INSTALLATION / OPERATION / MAINTENANCE MANUAL

FEEDER

SN 5124-OFC120A-6488

TEREX SIMPLICITY
212 SOUTH OAK STREET
DURAND, MI 48429
PHONE: (989) 288-3121
FAX: (989) 288-4113
 SPECIFICATION TABLE

SERIAL NO. 5124-OFC120A-6488 INSTALLATION NO. D16090

MODEL NO. OFC120 BEARING SIZE 120MM

WIDTH 51" LENGTH 24'

NO. OF DECKS TIMING 45DEG

OPERATING SPEED 783RPM SHIPPING WT. 17400#

STROKE 7/16" SHIPMENT DATE 3/22/2017

RECOMMENDED
ANGLE OF
INCLINATION

Lubrication: SHAFT HOUSING

DRIVE SIDE 3.48 QTS

FLOAT SIDE 4.5 QTS

GREASE

SPECIAL INSTRUCTIONS:
 SIMPLICITY

SIMPLICITY
Operation & Maintenance Manual
Feeders

This manual is copyrighted. Other than for the purpose of and subject to the provisions of the copyright act, no part
of this manual may in any form or by any method (whether by photocopying, electronic, mechanical, recording or
otherwise) be reproduced or transmitted without written permission from TEREX SIMPLICITY.
©2013 Terex USA, LLC

10/13 Revision
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To the Owner & Operator:

Terex® Simplicity provides a comprehensive Operation and Maintenance manual with
every product we deliver to our customers. Every effort has been made to ensure that
written instructions and information included in this manual will give our customer a clear
understanding of the equipments construction, function, capabilities, and requirements.
Terex® Simplicity employees have many years of experience and an in-depth familiarity
with the products we provide for our customers. It is this vast knowledge that is written into
every manual we produce.
The information provided in this manual will instruct the user in the proper use and
maintenance of the product. By strictly adhering to the instructions, users will ensure that
the product will perform at optimum efficiency. Applying the guidelines provided in this
manual will also extend the service life of the product and minimize the longterm
maintenance costs.
Even though this manual covers the issues that are most common to the product in
question, we can by no means anticipate every circumstance and situation that may be
encountered. Queries that are not covered in the text of this manual should be directed to
the products distributor or the factory. Anybody who uses this product for anything outside
of its intended purpose assumes sole responsibility of any damage to the product itself,
property, or injuries sustained as a result of misuse.
IMPORTANT NOTICE!
Regional local safety regulations exist to protect people and property from accident,
injury, and harmful exposure. When complied with, such regulations are effective.
Hazards to personnel and property are further reduced when this equipment is used in
accordance with all operation and maintenance instructions. Generally:

(1) Read and heed all danger, warning, caution, and notice decals. Know what guards
and protective devices are included and see that each is installed and in operational
condition. Additional guards and protective devices may be required and must be
installed by the user (owner) before operating.
(2) Never attempt to maintain, lubricate or adjust this equipment while it is running. Lock
out and tag out all energy sources before doing maintenance, cleaning, adjusting or
repairing this equipment. Make it impossible for anyone to start this machine while
others are working on it or in it.
(3) Wear personal protective equipment such as hard hats, ear plugs, safety glasses
and safety shoes when operating this equipment. Do not wear loose clothing or long
hair.
(4) Think safety and act safely. Stay alert at all times. Eliminate or neutralize potential
hazards as soon as you spot them. Never allow anyone to engage in horseplay
when near this equipment.

DANGER
Failure to comply with these precautions can result in severe personal injury or death.

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LIMITED PRODUCT WARRANTY
Powerscreen USA, LLC d/b/a Simplicity Engineering ( “Seller”), warrants its new equipment and parts manufactured and sold worldwide, to be free, under
normal use and service, of any defects in manufacture or materials for a period of either (1) 18 months after date of shipment from the factory or (2) 12 months
from start up, whichever occurs first; provided that (1) Seller receives written notice of the defect within thirty (30) days of its discovery and Buyer establishes
that (i) the equipment has been maintained and operated within the limits of rated and normal usage; and (ii) the defect did not result in any manner from
the intentional or negligent action or inaction by Buyer, its agents or employees and (2) a new machine registration certificate has been completed, signed
and delivered to Seller within thirty (30) days of the equipment’s “in-service” date. If requested by Seller, Buyer must return the defective equipment to Seller’s
manufacturing facility, or other location designated by Seller, for inspection, and if Buyer cannot establish that conditions (1) (i) and (1) (ii) above have been
met, then this warranty shall not cover the alleged defect. Delivery inspection certificates are required to be completed, signed and delivered to Seller within
one hundred twenty (120) days of the equipment’s “in-service” date and on file with Seller’s service department for warranty validation and processing.
Seller’s obligation and liability under this warranty is expressly limited to, at Seller’s sole option, repairing or replacing, with new or remanufactured parts
or components, any part, which appears to Seller upon inspection to have been defective in material or workmanship. Such parts shall be provided at no
cost to the owner, FOB Seller’s parts facility. If requested by Seller, components or parts for which a warranty claim is made shall be returned to Seller at
a location designated by Seller. All components and parts replaced under this limited product warranty become the property of Seller.
This warranty shall be null and void if parts (including wear parts) other than genuine OEM Seller parts are used in the equipment.
Accessories, assemblies and components included in the Seller equipment, which are not manufactured by Seller, are subject to the warranty of their
respective manufacturers. Normal maintenance, adjustments, or maintenance/wear parts, including without limitation friction plates, screen cloth, wear
liners, jaw and toggle plates, filters, screed plates, spark plugs, wire rope and paint, are not covered by this warranty and are the sole maintenance
responsibility of Buyer.
SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE.
No employee or representative is authorized to modify this warranty unless such modification is made in writing and signed by an authorized officer of Seller.
Seller’s obligation under this warranty shall not include duty, taxes, environmental fees, including without limitation, disposal or handling of tires, batteries,
petrochemical items, or any other charges whatsoever, or any liability for direct, indirect, incidental, or consequential damages.
Improper maintenance, improper use, abuse, improper storage, operation beyond rated capacity, operation after discovery of defective or worn parts,
accident, sabotage or alteration or repair of the equipment by persons not authorized by Seller shall render this warranty null and void. Seller reserves
the right to inspect the installation of the product and review maintenance procedures to determine if the failure was due to improper maintenance, improper
use, abuse, improper storage, operation beyond rated capacity, operation after discovery of defective or worn parts, or alteration or repair of the equipment
by persons not authorized by Seller.
Oil Sampling Program: Seller provides kits for an Oil Sampling Program at no charge with certain products. This warranty shall be null and void if Buyer
does not participate in the Oil Sampling Program.
Parts Warranty: Seller warrants the parts ordered from the Seller’s parts department to be free of defect in material or workmanship for either (1) a period
of 3 months after date of shipment from the factory or (2) the balance of the remaining new equipment warranty, whichever occurs first. Seller warrants
complete rebuild facilities to be free of defect in material or workmanship for a period of 6 months from shipment from the factory. With respect to parts ordered
from the Seller’s parts department for equipment that is no longer covered under this limited product warranty due to lapse of time, Seller warrants such
parts to be free of defect in material or workmanship for a period of 3 months after date of shipment from the factory.
NO TRANSFERABILITY OF WARRANTY: This warranty is limited to the original purchaser or original end-user if sold to a distributor, and is not assignable
or otherwise transferable without the written agreement of Seller. Please contact your local distributor for additional details if needed.
ITEMS NOT COVERED BY SELLER WARRANTY
The following items are NOT covered under the Seller Warranty (the following list is not exhaustive):
1. Items sold by any individual, corporation, partnership or any other organization or legal entity that is not an authorized Seller distributor.
2. Components which are not manufactured by Seller are not covered by Seller’s warranty. Such components are covered only by the warranty that
is provided by the manufacturer of such components. Such components may include, but are not limited to, chassis, engines, electric motors, air
conditioners, air compressors, batteries, tires, customer supplied products.
3. Replacement of assemblies: Seller has the option to repair or replace any defective part or assembly. It is Seller’s policy to refuse claims for
the replacement of a complete assembly that is field repairable by the replacement or repair of defective part(s) within the assembly.
4. Normal Operational Maintenance Services and Wear Parts: Maintenance services and wear parts are excluded from warranty claims.
Maintenance services and wear parts not covered include, but are not limited to, such items as: seals, gaskets, hoses, friction plates, filters, screen
cloth, wear liners, jaw and toggle plates, screed plates, spark plugs, wire rope, exterior coatings, proper tightening of bolts, nuts and fittings, adding
or replacing of fluids, filter, breathers, belts, nozzles, adjustments of any kind, services supplies such as hand cleaners, towels and lubricants,
inspections, diagnostic time, travel time.
5. Transportation cost and/ or damage: Any damage caused by carrier handling is a transportation claim and should be filed immediately with the
respective carrier.
6. Deterioration: Repairs, work required or parts exposed as the result of age, storage, weathering, lack of use, demonstration use, or use for
transportation of corrosive chemicals.
7. Secondary Failures: Should the owner or operator continue to operate a machine after it has been noted that a failure has occurred, Seller will
not be responsible under the warranty for resultant damage to other parts due to that continued operation.
8. Workmanship of Others: Seller does not accept responsibility for improper installation or labor costs or costs of any kind from personnel other
than authorized Seller distributor personnel.
9. Stop and Go Warranty: Seller does not recognize “Stop and Go” warranties.
10. Incidental or Consequential Damage: SELLER SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY
KIND, INCLUDING, BUT NOT LIMITED TO, LOST PROFITS, LOSS OF PRODUCTION, INCREASED OVERHEAD, LOSS OF BUSINESS OPPORTUNITY,
DELAYS IN PRODUCTION, COSTS OF REPLACEMENT COMPONENTS AND INCREASED COSTS OF OPERATION THAT MAY ARISE FROM THE
BREACH OF THIS WARRANTY. Customer’s sole remedy shall be limited to (at Seller’s sole option) repair or replacement of the defective part.
THIS WARRANTY IS EXPRESSLY IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESS OR IMPLIED (INCLUDING THE WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) AND ALL OTHER OBLIGATIONS OR LIABILITY ON SELLER'S PART. THERE
ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY CONTAINED HEREIN. Seller neither assumes nor authorizes any other
person to assume for Seller any other liability in connection with the sale of Seller’s equipment. This warranty shall not apply to any of Seller's equipment
or any part thereof which has been subject to misuse, alteration, abuse, negligence, accident, acts of God or sabotage. No action by any party shall operate
to extend or revive this limited warranty without the prior written consent of Seller. In the event that any provision of this warranty is held unenforceable
for any reason, the remaining provisions shall remain in full force and effect.
IN THE EVENT OF ANY BREACH OF THE WARRANTY BY SELLER, SELLER'S LIABILITY SHALL BE LIMITED EXCLUSIVELY TO THE REMEDIES (AT
SELLER’S SOLE OPTION) OF REPAIR OR REPLACEMENT OF ANY DEFECTIVE EQUIPMENT COVERED BY THE WARRANTY. IN NO EVENT SHALL
SELLER, OR ANY SUBSIDIARY OR DIVISION THEREOF BE LIABLE FOR INCIDENTAL, INDIRECT, CONSEQUENTIAL OR OTHER DAMAGES OR
LOSSES RESULTING FROM A BREACH OF WARRANTY INCLUDING, WITHOUT LIMITATION, LABOR COSTS, LOSS OF USE OF OTHER EQUIPMENT,
THIRD PARTY REPAIRS, LOST PROFITS, LOST TIME, TOWING OT HAULING OF EQUIPMENT, RENTAL COSTS, PERSONAL INJURY, EMOTIONAL
OR MENTAL DISTRESS, IMPROPER PERFORMANCE OR WORK, PENALTIES OF ANY KIND, LOSS OF SERVICE OF PERSONNEL, OR FAILURE OF
EQUIPMENT TO COMPLY WITH ANY FEDERAL, STATE OR LOCAL LAWS.

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This Page Intentionally Left Blank

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Table of Contents

Section 1 - Introduction ...........................................................................1-1

About This Manual ..................................................................................................... 1-1
Intended Use ............................................................................................................. 1-1
Safety Alert Symbol .................................................................................................... 1-1
Section 2 - Safety .................................................................................... 2 -1
General Safety ........................................................................................................... 2 -1
Safety Alert Symbol .................................................................................................... 2 -1
Hazard Classification ................................................................................................. 2 -1
Safety Sign Pictorials ................................................................................................ 2 -2
Safety Sign Maintenance ........................................................................................... 2 -3
Personal Safety ......................................................................................................... 2 -5
Management Responsibilities .................................................................................... 2 -5
Operator Responsibilities .......................................................................................... 2 -5
Lifting Heavy Objects ................................................................................................. 2 -5
Work Area Safety....................................................................................................... 2 -6
Equipment & Tools ..................................................................................................... 2 -6
What is Lockout & Tagout? ........................................................................................ 2 -6
When is Lockout & Tagout required? .......................................................................... 2 -7
Who must apply a lock & tag? .................................................................................... 2 -7
When can a lock and tag be removed? ...................................................................... 2 -7
Who can remove a lock and tag? ............................................................................... 2 -7
Training and Knowledge ............................................................................................ 2 -7
Safe Feeder Operation .............................................................................................. 2 -7
Dressing for Safety .................................................................................................... 2 -8
Section 3 - Set Up .................................................................................... 3 -1
Receive and Inspect the Plant .................................................................................... 3 -1
Handling .................................................................................................................... 3 -1
Storage...................................................................................................................... 3 -2
Storage After Operation ............................................................................................. 3 -3
Planning .................................................................................................................... 3 -3
Support Structure Design ........................................................................................... 3 -4
Floor Mounted ........................................................................................................... 3 -4
Cable Suspension ..................................................................................................... 3 -5
Material Feed Hoppers .............................................................................................. 3 -6
Discharge Chutes ...................................................................................................... 3 -7
Fines Hoppers ........................................................................................................... 3 -7
Walkways .................................................................................................................. 3 -7
Installing the Feeder ................................................................................................... 3 -8
Water Cooled Shaft Assemblies ................................................................................ 3 -9
Adjustable Grizzly Deck ............................................................................................ 3 -10
Increase Grizzly Opening........................................................................................... 3 -10
Decrease Grizzly Opening ........................................................................................ 3 -10

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Table of Contents
Other Adjustments ..................................................................................................... 3 -10
V-belt Drive ............................................................................................................... 3 -11
V-belt Adjustment w/Pivot Base ................................................................................. 3 -11
V-belt Adjustment with Fixed Base ............................................................................ 3 -12
Pivot Style Motor Base Adjustment ............................................................................ 3 -13
Base Adjustment ....................................................................................................... 3 -13
Rosta Motor Base Installation .................................................................................... 3 -14
Rosta Motor Base Set-Up and Maintenance ............................................................. 3 -14
Rosta Belt Tensioning Instructions ............................................................................. 3 -15
Rosta Motor Base Set-Up and Maintenance ............................................................. 3 -15
Recommended Deflection Force per Belt ................................................................. 3 -16
Changing Worn V-Belts - Rosta Base ....................................................................... 3 -17
Section 4 - Maintenance ......................................................................... 4 -1
Scheduled Maintenance ............................................................................................ 4 -1
General Maintenance Practice ................................................................................... 4 -1
Daily Maintenance ..................................................................................................... 4 -1
Weekly Maintenance .................................................................................................. 4 -2
Monthly Maintenance ................................................................................................. 4 -2
Yearly Maintenance .................................................................................................... 4 -2
Lubrication ................................................................................................................. 4 -2
Oil Lubricated Machine .............................................................................................. 4 -2
Flushing procedure .................................................................................................... 4 -3
Synthetic Oils ............................................................................................................. 4 -3
Synthetic Oil Specifications ........................................................................................ 4 -4
Mineral Oil Approved ................................................................................................. 4 -4
Checking Oil .............................................................................................................. 4 -5
Draining Unit .............................................................................................................. 4 -5
Filling Unit .................................................................................................................. 4 -5
Section 5 - Operation .............................................................................. 5 -1
Operating Speed ....................................................................................................... 5 -1
Safety ........................................................................................................................ 5 -1
Inspection Before Start-up .......................................................................................... 5 -1
Initial Start Up............................................................................................................. 5 -2
Normal Start Up ......................................................................................................... 5 -3
Shut-down ................................................................................................................. 5 -3
Cleaning .................................................................................................................... 5 -3
Section 6 - Troubleshooting .................................................................. 6 -1

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Section 1 - Introduction

About This Manual Intended Use

Thank you for purchasing a Terex® This product and its approved attachments
Simplicity Feeder. are designed to feed material to fit
customer specifications. Use of this
product in any other way contrary to its
This is your operations and maintenance
intended use is prohibited and will void all
manual for your new feeder. We strongly
warranties.
recommend that anyone operating or
maintaining the plant become familiar with Safety Alert Symbol
this manual, whether or not you have The safety alert symbol (Figure 1 - 1) is
previous experience with similar used to alert users to potential personal
equipment. Note that not all of the injury hazards. Obey all safety messages
information in this manual may pertain to that follow this symbol in order to avoid
your particular machine. possible injury or death.

This manual can help you understand

how to set up your plant, prepare it for
initial operation, and perform the daily
start-up and maintenance tasks.

Experience has shown it is to your Figure 1 - 1 Safety Alert Symbol

advantage to keep a copy of this manual
where operators can consult it as needed. DANGER
It is also suggested that a copy be on file
This manual contains information
in your office. The reason for this is so that
necessary for proper and safe operation
shift leaders or supervisors have easy
of your Terex® Simplicity Feeder.
access to the manual and can
Carefully read this manual before
conveniently refer to it. Additional copies
attempting to operate the unit. Failure to
can be ordered through your distributor.
read and heed instructions preceded by
a safety-alert symbol (Figure 1 - 1) can
result in death or severe personal injury,
NOTICE as well as equipment and environmental
damage.
Make sure the Machine Start-Up
Report & the Delivery Inspection Form
is completed, signed, and returned to NOTICE
your dealer so the Terex Simplicity
warranty is initiated. Usually, your Terex Dimensions and specifications in this
dealer will provide and fill out the form. manual are subject to change without
They must be filled out and saved in notice. Please contact your local Terex
the Terex warranty system website. Simplicity Distributor with any
questions.

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This equipment is precisely engineered,

highly functional, heavy-duty, and
designed to provide years of excellent
service as it performs to customer
specifications. We are proud to
manufacture this equipment for your use
and profit. We also take pride in the quality
of our service and replacement parts.

This manual, however, is not a parts

catalog and should not be used for the
purpose of ordering replacement parts.
Only your Parts Book, identified with your
machine’s serial number, is an
authoritative source of part numbers and
part descriptions for your equipment.

Ongoing improvement of the product

design may in the future result in changes
to some parts. Use part numbers, model
numbers, and serial numbers from your
Parts Book to communicate with your
Terex® Simplicity Distributor.

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Section 2 - Safety

General Safety Hazard Classification

This equipment is designed expressly for A multi-tier hazard classification system is
processing rock and material. When our used to communicate potential personal
equipment is used for purposes other than injury hazards.
those for which it was designed, user
The following signal words used with the
assumes sole responsibility for any
safety alert symbol indicate a specific
injuries or damage that may result from
level of severity of the potential hazard
said misuse.
(Figure 2 - 2). Signal words used without
There are many hazards involved in rock the safety alert symbol relate to property
processing and in the use of rock damage and protection only. All are used
processing equipment. That is why we as attention getting devices throughout
emphatically recommend that this this manual as well as on decals and
equipment be operated only by personnel labels affixed to the machinery to assist in
who are trained in its use. potential hazard recognition and
We make no guarantee, either expressly prevention.
or by implication, that this equipment
meets all local or federal safety
regulations. It is the responsibility of those DANGER indicates an
individuals who own and/or operate this imminently hazardous situation
DANGER which, if not avoided, will result
machine to verify that all safety regulations
in death or serious injury.
are complied with before starting either
this unit or any associated equipment.
WARNING indicates a potentially
hazardous situation which, if not
WARNING
Safety Alert Symbol avoided, could result in death or
serious injury.
The safety alert symbol (Figure 2 - 1) is
used to alert you to potential personal
CAUTION indicates a potentially
injury hazards. Obey all safety messages hazardous situation which, if not
CAUTION
that follow this symbol to avoid possible avoided, may result in minor or
injury or death. moderate injury.

NOTICE indicates information or

a company policy that relates
NOTICE
directly or indirectly to the safety
or protection of property.

Figure 2 - 2 Hazard Classification

Figure 2 - 1 Safety Alert Symbol

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Safety Sign Pictorials

Beneath all safety regulations lies a set of signs remind both workers and
common-sense rules. Everyone who supervisors of common hazards and
works with or near heavy equipment must procedures that, in the course of a busy
be aware of those rules. To foster and day, they might otherwise forget. The
maintain such an awareness in our language of the symbols is simple and
customers, safety signs are fixed on our direct (Figure 2 - 3).
equipment. Refer to Figures 2 - 4 and 2 - 5 to see
Symbols and pictorials on those safety specific safety signs used on this
equipment.

Safety Alert Symbol Use only defined lift locations to lift

machine.

Read and understand operator’s Inhalation of poisonous/toxic fumes

manual and all safety signs before
using this machine

Lockout machine/device Wear respiratory personal protective

equipment

Entanglment in belt drive or conveyor Use dust suppression (water spray) or

dust collection (filter) during operation
of this equipment

Hand entanglement in belt drive

Loss or degradation of hearing

Install covers and guards before Wear hearing personal protective

operation equipment

Struck by falling material Face struck by flying objects

Stay clear of falling material Wear eye personal protective

equipment

Figure 2 - 3 Safety Sign Pictorial and descriptions

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WARNING
FALLING MATERIAL HAZARD
Falling material can cause death or
serious injury.

STAY CLEAR of falling material.

A08-02349-00
A08-02344-00

A08-02349-00

vgf series

ELECTROCUTION HAZARD Lockout/Tagout all electrical

Will result in death equipment prior to performing
or serious injury. maintenance or adjustments.
Read Manuals.

A08-02346-00

ENTANGLEMENT HAZARD Stay clear of moving belt. DO NOT

Contact with moving belts operate this machine without all
will result in serious injury guards and overs in place. Stop
machine and Lockout/Tagout
or death. before adjusting or servicing the

DANGER machine.
A08-02351-00

ENTANGLEMENT HAZARD
Contact with moving belts can result in
serious injury or death.

DO NOT OPERATE THIS MACHINERY

WITHOUT GUARDS IN PLACE.
This machinery IS NOT equipped with a
guard to prevent accidental contact with
the drive mechanism.

Purchaser is responsible for providing

and installing any guards which may be
required by Federal, State, or local
statutes or regulations.
A08-02348-00

Figure 2 - 4 - Right Side ISO/ANSI Safety Sign Locations

Safety Sign Maintenance

Replace any missing or damaged safety The graphics under Safety Sign
signs. Keep operator safety in mind at all Locations illustrate the location and gives
times. Use mild soap and water to clean an example of each safety decal located
safety signs. Do not use solvent-based on your machine. During the daily
cleaners because they may damage the inspection of the equipment, check that
safety sign material. the decals are present and in good
The illustrations under Safety Sign condition.
Pictorials define the graphics used on
each safety decal.

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WARNING
FALLING MATERIAL HAZARD
Falling material can cause death or
serious injury.

STAY CLEAR of falling material.

A08-02349-00

A08-02344-00

simplicity vgf series

A08-02349-00

ELECTROCUTION HAZARD Lockout/Tagout all electrical ENTANGLEMENT HAZARD Stay clear of moving belt. DO NOT
equipment prior to performing Contact with moving belts operate this machine without all
Will result in death
maintenance or adjustments. will result in serious injury guards and overs in place. Stop
or serious injury.
machine and Lockout/Tagout
Read Manuals. or death. before adjusting or servicing the
A08-02346-00 machine.
A08-02351-00

Figure 2-5 - Left Side ISO/ANSI Safety Sign Locations

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Personal Safety material, discharge material, or other

stoppage while the machine is running.
DANGER Stop the equipment, lock out and tag out
This equipment is designed with the before touching this machine with your
safety of all personnel in mind. Never tools or your hands.
attempt to change, modify, eliminate or Wear proper personal protective
bypass any of the safety devices installed equipment, including eye protection,
at the factory. Guards, covers and shields hearing protection, hard hat, safety
installed around moving parts at the glasses and safety shoes, whenever
factory are meant to prevent accidental you’re near this machine while it is
injury to operators and other personnel. running.
Do not remove them. Dress appropriately in every way. Never
wear loose clothes, long hair, coat tails,
Note: Guards are shipped loose and need jewelry, pockets full of tools, or any other
to be installed by the customer. item that could get caught in moving parts.
Know where your fellow workers are at all
times. Always look around and inside this
Management Responsibilities machine before starting it. Make sure
Make sure that everyone working on or nobody is in the way of moving parts or
near this equipment is familiar with safety working on the machine.
precautions. Have a supervisor at the job
site who is responsible for job safety give Lifting Heavy Objects
the crew members specific safety
responsibilities and instruct them to report
any unsafe conditions to their supervisor. CAUTION
When lifting heavy objects there are
some basic concepts which should not
Operator Responsibilities
only be followed in the workplace, but at
Read all danger, warning, caution, and all times. Lift with your legs, not with your
notice signs. Always lock out and tag out back. Keep the weight close to your body.
equipment upstream and downstream This keeps the pressure of the load off
before performing maintenance activities your lower back and prevents injuries.
or adjustments. Make it impossible for When faced with a load that is more than
anyone to start this machine while others 40 lbs, get someone to help you.
are working on it or in it.
Never remove any guard, cover, or shield
when this equipment is in motion.
Replace guards, covers and shields when
the task for which you removed them is
finished. Block parts as necessary to
prevent their sudden movement while
people are working on the machine.
Never attempt to clear away jammed feed
Figure 2 - 8 How to Lift Safely

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Work Area Safety Equipment & Tools

Clean tools that are properly labeled and
Never engage in horseplay when near stored are safer tools. Keep your tools in
this, or any other, machine. good order.
Immediately report any defective Keep drive belts and sheaves in good
machinery, equipment, unsafe conditions, condition. Frayed belts or cracked
or activity to your supervisor or anybody sheaves are not only dangerous, they
else in a position of authority. result in costly downtime.
Don’t limit safety practices to the few rules Always use mechanical assistance to lift
listed here. Think safety and act safely at heavy loads. Never overload a hoist,
all times. Most of all, know your crane, jack, or other lifting device. Check
equipment. Understand the machinery as lifting tackle regularly and replace it at the
well as the conditions under which it first sign of stretch, fraying or other wear.
operates and what it is capable of doing. Keep your equipment clean, free of dirt
Keep the work area as neat and clean as and grease, so that loose, cracked or
practical. broken parts are more easily spotted.
Replace defective parts as soon as they
Keep all product safety signs clean, clear
are discovered.
and be sure you have the current version.
Make sure all electrical equipment is
properly grounded. Wet spots near What is Lockout & Tagout?
electrical currents are especially Lockout & Tagout is a procedure that’s
dangerous. designed to prevent the unexpected or
Store hazardous materials in clearly accidental start-up of equipment and to
marked, restricted access areas. Federal alert all workers whenever it is unsafe to
regulations require special labeling of operate any piece of equipment.
certain materials. When done properly, Lockout & Tagout
Know where fire extinguishers and other also protects personnel from an
fire suppression equipment are located. unexpected release of the energy stored
Learn how to use them effectively. in devices such as springs, accumulators,
Be alert and wary around any pressurized batteries, hydraulic systems, etc.
system, whether it be hydraulic or
pneumatic. High-pressure oils and gases
are very dangerous.

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When is Lockout & Tagout Who can remove a lock and tag?
required? Only the person who applied a lock and
• Any time someone is maintaining, tag is permitted to remove them.
repairing, lubricating, or for any Lockout & Tagout rules laid out here are
reason, working on the equipment. generic. To get instructions for your
• When the equipment is broken or, particular workplace, consult your
for any reason, unfit or unsafe to employer’s lockout/tagout procedure.
operate.
• While clearing blocked or jammed
mechanisms. Training and Knowledge
• Whenever the equipment is left Proper training and equipment knowledge
unattended. is essential to the safe operation of this
machine. Carefully read the entire manual
Who must apply a lock & tag? before attempting to operate your vibrating
machine. Keep this manual for future
Any person working on the equipment, reference.
including the supervisor or any other
personnel responsible for the work being
done. DANGER
If several people are working on a Do not operate this equipment until you
machine at the same time, each person have been trained in its operation or
must apply his or her own lock and tag. maintenance. this equipment may only
Remember, everyone is responsible for be operated or maintained by trained
Lockout/Tagout. personnel who have demonstrated their
ability to do so safely.

When can a lock and tag be

removed? Safe Feeder Operation
After performing these six steps: The following safety information concerns
the operation of your feeder.
1. All safety guards are back in
place. Install all guards and covers before
2. All work is complete and tools operating your feeder.
are put away. Never attempt to install or remove any part
3. All workers are notified that a or assembly when the feeder is running.
lock is being removed. Do not allow personnel to stand or walk
4. All workers are positioned underneath the plant while the plant is
safely for start-up. operational.
5. Controls are positioned for safe
start-up.
6. The machine is ready for safe
operation.

Feeders Page 2-7 Safety

 SIMPLICITY

Dressing for Safety

All guards and protective devices must be
in place when the feeder is being CAUTION
operated or moved.
Read, understand, and follow all current Wear clothing that fits snug to prevent
OSHA, MSHA, federal, state and local hanging fabric from getting caught in
regulations that are applicable to your job moving parts. Loose-fitting clothing
and equipment. should never be worn.
This equipment must be used in Mount and dismount the plant using only
accordance with all documented operation the steps, handrails, and walkways
and maintenance instructions. provided.
All persons involved with this equipment
must be familiar with this manual.
Read, understand, and follow all Danger,
Warning, Caution, and instruction decals
in this book and on the feeder.
Any changes made to the original design
of the feeder must be approved by
qualified personnel to ensure that the
changes include appropriate guarding and
provide a safe working environment for all
personnel.

Figure 2 -9 - Safety Equipment

Wear a protective mask when harmful air

pollution exists.
Wear safety goggles, gloves, and long-
sleeve shirts when working near
materials.
Wear ear plugs while the plant is running.
Keep the operator’s platform, steps, and
walkways clear of all obstructions, tools,
and other items to prevent tripping or
falling.

Feeders Page 2-8 Safety

 SIMPLICITY

Section 3 - Set Up Handling

Your Terex® Simplicity vibrating feeder
Refer to your site plan or contact your has lifting holes in the corner supports and
Terex® Simplicity distributor for guidance lifting lugs to properly lift the machine.
in determining the best location and Cable suspended units use the
required clearances for the machine and suspension bracket for lifting. Use chains
related equipment. or cables of sufficient length so that strain
Receive and Inspect the Plant is not applied to the side channel. If
short chains are used, then a spreader
beam must be used to prevent damage to
NOTICE the side channel. (Figure 3-1)
Make sure the Machine Start-Up Report Remember that your sling capacity
& the Delivery Inspection Form is decreases as the angle of lifting
completed, signed, and returned ito your decreases. Lifting devices must be used
dealer so the Terex Simplicity warranty according to proper commercial practice.
is initiated. Usually, your Terex dealer will
Refer to the bill of lading or specification
provide and fill out the form. They must
for the weight of your vibrating feeder to
be filled out and saved in the Terex
make sure you do not exceed the lifting
warranty system website.
capacity of your equipment.

When the machine is delivered, WARNING

thoroughly check for any damage that Do not use any part of the shaft assembly
might have occurred during transport. Do when lifting your feeder.
not move the unit until the inspection is
complete.
Write down any damage on the shipper’s
bill of lading and have the truck driver
Lifting
initial your description of the problem(s).
Cables
Lifting Cables
Keep a copy of the marked-up bill of
lading for your files. Take photos, if Angle
Angle
possible. A photo record of any damage Spreader
Spreader Beam
will be important if there is any challenge Beam
to your claim.
Side
Side Channel
Channel
File a damage claim form with the carrier
within 30 days of receipt of the equipment.
Check loose parts, small-parts boxes, and
tools against the packing list to make sure
that all items are included.

Figure 3-1 - Spreader Bar Detail

Feeders Page 3-1 Set Up

 SIMPLICITY

Storage
If you do not plan to install and put into from side to side to insure that
operation within two to three weeks after the oil level is the same on
receiving, take the procedures indicated both sides. If setting out of
below to insure safe storage of the feeder. level, the oil could run to the
low side and uncover the
1. Place the feeder in a building
high-bearing rollers.
which has a constant
B. Fill the assembly completely
temperature and a relatively low
full of oil, including the center
humidity.
shaft housing, even if the drive
2. If open storage is required, the
assembly has oil in the covers
following steps are necessary to
only. After storage, drain the
protect the feeder from corrosion
oil and replace with proper oil
due to moisture condensation:
before putting the feeder back
2.1 It may be advantageous to
into operation.
cover the entire machine.
2.4 If the storage area is subject to
2.2 Paint any bare metal or
vibration, care should be taken
scratches.
to isolate the feeder.
2.3 For long-term storage greater
2.5 Take corrective action if there is
than 30 days, it is
any indication of rust or
recommended to use a
corrosion.
corrosion inhibitor mixed with
the oil. Corrosion inhibitor is
used to protect the internal drive NOTICE
parts thereby minimizing the
damage from corrosion, which For long-term storage greater than six
will lead to premature bearing months, fill the shaft housing (tube)
failure. Breathers must be completely with oil containing a rust
replaced with solid pipe plugs inhibitor. Drain shaft housing prior to
after the inhibitor is added. start-up
The inhibitor protection is good
for one year. Two other methods
are as follows:
A. On horizontal units with oil NOTICE
sight gauges, the oil should be
half way on the sight glass The Assembly should be rotated six
when unit is setting flat. revolutions every thirty (30) days to keep
Periodically rotate the the bearings coated with oil.
assembly by hand to re-
lubricate the bearing rollers.
Be sure the unit is setting level

Feeders Page 3-2 Set Up

 SIMPLICITY

Storage After Operation

NOTICE
Use the same instructions for the
assembly as stated in the above, with the To remove the support springs, enough
following procedures: clearance must be provided to raise the
feeder to clear the spring pilots,
1. Lockout and tag out the (approximately 6" – 8"). We suggest
machine. putting a 6" high, bolt in spacer or riser
2. Relieve the tension on the v- block under the coil spring base plate. If
belts by blocking the pivot motor this is done, coil spring replacement is
base up. Place paper between much easier.
the belts and sheaves. This will
prevent sticking.
5. The drive assembly on your
vibrating feeder can be removed
Planning as a unit from the body. It may
Your Terex® Simplicity vibrating feeder be to your advantage to move it
can be purchased to be installed on a sub- to the maintenance shop for
structure, supported from overhead by repair. Provisions should be
cables, or a combination of these made in the overhead lifting
methods. arrangement to handle this load,
as well as for on the spot repair.
1. The standard feeder is supplied 6. An adequate power source and
with springs and spring base water, if required, should be
plates only. A support structure available.
must be furnished along with a 7. Install and connect all electrical
support for the motor base. components and motors
2. A catwalk or service platform according to local electrical
should be provided on both codes.
sides of the feeder for 8. A support for the motor base
observation and servicing. and belt guard must be
3. If you plan to overhaul the provided.
assembly in place, provision on
one side of the feeder should be
made for the eccentric shaft
removal. Generally, this should
be the width of the feeder, plus
approximately three (3’) feet.
4. Plan necessary feeding
devices, collection hoppers or
chutes simultaneously with the
feeder installation. Allow for
adjustment and removal of
these for service on the feeder.

Feeders Page 3-3 Set Up

 SIMPLICITY

Support Structure Design

NOTICE
To insure safe machine operation, all
installation and support structure designs
should be prepared and approved by
qualified engineers.
Figure 3-2 - Support Structure
Floor Mounted
The design of a floor mounted support 3. The natural frequency of the
structure requires the following: support structure needs to be
1. The angle of recommended above the feeder running speed
setting. See installation by a factor of 2-1/2 times.
drawing for dimensions. An 4. The structure must be braced to
adjustment of ± 3° should be minimize vibration. Excessive
considered in your design. vibration in a feeder support
2. The structure needs to be strong system wastes energy and
enough to support the static and causes a serious loss of feeding
dynamic load at stopping. efficiency. If possible, support
Refer to data on installation feeder base frame directly
drawing. below feeder support springs.

Figure 3-3 - Feeder Components

Feeders Page 3-4 Set Up

 SIMPLICITY

Cable Suspension
A suspended vibrating feeder has four 1. The actual weight of the
mounting plates located at the corners. vibrating feeder, including all the
The suspension parts consists of the auxiliary equipment that may be
following: cable, compression springs, top attached to the feeder.
and bottom mounting plates with spring 2. Material load on feeder pan
pilots, suspension rod, cable thimbles, surface, including any hopper
clamps and weights. loads.
3. Add 50% to the above totals to
take care of any external impact
DANGER load, change in feeder weight,
When a machine is cable suspended, overloads and dynamic load at
auxiliary safety cables and electrically stopping.
interlocked failure switches are The maximum allowable load for one
recommended for safety of personnel suspension cable is indicated below:
working in the area. 1/2" diameter = 3500#
5/8" diameter = 5000#
The proper cable and springs are supplied 3/4" diameter = 8000#
with your suspension parts, but due to
other contributing factors, you should General information on cable suspension
compute the allowable cable loads, taking arrangements are shown in Figure 3-4
the following into consideration: below.

Figure 3-4- Cable Suspended Feeder

Feeders Page 3-5 Set Up

 SIMPLICITY

Material Feed Hoppers

The following items should be checked One of the most important parts of your
when using cable suspension: feeder installation is the hopper design.
1. Wire rope and fittings must be The following suggestions should help
assembled according to proper you in your hopper design.
commercial practices.
2. The support points for cables 1. The hopper should be of
must be located so that cables sufficient capacity so material
are vertical or at a slight angle will not run out between loads in
when the feeder is in operating normal operation.
position. 2. The feed end of the hoper
3. Ample clearance around the should be designed to take the
suspension rod must be initial impact of the feed dump.
allowed to prevent wear. 3. The valley angles should not be
4. The feed end cable should have less than 45°.
a minimum of four feet (4’) 4. The discharge end of the hopper
between support eyes. Long should be open or of sufficient
cables tend to whip on vibrating size to allow large material to
feeders and cause failures. To discharge and not bridge across
correct this, whipping, weights the opening.
may be attached to the cable. 5. The feeder pan should project
The location of the weights beyond the hopper far enough
varies. You should start at the to retain the material in the
midpoint, moving the weight up hopper after the unit is shut
or down, and determine by trial down. This is usually the angle
and error the best location. of repose of the material. Side
Replace any frayed cables. skirts should be provided from
5. Tag lines may be required to the end of the hopper to the end
maintain the feeder in proper of the feeder.
location with the drive and 6. On grizzly feeders, the hopper
chutes. A tension spring and should not extend over the
cable arrangement, to be grizzly deck.
supplied by the customer, 7. The bottom skirt of the hopper
should be used. Tag lines are should clear the pan by two
only provided upon request. inches (2”) and taper away from
the pan at the discharge end.
8. The sides of the hopper should
be half inch to one inch (1/2 - 1”)
away from the feeder/liner
sides.

Feeders Page 3-6 Set Up

 SIMPLICITY

Discharge Chutes Walkways

The chutes handling the oversize material Walkways should be provided so your
must have sufficient slope to prevent operators can observe the performance of
material hang-up. This is usually 60° from the vibrating feeder. These walkways
the horizontal. Enclosed chutes must should be designed as work platforms to
have a minimum depth of four (4) times the be used to perform routine maintenance to
maximum particle size. the assembly. Repairs will be made less
costly if access is convenient.
Fines Hoppers
A fines hopper collects the through-
product of the grizzly deck. The design of NOTICE
this hopper should be such that material Follow your local OSHA or MSHA guide
will not collect in the valleys and build up, lines for walkways and platforms.
thus interfering with the feeder. This valley
angle is usually a minimum of 45°. An
access should be provided for entrance
into the hopper and to the underside of the
feeder.

NOTICE
Under no circumstances should
additional components be added to the
vibrating body without approval of Terex®
Simplicity.

Feeders Page 3-7 Set Up

 SIMPLICITY

Installing the Feeder

Check the feeder after installation across
DANGER the width at both ends to make sure that it
Check the total weight of your feeder to is level. Add shims under the base plate
insure you do not exceed the lifting as necessary to level the machine. An
capacity of your equipment. Do not use “out of level” machine will cause material
any part of the shaft assembly for lifting. to travel to the low side of the machine
and can create stresses in the body of the
feeder, which could lead to catastrophic
The feeder support structure should be failure.
completed per the instructions on planning
the installation, as previously discussed in
this manual. When mounting a cable suspended
feeder, the suspension cables should be
Your Terex® Simplicity feeder has lifting
made up and attached to the suspension
eyes at the feed end and lifting holes in
brackets on each corner of the feeder. The
the side corner supports for securing the
unit must be level across the width on both
lifting chains/cables. If the proper lifting
ends when in operating position.
angle cannot be obtained on the cable or
chains, then a lifting yoke should be used.
The operating angle should be checked
on the feeder pan. A spreader bar may be NOTICE
required to hold the cable or chains away To remove the support springs, enough
from the side channel. clearance must be provided to raise the
Set the base plates and secure them to feeder to clear the spring pilots,
the support structure. Set the coil springs (approximately 6" – 8"). We suggest
over the pilots. Lower the feeder carefully putting a 6" high, bolt in spacer or riser
onto the springs until the pilots start to block under the coil spring base plate. If
engage the springs, and check to see that this is done, coil spring replacement is
all springs are properly seated. If the much easier.
springs are not properly seated, adjust the
spring. Do NOT use your hands, if a spring
has not engaged properly, adjust it with a
nylon hammer or pry bar.

CAUTION
Do not use your hands to align springs.
Do not disconnect the lifting cables until
all springs have been checked for
alignment.

Feeders Page 3-8 Set Up

 SIMPLICITY

Water Cooled Shaft Assemblies

In an extremely hot atmosphere, a water-

cooled assembly may be required to cool
the bearings. This is an option that should
be ordered with the feeder. However, this
option is not available on all models.
Check with us for availability.
These are two methods that we use for
water cooling:
1. Assemblies with oil lubrication
will have a complete jacket
around the shaft housing. There
is an inlet and outlet pipe flange
for the housing water supply
and drain to be attached with
flexible lines to one side only.
2. Use only clean water to cool the
shaft assembly at a rate of 3 to 5
gallons per minute.
3. The heat exchanger (water
cooled shaft housing) should be
flushed thoroughly each time
assembly is overhauled or at
least once every 10-12 months.
Restriction in water flow rate will
aversely effect bearing life.

CAUTION
The lines should be drained to prevent
freezing when shut down during cold
weather. You should never put a shut off
valve in the drain line. If steam pressure
is allowed to build up, it could cause
serious damage to the weldment.

Feeders Page 3-9 Set Up

 SIMPLICITY

Adjustable Grizzly Deck Decrease Grizzly Opening

Most grizzly feeders have an adjustable 1. Determine the number of grizzly
grizzly deck. If your grizzly feeder is bars required for the new
equipped with an adjustable deck, follow opening.
these directions to make your 2. Loosen the clamping bolts on
adjustments. the bars, sliding them to make
room for the additional bars.
3. Tighten the clamping bolts to the
Increase Grizzly Opening proper torque.
1. Determine the number of grizzly
bars required for the new Other Adjustments
opening.
Please see your local Terex® Simplicity
2. Remove the clamping bolts on
distributor or Regional Sales Manager
the bar/bars that are to be
before adjusting stroke, motor speed, or
removed. Start with the center
timing.
bars.
3. Loosen the clamping bolts on
the balance of the bars.
4. Slide the bars equally to obtain NOTICE
the desired opening. If the Any changes made to the machine that
openings do not come out have not be approved by Terex®
equal, put the odd opening on Simplicity or described in this manual will
the sides. void your warranty.
5. Tighten the clamping bolts to the
proper torque.

NOTICE
The maximum opening for the grizzly
deck would be governed by the standoff
clearance between the underside of the
tapered bar and cross member. This
should be 75% of the opening.

Feeders Page 3-10 Set Up

 SIMPLICITY

V-belt Drive
Simplicity feeders may be equipped with The machine and motor sheaves supplied
one of three different bases. A fixed base, with your vibrating feeder are special
a pivot base, or a Rosta base. deep-groove sheaves for the belt size
indicated on your installation drawing. If a
The base and motor should be mounted
different motor sheave is required for a
on a line perpendicular to the line of action
speed change, the sheave should be
of the feeder. This location is down and
ordered from your dealer or factory.
towards the discharge end at a 45° (plus
Standard sheaves of the next larger belt
or minus 5°) angle. See your installation
size will not line up properly.
drawing for the location.
The motor center is mounted
approximately 1-1/2" to 2" behind the NOTICE
motor base pivot shaft toward the springs. Do not change speed of unit without first
This usually provides enough contacting factory engineers.
counterweight to keep the v-belts at proper
tension.
A properly mounted motor should be The belt guard supplied will have to be
horizontal or not more than 5° below supported on the same plane as the motor
horizontal. The springs provided are base. Care should be taken to allow
snubber springs to restrict the motor from enough clearance around the guard when
going past center when the feeder stops. the machine starts and stops.
These springs should be compressed 1/3 The v-belt size is shown on your
of free length. There are four (4) heavy- installation drawing. The drive
duty flat washers that are mounted on top components, belt guard, machine and
of the springs. These washers are motor sheave are designed to use this belt
mounted here for shipping only and size, so check the belt size against the
should be removed and used on the size shown on the drawing.
foundation bolts as shown in figure 3-5.
V-belt Adjustment w/Pivot Base
The v-belts should have enough tension
to keep the belts from slipping, but not so
much that it will pull the machine out of
Washers
line. The belt tension is accomplished by
to be
the motor being offset on the motor base.
moved
If the motor is level or slightly below,
from here to
approximately 5° or less, and the belts
base of
slip, the motor has to be moved on the
motor mount
base toward the springs. If the motor rails
bottom out on the base, causing the belts
to slip or the base angle is more than 5°,
then the base has to be moved.
Figure 3-5
If a guard was not purchased, it is the
customer’s responsibility to provide and
install proper guarding.
Feeders Page 3-11 Set Up
 SIMPLICITY

V-belt Adjustment with Fixed Base

2. Determine the designed deflection
The V-belt should have enough tension to
which is an amount equal to 1/64
prevent slipping. New V-belts should be
of each inch of span length. For
re-tensioned after 24 to 48 hours of
example: the deflection for a
operation. Slipping belts cause excessive
span of 36” would be 36/64 or 9/
wear on the belts and sheaves. The
16.
following is the acceptable method for
3. Using a spring scale and steel
checking belt tension.
tape, apply enough force at mid-
1. Refer to Figure 3-6 below, span to deflect the belt the
measure the span of the desired amount. Note this force
unsupported belt in inches. This and compare it with the values in
span is approximately the drive the table below(Figure 3-6). If the
center spacing (D). force is between the normal
tension (Column A) and
maximum tension (Column B),
the drive tension should be
satisfactory. A new belt or belt set
should be tightened to 1-1/2 times
normal tension.
SMALL FORCE IN POUNDS
SHEAVE A B
BELT PITCH NORMAL MAX
DIAMETER TENSION TENSION
3.0-3.6 3 4.5
A 3.8-4.8 3.5 5
5.0-7.0 4 6
3.4-4.2 4 6
B
4.4-5.6 5 7.5
5.8-8.6 6 9
C 7.0-9.4 10 15
9.6-16.0 14 21

Deflection

Force

D
Figure 3-6 - V-belt Tension
Feeders Page 3-12 Set Up
 SIMPLICITY

Pivot Style Motor Base Adjustment Base Adjustment

Refer to Figure 3-7 below. 1. Loosen the four (4) foundation
1. Remove belt guard. bolts (X), (Y) on the bottom legs
2. Loosen the four (4) mounting bolts (K) of base.
(Z), (AA), (BB). 2. Using a pry-bar, jack, or come-a-
3. Loosen the two (2) rear adjusting long, slide motor and base until
set screws (S). motor is horizontal or slightly
4. Tighten the two (2) front adjusting below, approximately 5° degrees
set screws (S), and slide the or less.
motor further past the base center 3. Leaving pressure on the base,
line. This adjustment should be tighten the four (4) foundation
made in 1/4" increments 1-1/2" to bolts (X), (Y).
2" from center line to center line. 4. Check clearance on belt guard
5. Tighten the two (2) mounting bolts and adjust if required.
(Z), (AA), (BB) and check the belt
tension. You may have to start the
feeder. If the belt tension is
correct, tighten the remaining two
(2) mounting bolts (Z), (AA), (BB).
6. Tighten the two (2) rear adjusting
set screws (S). These set screws
act as locking bolts also.
7. Replace belt guard.

Figure 3-7 - Pivot Style Motor Base Adjustment

Feeders Page 3-13 Set Up
 SIMPLICITY

Rosta Motor Base Installation Rosta Motor Base Set-Up and

Maintenance
WARNING
• Align the pulleys using a straight edge
Lockout/Tagout the main power source by moving the drive pulley on the motor
prior to attempting to adjust, service or shaft and/or by sliding the motor base
maintain this equipment. Failure to top plate (figure 3-9). The top plate is
Lockout/Tagout can cause serious injury adjusted by loosening the mounting bolts
or loss of equipment. and sliding the top plate on the motor
base pivot shaft. Bolts must be torqued
to 148 ft/lbs.
When installing the Rosta motor base, take
The working angle should be 90 Deg. +/
the following steps to ensure proper
- 45 Deg. If this angle is too steep or too
operation of the drive:
flat, relocate the motor base accordingly
• Bolt the motor base side supports to the or use shorter or longer V-Belt(s).
screen or feeder main support structure.
• Adjust the V-Belts according to the
Note: Do not place the motor on the base guidelines listed under the Rosta belt
plate until the pre-tensioning device is tensioning instructions on the following
bolted firmly into place. pages.
• Bolt the motor onto the top plate of the
motor base. Use the appropriate set of
mounting holes for either "Offset" or
"Center" position. The offset and center
mounting hole locations are shown in
(figure 3-8).
Note: The drive pulley must be positioned
on the glide bearing side of the motor
base assembly. Alignment

Offset
Mounting
Holes Center 3
Mounting
Holes 2
1

On the pre-tensioning
devices, there are several
positions for attachment of
the adjusting block with
adjusting screw. Adjust
position as required for
ideal positioning of the
motor top plate.

Figure 3-8 - Motor Position Mounting Hole Figure 3-9 Pulley Alignment & Adjustment
Locations Components

Feeders Page 3-14 Set Up

 SIMPLICITY

Rosta Belt Tensioning Instructions Rosta Motor Base Set-Up and

Maintenance
The Rosta tensioning motor base tightens
the V-Belts according to the force
recommended by the belt supplier by using
a mechanical pre-tensioning device (figure
3-10). The test forces recommended for most
common V-Belt cross sections are listed in
(Table 3A). This simplified preloading chart
is adequate for most applications.

Recommended Tools:
1x—Torque wrench capable of 300 ft/lbs of
torque
2x—15/16” Box end wrenches or hex
sockets
2x—1-1/8” Box end wrenches or hex sockets
1x—5/16” Hex allen key

1. Loosen only, DO NOT REMOVE, the

20mm pivot bolt & nut (1) and the 5/8”
rotary plate locking bolts & nuts (1). These
bolts must be loosened in order to
properly adjust the belt tension. Figure 3-10 Belt Tension Adjustment components

2. Turn the adjusting bolt (2) clockwise, 4. When the required maximum belt tension
tilting the motor base top plate allowing has been achieved, tighten and torque
easy fitting of the belts. Install the belts the 20mm pivot bolt and nut to 260 ft/lbs
on the pulleys. and the 5/8" rotary plate locking bolts &
nuts (3) to 158 ft/lbs using a torque
3. With the belt(s) in place, turn the adjusting
wrench.
bolt (2) counter-clockwise, tilting the
motor base top plate in the opposite Note: Some motorbases may have a
direction, putting tension on the belts. rotary plate on each side, if a second
rotary plate is present, tighten and torque
Continue turning the adjusting bolt (2)
these as well.
until the maximum tension specified by
the V-Belt manufacturer has been 5. Double check pulley alignment, belt
reached. Consult your V-Belt tension, and bolt torque. All bolts must be
manufacturer for the proper test force tight prior to operation.
and deflection distance for you specific
6. Install all required machine and/or drive
application.
guards.

Feeders Page 3-15 Set Up

 SIMPLICITY

Recommended Deflection Force per Belt

Hi-Power II V-Belts, Hi-Power II Powerband Belts and Tri-Power Molded Notched V-Belts

Recommended Deflection Force (lbs)

V-Belt Small Sheave Small Sheave Speed
Cross Diameter Range RPM Ratio
Section (inches) Range Range Hi-Power II Tri-Power Molded Notch

Minimum Maximum Minimum Maximum

3.0 2 .7 3.8 3.8 5.4

3.2 2 .9 4.2 3.9 5.5
A
3.4 - 3.6 1800 - 3600 3 .3 4.8 4.1 5.9
AX
3.8 - 4.2 3 .8 5.5 4.3 6.3
4.6 - 7.0 4.9 7.1 4.9 7.1

4.6 5.1 7.4 7.1 10.0

5.0 - 5.2 5 .8 8.5 7.3 11.0
B
5.4 - 5.6 1200 - 1800 6 .2 9.1 7.4 11.0
BX
6.0 - 6.8 7 .1 10.0 7.7 11.0
7.4 - 9.4 2.00 8.1 12.0 7.9 12.0
to
7.0 4.00 9.1 13 . 0 12.0 18.0
7.5 9.7 14.0 12.0 18.0
C
8.0 - 8.5 870 - 1800 11.0 16.0 13.0 18.0
CX
9.0 - 10.5 12.0 18.0 13.0 19.0
11.0 - 16.0 14.0 2 1. 0 13.0 19.0

12.0 - 13.0 19 . 0 27.0 19.0 28.0

D 13.5 - 15.5 690 - 1200 21.0 30.0 21.0 31.0
16 . 0 - 2 2 . 0 24.0 36.0 2 5 .0 36.0

Table 3A - Standard Belt Deflection Force

Feeders Page 3-16 Set Up

 SIMPLICITY

Changing Worn V-Belts - Rosta

Base 6. With the new V-Belts in place,
turn the adjusting bolt counter-
1. Remove the belt and/or machine
clockwise, tilting the motor base top
guards.
plate in the opposite direction to
2. If the adjusting bolt assembly (9)
tension the belts.
was removed from the motor base
Continue turning the adjusting
during installation, re-install it.
bolt until the maximum tension
3. Loosen only, don't remove, the
specified by the V-Belt
20mm pivot shaft and nut and the 5/
manufacturer has been reached.
8" rotary plate locking bolts and
Consult your V-Belt manufacturer
nuts sufficiently to allow the motor
for the proper test force and
base top plate to tilt forward.
deflection distance for your specific
4. Turn the adjusting bolt clockwise,
application.
tilting the motor base top plate to
7) Follow the appropriate steps in
allow removal of worn belts.
the previous installation guide to
5. Remove the worn V-Belts and
complete the belt change.
replace with new belts.
8) Reinstall the belt and/or machine
guards.

2 Motor Base Top Plate 9 Pre-Tensioning Device

4 Side Support - Right Hand 10 Motor Base Pivot Shaft - M20
5 Side Support - Left Hand 11 5/8" Rotary Plate Locking Bolts
6 Rotary friction Plate 14 5/8" Rotary Plate Locking Nuts
7 Adjusting Block 16 Pivot Shaft Nut - M20
8 Adjusting Jacking Bolt - M20 x 1.5 20 Adjusting Block Set Screw - M10

2
8

9
{ 6

20

11/14
5

10/16
4

Figure 3-11 Motor Base Component Identification

Feeders Page 3-17 Set Up
 SIMPLICITY

This page Intentionally Left Blank

Feeders Page 3-18 Set Up

 SIMPLICITY

Section 4 - Maintenance

Scheduled Maintenance
Your Terex® Simplicity vibrating feeder 6. Securely support any machine
will provide excellent service with a elements that must be raised for
limited amount of maintenance. However, service work.
preventative maintenance is still essential 7. Keep all parts in good condition
and is recommended to be scheduled and and properly installed.
performed at regular intervals. A 8. Fix damage immediately.
suggested schedule of maintenance is Replace worn or damaged
shown below. parts.
9. Remove any build up of grease,
Adjustments and repairs can be made
oil, or debris.
easily by your personnel by referring to the
applicable sections in this manual. If
difficult repairs are required, a factory NOTICE
serviceman can be provided.
To schedule a serviceman, please
contact your local Terex Simplicity
Distributor.
DANGER
Lock and tag out machinery before doing Daily Maintenance
any maintenance work.
1. Check the oil level and check
for any oil leaks.
2. Check the feeder body for
General Maintenance Practice material build-up and spillage.
3. Make sure that there is 3” to 5“
Always practice safe maintenance. Refer vertical clearance between the
to the Safety section of this manual for any vibrating body and any
questions regarding safety. stationary object such as
1. Understand service procedure material build-up in hoppers,
before doing work. Keep all chutes, etc.
areas clean and dry. 4. Check all bolts and hucks for
2. Never lubricate, clean, service, tightness.
or adjust machine while it is 5. Make sure oil is at proper level
moving. keep hands, feet, and in sight glass.
clothing clear of power driven 6. When the feeder is operating,
parts and in-running nip points. listen for any unusual noises
3. Disengage all power and that may indicate loose bolts or
operating controls. loose or damaged moving parts.
4. Implement lockout procedure. It may also mean the vibrating
5. Allow machine to cool. body is running too close to a
stationary member.

Feeders Page 4-1 Maintenance

 SIMPLICITY

Weekly Maintenance Yearly Maintenance

In addition to the items shown under Daily Instead of waiting for unusual noises or
Maintenance, check the following every happenings to warn you of impending
50 hours: problems or failures, a periodic overhaul
1. Inspect the V-belts for wear and of the feeder is recommended. This will
proper tension. Check the avoid costly shut-down for repair.
alignment of the sheaves. After 5,000 to 10,000 hours of operation,
2. Clean the material from the belt the following is recommended:
guard. 1. Conduct a detailed inspection of
3. Clean the material build-up from the feeder and all of its
the feeder. Clean the material components for wear and
away from the support springs, fatigue cracks.
motor base and all moving 2. Tear down the drive mechanism
parts. Clean out all of the and inspect all of the parts for
hoppers and chutes of material wear so you can project their
build-up near the feeder. serviceability for the next 5,000
4. Check the pivot type motor base to 10,000 hours.
for freedom of movement. 3. Factory trained servicemen are
5. Lubricate the dust seals with available to assist you in the
grease on oil lubricated units if maintenance of your unit. Call
a grease fitting was provided. your local Terex® Simplicity
6. Inspect for loose bolts. Distributor or call the factory at
989-288-3121.
Monthly Maintenance
In addition to the items in the Daily and
Weekly Maintenance list, check the Lubrication
following every 250 hours:
1. Take an oil sample from each Oil Lubricated Machine
cover to make sure the drive
assemblies are in good Maintaining adequate lubrication in your
condition. machine is the most important
2. Change the oil in an oil maintenance function. Many premature
lubricated machine while oil is failures can be traced to inadequate or
still warm. improper lubrication. Therefore,
3. Inspect the feeder sub-deck for lubrication of your machine must be
deformation, broken welds, scheduled into your daily maintenance.
cracks, etc. Repair as required. Oil level in the end covers, or shaft
4. Inspect the shaft housing and housing should be maintained at the
shield for wear, broken welds, center of the sight glass provided. This
and cracks. level should be checked before start-up
5. Inspect all liners, grizzly bars, and at regular scheduled intervals.
and grizzly deck cross members
for wear.
6. Inspect the feeder side
channels or side plates.
Feeders Page 4-2 Maintenance
 SIMPLICITY

The greatest single factor extending the

NOTICE life of the screen is proper lubrication.
Your machine was shipped with break- Insufficient lubrication quickly damages
in oil. The oil should be changed after the bearings. Excess oil increases oil
the first forty (40) hours of operation. This agitation, causing high operating
procedure should also be followed if the temperature and higher horsepower
machine has been setting idle for an requirements.
extended period of time. In addition to regular oil changes, Terex
recommends a professional oil-sample
Regular lubricant changes should be analysis be completed at a maximum of
scheduled for every 300 to 500 hours of 500 hours of operation. If contaminant
operation or every thirty (30) days, levels exceed any of those listed in the
whichever comes first. This regular following table, change oil. If oil
change will rid the mechanism of any contamination is present, locate
condensation or contaminants that would contamination source.
cause trouble later.
Contaminant Acceptable Range parts
The oil should be drained immediately
per million (ppm)
upon shutdown so any contaminants are Iron 50-60
still suspended and will easily flush out. Copper 2-5
If, when draining the oil, contaminants are Silicon 2-7
noticed, it is highly recommended that you Water 0
also flush the mechanism with a light ISO
oil. Contaminant Symbol Possible reasons
for contamination
Flushing procedure Iron FE Rust/Bearing spin
in housing
Fill the mechanism to the proper level with Copper CU Bearing roller cage failure
any ISO oil that is lighter than what you Silicone SI Dirt or dust in oil through
are currently using. Run the machine for transfer, seal, or hose
approximately fifteen (15) minutes. Drain Water H2O Water entry through
breather or condensation
the oil out of the machine immediately
after shutdown. This will pick up
additional contaminants that otherwise
would have remained in the system.

Synthetic Oils
Synthetic oil provides superior bearing life
over a wider operating temperature range
than their petroleum counterparts. Terex
Simplicity recommends using the
synthetic Mobil products listed in the
following table(s), or their equivalent. If
you have any questions, please contact
our service department at 989-288-3121.

Feeders Page 4-3 Maintenance

 SIMPLICITY

Synthetic Oil Specifications

Factory-installed lubricating oil is high If ambient temperature is below -20º F (-29º
quality synthetic oil. It is designed for C), contact Terex for a recommended oil.
operating conditions where average When flushing oil, use ISO viscosity Grade
ambient temperatures range from 0º to 46 lubricant.
110º F (-18º to 43º C) and meets the Note: Do not mix synthetic oil with mineral
following specifications: oil. Also do not mix different brands of the
• At 104 º F (40º C): viscosity = same type of oil.
220 cSt* (centiStrokes)
• At 212º F (100º C): viscosity =
28 cSt
Lubricant Brand Name and ISO Grade
Ambient Temperature Recommended Oil
-20º to 0º F (-29º to -18º C) Mobile SHC 629 Synthetic / ISO 150
0º to 110º F (-18º to 43º C) Mobil SHC 630 Synthetic / ISO 220
Above 110º F (Above 43º C) Mobil SHC 632 Synthetic / ISO 320

Synthetic Oil Lubricant Brand Name and ISO Grade

Ambient Temperature Approved Oil
-20º to 10º F (-29º to -12º C) Chevron Hipersyn 150 Synthetic Oil / ISO 150
10º to 100º F (-12º to 38º C) Chevron Hipersyn 220 Synthetic Oil / ISO 220
Above 100º F (Above 38º C) Chevron Hipersyn 320 Synthetic Oil / ISO 320

Mineral Oil Approved

Approved mineral oils can be used. It is If ambient temperature exceeds 95º F,
designed for operating conditions where then ISO Grade 320 should be used. Use
average ambient temperatures range from ISO viscosity grade 46 lubricant for
40º to 95º F (4º to 35º C) and meets the flushing oil.
following specifications:
NOTICE
• At 104 º F (40º C): viscosity =
209 centiStrokes When replacing screen oil, either
• At 212º F (100º C): viscosity = synthetic or mineral oil can be used.
19 centiStrokes
Timken Load Rating = 50 lb
*Saybolt Universal Seconds (SUS)

Mineral Oil Lubricant Brand Name and ISO Grade

Ambient Temperature Approved Oil
0º to 20º F (-18º to -7º C) Chevron Meropa 150 mineral oil / ISO 150
20º to 95º F (-7º to 35º C) Chevron Meropa 220 mineral oil / ISO 220
Above 95º F (Above 35º C) Chevron Meropa 320 mineral oil / ISO 320

Feeders Page 4-4 Maintenance

 SIMPLICITY

Checking Oil Filling Unit

Your machine is equipped with an oil sight Refer to Figure 4-5:
gauge in each end cover for checking the 1. Remove breather on each cover.
oil. The proper oil level would be to the 2. The breather vent must be
center of the sight gauge. cleaned or removed so the oil
can flow freely to seek the
Draining Unit correct level.
3. Fill each cover to proper level
Refer to Figure 4-5:
with recommended oil. Check
1. Remove air breather and bottom Specification Table in your
drain plug on each gear cover. installation drawing for quantity
Check Specification Table in of oil.
your installation drawing for 4. Clean and replace breather
quantity of oil. vents.
2. Allow oil to drain completely.
3. Replace plug by using gasket NOTICE
cement on the threads before
filling. Make sure to drain and fill each side of
the drive. Both end covers need to be
changed.

SHAFT HOUSING AIR BREATHER

PLUG

OIL
SIGHT
GAUGE

COVER
OIL DRAIN PLUG

Figure 4-5 - Oil Drain & Fill Diagram, Cover

Feeders Page 4-5 Maintenance

 SIMPLICITY

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Feeders Page 4-6 Maintenance

 SIMPLICITY
Section 5 - Operation

Operating Speed
The operating speed is shown in the 6. Remove personal jewelry before
Specification Table I. This was determined working on equipment.
to give you the optimum bearing life and 7. Before performing repairs or
material travel speed at the stroke scheduled maintenance, lock
provided. Increasing the speed will and tag out the feeder and other
increase the output of your unit, but will equipment pertaining to the
reduce the bearing life and increase the operation.
stresses in the structural members. 8. Before the equipment is
released for operation, pick up
all debris involved in the repair
NOTICE including tools, used parts, etc.
Do not change speed or stroke on your
feeder without the approval from Terex® Inspection Before Start-up
Simplicity. This will void your warranty.
Before starting up the plant each day,
check the following items:
Safety
1. Check the oil level in the feeder.
Observe the following precautions during
repair, overhaul, maintenance and
operation of the machine, as well as those
listed in Section 2 of this manual.
1. Always keep the area clean
around the feeder.
2. Before using cleaning solvents,
read and follow the safety
precautions printed on the
containers. never use gasoline Figure 5 - 1
as a cleaning agent.
3. The area directly below the 2. Check breather cap (if
feeder should be closed off to applicable) and remove any dirt
protect other personnel from buildup.
falling objects. 3. Cleanup spilled material from
4. All personnel working near the around the plant.
equipment should wear 4. Record any observations about
approved protective equipment. the system in your plant log
5. An emergency stop switch and a book.
start warning system must be 5. Check that all drive belts are
provided near the feeder. tensioned.
6. Check that all guards are
properly installed.
7. E-stop switches untagged and
set in the off position (released).

Feeders Page 5 -1 Operation

 SIMPLICITY

Initial Start Up
Before starting the feeder for the first time, 8.4.The patterns on each end of the
perform the following: unit should be close to the
same. If a true pattern is difficult
1. Check the lubrication
to obtain, then a sidewise
requirements and level.
motion may be present. Move to
2. Check line voltage against
the end of the feeder and pick a
motor name plate voltage.
spot such as the top corner of
3. Check the feeder installation for
the side channel and see. If a
level across the width. Make
sidewise motion is present,
sure the angle of inclination (if
contact your local Terex®
any) matches that on the
Simplicity distributor.
installation drawing across both
9. Start the take-away equipment
ends of the feeder.
before starting the material feed.
4. Make sure all safety-guards are
in place.
5. The vibrating feeder body
should be free of any
obstructions.
6. Place the start/stop switch in
the “ON” position.
7. Listen for any unusual noise,
such as loose bolts, etc.
8. Check the feeder motion for any
unusual pattern. This is done
by the following:
8.1.At each corner of the feeder,
attach a white card with the top
edge of the card parallel with
the ground. The corner support
bracket is usually vertical to the
ground so this would be a good
guide to line the side of the
card.
8.2.With a sharp pencil, lightly
touch the point to the card at
90°. A straight line pattern will Figure 5-2 - Feeder motion and stroke
develop. You should take three
or four patterns at each corner.
A steady rest would be helpful
for this test.
8.3.Remove the cards and mark
the card location where the
pattern was taken, right,
discharge, etc.

Feeders Page 5 -2 Operation

 SIMPLICITY

Normal Start Up
If the feeder has been operated recently, it the feeder before starting feed.
is advisable to check the following items: 6. Place the start/stop switch in the
“ON” position.
1. Lock & Tag Out machine.
7. Listen for any unusual noise
2. Check for any loose bolts on the
such as loose bolts, etc.
body and shaft assembly.
8. Start material feed.
3. Check for material build-up in
hoppers, chutes, etc. There
must be three to five (3” - 5”) Shut-down
inches vertical clearance 1. Stop the initial material feed. It
between the vibrating body and is not necessary to allow the
any surrounding object. feeder to clear itself. A bed of
4. Material build-up (such as clay material should be left on the
stuck on to pan surface) must be pan to take the impact of new
removed. Additional material material feed. If the feeder is
weight to the body will going to be down for some
decresase the stroke. length of time, you may want to
5. Start all discharge equipment clear the pan.
that removes the material from 2. Place the start/stop switch in the
“STOP” position.

Cleaning
Material should be removed from under
the motor base pivot legs. Material build-
up will restrict movement of the base and
allow the v-belts to become loose.

Feeders Page 5 -3 Operation

 SIMPLICITY

This Page Intentionally Left Blank

Feeders Page 5 -4 Operation

 SIMPLICITY

Section 6 - Troubleshooting
In this section, some troubleshooting are Terex® Simplicity. Consult Maintenance
listed, along withpossible remedies. The section for Lockout Tagout instructions.
remedies given here may not apply in This list is not meant to be exhaustive. If
every case, but they represent sound your feeder has any operating problem n
thinking and experience of service and ot listed below, contact your Terex®
engineering departments at Simplicity Distributor, or Simplicity.

Trouble Shooting Chart

Trouble Possible Cause Correction

Check oil level. Too much or too little oil will cause
bearings to overheat, reducing internal clearance,
Overheating resulting in seizure of bearing. Correct oil level and
allow shaft assembly to cool before attempting to
restart.

Rotate mechanism by hand for indication of bearing

trouble(may need to remove v-belt as drive shaft is
very heavy. Listen for grinding or unusual noise which
Failed Bearing
would indicate excessive wear on rollers or races,
broken roller or cage fracture. Replace both bearings
as a set after thoroughly cleaning the shaft housing.
Machine
Stoppage
Belt breakage, turning over in grooves, or jumping off
the sheave may result in loss of speed and bogging
down of machine. If necessary to replace belts,
replace complete set to maintain uniform belt stretch.
V-belt Drive
Check drive and driven sheave for wear and proper
alignment.

Check belt tension. Adjust to correct tension if required

by adjusting motor on base or moving the base.

Check power source and motor leads, fuses, starter

Power Failure
heaters.

Feeders Page 6-1 Troubleshooting

 SIMPLICITY

Trouble Shooting Chart

Trouble Possible Cause Correction
All surfaces in the vibrating body should be inspected
for material build-up. Material clinging to the unit will
Build up of Material
become dead weight and will affect the stroke and
motion. Remove all material build-up on unit surfaces.

Check coil springs for indication of coil breakage or

possible build-up of material around the spring.

Check level of all four support points. Check for

possible settling of building support beams.
Feeder Support
On units that are cable-suspended, check height of
suspension springs. It is important that the suspension
spring compression be equalized and that the unit is
Uneven level. Uneven compression of the springs may cause
Machine distortion in the unit, resulting in uneven vibration and
Motion premature failure of structural members.

Check feed arrangement to unit. Refer to the Parts

and Service Manual for recommended feeding
arrangements.
Feed Arrangement
Check for possible surge loading of the unit. If this is a
problem, the use of a surge hopper would be
recommended.

Check all body bolts. See Torque Chart in Parts

Loose Body Parts
Manual for proper torque to tighten loose fasteners.

Feeders Page 6-2 Troubleshooting

 SIMPLICITY

Trouble Shooting Chart

Trouble Possible Cause Correction

It is necessary that all the stretch is removed from the

new cables. This requires rechecking and readjusting
Uneven Loading
after approximately every 8 hours of operation until the
length is stabilized.

Incorrect Assembly Refer to instructions for correct assembly of cable

of Cable Fittings fittings. (Page 3-4)

Cable
Breakage
Adjust or install cable weights. Refer to instructions
Whipping
regarding cable weights. (Page 3-5)

Cable length should not exceed 12 feet nor should it be

Cable Length less than 4 feet. These measurements are taken
between fittings.

Inspect cable for possible corrosion and any indication

Corrosion of corrosive action. Spray cable with corrosion
preventive lubricant.

Feeders Page 6-3 Troubleshooting

 SIMPLICITY

Trouble Shooting Chart

Trouble Possible Cause Correction
Material build-up on vibrating members of the
unit will increase the vibrating body weight and
Material Build-Up
decrease the amplitude (stroke). Inspect the unit and
clean off all material build-up.

Loss of Loss of speed will reduce material travel across the

Amplitude Belt Slippage unit. Increasing bed depth and vibrating body weight
with the resultant loss in amplitude.

Low plant voltage will result in reduced motor speed

Power Failure with results similar to “Belt Slippage” above. It can also
result in internal damage to motor windings.

It is important that the loading of springs is equal to

avoid possible bottoming out and overstressing of
Uneven Loading spring.

Check spring alignment.

Inspect springs for corrosive action. If necessary,

Corrosion
spray or dip springs in corrosion preventive mixture.

Spring
Breakage Material build-up around springs will reduce active
coils, causing increased spring stresses and premature
Material Build-Up
failure. In winter months will freeze and could break
coil springs.

It is important to use springs with the same

characteristics. Installation drawings and machine
Unlike Springs
specifications will denote proper springs. Use of unlike
springs will cause undue stress and premature failure.

Feeders Page 6-4 Troubleshooting

 SIMPLICITY

Trouble Shooting Chart

Trouble Possible Cause Correction
Consult the service manual section on Adjustments.
Loose Belts Adjust the motor base for proper V-belt tension.
Belt (Page 3-12)
Slippage
Dirty Sheave Check grooves of both the machine and motor sheave
Grooves for possible oil or grease spillage.

Unit Out of Level Check side to side level with a water level.

Loose Plugs, Vent

Check all plugs in the assembly for looseness.
Plugs

Excessive bearing wear results in oval motion of seal

Worn Bearing
and loss of oil. Replace bearings and seals.

Loss of Oil The oil seal may not be seated in the seal plate
properly.

Seal Failure There may be a damaged seal.

There may be a damaged contact area. Remove the

seal plate and inspect thoroughly.

Damaged Gaskets Check all gaskets for leaking or damage.

Feeders Page 6-5 Troubleshooting

 SIMPLICITY

Thank you for choosing Terex Simplicity.

Feeders Page 6-6 Troubleshooting

SIMPLICITY ENGINEERING/CANICA PARTS LIST/MATERIAL STATUS SHEET Date: 03/24/2017
Report: JBOM-BRW Page: 1

Job: 120427-001 5124-OFC120A-6488 51" X 24' OFC120A PAN FEEDER

Customer: JAQU000 TEREX JAQUES Delivery Date: 02/27/2017 Qty Ordered: 1.00

Seq Item Description Qty Per Part PO Line Eng Rel Eng Prm Stg Date Qty Rcvd
Reference Est Qty Vendor Date Ord Date Due Rel Assy Location
Drawing Sheet Status Date Rcv
--------- ----------------------------------- ----------------------------------- --------------- --------------- ---------- ---------- ---------- ---------------
5 SPECIAL PURCHASES 1.00 0.00
1.00

10 OAC120A-STD OAC120A SHAFT ASSY BM071505 1.00 0.00

1.00
BM071505
15 D16090 51" X 24', OAC120A PAN FEEDER 1.00 0.00
1.00

20 LOVEJOY MB50X400 50 HP, 1500 RPM, 326-T FRAME, RH 1.00 0.00

1.00
D15-01368
SIMPLICITY ENGINEERING/CANICA PARTS LIST/MATERIAL STATUS SHEET Date: 03/24/2017
Report: JBOM-BRW Page: 1

Job: 120427-001-B OAC120A-STD OAC120A SHAFT ASSY BM071505

Customer: JAQU000 TEREX JAQUES Delivery Date: 02/27/2017 Qty Ordered: 1.00

Seq Item Description Qty Per Part PO Line Eng Rel Eng Prm Stg Date Qty Rcvd
Reference Est Qty Vendor Date Ord Date Due Rel Assy Location
Drawing Sheet Status Date Rcv
--------- ----------------------------------- ----------------------------------- --------------- --------------- ---------- ---------- ---------- ---------------
5 D19-04389-04 SHAFT HOUSING 1.00 0.00
1.00

10 D19-04148-12 DRIVE SHAFT 1.00 0.00

1.00

15 D19-04149-12 FLOAT SHAFT 1.00 0.00

1.00

20 D19-04388-00 BEARING HOUSING OAC120 4.00 0.00

60 4.00
D19-04388
25 C19-04151-00 INNER SEAL RETAINER OAC120 4.00 0.00
60 4.00
C19-04151
30 A19-04152-00 OAC120 INNER SHAFT SPACER DRIVE 2.00 0.00
60 2.00
A19-04152
35 A19-04164-00 OAC120 INNER SHAFT SPACER FLOAT 2.00 0.00
60 2.00
A19-04164
40 A19-04153-00 OUTER SHAFT SPACER 1.00 0.00
60 1.00
A19-04153
45 586901 BEARING 120MM F5 W/O OIL GROOVE 4.00 0.00
40 4.00

50 558300 OILSEAL 20416LUP-W-VITON H5L16 5.00 0.00

42 5.00

55 643700 GEAR 290 OA1629 2.00 0.00

47 2.00
19-01629-00
60 D19-04154-00 DRIVE SIDE COVER OAC120 1.00 0.00
60 1.00
D19-04154
65 D19-04155-00 FLOAT SIDE COVER OAC120 1.00 0.00
60 1.00
D19-04155
70 C19-04156-00 OUTER SEAL RETAINER OAC120 1.00 0.00
60 1.00
C19-04156
75 631500 SHAFT END PLATE 22 OA1643 3.00 0.00
60 3.00
19-01643-00
80 A19-03387-00 SHAFT END PLATE 1.00 0.00
60 1.00
A19-03387-00
85 635400 PULLEY HUB 47 OA2380 1.00 0.00
62 1.00
19-02380-00
90 1490800 KEY*1" SQ X 4" 08-00602 1.00 0.00
60 1.00
A08-00602-00
 95 A19-04206-00 KEY 1" SQ X 2 3/4" LG 2.00 0.00
60 2.00
A19-04206
100 575300 MACH PULLEY 300-20-OA1856 3C 1.00 0.00
62 1.00
19-01856-00
105 C19-04163-00 GASKET OAC120A COVER 2.00 0.00
42 2.00
C19-04163
SIMPLICITY ENGINEERING/CANICA PARTS LIST/MATERIAL STATUS SHEET Date: 03/24/2017
Report: JBOM-BRW Page: 2

Job: 120427-001-B OAC120A-STD OAC120A SHAFT ASSY BM071505

Customer: JAQU000 TEREX JAQUES Delivery Date: 02/27/2017 Qty Ordered: 1.00

Seq Item Description Qty Per Part PO Line Eng Rel Eng Prm Stg Date Qty Rcvd
Reference Est Qty Vendor Date Ord Date Due Rel Assy Location
Drawing Sheet Status Date Rcv
--------- ----------------------------------- ----------------------------------- --------------- --------------- ---------- ---------- ---------- ---------------
110 A08-02053-01 BREATHER 3.00 0.00
58 3.00

115 1534500 1/2" X 1/4" BLK HEX BUSHING IMPORT 3.00 0.00
57 3.00

120 1534700 3/4" X 1/2" BLACK HEX BUSHING 4.00 0.00

57 4.00

125 1535800 1/2 "MAGNETIC PIPE PLUG 2.00 0.00

57 2.00

130 657300 SIGHT GAUGE 1'' #A4959-1 2.00 0.00

57 2.00

135 1535700 1" X 3/4" PIPE PLUG 2.00 0.00

57 2.00

140 1534100 1-1/4" X 1/2" BLK HEX BUSHING 1.00 0.00

57 1.00

145 966600 LINCOLN GREASE FITTING 1/8'' 1.00 0.00

57 1.00

150 586702 SPIROLOX RETAINING RING RRN-1025 4.00 0.00

42 4.00

155 A19-04390-01 O-RING*12-1/8" ID X 1/8" 4.00 0.00

42 4.00
A19-04390
160 1136500 3/4"-10 X 5" HHCS 4.00 0.00
42 4.00

165 1175800 3/4" SPLIT LOCK WASHER 4.00 0.00

42 4.00

170 1163000 5/8"-18 X 2" HEX HEAD CAP SCREW 8.00 0.00
42 8.00

175 1175700 5/8" SPLIT LOCK WASHER 2.00 0.00

42 2.00

180 1176500 5/8" FLAT WASHER 6.00 0.00

42 6.00

185 1154600 3/8-24 X 1" HEX HEAD CAP SCREW 8.00 0.00
42 8.00

190 1175000 3/8" SPLIT LOCK WASHER 8.00 0.00

42 8.00

195 A19-04167-00 GASKET OUTER SEAL RETAINER 1.00 0.00

42 1.00
A19-04167
 200 1160400 1/2"-20 X 1-1/2" HHCS GRD 5 56.00 0.00
42 56.00

205 1175200 1/2" SPLIT LOCK WASHER 56.00 0.00

42 56.00

210 1154700 3/8-24 X 1-1/4" HEX HEAD CAP SCREW 40.00 0.00
42 40.00
SIMPLICITY ENGINEERING/CANICA PARTS LIST/MATERIAL STATUS SHEET Date: 03/24/2017
Report: JBOM-BRW Page: 3

Job: 120427-001-B OAC120A-STD OAC120A SHAFT ASSY BM071505

Customer: JAQU000 TEREX JAQUES Delivery Date: 02/27/2017 Qty Ordered: 1.00

Seq Item Description Qty Per Part PO Line Eng Rel Eng Prm Stg Date Qty Rcvd
Reference Est Qty Vendor Date Ord Date Due Rel Assy Location
Drawing Sheet Status Date Rcv
--------- ----------------------------------- ----------------------------------- --------------- --------------- ---------- ---------- ---------- ---------------
215 1176300 3/8" FLAT WASHER PLAIN 40.00 0.00
42 40.00

220 1164700 3/4" -16 X 3-1/4" GRADE 5 HCS 56.00 0.00

42 56.00

225 1176600 3/4" FLAT WASHER 56.00 0.00

42 56.00

230 1535400 1-1/4" SQ PIPE PLUG 8.00 0.00

57 8.00

235 1535201 1-1/4" X 3/4" SOCKET PIPE PLUG 1.00 0.00

42 1.00
SIMPLICITY ENGINEERING/CANICA PARTS LIST/MATERIAL STATUS SHEET Date: 03/24/2017
Report: JBOM-BRW Page: 1

Job: 120427-001-C D16090 51" X 24', OAC120A PAN FEEDER

Customer: JAQU000 TEREX JAQUES Delivery Date: 02/27/2017 Qty Ordered: 1.00

Seq Item Description Qty Per Part PO Line Eng Rel Eng Prm Stg Date Qty Rcvd
Reference Est Qty Vendor Date Ord Date Due Rel Assy Location
Drawing Sheet Status Date Rcv
--------- ----------------------------------- ----------------------------------- --------------- --------------- ---------- ---------- ---------- ---------------
5 23-17429 PAN ASSEMBLY 1.00 0.00
1.00

10 23-14387-01 SIDE LINER - FEED 1.00 0.00

1.00

15 23-14387-02 SIDE LINER - FEED - LH 1.00 0.00

1.00

20 23-14388 SIDE LINER - CENTER 6.00 0.00

6.00

DO NOT USE-- SEE 23-17451- DO NOT SCRAP-- USE FOR

FUTURE BUILD

25 23-17430-01 SIDE LINER - DISCHARGE 1.00 0.00

1.00

30 23-17430-02 SIDE LINER - DISCHARGE 1.00 0.00

1.00

31 23-17451 CENTER L;INER 6.00 0.00

6.00

35 23-17431 BOTTOM LINER 4.00 0.00

4.00

40 23-17433 BOTTOM LINER 1.00 0.00

1.00

45 19-04819 ASSEMBLY MOUNT PLATE 2.00 0.00

2.00

50 A23-13050-00 FEED BASE PLATE 1.00 0.00

1.00

55 A23-13051-00 SPRING BASE PLATE 2.00 0.00

2.00

60 895700 SPRING*15 A08-00962 12.00 0.00

42 12.00
08-00962-00
65 A08-02331-02 HOSE* 20" SPRING BOOT 12.00 0.00
40 12.00
A08-02331
70 6300600 SNUBBER BRACKET 2300-1920 2.00 0.00
60 2.00
A23-01920-00
75 894600 SPRING* 5 A08-00742 2.00 0.00
42 2.00
A08-00742-00
80 23-17432 SHIPPING LEG 2.00 0.00
2.00
 85 1125100 5/8"-11 X 1-3/4" FLAT HEAD SOCKET 4.00 0.00
42 4.00

90 1125200 5/8"-11 X 2-1/2" FLAT HEAD SOCKET 4.00 0.00

42 4.00

95 1175700 5/8" SPLIT LOCK WASHER 8.00 0.00

42 8.00
SIMPLICITY ENGINEERING/CANICA PARTS LIST/MATERIAL STATUS SHEET Date: 03/24/2017
Report: JBOM-BRW Page: 2

Job: 120427-001-C D16090 51" X 24', OAC120A PAN FEEDER

Customer: JAQU000 TEREX JAQUES Delivery Date: 02/27/2017 Qty Ordered: 1.00

Seq Item Description Qty Per Part PO Line Eng Rel Eng Prm Stg Date Qty Rcvd
Reference Est Qty Vendor Date Ord Date Due Rel Assy Location
Drawing Sheet Status Date Rcv
--------- ----------------------------------- ----------------------------------- --------------- --------------- ---------- ---------- ---------- ---------------
100 1170700 5/8"-11 HEX NUT 8.00 0.00
42 8.00

105 1149400 HUCK*5/8", 3/4"TO1" GRIP FL HD 184.00 0.00

42 184.00

110 1148200 HUCK*COLLAR 5/8" LC-2R20 184.00 0.00

42 184.00

115 1136000 CAP SCREW*3/4" NC X 2" 4.00 0.00

42 4.00

120 1176600 3/4" FLAT WASHER 4.00 0.00

42 4.00

125 1170800 3/4"-10 HEX NUT 4.00 0.00

42 4.00

130 1149101 HUCK*1", 1 TO 1-1/4" GRIP BR32-16 44.00 0.00

42 44.00

135 1149700 HUCK*1", 2"-2-1/4"GRIP C50LRBR3232 40.00 0.00

42 40.00

140 1148400 HUCK*COLLAR 1'' LC-2R-32 84.00 0.00

42 84.00

145 08-02750 SIMPLICITY LOGO-LEFT 1.00 0.00

21 1.00

150 08-02751 SIMPLICITY LOGO-RIGHT 1.00 0.00

21 1.00

155 08-02752 US FLAG 2.00 0.00

21 2.00

160 802000 DECAL KIT*SCRN&FEEDER PER D08-02214 1.00 0.00

21 1.00
D08-02214
165 08-02489-00 KIT*LOCKOUT/TAGOUT SCRN/FDRS 1.00 0.00
30 1.00

170 1102604 TEREX WHITE ACRYLIC PRIMER 10.00 0.00

30 10.00

175 1102402 TEREX WHITE PAINT ACRYLIC 10.00 0.00

30 10.00

180 23-17451 CENTER SIDE LINER 6.00 0.00

6.00
SIMPLICITY ENGINEERING/CANICA PARTS LIST/MATERIAL STATUS SHEET Date: 03/24/2017
Report: JBOM-BRW Page: 1

Job: 120427-001-D LOVEJOY MB50X400 50 HP, 1500 RPM, 326-T FRAME, RH

Customer: JAQU000 TEREX JAQUES Delivery Date: 02/27/2017 Qty Ordered: 1.00

Seq Item Description Qty Per Part PO Line Eng Rel Eng Prm Stg Date Qty Rcvd
Reference Est Qty Vendor Date Ord Date Due Rel Assy Location
Drawing Sheet Status Date Rcv
--------- ----------------------------------- ----------------------------------- --------------- --------------- ---------- ---------- ---------- ---------------
5 893732 OEM-MB50 X 400 TYPE A 1.00 0.00
60 1.00

10 C19-03917-00 11" 3GR C SECT PULLEY 1.00 0.00

1.00
C19-03917-00
15 93-000383 BUSHING, 60mm BORE, Q1 1.00 107167 1 02/06/2017 1.00
1.00 MOT000 01/27/2017 02/06/2017
02/06/2017
20 945000 V-BELT C-112 3.00 0.00
47 3.00