 93 86 91 96 113 117
70/59 (21.11/15) 0.40 0.41 0.46 0.50 0.51 0.49 0.51 0.54 0.63 0.66
75/63 (23.89/17.22) 0.42 0.43 0.49 0.54 0.54 0.52 0.54 0.57 0.67 0.70
MPa
80/67 (26.67/19.44) 0.44 0.45 0.53 0.59 0.58 0.56 0.57 0.60 0.70 0.74
90/73 (32.22/22.78) 0.48 0.49 0.60 0.66 0.64 0.59 0.63 0.66 0.78 0.81
0.9
0.8
0.7
0.6
0.5 70/59
0.4 75/63
0.3 80/67
0.2
90/73
0.1
0
Appendix 6
Heating chart(R22):
2.5
1.5
1 55
65
0.5
75
Appendix 7
Cooling chart(R32):
70/59 (21.11/15) 6.5 6.6 7.4 8.2 8.4 8.0 8.3 8.8 10.3 10.8
75/63 (23.89/17.22) 6.8 6.9 8.1 8.8 8.8 8.5 8.9 9.3 10.9 11.4
BAR
80/67 (26.67/19.44) 7.2 7.3 8.7 9.7 9.5 9.1 9.3 9.8 11.4 12.1
90/73 (32.22/22.78) 7.9 8.0 9.8 10.7 10.5 9.7 10.2 10.8 12.6 13.3
70/59 (21.11/15) 95 96 108 118 121 115 119 128 150 157
75/63 (23.89/17.22) 99 101 117 128 126 122 129 135 158 165
PSI
80/67 (26.67/19.44) 105 106 125 141 138 132 135 143 165 176
90/73 (32.22/22.78) 114 115 142 155 152 141 148 157 184 193
70/59 (21.11/15) 0.65 0.66 0.74 0.82 0.84 0.80 0.83 0.88 1.03 1.08
75/63 (23.89/17.22) 0.68 0.69 0.81 0.88 0.88 0.85 0.89 0.93 1.09 1.14
MPa
80/67 (26.67/19.44) 0.72 0.73 0.87 0.97 0.95 0.91 0.93 0.98 1.14 1.21
90/73 (32.22/22.78) 0.79 0.80 0.98 1.07 1.05 0.97 1.02 1.08 1.26 1.33
1.4
1.2
0.8 70/59
0.6 75/63
0.4 80/67
90/73
0.2
Appendix 8
Heating chart(R32):
4
3.5
3
2.5
2
1.5 55
1 65
0.5 75
Appendix 9
System Pressure Table-R22
Pressure Temperature Pressure Temperature
Kpa bar PSI °C °F Kpa bar PSI °C °F
100 1 14.5 -41.091 -41.964 1600 16 232 41.748 107.146
150 1.5 21.75 -32.077 -25.739 1650 16.5 239.25 43.029 109.452
200 2 29 -25.177 -13.319 1700 17 246.5 44.281 111.706
250 2.5 36.25 -19.508 -3.114 1750 17.5 253.75 45.506 113.911
300 3 43.5 -14.654 5.623 1800 18 261 46.706 116.071
350 3.5 50.75 -10.384 13.309 1850 18.5 268.25 47.882 118.188
400 4 58 -6.556 20.199 1900 19 275.5 49.034 120.261
450 4.5 65.25 -3.075 26.464 1950 19.5 282.75 50.164 122.295
500 5 72.5 0.124 32.223 2000 20 290 51.273 124.291
550 5.5 79.75 3.091 37.563 2050 20.5 297.25 52.361 126.250
600 6 87 5.861 42.550 2100 21 304.5 53.43 128.174
650 6.5 94.25 8.464 47.234 2150 21.5 311.75 54.48 130.064
700 7 101.5 10.92 51.656 2200 22 319 55.512 131.922
750 7.5 108.75 13.249 55.848 2250 22.5 326.25 56.527 133.749
800 8 116 15.465 59.837 2300 23 333.5 57.526 135.547
850 8.5 123.25 17.58 63.644 2350 23.5 340.75 58.508 137.314
900 9 130.5 19.604 67.287 2400 24 348 59.475 139.055
950 9.5 137.75 21.547 70.785 2450 24.5 355.25 60.427 140.769
1000 10 145 23.415 74.147 2500 25 362.5 61.364 142.455
1050 10.5 152.25 25.216 77.389 2550 25.5 369.75 62.288 144.118
1100 11 159.5 26.953 80.515 2600 26 377 63.198 145.756
1150 11.5 166.75 28.634 83.541 2650 26.5 384.25 64.095 147.371
1200 12 174 30.261 86.470 2700 27 391.5 64.98 148.964
1250 12.5 181.25 31.839 89.310 2750 27.5 398.75 65.852 150.534
1300 13 188.5 33.371 92.068 2800 28 406 66.712 152.082
1350 13.5 195.75 34.86 94.748 2850 28.5 413.25 67.561 153.610
1400 14 203 36.308 97.354 2900 29 420.5 68.399 155.118
1450 14.5 210.25 37.719 99.894 2950 29.5 427.75 69.226 156.607
1500 15 217.5 39.095 102.371 3000 30 435 70.042 158.076
1550 15.5 224.75 40.437 104.787
Appendix 10
System Pressure Table-R410A
Pressure Temperature Pressure Temperature
Kpa bar PSI °C °F Kpa bar PSI °C °F
100 1 14.5 -51.623 -60.921 2350 23.5 340.75 38.817 101.871
150 1.5 21.75 -43.327 -45.989 2400 24 348 39.68 103.424
200 2 29 -36.992 -34.586 2450 24.5 355.25 40.531 104.956
250 2.5 36.25 -31.795 -25.231 2500 25 362.5 41.368 106.462
300 3 43.5 -27.351 -17.232 2550 25.5 369.75 42.192 107.946
350 3.5 50.75 -23.448 -10.206 2600 26 377 43.004 109.407
400 4 58 -19.953 -3.915 2650 26.5 384.25 43.804 110.847
450 4.5 65.25 -16.779 1.798 2700 27 391.5 44.592 112.266
500 5 72.5 -13.863 7.047 2750 27.5 398.75 45.37 113.666
550 5.5 79.75 -11.162 11.908 2800 28 406 46.136 115.045
600 6 87 -8.643 16.444 2850 28.5 413.25 46.892 116.406
650 6.5 94.25 -6.277 20.701 2900 29 420.5 47.638 117.748
700 7 101.5 -4.046 24.716 2950 29.5 427.75 48.374 119.073
750 7.5 108.75 -1.933 28.521 3000 30 435 49.101 120.382
800 8 116 0.076 32.137 3050 30.5 442.25 49.818 121.672
850 8.5 123.25 1.993 35.587 3100 31 449.5 50.525 122.945
900 9 130.5 3.826 38.888 3150 31.5 456.75 51.224 124.203
950 9.5 137.75 5.584 42.052 3200 32 464 51.914 125.445
1000 10 145 7.274 45.093 3250 32.5 471.25 52.596 126.673
1050 10.5 152.25 8.901 48.022 3300 33 478.5 53.27 127.886
1100 11 159.5 10.471 50.848 3350 33.5 485.75 53.935 129.083
1150 11.5 166.75 11.988 53.578 3400 34 493 54.593 130.267
1200 12 174 13.457 56.223 3450 34.5 500.25 55.243 131.437
1250 12.5 181.25 14.879 58.782 3500 35 507.5 55.885 132.593
1300 13 188.5 16.26 61.268 3550 35.5 514.75 56.52 133.736
1350 13.5 195.75 17.602 63.684 3600 36 522 57.148 134.866
1400 14 203 18.906 66.031 3650 36.5 529.25 57.769 135.984
1450 14.5 210.25 20.176 68.317 3700 37 536.5 58.383 137.089
1500 15 217.5 21.414 70.545 3750 37.5 543.75 58.99 138.182
1550 15.5 224.75 22.621 72.718 3800 38 551 59.591 139.264
1600 16 232 23.799 74.838 3850 38.5 558.25 60.185 140.333
1650 16.5 239.25 24.949 76.908 3900 39 565.5 60.773 141.391
1700 17 246.5 26.074 78.933 3950 39.5 572.75 61.355 142.439
1750 17.5 253.75 27.174 80.913 4000 40 580 61.93 143.474
1800 18 261 28.251 82.852 4050 40.5 587.25 62.499 144.498
1850 18.5 268.25 29.305 84.749 4100 41 594.5 63.063 145.513
1900 19 275.5 30.338 86.608 4150 41.5 601.75 63.62 146.516
1950 19.5 282.75 31.351 88.432 4200 42 609 64.172 147.510
2000 20 290 32.344 90.219 4250 42.5 616.25 64.719 148.494
2050 20.5 297.25 33.319 91.974 4300 43 623.5 65.259 149.466
2100 21 304.5 34.276 93.697 4350 43.5 630.75 65.795 150.431
2150 21.5 311.75 35.215 95.387 4400 44 638 66.324 151.383
2200 22 319 36.139 97.050 4450 44.5 645.25 66.849 152.328
2250 22.5 326.25 37.047 98.685 4500 45 652.5 67.368 153.262
2300 23 333.5 37.939 100.290
Appendix 11
System Pressure Table-R32
Pressure Temperature Pressure Temperature
Kpa bar PSI °C °F Kpa bar PSI °C °F
100 1 14.5 -51.909 -61.436 1850 18.5 268.25 28.425 83.165
150 1.5 21.75 -43.635 -46.543 1900 19 275.5 29.447 85.005
200 2 29 -37.323 -35.181 1950 19.5 282.75 30.448 86.806
250 2.5 36.25 -32.15 -25.87 2000 20 290 31.431 88.576
300 3 43.5 -27.731 -17.916 2050 20.5 297.25 32.395 90.311
350 3.5 50.75 -23.85 -10.93 2100 21 304.5 33.341 92.014
400 4 58 -20.378 -4.680 2150 21.5 311.75 34.271 93.688
450 4.5 65.25 -17.225 0.995 2200 22 319 35.184 95.331
500 5 72.5 -14.331 6.204 2250 22.5 326.25 36.082 96.948
550 5.5 79.75 -11.65 11.03 2300 23 333.5 36.965 98.537
600 6 87 -9.150 15.529 2350 23.5 340.75 37.834 100.101
650 6.5 94.25 -6.805 19.752 2400 24 348 38.688 101.638
700 7 101.5 -4.593 23.734 2450 24.5 355.25 39.529 103.152
750 7.5 108.75 -2.498 27.505 2500 25 362.5 40.358 104.644
800 8 116 -0.506 31.089 2550 25.5 369.75 41.173 106.111
850 8.5 123.25 1.393 34.507 2600 26 377 41.977 107.559
900 9 130.5 3.209 37.777 2650 26.5 384.25 42.769 108.984
950 9.5 137.75 4.951 40.911 2700 27 391.5 43.55 110.39
1000 10 145 6.624 43.923 2750 27.5 398.75 44.32 111.776
1050 10.5 152.25 8.235 46.823 2800 28 406 45.079 113.142
1100 11 159.5 9.790 49.621 2850 28.5 413.25 45.828 114.490
1150 11.5 166.75 11.291 52.324 2900 29 420.5 46.567 115.821
1200 12 174 12.745 54.941 2950 29.5 427.75 47.296 117.133
1250 12.5 181.25 14.153 57.475 3000 30 435 48.015 118.427
1300 13 188.5 15.52 59.936 3050 30.5 442.25 48.726 119.707
1350 13.5 195.75 16.847 62.325 3100 31 449.5 49.428 120.970
1400 14 203 18.138 64.648 3150 31.5 456.75 50.121 122.218
1450 14.5 210.25 19.395 66.911 3200 32 464 50.806 123.451
1500 15 217.5 20.619 69.114 3250 32.5 471.25 51.482 124.668
1550 15.5 224.75 21.813 71.263 3300 33 478.5 52.15 125.87
1600 16 232 22.978 73.360 3350 33.5 485.75 52.811 127.060
1650 16.5 239.25 24.116 75.409 3400 34 493 53.464 128.235
1700 17 246.5 25.229 77.412 3450 34.5 500.25 54.11 129.398
1750 17.5 253.75 26.317 79.371 3500 35 507.5 54.748 130.546
1800 18 261 27.382 81.288
Appendix 12