Effects of Force of The Propellers On The Bearings Loads
Effects of Force of The Propellers On The Bearings Loads
Tae-goo Lee, Gi-su Song, Ji-nam Kim, Jin-suk Lee and Hyoung-gil Park
xp x
tan 1 r p r (1)
U U
where,
x p : Distance from the propeller to the gravitational
center of the hull
U : Velocity of the ship
: Drifting angle
K u B F 0 (2)
K K K K K
a p m s
0.650
00
turning were calculated for the single propeller according
0.7
0.6
to the inflow condition described in Table 1. These
50
eccentric propeller forces were used as an external load in 0.700
0.750
the shaft alignment analysis.
As a first step to investigate the characteristics of the flow
field into the propeller, the wake distribution for each ship
0.6 0.550
motion was compared in Figure 3.1.1 ~ 3.1.3. These wake
0.5
0.70
50 0.6
00
fields are the nominal velocity distributions in the absence 0
of the propeller at the propeller plane.
00
The distribution of axial and tangential component of the 0.5
0.700
000.450
inflow velocity during turning is asymmetrical about the
vertical centerline and there is also an asymmetry of the
propeller rotational direction, therefore the magnitude of
the propeller eccentric forces become higher than those in
the straight run case.
Figure 3.1.3 Velocity Distribution at the Propeller Plane
during Starboard Turn (Yaw Rate Max.)
0.6
0.5
00
00
0.7
00
0.550
0.7
0.850
90
0 In case of port turn, the tangential component of flow has
0.
0.8
00
0
50
0.70
0.6
0.8
00
50
0
0.65
0.7
0
0.70
50
55 0
0.7
00. .60
0
0.6
0
00
45
0.
0
55
0.0
.6 0
0
Figure 3.1.6 Propeller Lateral Forces and Moment during Figure 3.1.8 The Change of the Maximum Pressure Peak
Port Turn on the aft stern tube bearing
The minimum oil thickness at the aft end of the stern bush
under extreme loads are also smaller than the
recommended value by the rule requirement(BV 2015)
0.6
00
50
0.7
0.7
Figure 3.1.9 The shaft behavior inside aft stern bush 50
0.7
0.800
50
0.650
0.850
3.2 Bearing Load Analysis for the Double Shaft
System
0.
The double shaft system for the contra-rotating propeller
0.3 .450.6
0.
70
0.7
55
0 0 0 50
0
0.3
0
0
00
00
conventional shaft system. There was a partial change of
hull-form in a stern part for the arrangement of two
propellers and increased shafts. The complicated shafting
is required for the contra-rotating operation, and the
number of bearings also increases for the double shaft
system.
Figure 3.2.3 Velocity Distribution at the Forward
0.500
0.550
0
00
0.550
75
0.
0.700
0.500
0.6
00
0
90
0
50
0.8
0.850
0.
0
6
75
0.
Propeller side forces in the extreme turning condition Figure 3.2.7 Comparison of Propeller Lateral Forces
have different directions to those in the straight run case, between Single and Double Shafting
and some components of moments have opposite
direction between forward and aft propeller. These kinds
of propeller forces maximize the load of bearing located
between the inner and outer propeller shaft, however
reduce the load of aft stern tube bearing. On the other
hand, when the components of side forces of the forward
and aft propeller have same directions, those increase the
load of stern tube bearing closely located to the propellers
as presented in Figure 3.2.10 ~ 3.2.11. There is no
significant difference between the propeller forces during
port turn and starboard turn unlike the case of the
conventional single shaft system. Similar level of bearing
load has been expected in the shaft alignment calculation.
The lateral forces of CRP have similar magnitude to those
of the conventional single propeller, and the lateral Figure 3.2.8 Comparison of Propeller Lateral Moments
moment of each propeller and their summation do not between Single and Double Shafting
exceed the extreme load in the single shafting case.
The elastic shaft alignment calculation supported by the
finite element analysis is necessary to estimate resultant
bearing load on the CRP shafting due to the complexity of
double shaft system. Initial prediction of bearing load
based on the propeller shaft forces only is not easy unlike
the single shafting case. The inner and outer shaft system
are treated separately based on the reaction forces
simulated by the finite element analysis of the whole
double shaft system, because current elastic shaft
alignment system does not support the coupled analysis of
double shaft system. The result of finite element analysis
for the double shafting is described in the Figure 3.2.9.
The value of maximum pressure on the aft stern tube bush
for the CRP system is compared with that of the
conventional single shafting, and it shows that the bearing
loads of CRP system are not higher than those of the
single shafting. The difference of pressure values at each
turning direction is small, this is consistent with the
tendency of the propeller lateral forces and moments. The
maximum pressure and the minimum oil thickness are
much higher than the rule requirement for the normal
running condition, although the pressure peak of CRP is
lower than the simulated value for the single shafting of Figure 3.2.11 The Shaft Behavior inside Aft Stern Bush
the vessel delivered to the ship owner without any claim Bearing under the Propeller Rotation Condition, CRP
on the bearing side.
The mean pressure of each oil lubricated sliding bearing
is presented in Table 3, and it shows that the bearing load
on the aft stern tube increases at the extreme load case
during turning. The negative margin means that the mean
pressure level is higher than the classification criteria(BV
2015) of normal operating condition. Table 4 shows the
reaction forces of bearings located between the inner and
outer shaft and there are large amount of margin to the
allowable load limit provided by roller bearing
maker(SKF 2005).
REFERENCES
(margin to Straight Port turn St'bd turn
criteria) Ahead (Yaw rate max.) (Yaw rate max.)
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No.3 CR 74.1% 145.7% 77.7% Method for Determination of Elastohydrodynamic
bearing (20.6%) (70.8%) (84.4%) Behavior of Line Shafting Bearing in Their
Environment’. Proceedings of the STLE/ASME
No.2 CR 109.0% 97.7% 107.2% International Joint Tribology Conference, San Diego,
bearing (35.2%) (88.7%) (87.6%) California, USA.
No.1 CR 99.5% 100.0% 99.5% Bureau Veritas. (2015). Elastic Shaft Alignment(ESA),
bearing (37.8%) (87.9%) (87.9%) Rule Note NR 592 DT R01 E.
CR gearbox
Kerwin, J.E. & Lee, C.S.(1978). ‘Prediction of Steady and
101.4% 98.9% 99.1% Unsteady Marine Propeller Performance by Numerical
bearing (aft) Lifting Surface Theory’. Transactions of The Society
CR gearbox of Naval Architects and Marine Engineers, Vol. 86,
100.7% 99.4% 99.5% 1978, pp. 218-253.
bearing (fwd)
Kuroiwa, R., Oshima, A., Nishioka, T., Tateishi, T.,
Ohyama, T. & Ishijima, T. (2007). ‘Reliability
The reaction forces on the CR bearings are maintained in Improvement of Stern Tube Bearing Considering
a similar level regardless of the increase of propeller Propeller Shaft Forces during Ship Turning’,
lateral forces except the extreme port turn case for the Mitsubishi Heavy Industries, Ltd., Technical Review
No.3 CR bearing. Higher load limit criteria is applied Vol. 44 No. 3.
considering the extreme load as a static load at one
Strasberg, M. & Breslin, J.P. (1976). ‘Frequencies of the
instant, therefore the margin to the bearing maker's
Alternating Forces due to Interaction of Contrarotating
criteria(SKF 2005) increases even with the similar
Propellers’.Journal of Hydronautics, 10(2), pp. 62-64.
propeller forces. The introduction of this kind of approach
can be used to establish the practical criteria for the Tecnitas(Bureau Veritas Group) (2008). LILAS v.2.3 –
design of the stern tube bearing considering the extreme User’s Manual, Rev.0. Tecnitas / Bureau Veritas
load exerted while ship turns. Group
Hoshino, T. (1985). ‘Application of Quasi-Continuous
Method to Unsteady Propeller Lifting-Surface
4 CONCLUSIONS
Problems’.Journal of the Society of Naval Architects
In this study, the numerical simulation of the propeller of Japan, Vol. 158, pp. 51-71.
forces behind the ship during turning motion was carried
out and their effect on the bearing loads were investigated Hoshino, T. (1994). ‘Experimental and Theoretical
using the elastic shaft alignment calculation. The Analysis of Propeller Shaft Forces of Contra_Rotating
propeller lateral forces and moments are highest when the Propellers and Correlation with Full Scale Data’.
ship motion reaches near the point of yaw rate peak both Propellers/Shafting `94 Symposium, Virginia Beach, U.S.A.
in the conventional single shafting and the double CRP SKF (2005). General catalogue. 6000EN. SKF KOREA
shafting. In case of single shaft system, the maximum LTD.
propeller lateral forces are occurred during the starboard Paik, K.J., Lee, J.S., Lee, T.G., Hoshino, T., Park, H.G. &
turn meanwhile the highest propeller forces of the CRP Seo, J.S.(2013). ‘Numerical Study on the Effects of
shafting are exerted in both turning directions. The Combination of Blade Number for Shaft Forces and
maximum pressure on the aft stern tube bearing of each Moments of Contra-Rotating Propeller’. Journal of the
shafting system during the turning motion is 3~4 times Society of Naval Architects of Korea.Vol. 50, No. 5,
higher than those in the static condition. The effect of pp. 282-290.
hydrodynamic loads on the bearings located at the stern
part is significant, however the bearings around the CR Vartdal, B.J., Gjestland, T. & Arvidsen, T.I.(2009).
gearbox located in the engine room experience almost no ‘Lateral propeller forces and their effects on shaft
differences according to the change of propeller lateral bearings’. First International Symposium on Marine
forces. The estimated extreme loads exceed the current Propulsors, Trondheim, Norway, pp.475-481
rule requirement for the load on the stern tube bearing
under the normal straight going state. A practical
DISCUSSION
Author’s closure
The numerical simulation in this paper is the quasi-steady
method focused on the representative instants. The rudder
has not been included in this calculation because the
change of the propeller lateral forces due to the presence
of the rudder would be not large in the present calculation
assuming a steady state. However, if we consider the
unsteady effect at the initiation of the turn just after the
change of rudder angle the cross flow acceleration could
increase as you commented. Investigation of the unsteady
effect in the very early stage of turn is the major interest
in the future works to find the condition exerting the
maximum load on the bearing, and the rudder effect
should be included in that study.