Application Technique

Original Instructions

Drives in Common Bus Configurations

with Kinetix 5700 Bus Supplies
Catalog Numbers 2198-P031, 2198-P070, 2198-P141, 2198-P208, 2198-RP088, 2198-RP200, 2198-RP263, 2198-RP312
Drives in Common Bus Configurations with Kinetix 5700 Bus Supplies Application Technique

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or
economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may
be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach
dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc
Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements
for safe work practices and for Personal Protective Equipment (PPE).

2 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Table of Contents

Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1
DC-bus Wiring Guidelines Drive Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DC-bus Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DC-bus Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wire the External DC-bus Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DC Bus Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Precharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PowerFlex 520-Series Frame A, B, and C AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . 14
PowerFlex 520-Series Frame D AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PowerFlex 520-Series Frame E AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PowerFlex 750-Series (Frame 2…4) AC Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PowerFlex 750-Series (Frame 5 and 6) AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PowerFlex 750-Series (Frame 5 and 6) DC Input Common-bus Drives. . . . . . . . . . 17
Kinetix 7000 Servo Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Kinetix 6000 and Kinetix 6200/6500 Multi-axis Servo Drives . . . . . . . . . . . . . . . . . 18

Chapter 2
Non-regenerative Common DC- Supported Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
bus Configurations Typical System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
AC Line Impedance Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Disconnect Switch Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Input and Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Drive Ground Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Kinetix 5700 Non-Regenerative Bus Supply Considerations . . . . . . . . . . . . . . . . . . . . . . 24
Power Supply Ground Screw Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Contactor Enable Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
System Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Capacitance Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 3
Non-regenerative Common DC- Supported Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
bus Configurations Typical System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
With Passive or Active Shunt
AC Line Impedance Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Disconnect Switch Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Input and Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Drive Ground Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Active Shunt Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Kinetix 5700 Non-Regenerative Bus Supply Considerations . . . . . . . . . . . . . . . . . . . . . . 34
Shunt Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 3

Table of Contents

Power Supply Ground Screw Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Contactor Enable Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
System Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Capacitance Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Chapter 4
Regenerative Bus Supply Supported Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Configurations Typical System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
AC Line Impedance Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Disconnect Switch Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Input and Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Drive Ground Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Kinetix 5700 Regenerative Bus Supply Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Bus Supply Ground Jumper Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Converter OK Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Contactor Enable Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
System Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Capacitance Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Chapter 5
Regenerative Bus Supply Supported Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Configurations With Active Typical System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Shunt
Active Shunt Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Kinetix 5700 Regenerative Bus Supply Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 55
System Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Appendix A
Kinetix and PowerFlex Drive Kinetix 5700 Drive Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Specifications Kinetix 6000 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Kinetix 6200 and Kinetix 6500 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Kinetix 7000 Drive Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
PowerFlex 520-Series Drives Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
PowerFlex 750-Series Drive Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Fuse Certification and Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
JKS Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
170M Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Appendix B
Kinetix 5700 Accessory Modules Accessory Flow Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Capacitor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
DC-Bus Conditioner Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Extension Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Preface

An increasing number of drive systems, in a wide range of applications and power ranges, are being configured today in common bus
configurations. These system configurations provide significant advantages, such as design flexibility, high efficiency, and cost savings.

It is the objective of this publication to provide the necessary guidelines, considerations, and limitations for the proper application of
Kinetix® and PowerFlex® drives that are used in common-bus configurations with Kinetix 5700 bus supplies.

Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect
all changes.

Topic Page
Removed PowerFlex 750-Series Frame 1 and related specifications Throughout
Added PowerFlex 520-Series and related specifications Throughout
Updated System Sizing sections to clarify cable lengths for motors and DC-bus supplies Throughout
Updated ATTENTION statements to include precharge behavior with a common DC bus. Throughout
Change Ferraz Shawmut to Mersen Throughout
Update footnotes for Table 2 and Table 12 19 and 27
Changed Table 66 C260 amp and Fuse cat. no. from 450 to 400 68
Added D8P0 to Table 67 69

Download Firmware, AOP, EDS, and Other Files

Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes from the Product Compatibility and
Download Center at rok.auto/pcdc.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 7

Preface

Notes:

8 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 1

DC-bus Wiring Guidelines

This chapter provides guidelines for wiring DC common-bus drive systems. Common-bus configurations can be regenerative or non-
regenerative. Other variations include active and passive shunt resistors.

Common Bus Configuration Definition

The non-regenerative common DC-bus topology uses a pulse-width modulated (PWM) controlled insulated-gate bipolar
transistor (IGBT) converter that provides single-direction power flow from the incoming AC line. The full-wave bridge
Non-regenerative (diode-front-end) rectifier converts three-phase AC voltage to a fixed DC-bus voltage. This configuration contains one or more inverter
drives connected directly to the DC common bus.
Non-regenerative with passive or active shunt Same as non-regenerative, but with an added shunt module to dissipate excess regenerative DC-bus energy to a resistor.
The regenerative bus supply, active front end (AFE) topology, uses a pulse-width modulated (PWM) controlled insulated-
gate bipolar transistor (IGBT) converter that enables bidirectional power flow from and back to the incoming AC line. The
Regenerative (active-front-end) full-wave bridge rectifier converts three-phase AC voltage to a fixed DC-bus voltage. When the DC-bus voltage is
increased above a threshold, a portion of the DC-bus voltage is converted back to three-phase AC voltage. This
configuration contains one or more inverter drives connected directly to the DC common bus.
Same as regenerative, but with an added shunt module. In this configuration, some regenerative DC-bus energy flows to
the incoming AC line, and the excess DC-bus energy (that is not regenerated) is dissipated to an external active shunt
Regenerative with active shunt module. See Kinetix® 5700 Servo Drives User Manual, publication 2198-UM002, for specific active shunt
recommendations to be used with the 2198-RPxxx regenerative bus supply.

Drive Systems
Generally, it is desirable to have the Kinetix 5700 drive mounting order match the machine layout. However, if a mix of drive frame sizes is
used in the system, we recommend that the inverter modules are mounted according to power rating (highest to lowest) from left to right (or
right to left) starting with the highest power rating. The DC-bus power supply or regenerative bus supply can be mounted anywhere within
the cluster.

It is often advantageous to place the Kinetix 5700 bus supply in the middle of the line-up to minimize the distance to the farthest loads.
Shorter distances can minimize the energy that is stored in the parasitic inductance of the bus structure, which helps to lower peak-bus
voltages and mitigate voltage transients during operation. The Extended DC-bus Installation Example on page 10, illustrates a Kinetix 5700
drive system with a PowerFlex® 750-Series drives, PowerFlex 520-Series drives, Kinetix 7000 drive, and Kinetix 6000 drive system all
powered by the 2198-RPxxx regenerative bus supply.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 9

Chapter 1 DC-bus Wiring Guidelines

Figure 1 - Extended DC-bus Installation Example

Regenerative Single-axis Dual-axis Accessory
Bus Supply Inverter Inverters Modules

Kinetix 5700 MOD

NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
DC BUS

Servo Drive System

2 2 2
2

1 1 1 1

I/O I/O I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6 1 6
OK+
OK–
EN– MODULE
EN+ STATUS

5 10 5 10 5 10 5 10 5 10 5 10

2198-DCBUSCOND-RP312
UFB UFB-A UFB-B UFB-A UFB-B

D+
D-
D+
D-
D+
D-
D+
D-
D+
D-
DC-bus Conditioner Module
MF-A MF-B MF-A MF-B
MF

DC-bus
-
MBRK

Line +

Disconnect Extension
DC-bus Circuit
Device Protection
Circuit Kinetix 6000 Servo Drive System
Protection 2198-CAPMOD-2240
Capacitor Module
Magnetic (M1) 2094-BMxx-Mxx-S
Contactor Bulletin 1321 IAM Module
AC Line Filter Line Reactor Common Bus Follower

2094-PRSx
Bulletin 1492 Power Distribution Power Rail
Terminal Block
Bonded Cabinet
Ground Bus 2094-BMxx-S
Axis Modules (5)

PowerFlex 2099-BMxx-S Kinetix 7000

750-Series AC Drive Servo Drive Servo Drive

DC-bus Circuit DC-bus Circuit

Protection Protection

DC-bus Connections
DC-bus cables and bus bars are used to connect drives in common-bus configurations.

IMPORTANT The interconnection of drives to the DC-bus, and the inductance levels between the drives, must be kept to a minimum for
optimum system operation.

DC-bus Cable

When using cables to connect drives to the system bus, observe the following guidelines:
• Use only unshielded cable for DC-bus voltage.
• Use 1000V rated insulation cable in this application.
• Make the DC+ and DC– cable distance as short as possible to help reduce cable inductance.
• Twisting the DC-bus cable together is not required, however, it is recommended to make sure the DC cables are routed close to each
other.
• The maximum DC-bus cable length (power supply cluster to extended cluster) is 70 m (230 ft).
• No single external DC-bus connection from the power supply cluster can exceed 70 m (230 ft). You can extend the DC-bus from the
right and left of the power supply cluster, but the total DC-bus length (including DC-bus cabling and DC bus-bar) from the power supply
cluster to all extended clusters cannot exceed 140 m (459 ft).
• The Bus Voltage Reference Source is configurable. When it is set to Automatic, the converter optimizes the Bus Voltage Reference for
the best converter setting. When it is set to Manual, you configure the desired Bus Voltage Set Point value for the Bus Voltage
Reference signal.
• To prevent nuisance bus-overvoltage faults, the maximum Bus Voltage Set Point of the regenerative bus supply reduces linearly from
750V DC to 715V DC as the DC-bus cable length per cluster increases from 0 to 70 m (230 ft) respectively.

10 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 1 DC-bus Wiring Guidelines

Figure 2 - DC-bus Cable Length per Cluster

DC-bus Cable Length per Cluster (ft)
0 32.8 65.6 98.4 131 164 197 230
750

745
Maximum Bus Voltage Set Point

740
(Volts DC)

735

730

725

720

715
0 10 20 30 40 50 60 70
DC-bus Cable Length per Cluster (m)

IMPORTANT Use low-inductance DC cable routing to help reduce the risk of voltage oscillations between clusters.

Low-inductance DC cable routing can be achieved by means of positive and negative cables routed in parallel and as close to one another as
possible, less than 0.3 m (1.0 ft). Low-inductance DC-bus connection, a feature of the Kinetix 5700 drive system, is also achieved by using
2198-BARCON-xxxx200 DC-bus link connector kits that are included in each Kinetix 5700 inverter.

Size the DC cable in accordance with UL or applicable agency guidelines. Because voltage drop is directly proportional to cable resistance,
you can further reduce the voltage drop across the DC cable by using a larger AWG cable size.
Table 1 - Recommended DC-bus Cable Gauge
Regenerative Bus Supply Recommended DC-bus Cable Gauge
Cat. No. mm2 (AWG/MCM)
2198-RP088
53.5 (1/0)
2198-RP200
2198-RP263
152 (300 MCM)
2198-RP312
DC-bus Power Supply Recommended DC-bus Cable Gauge
Cat. No. mm2 (AWG/MCM)
2198-P031
2198-P070
53.5 (1/0)
2198-P141
2198-P208
2198-P208 x 2
152 (300 MCM)
2198-P208 x 3

Wire the External DC-bus Connections

The 2198-CAPMOD-2240 capacitor module and 2198-CAPMOD-DCBUS-IO extension module are used to extend the DC-bus voltage to external
inverter drives. They also provide energy storage. The capacitor module is used alone when the external DC-bus current is ≤104 A. The
capacitor module, combined with a DC-bus module or an extension module, is required when the external DC-bus current is >104 A, up to a
maximum 208 A. Figure 3 is an example of a system requiring >104 A of external DC-bus current. For more information on the use of
accessory modules, see Kinetix 5700 Accessory Modules on page 73.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 11

Chapter 1 DC-bus Wiring Guidelines

Figure 3 - Kinetix 5700 External DC-bus Connection Wiring Example

User-supplied External DC-bus
Flexible Bus-bars Wire Lug Connections

Kinetix 5700 Kinetix 5700

2198-Pxxx 2198-Sxxx -ERSx or
DC-bus Power Supply 2198-Dxxx -ERSx
Inverter To External
Inverter Drives or
Active Shunt Modules

DC+ DC+ DC+ DC+ DC-bus

DC- DC- DC- DC- (DC) Connectors
2198-CAPMOD-DCBUS-IO
2 Extension Module
24V_COM 24V_COM 24V_COM Control Power
1
+24V +24V +24V (CP) Connectors

PE Ground

Module Status 2
MS Monitor capacitor module status by wiring to
(MS) Connector 1 digital input Bus Capacitor OK on the DC-bus
MS
power supply or to a Logix 5000™ controller.

2198-CAPMOD-2240
Capacitor Module

PE Ground PE Ground PE Ground

Bonded Cabinet Ground Bus (user-supplied component)

DC Bus Bar

When using DC bus-bar to connect drives to the system bus, observe the following guidelines:
• DC-bus fuses are required between the Kinetix 5700 power supply cluster and the common DC bus-bar. DC-bus fuses are also
required between the DC bus-bar and the DC input of any external inverter drives. See Kinetix and PowerFlex Drive Specifications on
page 61 for the recommended common DC-bus circuit protection devices.
• No single external DC-bus connection from the power supply cluster can exceed 70 m (230 ft). You can extend the DC-bus from the
right and left of the power supply cluster, but the total DC-bus length (including DC-bus cabling and DC bus-bar) from the power supply
cluster to all extended clusters cannot exceed 140 m (459 ft).

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 Chapter 1 DC-bus Wiring Guidelines

Figure 4 - DC Bus-bar Application

Accessory
Regenerative Bus Supply Modules

MOD MOD MOD

NET NET DC BUS

Kinetix 5700
Servo Drive System 2

(power supply cluster #1) 1

I/O
6
OK+
OK–
2198-DCBUSCOND-RP312
5 10
EN–
EN+
MODULE
STATUS

DC-bus Conditioner Module

2198-CAPMOD-2240 DC-bus
Capacitor Module Extension

DC-bus Bar

DC-bus Circuit Accessory

Protection Modules Dual-axis Inverters

MOD
DC BUS
MOD
DC BUS
MOD
NET
MOD
NET
MOD
NET
MOD
NET
Kinetix 5700
Servo Drive System
DC-bus Circuit 2

1
2

1
(cluster #2)
Protection 2198-DCBUSCOND-RP312 1
I/O-A
6 1
I/O-B
6
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6
I/O-A
6 1
I/O-B
6

DC-bus Conditioner Module MODULE

STATUS
MODULE
STATUS 5
UFB-A
10 5
UFB-B
10
UFB-A
10 5
UFB-B
10 5
UFB-A
10 5
UFB-B
10
UFB-A
10 5
UFB-B
10

D+ D+ D+ D+ D+ D+ D+ D+
D- D- D- D- D- D- D- D-

MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B

2198-CAPMOD-2240
Capacitor Module

Kinetix 6000 Servo Drive System

2094-BMxx-Mxx-S
IAM Module
Common Bus Follower

2094-PRSx
Power Rail
2094-BMxx-S
Axis Modules (5)

Precharge
Precharge is the process of gradually increasing the DC-bus voltage. During this increase in DC-bus voltage, the DC-bus filter capacitors are
charged in a controlled manner. The precharge assembly can be part of the drive design or for some drives it can be externally provided and
controlled.

ATTENTION: An external source of power can be present. To avoid an electric shock hazard, verify that the AC power supply has been
removed before any maintenance is performed.

If an external voltage source is used to power the logic boards of the PowerFlex drives, take precautions to control the precharge sequence.
We recommend that you use the Precharge Enable digital input on the drive for common bus operation. The logic input can be coordinated
through a PLC or system-level control to sequence the precharge. The sequencing lets charge time constants for various horsepower drives
settle out before the precharge completes. Generally, a three second delay is acceptable after power has been applied.

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Chapter 1 DC-bus Wiring Guidelines

ATTENTION: The Precharge Enable digital input is only available on PowerFlex 750-Series common-bus inverter drives. The Kinetix
servo drives do not include a Precharge Enable digital input.

When multiple drives are connected through disconnects to a common DC-bus, it is necessary to provide an input to the drive that enables
the precharge to finish. Often, an auxiliary contact on the drive disconnect switch controls this input.

Figure 5 - Common DC-bus Example

L1 DC+
L2
L3 DC–

M1 M2

ATTENTION: The bus capacitors in the individual drives act as a low-impedance voltage source. Extra care is needed when connecting
individual drives to an energized bus.

ATTENTION: Kinetix drives have no method for you to control the precharge sequence. To avoid severe drive and/or equipment
damage due to uncontrolled precharge, do not connect Kinetix servo drives to an energized DC-bus.

If Precharge Enable is selected as a digital input, it must be energized to let the initial bus precharge complete. If Precharge Enable is de-
energized, it is treated as a coast-to-stop command that forces the drive to the initial bus-precharge state. Fuse failure is probable unless
coordination of precharge circuits in individual drives is implemented.

When Kinetix 6000 drives are used in common bus configurations, they must have firmware revision 1.92 or later. Kinetix 6200/6500 drives
with any firmware revision can be used.

PowerFlex 520-Series Frame A, B, and C AC Drives

For the PowerFlex 520-Series Frame A, B, and C AC drives, the precharge hardware is located on the power circuit board. It is composed of a
resistor in series with the positive DC bus, between the diode bridge and the bus capacitors. The resistor has a relay contact connected in
parallel that closes when the bus precharge level has been reached, bypassing the precharge resistor. The precharge function operates the
same way for either AC or DC input power.

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 Chapter 1 DC-bus Wiring Guidelines

Figure 6 - AC and DC Input Schematic for PowerFlex 520-Series Frame A, B, and C AC Drives

DC+/BR+

L1 U
+
L2 BR- V
L3 W

DC –

This schematic represents 3-phase input voltage PowerFlex 520-Series drives in the designated frame size.

PowerFlex 520-Series Frame D AC Drives

For the PowerFlex 520-Series Frame D AC drives, the precharge hardware is located on the power circuit board. It is composed of a resistor
in series with the negative DC bus, between the diode bridge and the bus capacitors. The resistor has a relay contact connected in parallel
that closes when the bus precharge level has been reached, bypassing the precharge resistor. The precharge function operates the same
way for either AC or DC input power.

Figure 7 - AC and DC Input Schematic for PowerFlex 520-Series Frame D AC Drives

DC+ / BR+

L1 U
+
L2 BR- V
L3 W

DC –

This schematic represents 3-phase input voltage PowerFlex 520-Series drives in the designated frame size.

PowerFlex 520-Series Frame E AC Drives

For the PowerFlex 520-Series Frame E AC drives, the precharge hardware is located on the power circuit board. It is composed of a resistor
in series with the negative DC bus, between the DC link inductor and the bus capacitors. The resistor has a relay contact connected in
parallel that closes when the bus precharge level has been reached, bypassing the precharge resistor. The precharge function operates the
same way for either AC or DC input power.

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Chapter 1 DC-bus Wiring Guidelines

Figure 8 - AC and DC Input Schematic for PowerFlex 520-Series Frame E AC Drives

DC+/BR+

L1 U
+
L2 BR- V
L3 W

DC –

This schematic represents 3-phase input voltage PowerFlex 520-Series drives in the designated frame size.

PowerFlex 750-Series (Frame 2…4) AC Drives

For PowerFlex 750-Series frame 2…4 AC drives, the precharge hardware is on the power circuit board. It is composed of a resistor in series
with the positive DC-bus, between the DC link and the bus capacitors. The resistor has a relay contact that is connected in parallel, which
closes to bypass the Precharge resistor when the bus precharge level is attained. The precharge function operates the same way for either
AC or DC input power.

Figure 9 - AC and DC Input Schematic for PowerFlex 750-Series (Frame 2…4) AC Drives

DC+ BR1

L1 U
+
L2 BR2 V
L3 W

DC –

PowerFlex 750-Series (Frame 5 and 6) AC Drives

When ordered as an AC input drive, DC terminals are not provided on Frame 6 drives. During precharge, the SCRs of the front-end rectifier
are open and the bus capacitors are charged through the diodes and resistors from the AC input. After the DC-bus has reached precharge
level, the SCRs (when turned on) bypass the diode resistor configuration.

ATTENTION: PowerFlex 750-Series (Frames 5 and 6) AC input drives, when connected to common DC bus, have no internal precharge
circuit to control the precharge sequence. To avoid severe drive and/or equipment damage due to uncontrolled precharge, do not
connect these drives to an energized DC-bus.

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 Chapter 1 DC-bus Wiring Guidelines

Figure 10 - AC and DC Input Schematic for PowerFlex 750-Series (Frame 5 and 6) AC Drives

DC+ BR1

L1 U
+
L2 BR2 V
L3 W
Voltage Rating
Catalog Codes 1 and A

DC – Optional for PowerFlex Frame 6 Drives

PowerFlex 750-Series (Frame 5 and 6) DC Input Common-bus Drives

The precharge has a resistor in series with the positive DC-bus, ahead of the bus capacitors. An SCR is connected in parallel and when gated
on, it bypasses the resistor.

Figure 11 - DC Input Schematic for PowerFlex 750-Series (Frame 5 and 6) DC Input Drives

DC + BR1

U
+
BR2 V
Input Type Catalog Number
Position 5, Code 4 W

DC – Optional for PowerFlex Frame 6 Drives

Kinetix 7000 Servo Drives

For 2099-BM06-S, 2099-BM07-S, and 2099-BM08-S servo drives, the precharge hardware is located on the power circuit board. It is
composed of a resistor in series with the positive DC-bus between the DC link and the bus capacitors. The resistor has a relay contact
connected in parallel that closes when the bus precharge level has been reached, bypassing the precharge resistor. The precharge function
operates the same way for AC and DC power.

Figure 12 - AC and DC Input Schematic for Kinetix 7000 (2099-BM06-S…2099-BM08-S) Servo Drives

DC+

L1 U
+
L2 V
L3 W

DC –

For 2099-BM09-S, 2099-BM10-S, 2099-BM11-S, and 2099-BM12-S servo drives, the precharge capability must be provided at the system level.
Disconnect switches must not be used between the input of the drive and a common DC-bus without the use of an external precharge

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Chapter 1 DC-bus Wiring Guidelines

device. The precharge hardware is implemented with an SCR rectifier such that the SCRs are phase advanced to limit the inrush current into
the bus capacitors. This phase-advanced precharge is not controlled by the drive and must normally be completed by the minimum
precharge time required by the drive. The drive does not complete precharge until the bus voltage is stable and above the undervoltage level.

Figure 13 - AC Input Schematic for Kinetix 7000 (2099-BM09-S…2099-BM12-S) Servo Drives

DC +

L1 U
+
L2 V
L3 W

DC –

Kinetix 6000 and Kinetix 6200/6500 Multi-axis Servo Drives

The Kinetix 6000 (400V-class) and Kinetix 6200/6500 drives are packaged, highly configurable, common bus products with one converter
module (IAM) and multiple inverter modules (AM) mounted on a shared backplane. Precharge hardware, which consists of a resistor in series
with a DC link inductor and the positive rail of the DC-bus, is mounted in the converter module. In all recommended common bus
configurations, the converter is not used; therefore, any non-Kinetix 6000 common-bus leader module that does not provide precharge is
required to add an additional external precharge circuit before connecting to any Kinetix 6000 common-bus follower IAM module.

IMPORTANT Do not connect three-phase AC power to the Kinetix 6000 (follower) converter in mixed Kinetix 5700 common-bus configurations.

An internal shunt resister (braking chopper) is included with each inverter module. To be used in a common bus system with Kinetix 5700
drives, the Kinetix 6000 system must be set to common-bus follower mode with the internal shunt modules disabled.

Figure 14 - AC and DC Input Schematic for Kinetix 6000 and Kinetix 6200/6500 Servo Drives

DC+

L1 U U
+
L2 V V
L3 W W

2094-BCxx-BMxx-S 2094-BMxx-S
DC – or or
2094-BCxx-BMxx-M 2094-BMxx-M
(up to 7 additional axes)

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 Chapter 2

Non-regenerative Common DC-bus Configurations

Non-regenerative bus supplies are characterized by a diode-front-end unit that converts three-phase AC line voltage into a non-filtered
DC-bus voltage. No provisions exist for line regeneration or power dissipation of any recovered energy from the motor/load system.

Supported Products
At the time of publication, the following Kinetix® 5700 non-regenerative DC-bus supplies and drives are supported.
a

Table 2 - Kinetix 5700 Non-regenerative Drive Modules

DC-bus Power Supply Supported Drives
Cat. No.
PowerFlex® 520-Series: All power ratings - Three phase only
• 2198-P031 PowerFlex 750-Series: Frames 2…6 (1)
• 2198-P070
Kinetix 7000: All power ratings
• 2198-P141
• 2198-P208 Kinetix 6000: All 460V configurations (2)
Kinetix 6200/6500: All configurations
(1) PowerFlex 750-Series (Frames 5 and 6), DC input common bus drives that have a DC precharge is recommended.
(2) Kinetix 6000 configurations require firmware revision 1.92 or later.

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Chapter 2 Non-regenerative Common DC-bus Configurations

Typical System Configuration

In this example, standalone AC drives, Kinetix 6000 drives, and Kinetix 7000 drives receive DC-bus power from three 2198-P208 DC-bus
power supplies.

Figure 15 - DC-bus Supply with Standalone AC Drives, Kinetix 6x00 Drives, and Kinetix 7000 Drives

Three-phase Circuit Three-phase DC-Bus DC-Bus DC-Bus Capacitor Extension

Source Protection Contactor Power Supply Power Supply Power Supply Module
Module

DC Bus

2198-CAPMOD-DCBUS-IO
2198-CAPMOD-2240
DC+ DC- DC+ DC- DC+ DC-
2198-P208

2198-P208

2198-P208
Three-phase
AC Line Filter AC Drive AC Drive

M M M M
Integrated Axis
M M
Axis Module Modules
Circuit Line Kinetix 6000 or
Protection Reactor Kinetix 6200/6500 Drives
(1)

Circuit Line
Protection Reactor
(1)

Circuit Line
Protection Reactor
(1)

(1) Line reactors are required when three 2198-P208 DC-bus supplies are configured. For line reactor considerations and selection when one or two 2198-P208 DC-bus supplies are configured,
see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

Table 3 - Special Bus Requirements

Drawing Designation Supported Drives Special Bus Requirements
PowerFlex 520-Series: All power ratings - Three phase only See IMPORTANT statement
PowerFlex 750-Series: Frames 2…6
AC drives
Kinetix 7000: 2099-BM06-S…2099-BM08-S None
Kinetix 7000: 2099-BM09-S…2099-BM12-S
Kinetix 6000 and Kinetix 6000: All 460V configurations (1)
Kinetix 6200/6500 drives None
Kinetix 6200/6500: All 460V configurations (1)
(1) No internal precharge. Drives must be placed in common-bus follower configuration.

IMPORTANT Do not use PowerFlex 520-Series drives on the same Kinetix 5700 DC bus supply with PowerFlex 750-Series, Kinetix 6000, Kinetix
6200/6500, or Kinetix 7000 drives. This is due to the difference in capacitance/amps between these drives.

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 Chapter 2 Non-regenerative Common DC-bus Configurations

General Considerations
This section includes information on AC line impedance, disconnect switch connections, and ground screw/jumper settings, depending on
the drive family.

ATTENTION: The incorrect use or configuration of third-party assemblies can result in reduced system reliability and drive damage.

• All system components (bus supply and PowerFlex or Kinetix drives) must be selected for the same AC-line voltage.
• Low-inductance type DC-bus must be used. See DC-bus Connections on page 10 for details.
• To be used in a common-bus system with a Kinetix 5700 bus supply, the Kinetix 6000 or Kinetix 6200/6500 drive systems must be
configured as common-bus follower (internal IGBT for shunting is disabled).

IMPORTANT Do not include the 2094-BSP2 shunt module on the 2094 power rail.

• See Additional Resources on page 83 for user documentation with the maximum motor cable length requirements of the drives
specific to your application.

AC Line Impedance Considerations

In the following use cases, an additional transformer or line reactor is required due to faults or potential damage associated with AC line
disturbances:
• Installation site has switched power-factor correction capacitors.
• Installation site has lightning strikes or voltage spikes in excess of 6000V peak.
• Installation site has power interruptions or voltage dips in excess of 200V AC.
• The transformer kVA is more than 10 times larger than the drive kVA or the percent source impedance relative to each converter is
less than 0.5%.

In the following use cases, a line reactor is required due to faults associated with sharing AC line-input on multiple converters:
• Repetitive AC input line-voltage notching is present. For example, if silicon-controlled rectifier drive is connected to the same AC
input power source.
• Powering 2198-Pxxx DC-bus power supply and 2198-RPxxx regenerative bus supply from the same AC input-power source.
- Line reactor in the AC input-power string is not required for the DC-bus power supply in this use case, but is recommended for the
prevention of issues caused by other use cases.
• Powering two or three 2198-P208 DC-bus power supplies from the same AC input-power source that share the same DC-bus.
- In this use case, a line reactor is required for each 2198-P208 DC-bus power supply to make sure that they share current more
evenly.

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional AC line impedance considerations.

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Chapter 2 Non-regenerative Common DC-bus Configurations

Disconnect Switch Considerations

If a disconnect switch is used between the common DC-bus and a PowerFlex 520-Series or a PowerFlex 750-Series drive input, connect an
auxiliary contact on the disconnect switch to a digital input of the drive. The corresponding digital input must be set to Precharge Enable.
This setting provides the proper precharge interlocking, which guards against possible damage to the drive when reconnecting the drive to
an energized DC-bus. Under this condition, the drives must have an internal or externally supplied precharge. Precharge handshaking is
required before inverter operation. For more information on precharge handshaking, see Drives in Common Bus Configurations Application
Technique, publication
DRIVES-AT002.

Table 4 - PowerFlex 520-Series Drive Precharge Parameters

Parameter
Digital Input
Number (1) Drive Setting
t062…t066 PowerFlex 523
[PreCharge EN]
See PowerFlex 520-Series Adjustable Frequency AC Drive, publication 520-UM001
t062…t068 PowerFlex 525
[PreCharge EN]
(1) The corresponding input (parameter t062, t063, t065...t068 [DigIn TermBlk xx]) must be set to [30, Precharge En]. This provides the proper precharge
interlock, guarding against possible damage to the drive when connected to a common DC bus.

Table 5 - PowerFlex 750-Series Drive Precharge Parameters

Parameter
Digital Input
Number Setting
189 [DI Precharge] See PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001

ATTENTION: To avoid personal injury and/or equipment damage, make sure installation complies with specifications regarding wire
types, conductor sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local codes outline
provisions for safely installing electrical equipment.

ATTENTION: The Kinetix 6000 (400V-class), Kinetix 6200/6500, Kinetix 7000, and PowerFlex 750-Series (Frames 5 and 6) AC input
drives, when connected to common DC bus, have no internal precharge circuit to control the precharge sequence. To avoid severe
drive and/or equipment damage due to uncontrolled precharge, do not connect these drives to an energized bus. If a disconnect
switch is used between the inputs of the drives and the common DC-bus, an external precharge device must be used.

When an external precharge device is required, a fuse combination switch can be used. These switches provide precharge of capacitive
loads, have integrated fuse protection, and perform automatic pre-load type functions with an internal coil.

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 Chapter 2 Non-regenerative Common DC-bus Configurations

Input and Output Signals

For the Kinetix 7000 drives, wire the control and interface signals on the General Purpose Relay (GPR) connector as described in the following
table. See the Kinetix 7000 High Power Servo Drives User Manual, publication 2099-UM001, for more information on the terminal block
connections.

Table 6 - General Purpose Relay Connections

Recommended Wire Size Strip Length Torque Value
Signal Terminal Description
mm2 (AWG) mm (in.) N•m (lb•in)
DRIVE OK+ 5 Programmable N.O. Relay 2 output 0.75 (18)
(stranded wire with ferrule) 7.0 (0.275) 0.235 (2.0)
DRIVE OK- 6 Programmable Relay 2 common 1.5 (16)
(solid wire)

ATTENTION: For Kinetix 7000 drives, wiring the DRIVE OK signal on the General Purpose Relay is required. To avoid injury or damage to
the drive, wire the DRIVE OK relay into your control string.

Drive Ground Jumper Settings

Set the ground jumpers for the Kinetix 6000 (400V-class), Kinetix 6200/6500, and Kinetix 7000 drives according to the following tables. See
Additional Resources on page 83 for the user manual with instructions on how to set the ground jumpers/screws for your servo drive.

Table 7 - Ground Jumper Settings for Kinetix 6000 (400V-class) and Kinetix 6200/6500 Drives
Ground Jumper Setting Based on Selected Power Supply
Ground Configuration
2198-Pxxx DC-bus Power Supply (1) 2198-Pxxx DC-bus Power Supply (2)
Grounded (wye) Grounded power (default setting)
• AC-fed ungrounded
• Corner grounded Set for ungrounded power
Set for ungrounded power
• Impedance grounded
• DC-bus from active converter
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.

Table 8 - Ground Jumper Settings for Kinetix 7000 Drives

Ground Jumper Setting Based on Selected Power Supply
Ground Configuration
2198-Pxxx DC-bus Power Supply (1) 2198-Pxxx DC-bus Power Supply (2)
Grounded (wye) Installed (default setting)
• AC-fed ungrounded
• Corner grounded Removed
Removed
• Impedance grounded
• DC-bus from active converter
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.

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Chapter 2 Non-regenerative Common DC-bus Configurations

PowerFlex drives contain protective metal-oxide varistors (MOV) and common mode capacitors referenced to ground. To guard against
unstable operation and/or damage, the drive must be properly configured as shown in the following table.

Table 9 - Power Jumper Settings for PowerFlex 520-Series Drives

Ground Jumper Setting
Ground Configuration
2198-Pxxx DC Power Supply (1) 2198-Pxxx DC Power Supply (2)
Grounded (wye) MOV Jumper connected MOV Jumper disconnected
AC Fed ungrounded, Corner ground, Impedance ground, DC-Bus MOV Jumper disconnected
from active converter
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.

Table 10 - Power Jumper Settings for PowerFlex 750-Series Drives (Frames 2…6)
Ground Jumper Setting Based on Selected Power Supply
Ground Configuration
2198-Pxxx DC-bus Power Supply (1) 2198-Pxxx DC-bus Power Supply (2)

Grounded (wye) • Jumper PE-A connected (3) (4) (MOV/input filter caps)
• Jumper PE-B connected (DC-bus common mode caps)
• Jumper PE-A disconnected (MOV/input filter caps)
• AC-fed ungrounded • Jumper PE-B disconnected (DC-bus common mode
• Corner grounded • Jumper PE-A disconnected (MOV/input filter caps) caps)
• Impedance grounded • Jumper PE-B disconnected (DC-bus common mode caps)
• DC-bus from active converter
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.
(3) When MOVs are disconnected, the power system must have its own transient protection to maintain known and controlled voltages.
(4) Frame 5 and 6 common DC input drives do not have the PE-A jumper.

For instructions on how to disconnect the PE jumpers, see PowerFlex 750-Series Power Jumpers Installation Instructions, publication 750-
IN011.

Kinetix 5700 Non-Regenerative Bus Supply Considerations

When extending the DC-bus from the power supply cluster, a capacitor module must be used to extend the bus. See Kinetix 5700 Accessory
Modules on page 73 for more information on when accessory modules are required.

The 2198-Pxxx DC-bus power supplies do not have a digital output, however, the CIPAxisState tag can be used either programmatically or
with an external digital output to indicate that the drives can pull power from the bus. See Integrated Motion on the EtherNet/IP Network
Reference Manual, publication MOTION-RM003, and Knowledgebase Answer ID: QA35126, for more information on programming with
Integrated Motion drives

Power Supply Ground Screw Setting

The 2198-Pxxx DC-bus power supply has a factory-installed ground screw for grounded-wye power distribution. The following table
summarizes the ground screw/jumper settings for the 2198-Pxxx DC-bus power supply.

Table 11 - Ground Screw Settings for the DC-bus Power Supply

2198-Pxxx
Ground Configuration DC-bus Power Supply
Grounded (wye) Ground screw installed (default setting) (1)
• Impedance grounded
• Corner grounded Remove ground screw/jumper
• AC-fed ungrounded
(1) Ground screw is factory installed.

IMPORTANT If you have grounded-wye power distribution in your facility, do not remove the ground screw from the DC-bus power supply.
Remove the ground screw when using ungrounded, corner-grounded, or impedance-grounded power.

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 Chapter 2 Non-regenerative Common DC-bus Configurations

Contactor Enable Relay

The contactor-enable circuitry includes a relay-driven contact within the 2198-Pxxx DC-bus power supply. The relay protects the Kinetix 5700
drive system in the event of overloads or other fault conditions.

Figure 16 - Contactor-enable Control String

Kinetix 5700 Kinetix 6x00 Kinetix 7000
2198-P208 2094-BCxx-Mxx-S 2099-BMxx-S
DC-bus Power Supply Integrated Axis Module Servo Drive
* Indicates User Supplied Component

CONT EN+
CONT EN–

CONT EN+
CR1 * START *

GPR2+
CONT EN–

GPR2–
24V AC/DC CR1 *
50/60 Hz M1 *
STOP *
CR1 *

An AC three-phase mains contactor must be wired in series between the branch circuit protection and the power supply. In addition, the AC
three-phase contactor control string must be wired in series with the contactor-enable relay at the contactor-enable terminals.

PowerFlex 750-Series drives are not required to include a contactor-enable control string and they do not have a dedicated contactor enable
relay. Although not required, if leveraging Integrated Motion with a PowerFlex 755 drive, we recommend that you configure a digital output
from the drive as Contactor Enable and include it in the contactor enable control string.

A Contactor Enable output can be configured in the PowerFlex 755 drive in integrated motion only. The operation of this output is tied to fault
processing in the drive. The drive de-energizes the Contactor Enable output when an exception causes the axis to go to the Shutdown state.

This configuration is only valid when an auxiliary power supply is used for control power with frames 1…7 drives.

ATTENTION: Wiring the contactor enable relay is required for Kinetix 5700, Kinetix 6x00, and Kinetix 7000 drive systems to help
prevent personal injury or damage to Kinetix drive modules. Wire the contactor enable relay into your control string so that:
• three-phase power is removed and the power supply or regenerative bus supply is protected under various fault conditions
• three-phase power is never applied to the Kinetix 5700 drive system before control power is applied.

Figure 17 - Contactor-enable Relay Circuit

CONT EN+
Normally
Open
Relay
CONT EN-
Power Supply

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on the contactor-enable circuitry.

ATTENTION: For Kinetix 6000 (400V-class) and Kinetix 6200/6500 drive in common-bus configurations, the contactor enable
connections for leader and follower drives must be wired in series to the control string.
A contactor or other device that routinely disconnects and reapplies the AC line to the bus supply can cause drive hardware damage. If
an input device is used, operation must not exceed two cycles per minute (maximum) or damage can occur to the precharge circuit.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 25

Chapter 2 Non-regenerative Common DC-bus Configurations

System Sizing
These limitations apply to systems supplied by a single 2198-Pxxx or multiple 2198-P208 DC-bus power supplies:
• DC-bus power supplies to comply with IEC 61800-3 (category C3) requirements when used with 2198-DBRxx-F line filters.
• Combined motor power cable length for all axes on the same DC bus must not exceed:
- 1200 m (3937 ft) for 2198-P070, 2198-P141, and 2198-P208, DC-bus power supplies when paired with 2198-DBRxx-F line filters
- 400 m (1312 ft) for 2198-Pxxx DC-bus power supplies when paired with 2198-DBxx-F line filters
- 400 m (1312 ft) for 2198-P031 DC-bus power supplies when paired with 2198-DBxx-F or 2198-DBRxx-F line filters
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional motor power cable-length limitations.
• The total system capacitance limit is based on the power supply catalog number. DC-bus groups must not exceed the limits as
defined in Kinetix and PowerFlex Drive Specifications on page 61.
• No more than three 2198-P208 DC-bus power supplies can be used to increase the converter power.
• If using the 24V DC shared-bus connection system, add another 24V power supply when control input power to a cluster of drive
modules exceeds 40 A.
• The Kinetix 5700 system can have multiple drive clusters in a single DC-bus group. See the Kinetix 5700 Servo Drives User Manual,
publication 2198-UM002, for more information on extended clusters.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on system sizing guidelines.

The motor required for a particular application determines the drive required for full motor performance. For best results, use Motion
Analyzer system sizing and selection tool, available at https://motionanalyzer.rockwellautomation.com/.

Capacitance Sizing

Total system capacitance is the sum of all internal capacitance values from each of the drive modules (AC drives, single-axis inverters, dual-
axis inverters, power supplies, and capacitor modules) in the same DC-bus group.

The total system capacitance must be less than the maximum supported DC-bus capacitance value of the power supply (see Kinetix and
PowerFlex Drive Specifications on page 61).

IMPORTANT If your total system capacitance value exceeds the maximum supported capacitance value of the DC-bus power supply, perform
one of the following:
• Increase the size of the 2198-Pxxx DC-bus power supply
• Use multiple 2198-P208 DC-bus power supplies (1…3 power supplies are possible with only 2198-P208 power supply)
• Decrease the total system capacitance by removing inverters or capacitor modules from the DC-bus group
• Separate clusters into multiple DC-bus groups

All drives have a DC-bus capacitance that is proportional to their power ratings. When used in a common DC-bus configuration, these
capacitors are directly connected in parallel. This connection results in the DC-bus ripple being shared proportional to the power rating of
the drive. When the ratio of the capacitance to the drive-rated current is consistent, it provides the best DC-bus ripple sharing.

For 400/480V AC, the target ratio is 40 µF/A ±10% or greater. For all drives supported in this publication, with the exception of the PowerFlex
520-Series drives, the target ratio is met when a capacitor module is used to extend the DC-bus, proper DC-bus cable length guidelines are
followed, and low-inductance DC cable is used. See DC-bus Connections on page 10 for more information.

Circuit Protection
Do not daisy chain drives to share DC-bus fusing. Configure the shared DC-bus in a star configuration to enable proper fusing. Use fast
semiconductor fuses in the DC links to minimize destructive energy in the event of a part or control malfunction. Size fuses to handle large
peak currents at the end of precharge.
• See Kinetix and PowerFlex Drive Specifications on page 61 for the recommended common DC-bus circuit protection devices.
• See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for recommended AC input circuit protection for the Bulletin
2198 power supply.

26 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 3

Non-regenerative Common DC-bus Configurations

With Passive or Active Shunt

This system also uses a diode-front-end power supply that converts the three-phase AC line voltage into a non-filtered DC-bus voltage.
However, in this configuration the drive uses the internal IGBT shunt resistor or an external passive or active shunt for power dissipation of
excess regenerative energy. Rockwell Automation does not offer external active shunt products. Contact our Encompass™ Partners for these
shunt resistor (braking chopper) products.

Supported Products
At the time of publication, the following Kinetix® 5700 non-regenerative DC-bus supplies and drives are supported.

Table 12 - Kinetix 5700 Non-regenerative Drive Modules

DC-bus Power Supply Supported Drives
Cat. No.
PowerFlex® 520-Series: All power ratings - Three phase only
• 2198-P031
• 2198-P070 PowerFlex® 750-Series: Frames 2…6 (1)
• 2198-P141 Kinetix 7000: 2099-BM06-S…2099-BM12-S
• 2198-P208
Kinetix 6000 and Kinetix 6200/6500: All 460V configurations (2)
(1) PowerFlex 750-Series (Frames 5 and 6), DC input common bus drives that have a DC precharge is recommended.
(2) Kinetix 6000 configurations require firmware revision 1.92 or later.

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Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

Typical System Configurations

In this example, standalone AC drives, Kinetix 6000 drives, and Kinetix 7000 drives receive DC-bus power from three 2198-P208 DC-bus
power supplies. An external passive shunt is wired to one of the 2198-P208 DC-bus supplies.

Figure 18 - DC-bus Supply with Multiple AC Drives and External Passive Shunt

(2) External Bulletin 2198 Passive Shunt

Three-phase Circuit Three-phase DC-Bus DC-Bus DC-Bus Capacitor Extension
Source Protection Contactor Power Supply Power Supply Power Supply Module Module

DC Bus

2198-CAPMOD-DCBUS-IO
2198-CAPMOD-2240
DC+ DC- DC+ DC- DC+ DC-
2198-P208

2198-P208

2198-P208
Three-phase
AC Drive AC Drive
AC Line Filter
M M M M
Integrated Axis
M M Axis Module Modules
Circuit Line Kinetix 6000 or
Protection Reactor Kinetix 6200/6500 Drives
(1)

Circuit Line
Protection Reactor
(1)

Circuit Line
Protection Reactor
(1)

(1) Line reactors are required when three 2198-P208 DC-bus supplies are configured. For line reactor requirements and selection when one or two 2198-P208 DC-bus supplies are configured,
see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) For passive shunt wiring and mounting information, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

Table 13 - Special Bus Requirements

Drawing Designation Supported Drives Special Bus Requirements
PowerFlex 520-Series: All power ratings - Three phase only See IMPORTANT statement
PowerFlex 750-Series: Frames 2…6
AC drives
Kinetix 7000: 2099-BM06-S…2099-BM08-S None
Kinetix 7000: 2099-BM09-S…2099-BM12-S
Kinetix 6000 and Kinetix 6000: All 460V configurations (1)
Kinetix 6200/6500 drives None
Kinetix 6200/6500: All 460V configurations (1)
(1) No internal precharge. Drives must be placed in common-bus follower configuration.

IMPORTANT Do not use PowerFlex 520-Series drives on the same Kinetix 5700 DC bus supply with PowerFlex 750- Series, Kinetix 6000, Kinetix
6200/6500, or Kinetix 7000 drives. This is due to the difference in capacitance/amps between these drives.

28 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

Figure 19 - DC-bus Supply with Multiple AC Drives and External Active Shunt

Three-phase Circuit Three-phase DC-Bus DC-Bus DC-Bus Capacitor DC-bus (2)

Source Protection Contactor Power Supply Power Supply Power Supply Module Conditioner

DC Bus

2198-DCBUSCOND-RP312
2198-CAPMOD-2240
DC+ DC- DC+ DC- DC+ DC-

External Active

2198-P208

2198-P208

2198-P208
Shunt
Three-phase (3)
AC Line Filter BR1 BR2 AC Drive

M M M M
BR
Integrated Axis
M Axis Module Modules
Circuit Line Kinetix 6000 or
Protection Reactor Kinetix 6200/6500 Drives

(1)

Circuit Line
Protection Reactor

(1)

Circuit Line
Protection Reactor

(1)

(1) Line reactors are required when three 2198-P208 DC-bus supplies are configured. For line reactor requirements and selection when one or two 2198-P208 DC-bus supplies are configured,
see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) A DC-bus conditioner module is required to limit DC-bus voltage overshoot at power-on.
(3) Locate the external active shunt close to the DC-bus conditioner. For active shunt wiring and mounting information, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

Table 14 - Special Bus Requirements

Drawing Designation Supported Drives Special Bus Requirements
PowerFlex 520-Series: All power ratings - Three phase only See IMPORTANT statement
PowerFlex 750-Series: Frames 2…6
AC drives
Kinetix 7000: 2099-BM06-S…2099-BM08-S None
Kinetix 7000: 2099-BM09-S…2099-BM12-S (1)
Kinetix 6000 and Kinetix 6000: All 460V configurations (2)
None
Kinetix 6200/6500 drives Kinetix 6200/6500: All 460V configurations (2)
(1) External precharge must be provided if a disconnect between the DC-bus and the drive DC input is used.
(2) No internal precharge. Drives must be placed in common-bus follower configuration.

IMPORTANT Do not use PowerFlex 520-Series drives on the same Kinetix 5700 DC bus supply with PowerFlex 750- Series, Kinetix 6000, Kinetix
6200/6500, or Kinetix 7000 drives. This is due to the difference in capacitance/amps between these drives.

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Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

General Considerations
This section includes information on AC line impedance, disconnect switch connections, and ground screw/jumper settings, depending on
the drive family.

ATTENTION: The incorrect use or configuration of third party assemblies can result in reduced system reliability and drive damage.

• All system components (bus supply and PowerFlex or Kinetix drives) must be selected for the same AC-line voltage.
• Low-inductance type DC-bus must be used. See DC-bus Connections on page 10 for details.
• To be used in a common-bus system with a Kinetix 5700 bus supply, the Kinetix 6000 or Kinetix 6200/6500 drive systems must be
configured as common-bus follower (internal IGBT for shunting is disabled).

IMPORTANT Do not include the 2094-BSP2 shunt module on the 2094 power rail.

• The Kinetix 7000 drive internal IGBT for shunting is not used by the drive main control for bus regulation. Therefore, any type of
regulation must come from an external source.
• See Additional Resources on page 83 for user documentation with the maximum motor cable length requirements of the drives
specific to your application.

AC Line Impedance Considerations

In the following use cases, an additional transformer or line reactor is required due to faults or potential damage associated with AC line
disturbances:
• Installation site has switched power-factor correction capacitors.
• Installation site has lightning strikes or voltage spikes in excess of 6000V peak.
• Installation site has power interruptions or voltage dips in excess of 200V AC.
• The transformer kVA is more than 10 times larger than the drive kVA or the percent source impedance relative to each converter is
less than 0.5%.

In the following use cases, a line reactor is required due to faults associated with sharing AC line-input on multiple converters:
• Repetitive AC input line-voltage notching is present. For example, if silicon-controlled rectifier drive is connected to the same AC
input power source.
• Powering 2198-Pxxx DC-bus power supply and 2198-RPxxx regenerative bus supply from the same AC input-power source.
- Line reactor in the AC input-power string is not required for the DC-bus power supply in this use case, but is recommended for the
prevention of issues caused by other use cases.
• Powering two or three 2198-P208 DC-bus power supplies from the same AC input-power source that share the same DC-bus.
- In this use case, a line reactor is required for each 2198-P208 DC-bus power supply to make sure that they share current more
evenly.

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional AC line impedance considerations.

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 Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

Disconnect Switch Considerations

If a disconnect switch is used between the common DC-bus and a PowerFlex 520-Series or a PowerFlex 750-Series drive input, connect an
auxiliary contact on the disconnect switch to a digital input of the drive. The corresponding digital input must be set to Precharge Enable.
This setting provides the proper precharge interlocking, which guards against possible damage to the drive when reconnecting the drive to
an energized DC-bus. Under this condition, the drives must have an internal or externally supplied precharge. Precharge handshaking is
required before inverter operation.

Table 15 - PowerFlex 520-Series Drive Precharge Parameters

Parameter
Digital Input
Number (1) Drive Setting
t062…t066 PowerFlex 523
[PreCharge EN]
See PowerFlex 520-Series Adjustable Frequency AC Drive, publication 520-UM001
t062…t068 PowerFlex 525
[PreCharge EN]
(1) The corresponding input (parameter t062, t063, t065...t068 [DigIn TermBlk xx]) must be set to [30, Precharge En]. This provides the proper precharge
interlock, guarding against possible damage to the drive when connected to a common DC bus.

Table 16 - PowerFlex 750-Series Drive Precharge Parameter

Parameter
Digital Input
Number Setting
189 [DI Precharge] See PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001

ATTENTION: To avoid personal injury and/or equipment damage, make sure installation complies with specifications regarding wire
types, conductor sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local codes outline
provisions for safely installing electrical equipment.

ATTENTION: The Kinetix 6000 (400V-class), Kinetix 6200/6500, Kinetix 7000, and PowerFlex 750-Series (Frames 5 and 6) AC input
drives, when connected to common DC bus, have no internal precharge circuit to control the precharge sequence. To avoid severe
drive and/or equipment damage due to uncontrolled precharge, do not connect these drives to an energized bus. If a disconnect
switch is used between the inputs of the drives and the common DC-bus, an external precharge device must be used.

When an external precharge device is required, a fuse combination switch can be used. These switches provide precharge of capacitive
loads, have integrated fuse protection, and perform automatic pre-load type functions with an internal coil.

Input and Output Signals

For the Kinetix 7000 drives, wire the control and interface signals on the General Purpose Relay (GPR) connector as described in the following
table. See the Kinetix 7000 High Power Servo Drives User Manual, publication 2099-UM001, for more information on the terminal block
connections.

Table 17 - General Purpose Relay Connections

Recommended Wire Size Strip Length Torque Value
Signal Terminal Description
mm2 (AWG) mm (in.) N•m (lb•in)
DRIVE OK+ 5 Programmable N.O. Relay 2 output 0.75 (18)
(stranded wire with ferrule) 7.0 (0.275) 0.235 (2.0)
DRIVE OK- 6 Programmable Relay 2 common 1.5 (16)
(solid wire)

ATTENTION: For the Kinetix 7000 drives, wiring the DRIVE OK signal on the General Purpose Relay is required. To avoid injury or
damage to the drive, wire the DRIVE OK relay into your control string.

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Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

Drive Ground Jumper Settings

Set the ground jumpers for the Kinetix 6000 (400V-class), Kinetix 6200/6500, and Kinetix 7000 drives according to the following tables. See
Additional Resources on page 83 for the user manual with instructions on how to set the ground jumpers/screws for your servo drive.

Table 18 - Ground Jumper Settings for Kinetix 6000 (400V-class) and Kinetix 6200/6500 Drives
Ground Jumper Setting Based on Selected Power Supply
Ground Configuration
2198-Pxxx DC-bus Power Supply (1) 2198-Pxxx DC-bus Power Supply (2)
Grounded (wye) Grounded power (default setting)
• AC-fed ungrounded
• Corner grounded Set for ungrounded power
Set for ungrounded power
• Impedance grounded
• DC-bus from active converter
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.

Table 19 - Ground Jumper Settings for Kinetix 7000 Drives

Ground Jumper Setting Based on Selected Power Supply
Ground Configuration
2198-Pxxx DC-bus Power Supply (1) 2198-Pxxx DC-bus Power Supply (2)
Grounded (wye) Installed (default setting)
• AC-fed ungrounded
• Corner grounded Removed
Removed
• Impedance grounded
• DC-bus from active converter
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.

PowerFlex drives contain protective metal-oxide varistors (MOV) and common mode capacitors referenced to ground. To guard against
unstable operation and/or damage, the drive must be properly configured as shown in the following table.

Table 20 - Power Jumper Settings for PowerFlex 520-Series Drives

Ground Jumper Setting
Ground Configuration
2198-Pxxx DC Power Supply (1) 2198-Pxxx DC Power Supply (2)
Grounded (wye) MOV Jumper connected MOV Jumper disconnected
AC Fed ungrounded, Corner ground, Impedance ground, DC-Bus MOV Jumper disconnected
from active converter
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.

Table 21 - Power Jumper Settings for PowerFlex 750-Series Drives (Frames 2…6)
Ground Jumper Setting Based on Selected Power Supply
Ground Configuration
2198-Pxxx DC-bus Power Supply (1) 2198-Pxxx DC-bus Power Supply (2)

Grounded (wye) • Jumper PE-A connected (3) (4) (MOV/input filter caps)
• Jumper PE-B connected (DC-bus common mode caps)
• AC-fed ungrounded • Jumper PE-A disconnected (MOV/input filter caps)
• Corner grounded • Jumper PE-A disconnected (MOV/input filter caps) • Jumper PE-B disconnected (DC-bus common mode caps)
• Impedance grounded • Jumper PE-B disconnected (DC-bus common mode caps)
• DC-bus from active converter
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.
(3) When MOVs are disconnected, the power system must have its own transient protection to maintain known and controlled voltages.
(4) Frames 5 and 6 common DC input drives do not have the PE-A jumper.

For instructions on how to disconnect the PE jumpers, see PowerFlex 750-Series Power Jumpers Installation Instructions, publication 750-
IN011.

32 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

Active Shunt Considerations

External active shunts are required in the following use cases:
• One permanent magnet motor runs above its bus overvoltage speed. See Kinetix 5700 Servo Drives User Manual, publication
2198-UM002, information on the Field Weakening Mode feature.
• One permanent magnet motor drives a vertical load that could make the motor accelerate above the bus overvoltage speed during a
fault condition.

ATTENTION: To avoid damage to the Kinetix 5700 drive system, wire the active shunt thermal switch to a digital input on the power
supply and configure the Shunt Thermal Switch OK function in the Logix Designer application.

ATTENTION: DC-bus failure can cause damage to all drive modules in the bus group, not just the inverter connected to the motor.

Active shunts are available from the Rockwell Automation Encompass partner Powerohm Resistors, Inc. See http://www.powerohm.com for
more information on Powerohm active shunts.

IMPORTANT Powerohm Bulletin PKBxxx active shunt modules use built-in internal brake resistors. Bulletin PWBxxx active shunt modules
require appropriately sized external brake resistors.

Table 22 - Compatible Active Shunt Specifications (internal brake resistor)

Powerohm Continuous Resistance Resistance Continuous Peak
Resistors Input Voltage, Turn -on
Kinetix 5700 Power Supply Power (internal) (minimum) Current Current
nom Bus Voltage
Cat. No. (1) kW Ω Ω Amps Amps
PKB005 1.50 108 – 2.00 6.9
2198-Pxxx DC-bus power supply PKB010 480V AC 750V DC 2.06 52.7 – 2.75 14.2
PKB050 7.00 10.5 – 9.30 71.4
(1) How the Powerohm PKBxxx shunts connect to the 2198-Pxxx regenerative bus supply is explained in 2198-Pxxx Power Supply with External Active Shunt (built-in brake resistor) on page 35.

Table 23 - Compatible Active Shunt Specifications (no internal brake resistor)

Powerohm Continuous Resistance Resistance Continuous Peak
Resistors Input Voltage, Turn -on
Kinetix 5700 Power Supply Power (internal) (minimum) Current Current
nom Bus Voltage
Cat. No. (1) kW Ω Ω Amps Amps
PWB035 26.25 – 7.5 35 100
2198-Pxxx DC-bus power supply 480V AC 750V DC
PWB110 82.5 – 2.5 110 300
(1) How the Powerohm PWBxxx shunts connect to the 2198-Pxxx regenerative bus supply is explained in 2198-Pxxx Power Supply with External Active Shunt (external brake resistor) on page 36.

ATTENTION: Do not use Powerohm active-shunt modules at input line voltages that exceed 528V AC. Active-shunt thermal-overload
shutdown can occur if input line voltage exceeds 528V AC.

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Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

Kinetix 5700 Non-Regenerative Bus Supply Considerations

When extending the DC-bus from the power supply cluster, a capacitor module must be used to extend the bus. See Kinetix 5700 Accessory
Modules on page 73 for more information on when accessory modules are required.

The 2198-Pxxx DC-bus power supplies do not have a digital output, however, the CIPAxisState tag can be used either programmatically or
with an external digital output to indicate that the drives can pull power from the bus. See Integrated Motion on the EtherNet/IP Network
Reference Manual, publication MOTION-RM003, and Knowledgebase Answer ID: QA35126, for more information on programming with
Integrated Motion drives

Shunt Connections
The 2198-Pxxx DC-bus power supplies all include an internal shunt that is wired to the shunt resistor (RC) connector at the factory. Bulletin
2198-Rxxx external passive shunts are available to provide additional shunt capacity for applications where the internal shunt capacity is
exceeded.

Connect an external passive shunt to only the DC-bus power supply. You must disconnect the internal shunt wires at the RC connector before
connecting external passive-shunt resistor wires.

Table 24 - DC-bus Power Supply Passive-shunt Options

Internal Shunt Specifications External Shunt Module Compatibility (1)

DC-bus Power Supply Cat. No.
Cat. No.
Ω W 2198-R127 2198-R031 2198-R014 2198-R004
2198-P031 – – X X
37.5 75
2198-P070 – – X X
2198-P141 X X X X
13.5 200
2198-P208 X X X X
(1) Shunt resistor selection is based on the needs of your actual hardware configuration.

Catalog numbers 2198-R014, 2198-R031, and 2198-R127 are composed of resistor coils that are housed inside an enclosure. Catalog number
2198-R004 is a shunt resistor without an enclosure.

Figure 20 - External Passive Shunts

2198-R014, 2198-R031,
and 2198-R127 2198-R004
Shunt Modules Shunt Resistor

Table 25 - External Shunt Module Specifications

Shunt Module Resistance Continuous Power Weight, approx
Cat. No. W W kg (lb)
2198-R004 33 400 1.8 (4.0)
2198-R014 9.4 1400 9.1 (20)
2198-R031 33 3100 16.8 (37)
2198-R127 (1) 13 12,700 22.2 (49)
(1) This product presents a lift hazard. To avoid personal injury, use care when lifting the product.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for passive shunt wiring and mounting considerations.

34 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

For drive systems that include the 2198-Pxxx DC-bus power supply and Powerohm PKBxxx or PWBxxx active shunts, make the active shunt
connections at the external DC-bus studs on accessory modules.

Accessory modules are equipped with spacers that slide onto M8 studs. When the system configuration includes external DC-bus and active
shunt connections, external DC-bus connections are made below the spacer and active shunt connections are made above the spacer.

Figure 21 - Active Shunt Connections

Spacer

Active Shunt
Lug Connections
(above spacer) 2198-DCBUSCOND-RP312
2198-CAPMOD-2240 or
2198-CAPMOD-DCBUS-IO (1)
DC-bus Accessory Modules
Lug Connections and (2198-CAPMOD-2240 capacitor module is shown)
Flexible Bus-bars (2)
(below spacer)

(1) An external active shunt can be wired to any of the accessory modules. See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information on mounting and
accessory module example configurations. The 2198-CAPMOD-2240 capacitor module is preferred because it provides additional system capacitance.
(2) Position flexible bus-bars (when two accessory modules are used) below the DC-bus lug connections. The flexible bus-bars are used to parallel the extended DC-bus with another accessory
module in 208 A systems (not required when only one accessory module is used in 104 A systems). Flexible bus-bars are included with 2198-CAPMOD-DCBUS-IO extension modules or you can
order 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND replacement kits.

For compatible Powerohm active shunts paired with 2198-Pxxx DC-bus power supplies, see Kinetix 5700 Servo Drives User Manual,
publication 2198-UM002.

ATTENTION: To avoid damage to the Kinetix 5700 drive system, wire the active shunt thermal switch to a digital input on the power supply
and configure the Shunt Thermal Switch OK function in the Studio 5000 Logix Designer® application.

Figure 22 - 2198-Pxxx Power Supply with External Active Shunt (built-in brake resistor)

2198-Pxxx 2198-xxxx-ERSx 2198-CAPMOD-2240 Powerohm

DC-Bus Power Supply Inverter Capacitor Module 4.6 m (15 ft) Maximum Cable Length Bulletin PKBxxx-xxx
Active Shunt Module
DC+

External DC-bus DC+

Resistor
DC–

DC–
3 Fault Contact
4
(2)
Digital Input INx 9
(IOD) Connector (1) 120V AC
COM 10
24V DC

(1) Configure any available digital input as Shunt Thermal Switch OK.
(2) Powerohm PKB050 and PKB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans.

For more information on wiring to these Powerohm Bulletin PKBxxx active shunts, see the Knowledgebase Answer ID: 1082776.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 35

Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

Figure 23 - 2198-Pxxx Power Supply with External Active Shunt (external brake resistor)

2198-Pxxx 2198-xxxx-ERSx 2198-CAPMOD-2240 Powerohm Powerohm

DC-Bus Inverter Capacitor Module Bulletin PWBxxx-xxx External Passive
Power Supply Active Shunt Module Shunt Module
DC+

External DC-bus DC+ DC+ R1

Resistor
DC– DC– R2

DC– 9.1 m (30 ft)

4.6 m (15 ft) Maximum Cable Length
Maximum Cable Length

3
Fault Contact
4 (2)
9
120V AC
10

TS Thermal
Digital Input Switch
(IOD) Connector TS

INx
(1)
COM 24V DC

(1) Configure any available digital input as Shunt Thermal Switch OK. See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information on configuring digital inputs.
(2) Powerohm PWB050 and PWB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans.

See Knowledgebase document 1082777 for more information on wiring to these Powerohm Bulletin PWBxxx active shunts.

See the Powerohm documentation included with your Bulletin PKB or PWB shunt module to install, wire, and configure the module.
• To avoid nuisance thermal overload trips, configure Bulletin PKB and PWB active-shunt modules to the highest shunt turn-on voltage
setting. The recommended setting for Line Voltage Level Jumper is JP5.
• Configure Bulletin PKB and PWB active-shunt modules in Internal (automatic) mode. Unless an external enable signal is provided,
configure the Brake Enable Jumper in Internal (automatic) mode (JP6 is in the downward position).

Power Supply Ground Screw Setting

The 2198-Pxxx DC-bus power supply has a factory-installed ground screw for grounded-wye power distribution. This table summarizes the
ground screw settings for the 2198-Pxxx DC-bus power supply.

Table 26 - Ground Screw Settings for the DC-bus Power Supply

2198-Pxxx
Ground Configuration DC-bus Power Supply
Grounded (wye) Ground screw installed (default setting) (1)
• Impedance grounded
• Corner grounded Remove ground screw/jumper
• AC-fed ungrounded
(1) Ground screw is factory installed.

IMPORTANT If you have grounded-wye power distribution in your facility, do not remove the ground screw from the DC-bus power supply.
Remove the ground screw when using ungrounded, corner-grounded, or impedance-grounded power.

36 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

Contactor Enable Relay

The contactor-enable circuitry includes a relay-driven contact within the 2198-Pxxx DC-bus power supply. The relay protects the Kinetix 5700
drive system in the event of overloads or other fault conditions.

Figure 24 - Contactor-enable Control String

Kinetix 5700 Kinetix 6x00 Kinetix 7000
2198-P208 2094-BCxx-Mxx-S 2099-BMxx-S
DC-bus Power Supply Integrated Axis Module Servo Drive
* Indicates User Supplied Component

CONT EN+
CONT EN–

CONT EN+
CR1 * START *

GPR2+
CONT EN–

GPR2–
24V AC/DC CR1 *
50/60 Hz M1 *
STOP *
CR1 *

An AC three-phase mains contactor must be wired in series between the branch circuit protection and the power supply. In addition, the AC
three-phase contactor control string must be wired in series with the contactor-enable relay at the contactor-enable terminals.

PowerFlex 750-Series drives are not required to include a contactor-enable control string and they do not have a dedicated contactor enable
relay. Although not required, if leveraging Integrated Motion with a PowerFlex 755 drive, we recommend that you configure a digital output
from the drive as Contactor Enable and include it in the contactor enable control string.

A Contactor Enable output can be configured in the PowerFlex 755 drive in integrated motion only. The operation of this output is tied to fault
processing in the drive. The drive de-energizes the Contactor Enable output when an exception causes the axis to go to the Shutdown state.

This configuration is only valid when an auxiliary power supply is used for control power with frames 1…7 drives.

ATTENTION: Wiring the contactor enable relay is required for Kinetix 5700, Kinetix 6x00, and Kinetix 7000 drive systems to help
prevent personal injury or damage to Kinetix drive modules. Wire the contactor enable relay into your control string so that:
• three-phase power is removed and the power supply or regenerative bus supply is protected under various fault conditions
• three-phase power is never applied to the Kinetix 5700 drive system before control power is applied.

Figure 25 - Contactor-enable Relay Circuit

CONT EN+
Normally
Open
Relay
CONT EN-
Power Supply

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on the contactor-enable circuitry.

ATTENTION: For Kinetix 6000 (400V-class) and Kinetix 6200/6500 drive in common-bus configurations, the contactor enable
connections for leader and follower drives must be wired in series to the control string.
A contactor or other device that routinely disconnects and reapplies the AC line to the bus supply can cause drive hardware damage. If
an input device is used, operation must not exceed two cycles per minute (maximum) or damage can occur to the precharge circuit.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 37

Chapter 3 Non-regenerative Common DC-bus Configurations With Passive or Active Shunt

System Sizing
These limitations apply to systems supplied by a single 2198-Pxxx or multiple 2198-P208 DC-bus power supplies:
• DC-bus power supplies to comply with IEC 61800-3 (category C3) requirements when used with 2198-DBRxx-F line filters.
• Combined motor power cable length for all axes on the same DC bus must not exceed:
- 1200 m (3937 ft) for 2198-P070, 2198-P141, and 2198-P208, DC-bus power supplies when paired with 2198-DBRxx-F line filters
- 400 m (1312 ft) for 2198-Pxxx DC-bus power supplies when paired with 2198-DBxx-F line filters
- 400 m (1312 ft) for 2198-P031 DC-bus power supplies when paired with 2198-DBxx-F or 2198-DBRxx-F line filters
See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional motor power cable-length limitations.
• The total system capacitance limit is based on the power supply catalog number. DC-bus groups must not exceed the limits as
defined in Kinetix and PowerFlex Drive Specifications on page 61.
• No more than three 2198-P208 DC-bus power supplies can be used to increase the converter power.
• If using the 24V DC shared-bus connection system, add another 24V power supply when control input power to a cluster of drive
modules exceeds 40 A.
• The Kinetix 5700 system can have multiple drive clusters in a single DC-bus group. See the Kinetix 5700 Servo Drives User Manual,
publication 2198-UM002, for more information on extended clusters.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on system sizing guidelines.

The motor required for a particular application determines the drive required for full motor performance. For best results, use Motion
Analyzer system sizing and selection tool, available at https://motionanalyzer.rockwellautomation.com/.

Capacitance Sizing

Total system capacitance is the sum of all internal capacitance values from each of the drive modules (AC drives, single-axis inverters, dual-
axis inverters, power supplies, and capacitor modules) in the same DC-bus group.

The total system capacitance must be less than the maximum supported DC-bus capacitance value of the power supply (See Kinetix and
PowerFlex Drive Specifications on page 61).

IMPORTANT If your total system capacitance value exceeds the maximum supported capacitance value of the DC-bus power supply, perform
one of the following:
• Increase the size of the 2198-Pxxx DC-bus power supply
• Use multiple 2198-P208 DC-bus power supplies (1…3 power supplies are possible with only 2198-P208 power supply)
• Decrease the total system capacitance by removing inverters or capacitor modules from the DC-bus group
• Separate clusters into multiple DC-bus groups

All drives have a DC-bus capacitance that is proportional to their power ratings. When used in a common DC-bus configuration, these
capacitors are directly connected in parallel. This connection results in the DC-bus ripple being shared proportional to the power rating of
the drive. When the ratio of the capacitance to the drive-rated current is consistent, it provides the best DC-bus ripple sharing.

For 400/480V AC, the target ratio is 40 µF/A ±10% or greater. For all drives supported in this publication, with the exception of the PowerFlex
520-Series drives, the target ratio is met when a capacitor module is used to extend the DC-bus, proper DC-bus cable length guidelines are
followed, and low-inductance DC cable is used. See DC-bus Connections on page 10 for more information.

Circuit Protection
Do not daisy chain drives to share DC-bus fusing. Configure the shared DC-bus in a star configuration to enable proper fusing. Use fast
semiconductor fuses in the DC links to minimize destructive energy in the event of a part or control malfunction. Size fuses to handle large
peak currents at the end of precharge.
• See Kinetix and PowerFlex Drive Specifications on page 61 for the recommended common DC-bus circuit protection devices.
• See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for recommended AC input circuit protection for the Bulletin
2198 power supply.

38 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 4

Regenerative Bus Supply Configurations

Regenerative bus supplies use a PWM-controlled IGBT converter for full regeneration of power to the AC line. The regenerative bus supply
returns energy back to the distribution system instead of dissipating energy with shunt resistor (braking) technology. This configuration
provides low AC-line harmonics and can be used to meet IEEE-519.

Supported Products
At the time of publication, the following products are supported.

Table 27 - Kinetix 5700 Regenerative Bus Supply Modules

Regenerative Bus Supply Supported Drives
Cat. No.
• 2198-RP088 PowerFlex® 750-Series: Frames 2…6 (1)
• 2198-RP200
Kinetix® 7000: 2099-BM06-S…2099-BM12-S
• 2198-RP263
• 2198-RP312 Kinetix 6000 and Kinetix 6200/6500: All 460V configurations (2)
(1) PowerFlex 750-Series (Frames 5 and 6), DC input common bus drives that have a DC precharge is recommended.
(2) Kinetix 6000 configurations require firmware revision 1.92 or later.

IMPORTANT The internal IGBT in Kinetix 6000 (460V) drives and Kinetix 6200/6500 drives are disabled in Common Bus Follower mode.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 39

Chapter 4 Regenerative Bus Supply Configurations

Typical System Configuration

In this example, standalone AC drives, Kinetix 6x00 drives, and Kinetix 7000 drives receive DC-bus power from the 2198-RP200 regenerative
bus supply.

Figure 26 - Regenerative Bus Supply with Standalone AC Drives, Kinetix 6x00 Drives, and Kinetix 7000 Drives
Three-phase Three-phase Line Regenerative Capacitor DC-bus Conditioner
Source Reactor
(2)
Contactor
(1)
Bus Supply Module Module (3)

DC Bus

2198-DCBUSCOND-RP312
(power supply cluster)

2198-CAPMOD-2240
DC+ DC- DC+ DC- DC+ DC-
2198-RP200

AC Drive AC Drive

M M M M
Integrated Axis
M M
Axis Module Modules
Kinetix 6000 or
Kinetix 6200/6500 Drives
(1) A line reactor can be required. For line reactor selection, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) Kinetix 5700 regenerative bus supplies require an isolation transformer when connected to corner-grounded or ungrounded facility power.
(3) Kinetix 5700 regenerative bus supplies in mixed common-bus systems require a DC-bus conditioner module in the power supply cluster.

Table 28 - Special Bus Requirements

Drawing Designation Supported Drives Special Bus Requirements
PowerFlex 750-Series: Frames 2…6
AC drives Kinetix 7000: 2099-BM06-S…2099-BM08-S None
Kinetix 7000: 2099-BM09-S…2099-BM12-S
Kinetix 6000 and Kinetix 6000: All 460V configurations (1)
None
Kinetix 6200/6500 drives Kinetix 6200/6500: All 460V configurations (1)
(1) No internal precharge. Drives must be placed in common-bus follower configuration.

General Considerations
This section includes information on AC line impedance, disconnect switch connections, and ground screw/jumper settings, depending on
the drive family.

ATTENTION: The incorrect use or configuration of third party assemblies can result in reduced system reliability and drive damage.

• All system components (bus supply and PowerFlex or Kinetix drives) must be selected for the same AC-line voltage.
• Low-inductance type DC-bus must be used. See DC-bus Connections on page 10 for details.
• To be used in a common-bus system with a Kinetix 5700 bus supply, the Kinetix 6000 or Kinetix 6200/6500 drive systems must be
configured as common-bus follower (internal IGBT for shunting is disabled).

IMPORTANT Do not include the 2094-BSP2 shunt module on the 2094 power rail.

• The Kinetix 7000 drive internal IGBT for shunting is not used by the drive main control for bus regulation, therefore any type of
regulation must come from an external source.
• See Additional Resources on page 83 for user documentation with the maximum motor cable length requirements of the drives
specific to your application.

40 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 4 Regenerative Bus Supply Configurations

AC Line Impedance Considerations

In the following use cases, an additional transformer or line reactor is required due to faults or potential damage associated with AC line
disturbances:
• Installation site has switched power-factor correction capacitors.
• Installation site has lightning strikes or voltage spikes in excess of 6000V peak.
• Installation site has power interruptions or voltage dips in excess of 200V AC.
• The transformer kVA is more than 10 times larger than the drive kVA or the percent source impedance relative to each converter is
less than 0.5%.

In the following use cases, a line reactor is required due to faults associated with sharing AC line-input on multiple converters:
• Repetitive AC input line-voltage notching is present. For example, if silicon-controlled rectifier drive is connected to the same AC
input power source.
- In drive systems that include the regenerative bus supply, repetitive AC line voltage notching can cause the integrated AC line filter
to overheat and result in FLT S18 converter overtemperature faults.
• Powering multiple (two or more) regenerative bus supplies from the same AC input-power source.
- Switching ripple from each regenerative bus supply can interfere with other regenerative bus supplies on the same AC input power
source.
• Powering 2198-Pxxx DC-bus power supply and 2198-RPxxx regenerative bus supply from the same AC input-power source.
- Switching ripple from the regenerative bus supply can impact the temperature of DC-bus capacitors in the DC-bus power supply. In
this use case, a line reactor is required in the AC input-power string leading to the regenerative bus supply.

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional AC line impedance considerations.

Disconnect Switch Considerations

If a disconnect switch is used between the common DC-bus and a PowerFlex 750-Series drive input, connect an auxiliary contact on the
disconnect switch to a digital input of the drive. The corresponding digital input must be set to Precharge Enable. This setting provides the
proper precharge interlocking, which guards against possible damage to the drive when reconnecting the drive to an energized DC-bus.
Under this condition, the drives must have an internal or externally supplied precharge. Precharge handshaking is required before inverter
operation.

Table 29 - PowerFlex 750-Series Drive Precharge Parameter

Parameter
Digital Input
Number Setting
189 [DI Precharge] See PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001.

ATTENTION: To avoid personal injury and/or equipment damage, make sure installation complies with specifications regarding wire
types, conductor sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local codes outline
provisions for safely installing electrical equipment.

ATTENTION: The Kinetix 6000 (400V-class), Kinetix 6200/6500, Kinetix 7000, and PowerFlex 750-Series (Frames 5 and 6) AC input
drives, when connected to common DC bus, have no internal precharge circuit to control the precharge sequence. To avoid severe
drive and/or equipment damage due to uncontrolled precharge, do not connect these drives to an energized bus. If a disconnect
switch is used between the inputs of the drives and the common DC-bus, an external precharge device must be used.

When an external precharge device is required, a fuse combination switch can be used. These switches provide precharge of capacitive
loads, have integrated fuse protection, and perform automatic pre-load type functions with an internal coil.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 41

Chapter 4 Regenerative Bus Supply Configurations

Input and Output Signals

For the Kinetix 7000 drives, wire the control and interface signals on the General Purpose Relay (GPR) and General Purpose I/O (GPIO)
connectors as described in the following tables. See the Kinetix 7000 Servo Drives User Manual, publication 2099-UM001, for more
information on the terminal block connections.

Table 30 - General Purpose Relay Connections

Recommended Wire Size Strip Length Torque Value
Signal Terminal Description
mm2 (AWG) mm (in.) N•m (lb•in)
DRIVE OK+ 5 Programmable N.O. Relay 2 output 0.75 (18)
(stranded wire with ferrule) 7.0 (0.275) 0.235 (2.0)
DRIVE OK- 6 Programmable Relay 2 common 1.5 (16)
(solid wire)

Table 31 - General Purpose I/O Connections

Recommended Wire Size Strip Length Torque Value
Signal Terminal Description
mm2 (AWG) mm (in.) N•m (lb•in)
Regen_OK+ 7 Regenerative power supply status 0.75 (18)
(stranded wire with ferrule) 7.0 (0.275) 0.235 (2.0)
Regen_OK- 8 Regenerative power supply status common 1.5 (16)
(solid wire)

ATTENTION: For the Kinetix 7000 drives, wiring the DRIVE OK signal on the General Purpose Relay is required. To avoid injury or
damage to the drive, wire the DRIVE OK relay into your control string.

In common bus configurations, a REGEN connection on the General Purpose I/O connector is also required for the drives. This connection
must be wired in series to the control string, and also wired from the regenerative bus supply to the Kinetix 7000 drive to indicate bus
voltage is present.

Drive Ground Jumper Settings

Set the ground jumpers for the Kinetix 6000 (400V-class), Kinetix 6200/6500, and Kinetix 7000 drives according to the following tables. See
Additional Resources on page 83 for the user manual with instructions on how to set the ground jumpers/screws for your servo drive.

Table 32 - Ground Jumper Settings for Kinetix 6000 (400V-class) and Kinetix 6200/6500 Drives
Ground Configuration Ground Jumper Setting (1)
Grounded (wye)
• AC-fed ungrounded
• Corner grounded Set for ungrounded power
• Impedance grounded
• DC-bus from active converter
(1) When powered by 2198-RPxxx regenerative bus supply.

Table 33 - Ground Jumper Settings for Kinetix 7000 Drives

Ground Configuration Ground Jumper Setting (1)
Grounded (wye)
• AC-fed ungrounded
• Corner grounded Removed
• Impedance grounded
• DC-bus from active converter
(1) When powered by 2198-RPxxx regenerative bus supply.

42 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 4 Regenerative Bus Supply Configurations

PowerFlex 750-Series drives contain protective metal-oxide varistors (MOV) and common mode capacitors referenced to ground. To guard
against unstable operation and/or damage, the drive must be properly configured as shown in the following table.

Table 34 - Power Jumper Settings for PowerFlex 750-Series Drives (Frames 2…6)
Ground Configuration Ground Jumper Setting (1)
Grounded (wye)
• AC-fed ungrounded • Jumper PE-A disconnected (MOV/input filter caps)
• Corner grounded • Jumper PE-B disconnected (DC-bus common mode caps)
• Impedance grounded
• DC-bus from active converter
(1) When powered by 2198-RPxxx regenerative bus supply.

For instructions on how to disconnect the PE jumpers, see PowerFlex 750-Series Power Jumpers Installation Instructions, publication 750-
IN011.

Kinetix 5700 Regenerative Bus Supply Considerations

When extending the DC-bus from the power supply cluster, a capacitor module must be used to extend the bus. See Kinetix 5700 Accessory
Modules on page 73 for more information on when accessory modules are required.

IMPORTANT Regenerative bus supplies do not require an isolation transformer for three-phase input power unless they are connected to
corner-grounded or ungrounded facility power.

Bus Supply Ground Jumper Setting

The 2198-RPxxx regenerative bus supply has a factory-installed ground screw for grounded-wye power distribution. The following table
summarizes the ground screw/jumper settings for the 2198-RPxxx regenerative bus supply.

Table 35 - Ground Jumper Settings for the Regenerative Bus Supply

2198-RPxxx
Ground Configuration Regenerative Bus Supply
• Grounded (wye)
• Corner-grounded with isolation transformer Ground jumper installed (default setting)
• Ungrounded with isolation transformer
Impedance grounded Remove ground jumper (1)
(1) When the regenerative bus supply ground jumper is removed, it can be permanently stored in threaded holes at the bottom of the chassis.

IMPORTANT If you have grounded-wye power distribution in your facility, or corner-grounded or ungrounded power with an isolation
transformer, do not remove the ground jumper from the regenerative bus supply. Remove the ground jumper when using
impedance-grounded power.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 43

Chapter 4 Regenerative Bus Supply Configurations

Converter OK Signal

The converter OK circuitry of the Kinetix 5700 regenerative bus supply is a relay-driven contact that provides a 24V signal to non-
Kinetix 5700 inverters that they can draw power from the regenerative power supply and that the power supply is not faulted.

Figure 27 - Converter OK Relay Circuit

24V PWR
Internally
Controlled
Relay
OK+
Regenerative Resettable
Bus Supply Fuse
OK–
24V COM

The CONV OK signal of the Kinetix 5700 regenerative bus supply (contactor enable connector) can be connected/interlocked to the following
Kinetix and PowerFlex drive inputs to indicate that they can pull power from the bus:
• Regen OK input of Kinetix 7000 drives
• Regeneration OK input of Kinetix 6200/6500 drives
• Enable input of Kinetix 6000 drives
• Regeneration OK input of PowerFlex 750-Series drives
Figure 28 - Converter OK Connected/Interlocked to Drive Input

PowerFlex 750-Series Drives (1)

Di C
Di 0
24VCOM 2198-RPxxx
Regeneration OK Regenerative Bus Supply
Kinetix 6000 Drives
IOD-3
24VCOM
IOD-2
Enable

Kinetix 6200/6500 Drives

IOD-40
24VCOM
IOD-41
Regeneration OK

Kinetix 7000 Drives

GPIO-7 OK+
Regen_OK+ CONV OK+ Contactor Enable
GPIO-8 OK–
Regen_OK– CONV OK– (CED) Connector
CONT EN+
CONT EN–

(1) A 20-750-2262C-2R, or equivalent, option module is required to use the Regeneration OK input. The Regeneration OK input is available only if the Integrated Motion feature of the PowerFlex
750-Series drive is being used. If Integrated Motion is not being used, the Precharge digital input can be used instead.

For PowerFlex drives, the Regeneration OK Input functionality is available for PowerFlex 755 drives only with Integrated Motion applications.
When in motion and the drive detects the Regeneration OK Input transition to an inactive state, the drive generates the Regeneration Power-
supply Failure exception and coasts to a stop. The exception cannot be configured and is assigned Stop drive only.

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on the Converter OK circuitry.

44 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 4 Regenerative Bus Supply Configurations

Contactor Enable Relay

The contactor-enable circuitry includes a relay-driven contact within the 2198-RPxxx DC-bus power supply. The relay protects the
Kinetix 5700 drive system in the event of overloads or other fault conditions.

Figure 29 - Contactor-enable Control String

Kinetix 5700 Kinetix 6x00 Kinetix 7000
2198-RPxxx 2094-BCxx-Mxx-S 2099-BMxx-S
Regenerative Bus Supply Integrated Axis Module Servo Drive
* Indicates User Supplied Component

CONT EN+
CONT EN–

CONT EN+
CR1 * START *

GPR2+
CONT EN–

GPR2–
24V AC/DC CR1 *
50/60 Hz M1 *
STOP *
CR1 *

An AC three-phase mains contactor must be wired in series between the branch circuit protection and the power supply. In addition, the AC
three-phase contactor control string must be wired in series with the contactor-enable relay at the contactor-enable terminals.

PowerFlex 750-Series drives are not required to include a contactor-enable control string and they do not have a dedicated contactor enable
relay. Although not required, if leveraging Integrated Motion with a PowerFlex 755 drive, we recommend that you configure a digital output
from the drive as Contactor Enable and include it in the contactor enable control string.

A Contactor Enable output can be configured in the PowerFlex 755 drive in integrated motion only. The operation of this output is tied to fault
processing in the drive. The drive de-energizes the Contactor Enable output when an exception causes the axis to go to the Shutdown state.

This configuration is only valid when an auxiliary power supply is used for control power with frames 1…7 drives.

ATTENTION: Wiring the contactor enable relay is required for Kinetix 5700, Kinetix 6x00, and Kinetix 7000 drive systems to help
prevent personal injury or damage to Kinetix drive modules. Wire the contactor enable relay into your control string so that:
• three-phase power is removed and the power supply or regenerative bus supply is protected under various fault conditions
• three-phase power is never applied to the Kinetix 5700 drive system before control power is applied.

Figure 30 - Contactor-enable Relay Circuit

CONT EN+
Normally
Open
Relay
CONT EN-
Power Supply

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on the contactor-enable circuitry.

ATTENTION: For Kinetix 6000 (400V-class) and Kinetix 6200/6500 drive in common-bus configurations, the contactor enable
connections for leader and follower drives must be wired in series to the control string.
A contactor or other device that routinely disconnects and reapplies the AC line to the bus supply can cause drive hardware damage. If
an input device is used, operation must not exceed two cycles per minute (maximum) or damage can occur to the precharge circuit.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 45

Chapter 4 Regenerative Bus Supply Configurations

System Sizing
These limitations apply to systems supplied by 2198-RPxxx regenerative bus supplies:
• Combined motor power cable length for all axes on the same DC bus must not exceed 1200 m (3937 ft) for 2198-RPxxx regenerative bus
supplies when paired with 2198-DBRxx-F line filters. See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for
additional motor power cable-length limitations.
• The total system capacitance limit is based on the power supply catalog number. DC-bus groups must not exceed the limits as
defined in Kinetix and PowerFlex Drive Specifications on page 61.
• If using the 24V DC shared-bus connection system, add another 24V power supply when control input power to a cluster of drive
modules exceeds 40 A.
• The Kinetix 5700 system can have multiple drive clusters in a single DC-bus group. See the Kinetix 5700 Servo Drives User Manual,
publication 2198-UM002, for more information on extended clusters.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on system sizing guidelines.

The motor required for a particular application determines the drive required for full motor performance. For best results, use the Motion
Analyzer system sizing and selection tool, available at https://motionanalyzer.rockwellautomation.com/.

Capacitance Sizing

Total system capacitance is the sum of all internal capacitance values from each of the drive modules (AC drives, single-axis inverters, dual-
axis inverters, power supplies, and capacitor modules) in the same DC-bus group.

The total system capacitance must be less than the maximum supported DC-bus capacitance value of the power supply (see Kinetix and
PowerFlex Drive Specifications on page 61).

IMPORTANT If your total system capacitance value exceeds the maximum supported capacitance value of the regenerative bus supply,
perform one of the following:
• Increase the size of the 2198-RPxxx regenerative bus supply
• Decrease the total system capacitance by removing inverters or capacitor modules from the DC-bus group
• Separate clusters into multiple DC-bus groups

External bus capacitance is the total system capacitance minus the power supply capacitance. The external bus capacitance must be
entered into the Logix Designer application for a regenerative power supply to maintain proper control.

All drives have a DC-bus capacitance that is proportional to their power ratings. When used in a common DC-bus configuration, these
capacitors are directly connected in parallel. This connection results in the DC-bus ripple being shared proportional to the power rating of
the drive. When the ratio of the capacitance to the drive-rated current is consistent, it provides the best DC-bus ripple sharing.

For 400/480V AC, the target ratio is 40 µF/A ±10% or greater. For all drives supported in this publication, with the exception of the PowerFlex
520-Series drives, the target ratio is met when a capacitor module is used to extend the DC-bus, proper DC-bus cable length guidelines are
followed, and low-inductance DC cable is used. See DC-bus Connections on page 10 for more information.

Circuit Protection
Do not daisy chain drives to share DC-bus fusing. Configure the shared DC-bus in a star configuration to enable proper fusing. Use fast
semiconductor fuses in the DC links to minimize destructive energy in the event of a part or control malfunction. Size fuses to handle large
peak currents at the end of precharge.
• See Kinetix and PowerFlex Drive Specifications on page 61 for the recommended common DC-bus circuit protection devices.
• See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for recommended AC input circuit protection for the Bulletin
2198 power supply.

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 Chapter 5

Regenerative Bus Supply Configurations With Active Shunt

This system also uses a PWM-controlled IGBT converter for regeneration of power to the AC line. However, in this configuration some
regenerative DC-bus energy flows to the incoming AC line, but DC-bus energy that is not regenerated is dissipated to an external shunt
resistor (braking) unit. This configuration provides low AC-line harmonics and can be used to meet IEEE-519. Contact our Encompass™
Partners for these shunt resistor (braking) products.

Supported Products
At the time of publication, the following products are supported.

Table 36 - Kinetix 5700 Regenerative Bus Supply Modules

Regenerative Bus Supply Supported Drives
Cat. No.
• 2198-RP088 PowerFlex® 750-Series: Frames 2…6 (1)
• 2198-RP200
Kinetix® 7000: 2099-BM06-S…2099-BM12-S
• 2198-RP263
• 2198-RP312 Kinetix 6000 and Kinetix 6200/6500: All 460V configurations (2)
(1) PowerFlex 750-Series (Frames 5 and 6), DC input common bus drives that have a DC precharge is recommended.
(2) Kinetix 6000 configurations require firmware revision 1.92 or later.

When applicable, the drive's internal IGBT can be used with a passive shunt.
Drive Family Internal Brake IGBT
PowerFlex 750-Series Standard on Frames 1…5, optional on Frame 6.
Kinetix 7000 No internal brake IGBT.
Kinetix 6000 (400V-class) and Kinetix 6200/6500 Internal bus regulation cannot be used.

IMPORTANT The internal IGBT in Kinetix 6000 (460V) drives and Kinetix 6200/6500 drives are disabled in Common Bus Follower mode.

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Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Typical System Configuration

In this example, standalone AC drives with an external passive shunt, Kinetix 6x00 drives, and Kinetix 7000 drives receive DC-bus power from
the 2198-RP200 regenerative bus supply.

Figure 31 - Regenerative Bus Supply with Standalone AC Drives, Kinetix 6x00 Drives, Kinetix 7000 Drives, and External Passive Shunt

Three-phase Three-phase Line Regenerative Capacitor DC-bus Conditioner

Source Contactor Reactor (3)
(2) Bus Supply Module Module
(1)

DC Bus
(4) (5)

2198-DCBUSCOND-RP312
BR

(power supply cluster)

2198-CAPMOD-2240
2198-RP200 DC+ DC- DC+ DC- DC+ DC-

AC Drive 1 AC Drive 2

M M M M
Integrated Axis
M M Axis Module Modules
Kinetix 6000 or
Kinetix 6200/6500 Drives
(1) A line reactor can be required. For line reactor selection, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) Kinetix 5700 regenerative bus supplies require an isolation transformer when connected to corner-grounded or ungrounded facility power.
(3) Kinetix 5700 regenerative bus supplies in mixed common-bus systems require a DC-bus conditioner module in the power supply cluster.
(4) External passive shunt resistor. For minimum ohms with PowerFlex 750-Series drives, see PowerFlex Dynamic Braking Resistor Calculator Application Technique, publication PFLEX-AT001.
(5) Connect the shunt resistor (braking IGBT) to the largest frame size drive.

Table 37 - Special Bus Requirements

Drawing Designation Supported Drives Special Bus Requirements
AC Drive 1 PowerFlex 750-Series: Frames 2…6
PowerFlex 750-Series: Frames 2…6
None
AC Drive 2 Kinetix 7000: 2099-BM06-S…2099-BM08-S
Kinetix 7000: 2099-BM09-S…2099-BM12-S
Kinetix 6000 and Kinetix 6000: All 460V configurations (1)
None
Kinetix 6200/6500 drives Kinetix 6200/6500: All 460V configurations (1)
(1) No internal precharge. Drives must be placed in common-bus follower configuration.

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 Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

In this example, standalone AC drives, Kinetix 6x00 drives, and Kinetix 7000 drives receive DC-bus power from the 2198-RP200 regenerative
bus supply. An external active shunt is connected to the regenerative bus supply active-shunt (RC) connector.

Figure 32 - Regenerative Bus Supply with Standalone AC Drives, Kinetix 6x00 Drives, Kinetix 7000 Drives, and External Active Shunt
(3) (4)

Three-phase Three-phase Line Regenerative Capacitor DC-bus Conditioner

Source Contactor Reactor (5)
(2) Bus Supply Module Module
(1)

DC Bus

2198-DCBUSCOND-RP312
(power supply cluster)

2198-CAPMOD-2240
DC+ DC- DC+ DC- DC+ DC-
2198-RP200

AC Drive 1 AC Drive 2
M M M M

M M Integrated Axis
Axis Module Modules
Kinetix 6000 or
Kinetix 6200/6500 Drives
(1) A line reactor can be required. For line reactor selection, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) Kinetix 5700 regenerative bus supplies require an isolation transformer when connected to corner-grounded or ungrounded facility power.
(3) Due to the 10 A connector current rating, connections to the 2198-RPxxx (RC connector) are limited to only Powerohm PKBxxx active shunts rated at 7 kW or less.
(4) External active shunt module. For active shunt mounting and wiring considerations, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(5) Kinetix 5700 regenerative bus supplies in mixed common-bus systems require a DC-bus conditioner module in the power supply cluster.

Table 38 - Special Bus Requirements

Drawing Designation Supported Drives Special Bus Requirements
PowerFlex 750-Series: Frames 2…6
AC Drive Kinetix 7000: 2099-BM06-S…2099-BM08-S None
Kinetix 7000: 2099-BM09-S…2099-BM12-S
Kinetix 6000 and Kinetix 6000: All 460V configurations (1)
None
Kinetix 6200/6500 drives Kinetix 6200/6500: All 460V configurations (1)
(1) No internal precharge. Drives must be placed in common-bus follower configuration.

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Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

In this example, standalone AC drives, Kinetix 6x00 drives, and Kinetix 7000 drives receive DC-bus power from the 2198-RP200 regenerative
bus supply. An external active shunt is connected to the DC-bus studs of an accessory module.

Figure 33 - Regenerative Bus Supply with Standalone AC Drives, Kinetix 6x00 Drives, Kinetix 7000 Drives, and External Active Shunt
Three-phase Three-phase Line Regenerative Capacitor DC-bus Conditioner
Source Contactor Reactor (3)
(2) Bus Supply Module Module
(1)

DC Bus

2198-DCBUSCOND-RP312
(power supply cluster)

2198-CAPMOD-2240
DC+ DC- DC+ DC- DC+ DC- DC+ DC-
2198-RP200
External Active
Shunt
(4)
BR1 BR2 AC Drive 1 AC Drive 2
M M M M
BR Integrated Axis
M M
Axis Module Modules
Kinetix 6000 or
Kinetix 6200/6500 Drives
(1) A line reactor can be required. For line reactor selection, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) Kinetix 5700 regenerative bus supplies require an isolation transformer when connected to corner-grounded or ungrounded facility power.
(3) Kinetix 5700 regenerative bus supplies in mixed common-bus systems require a DC-bus conditioner module in the power supply cluster.
(4) External active shunt module. For active shunt mounting and wiring considerations, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

Table 39 - Special Bus Requirements

Drawing Designation Supported Drives Special Bus Requirements
PowerFlex 750-Series: Frames 2…6
AC Drive Kinetix 7000: 2099-BM06-S…2099-BM08-S None
Kinetix 7000: 2099-BM09-S…2099-BM12-S
Kinetix 6000 and Kinetix 6000: All 460V configurations (1)
Kinetix 6200/6500 drives None
Kinetix 6200/6500: All 460V configurations (1)
(1) No internal precharge. Drives must be placed in common-bus follower configuration.

General Considerations
This section includes information on AC line impedance, disconnect switch connections, and ground screw/jumper settings, depending on
the drive family.

ATTENTION: The incorrect use or configuration of third party assemblies can result in reduced system reliability and drive damage.

• All system components (bus supply and PowerFlex or Kinetix drives) must be selected for the same AC-line voltage.
• Low-inductance type DC-bus must be used. See DC-bus Connections on page 10 for details.
• To be used in a common-bus system with a Kinetix 5700 bus supply, the Kinetix 6000 or Kinetix 6200/6500 drive systems must be
configured as common-bus follower (internal IGBT for shunting is disabled).

IMPORTANT Do not include the 2094-BSP2 shunt module on the 2094 power rail.

• The Kinetix 7000 drive internal dynamic brake IGBT is not used by the drive main control for bus regulation, therefore any type of
regulation must come from an external source.
• See Additional Resources on page 83 for user documentation with the maximum motor cable length requirements of the drives
specific to your application.

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 Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

AC Line Impedance Considerations

In the following use cases, an additional transformer or line reactor is required due to faults or potential damage associated with AC line
disturbances:
• Installation site has switched power-factor correction capacitors.
• Installation site has lightning strikes or voltage spikes in excess of 6000V peak.
• Installation site has power interruptions or voltage dips in excess of 200V AC.
• The transformer kVA is more than 10 times larger than the drive kVA or the percent source impedance relative to each converter is
less than 0.5%.

In the following use cases, a line reactor is required due to faults associated with sharing AC line-input on multiple converters:
• Repetitive AC input line-voltage notching is present. For example, if silicon-controlled rectifier drive is connected to the same AC
input power source.
- In drive systems that include the regenerative bus supply, repetitive AC line voltage notching can cause the integrated AC line filter
to overheat and result in FLT S18 converter overtemperature faults.
• Powering multiple (two or more) regenerative bus supplies from the same AC input-power source.
- Switching ripple from each regenerative bus supply can interfere with other regenerative bus supplies on the same AC input power
source.
• Powering 2198-Pxxx DC-bus power supply and 2198-RPxxx regenerative bus supply from the same AC input-power source.
- Switching ripple from the regenerative bus supply can impact the temperature of DC-bus capacitors in the DC-bus power supply. In
this use case, a line reactor is required in the AC input-power string leading to the regenerative bus supply.

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional AC line impedance considerations.

Disconnect Switch Considerations

If a disconnect switch is used between the common DC-bus and a PowerFlex 750-Series drive input, connect an auxiliary contact on the
disconnect switch to a digital input of the drive. The corresponding digital input must be set to Precharge Enable. This setting provides the
proper precharge interlocking, which guards against possible damage to the drive when reconnecting the drive to an energized DC-bus.
Under this condition, the drives must have an internal or externally supplied precharge. Precharge handshaking is required before inverter
operation.

Table 40 - PowerFlex 750-Series Drive Precharge Parameter

Parameter
Digital Input
Number Setting
189 [DI Precharge] See PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001.

ATTENTION: To avoid personal injury and/or equipment damage, make sure installation complies with specifications regarding wire
types, conductor sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local codes outline
provisions for safely installing electrical equipment.

If DC input is supplied to 2099-BM09-S, 2099-BM10-S, 2099-BM11-S, or 2099-BM12-S drives, the precharge capability must be provided at the
system level. Disconnect switches must not be used between the input of the drive and a common DC-bus without the use of an external
precharge device.

ATTENTION: The Kinetix 6000 (400V-class), Kinetix 6200/6500, Kinetix 7000, and PowerFlex 750-Series (Frames 5 and 6) AC input
drives, when connected to common DC bus, have no internal precharge circuit to control the precharge sequence. To avoid severe
drive and/or equipment damage due to uncontrolled precharge, do not connect these drives to an energized bus. If a disconnect
switch is used between the inputs of the drives and the common DC-bus, an external precharge device must be used.

When an external precharge device is required, a fuse combination switch can be used. These switches provide precharge of capacitive
loads, have integrated fuse protection, and perform automatic pre-load type functions with an internal coil.

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Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Input and Output Signals

For the Kinetix 7000 drives, wire the control and interface signals on the General Purpose Relay (GPR) and General Purpose I/O (GPIO)
connectors as described in the following tables. See the Kinetix 7000 Servo Drives User Manual, publication 2099-UM001, for more
information on the terminal block connections.

Table 41 - General Purpose Relay Connections

Recommended Wire Size Strip Length Torque Value
Signal Terminal Description
mm2 (AWG) mm (in.) N•m (lb•in)
DRIVE OK+ 5 Programmable N.O. Relay 2 output 0.75 (18)
(stranded wire with ferrule) 7.0 (0.275) 0.235 (2.0)
DRIVE OK- 6 Programmable Relay 2 common 1.5 (16)
(solid wire)

Table 42 - General Purpose I/O Connections

Recommended Wire Size Strip Length Torque Value
Signal Terminal Description
mm2 (AWG) mm (in.) N•m (lb•in)
Regen_OK+ 7 Regenerative power supply status 0.75 (18)
(stranded wire with ferrule) 7.0 (0.275) 0.235 (2.0)
Regen_OK- 8 Regenerative power supply status common 1.5 (16)
(solid wire)

ATTENTION: For the Kinetix 7000 drives, wiring the DRIVE OK signal on the General Purpose Relay is required. To avoid injury or
damage to the drive, wire the DRIVE OK relay into your control string.

In common bus configurations, a REGEN connection on the General Purpose I/O connector is also required for the drives. This connection
must be wired in series to the control string, and also wired from the regenerative bus supply to the Kinetix 7000 drive to indicate bus
voltage is present.

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 Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Drive Ground Jumper Settings

Set the ground jumpers for the Kinetix 6000 (400V-class), Kinetix 6200/6500, and Kinetix 7000 drives according to the following tables. See
Additional Resources on page 83 for the user manual with instructions on how to set the ground jumpers/screws for your servo drive.

Table 43 - Ground Jumper Settings for Kinetix 6000 (400V-class) and Kinetix 6200/6500 Drives
Ground Configuration Ground Jumper Setting (1)
Grounded (wye)
• AC-fed ungrounded
• Corner grounded Set for ungrounded power
• Impedance grounded
• DC-bus from active converter
(1) When powered by 2198-RPxxx regenerative bus supply.

Table 44 - Ground Jumper Settings for Kinetix 7000 Drives

Ground Configuration Ground Jumper Setting (1)
Grounded (wye)
• AC-fed ungrounded
• Corner grounded Removed
• Impedance grounded
• DC-bus from active converter
(1) When powered by 2198-RPxxx regenerative bus supply.

PowerFlex 750-Series drives contain protective metal-oxide varistors (MOV) and common mode capacitors referenced to ground. To guard
against unstable operation and/or damage, the drive must be properly configured as shown in the following table.

Table 45 - Power Jumper Settings for PowerFlex 750-Series Drives (Frames 2…6)
Ground Configuration Ground Jumper Setting (1)
Grounded (wye)
• AC-fed ungrounded • Jumper PE-A disconnected (MOV/input filter caps)
• Corner grounded • Jumper PE-B disconnected (DC-bus common mode caps)
• Impedance grounded
• DC-bus from active converter
(1) When powered by 2198-RPxxx regenerative bus supply.

For instructions on how to disconnect the PE jumpers, see PowerFlex 750-Series Power Jumpers Installation Instructions, publication 750-
IN011.

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Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Active Shunt Considerations

External active shunts are required in the following use cases:
• The 2198-RPxxx regenerative bus supply provides DC-bus power while
DC-bus regulation is not enabled.
• One permanent magnet motor runs above its bus overvoltage speed. See Kinetix 5700 Servo Drives User Manual, publication
2198-UM002, information on the Field Weakening Mode feature.
• One permanent magnet motor drives a vertical load that could make the motor accelerate above the bus overvoltage speed during a
fault condition.
• Any condition where total shared DC-bus regenerative power is greater than the 2198-RPxxx regenerative bus supply capacity. For
example, consider a peak-power stopping condition.
• The 2198-RPxxx regenerative bus supply is operating with DC-bus regulation enabled and the regenerative bus supply loses three-
phase AC input power, 24V DC input power, or has a fault condition.

ATTENTION: To avoid damage to the Kinetix 5700 drive system, wire the active shunt thermal switch to a digital input on the power
supply and configure the Shunt Thermal Switch OK function in the Logix Designer application.

ATTENTION: DC-bus failure can cause damage to all drive modules in the bus group, not just the inverter connected to the motor.

Active shunts are available from the Rockwell Automation Encompass partner Powerohm Resistors, Inc. See http://www.powerohm.com for
more information on Powerohm active shunts.

IMPORTANT Powerohm Bulletin PKBxxx active shunt modules use built-in internal brake resistors. Bulletin PWBxxx active shunt modules
require appropriately sized external brake resistors.

Table 46 - Compatible Active Shunt Specifications (internal brake resistor)

Powerohm Continuous Resistance Resistance Continuous Peak
Resistors Input Voltage, Turn -on
Kinetix 5700 Power Supply Power (internal) (minimum) Current Current
nom Bus Voltage
Cat. No. (1) kW Ω Ω Amps Amps
PKB005 1.50 108 – 2.00 6.9
2198-RPxxx regenerative bus supply
when DC-bus regulation is not enabled. PKB010 750V DC 2.06 52.7 – 2.75 14.2
PKB050 7.00 10.5 – 9.30 71.4
480V AC
PKB005-800 1.50 108 – 1.88 7.4
2198-RPxxx regenerative bus supply PKB010-800 800V DC 2.06 52.7 – 2.58 15.2
when DC-bus regulation is enabled.
PKB050-800 7.00 10.5 – 8.72 76.2
(1) How the Powerohm PKBxxx shunts connect to the 2198-RPxxx regenerative bus supply is explained in 2198-RPxxx Bus Supply with External Active Shunt (built-in brake resistor) on page 56.

Table 47 - Compatible Active Shunt Specifications (no internal brake resistor)

Powerohm Continuous Resistance Resistance Continuous Peak
Resistors Input Voltage, Turn -on
Kinetix 5700 Power Supply Power (internal) (minimum) Current Current
nom Bus Voltage
Cat. No. (1) kW Ω Ω Amps Amps
2198-RPxxx regenerative bus supply PWB035 26.25 – 7.5 35 100
750V DC
when DC-bus regulation is not enabled. PWB110 82.5 – 2.5 110 300
480V AC
2198-RPxxx regenerative bus supply PWB035-800 26.25 – 8.0 35 100
800V DC
when DC-bus regulation is enabled. PWB110-800 82.5 – 2.7 110 300
(1) How the Powerohm PWBxxx shunts connect to the 2198-RPxxx regenerative bus supply is explained in 2198-RPxxx Bus Supply with External Active Shunt (external brake resistor) on page 57

ATTENTION: Do not use Powerohm active-shunt modules at input line voltages that exceed 528V AC. Active-shunt thermal-overload
shutdown can occur if input line voltage exceeds 528V AC.

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 Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Kinetix 5700 Regenerative Bus Supply Considerations

When extending the DC-bus from the power supply cluster, a capacitor module must be used to extend the bus. See Kinetix 5700 Accessory
Modules on page 73 for more information on when accessory modules are required.

IMPORTANT Regenerative bus supplies do not require an isolation transformer for three-phase input power unless they are connected to
corner-grounded or ungrounded facility power.

Shunt Connections
IMPORTANT 2198-RPxxx regenerative bus supplies do not support passive shunts. Make active shunt connections to the 2198-RPxxx
regenerative bus supply at the active shunt (RC) connector or the external DC-bus studs on accessory modules, depending on the
shunt type.

Figure 34 - RC Connector Wiring

2198-RPxxx
Regenerative Bus Supply
Top View

Active Shunt 1
(RC) Connector Plug 2

Table 48 - Active Shunt (RC) Connector Specifications

Regenerative Bus Supply Continuous (1) Current, Recommended Wire Size Strip Length Torque Value
Pin Signal
Cat. No. max mm2 (AWG) mm (in.) N•m (lb•in)
RC-1 DC– 2.5…6 0.5…0.6
2198-RPxxx 10 A 12.0 (0.47)
RC-2 DC+ (14…10) (4.4…5.3)
(1) This connector applies to only Powerohm PKBxxx-xxx active shunts rated at 7 kW or less.

IMPORTANT Due to the 10 A connector current rating, connections to the RC connector are limited to only Powerohm PKBxxx-xxx active shunts
rated at 7 kW or less. All other PKBxxx-xxx and PWBxxx-xxx active shunt connections must be made to the 2198-CAPMOD-2240
capacitor module.

You can make active shunt connections in drive systems that include the regenerative bus supply and Powerohm PKBxxx-800 or
PWBxxx-800 active shunts at the external DC-bus studs on accessory modules.

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Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Accessory modules are equipped with spacers that slide onto the M8 studs. When the system configuration includes external DC-bus and
active shunt connections, external DC-bus connections are made below the spacer and active shunt connections are made above the
spacer.

Figure 35 - Active Shunt Connections

Spacer

Active Shunt
Lug Connections
(above spacer) 2198-DCBUSCOND-RP312
2198-CAPMOD-2240 or
2198-CAPMOD-DCBUS-IO (1)
DC-bus Accessory Modules
Lug Connections and (2198-CAPMOD-2240 capacitor module is shown)
Flexible Bus-bars (2)
(below spacer)
(1) An external active shunt can be wired to any of the accessory modules. See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information on mounting and
accessory module example configurations. The 2198-CAPMOD-2240 capacitor module is preferred because it provides additional system capacitance.
(2) Position flexible bus-bars (when two accessory modules are used) below the DC-bus lug connections. The flexible bus-bars are used to parallel the extended DC-bus with another accessory
module in 208 A systems (not required when only one accessory module is used in 104 A systems). Flexible bus-bars are included with 2198-CAPMOD-DCBUS-IO extension modules or you can
order 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND replacement kits.

For compatible Powerohm active shunts paired with the 2198-RPxxx regenerative bus supply, see Kinetix 5700 Servo Drives User Manual,
publication 2198-UM002.

ATTENTION: To avoid damage to the Kinetix 5700 drive system, wire the active shunt thermal switch to a digital input on the power supply
and configure the Shunt Thermal Switch OK function in the Logix Designer application.

Figure 36 - 2198-RPxxx Bus Supply with External Active Shunt (built-in brake resistor)

2198-RPxxx 2198-xxxx-ERSx 2198-CAPMOD-2240 Powerohm

Regenerative Bus Supply Inverter Capacitor Module Bulletin PKBxxx-xxx
4.6 m (15 ft) Maximum Cable Length
Active Shunt Module
DC+

External DC-bus DC+

Resistor
DC–

DC–
3 Fault Contact
4
(2)
Digital Input INx 9
(IOD) Connector (1) 120V AC
COM 10
24V DC

(1) Configure any available digital input as Shunt Thermal Switch OK. See the Kinetix 5700 Servo Drives User Manual, publication
2198-UM002, for more information on configuring digital inputs.
(2) Powerohm PKB050 and PKB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans.

See Knowledgebase document 1082776 for more information on wiring to these Powerohm Bulletin PKBxxx active shunts.

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 Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Figure 37 - 2198-RPxxx Bus Supply with External Active Shunt (external brake resistor)

2198-RPxxx 2198-xxxx-ERSx 2198-CAPMOD-2240 Powerohm Powerohm

Regenerative Inverter Capacitor Module Bulletin PWBxxx-xxx External Passive
Bus Supply Active Shunt Module Shunt Module
DC+

External DC-bus DC+ DC+ R1

Resistor
DC– DC– R2

DC– 9.1 m (30 ft)

4.6 m (15 ft) Maximum Cable Length
Maximum Cable Length

3
Fault Contact
4 (2)
9
120V AC
10

TS Thermal
Digital Input Switch
TS
(IOD) Connector

INx
(1)
COM 24V DC

(1) Configure any available digital input as Shunt Thermal Switch OK. See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information on configuring digital inputs.
(2) Powerohm PWB050 and PWB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans.

See Knowledgebase document 1082777 for more information on wiring to these Powerohm Bulletin PWBxxx active shunts.

See the Powerohm documentation included with your Bulletin PKB or PWB shunt module to install, wire, and configure the module.
• To avoid nuisance thermal overload trips, configure Bulletin PKB and PWB active-shunt modules to the highest shunt turn-on voltage
setting. The recommended setting for Line Voltage Level Jumper is JP5.
• Configure Bulletin PKB and PWB active-shunt modules in Internal (automatic) mode. Unless an external enable signal is provided,
configure the Brake Enable Jumper in Internal (automatic) mode (JP6 is in the downward position).

Bus Supply Ground Jumper Setting

The 2198-RPxxx regenerative bus supply has a factory-installed ground screw for grounded-wye power distribution. The following table
summarizes the ground screw/jumper settings for the 2198-RPxxx regenerative bus supply.

Table 49 - Ground Jumper Settings for the Regenerative Bus Supply

2198-RPxxx
Ground Configuration Regenerative Bus Supply
• Grounded (wye)
• Corner-grounded with isolation transformer Ground jumper installed (default setting)
• Ungrounded with isolation transformer
Impedance grounded Remove ground jumper (1)
(1) When the regenerative bus supply ground jumper is removed, it can be permanently stored in threaded holes at the bottom of the chassis.

IMPORTANT If you have grounded-wye power distribution in your facility, or corner-grounded or ungrounded power with an isolation
transformer, do not remove the ground jumper from the regenerative bus supply. Remove the ground jumper when using
impedance-grounded power.

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Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Converter OK Signal

The converter OK circuitry of the Kinetix 5700 regenerative bus supply is a relay-driven contact that provides a 24V signal to non-
Kinetix 5700 inverters that they can draw power from the regenerative power supply and that the power supply is not faulted.

Figure 38 - Converter OK Relay Circuit

24V PWR
Internally
Controlled
Relay
OK+
Regenerative Resettable Fuse
Bus Supply
OK–
24V COM

The CONV OK signal of the Kinetix 5700 regenerative bus supply (contactor enable connector) can be connected/interlocked to the following
Kinetix and PowerFlex 750-Series drive inputs to indicate that they can pull power from the bus:
• Regen OK input of Kinetix 7000 drives
• Regeneration OK input of Kinetix 6200/6500 drives
• Enable input of Kinetix 6000 drives
• Regeneration OK of PowerFlex 750-Series drives
Figure 39 - Converter OK Connected/Interlocked to Drive Input
(1)
PowerFlex 750-Series Drives
Di C
24VCOM 2198-RPxxx
Di 0
Regeneration OK Regenerative Bus Supply
Kinetix 6000 Drives
IOD-3
24VCOM
IOD-2
Enable

Kinetix 6200/6500 Drives

IOD-40
24VCOM
IOD-41
Regeneration OK

Kinetix 7000 Drives

GPIO-7 OK+
Regen_OK+ CONV OK+ Contactor Enable
GPIO-8 OK–
Regen_OK– CONV OK– (CED) Connector
CONT EN+
CONT EN–

(1) The Regeneration OK input is available only if the Integrated Motion feature of the PowerFlex 750-Series drive is being used. If Integrated Motion is not being used, the Precharge digital
input can be used instead.

For PowerFlex drives, the Regeneration OK Input functionality is available for PowerFlex 755 drives only with Integrated Motion applications.
When in motion and the drive detects the Regeneration OK Input transition to an inactive state, the drive generates the Regeneration Power-
supply Failure exception and coasts to a stop. The exception cannot be configured and is assigned Stop drive only.

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on the Converter OK circuitry.

58 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

Contactor Enable Relay

The contactor-enable circuitry includes a relay-driven contact within the 2198-RPxxx DC-bus power supply. The relay protects the
Kinetix 5700 drive system in the event of overloads or other fault conditions.

Figure 40 - Contactor-enable Control String

Kinetix 5700 Kinetix 6x00 Kinetix 7000
2198-RPxxx 2094-BCxx-Mxx-S 2099-BMxx-S
Regenerative Bus Supply Integrated Axis Module Servo Drive
* Indicates User Supplied Component

CONT EN+
CONT EN–

CONT EN+
CR1 * START *

GPR2+
CONT EN–

GPR2–
24V AC/DC CR1 *
50/60 Hz M1 *
STOP *
CR1 *

An AC three-phase mains contactor must be wired in series between the branch circuit protection and the power supply. In addition, the AC
three-phase contactor control string must be wired in series with the contactor-enable relay at the contactor-enable terminals.

PowerFlex 750-Series drives are not required to include a contactor-enable control string and they do not have a dedicated contactor enable
relay. Although not required, if leveraging Integrated Motion with a PowerFlex 755 drive, we recommend that you configure a digital output
from the drive as Contactor Enable and include it in the contactor enable control string.

A Contactor Enable output can be configured in the PowerFlex 755 drive in integrated motion only. The operation of this output is tied to fault
processing in the drive. The drive de-energizes the Contactor Enable output when an exception causes the axis to go to the Shutdown state.

This configuration is only valid when an auxiliary power supply is used for control power with frames 1…7 drives.

ATTENTION: Wiring the contactor enable relay is required for Kinetix 5700, Kinetix 6x00, and Kinetix 7000 drive systems to help
prevent personal injury or damage to Kinetix drive modules. Wire the contactor enable relay into your control string so that:
• three-phase power is removed and the power supply or regenerative bus supply is protected under various fault conditions
• three-phase power is never applied to the Kinetix 5700 drive system before control power is applied.

Figure 41 - Contactor-enable Relay Circuit

CONT EN+
Normally
Open
Relay
CONT EN-
Power Supply

See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on the contactor-enable circuitry.

ATTENTION: For Kinetix 6000 (400V-class) and Kinetix 6200/6500 drive in common-bus configurations, the contactor enable
connections for leader and follower drives must be wired in series to the control string.
A contactor or other device that routinely disconnects and reapplies the AC line to the bus supply can cause drive hardware damage. If
an input device is used, operation must not exceed two cycles per minute (maximum) or damage can occur to the precharge circuit.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 59

Chapter 5 Regenerative Bus Supply Configurations With Active Shunt

System Sizing
These limitations apply to systems supplied by 2198-RPxxx regenerative bus supplies:
• Combined motor power cable length for all axes on the same DC bus must not exceed 1200 m (3937 ft) for 2198-RPxxx regenerative bus
supplies when paired with 2198-DBRxx-F line filters. See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for
additional motor power cable-length limitations.
• The total system capacitance limit is based on the power supply catalog number. DC-bus groups must not exceed the limits as
defined in Kinetix and PowerFlex Drive Specifications on page 61.
• If using the 24V DC shared-bus connection system, add another 24V power supply when control input power to a cluster of drive
modules exceeds 40 A.
• The Kinetix 5700 system can have multiple drive clusters in a single DC-bus group. See the Kinetix 5700 Servo Drives User Manual,
publication 2198-UM002, for more information on extended clusters.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional information on system sizing guidelines.

The motor required for a particular application determines the drive required for full motor performance. For best results, use Motion
Analyzer system sizing and selection tool, available at https://motionanalyzer.rockwellautomation.com/.

Capacitance Sizing

Total system capacitance is the sum of all internal capacitance values from each of the drive modules (AC drives, single-axis inverters, dual-
axis inverters, power supplies, and capacitor modules) in the same DC-bus group.

The total system capacitance must be less than the maximum supported DC-bus capacitance value of the power supply (see Kinetix and
PowerFlex Drive Specifications on page 61).

IMPORTANT If your total system capacitance value exceeds the maximum supported capacitance value of the regenerative bus supply, perform
one of the following:
• Increase the size of the 2198-RPxxx regenerative bus supply
• Decrease the total system capacitance by removing inverters or capacitor modules from the DC-bus group
• Separate clusters into multiple DC-bus groups

External bus capacitance is the total system capacitance minus the power supply capacitance. The external bus capacitance must be
entered into the Logix Designer application for a regenerative power supply to maintain proper control.

All drives have a DC-bus capacitance that is proportional to their power ratings. When used in a common DC-bus configuration, these
capacitors are directly connected in parallel. This connection results in the DC-bus ripple being shared proportional to the power rating of
the drive. When the ratio of the capacitance to the drive-rated current is consistent, it provides the best DC-bus ripple sharing.

For 400/480V AC, the target ratio is 40 µF/A ±10% or greater. For all drives supported in this publication, with the exception of the PowerFlex
520-Series drives, the target ratio is met when a capacitor module is used to extend the DC-bus, proper DC-bus cable length guidelines are
followed, and low-inductance DC cable is used. See DC-bus Connections on page 10 for more information.

Circuit Protection
Do not daisy chain drives to share DC-bus fusing. Configure the shared DC-bus in a star configuration to enable proper fusing. Use fast
semiconductor fuses in the DC links to minimize destructive energy in the event of a part or control malfunction. Size fuses to handle large
peak currents at the end of precharge.
• See Kinetix and PowerFlex Drive Specifications on page 61 for the recommended common DC-bus circuit protection devices.
• See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for recommended AC input circuit protection for the Bulletin
2198 power supply.

60 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Appendix A

Kinetix and PowerFlex Drive Specifications

This appendix provides Kinetix® and PowerFlex® drive specifications and includes DC input currents, recommended DC input fuses
(manufacturer catalog numbers), and internal drive DC-bus capacitance.

Kinetix 5700 Drive Specifications

The total system capacitance must be less than the maximum supported DC-bus capacitance value of the power supply.

Table 50 - Kinetix 5700 Power Supply Capacitance

Power Supply Supported Capacitance, max Internal Capacitance Capacitive Energy Absorption
Power Supply Cat. No. µF µF J
2198-P031 585 129
8,000
2198-P070 780 172
Single DC-bus Power Supply
2198-P141 1640 362
13,000
2198-P208 2050 453
2198-P208 x 2 26,000 4100 906
Multiple DC-bus Power Supplies
2198-P208 x 3 39,000 6150 1359
2198-RP088 9,000 940 207
2198-RP200 15,000 2460 542
Regenerative Bus Supplies
2198-RP263 4510 994
25,000
2198-RP312 5740 1265

Table 51 - Kinetix 5700 Single-axis Inverter Power Specifications

2198-S086-ERS3 2198-S130-ERS3 2198-S160-ERS3 2198-S263-ERS3 2198-S312-ERS3
Attribute 2198-S086-ERS4 2198-S130-ERS4 2198-S160-ERS4 2198-S263-ERS4 2198-S312-ERS4
DC input current @ 458…747V DC 45.7 ADC 69.0 ADC 92.3 ADC 164.0 ADC 207.0 ADC (1)
Internal Capacitance 560 µF 840 µF 1120 µF 2050 µF 2050 µF
(1) UL tested to 175.0 ADC.

Table 52 - Kinetix 5700 Dual-axis Inverter Power Specifications

2198-D006-ERS3 2198-D012-ERS3 2198-D020-ERS3 2198-D032-ERS3 2198-D057-ERS3
Attribute Per Axis (1) 2198-D006-ERS4 2198-D012-ERS4 2198-D020-ERS4 2198-D032-ERS4 2198-D057-ERS4
DC input current @ 458…747V DC X 2.7 ADC 5.3 ADC 8.5 ADC 13.7 ADC 24.5 ADC
Internal Capacitance 165 µF 330 µF 390 µF 705 µF
(1) These attributes apply to both of the axes in each dual-axis inverter.

Table 53 - DC-bus Power Supply Specifications

Attribute 2198-P031 2198-P070 2198-P141 2198-P208
AC input voltage 324…528V rms, three-phase (480V nom)
AC input frequency 47…63 Hz
Main AC input current (1)
324…528V (rms) three-phase 11.2A 27.0 A 49.6 A 73.1 A
Max inrush (0-pk) 33.0 A 33.0 A 33.0 A 33.0 A

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Appendix A Kinetix and PowerFlex Drive Specifications

Table 53 - DC-bus Power Supply Specifications

Attribute 2198-P031 2198-P070 2198-P141 2198-P208
Peak AC input current
324…528V (rms) three-phase 33.4 A 74.3 A 148.7 A 219.2 A
Line loss ride through 20 ms
Control power DC input voltage 24V DC ±10%
Control power DC input current (1) (2) 0.8 ADC 1.9 ADC
Nominal bus output voltage 458…747V DC
Continuous output current to bus
Three-phase 10.5 ADC 25.5 ADC 46.9 ADC 69.2 ADC
Peak output current to bus
Three-phase 31.6 ADC 70.3 ADC 140.8 ADC 207.6 ADC
Peak output current duration (3) 1.0 s 1.0 s 1.0 s 0.1 s
Continuous output power to bus
Nom (480V rms, three-phase) 7.0 kW 17.0 kW 31.0 kW 46.0 kW
Peak output power to bus
Nom (480V rms, three-phase) 21.0 kW 46.0 kW 93.0 kW 138.0 kW
Bus overvoltage - 480V, nom AC input 832V DC
Internal shunt resistance 37.5 Ω 13.5 Ω
Internal shunt power 75 W 200 W
Shunt on 775V plus 30V x bus regulator capacity/utilization (4)
Shunt off 765V plus 30V x bus regulator capacity/utilization (4)
Efficiency 99%
Internal Capacitance 585 µF 780 µF 1640 µF 2050 µF
Capacitive energy absorption 129 J 172 J 362 J 453 J
Short-circuit current rating 200,000 A (rms) symmetrical
(1) All modules are limited to 1 power cycle per minute.
(2) For current values when motors include a holding brake and additional information, see Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003.
(3) Peak output current duration with 10% duty cycle.
(4) The shunt on and shunt off voltages increase during periods of shunting activity to promote sharing of shunt power in multi-axis configurations. Shunt utilization is equivalent to the
BusRegulatorCapacity tag in the Logix Designer application.

62 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Appendix A Kinetix and PowerFlex Drive Specifications

Table 54 - Regenerative Bus Supply Specifications

Attribute 2198-RP088 2198-RP200 2198-RP263 2198-RP312
AC input voltage (1) 324…506V rms, three-phase (480V nom)
AC input frequency 47…63 Hz
Main AC input current (2)
324…506V (rms) three-phase 30.0 A 85.0 A 150.0 A 192.0 A
Max inrush (0-pk) 76.0 A 176.0 A 362.0 A 362.0 A
Peak AC input current
324…506V (rms) three-phase 75.0 A 170.0 A 225.0 A 288.9 A
Line loss ride through 20 ms
Control power DC input voltage 24V DC ±10%
Control power DC input current (2) (3) 4.3 ADC 5.4 ADC 9.1 ADC
Nominal bus output voltage 458…747V DC
Continuous output current to bus 35.3 ADC 100.0 ADC 176.4 ADC 207.0 ADC
Peak output current to bus 88.0 ADC 200.0 ADC 263.0 ADC 312.0 ADC
Peak output current duration (4) 1.0 s/3.0 s
Continuous output power to bus
Nom (480V rms, three-phase) 24.0 kW 67.0 kW 119.0 kW 140.0 kW
Peak output power to bus
Nom (480V rms, three-phase) 60.0 kW 135.8 kW 179.7 kW 211.4 kW
Bus overvoltage - 480V, nom AC input 832V DC
Internal shunt resistance (5) – –
Efficiency 98%
Internal Capacitance 940 µF 2460 µF 4510 µF 5740 µF
Capacitive energy absorption 207 J 542 J 994 J 1265 J
Short-circuit current rating 200,000 A (rms) symmetrical
(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, the input voltage range is 324….528V AC. For more information on these two modes of
operation, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) All modules are limited to 1 power cycle per minute.
(3) For current values when motors include a holding brake and additional information, see Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003.
(4) 1.0 second peak output current duration with 10% duty cycle.
3.0 second peak output current duration with 5% duty cycle.
(5) The 2198-RPxxx regenerative bus supply has no internal shunt resistor.

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Appendix A Kinetix and PowerFlex Drive Specifications

Kinetix 6000 Drive Specifications

When using a non-Bulletin 2094 common-bus leader drive, DC-bus fuses are required in both lines of the DC-bus. For example, between the
common-bus leader drive and follower IAM module. Base these fuse ratings on the DC output current of the common-bus leader drive. When
using more than one follower IAM module, install fuses in both lines of the DC-bus. For example, between the non-Bulletin 2094 common-bus
leader and the terminal block, and between the DC-bus terminal block and each follower IAM module.

The 2094-BCxx-Mxx-S and 2094-BMxx-S drive modules use internal solid-state motor short-circuit protection and, when protected by
suitable branch circuit protection, are rated for use on a circuit capable of delivering up to 200,000 A (fuses) and 65,000 A (circuit breakers).

Table 55 - DC-bus Circuit-protection Specifications

IAM Module DC-bus Power

Cat. No. Bussmann Fuse Mersen Fuse (1)
2094-BC01-MP5-S
FWJ-20A14F DCT20-2
2094-BC01-M01-S
2094-BC02-M02-S FWJ-40A A70QS40-4
2094-BC04-M03-S FWJ-70A A70QS70-4
2094-BC07-M05-S FWJ-125A A70QS125-4
(1) Mersen fuses were formerly known as Ferraz Shawmut.

Table 56 - IAM Module (converter, 400V-class) Power Specifications (series A, B, and C)

Attribute 2094-BC01-MP5-S 2094-BC01-M01-S 2094-BC02-M02-S 2094-BC04-M03-S 2094-BC07-M05-S
AC input voltage 324…528V rms three-phase (360…480V nom)
DC input voltage (common bus follower) 458…747V DC
DC input current (common-bus follower) 9.0 A 22.6 A 41.5 A 67.7 A
Continuous power output to bus 6 kW 15 kW 27.6 kW 45 kW
Converter capacitance 110 F 220 F 940 F 1410 F

Table 57 - AM Module (inverter, 400V-class) Power Specifications (series A, B, and C)

2094-BMP5-M 2094-BM01-M 2094-BM02-M 2094-BM03-M 2094-BM05-M
Attribute (2094-BC01-MP5-M) (2094-BC01-M01-M) (2094-BC02-M02-M) (2094-BC04-M03-M) (2094-BC07-M05-M)
Capacitance 75 F 150 F 270 F 840 F 1175 F

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 Appendix A Kinetix and PowerFlex Drive Specifications

Kinetix 6200 and Kinetix 6500 Drive Specifications

When using a non-Bulletin 2094 common-bus leader drive, DC-bus fuses are required in both lines of the DC-bus. For example, between the
common-bus leader drive and follower IAM module. Base these fuse ratings on the DC output current of the common-bus leader drive. When
using more than one follower IAM module, install fuses in both lines of the DC-bus. For example, between the non-Bulletin 2094 common-bus
leader and the terminal block, and between the DC-bus terminal block and each follower IAM module.

The 2094-BCxx-Mxx-M and 2094-BMxx-M drive modules use internal solid-state motor short-circuit protection and, when protected by
suitable branch circuit protection, are rated for use on a circuit capable of delivering up to 200,000 A (fuses) and 65,000 A (circuit breakers).

Table 58 - DC-bus Circuit-protection Specifications

IAM Power Module DC-bus Power

Cat. No. Bussmann Fuse Mersen Fuse (1)
2094-BC01-MP5-M
FWJ-20A14F DCT20-2
2094-BC01-M01-M
2094-BC02-M02-M FWJ-40A A70QS40-4
2094-BC04-M03-M FWJ-70A A70QS70-4
2094-BC07-M05-M FWJ-125A A70QS125-4
(1) Mersen fuses were formerly known as Ferraz Shawmut.

Table 59 - IAM Module (converter, 400V-class) Power Specifications

Attribute 2094-BC01-MP5-M 2094-BC01-M01-M 2094-BC02-M02-M 2094-BC04-M03-M 2094-BC07-M05-M
AC input voltage 324…528V rms three-phase (360…480V nom)
DC input voltage (common bus follower) 458…747V DC
DC input current (common-bus follower) 9.0 A 22.6 A 41.5 A 67.7 A
Continuous power output to bus 6 kW 15 kW 27.6 kW 45 kW
Converter capacitance 110 F 220 F 940 F 1410 F

Table 60 - AM Module (inverter, 400V-class) Power Specifications

2094-BMP5-M 2094-BM01-M 2094-BM02-M 2094-BM03-M 2094-BM05-M
Attribute (2094-BC01-MP5-M) (2094-BC01-M01-M) (2094-BC02-M02-M) (2094-BC04-M03-M) (2094-BC07-M05-M)
Capacitance 75 F 150 F 270 F 840 F 1175 F

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Appendix A Kinetix and PowerFlex Drive Specifications

Kinetix 7000 Drive Specifications

The following fuse examples and short-circuit current ratings are recommended for use with the 2099-BMxx-S drives when the line interface
module (LIM) is not used.

Table 61 - Mersen Fuse Recommendations (1)

i²t (A²sec)
Drive Current Fuse Current Peak Let-through Current
Drive Cat. No. Recommended Fuse Clearing @ 600V AC,
Rating (ADC) Rating Pre-arc @ 100 kA rms
max
2099-BM06-S 42.9 HSJ80 80 1600 15000 7000 A
2099-BM07-S 55.7 HSJ90 90 2300 21000 7400 A
2099-BM08-S 69.7 HSJ100 100 2700 23000 7700 A
2099-BM09-S 105 HSJ175 175 8000 60000 12000 A
2099-BM10-S 137 HSJ200 200 14000 92000 13000 A
2099-BM11-S 204 HSJ400 400 63000 450000 21000 A
2099-BM12-S 281 HSJ400 400 63000 450000 21000 A
(1) Mersen fuses were formerly known as Ferraz Shawmut.

Table 62 - Bussmann Fuse Recommendations

i²t (A²sec)
Drive Current Peak Let-through Current
Drive Cat. No. Recommended Fuse Fuse Current Rating Clearing @ 600V AC, @ 100 kA rms
Rating (ADC) Pre-arc max
2099-BM06-S 42.9 FWJ-80A 80 1550 9700 6300 A
2099-BM07-S 55.7 FWJ-100A 100 2800 17500 8000 A
2099-BM08-S 69.7 FWJ-125A 125 4800 35000 10000 A
2099-BM09-S 105 FWJ-175A 175 7500 65000 12000 A
2099-BM10-S 137 FWJ-200A 200 11700 80000 13000 A
2099-BM11-S 204 FWJ-500A 500 39500 329000 21000 A
2099-BM12-S 281 FWJ-500A 500 39500 329000 21000 A

Table 63 - Kinetix 7000 Drive Power Specifications

Attribute 2099-BM06-S 2099-BM07-S 2099-BM08-S 2099-BM09-S 2099-BM10-S 2099-BM11-S 2099-BM12-S
AC input voltage 342…528V AC rms three-phase (380…480V nom)
DC input voltage 450…750V DC
DC input current 42.9 A 55.7 A 69.7 A 105 A 137 A 204 A 281 A
Continuous power output, nom 22 kW 30 kW 37 kW 56 kW 75 kW 112 kW 149 kW
Total capacitance (1) 1800 F 2400 F 3000 F 4500 F 6000 F 8400 F 8400 F
Short-circuit current rating 200,000 A (rms) symmetrical
(1) If DC input is supplied to 2099-BM09-S, 2099-BM10-S, or 2099-BM11-S drives, the precharge capability must be provided at the system level. Disconnect switches must not be used between
the input of the drive and a common DC-bus without the use of an external precharge device.

66 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Appendix A Kinetix and PowerFlex Drive Specifications

PowerFlex 520-Series Drives Specifications

Table 64 - PowerFlex 520-Series Drives, 540V DC Input Fuses
Drive Cat. No. kW Rating DC Input Non-Time Delay Fuse Drive DC Bus
25x (1) ND HD Amps Amps Catalog No. (2) Capacitance (µF)

D1P4 0.4 0.4 1.3 3 Bussmann JKS-3 (3) 74

D2P3 0.75 0.75 2.2 6 (3) 108
Bussmann JKS-6
D4P0 1.5 1.5 3.8 8 Bussmann JKS-8 (3) 192
D6P0 2.2 2.2 5.7 15 Mersen HSJ15 (4) 282
D010 4.0 4.0 11.1 25 Mersen HSJ25 (4) 557
D013 5.5 5.5 13.8 30 Mersen HSJ30 (4) 676
D017 7.5 7.5 18.7 40 Mersen HSJ40 (4) 816
D024 11.0 11.0 26.7 50 Mersen HSJ50 (4) 1200
D030 15.0 11.0 33.7 50 (4) 1500
Mersen HSJ50
D037 18.5 15.0 42.1 70 Mersen HSJ70 (4) 1399
D043 22.0 18.5 49.5 80 (4) 1699
Mersen HSJ80
(1) The drive catalog number prefix is 25A for PowerFlex 523 drives, and 25B for PowerFlex 525 drives.
(2) Mersen fuses were formerly known as Ferraz Shawmut.
(3) See Fuse Certification and Test Data on page 70 for fuse self-certification and test data for Bussmann 170M and JKS fuses
recommended for the DC bus fusing.
(4) A test program was developed to confirm that the HSJ (High Speed J) fuses can meet or exceed the requirements set forth by Allen-
Bradley® for the fuses on the common DC bus for all Allen-Bradley PowerFlex drives, 1336 Plus drives, and so forth. The criteria for
acceptance was:
• 600V AC rectified, 810V DC average, fuses located at (+) and (-) leg. Short circuit test at 65 kVA.
• Time constant minimum 3 milliseconds (maximum 15 milliseconds).
• No over-load protection required.
• Let thru must be less than rating of the conductors.
This testing is listed in UL file E2137 Vol2 Sec 31 page 1 and in CSA report 1662646.

Table 65 - PowerFlex 520-Series Drives, 650V DC Input Fuses

Drive Cat. No. HP Rating DC Input Non-Time Delay Fuse Drive DC Bus
25x (1) ND HD Amps Amps Catalog No. (2) Capacitance (µF)

D1P4 0.5 0.5 1.3 3 Bussmann JKS-3 (3) 74

D2P3 1.0 1.0 2.1 6 Bussmann JKS-6 (3) 108
D4P0 2.0 2.0 3.7 8 Bussmann JKS-8 (3) 192
D6P0 3.0 3.0 5.5 15 (4) 282
Mersen HSJ15
D010 5.0 5.0 10.6 20 Mersen HSJ20 (4) 557
D013 7.5 7.5 13.2 25 (4) 676
Mersen HSJ25
D017 10.0 10.0 17.9 40 Mersen HSJ40 (4) 816
D024 15.0 15.0 25.6 50 Mersen HSJ50 (4) 1200
D030 20.0 15.0 32.3 50 Mersen HSJ50 (4) 1500
D037 25.0 20.0 40.3 60 Mersen HSJ60 (4) 1399
D043 30.0 25.0 47.4 80 (4) 1699
Mersen HSJ80
(1) The drive catalog number prefix is 25A for PowerFlex 523 drives, and 25B for PowerFlex 525 drives.
(2) Mersen fuses were formerly known as Ferraz Shawmut.
(3) See Fuse Certification and Test Data on page 70 for fuse self-certification and test data for Bussmann 170M and JKS fuses
recommended for the DC bus fusing.
(4) A test program was developed to confirm that the HSJ (High Speed J) fuses can meet or exceed the requirements set forth by Allen-
Bradley for the fuses on the common DC bus for all Allen-Bradley PowerFlex drives, 1336 Plus drives, and so forth. The criteria for
acceptance was:
• 600V AC rectified, 810V DC average, fuses located at (+) and (-) leg. Short circuit test at 65 kVA.
• Time constant minimum 3 milliseconds (maximum 15 milliseconds).
• No over-load protection required.
• Let thru must be less than rating of the conductors.
This testing is listed in UL file E2137 Vol2 Sec 31 page 1 and in CSA report 1662646.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 67

Appendix A Kinetix and PowerFlex Drive Specifications

PowerFlex 750-Series Drive Specifications

The following fuse examples are recommended for use with the 540V DC and 650V DC input PowerFlex 753 and PowerFlex 755 AC drives,
Frame sizes 2…6.
Table 66 - 540V DC Input Fuses, Frames 2…6
Drive DC Bus Non-time Delay Fuse
Drive Cat. No. Frame kW Rating DC Input Rating
Capacitance Quantity
20F and 20G (1) Size Amps Fuse Cat. No.
ND HD Amps kW µF DC+ DC–
0.75 – 2.1 1.1 6 Bussman JKS-6 (2)
C2P1 2 705 1 1
– 0.75 2.1 1.1 6 Bussman JKS-6 (2)
1.5 – 3.7 2.0 8 Bussman JKS-8 (2)
C3P5 2 705 1 1
– 1.5 3.7 2.0 8 Bussman JKS-8 (2)
2.2 – 5.3 2.9 10 Bussman JKS-10 (2)
C5P0 2 705 1 1
– 2.2 5.3 2.9 10 Bussman JKS-10 (2)
4 – 9.3 5.0 15 Mersen HSJ15 (3)
C8P7 2 705 1 1
– 4 9.3 5.0 15 Mersen HSJ15 (3)
5.5 – 12.6 6.8 20 Mersen HSJ20 (3)
C011 2 705 1 1
– 5.5 12.6 6.8 20 Mersen HSJ20 (3)
7.5 – 17.0 9.2 25 Mersen HSJ25 (3)
C015 2 705 1 1
– 5.5 12.6 6.8 20 Mersen HSJ20 (3)
11 – 24.6 13.3 40 Mersen HSJ40 (3)
C022 2 1020 1 1
– 7.5 17.0 9.2 25 Mersen HSJ25 (3)
15 – 33.6 18.1 50 Mersen HSJ50 (3)
C030 3 1200 1 1
– 11 24.6 13.3 40 Mersen HSJ40 (3)
18.5 – 41.4 22.3 70 Mersen HSJ70 (3)
C037 3 1500 1 1
– 15 33.6 18.1 50 Mersen HSJ50 (3)
22 – 48.1 26.0 90 Mersen HSJ90 (3)
C043 3 1800 1 1
– 18.5 41.4 22.3 70 Mersen HSJ70 (3)
30 – 67.1 36.2 100 Mersen HSJ100 (3)
C060 4 2400 1 1
– 22 48.1 26.0 90 Mersen HSJ90 (3)
37 – 82.4 44.5 125 Mersen HSJ125 (3)
C072 4 3000 1 1
– 30 67.1 36.2 100 Mersen HSJ100 (3)
37 – 82.4 44.5 125 Mersen HSJ125 (3)
C072 5 3600 1 1
– 30 67.1 36.2 100 Mersen HSJ100 (3)
45 – 97.3 52.5 150 Mersen HSJ150 (3)
C085 5 3600 1 1
– 37 82.4 44.5 125 Mersen HSJ125 (3)
55 – 120.2 64.9 175 Mersen HSJ175 (3)
C104 5 4500 1 1
– 45 97.3 52.5 150 Mersen HSJ150 (3)
55 – 120.2 64.9 175 Mersen HSJ175 (3)
C104 6 4600 1 1
– 45 97.3 52.5 150 Mersen HSJ150 (3)
75 – 160.3 86.5 250 Mersen HSJ250 (3)
C140 6 4600 1 1
– 55 120.2 64.9 175 Mersen HSJ175 (3)
90 – 194.6 105.1 350 Mersen HSJ350 (3)
C170 6 9200 1 1
– 75 160.3 86.5 250 Mersen HSJ250 (3)
110 – 234.7 126.7 350 Mersen HSJ350 (3)
C205 6 9200 1 1
– 90 194.6 105.1 350 Mersen HSJ350 (3)
132 – 297.7 160.7 400 Mersen HSJ400 (3)
C260 6 9200 1 1
– 110 234.7 126.7 350 Mersen HSJ350 (3)
(1) Drive input type (position 5 of catalog number) = 1 (AC input with precharge, includes DC terminals) or 4 (DC input with precharge).
(2) See Fuse Certification and Test Data on page 70 for fuse self-certification and test data for Bussmann 170M and JKS fuses that are recommended for the DC-bus fusing.
(3) A test program was developed to confirm that the HSJ (High Speed J) fuses meet or exceed the requirements set forth by Rockwell Automation for the fuses on the common DC-bus for all
Allen-Bradley architecture, component, and legacy drives. The criteria for acceptance was:
• 600V AC rectified, 810V DC average, fuses located at (+) and (-) leg. Short circuit test at 65 kA.
• Time constant minimum 3 milliseconds (maximum 15 milliseconds).
• No over-load protection required.
• Let-through must be less than rating of the conductors.
This testing is listed in UL file E2137 Vol2 Sec 31 page 1 and in CSA report 1662646.

68 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Appendix A Kinetix and PowerFlex Drive Specifications

Table 67 - 650V DC Input Fuses, Frames 2…6

HP Rating DC Input Rating Drive DC Bus Non-time Delay Fuse
Drive Cat. No. Frame Capacitance Quantity
20F and 20G (1) Size ND HD Amps kW Amps Fuse Cat. No.
µF DC+ DC–
1 – 1.9 1.2 6 Bussman JKS-6 (2)
D2P1 2 705 1 1
– 1 1.9 1.2 6 Bussman JKS-6 (2)
2 – 3.0 2.0 6 Bussman JKS-6 (2)
D3P4 2 705 1 1
– 2 3.0 2.0 6 Bussman JKS-6 (2)
3 – 4.5 2.9 10 Bussman JKS-10 (2)
D5P0 2 705 1 1
– 3 4.5 2.9 10 Bussman JKS-10 (2)
5 – 8.1 5.3 15 Bussman JKS-15 (2)
D8P0 2 705 1 1
– 5 4.5 2.9 15 Bussman JKS-15 (2)
7.5 – 11.1 7.2 20 Mersen HSJ20 (3)
D011 2 705 1 1
– 7.5 11.1 7.2 20 Mersen HSJ20 (3)
10 – 14.7 9.5 30 Mersen HSJ30 (3)
D014 2 705 1 1
– 7.5 11.1 7.2 20 Mersen HSJ20 (3)
15 – 23.3 15.1 40 Mersen HSJ40 (3)
D022 2 1020 1 1
– 10 14.7 9.5 30 Mersen HSJ30 (3)
20 – 28.9 18.8 50 Mersen HSJ50 (3)
D027 3 1200 1 1
– 15 23.3 15.1 40 Mersen HSJ40 (3)
25 – 36.4 23.6 60 Mersen HSJ60 (3)
D034 3 1500 1 1
– 20 28.9 18.8 50 Mersen HSJ50 (3)
30 – 42.9 27.8 80 Mersen HSJ80 (3)
D040 3 1800 1 1
– 25 36.4 23.6 60 Mersen HSJ60 (3)
40 – 55.7 36.1 90 Mersen HSJ90 (3)
D052 4 2400 1 1
– 30 42.9 27.8 80 Mersen HSJ80 (3)
50 – 69.7 45.1 100 Mersen HSJ100 (3)
D065 4 3000 1 1
– 40 55.7 36.1 90 Mersen HSJ90 (3)
50 – 69.7 45.3 100 Mersen HSJ100 (3)
D065 5 3600 1 1
– 40 55.7 36.2 90 Mersen HSJ90 (3)
60 – 84.5 54.7 150 Mersen HSJ150 (3)
D077 5 3600 1 1
– 50 69.7 45.1 100 Mersen HSJ100 (3)
75 – 105.3 68.3 175 Mersen HSJ175 (3)
D096 5 4500 1 1
– 60 84.5 54.7 150 Mersen HSJ150 (3)
75 – 105.3 68.4 175 Mersen HSJ175 (3)
D096 6 4600 1 1
– 60 84.5 54.9 150 Mersen HSJ150 (3)
100 – 137.1 88.9 200 Mersen HSJ200 (3)
D125 6 4600 1 1
– 75 105.3 68.3 175 Mersen HSJ175 (3)
125 – 171.2 110.9 300 Mersen HSJ300 (3)
D156 6 9200 1 1
– 100 137.1 88.9 200 Mersen HSJ200 (3)
150 – 204.1 132.2 400 Mersen HSJ400 (3)
D186 6 9200 1 1
– 125 171.2 110.9 300 Mersen HSJ300 (3)
200 – 272.1 176.3 400 Mersen HSJ400 (3)
D248 6 9200 1 1
– 150 204.1 132.2 400 Mersen HSJ400 (3)
(1) Drive input type (position 5 of catalog number) = 1 (AC input with precharge, includes DC terminals) or 4 (DC input with precharge).
(2) See Fuse Certification and Test Data on page 70 for fuse self-certification and test data for Bussmann 170M and JKS fuses that are recommended for the DC-bus fusing.
(3) A test program was developed to confirm that the HSJ (High Speed J) fuses meet or exceed the requirements set forth by Rockwell Automation for the fuses on the common DC-bus for all
Allen-Bradley® architecture, component, and legacy drives. The criteria for acceptance was:
• 600V AC rectified, 810V DC average, fuses located at (+) and (-) leg. Short circuit test at 65 kA.
• Time constant minimum 3 milliseconds (maximum 15 milliseconds).
• No over-load protection required.
• Let-through must be less than rating of the conductors.
This testing is listed in UL file E2137 Vol2 Sec 31 page 1 and in CSA report 1662646.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 69

Appendix A Kinetix and PowerFlex Drive Specifications

Fuse Certification and Test Data

The following are copies of self-certification letters and test data for JKS and 170M fuses that are recommended in the previous tables for
PowerFlex 750-Series drives (Frames 2…6). Configuration A indicates one fuse in the (+) leg and one fuse in the (–) leg of the DC-bus.

JKS Fuses

Cooper Bussmann
P. O. Box 14460
St. Louis, MO 63178-4460

January 25, 2002

Sr. Project Engineer, Rockwell Automation

6400 West Enterprise Drive
P.O. Box 760
Mequon, WI 53092

Subject: DC Testing for JKS Fuses

Dear Mr.

At the request of Rockwell Automation, Bussmann has completed the DC testing for the JKS fuses and is pleased to present the attached
information indicating successful 'Self-Certification DC Rating' on all subject fuses. Bussmann tested fuses to the following parameters
specified by Rockwell Automation:
• Short Circuit Current = 65 kA
• Voltage = 810V DC
• Time Constant ≥0.4 ms

Additional tests were performed for acceptability:

• Short Circuit Current = 30 times fuse amperage
• Voltage = 810V DC
• Time Constant ≥0.4 ms

The attached table identifies the fuses tested, the actual circuit parameters and the circuit configuration. In the attached table, the
Interrupting Amps column specifies the fuses minimum and maximum amps that the fuse will safely clear at 810V DC.
Circuit Configuration A
Fuse Fuse

By way of this correspondence, Cooper Bussmann self-certifies the preceding fuses in end-user applications to the preceding parameters
and the attached data sheet.

Should you have any questions regarding this correspondence, please contact me at the listed address and numbers.

Regards,
Strategic OEM Accounts Manager
Cooper Bussmann

70 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Appendix A Kinetix and PowerFlex Drive Specifications

Table 68 - Cooper Bussmann JKS, DC Fuse Test for Rockwell Automation

Circuit Parameters
Fuse Results Interrupting Amps
Volts DC Time Constant Circuit Configuration
Min Max
JKS-(3A…15A) Acceptable – 69.6 kA 810 2.78 ms Configuration A
JKS-(3A…15A) Acceptable 375 A – 810 0.55 ms Configuration A
JKS-(20A…30A) Acceptable – 69.6 kA 816 2.78 ms Configuration A
JKS-(20A…30A) Acceptable 920 A – 812 0.4 ms Configuration A
JKS-(35A…60A) Acceptable – 69.6 kA 816 2.78 ms Configuration A
JKS-(35A…60A) Acceptable 1820 A – 812 0.5 ms Configuration A
JKS-(70A…100A) Acceptable – 69.6 kA 816 2.78 ms Configuration A
JKS-(70A…100A) Acceptable 2950 A – 812 0.86 ms Configuration A
JKS-(110A…200A) Acceptable – 69.6 kA 816 2.78 ms Configuration A
JKS-(110A…200A) Acceptable 5960 A – 810 3.34 ms Configuration A
JKS-(225A…400A) Acceptable – 69.6 kA 816 2.78 ms Configuration A
JKS-(225A…400A) Acceptable 11.5 kA – 812 2.92 ms Configuration A
JKS-(450A…600A) Acceptable – 69.6 kA 816 2.78 ms Configuration A
JKS-(450A…600A) Acceptable 15.5 kA – 810 0.4 ms Configuration A

170M Fuses

Cooper Bussmann
P. O. Box 14460
St. Louis, MO 63178-4460

May 15, 2002

Sr. Project Engineer, Rockwell Automation

6400 West Enterprise Drive
P.O. Box 760
Mequon, WI 53092

Subject: DC Testing for 170M Fuses

Dear Mr.

At the request of Rockwell Automation, Bussmann has completed the DC testing for the 170M fuses and is pleased to present the attached
information indicating successful 'Self-Certification DC Rating' on all subject fuses.

Bussmann tested fuses to the following parameters specified by Rockwell Automation:

• Short Circuit Current = 65 kA and 100 kA
• Voltage = 810V DC
• Time Constant ≥0.4 ms

Additional tests were performed for acceptability:

• Short Circuit Current = 30 times fuse amperage as minimum current interrupting rating or as tested
• Voltage = 810V DC
• Time Constant ≥0.4 ms

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 71

Appendix A Kinetix and PowerFlex Drive Specifications

The attached table identifies the fuses tested, the actual circuit parameters and the circuit configuration. In the attached table, the
Interrupting Amps column specifies the fuses minimum and maximum amps that the fuse will safely clear at 810V DC.
Circuit Configuration A
Fuse Fuse

By way of this correspondence, Cooper Bussmann self-certifies the preceding fuses in end-user applications to the preceding parameters
and the attached data sheet.

Should you have any questions regarding this correspondence, please contact me at the listed address and numbers.

Regards,
Strategic OEM Accounts Manager
Cooper Bussmann

Table 69 - Cooper Bussmann 170M, DC Fuse Test for Rockwell Automation

Circuit Parameters
Fuse Results Interrupting Amps
Volts DC Time Constant Circuit Configuration
Min Max
170M6646 Acceptable – 69.8 kA 812 2 ms Configuration A
170M6646 Acceptable 10.2 kA – 812 1.66 ms Configuration A
170M6650 Acceptable – 69.6 kA 812 2 ms Configuration A
170M6650 Acceptable 21.1 kA – 812 1.2 ms Configuration A
170M7510 – – 65 kA 810 2 ms –
170M7510 – 20 kA – 810 2 ms –
170M6792 – – 65 kA 810 2 ms –
170M6792 – 19 kA – 810 2 ms –
170M6793 – – 65 kA 810 2 ms –
170M6793 – 23 kA – 810 2 ms –
170M6794 – – 65 kA 810 2 ms –
170M6794 – 27.5 kA – 810 2 ms –
170M6828 – – 65 kA 810 2 ms –
170M6828 – 37 kA – 810 2 ms –
170M6934 Acceptable – 105.4 kA 810 1.8 ms Configuration A
170M6934 Acceptable 45.2 kA – 810 1.12 ms Configuration A
170M7560 – – 100 kA 810 2 ms –
170M7560 – 60 kA – 810 2 ms –

72 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Appendix B

Kinetix 5700 Accessory Modules

The requirements for when to use accessory modules vary depending on whether your system is powered by the 2198-Pxxx DC-bus power
supply or 2198-RPxxx regenerative bus supply.

Accessory Module Accessory Module Description

Cat. No.
Use for energy storage and to extend the DC-bus voltage to another inverter cluster. Modules are zero-stacked
2198-CAPMOD-2240 Capacitor Module with servo drives and use the shared-bus connection system to extend the external DC-bus voltage in
applications up to 104 A. Can parallel with itself or with another accessory module for up to 208 A.
The extension module, paired with a capacitor module or DC-bus conditioner module, is used to extend the
2198-CAPMOD-DCBUS-IO Extension Module DC-bus voltage to another inverter cluster in systems with ≥104 A current and up to 208 A.
Decreases the voltage stress on insulation components in an inverter system with long cable lengths and used
to extend the DC-bus voltage to another inverter cluster. Modules are zero-stacked with servo drives and use
2198-DCBUSCOND-RP312 DC-bus Conditioner Module the shared-bus connection system to extend the external DC-bus voltage in applications up to 104 A. Can
parallel with itself or with another accessory module for applications up to 208 A.

Accessory Flow Chart

In this flowchart, a 2198-Pxxx DC-bus power supply or 2198-RPxxx regenerative bus supply supplies DC-bus power to a mixed-architecture
common-bus drive system.

The power supply cluster includes the 2198-Pxxx DC-bus power supply or 2198-RPxxx regenerative bus supply.

System variables that you need to know include the following:

• The type of AC to DC converter used
• The external DC-bus current

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 73

Appendix B Kinetix 5700 Accessory Modules

Figure 42 - Mixed Architecture Common-bus System

Start

Kinetix 5700
Regenerative Bus Supply
What type of AC to DC
converter is used?

Power Supply Cluster:

Kinetix 5700 • Capacitor Module
DC-bus Power Supply • DC-bus Conditioner Module

Yes Is there an
external active shunt
in the system?

Power Supply Cluster:

• Capacitor Module No
• DC-bus Conditioner Module

<104 A What is the

external DC-bus
current?

Power Supply Cluster:

• Capacitor Module ≥104 A
up to 208 A, max

Power Supply Cluster:

• Capacitor Module
• Extension Module

Capacitor Module
The capacitor module is used for energy storage and to extend the DC-bus voltage to another inverter cluster. Modules are zero-stacked with
servo drives and use the shared-bus connection system to extend the external DC-bus voltage in applications up to 104 A. The module can be
paralleled with itself or with another accessory module for up to 208 A.

Observe the following capacitor module guidelines:

• Required in each cluster of a multi-cluster system
• More than one capacitor module can be used in a cluster, if needed
• Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC-
bus conditioner modules, or a capacitor module and DC-bus conditioner module mounted side by side, you must order the 2198-
KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set separately.

74 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Appendix B Kinetix 5700 Accessory Modules

Figure 43 - Capacitor Module Block Diagram

Fuse Detection Module Status

Status Indicator

MS Module Status
(MS) Connector
MS

DC-bus Output DC+

Lug Connector
DC– DC-bus Detection
DC-bus Status
Status Indicator

Capacitor Bank
Fuse DC+
DC-bus Input DC+ Bleeder
Link Connector Resistor
DC–

DC– DC–

You can configure either of the DC-bus power supply digital inputs as Bus Capacitor OK in the Logix Designer application to monitor the
Module Status output. See the Kinetix® 5700 Servo Drives User Manual, publication 2198-UM002, to see how the DC-bus power supply Digital
Inputs category is configured.

Figure 44 - DC-bus Power Supply with Capacitor Module

2198-Pxxx 2198-CAPMOD-2240
DC-bus Power Supply Capacitor Module

MS Module Status (MS)

Connector
MS

Digital Input (1)

INx
(IOD) Connector
COM 24V DC

(1) Configure either of two digital inputs as Bus Capacitor OK. For DC-bus power supply configurable functions, see Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for more information on accessory module installation.

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Appendix B Kinetix 5700 Accessory Modules

DC-Bus Conditioner Module

The DC-bus conditioner module decreases the voltage stress on insulation components in an inverter system with long cable lengths and can
be used to extend the DC-bus voltage to another inverter cluster. Modules are zero-stacked with servo drives and use the shared-bus
connection system to extend the external DC-bus voltage in applications up to 104 A. The module can be paralleled with itself or with another
accessory module for applications up to 208 A.

Observe the following DC-bus conditioner module guidelines:

• A DC-bus conditioner module is required on all Kinetix 5700 extended clusters
• A DC-bus conditioner module is required on the power supply cluster if a regenerative bus supply or external active shunt is included
in the system.
• When a DC-bus conditioner module is installed and there is no use-case for installation, the module does not provide any benefit
• Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two
DC-bus conditioner modules, or a capacitor module and DC-bus conditioner module mounted side by side, you must order the
2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set separately.
Figure 45 - DC-bus Conditioner Module Block Diagram

Module Status
Status Indicator
Fuse Detection and
Over Temperature
Protection
MS Module Status
(MS) Connector
MS

DC-bus Output DC+

Lug Connector
DC–
DC-bus Detection DC-bus Status
Status Indicator

DC-bus Input DC+ Fuse Conditioning Circuit

Link Connector
DC–

Chassis

You can configure any of the regenerative bus supply digital inputs as Bus Conditioner OK in the Logix Designer application to monitor the
Module Status output. See Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, to see how the regenerative bus supply Digital
Inputs category is configured.

76 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Appendix B Kinetix 5700 Accessory Modules

Figure 46 - Regenerative Bus Supply with DC-bus Conditioner Module

2198-RPxxx 2198-DCBUSCOND-RP312
Regenerative Bus Supply DC-bus Conditioner Module

MS Module Status (MS)

Connector
MS

(1)
Digital Input INx
(IOD) Connector
COM 24V DC

(1) Configure any one of four digital inputs as Bus Conditioner OK. For regenerative bus supply configurable functions, see Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

See the Kinetix 5700 DC-bus Conditioner Module Installation Instructions, publication 2198-IN016, for additional installation information.

Extension Module
The extension module, when paired with a capacitor module, is used to extend the DC-bus voltage to another inverter cluster in systems with
≥104 A current and up to 208 A.

Observe the following extension module guidelines:

• The extension module is always mounted next to a capacitor module or DC-bus conditioner module and always positioned on the
outside of the system cluster (either first or last).
• Flexible bus-bars are included with the 2198-CAPMOD-DCBUS-IO extension module. So, if you have a 2198-CAPMOD-DCBUS-IO extension
module with a capacitor module or a DC-bus conditioner module, you do not need to order the 2198-KITCON-CAPMOD2240 or 2198-
KITCON-DCBUSCOND connector set separately.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 77

Appendix B Kinetix 5700 Accessory Modules

Notes:

78 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Index

Numerics D
2094 shunt module DC bus bar 12
2094-BSP2 21, 30, 40, 50 cable length 12
2198-CAPMOD-2240 10, 11, 13, 73 example 13
2198-CAPMOD-DCBUS-IO 11, 73 DC-bus
2198-DCBUSCOND-RP312 10, 13, 73 cable gauge 11
cables 10
cable length 10
A low inductance 11
capacitance 26, 38, 46, 60, 61
AC line impedance 21, 30, 41, 51 conditioner module 73, 76
accessory modules 35, 56 connections 10, 12
capacitor module 73, 74 Bus Capacitor OK 12
DC-bus conditioner module 73, 76 DC bus bar 12
extension module 73, 77 DC-bus cable gauge 11
flow chart 73 DC-bus cables 10
active shunt wiring 11
interconnect diagram 35, 56 current 11
lug connections 35, 56 filter 13
Shunt Thermal Switch OK 33, 54 link 11
specifications 33, 54 lug connections 35, 56
use cases 33, 54 wiring example 12
active-front-end 9 digital input
precharge enable 14
diode-front-end 9, 19, 27
B disconnect switch 22, 31, 41, 51
block diagrams drive system
capacitor module 75 DC-bus connections 10
DC-bus conditioner module 76 extended bus example 10
braking chopper 18, 27 mounting order 9
Bus Capacitor OK 12
bus overvoltage faults 10 E
Bus Voltage Reference Source 10 Enable 44, 58
Bus Voltage Set Point 10 extension module 73, 77
external active shunt 49, 50
C external passive shunt 48
cable length 10, 12
capacitance 61 F
capacitance sizing 26, 38, 46, 60 flexible bus-bars 35, 56
capacitor module 73, 74, 75 flow chart 73
circuit protection 26, 38, 46, 60 full regeneration 39
Kinetix 6000 64 fuse certification and test data 70
Kinetix 6200/6500 65
Kinetix 7000 66
PowerFlex 520-Series 67
PowerFlex 750-Series 68 G
cluster example 13 ground jumper settings 23, 32, 42, 53, 57
common bus 10 ground screw settings 24, 36, 43
contactor enable 37, 45, 59
contactor enable control string 25, 37, 45, 59
contactor-enable relay circuit 25, 37 I
converter OK 44, 58 IEEE-519 39, 47
Kinetix 6000 44, 58 interconnect diagrams
Kinetix 6200/6500 44, 58 active shunt 35, 56
Kinetix 7000 44, 58 module status 75, 77
PowerFlex 750-Series 44, 58 internal
IGBT 21, 30, 40, 50
shunt 18, 27

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 79

Index

K non-regenerative bus supply

AC line impedance 21, 30
Kinetix 5700 12
active shunt specifications 33
cluster example 13 capacitance sizing 26, 38
DC-bus connections 12 circuit protection 26, 38
DC-bus link 11 configurations 20, 28
DC-bus supply 19, 27 contactor enable 25, 37
DC-bus wiring example 12 contactor-enable relay circuit 25, 37
regenerative bus supply 39, 47 DC-bus capacitance 26, 38
specifications 61 disconnect switch 22, 31
Kinetix 6000 ground jumper settings 23, 32
circuit protection specifications 64 ground screw settings 24, 36
drives 10, 18 Kinetix 5700 DC-bus supply 19, 27
ground jumper settings 23, 32, 42, 53 Kinetix 7000 I/O connections 23, 31
power specifications, AM 460V 64 line reactor 20, 28, 29
power specifications, IAM 460V 64 maximum cable lengths 26
specifications 64 passive shunt connections 34
Kinetix 6200/6500 65 passive shunt specifications 34
circuit protection specifications 65 precharge enable 22, 31
drives 18 system sizing 26, 38
specifications total system capacitance 26, 38
power, AM 460V 65
power, IAM 460V 65
Kinetix 7000 P
circuit protection specifications 66 passive shunt
drives 10, 17 connections 34
ground jumper settings 23, 32, 42, 53 specifications 34
I/O connections 23, 31, 42, 52 PowerFlex 520-Series
relay connections 23, 31, 42, 52
circuit protection specifications 67
specifications 66
frame D 15
frame E 15
L frames A…C 14
ground jumper settings 24, 32
line reactor 20, 28, 29, 40, 41, 48, 49, 50, 51 precharge parameters 22, 31
PowerFlex 750-Series
AC Drive 10
M circuit protection specifications 68
maximum cable lengths 26 frames 2…4 16
frames 5 and 6 16
module status 12 ground jumper settings 24, 32, 43, 53
DC-bus power supply 75 precharge parameters 22, 31, 41, 51
regenerative bus supply 77 precharge 44, 58
Motion Analyzer website 83
DC-bus filter 13
mounting order 9 enable 14
Kinetix 6000 drives 18
Kinetix 6200/6500 drives 18
N Kinetix 7000 drives 17
non-regenerative parameters 22, 31, 41, 51
PowerFlex 520-Series, frame D 15
definition 9
PowerFlex 520-Series, frame E 15
PowerFlex 520-Series, frames A…C 14
PowerFlex 750-Series, frames 2…4 16
PowerFlex 750-Series, frames 5 and 6 16
precharge enable 22, 31, 41, 51

R
Regen OK 44, 58
Regeneration OK 44, 58
regeneration plus shunt 47
regenerative
definition 9

80 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Index

regenerative bus supply U

AC line impedance 41, 51
use cases
active shunt specifications 54
bus overvoltage fault 10 active shunt 33, 54
bus voltage set point 10
capacitance sizing 46, 60
circuit protection 46, 60 W
configurations 40, 48 website
contactor enable 45, 59 Motion Analyzer 83
converter OK 44, 58 wiring
DC-bus capacitance 46, 60
external DC-bus 11
disconnect switch 41, 51
external active shunt 49, 50
external passive shunt 48
full regeneration 39
ground jumper settings 42, 53, 57
ground screw settings 43
Kinetix 5700 regenerative bus supply 39, 47
Kinetix 7000 I/O connections 42, 52
line reactor 40, 41, 48, 49, 50, 51
meets IEEE-519 39, 47
precharge enable 41, 51
regeneration plus shunt 47
shunt connections 55
system sizing 46, 60
total system capacitance 46, 60

S
shunt
active 33, 54
connections 55
resister 18, 27
Shunt Thermal Switch OK 33, 35, 54, 56
sizing 26, 38, 46, 60
specifications
DC-bus capacitance 61
fuse certification and test data 70
Kinetix 5700 61
capacitance 61
DC-bus power supply 61
regenerative bus supply 63
Kinetix 6000 64
circuit protection 64
Kinetix 6000 power specifications
AM 460V 64
IAM 460V 64
Kinetix 6200/6500 65
circuit protection 65
power, AM 460V 65
power, IAM 460V 65
Kinetix 7000
circuit protection 66
specifications 66
PowerFlex 520-Series
circuit protection 67
PowerFlex 750-Series
circuit protection 68
system
sizing 26, 38, 46, 60
system block diagrams
capacitor module 75
DC-bus conditioner module 76

T
total system capacitance 26, 38, 46, 60

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 81

Index

Notes:

82 Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022

 Drives in Common Bus Configurations with Kinetix 5700 Bus Supplies Application Technique

Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.

Resource Description
Provides product specifications for Kinetix VPL, VPC, VPF, VPH, VPS, Kinetix MPL, MPM,
Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001 MPF, MPS; Kinetix TL and TLY, Kinetix RDB, Kinetix MMA, and Kinetix HPK rotary motors.
Provides product specifications for Kinetix MPAS and MPMA linear stages, Kinetix VPAR,
Kinetix Linear Motion Specifications Technical Data, publication KNX-TD002 MPAR, and MPAI electric cylinders, and Kinetix LDC and Kinetix LDL linear motors
Kinetix 5700, 5500, 5300, and 5100 Servo Drives Specifications Technical Data, Provides product specifications for Kinetix Integrated Motion over the EtherNet/IP™
publication KNX-TD003 network and EtherNet/IP networking servo drive families.
Kinetix Rotary and Linear Motion Cable Specifications Technical Data, Provides product specifications for Kinetix 2090 motor and interface cables, low-profile
publication KNX-TD004 connector kits, drive power components, and other servo drive accessory items.
Kinetix 5700 Servo Drives User Manual, publication 2198-UM002
Kinetix 6000 Multi-axis Servo Drives User Manual, publication 2094-UM001
Provides information on installing, configuring, startup, troubleshooting, and
Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual, applications for your Kinetix servo drive system.
publication 2094-UM002
Kinetix 7000 High Power Servo Drives User Manual, publication 2099-UM001
Overview of Kinetix servo drives, motors, actuators, and motion accessories designed to
Kinetix Motion Control Selection Guide, publication KNX-SG001 help make initial decisions for the motion control products best suited for your system
requirements.
Kinetix 5700 Drive Systems Design Guide, publication KNX-RM010
System design guide to select the required (drive specific) drive module, power
Kinetix 6000 and Kinetix 6200/6500 Drive Systems Design Guide, accessory, feedback connector kit, and motor cable catalog numbers for your Kinetix
publication KNX-RM003 drive system.
Kinetix 7000 Drive Systems Design Guide, publication GMC-RM007
PowerFlex 520-Series Adjustable Frequency Drive User Manual, Provides the basic information that is needed to install, startup, and troubleshoot the
publication 520-UM001 PowerFlex 520-Series Adjustable Frequency AC Drive
PowerFlex 750-Series Drive Technical Data, publication 750-TD001 Provides technical data on PowerFlex 750-Series drives.
PowerFlex 750-Series Products with TotalFORCE® Control Technical Data, Provides detailed information on, kit selection, kit ratings and specifications, and option
publication 750-TD100 specifications.
1321 Power Conditioning Products Technical Data, publication 1321-TD001 Information on line reactors and isolation transformers.
Drives in Common Bus Configurations Application Technique, Provides the necessary guidelines, considerations, and limitations for the proper
publication DRIVES-AT002 application of PowerFlex drives used in common bus configurations.
Drives in Common Bus Configurations with PowerFlex 755TM Bus Supplies Provides the necessary guidelines, considerations, and limitations for the proper
Application Technique, publication DRIVES-AT005 application of Allen-Bradley drives used in common bus configurations.
Provides basic information for different enclosure systems, environmental/location
Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives, considerations, and power and grounding considerations needed to properly install a
publication DRIVES-AT003 Pulse Width Modulated (PWM) AC drive.
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, Provides basic information to install, protect, wire, and ground pulse width modulated
publication DRIVES-IN001 (PWM) AC drives.
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 Provides the basic steps to install PowerFlex 750-Series drives.
PowerFlex 750-Series Power Jumpers Installation Instructions, Provides jumper settings for PowerFlex 750-Series AC drives.
publication 750-IN011
PowerFlex 750-Series EMC Plate and Cores - Frames 1…7 Installation Instructions, Provides installation information for PowerFlex 750-Series EMC plate and cores.
publication 750-IN006
PowerFlex 755 AC Drives EMC Cores Installation Instructions, Provides installation information for PowerFlex 755 AC drives EMC cores.
publication 750-IN024
PowerFlex 750-Series Drive Programming Manual, publication 750-PM001 Provides information on programming PowerFlex 750-Series drives.
Motion Analyzer System Sizing and Selection Tool Comprehensive motion application sizing tool used for analysis, optimization, selection,
website https://motionanalyzer.rockwellautomation.com/ and validation of your Kinetix Motion Control system.
Describes how to configure and use EtherNet/IP devices to communicate on the
EtherNet/IP Network Devices User Manual, ENET-UM006 EtherNet/IP network.
Ethernet Reference Manual, ENET-RM002 Describes basic Ethernet concepts and infrastructure components and features.
Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides
Safety Guidelines for the Application, Installation, and Maintenance of Solid-State general guidelines for the application, installation, and maintenance of solid-state
Control, publication SGI-1.1 control in the form of individual devices or packaged assemblies incorporating solid-
state components.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at rok.auto/literature.

Rockwell Automation Publication MOTION-AT007B-EN-P - September 2022 83
Rockwell Automation Support
Use these resources to access support information.

Find help with how-to videos, FAQs, chat, user forums, Knowledgebase, and product
Technical Support Center rok.auto/support
notification updates.
Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport
Quickly access and download technical specifications, installation instructions, and user
Technical Documentation Center rok.auto/techdocs
manuals.
Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature
Product Compatibility and Download Center Download firmware, associated files (such as AOP, EDS, and DTM), and access product rok.auto/pcdc
(PCDC) release notes.

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Trademarks not belonging to Rockwell Automation are property of their respective companies.

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Publication MOTION-AT007B-EN-P - September 2022

Supersedes Publication MOTION-AT007A-EN-P - May 2020 Copyright © 2022 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.