PREFACE

Dear Our Valued Clients,

We appreciate your unwavering support and cooperation rendered to our Ballast Water
Treatment System businesses. We have revised the existing trouble shooting manual into
following 6 categories by adding system controller, ACONIS.

 Elecrolysis Unit
 Filter Unit
 Neutralization Unit
 TRO Sensor Unit
 Rectifier
 ACONIS

As you already know, whenever any alarm appears on the display monitor, you can just find the
same alarm tag in the Table of Alarm and turn to the corresponding page to follow the trouble
shooting instructions. We’ve also attached photos and diagrams at the later part of this booklet for
you reference and enhanced the table of contents so that you can easily find resolutions to your
problem.

If you have any suggestions, other useful information or you cannot clear the problem with this
trouble shooting manual, please don’t hesitate to contact us:

Head office
Centum Science Park, 79, Centum Jungang-ro,
Haeundae-gu, Busan 48058, Rep. of Korea
Tel +82 52 204 7600~1, Fax +82 52 204 7700
https://www.hyundai-gs.com

Technical Division Green Service Team

Tel +82 52 204 7852 Tel +82 52 204 7627
E-mail [email protected] E-mail [email protected]

Thank you
 How to Use This Manual (I)

Case 1 Finding the cause of the trouble with the alarm

[In case of “Filter DP High”]

1. When some alarms occur in alarm list on the Mimic(HMI), please find which alarm is
activated first by clicking th following [ALAM LIST] icon. The first alarm is important to find
what problem is.

2. Briefly the latest alarm TAG and Description will be shown in bottom side of the Mimic.

3. And look for the corresponding ALARM TAG in the TABLE OF ALARM of this manual.

② ③

Category in Table of Alarm Alarm Tag in Filter Page

: Filter Unit : Filter DP High : 26

- 5 -
4. Please note the information and the cause of the alarm and follow the instruction to fix it.

① 26 Page

③ ④

Description Information Causes & If necessary,

Trouble shooting Additional T/S

- 6 -
5. For detailed instrcurtion, please refer to the Trouble Shooting in the APPENDIX.

86 Page 87 Page 89 Page

Appendix

161 Page 93 Page 92 Page 90 Page

- 7 -
 How to Use This Manual (II)

Case 2 When you can infer the cause of the trouble

1. Look for the corresponding cause of the trouble in the TABLE OF TROUBLE SHOOTING in
the APPENDIX.

[In case of “Filter DP High”]

Appendix

- 8 -
How to Communicate with HGS

1. When you have some problems, please check your HiBallast according to this manual at first
.
2. In case that our Trouble Shooting can’t resolve your problem, please send us your problem
and the items you checked with the results.
1) Present Trouble 2) Alarm Status
3) Presumed cause 4) Trouble shooting Check Sheet

[Example] F-121 DP HI / [FU_DP_HH] alarm

Item Description
1 Present Trouble Filter Different Pressure High
2 Alarm Status F-121 DP HI
3 Presumed cause Filter PIT Sensor Trouble
4. Trouble Shooting Check Sheet

** The format of document may be changed, but all content must be verified and recorded.
If necessary, please send us the result of reviewing the additional trouble shooting in the
Appendix.

- 9 -
3. If you send the following materials, we will be able to respond more accurately and quickly.
Especially in case that you don’t recognize what problem there is, following pictures would be
Very helpful.

1) Alarm Summary 2) Operating condition with BWTS Operating

overview

3) Piping Overview Page depenging on the 4) The detailed pictures of Trouble device.
operating situation such as Main Ballasting, Example [FU_DP_HH] alarm
Main Deballasting, AP ballasting or AP
deballasting.

- 10 -
4. In special cases, the followings may be requested in addition

1) Valve Line Up 2) Electrolyzer’s condition

▪ When bypass alarm occurs ▪ When Unballance current alarm occurs
▪ When operation is not possible due to ▪ When High vlotage alarm occurs
a valve problem

3) Rectifier Status 4) System Setting Parameter

▪ When Unballance Current alarm occurs ▪ When TRO value doesn’t increase
▪ When rectifier alarm occurs ▪ When TRO value doesn’t decrease
▪ When rectifier is not working normally ▪ When operating abnormally

5) Ship Data 6) Maintenance Record

▪ When investigating the cause of ▪ When investigating the cause of
the accident the accident
▪ When checking euipment performance ▪ When investigating the cause of
▪ When checking the equipment histoy the accident

【END】

- 11 -
 TABLE OF ALARM

1. ALARM LIST OF ELECTROLYSIS UNIT ................................................................................................. - 14 -

1.1. TAG: [AIT-1121_HI] / [AIT-1121_HH] GAS DETECTOR HI / TOO HI........................................................................ - 14 -

1.2. TAG: [B-117A/B-F] / [B-117A/B-OFF] BLOWER FAULT ................................................................................................ - 14 -
1.3. TAG: [BST_S_TO_01] / [BST_P_TO_01] / [BSP_S_TO_10] / [BSP_P_TO_10] / [BLR_BOTH_F]
BLOWER START/STOP TIME OUT / BLOWER FAIL ...................................................................................................... - 15 -
1.4. TAG: [CIT-1111_LO] / [CIT-1111_LL] SALINITY LOW / TOO LOW ............................................................................ - 15 -
1.5. TAG: [FIT-1131(2131)_LO] / [FIT-1131(2131)_LL] INJECTION FLOW RATE LOW / TOO LOW .................. - 16 -
1.6. TAG: [FIT-1211(2211)_LO] / [FIT-1211(2211)_LL] MAIN FLOW RATE LOW / TOO LOW................................ - 17 -
1.7. TAG: [BSP_S/P_TO_08] INJECTION VALVE CLOSE TIME OUT ............................................................................ - 18 -
1.8. TAG: [LS-1111_LL] E.U SEPARATOR LEVEL TOO LOW ............................................................................................. - 19 -
1.9. TAG: [LS-1141_HI] E.U DRAIN TANK LEVEL HIGH ....................................................................................................... - 20 -
1.10. AG: [PIT-1121_HI] BLOWER DISCHARGE PRESS HIGH........................................................................................... - 21 -
1.11. TAG: [PIT-1121_LO] BLOWER DISCHARGE PRESS LOW ........................................................................................ - 22 -
1.12. TAG: [TE-1111_HI] / [TE-1111_HH] FEEDING WATER TEMP HIGH ........................................................................ - 23 -
1.13. TAG: [TE-1111_LO] FEED WATER TEMP LOW ............................................................................................................... - 23 -

2. ALARM LIST OF FILTER UNIT ................................................................................................................ - 24 -

2.1. TAG: [FUBV_OP_AL] F.U BYPASS V/V OPEN ALARM ................................................................................................ - 24 -

2.2. TAG: [BST_S/P_TO_02] / [BSP_S_TO_06] F.U V/V OPEN/CLOSE TIME OUT ................................................. - 24 -
2.3. TAG: [DST_S_TO_01] OR [DSP_S_TO_04] F.U BYPASS V/V OPEN/CLOSE TIME OUT ............................... - 25 -
2.4. TAG: [FU_DP_HH] / [FU_DP_HI] FILTER PRESS DP HIGH / TOO HIGH ............................................................. - 26 -
2.5. TAG: [F-121(122)-F] FILTER FAULT ...................................................................................................................................... - 27 -
2.6. TAG: [F-121/221-RDY] FILTER NOT READY .................................................................................................................... - 27 -
2.7. TAG: [FU_IN_HI] / [FU_IN_LO] / [FU_OUT_HI] / [FU_OUT_HH]
FILTER INLET/OUTLET PRESS LOW/HIGH ...................................................................................................................... - 27 -

3. ALARM LIST OF NEUTRALIZATION UNIT............................................................................................. - 28 -

3.1. TAG: [LIT-1311_LO] / [LIT-1311_LL] N.U TANK LEVEL LOW / TOO LOW ............................................................. - 28 -
3.2. TAG: [P-132(232/332)-TRIP] N.U PUMP TRIP.................................................................................................................. - 28 -
3.3. TAG: [NUPD_S(P/AP)_TO] / [NUPS_TO] / [NUPD_S(P/AP)_SP_TO] / [NUPS_SP_TO]
N.U PUMP RUN/STOP FAIL ....................................................................................................................................................... - 29 -
3.4. TAG: [DST_S/P_TO_03] /[DST_S/P_TO_03] N.U PUMP START/STOP TIME OUT ..................................... - 29 -

4. ALARM LIST OF TRO SENSOR UNIT .................................................................................................... - 30 -

4.1. TAG: [TRO_LL] / [TRO_LO] TRO LOW / TOO LOW (I) .................................................................................................. - 30 -
4.2. TAG: [TRO_LL] / [TRO_LO] TRO LOW / TOO LOW (II) ................................................................................................. - 31 -
4.3. TAG: [TRO_HI] / [TRO_HH] FOR BALLASTING TRO HIGH / TOO HIGH ................................................................... - 32 -
4.4. TAG: [TRO_HI] / [TRO_HH] FOR DE-BALLASTING TRO HIGH / TOO HIGH ............................................................ - 32 -
5. ALARM LIST OF RECTIFIER .................................................................................................................. - 33 -

5.1. TAG: [R1(2/3)_COMM_ERR] / [BSP_S/P_TO_01] / [BST_S/P_TO_14]

RECTIFIER COMM ERROR / START&STOP TIME OUT .............................................................................................. - 33 -
5.2. TAG: [RF-A/B/C/D_ERR] RECTIFIER ERROR ................................................................................................................. - 33 -
5.3. TAG: RF-[RF-A(B/C/D)-1002] / [REC1(2/3/4)002] RETFIER EXTERNAL E-STOP ......................................... - 34 -
5.4. TAG: [RF-A(/B/C/D)-1007] / [REC-1(2/3/4)007] RECTIFIER UNBALACE CURRENT ..................................... - 34 -
5.5. TAG: [RF-A/B/C/D-1004] / [REC-1(2/3/4)004] RECTIFIER OVER VOLTAGE ...................................................... - 34 -

6. ALARM LIST OF ACONIS........................................................................................................................ - 35 -

6.1. TAG : [ACONIS1] / [ACONIS2] ACONIS NO REPLY .......................................................................................................... - 35 -

6.2. TAG : [ACONIS1_ML] / [ACONIS1_RL] / [ACONIS2_ML] / [ACONIS2_RL] ............................................................ - 35 -
6.3. TAG : [HIMPM1M] / [HIMPM1R] / [HISCM1] .......................................................................................................................... - 36 -
6.4. TAG : [HIMPM1_ML] / [HIMPM1_RL] / [HIMPR1_RL] / [HISCM1_ML] / [HISCM1_RL] ....................................... - 36 -
6.5. TAG : [HIMPM1_C1] / [HIMPM1_C2] / [HIMPM1_C3] / [HIMPM1_C4] / [HIMPM1_C5] / … .............................. - 36 -
6.6. TAG : [HIMPM1_C1_ML] / [HIMPM1_C1_ML] / [HIMPM1_C1_ML] / [HIMPM1_C1_ML] / … ........................... - 37 -
6.7. HISCM CARD ..................................................................................................................................................................................... - 38 -
6.8. HIDI16 CARD ..................................................................................................................................................................................... - 40 -
6.9. HIAI16 CARD ..................................................................................................................................................................................... - 41 -
6.10. HIDO16 CARD ................................................................................................................................................................................... - 42 -
6.11. HIAO8 CARD ...................................................................................................................................................................................... - 43 -
1. Alarm List of Electrolysis Unit

1.1. TAG: [AIT-1121_HI] / [AIT-1121_HH] GAS DETECTOR HI / TOO HI

Description [AIT-1121(22/23)_HI] AIT-1121/22/23 GAS DETECTOR HI
[AIT-1121(22/23)_HH] AIT-1121/22/23 GAS DETECTOR TOO HI
Information It will be activated when the density of H2 gas goes over than the set point.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Incorrect valve opening Check if the valve installed at blower outlet is OPEN during
N/A
operation.
2. Incorrect blower
Check the blower works well N/A
operation
3. H2 ventilation pipe
Check the venting pipe and the venting head N/A
blocked
4. Malfunction of the sensor 1) Check the input power of the sensor, DC24V.
N/A
2) Check the output signal, 4~20mA.
5. Incorrect calibration 1) Check the value on the HMI by using standard H2 Gas. T/S-H2-01
2) Calibration of H2 Gas Detector T/S-H2-02
6. Aconis AI card fault See sec.[6.9] HiAI16 Card T/S-ACO-GI4

1.2. TAG: [B-117A/B-F] / [B-117A/B-OFF] BLOWER FAULT

Description E.U NO.1 BLOWER FAULT
NO.1 BLOWER BREAKER OFF
Information It will be activated when the blower meets trip condition due to overload or
Breaker is off.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Over current fault 1) Check that the EOCR for the blower in the MCC-100 is tripped. T/S-BL-01
2) Check the set value of the EOCR.
2. Motor fail 1) Check the power line. N/A
2) Check the resistance of winding lines, R-S, S-T, R-T phases.
If incorrect, please replace the motor.
3. Input power off Check the input power is correctly provided to the blower. N/A
1) Check the main MCCB of MCC-100.
2) Check the sub MCCB for the blower in MCC-100.
4. ACONIS DI Card fault See sec.[6.8] HiDI16 Card T/S-ACO-GI3

- 14 -
1.3. TAG: [BST_S_TO_01] / [BST_P_TO_01] / [BSP_S_TO_10] / [BSP_P_TO_10] / [BLR_BOTH_F]
BLOWER START/STOP TIME OUT / BLOWER FAIL
Description BLOWER START/STOP TIME-OUT
BOTH BLOWER FAIL ON BALLASTING
Information It will be activated when the magnetic contactor of the blower does not On/Off
after receiving blower START/STOP and blowers STOP during ballasting.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Magnetic Contactor Check the magnetic contactor is working itself or not by using T/S-BL-02
fault MANUAL operation on the HMI. If not, please replace.
2. ACONIS DI/DO Card fault See sec[6.8] HiDI16 Card & sec[6.10] HiDO16 Card T/S-ACO-GI3
T/S-ACO-GI5

1.4. TAG: [CIT-1111_LO] / [CIT-1111_LL] SALINITY LOW / TOO LOW

Description FEED WATER SALINITY LOW
FEED WATER SALINITY TOO LOW
Information It will be activated when the salinity to electrolysis is lower than 15PSU.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Incorrect salinity range If the salinity of feed water is lower than 15PSU and the sensor N/A
*Low salinity: < 15PSU is normal, In this case, the salt tank unit or the dedicated
*Too low salinity: < 13PSU seawater tank for backup salt source shall be used in low
salinity region.
2. Contamination of the 1) Disconnect the cable and disassemble the CIT sensor’s T/S-CIT-01
probe head.
2) Check the electrode of the probe and cleaning.
3) Assemble the probe and check again.
3. Incorrect calibration Recalibration of CIT Sensor. T/S-CIT-02
4. Sensor Fault 1) Check the input power of the sensor. N/A
2) Check the output signal cable.

- 15 -
1.5. TAG: [FIT-1131(2131)_LO] / [FIT-1131(2131)_LL] INJECTION FLOW RATE LOW / TOO LOW
Description NO.1/2 INJECTION FLOW RATE LOW
NO.1/2 INJECTION FLOW RATE TOO LOW
Information The injection flow rate is lower than the set points.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Drain valve OPEN Please check the drain valve of electrolysis unit. If it is N/A
opened, close it.
2. Incorrect position of the flow 1) Give a position command to FCV by manual T/S-FIT-01
control valve 2) Check that the FCV valve correctly works or not, where
the position of the FCV is coincided visually with
command position Calibration of positioner.
3) If not, please calibrate the valve position according to
the valve position according to T/S-FIT-01
3. Manual valve CLOSE Check that the manual valve open status from Sea water N/A
feed pump to E.U. injection point.
4. Water leakage of injection Check if there is water leakage on the pipe line. N/A
pipe
5. Malfunction of the sensor 1) Check the DC24V input power of the sensor. N/A
2) Check the analog signal connection and signal line.
For more information, please see the ref. manual.
6. Blockage of strainer of Check if the strainer is blocked or not in the seawater feed N/A
SWFU unit. If clogged, clean it.
7. Too low of main stream flow Check if the flow rate of the main ballast stream is too low, N/A
which may lead to high pressure of the main stream and
consequently it will make low injection flow.
8. Malfunction of the sensor 1) Check the DC24V input power of the sensor. N/A
2) Check the analog signal connection and signal line.
For more information, please see the ref. manual.
9. Flow unbalance of injection If the flow deviation between starboard and port side is big, N/A
lines one of two injection lines might meet the alarm.
Confirm if the pressure deviation of filters is big or not,
higher than about 1.0 bar.
10. Aconis AI card fault See sec.[6.9] HiAI16 Card T/S-ACO-GI4

- 16 -
1.6. TAG: [FIT-1211(2211)_LO] / [FIT-1211(2211)_LL] MAIN FLOW RATE LOW / TOO LOW
Description NO.1/2 MAIN FLOW RATE LOW
NO.1/2 MAIN FLOW RATE TOO LOW
Information The injection flow rate is lower than the set points.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Drain valve OPEN Please check the drain valve of electrolysis unit. If it is N/A
opened, close it.
2. Incorrect position of the flow Calibration of positioner. T/S-FIT-01
control valve T/S-FIT-02
T/S-FIT-03
T/S-FIT-04
3. Water leakage of injection Check if there is water leakage on the pipe line. N/A
pipe
4. Malfunction of the sensor 1) Check the DC24V input power of the sensor. N/A
2) Check the analog signal connection and signal line.
For more information, please see the ref. manual.
5. Blockage of filter unit 1) Do back-flushing using the ballast pump. T/S-FU-06
2) Check the filter elements are contaminated or not. If
then, please do cleaning according to the trouble shooting
manual.
6. Malfunction of the sensor 1) Check the DC24V input power of the sensor. N/A
2) Check the analog signal connection and signal line.
7. Incorrect setting of flow- Setting correctly. T/S-FIT-07
meter
8. Loosed cable connection Connect cable. T/S-FIT-08
9. Electrode damage Check resistance T/S-FIT-09

- 17 -
1.7. TAG: [BSP_S/P_TO_08] INJECTION VALVE CLOSE TIME OUT
Description INJ VALVE CLOSE TIME-OUT
Information It will be activated when it takes over 120sec to close the valve.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Incorrect position of the 1) Give a position command to FCV by manual T/S-FIT-01
flow control valve 2) Check that the FCV valve correctly works or not, where the
position of the FCV is coincided visually with command
position Calibration of positioner.
3) If not, please calibrate the valve position according to the
valve position according to T/S-FIT-01
2. Air vent of the Check if the air vent line of the positioner is blocked. N/A
positioner If blocked, please tear off some foreign materials.
3. Pressure low or fail of 1) Check if the supply pressure of the pneumatic or hydraulic N/A
the air supply for the valve is proper or not.
(Recommended Pneu. pressure: 5~7kgf/cm2)
2) Check if the air filter is filled with water/oil or not by pressing
releasing button.
4. Stuck of the Disc and 1) In case that the supply pressure and the positioner are okay, N/A
Seat please be aware of possibility of the stuck of the DISC and
SEAT.
2) Disassemble and check inside of the valve.

- 18 -
1.8. TAG: [LS-1111_LL] E.U SEPARATOR LEVEL TOO LOW
Description E.U SEPARATOR LEVEL TOO LOW
Information 1) It will be activated when the level switch(LS-1111) is OFF during ballasting
operation.
2) This level switch is very important to keep safe operation. Because the output
power of the rectifiers must be only energized while the level switch is ON.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. No feed water to 1) Check the discharge pressure of the seawater feed pump is N/A
electrolysis unit correct.
2) Check the valves on the seawater feed line to be OPEN.
Especially manual valves from the sea chest line.
3) Check the strainer on the SWFU.
4) Check the check valve at electrolysis unit inlet works correctly.
2. Injection flow Check when this alarm is occurred. If this alarm occurred right after T/S-LS-01
fluctuation due to filter filter’s back-flushing, increase injection flow control valve’s
back-flushing minimum open ratio.
4. Malfunction of the 1) Check the input power of the sensor is DC24V. N/A
sensor 2) Check the output signal cable and connector.
3) Disassemble of the sensor and check the probe visually.
4) If the level switch does not work well in a bottle, replace it.

- 19 -
1.9. TAG: [LS-1141_HI] E.U DRAIN TANK LEVEL HIGH
Description E.U DRAIN TANK LEVEL HIGH
Information 1) The alarm will be activated when the level switch(LS-1141) is ON(with Time
Delay=30sec). And then, the drain pump will be start.
2) The shutdown will be activated if the level switch(LS-1141) is still ON after the
drain pump starting.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Drain pump’s fault Check if the drain pump is working well or not. There are two type N/A
drain pumps, air driven diaphragm pump and electric driven
pump.
For air driven pump, please check the air supply line, air regulator
and filter, solenoid valve and diaphragm pump. For electric driven
pump, please check the power line, relay and the motor.
2. Contamination of level Clean fork of level switch. T/S-LS-02
switch
3. Blockage of the Check whether the tubing line of the drain pump discharge is N/A
feeding line blocked or not.
4. Blockage of the check Check if the check valve is correctly working or not at the end of N/A
valve the drain pump discharge.
5. Malfunction of the 1) Check the input power of the sensor is DC24V. N/A
sensor 2) Check the output signal cable and connector.
3) If the level switch does not work well in a bottle, replace it

- 20 -
1.10. AG: [PIT-1121_HI] BLOWER DISCHARGE PRESS HIGH
Description BLOWER DISCHARGE PRESS HIGH
Information It will be activated when the difference pressure before/after blower starting is
higher than the specific valve. It means that the H2 ventilation pipe is blocked or
other cases.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Blockage of H2 1) Firstly confirm that the blower is running and the valve is N/A
venting line OPEN.
2) Check the H2 venting pipe’s outlet is blocked or not, especially
venting head if applicable.
2. Malfunction of 1) Check the analogue output signal and connector. N/A
pressure sensor

- 21 -
1.11. TAG: [PIT-1121_LO] BLOWER DISCHARGE PRESS LOW
Description BLOWER DISCHARGE PRESS LOW
Information It will be activated when the difference pressure before/after blower starting is
lower than the specific value in the ALARM setting value.
Causes Troubleshooting/Corrective Action T/S Tag
No.
1. Malfunction of the 1) Check the input power of the sensor, DC24V. If not, please N/A
sensor check the cable, connection, and the power supply in the CC-100.
2) Check the output signal cable(4~20mA).
3) Disassemble of the sensor and check if the probe visually is
broken or not.

2. Incorrect valve Check that the valve(XV-1171 A/B) is OPEN during operation. N/A
opening
3. Incorrect blower 1) Check the blower works well. N/A
operation 2) If no working, please see Sec.[1.2] & [1.3]
4. Aconis AI card fault See Sec.[6.9] HiAI16 Card T/S-ACO-GI4

- 22 -
1.12. TAG: [TE-1111_HI] / [TE-1111_HH] FEEDING WATER TEMP HIGH
Description FEEDING WATER TEMP. HIGH
Information It will be activated when the feed water for electrolysis unit is higher than 38
deg. C for the high alarm and 55 deg. C for the shutdown, respectively.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Malfunction of the 1) Check the input power of the sensor. N/A
sensor 2) Check the output signal cable.
2. Contamination of the 1) Disassemble the measuring probe of the sensor. T/S-CIT-01
probe 2) Check the electrode of the probe and cleaning.
3) Assemble the probe and check again.
3. Abnormal valve Arrange valve correctly. Heat exchanger inlet valve(XV-1731) to T/S-TE-01
arrangement for heat be closed and heat exchanger by-pass valve(XV-1732) to be
exchanger opened.
4. Hot source water Check hot source water temperature. If it judged hotter than T/S-TE-02
temperature is too high design temperature(36 deg. C), reduce hot source water flow
rate by throttling manual butterfly valve.
5. Aconis AI card fault See Sec.[6.9] HiAI16 Card T/S-ACO-GI4

1.13. TAG: [TE-1111_LO] FEED WATER TEMP LOW

Description FEED WATER TEMPERATURE LOW
Information It will be activated when the feed water for electrolysis unit is lower than 10
deg. C for the low alarm and 6 deg. C for the shutdown, respectively.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Malfunction of the 1) Check the input power of the sensor. N/A
sensor 2) Check the output signal cable.
2. Contamination of the 1) Disassemble the measuring probe of the sensor. T/S-CIT-01
probe 2) Check the electrode of the probe and cleaning.
3) Assemble the probe and check again.
3. Abnormal valve Arrange valve correctly. Heat exchanger bypass valve(XV-1732) T/S-TE-01
arrangement for heat to be closed and heat exchanger inlet valve(XV-1731) to be
exchanger opened.
4. Hot source water Check hot source water temperature. If it judged lower than N/A
temperature is too low design temperature(36 deg. C), check central cooling system.
5. Aconis AI card fault See Sec.[6.9] HiAI16 Card T/S-ACO-GI4

- 23 -
2. Alarm List of Filter Unit

2.1. TAG: [FUBV_OP_AL] F.U BYPASS V/V OPEN ALARM

Description F.U BYPASS V/V OPEN ALARM
Information 1) It will be activated when the filter bypass valve is OPEN during operation
or stand-by.
2) It will be activated when the filter bypass valve is OPEN for too long
time(120sec) during operation.

Causes Troubleshooting/Corrective Action T/S Tag No.

1. Manual open 1) Please close the bypass valve except an emergency
T/S-FU-01
case
2. Incorrect position of limit 1) Check the limit switch if the alarm happens without
T/S-FU-02
switch any operation.

2.2. TAG: [BST_S/P_TO_02] / [BSP_S_TO_06] F.U V/V OPEN/CLOSE TIME OUT

Description 1) F/U VALVE OPEN TIME-OUT
2) F/U VALVE CLOSE TIME-OUT
Information It will be activated when the inlet/outlet valves of the filter unit is not working
after receiving OPEN/CLOSE command during ballasting. [TIME-
OUT.120sec]
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Pressure low or fail of the 1) Check if the supply pressure of the pneumatic or
pneumatic supply for the hydraulic for the valve is proper or not. Recommended T/S-FU-03
2
valve pneumatic pressure of the regulator: 5~7kgf/cm .
2. Input power fail of the 1) Check if the input power, DC24V, is properly provided
solenoid valve or not.
T/S-FU-04
2) If not, please check the power supply in the control
cabinet.
3. Manual close or open 1) Please open or close the F/U valve. T/S-FU-01
4. Incorrect position of limit
1) Check the limit switch. T/S-FU-02
switch
5. Stuck of the Disc and 1) In case that the supply pressure and the solenoid
Seat valve are okay, please be aware of possibility of the
N/A
stuck of the “DISC and SEAT”.
2) Disassemble and check inside of the valve.
6. ACONIS DI/DO Card fault See sec[6.8] HiDI16 Card & sec[6.10] HiDO16 Card T/S-ACO-GI3
T/S-ACO-GI5
- 24 -
2.3. TAG: [DST_S_TO_01] OR [DSP_S_TO_04] F.U BYPASS V/V OPEN/CLOSE TIME OUT
Description 1) F/U BYPASS VALVE OPEN TIME-OUT
2) F/U BYPASS VALVE CLOSE TIME-OUT
Information It will be activated when the bypass valve of the filter unit is not working after
receiving OPEN/CLOSE command during deballasting. [TIME-OUT.120sec]
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Pressure low or fail of the 1) Check if the supply pressure of the pneumatic or
pneumatic or hydraulic hydraulic for the valve is proper or not. Recommended T/S-FU-03
2
supply for the valve pneumatic pressure of the regulator: 5~7kgf/cm .
2. Input power fail of the 1) Check if the input power, DC24V, is properly provided
solenoid valve or not.
T/S-FU-04
2) If not, please check the power supply in the control
cabinet.
3. Manual close or open 1) Open or close the FU bypass valve. T/S-FU-01
4. Incorrect position of limit
1) Check the limit switch. T/S-FU-02
switch
5. Stuck of the Disc and 1) In case that the supply pressure and the solenoid
Seat valve are okay, please be aware of possibility of the
N/A
stuck of the “DISC and SEAT”.
2) Disassemble and check inside of the valve.

- 25 -
2.4. TAG: [FU_DP_HH] / [FU_DP_HI] FILTER PRESS DP HIGH / TOO HIGH
Description 1) FILTER PRESS DP. TOO HIGH
2) FILTER PRESS DP. HIGH
Information It will be activated when the differential pressure between inlet and outlet
pressure is over than alarm set value, 0.7bar for alarm and 1.0bar for
shutdown, respectively.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Back-flushing valve 1) Check if the back-flushing valve is working or not by T/S-FU-05
fail pressing the “TEST” button on the filter LCP
(local control panel).
2) If not, please check the supply air and its pressure,
5~7kgf/cm2, is proper or not.
3) Check the solenoid valve and control signal.
2. Back-flushing motor 1) Check if the MCCB for motor is “OFF” in the Filter Panel. T/S-FU-06
fault If “OFF”, please turn it “ON”.
2) Check if the error lamp of KM1 contactor is on or not
inside LCP after reset. If error keeps on, please check if
there is any foreign body interrupting rotation of the back-
flushing arm inside of the filter unit
3) Check the geared motor.
3. Blockage of the air 1) Check if the air vent hole is blocked or not. If blocked, T/S-FU-07
vent please remove a foreign blocking material.
4. Blocking of the back- 1) Check if the manual valves are OPEN on the back- N/A
flushing line flushing line.
2) Check if the check valve is working or not.
5. Broken(hole) of the 1) Check if there is a broken part or a hole in the back- N/A
back-flushing line flushing line at lower part of filter unit inside.
6. Pressure sensor fail 1) Check if the inlet/outlet pressure sensors is working T/S-FU-08
properly.
2) If not, please check the cable and signal.
3) if not, please replace the sensor.
7. Clogging of the filter 1) Do backflushing using the ballast pump. T/S-FU-09
elements 2) Check the filter elements are contaminated or not. If then, T/S-FU-10
please do cleaning according to the trouble shooting
manual.
8. Aconis AI card fault See Sec.[6.9] HiAI16 Card T/S-ACO-GI4

- 26 -
2.5. TAG: [F-121(122)-F] FILTER FAULT
Description NO.1(2) FILTER (F-121/122) FAULT
Information It will be activated in case of filter fault.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Filter fault 1) Check the main switch in LCP
2) Check the terminal block with buzzer multimeter T/S-FU-11

2. CPU in stop mode alarm 1) EEPROM upgrade is required T/S-FU-12

3. CPU not responding 1) Change the baud rate T/S-FU-13

2.6. TAG: [F-121/221-RDY] FILTER NOT READY

Description NO.1(2) FILTER (F-121/122) NOT READY
Information It will be activated in case that the MCCB of filter in the LCP is OFF.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. MCCB OFF Check if the MCCB of filter is OFF or not. If OFF, please
T/S-FU-14
turn it on.

2.7. TAG: [FU_IN_HI] / [FU_IN_LO] / [FU_OUT_HI] / [FU_OUT_HH]

FILTER INLET/OUTLET PRESS LOW/HIGH
Description 1) FILTER INLET PRESS HIGH
2) FILTER INLET PRESS LOW
3) FILTER OUTLET PRESS HIGH
4) FILTER OUTLET PRESS LOW
Information It will be activated when the pressure is higher than the set point.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Valve CLOSE Check if there are CLOSE valves on the filter outlet
N/A
piping line
2. Room temperature high It will be activated when the room temperature rise high
at stand-by. If then, please release the pressure due to N/A
high temperature by OPEN valves.
3. Wrong sensor scale Check if the sensor scale is correct or not in the Mimic. N/A
4. Filter element clogging 1) Do backflushing using the ballast pump.
2) Check the filter elements are contaminated or not. If T/S-FU-09
then, please do cleaning according to the trouble T/S-FU-10
shooting manual.
5. Aconis AI card fault See Sec.[6.9] HiAI16 Card T/S-ACO-GI4

- 27 -
3. Alarm List of Neutralization Unit

3.1. TAG: [LIT-1311_LO] / [LIT-1311_LL] N.U TANK LEVEL LOW / TOO LOW
Description 1) NU-TANK LEVEL LOW
2) NU-TANK LEVEL TOO LOW
Information It will be activated when the level of the neutralization tank goes below than
the set point.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Low level of Check the level of the neutralization tank. If low, please fill the N/A
neutralization neutralization agent.
2. Malfunction of the 1) If tank level is normal, please check the level sensor. T/S-NU-01
sensor 2) Check the input power and feedback signal.
3. Drain valve OPEN Check if the drain valve is OPEN or not. If open, please close N/A
it.
4. Leakage of the tank & Check if there is a leakage of the neutralization tank or piping. T/S-NU-02
piping
5. Damage of float Check float status. If damaged, replace it. T/S-NU-03

3.2. TAG: [P-132(232/332)-TRIP] N.U PUMP TRIP

Description [P-132(232/332)-TRIP] NO.1 (2/3) PUMP TRIP
Information It will be activated when N.U pump motor condition is tripped
Causes Troubleshooting/Corrective Action T/S Tag No.

1. No power supply Check power supply. T/S-NU-04

2. Fuse damage Check the fuse and replace it. T/S-NU-04

3. Disconnection or bad
Check and re-tight the wire connection N/A
connection of elect. cable
4. Short circuit Check insulation resistance T/S-NU-05
4. Wrong mode setting Check Auto/Manual operation mode T/S-NU-06

- 28 -
3.3. TAG: [NUPD_S(P/AP)_TO] / [NUPS_TO] / [NUPD_S(P/AP)_SP_TO] / [NUPS_SP_TO]
N.U PUMP RUN/STOP FAIL
Description [NUPD_S(P/AP)_TO] NU PUMP RUN FAIL ON DEBAL S(P/AP)
[NUPS_TO] NU PUMP RUN FAIL ON DEBAL STRIPPING
[NUPD_S(P/AP)_SP_TO]. NU PUMP STOP FAIL ON DEBAL S(P/AP)
[ NUPS_SP_TO] NU PUMP STOP FAIL ON DEBAL STRIPPING
Information It will be activated when the pump does not start or stop properly during de-
ballasting operation
Causes Troubleshooting/Corrective Action T/S Tag No.
1. No power supply Check power supply. T/S-NU-04
2. Fuse damage Check the fuse and replace it. T/S-NU-04
3. Disconnection or bad
connection of elect. Check and re-tight the wire connection N/A
cable
4. Short circuit Check insulation resistance T/S-NU-05
4. Wrong mode setting Check Auto/Manual operation mode T/S-NU-06

3.4. TAG: [DST_S/P_TO_03] /[DST_S/P_TO_03] N.U PUMP START/STOP TIME OUT

Description [DST_S/P_TO_03] N.U PUMP START/STOP TIME OUT
Information It will be activated when the motor of the pump does not start/stop properly
without RUN status signal during deballasting operation.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Wrong operation mode Check if the operation mode of the pump is REMOTE/AUTO
N/A
of the N.A. Pump mode to be correct.
2. Malfunction of motor 1) Check the LED status on the panel of motor driver side
whether an error message occurs or not. If then, please see
the Ref. manual. N/A
2) Check whether the breakers are TRIP(OFF) or not.
3) Check the power lines. AC440V
3. Signal line Check the signal lines.
N/A
disconnection
4. Malfunction of magnetic Check the magnetic contactor in the MCC.
N/A
contactor in MCC
6. ACONIS DI/DO Card fault See sec[6.8] HiDI16 Card & sec[6.10] HiDO16 Card T/S-ACO-GI3
T/S-ACO-GI5

- 29 -
4. Alarm List of TRO Sensor Unit

4.1. TAG: [TRO_LL] / [TRO_LO] TRO LOW / TOO LOW (I)

Description 1) TRO LOW / TRO TOO LOW
Information 1) Too low alarm when TRO injection is lower than 5PPM for 600sec delay
time.
2) Low alarm when TRO injection is less than 5.5PPM for 600sec delay
time.

Causes Troubleshooting/Corrective Action T/S Tag No.

1. Failure of TRO sensor Check alarm message on the display window of TRO
N/A
sensor
2. Abnormal condition of 1) The reagent and the buffer shall be replaced every 3
TRO agent months and 1 year, respectively
T/S-TRO-02
2) Check the color of the reagent.
3) If the color is almost black, it shall be replaced.
3. Unstable feed of TRO 1) Check whether the tube lines from reagents and check
agent valves are blocked or not. T/S-TRO-03
2) Check whether the stroke pump works well or not.
4. Unstable feed of TRO 1) Check the flow rate of the TRO sensor.
sampling water 2) Check the sampling water line from the TRO sampling
box.
3) Check if the intaking sampling water spouted inside of
sampling box.
N/A
4) Check the manual valve and the solenoid valve in
sampling box.
5) If the intake water from the sampling pump is
insufficient, please check the Y-strainer and the strainer
in the TRO sensor.
5. Low initial set current of If this alarm occurs at initial startup procedure, please
the rectifier increase 10A of the initial set value of the rectifier. And N/A
repeat.
6. Aconis AI card fault See Sec.[6.9] HiAI16 Card T/S-ACO-GI4

- 30 -
4.2. TAG: [TRO_LL] / [TRO_LO] TRO LOW / TOO LOW (II)
Description 1) TRO LOW / TRO TOO LOW
Information 1) Too low alarm when TRO injection is lower than 5PPM for 600sec delay
time.
2) Low alarm when TRO injection is less than 5.5PPM for 600sec delay
time.
3) TRO sensor alarm code (Local)

Message Description of fault

MA 4-20mA enabled & loop open

WATER No water flowing
FAST Intake water flow too fast
SLOW Sample cuvette filling too slowly
NPGR Sample cuvette not purging
GLAS Dirty cuvette
Causes Troubleshooting/Corrective Action T/S Tag No.
1. 4-20 mA enable & loop
Check analog output signal. T/S-TRO-07
open (Message : MA)
2. No water flowing Check water flow T/S-TRO-01
(Message : WATR) Check TRO sol. valve and clean it. T/S-TRO-05
3. Intake water flow too fast
Check water flow T/S-TRO-01
(Message : FAST)
4. Intake water flow too slow
Check water flow T/S-TRO-1
(Message : SLOW)
5. Sample cuvette not purging
Check drain line of TRO sensor T/S-TRO-06
(Message : NPRG)
6. Dirty cuvette
Check the cuvette and clean if needed T/S-TRO-04
(Message : GLAS)
7. Expired reagent life time The reagent shall be replaced periodically as below.
T/S-TRO-02
or no reagent Indicator : every 3 months / Buffer : 1 year, respectively.
8. Check valve clogging Check the check valve and clean if needed T/S-TRO-03

- 31 -
4.3. TAG: [TRO_HI] / [TRO_HH] for ballasting TRO HIGH / TOO HIGH
Description 1) TRO HIGH
2) TRO TOO HIGH
Information 1) Too high alarm when TRO injection dosage is more than 10PPM for
600sec delay time.
2) High alarm when TRO injection dosage is more than 9PPM for 600sec
delay time.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Too low flow of main 1) Check the FCV-1211/2211 is working well or not. N/A
stream 2) Check the flow meter is working properly or not.
2. Too high current value of 1) Check if the output current on the rectifier during T/S-TRO-08
rectifier. operation to electrolyzer modules is within proper
range.
2) If this alarm occurs at initial startup procedure, please
reduce 10A of the initial set value of the rectifier. And
repeat.
3. Too high injection flow of 1) Check if the FCV-1131/2131 is working well or not. N/A
injection line 2) Check the flow meter is working properly or not.

4.4. TAG: [TRO_HI] / [TRO_HH] for de-ballasting TRO HIGH / TOO HIGH
Description 1) TRO HIGH
2) TRO TOO HIGH
Information 1) Too high alarm when TRO injection dosage is more than 0.1PPM for
600sec delay time.
2) High alarm when TRO injection dosage is more than 0.08PPM for 300sec
delay time.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Solenoid vale in Clean solenoid valve. T/S-TRO-09
neutralizer unit is clogged.
2. Wrong manual valve Arrange manual valve correctly. T/S-TRO-10
arrangement
3. Wrong setting of dosing Set dosing pump stroke correctly. T/S-TRO-11
pump stroke dial.

- 32 -
5. Alarm List of Rectifier

5.1. TAG: [R1(2/3)_COMM_ERR] / [BSP_S/P_TO_01] / [BST_S/P_TO_14]

RECTIFIER COMM ERROR / START&STOP TIME OUT
Description NO.1(2/3) RECTIFIER COMM. ERROR
RECTIFIER STOP TIME-OUT
RECTIFIER START TIME-OUT
Information It will be activated when RS-485 communication error is occurred between
ACONIS and rectifier.
It will be activated when the rectifier does NOT stop after receiving STOP-
command from ACONIS controller. The STOP command shall be activated
by the digital output OR communication command from the PLC controller,
where the rectifier model is to be Remote mode.
It will be activated when the rectifier does NOT start after receiving START-
command from ACONIS controller thru communication. The START
command shall be activated by the digital output AND communication
command from the PLC controller, where the rectifier model is to be Remote
mode.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Disconnection or bad
Check and re-tight the wire connection T/S-REC-01
connection of elect. cable
2. Wrong operation mode Check operation mode to “AUTO/REMOTE” T/S-REC-02
3. PCB malfunction Check “ID selection” and LED status on PCB T/S-REC-03
4. HiSCM card malfunction Check LED status of HiSCM and reset. T/S-REC-04
3. System freezing Off and on rectifier N/A

5.2. TAG: [RF-A/B/C/D_ERR] RECTIFIER ERROR

Description RF-142A(B/C/D) ERROR
Information It will be activated when the rectifier meets an alarm itself.
Causes Troubleshooting/Corrective Action T/S Tag No.
Check error code of local panel and contact to Hyundai
1. Internal problem N/A
Global Service.

- 33 -
5.3. TAG: RF-[RF-A(B/C/D)-1002] / [REC1(2/3/4)002] RETFIER EXTERNAL E-STOP
Description RF-142A(B/C/D) EXTERNAL E-STOP
Information The external E-STOP comes from the ACONIS controller via the digital
signal or communication command.
Causes Troubleshooting/Corrective Action T/S Tag No.
1) Remove em’cy stop condition from rectifier outside.
1. External Emergency stop T/S-REC-05
2) Reset rectifier.

5.4. TAG: [RF-A(/B/C/D)-1007] / [REC-1(2/3/4)007] RECTIFIER UNBALACE CURRENT

Description RF-142A/B/C/D U.C.(UNBALANCE CURRENT) ALARM
Information It will be activated when the current difference between electrolyzer modules
is higher than the limit, 50% of a quarter of total output current. Where the
ACONIS controller will receive this information from the rectifier via
communication.
E.g., total output current=200A
Limit of U.C. = (200/4)/2 = 25A
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Loosen of output cable Check if the output power cables are loosed. Compare
T/S-REC-06
connection actual shunt value and MIMIC value.
2. Unstable connection of Check cable tightness of the power feeder.
power feeder of electrolyzer T/S-REC-07
module
3. Mis-arrangement of Check the manual valve of electrolyzer outlet is open.
T/S-REC-08
manual valve.
4. Electrolyzer scale Acid cleaning of electrolyzer
T/S-REC-09
formation

5.5. TAG: [RF-A/B/C/D-1004] / [REC-1(2/3/4)004] RECTIFIER OVER VOLTAGE

Description RF-142A/B/C/D OUTPUT O.V. (Over Voltage) ALARM
Information It will be activated when the output voltage of the rectifier is higher than the
hardware limit. Where the ACONIS controller will receive this information
from the rectifier via communication.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Electrolyzer scale Acid cleaning of electrolyzer
T/S-REC-09
formation
2. Elecrode’s life has Replace electrode. Contact Hyundai Global Service.
N/A
ended.

- 34 -
6. Alarm List of ACONIS

6.1. TAG : [ACONIS1] / [ACONIS2] ACONIS NO REPLY

Description ACONIS1(2) NO REPLY
Information It will be activated when ACONIS1(2) Server becomes no reply.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Shutdown 1) Check status of No.1(2) server.
No.1 Server. 2) If No.1(2) server is turned off, please turn on No.1(2) TS-ACO-01
server after checking the power source and UPS.
2. The server itself 1) Software issues : Recovery OS of server using
trouble. recovery USB. TS-ACO-02
2) Device issues : Replace device.

6.2. TAG : [ACONIS1_ML] / [ACONIS1_RL] / [ACONIS2_ML] / [ACONIS2_RL]

ACONIS COMMUNICATION ERROR
Description ACONIS1(2) (ML)/(RL) COMM ERR
information It will be activated when ACONIS1(2) Server meets LAN communication
problem.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Disconnect Check the cable connection condition.
N/A
Lan cable.
2. Malfunction of 1) Check the Hub power.
hub. 2) Check the port LED of HUB.
3) Green light blinks at steady status. (Rf.1)
T/S-ACO-03
4) If there is a problem with the port on the hub it should
be moved to
another port.
3. Lan card Replace LAN card.
Malfunction of N/A
server.

- 35 -
6.3. TAG : [HIMPM1M] / [HIMPM1R] / [HISCM1]
MPM / SCM CARD NO REPLY
Description HIMPM1M(R) NO REPLY / HISCM1 NO REPLY
Information It will be activated when HIMPM becomes NO REPLY.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Incorrect Please removable main(reserve) MPM from the
T/S-ACO-05
installation. baseboard and re-attach to the baseboard correctly.
2. Software problem 1) Check the LED on the front.
of MPM. 2) Please removable main(reserve) MPM from the T/S-ACO-04
baseboard and re-attach to the baseboard correctly. T/S-ACO-05
(for OS rebooting)

6.4. TAG : [HIMPM1_ML] / [HIMPM1_RL] / [HIMPR1_RL] / [HISCM1_ML] / [HISCM1_RL]

MPM / SCM CARD COMMUNICATION ERROR
Description HIMPM1M(R) ML(RL) COMM ERR / HISCM1 ML(RL) COMM ERR
Information It will be activated when HIMPM has LAN communication problem.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Disconnect LAN Check the cable connection condition.
NA
cable.
2. Malfunction of the 1) Check the Hub power.
hub. 2) Check the port LED of HUB.
3) Green light blinks at steady status. (Rf.1) T/S-ACO-03
4) If there is a problem with the port on the hub it should
be moved to another port.
3. Malfunction of 1) Check power resource of the baseboard.
the baseboard 2) Check the LAN port LED of the baseboard.
3) Normal condition of LAN port’s LED is as below.(Rf.2) T/S-ACO-06
3-1) The green light is on.
3-2) The orange light is blinking.

6.5. TAG : [HIMPM1_C1] / [HIMPM1_C2] / [HIMPM1_C3] / [HIMPM1_C4] / [HIMPM1_C5] / …

IO MODULE CARD NO REPLY
Description MODULE.101(102,103,104,105,…) NO REPLY
Information It will be activated when the corresponding I/O CARD has NO REPLY.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Incorrect Phase a removable I/O Card from the baseboard and re
T/S-ACO-05
installation. attach to the baseboard correctly.

- 36 -
6.6. TAG : [HIMPM1_C1_ML] / [HIMPM1_C1_ML] / [HIMPM1_C1_ML] / [HIMPM1_C1_ML] / …
[HIMPM1_C1_RL] / [HIMPM1_C1_RL] / [HIMPM1_C1_RL] / [HIMPM1_C1_RL] / …
IO MODULE CARD COMMUNICATION ERROR
Description MODULE.101(102,103,104,…) (ML)/(RL) COMM ERR
Information It will be activated when the corresponding I/O CARD has LAN
communication problem.
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Disconnect LAN Check the HIMPM cable connection condition.
N/A
cable.
2. Malfunction of the 1) Check the Hub power.
hub. 2) Check the port LED of HUB.
3) Green light blinks at steady status. (Rf.1) T/S-ACO-03
4) If there is a problem with the port on the hub it should
be moved to another port.
3. Malfunction of the 1) Check power resource of the baseboard.
HIMPM baseboard 2) Check the LAN port LED of the baseboard.
3) Normal condition of LAN port’s LED is as below.(Rf.2)
T/S-ACO-06
3-1) The green light is on.
3-2) The orange light is blinking.
4) If there is problem

- 37 -
6.7. HiSCM CARD
Information Troubleshooting of HiSCM CARD itself
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Disconnect
Check the LAN cable connection condition. N/A
LAN cable
2. Malfunction of 1) Check the Hub power.
the hub 2) Check the port LED of HUB.
3) Green light blinks in normal condition. (Rf.1) T/S-ACO-03
4) If there is a problem with the port on the hub the cable
should be moved to another port.
3. CAN TX/RX error 1) Check the status of CAN communication line (main
and reserve line)
2) Check the TX operation. Green lamp blinking means
healthy status
T/S-ACO-04
3) Check the RX operation. Blue lamp blinking means
healthy status
4) Check the CAN connection line. Red lamp on means
disconnected cables.

4. Address Number Check CAN address of HiSCM. Address number should

have value between P0 - PF or S0 - SF. In one station, N/A
every card should have a unique address.

5. Malfunction of the
1) Check power cables of the baseboard.
HISCM baseboard
2) Check the LAN port LED of the baseboard.
3) Normal condition of LAN port’s LED is as below.(Rf.2) T/S-ACO-06
3-1) The green light is on.
3-2) The orange light is blinking

- 38 -
6. To check 1) Disconnect the "LAN" cable from the LAN1 Port at
main network HiSCM.
2) Check whether "LED Indicator" at the HUB(MAIN)
is off when the "LAN" cable is disconnected.
3) Connect the "LAN" cable to the LAN1 port at
HiSCM.
4) Check whether "LED Indicator" at the HUB (MAIN)
is on when the "LAN" cable is connected.
N/A
5) Disconnect the "LAN" cable from the HUB(MAIN).
6) Check whether "LED Indicator" at HiSCM is off
when the "LAN" cable is disconnected.
7) Connect the "LAN" cable to the HUB(MAIN).
8) Check whether "LED Indicator" at HiSCM is on
when the "LAN" cable is connected.
9) ("LAN Port Numbers" are dependent on the system
cofiguration.)
7. To check 1) Disconnect the "LAN" cable from the LAN2 Port at
reserve nework HiSCM.
2) Check whether "LED Indicator" at the HUB
(RESERVE) is off when the "LAN" cable is
disconnected.
3) Connect the "LAN" cable to the LAN2 port at
HiSCM.
4) Check whether "LED Indicator" at the HUB
(RESERVE) is on when the "LAN" cable is
connected. N/A
5) Disconnect the "LAN" cable from the HUB
(RESERVE).
6) Check whether "LED Indicator" at HiSCM is off
when the "LAN" cable is disconnected.
7) Connect the "LAN" cable to the HUB (RESERVE).
8) Check whether "LED Indicator" at HiSCM is on
when the "LAN" cable is connected.
9) ("LAN Port Numbers" are dependent of system
cofiguration.)

- 39 -
6.8. HiDI16 CARD
Information Troubleshooting of HiDI16 CARD itself
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Main power 1) Check the status of power supply. If LED lamp is off,
N/A
supply error the base board connection have troubles.
2. CAN TX/RX error 1) Check the status of CAN communication line (main
and reserve line)
2) Check the TX operation. Green lamp blinking means
healthy status
T/S-ACO-04
3) Check the RX operation. Blue lamp blinking means
healthy status
4) Check the CAN connection line. Red lamp on means
disconnected line.
3. Address Number 1) Check CAN address of HiSCM. Address number
should have value between P0 - PF or S0 - SF. In
N/A
one station, every card should have a unique
address.
4. Check 16-channel 1) 3 terminals are allocated to one channel, and only 2
terminal terminals among them are used. Check the terminal
usage.
2) Check dry contact of sensor connection from LED
lamp.
3) It may be a normal state when you do short test
between applied pin no. 1 and no. 2 on the D/I
channel. and blue LED lamp is turned on. N/A

Sensor Channel Alarm status of mimic

Dry LED N.C(Normal N.O(Normal
Contact (Blue) Close) Open)
CLOSE ON NORMAL ALARM

OPEN OFF ALARM NORMAL

- 40 -
6.9. HiAI16 CARD
Information Troubleshooting of HiAI16 CARD itself
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Main power 1) Check the status of power supply. If LED lamp is off,
N/A
supply error the base board connection have troubles.
2. CAN TX/RX 1) Check the status of CAN communication line (main
error and reserve line)
2) Check the TX operation. Green lamp blinking means
health status
T/S-ACO-03
3) Check the RX operation. Blue lamp blinking means
health status
4) Check the CAN connection line. Red lamp on means
disconnection of line.
3. Address Number 1) Check CAN address of HiSCM. Address number
should have value between P0 - PF or S0 - SF. In
N/A
one station, every card should have a unique
address.
4. Check 16- 1) 3 terminals are allocated to one channel. Check the
channel terminal connection of field cables. Check the terminal usage.

N/A
2) LED on indicates the value is more than high limit
value(normally 21mA) or less than low limit
value(normally 3.5mA).
3) Measure the voltage between pin 1 and pin 2 with
voltage meter and verify the 24[V] voltage be shown.
4) If you connect a 2k ohrm register between pin 1 and
pin 2 and then blue led lamp turns on, Applied
channel may be a normal state.
5) When except for 3 and 4 there is abnormal.

- 41 -
6.10. HiDO16 CARD
Information Troubleshooting of HiDO16 CARD itself
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Main power 1) Check the status of power supply. If LED lamp is off,
N/A
supply error the base board connection have troubles.
2. CAN TX/RX error 1) Check the status of CAN communication line (main
and reserve line)
2) Ckeck the TX operation. Green lamp blinking means
healthy status
T/S-ACO-03
3) Ckeck the RX operation. Blue lamp blinking means
healthy status
4) Check the CAN connection line. Red lamp on means
disconnection of line.
3. Address Number 1) Check CAN address of HiSCM. Address number
should have value between P0 - PF or S0 - SF. In
N/A
one station, every card should have a unique
address.
4. Check 16-channel 1) 3 terminals are allocated to one channel. Check the
terminal connection of field cables.

N/A

2) LED on module front indicate active relay status.

3) If you test the register with ohm meter between the
pin 1 and pin 2, Short circuit shows a normal state.

- 42 -
6.11. HiAO8 CARD
Information Troubleshooting of HiAO8 CARD itself
Causes Troubleshooting/Corrective Action T/S Tag No.
1. Main power 1) Check the status of power supply. If LED lamp is off,
N/A
supply error the base board connection have troubles.
2. CAN TX/RX error 1) Check the status of CAN communication line (main
and reserve line)
2) Ckeck the TX operation. Green lamp blinking means
healthy status
T/S-ACO-03
3) Ckeck the RX operation. Blue lamp blinking means
healthy status
4) Check the CAN connection line. Red lamp on means
disconnection of line.
3. Address Number 1) Check CAN address number. Address numbers
should have numbers between 1 ~ 64 and should N/A
not be duplicated in more than one station.
4. Check 16-channel 1) 3 terminals are allocated to one channel. Check the
terminal connection of field cables.
2) Check the connection field cable. Signal type :
4~20mA

3) LED on indicates the value is more than high limit N/A

value (normally 21mA) or less than low limit value
(normally 3.5mA).
4) Set the applied analog tag with 50% of maximum
value and put out the signal. Connect a 250 ohm
register between pin 1 and pin 2 on the applied
channel and measure the voltage between pin 1 and
pin 2, if measured voltage shows 2.5[V] ~ 3[V], it
means a normal state.

- 43 -
- 44 -
APPENDIX

- 45 -
- 46 -
 TABLE OF TROUBLE SHOOTING

T/S-H2-01 [H2 GAS DETCTOR] CALIBRATION (MODEL : DA100) ........................................................................................ - 50 -

T/S-H2-02 [H2 GAS DETECTOR] CALIBRATION (MODEL : GTD-2000EX) ..................................................................................... - 53 -
T/S-BL-01 [BLOWER] CHECK EOCR SETTING VALUE .......................................................................................................................... - 54 -
T/S-BL-02 [BLOWER] CHECK THE MAGNETIC CONTACTOR STATUS .................................................................................................. - 55 -
T/S-CIT-01 [SALINITY SENSOR] CLEAN SENSOR PART ......................................................................................................................... - 56 -
T/S-CIT-02 [SALINITY SENSOR] CALIBRATION (M AKER : ABB) ........................................................................................................ - 57 -
T/S-FIT-01 [POSITIONER] CALIBRATION (MODEL : YT-1000) ............................................................................................................. - 61 -
T/S-FIT-02 [POSIITONER] CALIBRATION (MODEL : YT-3300 / YT-3300EX) .................................................................................. - 64 -
T/S-FIT-03 [POSIITONER] CALIBRATION (MODEL : YT-3400) ............................................................................................................. - 65 -
T/S-FIT-04 [POSIITONER] CALIBRATION (MODEL : POWER GENEX) ............................................................................................ - 66 -
T/S-FIT-05 [FLOWMETER] CALIBRATION (MODEL: DTI-200).............................................................................................................. - 67 -
T/S-FIT-06 [FLOWMETER] SETTING CORRECTION (M AKER: ABB) ................................................................................................... - 71 -
T/S-FIT-07 [FLOWMETER] CHECK CABLE CONNETION (MAKER: ABB) .......................................................................................... - 73 -
T/S-FIT-08 [FLOWMETER] CHECK RESITANCE (M AKER:ABB) .......................................................................................................... - 74 -
T/S-LS-01 [LEVEL SWITCH] IF LOW LEVEL(LS-1111) ALARM OCCURSB AT E.U SEPARATOR ................................................... - 75 -
T/S-LS-02 [LEVEL SWITCH] IF LOW LEVEL(LS-1141) ALARM OCCURS AT E.U DRAIN TANK ..................................................... - 76 -
T/S-TE-01 [S.W TEMP SENSOR] IF S.W TEMP HIGH ALARM (TE-1111) OCCURS (I) ................................................................... - 77 -
T/S-TE-02 [S.W TEMP SENSOR] IF S.W TEMP HIGH ALARM (TE-1111) OCCURS (II) .................................................................. - 78 -
T/S-FU-01 [FILTER UNIT] IN CASE THAT THERE IS A PROBLEM WITH BYPASS VALVE (I) ............................................................. - 79 -
T/S-FU-02 [FILTER UNIT] IN CASE THAT THERE IS A PROBLEM WITH BYPASS VALVE (II) ............................................................ - 80 -
T/S-FU-03 [FILTER UNIT] IN CASE THAT THERE IS A PROBLEM WITH FILTER UNIT VALVES (I) ................................................... - 81 -
T/S-FU-04 [FILTER UNIT] IN CASE THAT THERE IS A PROBLEM WITH FILTER UNIT VALVES (II) .................................................. - 82 -
T/S-FU-05 [FILTER UNIT] FILTER DIFFERNTIAL PRESS. TOO HIGH (I) ................................................................................................ - 86 -
T/S-FU-06 [FILTER UNIT] FILTER DIFFERNTIAL PRESS. TOO HIGH (II) .............................................................................................. - 87 -
T/S-FU-07 [FILTER UNIT] FILTER DIFFERNTIAL PRESS. TOO HIGH (III) ............................................................................................. - 89 -
T/S-FU-08 [FILTER UNIT] FILTER DIFFERNTIAL PRESS. TOO HIGH (IV)............................................................................................. - 90 -
T/S-FU-09 [FILTER UNIT] FILTER DIFFERNTIAL PRESS. TOO HIGH (V) .............................................................................................. - 92 -
T/S-FU-10 [FILTER UNIT] FILTER DIFFERNTIAL PRESS. TOO HIGH (VI)............................................................................................. - 93 -
T/S-FU-11 [FILTER UNIT] FILTER FAULT ALARM (I) ............................................................................................................................. - 100 -
T/S-FU-12 [FILTER UNIT] FILTER FAULT ALARM (II) ........................................................................................................................... - 102 -
T/S-FU-13 [FILTER UNIT] FILTER FAULT ALARM (III) .......................................................................................................................... - 104 -
T/S-FU-14 [FILTER UNIT] FILTER NOT READY ...................................................................................................................................... - 106 -
T/S-TRO-01 [TRO UNIT] TRO LOW ALARM (I) ................................................................................................................................... - 107 -
T/S-TRO-02 [TRO UNIT] TRO LOW ALARM (II).................................................................................................................................. - 109 -
T/S-TRO-03 [TRO UNIT] TRO LOW ALARM (III) ................................................................................................................................ - 111 -
T/S-TRO-04 [TRO UNIT] TRO LOW ALARM (IV) ................................................................................................................................ - 113 -
- 47 -
T/S-TRO-05 [TRO UNIT] TRO LOW ALARM (V) ................................................................................................................................. - 115 -
T/S-TRO-06 [TRO UNIT] TRO LOW ALARM (VI) ................................................................................................................................ - 116 -
T/S-TRO-07 [TRO UNIT] TRO LOW ALARM (VI) ................................................................................................................................ - 117 -
T/S-TRO-08 [TRO UNIT] TRO LOW ALARM (VIII) ............................................................................................................................. - 120 -
T/S-TRO-09 [TRO UNIT] TRO HIGH ALARM (I) .................................................................................................................................. - 122 -
T/S-TRO-10 [TRO UNIT] TRO HIGH ALARM (II) ................................................................................................................................. - 124 -
T/S-TRO-11 [TRO UNIT] TRO HIGH ALARM (III) ................................................................................................................................ - 125 -
T/S-TRO-12 [TRO UNIT] CLEANING AIR VENT OF TRO PURGE CONTROLLER ........................................................................... - 126 -
T/S-NU-01 [NU UNIT] CALIBRATION LEVEL SENSOR ......................................................................................................................... - 127 -
T/S-NU-02 [NU UNIT] REPARING NU TANK .......................................................................................................................................... - 132 -
T/S-NU-03 [NU UNIT] NU TANK LOW LEVEL ALARM......................................................................................................................... - 134 -
T/S-NU-04 [NU UNIT] NU PUMP TRIP ALARM (I) ................................................................................................................................ - 135 -
T/S-NU-05 [NU UNIT] NU PUMP TRIP ALARM (II) ............................................................................................................................... - 136 -
T/S-NU-06 [NU UNIT] NU PUMP START / STOP FAIL ........................................................................................................................... - 137 -
T/S-NU-07 [NU UNIT] EXCESSIVE CHEMICAL CONSUMPTION ......................................................................................................... - 138 -
T/S-REC-01 [RECTIFIER] COMMUNICATION ERROR ALARM (I) ....................................................................................................... - 140 -
T/S-REC-02 [RECTIFIER] COMMUNICATION ERROR ALARM (II) ...................................................................................................... - 141 -
T/S-REC-03 [RECTIFIER] COMMUNICATION ERROR ALARM (III)..................................................................................................... - 142 -
T/S-REC-04 [RECTIFIER] COMMUNICATION ERROR ALARM (IV) .................................................................................................... - 143 -
T/S-REC-05 [RECTIFIER] EXTERNAL E-STOP ....................................................................................................................................... - 145 -
T/S-REC-06 [RECTIFIER] UNBALANACE CURRENT (I) ....................................................................................................................... - 147 -
T/S-REC-07 [RECTIFIER] UNBALANACE CURRENT (II) ...................................................................................................................... - 149 -
T/S-REC-08 [RECTIFIER] UNBALANACE CURRENT (III)..................................................................................................................... - 150 -
T/S-REC-09 [RECTIFIER] UNBALANACE CURRENT (IV) .................................................................................................................... - 151 -
T/S-EU-01 [ELECTROLYZER] ELECTROLYZER ...................................................................................................................................... - 155 -
T/S-ACO-GI1 [ACONIS] MPM CARD ...................................................................................................................................................... - 157 -
T/S-ACO-GI2 [ACONIS] SCM CARD ....................................................................................................................................................... - 158 -
T/S-ACO-GI3 [ACONIS] HIDI CARD ........................................................................................................................................................ - 160 -
T/S-ACO-GI4 [ACONIS] HIAI CARD ........................................................................................................................................................ - 162 -
T/S-ACO-GI5 [ACONIS] HIDO CARD ...................................................................................................................................................... - 164 -
T/S-ACO-GI6 [ACONIS] HIAO CARD ...................................................................................................................................................... - 166 -
T/S-ACO-01 [ACONIS] M AIN SOURCE AND UPS ................................................................................................................................. - 168 -
T/S-ACO-02 [ACONIS] RECOVERY .......................................................................................................................................................... - 169 -
T/S-ACO-03 [ACONIS] CHECK THE IP ADDRESS................................................................................................................................. - 172 -
T/S-ACO-04 [ACONIS] CHECK COMPUTER NAME .............................................................................................................................. - 175 -
T/S-ACO-05 [ACONIS] HOW TO COPY DB FOLDER & SYSINFO.INI FILE ...................................................................................... - 177 -
T/S-ACO-06 [ACONIS] COMMUNICATION ERROR ................................................................................................................................ - 181 -
T/S-ACO-07 [ACONIS] CONNECTION TROUBLE ................................................................................................................................... - 182 -
T/S-ACO-08 [ACONIS] TO RESET MODULE CARD............................................................................................................................... - 184 -

- 48 -
T/S-ACO-09 [ACONIS] LAN COMMUNICATION EROR ......................................................................................................................... - 186 -
T/S-ACO-10 [ACONIS] REPLACEMENT OF IO CARD ........................................................................................................................... - 187 -
T/S-ACO-11 [ACONIS] MEASURING MA SIGNAL AT HIAI CARD ...................................................................................................... - 189 -
T/S-ACO-12 [ACONIS] CHECKING DI SIGNAL ....................................................................................................................................... - 191 -
T/S-ACO-13 [ACONIS] BOOTING UP BY RECOVERY USB AT LOP ................................................................................................ - 193 -

- 49 -
T/S-H2-01 [H2 GAS DETCTOR] CALIBRATION (MODEL : DA100)
[AIT-1121(1122/1123)_HI] / [AIT-1121(1122/1123)_HH]
Alarm Tag
H2 Gas Detector Hi / Too Hi
Root Cause Incorrect reading

Trouble Shooting Calibration of H2 Gas Detector(Model : DA100)

1. Open the detector cover by rotating it to 2. Connect all calibration devices with gas
counter clockwise as below. detector. (standard gas, regulator, nipple
and tube)

3. Zero Calibration. 3.-1 Press [Mode] key over 3 seconds,

Then, 'H.SC' will Be shown.

- 50 -
3-2. Press [Mode] key repeatedly until 'CA1' 3-3. When 'YES' is shown on FND, Please
is shown and then press [ENT] key to press [ENT] key to complete zero calibration.
save.

4. SPAN Calibration. 4-1. Please infuse standard gas

4-2. The value of FND will be increased. 4-3. Press [ENT] key over 3 seconds, Then,
'H.SC' will be shown.

- 51 -
4-4. Press [Mode] key until 'CA2' is shown 4-5. When 'ADJ' is shown, Please set the
and then press [ENT] key to save. density of standard gas by pressing
[UP] key & [DOWN] key.

Caution: In case of this example, we set '50' as

the density of standard gas we use is
50%LEL.but this setting value can be different
according to the density of your standard gas

4-6
a) Please press [ENT] key to save.
b) When 'YES' is shown,
then Please press [ENT] key.
c) Then, when 'HOL' is shown,
Please press [ENT] key over 3 seconds.
d) When 'END' is shown, span calibration is
completed.

Please remove calibration devices from gas

detectors.

【END】

- 52 -
T/S-H2-02 [H2 Gas Detector] Calibration (Model : GTD-2000EX)
[AIT-1121(1122/1123)_HI] / [AIT-1121(1122/1123)_HH]
Alarm Tag
H2 Gas Detector Hi / Too Hi
Root Cause Incorrect reading

Trouble Shooting Calibration of H2 Gas Detector(Model : GTD-2000EX)

1. Procced zero calibration with fresh air. 2. Touch “” button.

Touch “FUC” button by using magnetic Then “CALIBRA MODE” will appear.
pen.

3. When “CALIBRA MODE appears, 4. As touching “FUC”, “ZERO CAL[NO]”

Touch “FUC” button. display will be indicated.

5. Then make “ZER CAL[YES]” by touching 6. At last, Touch “FUC” button.

“” button.

【END】

- 53 -
T/S-BL-01 [Blower] Check EOCR setting value
[B-117A/B-F] / [B-117A/B-OFF]
Alarm Tag
E.U Blower Fault / Blower Breaker Off
Root Cause Mis-setting of EOCR

Trouble Shooting Check EOCR setting value

1. Find EOCR inside of motor control cabinet. 2. Check load(A) setting and if setting is
shorter than blower motor capacity,
increase it.
(ex. Motor capacity 4.5A, EOCR setting 5A)

【END】

- 54 -
T/S-BL-02 [Blower] Check the magnetic contactor status
[BST_S_TO_01] / [BST_P_TO_01] / [BSP_S_TO_10] / [BSP_P_TO_10] / [BLR_BOTH_F]
Alarm Tag
Blower Start/Stop Time Out / Blower Fail on Ballasting
Root Cause Magnetic Contactor fault

Trouble Shooting Check the magnetic contactor status

1. Find the matched equipment on MIMIC and 2. Click the START or RUN button and wait
click B-117A/B. Click the MANUAL button. for the green light on the relevant box.

Need to check the actual status of the equipment.

3. Check magnetic contactor located inside of 4. After check, click the STOP button and
motor control cabinet. wait for the green light on the relevant
If magnetic contactor has defect, replace it. box. Then, click the AUTO button.

【END】

- 55 -
T/S-CIT-01 [Salinity Sensor] Clean sensor part
[CIT-1111_LO] / [CIT-1111_LL]
Alarm Tag
Salinity Low / Too Low
Root Cause Contamination of salinity sensor probe

Trouble Shooting Clean sensor part

1. Remove the back cover of transmitter. 2. Disconnect cable of transmitter.

3. Disconnect sensor part from the pipe. 4. Clean sensor part with a soft rag.

Caution : Before taking out transmitter, you should disconnect of transmitter at first.
Otherwise, the cable will be severely twisted or be alble to be damaged.

【END】

- 56 -
T/S-CIT-02 [Salinity Sensor] Calibration (Maker : ABB)
[CIT-1111_LO] / [CIT-1111_LL]
Alarm Tag
Salinity Low / Too Low
Root Cause Incorrect reading

Trouble Shooting Calibration of salinity sensor

Reference : . We recommend that our customers use 2.5% standard reagent for this manual. However,
in case you don’t have standard reagent, you can use the water from the condensate system with a
known salinity can be used. Or you can make salt-water by using salt and fresh-water.

1. Check the concentration of salt-water 2. Push “menu” button.

using at calibration

3. Push the “select” button for calibration. 4. Push the “select” button for configure
calibration.

- 57 -
5. Insert the sensor into the center of 6. Push the “yes” button when the value is
container and wait until the value is stable. stable.
Please be aware that sensor shall not be
shaken. (Hands holding sensor shall not be
trembled.)

7. Set the salinity value of the seawater 8. When “SLOPE” display appear, push
(which checked at STEP1.) by using ▲ “next” button.
and ▶ button and push the “enter” button

- 58 -
9. When “OFFSET” display appear, push 10. Remove the sensor from the container and
“next” button. check the zero value.

11. Insert sensor to the center of container 12. Ensure that the value correspond to the
again and shake the sensor to remove air input value at STEP7.
during 2 seconds and wait until the value is
stable.

13. If the value is corresponded, the calibration 14. Push “Next” button if the calibrated value
is over. incorrect.

- 59 -
15. Go to “Reset Calibration” mode by using 16. When “RESET?” display appear, push
“Next” button. And push “Select” button. “yes” button.

17. Calibrated value has been reset and push 18. Please perform calibration procedure from
the “Next” button. STEP1 to STEP13.

【END】

- 60 -
T/S-FIT-01 [Positioner] Calibration (Model : YT-1000)
[FIT-1131(2131)_LO] / [FIT-1131(2131)_LL] / [FIT-1211(2211)_LO] / [FIT-1211(2211)_LL]
Alarm Tag
Main Flow Rate Low / Too Low

Root Cause Incorrect position of the flow control valve

Trouble Shooting Calibration positioner(Model : YT-1000)

1. a) Find the matched valve on MIMIC and 2. a) Input “0” on manual set value.
click it. :b) Push Enter button.
:b) Click the MANUAL button :c) Click “COMMAND”.

3. Press “4mA” button located at PCB of 4. a) Input “25” on manual set value.
positioner :for five(5) seconds. :b) Push Enter button.
:c) Click “COMMAND”.

- 61 -
5. Press “8mA” button located at PCB of 6. a) Input “50” on manual set value.
positioner :for five(5) seconds. :b) Push Enter button.
:c) Click “COMMAND”.

7. Press “12mA” button located at PCB of 8. a) Input “75” on manual set value.
positioner for five(5) seconds. :b) Push Enter button.
:c) Click “COMMAND”.

- 62 -
9. Press “16mA” button located at PCB of 10. a) Input “100” on manual set value.
positioner for five(5) seconds. :b) Push Enter button.
:c) Click “COMMAND”.

11. Press “20mA” button located at PCB of

positioner for five(5) seconds.

12. In case there is no improvement after

calibration, check signal from PCB.
If output signal is not fit with command,
PCB needs to be replaced.

【END】

- 63 -
T/S-FIT-02 [Posiitoner] Calibration (Model : YT-3300 / YT-3300EX)
[FIT-1211(2211)_LO] / [FIT-1211(2211)_LL]
Alarm Tag
Main Flow Rate Low / Too Low
Root Cause Incorrect position of the flow control valve

Trouble Shooting Calibration positioner(Model : YT-3300 / YT-3300EX)

1. Remove cover bolts. 2. Press the button for six(6) seconds.

3. “AUTO CAL” will appear on display. 4. Then “AUTO 1” will appear on display.
Press the button. Press “DOWN” button.

5. “AUTO 2” will appear on display. Then

press button.
Calibration will be carried out automatically.

【END】

- 64 -
T/S-FIT-03 [Posiitoner] Calibration (Model : YT-3400)
[FIT-1211(2211)_LO] / [FIT-1211(2211)_LL]
Alarm Tag
Main Flow Rate Low / Too Low
Root Cause Incorrect position of the flow control valve (FCV-1131(2131))

Trouble Shooting Calibration positioner(Model : YT-3400)

1. Press the button for six(6) seconds. 2. “AUTO CAL” will appear on display. Then
press button.

3. “AUTO 1” will appear on display. 4. “AUTO 2” will appear on display.

Then press “ - “ button. Then press button.
Calibration will be carried out automatically.

【END】

- 65 -
T/S-FIT-04 [Posiitoner] Calibration (Model : POWER GENEX)
[FIT-1211(2211)_LO] / [FIT-1211(2211)_LL]
Alarm Tag
Main Flow Rate Low / Too Low
Root Cause Incorrect position of the flow control valve (FCV-1131(2131))

Trouble Shooting Calibration positioner(Model : POWER GENEX)

Press “MO”button for five(5) seconds.

Calibration will be carried out automatically.

【END】

- 66 -
T/S-FIT-05 [Flowmeter] Calibration (Model: DTI-200)
[FIT-3211_LO] / [FIT-3211_LL] / [FIT-3211_HI] / [FIT-3211_HH]
Alarm Tag
Flowmeter Low / High
Root Cause Incorrect reading of flow-meter

Trouble Shooting Calibrate the flow-meter (Model: DTI-200)

1. Make valve line up to do ballasting by using filter by-pass valve.

(Below diagram is for reference)

- 67 -
2. Adjust GS pump flow rate as 130% by using pump in/out pressure transmitter and pump
discharge valve. (Above performance curve is for reference. If GS pump rated capacity is
250m3/h at 85mTH, 130% means 325m3/h at 63mTH.)

3. Set the switch of “MODE” as follows on flow-meter local side.

1: ON(Normal), 2: ON(3s), 3: OFF(Limit+Error), 4: OFF(Max)

4. Set the limit value as 100%.

- 68 -
5. Connect ampere meter to flow-meter output and adjust potentiometer slightly to meet 20mA.

6. Log in with user account on SERVER 7. Click point control window icon. And input
which is placed on ship’s office. TAG FIT-3211.
ID : aconis2000 / PW : aconis2000

8. :Check EGU H value. 9. Click “ACONIS” mark. Then click

If value is not matched with 130% flow- “COMMAND APPLIER”.
rate(ex. 325m3/hr) which you checked at
procedure No.2 ,change it to value as
130%.

- 69 -
10. Click check box as above. 11. Click OK.

【END】

- 70 -
T/S-FIT-06 [Flowmeter] Setting Correction (Maker: ABB)
[FIT-1211(2211)_LO] / [FIT-1211(2211)_LL]
Alarm Tag
Main Flow Rate Low / Too Low
Root Cause Incorrect setting of flow-meter

Trouble Shooting Setting correctly(Maker: ABB)

2. Select “Diagnostics” menu by using

1. Push button to switch to the
or button. Push button to
information level.
confirm.

3. Check error message. Then push

4. Push button to switch to the
button to exit from this page.
configuration level.

5. Select “Advanced mode” menu by using 6. Then “Easy Setup” menu wil appear.

or button. Push button

to confirm.

- 71 -
 8. Push button until “Empty Pipe
7. Push button several times until
“Diagnostics” page appear. Detector” page appear.

9. Push button. Then Empty pipe 10. Push button. Then Empty pipe

detector on/off page will appear. Check detector on/off page will appear. Change to
setting is “off”. If setting is “on”, change to “off” by using or button.
“off”

11. Push button. Then Empty pipe 12. Push button until initial page appear.

detector on/off page will appear.

【END】

- 72 -
T/S-FIT-07 [Flowmeter] Check Cable Connetion (Maker: ABB)
[FIT-1211(2211)_LO] / [FIT-1211(2211)_LL]
Alarm Tag
Main Flow Rate Low / Too Low
Root Cause Loosed cable connection

Trouble Shooting Connect cable (Maker : ABB)

1. Disconnect neck of flow meter. Be careful 2. Check all cable is connected well. If there
that there is cable inside of neck. is loosed connection, connect it.

【END】

- 73 -
T/S-FIT-08 [Flowmeter] Check Resitance (Maker:ABB)
[FIT-1211(2211)_LO] / [FIT-1211(2211)_LL]
Alarm Tag
Main Flow Rate Low / Too Low
Root Cause Electrode damage

Trouble Shooting Check resistance(Maker: ABB)

1. Open the glass cover(1). Loose bolts(3) 2. Disconnect cable

①②③ from PCB.
and pull out the catridge(2). ①Cable for No.1 electrode
②Cable for No.2 electrode
③Cable for earth

3. Check resistance between cables. 4. Normal value between ③ and earth

a) Normal value is as follows in case water terminal is 0.
is located inside of flow-meter.
①~③ : Infinity
②~③ : Infinity
b) In case there is no water in flow-meter,
resistance will detected similarly.
①~③ & ②~③ : similar resistance value. Earth terminal

5. If the measured value judged abnormal, contact Hyundai Global Service with photo of
measurement.
Hyundai Global Service: [email protected]
BWTS service team leader: [email protected]
【END】

- 74 -
T/S-LS-01 [Level Switch] If low level(LS-1111) alarm occursb at E.U separator
[LS-1111_LL]
Alarm Tag
E.U Separator Level Too Low
Root Cause Injection flow fluctuation due to filter back-flushing
If this alarm occurred right after filter’s back-flushing, increase injection flow
Trouble Shooting
control valve’s minimum open ratio.

1. :Check level low alarm is occurred right after

filter’s back-flushing. If back-flushing is
occurred, green light will coming to “Back-
flushing”.
In case filter back-flushing is occurred,
there is a possibility that E.U. injection flow
rate have fluctuation.
It needs to increase flow control valve
minimum open ratio to minimize flow
fluctuation.

2. Go to TRO control setting page.

Increase “FCV MIN” set value by 10%.
(ex. Before 20%, After 30%)

【END】

- 75 -
T/S-LS-02 [Level Switch] If low level(LS-1141) alarm occurs at E.U drain tank
[LS-1141_HI] / [LS-1141_HH]
Alarm Tag
E.U Drain Tank Level High
Root Cause Contamination of level switch

Trouble Shooting Clean fork of level switch

1. Disconnect level switch from pipe line. 2. Clean fork with a soft rag.

【END】

- 76 -
T/S-TE-01 [S.W Temp Sensor] If S.W Temp high alarm (TE-1111) occurs (I)
[TE-1111_HI] / [TE-1111_HH]
Alarm Tag
Feeding Water Temp. High
Root Cause Abnormal valve arrangement for heat exchanger

Trouble Shooting Arrange valve correctly.

1. In case temperature high alarm is 2. If the valve arrangement is wrong, change

occurred, heat exchanger inlet valve(XV- correctly.
1731) to be closed and heat exchanger by- Click matched valve.
pass valve to be opened. Change to “MANUAL” and arrange
In case temperature low alarm is occurred, correctly.
heat exchanger inlet valve(XV-1731) to be
closed and heat exchanger by-pass valve to
be opened.

3. If the valve position is not changed by 4. Turn the auto/manual switch to the auto
remote, check solenoid valve status of mode on the solenoid valve installed in
valve. pneumatic actuator.

【END】

- 77 -
T/S-TE-02 [S.W Temp Sensor] If S.W Temp high alarm (TE-1111) occurs (II)
[TE-1111_HI] / [TE-1111_HH]
Alarm Tag
Feeding Water Temp. High
Root Caus Hot source water temperature is too high

Trouble Shooting Reduce hot source water flow rate

1. Check hot source temperature. Design 2. If the heat exchanger inlet hot source
temperature for heat exchanger is 36℃. temperature is higher than design
temperature, reduce flow-rate by throttling
manual inlet valve.

【END】

- 78 -
T/S-FU-01 [Filter Unit] In case that there is a problem with Bypass Valve (I)
[FUBV_OP_AL]
Alarm Tag
Filter Unit Bypass Valve Open Alarm
Root Cause Manual open

Trouble Shooting Close the bypass valve

1. Check solenoid valve status of filter by- 2. Turn the auto/manual switch to the auto
pass valve. mode on the solenoid valve installed in
pneumatic actuator.

【END】

- 79 -
T/S-FU-02 [Filter Unit] In case that there is a problem with Bypass Valve (II)
[FUBV_OP_AL]
Alarm Tag
Filter Unit Bypass Valve Open Alarm
Root Cause Incorrect position of limit switch

Trouble Shooting Check the limit switch if the alarm happens without any operation.

1. Check limit switch position at local. 2. Adjust the stop bolt to rectify the incorrect
position of limit switch.

【END】

- 80 -
T/S-FU-03 [Filter Unit] In case that there is a problem with Filter Unit Valves (I)
[BST_S/P_TO_02] / [BSP_S_TO_06] / [DST_S_TO_01] / [DSP_S_TO_04]
Alarm Tag
Filter Unit Valve Open/Close Time-Out
Root Cause Pressure low or fail of the pneumatic supply for the valve
Check if the supply pressure of the pneumatic for the valve is proper.
Trouble Shooting 2
Recommended pneumatic pressure of the regulator: 5~7kgf/cm .

1. Check the air pressure for valve actuator is 2. If not, adjust regulator to supply air in range
2
in range 5~7kgf/cm . 5~7kgf/cm2.

【END】

- 81 -
T/S-FU-04 [Filter Unit] In case that there is a problem with Filter Unit Valves (II)
[BST_S/P_TO_02] / [BSP_S_TO_06] / [DST_S_TO_01] / [DSP_S_TO_04]
Alarm Tag
Filter Unit Valve Open/Close Time-Out
Root Cause Input power fail of the solenoid valve
1) Check if the input power( DC24V) is properly provided or not.
Trouble Shooting
2) If not, please check the power supply in the control cabinet.

1. Check the input power(DC24V) from the control cabinet and on the solenoid valve of filter
inlet/outlet/bypass valve with multi-meter. The diagram below is for reference only.
Please refer to your vessel’s final drawing.

- 82 -
2. Login server no.1 which is located at ship’s office or CCR.

3. Click “P.C.W(Point Control Window)” on the top menu.

4. Input the tag name(‘valve no.-OP (or CL’)) and click “OK”. (ex. BA046-OP)

- 83 -
5. Once PCW appear, change the mode to manual.

6. Click “OFF” button, then “OFF” will be changed as “ON”

7. Check the LED of channel(CH) in D.O card which is installed in control cabinet. If the LED is
ON(green color), ACONIS is sending the open (or close) DO command to the valve. But if
not D.O card or ACONIS logic shall be rectified. Above card photo is just example. So
please refer to the electrical wiring diagram which had been delivered to the vessel.

- 84 -
8. If valve open(or close) command is given properly, check the valve color(green or not) on
the mimic and valve in local site.

【END】

- 85 -
T/S-FU-05 [Filter Unit] Filter Differntial press. too high (I)
[FU_DP_HH] / [FU_DP_HI]
Alarm Tag
Filter Differential Press High / Too High
Root Cause Back-flushing valve fail
1) Check if the back-flushing valve is working or not by pressing the TEST button on
the Filter local panel.
Trouble Shooting 2
2) If not, please check the supply air and its pressure, 5~7kgf/cm , is proper or not.
3) Check the solenoid valve and control signal.

1. Check if the back-flushing valve is working 2. If backflushing valve is not working well,
or not by pressing the TEST button on the please check the supply air and its
Filter local panel. pressure, 5~7kgf/cm2, is proper or not.
If pressure is low please regulate the
pressure with 5~7kgf/cm2.

3. a) Rotate this point clockwise and check

movement of the valves
b) If the movement of valves doesn't
change even though you rotate it
Clockwise or counterclockwise, you can
suspect the air-line condition or clogging
of the pneumatic solenoid valve. In that
case, you can try to clean it.
c) Please remember that ship’s crew shall
restore this point back again(Remote
mode)
【END】

- 86 -
T/S-FU-06 [Filter Unit] Filter Differntial press. too high (II)
[FU_DP_HH] / [FU_DP_HI]
Alarm Tag
Filter Differential Press High / Too High
Root Cause Back-flushing motor fault

1) Check if the MCCB for motor is “OFF” in the Filter Panel. If “OFF”, please turn it
“ON”.
2) Check if the error lamp of KM1 contactor is on or not inside LCP after reset. If
Trouble Shooting
error keeps on, please check if there is any foreign body interrupting rotation of the
back-flushing arm inside of the filter unit
3) Check the geared motor.

1. a) Turn on the main switch on the LCP door..

:b) Open the LCP door and find out Q1 switch and KM1 contactor.

2. a) Check if the Q1 switch is on(it shall be 3. How to reset KM1 :

on). a) Open the transperent plastic cover of
b) If Q1 switch is on, reset the KM1 KM contactor
contactor b) Check if the “Err” lamp is on(red color).
c) If “Err” lamp is on press the reset button
for 2~3 senconds.

- 87 -
4. Check gear motor
a) Check the cable connection of motor terminal box.
b) Check the rotation direction of motor referring to the direction mark.
c) Check the output power of motor and restart motor after cooling. If motor output is lower
than the specification it may cause unstable backflushing function. It needs to be replaced
with rated capacity.
d) If above all is fine but it keeps on diffierential alarm, filter is clogging with internal particles.
It shall be required to clean the filter element.

【END】

- 88 -
T/S-FU-07 [Filter Unit] Filter Differntial press. too high (III)
[FU_DP_HH] / [FU_DP_HI]
Alarm Tag
Filter Differential Press High / Too High
Root Cause Blockage of the air vent
Check if the air vent valve is open.
Trouble Shooting
Check the valve is blocked.

1. Check if the air vent valve is open.

2. If not, please open the valve and check if

inside hole is blocked or not.

3. If air vent blocked, please remove a

foreign blocking material.

【END】

- 89 -
T/S-FU-08 [Filter Unit] Filter Differntial press. too high (IV)
[FU_DP_HH] / [FU_DP_HI]
Alarm Tag
Filter Differential Press High / Too High
Root Cause Pressure sensor fail
1) Check if the inlet/outlet pressure sensors is working properly.
Trouble Shooting
2) If not, please check the cable and signal.

1. Check Press. Sensor

a) Check the plug and wiring.

b) Check pressure value in the mimic

displayed.

c) If plug and wiring is right but the each

pressure value is not changed during
operation or back flushing, it is required
to be cleaned.

2. The procedure befor cleaning

a) To clean or replace with new pressure transmitter sensor open the drain valve and
drain out the seawater
b) Turn off the main switch on the LCP to power off.

- 90 -
3. How to clean pressure transmitter
a) Remove sensor connector, disassemble the sensor using the spanner and clean sensor
part.
b) Close the drain valve and turn on the main switch on the LCP.

Detecting Hole

Caution : PIT Sensor is very sensetive. Therefore, please don’t use compressed air to clean.
Especially, please don’t poke detecting hole by sharpen tool.

4. Replace the pressure transmitter

- After cleaning the pressure transmitter, if indicated pressure is not proper or isn’t changed,
please replace it with a new one
【END】

- 91 -
T/S-FU-09 [Filter Unit] Filter Differntial press. too high (V)
[FU_DP_HH] / [FU_DP_HI]
Alarm Tag
Filter Differential Press High / Too High
Root Cause Clogging of the filter elements

Trouble Shooting Do back-flushing with ballast pump.

1. Arrangement
:a) Arrange the valves to sea to sea mode
b) Open Sea chest valve, filter in/out valve, FCV-1211(35%) or FCV-2211(35%), Overboard
valve

2. Manual Backflushing
a) Start ballast pump without BWTS system.
b) Click “M” button and press “FLUSHING START” as like the above mimic to do backflushing
c) Back flushing will stop automatically after 30 seconds
d) Press “FLUSHING START” button every 30s for 5min to remove the particles stuck on
the filter element.
e) If the DP is still high, element of filter should be checked

【END】
- 92 -
T/S-FU-10 [Filter Unit] Filter Differntial press. too high (VI)
[FU_DP_HH] / [FU_DP_HI]
Alarm Tag
Filter Differential Press High / Too High
Root Cause Clogging of the filter elements
1) Check the filter elements are contaminated or not. If then, please do cleaning
according to the cleaning procedure.
2) It might be possible due to heavy duty over than rated flow capacity or heavy
Trouble Shooting
load including muddy and sand. In case of heavy duty, please reduce the rated flow
capacity until back-flushing becomes normal, for instance, 50% of the rated flow
capacity.

1. The procedure befor cleaning

a) Open the drain valve and drain out the seawater
b) Turn off the main switch on the LCP to power off.

2. Untie earth wire on the cover plate.

- 93 -
3. Untie earth wire on the lower part.

4. If the motor is not ATEX(not exproof-type) remove motor & sensor cable

5. If the motor is ATEX(Exproof-type), open the motor cover and untie the cable.

- 94 -
6. Use the chain block and sling belt to lift the center point of the cover plate
Caution: Lift the belt alongside the center line of the cover plate to make it easy to assemble.

7. a) Loosen the bolts on the cover plate

b) Arrange the bolts & nuts for the prevention of the loss

- 95 -
8. a) Lift the top cover plate over the 700 mm.
b) Loosen the tefron washer using the 19mm box wrench and arrange the washer in the box
to prevent the loss

9. a) Take out the upper mounting plate

b) Pull out the element and check the rubber sealing of the element.

- 96 -
10. a) Clean the filter elements from outside to inside using the high pressure machine.
b) Start the cleaning of the element at a distance of the water jet about 1m
c) Slowly reduce the distance about 50cm
d) The Maximum water temperature should not exceed 60℃
e) The pressure range of the water jet should be ‘20bar<P<100bar’
(Only Fresh Water can be used)

11. Put the filter element back inside after cleaning.

:Push the element down strongly but if it is hard to insert ship’s crew can use the rubber
hammer.

- 97 -
12. a) Put the upper mounting plate on the filter element.
b) Tighten up tefron washer using box wrench carefully. Don’t tighten strongly, it could be
borken up.

13. a) Adjust the horizontality between the housing flange and tefron washer.
b) Match the lock-pin and lock-hole
c) Match the drive shaft and intermediate shaft.
d) Put the top cover.

14. a) Assemble the bolt & nut by the hand of ship’s crew temporarily.
b) Tighten up by air impact according to the number of the left picture(repeat 2~3 times).
c) Turn along the circle(2~3 times).

- 98 -
15. a) Reconnect the motor & earth cables
b) Close the drain valve.
c) Turn on the main switch on the LCP to power on.

【END】

- 99 -
T/S-FU-11 [Filter Unit] Filter Fault Alarm (I)
[F-121(122)-F]
Alarm Tag
Filter Fault
Root Cause Power switch off or circuit abnormal, etc,.

Trouble Shooting Check the power switch or circuit in LCP

1. Please check whether the power switch on LCP is on or not, if switch is off, please turn on
the switch.

2. a) Please check the below condition when the LCP power is on

b) Disconnect the wire from the X1 terminal block no.1, 3(white color cable)
c) Check the terminal block no. 1, 3 by the multimeter with buzzer.
(connect the test probe to no.1,3 terminal block)
d) If multimeter buzzer is on, LCP has no problem, but if not, it need to replace the K3
relay K3 relay.
e) When the multimeter buzzer is on, turn off the Q1 switch. Then the multimeter buzzer will
be off. The LCP has no problem.

- 100 -
3. The no.1 lamp led of the PLC will be on when turn off the Q1 switch. If yes, the filter LCP has
no problem and it need to check other components, not filter LCP.

4. Press “ESC” button 2times and the text display will be shown. And press “ ENTER” button
then if “NO ALARMS ACTIVE” is shown on the display, it means normal condition of the filter.

【END】

- 101 -
T/S-FU-12 [Filter Unit] Filter Fault Alarm (II)
[F-121(122)-F]
Alarm Tag
Filter Fault
Root Cause CPU in stop mode alarm

Trouble Shooting EEPROM upgrade is required

1. Turn off the main switch of LCP. 2. : Pull out the cover (EEPROM connection
cover).

3. a) Install the new version EEPROM to the EEPROM connection port

☞ EEPROM will be supplied by Hydac filter supplier.
b) Turn on the main switch of LCP.

- 102 -
4. a) The text display shows like above photo (It will take only seconds)
b) Then turn off the main switch again
c) Remove the EEPROM, install the cover.
d) Turn on the main switch for checking and text display will show like photo below again.
☞It will take only few seconds after turning on the main switch.

5. If the message “ CPU stom in mode” shows on the display screen again after updating new
version. Change the PLC mode ” RUN→STOP→RUN”

6. a) Check the program version after upgrading the program

b) Push the “▼” button 2times. Then the display will show the program version.
(See below photo)

【END】

- 103 -
T/S-FU-13 [Filter Unit] Filter Fault Alarm (III)
[F-121(122)-F]
Alarm Tag
Filter Fault
Root Cause CPU not responding

Trouble Shooting Change the baud rate

1. a) If the display shows “CPU NOT RESPONDING” message after updating program,
push the “ESC” button
b) Choice the “DIAGNOSTIC MENU” and push the “ENTER” button.
c) Choice the “BAUD RATE” and push the “ENTER” button.
d) Choice the “ TD 200 SETUP” and push the “ENTER” button.

- 104 -
2. a) Change the baud rate to 19.2K like above photo no.1
☞ Normally the default value is 19.2K.
b) Then push “ESC” button and display will show filter condition like No.4 photo.
c) But if display shows “CPU NOT RESPONDING” message again please try to change
baud rate like above photo no.2 & 3.

No.4

【END】

- 105 -
T/S-FU-14 [Filter Unit] Filter Not Ready
[F-121/221-RDY]
Alarm Tag
Filter Not Ready
Root Cause MCCB “OFF”

Trouble Shooting Check if the MCCB of filter is” OFF” or not. If “OFF”, please turn it on.

1. Check if the MCCB of filter is OFF or not. If OFF, please turn it on.

【END】

- 106 -
T/S-TRO-01 [TRO Unit] TRO Low Alarm (I)
[TRO_LL] / [TRO_LO]
Alarm Tag
TRO Low / Too Low
No water flow(Local message : WATR)

Root Cause Intake water flow too fast(Local message : FAST)

Intake water flow too slow(Local message : SLOW)

Trouble Shooting Adjust intake flow rate

This trouble shooting to be checked during ballasting or de-ballasting operation.

1. Press service button. 2. Wait until “HOLd” is displayed. Then, press

the MODE button.

3. Press ▲ or ▼ button. 4. It will display one of three messages. HI,

GOOD or LO

- 107 -
4. If message is “HI”, please turn regulating valve to
counter clock-wise(1/4 turn).

5. If message is “LO”, please turn regulating vale to

clock-wise(1/4 turn).
Conduct 1~5 until message come to “GOOD”.

7. To return to normal operation, press button.

【END】

- 108 -
T/S-TRO-02 [TRO Unit] TRO Low Alarm (II)
[TRO_LL] / [TRO_LO]
Alarm Tag
TRO Low / Too Low
Root Cause Expired reagent life time or no reagent

Trouble Shooting Replace reagent(Buffer, Indicator)

DPD Powder
1. Check reagent expiration date and replacement interval.
Buffer solution to be replaced every 1 year.
Indicator & DPD powder mixture to be replaced every
90 days.

Buffer

Indicator

2. Remove the cap of small liquid indicator 3. Cap and shake it to fully dissolve the
reagent and add the contents of DPD powder.
powder bottle.

- 109 -
3. Find buffer and indicator bottle in TRO sensor.
Remove cap from each bottle and change with new one.

4. Press SERVICE button. 5. Press PRIME button. Then press

button.

【END】

- 110 -
T/S-TRO-03 [TRO Unit] TRO Low Alarm (III)
[TRO_LL] / [TRO_LO]
Alarm Tag
TRO Low / Too Low
Root Cause Check valve clogging

Trouble Shooting Clean check valve

1. Press service button. 2. Then “HOLd” is displayed.

3. Remove cap from buffer and indicator bottle.

4. Prepare flushing kit (supplied as spare/tool parts).

Draw back syringe plunger to fill fresh-water.

- 111 -
5. Insert end of syringe to end of each tubing. And push plunger to clean tubing and check
valve. Repeat 2~3 times. Check smooth water flow through tubing.

6. Re-assemble cap of each bottle.

7. Press SERVICE button. 8. Press PRIME button. Then press

button.

【END】

- 112 -
T/S-TRO-04 [TRO Unit] TRO Low Alarm (IV)
[TRO_LL] / [TRO_LO]
Alarm Tag
TRO Low / Too Low
Root Cause Dirty cuvette(Local message : GLAS)

Trouble Shooting Clean cuvette

1. Press service button. 2. Turn the knurled top on the optics system
counterclockwise until the cuvette just pops
out.
(But do not remove the top)

3. Move the retaining o-ring and push the 4. Remove the cuvette.
cuvette. The cuvette just pops out. Clean the cuvette with dry cloth and
install again.

5. Turn the knurled top clockwise until the cuvette

is held securely.

- 113 -
6. Press SERVICE button. 7. Press PRIME button.
Then press button.

【END】

- 114 -
T/S-TRO-05 [TRO Unit] TRO Low Alarm (V)
[TRO_LL] / [TRO_LO]
Alarm Tag
TRO Low / Too Low
Root Cause No water flow(Local message : WATR)

Trouble Shooting Clean intake solenoid valve

1. Loose bolts which secure coil and valve 2. Then plunger will be come out.
body.

3. You can find plunger, spring and steel plate. Clean them.

4. Reassemble in reverse order of disassembly.

【END】

- 115 -
T/S-TRO-06 [TRO Unit] TRO Low Alarm (VI)
[TRO_LL] / [TRO_LO]
Alarm Tag
TRO Low / Too Low
Root Cause Sample cuvette is not purged(Local Message : NPRG)

Trouble Shooting Check drain line of TRO sensor

1. Press service button. This function will 2. Check sample water is drained properly
drain the water inside cuvette. through drain tube.

3. At the same time, check the purge 4. If purge solenoid valve is not turned “ON”
solenoid vlave operating lamp “ON” status. and remain “OFF” condition, check cable
connection.

5. In case abnormal is still persist, replace 6. There is possibility that drain pipe which
the purge solenoid valve. connected with TRO sensor is clogged.
Check drain pipe status from TRO sensor
to bilge well(or independent drain tank)

【END】

- 116 -
T/S-TRO-07 [TRO Unit] TRO Low Alarm (VI)
[TRO_LL] / [TRO_LO]
Alarm Tag
TRO Low / Too Low
Root Cause Analog output signal is abnormal(Local Message : MA)

Trouble Shooting Check TRO sensor’s analog output(4-20mA)

1. Press “MODE/EXIT” button. 2. 4-20mA ON/OFF page will appear. If

setting is “OFF”, change to “ON” by
pushing “▲” or”▼” button.

3. Press button until “EXTD” display is 4. Press button until display showing
appeared. If the setting is “OFF”, change to 4MA.
“ON” by pushing “▲”or”▼” button.

5. Prepare multi-meter for signal 6. Connect multi-meter to “+” and “-“ terminal.
measurement.

- 117 -
7. If multi-meter does not indicate 4.00mA, please adjust signal by pushing “▲”or”▼” button.

8. Press button until display showing

20MA.

- 118 -
9. If multi-meter does not indicate 20.00mA, please adjust signal by pushing “▲”or”▼” button.

10. Press button until display showing

MG/L.

【END】

- 119 -
T/S-TRO-08 [TRO Unit] TRO Low Alarm (VIII)
[TRO_HI] / [TRO_HH] for ballasting
Alarm Tag
TRO Hi / Too High
Root Cause High current of rectifier

Trouble Shooting Adjust rectifier current set value

1. In case [TRO_HI] or [TRO_HH] alarm activated within few minutes after ballasting operation,
please reduce initial current set value by 10A.(e.g. before : 500A, after : 490A)

- 120 -
2. In case [TRO_HI] or [TRO_HH] alarm activated during ballasting operation,
please increase step current reduction value. (e.g. before : 2A, after : 4A)

【END】

- 121 -
T/S-TRO-09 [TRO Unit] TRO High Alarm (I)
[TRO_HI] / [TRO_HH] for de-ballasting
Alarm Tag
TRO Hi / Too High
Root Cause Solenoid valve clogging

Trouble Shooting Clean solenoid valve

1. Disconnect N.U. solenoid valve from 2. Loose upper nut which secure core tube.
discharge line.

3. Remove O-ring from valve body. 4. Separate core tube from valve body by
using spanner.

5. Separate plunger from core tube. 6. Clean core tub, plunger and spring.

- 122 -
7. Reassemble in reverse order of
disassembly.

【END】

- 123 -
T/S-TRO-10 [TRO Unit] TRO High Alarm (II)
[TRO_HI] / [TRO_HH] for de-ballasting
Alarm Tag
TRO Hi / Too High
Root Cause Mis-arrangement of manual valve

Trouble Shooting Arrange manual valve correctly

1. Arrange manual valve correctly.(below diagram is reference only)

【END】

- 124 -
T/S-TRO-11 [TRO Unit] TRO High Alarm (III)
[TRO_HI] / [TRO_HH] for de-ballasting
Alarm Tag
TRO Hi / Too High
Root Cause Mis-setting of N.U. pump stroke dial

Trouble Shooting Set N.U. pump stroke dial as 100%

1. Check N.U. pump stroke dial is set as 2. Loose dial shaft setting bolt.
100%.

3. Set main scale as 100%. Then fix dial

fastening bolt.

【END】

- 125 -
T/S-TRO-12 [TRO Unit] Cleaning air vent of TRO purge controller
Alarm Tag TRO Communication Error

Root Cause Clogged air vent of TRO purge controller

Trouble Shooting Clean air vent

1. Disassemble purge controller from TRO 2. Unscrew three(3) bolts on cap.

sensor.

3. Pull out cap. And turn vent housing counter 4. Pull out mesh.
clockwise.

5. Pull out ball and clean it. 6. After re-assemble, shake it and check
whether the ball have movement. If there is
no stuck and normal status, ball have
movement.

【END】

- 126 -
T/S-NU-01 [NU Unit] Calibration Level Sensor
[LIT-1311_LO] / [LIT-1311_LL]
Alarm Tag
NU Tank Level Low / Too Low
Root Cause Malfunction of level transmitter

Trouble Shooting Calibrate level transmitter

1. Disconnect level transmitter from flange. 2. Raise two floaters to the top end
(B point)

Top end(B point)

Bottom end(A point)

3. Check value of local display and output

signal.
If display value over 100%, refer to No.3-1.
If output signal over 20mA, refer to No.3-2.
If display value less than 100%, refer to No.3-3.
If output signal less than 20mA, refer to No.3-4.

3-1. (Both floats position to be in B point)

Turn “SPAN3” counterclockwise slowly. If display indicates 100%, stop turning of “SPAN3”

- 127 -
3-2. (Both floats position to be in B point)
Turn “SPAN1” counterclockwise slowly. If output signal indicates 20mA, stop turning of
“SPAN1”

3-3. (Both floats position to be in B point)

Turn “SPAN3” clockwise slowly. If display indicates 100%, stop turning of “SPAN3”

- 128 -
3-4. (Both floats position to be in B point)
Turn “SPAN1” clockwise slowly. If output signal indicates 20mA, stop turning of “SPAN1”

4. Take down two floaters to the bottom 5. Check BWTS model. Then check minimum
end (A point). display(%) and output(mA) value on above
table.
A point B point

BWTS Min. Min. Max. Max.

Model Display Output Display Output

(%) (mA) (%) (mA)

Top end(B point)
HiB-1000 10.5% 5.68mA 100% 20mA

HiB-2000 14.9% 6.38mA 100% 20mA

Bottom end(A point) HiB-3000 11.8% 5.88mA 100% 20mA

HiB-4000 11.8% 5.88A 100% 20mA

HiB-5000 10.7% 5.71mA 100% 20mA

HiB-6000 10.7% 5.71mA 100% 20mA

6. Check value of local display and output

signal.
If display value over minimum display value,
refer to No.5-1.
If output signal over minimum output value,
refer to No.5-2.
If display value less than minimum display
value, refer to No.5-3.
If output signal less than minimum output
value, refer to No.5-4.

- 129 -
6-1. (Both floats position to be in A point)
Turn “ZERO3” counterclockwise slowly. If output signal indicates minimum display value,
stop turning of “ZERO3”

6-2. (Both floats position to be in A point)

Turn “ZERO1” counterclockwise slowly. If output signal indicates minimum output value,
stop turning of “ZERO1”

- 130 -
6-3. (Both floats position to be in A point)
Turn “ZERO3” clockwise slowly. If output signal indicates minimum display value,
stop turning of “ZERO3”

6-4. (Both floats position to be in A point)

Turn “ZERO1” clockwise slowly. If output signal indicates minimum output value,
stop turning of “ZERO1”

【END】

- 131 -
T/S-NU-02 [NU Unit] Reparing NU Tank
[LIT-1311_LO] / [LIT-1311_LL]
Alarm Tag
NU Tank Level Low / Too Low
Root Cause Leakage on N.U. tank

Trouble Shooting Repair N.U. tank

1. Prepare tool material and tool. ①PE bar 2. Grind crack part.
②Drill(small) ③Torch ④Grinder
⑤Drill(big)

3. Make V groove by using grinder. 4. Make small hole at the end of the crack
to prevent extension of crack.

- 132 -
5. Weld crack part by using torch and PE bar. 6. Make flat face by using grinder.

7. Reinforce welded part. 8. Completed

【END】

- 133 -
T/S-NU-03 [NU Unit] NU Tank Low Level Alarm
[LIT-1311_LO] / [LIT-1311_LL]
Alarm Tag
NU Tank Level Low / Too Low
Root Cause Damage of float

Trouble Shooting Replace float

1. Check float condition. If damaged, replace it.

【END】

- 134 -
T/S-NU-04 [NU Unit] NU Pump Trip Alarm (I)
P-132(232/332)-TRIP
Alarm Tag
NU Pump Trip
Root Cause No power supply, fuse damage
Check power supply
Trouble Shooting
Check fuse condition and replace it, if needed.
1. Unscrew cover bolts. 2. Unscrew inner bolts.

3. Check source of electric power 4. If power source is not coming, check MCCB
(AC 380~480V). status.

5. If power source is coming normally, check

fuse status. In case LED is off condition,
fuses need to be replaced.

【END】

- 135 -
T/S-NU-05 [NU Unit] NU Pump Trip Alarm (II)
P-132(232/332)-TRIP
Alarm Tag
NU Pump Trip
Root Cause Short circuit

Trouble Shooting Check insulation resistance

1. Unscrew cover bolts. 2. Unscrew inner bolts.

4. Operate the test by short-circuiting the

power terminal as shown in below picture
by using 500V insulation resistance
3. You can find power terminal.
tester.(Criteria over 100MΩ)

5. If the measured value judged abnormal, contact Hyundai Global Service with photo of
measurement.

【END】

- 136 -
T/S-NU-06 [NU Unit] NU Pump start / stop fail
[NUPD_S(P/AP)_TO] / [ NUPS_TO] /
Alarm Tag [NUPD_S(P/AP)_SP_TO] / [ NUPS_SP_TO]
NU Pump Run/Stop Fail
Root Cause Wrong mode setting

Trouble Shooting Check REMOTE/AUTO mode

1. Check led on “REMOTE/AUTO” mode.

If pump is “LOCAL/MANUAL” mode,
change the mode to “REMOTE/AUTO”.

【END】

- 137 -
T/S-NU-07 [NU Unit] Excessive Chemical Consumption
Alarm Tag Excessive neutralizer chemical consumption

Root Cause Wrong setting

Trouble Shooting Adjust stroke setting according to retention day

1. Change the setting value of neutralizer pump according to the retention days of the treated
water in the ballast tank as referring to setting table

- 138 -
[Setting Table]
Model (Capacity) Retention days (Day) Max. Pump stroke (%) Min. Pump stroke (%)
HiB2000 ~5 60 15
(1000m3/h X 2) 5 ~ 15 50 10
15 ~ 30 5
HiB3000 ~5 60 15
(1500m3/h X 2) 5 ~ 15 40 10
15 ~ 30 5
HiB4000 ~5 60 20
(2000m3/h X 2) 5 ~ 15 50 15
15 ~ 30 5
HiB5000 ~5 60 15
(2500m3/h X 2) 5 ~ 15 40 10
15 ~ 30 5
HiB6000 ~5 50 15
(3000m3/h X 2) 5 ~ 15 40 10
15 ~ 30 5
【END】

- 139 -
T/S-REC-01 [Rectifier] Communication Error Alarm (I)
[R1(2/3)_COMM_ERR]
Alarm Tag
Rectifier Communication Error
Root Cause Cable connection fault

Trouble Shooting Check cable connection

1. Check RS-485 cable connection is correct. This terminal is located at bottom of rectifier.

【END】

- 140 -
T/S-REC-02 [Rectifier] Communication Error Alarm (II)
[R1(2/3)_COMM_ERR]
Alarm Tag
Rectifier Communication Error
Root Cause Wrong operation mode selection

Trouble Shooting Check operation mode to “AUTO/REMOTE”

1. Check rectifier is set to “AUTO” on MIMIC. 2. Check rectifier is set to “REMOTE” on local
If not, change to “AUTO”. panel. If not, change to “REMOTE”.

【END】

- 141 -
T/S-REC-03 [Rectifier] Communication Error Alarm (III)
[R1(2/3)_COMM_ERR]
Alarm Tag
Rectifier Communication Error
Root Cause PCB malfunction

Trouble Shooting Check “ID selection” and LED status on PCB.

1. Unscrew cover bolts.

2. Check “ID SELECTION” dial is set

correctly.
RF-142A : DIAL 1
RF-142B : DIAL 2
RF-142C : DIAL 3
RF-142D : DIAL 4

3. ::Check RXD/TXD LED status on PCB.

Normally RXD and TXD LED to be blinkled
altenately.
If the LED status is abnormal,
contact Hyundai Global Service with
relevant photo.

【END】

- 142 -
T/S-REC-04 [Rectifier] Communication Error Alarm (IV)
[R1(2/3)_COMM_ERR]
Alarm Tag
Rectifier Communication Error
Root Cause HiSCM card malfunction

Trouble Shooting Check LED status of HiSCM card

1. Check LED status of HiSCM card. 2. HiSCM card has 8 channels for interfacing
with 3rd party system. Recitifers are
connected with each channelr. Below
photo is just for reference.
Please find channel information from final
drawing.

3. If LED Status of channel is OFF or Steady

(not flickering), reset HiSCM according to
procedure No.4.
If LED flickered with Green color, HiSCM is
in normal status but data is not coming
from rectifier.
In this case please investigate rectifier
side.
If LED flickered with Blue color,
communication is working well with
rectifier.

- 143 -
4. Push side button of HiSCM card 5. Pull HiSCM card out.

6. Mount securely again.

【END】

- 144 -
T/S-REC-05 [Rectifier] External E-stop
[REC1(2/3/4)002]
Alarm Tag
Rectifier Internal E-Stop
Root Cause External emergency stop

Trouble Shooting Reset rectifier

1. External emergnecy stop(Error code A16) 2. Click Reset button on rectifier MIMIC.
is come from outside of rectifier.
Remove emergency stop condition first,
then reset rectifier.

- 145 -
3. Click Reset button on MIMIC.

【END】

- 146 -
T/S-REC-06 [Rectifier] Unbalanace Current (I)
[RF-A/B/C/D-1007]
Alarm Tag.:
Rectifier Unbalance Current
Root Cause: Loosen of output cable connection, PCB malfunction

Trouble Shooting: Check output cable, compare actual value and MIMIC value

1. Check power cable connection. If loosed, 2. During ballasting operation, check actual
tighten it.(Before tightening, cut the power.) shunt value by using clamp meter.

3. Check MIMIC value on HMI.(Shunt #1,#2,#3 and #4)

- 147 -
4. Check shtun valve on MIMIC. 5. If there is big devaition between local and
MIMIC, PCB need to be replaced.

【END】

- 148 -
T/S-REC-07 [Rectifier] Unbalanace Current (II)
[RF-A/B/C/D-1007]
Alarm Tag.:
Rectifier Unbalance Current
Root Cause: Loosen of power feeder cable

Trouble Shooting: Check cable tightness of the power feeder.

1. Before cable connection check, 2. If there is loosed connection, tight it.

:cut the rectifier power.

【END】

- 149 -
T/S-REC-08 [Rectifier] Unbalanace Current (III)
[RF-A/B/C/D-1007]
Alarm Tag.:
Rectifier Unbalance Current
Root Cause: Mis-arrangement of manual valve.

Trouble Shooting: Check the manual valve of electrolyzer outlet is open.

1. Check electrolyzer outlet valve is open.

(Default open)

【END】

- 150 -
T/S-REC-09 [Rectifier] Unbalanace Current (iV)
[RF-A(/B/C/D)-1004] / [REC-1(2/3/4)004] / [RF-A(/B/C/D)-1007] / [REC-1(2/3/4)007]
Alarm Tag.:
Rectifier Output Over Voltage

Root Cause: Electrolyzer scale formation

Trouble Shooting: Acid cleaning of electrolyzer

1. Preparation 2. Drain electrolyzer unit by opening drain

1) Circulation pump(Flow-rate 20m3/hr) valve(Tag No. DV-1111, DV-1121)
2) 200L Drum
3) Acid Chemical(Prepare one of below
chemical)
HCl(Hydrochloric Acid) 1% density
SAF-ACID 7% density
DESCALEX 4% density
4) Hose, Flange fitting

3. Close electrolyzer inlet valve(Tag No. XV-1121) and outlet valve(Tag No. MV-1111) to isolate.

MV-1111

XV-1121

- 151 -
4. For cleaning module A, please close outlet valve of module B (Tag no. : MV-1113B) and C
(Tag no. : MV-1113C).
If you want clean module B, close outlet valve of module A (Tag no. : MV-1113A) and C (Tag
no. : MV-1113C).

MV-1113C MV-1113B MV-1113A

5. Prepare 200L drum and dilute Acid

chemical with fresh-water.

HCl(Hydrochloric Acid) 1% density

SAF-ACID 7% density
DESCALEX 4% density

- 152 -
6. Prepare circulation pump and hose, connect to maintenance flange like below.

- 153 -
 7. Circulate the acid solution by using 8. Repeat step 7 two times more.
cirulation pump for 2hours. And then check (Total acid cleaning time : 6 hours)
pH. If pH is above 2, add 25%(vol.) of the
acid initial filling more.

9. After cleaning, drain acid solution totally. 10. Arrange valve for normal operation.(Open
Then rinsing by fresh water circulation. electrolyzer outlet valve and inlet valve.
Close drain valve)

【END】

- 154 -
T/S-EU-01 [Electrolyzer] Electrolyzer
General Information The Arrangement of Bipolar electrode

1. HiBallast uses Bipolar electroldes for electrolsis.

When disassembling your elecltrolyzer on the vessel, the elctroldes must be instllaed in same
direction.

2. Negative (-) pole’s direction should be installed to positive power source and positive (+)
pole’s direction should be installed to negative power source as below Pictures.

3. It is possible that new electrode installs to any direction because of the electrode is coated
with both side.
However, in case of reusing and reinstalling old one, you should follow our Electrode
Arrangement Guidance because negative pole side’s coating material is taken off
and electrode inside structure is changed after using.

For your information, it is normal that coating material is taken off in negative pole of
electrode and it is not effective on performance.

New Electrode

New Electrode

NEW OLD or ON USE

- 155 -
Bipolar

(+) Source

SIDE VIEW

(-) Source (+) Source

Power Feeder End Plate Bipolar Electrode

Bolt

- 156 -
T/S-ACO-GI1 [Aconis] MPM Card
General Information MPM Card

[MPM CARD] Main Process Module card

Port Name Description

For connecting to main hub (HUB1) with main Ethernet(TCP/IP) LAN line.
LAN1
Through this port, exchange of data with server PC is possible.
For connecting to main hub (HUB2) with reserve Ethernet(TCP/IP) LAN
LAN2
line. Through this port, exchange of data with server PC is possible
HDLC Not Used
CONSOLE For debugging devices (for use bys service engineer only)

【END】

- 157 -
T/S-ACO-GI2 [Aconis] SCM Card
General Information SCM Card

[SCM CARD] Smart Control Module Card

1. Card Name LED

Shows the power supply status. (Normal : White / Abnormal : LED off)
If the LED is off, check the baseboard connection

2. CAN TX/RX/ERR
CAN 1 : Shows the CAN communication status of main line
When transmitting is OK : Green Lamp is blinking
When receiving is OK : Bule Lamp is blinking
When CAN communication line is disconnected : Red Lamp is solid on
CAN 2 : Same as CAN1 for reserve line

- 158 -
3. CAN Address FND
Shows CAN address of HiSCM.

4. 8-Channel LEDs
LED Indicates communication status of connected interfaces

Communication Status LED Color

TX (Transmitting) Green (Blinking)

RX (Receiving) Blue (Blinking)
Error Green/Blue (Solid) or Red (Solid)

5. Communication Port

Port Name Description

For connecting to main hub (HUB1) with main Ethernet(TCP/IP) LAN line.
LAN1
Through this port, exchange of data with server PC is possible.
For connecting to main hub (HUB2) with reserve Ethernet(TCP/IP) LAN
LAN2
line. Through this port, exchange of data with server PC is possible
HDLC Not Used
CONSOLE For debugging devices (for use bys service engineer only)
EXL1 Extension LAN port 1
EXL2 Extension LAN port 2

【END】

- 159 -
T/S-ACO-GI3 [Aconis] HiDI Card
General Information HiDI16 Card

[HiDI16 Card] Digital Input Card

1. Card Name LED

Shows the power supply status. (Normal : White / Abnormal : LED off)
If the LED is off, check the baseboard connection

2. CAN TX/RX/ERR
CAN 1 : Shows the CAN communication status of main line between HiDI16 and HiMPM
When transmitting is OK : Green Lamp is blinking
When receiving is OK : Bule Lamp is blinking
When CAN communication line is disconnected : Red Lamp is solid on
CAN 2 : Same as CAN1 for reserve line

- 160 -
3. CAN Address FND
Shows CAN address of HiDI. Address has a value between 1~64. Every Card should have a
unique address.

4. 16-Channel Terminal
3 terminals are allocated to each chaennel. Only 2 terminals are used in HiDI16

5. 16-Channel LED

Channel LED Alarm Status in mimic

Sensor Dry contact
(Bule)
Normal Close Normal Open
Closed On Normal Alarm
Open Off Alarm Normal

【END】

- 161 -
T/S-ACO-GI4 [Aconis] HiAI Card
General Information HiAI16 Card

[HiAI16 Card] Analog Input Card

1. Card Name LED

Shows the power supply status. (Normal : White / Abnormal : LED off)
If the LED is off, check the baseboard connection

2. CAN TX/RX/ERR
CAN 1 : Shows the CAN communication status of main line between HiAI16 and HiMPM
When transmitting is OK : Green Lamp is blinking
When receiving is OK : Bule Lamp is blinking
When CAN communication line is disconnected : Red Lamp is solid on
CAN 2 : Same as CAN1 for reserve line

- 162 -
3. CAN Address FND
Shows CAN address of HiDI. Address has a value between 1~64. Every Card should have a
unique address.

4. 16-Channel Terminal
3 terminals are allocated to each chaennel.
Siganl Type : 4~20mA

5. 16-Channel LED
LED on indicates that the received signal has a value more than the high limit (normally 21mA)
Or less than the low limit (normally 3.5mA)

【END】

- 163 -
T/S-ACO-GI5 [Aconis] HiDO Card
General Information HiDO16 Card

[HiDO16 Card] Digital Output Card

1. Card Name LED

Shows the power supply status. (Normal : White / Abnormal : LED off)
If the LED is off, check the baseboard connection

2. CAN TX/RX/ERR
CAN 1 : Shows the CAN communication status of main line between HiDO16 and HiMPM
When transmitting is OK : Green Lamp is blinking
When receiving is OK : Bule Lamp is blinking
When CAN communication line is disconnected : Red Lamp is solid on
CAN 2 : Same as CAN1 for reserve line

- 164 -
3. CAN Address FND
Shows CAN address of HiDI. Address has a value between 1~64. Every Card should have a
unique address.

4. 16-Channel Terminal
NO : Normally Open
C : Common
NC : Normally Closed
Max. Contact Capacity : 8A, 220VAC or 24VDC

5. 16-Channel LED
LED on indicates activated rely

【END】

- 165 -
T/S-ACO-GI6 [Aconis] HiAO Card
General Information HiAO8 Card

[HiDO16 Card] Analog Output Card

1. Card Name LED

Shows the power supply status. (Normal : White / Abnormal : LED off)
If the LED is off, check the baseboard connection

2. CAN TX/RX/ERR
CAN 1 : Shows the CAN communication status of main line between HiAO8 and HiMPM
When transmitting is OK : Green Lamp is blinking
When receiving is OK : Bule Lamp is blinking
When CAN communication line is disconnected : Red Lamp is solid on
CAN 2 : Same as CAN1 for reserve line

- 166 -
3. CAN Address FND
Shows CAN address of HiDI. Address has a value between 1~64. Every Card should have a
unique address.

4. 8-Channel Terminal
3 terminals are allocated to eache chennel. Only 2 terminals are used in HiAO8.
Siganl Type : Output signal with values between 4~20mA

5. 8-Channel LED
LED on indicates that the output signal has a value more than the high limit (normally 21mA)
or less than the low limit (normally 3.5mA)

【END】

- 167 -
T/S-ACO-01 [Aconis] Main source and UPS
[ACONIS1] / [ACONIS2]
Alarm Tag
Aconis No Reply
Root Cause Power fail

Trouble Shooting Check the power source and UPS

1. Check if the power source is porper

2. If the power source is OK, check UPS(Uninterruptible Power Supply) condition

2-1. Check Lamp status 2-2. If necessary, the battery should be replaced

** Remark
The type of UPS may be vary depending on the vessel.

【END】

- 168 -
T/S-ACO-02 [Aconis] Recovery
[ACONIS1] / [ACONIS2]
Alarm Tag
Aconis No Reply
Root Cause There is a problem with Aconis Software

Trouble Shooting Recover Aconis server using recovery USB

[Caution]

Before recovering your system, please contact HGS to discuss your trouble at first.

1. Plug a recovery USB device in to USB port 2. Click the “Aconis True Image Home
And turn on the computer (Full version)”

3. Click the “My Disks” of [Home→ Recover] 4. Click the “Browser: button

- 169 -
5. In case of CCR server, select the “CCR File 6.Click “Next” button
name” of Removable Drive and click the “OK”
button.
In case of MPPC server, select the “MPPC File
Name” of Removable Drive and click the “OK”
button.

7. Select the “Recover whole disks and 8. Select the “Disc2” and click the “Next”
partitions” and click the “Next” button button.

- 170 -
9. Click the “Next” button 10. Click the “Proceed” button

11. Then recovery will be proceeded 12. Click the “OK” button

13. Once click the “X” button, the computer 14. After booting of computer, check IP
will be restarted automatically. address and computer name

【END】

- 171 -
T/S-ACO-03 [Aconis] Check the IP Address
[ACONIS1] / [ACONIS2]
Alarm Tag
Aconis No Reply
Root Cause There is a problem with Aconis Software

Trouble Shooting Check and change the IP address

1. Click the “Windows Start” button. 2. Click the “View network status and tasks”
Click the “Control Panel” submenu. submenu.

3. Click the “10 class” submenu. 4. Click the “Properties” button

- 172 -
5. Select the “Internet Protocol Version 4 6.Enter “IP address”, “Subnet mask”
(TCP/IPv4)” and ”Default gateway”.
Click the “Properties” button (If you don’t know those, please contact
Hyundai Global Service)
Click the “OK” button.

7. Click the “Yes” button. 8. Click the “11 class” submenu.

- 173 -
9. Click the “Properties” button 10. Select the “Internet Protocol Version 4
(TCP/IPv4)”. Click the “Properties” button.

11. Enter “IP address”, “Subnet mask” and 12. Click the “Yes” button
“Default gateway”
(If you don’t know those, please contact
Hyundai Global Service)
Click the “OK” button.

- 174 -
T/S-ACO-04 [Aconis] Check Computer Name
[ACONIS1] / [ACONIS2]
Alarm Tag
Aconis No Reply
Root Cause There is a problem with Aconis Software

Trouble Shooting Check and change the IP address

1. Click the “Windows Start” button. 2. Click the “Change settings” submenu.
Right click on “Computer” submenu.
Click the “Properties” submenu.

- 175 -
3. Click the “Change” button. 4. Enter “Computer Name”
(If you don’t know that, please contact HGS)
Click the “OK” button

5. Click the “OK” button.

- 176 -
T/S-ACO-05 [Aconis] How to Copy DB Folder & sysinfo.ini File
[ACONIS1] / [ACONIS2]
Alarm Tag
Aconis No Reply
Root Cause There is a problem with Aconis Software

Trouble Shooting How to copy DB folder and sysinfo.ini file

1. Click the “Log In” button. 2. Enter “Supervisor ID” and “Supervisor
Password”
Click the “Ok” button.

3. Click the “Log Out” button. 4. Click the “Exit” button.

- 177 -
5. Click the “Windows Explorer” in the Quick 6. Click the “Computer” menu.
Launch icon on No.2 Monitor. . Click the “Map network drive” submenu.

7.Input “\\10.8.1.201\d$” (No.1 Monitor which is 8. Copy DB folder from connected No.1
normal) on folder text frame. Monitor. (Z:\\ACONIS-DS\DB)
Click the “Finish” button. ▪Z:\\ACONIS-DS\DB means that connected
When “\\10.8.1.201\d$” folder is connected., Normal computer
Z:Driver shows on the Windows Explorer. ▪Copy DB folder as below.

- 178 -
9. Paste DB folder to No.2 Monitor. 10. Back the “Computer” menu.
(D:\\ACONI-DS\DB) Click the “USB DISK (l:)”.
Double click the “sysinfo” folder

11. Double click the specific folder which you 12. Copy the “sysinfo.ini” file.
triying to recover the work station.
(If you are recovering the No.1 Server, please
double click No.1 Server foler.)

- 179 -
13. Back the “Computer” menu and click the 14. Once the window appear, click the “Copy
“Local Disk (D:).” and Replace.”
Double click the “Aconis-DS” and then double
click the “INI” folder.
Paste “sysinfor.ini” file.

15. Click the “Windows Start” button.

Click the “Arrow” button to the right side of the
“Shunt down” button.
Select the “Restart” in the combo box.

- 180 -
T/S-ACO-06 [Aconis] Communication Error
[ACONI_ML] / [ACONIS1_RL] / [ACONIS2_ML] / [ACONIS2_RL]
Alarm Tag
Aconis Communication Error
Root Cause LAN Hub Problem

Trouble Shooting Check LAN Hub

1. Check the Hub Power and Port LED of Hub

2. Green light blinks at steady status 3. If there is a problem with the port on the hub
it should be move to another port

【END】

- 181 -
T/S-ACO-07 [Aconis] Connection Trouble
[HIMPM1M] / [HIMPM1R] / [HISCM1]
SCM & MPM Card No Reply

Alarm Tag
[HIMPM C1 ML1] / [HIMPM C1 RL1] / [HIMPM1 C3 ML1] / [HIMPM1 C4 ML]
[HIMPM1_C1] / [HIMPM1_C2] / [HIMPM1_C3] / [HIMPM1_C4] / [HIMPM1_C5] / …
IO Card Line Error
Root Cause There is a problem with connection

Trouble Shooting Check the connection of SCM & MPM card

1. Check CAN LED

LED Status CAN 1 CAN 2 Cause & Action

Green / Blue
(Flickering)
Normal Normal Communication OK

Red (Steady)
Comm. Comm.
Error Error

Red (Steady) ▪ Check connection Status with baseboard

Comm.
Normal ▪ Check cable connection staus
Error
▪ Replace card with sapre one
Red (Steady)
Comm.
Normal
Error

- 182 -
2. In case that you find communication error, check conncetion Status with base board
and push card to baseboard for tightening electrical connection and connect baseboard tightly

Gap due to vibration

3. Check connection status with baseboard

Loosed connection between backplanes

4. Also, check cable connection status among HiMPM and IO cards.

- Check cable connection to be tighten

- Check Stopper to be tighten

【END】

- 183 -
T/S-ACO-08 [Aconis] To reset Module Card
[HIMPM1M] / [HIMPM1R] / [HISCM1]
SCM & MPM Card No Reply
Alarm Tag
[HIMPM1_C1] / [HIMPM1_C2] / [HIMPM1_C3] / [HIMPM1_C4] / [HIMPM1_C5] / …
I/O Card(Module) No Reply
Root Cause Software Trouble of SCM, MPM & I/O Card

Trouble Shooting Reset SCM, MPM & I/O Card

1. Push the side button of the card 2. Pull out the card out

3. Remove the card from baseboard to reset 4. Mount the card on the baseboard securely

- 184 -
5-1. Check card’s LED status. 5-2. Check card’s LED status.

▪ DOT in FND display wil lbe flickering in normal ▪ Both in CAN1 and CAN2 LED has to be flickering
condition. With Green/Blue color in normal condition,
▪ If this DOT is either off or steady, it means that
CPU is hanging up.

6. After you try to reset cards, if some alarms occur continuously or LED shows some cards are
in trouble, you should replace the relevant card with spare one.

【END】

- 185 -
T/S-ACO-09 [Aconis] LAN communication Eror
[HIMPM1_ML] / [HIMPM1_RL] / [HIMPR1_ML] / [HIMPR1_RL] / [HISCM1_ML] /
[HISCM1_RL]
LAN Communication Error of MPM Card
Alarm Tag
[HIMPM1_C1_ML] / [HIMPM1_C1_ML] / [HIMPM1_C1_ML] / [HIMPM1_C1_ML]
[HIMPM1_C1_RL] / [HIMPM1_C1_RL] / [HIMPM1_C1_RL] / [HIMPM1_C1_RL]
LAN Communication Error of I/O Card
Root Cause Baseboard Problem

Trouble Shooting Check the baseboard

1. Check power resource of the baseboard 2. Check the LAN port LED of the baseboard

3. Normal condition
3-1) The Green Light is on
3-2) The Orange Light is blinking

【END】

- 186 -
T/S-ACO-10 [Aconis] Replacement of IO card
Alarm Tag IO CARD Replacement

Root Cause IO Card Trouble

Trouble Shooting Replacement of IO Card

1. Remeove defective IO card from baseboard 2. Check address(position of rotary switch)

In rear of the removed IO card

3. Using a small minus screw drrive, set 4. For example, adjust address 01.
address of new IO card as same as you SW2 is 0 and SW1 is 1
need to relpace one

- 187 -
5. Mount new IO to baseboard and check
status.

【END】

- 188 -
T/S-ACO-11 [Aconis] Measuring mA signal at HiAI Card
Alarm Tag Sensor Fault

Root Cause Not proper current

Trouble Shooting To measure mA signal

1. HiAI16 is connected to sensors by wire. Each channel in HiAI16 consist of three(3) terminals.

1-1) In case DC 24V Power supplied by 1-2) In case DC 24V power supplied by HiAI16
sensor, cables should be connected with module, cables should be connected with
lower 2 terminals. upper 2 terminals.

[DC 24V power from Sensor] [DC 24V power from HiAI16 Module]

2. To measure current, select the proper

function on your multimeter.

2-1) Set the rannge on your multimeter,

and plug the leads into the proper
terminals.

2-2) Amp range for AI card is 4~20mA.

- 189 -
3. From terminal of HiAI16 module, disconnect one 4. Measure circuit current by multimeter.
cable which you need to measure.

[Case 1] DC 24V Power from AI Module

[Case 2] DC 24V Power from Sensor

【END】

- 190 -
T/S-ACO-12 [Aconis] Checking DI signal
Alarm Tag Communication Error

Root Cause HiDI card malfunction / Wrong signal from Sensor

Trouble Shooting Checking DI Signal

1.When pump or sensor is on, related Chanels on HiDI card and signal on Aconis should be on.

For example, when you start No.1 ballast pump, if the signal is not changed on Aconis, you
have to check HiDI card at first as follows.

2. From terminal of related DI card, disconnect signal cables like a picture below.

- 191 -
3. Make short circuit by inserting of cable into CH04 terminal, then Green LED will be On at
CH04

If you make short circuit correctly and card is normal, Green LED will be On at CH04 and
related signal will be changed on Aconis screen.

4. After testing, follow the trouble shooting talbe below.

Status Cause and Action

[Case 1]
Signal on Aconis Screen is not changed when HiDI card is defective.
inserting short circuit cable. It should be replaced to new one.
[Case 2]
Signal on Aconis Screen is changed when The related sensor, pump or fan should be
inserting short circuit cable. checked.

【END】

- 192 -
T/S-ACO-13 [Aconis] Booting up by Recovery USB at LOP
[ACONIS1] / [ACONIS2]
Alarm Tag
Aconis No Reply
Root Cause There is a problem with Aconis Software

Trouble Shooting Recover Aconis server using recovery USB

1. Before recovering at LOP, you hve to

prepare “Recovery USB” and “USB type
keyboard”.

LOP

5. Insert Recovery USB to LOP server

- 193 -
3. Connect the keyboard to LOP server

4. Restart computer by pushing reset button.

5 When the booting message appear on LOP

server as below, press the F11 key on
keyboard serveal times.

- 194 -
6. Then LOP server screen will be changed as below.

7 Select “USB SMI USB DISK” by using an arrow button (↑or↓) and press enter key.

8. Then LOP Server will be booted by recovery USB

【END】

- 195 -
Head office
Centum Science Park, 79, Centum Jungang-ro,
Haeundae-gu, Busan 48058, Rep. of Korea
Tel +82 52 204 7600~1, Fax +82 52 204 7700
https://www.hyundai-gs.com

Technical Division
Tel +82 52 204 7852
E-mail [email protected]

Green Service Team

Tel +82 52 204 7627
E-mail [email protected]