PROJECT NO: 95402

SERIAL: 2315/2316
REV: 00/28.11.2019

Reverse Osmosis
Fresh Water Maker
NWE2-40
Installation, Operation & Maintenance
FOREWORD

Fresh Water Makers from Norwater AS are designed and manufactured to give optimal performance,
with a long life and reliability.

This manual will help to obtain the best performance from the RO-unit, and provides information required to
install, operate and maintain the fresh water maker system. Regular maintenance schedule will also ensure
the maximum of satisfactory service life time

Read the manual carefully before any installation, operation or service activities are carried out.
Non-compliance to requirements outlined in this manual may invalidate the warranty, cause equipment
failure, create unsafe or hazardous conditions or result in damage to the equipment.

Included within the manual, there are a comprehensive Parts List and a Component Arrangement to allow
the user
to order spare parts for servicing. Servicing facilities and the supply of OEM-spare parts are provided
through a world-wide network of Norwater companies and agency network. Contact information is available
on our website: http://norwater.no/contact-us/norwater-partners.

Use only Norwater AS genuine parts when carrying out routine maintenance or repair. The use of
replacement parts or chemicals not supplied or recommended by Norwater AS can lead to failures which
will not be covered by warranty. Substitution of parts not provided or approved by Norwater AS can create
a potential personnel hazard.

To ensure continued trouble free operation it is important that periodic servicing is carried out in accordance
with the information given in this manual – ref. Chapter 5 – Maintenance.

Conditions of Norwater AS warranty are stated in our terms of sales.

AMENDMENTS AND CORRECTIONS

AMENDMENTS/CORRECTIONS DATE CARRIED OUT SIGNATURE

SAFETY WARNINGS

WARNING
This is intended to draw attention to procedures and operational practices which,
if not correctly observed, could result in injury or loss of life.

NOTIFICATION
This is intended to provide the operator with information regarding procedures and
operational practices which, if not correctly observed, could result in destruction of the
equipment.

SAFETY PRECAUTIONS DURING INSTALLATION, OPERATION OR MAINTENANCE

Only authorised personnel may install, inspect and repair the fresh water system.
Observe local safety regulations. Always disconnect the power supply.

HIGH PRESSURE VESSEL

May cause loss of life, severe bodily harm, or property damage if not correctly installed, operated, or
maintained. Read and understand all guidelines provided in this manual. Observe every precaution
contained therein. Failure to do so may result in malfunction and potential catastrophic failure. Qualified
technicians experienced in servicing hydraulic systems should be used to work with this vessel

MEMBRANES
Do not expose the membrane to chlorine or other strong oxidants. A concentration of total chlorine in
excess of 0.05ppm free can cause irreversible damage to the membrane.

When loading elements into the system, do not use oil, grease, or petroleum jelly based on compounds
to lubricate O-rings and brine seals
 RO FRESH WATER MAKER 6

TABLE OF CONTENT

FOREWORD ........................................................................................................................................................... 3
AMENDMENTS AND CORRECTIONS ................................................................................................................... 4
SAFETY WARNINGS .............................................................................................................................................. 5
LIST OF ILLUSTRATIONS ...................................................................................................................................... 7

1. TECHNICAL SPECIFICATIONS .............................................................................................................. 8

1.1 GENERAL SYSTEM INFORMATION ...................................................................................................... 9
1.2 DATASHEET FRESH WATER MAKER................................................................................................. 10
1.2.1 DATASHEET HP PUMP ........................................................................................................................ 12
1.2.2 DATASHEET EL. MOTOR ..................................................................................................................... 13
1.2.3 DATASHEET MEMBRANE ELEMENT .................................................................................................. 14
1.2.4 DATASHEET PRESSURE VESSEL ...................................................................................................... 15
1.3 TRANSPORTATION AND STORAGE ................................................................................................... 16
1.3.1 ARRIVAL INSPECTION ......................................................................................................................... 16
1.3.2 TRANSPORTATION AND HANDLING .................................................................................................. 16
1.3.3 STORAGE .............................................................................................................................................. 16

2. INSTALLATION INSTRUCTIONS.......................................................................................................... 17
2.1 EQUIPMENT INSTALLATION ............................................................................................................... 18
2.2 PIPING WORK ....................................................................................................................................... 18
2.3 NOZZLE CONNECTIONS ..................................................................................................................... 19
2.3.1 FEED/SEA WATER TO INLET CONNECTION ..................................................................................... 19
2.3.2 BRINE/PRODUCT WATER TO WASTE CONNECTION ...................................................................... 19
2.3.3 PRODUCT WATER TO TANK ............................................................................................................... 19
2.3.4 FLUSH WATER...................................................................................................................................... 20
2.3.5 INSTRUMENT AIR INLET ..................................................................................................................... 20
2.4 POWER SUPPLY................................................................................................................................... 20

3. COMMISSIONING ................................................................................................................................. 21
3.1 COMMISSIONING INSTRUCTION........................................................................................................ 22
3.2 COMMISSIONING CHECK LIST ........................................................................................................... 23

4. OPERATION INSTRUCTIONS .............................................................................................................. 27

4.1 GENERAL RUNNING AND OPERATION CONDITIONS...................................................................... 28
4.2 INITIAL START-UP ................................................................................................................................ 29
4.3 NORMAL START ................................................................................................................................... 30
4.4 NORMAL STOP ..................................................................................................................................... 30
4.5 SHUT DOWN FOR A LONG PERIOD ................................................................................................... 30
4.6 CONTROL PANEL ................................................................................................................................. 31

5. MAINTENANCE INSTRUCTIONS ......................................................................................................... 32

5.1 ROUTINE INSPECTION PROCEDURE ................................................................................................ 33
5.1.1 RO-UNIT ................................................................................................................................................ 33
5.1.2 SAND FILTER ........................................................................................................................................ 35
5.1.3 HIGH FLOW FILTER.............................................................................................................................. 35
5.1.4 PH-FILTER ............................................................................................................................................. 36
5.2 MAINTENANCE INSTRUCTION HP PUMP .......................................................................................... 37
5.2.1 RECOMMENDED SERVICE INTERVALS ............................................................................................ 37
5.2.2 REPLACEMENT CRITERIA .................................................................................................................. 38
5.2.3 REPLACEMENT GUIDE - PISTONS ..................................................................................................... 40

WWW.NORWATER.NO
 RO FRESH WATER MAKER 7

5.2.4 DISASSEMBLING AND ASSEMBLING ................................................................................................. 42

5.3 MEMBRANE REPLACEMENT .............................................................................................................. 53
5.4 MAINTENANCE PRESSURE VESSEL ................................................................................................. 54
5.4.1 HEAD REMOVAL ................................................................................................................................... 54
5.4.2 HEAD DISASSEMBLY AND INSPECTION ........................................................................................... 57
5.4.3 HEAD REASSEMBLY ............................................................................................................................ 58
5.4.4 HEAD INSTALLATION ........................................................................................................................... 60
5.5 MAINTENANCE PRESSURE REGULATING VALVE ........................................................................... 61
5.6 MAINTENANCE CONDUCTIVITY SENSOR ......................................................................................... 61
5.7 MAINTENANCE FLEXIBLE HOSES...................................................................................................... 62

6. SPARE PARTS ...................................................................................................................................... 63

6.1 RECOMMENDED SPARE PARTS ........................................................................................................ 64
6.1.1 CAPITAL SPARES ................................................................................................................................. 64
6.1.2 CONSUMABLES / CHEMICALS............................................................................................................ 64
6.1.3 SPECIAL TOOLS ................................................................................................................................... 64
6.2 COMPONENT ARRANGEMENT RO-UNIT ........................................................................................... 65
6.3 PARTS LIST HP PUMP ......................................................................................................................... 98
6.3.1 EXPLODED VIEW HP PUMP ................................................................................................................ 99

7. DRAWINGS AND DIAGRAMS ............................................................................................................. 100

7.1 EL. DIAGRAM ...................................................................................................................................... 101
7.2 PROCESS ............................................................................................................................................ 108
7.2.1 P&ID ..................................................................................................................................................... 109
7.2.2 FLOW PROCESS DIAGRAM .............................................................................................................. 110
7.3 GENERAL ARRANGEMENT ............................................................................................................... 111

8. TESTS AND REPORTS .............................................................................................................................

8.1 FACTORY ACCEPTANCE TEST ..............................................................................................................
8.2 MATERIAL CERTIFICATE .........................................................................................................................
8.3 OPERATION LOG......................................................................................................................................

PRE / POST WATER TREATMENT .........................................................................................................................

ANNEX A – FEED WATER PUMP ............................................................................................................................
ANNEX B – SAND FILTER .......................................................................................................................................
ANNEX C – HIGH FLOW FILTER .............................................................................................................................
ANNEX D – PH-FILTER ............................................................................................................................................
ANNEX E – CLEANING SKID ...................................................................................................................................
ANNEX H – MATERIAL SAFETY DATASHEETS ....................................................................................................

LIST OF ILLUSTRATIONS

Figure 1 - Fresh Water System Illustration ............................................................................................ 9

Figure 2 - Transportation ..................................................................................................................... 16
Figure 3 - Nozzle Connections ............................................................................................................. 19
Figure 4 - Bleeding HP pump ............................................................................................................... 29
Figure 6 – Pressure regulating valve ................................................................................................... 61
Figure 7 - Conductivity Sensor ............................................................................................................. 61

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1. 1. TECHNICAL
TECHNICAL SPECIFICATIONS
SPECIFICATIONS
 RO FRESH WATER MAKER TECHNICAL SPECIFICATIONS 9

1.1 GENERAL SYSTEM INFORMATION

The Norwater standard Reverse Osmosis system process is based on the latest membrane
technology for potable water production from a natural seawater source.

BASIC DESCRIPTION OF THE COMPLETE RO-PROCESS

1 Seawater feed or booster pump
2 Pre-Filtration arrangement
3 High-Pressure seawater pump
4 Pressure vessel with membranes
5 Pressure regulating valve
6 Conductivity sensor
7 Production diverter valve
8 Post treatment pH-regulating arrangement
A standard fresh water system will consist of the RO-unit (shown inside the stippled box in fig.1)
and various numbers of recommended accessories as indicated outside the stippled box.

Figure 1 - Fresh Water System Illustration

The seawater feed is entering the system via the pre-filtration filter (2), to the suction side of the high-
pressure pump (3).The system pressure inside the pressure vessel (4) will be regulated by controlling
the opening / closing of pressure regulating valve (5)

Produced water will be routed through the diverter valve (7) to potable water tank or wasted
overboard based on water quality information from the conductivity sensor (6)

A post-treatment (pH regulation / increase) of the produced water is recommended to avoid corrosion
attack on piping systems or storage tanks and will be taken care of in the pH-adjustment device (8) by
means of mineral filter bed or chemical dosing.

WWW.NORWATER.NO
 FRESH WATER MAKER - NWE2-40

Reverse Osmosis Fresh Water Maker, NWE-Serie

with nominal capacity at 40 m3/day at
seawater temp 25°C and salinity 35 000 ppm.

Rack mounted in stainless steel skid with

integrated microprocessor control/ start-
ing cabinet. Built with automatic freshwater
flushing system for membrane protection, and
automatic "water drop" system with alarm on
high salinity.

Fitted with flow-meter for monitoring of water

production. Unit complete with feed water filter.

MODEL NWE2-40

Article no. ZX-0407

Nominal capacity 40 m3/day

Minimum feed water flow 5,0 m3/h

Minimum feed water pressure 2,5 bar

Maximum feed water pressure 5,0 bar

Nominal system pressure (PG2) 65 bar

Maximum system pressure (PG2) 69 bar

Maximum permeate back-pressure 2,5 bar

Maximum concentrate back-pressure 1,0 bar

Pilot air pressure 6 bar

Calculated max. power consumption 11,0 kW

Motor rating S1 duty 13,2 kW

System voltage 440V / 60Hz*¹

Nominal product conductivity ≤ 75 mS/m

Maximum product conductivity ≤ 100 mS/m

Raw water pre-filtration 5µ

Flush water prefiltration 5µ

Surrounding temperature 5-40°C*²

Product water connection (N1) DN25/1” - PN16/150#

Concentrate connection (N2) DN50/2” - PN16/150#

Feed water connection (N3) DN50/2” - PN16/150#

Flush water connection (N4) DN25/1” - PN16/150#

Pilot Air 6mm push in / 1/8” BSP FM

Unit dimension (l x b x h) (m) 1,6 x 1,4 x 2,0

Unit Operational weight +/- 800 kg

*¹ Note = Alternative system voltage at request

*² Note = Alternative temperature limits at request

26554-DODA-ZX-0407 rev.00 | 21.08.17

 FRESH WATER MAKER - NWE2-40

Note 1: Maintenance space min.

1000mm at one side
Note 5: Mainteance space min.
1000mm

1 Seawater feed or booster pump

2 Pre-Filtration arrangement
3 Pre-Filtration arrangement
4 High-Pressure seawater pump
5 Pressure vessel with membranes
6 Pressure regulating valve
7 Conductivity sensor
8 Production diverter valve
9 Post treatment pH-Regulating arrangement

Hillestad, N-5457 Hoylandsbygd, Norway

phone: +47 53 48 35 50 fax: +47 53 48 35 51
[email protected] www.norwater.no
26554-DODA-ZX-0407 rev.00 | 21.08.17
 HP PUMP APP 6.5
APP pumps are designed to supply low viscosity and corrosive fluids
under high pressure, eg in seawater
reverse osmosis filtration applications and for high-pressure salt
water pumping.

The pumps are based on the axial piston principle enabling a very
light and compact design. The design ensures that lubrication of
the moving parts in the pumps is provided by the fluid itself. No oil
lubrication is thus required.

All parts included in the pumps are designed to provide long service
life, ie long service life with a constantly high efficiency and mini-
mum of service required.

The pumps are fixed displacement pumps in which the flow is

proportional to the number of revolutions of the input shaft and the
pump displacement, regardless of any counter-pressure.

The pumps are supplied with an integrated flushing valve that al-
lows the salt water to flow from inlet to the outlet, when the pump
is not running.

MODEL APP 6.5

Article No. Z-3003

Geometric Displacement 63,3 cm/rpm

Rated Flow (1800rpm) 6,5 m/h
Max. outlet pressure continuous 80 barg

Min. outlet pressure 20 barg

Inlet pressure continuous 2,5 - 5 barg

Max. inlet pressure peak 5 barg

Max. speed continuous 1800 rpm

Min. speed continuous 700 rpm

Weight 30 kg

* Note = System voltage according to project specification

Hillestad, N-5457 Hoylandsbygd, Norway

phone: +47 53 48 35 50 fax: +47 53 48 35 51
[email protected] www.norwater.no
26554-DODA-Z-3003 rev.00 | 21.08.17
Data Sheet Itemnumber....: 3241601409

A = 254 AC = 313 BB = 304 DB = M16 EG = 36 GD = 8 HB = 222 L = 652 M = 300 S = 4-Ø18.5 TL = 162

AA = 65 AD = 277 C = 108 E = 110 F = 12 H = 160 HD = 437 LA = 15 N = 250 T = 5
AB = 314 B = 254 D = 42 EB = 90 G = 37 HA = 20 K = 14,50 LB = 542 P = 350 TB = 218

Version Mechanical design Bearing

Type.......................: HMC2 160L-4 Frame size...............: 160 DE Bearing..................: 6309-ZZ/C3
Design.....................: Induction motor Mounting.................: B35 NDE Bearing.................: 6309-ZZ/C3
Standard series............: IEC 60034 Rain cap.................: No Fixed bearing...............: DE
Phase / Voltage range......: 3~ / Low Protection class.........: IP55
Cooling method...........: IC411/TEFC Terminal box
Electrical design External grounding.......: Yes Tbox position...............: Top
Efficiency.................: IE2 Drain hole...............: Yes Cable entry direction.......: Right (from DE)
Pole.......................: 4 Frame material...........: Cast Iron Cable entry
Power at 50 Hz (kW)........: 15,0 Material approval........: None Main.....................: 2 x M40x1,5
Hz.........................: 60 (60 Hz output) Shaft....................: IEC Standard Ø22-32mm metal
Voltage....................: 440VD 60 Hz Key......................: Closed key Accessory................: 2 x M20x1,5
Winding voltage............: 400VD/690VY 50 Hz Balancing................: Half key balancing Metal blindcaps
Power output (kW)..........: 17,4 Vibration class..........: Grade-A Connection type.............: Delta (D)
Duty.......................: S1 Weight (kg)..............: 140 Terminal board thread.......: 6-M6
Insulation class...........: F
Temperature rise...........: B Test values
Environment condition Rotor inertia (kgm²)........: 0,13
Ambient temp. min. (°C)..: -20 Noise level (dB(A)).........: 63
Ambient temp. max. (°C)..: 45 No load current (A).........: 10,4
Altitude (mtr up to).....: 1000 Winding resist. (ohm).......: 0,43
Motor protection Starting time (sec.)........: 0,07
Thermal protection main....: PTC 3x 155 dgr Temp. rise winding (K)......: 65
Thermal protection second..: None Temp. rise surface (K)......: 46
Space heater...............: 1x 230V
Temperature detector.......: No
SPM........................: No
IR wire....................: No
Tropical insulation........: Yes

Explosion protection
According to...............: None

General
Direction of rotation......: CW
Painting...................: RAL 9005 Gloss 10
Nameplate..................: Multivoltage + VFD
Special packing............: No
Special requirements.......: No

Rated power (kW) . . . . . . : 15,0 14,6 17,4

Frequency (Hz) .......: 50 50 60
Voltage (V) .........: 400 690 380 660 440
Connection . . . . . . . . . . : D Y D Y D
Full load current (A) . . . : 27,5 15,8 28,0 16,2 28,5
Speed (rpm) .........: 1470 1470 1740
Power factor cos(phi) . . . : 0,88 0,89 0,90
Efficiency, 100/75/50 (%) : 90,3/90,7/89,5 90,3/90,7/89,5 89,6/90,0/88,7
Ist/In . . . . . . . . . . . . . : 7,8 6,9 7,2
Full load torque (Nm) . . . : 98,0 95,0 95,0
Tst/Tn . . . . . . . . . . . . . : 3 2,8 2,6
Tmax /Tn ...........: 3,4 3,2 2,9
Duty . . . . . . . . . . . . . . : S1 S1 S1
Ambient temp. (°C) . . . . . : 40 45 45

16/08-17 www.hoyermotors.com

Data are not binding. Hoyer reserves the right to implement changes without notice. The extent of data are not equivalent to nameplate on the motors.
 MEMBRANE ELEMENT NW-HP8-5M

MODEL NW-HP8-5M

Article No. Z-2010.5M

Permeate Flow 37,5 m3/d

Salt Rejection, Nom. 99,8%

Salt Rejection, Min. 99,7%

Boron Rejection (typical) 92,0%†

Configuration Spiral Wound

Membrane Polymer Composite Polyamide

Membrane Active Area 40,8 m2

Max.Applied Pressure 8,27 MPa

Free Chlorine Concentration <0,1 PPM

Max. Operating Temperature 45 C

PH Range, Continuous (cleaning) 2-11 (1-13)*

Max. Feedwater Turbidity: 1,0 NTU

Max. Feedwater SDI (15mins) 5,0

Max. Feed Flow 17,0 m³/h

Max. Ratio of concentrate to permeat flow for any element 5:1

Max. Pressure drop for each element 10 psi

Unit Dimension L x D 1016 mm x 200 mm

Unit Dry Weight 16,4 kg

TEST CONDITIONS The stated performance is initial (data taken after 30minutes of operation), based on the following conditions

32,000 ppm NaCI

5,5 MPa Applied Pressure
25C Operating Temperature
10% Permeate Recovery
6,5-7,0 pH Range

Hillestad, N-5457 Hoylandsbygd, Norway

phone: +47 53 48 35 50 fax: +47 53 48 35 51
[email protected] www.norwater.no
26554-DODA-Z-2010.5M rev.03 | 20.11.18
 PRESSURE VESSEL R801000S

MODEL R801000S

Article No. Z-2003.R1

Design Pressure 1000PSI / 69 Bar @ 66C

Min. Operating Temperature -10C
Max. Operating Temperature 66C
Feed Port Size 1,5”

Permeate Port 1” NPT

Dimensions l x D 1534 mm x Ø266

Weight 62 Kg

Hillestad, N-5457 Hoylandsbygd, Norway

phone: +47 53 48 35 50 fax: +47 53 48 35 51
[email protected] www.norwater.no
26554-DODA-Z-2003.R1 rev.02 | 03.01.14
 RO FRESH WATER MAKER TECHNICAL SPECIFICATIONS 16

1.3 TRANSPORTATION AND STORAGE

1.3.1 ARRIVAL INSPECTION

Immediate check the shipment for damage on arrival and make sure that the name plate/type
designation is in accordance with the packing slip.

Remove all packing materials immediately after delivery. In case of damage and/or missing parts, a
report should be drawn up and presented to the carrier at once.

1.3.2 TRANSPORTATION AND HANDLING

Personnel involved in lifting and transportation of the equipment must be trained

in handling and safety procedures when lifting heavy loads.

Incorrect lifting can result in personal injury and/or damage to the RO-Unit.
When lifting the RO-unit, attach a two-leg fiber sling on the lifting eyes at the top of the frame structure
(Max. inclination angle 45º).

Lifting eye

Figure 2 - Transportation

1.3.3 STORAGE

The RO-Unit is tested before shipment and preserved with NW Clean A for one year storage in a non-
freezing environment.

Do not get NW Clean A in eyes, on skin or clothing.

Wear protective gloves, protective clothing, eye protection and face protection

Follow instructions in: Annex H – Material Safety Datasheets (MSDS)

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2. 2. INSTALLATION
INSTALLATION INSTRUCTIONS
INSTRUCTIONS
 RO FRESH WATER MAKER INSTALLATION INSTRUCTIONS 18

2.1 EQUIPMENT INSTALLATION

The RO Unit must be bolted horizontally according to existing mounting holes on the
frame as visualized on Footprint on General arrangement drawing.

The location chosen should:

• At no time have a surrounding temperature exceeding 42°C
• Have adequate space around for operation and maintenance. Required
maintenance space at least 1000mm at min. one side.
• Not be mounted where unforeseen leakage can cause damage

Prepare a solid installation foundation in accordance to the foot-print measurement shown on:
Chapter - 7.3 - General arrangement

Visually inspect the RO unit for physical damage that potentially may occur during transport and
handling.

Lift the RO unit from the two eye-bolts (maximum inclination angle 45°) on the top of the unit and
place it on the prepared foundation. Fix the RO unit to the foundation by 4 x M12 bolts (not included in
scope of delivery).

2.2 PIPING WORK

Piping between Norwater supplied system components is normally not a part of Norwater scope of
supply.
Make sure that all piping work is carried out only by materials selected for the intended purpose with
special attention to the seawater corrosion potential and drinking water regulations.
Piping installation carried out in accordance with: Ch. 7.2.1 - P&ID

Carbon steel not recommended

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 RO FRESH WATER MAKER INSTALLATION INSTRUCTIONS 19

2.3 NOZZLE CONNECTIONS

Figure 3 - Nozzle Connections

SECTION NOZZLE SERVICE TYPE

2.3.3 N1 Fresh Water Out DN25/1” – PN16/150#
2.3.2 N2 Seawater Out DN50/2” – PN16/150#
2.3.1 N3 Seawater In 2” – ANSI 150#
2.3.4 N4 Fresh Water In DN25/1” – PN16/150#
2.3.5 N5 Pilot air 6 mm/ ¼” - Push-in/BSP FM
* Exact nozzle connections are shown on chapter 7.3 – General arrangement

2.3.1 FEED/SEA WATER TO INLET CONNECTION

Connect the incoming seawater line to nozzle N3 on the RO Unit.

The feed water shall be clean, normal (non-chlorinated) seawater with minimum flow 6,4 m³ and
pressure 2,5-5 bar (after pre-filtration pressure drop.)

2.3.2 BRINE/PRODUCT WATER TO WASTE CONNECTION

Connect the discharge seawater line to nozzle N2 on the RO unit.

The discharge to waste shall be located so that no seawater or other contaminated water flows
backwards after shutdown of the unit. When the unit is stopped, air will flow backwards into the RO-
modules to prevent vacuum in the system.

2.3.3 PRODUCT WATER TO TANK

Connect the product water to tank line to nozzle N1 on the RO unit. Route the piping to tank via the
pH-filter. Ref. process system diagram Chapter 7.2.2 – System Flow diagram

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 RO FRESH WATER MAKER INSTALLATION INSTRUCTIONS 20

2.3.4 FLUSH WATER

Connect a freshwater flushing line (min DN15-1/2”) from the vessels hydrophore system to nozzle N4
on the RO unit. The flush water shall clean normal un-chlorinated freshwater, and shall have a
minimum flow 15 l/min with pressure 3-4 bar.

If hydrophone water is chlorinated a carbon filter is required in-line flush water

line.

2.3.5 INSTRUMENT AIR INLET

Connect a pilot air tube (6mm) from the vessels instrument air system to nozzle N5 on the RO unit.
Pilot air pressure 5-7 bar - Connection 6mm quick connector.

2.4 POWER SUPPLY

Description: Local starting cabinet in polyester material with micro PLC control
Material: Polyester material
Control panel: IP54
Power supply: 3x400V / 50Hz
Control circuit: Single phase 230V
Location: Mounted on water maker skid

Electrical connection shall be in accordance with:

Chapter 7.1 - Electrical Wiring Diagram

All electrical installation work must be carried out by authorized personnel in

accordance with local regulations.

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3. 3. COMMISSIONING
COMMISSIONING
 RO FRESH WATER MAKER COMMISSIONING 22

3.1 COMMISSIONING INSTRUCTION

Prior to start commissioning of the various system components Norwater recommend the following
procedure to be carried out:

1. Check and verify that the system piping is in compliance to P&ID and system process
diagram.
2. Check that all piping, tubing has been completed and tighten
3. Check and verify that power supply is according to El.Diagram and in accordance with
nameplate mounted on the fresh water maker.
4. Proceed with the commissioning by using the commissioning check list in Chapter 3.2
5. The commissioning is finalized and approved when the unit is operating and producing
products at design capacity as specified in Chapter 1.2 – Datasheet Fresh Water maker and
Ch. 4.1 – General running and operating conditions.
6. Fully completed and signed commissioning report is submitted to Norwater AS within 10 days
after completion for validation. The manufacturer reserves the right to withhold the warranty
until any non-conformances have been addressed.

Norwater strongly recommends using manufacturer authorized personnel for

commissioning assistance of new installations and annual service/maintenance
of installations during normal operation.

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 RO FRESH WATER MAKER COMMISSIONING 23

3.2 COMMISSIONING CHECK LIST

WWW.NORWATER.NO
 Report no.:
COMMISSIONING REPORT 26554-CR-NWE2-40
Page 1 / 3
Installer: Commissioning Engineer:
Vessel: Date carried out:
Unit: NWE2-40 Serial no.: Year built:

No. Procedure Expected result Verified result Comments

1. Verification of commissioning conditions
1.1 Visual inspection of system set-up Compliance to drawing:
Ch. 7.2.1 - P&ID
Ch. 7.2.2 - Flow Process Diagram
1.2 Verify that Feed water pump is correct installed (The arrow on the pump foot Compliance to Annex A If installed
indicates the flow direction).
1.3 Fill up the pre-filter-tank with the media supplied separately with the filter – Ref. Compliance to Annex B If installed
Ch. 4.4- fillings procedure. Following Commissioning procedure in ANNEX B.
1.4 Verify that High Flow Filter is correct installed and nozzle point are correct Compliance to Annex C If installed
connected and that a High Flow Cartridge (Z-7001.HF.5) is installed in High
Flow Filter house.
1.5 Verify that pH-Filter is correct installed and nozzle point are correct connected. Compliance to Annex D
Fill media in pH-filter house as described in Annex D.
1.6 Measure sea water salinity (TDS) and temperature. Minimum 28PPK TDS: ……..…….PPK Test instrument used:
Maximum 40PPK Temp :………... °C
1.7 Verify that filter cartridge (Z-7001.HF.5) are installed in CB101 Compliance to drawing:
Ch. 7.2.1 - P&ID / Annex C
1.8 Verify that carbon filter cartridge (Z-7009) are installed in CB102 If installed

1.9 Verify that instrument air has been connected to the system. Pressure of 6 bar is present Pressure____________bar.

1.10 Verify that electric termination is accordance to electrical diagram Compliance to drawing:
Ch. 7.1 – Electrical Diagram
1.11 Verify correct power supply to control cabinet, main power and 230V power Compliance to: Test instrument used:
supply to plc. Ch. 7.1 – Electrical Diagram and Nameplate
mounted on the fresh water maker
2. Start-up Conditions
2.1 - All actuated valves in “fail safe” position. All manual valves in open position,
- All manual valves in open position. Regulator valve NV101 in fully
open position.
Regulator valve (NV101) in fully open position.
2.2 Initiate opening signal by pushing “START LP” button. Compliance to Ch. 7.2.1 - P&ID Press “START LP” button on
This will activate XV101 control panel.
2.3 Verify suction pressure 3 – 5 bar PI103………….bar Verified at PI103
2.4 Ventilate filter house to evacuate all the trapped air.
2.5 Ventilate HP pump PF101 on 2 Allen plugs to evacuate all the trapped air from
the HP pump
2.6 Run the Feed water sequence for 5 minutes to prime the system.

Norwater AS, N‐5457 Hoylandsbygd, Norway I Tel.: +47 53 48 35 50 I mail: [email protected] www.norwater.no
 Report no.:
COMMISSIONING REPORT 26554-CR-NWE2-40
Page 2 / 3
Installer: Commissioning Engineer:
Vessel: Date carried out:
Unit: NWE2-40 Serial no.: Year built:

No. Procedure Expected result Verified result Comments

2.7 Always check the direction of rotation on the high pressure pump with a short Wrong direction over a longer
start/stop sequent (1-2 sec.) on the first start. The correct direction of rotation period will damage the pump.
is clockwise viewed from fan side of the electrical motor end, or marked with
an arrow on the pump.
2.8 Initiate start HP pump PF101 by pushing the “START HP” button on the control Press “START HP” button on
panel. control panel.

2.9 Switch “WASTE” button to waste in control panel to route product water to Minimum 60 minutes in waste mode. Press WASTE button on control
waste. This procedure flushes the unit free from preservation chemicals. …………………minutes. panel.

2.10 Slowly close the regulator valve (NV101) to normal system pressure. Max allowed product water flow recorded on the Selected working pressure subject
Max allowed product water flow recorded on the rotameter RM1 is rotameter RM101 is 28 lt/minutes. to actual TDS and temperature.
28 lt/minutes.

Pressurization of the RO system must be done gradually at a controlled rate. If

the system is pressurized too quickly it can result in mechanical damage to the
RO membrane elements. Damage to the RO elements can include cracking of
the resin outer wrap and/or telescoping of the membrane due to axial stresses
caused by the high rate of pressurization. Also, it can cause the resin outer
wrap to burst due to momentary pressure differences between the inside of the
element and outside of the element shell.

The RO system must be pressurized at no more than 0,3 bar per second
to ensure no damage is done to the membrane element.

2.11 After minimum 60 minutes with system in WASTE mode, switch waste selector
to route the water to tank.
2.12 3-way valve XV103 will be activated when accepted produced water
conductivity level is reached

2.13 Measure Permeate water flow Permeate water flow 0,21 m³/h Permeate water flow Verified at screen and rotameter
……………...m³/h RM101
2.14 Individual membrane test VX101A Permeate conductivity : ≤ 750µS/cm Permeate conductivity : Verified by test instrument
Open valve BL-101A ………………µS/cm

2.15 Individual membrane test VX101B Permeate conductivity : ≤ 750µS/cm Permeate conductivity : Verified by test instrument
Open valve BL-101B ………………µS/cm

Norwater AS, N‐5457 Hoylandsbygd, Norway I Tel.: +47 53 48 35 50 I mail: [email protected] www.norwater.no
 Report no.:
COMMISSIONING REPORT 26554-CR-NWE2-40
Page 3 / 3
Installer: Commissioning Engineer:
Vessel: Date carried out:
Unit: NWE2-40 Serial no.: Year built:

No. Procedure Expected result Verified result Comments

2.16 Measure Permeate water conductivity. Permeate water cond. ≤ 750 µS/cm Permeate water conductivity Verified by test instrument.
……....……..µS/cm
2.17 Measure Permeate pressure Permeate pressure < 2,5 bar Permeate pressure: Verified at PI105
………………bar
2.18 Measure Working pressure Working pressure: ……….........bar Verified at screen and PI102
2.19 Measure Pressure drop PI102/PI101 Pressure drop PI102 /PI101: Calculated from ΔP
....…………..bar (PI102-PI101)
2.20 Slowly and gradually open the regulator valve NV101 to fully open position.

2.21 Stop the system by press STOP in control panel Press STOP button

2.22 XV102 will automatically be activated and flush the system with fresh water for
15 minutes.

Place Date Commissioning Engineer

Signature

Place Date Client Representative

Signature

Fully completed commissioning reports must be submitted to Norwater AS within 10 days of Return signed Commissioning report by post, fax or email to:
commissioning for validation. The manufacturer reserves the right to withhold the warranty until any
non-conformances have been addressed. Norwater AS
Hoylandsbygdvegen 435
N-5457 Hoylandsbygd, Norway
Mail: [email protected] │ Fax: +53 48 35 51

Norwater AS, N‐5457 Hoylandsbygd, Norway I Tel.: +47 53 48 35 50 I mail: [email protected] www.norwater.no
 4. OPERATION INSTRUCTION
4. OPERATION INSTRUCTIONS
 RO FRESH WATER MAKER OPERATION INSTRUCTIONS 28

4.1 GENERAL RUNNING AND OPERATION CONDITIONS

Maximum feed water temperature is 32° C.

Maximum feed water salt content is 42000 mg/l (4.2%, approx. 65000 µS/cm).
If the feed water salt content is more than 35000 mg/l the salt content in the product water can
increase to more than 500 mg/l (approx. 1000µS/cm), WHO’s recommendation.

Normal operating pressure is 50-65 bar and depending on max. Allowed permeate flow and the feed
water salt content and temperature.
Maximum operating pressure is 69 bar.
Maximum product flow according to the table below.
Low temperature, or high salt content, in the feed water will decrease the product water flow as below.

Based on 35 000 mg/l(3,5%) salt content feed water

Maximum Flow (m³/h) 1,66
Nominal Flow ((m³/h) at 25ºC 1,66
Standard min. performance described. Variations to be agreed.

The conductivity limits for production:

Conductivity Level 0-1000 µS/cm: The production runs as normal
Conductivity Level above 1000 µS/cm: Alarm, and production automatically routed
to waste
Conductivity Level back to below 1000 µS/cm: Production to tanks starts again
For Shut down, see Ch.4.4 - NORMAL STOP

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 RO FRESH WATER MAKER OPERATION INSTRUCTIONS 29

4.2 INITIAL START-UP

Carry out the following steps the first time the RO-Unit is to be operated, or after a prolonged shut
down. Prior to initial start-up, follow the guidelines in Chapter 3.1 – Commissioning Instructions

Ensure that all overboard valves are in fully open position before start-up.

Needle valve (NV101) on RO-unit must be in fully open position before start-up.

The use of chlorine or quaternary ammonium chloride types of conservation

solution is prohibited. The use of such chemical agents will cause irreparable loss
of productivity and gradual deterioration or the RO Module.

Before initial start-up, and after filter-change and/or drainage of the system,
evacuate trapped air by opening bleeding plugs placed on the HP pump, and valve
on top of the high flow filter.

Pressure regulator (NV101)

Figure 4 - Bleeding HP pump

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 RO FRESH WATER MAKER OPERATION INSTRUCTIONS 30

4.3 NORMAL START

NO DESCRIPTION
1. Check that all isolating valves are open, and bypass valves over filters are closed.
2. Verify that REGULATOR VALVE (NV101) is in fully open position.
3. Push START LP. Feed pump will start and inlet valve (XV101) will open.
4. Press START HP. HP pump will start.
5. Slowly close the regulator valve (NV101) to normal system pressure.

Max product water flow is 28 l/min.

The RO system must be pressurized at no more than 0,5 bars per second to ensure no
damage is done to the membrane element.

If the system is pressurized too quickly it can result in mechanical damage to the RO
membrane elements. Damage to the RO elements can include cracking of the resin
outer wrap and/ or telescoping of the membrane due to axial stresses caused by the
high rate of pressurization. Also, it can cause the resin outer wrap to burst due to
momentary pressure differences between the inside of the element and outside of the
element shell.
6. When product water quality has acceptable value, below 1000µs measured by
conductivity sensor (CT101), potable water will be automatically routed to tank.
7. RO system is now up and running.

4.4 NORMAL STOP

NO DESCRIPTION
1. Slowly open the regulator valve (NV101) in fully open position.
2. Push STOP. The RO unit will stop immediately.
3. The flush water solenoid valve (XV102) opens automatically for 5 minutes and flushes the unit
with fresh water.
4. After fresh water sequence is finished, system will return to stand–by mode, ready for normal
start sequence.

4.5 SHUT DOWN FOR A LONG PERIOD

If the unit is to be shut down for a considerable length of time, over one week, or under conditions
when it cannot be flushed frequently with fresh water, it should be preserved to prevent bacterial or
marine growth. Follow instructions given in Annex E – Cleaning Unit.

When the RO unit is to be restarted, follow the steps in Chapter 3.2 – Commissioning Check List

If the RO unit has the intention to be shut down for a longer period than one year,
the RO unit must be re-preserved as above.

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 RO FRESH WATER MAKER OPERATION INSTRUCTIONS 31

4.6 CONTROL PANEL

BUTTON FUNCTION
START LP Starts the feed pump and opens inlet valve
START HP Starts the HP pump
WASTE Manual waste of produced water
WASTE LAMP Active when water is wasted overboard
FLUSH Manual fresh water flushing when system is not running
STOP Stop of system. Hold for 5 sec. to stop flushing
RESET Reset of alarms/lamp test
CONDUCTIVITY Show actual conductivity in µS
HIGH CONDUCTIVITY Alarm if conductivity is higher than 1000 µS
ALARM Alarm indication - alarm description will be shown in PLC panel

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5. 5. MAINTENANCE
MAINTENANCE INSTRUCTION
INSTRUCTIONS
 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 33

5.1 ROUTINE INSPECTION PROCEDURE

5.1.1 RO-UNIT

Task Description Frequency Reference

Record all process parameters. Use standard operation Daily Chapter 8.3
log form for the purpose.
Visually check fittings, connectors, flanges etc. for leaks. Daily
Filter cartridge Filter cartridge elements are recommended to be On demand Chapter 6.1
CB101 replaced when max. ΔP nominal exceed 1,8 bar. The
pressure drop is subject to sufficient feed water
pressure.
Carbon cartridge Replace carbon cartridge (Z-7009) 2. Month
CB102
Pressure Dismantle Victaulic connection on the valve and inspect Annual Chapter 5.5
regulating valve the valve with a flash light
(NV101)
Conductivity Clean and re-calibrate the sensor if required based on Annual Chapter 5.6
sensor (CT101) lab. recorded values from sampling. Dismantle cable
plug on top. Unscrew the sensor and clean sensor
electrodes with fresh water and a cloth.
Hoses Inspect hoses for wear or corrosion, replace parts if Annual Chapter 5.7
required.
HP Pump Recommended after max.8000 hours. Pumps operating 8000 hours Chapter 5.2
with high oxygen contents may cause increased (4000 hours)
cavitation in the pump, and it is recommended to make
service checks already after 4000 hours.
• Service interval for each part is described in
table
Ch.5.3.1 “ Recommended service intervals”
• Inspect the pump for wear or corrosion, replace
parts if required.
Inspect hose and Victaulic coupling for wear or
corrosion, replace parts if required
Membranes Replacement criteria for membrane replacement will On demand Chapter 5.3
normally be determined by 10-15 % decrease of
production rate and water quality, and/or similar increase
of pressure
Pressure vessel Periodic inspection of the vessels end closure is Annual Chapter 5.4
recommended to ensure that all parts are dry, not
damaged and free of corrosion.

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RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 34

Inspection of Needle
Valve NV101 Replacement of filter
cartridge

Membrane replacement
Maintenance space

Air Ventilation HP Pump

Inspection of HP pump

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 35

5.1.2 SAND FILTER

Task Description Frequency Reference

Periodic inspection of Sand Filter media level, refill top
Filter media On demand Annex B
level media if necessary.

Filling point filter media

5.1.3 HIGH FLOW FILTER

Task Description Frequency Reference

Filter cartridge elements are recommended to be replaced
Filter cartridge when max. ΔP nominal exceed 1,8 bar. The pressure On demand Annex C
drop is subject to sufficient feed water pressure.

Filter cartridge

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 36

5.1.4 PH-FILTER

Task Description Frequency Reference

Check the pH in the treated water every day. Annex D
Water quality Daily
(Values described in documentation for PH-Filter)
Check the level in the tank approx.4times a year. If the Annex D
Inspection Weekly
level decreases from 2/3 mark, refill top level media.
Annex D
Disinfection Disinfect the filter tank inside and change the filter media Every 2 year

Filling point ph-media

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 37

5.2 MAINTENANCE INSTRUCTION HP PUMP

5.2.1 RECOMMENDED SERVICE INTERVALS

To prevent a total and disastrous breakdown, inspection of the pump is recommended after max.
8000 hours, where worn parts will be changed, if any. It is always recommended to change
pistons and shaft sealing if the goal is to ensure another service free period. If the pistons are
not changed, frequent inspection is recommended.
Note! Poorer pre-filtration than 10my absolute β<5000 may reduce the service life depending
on particle size and number.
The shaft sealing is made of Hastelloy. At high TDS and high water temperature, the service life of the
shaft sealing will be reduced. For these applications it is recommended to change the shaft sealing
after approx.4000 hours operation.
Market experience shows that some systems equipped with the APP operating on water with high
oxygen contents may cause increased cavitation in the pump. For these applications it is advised to
make service checks already after 4000 hours. Under certain circumstances it will most likely be
pistons requiring replacement.
The recommended service intervals on the different parts in the APP pumps appear from the table
below:

NO. QTY DESCRIPTION MATERIAL SERVICE INTERVAL

1 1 Housing, main Duplex, PEEK No need for service
bearing
11, 1 Mounting flange/ Wetted part: No wear part
125, end flange Duplex
211* Dry part: AISI 316L
121, 1 Port flange Duplex No wear part
181*
31 1 Swash plate Super Duplex 40,000 hours
66 5/7/9 Piston Super Duplex and Recommended inspection on a yearly basis
PEEK and evaluated acc. to app. 1
92 1 Valve plated Super Duplex 24,000 hours
91 1 Port plate Super Duplex, 24,000 hours
PEEK
61 1 Cylinder barrel Super Duplex 40,000 hours
65 1 Retaining plate Super Duplex 24,000 hours
64 1 Retaining ball Super Duplex 40,000 hours
71 1 Retaining guide Super Duplex 40,000 hours
62 1/4 Spring Duplex 40,000 hours
63 1 Spring guide Duplex or PP 40,000 hours
142 1 Stop for shaft seal PP No wear part
124, 1 Shaft seal Hastelloy and NBR It is good practice to change the seal after
215* each disassembly of the pump
125 1 Cover/flange for Super Duplex No wear part
shaft seal
93 5/7/9 Back-up ring Teflon 24,000 hours
* O-ring (overall) NBR 24,000 hours
* Screw (overall) AISI 316 No wear part
* Pin (overall) AISI 316, Duplex or No wear part
PEEK
152 1 Valve cone (flushing Duplex or PEEK 40,000 hours
valve)
3, 129* 2 Bleeding screw Duplex No wear part
67 1 Parallel key AISI 302 40,000 hours

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 38

5.2.2 REPLACEMENT CRITERIA

This user guide provides guidance on how to determine whatever the part of the pump is worn and
should be replaced.

COMPONENT GUIDANCE

Seal Retaining The seal retaining ring is not a wear part

Ring:
Swash Plate: The swash plate is OK if the surface is smooth and no wear is visible, and
no scratches or grooves are felt. If not, change the swash plate.
Retaining Plate: Slight wear felt on the sliding surface is acceptable
If the wear is worse, change the retaining plate.
There must not be any level difference in the surface of the ring.

The retainer ring must be absolute straight and not bend.

The bearing in the retaining plate is worn if the distance (d) is below
16.5mm (0, 65 inches). This corresponds to a wear of 1mm(0,04inces)

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RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 39

Retaining Ball: The retaining ball is OK id the sliding surface is smooth and no wear is visible,
and no scratches are felt. If the wear is worse, change the retaining ball.

Valve Plate: Slight wear felt on the sliding surface is acceptable

If mechanical and volumetric efficiencies are acceptable, the port plate is ok.
If not acceptable, change the valve plate.

Port Plate: Slight wear felt on the sliding surface is acceptable

If mechanical and volumetric efficiencies are acceptable, the port plate is ok.
If not acceptable, change the valve plate.

Bearing The bearing is not a wear part.

Surface inside
The bearing is OK if the sliding surface is free of hard particles.
Pump If the surface is rough, the pump will still work. However, the energy
Housing: consumption might increase

Outer Surface The surface is OK if the sliding surface is free of hard particles and no elements
of Cylinder stick out from the surface. If the surface is rough, the pump will still work.
Barrel: However, the energy consumption might increase.

Piston Bores: Piston bores are not a replaceable part.

The surface of the bores in the cylinder barrel is OK if the sliding surface is free
of hard particles. If the surface is rough or has scratches or grooves, the pump
will still work. However, the flow output might drop.

Pistons: The pistons are the heart of the pump regarding service
If the pistons break down, the pump will suffer a breakdown!
In case of doubt – the pistons must be replaced ref.:
Chapter 5.2.3 – Replacement guide – Pistons

The pictures on the next page, is meant as a guideline for evaluating the wear
of the sliding surface.

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 40

5.2.3 REPLACEMENT GUIDE - PISTONS

The pistons are the heart of the pump regarding service.

If the pistons break down, the pump will suffer a breakdown. In case of doubt, the pistons must be
replaced.

The pictures below are meant as a guideline for evaluating the wear of the sliding surface.

NO DESCRIPTION ILLUSTRATION
1. Cavitation of the piston shoes.
New inspection is required in 3,000 – 4,000 hours.

2. Cavitation of the piston shoes. All pistons must be

replaced within the next 100-200 hours.

3. Abrasive wear of the pistons shoes. All pistons must

be replaced immediately.

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RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 41

NO DESCRIPTION ILLUSTRATION
4. Cavitation of the piston shoes. All pistons must be
replaced within the next 500-1,000 hours.

Cavitation of the piston shoes. All pistons must be

replaced immediately.

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 42

5.2.4 DISASSEMBLING AND ASSEMBLING

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Table of Contents Contents

Introduction.................................................................................................................................................................................2
1. Disassembling the pump...............................................................................................................................................3
2. Assembling the pump....................................................................................................................................................5
3. Disassembling swash plate...........................................................................................................................................6
4. Assembling swash plate.................................................................................................................................................7
5. Change of shaft seal........................................................................................................................................................8
6. Exploded view for APP (W) 5.1-10.2....................................................................................................................... 12

Introduction NOTE: If the pump is disassembled within the warranty period, the pump is no longer covered
by the warranty.

This document covers the instructions for Tools needed:

disassembling and assembling the axial piston • Toolset
pump APP(W) 5.1-10.2 • Seal set
• Screwdriver
Important: It is essential that the pump is WARNING: Do not reuse disassembled O-ring
serviced in conditions of absolute cleanliness. or shaft seal as they might be damaged.
To understand the pump design better, please
see exploded view on last page.
Service guide | Disassembling and Assembling, APP(W) 5.1-10.2

1. Disassembling the pump

1. Unscrew the seal-retaining ring 2. Unscrew

 the 8 screws in the mounting
counterclockwise and remove it. flange.

3. Carefully remove the mounting flange 5. Carefully

 remove the shaft seal assembly
from the housing. using the shaft-seal extractor supplied,
4. Wet the shaft and shaft seal with clean provided with the tool set. The extractor
(filtered) water. must fit underneath the shaft seal.

6. Remove the whole cylinder barrel and 7. Remove

 the pistons, retainer plate, stop
carefully place it on a suitable clean bush and retainer ball from the cylinder
surface. barrel.
Service guide | Disassembling and Assembling, APP(W) 5.1-10.2

8. Carefully
 remove the valve plate assembly
using a screwdriver.

Mount backup
ring first

Then mount
O-ring

9. Remove the O-rings and back-up rings

from the valve plate.
10. Mount the new back-up rings on the new
valve plate. 11. Mount the new O-rings.

12. Carefully press, by hand, the cylinder

barrel onto the valve plate. 13. Remove the port plate by hand.
Service guide | Disassembling and Assembling, APP(W) 5.1-10.2

2. Assembling the pump Important: It is essential that the pump is WARNING: Do not reuse disassembled O-ring
serviced in conditions of absolute cleanliness. or shaft seal as they might be damaged.

Guide pin

1. When mounting the port plate position

the port plate over the guide pin.
IMPORTANT: Make sure that the guide pin
is located in the locating hole in the port 2. Carefully slide the cylinder barrel into the
plate. housing.

3. Fit the retainer guide onto the shoulder of 5. Position all the pistons, one in each piston
the shaft. bore, in the cylinder barrel. It may be
4. Carefully position all the pistons into the necessary to tilt the retaining ring to allow
retainer plate. the pistons to fit into the piston bores.

6. Position the new white stop bush on top 7. Mount the new shaft seal following the
of the retainer guide. instructions in chapter 5 see page 8-11.
Service guide | Disassembling and Assembling, APP(W) 5.1-10.2

Guide pin

9. Position and carefully press, by hand, the

combined flange and swash plate into the
housing.
8. Position the guide pin in the housing. IMPORTANT: Ensure not to cut the O-ring.

10. Screw the 8 screws into the flange and the

housing.
Turn
 each screw 2 rounds at a time to
ensure the flange is mounted as straight as
possible Tighten the screws to a torque of
30 ±3 Nm.
To prevent seizing-up, lubricate
the threads on the 8 screws with grease,
screw them into the pump and tighten by
hand. Use Molykote® D paste from Dow
Corning or Klüber UH1 84-201 from Klüber 11. Mount the seal retainer ring Tighten the
lubrication. ring with a torque of 60 ± 5 Nm.

3. Disassembling swash
plate

1. Unscrew the screw in the mounting flange. 2. Turn the mounting flange upside down.
Service guide | Disassembling and Assembling, APP(W) 5.1-10.2

3. Remove the swash plate and the spacer.

4. Assembling swash plate

1. Replace the O-rings. 2. Mount the spacer on the swash plate.

3. Position the swash plate on the mounting

flange using the guide pins and fix it with 4. The mounting flange is now ready to be
the screw. mounted on the housing.
5. Change of shaft seal

1. Unscrew the seal retaining ring

Tools provided according to 180B4162 counterclockwise and remove it.

3. Carefully remove the flange from the

casing.
2. Unscrew the 8 screws in the mounting 4. Wet the shaft and shaft seal with clean
flange. filtered water.

5. Carefully remove the shaft seal assembly

using the shaft-seal extractor supplied.
The extractor must fit underneath the
shaft seal.
Service guide | Disassembling and Assembling, APP(W) 5.1-10.2

6. Ensure that no dirt has entered into the

pump.
IMPORTANT: If loose particles are
observed, the pump must be
dismantled and thoroughly cleaned
with clean filtered water.

8. Fit the hollow bush (torpedo) onto the

shaft.
7. Scrap the old stop bush (if black) and 9. Thoroughly wet the torpedo, shaft and
place the new white stop bush on top of replacement shaft seal with plenty of clean
the retaining guide. filtered water. Do not use silicone grease.

10. Slide the new shaft seal over the torpedo

with the carbon seal face pointing 11. Use the plastic assembly tool provided,
upwards (see also drawing on last page). large diameter pointing downwards, to
IMPORTANT: Be careful not to damage press the seal home against the shoulder
the carbon seal face on the shaft seal. of the spacer.
 12. Remove the old O-ring and fit the
new O-ring on the adapter.

Guide pin

14. Screw the 8 screws into the flange and

the casing. To prevent cold welding,
13. Place the guide pin in the casing. Position lubricate the threads on the 8 screws
the combined flange and swash plate onto with grease, screw them into the pump
the guide pin and press it gently, by hand, and tighten by hand. Use Molykote® D
into the casing. paste from Dow Corning or Klüber UH1
Ensure not to squeeze the O-ring. 84-201 from Klüber lubrication.

15. Remove the ceramic ring from the seal

retaining ring.
16. Wet the parts with clean filtered water.
Service guide | Disassembling and Assembling, APP(W) 5.1-10.2

17. Push the new ceramic ring into the

retaining ring, using the plastic tool
provided.
Make sure the face with the rubber seal is 18. Remove the old O-ring and fit the new one
positioned against the shoulder in the on the retaining ring (see also drawing on
retaining ring (see drawing on last page). last page).

19. To prevent cold welding, lubricate the

thread and O-ring on the retaining ring
with grease, screw it into the pump and
tighten it by hand. Use Molykote® D paste
from Dow Corning or Klüber UH1 84-201
from Klüber lubrication.

20. Remount the retaining ring and tighten

by hand.

21. Tighten the retaining ring to a torque of

60 ± 5 Nm using the tool provided.

Seal retaining ring

Rubber seal

Carbon ring
Ceramic ring

O-ring

Stop bush
 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 53

5.3 MEMBRANE REPLACEMENT

The following provides general information for installing elements to provide optimally reliable
performance.

Flushing
If the system is new, it is strongly recommended to flush the system first before loading elements.
This allows any debris, solvents, or chlorine to be cleared so that they do not come in contact with the
membranes.

Vessel Preparation
Clean the inside of the vessels before loading. This will remove any dust and debris that could collect
on the membrane surface. Hosing down the insides of the vessels usually will not be sufficient to
clean the vessels. Use of a sponge ball wrapped in a towel and soaked in a 50% solution of glycerin
and water is highly recommended. The sponge ball can be pulled through the vessel with a piece of
rope. Alternatively, the sponge ball can be pushed through the length of the tube with a piece of 2
inch PVC flange attached to the end.

Warning! Be sure to avoid scraping the pipe along the vessel surface

Storage
If elements cannot be loaded upon delivery, store elements out of direct sunlight.
Do not allow the elements to freeze.

Lubricants
When loading elements into a system, do NOT use oil, grease, or petroleum jelly
based on compounds to lubricate O-rings and brine seals
Use silicon based gel or a mixture of 50% glycerin in water to lubricate O-rings and brine
seals, or alternative lubrication agents approved by membrane supplier.

Shimming
Due to inconsistencies in the vessel length, it is highly recommended to shim elements to take up free
space in the vessel. This helps to prevent elements from moving when the system is shut down and
restarted. The appearance of leaks between elements is also minimized when the elements are
shimmed.
To shim, simply place PVC “washers” of varying thickness (1/8” to 3/8”) over the FEED side inboard
adapter. Add as many shims as necessary until the end plate fits snugly against the shims. If
necessary a shim may be removed if the end cap is difficult to reinstall. A gap of ¼ inch between the
end plate and the shims will not cause problems in performance.

Operation
With all composite membranes, do not expose the membrane to chlorine or other strong
oxidants. A concentration of total chlorine in excess of 0.05 ppm free can cause
irreversible damage to the membrane.

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 54

5.4 MAINTENANCE PRESSURE VESSEL

5.4.1 HEAD REMOVAL

Step 1 Shut Down System and Relieve The system must be shut down and all pressure
System Pressure relieved, before doing any maintenance or repair
on the vessel.
Step 2 Disconnect Permeate Piping The system permeate piping must be carefully
removed from the permeate port of the vessel.
Step 3 Inspect End Closure The end closure should be inspected for any signs
of corrosion or damage. Surface corrosion can be
removed with a wire brush, while flushing with
water. Damaged components should be replaced
with approved components from Norwater.
Step 4 Disconnect Locking Screws Each of the three locking segments is held in place
with a securing ring. The securing ring is held in
place with 3 locking screws. The locking screws
can be removed using an M6 / 7/32” hex wrench.
The locking screws should be unthreaded from the
head only, not from the locking segment. The
locking screw and locking segment can be
removed together

Step 5 Remove the Locking The locking segment/screw assemblies should be

Segment/Screw Assemblies easily removed from the retaining groove. Should
the assemblies be difficult to remove, it may be
necessary to rock the head slightly or tap the head
inward with a rubber mallet. Be careful when using
metal tools, avoiding leveraging against the
sidewall of the vessel or scratching the inside
surface of the bell area.
Step 6 Remove the Head Assembly with Head Removal Tools – A set of head removal tools
One of the Following Techniques is available. While not necessary for head removal,
they have proven an effective and easy way to
remove the vessel head without causing any
damage to the vessel.

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RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 55

Picture 1 Detail picture of head removal

tools

Picture 2
Thread the center piece into the
permeate port of the head
assembly, to hand tight. Do not
over tighten the center piece.

Picture 3 Position nut, bearing rod, and

bearing block as shown. Turn
bearing rod clockwise. The head
will move with the bearing rod as
it moves toward the end of the
vessel. You will be able to
remove the head once it has
cleared the retaining groove area
of the vessel.

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 56

ALTERNATIVE HEAD REMOVAL

It is possible to remove the head assembly without the head removal tools. A 1” NPT
Male threaded piece of PVC (or similar material) pipe should be threaded into the head permeate
port to hand tightness. Pull the pipe outward to remove the head. If the vessel has been in
operation for an extended time, a slight rocking motion or forceful tug may be required to break the
head seal bond. Also, a handle at the end of the pipe will ease head removal – forming a T with the
pipe that threads into the permeate port.

Complete head assembly with adapter

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 57

5.4.2 HEAD DISASSEMBLY AND INSPECTION

Step Remove the Head O-Ring

1 Use a non-metallic, rounded tool to
start the O-ring out of the O-ring
groove. Once a small portion of the O-
ring has been lifted out of the groove,
use your hand to work the remainder of
the O-ring out of the groove. Damaged
or cut O-rings must be replaced during
re-installation of the head.

Step Remove Adapter

2 Grasp the adapter and slowly pull from
the bearing plate/permeate port. A
slight rotation motion may ease the
removal of the adapter. There is a set
of double O-rings on the inside
diameter of the permeate port that must
be inspected for damage once the
adapter is removed. Damaged O-rings
must be replaced before re-installation

Step Remove Bearing Plate

3 Use a wrench to remove the permeate
port locknut. The locknut is reverse
threaded (or left hand threaded) and
must be turned clockwise to be
removed and counter clockwise to be
installed. After removing the locknut,
the bearing plate and sealing plate can
be separated.

Step Remove Permeate Port

4 Grasp the permeate port and slowly pull from the bearing plate. A slightly rotating motion
may ease the removal of the permeate port. The permeate port that must be inspected
for damage once it is removed. Damaged O-rings must be replaced before re-installation
Step Clean All Components
5 All components should be cleaned with a mild soap solution or clean water. The
components should be air dried or dried with a lint-free towel
Step Inspect All Components
6 All components should be carefully inspected for signs of corrosion and damage.
Components exhibiting such should be replaced before re-installation. All O-rings should
be carefully inspected for signs of damage. It is recommended that all O-rings be
replaced during each complete servicing of the vessel. Failure to do so may cause poor
system performance

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 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 58

Step 7 Inspect Inside Vessel Surface

The inside surface of the vessel should also
be inspected once the membrane elements
have been removed. Special attention
should be paid to identify any scratches,
damage or foreign matter. Surface scratches
can be repaired by carefully sanding the
effected surface with 600-grit sandpaper. A
combination of soapy water and fresh water
should be used to flush the area during
sanding. Clean water should be used to
clean the area after sanding. Any
extemporaneous matter can be removed
with a soft cloth, soapy water and clean
water flush. Damaged vessels should not be
used under any circumstances
5.4.3 HEAD REASSEMBLY

Step 1 Inspect All Head Components

All head components should be free from scratches, foreign matter, or any sign of
damage. Please see Step 6 above for additional information about cleaning head
components. Scratched or damaged components should be replaced with Norwater
supplied replacement components. All O-rings should be carefully inspected for signs of
damage. It is recommended that all O-rings be replaced during each complete servicing
of the vessel. Failure to do so may cause poor system performance
Step 2 Install Permeate Port O-Rings
All O-rings should be coated with a
thin layer of glycerin before
installation. Care should be used to
minimize the amount or glycerin
applied and any excess should be
removed. Petroleum based lubricants
should not be used as they may cause
membrane damage. Seat one O-ring
into each of the two grooves located
on the inside diameter of the permeate
port.

Step 3 Assemble Sealing plate and Permeate Port

Step 4 Place Bearing Over Sealing Plate

WWW.NORWATER.NO
RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 59

Step 5 Thread Lock Nut Onto Permeate Port

Lock nut should be tightened to
hand-tightness using a wrench for
the final half-turn. Do not over
tighten the Lock-Nut – maximum
torque guideline: 15Nm. Note that
the threads of the Permeate Port are
reversed or left-handed threaded.

Step 6 Install Adapter O-Rings

All O-rings should be coated with a thin layer of glycerin before installation. Seat one
permeate port O-ring into each of the two grooves located at the element end, outside
diameter of the adapter.

Step 7 Install Adapter

The adapter should be pushed into the permeate port until the wider diameter middle
section is flush against the end of the permeate port. Simultaneously pushing and
turning the adapter will ease installation.
Step 8 Install Head O-Ring
All O-rings should be coated with a thin layer of glycerin before installation. Seat the
head O-ring into the groove on the outside diameter of the head.
Complete Head Assembly with
Adapter

WWW.NORWATER.NO
 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 60

5.4.4 HEAD INSTALLATION

Step 1 Follow All Steps Outlined in the Head Reassembly Section

Step 2 Install Head
Hold the head assembly with both hands, square to the axis of the vessel. Push firmly
with both hands until the head is correctly positioned and the retaining groove is visible.
It may be necessary to use a rubber mallet to tap the head into its engaged position.
The thrust cone must be installed with the head at the downstream end of the vessel.
Step 3 Install Locking Kit Segments
Clean and dry the retaining groove. Position the first two locking segments (No.1 and
No.2 in picture) so that the end section sits in the retaining groove. Position the third
locking segment (No.3) into the last area. Position the securing ring as shown and use
an M6 / 7/32” hex wrench to tighten the screw until snug. Do not over-tighten –
maximum torque guideline: 10Nm. Install the two other segments in the same manner.
Conduct a final tightness check of the each screw after all three segments are installed

Locking Kit Segment and Securing ring

Step 4 Reconnect Permeate Piping
Reconnect the system permeate piping to the permeate port. The maximum torque of
the Permeate Port is 15 Nm. Tighten piping to 50% of the maximum torque figure.
Step 5 Conduct Pre-Pressurization Inspection
A thorough pre-pressurization inspection should be conducted, including verifying that
the head are properly installed, system piping connections are in place, elements are
installed, adapters are installed, and thrust cone is installed at downstream end of the
vessel.
Step 6 Pressurize System
Step 7 Inspect for Leaks
All connections should be free from leaks. Do not operate leaking vessels.

WWW.NORWATER.NO
 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 61

5.5 MAINTENANCE PRESSURE REGULATING VALVE

12 Month inspection:

Make sure system is shut down. Figure 6 – Pressure regulating valve

Dismantle Victaulic connections on the valve
and inspect the valve needle with a flash light.

5.6 MAINTENANCE CONDUCTIVITY SENSOR

12 Month inspection:

Dismantle cable plug on top. Unscrew the

sensor and clean sensor electrodes with fresh
water and a cloth.

Figure 7 - Conductivity Sensor

WWW.NORWATER.NO
 RO FRESH WATER MAKER MAINTENANCE INSTRUCTIONS 62

5.7 MAINTENANCE FLEXIBLE HOSES

Visual Inspection

• Hoses to be visually checked for external wear, cracks or physical damage

• Special attention should be considered for the area between fitting and hose
• Hose fitting should be examined for corrosion and/or general mechanical wear
• Ageing effect or ozone attach on the rubber hose surface

Acceptable Repairs

• Visual exposed undamaged cord might be repaired at site by vulcanizing tape

• Visual exposed damaged cord: replace hose
• Leaks or visual corrosion in the joint area between hose and fitting: replace hose

Inspection Intervals

Recommended inspection intervals for hoses:

A. External visual inspection without dismantling of the hose 6 Months
B. Complete visual inspection including dismantling of the hose 12 Months

WWW.NORWATER.NO
6. SPARE PARTS 6. SPARE PARTS
 REVERSE OSMOSIS FRESH WATER MAKER SPARE PARTS 64

6.1 RECOMMENDED SPARE PARTS

6.1.1 CAPITAL SPARES

PART NO. PART DESCRIPTION QTY UNIT

Z-4018.PS3 Presswitch LP w/large DIN 1,3 Bar 1 Pc
Z-4018.PS5 Presswitch LP w/large DIN 1,2 Bar 1 Pc
Z-4018.HPF Presswitch HP 5-100 Bar 1 Pc
Z-4014.1 Conductivity sensor 1 Pc
ZX-1130.DCS Solenoid pilot sub-plate valve 3/2 DC 1 Pc

6.1.2 CONSUMABLES / CHEMICALS

PART NO. PART DESCRIPTION QTY UNIT

Z-7001.HF.5 High flow cartridge 40”” x 5 micron 12 Pc
Z-7009 Carbon cartridge 20”” 6 Pc
Z-7016 Filtermedia pH Akdolit (25kg bag) 50 Kg
Z-8011 Membrane preservation NW Clean A 1 Pc
Z-8004 MT10 general cleaning UN-1823.475gr 4 Pc
Z-8013 Membrane cleaner NW Clean C Scaling (2,5l) 4 Pc
Z-8014 Membrane sterilizer NW Clean D (0,25l) 4 Pc

6.1.3 SPECIAL TOOLS

PART NO. PART DESCRIPTION QTY UNIT

Z-9061 Spanner for reg.20” filter 1 Pc
Z-9072 End plate extractor 8”” 1 Pc
Z-9068 Conductivity pen dist 3 1 Pc

Membrane replacement
Ref. chapter 2.1 – technical datasheet for product information.

WWW.NORWATER.NO
 REVERSE OSMOSIS FRESH WATER MAKER SPARE PARTS 65

6.2 COMPONENT ARRANGEMENT RO-UNIT

 12 11 10 9 8 7 6 5 4 3 2 1

11
2 13 18
21 9
F F
17

1
16

10
12
27
28
7
20

25 4
E E
22

26 PARTS LIST
19
ITEM QTY DESCRIPTION SHEET
35 1 Loose items 31
34 1 Hose XVY102 to XV102 30
3
33 1 Hose XVY102 to XV102 30
6
32 1 Hose XVY101 to XV101 30
31 1 Hose (LP) Permeate pressure PG5 30
5 30 1 Hose (LP) Feed pressure PG3 30
D 29 1 Hose HP Pressure PG2 29 D
28 1 Hose HP System pressure PG1 28
24
27 1 Hose XV102 to carbon filter 27
26 1 Hose Carbon filter to HFF 26
15 14 25 1 Hose overflow HP Pump 25
23
24 1 Hose Product potable to rotameter 24
23 1 Hose HP Inlet membrane 23
22 1 Hose Inlet HP Pump 22
21 2 Detail Sample valve 21
20 1 Detail Solenoid manifold 20
19 1 Detail Wasteline 19
18 1 Detail Product potable 18
C 17 1 Detail Potable outlet 17 C
16 1 Detail Needle valve to XV103 16
15 1 Detail Outlet Rotameter 15
8 14 1 Detail Inlet Pump 14
13 1 Detail Outlet HF Filter 13
12 1 Detail Instrument manifold 12
11 1 Detail Rotameter 11
10 1 Detail XV103 10
9 1 Detail XV102 9
8 1 Detail HF Filter & XV101 8
7 1 Detail Needle valve 7
6 1 Detail HP Outlet 6
B B
5 1 Detail HP Inlet 5
4 1 Detail Carbon filter 4
3 2 Pressure vessel 8"x1 3
2 1 Detail Motor & pump 2
1 1 Starting cabinet NWE 1
REVISION HISTORY
REV DESCRIPTION DESIGNER APPROVED DATE
00 As built ABT KV 27.02.18
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST
ITEM QTY DESCRIPTION PART NUMBER
1 1 Starting cabinet NWE w/VSD Z-4043.VSD
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 1 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E
1

D D

C C

4
6
PARTS LIST
B B
7 ITEM QTY DESCRIPTION PART NUMBER
7 1 Instrument fitting elbow 6 x 1/4" Z-9040.1.PVDF
6 1 BSP pump fitting 5/4"SD Z-6226.SD
5 1 Check valve APP 1 1/2" Z-5000.1
4 4 Vibration damper 75x35mm Z-9053
3 1 Bell housing kit NWB Z-3100.B
2 1 HP pump 6.5 Z-3003
1 1 Electric motor 160L 4-pol 15 / 17,5kW Z-4032.160L
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 2 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

1534
10
1143 195,5
9
F B-B F
8
B

6
C-C 1

23
0,
`

n
C 2,
3
n2 20
66 n

161
A A

129
E E

C
64 B
255
Note 2
15 14 16
340
Inlet

D D
Note 1. Thrust ring only in outlet end
Note 2. Chims might be required to adjust membrane
position. Inlet end only

PARTS LIST
ITEM QTY DESCRIPTION PART NUMBER
Outlet 24 0 Adjusting chims NA
23 2 Permeate port Z-2003.23
22 2 O-ring Z-2003.22
C 21 2 O-ring Z-2003.21 C
1 20 2 Securing ring Z-2003.20
Note 1 19 2 Embedded ring NA
A-A 18 6 Locking kit segment Z-2003.18.R1
19 4 17 6 Securing ring screw Z-2003.17
21
16 4 Saddle Z-2003.16
11
15 4 Strap screw Z-2003.15
14 2 Strap Z-2003.14
12
23 13 4 O-ring Z-2003.13
3
12 2 Adaptor Z-2003.12
2
13 11 1 Thrust ring Z-2003.11
10 2 1,5" Feed/conc. port Z-2003.10.R1
B B
9 2 Retaining ring Z-2003.9
8 4 O-ring Z-2003.8
7 2 Permeate port locknut Z-2003.7
5 2 O-ring Z-2003.5
4 2 O-ring Z-2003.4
3 2 Sealing plate Z-2003.3
17 2 2 Bearing plate Z-2003.2
1 1 Pressure vessel Z-2003.R2
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
18
7 NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
22 5 20 Drawing No.
Component arrangement
17 NW-94777-Z-0002
17 FW Maker NWE2-40 Sheet Edition
ZX-0407 3 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

6 7
6
F F
D
3
D-D ( 1 : 2 )
4

E E

5
1
2

D D

C C

PARTS LIST Detail Carbon filter

B B
ITEM QTY DESCRIPTION PART NUMBER
7 1 Check valve PVC GPZIV 25 Z-5014.25
6 2 Adapter PVC KIFV 25x20x3/4" Z-6830.20
5 1 Spanner for reg. 20" filter Z-9061
4 1 O-ring for PP 10 and 20" housing Z-7007.2
D 3 1 Adapter PVC NFV 3/4" Z-6838.20
2 1 Carbon cartrigde for 20" reg Z-7009
1 1 Regular PP 20" housing Z-7007
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 4 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

1 6

C C

B B
PARTS LIST Detail HP Inlet
ITEM QTY DESCRIPTION PART NUMBER
6 1 Flat gasket 3/4" Z-6123
5 1 Quick con. 1" male x male NPT Z-9025.B
4 1 Adapter PVC NFV 3/4" Z-6838.20
3 1 Check valve 3/4" HP Z-5010.HP
2 1 Instrument fitting Elbow Male 6mm ODx1/4" NPT Z-9040.SD
1 1 HP Manifoild Inlet Z-0301C.2
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 5 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Detail HP Outlet

ITEM QTY DESCRIPTION PART NUMBER
3 1 Quick con. 1" male x male NPT Z-9025.B
2 1 Instrument fitting Elbow Male 6mm ODx1/4" NPT Z-9040.SD
1 1 HP Manifoil Outlet Z-0301C.1
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 6 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Detail Needle valve

2
ITEM QTY DESCRIPTION PART NUMBER
3 1 Adapter PVC NFV 1" Z-6838.25
2 1 Victaulic adaptor DN40 x 1" BSP MA Z-6085.4SDL
1 1 Needle valve 1" Z-5027
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 7 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D
6
1

C C

B B
PARTS LIST Detail HF-filter & XV101
ITEM QTY DESCRIPTION PART NUMBER
6 1 Reducer adaptor PVC NRFV 3/4"-1/2" Z-6839.20.15
5 3 Quick connector elbow 6mm x 1/4" Z-6093
4 1 Actuated butterfly valve DN50 ZX-1131
3 1 Reducer adaptor PVC NRFV 3/4"-1/2" Z-6839.20.15
2 1 Wafer drain PE DN50 1/2 Z-6876
1 1 High-flow cartridge filterhousing PVC kit Z-7001.HF.KIT
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 8 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E 3 E

D D

C C
6

PARTS LIST Detail XV102

ITEM QTY DESCRIPTION PART NUMBER
B B
8 1 Pipe PVC 16-020 Z-6878.20
7 1 Pipe PVC 16-020 Z-6878.20
6 1 Adapter PVC KIFV 25x20x3/4" Z-6830.20
5 1 Reducer bussing PVC DIV 32-20 Z-6859.32.20
4 1 Flange PVC Poly 32 Z-6871.32
3 1 Flange Collar PVC QPV032 Z-6870.32
2 1 Quick connector elbow 6mm x 1/4" Z-6093
1 1 Membrane Valve PVC CM 20 NC Z-6891
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 9 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Detail XV103

ITEM QTY DESCRIPTION PART NUMBER
2 1 Quick connector elbow 6mm x 1/4" Z-6093
1 1 Ball Valve pneumatic PVC TKDLV/NC 32 Z-6895.32
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 10 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Detail Rotameter

ITEM QTY DESCRIPTION PART NUMBER
2 1 Adapter PVC NFV 3/4"" Z-6838.20
1 1 Rotameter 4-36 LPM Z-9082
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

2 NorWater AS
Hillestad
TLF. +47 53 48 35 50
FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 11 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1
PS104

6
F PS103 F

4
PS102

PS101 4

E E

D D

PI104

PI103
2
Notes:

C PI102 1. Max allowed tightening torque of item 4, 5 & 6 C

2 are 8Nm (±20%)

PI101
3

1
PARTS LIST Detail Instrument manifold
ITEM QTY DESCRIPTION PART NUMBER
B B
8 2 Instrument fitting elbow 6 x 1/4" Z-9040.1.PVDF
7 2 Instrument fitting Elbow Male 6mm x 1/4" NPT 316 Z-9040.N
6 1 Presswitch LP w/large DIN 2,5 Bar Z-4018.PS5
5 1 Presswitch LP w/large DIN 1,3 Bar Z-4018.PS3
4 2 Presswitch HP 5-100 bar Z-4018.HPF
3 2 Pressure gauge 63mm 0-10 bar Z-4030
8 2 2 Pressure gauge 63mm 0-100 bar Z-4029
7 1 1 Pressure transmitter block 4 channel Z-0323.4
9 Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A 7 N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.

8 Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 12 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F 1 F

11

2
E E

12
3

D 5 D
13 4

C C

PARTS LIST Detail Outlet HF Filter

ITEM QTY DESCRIPTION PART NUMBER
13 1 Pipe PVC 16-063 Z-6878.63
9 12 1 Pipe PVC 16-063 Z-6878.63
11 1 Pipe PVC 16-063 Z-6878.63
6 10 1 Pipe PVC 16-032 Z-6878.32
10
9 1 Ball Valve PVC VKDIV 32 Z-6889.32
B B
8 1 Hose adapter PVC AIV 40 Z-6827.40
7 1 Reducer PVC DIV 63-40 Z-6859.63.40
6 1 Reducer bussing PVC DIV 63-32 Z-6859.63.32
7 5 1 Elbow PVC GIV 63 Z-6866.63
4 1 Union PVC BIV063 Z-6825.63
3 1 Tee PVC TIV 63 Z-6836.63
2 1 Flange PVC Poly 63 Z-6871.63
1 1 Flange collar PVC QRV 63 Z-6858.63
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 13 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

3
E E

2
D D
1

C C

PARTS LIST Detail Inlet pump

B B
ITEM QTY DESCRIPTION PART NUMBER
7 1 Pipe PVC 16-040 Z-6878.40
4
6 1 Pipe PVC 16-040 Z-6878.40
5 1 Hose adapter PVC AIV 40 Z-6827.40
4 1 Elbow PVC GIV 40 Z-6866.40
5 3 1 Adapter PVC KIFV 40x32x3/4" Z-6830.32
2 1 Tee PVC TIV 40 Z-6836.40
1 1 Union PVC BIFV 40-5/4 Z-6821.40
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 14 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

14
E E

10
13
16

D 8 D

12
4 7

C 4 15 C

PARTS LIST Detail Outlet rotameter

9 ITEM QTY DESCRIPTION PART NUMBER
2
16 1 Pipe PVC 16-032 Z-6878.32
11 15 1 Pipe PVC 16-032 Z-6878.32
14 1 Pipe PVC 16-032 Z-6878.32
13 1 Pipe PVC 16-032 Z-6878.32
12 1 Pipe PVC 16-032 Z-6878.32
11 1 Pipe PVC 16-032 Z-6878.32
5 10 1 Check valve PVC GPZIV 32 Z-5014.32
9 2 Elbow PVC GIV 32 Z-6866.32
B B
8 1 Quick connector elbow 6mm x 1/4" Z-6093
7 1 Reducer PA 1/2"-1/4" Z-6879.15.8
6 1 Nippel PVC KIFV 32x25x3/4" Z-6830.25.20
6
5 1 Union PVC BIV 32 Z-6825.32
1
4 2 Tee PVC TIV 32 Z-6836.32
3 2 Reducer PVC DIV 32-25 Z-6859.32.25
2 2 Adapter PVC DIFV 20 x 1/2" Z-6883.20.15
1 1 Conductivity sensor Z-4014.1
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 15 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

8
3
F F

E E

D D

C C
2

PARTS LIST Detail Needle valve to XV103

5 ITEM QTY DESCRIPTION PART NUMBER
B 1 B
8 1 Pipe PVC 16-032 Z-6878.32
7 1 Pipe PVC 16-032 Z-6878.32
6 1 Pipe PVC 16-032 Z-6878.32
5 1 Pipe PVC 16-032 Z-6878.32
4 1 Pipe PVC 16-032 Z-6878.32
4 3 1 Elbow PVC GIV 32 Z-6866.32
2 2 Bend 45` HIV 032 Z-6867.32
1 1 Union PVC BIV 32 Z-6825.32
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 16 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D
3

C C

B B

PARTS LIST Detail Potable outlet

ITEM QTY DESCRIPTION PART NUMBER
3 1 Pipe PVC 16-032 Z-6878.32
2 1 Flange PVC Poly 32 Z-6871.32
1 1 Flange Collar PVC QPV032 Z-6870.32
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 17 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

5 2
1
11

E 4 E
7

D D

12

C C

PARTS LIST Detail Product potable

ITEM QTY DESCRIPTION PART NUMBER
9 12 1 Pipe PVC 16-25 Z-6878.25
10 11 1 Pipe PVC 16-25 Z-6878.25
10 1 Plugg PVC 1/2" PFV Z-6861.15
9 1 Adapter PVC DIFV 20 x 1/2" Z-6883.20.15
B B
8 1 Hose LP 3/4" Z-6606
7 1 Ferrule 3/4" LP 34,5mm AISI3 Z-6617
6 1 Tailpiece PPG 20 Z-6828.20
5 1 Adapter PVC KIFV 25x20x3/4" Z-6830.20
4 1 Tee PVC TIV 25 Z-6836.25
3 2 Union PVC BIFV 25x3/4" Z-6821.25
2 2 Reducer adaptor PVC NRFV 1"-3/4" Z-6839.25.20
1 2 Check valve LP 1" CR Z-5015.1
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 18 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C
3

PARTS LIST Detail Wasteline

ITEM QTY DESCRIPTION PART NUMBER
B 7 B
2 8 1 Pipe PVC 16-050 Z-6878.50
7 1 Pipe PVC 16-032 Z-6878.32
8 1 6 1 Union PVC BIFV 32x1" Z-6821.32
5 1 Reducer PVC DIV 050-032 Z-6859.50.32
4 1 Reducer Tee PVC TRIV 50-32 Z-6837.50.32
3 1 Reducer PVC DIV 63-50 Z-6859.63.50
2 1 Flange PVC Poly 63 Z-6871.63
1 1 Flange collar PVC QRV 63 Z-6858.63
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 19 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

XVY103

1
E XVY102 E

XVY101

D D

C C

B 3 B

4 PARTS LIST Detail Solenoid manifold

ITEM QTY DESCRIPTION PART NUMBER
5 1 Flat gasket 1/8" Z-6120.1
3 4 1 Plug 1/8" 316L Z-6000.1
2 3 4 Male elbow 6 x 1/8" Z-6904.1
2 1 Subplate 3 channel ZX-1130.SP3
1 3 Solenoid pilot sub-plate valve 3/2 DC ZX-1130.DCS
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 20 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

3
C C

B B

PARTS LIST Detail Sample valve

ITEM QTY DESCRIPTION PART NUMBER
3 1 Quick connector union 12mm x 1/2" Z-6092
2 1 Ball valve mini 1/2" Z-5008
1 1 Male adaptor 1"-1/2" Z-6054
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 21 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Hose Inlet HP Pump

ITEM QTY DESCRIPTION PART NUMBER
2 2 Pipe Clamp HPJ 48-55 mm A316 ZX-1029.55
1 1 Suction Hose 1 1/2" Z-6609
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 22 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D 1 D

C C

B B

PARTS LIST Hose HP Inlet membrane

ITEM QTY DESCRIPTION PART NUMBER
3 1 Hose HP 1" Canalkler 250 Z-6507.250
2 2 Ferrule 1" HP Z-6515.1
1 2 HP hose adaptor 1"-1 1/2" Vict. Z-6716.SD
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 23 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

1
PARTS LIST Hose Product potable to rotameter
ITEM QTY DESCRIPTION PART NUMBER
4 1 Hose LP 3/4" Z-6606
3 2 Ferrule 3/4" LP 34,5mm AISI3 Z-6617
2 1 Tailpiece Elbow PPG 20 Z-6829.20
1 1 Tailpiece PPG 20 Z-6828.20
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 24 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E 3 E

D D

C C

B B
3

PARTS LIST Hose overflow HP Pump

ITEM QTY DESCRIPTION PART NUMBER
4 1 Hose LP 3/4" Z-6606
3 2 Ferrule 3/4" LP 34,5mm AISI3 Z-6617
2 1 Tailpiece Elbow PPG 20 Z-6829.20
1 1 Tailpiece PPG 20 Z-6828.20
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

1
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 25 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F
3

4
E E

D D

C C

B B

PARTS LIST Hose XV102 to carbon filter

ITEM QTY DESCRIPTION PART NUMBER
4 1 Hose LP 3/4" Z-6606
3 2 Ferrule 3/4" LP 34,5mm AISI3 Z-6617
2 1 Tailpiece Elbow PPG 20 Z-6829.20
3 1 1 Tailpiece PPG 20 Z-6828.20
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

2 Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 26 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

3
2
C C

B B

PARTS LIST Hose Carbon filter to hf filter

ITEM QTY DESCRIPTION PART NUMBER
4 1 Hose LP 3/4" Z-6606
3 2 Ferrule 3/4" LP 34,5mm AISI3 Z-6617
2 1 Tailpiece Elbow PPG 20 Z-6829.20
1 1 Tailpiece PPG 20 Z-6828.20
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 27 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

1
2

C C

B B

PARTS LIST Hose (HP) System pressure PG1

ITEM QTY DESCRIPTION PART NUMBER
3 1 Hose HP 3/16" Z-6502
2 2 Ferrule for 3/16" Z-6510
1 2 Standpipe 3/16-6 Z-6701
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 28 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Hose (HP) HP Pressure PG2

ITEM QTY DESCRIPTION PART NUMBER
3 1 Hose HP 3/16" Z-6502
2 2 Ferrule for 3/16" Z-6510
1 2 Standpipe 3/16-6 Z-6701
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 29 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B
PARTS LIST LP Hoses
ITEM QTY DESCRIPTION PART NUMBER
35 1 Hose XVY102 to XV102 Z-6910
34 1 Hose XVY102 to XV102 Z-6910
33 1 Hose XVY101 to XV101 Z-6910
32 1 Hose (LP) Permeate pressure PG5 Z-6910
31 1 Hose (LP) Feed pressure PG3 Z-6910
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 30 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

4
F 1 7 F

E E

2
D D

C C

PARTS LIST LOOSE ITEMS

B B
ITEM QTY DESCRIPTION PART NUMBER
7 1 Clamp PVC ZIE 50 Z-6884.50
6 1 Support for needle valve Z-1012.1
5 2 Øyemutter RUD VRM M16 Z-9055.VRM16
4 1 Clamp PVC ZIE 63 Z-6884.63
3 1 Clamp PVC ZIE 32 Z-6884.32
2 1 Identification plate Z-9063
1 6 Victaulic clamp DN40 1200PSI Z-6088
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.02.2018 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-94777-Z-0002
FW Maker NWE2-40 Sheet Edition
ZX-0407 31 / 31 00
12 11 10 9 8 7 6 5 4 3 2 1
 REVERSE OSMOSIS FRESH WATER MAKER SPARE PARTS 98

6.3 PARTS LIST HP PUMP

Z-3005.2 – Cylinder barrel Set APP5.1 - 10.2

Z-3005.5 – Shaft seal kit APP 5.1-10.2

Z-3003.1 – Swash plate set APP6.5

Z-3005.4 – Valve plate APP 5.1-8.2

Z-3005.6 – Retainer kit APP5.1-8.2

Z-3003 – HP PUMP APP6.5

Z-3005.3– Piston kit - APP5.1-8.2

The parts listed are only sold in various kits ->
POS QTY DESIGNATION MATERIAL

1 1 Housing Duplex / PEEK

2 1 Pin (Ø6x10) AISI 316 X
3 2 Bleeding Screw Duplex X
4 2 O-Ring (ø4,5*1,5) NBR X
31 1 Swash Plate Super Duplex X
34 2 Pin(ø6*10) AISI316 X X
61 1 Cylinder barrel Super Duplex / PEEK X
62 1 Spring Duplex X
63 1 Spring guide PEEK X
64 1 Retainer Guide Super Duplex X
65 1 Retainer plate Super Duplex X
66 5 Piston Super Duplex X
67 1 Key (10x8x45) AISI 316 X
91 1 Port plate Super Duplex / PEEK X
92 1 Valve plate Super Duplex X
93 5 Back-up ring PEEK X X
94 5 O-ring (ø18,3x2,4) NBR X X
181 1 Port flange Super Duplex
182 1 O-Ring (ø135*3) NBR X
183 1 Guide Pin Super Duplex
184 1 Pin (ø6*10) AISI316 X
185 1 Pin (ø6*10) PEEK X
186 8 Screw M8*20 AISI316 X
187 2 Port Connection/Plug
211 1 Flange AISI316
212 1 o-Ring (ø135*3) NBR X X
213 1 Sealing ring PEHD 1000 X
214 1 O-Ring (ø58*2) NBR X
215 1 Shaft Seal Hasteloy/NBR X
216 1 Stop Bush PEEK X
217 1 Bush Super Duplex
218 8 Screw M8*20 AISI316 X X X
219 1 Screw AISI316 X X

WWW.NORWATER.NO
 REVERSE OSMOSIS FRESH WATER MAKER SPARE PARTS 99

6.3.1 EXPLODED VIEW HP PUMP

 7. DRAWINGS
DRAWINGS AND DIAGRAMS
AND DIAGRAMS
 RO FRESH WATER MAKER DRAWINGS AND DIAGRAMS

7.1 EL. DIAGRAM

WWW.NORWATER.NO
 RO FRESH WATER MAKER DRAWINGS AND DIAGRAMS

7.2 PROCESS

WWW.NORWATER.NO
 NORWATER
NWE2-40

N5

N1

CH-103

BL-101B
BL-101A

CH-102B
CH-102A

CB101
NV-101
CH-101
N2
N3
CH-104

CB102

N4

"This drawing is the property of NorWater AS and may not

without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
N-5457 HØYLANDSBYGD www.norwater.no
 1 2 3 4 5 6 7 8 9 1O 11 12

A A

FRESH W. INLET

AIR SUPPLY
B B

N4 N5 N3
C C
FEED WATER PUMP SANDFILTER HIGH FLOW FILTER
DPVS 10B/4 - Z-3042 MSF-4 - ZX-8356.M HF-40 - Z-7001.HF.KIT PH-FILTER
REVERSE OSMOSIS PHF-5 - ZX-8311
FRESH WATER MAKER
SEAWATER INLET POTABLE WATER <330 PPM
N1 N2 N1 10μ N2 N1 5μ N2 N3 N1 N1 pH N2
ZX-0407 - NWE2-40
D D

N2
Q2 Q1
N3

E E

WASTE / OVERB
F F

CLEANING SKID CS2 100

(LOOSE ITEM)
G G

INSTALLATION:

NOTE! THYPICAL CONFIGURATION OF COMPLETE REVERSE OSMOSIS SYSTEM

HILLESTAD
PIPING AND VALVES BETWEEN COMPONENTS IS NOT INCLUDED. N-5457 HOYLANDSBYGD
DRAWING TITLE:

SIZE AND TYPE OF CONNECTIONS IS WRITTEN IN DATASHEET FOR EACH COMPONENT. TLF. +47 53 48 35 50 FLOW PROCESS DIAGRAM
H FAX. +47 53 48 35 51 FRESH WATER MAKER SYSTEM
H
www.norwater.no
NWE2-40
BORDER: ST_A3

00 15.08.2017 SCOPE OF SUPPLY TB KV

AT A3 NW-94777-P-0001 00
REV. DATE REASON FOR ISSUE PREPARED CHECKED APPROVED SCALE SIZE CONTR. NO AREA SYSTEM DRAWING NUMBER REV.

1 2 3 4 5 6 7 8 9 10 11 12
 RO FRESH WATER MAKER DRAWINGS AND DIAGRAMS

7.3 GENERAL ARRANGEMENT

WWW.NORWATER.NO
 12 11 10 9 8 7 6 5 4 3 2 1
2053

Note 6
F F
max. 60° Note 5

N1
N5

N4

N3
SI101B
E N2 E

1980
1803
1538

1429
1136

820
D D

A A

100
302 100 Notes:
493
Note 3
610 328 1. 1000mm maintenance space required at
SI101A Note 4 min. one side of the RO Unit.
677
2. Nozzle location: ±5mm
1334 3. Distance from frame edge to N1, N2 & N4
4. Distance from frame edge to N3
C C
5. 1000mm maintenance space required for
cartridge change
6. Two leg lifting sling, max 60°

Operational weight: ± 720kg

A-A NOZZLE LIST

NOZZLE Service SIZE Type
FOOTPRINT
N1 FW Out DN25 / 1" PN16 / 150#
1334
1234

N2 SW Out DN50 / 2" PN16 / 150#

B B
N3 SW In 2" ANSI 150#
N4 FW In DN25 / 1" PN16 / 150#
N5 Pilot air 6mm / 1/8" Push-in / BSP FM
SI101A Cleaning 1" Quick connector male
SI101B Cleaning 1" Quick connector male
18 REVISION HISTORY
8x n
REV DESCRIPTION DESIGNER APPROVED DATE
03 As built ABT KV 27.02.18
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
490 20.08.2017 ABT without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

540
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A 640 N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
690 General arrangement
NW-94777-Z-0001
NWE2-40 Sheet Edition
ZX-0407 1/1 03
12 11 10 9 8 7 6 5 4 3 2 1
TESTS AND8. TESTS AND REPORTS
REPORTS
 RO FRESH WATER MAKER TESTS AND REPORTS

8.1 FACTORY ACCEPTANCE TEST

WWW.NORWATER.NO
 RO FRESH WATER MAKER TESTS AND REPORTS

8.2 MATERIAL CERTIFICATE

WWW.NORWATER.NO
 Report no.:
OPERATION LOG 26554-OP
FRESH WATER MAKER Page 1 / 1
Unit: Model: Serial no.:

Pressure PI101 Flow Conductivity Temp Pressure PI102 Pressure PI103 Pressure PI105 Pressure PI106
Date
System (Bar) (m³/hour) (µS/cm) (C°) HP Pump (Bar) Feed (Bar) Potable (Bar) Technical (Bar)

Norwater AS, N-5457 Hoylandsbygd, Norway I Tel.: +47 53 48 35 50 I mail: [email protected] www.norwater.no
 PRE/POST
PRE / POST WATER TREATMENT
WATER TREATMENT
ANNEX A – FEED WATER PUMP
02 23.03.2018 As Built TB KV
01 27.04.2015 As Built AK KV
Issued Made Chk`d Appr.
Rev Description
Date By by By

Article no.:

ANNEX A Z-3042

Document Title:

FEED WATER PUMP –DPVS 10B/4

INSTALLATION, OPERATION & MAINTENANCE MANUAL
Document no.: Rev.: Page:

ANNEX A-Z-3042 02 1/16

ANNEX A – FEED WATER PUMP 1

SAFETY PRECAUTIONS

DURING INSTALLATION, MAINTENANCE OR REPAIR

Only authorized personnel may install, maintain and inspect the system and repair
electrical components. Observe the local safety regulations.

DURING NORMAL USE

• Contact the local electricity company for questions about the power supply.
• Shield parts that can become hot so that direct-contact is not possible.
• Always place coupling protection plates to protect the coupling before the pump is
used.
• Always close the switch box.

SAFETY PROVISIONS
The pump has been designed with the greatest possible care. Original parts and
accessories meet the safety regulations. Modifications to the construction or the use of
non-original parts may lead to a safety risk.
 ANNEX A – FEED WATER PUMP 2

TABLE OF CONTENT

SAFETY PRECAUTIONS ........................................................................................................ 1

LIST OF ILLUSTRATIONS ...................................................................................................... 2

1. TECHNICAL SPECIFICATIONS ................................................................................. 3

1.1 TRANSPORTATION ..............................................................................................................7
1.2 STORAGE .............................................................................................................................7

2. INSTALLATION........................................................................................................... 8
2.1 EQUIPMENT INSTALLATION................................................................................................ 8
2.2 PIPING WORK .......................................................................................................................8
2.2.1 FEED / PRODUCED WATER INLET CONNECTION ............................................................. 8
2.2.2 FEED / PRODUCED WATER OUTLET CONNECTION ......................................................... 8
2.3 ELECTRICAL INSTALLATION ............................................................................................... 9

3. COMMISSIONING ...................................................................................................... 9

4. OPERATING INSTRUCTION.................................................................................... 10

5. MAINTENANCE ........................................................................................................ 10
5.1 LUBRICATION ..................................................................................................................... 10
5.2 MAINTAINING THE PUMP FOR AN EXTENDED PERIOD OF NON-OPERATION ............. 10
5.3 FAILURE TABLE.................................................................................................................. 11

6. SPARE PARTS ......................................................................................................... 13

7. GENERAL ARRANGEMENT .................................................................................... 14

LIST OF ILLUSTRATIONS

Figure 1 - Indicator Flow/Rotation direction ..........................................................................................8

WWW.NORWATER.NO
 FEED WATER PUMP DPVS 10/4B
Technical specifications sheet
Part number Z-3042
Description DPVS 10/4 B~Oval G 6/4~1,5kW 230/400V~50Hz 2P~IEC 90S~~Fixed Ca SiC FPM
Vertical centrifugal pump, suction and discharge connections in-line.

Quotation details
Quotation number
Project
Position

Search criteria Hydraulic efficiency

Medium to be pumped Minimum efficiency index according: MEI ≥ 0.70
Flow 10,00 m3/h Commission Regulation (EU) No 547/2012
Pressure 32,5 mwc

Actual duty point

Flow 10 m3/h
Pressure 32,5 mwc
NPSH 1,1 m
Efficiency 66,8 %
Motor power 1,32 kW
Frequency 50,0Hz

Connection base Seal data

Connection type Oval Shaft diameter ø 16mm
DIN connection standard DIN-ISO 228-1 Seal diameter ø 16mm
ASME connection standard Construction shaft seal Fixed
JIS connection standard Seal code 12
DIN connection size G 6/4 Shaft seal type MG12-G60
ASME connection size Material mechanical seal B Q1 V GG
JIS connection size Material shaft seal rotor Ca
DIN connection pressure class PN16 Material shaft seal stator SiC
ASME connection pressure class Material shaft seal elastomer FPM
JIS connection pressure class Material pump elastomer FPM
Material S/D casing AISI316 Material seal cover
Material flanges AISI316 Pressure class shaft seal PN10
Material baseplate Cast Iron JL1040 Temperature range shaft seal -20/+120°C

Basic hydraulic data Plug

Maximum working pressure PN25+100°C Air relieve construction Vent. plug
Maximum liquid temperature 140°C+PN16 Material plug AISI316
Minimum liquid temperature -20°C
Material hydraulic AISI316

26554-DODA-Z-3042 rev.01 | 27.04.15

 FEED WATER PUMP DPVS 10/4B
Hydraulic performance sheet
Part number Z-3042
Description DPVS 10/4 B~Oval G 6/4~1,5kW 230/400V~50Hz 2P~IEC 90S~~Fixed Ca SiC FPM
Vertical centrifugal pump, suction and discharge connections in-line.

Search criteria Actual duty point

Medium to be pumped
Flow 10,00 m3/h Flow 10,00 m3/h
Pressure 32,5 mwc Pressure 32,5 mwc
Efficiency 66,8 %
NPSH 1,1 m
Power 1,32 kW
Frequency 50,0Hz

32,5 mwc

10 m3/h

66,8 %

1,1 m

1,32 kW

Duty point
Actual
Required

26554-DODA-Z-3042 rev.01 | 27.04.15

 FEED WATER PUMP DPVS 10/4B
Dimensions sheet
Part number Z-3042
Description DPVS 10/4 B~Oval G 6/4~1,5kW 230/400V~50Hz 2P~IEC 90S~~Fixed Ca SiC FPM
Vertical centrifugal pump, suction and discharge connections in-line.

Motor width (E1) 185mm

Motor width (E2) 139mm
Total height (F1) 690mm
Total height (F2) 409mm
Total net weight 41kg

26554-DODA-Z-3042 rev.01 | 27.04.15

 FEED WATER PUMP DPVS 10/4B
Motor specifications
Part number Z-3042
Description Motor DMC 1,5kW 230/400V 2P IE3 90S IP55 Pos. 800

Electric Data Mechanical data

Rated power output 1,5kW Shaft execution smooth shaft
Maximum power output 2,2kW Maximum starts per hour 50
Rated voltage 230/400V Cable gland 1xM20x1,5
Phases 3ph VFD allowance VFD allowed max. 400V
Frequency 50/60Hz
Voltage range 207-253/360-440V Dimensions
Motor poles 2P
Diameter shaft A1 24mm
ATEX class
Length shaft A2 50mm
Duty class S1
Diameter motor E1 185mm
Insulation class F (rise-B)
Terminal box height E2 139mm
Moment of inertia 0,0014kgm2
Motor standard IEC Diameter flange P 140mm
Capacitor L. motor (without shaft) LB 281mm
Motor efficiency 84,2%/84,0% Frame size 90S
Motor efficiency class IE3 Motor construction type IM V18
Motor face IEC 60034-7 Form FT 115

50Hz
Tolerance rated voltage ±10%
Rated speed 2880rpm
Starting current factor (Ia/In) 8
Rated current (In) 5,5/3,2A
Maximum current (Imax) 8,0/4,6A
Rated Cos phi 0.81
Sound pressure 55dB(A)(A)
Rated nominal torque 5,0Nm
Rated starting torque 17,5Nm

60Hz
Tolerance rated voltage -10% / +25
Rated speed 3455rpm
Starting current factor (Ia/In) 7.5 Bearings / lubrication
Rated current (In) 5,1/2,9A Grease nipple
Maximum current (Imax) 8,0/4,6A Bearing fixation pos D-end
Rated Cos phi 0.88 D-end bearing type 6305-2Z-C3
Sound pressure 58dB(A)(A) Bearing grease Lithium based -20°/+160
Rated nominal torque 4,1Nm
Rated starting torque 14,4Nm Details
Motor label DMC
Motor protection Weight 14,5 kg
Motor protection class IP55 Lifting lugs
Temperature sensor Motor finish RAL5002
Rain cover Rated max. amb. temp. 40°C
Anti condensation heater Material housing Aluminium

Hillestad, N-5457 Hoylandsbygd, Norway

phone: +47 53 48 35 50 fax: +47 53 48 35 51
[email protected] www.norwater.no
26554-DODA-Z-3042 rev.01 | 27.04.15
 ANNEX A – FEED WATER PUMP TECHNICAL SPECIFICATIONS 7

1.1 TRANSPORTATION

1. Transport the pump in the position as indicated on the pallet or

packaging.
2. Make sure the pump is stable.
3. If present, observe the instructions on the packaging.

Lift the pump, if necessary using a hoist and

suitable slings. Attach the slings to the
hoisting eyes on the packaging, where
present.

The pump must be hoisted according to the

current hoist guidelines.
Only qualified personnel are allowed to hoist
the pump.

Pumps could tilt while lifting. Do not remove

the lifting devices from the pump before the
pump is placed and mounted correctly.

1.2 STORAGE

Fill the pump with glycol in order to protect it against the risk of frost.

ͭambient [°C]: -10/+40

Max. rel. humidity: 80% at 20 °C not condensing

NO DESCRIPTION
1. Turn the shaft every three months and just before putting into operation. This protects the
seals from seizure.
2. After a storage period of six months or longer, inspect the pump before using it again.

WWW.NORWATER.NO
 ANNEX A – FEED WATER PUMP INSTALLATION 8

2. INSTALLATION

2.1 EQUIPMENT INSTALLATION

Pumps which do not stand steady or stable on their own, should be mounted on
a rigid and stable base.

Locate the pump at the place with the lowest risk for noise nuisance.

1. Place and install the pump on a level, stable surface in a dry and frost-proof room.
Ref. footprint on Chapter 7 – General Arrangement
2. Make sure that sufficient air can reach the cooling fan of the motor, minimum free height
1/4 of the diameter of the fan cover air intake.
3. Install a valve on the suction and discharge side of the pump.
4. Make sure that the inlet of the pump is never clogged.

The arrow (A) on the pump foot indicates the flow direction of the liquid.
The arrow (B) on the top bracket indicates the rotating direction of the
motor.

Figure 1 - Indicator Flow/Rotation direction

2.2 PIPING WORK

Make sure that all piping work is carried out only by materials selected for the intended purpose with
special attention to the seawater corrosion potential and drinking water regulations.

Carbon steel not recommended

2.2.1 FEED / PRODUCED WATER INLET CONNECTION

Connect the inlet line to inlet Nozzle N1.

The feed water shall be clean filtered seawater (maximum particle size 1,0mm)

2.2.2 FEED / PRODUCED WATER OUTLET CONNECTION

Connect the discharge line to discharge nozzle N2.

WWW.NORWATER.NO
 ANNEX A – FEED WATER PUMP COMMISSIONING 9

2.3 ELECTRICAL INSTALLATION

In accordance with the local regulations only authorized personnel is allowed to

make electrical connections to the motor.

Connect the motor according to el. Diagram in RO manual and always check the
rotation direction.

• Make sure that the motor specifications correspond with the power supply to which the pump
motor is connected - Ref. Chapter 7.1 – El. Diagram in the RO Manual

Connect the main power supply from pump motor to F2 inside the RO control cabinet, according to
Chapter 7.1 – El. diagram in the RO Manual

Check carefully motor plate information for correct Y/D alternative connection on
the specific motor alternative for the respective voltage.

3. COMMISSIONING

The pump must be switched off when it is not completely filled up with liquid.
Vent the pump and suction line. Fill the pump and suction line with the medium.

1. Check that electric termination is in accordance to electric diagram and that the motor is wired
in accordance to the actual voltage supplied.
2. Check direction of rotation on the motor with a quick start – on-off. Seen from top of the motor
the pump should rotate clockwise (ref.Figure1). The rotating direction can be changed by
exchanging two of the three phase wires.

WWW.NORWATER.NO
 ANNEX A – FEED WATER PUMP OPERATING INSTRUCTION 10

4. OPERATING INSTRUCTION

The pump is controlled externally by the RO unit. Follow instructions in Chapter 4 – Operation
instructions in the RO Manual.

Always operate the pump within the given NPSH limitation. Make sure that the suction line is without
restrictions and that all valves are in fully open position.

Do not run dry or against closed discharge side values for a substantial amount of time.
Pre-filtration on suction side for max 1mm particles required.

5. MAINTENANCE

5.1 LUBRICATION

Standard Motors, with a maximum power of 7.5kW, are provided with maintenance free sealed
bearings.

Motors with lubricating nipples must be lubricated after 2000 hours. If the pump works under extreme
conditions, such as vibrations and high temperatures, the motors must be lubricated more often. Use
lithium based -30 ºC / 160 ºC bearing lubricant (about 15 grams)

5.2 MAINTAINING THE PUMP FOR AN EXTENDED PERIOD OF NON-OPERATION

Turn the shaft every three months. This protects the seals from seizure.
Protect the pump for frost protection.

Proceed as follow:
1. Close all pump valves
2. Drain each pump and/or the system
3. Remove all plugs from the pump
4. Open the shut-off and fill/air vent plug, if present.

WWW.NORWATER.NO
ANNEX A – FEED WATER PUMP MAINTENANCE 11

5.3 FAILURE TABLE

PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION CHECKPOINTS

Leakage Along the Shaft Running Surfaces of the mechanical seal worn or Replace the mechanical seal Check the pump for
damaged dirt/abrasive parts
New pump: Seal stuck due to assembly Open and close the outlet shut-off valve quickly during
operation
Mechanical Seal mounted incorrect Install the mechanical seal correctly. Use water and
soap as lubricant
Elastomers affected by medium Use the right rubber compound for the mechanical seal
Pressure too high Use the right type of mechanical seal
Shaft Worn Replace shaft and mechanical seal
Pump has been operating without water Replace the mechanical seal
Leakage along the shroud O-Ring worn Replace the O-Ring
at the top bracket or at the O-Ring not resistant to the medium to be pumped Replace O-Ring by an O-Ring with better resistance
pump foot Too much tension on the pump foot; it becomes Decrease tension on piping. Mount the pump foot
oval tensionless. Support connections
Pump is vibrating or noisy Coupling mounted incorrectly Install the coupling parallel
Faulty setting of the hydraulic assembly Adjust the assembly according to manual
There is no water in the pump Fill and vent the pump
No Supply Make sure there is sufficient supply. Check for
blockages in the supply line
Bearings of the pump and/or motor worn Have the bearings replaced by certified company
Available NPSH too low(cavitation) Improve suction condition
Pump does not work in its working range Select another pump or adjust the system to work
within its working range
Pump is standing on an uneven surface Level the surface
Malfunction Internal blockage in the pump Have the pump inspected by certified company
Pump does not start No voltage on the terminal clamps Check the power supply
• Circuit
• Main Switch
• Fused
Check the motor safety relay • Earth Leakage Switch
• Protective Relay

Thermal motor safety switch triggered Reset the thermal motor-safety. Contact the supplier if Check if the correct value is
the problems occurs more often set. Fin the correct value
(Inom) on the motor type
plate
The pump shaft has broken Contact the supplier

WWW.NORWATER.NO
ANNEX A – FEED WATER PUMP MAINTENANCE 12

PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION CHECKPOINTS

The motor is running, but The coupling between pump-and motor shaft is Tighten the connecting screws to the recommended
the pump does not work loose torque
Pump Supplies insufficient Outlet and/or inlet shut-off valve is closed Open both shut-off valves
capacity and/or pressure There is air in the pump Vent the pump
The suction pressure is insufficient Increase the suction pressure
Pump rotates in the wrong direction Change over L1 and L2 of the three phase supply
The suction line has not been vented Vent the suction line
Air bubble in the suction line Install the suction line with pump en higher than the
other end
Pump sucks air because of leakage in the suction Repair the leakage
line
Too little water consumption so air bubbles clog up Make sure the consumption increases or use a smaller
in the pump pump
The diameter of the suction line is too small Increase the diameter of the suction line
Capacity of water meter in the supply line is too Increase the capacity of the water meter
small
Foot valve blocked Clean the foot valve
The impeller or the diffuser is blocked Clean the inside of the pump
O-Ring between impeller and diffuser is gone Replace the O-Rings
O-Ring not resistant to the medium to be pumped Replace O-Ring by an O-Ring with better resistance

WWW.NORWATER.NO
 ANNEX A – FEED WATER PUMP SPARE PARTS 13

6. SPARE PARTS

Contact Norwater for quotation:

Norwater AS
Hoylandsbygdvegen 435
N-5457 Hoylandsbygd, Norway
Mail: [email protected] │ Fax: +53 48 35 51

WWW.NORWATER.NO
 ANNEX A – FEED WATER PUMP GENERAL ARRANGEMENT 14

7. GENERAL ARRANGEMENT

WWW.NORWATER.NO
 6 5 4 3 2 1
MAINTENANCE SPACE NOZZLE NO SIZE CLASS SERVICE
N1 DIN G6/4 PN16 INLET
141 700mm DIN G6/4
N2 PN16 OUTLET
176

700
D D

700 700
668

C C
382

N2 OUTLET
N1 INLET

80
B 130 100 B
184 A 215 A
200 247
4 x n14

TECHNICAL DATA
ART.NO TYPE FRECUENCY POWER WEIGHT
Z-3042 DPVS10B-4 50Hz 1,5kW 41kg
n
14

A-A
130
184

Date Designed by Approved by Scale

"This drawing is the property of NorWater AS and may not
FOOTPRINT 19.12.2013 TB KV without the owners consent be utilized, copied, reproduced,
NA transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

A Hillestad
N-5457 HØYLANDSBYGD
FAX. +47 53 48 35 51
www.norwater.no
A
Drawing No.
215 Feed Water Pump
247 NW-26554-Z-0098
DPVS 10B-4 - Z-3042 Sheet Edition
Datasheet 1/1 01
6 5 4 3 2 1
ANNEX B – SAND FILTER
03 02.03.17 As built TB KV KV
Issued Made Chk`d Appr.
Rev Description
Date By by By

Article no.:

ZX-8353.M –
MANUAL SANDFILTER ZX-8356.M

Document Title:

INSTALLATION, OPERATION & MAINTENANCE MANUAL

Document no.: Rev.: Page:

ANNEX-B-ZX-8353-6.M 03 1/10
 RO FRESH WATER MAKER ANNEX B 2

FOREWORD

Read the manual carefully before installation, operation or servicing the sand filter.
Non-compliance to the requirements outlined in the manual may invalidate the warranty,
cause equipment failure or result in damage to the equipment.

Use only Norwater AS genuine parts when carrying out routine maintenance or repair.
The use of replacement parts not supplied or recommended by Norwater AS can lead to
failures which will not be covered by warranty.

TABLE OF CONTENT

1. DATASHEET SAND FILTER ...................................................................................... 3

1.1 TRANSPORTATION AND HANDLING .................................................................................... 4

2. INSTALLATION........................................................................................................... 5
2.1 EQUIPMENT INSTALLATION ................................................................................................. 5
2.2 PIPING WORK ......................................................................................................................... 5
2.2.1 SEA WATER TO INLET CONNECTION.................................................................................. 5
2.2.2 Sea WATER OUTLET CONNECTION .................................................................................... 5
2.2.3 BACK-WASH / RINSE OUTLET CONNECTION ..................................................................... 5
2.3 CHARGING PROCEDURE ...................................................................................................... 6
2.4 FILLING MEDIA ....................................................................................................................... 7

3. COMMISSIONING ...................................................................................................... 8

4. OPERATING INSTRUCTION...................................................................................... 8

5. MAINTENANCE .......................................................................................................... 9

6. PARTS LIST................................................................................................................ 9

WWW.NORWATER.NO
 6 5 4 3 2 1
A B C WP Flow (m3/h) @ Min Back Wash Coarse Fine Coarse Total dry
Art. no Type Antrasit
(mm) (mm) (mm) (Bar) 5 / 10 / 15 (m/h) Flow (m3/h) Gravel Gravel sand Weight (Kg)
Maintenance Space
ZX-8353.M MSF1 406 1626 1703 10 0,6 / 1,2 / 1,8 3 17Kg 19 Kg 19 Kg 63 Kg 150
1 ZX-8354.M MSF2 552 1500 1668 10 1,1 / 2,2 / 3,3 5,5 40 Kg 34 Kg 34 Kg 90 Kg 240
500 mm

ZX-8355.M MSF3 610 1730 1918 10 1,4 / 2,8 / 4,2 7 58 Kg 43 Kg 43 Kg 137 Kg 330
D ZX-8356.M MSF4 770 1814 2078 10 2,2 / 4,4 / 6,6 11 111 Kg 68 Kg 68 Kg 213 Kg 550 D

06
N1 N1

N3 N3

N2 N2
C C
B

N1
C

2
N3

N2
B B
3 ITEM QTY DESCRIPTION
3 1 Base
A 2 1 Filter Tank GRP/PE
1 1 Manual Control Valve
REVISION HISTORY
REV DESCRIPTION APPROVED DATE
N2 N1 06 Dimension C moved from top of tank to nozzle inlet KV 11.01.16
NOTE:
05 Nozzle dimension added KV 17.09.14
Date Designed by Approved by Scale

OUTLET INLET 1. All connections recommended to be 22.11.2013 TB KV

carried out with flexible hoses "This drawing is the property of NorWater AS and may not
NA
2. COG = B x 0,5 without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NorWater AS TLF. +47 53 48 35 50
A Hillestad FAX. +47 53 48 35 51
www.norwater.no
A
Nozzle list N-5457 H YLANDSBYGD
Drawing No.
NOZZLE Service Type Datasheet
WASTE

N1 INLET G 2" Male NW-26554-Z-0076

N3 Manual Sand-filter Sheet Edition
N2 OUTLET G 2" Male MSF1 - MSF4
N3 WASTE G 1 1/2" Male 1/1 06
6 5 4 3 2 1
 RO FRESH WATER MAKER ANNEX B 4

1.1 TRANSPORTATION AND HANDLING

BEFORE USE
This guide is designed to ensure proper handling of sand-filter. Improper handling or
installation can result in damage or sand-filter failure.

Use extreme caution to avoid damaging fibres in the sand-filter. If the fibres are damaged, the sand-
filter shall not be used.

The sand-filter must be handled with care. Avoid bump, abrasion and crash during loading, unloading
and transportation. Lift the sand-filter by using a crane or forklift. Do not roll or slide on its side.

 Use only the approved sling rig methods.

 Be sure the sand filter is lifted above the floor.
 Never fasten cables or chains around the sand-filter.

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX B 5

2. INSTALLATION

2.1 EQUIPMENT INSTALLATION

Prepare a solid installation base in accordance to the filter base dimensions indicated on:
Ch.1 – Datasheet Sand-filter

Secure the filter with appropriate fastening device for the purpose.
Check the filter unit for physical damage that might occurred during transport and handling.

The sand-filter is manufactured in a GRP material which will require certain limitation
of the grade force used on the fastening device.

2.2 PIPING WORK

Make sure that all piping work is carried out with materials selected for the intended purpose with
special attention to the seawater corrosion potential.

Carbon steel not recommended

2.2.1 SEA WATER TO INLET CONNECTION

Connect the inlet seawater line to inlet nozzle N1 on the filter unit.

2.2.2 SEA WATER OUTLET CONNECTION

Connect the outlet seawater line to outlet nozzle N2 on the filter unit.

2.2.3 BACK-WASH / RINSE OUTLET CONNECTION

Connect the outlet back-wash / rinse line to outlet nozzle N3 on the filter unit.

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX B 6

2.3 CHARGING PROCEDURE

1.
Check that riser tube is installed.
If not, insert the riser tube complete with bottom
strainer into the column.

2.
Tape the riser
Use insulation tape to tape the riser entrance to
prevent media from entering the riser pipe.

3.
Water Filling
Fill the filter tank with clean water to a level of 1/3
of the height.

Media is visible through the filter tank.

4.
Media Filling
Fill the media according to the table:
Ch.2.4 - Filling media

Total media volume in the filter tank must not

exceed 2/3 of the tank volume.

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX B 7

5.
Tape Remover
Remove the tape slowly. Be aware not to pull the
riser tube.

6.
Valve Installation
Install the valve on top of the column, and
Ref. Chapter 4

2.4 FILLING MEDIA

FILLING MEDIA (Kg)

ART.NO TYPE
1.Coarse Gravel 2. Fine Gravel 3. Coarse Sand 4. Antrasit
ZX-8353.M MSF-1 17 19 19 63
ZX-8354.M MSF-2 40 34 34 90
ZX-8355.M MSF-3 58 43 43 137
ZX-8356.M MSF-4 111 68 68 213

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX B 8

3. COMMISSIONING

NO PROCEDURE
1. Dismantle the top valve with riser tube from the filter tank (turn the complete valve body counter-
clockwise)
2. Fill the tank with water to approx. ¼ of the tank volume.
3. Dismantle the riser tube complete with the bottom diffuser.
4. Insert the riser tube / diffuser assembly in to the tank and rest the riser at the bottom of tank.
5. Preliminary plug the top of the tube with a cloth, tape etc. to avoid media spilling into the tube.
6. Start to fill the filter media as described in the filter datasheet for the applicable filter type,
starting with Coarse Gravel followed by Fine Gravel, Coarse Sand and Anthracite in the
mentioned order and quantity (keep the riser tube position in centre of the tank top opening
during the filling operation)
7. Assembly the top valve on top of the filter tank and make sure that the riser tube enter the valve.
8. Run a normal back-wash and rinse operation of the filter as described under operating
instruction section.
9. Filter is no ready to operate in normal operation mode.

4. OPERATING INSTRUCTION

The multimedia filter is furnished with a manual operation mode selection valve on top of the filter
tank.
The valve is designed to operate the filter in three different modes of operation.

1. Normal operation, water flows through the media from top to filter normal outlet.
2. Filter back-flush, water flows through the media from bottom to filter waste outlet.
3. Filter rinse, water flows through the media from top to filter waste outlet.

The filter operation should be monitored with pressure gauges upstream and downstream the filter to
monitor the actual pressure drop over the filter during normal operations.
Maximum recommended pressure difference (∆P) from inlet to outlet of the filter is 0,5 bar which
should initiate back-wash sequence with subsequent rinse sequence.

When the filter system is due for back-flush, the lever at the top should be slowly turned to back-wash
position for a period of 45 minutes. This will route the outlet water to waste.

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX B 9

After a completed back-flush sequent (minimum 45 minutes) the top lever should be turned slowly to
rinse position and operated to rinse for min 15 minutes period (will continue to route the outlet water
to waste).
After completed rinse sequent the top lever is turned back to normal operation position and outlet
water will be routed back to normal operation.

5. MAINTENANCE

Expected lifetime for filter media is estimated for 5-10 years continues operation.
Replacement of used media is normally carried out with a suitable pneumatic driven membrane pump
from the open dismantled filter top.

The sand-filter needs to be backwashed min.4 times a week, or when the differential pressure (DP)
increases. Check the DP pressure when start-up and use that as a normal level.

If the sand-filter is out of work for a longer period we recommend flushing the filter with sodium
bisulphite. Empty the filter for water and let it stay dry.

6. PARTS LIST

PART NO. POS.NO PART DESCRIPTION QTY

NA 1 Base 1
NA 2 Filter tank GRP/PE 1
NA 3 Manual Control Valve 1

WWW.NORWATER.NO
ANNEX C – HIGH FLOW FILTER
05 08.01.19 As Built – New revision of GA High Flow Filter AMK TB KV
04 14.06.18 As Built – New revision of GA High Flow Filter AMK TB KV
03 08.06.16 As Built TB KV KV
02 22.05.14 As Built – New revision of GA High Flow Filter TB KV KV
01 21.08.13 As Built TB KV KV
Issued Made Chk`d Appr.
Rev Description
Date By by By

Article no.:

ANNEX C Z-7001.HF.KIT

Document Title:

INSTALLATION, OPERATION & MAINTENANCE MANUAL

Document no.: Rev.: Page:

ANNEX C-Z-7001.HF.KIT 05 1/8

 REVERSE OSMOSIS FRESH WATER MAKER ANNEX C 2

FOREWORD

Read the manual carefully before installation, operation or servicing the high flow filter.
Non-compliance to the requirements outlined in the manual may invalidate the warranty,
cause equipment failure or result in damage to the equipment.

Use only Norwater AS genuine parts when carrying out routine maintenance or repair.
The use of replacement parts not supplied or recommended by Norwater AS can lead to
failures which will not be covered by warranty.

TABLE OF CONTENT

1. TECHNICAL DATASHEET ......................................................................................... 3

2. INSTALLATION........................................................................................................... 5
2.1 EQUIPMENT INSTALLATION................................................................................................ 5
2.2 PIPING WORK .......................................................................................................................5
2.3 FEED / SEA WATER TO INLET CONNECTION .................................................................... 5
2.4 SEA WATER TO OUTLET CONNECTION ............................................................................ 5
2.5 BLEED / DRAIN CONNECTION............................................................................................. 5

3. COMMISSIONING ...................................................................................................... 6

4. OPERATING & MAINTENANCE INSTRUCTION ...................................................... 6

4.1 FILTER-CARTRIDGE REPLACEMENT ................................................................................. 6
4.2 PROCEDURE FOR REPLACING FILTER-CARTRIDGE : ..................................................... 6

5. PARTS LIST................................................................................................................ 7

6. GENERAL ARRANGEMENT ...................................................................................... 8

WWW.NORWATER.NO
 HIGH FLOW FILTER - HF-40

MODEL HF-40

Article No. Z-7001.HF.KIT

Calculated Volumetric Flow 15,0 m3/h

Filtration Media Water

Density 1035 kg/m³

Design Pressure 6,9 bar

Design Temperature 45 C
Inlet / Outlet Connection 2” 150# / DN 50

Housing Material PVC

Unit dimension H x D 1,35m x 0,23m

Unit Dry weight +/- 24 kg

Number of Filter Cartridge 1

Hillestad, N-5457 Hoylandsbygd, Norway

phone: +47 53 48 35 50 fax: +47 53 48 35 51
[email protected] www.norwater.no
26554-DODA-Z-7001.HF.KIT rev.04 | 19.01.17
 HIGH FLOW FILTER - HF-40
CARTRIDGE DESCRIPTION

Coreless single open end pleated depth graded multilayer pore size
structure for a wide range of absolute rated filtration purpose.

The large effective filtration area and high difference pressure rat-
ing design will contribute to an significant increased dirt holding
capacity compared to most alternative filter cartridges.

MATERIALS CONSTRUCTION

Filter medium: Pleated Polypropylene Depth Structure

Support/Drainage: Polypropylene
End Caps: Glass Filled PP
Outer Cover: Nylon/P
Lip Seal: EPDM


Particle Size Length Max Flow Max Temp Max ΔP Max ΔP Filtration
Article No.
(µm) (mm) (m³/h) (°C) nominal (Bar) (Bar) Area (m²)

Z-7000.HF.5 5 508 15 78 1,8 3,5 2,6

Z-7000.HF.25 25 508 15 78 1,8 3,5 2,6

Z-7000.HF.40 40 508 15 78 1,8 3,5 2,6

Z-7001.HF.5 5 1016 30 78 1,8 3,5 5,2

Z-7001.HF.25 25 1016 30 78 1,8 3,5 5,2

Z-7001.HF.40 40 1016 30 78 1,8 3,5 5,2

Filtration Filtration efficiency Filtration efficiency Filtration efficiency

Particle Size (%) 5µm element (%) 25µm element (%)40µm element

≤ 2µm 99,848 47,410 6,194

≤ 5µm 99,980 77,835 8,489

≤ 10µm 99,995 97,400 21,779

≤ 12µm 100 99,830 35,764

≤ 25µm 100 100 59,268

≤ 35µm 100 100 87,031

≤ 50µm 100 100 100

Hillestad, N-5457 Hoylandsbygd, Norway

phone: +47 53 48 35 50 fax: +47 53 48 35 51
[email protected] www.norwater.no
26554-DODA-Z-7001.HF.KIT rev.04 | 19.01.17
 REVERSE OSMOSIS FRESH WATER MAKER ANNEX C 5

2. INSTALLATION

2.1 EQUIPMENT INSTALLATION

The filter is self-supported by 2 x clamps on the filter body it selves as indicated on:
Chapter 6 – General Arrangement

2.2 PIPING WORK

Make sure that all piping work is carried out only by materials selected for the intended purpose with
special attention to the seawater corrosion potential.

Carbon steel not recommended

2.3 FEED / SEA WATER TO INLET CONNECTION

Connect the inlet seawater line (DN50/2”) to inlet nozzle N1 on the filter unit.

2.4 SEA WATER TO OUTLET CONNECTION

Connect the outlet seawater line (DN50/2”) to outlet nozzle N2 on the filter unit

2.5 BLEED / DRAIN CONNECTION

Connect a pressure gauge and air bleed valve to the ¼” connection on filter top.

WWW.NORWATER.NO
 REVERSE OSMOSIS FRESH WATER MAKER ANNEX C 6

3. COMMISSIONING

Check and verify that filter-cartridge has been installed in the high flow filter - install a filter-cartridge if
missing.

4. OPERATING & MAINTENANCE INSTRUCTION

4.1 FILTER-CARTRIDGE REPLACEMENT

Filter cartridge elements are recommended to be replaced when max. ΔP nominal exceed 1, 8 bar.
The pressure drop is subject to sufficient feed water pressure.

4.2 PROCEDURE FOR REPLACING FILTER-CARTRIDGE :

NO DESCRIPTION
1. Close the inlet and outlet valves on the filter.
2. Connect a hose to the air evacuation valve and de-pressure the filter
3. Connect a hose to the drain valve and drain the filter
4. Open the lock screws on the filter top (one of the screws act as a hinge).
5. Remove the cartridge
6. Insert a new cartridge and make sure it is positioned in the grooved seat.
7. Assembly the top cover and cross tighten the bolts in parallel sequence.
8. Close the drain valve and open the inlet valve
9. Evacuate air by open the evacuation valve on the top.
10. Open outlet valve and repeat air evacuation until all trapped air has been evacuated.

Filtercartridge

WWW.NORWATER.NO
 REVERSE OSMOSIS FRESH WATER MAKER ANNEX C 7

5. PARTS LIST

POS. PART NO. PART DESCRIPTION QTY

1 Z-7001.HF High-flow cartridge filterhousing PVC 1 pcs
2 ZX-1028.225 Clamp PE ZAE225 2 pcs
3 Z-6093 Quick connector elbow 6mm x 1/4"" 1 pcs
4 Z-6880 Mini Ball valve 1/4" PA 1 pcs
5 Z-4041.1 Pessure gauge 63 mm 0-10 bar. 1/4" 1 pcs
7 Z-6910 Hose 6 mm PUR 0,2m
Drawing ref.: Chapter 6 – General Arrangement

CONSUMABLES

PART NO. PART DESCRIPTION

Z-7001.HF.5 High-Flow Cartridge 40” x 5µ
Z-7001.HF.25 High-Flow Cartridge 40” x 25µ

WWW.NORWATER.NO
 8 7 6 5 4 3 2 1

Maintenance Space
NOZZLE LIST
NOZZLE Service Size Type
FILTER CLAMP

1000 mm
N1 INLET ANSI 2" 150#
F 3 N2 OUTLET ANSI 2" 150# F
347
4
11 297

40
175

n1
3
N1 Inlet
164

157
E E

25
175
n22
5

297,5
Ø225

NOTE 1: NOZZLE POSITION ADJUSTABLE FROM 90°-270° IN CLAMP

NOTE 2: COMPATIBLE WITH FLAT FACE / RAISED FACE FLANGES
NOTE 3: NOZZLE N1-N2 INTERFACE WITH YARD SUPPLIED PIPING
D D
Dry weight: Approx 24kg
1410
Operational weight: Approx 55kg
Design pressure: 6,9 bar
13 Design temp.: 45°C

1228
1055

704
PARTS LIST
C ITEM QTY DESCRIPTION PART NUMBER C
2 9
13 1 Locking kit for filterhouse PVC Z-7001.LK
79

12 12 2 Flange 2" ANSI for filterhouse PVC Z-7001.F

11 1 Lid for Filterhouse PVC Z-7001.L
10 1 Filter cartridge retainer Z-7000.1
9 2 O-ring for flange connections Z-7001.HF.3
260

1 8 1 O-ring EPDM for lid high flow filter. Z-7001.HS.3

7 0,2 Hose 6mm PUR Z-6910
6 1 High flow cartigde 40" x 5 micron Z-7001.HF.5
5 1 Pessure gauge 63 mm 0-10 bar. 1/4" Z-4041.1
N2 Outlet 114 2 4 1 Mini Ball valve 1/4" PA Z-6880
B B
3 1 Lynfitting albu 6mm x 1/4"" Z-6093
321
2 2 Clamp PE ZAE225 ZX-1028.225
1 1 High-flow cartridge filterhousing PVC Z-7001.HF
REVISION HISTORY
REV DESCRIPTION DESIGNER APPROVED DATE
14 Parts list updated ABT KV 23.05.18
9 13 Nozzle height & total height updated ABT KV 01.11.17
12 Nozzle notification added TB KV 17.03.15
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
13.02.2014 ABT KV without the owners consent be utilized, copied, reproduced,
1:6 - A2 transmitted or communicated to a third party."

12
187

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
General arrangement
NW-26554-Z-0074
High flow filter Sheet Edition
Z-7001.HF.KIT 1/1 14
8 7 6 5 4 3 2 1
ANNEX D – PH-FILTER
00 16.06.2017 As Built AK KV KV
Issued Made Checked Apr.
Rev Description
Date By by By

Article no.:

PH-FILTER – PHF-5 ZX-8311

Document Title:

INSTALLATION, OPERATION & MAINTENANCE MANUAL

Document no.: Rev.: Page:

ANNEX-D-ZX-8311 00 1/13
 RO FRESH WATER MAKER ANNEX D – PH-FILTER 2

FOREWORD

Read the manual carefully before installation, operation or servicing the PH-Filter.
Non-compliance to the requirements outlined in the manual may invalidate the warranty,
cause equipment failure or result in damage to the equipment.

Use only Norwater AS genuine parts when carrying out routine maintenance or repair.
The use of replacement parts not supplied or recommended by Norwater AS can lead to
failures which will not be covered by warranty.

TABLE OF CONTENT

1. TECHNICAL DATASHEET ......................................................................................... 3

1.1 TRANSPORTATION AND HANDLING................................................................................... 4

2. INSTALLATION........................................................................................................... 5
2.1 EQUIPMENT INSTALLATION................................................................................................ 5
2.2 PIPING WORK .......................................................................................................................6
2.3 PRODUCED WATER INLET CONNECTION ......................................................................... 6
2.4 PRODUCED WATER OUTLET CONNECTION ..................................................................... 6
2.5 SAMPLE VALVE ....................................................................................................................6
2.6 CHARGING PROCEDURE .................................................................................................... 7
2.7 FILLING MEDIA .....................................................................................................................8

3. COMMISSIONING ...................................................................................................... 9

4. OPERATING INSTRUCTION...................................................................................... 9

5. MAINTENANCE .......................................................................................................... 9

6. COMPONENT ARRANGEMENT .............................................................................. 10

7. GENERAL ARRANGEMENT .................................................................................... 13

WWW.NORWATER.NO
 12 11 10 9 8 7 6 5 4 3 2 1

F
CHARGING PROCEDURE F
- Insert the tube into the tank
A-A A - Fill the filter tank with clean water to a level of 1/3 of the height
Inlet N1 Outlet N2
- Block the end of the tube to avoid media inside the tube
- Fill the spesified amount of media in the stated order into the tank
- Max charging level is 300-500 mm from tank top
- Remove the blocking from the tube
- Insert the filter head and connect the in/out hoses
- The pH value can be adjusted by an external "by-pass" valve

1/2/3 Hose length: +/- 780mm CHECK THE LEVEL IN THE TANK APPROX 2 TIMES/YEAR AND

Maintenance area
REFILL (M30) IF REGUIRED.

E +/- 300 MATERIAL: GRP/PE

E
MAX OPERAT. PRESSURE: 7.7 BAR
TEST PRESSURE: 10 BAR
MAX OPERATING TEMP: 49°C
CODE: PED 97/23/EC

Filling point

Max charging level

D D

003 3rd Level

B
C

002 2nd Level

C C

001 1st Level

B A B
ITEM QTY DESCRIPTION PART NUMBER
3 1 Kit for PH filter PHF 1 1/2" ZX-8322
2 1 Kit for PH filter PHF 1" ZX-8321
A
1 1 Kit for PH filter PHF 3/4" ZX-8320
REVISION HISTORY
1st 2nd 3rd REV DESCRIPTION APPROVED DATE
Art.No Type A (mm) B (mm) C (mm) Inlet/Outlet BED CA M-30 08 Media table updated KV 21.04.15
(3-6mm) (Hydrolitt) (Akdolit) 07 Measurement correction KV 07.08.14
Date Designed by Approved by Scale
ZX-8307 PHF-1 181 610 645 3/4" BSP 2 Kg 4 Kg 6 Kg 19.12.2013 ABT KV
"This drawing is the property of NorWater AS and may not
without the owners consent be utilized, copied, reproduced,
ZX-8308 PHF-2 232 1005 1025 3/4" BSP 5 Kg 12 Kg 17 Kg NA transmitted or communicated to a third party."

ZX-8309 PHF-3 257 1375 1405 3/4" BSP 9 Kg 20 Kg 25 Kg

NorWater AS TLF. +47 53 48 35 50
ZX-8310 PHF-4 308 1320 1355 3/4" BSP 12 Kg 28 Kg 39 Kg Hillestad FAX. +47 53 48 35 51
A ZX-8311 PHF-5 334 1370 1405 3/4" BSP 16 Kg 36 Kg 52 Kg N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
ZX-8312 PHF-6 410 1620 1640 1" BSP 28 Kg 60 Kg 90 Kg
ZX-8313 PHF-7 460 1620 1850 1" BSP 38 Kg 82 Kg 120 Kg pH-Filter pHF-1 to 9 NW-26554-Z-0081
ZX-8314 PHF-8 552 1499 1630 1 1/2" BSP 36 Kg 125 Kg 161 Kg Re-hardening filter Sheet Edition

ZX-8315 PHF-9 610 1731 1880 1 1/2" BSP 52 Kg 160 Kg 206 Kg 1/1 08
12 11 10 9 8 7 6 5 4 3 2 1
 RO FRESH WATER MAKER ANNEX D – PH-FILTER 4

1.1 TRANSPORTATION AND HANDLING

BEFORE USE
This guide is designed to ensure proper handling of the ph-filter.
Improper handling or installation can result in damage or ph-filter failure.

Use extreme caution to avoid damaging fibres in the ph-filter. If the fibres are damaged, the ph-filter
shall not be used.

The ph-filter must be handled with care. Avoid bump, abrasion and crash during loading, unloading
and transportation. Lift the ph-filter by using a crane or forklift. Do not roll or slide on its side.

• Use only the approved sling rig methods.

• Be sure the filter is lifted above the floor.
• Never fasten cables or chains around the filter.

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX D – PH-FILTER 5

2. INSTALLATION

2.1 EQUIPMENT INSTALLATION

The filter vessel shall be installed vertically and secured with straps or clamps etc. (Not delivered by
NW).

Please note that the filter is manufactured in a GRP material which will require
certain limitation of the grade of force used on the clamps. We always recommend
using the flexible hoses and valves supplied with the filter, in order to avoid any
unwanted tension to the filter-head created by rigid piping, and to have a possibility
to “by-pass” the product for pH regulation.

N1 - Inlet N2 - Outlet

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX D – PH-FILTER 6

2.2 PIPING WORK

Make sure that all piping work is carried out only by materials selected for the intended purpose, with
special attention to the corrosion potential and drinking water regulations.

Carbon steel not recommended

2.3 PRODUCED WATER INLET CONNECTION

Connect the inlet filter hose to the produced water line from the RO Unit.

2.4 PRODUCED WATER OUTLET CONNECTION

Connect the outlet filter hose to the produced water line to tank.

Arrange the system with stop valves and by-pass valves as illustrated below;
Filter units could be arranged as one single or two in parallel as per specific project flow diagram

2.5 SAMPLE VALVE

It is recommended to install a “sample valve” in the product line before and after the filter to be able to
measure the actual value of the treated water.

FROM RO

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX D – PH-FILTER 7

2.6 CHARGING PROCEDURE

No. Description Illustration

1. Check that riser tube is installed.
If not, insert the riser tube complete with bottom strainer into
the column.

2. Tape the riser

Use insulation tape to tape the riser entrance to prevent
media from entering the riser pipe.

3. Water Filling
- Fill the filter tank with clean water to a level of 1/3 of the height.
- Media is visible through the filter tank.

4. Media Filling Fill the media according to the table:

Ch.2.7 - Filling media

Total media volume in the filter tank must not exceed 2/3
of the tank volume.

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX D – PH-FILTER 8

5. Tape Remover
Remove the tape slowly. Be aware not to pull the riser tube.

6. Valve Installation
Install the valve on top of the column, and connect the in/out
hoses as shown in
Illustration in Ch. 2.1

The pH-Value can be adjusted by an external

by-pass valve.

In/Out Adaptor

2.7 FILLING MEDIA

FILLING MEDIA (Kg)

Media Type 1st BED 2nd CA 3rd M-30

Product no. (3-6mm) (Hydrolitt) (Akdolit)
PH-Filter

Product no./ Media ZX-8800.51 Z-7016.02 Z-7016

ZX-8311 PHF-5 16 kg 36 kg 52 kg
*Media is supplied in bags á 25kg

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX D – PH-FILTER 9

3. COMMISSIONING

1. Fill up the filter-tank with the media supplied separately with the filter in accordance with
procedure described and illustrated in Ch.2.7 – Charging Procedure and Ch.7 - General
Arrangement
2. Backwash the filter before start-up.

4. OPERATING INSTRUCTION

Flow routed through the filter should be adjusted by regulating the by-pass valve. Illustrated in
Chapter 2.5
• Partly close valve to increase pH
• Partly open valve to decrease pH

5. MAINTENANCE

If the pH filter use the upstream flow there is not necessary to backwash the filter under normal use,
only before start-up first time and after refilling of new media.

If the pH filter is out of work for longer period, flush the filter with chlorinated water, empty the filter for
water and let it stay dry.

To empty the media from the filter tank can an air driven membrane pump be used or a siphon
system.

pH can be controlled by using bypass line with a 3 way valve and let a part of the water go by pass
until the right pH value is reached.

DESCRIPTION FREQUENCY REF.

Backwash of pH-Filter After refilling of new media
Check the level in the tank approx. 4 times a year. 4 times a year Ch. 2.7
If the level decrease from 2/3 mark, refill M-30.
Media level is visible through the filter tank.
Disinfect the filter tank inside and change the filter media Every 2 years
Check the PH in the treated water every day. Daily
Normally between 7,5-8,5 - According to NIPH is the
min- / max values for pH 6,5-9,5

WWW.NORWATER.NO
 6 5 4 3 2 1

D D

C C

B B

PARTS LIST
ITEM QTY DESCRIPTION SHEET
2 1 Kit for PH filter PHF 3/4" 2
1 1 Filtertank 13x54 2 1/2" Top 1
REVISION HISTORY
REV DESCRIPTION APPROVED DATE
00 Approved KV 28.02.17
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
30.06.2014 ABT without the owners consent be utilized, copied, reproduced,
NA transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

A Hillestad
N-5457 H YLANDSBYGD
FAX. +47 53 48 35 51
www.norwater.no
A
Drawing No.
Component arrangement
NW-26554-Z-0215
pH-Filter PHF-5 Sheet Edition
ZX-8311 /2 00
6 5 4 3 2 1
 6 5 4 3 2 1

D D

C 1 C

B B

PARTS LIST
ITEM QTY DESCRIPTION PART NUMBER
4 1,25 Pipe PVC " Z-6812.27
3 1 Filterhead G 1" 27mm ZX-8800.11
2 1 Distributor PVC 27mm 6-12" vessel ZX-8800.01
1 1 Filtertank 13x54 2 1/2" Top ZX-8804
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
30.06.2014 ABT without the owners consent be utilized, copied, reproduced,
NA transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

A Hillestad
N-5457 H YLANDSBYGD
FAX. +47 53 48 35 51
www.norwater.no
A
Drawing No.
Component arrangement
NW-26554-Z-0215
pH-Filter PHF-5 Sheet Edition
ZX-8311 1/2 00
6 5 4 3 2 1
 6 5 4 3 2 1

D 1 D

3
C C

B B

PARTS LIST Kit for PH filter PHF 3/4" ZX-8320

ITEM QTY DESCRIPTION PART NUMBER
4 2 Reducing adapter MA-MA 1"-3/4" Z-6055
3 2 Flex hose poly 3/4" ZX-8800.21
2 3 Ball valve 3/4" CIM 311/CR Z-5004.M
4
1 2 Tee 3/4" krk 150 Ezze Z-6005.M
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
30.06.2014 ABT without the owners consent be utilized, copied, reproduced,
NA transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

A Hillestad
N-5457 H YLANDSBYGD
FAX. +47 53 48 35 51
www.norwater.no
A
Drawing No.
Component arrangement
NW-26554-Z-0215
pH-Filter PHF-5 Sheet Edition
ZX-8311 2/2 00
6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F Inlet N1
A Outlet N2 SECTION A-A F

Hose length: ±780mm

Maintenance space
±300mm
E E

D D

168
1381

C C

Ø334
575

Notes:

1. Material: GRP/PE
2. Max operat.pressure: 7,7 BAR
3. Test pressure: 10 BAR
4. Max operating temp.: 49°C
n320 5. Inlet/Outlet: 3/4"

B B
A

REVISION HISTORY
REV DESCRIPTION DESIGNER APPROVED DATE
01 Approved ABT KV 08.03.17
00 Issued for approval ABT KV 28.02.17
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
27.06.2016 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."

NorWater AS TLF. +47 53 48 35 50

Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
General arrangement
NW-26554-Z-0224
pH-Filter PHF-5 Sheet Edition
ZX-8311 1/1 01
12 11 10 9 8 7 6 5 4 3 2 1
ANNEX E – CLEANING SKID
02 02.03.2017 As Built TB KV KV
Issued Made Choked Apr.
Rev Description
Date By by By

Article no.:

CLEANING SKID Z-0201.R1

Document Title:

INSTALLATION, OPERATION & MAINTENANCE MANUAL

Document no.: Rev.: Page:

ANNEX-E-Z-0201.R1 02 1/24
 RO FRESH WATER MAKER ANNEX E 2

TABLE OF CONTENT

1. DATASHEET CLEANING SKID .................................................................................. 3

2. INSTALLATION........................................................................................................... 4
2.1 EQUIPMENT INSTALLATION................................................................................................ 4
2.2 NOZZLE LIST ........................................................................................................................4
2.3 FEED / SEA WATER TO INLET CONNECTION .................................................................... 4
2.4 ELECTRICAL CONNECTIONS .............................................................................................. 4

3. COMMISSIONING & INITIAL START-UP ................................................................... 4

4. OPERATION INSTRUCTION...................................................................................... 5
4.1 CHEMICAL TREATMENT POTABLE SECTION .................................................................... 5
4.1.1 NORMAL START ...................................................................................................................5
4.1.2 LONG TERM STOP ...............................................................................................................6
4.2 CONSUMPTION ....................................................................................................................6
4.3 RO MODULE FOULING ......................................................................................................... 6
4.3.1 SCALING ...............................................................................................................................6
4.3.2 METAL OXIDES.....................................................................................................................6
4.3.3 PARTICULAR MATTER ......................................................................................................... 6
4.3.4 COLLOIDS .............................................................................................................................7
4.3.5 BIOLOGICAL MATTER ..........................................................................................................7
4.3.6 HYDROLYSE BY CHLORINE ................................................................................................ 7
4.4 CHEMICAL CLEANING AGENT ............................................................................................ 7
4.4.1 NW CLEAN B / MT-10 CHEMICAL CLEANING ..................................................................... 7
4.4.2 NW CLEAN C CHEMICAL CLEANING .................................................................................. 8

5. COMPONENT ARRANGEMENT ................................................................................ 9

6. GENERAL ARRANGEMENT .................................................................................... 22

Figure 1 - Typical RO-Unit ...................................................................................................................5

WWW.NORWATER.NO
 CLEANING UNIT CS2 100

The Reverse Osmosis fresh water maker, like most

other water treatment equipment, occasionally
needs cleaning.

The cleaning system consists of a 100 litre

industrial PVC water/chemical storage tank,
designed to be filled with strong alkaline cleaning
or preservation solutions. The system allows for
periodic membrane cleaning and long term storage
preparation without requiring removal of the
membrane elements from the pressure vessels.

Mounted on separate frame, and installed with

electric pump and a 5 µ Filter. Loose item which
easily can be moved between locations.

GENERAL CS2 100

Article no. Z-0201.R1
Material PVC
Volume 100 litre
Pre-Filtration 5µ
System voltage 1 x 230V / 50-60Hz*
Dry weight 40 kg
Operational weight 140 kg
Unit dimensions l x b x h 0,9 m x 0,6 m x 0,9 m
ESTIMATED ANNUAL
CONSUMPTION (UNITS)
TYPE ARTICLE NO DESCRIPTION
NWE NWC NWS

NW-Clean A Z-8011 Membrane preservation 2 4 8

MT-10 Z-8004 Membrane cleaner 6 12 24
NW-Clean C Z-8013 Membrane cleaner for scaling and metal fouling 6 12 24
NW-Clean D Z-8014 Membrane bacterial sterilizer 6 12 24

* Note = System voltage according to project specification

Hillestad, N-5457 Hoylandsbygd, Norway

phone: +47 53 48 35 50 fax: +47 53 48 35 51
[email protected] www.norwater.no
26554-DODA-Z-0201.R1 rev.02 | 02.01.17
 RO FRESH WATER MAKER ANNEX E 4

2. INSTALLATION

2.1 EQUIPMENT INSTALLATION

Check the cleaning unit for physical damage that might occur during transport and handling.
Fix the cleaning unit in the back of the frame by using 2 x M12 bolts (not included in NWs scope of
delivery) as. Ref. Chapter 6 – General Arrangement

2.2 NOZZLE LIST

NOZZLE SERVICE SIZE DRAWING REF.

N1 Inlet 3/4” Quick Connector female NW-26554-Z-0091
N2 Outlet 3/4” Quick Connector female NW-26554-Z-0091

2.3 FEED / SEA WATER TO INLET CONNECTION

The system is standard delivered with 3m length hoses with quick connectors for easy hook-up to the
RO unit. One cleaning system can be used for several RO units subject to sufficient hose length is
used.

2.4 ELECTRICAL CONNECTIONS

Main power supply: 1x230V / 50/60Hz

Connect a power supply to DOL starter pos.5 – Chapter 5 – Component arrangement

3. COMMISSIONING & INITIAL START-UP

NO DESCRIPTION
1. Check direction of rotation on the pump by a quick start/stop sequent on DOL starter. Water
on tank not required for test of direction.
2. Verify that a clean filter cartridge is installed in particle filter housing shown on pos.3 -
Chapter 5 – Component arrangement

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX E 5

4. OPERATION INSTRUCTION

Reverse Osmosis, like most other water treatment equipment, occasionally needs cleaning. As a
separate item a chemical cleaning tank is required. The tank can be a plastic bin containing a volume
of 100 litres.

Wear suitable personal protection according to MSDS for each chemical agent.
For handling, storage and waste of chemicals, follow instructions in:
ANNEX H – Material Safety Datasheets

4.1 CHEMICAL TREATMENT POTABLE SECTION

4.1.1 NORMAL START

NO DESCRIPTION
1. Verify that a clean filter cartridge is installed in particle filter housing shown on:
Pos.4 in Chapter 5 – Component arrangement
2. Pour one (1) bottle of applicable cleaning chemicals into the empty cleaning tank.
3. Fill up the cleaning tank with 80 litre clean produced potable water and stir well with a clean
stick.(recommended temp 30-38°C)
4. Connect the cleaning system discharge hose to a quick connector located at inlet spool on
the applicable pressure vessel rack on the RO-unit.
5. Connect the cleaning system discharge hose to a quick connector located at outlet spool on
the applicable pressure vessel rack on the RO unit.
6. Fully Close needle valve NV-101 on RO-unit.
7. Start the circulating pump on the cleaning unit by pushing the start button on DOL starter and
circulate for one (1) hour.

Needle Valve

Outlet

Inlet

Figure 1 - Typical RO-Unit

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX E 6

4.1.2 LONG TERM STOP

The RO-module should be preserved with NW Clean A solution when it is intended to shut down the
desalination unit for a long period, or when it cannot be flushed regularly every week.
Pour one (1) bottle of NW Clean A solution into the chemical cleaning tank, and continue the process
in accordance to the description for Chemical treatment – 4.1

When the unit is to be restarted, follow the steps in RO-Manual: Ch.4.2 - INITIAL START-UP

4.2 CONSUMPTION

Ref. Datasheet – chapter 1

4.3 RO MODULE FOULING

Is a complex phenomenon that involves trapping material within the fibre bundle or on the surface of
the membrane inside the RO-module. When a RO module fouls, the salt concentration of the product
water usually increases and the conductivity meter shows higher value.
When it has reached an unacceptable level is it time for Chemical Treatment.

The following fouling is the most common:

• Scaling
• Metal oxides
• Particulate matter
• Colloids
• Biological matter
• Hydrolyse by chlorine

4.3.1 SCALING

Scaling is caused by the precipitation of sparingly soluble salts as CaCO3 and CaSO4 in the RO-
module. This phenomenon will happen, when the feed water flow is too low compared to the product
water flow, always make sure that the produces water flow is in accordance to the max. values stated
on the actual model.

4.3.2 METAL OXIDES

The formation of the oxide and/or the hydroxide of iron, manganese or aluminium cause fouling with
metal oxides, but iron are the most common.
Iron fouling can be avoided by selecting the best non-corrosive material on the feed water side of the
unit. Also product storage and distribution system has to be of a non-corrosive material to avoid iron
oxide entering the unit during flushing, after the unit has been stopped. Fouling by metal oxides is
identified by rapid conductivity increasing (within 24 hours) to a level of full scale on the meter.

4.3.3 PARTICULAR MATTER

Device plugging is caused by the mechanical filtration of particulate matter. That is too large to pass
through the feed - brine passage.
The average spacing in the membranes is about 25 microns. As a general rule, if a particle is less
than about 10 microns, it should be able to pass through a 25 microns passage. To avoid particulate
plugging, be sure that right micro cartridge is used (5 micron) and is properly installed.

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX E 7

4.3.4 COLLOIDS

Colloidal fouling is caused by the coagulation of colloids in the RO-module during the reverse osmosis
process. Colloids are very small particles usually ranging from 0,3 to 1,0 micron in size. To avoid
colloidal fouling does not operate the unit in harbours and water, which is polluted. If the unit is
intended to be operated in such water, an extended pre-treatment section is required. Colloidal fouling
is identified by conductivity increasing over several weeks.

4.3.5 BIOLOGICAL MATTER

Biological fouling can occur when the feed water contains sufficient nutrients to sustain rapid growth
of organisms inside the RO-module. This growth can lead to deposition of slimes, causing RO-module
fouling and poor performance. To avoid biological fouling does not operate the unit in water, which is
strongly contaminated with bacteria, such as harbour water etc.
If the unit is intended to be operated in such water, an extended pre-treatment section is required.
Bacterial fouling is identified by conductivity increasing after an extended shut down without NW
Clean A protection.

4.3.6 HYDROLYSE BY CHLORINE

If the unit is operated with water containing chlorine, a carbon filter has to be used as a
pre-treatment. Chlorine, even in very week concentration will cause damage to the RO-
module.

Flushing water from the storage on board can, under some circumstances contain chlorine e.g. when
the water tanks have been filled up with water shore which contains chlorine. It is of highest
importance that the carbon cartridge is properly installed in the filter house for flush water and has not
been replaced by a normal cartridge filter. Normal seawater does not contain any chlorine.

4.4 CHEMICAL CLEANING AGENT

• In using any of the chemicals mentioned, follow accepted safety practice.

• When preparing chemical solutions for cleaning, be certain that all chemicals are
dissolved and well mixed before introducing them into the RO-unit.
• During re-circulation, temperatures must not exceed 40° C.
• All chemicals to be used for cleaning and treatment must be handled according to:
Annex H – Material Safety Datasheets
• Avoid prolonged or repeated contact with any part of the body.
• Do not inhale.
• Always use with adequate ventilation. In case it comes in contact with the skin or eyes
immediately rinse the affected parts liberally with water, in case of the eyes seek
medical aid.
• The fresh water to be used for the chemical treatment has to be free from chlorine.
• Normal tap water has to be de-chlorinated by a carbon filter.
• Product water from the unit can be used direct.
• Use gloves and protection glasses.

4.4.1 NW CLEAN B / MT-10 CHEMICAL CLEANING

Shall be used as a general cleaning procedure when the product flow has decreased with 10-15 %
below rated flow or the conductivity has increased to a level between 750 and 1000 µS/cm.
The NW Clean B / MT-10 shall also be used as an ”pre-cleaning” before a sterilisation with NW Clean
A solution is done.

WWW.NORWATER.NO
 RO FRESH WATER MAKER ANNEX E 8

Preparing NW Clean B / MT-10

Add one (1) bottle of NW Clean B / MT-10 into the 100 litres plastic bin containing 80 litres product
water, mix well.

Re-Circulation Time NW Clean B / MT-10

• 1 hour.
• Best temperature for treatment is 30-38° C.
• Lowest recommended temperature is 25° C.
• Highest allowed temperature is 40° C.
Flush the unit free from cleaning solution for at least 15 min with flush water.
If the unit is intended to be in service you must proceed as described in ”Initial Start-up Procedure”.

NW Clean B
Sterilisation has to be done when the content of bacteria is too high, which you recognise on a bad
taste of the water. Pre-treat the unit with NW Clean B as described in ”NW Clean B Chemical
Cleaning”.

NW Clean B / MT-10 + Clean D Sterilization

Sterilisation has to be done when the content of bacteria is too high, which you recognise on a bad
taste of the water. Pre-treat the unit with NW Clean B / MT-10 as described in Chapter 4.4.1, followed
by a similar treatment with NW Clean D for 1 hour.

Re-Circulation Time NW Clean A Sterilization

If the unit is intended to be in service you must proceed as described in RO-Manual Ch. 4.2 – Initial
Start-up
If the unit is intended to be stored you must preserve with NW Clean A.

4.4.2 NW CLEAN C CHEMICAL CLEANING

To be used when scaling or metal-oxides have caused fouling.

Preparing NW Clean C
Add one (1) bottle of NW Clean C into the 100 litres plastic bin containing 80 litre product water, mix
well.

Re-circulation time NW Clean C

• 1 hour.
• Best temperature for treatment is 30-38° C.
• Lowest recommended temperature is 25° C.
• Highest allowed temperature is 40° C.
If the unit is intended to be in service you must flush the unit with flush water for 15 minutes.
Proceed as described in: RO-Manual Ch. 4.2 – Initial Start-up

WWW.NORWATER.NO
 12 11 10 9 8 7 6 5 4 3 2 1

F F

5
2

4
E 3 E

11
D 7 D

10

C 12 C

8 PARTS LIST
6 ITEM QTY DESCRIPTION SHEET
12 1 Hose outlet pump to inlet filter 12
11 1 Hose outlet tank to inlet pump 11
10 1 Hose inlet tank 10
9 1 Hose outlet filter 9
8 1 Detail Outlet pump 8
7 1 Detail Inlet pump 7
6 2 Detail Inlet/outlet 6
B 5 1 Detail DOL Starter 5 B
4 1 Detail motor and pump 4
3 1 Detail Filter 3
2 1 Detail tank 2
1 1 Detail Frame 1
9 REVISION HISTORY
REV DESCRIPTION APPR. DATE
06 Frame & Motor/Pump udated KV 24.11.16
05 Sheet 2 changed KV 04.09.15
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST
ITEM QTY DESCRIPTION PART NUMBER
1 1 Frame CS2 100 Z-1005.R2
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 1 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

1
2

3
E 4 E

D D

C C

B B

PARTS LIST Detail Tank

ITEM QTY DESCRIPTION PART NUMBER
4 1 Slangenip. 3/4-1"" Z-9046
3 1 Elbow 1" Brass M/FM Z-6033.B
2 1 Breather plug 1"" Z-9056
1 1 Vasketank 100 ltr med muffer Z-8001.R2
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 2 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E
1

D D
2

C C

B B

PARTS LIST Detail filter

ITEM QTY DESCRIPTION PART NUMBER
4 1 Spanner for big blue Z-9062
3 1 Particle filter for BB10 5 my Z-7010
2 1 Slangenip. 3/4-1"" Z-9046
1 1 Big blue filter housing 10"" Z-7004
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 3 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Detail motor and pump

ITEM QTY DESCRIPTION PART NUMBER
1 1 Vaskepumpe NWA-B MD-70RZM Z-3026
1x230V/50-60Hz
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 4 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Detail DOL Starter

ITEM QTY DESCRIPTION PART NUMBER
3 2 Cable gland skintop M25 7-14 Z-4107.8
2 1 Housing DOL starter Z-4120.1
1 1 DOL starter 1,6-2,5A Z-4120
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 5 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

1
E E

D D

C C

B B

PARTS LIST Detail Outlet tank

ITEM QTY DESCRIPTION PART NUMBER
2 1 Tailpiece Elbow PPG 20 Z-6829.20
1 1 Reducer adaptor PVC NRFV 1"-3/4" Z-6839.25.20
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 6 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Detail inlet pump

ITEM QTY DESCRIPTION PART NUMBER
1 1 Tailpiece Elbow PPG 20 Z-6829.20
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 7 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Detail outlet pump

ITEM QTY DESCRIPTION PART NUMBER
1 1 Tailpiece PPG 20 Z-6828.20
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 8 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B 3 B

PARTS LIST Hose outlet filter

ITEM QTY DESCRIPTION PART NUMBER
4 2 Hose clamp 3/4" Z-6606.cl
3 1 Cleaning hose 3/4" standard length: 3m Z-6508
2 1 Slangenip. 3/4-3/4 Z-9045
1 1 Quick con. 3/4"" female HP Z-9022
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 9 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

3
B 2 1 B

PARTS LIST Hose inlet tank

ITEM QTY DESCRIPTION PART NUMBER
3 1 Cleaning hose 3/4" standard length: 3m Z-6508
2 1 Slangenip. 3/4-3/4 Z-9045
1 1 Quick con. 3/4"" female HP Z-9022
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 10 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Hose outlet tank to inlet pump

ITEM QTY DESCRIPTION PART NUMBER
2 2 Hose clamp 3/4" Z-6606.cl
1 1 Cleaning hose 3/4"" Z-6508
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 11 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

E E

D D

C C

B B

PARTS LIST Hose pump to filter

ITEM QTY DESCRIPTION PART NUMBER
2 2 Hose clamp 3/4" Z-6606.cl
1 1 Cleaning hose 3/4" Z-6508
Date Designed by Approved by Scale
"This drawing is the property of NorWater AS and may not
22.11.2013 ABT KV without the owners consent be utilized, copied, reproduced,
transmitted or communicated to a third party."
NA
NorWater AS TLF. +47 53 48 35 50
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
Component arrangement
NW-26554-Z-0126
Cleaning skid CS2 100 Sheet Edition
Z-0201.R2 12 / 12 06
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

F F

Maintenance
space

500
65 460

3
n1

E E

65
800

535
A A

D D

897

590

C C
590

B B

A-A
FOOTPRINT REVISION HISTORY
REV DESCRIPTION APPROVED DATE
09 Hight from floor to fastening point added KV 10.01.17
08 Frame updated KV 02.09.15
07 New art no. ---> Z-0201.R2 KV 30.08.15
Date Designed by Approved by Scale
18.11.2013 ABT KV

"This drawing is the property of NorWater AS and may not

NA
without the owners consent be utilized, copied, reproduced,
NorWater AS TLF. +47 53 48 35 50
transmitted or communicated to a third party."
Hillestad FAX. +47 53 48 35 51
A N-5457 HØYLANDSBYGD www.norwater.no A
Drawing No.
General Arrangement
Dry weight: 40kg NW-26554-Z-0091
Cleaning skid CS2 100 Sheet Edition
Wet weight: 140kg Z-0201.R2 1/1 09
12 11 10 9 8 7 6 5 4 3 2 1
ANNEX H – MATERIAL SAFETY DATASHEETS
 ANNEX H
MATERIAL SAFETY DATASHEETS
CHEMICALS FOR FRESH WATER MAKER SYSTEM

02 10.11.2016 Approved TB KV KV
01 20.03.2015 Approved TB KV KV
Issued Made Choked Apr.
Rev Description
Date By by By

Article no.:

ANNEX H
Document Title:

MATERIAL SAFETY DATASHEETS (MSDS)

Document no.: Rev.: Page:

ANNEX H 02 1/31
 ANNEX H – MSDS 2

TABLE OF CONTENT

1. NW CLEAN A .............................................................................................................. 3

2. MT-10 .......................................................................................................................... 9

3. NW CLEAN C.............................................................................................................18

4. NW CLEAN D.............................................................................................................24

WWW.NORWATER.NO
 ANNEX H – MSDS 3

1. NW CLEAN A

WWW.NORWATER.NO
35727 NW Clean A Date of issue: 2012.02.13

SAFETY DATA SHEET

NW Clean A

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE

COMPANY/UNDERTAKING
Product name NW Clean A

Applications For cleaning of components in drinking water systems.

Supplier Ambio Ingeniørtjenester AS

Godesetdalen 10, 4034 Stavanger
Norway
Tel: +47 51446400
Fax: +47 51446401
[email protected]
http://www.ambio.no
Contact person Bjørn Pedersen (E-mail: [email protected])

Emergency telephone number 112 / National Poisons Information Service (NPIS), phone 0844 892 0111. WEB:
http://www.toxbase.org

2. HAZARDS IDENTIFICATION

Symbol(s)

Contains sodium hydrogensulphite

propylene glycol
Risk phrases R-22 Harmful if swallowed.
R-31 Contact with acids liberates toxic gas.
Safety phrases S-25 Avoid contact with eyes.
S-45 In case of accident or if you feel unwell, seek medical advice immediately (show
the label where possible).
S-46 If swallowed seek medical advice immediately and show this container or label.
S-50 Do not mix with acids.
CLP
Hazard pictograms

ESSENTICON 1 / 5 Created by SafeProduction™

35727 NW Clean A Date of issue: 2012.02.13

Signal word Warning

Hazard statements Acute Tox. 4: H302 Harmful if swallowed.

EUH031 Contact with acids liberates toxic gas.
Precautionary statements P262 Do not get in eyes, on skin, or on clothing.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P301+P310 IF SWALLOWED: Immediately call a POISON CENTER or
doctor/physician.
P301+P330+P331 IF SWALLOWED: rinse mouth. Do NOT induce vomiting.
P501 Dispose contents/container in accordance to local regulations.

3. COMPOSITION/INFORMATION ON INGREDIENTS

Ingredients

Name EC No. CAS No. Content Symbol Classification

sodium hydrogensulphite 231-548-0 7631-90-5 2,5-40 % Xn R-22, R-31

propylene glycol 200-338-0 57-55-6 0-94 % -

CLP

Name CAS No. REACH No. Content Symbol Classification

sodium hydrogensulphite 7631-90-5 2,5-40 % GHS07, , Acute Tox. 4: H302,

Warning EUH031
propylene glycol 57-55-6 0-94 %

Section 16 contains detailed classification phrases.

Composition comments Typical specification:

Sulphur dioxide SO2 mg/l 23,4-24,6
Arsene As ppm <1
Lead Pb ppm <5
Mercury Hg ppm <1
Cadmium Cd ppm <1
Krom Cr ppm <1
Copper Cu ppm <5
Iron Fe pm <5
Manganese Mn ppm <5

4. FIRST AID MEASURES

General Remove victim immediately from source of exposure. General first aid, rest, warmth
and fresh air. Secure open airways. If breathing stops, provide artificial respiration.
Inhalation Provide rest, warmth and fresh air. Get medical attention if any discomfort continues.

Ingestion Rinse nose, mouth and throat with water. Provide rest, warmth and fresh air. Contact
physician if larger quantity has been consumed.
Skin Wash skin with soap and water. Remove contaminated clothing. Get medical attention
if irritation persists after washing.
Eyes Immediately flush with plenty of water for up to 15 minutes. Remove any contact
lenses and open eyes wide apart. Get medical attention if any discomfort continues.

5. FIRE-FIGHTING MEASURES

Extinguishing media Water spray, fog or mist. Powder, foam or CO2. Do not use direct water flow, risk for
spreading the fire.
Special fire fighting procedures Move container from fire area if it can be done without risk.

Specific hazards Not flammable according to national regulations concerning flammable goods.

Hazardous combustion products Fire or high temperatures create: Sulphurous gases (SOx). Carbon monoxide (CO).
Carbon dioxide (CO2).

ESSENTICON 2 / 5 Created by SafeProduction™

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Protective measures in fire Wear self-contained breathing apparatus (SCBA) to prevent contact with thermal
decomposition products.

6. ACCIDENTAL RELEASE MEASURES

Personal protection Wear appropriate personal protective equipment - see Section 8. Avoid inhalation of
vapours and spray mist and contact with skin and eyes. Provide adequate ventilation.
Environmental protection Prevent liquid entering sewers, basements and work pits.

Spill cleanup methods Limit spread of spilled material. Absorb with sand, earth or an inert material. Collect
and reclaim or dispose in sealed containers in licensed waste. Waste treated in
accordance with section 13.

7. HANDLING AND STORAGE

Usage precautions Wear appropriate personal protective equipment - see Section 8. Avoid spilling, skin
and eye contact. Provide good ventilation. Eye wash station should be available at the
work place.
Storage precautions Keep in cool, dry, ventilated storage and closed containers. Keep in original container.
Avoid heating and sunlight. Store separated from: Acids. Oxidising material.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Ingredient name CAS no. Reference LT Exp 8 Hrs ST Exp 15 Min Date

sodium hydrogensulphite 7631-90-5 WEL. 5 mg/m3

propylene glycol 57-55-6 WEL. 150 ppm No std.

Ingredient comments WEL = Workplace exposure limits. SK= Skin absorbance, Rep= Reproduction, Carc=
Carcinogenic Senz= Sensitisers, Mut= Carcinogenic
Protective equipment

Process conditions An eye wash bottle must be available at the work site.

Ventilation Provide adequate general and local exhaust ventilation.

Respirators If ventilation is insufficient, suitable respiratory protection must be provided. Gas

cartridge (acid gases). At work in confined or poorly ventilated spaces, respiratory
protection with air supply must be used.
Protective gloves Protective gloves must be used if there is a risk of direct contact or splash.
Use protective gloves made of: Butyl rubber. Break through time: 4 - 8 hours.
Eye protection Wear approved safety goggles.

Other Protection Protective clothing as needed.

Hygienic work practices Wash at the end of each work shift and before eating, smoking and using the toilet.
Promptly remove non-impervious clothing that becomes wet or contaminated.

9. PHYSICAL AND CHEMICAL PROPERTIES

Appearance Liquid.

Colour Clear. Light yellow.

Odour Sulphur.

Physical data comments Freeze point values:

Temp. Density g/cm3
0 °C 1,35

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-5°C 1,05
-10 °C 1,03
-15 °C 1,03
-20 °C 1,02

The content of propylene glycol should be adjusted according to the exposure

temperature. The content of sodium bisulfite and water will vary as a function of the
propylene glycol addition.
Solubility description Very soluble in water.

Boiling point (°C, interval) ~98 Pressure

Melting/freezing point (°C, interval) <2

Vapour pressure ~27 mbar Temperature (°C) 20

pH-value, conc. solution 3,7 - 4,5

Viscosity (interval) ~4 mPas Temperature (°C) 20

10. STABILITY AND REACTIVITY

Stability Stable when used at recommended storage and handling conditions.

Conditions to avoid Generates toxic gas in contact with acid. Avoid exposure to high temperatures or direct
sunlight.
Hazardous polymerisation Will not polymerise.

Materials to avoid Acids. Oxidising substance.

Hazardous decomp. products No specific hazardous decomposition products noted.

11. TOXICOLOGICAL INFORMATION

Sensitization No allergic reaction is known.

Genotoxicity No known heritable or mutagenic effects.

Carcinogenicity This substance has no evidence of carcinogenic properties.

Reproduction toxicity No known hazardous effects on reproduction, fertility or to the unborn child.

Inhalation Gas or vapour in high concentrations may irritate respiratory system.

Ingestion Harmful if swallowed. Reaction with gastric acid releases sulphur dioxide, which may
give severe lung injury.
Skin May cause irritation.

Eyes May cause irritation to eyes.

Route of entry Skin and/or eye contact. Ingestion.

COMPONENT: sodium hydrogensulphite

Toxic dose - LD50: 1420 mg/kg (oral rat)
COMPONENT: propylene glycol
Toxic dose - LD50: 20000 mg/kg (oral rat)
Toxic dose - LD50 (skin): 20800 mg/kg (skin rabbit)

12. ECOLOGICAL INFORMATION

Ecotoxicity Not regarded as dangerous to the environment. This does not, however, rule out the
possibility that large or frequent smaller emissions of the product may be harmful to
the environment.
Mobility The product is soluble in water. High mobility in soil and water.

Bioaccumulative potential The product is not bioaccumulating.

Persistence and degradability The product is biodegradable.

Other adverse effects Results of PBT and vPvB assessment: No data available.

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COMPONENT: sodium hydrogensulphite

LC 50, 96 Hrs, Fish mg/l: 240 (Gambusia affinis)
EC 50, 48 Hrs, Daphnia, mg/l: 119 (Daphnia magna)
Bioaccumulative potential Component will not bio-accumulate.
COMPONENT: propylene glycol
LC 50, 96 Hrs, Fish mg/l: 45760 (Oncorhynchus mykiss)
EC 50, 48 Hrs, Daphnia, mg/l: 34400 (Daphnia magna)
IC 50, 72 Hrs, Algae, mg/l: 19000
Bioaccumulative potential BCF: 3
Partition coefficient (log Pow) -0,30
Persistence and degradability BOD5/COD:
70 % deg., Method: BOD5

13. DISPOSAL CONSIDERATIONS

General/cleaning Waste is classified as hazardous waste.

Disposal methods Confirm disposal procedures with environmental engineer and local regulations.
Equipment and facilities to be cleaned using mild detergent.
Waste class 16 05 07* discarded inorganic chemicals consisting of or containing dangerous
substances

14. TRANSPORT INFORMATION

General No dangerous goods (ADR/RID, IMDG, IATA/ICAO)

15. REGULATORY INFORMATION

EU directives Regulation 1907/2006/EC (REACH), 1272/2008/EC (CLP), 790/2009/EC,

453/2010/EC. Workplace exposure limits (WEL), UK.

16. OTHER INFORMATION

Explanations to R-phrases in section 3 R-22 Harmful if swallowed.

R-31 Contact with acids liberates toxic gas.
Explanations to classification in section EUH031 Contact with acids liberates toxic gas.
3 H302 Harmful if swallowed.
* Information revised since the previous version of the SDS
Issued by Essenticon AS, Leif Weldingsvei 10, N-3208 Sandefjord, Norge. Tlf.: +47 33 42 34 50 -
Fax: +47 33 42 34 59 www.essenticon.com
Date of issue 2012.02.13

Safety Data Sheet status CLP 01 ATP

Signature R. E. Lunde

Disclaimer The information in this data sheet is considered to be correct according to present
knowledge and experience, but there is no guarantee that it is complete. It is therefore
in the user´s interest to ensure that the information is sufficient for the area it is
intended for.

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 ANNEX H – MSDS 9

2. MT-10

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SAFETY DATA SHEET

MT 10 CHEMICAL CLEANING
SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier

Product name MT 10 CHEMICAL CLEANING
1.2. Relevant identified uses of the substance or mixture and uses advised against
Applications Cleaning of membranes.
1.3. Details of the supplier of the safety data sheet
Supplier Enwa Water Technology AS
P.b 35
N-5583 Vikedal
Tel: +47 52 76 16 50
www.enwa.com

Contact person Tore Imsland (e-mail: [email protected], tlf. +47 52 76 16 50)

1.4. Emergency telephone number
Emergency telephone number 112 # The UK National Poisons Emergency number: +44 870 600 6266 WEB:
http://www.toxbase.org

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture

Classification according to directives Xn, R-22
67/548/EEC, 99/45/EC & 2001/58/EC C, R-35
(DSD/DPD)
Classification according to directive GHS05, Warning
1272/2008 (CLP) Skin Corr. 1A: H314
2.2. Label elements
CLP
Hazard pictograms

Signal word Warning

Hazard statements Skin Corr. 1A: H314 Causes severe skin burns and eye damage.
Precautionary statements P280 Wear protective gloves/protective clothing/eye protection/face protection.
P301+P330+P331 IF SWALLOWED: rinse mouth. Do NOT induce vomiting.
P303+P361+P353 IF ON SKIN (or hair): Remove/Take off immediately all contaminated
clothing. Rinse skin with water/shower.
P304+P340 IF INHALED: Remove victim to fresh air and keep at rest in a position
comfortable for breathing.
P310 Immediately call a POISON CENTER or doctor/physician.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.

Contains sodium hydroxide

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2.3. Other hazards

Meets the criteria for vPvB No.
Meets the criteria for PBT No.
Other hazards which do not contribute to No known risks.
classification

SECTION 3: Composition/information on ingredients

3.2. Mixtures
Ingredients

Name EC No. CAS No. Content Symbol Classification

EDTA (tetrasodium) 200-573-9 64-02-8 25-30 % Xn R-22, R-41

sodium hydroxide 215-185-5 1310-73-2 10-20 % C R-35
sodium dodecyl benzensulfonate 25155-30-0 2-5 % Xi R-22, R-37/38, R-41

CLP

Name REACH No. Content Symbol Classification CAS No.

EDTA (tetrasodium) 01-211951043 25-30 % GHS07, GHS05, Acute Tox. 4: 64-02-8

1-57-0000 , Danger H302, Eye Dam.
1: H318
sodium hydroxide 01-211945789 10-20 % GHS05, , Skin Corr. 1A: 1310-73-2
2-27-0000 Danger H314
sodium dodecyl benzensulfonate N/A 2-5 % GHS07, GHS05 Acute Tox. 4: 25155-30-0
H302, Skin Irrit.
2: H315, Eye
Dam. 1: H318,
STOT SE 3:
H335

Section 16 contains detailed classification phrases.

SECTION 4: First aid measures

4.1. Description of first aid measures

General If symptoms persist or in doubt, seek medical attention.
4.2. Most important symptoms and effects, both acute and delayed
Specific first aid treatment No specific first aid measures noted.
4.3. Indication of any immediate medical attention and special treatment needed
Inhalation Move the exposed person to fresh air at once. Seek medical attention immediately.
Ingestion Rinse mouth with water. Provide rest, warmth and fresh air. DO NOT INDUCE VOMITING!
Obtain emergency medical attention.
Skin Remove contaminated clothing. Flush skin thoroughly with water. Continue to rinse for at
least 15 minutes and seek medical attention.
Eyes Immediately flush with plenty of water for up to 15 minutes. Remove any contact lenses and
open eyes wide apart. Get medical attention immediately. Continue to rinse.

SECTION 5: Firefighting measures

5.1. Extinguishing media

Extinguishing media Use extinguishing media appropriate for surrounding fire.
Special fire fighting procedures Containers close to fire should be removed or cooled with water.

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5.2. Special hazards arising from the substance or mixture

Specific hazards Non-flammable.
5.3. Advice for firefighters
Protective measures in fire Wear self-contained breathing apparatus (SCBA) to prevent contact with thermal
decomposition products.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures

Personal protection Wear appropriate personal protective equipment - see Section 8. Keep public away from
danger area. Avoid contact with skin and eyes. Avoid inhalation of dust. Ensure adequate
ventilation.

6.2. Environmental precautions

Environmental protection Dyke to prevent entering any sewer or waterway.
6.3. Methods and material for containment and cleaning up
Spill cleanup methods Pick up mechanically or with a vacuum cleaner. Collect in containers and seal securely. Flush
area with water.
6.4. Reference to other sections
See section 13 for waste handling.

SECTION 7: Handling and storage

7.1. Precautions for safe handling

Usage precautions Wear appropriate personal protective equipment - see Section 8. Avoid spilling, skin and eye
contact. Provide good ventilation. Avoid inhalation of dust. Never add consentrated product to
warm or hot solutions. Risk of exotermic reaction.

7.2. Conditions for safe storage, including any incompatibilities

Storage precautions Keep in cool, dry, ventilated storage and closed containers. Keep in original container. Do not
store in sunlight. Keep away from incompatible materials. Keep separate from food,
feedstuffs, fertilisers and other sensitive material. Store at temperature, °C: -10 - 35

Storage criteria Corrosive storage.

7.3. Specific end use(s)
Specific use(s) For professional use only.

SECTION 8: Exposure controls/personal protection

8.1. Control parameters

Ingredient name CAS no. Reference LT Exp 8 Hrs ST Exp 15 Min Date

sodium hydroxide 1310-73-2 WEL. 2 mg/m3

Ingredient comments WEL = Workplace exposure limits. SK= Skin absorbance, Rep= Reproduction, Carc=
Carcinogenic Senz= Sensitisers, Mut= Carcinogenic
Protective equipment

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Process conditions Provide eyewash station.

Ventilation Provide adequate general and local exhaust ventilation.
8.2. Exposure controls
Respirators Normally not required. Respiratory protection must be used if air concentration exceeds
acceptable level. In case of inadequate ventilation or risk of inhalation of dust, use suitable
respiratory equipment with particle filter (type P2). Standard EN 149.

Protective gloves Use protective gloves made of: Nitrile. Butyl rubber. Time of breakthrough is not known,
change gloves regulary. Suitable glove must be chosen in consultation with the gloves
supplier, giving information of the breakthrough time for the glove material. Standard EN 374.

Eye protection Use approved safety goggles or face shield. Standard EN 166.
Other Protection Wear rubber apron. Wear rubber footwear.
Hygienic work practices When using do not eat, drink or smoke. Wash at the end of each work shift and before eating,
smoking and using the toilet.
Other exposure limits Personal protective equipment should be selected according to the CEN standards and in
cooperation with the supplier of personal protective equipment.
DNEL No data.
PNEC No data.

SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties

Appearance Powder.
Colour Yellowish.
Solubility description Partly soluble in water.
Boiling point (°C, interval) > 100 Pressure
Density (g/cm3) 0,95 - 0,969 Temperature (°C) 20
pH-value, diluted solution 12,3-12,7 Concentration %M 1%
Flash point (°C) > 100 Method
9.2. Other information
Safety information Not known.

SECTION 10: Stability and reactivity

10.1. Reactivity
No information.
10.2. Chemical stability
Stable when used at recommended storage and handling conditions.
10.3. Possibility of hazardous reactions
Hazardous polymerisation Will not polymerise.
10.4. Conditions to avoid
No known risk factors.
10.5. Incompatible materials
Materials to avoid Metals. Acids. Alkalis.
10.6. Hazardous decomposition products
Hazardous decomp. products No hazardous decomposition products are emitted at recommended use and storage
conditions.

SECTION 11: Toxicological information

11.1. Information on toxicological effects

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Sensitization No allergic reaction is known.

Genotoxicity No known heritable or mutagenic effects.
Carcinogenicity No evidence of carcinogenic properties.
Reproduction toxicity No known hazardous effects on reproduction, fertility or to the unborn child.
Inhalation Will cause severe burning in mouth and respiratory system. Exposure to decomposition
products may be harmful. Serious effects may be delayed after exposure.

Ingestion Causes burns. Strongly corrosive. Even small amounts may be fatal. Symptoms are severe
burning pains in mouth, throat and stomach.
Skin Causes burns.
Eyes Causes burns. Immediate first aid is necessary.
COMPONENT: EDTA (tetrasodium)
Toxic dose - LD50: 1700 mg/kg (oral rat)
COMPONENT: sodium hydroxide
Toxic dose - LD50: >500 mg/kg (oral rabbit)
Toxic dose - LD50 (skin): 1350 mg/kg (skin rabbit)
COMPONENT: sodium dodecyl benzensulfonate
Toxic dose - LD50: 438 mg/kg (oral rat)

SECTION 12: Ecological information

12.1. Toxicity
Ecotoxicity Not regarded as dangerous to the environment. This does not, however, rule out the
possibility that large or frequent smaller emissions of the product may be harmful to the
environment.

12.2. Persistence and degradability

The surfactant(s) contained in this preparation complies(comply) with the biodegradability
criteria as laid down in Regulation (EC) No.648/2004 on detergents.
12.3. Bioaccumulative potential
Unknown.
12.4. Mobility in soil
Mobility Unknown.
12.5. Results of PBT and vPvB assessment
PTB/vPvB Component(s) is not identified as a PBT or vPvB-substance.
12.6. Other adverse effects
No known information.

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COMPONENT: EDTA (tetrasodium)

LC 50, 96 Hrs, Fish mg/l: 121 Art: Lepomis macrochirus
EC 50, 48 Hrs, Daphnia, mg/l: < 625 Art: D.magna
IC 50, 72 Hrs, Algae, mg/l: 11
Bioaccumulative potential BCF:1
Partition coefficient (log Pow) < -3,86
Persistence and degradability BOD5/COD: < 0,004
5 % deg., 28days, Method: OECD 301C
COMPONENT: sodium hydroxide
LC 50, 96 Hrs, Fish mg/l: 45 (Oncorhynchus mykiss)
EC 50, 48 Hrs, Daphnia, mg/l: 30 (Daphnia magna)
Bioaccumulative potential Component will not bio-accumulate.
Partition coefficient (log Pow) <0
COMPONENT: sodium dodecyl benzensulfonate
Ecotoxicology data EC50 96 hours Daphnia 2,19 mg/l
LC50 48 hours Guldid 4,1 mg/l
LC 50, 96 Hrs, Fish mg/l: 3,2 Art: Oncorhynchus mykiss
EC 50, 48 Hrs, Daphnia, mg/l: 19,9 Art: D. pulex
IC 50, 72 Hrs, Algae, mg/l: > 0,9
Bioaccumulative potential BCF:130
Log Pow: 0,45
Persistence and degradability > 90 % deg., 12 days, Method: OECD 301E

SECTION 13: Disposal considerations

13.1. Waste treatment methods

General/cleaning Waste is classified as hazardous waste.
Disposal methods Confirm disposal procedures with environmental engineer and local regulations.
Waste class 20 01 15* alkalines
The given EWC-code is a guiding, and the code depends on how the waste is formed. User
must evaluate the choice of correct code.
Contaminated packaging The product packaging must be disposed of in compliance with the country specific
regulations.

SECTION 14: Transport information

Label for conveyance

ROAD TRANSPORT (ADR):

14.1. UN number
UN no. road 1823
UN no. sea 1823
UN no., air 1823
14.2. UN proper shipping name
Proper shipping name (national) SODIUM HYDROXIDE, SOLID
Proper shipping name (international) SODIUM HYDROXIDE, SOLID
14.3. Transport hazard class(es)
ADR class no. 8
ADR Hazard labels 8

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Classification code C6
Hazard no. (ADR) 80
Road transport notes Tunnel restriction code: (E)
RAIL TRANSPORT (RID):
RID class no. 8
RID Hazard labels 8
SEA TRANSPORT (IMDG):
IMDG class 8
EmS no. F-A, S-F
TRANSPORT BY INLAND WATERWAYS (ADN):
AIR TRANSPORT (IATA-DGR / ICAO-TI):
IATA/ICAO class 8
IATA/ICAO Hazard label Corrosive
14.4. Packing group
ADR packing group II
RID packing group II
IMDG packing group II
IATA/ICAO packing group II
14.5. Environmental hazards
Transport by inland waterways Not applicable.
notes
14.6. Special precautions for user
No particular precautions.
14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
No IBC-code for bulk transport offshore (MARPOL).

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
EU directives EC-regulation 453/2010/EC, 1907/2006/EC (REACH), 1272/2008/EC (CLP), 790/2009/EC.
Transport of dangerous goods (ADR/RID, IMDG, IATA/ICAO). Workplace exposure limits.

Other information Safety Data Sheet has been prepared using information provided by the manufacturer.
According to EU regulation 648/2004 on detergents: 15-30 % EDTA, 5-15 % fosfater, < 5 %
anioniske overflateaktive stoffer.

15.2. Chemical safety assessment

Chemical Safety Assessment Chemical Safety Report (CSR) has not been carried out for this product.

SECTION 16: Other information

Explanations to R-phrases in section 3 R-22 Harmful if swallowed.

R-35 Causes severe burns.
R-37/38 Irritating to respiratory system and skin.
R-41 Risk of serious damage to eye.

Explanations to classification in section 3 H302 Harmful if swallowed.

H314 Causes severe skin burns and eye damage.
H315 Causes skin irritation.
H318 Causes serious eye damage.
H335 May cause respiratory irritation.

DSD/DPD
Labeling C,

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Risk phrases R-22 Harmful if swallowed.

R-35 Causes severe burns.
* Information revised since the previous version of the SDS
Issued by Essenticon AS, Leif Weldingsvei 18, N-3208 Sandefjord, Norway. E-mail:
[email protected]. Phone.: +47 33 42 34 50 - Fax: +47 33 42 34 59 www.essenticon.com

Date of issue 2014.09.04

Safety Data Sheet status CLP 03 ATP
Signature BH
Disclaimer The information in this data sheet is considered to be correct according to present knowledge
and experience, but there is no guarantee that it is complete. It is therefore in the user´s
interest to ensure that the information is sufficient for the area it is intended for.

8 / 8 Created by SafeProduction™
 ANNEX H – MSDS 18

3. NW CLEAN C

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SAFETY DATA SHEET

NW Clean C

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE

COMPANY/UNDERTAKING
Product name NW Clean C

Applications For cleaning of components in drinking water systems.

Supplier Ambio Ingeniørtjenester AS

Godesetdalen 10, 4034 Stavanger
Norway
Tel: +47 51446400
Fax: +47 51446401
[email protected]
http://www.ambio.no
Contact person Bjørn Pedersen (E-mail: [email protected])

Emergency telephone number 112 / National Poisons Information Service (NPIS), phone 0844 892 0111. WEB:
http://www.toxbase.org
CAS No. 5949-29-1

2. HAZARDS IDENTIFICATION

Symbol(s)

Contains citric acid

Risk phrases R-36 Irritating to eyes.

Safety phrases S-23/24/25 Avoid inhalation and contact with skin and eyes.
S-26 In case of contact with eyes, rinse immediately with plenty of water and seek
medical advice.
CLP
Hazard pictograms

Signal word Warning

Hazard statements Eye Irrit. 2: H319 Causes serious eye irritation.

Precautionary statements P262 Do not get in eyes, on skin, or on clothing.

P280 Wear protective gloves/protective clothing/eye protection/face protection.
P301+P310 IF SWALLOWED: Immediately call a POISON CENTER or
doctor/physician.
P304+P340 IF INHALED: Remove victim to fresh air and keep at rest in a position

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comfortable for breathing.

P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes.
Remove contact lenses, if present and easy to do. Continue rinsing.
P501 Dispose contents/container in accordance to local regulations.

3. COMPOSITION/INFORMATION ON INGREDIENTS

Ingredients

Name EC No. CAS No. Content Symbol Classification

citric acid 201-069-1 5949-29-1 60-100 % -

CLP

Name CAS No. REACH No. Content Symbol Classification

citric acid 5949-29-1 60-100 % GHS07 Eye Irrit. 2: H319

Section 16 contains detailed classification phrases.

Composition comments Typical specification:

Oxalic acid / oxalate < 100 mg/kg
Sulphate < 100 mg/kg
Heavy metals < 5 mg/kg
Arsenic < 1 mg/kg
Lead < 0.5 mg/kg
Mercury < 0.5 mg/kg
Calcium < 30 mg/kg
Iron < 3 mg/kg
Chloride < 5 mg/kg

Residue on ignition (USP / FCC) < 0.05 %

Sulphated ash < 0.05 %
Water < 0.50 %
Assay 99.7 - 100.3 %

4. FIRST AID MEASURES

General Remove victim immediately from source of exposure. General first aid, rest, warmth
and fresh air. Secure open airways. If breathing stops, provide artificial respiration.
Inhalation Provide rest, warmth and fresh air. Get medical attention if any discomfort continues.

Ingestion Do not induce vomiting. If vomiting occurs, the head should be kept low so that
stomach vomit doesn't enter the lungs. Rinse nose, mouth and throat with water. Give
lots of water, then 3-4 tablespoons of active carbon or paraffin emulsion. Get medical
attention immediately!
Skin Wash skin with soap and water. Get medical attention if irritation persists after
washing.
Eyes Immediately flush with plenty of water for up to 15 minutes. Remove any contact
lenses and open eyes wide apart. Get medical attention if any discomfort continues.

5. FIRE-FIGHTING MEASURES

Extinguishing media Use extinguishing media appropriate for surrounding fire.

Special fire fighting procedures Move container from fire area if it can be done without risk.

Specific hazards Not flammable according to national regulations concerning flammable goods.

Hazardous combustion products Fire or high temperatures create: Corrosive gases/vapours/fumes.

Protective measures in fire Wear self-contained breathing apparatus (SCBA) to prevent contact with thermal
decomposition products.

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6. ACCIDENTAL RELEASE MEASURES

Personal protection Wear appropriate personal protective equipment - see Section 8. Avoid skin-,
eyecontact and inhalation of steam. Provide adequate ventilation.
Environmental protection Contain spillages with sand, earth or any suitable adsorbent material. Prevent liquid
entering sewers, basements and work pits.
Spill cleanup methods Limit spread of spilled material. Pick up mechanically or with a vacuum cleaner.
Waste treated in accordance with section 13.

7. HANDLING AND STORAGE

Usage precautions Wear appropriate personal protective equipment - see Section 8. Avoid spilling, skin
and eye contact. Provide good ventilation.
Storage precautions Keep in cool, dry, ventilated storage and closed containers. Store separated from:
Alkalis.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Ingredient comments No exposure limits noted for ingredient(s).

Protective equipment

Process conditions Provide eyewash station.

Ventilation Provide adequate general and local exhaust ventilation.

Respirators In case of inadequate ventilation or risk of inhalation of dust, use suitable respiratory
equipment with particle filter (type P3).
Protective gloves Protective gloves must be used if there is a risk of direct contact or splash.
Use protective gloves made of: Nitrile. Neoprene. 4H. Polyvinyl chloride (PVC). Break
through time 8 hours.
Eye protection Wear approved safety goggles.

Other Protection Protective clothing as needed.

Hygienic work practices Wash at the end of each work shift and before eating, smoking and using the toilet.
Promptly remove non-impervious clothing that becomes wet or contaminated.

9. PHYSICAL AND CHEMICAL PROPERTIES

Appearance Powder. Granules.

Colour White.

Odour None. Taste: Acidic.

Solubility description Very soluble in water.

Solubility value (g/100g H2O 20°C) 60

Molecular weight 210.14

Melting/freezing point (°C, interval) 100

Density (g/cm3) 0,85 Temperature (°C) 20

pH-value, diluted solution 2,2 Concentration %M 1%
Decomposition temp. (°C) 153

Auto ignition temp. (°C) 500

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10. STABILITY AND REACTIVITY

Stability Stable under normal temperature conditions and recommended use.

Hazardous polymerisation Will not polymerise.

Materials to avoid Bases and alkalies.

Hazardous decomp. products No specific hazardous decomposition products noted.

11. TOXICOLOGICAL INFORMATION

Sensitization No allergic reaction is known.

Genotoxicity No known heritable or mutagenic effects.

Carcinogenicity This substance has no evidence of carcinogenic properties.

Reproduction toxicity No known hazardous effects on reproduction, fertility or to the unborn child.

Inhalation Gas or vapour in high concentrations may irritate respiratory system.

Ingestion Ingestion of great quantities may cause discomfort.

Skin Liquid or powder may irritate skin.

Eyes Irritating to eyes.

Route of entry Skin and/or eye contact. Ingestion.

COMPONENT: citric acid

Toxic dose - LD50: 5040 mg/kg (oral rat)

12. ECOLOGICAL INFORMATION

Ecotoxicity Not regarded as dangerous to the environment. This does not, however, rule out the
possibility that large or frequent smaller emissions of the product may be harmful to
the environment. The product may affect the acidity (pH-factor) in water with risk of
harmful effects to aquatic organisms.
Mobility The product is soluble in water. High mobility in soil and water.

Bioaccumulative potential The product is not bioaccumulating.

Persistence and degradability The product contains essential inorganic compounds and the biodegradability is
therefore not relevant.
Other adverse effects Results of PBT and vPvB assessment: No data available.

COMPONENT: citric acid

Ecotoxicology data Acute toxicity. LC50 96 hours fish 440 - 760 mg/l (Leuciscus idus)
Acute toxicity. EC50 Pseudomona subspicata >10000 mg/l (Bakterie,
Method DIN 34812 T.8))
LC 50, 96 Hrs, Fish mg/l: 440 - 706 (Carassius auratas)
EC 50, 48 Hrs, Daphnia, mg/l: 80 -120 (72h)
IC 50, 72 Hrs, Algae, mg/l: 640 (Scenedesmus quadricauda)
Partition coefficient (log Pow) <1
Persistence and degradability Biodegradability: 98%, method OECD 302B.

13. DISPOSAL CONSIDERATIONS

General/cleaning Waste is classified as hazardous waste.

Disposal methods Confirm disposal procedures with environmental engineer and local regulations.
Equipment and facilities to be cleaned using mild detergent.
Waste class 16 05 07* discarded inorganic chemicals consisting of or containing dangerous
substances

14. TRANSPORT INFORMATION

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General No dangerous goods (ADR/RID, IMDG, IATA/ICAO)

15. REGULATORY INFORMATION

EU directives Regulation 1907/2006/EC (REACH), 1272/2008/EC (CLP), 790/2009/EC,

453/2010/EC. Workplace exposure limits (WEL), UK.

16. OTHER INFORMATION

Explanations to R-phrases in section 3

Explanations to classification in section H319 Causes serious eye irritation.

3
* Information revised since the previous version of the SDS
Issued by Essenticon AS, Leif Weldingsvei 10, N-3208 Sandefjord, Norge. Tlf.: +47 33 42 34 50 -
Fax: +47 33 42 34 59 www.essenticon.com
Date of issue 2012.02.13

Safety Data Sheet status CLP 01 ATP

Signature R. E. Lunde

Disclaimer The information in this data sheet is considered to be correct according to present
knowledge and experience, but there is no guarantee that it is complete. It is therefore
in the user´s interest to ensure that the information is sufficient for the area it is
intended for.

ESSENTICON 5 / 5 Created by SafeProduction™

 ANNEX H – MSDS 24

4. NW CLEAN D

WWW.NORWATER.NO
35733 NW Clean D Date of issue: 2012.02.13

SAFETY DATA SHEET

NW Clean D

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE

COMPANY/UNDERTAKING
Product name NW Clean D

Applications For cleaning of components in drinking water systems.

Supplier Ambio Ingeniørtjenester AS

Godesetdalen 10, 4034 Stavanger
Norway
Tel: +47 51446400
Fax: +47 51446401
[email protected]
http://www.ambio.no
Contact person Bjørn Pedersen (E-mail: [email protected])

Emergency telephone number 112 / National Poisons Information Service (NPIS), phone 0844 892 0111. WEB:
http://www.toxbase.org

2. HAZARDS IDENTIFICATION

Symbol(s)

Contains hydrogen peroxide solution

peracetic acid solution
acetic acid ... %
Risk phrases R-5 Heating may cause explosion.
R-7 May cause fire.
R-8 Contact with combustible material may cause fire.
R-20/21/22 Harmful by inhalation, in contact with skin and if swallowed.
R-34 Causes burns.
R-50 Very toxic to aquatic organisms.
Safety phrases S-1/2 Keep locked up and out of reach of children.
S-26 In case of contact with eyes, rinse immediately with plenty of water and seek
medical advice.
S-28 After contact with skin, wash immediately with plenty of water.
S-45 In case of accident or if you feel unwell, seek medical advice immediately (show
the label where possible).
S-50 Do not mix with acids.
CLP
Hazard pictograms

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Signal word Danger

Hazard statements Self-react. B: H241 Heating may cause a fire or explosion.

Ox. Liq. 3: H272 May intensify fire; oxidiser.
Acute Tox. 4: H302 Harmful if swallowed.
Acute Tox. 4: H312 Harmful in contact with skin.
Skin Corr. 1B: H314 Causes severe skin burns and eye damage.
Acute Tox. 4: H332 Harmful if inhaled.
Precautionary statements P101 If medical advice is needed, have product container or label at hand.
P102 Keep out of reach of children.
P273 Avoid release to the environment.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P301+P310 IF SWALLOWED: Immediately call a POISON CENTER or
doctor/physician.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P304+P340 IF INHALED: Remove victim to fresh air and keep at rest in a position
comfortable for breathing.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes.
Remove contact lenses, if present and easy to do. Continue rinsing.
P501 Dispose contents/container in accordance to local regulations.

3. COMPOSITION/INFORMATION ON INGREDIENTS

Ingredients

Name EC No. CAS No. Content Symbol Classification

hydrogen peroxide solution 231-765-0 7722-84-1 5-15 % C ,O R-5, R-8, R-20/22, R-35
peracetic acid solution 201-186-8 79-21-0 10-30 % C ,O ,N R-7, R-10, R-20/21/22,
R-35, R-50
acetic acid ... % 200-580-7 64-19-7 20-40 % C R-10, R-35

CLP

Name CAS No. REACH No. Content Symbol Classification

hydrogen peroxide solution 7722-84-1 5-15 % GHS03, Ox. Liq. 1: H271, Acute
GHS07, Tox. 4: H302, Acute Tox.
GHS05, , 4: H332, Skin Corr. 1A:
Danger H314
peracetic acid solution 79-21-0 10-30 % GHS02, Flam. Liq. 3: H226, Org.
GHS09, Perox. CD: H242, Acute
GHS07, Tox. 4: H302, Acute Tox.
GHS05, , 4: H312, Acute Tox. 4:
Danger H332, Skin Corr. 1A:
H314, Aquatic Acute 1:
H400
acetic acid ... % 64-19-7 20-40 % GHS05, GHS02 Flam. Liq. 3: H226, Skin
Corr. 1A: H314

Section 16 contains detailed classification phrases.

4. FIRST AID MEASURES

General Remove victim immediately from source of exposure. General first aid, rest, warmth
and fresh air. Secure open airways. If breathing stops, provide artificial respiration.

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Inhalation Provide rest, warmth and fresh air. Get medical attention if any discomfort continues.

Ingestion Do not induce vomiting. If vomiting occurs, the head should be kept low so that
stomach vomit doesn't enter the lungs. Rinse nose, mouth and throat with water. Give
lots of water, then 3-4 tablespoons of active carbon or paraffin emulsion. Get medical
attention immediately!
Skin Promptly flush contaminated skin with water. Promptly remove clothing if soaked
through and flush the skin with water. Important to remove the substance from the skin
immediately. Get medical attention if irritation persists after washing.
Chemical burns must be treated by a physician.
Eyes Immediately flush with plenty of water for up to 15 minutes. Remove any contact
lenses and open eyes wide apart. Get medical attention if any discomfort continues.
Chemical burns must be treated by a physician.

5. FIRE-FIGHTING MEASURES

Extinguishing media Water spray, fog or mist. Powder, foam or CO2.

Special fire fighting procedures Move container from fire area if it can be done without risk.

Specific hazards OXIDISING! Risk of explosion if heated.

Hazardous combustion products Fire or high temperatures create: Oxides of Chlorine. Corrosive gases/vapours/fumes.

Protective measures in fire Wear self-contained breathing apparatus (SCBA) to prevent contact with thermal
decomposition products.

6. ACCIDENTAL RELEASE MEASURES

Personal protection Wear appropriate personal protective equipment - see Section 8. Avoid skin-,
eyecontact and inhalation of steam. Provide adequate ventilation.
Environmental protection Contain spillages with sand, earth or any suitable adsorbent material. Prevent liquid
entering sewers, basements and work pits.
Spill cleanup methods Limit spread of spilled material. Absorb with inactive materials as vermikulite, sand,
dolomite, diatomene etc. Deliver to approved reception facility. Collect and reclaim or
dispose in sealed containers to licensed waste plant. DO NOT touch spilled material.
Waste treated in accordance with section 13.

7. HANDLING AND STORAGE

Usage precautions Wear appropriate personal protective equipment - see Section 8. Avoid spilling, skin
and eye contact. Provide good ventilation. Eye wash facilities and emergency shower
must be available when handling this product.
Storage precautions Keep in cool, dry, ventilated storage and closed containers. Avoid heating and
sunlight. Oxidising material - Keep away from flammable and combustible materials.
Store away from oxidizing agents or combustible material.
Storage criteria Corrosive storage. Oxidiser storage.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Ingredient name CAS no. Reference LT Exp 8 Hrs ST Exp 15 Min Date

hydrogen peroxide solution 7722-84-1 WEL. 1 / 1.4 2 / 2.8

ppm/mg/m³ ppm/mg/m3

Ingredient comments WEL = Workplace exposure limits. SK= Skin absorbance, Rep= Reproduction, Carc=
Carcinogenic Senz= Sensitisers, Mut= Carcinogenic
Protective equipment

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Process conditions Eyewash fountains and safety showers must be present on the workplace.

Ventilation Provide adequate general and local exhaust ventilation.

Respirators If ventilation is insufficient, suitable respiratory protection must be provided. Gas

cartridge (acid gases). At work in confined or poorly ventilated spaces, respiratory
protection with air supply must be used.
Protective gloves Protective gloves must be used if there is a risk of direct contact or splash.
Use protective gloves made of: 4H. Viton ® rubber (fluor rubber). Butyl rubber. Break
through time: 4 - 8 hours.
Eye protection Wear approved safety goggles.

Other Protection Protective clothing as needed.

Hygienic work practices Wash at the end of each work shift and before eating, smoking and using the toilet.
Promptly remove non-impervious clothing that becomes wet or contaminated.

9. PHYSICAL AND CHEMICAL PROPERTIES

Appearance Liquid.

Colour Clear.

Odour Pungent.

Solubility description Very soluble in water.

Boiling point (°C, interval) >100 Pressure

Density (g/cm3) 1,1 Temperature (°C) 20

Vapour pressure 20 - 25 mmHg Temperature (°C) 25
pH-value, conc. solution ~1

Flash point (°C) >80 Method CC (Closed cup).

10. STABILITY AND REACTIVITY

Stability Stable under normal temperature conditions and recommended use.

Conditions to avoid Avoid excessive heat, flames and other sources of ignition. Avoid contact with strong
acids and bases.
Hazardous polymerisation Will not polymerise.

Materials to avoid Oxidising substance.

Hazardous decomp. products No specific hazardous decomposition products noted.

11. TOXICOLOGICAL INFORMATION

Sensitization No allergic reaction is known.

Genotoxicity No known heritable or mutagenic effects.

Carcinogenicity This substance has no evidence of carcinogenic properties.

Reproduction toxicity No known hazardous effects on reproduction, fertility or to the unborn child.

Inhalation Harmful by inhalation. Corrosive if inhalating aerosoles.

Ingestion Corrosive. Even small amounts may cause serious damage.

Skin Corrosive. Prolonged contact causes serious tissue damage.

Eyes Corrosive. Immediate first aid is necessary. Risk of serious damage to eye.

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Route of entry Skin and/or eye contact. Ingestion.

COMPONENT: hydrogen peroxide solution

Toxic dose - LD50: 1518 mg/kg (oral rat)
Toxic dose - LD50 (skin): 3000 mg/kg (skin rat)
Toxic conc. - LC50: 2 mg/l/4h (inhalation rat)
COMPONENT: peracetic acid solution
Toxic dose - LD50: 1600 mg/kg (oral rat)
Toxic dose - LD50 (skin): 1400 mg/kg (skin rabbit)
Carcinogenicity OSHA Carcinogen Candidate List.
COMPONENT: acetic acid ... %
Toxic dose - LD50: 3310 mg/kg (oral rat)
Toxic dose - LD50 (skin): 1060 mg/kg (skin rabbit)
Toxic conc. - LC50: 11,4 mg/l/4h (inhalation rat)

12. ECOLOGICAL INFORMATION

Ecotoxicity Not regarded as dangerous to the environment. This does not, however, rule out the
possibility that large or frequent smaller emissions of the product may be harmful to
the environment. The product may affect the acidity (pH-factor) in water with risk of
harmful effects to aquatic organisms.
Mobility The product is soluble in water. High mobility in soil and water.

Bioaccumulative potential The product is not bioaccumulating.

Persistence and degradability The product contains essential inorganic compounds and the biodegradability is
therefore not relevant.
Other adverse effects Results of PBT and vPvB assessment: No data available.

COMPONENT: hydrogen peroxide solution

LC 50, 96 Hrs, Fish mg/l: 16,4 (Pimephales promelas)
EC 50, 48 Hrs, Daphnia, mg/l: 2,8 (Daphnia pulex)
IC 50, 72 Hrs, Algae, mg/l: 2,5 (Chlorella vulgaris)
Bioaccumulative potential The product is not bioaccumulating.
Partition coefficient (log Pow) -1,5
Persistence and degradability The product is easily biodegradable.
COMPONENT: peracetic acid solution
EC 50, 48 Hrs, Daphnia, mg/l: 3,3 (Daphnia magna)
IC 50, 72 Hrs, Algae, mg/l: 0,18
Bioaccumulative potential BCF:1
Partition coefficient (log Pow) -1,09
COMPONENT: acetic acid ... %
LC 50, 96 Hrs, Fish mg/l: 79 (Pimephales promelas)
EC 50, 48 Hrs, Daphnia, mg/l: 65 (Daphnia magna) (24 h)
Bioaccumulative potential BCF: < 10
Partition coefficient (log Pow) -0,23
Persistence and degradability >60 % deg., 28 days, Method: OECD 301E

13. DISPOSAL CONSIDERATIONS

General/cleaning Waste is classified as hazardous waste.

Disposal methods Confirm disposal procedures with environmental engineer and local regulations.
Equipment and facilities to be cleaned using mild detergent.
Waste class 16 05 07* discarded inorganic chemicals consisting of or containing dangerous
substances

14. TRANSPORT INFORMATION

Label for conveyance

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Proper shipping name (national) HYDROGEN PEROXIDE AND PEROXYACETIC ACID MIXTURE, STABILIZED

Proper shipping name (international) HYDROGEN PEROXIDE AND PEROXYACETIC ACID MIXTURE, STABILIZED

ROAD TRANSPORT (ADR):

UN no. road 3149
ADR class no. 5.1
ADR Hazard labels 5.1+8
Classification code OC1
ADR packing group III
Hazard no. (ADR) 58
RAIL TRANSPORT (RID):
RID class no. 5.1
RID Hazard labels 5.1+8
RID packing group III
SEA TRANSPORT (IMDG):
UN no. sea 3149
IMDG class 5.1
IMDG subsidiary risk 8
IMDG packing group III
EmS no. F-H, S-Q
AIR TRANSPORT (IATA-DGR / ICAO-TI):
UN no., air 3149
IATA/ICAO class 5.1
IATA/ICAO Hazard label Oxidizer & Corrosive
IATA/ICAO subsidiary risk 8
IATA/ICAO packing group III

15. REGULATORY INFORMATION

EU directives Regulation 1907/2006/EC (REACH), 1272/2008/EC (CLP), 790/2009/EC,

453/2010/EC. Workplace exposure limits (WEL), UK.

16. OTHER INFORMATION

Explanations to R-phrases in section 3 R-10 Flammable.

R-20/21/22 Harmful by inhalation, in contact with skin and if swallowed.
R-20/22 Harmful by inhalation and if swallowed.
R-35 Causes severe burns.
R-5 Heating may cause explosion.
R-50 Very toxic to aquatic organisms.
R-7 May cause fire.
R-8 Contact with combustible material may cause fire.
Explanations to classification in section H226 Flammable liquid and vapour.
3 H242 Heating may cause a fire.
H271 May cause fire or explosion; strong oxidiser.
H302 Harmful if swallowed.
H312 Harmful in contact with skin.

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H314 Causes severe skin burns and eye damage.

H332 Harmful if inhaled.
H400 Very toxic to aquatic life.
* Information revised since the previous version of the SDS
Issued by Essenticon AS, Leif Weldingsvei 10, N-3208 Sandefjord, Norge. Tlf.: +47 33 42 34 50 -
Fax: +47 33 42 34 59 www.essenticon.com
Date of issue 2012.02.13

Safety Data Sheet status CLP 01 ATP

Signature R. E. Lunde

Disclaimer The information in this data sheet is considered to be correct according to present
knowledge and experience, but there is no guarantee that it is complete. It is therefore
in the user´s interest to ensure that the information is sufficient for the area it is
intended for.

ESSENTICON 7 / 7 Created by SafeProduction™